uPVC High Pressure Pipes and Fittings (Metric & Imperial Sizes)ee a a ee ea eee een ae ea it’s founding in 1976. Through constant growth and product diversification, the company continuos to be the largost De ee ee eC mea? Continuously enhancing its capabilities in plastic manufacturing technologies, Cosmoplast now ullizes a diverse range Cf materals such as uPVC, polyethylene (PE100, PE80, LLDPE), cross linked polyethylene (PEX), random copolymer Boe ae eR ee nee eto Ce ee ee oa Pee ee a eee ee eee eT) ee ea ee ee a nn eg capable of manufacturing moulds, dies, machinery equipments and other specializad tooling requirements to meat tho Cee een eee eee eee With this extended product range, Cosmoplasts pipstine systems cater to an extensive range of market sectors and Se eee eo en Re eee eee neice cra eet eee a ce eee ee et] eee one ea eee en tea ed in Saudi Arabia, Moscow and Kaliningrad, COSMOPLAST PIPELINE SYSTEMS Poe erm or ca emt) INFRASTRUCTURE PIPELINE SYSTEMS (uPVC, PE, GRP) Ree een ee eu aa eeey well casings and screens and GRP pipeline systems with sizes from 100mm up to 1400mm for See De oer Re eee PLUMBING SYSTEMS (UPVC, PP-R, PEX, HDPE DRAINAGE) Comprehensive range includes uPVC systems for drainage, random polypropylene (PP-A} [plain and aluminium compostte] FO ee cea ae eae ea eae ul ohn eel cen’ ee Nene ee ee eee eon Coenen ee ete eae eters PRE-INSULATED PIPES (HDPE-HDPE, HDPE-GRP, HDPE-STEEL, GRP-HDPE, GRP-GRP, GRP-STEEL) ‘Jacket — core pipe combination with polyurethane insulation are used for applications such as District Cooling systems, Ol & Gas and other incustral applications. Cosmoplast provides HDPE and GRP pipes as jackets and HOPE, GRP and stool eects IRRIGATION SYSTEMS (LLDPE) Cee te an ee ee ee ae ee eee nes Ce eee se cee ees Cee Recut) Re er en Ree ea eee ea ‘or gas distribution networks, cll ow lines and water injection lines.uPVC High Pressure Pipes And Fittings The expertise in manufacturing plastic piping systems in the Gulf region for more than three decades has enabled Cosmoplast to develop and deliver products with special consideration of exclusive needs of the Gulfregion. One such needs to provide service user with high pressure resistant, tough and durable replacement for normal metallic pipe and fittings for water distribution under pressure. Cosmoplast uPVC high pressure pipes and fittings satisfy the increasing demand for metric and imperial sizes PVC pipes and fittings for plumbing applications, pertaining to cold water distribution, underground drainage and Air Conditioning (A/C) drain systems that demand high levels of toughness, chemical and thermal resistance along with cost effective installations. Fields Of Applications Cosmoplast High Pressure uPVC pipes and fittings are widely used in + Distribution of cold water under pressure. + Underground Drainage Lines. + Air Conditioning Drain Systems. + Piping networks for swimming pools facilities, + Piping networks for rainwater utilization. + Irrigation networks. + Circulation of cold fluids in industry. + Foodstuff industries. + Transport of wide range of chemicals and corrosive fluids in the industry.Features Easy Handling and Installation UPVC Pressure pipes and fittings are lightweight (approximately one sixth the weight of steel) which results in reducing the transportation, handling, and installation costs. The installation does not require special tools other than normal pipe cutter. Chemical and Corrosion Resistance UPVC Pressure pipes and fittings are highly resistant to wide range of strong acids, alkalis, salt solutions, alcohols, and many other chemicals. This property makes uPVC Pressure pipes and fittings preferred in corrosive applications. The uPVC Pressure pipes and fittings are able to stand with low pH levels in water. Italso offers a major reduction in oxidation, which consequently guarantees the long durability of the system. UPVC Pressure pipes and fittings are highly resistant to industrial fumes, humidity, salt water, weather and underground conditions. Scratches or surface abrasions do not provide points which corrosive elements can attack. Resistance to Galvanic or Electrolytic Attack UPVC Pressure pipes and fittings are