RADAR BRIDGE MASTER ''E'' Series Radar Ship's Manual

Chopter
FoultReporting
ond FirstLineServicing
CHAPTER
5
FAU[TREPORTINS
AND FIRSTIINE SERVICING
Contents
1
FAUI.TREPORTING
t.)
Contact
Information
Required
for Service
2
2.2
2.3
FAUI.TIDENTIFICATION
AND ISOI.ATION
Display
Unit
S BandScanner
Unit
X BandScanner
Unit
3 .I
3.)
1.3
3.4
3.5
3.6
FIRST
I.INESERVICING
DispayUnits(lncluding
Processor
Electronics
UnitsandControlf"lodules)
S BandScanner
Unit
X-BandScanner
Unit
2-WayInterswitch
65842,4
6 Way Interswitch
658464
lnterface
Unit65847A
6-88
6-88
6- t03
6- 127
6- t55
6- t55
6 ,r 5 5
I.IMITED
SPARES
I.ISTFORFIEI.DREPI.ACEMENT
,,
D'colaylYonitor<
6 t56
6-r56
6-t56
6- 56
6-t56
6- 5l
6- 58
659
6 t59
6- 160
).
4.
4.2
1.3
4.4
4.5
4.6
4.8
4.9
7 Wayln e^\&ir(h658424 .. . ..
6-Waylnterswitch
658464 .....
lnterface
Unit65847A
S-Band
TurningUnits(lYasthead
andBuikhead)
X-BandTurningUnits(lYasthead
andBulkhead)
Processor
Electronics
Unit
KitDisplay
ControlPanel
DeckMounted340Display
ControlPanel
6-)
5-3
6-1
6-47
Figures
Figure6.1
Figure6.2
Figure6.3
Figure6.4
Figure6.5
Figure6.6
Figure6.7
BridgeMosterE Rodor
658000108
Processor
Electronics
Unit- Disassembly
SplitCabinetConsole MonitorAccess
- lB0 Monitor(14"HighResoluion)
BlockDiagram
- 250 f4onitor(2l" MediumResoh.rtion)
BlockDiagram
- 250 Monitor(2l" HighResolution)
BlockDiagram
BlockDiagram340 l'4onitor
(29"lYediumResolution)
Interconnection
Diagram Processor
Electronics
Unit
6-94
6-95
5-96
6-97
6-98
Contents-1
Chopter5
FoultReporting
Figule 6.8
Figure6,9
Figure6.10
Figure6.I l
Figore 5.12
Figule 6.15
Fi9ule 6.14
Fi9ule 6.15
Fi9ule 6.16
Figore 6,17
Figure 6.'18
Figure6.19
Figure6.20
Figure6.21
Figwe 5.21
Figwe 6.22
Figure6'25
Figwe 6.24
Figure 6.25
Figlute6.25
Figwe 5,27
(TurningUnitwith Integral
Transceiver). . 6 105
Access
to Transceiver
(Bulkhead
Transceiver)
.... 6 06
Transcelver
Access
to
. . . . . . . . . . . 6-107
Location
of lYajorPads
q e n o J - gl r " n c c e i v'e' or n T . | n i ' gU n i l
.....
107
"
(BuLkhead
Transceiver)
6 | 0B
,&sembly65830630
Removlng
Transceiver
....6109
l Y a g n e tR
r oenp l a c e m e. .n. t. . .
.... 6 l0
C
u
r
r
e
n
t
.
.
.
.
S e t t i nMga g n e t r o n
............ 6 ll l
TdggerPCB
Replacing
...612
L i nSk e t t i nTgr isg gPe C
r B. . . . . . .
..
6-l13
R e p l a cYi nogd u l a tPoC
r B .....
.... 6-114
r B ...
L i n kS e t t i nlg4so d u l a tPoC
D
o
v
^
e
r
.
.
.
.
... ol15
R-pa(i-g
SupplTPCB
...6-l16
l yC B .
L i n kS e t t i nP
go
s w eSr u p p P
Assembly
6583066 . . . 6- l7
(SheetI of 2) Replacement
of Receiver
Assembly
65830616 . . . 6 lB
Replacement
of
Receiver
(Sheet2 of2)
lYarkerPCB 5- I 19
& Heading
lYonitor& Bearing
Access
to Performance
........... 6-l)0
PgC B
nn
g dH e a d i n
R e p l a cBi nega r i a
.
5- l2l
.
.
lYonltor
Replacing
Performance
..
6-122
Replacement
of FanAssembly..
'
g
J
n
i
r
S
c
h
e
r
o
.
c
a
2
3/124
..
..........
S-BandTrrni
..... 6 25/126
Transceiver
Schematic
5 BandBulkhead
Figure6.28
TurningUnitX-BandlYasthead
............
6 134
T gr a n s c e i v. e r
l n t e r n a l v sl ehw
owln
TurnngUnit
X-BandMasthead
6 135
lYain
Assen'rblies.
Viewshowing
X Bandf'lasthead
TurningUnit Fitmentof MainAssemblies . . 6 136
TurningUnitX-BandMasthead
6- 37
removed .. .......
withTransceiver
Viewlnsdeuppercasting
TurningUnit
X-BandlYasthead
5 L3B
scTews.......
lYotorDriveBoardretainlng
Sideviewshowing
- ViewshowingMainAssemblies 6- 139
Transceiver
X-BandBulkhead
Transceiver
X BandBulkhead
V e ws h o w i nags s e m b lf i et tsetdo l o w ecr a s t i n g. . . . . . . . . . . . . 6 - 1 4 0
6-14l
B u l k h eT
a rda n s c e i -vVeer w w i t hc o v erre m o v e d. . . . . . . . . . .
. . 6-142
Setting
flagnetron
Current ....
.
.
.
.
.
.
.
.
.
. .. 6 41
Repln
ag
< r i g g ePrC B
........6-4a
L i nSf e t t i n gl rsi g g e ' P c B
.
6-145
PCB ...
Replacing
thel'lodulator
. . 6146
PCB
LinkSettingslYodulator
. 6-147
....
R e p l a cPi nSgUP C B . . , .
.
. 6-148
LinkSettingsPSUPCB . . . . . . .
.
6-149/ 5A
X-BandTurningUnit(Aloft)Schematic
.6l5l/152
X-Band
Transceiver
Schematic.
.6-153/154
Schematic
X-Band
Turning
Unit(Bulkhead)
Figure 6.29
Figure6,30
Figure 6.51
Figure6.52
Figule 6.53
Figure6,34
Figure 6.55
Figure6.56
Figute 5.47
Figure6.58
Figure6,59
Figure 5,40
Figure6.41
Figu.e 6.42
Figule 6.45
Figure6.44
Figure6.45
Contents-2
E Rodor
BridgeMoster
658000'l0B
Chopter5
FoultReporting
1 FoultReporting
Faultdiagnosis
to component
levelisnot possible
withouttheuseof specialised
test
equipment.
mounttechniques.
The majorityofthe PCBsareassembled
usingsudace
Seruice
repairisthereforebymodule(PCB)replacement
only.