resistant to galvanic and electrolytic attack. They can be used underground, underwater, and can be safely connected to metal parts. Free from Toxicity, Odors, Tastes UPVC Pressure pipes and fittings are non-toxic, odorless, and tasteless. Therefore they are ideal for use with drinking water. Low Friction Loss UPVC Pressure pipes and fittings have low coefficient of friction due to its smooth internal surfaces which results in low friction loss and high flow rate. Therefore they will not fail prematurely due to corrosion or scale build-up, especially in areas ‘where water, soil, and/or atmospheric conditions are aggressive in nature like the Gulf Region Resistance to Ultraviolet Exposure Certain onsite temperatures are high in the Gulf region, and Cosmoplast High Pressure UPVC system can easily withstand the ultraviolet exposure commonly experienced during the construction phase of the projects, provided the onsite inventories are appropriately stored. Although PVC pipe can be installed in direct sunlight, it will be affected by ultra-violet light which tends to discolor the pipe and can cause a loss of impact strength. No other properties are impaired. If the pipe is to be installed in continuous direct sunlight, it is advisable to paint the exterior with a white or light color paint. @Low Thermal Expansion Laboratory testing and installation experience have demonstrated that the potential expansion problems in uPVC are much smaller than those which the coefficient of thermal expansion might suggest. The stresses developed within the uPVC pipes are generally much lower than those developed in equivalent metal pipe for equal temperature changes due to their elastic nature. experienced with metal installation. Noise Reduction Cosmoplast High Pressure uPVC system is a quiet system, and therefore when used for water distribution in residential contexts, an additional advantage is derived. The low noise performance is due to the polymeric structure of the uPVC material, so the noise associated with water hammers eliminated, Cost Effectiveness Cosmoplast High Pressure uPVC system is cost effective and easy to install, due to the simple jointing method by using solvent cement, in addition to the absence of costly metal cutting procedures. No Fire Hazard UPVC materialis fire ratedas Class 1 to BS.476, Part 7 and Class Oto Part 6. Once manufactured, uPVC compositions have a higher ignition temperature than many other commonly used thermoplastics, and other organic materials such as wood and paper. UPVC Pressure pipes and fittings are self-extinguishing, and do not support combustion. They have an ASTM E84 flame-spread rate of 25 or less. Working Temperature & Pressure Working Temperature Cosmoplast uPVC pipes and fittings are recommended for applications where the operating temperature does not exceed 60°C. Working Pressure ‘The working pressure for uPVC pipes & fittings at 20° Cis decided according to the manufacturing standard of the subject pipe. Please refer to the tables in pages 15-18. At temperatures above 20°C the maximum allowable operating pressure is reduced and is defined by the Pressure / Temperature diagram. ‘At temperatures below 20°C, the resistance to internal pressure increases. However, the nominal pressure rating at 20°C, or PN, will still be the maximum allowable operating pressure at low temperatures.Internal Hydrostatic Pressure PVC pipes for pressure applications are usually rated for pressure capacity (PN) at 20°C for European Standards or 23°C for American Standards. The pressure capacity of PVC pipe is significantly related to its operating temperature, as operating temperature rises above 20°C (or 23°C), the pressure capacity of the PVC pipes decreases. Table below displays the response of PVC pressure pipe to change in operating temperature. Anticipated operating temperature is a critical factor that must be considered in the proper design of a PVC pressure piping system. The hydrostatic pressure capacity of PVC pipe is temperature dependent. The hydrostatic pressure capacity of PVC pipes at high temperatures is usually predicted by multiplying the pressure rating at 20°C (or 23°C) by a de-rating factor as listed in the below diagram and table. YA 12 , 10 & 8 os & ° Pvc| & os 5 & 04 . 