The modulemaybe coveredbytheService
Exchange
scheme.
1.1 Contqct
J
please
yoursupplie
r or localdealer,or if on International
contact
lf a unitexhibitsa fault,
lTaCe,Comacll
LittonMarineSystems
B.V.
SERVICE
CONTROL
Burlington
House
I lB Burlington
Road
New lYalden
Surrey fi3 4NR
England.
Telephone:
+(44) (0)2083292400
Or +(44)(0)2083292000
Fax:
+(44) (0)2083292458
Telex:
261545MCDECCAG
Forgeneralnon-urgent
enquiries,
thefollowinge-maiaddresses
arealsoavailable:
gmkol@nml.litton-marine.com&
rjp02@nml.litton-marine.com
It is recommended
thatanye-mails
aresentto bothofthe aboveaddresses.
1.2 InformqtionRequiredfor Service

givethe following
Please
details
whenreporting
afaultl
.
l.
Nameofvessel(Satcom
or Faxnumberiffitted).
2.
prefixandsuffxletters.
Equipmenttype,
including
3.
(version
Software
status
number).
4.
Nextportofcall,ETAandship'sagents.
5.
Faultdescription
(withasmuchdetailaspossible).
b,
Lontannane,
_/
BridgeM!sterE Rodor
658000108
6.1
Chopter6
FoultFindingond FirstLineServicing
2 Foult ldentificotionond lsolEtion

for assistance
in identilingandisolating
System
manuals
Referto the followingassociated
faults.
6.2 .
6560l0l2
- Chapter6
(HybridSynems)
1lS BandSupplement
Bridgel'laster
ControlUnitfaults.
Additionally
covenDCU andScanner
6560l0l3
(HybridSystems)
ll X-BandSupplement
Bridgef4aster
AdditionallycoversDCU faulls.
658000LI
l'4anual
Ship'sTechnical
(Additional
information
for S-Band
andX-BandSystems)
65800012
lYanual
Ancillary
UnitsandRadarSystems
Interface
Unit.
CoversDCU,TCU, 2- & 5 wayInterswitch,
Chapter6
ERodor
BridgeMoster
658000108
\-/
DisployUnit
Chopter5
FoultReporting
2 . 1 D i s p l o yU n i t
Fow charlsforthe isolatonof Display
Unitfaultsaregivenon the folowingpages.
Flow
Chads| & 2 coverthesituation
wherethereis no picture,andFlowChart3, wherethere s
: ni.i
rF h t thFrF ,r.
^thFr {:, lr<
The Fow Chartsshoud be readin conjunction

withthefo lowingnotes.
Notet
/.
The YELLOWLED,tndicanng
power supplyacbve,is locatedapproximate,/ AAmm
from the righthandstdeofthe power supply,towardsthe rearofthe PSU.lt canbe
viewedthroughthe frontgill ofthe PSU.
TheREDLED,indicating
power supp/ytnp, is /ocatedapproximate,/25 mm from
the nghthandsideofthe power supply,t2wardsthe rear ofthe PSU.lt canbe viewed
throughthe frontgri/lofthe PSU.
T te DISPLAIFrl- SlJPoL\nesa trermatu.:p :.,11. fala^ ng t.e rena,a'a an
over/aad,tt se/fresetsa/1er/5 seconds.
4.
TheDlSPUY PaWERSUPPLY
hasa thermaltnpthatshutsdown thepower supplyif
the heatsinktemperatureexceeds/ /4"C. Thisthermaltrlp will not activatethe PSU
RED TR/PLED. The YELLOWLEDb sinilar, not alfeded. ThePSUwi/lselfreset
whenthe heatsinkcaab ta approximatel/904C.
5.
Usethe fo//awrngtableto heb with decbionsan DISPUY FLOW CHART3.
BridgeMqster
E Rodor
658000108
6.5
Cho ter 6
FoultF indingond
Dis lov Unit

LineServicing
fAULIS (No Piqrure)

FLOWCHART1 ' DISPIAYUNIT
3tE3[Lilt?,iilf;fi'',"'
THEPOWERSUPPLY
IS FAULTY
":11,1i,:1,"J'HJXII:"
E Rodor
BridqeMoster
658000108
DisployUnit
Chopter6
FoultReporting
FIOWCHART2 - DISPIAYUNITFAUITS(No Picrure)
MONT'ORVIA SI(i (AT REAR)
THEDISPLAYMONITOR
IINCLUDINGANY CA8IIS AT THE
DISPLAY PROCESSO
IINCLUDING NY
THE POWEF SUPPLY

tS FAULTY
BridgeMqslerE Rodor
6s8000108
CABLES AT flE
THERADARPROCESSOR
6.5
Chopter6
FoultFindingqnd FirstLineServicing
DisployUnit
Fl.ow CHART5 - DISPIAYUNIT FAUITS(With Picture)
5"6
BridgeMoslerE Rodor
65800010B
S-BqndSconnerUnit
Chopter6
FoultReportingond FirstLineServicing
2.2 S-BondSconnerUnit
2.2.1 TechnicolDescription
There are two basictypesofS-BandScannerUniti
with an integraltransceivermodule
without an integraltmnsceiver
dependent
on motorsupplyandthe optionsthat
Eachtypecanhavea numberofvariants
areitted.
The Scanner
Unitcomprises
anAntenna,
anantenna
suppoftcasting,
anda TurningUnit.
Included
inthe TurningUnitisa motorandgearbox,
a Bearing
andHeading
lYarkerpcb,an
Inputpcb,andoptionally
a Pedormance
lYonitorandrntegral
transceiver
module.
TheTransceiver
Unitcomprises,
a basecasting
moduleandInputpcb.
, cover,transceiver
is by meansofa serialdatalink.
Communicaton
betweenthe Transceiver
andthe Display
Wherea separate
Transceiver
Unitisused,anRFfeeder(coaxial)
isusedto transfer
the
microwave
energ/befl&een
theTransceiver
UnitandtheTurningUnit.
The Scanner
Unitandthe Transceiver
Unltarecompatible
with BridgeMaster
display
unitsif
Compatibility
Unitisused.
a Display
Physicql Arrqngements
TheTumingUnitisconstructed
froma centralaluminium
cading,
to onesideof whichrs
Thetenninalstripsfor interconnecting
to otherunits
attached
a motorandgearbox.
cables
areundera coveTon the oppositesideto the motorandgearbox.
At eitherendofthe TurningUnitthereisanaluminium
cover.The pedormance
monitoris
housedunderthefrontcoverand,whenfitted,theTransceiver
Unitishousedunderthe
rearcover.lf no transceiver
moduleisi11ed,
a shallower
coverisused.Thetransceiver
modulecanbe removedfor belowdeck servicing,
Four14l5 boltsareusedto attach
the Scanner
Unittothe radarplatformorwheelhouse
roof.TheAntennaisattached
to theTurningUnitbytheantenna
suppoftcasting,
an RF
feedercabe is usedto transferthe
Turning
Unit
and
the
microwave
signals
belveenthe
Antenna.
lnterconnections
bebdeen
the Scanner
Unitandotherunitsinthe systemaremadeusing
screened
cables.
Allthecables
Unitdo soviawaterproofcableglands
thatentertheScanner
thatincorporate
an EIYCgasket
makes
contacl
with
the cablebraid.
that
The separate
Transceiver
isdesigned
mountedandisatbchedusingfourM8
to be Bulkhead
bolts,studsor screws(coachbolt5).
BridgeMoster
ERodor
558000108
6-7
Chopter6
S-BondSconnerUnit
(S-Bond)
TRANSCEIVER
MODULEOVERVIEW
for below
Thetransceiver
modulecanbefittedinthe TurningUnit,or mountedon a casting
pcb,a
The
module
incorporates
Modulator
bulkhead
mounting
as
a
separate
unit.
the
deck
andthe microwave
components.
PowerSupplypcb,Triggerpcb,the Receiver,
Unitandthe Display
Unitisby meansoftwo
Communication
betweenthe Transceiver
Unit,andonefromthe DisplayUnit
the Display
serialdatalink, onefromtheTransceiverto
to the Transceiver.
fourtwistedpairs.
istransmitted
usinga special
datacablethatincorporates
Thisinformation
pair
is
for
one
used trigger,andthe otherparr6
Two pairsareusedfor datatransmission,
spare.
to the Display
includes;
The datapassed
fromthe Transceiver
.
.
.
.
.
.
Yarler
Heading
Incremental
Bearing
Stai.ts
Transceiver
ErrorMessages
(BITE)data
BuiltInTestEquipment
TuningIndicator
includes:
fromthe DisplaytotheTransceiver
The datatransmitted
.
.
.
.
'
.
Standbyllransmit
PulseLength
Tuning
AFC/Manual
SeclorBlankng
Settings.
Performance
lYonitorControl,andInstallation
Power Supply
fromthe ship'sAC mains,
andprovides
allofthe power
The powersupplyoperates
TheAC
the
Turning
Unit
and
Transceiver.
requirements
forthe electronic
modules
within
ofatthe
mainsisalwayspresentatthepowersupplyevenwhenthe radarisswitched
display.
on isdetectedby
isswitched
The presence
of dataon the serialdatalinkwhenthe display
power
The
supplyincludes
a PowerFactor
the powersupply,
whichthenbecomes
active.
the necessary
voltage
Correctioncircuit,anda numberof switching
regulators
to generate
protectthe powersupplyagainst
overloads
on its
supplies.
Overcirrrent
detection
circuits
ourpuls.
6-8
BridgeMostefE Rodor
6s8000108
S-BondSconnerUnit
Chopter5
FoultReporting
TriggerPCB
TheTriggerPCBprocesses
the serialdatafromthe DispayUnit,andgenerates
the required
controlsignals
forthe Transceiver.
lt monitors
functions
withinthe Transceiver,
the Heading
Marker,andencodes
the information
fortransmission
to the Display
Unit.The datas
pulseis received
eachtimea bearing
fromthe TurningUnit.The various
transmitted
timing
pulserepetltlon
(prf),are
signals
requiredbythetransceiver
includingthe
frequency
oenchtcd
hv thF #ooF.
..h
Modulqtor PCB
pcbgenerates
pulses
The modulator
the highvoltagenegative
required
to drivethe
pulsewidthsandtimingsrgnals
rnagnetron.
The modulator
arecontrolled
fromthetrigger
pcb.A sparkgapon the modulator
isfiredlfthe magnetron
failsto operate.Continual
operation
ofthe sparkgapisdetected
andsignal
isfedbackto thetriggerpcb.Whenthe
triggerpcbdetects
thissignal
it switches
the radarto standby,
andgenerates
anerrorsignalto
betransmitted
to the DispayUnitviatheserialdatalink.Theerrorsignal
causes
the Display
generate
Unitto swltchto standby
and
anerroraarm.
Microwove Circuit
threepoft circulator
Thetransceiver
employsa conventional
to directthe pathofthe
provides
microwave
energyto andfromthe antenna.
A magnetron
coupled
to the circulator
the RFenergyto betransmitted.
A solidstatelimitercoupled
to the circuatorprotects
the
powered
from
high
microwave
from
magnetron,
radars.
A
receiver
signals the
or adjacent
signal
fromthetriggerpcbisusedto enablesweptattenuation
to be applled
to the solidstate
limitertoreducethe systemsensitiviry
at shoftranges.
Receiver
The receiver
consists
ofa low noiseampliller,
a mlxer,a linearpreamplifier,
a logarithmjc
ampiifier,
anda videoamplifier.
The 60MHzoutputofthe mixerisamplified
bythe linear
preamplifier
fo lowedbya logarithmic
amplifier,
the outpLrt
of whichisdetected,
the res!lting
videosignalisthenfuftheramplilled
beforetransmission
to the Display
Compatiblllty
Unit.
The receiver
alsoincorporates
anAFCsystem.
Oncethe receiverhasbeentuned,theAFC
systern
ensures
thatthereceiverremains
on tuneduringvariations
intuningdueto thermal
driftofthe mixerandmagnetron
etc,
The operatorcanselectbetweenmanualtuning
the
andautomatic
tuning.A signalfrom
triggerpcbls Lrsed
A signalfrom
theAFCcircuitisfedto the
to selectthe.nodeofoperation.
triggercircuittoindicate
the stateoftuneofthe receiver.
Thissignalisat itsminimumvalue
whenthe receiver
iscorrectly
tuned.
BridgeMqster
E Rodor
658000'108
6.9
Chopter6
S-BondSconnerUnit
(S-Bdnd)
SEQUENCE
AUTOMATICSTART-UP
described
Theautomatic
staft-up
sequence
below,should
bereadinconjunction
with
'S-B"-d
.gu-"6.22
TrrnirgU' . ScheratL
.
Stort-up
Importdnt NoIice Ance manstsappledto the PSUboardthe PowerFactorCorrectton
(PFC)circuitryskrts andgenerates39AV lt shauldbe notedthatwhi/stmainsis app/iedthe
PFCis a.tiveandcannotbe manua/lyswitchedofr Thestaftctrcuitryan// cantro/sthe /1/back
DC ispresenton pnmarypower camponentswhenevermans6
convefterso High Vo/tage
presenton the boad. Thlsldcl shoald be noled when servicing the frdnsceiver.
isonlyactiveduringnormaloperation
The PowerSupplyinthe Transceiver
whenthereisa
Display
(or CompatibiLity
Unt) connected
to t. The RS422serialdatastreamfromthe
Displayisusedto driveanopto-coupler
inthe PSUwhichdetects
the presence
of either
poariryvoltageandenables
theflyback
converlerinthe PSU.
The RS422serialdatastreamfromthe Disolav
entersthe InoutBoardon connector
TSB , 2 as"DU DATA+ andDU DATA_'.t isthenpassed
to the TriggerBoardviaPLYB
I 5, | 7, andthenon to the PSUviaPLTI I | , | 2 ( asPSUSTARTandPSUSTARTRTN).