10 20 30 40 50 60 X Temperature (°C) Key X_ Service temperature, in degree celsius. Y Derating factor. NoTEs: 1. The maximum recommended temperature for PVC pressure pipes and fitings is 45°C (105°F). 2. The de-ating factors inthe table assume sustained elevated service temperatures. oFriction Loss Through PipesFriction Loss Through Fittings Piping systems consist of pipes, fittings and valves. The friction loss through fittings and valves is usually described as being equivalent to pressure loss through a certain length of straight pipe. The below table gives the friction loss in PVC fittings as an equivalent straight length of pipe (ft) Sere 9 | 14 ] 1 | 23 | 27 | 4a | st | 62 | 23 | 125] 165 | 75 | 200 ad can 40 | 50 | 60 | zo | 80 | 120 150 | 160 | 220] 327 | 490 | 570 | 70 oe to | 1s | 20 | 28 | 35 | 45 | 55 | os | a0 | 14 - All friction loss values are int.Mechanical And Thermal Properties Property Value Conditions and Hemarks Physical properties Morea wear tiers saanee ot RR? PvE LOO Piakaten ety ata oPRee-oo8 one 14-24, 170, Cay 8 ‘rae abscrpce om HI'C, Bd hour cf AUB BO ABNEY Haren o ‘howe D Curent. tere $8, Rectal 1c HOPE On teenage «OE 0 nem ‘cranyy B90 yom nom amu impact abengh maim? (Charpy B90 em notch tp tu Coates ot he oe PvC ove oF Pos Pao Machanical properties mee te tery shee AA TPR Parente fonaet ere res ef AE 12D Ehergeten at treet Cd AB TTR Terence st tenet sre te oF FE 800-000 [pret ee ere soe sate anata kal 1 et oR 1 org hem crm ign Mes nated A etapa Doyo mn Pe eee Caste terete moc 29.330 17 eras af 100 kasi of PRE OS-O anne Reese eats BF Ree here at 100-eeconme.ct FE GME Lang try cap mocketen ga 120h— onatare kt ar apona 6 yt sca wakes cf PH .4 83, tree moon to0re (rs eran of 198 secon a Electrical proportion Deeeecric seer veer) ‘Yotur meni artes orm (Deesecrc corner [peemeney (Deasaatier act ier mt} Thermal properties Sotening point tea corer Barve tog Costicert of tamal amparmicn Theme! eoncevy Specote hast Therma sate Fire performance Pacrraatiy jomgans wnat neeaeny nes eats cecehaten! Onte ee Ym sup00 7g 19H mn a wo ree ae alate oh POE {9 erm at 108 eacersts Kena of PEE ereaaes reset eet re noes ead. ct PH Oa anne (V0" ru ass 12s DOE (90" His ABS BBS Viemt math AB Sai man, Fact pees eres. re v0 Timm per 19 ee per 10°C PE (8-20 DE CLE tt ASTU 26H Pann Khaw tent ot PE Pee 10 eter meet oe ee AS. YRC Mary Fee Pinzaeet et oh ae att AS SO aly ew Pinsent Tet Wal van sige Geese ASN Hiarly Fe Hasoeet TeJointing UPVC Pressure pipes and fittings are jointed using solvent welding process which involves using heavy duty solvent cement. Solvent Cement Jointing Procedure 1 Cut the pipe at right angle to the pipe axis using suitable sharp pipe cutter. The pipe may be cut quickly and efficiently by Wheeltype plastic tubing cutter or Ratchet type cutters or aa T fine tooth saws. Remove burrs and filings from the outside and inside of the tube. Clean the pipe and the fitting with dry cloth, in order to avoid any dust or sand that might affect the quality of the joint. Clean the spigot and socket area with a dry cloth (natural fibers) to remove all dirt and moisture from “poo and socket. Apply cleaner solution to the outside surface of the pipe and to the inside surface of the fitting. Cleaner will prepare the surface for jointing for a better quality joint. Using a suitably sized brush, apply a thin even coat of solvent cement to the internal surface of the fitting socket first then to the pipe spigot. Excess solvent cement must be avoided as pools of solvent cement will continue to attack the PVC and weaken the pipe. eS \\ While both surfaces are still wet with solvent cement, insert the pipe into the fitting ina single movement. Do not stop halfway Fora better distribution of the solvent cement, twist the pipe a 1/4 tum during insertion into the socket gy Wipe any excess cement from the pipe and leave the joint to dry completely. WEE Sz, Leave the system for at least 12 hours before filling with water. Attemperatures of 16°C and above, leave the system for 24 hours before pressure testing At lower temperatures, 48 hours is necessary before pressure testing.Push Fit Jointing Procedure 1 Cutthe pipe at right angle to the pipe axis using suitable sharp pipe cutter. The pipe may be cut quickly and efficiently by Wheeltype plastic tubing cutter or Ratchet type cutters or fine tooth saws. 2 Remove burrs and filings from the outside and inside of the tube. 3. Clean the pipe and the fitting with dry cloth, in order to avoid any dust or sand that might affect the quality of the joint. Clean the spigot and socket area with a dry cloth (natural fibers) to remove all dirt and moisture from spigot and socket. 