Fortes'rpurposes
the PSUcanbeturnedon inthe absence
ofa serialdatastreamby ljnking
pins 2 on LKA(PSU).
TronsmitEnqble
Whenthe operatorselects
Transmit,
the TU Enable
signaisactvatedLOW on the Trigger
PCB( PLYH10). On the S-Band
Scanner
Unit,thissignalisfedvlathe PowerSupplyUnitto
ControlUnittostartthe antenna
rotating.
the InputPCBand(viaTSB 0) to the Scanner
Oncethe antenna
hasdoneonecompleterevolution
transmission
isstarted.
Whenstandby
lsselected,
is immediately
haltedand,alleronecompleterevolution
ofthe
transmission
antenna,
TU Enable
isdisabled.
The lYodulator
startsto generate
radarpulses
whenthe TriggerPCBsendsit MOD
puLses
TR GGERpulses
(to PLVC9). Notethatthe CHARGE
TRIGGER
(on PLVCB)are
presentevenin Standby
mode.
A signal
from PLVC7 on the
indicating
thatthe lYagnetron
hasired isfedviaMAGSAMPLE
lYodulator
PCBto the TriggerPCB.Thissignal
is processed
on theTriggerPCBand
outputtedasTXTRIG(PLYB20 & 2l) to the InputPCB(PZB 20 & 2l) andthento the
DisplayUnitvlaTSB5 & 6.
Note - TX DATAis sentfrom the Transceiver
to the Diso/avUnit
DU DATAis sentfrom the DisDlayUnt ta the TnnsceiverUnt
TheTrggerPCBprocesses
andgenerates
the required
the serialdatalnputfromthe display,
pulseis
controlsignals
forthe Transceiver.The
eachtimea bearing
dataistransmitted
received
fromthe TurningUnit.Thevarious
timingsignals
requiredbytheTransceiver
including
the PulseRepetition
(PRF),
Frequenry
aregenerated
bytheTriggerpcb.
6.10
E Rodor
Bridgelvoster
658000108
S-BondSconnerUnit
Chopter6
FoultReporting
Mdgnetron Opelotion
pulses
The highvoltagenegative
required
to drivethe magnetron
aregenerated
bythe
pulsewidthsandtimlngsignals
lYodulator
PCB.The modulator
arecontrolled
fromthe
Triggerpcb.A sparkgapon the lYodulalor
isllredifthe magnetron
failsto operate.
gap
Continual
opemtionofthe spark isdetected
anda signal
isfed backto the Triggerpcb.
On detedionofthissignal,
the TriggerPCBswitches
the radarto Standby,
andgeneEtes
an
to the Display
errorsignal
whichistransmltted
Unitviat|e serialdatalink.The errorsignal
causes
the Display
Unitto switchto Standby
andgenerate
anerroralarm.
WhenStandby
isselected,
rotationofthe Antenna
is inhibited.
Unlessin TestlYode,
transmission
fromthe radarisinhibited
iftheAntennaisnot rotating.
On the TriggerPCB,thereisatimercircuitwhichis basically
a capacitor
thatslody
(between4sand I 8s)whenpoweris removedfromthe PCB.On power-upthe
discharges
measures
microcontroller
the chargeremaining
on the capacitor
to determine
whetherthe
hasbeenswitched
transceiver
offor longenoughto warrantinhibiting
transmit
for three
heaters
havehadtimeto warmup again.
minutes
untilthe magnetron
intothe TriggerPCBcomefromthe Modulator.
The otheranalogue
signals
The Moduiator
supplyvoltage
andthe magnetron
current(onlywhentransmitting)
aremeasured
andsentto
the Display
asanaidto fauhfinding.
Thesparkgapdetectsignalisgenerated
bythe
modulator
whenthe magnetron
arcsover,if it reaches
a predetermined
levelthe
microcontroller
inhibits
for
tmnsmission approximately
onesecondandsendsanerror
message
to the Display.
BridgeMoster
E Rodor
658000108
6.11
Chopter5
S-Bond
S c o n n eU
r nit
(S-Bond)
TURNINGUNITOVERVIEW
Drive System
The scanner
motorisanAC induction
motor.lt driveseithera l2t I or a 20: reduction
gearbox.
The oLtputofthe gearboxdrivesthelinaloutputhelical
gearviaa pinionto givean
ovemllreduction
betweenthe motorandAntenna
of approximately
either30: or 60:I
-o..
!a a"ro
dep-nda'T
on whFthe'rLe
Tu" ngUni s a "i8r speed
The scanner
motorisconnected
to the ship'sAC Supplyby a Scanner
ControlUnit.This
unitincorporates
a contactor
controledbythe Transceiverto
switchtlrescanneT
motoron.
Whenstandby
isseec|ed,rotationofthe Antennaisinhibited.
Unlessintestmode,
fromthe radars inhiblted
transmission
An isolating
swit.his
provlded
for AC systems
to switchthe scanner
motorsupplyof for safeservicing
Bedring ond Heading Morker Syslem
A discwith 28teethisatlached
to theAntenna
torquetubeandcombined
withanoptocouper generates
l28 pulsesper rotationofthe Antenna.
A secondopto-coup
er togetherwitha flagon thetootheddiscgenerates
a HeadingMarker
approximately
J0' beforetheAntennaispointing
deadahead.Correctalignment
ofthe
HeadingYlarkerissetat installation
byelectronic
adjustment
withinthe DisplayUnit.
Bothopto-couplers
areon the PulseBearing
PCB.The PulseBearing
PCBmutipiesthe 128
4096pulses
perAntenna
bearlngpusesby 32to generate
revolution.
The 4096azirnuth
pulsesandthe heading
markerareroutedthroughthe lnputPCBto the TriggerPCBwhere
theyareincorporated
intothe serialdatato betransmitted
to the DisplayUnit.
Whereit is not possible
to adjusttheHeading
markeralignment
atthe dispLay,
optionalex.tra
circultry
canbefitledto the Inputpcbto allowthe alignment
to be madeelectronically
within
the TurningUnit.Whenthisoptlonlsfitredanadditional
( isoated) Heading
lYarkeroutput
is provded. ,& anoptionfor special
applications
a sizeI I synch
ro canbeftted asar
alternative
information.
sourceof bearing
Inlerconneclions
AC powerto the motoris bydirectconnection
to terminalstripsinthetermlnalbox
atlached
to the motor.Theterminations
for thetransceiver
for interconnections
andthe
TurningUnitareundera coveron the sideofthe TurningUnit.TheAC powerfromthe
isolatlng
switchlsterminated
at aterminalblockwithinthefilterbox.All otherconnections
aremadeto pJugs
or removable
terminalstripson the inputpcb.
6.12'
BridgeMoster
E Rodor
658000108
S-BondScqnnerUnit
Chopter5
TRISGERPCB(S-Bond)
GenerolDescription
TheTriggerPCBcontrols
the operation
of theTmnsceiver
underinstruction
fromthe
Display.
Therearetwo seriallink, whichareusedto transfer
controlmessages
fromthe
Displaytothe TriggerPCBandTransceiver
information
backto the Display.