4 Using suitably sized brush, apply an even layer of an approved joint lubricant on the rubber seal. 5 While both surfaces are still wet with solvent cement, insert the pipe into the fiting in a single movement. Do not stop halfway, since the bond will start to set immediately and it will be almost impossible to insert further. For a better distribution of the solvent cement, twist the pipe a 1/4 turn during insertion into the socket. 6 Wipe any excess lubricant from the pipe. eThreaded Joints Cutting of threads on PVC pipes is not an acceptable practice. Instead, moulded threaded adaptors should be used. Recommendations For Threaded Joints For threaded fittings, use Teflon thread-wrap tape in order to guarantee the water- tightness. ny Grease or solvent cement should never be used on the threads. 3 Testthe threaded parts before final assembly to ensure thread matching, particularly when connecting to other materials or to other manufacturers’ fittings. The amount of Teflon tape should be Judged accordingly. The threaded joints should be tightened initially by hand, and then a further two more tums should be sufficient to create a seal. Note. Over tightening will over stress the fiting and could cause cracks and leakage. 5 When making a transition connection to metal threads, use male threaded adapter whenever possible. This is necessary to avoid cracking the female uPVC fitting due to over tightening in presence of extra Teflon tape. Brass Threaded Fi Cosmoplast presents an innovative range of uPVC fittings with brass threads which are recommended for jointing uPVC pipework to metal pipe work. These fittings presentan additional security when assembling metallic valves, angle valves, bib taps,..ete where an additional over-tightening is expected by the installers. se Installing Pipes On A Curve When pipes are required to be installed on a curve, the pipe should be jointed straight and then laid to the curve. Bending of pipes is achieved by lateral loading by any convenient means, and fixing in place by appropriate fixings clamp. Curved installation should not be executed on rubber ring joints, as this creates stresses in the spigot and socket that may destroy the joint. For Solvent cement jointed pipes bending may be applied only after full curing,Pipe Supports Brackets and Clips Pipe supports and brackets should provide continuous support for at least 120° of the pipe circumference. 1 Sliding Joints Sliding joints allow the pipe to move without restraint along its axis while still being supported. Pipe clamps with rubber lining should be used to prevent the support from scratching or damaging the pipe during expansion and contraction. Fixed Joints Afixed support rigidly connects the pipeline to a structure totally restricting movementiin atleast two planes of direction. Such a support can be used to absorb moments and thrusts. Placement of Supports The places of pipe clamps should be selected considering that thermal and other movements do not result significant bending moments at rigid connections or at bends or tees. Supporting Distances The below table shows the supporting ‘ances for PVC pipes carrying water at 20°C. If temperatures are in excess of 20°C the horizontal spacing should be reduced by 25% for every 10°C above 20°C. At 60°C, continuous horizontal support is required. Maximum Support Spacing Size Size Horizontal Vertical (mm) (Inch) (m) (m) 15 a 0.60 4,20 20 0.70) 1.40 25 «n 0.75) 1.50 32 " 0.85 4.70 40 1%" 0.90 1.80 50 1%" 1.05 2.10 63, 2" 4.20 2.40 5 2%" 1.35 2.70 90 3" 135 2.80 110 an 1.50 3.00 125 Ea 1.70 3.40 160 6" 2.00 4.00 180 2.20 4.40 200 a" 2.30 4.60) 225 2.50) 5.00) 250 10” 