TheTrigger
PCBgenerates
the controiandtuningsignals
requiredbythe lYodulator,
Receiver,
Pedormance
lYonitorandBiased
Limiter.The PSUis enabled
witha signal
fromtheTrigger
PCB.
Signols To /From the Trigger PCB
To/FromDisplay
SerialDatato Displav
SerialDatafrom Display
TriggertoDisplay
TolFromlYodulator
P,,lcF I FnoJh <FiF.r li.F(
ChargeandlYodulator
Triggers
lYagnetron
( onlyusedfor S Band,LongPulseoperation
HeaterTurndownsignal
)
Voltage/Current
Monitorsignals
l025kW and5 /X BandConfiguration
signals
To/FromReceiver
TuningVoltage
signal
BandwidthControlsignal
AFC/Manual
control
AFCTrigger
TuneIndicator
signal
To Biased
Limiter
Triggersignal
To Pedormance
Monitor
On/Of signal
lYodeControlsignal
TuningVoltage
signals
-o,f
rom PowerSJpplyDCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStadandRetum
BridgeMoster
E Rodor
65800010B
6.12
Chopter5
FoultFindingond FirstLineServicinE
S-BondSconnerUnit
(S-BqndTriggerPcB)
DESCRIPTION
FUNCTIONAT
provides
overallcontrolofthe TriggerPCBfunctions.
The B0C5 familymicrocontroller
lC. Seriall/O ishandled
withlnthe microcontroller
memoryandRAIYareincluded
Program
Baud
RS422A
driverandreceiver.
lersinternal
UARTandane>ternal
bythe microcontro
but
is
link
selectable
to
9200
or
38400
baud
use
rateisllxedat76800baudfor operational
ThesedaldataformatisB bitdata,I stopbitandevenpariry.
for testpurposes.
fouror llvecharacters
depending
on message
comprising
The Display
sendsserialmessages
arellve.Thetunng
arefourbltes ongandtuningmessages
content.Controlmessages
whichareconverted
on the TriggerPCBusingafourvotagelevelsaresentas l2-bitvalues
andPerformance
and
distribution
to
the Receiver
DAC
before
ampliication,ibufering
channel
Monitor.
fromthe
serialtransmission
TheBearing
signal
fromthe TurningUnitis usedto initiate
per revisgenerated
and
TriggerPCBsuchthateachtimeoneofthe 4095azimuthpulses
(one
the
pins,
b)4e)
is
sent
to
lnterrupt
a
character
fedintooneofthe microcontrollers
to the heading
marker,on every
sentisdedicated
Dispay.One bit in eachofthe characters
markerpulsefromtheTurningUnit,the bitlstoggled.
newheading
whentherels a
the Displayis
it.
The
RS422
serial
inputfrom
(or Compatibility
Unit)connected
to
Display
voltageand
whichdetects
the presence
ofeitherpolarity
usedto drlveanopto isolator
enables
the PSU.
TriggerOuputs
generated
bytheTriggerPCB:
Therearea numbeT
oftriggersignals
Pre-Trigger
ChargeTrigger
YoduatorTrigger
Trigger
Display
l'4onitor
Trlgger
Perforroance
AFCTrigger
SweptAttenuationInitiate
the Modulator
PFN Thisis
usedto recharge
The ChargeTriggeristhetimingsignal
PRF
routine
setto
the
appropriate
generated
microcontroller
using
an
internaltimer
bythe
facor isaddedto the basictimingtoensurethat
forthe pulselengthseleded.A wobbulation
according
to
Thewobbulation
iscalculated
no bro dar transmissions
arelockedtogether.
andthe positionofthe
received
beforegoingto transmit
the numberof serialmessages
antenna
betweeneachtrjggerpulse.
trigger.
I lps beforethe modulator
An optionalPre-trigger
willbe produced
approxlmately
applicatons.
for usein Special
Options
Thisis not a normallyfitted
optionandisintended
6.14
E Rodor
BridgeMostef
5s8000108
S-Bond
S c o n n eUr n i t
Chopter5
The l'lodulatorTriggeris usedto letthe chargeout ofthe PFNintothe magnetron

andis
initiates
the modulator
firing.lt isdelayed
frornthe ChargeTriggerby l00prs
thetriggerthat
ls in standby.
andgatedoffwhenthetransceiver
MonitorTriggers
ln standby,
the Display
andPer{ormance
aregenerated
fromthe lYod
pulse.
is
in
mode
Trigger
Whenthetransceiver transrnit
thetriggersbeginon the Jeading
edgeofthe magnetron
samplepulseandendaftera presettime,adjustable
usng R\ | .
TheAFCTriggers usedbythe receiver
wheninAFCmodeandisonlygenerated
whenthe
transceiver
is intransmitmode.The pulseis(artedon thefrontedgeofthe lYodulator
Triggerandterminates
on the backedgeofthe magnetron
samplepulse.
lnitiatepulseisthetimingsignal
fedto the LimiterDrivePCBwhich
The SweptAttenuatlon
generates
lt
is
the controforthe biased
limiter. initiated
bythefrontedgeofthe Pre-trigger
(approximate
y 2pspriorto magnetron
firing)andterminated
2.57-rs
aftertheleading
edgeof
the magnetron
sampe pulse.
The Display
andPMTriggers
areessentialy
the sarnetrggerandarepresentat alltimes
whenthe radaris poweredup.Theyare nitiated
bythe lYodulator
Pulse
andlastfor
y 2.5ts.
approximate
AnqlogueOutputs
fourtuningsignals;
LO.Tune,PIYTune,XrAdjustandXt Adjun.
TheTriggerPCBgenerates
Thesesignals
arecodedas l2-bitdigitalvalues
andincorporated
intothe serialmessages
fromthe D splay.A l2 bit,fourchannel
DACisusedto generate
thetuningsignals
fromthe
message
data.Additional
buferingisaddedto the LO andPIYTuneoutputsofthe DACand
x3.5amplilication
to theXr andXt Adjlstsignals.
LO Tuneisthe 0Vto +5V receivertuning
controlandPMTunethe 0Vto +5V
usedto
Pefformance
Monitormaintuningcontrol.Xr andXt Adjustareovto + l5V signals
inthe Pedormance
lYonitor.
controltherecelve
andtransmit
attenuators
AnologueInputs
Therearevarious
analogue
inputsto the TriggerPCBfromotherPCBS
inthetransceiver
andsomeon boardsignals
thatarefedintoaneightchannel
8-bitADC,andconverted
to
lerorto be passed
to the
digitalvalues
eitherfor furtherprocessing
bythe rnicrocontro
Dispiay
viatheserialmessage
link.
The signals
arethe dropouttimeranda l2V and
on theTriggerPCBthataremeasured
(between4s
+30V suppies.Thetimercircuitisbasically
a capacjtor
thatslody discharges
and | 8s)whenpoweris removedfromthe PCB.On power-upthe microcontroller
has
measures
the chargeremaining
on the capacltorto
determine
whetherthetransceiver
for threeminutesuntilthe
beenswitched
offfor longenoughto warrantinhib'Ltlng
transmlt
magnetron
heatershavehadtimeto warmup again.