2.60 5.20 300 12” 3.00) 6.00 oaTesting And Commis: ning The pipeline may be tested as awhole or in sections, depending on the diameter and length of the pipe and the spacing between sections. Before performing pressure testing, all supports must be finished. Special care should be taken while filling the system with water to ensure removing air from the system before pressurizing the system. UPVC pipelines are usually tested at 1.5 times the working pressure. After reaching the test pressure, the drop in pressure must be noted over time. Slight pressure drop normally occurs as the remaining air goes into solution, and due to some further expansion of the pipe. Re-pressurize the system to the testing pressure and again note the drop in pressure over the same time period. Constant pressure (or very small drop) indicates a satisfactory result, while bigger pressure drop may indicate a leak, It is recommended that the test pressure should be held for a minimum period of 15 minutes, After completing the pressure test, the pipeline should be thoroughly flushed and dosed with a sterilizing agent such as chlorine. Local authority requirements should be followed. Handling, Storage And Transportation UPVC pipes can be damaged by rough handling. Transportation, storage and handling should be done taking into consideration the below directions and precautions. Handling & Storage Take all reasonable care when handling uPVC, particularly in very cold conditions when the impact strength of the material is reduced. Do not throw or drop pipes, or drag them along hard surfaces. In case of mechanical handling, use protective slings and padded supports. Metal chains and hooks should not make direct contact with the pipes. To avoid deformation over time, pipes should be stacked: » either on a flat base » or onalevel ground » or on 75mm x 75mm timber at 1m max. centers.+ For long-term storage (longer than 3 months) the maximum free height should not exceed 1.5m. The heaviest pipes should be on the bottom. Small pipes may be nested inside larger pipes. + Provide side support with 75mm wide battens at 1m centers. + Vertical side supports should also be provided at intervals of 3m along rectangular pipe stacks, + Maximum stack heightis 1.7 meters regardless the pipe diameter. + Ifstoredin the open for long periods or exposedto strong sunlight, coverthe stack with heavy sheets. Coverings such as black plastic must not be used as these can greatly increase the temperatures within the stack. + Keep fittings in original packaging until required for use. Store fittings under cover. * Protect the pipes from dirt, gravel or mud, as this could damage the ring seals. Transportation + While in transit pipes should be well secured and supported. + Pipes should be arranged safely on trucks avoiding crossing, bending and over stacking. * Care should be taken that the pipes are firmly tied so that the sockets cannot rub together. * Pipes may be unloaded from vehicles by rolling them gently down timbers. Che al Resistance Of uPVC The uPVC material has a high resistance to a wide range of chemicals which makes the uPVC as. an ideal option for many residential and industrial applications, Detailed tables for the chemical resistance of uPVC material can be provided upon request.Cosmoplast High Pressure uPVC following standards: DIN 8062 : 2009 DIN 8061 : 2009 BSEN1452 : 2000 ASTM D 1785 ASTM D 2241 96A ASTM D 2467 BS 3505: 1986 ASTM D 2464 DIN 8063 : 2009 ASTM D 2466 Standards pes and fi (ings are manufactured in accordance with the Unplasticized polyvinyl chloride (PVC-U) pipes; dimensions Unplasticized polyvinyl chloride pipes - General quality requirements and testing Unplasticized Polyvinyl Chloride uPVC Pressure Pipes & fittings for cold potable water Standard Specification for PolyVinyl Chloride (PVC) Plastic Pipe Schedules 40, 80, and 120 Polyvinyl Chloride (PVC) Pressure Rated Pipes, (SDR Series) Standard Specification for PolyVinyl Chloride (PVC) Plastic Pipe Fittings, Schedule 80 Specification for unplasticized polyvinyl chloride (PVC-U) pressure pipes for cold potable water Specification for unplasticized PVC pipe for industrial uses Joints and fittings for use with