The powersupplylevelsaremeasured
andthe results
sentto the Display
asanaidto faultdiagnosis.
BridgeMosterE Rodor
65800010B
6-1s
Chopter6
S-BondSconnerUnit
lYonitorhasbeenfitted
Onechannel
oftheADC isusedto detectwhethera Performance
Thevoltage
to the system.
on thischannel
wll be lowerthana presetvalueif a Performance
lYonitoris presentotherwiseit wi I be pulledto the +5V supplyrail.Thisinformation
is
part
ofthe configuration
message
to the Display.
encodedandsentas
signal
to the TrggerPCBwhichindicates
how closeit is
The Receiver
sendsa tuneindicator
iscodedaspaftofthe serlalmessage
andsentto the Display.
to beingon tune.Thissignal
signals
intotheTriggerPCBcomefromthe Modulator.
The Modulator
The otheranalogue
supplyvoltageandthe magnetron
aremeasured
andsentto
Thesparkgapdetectsignal
isgenerated
bythe
the Display
asanaidto falltfinding.
predetermined
a
levelthe
modulator
whenthe nragnetron
microcontroller
inhibfutransmssionfor approximately
rnessage
to the Display.
Digitdl Outpuls
forwardon/ofcontrolsignals
to
The digitaloutputsfromthe TriggerPCBareallstraight
\/rr ^ '. nr*c ^f+h. +r,nc.Fi\,Fr
(Wideband)
andAFCor manual
Signas
to the Recelver
seledwideor narrowbandwidth
(AFC
Narrowband
is
selected
when
the
modulator
istransmitting
in long
tuningmode
On).
pulseandbrieflyduringpulselengthchanging.
AFCor manualmodeisselected
bythe radar
sentfromthe Display.
operatorandis partofthe controlmessage
l'aodulator
IYPandSPareusedto setthe pulselengthasrequested
bythe radar
signals
pulse
short
operation,
Y1Psetto 0V indicates
mediumpulse
operator,SPsetto 0V indicates
operation
andbothSPand['1Psetto +5V indicates
longpulseoperation.
SPandMPboth
Tumdownenablersused
setto 0V isanillegal
stateandwill not happenin normaloperation.
to reducethe heatercurrentinthe magnetron
andisonlysetwhenanS-Band
magnetron
is
llttedandistransmitting
in longpulse.
lvlonior
The controlsignals
Pfl On/OffandPMTx,41x
areusedto swltchthe Performance
on andto switchit betweensystem
testmodeandreceiver
testmode.
TU Enable
isthe controlsignal
fedto the MotorDrivePCBto initiaterotationofthe
antenna.
TU Enable
signal
isactivated
to startthe
transmitthe
antennarotating.
Whenstandby
Oncethe antenna
transmission
isstarted.
isselected,
transmission
is immediately
haltedand,afteronecompleterevolLrtion
ofthe
antenna,
TU Enable
isdisabled.
OptionolUO
Thereareseveral
optionall/O signals
for usewithSpecial
Optionsvariants
ofthe PCB|Pretrlgger(asdescribed
int|e sectionon triggers),
Bfrernal
TriggerInputandRadarInhiblt.The
External
TriggerinpLr1
isusedwhenthe modulator
needsto betriggered
fromanexternal
sourceratherthan
the TriggerPCB.Triggersignals
fed.Jothisinputarepd limitedto prevent
5-15
BridgeMoster
E Rodor
658000108
S-BondSconnerUnit
ond
FoultRePorting
Chopter6
LineServicing
rothemodurato':
damase
Fg"ll1iil'l'^:,:""'T:
:nffi :i":,f::$J;[t
|]j'15
::l*
pr{s'
'*:i:i:i,:i,5
;*'** oftheinternar
::Tffilil",ff ::'ffi';";J'r*c;'p"i'""
II
1-
*"
:.'"di"i,$liirt:lm
;:"*'
il:'::t ;:U:.:niifi
:i::l];*,:r:m:,iil"i**iT
r"::ll:11..'"*
;::.i']i,pr"v'""""e*
"*'
?"'lJ:::::[:i"'H
;l1xi:9lii,liffi
i
i,r"ii,.,,
l.::::;1'ft*i':''-T,I
"i*",.n",*
',:1ll:.'*3:::Iffi
"**'*:1;
l^1':m#;,ff
arethe powersul
bythe microcontroller
InPUts
seclonon analogue
#"*y;Jl.:,:g:;:f;
ff:X..ffi
.:*,
p:
;iY."t
T::"T:*:',*
T;t
I's--J,fi
:::i".lTi;,f,:ffi:i:1il'f;*;
rsIn-]li"
a'd
PCB
ne
or
resring
prod.r.tion
ou ;nr.
:l ll il:.:-'^:::^.-,,*. ^"
..
"
::::#:i':'":*"
::n*'JH;:
::-':;:mm*Lm
,i;H:?:ki,rl:+
"
,1iii1'*:i:Tfihuf
J:r;"f
ft::rff
the
sia'e
tu'"qr-oulPuT
uJ'onnir"a'o
;":l:.ill ;:il:"lll
i]'lir"t"1ffi;;
:;"::il:;;';;:;
o' rhernggePCB
'e' (i'curry
f "l':::=i'i:::xH:t',;:l*:J:;R:il',:;11::''J
E Rodor
BridgeMosier
658000108
'
6.17
S-BondSconnerUnit
Chopter6
(S-Bond)
POWER
SUPPTY
IRANSCEIVER
GenerqlIntormotion
generates
the supplies
for the Transceiver'
The powersupplyjsanAC to DC lnvefterthat
of nominal| 5V
The lnvefteris housedon a slngleboardandis poweredbyanAC supPly
-ange
4f-64H2.
in
the
frequency
or 230V
highvoltaged c to
frontendto providea regulated
The powerunitusesa boostconvefter
providing
Someofthesesupplies
useaddLtional
the oL'tputsupplies.
converter
a flyback
outpub.
to provideregulated
switchmode.onvefters
bythispowersupplyare:
The outputssupplied
(viafudherregulator,
+ 2V, l2Vand
heaters
Vaiable 500V,+30V, +20V,magnetron
pcb
for
Motor
Drive
variant,
+
50V
the
t 5V)andfor the X-BandTurningUnit
eatu-es:
l'" po*er -î ha<lhefollowi^g
.
.
.
'
-600VadjLrstable
overtherange-550Vto -650Vforcontrolof magnetron
currentviamodula|(Jr.
shoftcircutProtection.
OLrtput
Powerfactor
corrected
inputfrom95Vto 276Vwithouttapchanging.