unplasticized PVC pressure pipes. ‘Specification for solvent cement Standard Specification for Threaded PolyVinyl Chloride (PVC) Plastic Pipe Fittings, Schedule 80 Pipe Joints and Pipe Fittings for Pipes under Pressure made of Unplasticized Polyvinyl Chloride (Rigid PVC) Standard Specification for PolyVinyl Chloride (PVC) Plastic Pipe Fittings, Schedule 40Imperial Sizes Pipe Specifications UPVC Pressure Pipes for Cold Potable Water in Accordance to BS 3505 1 1986 aan Wal Tress Go Nominal size | ameter Em Gad cave iw aa [asf | a a me [me [Pte vie [es ae [peor 2 waz ws | 2s [so [an [ar] 9 | as 4 ar [tes [ 48 [sz [eo | sa 7a] ea a ‘weo [es [ee [76 [ee | toa | oe | es 8 50 | aso as | ws ter | ea | aos | asa ese [aes] us [ter | oo | ats | sa | aro BS3506 : 1969 uPVC Pressur os For Industrial Uses ‘Stocks are available with plain ends, Solvent Sockets & Rubber Ring Sockets in Standard Lengths of 6 meters Pressure ratings for working pressures at 20°C Q Mean Wall Thickness (mm) a| SS [ame ca hse cd Gane ¢ (oon ess) sober Sober se0ber ‘sonar i em] tune |] aaate [PEP] nacre [PE] tain |] ite a RAL ALR RRL LR Re RL RL RRL 4 | ava | a2 2 els aie = [as [aa [2a % [286 [288 = l= |b cai = 2s [18 | 25 1 [aaa | 237 aca Pai = 27 | 22 | a7 im | et ea == |= = [= [27 [2a [27 a2 | a7 [ae vm [wei [sea | 22 [1822 | - = [= [a0 [es [90 a7 | a1 | a7 2 |eo2)e02|/ 22/18 22] - 3025 30 37/31 87 45 39 45 a | 750 | 75a) 22 [18 22 | - a5 00 | 05 | 45 | ae | 4555 | 40 | 5s 3 [ear [eos | 22 | 18 | 22 | oe | 20 | oa | a1 a5 | a1 | 59) 40 | 69 65 | 67 | 66 + [sas] vas] 20 | 20) 28 | 40 | a4 | «0 | 52 45 | 52 | 68 | 60 | 69 03 | 7a | 04 @ [1600] 1605] 37 [a1 | a7 | s2 | 45 | 52 | 75 a6 | 76 | 98 | ee | toa 121 | 10a] wes @ [zwee|aiea| a7 | aa a7 | os | sa| os | ea 7a | 00 | na) wa we ua |e) us 0 [ens|era| a7 | a1 97 | 75 | 66 | 78 | 19 07 | n2| wa we 48 175/157) 101 12 [eeaafeaea| a7 | 31) 97 | 08 | 78 | 90 | 29 5] 193] 170) 152) 175 | m8 [187] 18EN 1452: 2000 uPVC Pressure s For Cold Potable Water Nominal | Outside Diameter (mm) | Wall Thickness (mm) | Wall Thickness (mm) | Wall Thickness (mm) Size PN9 Class ©) PN 12 (Class D) PN 15 (Class ©) (inch) un max MIN MAX MIN MAX: MIN MAX. ve 212 | 215 - - - - 17 24 x 26.6 | 26.9 - - - - 1.9 25 T 33.4 | 33.7 = - = = 2.2 28 ww | 42a | 42.4 - - 22 | 27 2.7 3.3 wv | 484 [| 48.4 = - 25 | 3.0 34 37 2" 602 | 605 | 25 3.0 34 37 3.9 45 3° 837 | 891 | 35 44 46 | 53 57 66 144 | 1445 | 4.5 5.2 60 | 69 73 8.4 6’ | 168.0 | 168.5 | 66 76 as | 102 | 108 | 125 8" 218.8 | 219.4 | 7.8 90 | 103 | 19 | 126 | 145 10” | 2726 [2734 | 97 | 112 | 128 | 148 | 15.7 | 184 12” | 323.4 | 3243 | 115 | 133 | 15.2 | 175 | 18.7 | 216 ASTM D 1785 : Polyvinyl Chloride (uPVC) Pipes SCH 40/SCH 80 ScHa0 scHa0 lOutside Diameter] Wall Thickness] pressure |Wall Thickness} pressure Loney re (mm) (mm) Rating (mm) Rating min | omax fowin | Max. (BAR) min | Max | (BAR) w 21.34 | 21.44 | 2.77 | 3.28 41.4 3.73 | 4.24 58.6 nw 26.67 | 26.77 | 2.87 | 3.38 331 3.91 | 4.42 47.6 1 33.40 | 33.53 | 3.38 | 3.89 31.0 4.55 | 5.08 43.4 1%" 42.16 | 42.29] 3.56 | 4.07 25.5 4.85 | 5.44 35.9 1%" 48.26 | 48.41 | 3.80 | 4.31 22.8 5.08 | 5.69 32.4 Bi 60.32|60.47| 3.91 [4.42| 193 [5.54] 6.20[ 27.6 2%" 72.84 |73.20| 7.01 | 7.85 20.7 7.01 | 7.85 29.0 3 8a.90|ao10| 5.49 | 615 | 179 |762| 853 | 25.5 4" 1114.30/114.53| 6.02 | 6.73 15.2 8.56 | 9.58 221 6 1168.00|168.56] 7.11 | 7.98 12.4 10.97| 12.29 19.3 8 [218.70/219.46] 8.18 | 9.17 11.0 12.70] 14.22 17.2 10° b72.67|273.43| 9.27 [1039/97 |15.06| 16.87| 15.9 12” {823.47|324.23) 10.31 | 11.56 9.0 17.45] 19.52 15.9 Pressure rating based on water at 23 °C for unthreaded pipes. ZOMet UPVC Pressure Pipes - DIN 8062 : 2009 (Iniine with the specifications given in ISO 161/1) Wall Thickness Outside Series 2 Seres3 Series 4 Series § Diameter PNA PNe PN 10 PN16 2 5 > 5 10 16 5 : 5 12 20 5 : 5 15 25 5 : 15 18 32 5 : 18 24 40 5 18 19 3.0 50 5 18 24 37 63 5 19 3.0 47 75 18 22 3.6 5.6 20 18 27 43 67 110 2.2 3.2 53 82 125 25 37 6.0 23 140 28 44 67 10.4 160 3.2 47 7 19 180 3.6 53 86 13.4 200 4.0 59 96 14.9 225 45, 66 10.8 16.7 250 49 73 11.9 18.6 280 55 82 18.4 20.8 315 62 9.2 15.0 23.4 955 70 10.4 16.9 26.3, 400 79 Wz 19.4 29.7 450 a9 13.2 21.5 F ‘500 98 14.6 23.9 : ‘560 110 