Universal
providing
better
than
0.9.
a PFof
the presence
of a serlaidata
detects
converter
on the opto-coupler
To switchtheflyback
of the datastreamthe photo
at PLTHI I , | 2. On detection
streamfrornthe display
votage.
r withjnU5 isturnedon pulingdownthe gateof Q2 belowitsthreshold
transisto
lC
U4. Inthe
pln
rise
enabling
output
of
the
the compensation 1 U4 to
Q2 turnsoffallowing
PSUof stateQ2 is heldon by currentin R37fromVcc.
ofa serialdatastreamby linking
Fortestpurposes
the PSUcanbetLirnedon inthe absence
| 2 on LKA.
to the PSUboard,the PFC(PowerFactor
Notethatoncethe mainssupplyisapplied
the PFCisaaiveand
390V.Whilstmainsisapplied,
circuitstarbandgenerates
Correclion)
the flyback
convefterand
onlycontrols
switched
off.The staftclrcuitry
cannotbe manually
whenevermainsispresent
so HighVoltageDC is presenton primarypowercomponents
on the board.Thisloct shouldbe noled when servicinglhe Trqnsceivel.
MODULATOR PCB (S-Bqnd)

Functionql Descriptlon
pulseto
PCBisto geneatean8kV,BAnegative
The princlpalfunction
ofthe lYodulator
chargea PulseForming
An SCRisusedto resonantly
drve the cathodeofthe magnetron.
The charging
. Network(PFN)to- l200Vfromthe 500VlYodulator
HT supply.
rycleis
bythe
niii:iedbvihe Chi eeTriFee..The numberofsections
ofthe PFNisselectable
6.18
E Rodqf
BridgeMoster
558000108
S-BondSconnerUnit
Chopter5
FoultReportingqnd FirstLineServicing
relayscontrolled
bythe PulseLengthControlLines.The numberof sections
ofthe PFN
Jsedde'inesthele-sthoftLe ouroLto-,se
At a defined
timeafterthePFNisfullycharged
it isdischarged
bythreeseriesconned|ed
lnsulated
GateBipolar
Transistors
througha pulsetransformer.
Thedischarge
is initiated
by
the flodulatorTrigger.The Pulse
Transformer,
whichhasstepup ratioof l2t I , transforms
pulseto BkV.The backedgesofthe mediumandshortpulses
the resulting
arespeeded
up
bya saturable
reactorconnected
across
the primaryofthe pulsetransformer.
Otherfunctions
includeregulating
the magnetron
heatersupply,monitoring
a sparkgapto
ensurecorrectoperation
ofthe magnetron,
andgeneration
of atimingreference
forthe
RadarTrigger.
Inpulsto the ModulqtorPCB

-600VModulator
HT Supply
+20V l'4odulator
TriggerSupply
+ l6V +27V lYagnetron
HeaterBuk Supply
+ l2v
- r2v
u/hcn OV <clc.t< <h6'r n ,l<F

ShortPulseControlLine
lYediumPulseControlLine when0Vselects
mediumpulse.
ChargeTrigger
initiates
charging
of PulseForming
Netrvork.Typically
lAmpcurrentpulse.
lYodulator
Trigger
initiates
discharge
of PulseFormingNebr,,ork.
Typically
pulse.
4us,3.5Vpositive
TurnDown Enable
dcvoltage
controls
the magnetron
heatervoltage.
0V
on longpulse,3.5VStandby
l,lediumandShoftPulse
Oulputs trom the Modulotor PCB

Primary
sample
positive
pulsesample
from pulsetransformer
usedto
initiateRadar
Tdgger.Typically
40Vamplitude.
Ylagnetron
currentsample a dcvoltagepropoftionalto
the magnetron
current
derivedfromthe secondary
ofthe pulsetransformer.
Typically
+2.5V
ry Active
a signalthat
is normally
ovthat risesto >2.5V ifthe
sparkgapoperates
continuously
for 2 seconds.
This
is usedbytheTriggerPCBto indicate
signal
a
tEnsmitter
faultto the display.
HT Sense
sample
of lYodulator
HT Supplyfed
to TriggerPCBfor
inclusion
in BITEmessage
sentto display.
TX Define
I i"l ,eningsrsedto dell-enodLrlator
rypeto I agger
PCB.0Vor 3.5Vdependant
on linksettings.
BridgeMbster
E Rodor
65800010B
5-19
Cho ter 6
S-BondSconnerUnit
F o u lF
t indingond FirstLineServicing
Mqgnelron Heoter SUPPIY
HeaterSupplyat PLVDI and
heateEarederivedfromthe Magnetron
The magnetron
PLVD2.Thissupplymayvarybetweenl6Y aod21Y
oflinkLKI fitred
bythe setting
magnetron
for the intended
PCBis conllgured
The Modulator
PCB',inthischapter'
PCB.Referto Figure6 lI'Link SettingslYodulator
to the lYodulator
for fudherinformation.
WARNING- On no dccounl should the hedter volldge be meosured whilst the
frd nscelver is trd nsmitrlng.
(measured
between
a heatervoltage
requires
the magnetron
ln a | ol(N X-Bandsystem,
ShortPulse,MediumPulseandLongPtrlse
of 5. lV on Standby,
TSII andTSJ2)
between
(measured
a heatervoltage
requires
the magnetron
ln a 25KWX Bandsystem,
thismay
On LongPulse,
TSllandTSJ2)of6.lVonStandby,shortPulse,andMediumPulse
frtted'
on therypeof magnetron
beturneddownto 5.lV dePending
between
(measrrred
requires
a heatervoltage
the magnetron
system,
In a 30KWS-Band
thismay
andlYediumPulseOn LongPulse,
ShoftPulse,
TSJLandTSl2)of 6. lV on Standby'
fitted
on thetypeof magnetron
beturneddownto 5 lV depending
2.2.2 Fqull lsolotion Flow Chqrts (S-BondSconners)

Unitsaregivenon thefollowingPages'
faultson S BandScanner
Flowchaftsfor isolating
FlowChartsI to 25'
The leadsheetshowsthe overallflowthroughindividual
6-20
BridgeMosterE Rodor
65800010B
S-Bond
Sconner
Unit
Chopter6
FoultReporting
OVERAI.T
FI.OWCHART- S'BANDSCANNERFAUITS
BridgeMoster
E Rodor
rseooorbs
6.27
Chopter6
FoultFindinoond FirstLineServicino
S-BondSconnerUnit
FIOWCHART1 - S.BANDSCANNER
FAUI.TS
! WARNING!
DANGEROUS
VOLTAGESARE EXPOSED.
WHENTHE COVERSAFE REMOVEDFROMIHE EOUIPMENT,
PERSONSSHOULDWORK ON THE EOUIPMENTWHEN POWERIS APPLIED.
ONLY OUALTFIED
ON IT.
ALWAYS ISOLATETHE TURNINGUNIT FROMTHE SHIP'SSUPPIY BEFONEWORKING
FROMTHE SHIP'SSUPPTYWHILEREMOVINGOR REPLACING
ALWAYS ISOLATETHE TRANSCEIVER
THE TRANSCEIVER
COVER
--".1"--_l
I WARNING!
DANGEROUS
VOLTACES
--+Et
""1y
t*
i
---,-^'"---.-
--.'.q] :------*^:"".
=v
END
5-22
*-=---
L-=-,,"':..",,
BridgeMosterE Rodor
65800010B
S - B q n dS c o n n e U
r nit
Chopter5
FoultReporting
FI.OWCHART2 . S.BANDSCANNER
FAUI.TS
('AZl ERROR'Disployed)
FROMFLOWCHARTI
! WARNING!