16.4 26.7 : 630 12.4 18.4 30.0 : 710 14.0 20.7 5 : 800 16.7 23.3 5 : ‘900 177 26.3 5 : 1000 19.7 29.2 5 : 1200 23.6 : 5 : For Water Distribution, Drainage and Cable Ducting Stocks are Available with plain ends, Solvent Sockets & Rubber Ring Sockets in standard lengths of 6 meters Working pressures are given for a temperature of 20°C.BS EN 1452-2: 2009 - Plastics Piping Systems for Water Su ly = uPVC Nominal (minimum) Wall Thickness an Pipe Series S outside 820 S187 st6 S128 s10 38 ss ss Diameter (SOR 1) | (SORIA) (SORSH) (SRB) SORZH) (SORA) (SORIS8) _(SORAH) Nominal Pressure PN based on service (design) coefficient C 4, pus ono. pne py | PNI25 | PNT Pn20 2 - - - - - 15 16 : : : : - 15 20 : : : - 15 19 25 Fs Fs ps 15 19 23 32 : : 15 16 19 24 29 40 - 15 16 19 24 30 a7 50 15 16 20 24 30 47 46 63 19 20 25 30 38 ar 58 5 22 23 239 36 45 56 68 90 27 28 35 43 54 er 82 Nominal Pressure PN based on service (design) coofficient C = 2.0 PNe pvr pne pNio | pN28 | PNIG | PNZD PN2s 110 27 32 34 42 54 66 84 100 125 34 37 39 48 60 74 92 14 140 35 44 43 54 67 a3 103 327 160 40 ar 49 62 17 95 18 46 180 44 53 55 69 36 107 133 164 200 49 59 62 17 96 9 47 182 228. 55 68 63 86 108 134 168 - 250 62 1 17 96 19 48 184 - 280 69 82 38 107 134 166 208 - 315 77 92 97 121 150 187 232 - 355 a7 104 108 136 168 24 264 - 400 98 "7 123 153 194 237 29.4 - 450 11.0 132 138 172 215 267 33.4 5 500 123 146 153 191 23.9 207 36.8 : 560 137 164 172 214 267 Fi - - 630 164 184 193 244 300 F - : 710 174 207 218 212 Fi F - : 800 196 233 245 306 : : : : ‘900. 220 26.3 276 : : : : : 1000 245 29.2 308 : : : : : For Water Distribution, Drainage and Cable DuctinguPVC Fittings / Imperial Sizes UPVC Pressure Fittings to EN1452 And ASTMD 2467/2464 SCH 80 eau Ee * ; We 2 aH fi : & TEBOW = oz % ca Ww E * ¢ : =u EaoW aE 4 2 1K 1%" ? y ¢ : : EQUAL TEE ary/cTN 405 235 336 119 140 at 54 38 14 2 QTy/CTN 540 340 185 109 80 48 30 20 10 ary/cTN 510 310 180 99 68 41 36 4 12 QTy/CTN 330 201 118 70 52 30 22 18 10 eREDUCING TEE Qry/cTN 230 159 182 85 82 56. 48 36. 36 28 21 20 20 12 16 END CAP, SIZE © QTy/CTN 4,200 cy 800 486 iw 320 te 200 2 140 26 98 e 18 e REDUCING BUSH QTy/CTN 693 378 378 280 280 280 210 210 210 140 140 140 140. 140 120 60 32REDUCING COUPLING FEMALE THREADED END CAP MALE THREADED PLUG FEMALE THREADED TEE MALE THREADED ELBOW SIZE xis TxH! xy text tax iw'xtw 1x1 2'xtw 2'xtw 2a"x2 QW x1 3x20 x2 x3 Bx2W SIZE Size we Te Te QTy/CTN 408 336 204 360 309 170 284 184 168 63 76 100 100 48 56 QTy/CTN 1,200 800 aTy/cTN 1200 700 375 420 315 168 ary/ctN 300 200 100 200 100 400 QTy/CTN 400 360 700 @FEMALE THREADED ELBOW UNION MALE THREADED ADAPTER FEMALE THREADED ADAPTER, MALE ADAPTER WITH BRASS THREAD @ SIZE SIZE $ aTy/CTN 410 280 180 ary/cIN 96 72 60 48 36 24 QTy/CTN 684 385 252 150 195 130 80 48 18 ary/CTN 400 233 144 198 139 72 45 38 12 aTy/CTN 664 385 252 150 195 130 @FEMALE ADAPTER WITH BRASS THREAD FEMALE ELBOW WITH BRASS THREAD FEMALE TEE WITH BRASS THREAD DOUBLE UNION BALL VALVE ‘SINGLE UNION BALL VALVE SIZE SIZE SIZE 1 1 SIZE r i 1 QTy/CTN 200 200 ary/cIN 180 148 ary/cTN 110 20 @uPVC Pressure Fittings to ASTMD 2466 SCH 40 ‘COUPLER, SIZE © x >» 1 tw ! 2 20 3 4 48° ELBOW x 90° ELBOW SIZE él ’ Tee " x“ 1 te ’ rr 2 J 2 REDUCING TEE Sze «xe TxW xe Twix Bea TaxX taxt QTy/CTN 720 480 270 175 112 30 110 54 36 ary/cTN 540 360 180 100 80 40 30 36 16 Qry/cTN 400 280 150 90 80 30 24 24 16 ary/cIN 300 200 100 80 45 28 33 20 12 QTy/CTN 200 08 108 0 60 48 48 @‘45° MALE THREADED ADAPTER Qry/CTN 936 490 360 1 200 120 75 75 48 28 FEMALE THREADED ADAPTER, 8 3 REDUCING BUSH QTy/CTN 693 378 378 280 280 280 210 210 210. 140 140 140 140 140 120 80 32 FEMALE THREADED ELBOW a SIZE Qry/CTN 400 280 150 Cae 280 200 Ta! 200 ZYMALE THREADED ELBOW FEMALE THREADED TEE FEMALE THREADED END CAP ‘CROSS So REDUCING 90° ELBOW e. @ Ta Ta SE SIZE ie 1 2 ra aTy/CTN 400 380 700 ary/cTN 300 200 100 200 100 100 QTy/CTN 1200 9200 QTy/cTN 200 160 72 QTy/CTN 1200 900 486 320 200 140 98 80 48 ary/cTN 280 200uPVC Fittings / Metric Sizes uPVC Fitting (Solvent Welding), PN16 ‘90° ELBOW, SOLVENT WELDING. 45° ELBOW, SOLVENT WELDING. COUPLER, SOLVENT WELDING CODE PVC-SS-£90-20 PVC-SS-£90-25 PVC-SS-£90-32 PVC-SS-E90-40 PVC-SS-£90-50 PVC-SS-E90-63 PVC-SS-£90-75 PVC-SS-E90-90 PVC-SS-£90-110 PVC-SS-£90-160 CODE PVC-SS-£45-20 PVC-SS-E45-25 PVC-SS-E45-32 PVC-SS-E45-40 PVC-SS-E45-50 PVC-SS-£45-63 PVC-SS-E45-75 PVC-SS-£45-90 PVC-SS-E45-110 PVC-SS-E45-160 CODE PVC-SS-CO-20 PVC-SS-CO-25 PVC-SS-CO-32 PVC-SS-CO-40 PVC-SS-CO-50 PVC-SS-CO-63 PVC-SS-CO-75, PVC-SS-CO-90 PVC-SS-CO-110 PVC-SS.CO-160 SIZE (mm) 20 25 2 40 50 63 75 90 110 160 SIZE (mm) 20 25 32 40 50 63 5 90 110 160 SIZE (mm) 20 25 32 40 50 63 75 90 110 160 @MALE ADAPTER, SOLVENT WELDING. CODE SIZE (mm) PVC-SS-MA-20 1/2°X20mm, PVC-SS-MA-25 3/4"X25mm PVC-SS-MA-32 1°x32mm PVC-SS-MA-40, 11/4"X40mm PVC-SS-MA-50 11/2"Xs0mm PVC-SS-MA-63, 2X63mm PVC-SS-MA-75 202"X75mm PVC-SS-MA-90 3°X90mm PVC-SS-MA-110 4°x110mm FEMALE ADAPTER, SOLVENT WELDING CODE SIZE (mm) PVC-SS-FA-20 4/2°x20mm PVC-SS-FA-25 3/4°x25mm PVC-SS-FA-32 1"x32mm PVC-SS-FA-40 11/4"X40mm PVC-SS-FA-50 11/2°X50mm PVC-SS-FA-63 263mm PVC-SS-FA-75 2412"X75mm PVC-SS-FA-90 390mm PVC-SS-FA-110 4°410mm EQUAL TEE, SOLVENT WELDING CODE SIZE (mm) PVC-SS-1-20 20 PVC-SS-T-25 25 PVC-SS-T-32 32 PVC-SS-T-40 40 50 63 75 90 110 160 @ aDREDUCING TEE, SOLVENT WELDING END CAP, SOLVENT WELDING FEMALE THREADED END CAP, SOLVENT WELDING CODE PVC-SS-RT-2520 PVC-SS-RT-3225 PVC-SS-RT-4025 PVC-SS-RT-4032 PVC-SS-RT-5032 PVC-SS-RT-6332 PVC-SS-RT-6350 PVC-SS-RT-9063 PVC-SS-RT-11050 PVC-SS-RT-11063 PVC-SS-RT-11090 CODE PVC-SS-EC-20 PVC-SS-EC-25 PVC-SS-EC-32 PVC-SS-EC-40 PVC-SS-EC-50 PVC-SS-EC-63 PVC-SS-EC-75 PVC-SS-EC-90 PVC-SS-EC-110 PVC-SS-EC-160 PVC-SS-EC-200 PVC-SS-EC-225 PVC-SS-EC-250 PVC-SS-EC-315 PVC-SS-EC-355 PVC-SS-EC-400 CODE PVC-SS-FC-0.5 PVC-SS-FC-0.75 PVC-SS-FC-1 PVC-SS-FC-1.5 PVC-SS-FC-2 PVC-SS-FC-3 PVC-SS-FC-4 SIZE (mm) 25x20 32x25 40x25 40x32 50x32 63x32 63x50 90x63 110x50 110x63, 110x90 SIZE (mm) 20 25 32 40 50 63 75 90 110 160 200 225 250 315 355 400 SIZE (mm) 112" 314" 1 1112 2 3 eMALE THREADED END CAP, SOLVENT WELDING. CODE SIZE (mm) PVC-SS-MC-0.5, 12" PVC-SS-MC-0.75 34 PVC-SS-MC-1 vr PVC-SS-MC-2 z NON-PRESSURE PROTECTION CAP, SOLVENT WELDING CODE SIZE (mm) PVC-SS-EC-110 110 PVC-SS-EC-160 160 PVC-SS-EC-200 200 PVC-SS-EC-225 225 PVC-SS-EC-250 250 PVC-SS-EC-315 315 FLANGE ADAPTER & RING, SOLVENT WELDING CODE SIZE (mm) PVC-SS-FG-90 90 PVC-SS-FG-110 110 PVC-SS-FG-140 140 PVC-SS-FG-160 160 PVC-SS-FG-200 200 PVC-SS-FG-225 225 PVC-SS-FG-250 250 PVC-SS-FG-315 315 PVC-SS-FG-355 355 PVC-SS-FG-400 400 PVC-SS-FG-500 500 @REDUCER BUSH, SOLVENT WELDING. UNION 19 (Push Fit) PN10 ‘90° ELBOW, PUSH FIT CODE PVC-SS-RB-2520 PVC-SS-RB-3220 PVC-SS-RB-3225, PVC-SS-RB-4020 PVC-SS-RB-4025 PVC-SS-RB-4032 PVC-SS-RB-5020 PVC-SS-RB-5025 PVC-SS-RB-5032 PVC-SS-RB-5040 PVC-SS-RB-6320 PVC-SS-RB-6325, PVC-SS-RB-6332 PVC-SS-RB-6340 PVC-SS-RB-6350 PVC-SS-RB-7550 PVC-SS-RB-9050 PVC-SS-RB-9063 PVC-SS-RB-11063 PVC-SS-RB-11075 PVC-SS-RB-11090 PVC-SS-RB-16090 PVC-SS-RB-160110 CODE PVC-SS-UN-20 PVC-SS-UN-25 PVC-SS-UN-32 PVC-SS-UN-40 PVC-SS-UN-50 PVC-SS-UN-63 PVC-SS-UN-75 PVC-SS-UN-90 PVC-SS-UN-110 CODE PVC-RR-E90-110 PVC-RR-E90-160 PVC-RR-E90-200 PVC-RR-E90-225 PVC-RR-E90-250 PVC-RR-E90-315 SIZE (mm) 25x20 32x20 32x25 40x20 40x25 40x32 ‘50x20 ‘50x25 50x32, ‘50x40 63x20 63x25 63x32 63x40 63x50 75x50 ‘90x50 ‘90x63 10x63 110x75 110x90 160x90 160x110 SIZE (mm) 20 25 32 40 50 63 75 90 110 SIZE (mm) 110 160 200 225 250 315) @45° ELBOW, PUSH FIT on EQUAL TEE, PUSH FIT Fr COUPLER (SOCKET), PUSH FIT REDUCING COUPLER, PUSH FIT CODE PVC-RR-E45-110 PVC-RR-E45-160 PVC-RR-E45-200 PVC-RR-E45-225 PVC-RR-E45-250 PVC-RR-E45-315 CODE PVC-RR-T-110 PVC-RR-T-160 PVC-RR-T-200 PVC-RR-T-225 CODE PVC-RR-CO-90 PVC-RR-CO-110 PVC-RR-CO-160 PVC-RR-CO-200 PVC-RR-CO-225 PVC-RR-CO-250 PVC-RR-CO-315 PVC-RR-CO-355 CODE PVC-RR-RC-160110 PVC-RR-RC-200160 PVC-RR-RC-225160 PVC-RR-RC-225200 PVC-RR-RC-250200 PVC-RR-RC-250225 PVC-RR-RC-315250 PVC-RR-RC-355315 SIZE (mm) 110 160 200 225 250 315, SIZE (mm) 110 160 200 225 250 315 SIZE (mm) 90 110 160 200 225 250 315 365 SIZE (mm) 160x110 200x160 225x160 225x200 250x200 250x225 315x250 355x315Inline with our product development programme, Cosmoplast reserves the right to modify or change any Of the information contained herein without prior notice.www.cosmoplast.com Cosmoplast Pipeline Systems, A Division of Interplast Co. Ltd. ond Ce ae