CABLE228 {BULKHEAD)
CHANGETRIGGER
PCB
BridgeMosterE Rodor
658000108
5-23
Chopter5
S-Bond
Sconner
Unit
FI.OWCHART5 . S-BANDSCANNERFAUI.TS
FROM FLOW CHART2
! WARNING!
sAR-sAT'
sAr-sAs,sA8sAs13PHASE,,THESETES]S EXPOSE
DAIIGEROUSVOLTAGES
FAULT IS IN
SCANNER CONTNOLUNIT
6.24
E Rodor
BridgeMoster
5s8000108
S-Bond
Sconner
Unit
Chopter6
FoultReporting
FTOWCHART4 . S-BANDSCANNER
FAUITS
FROMFLOWCHART3
CHANGEINPUTPCB
CHANGEPSUPCB
CHANGETRIGGER
PCB
RridâM^(tar
F Pn.l^r
osaoootoa
6-25
Chopter6
S-BondSconner Unit
FIOW CHART5 . S.BANDSCANNERFAUTTS
FROMFLOW CHART2
CHANGETRIGGENPCB
CHANGERECEIVER
6-26
E Rodqr
BridgeMoster
658000'108
S-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART6. S.BANDSCANNER
FAUI.TS
FROM FLOW CHART5
CHANGEINPUTPCB.
CHANGEINPUTPCB.
CHANGECABLE
BETWEENNECEIVENAND
TRIGGEB
PCB
CHANGETNIGGEN
PCB
BridgeMqsterE Rodor
658000108
6.27
Chopter6
S-BondSconnerUnit
FOUttFrnornoono FrrslLrneservrcrno
FTOWCHART7 . S-BANDSCANNERFAUI.TS
FROMFLOW CHART2
CHANGEINPUTPCB
CHANGECABLE
FROMFLOW CHART2
6.24
BddgeMosterE Rodor
658000108
S-BondSconnerUnit
Chopter6
FoultReporting
FAUI.TS
FI.OWCHART8. S-BANDSCANNER
FROMFLOWCHART7
! WARNING!
DURING
IIIIS TEST,OUTPUT
VOLTAGESWILLBE PRESENT
AT THEPOWERSUPPTYWHEN
OFF.
THERADARIS TURNED
CHANGETRIGGERPCB
OR
RECEIVERPCB
CHANCEINPUTPCB,
CHANGE
SCANNER
CONTROL
UNIT.
CHANGEINPUTPCB
BridgeMoster
E Rodor
rseoootbB
6.29
Chopter5
FqultFindinoond FirstLineServicino
S-BondSconnerUnit
FLOWCHART9 . S.BANDSCANNER
FAUITS
FROMFLOWCHART2
CHANGETRIGGEFPCB.
PULSEBEAFINGPCB
CHANGETRIGGER
PCB.
6.50
BridgeMosterE Rodor
658000108
S-BondSconnerUnit
Chopter5
FoultReporting
FI.OWCHART10. S-BANDSCANNER
FAUI.TS
FROMFLOW CHART9
|NPUTPcB|NTHETUFN|NGUN|T,
CHANGECABLE
BETWEENINPUTPCBAND
PULSEBEAFING
PCB
CHANGEINPUTPCB.
CHANGE
PULSEBEARINGPCB.
CHANGEINPUTPC8IN
TRANSCEIVER.
BridgeMoster
E Rodor
65800010B
CHANGE
CABLE
BETWEEN
INPUI PCBAND
TRIGGER
PCB
6-31
Chopter6
S-BondSconnerUnit
FTOWCHART11 - S.BANDSCANNERFAUI.TS
('STBY/TXERROR'Dlsployed)
FROMFLOWCHARTI
TNANSCEIVER
INPUI rcb AND
CHANGE
TBIGGER
PCB
5-32
BridgeMosterE Rodor
658000108
S-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART12 - S-BANDSCANNERFAUI.TS
('SPARKGAP TEST'Foilure)
FROMFLOWCHART24
CHANGE
BridgeMosterE Rqdor
658000108
6.53
S-Bond
S c o n n eU
r nit
Chopter6
FIOW CHART15. S.BANDSCANNERFAUI.TS
Disployed)
HMKRERROR'
CMISSING
FROIIIIFLOW CHART I OR 25
I WARNING!
CHANGEIRIGGEBPCS,
BETWEEN
INPUTPCBAND
PULSESEARINGPCB
CHANGETRIGGERPCB
CHANGE
PULSEBEARINGPCB
5-54
BridgeMosterE Rodor
658000108
S-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART14. S.BANDSCANNER
FAUITS
FROMFLOWCHART'I3
CHANGEINPUTPCB.
PCB.
CHANGEPULSEBEARING
CHANGECAELE
BETWEEN
PULSEBEAFING
PCBAND INPUTPCB
CHANGEINPUTPCB
CABLEIS FAULTY
BETWEEN
INPUTPCB
PCB
ANDTRIGGEB
CHANGETRIGGERPCB
BridgeMasterE Rodqr
65800010B
6.55
Chopter6
S-BondSconnerUnit
FAUI.TS
FI.OWCHARI15. S.BANDSCANNER
('TRIGGERERROR'Displdyed)
FROMFLOW CHART1
ONEOF THEFOLLOWING
RECONNECT
WIRES.
IF THE TMNSCEIVEF IS ATOF|:
AT THE SCANNERCONIROL IJiIIT SETTHE ISOLATINGSWITCH10
IS THEVOLTAGI IETWEEN
CHANGEINPUTPCB.
DISPLAYFAULT
CHANGETBIGGERPCB
5-36
E Rodor
BridgeMoster
6s8000108
S-BondSconnerUnit
Chopter5
FoultReporting
FIOWCHART16 - S.BANDSCANNER
FAUTTS
CTXERROR'/'IOWVIDEOERROR'Displdyed)
FROMFLOWCHARTI
MONITOR
IHE SIGNALONTHE
FAULTI5 IN THECABLE
BETWEEN
THE DISPLAYAND
THETFANSCEIVER
FEPAIBCABLE
ONTHEI/PPCBCHEC(FOR
REPAIRCAALE.
CHANGEINPUTPCB
BridgeMoster
ERodor
55sooo10B
5-37
Chopter5
S-BondSconnerUnit
FAUTTS
FI.OWCHART17 . S.BANDSCANNER
FROMFLOWCHART16
6.58
FROMFLOW CHART16
BridgeMoster
ERodo.
658000'108
S-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART18 - S.BANDSCANNERFAUTTS
FROMFLOWCHART17
CHANGETRIGGEFPCB.
CHANGE
INPUTPCB,OR
SCANNER
CONTROL
UNIT.
CHANGEINPUTPCB.OR
PERFORMANCE
MONITOF
OB INPUTBOARDIN
TNANSCEIVER.
RECEIVEF
FILTERPCB
Bridgel'r'1oster
E Rqdor
65800010B
6-39
Chopter5
S-BondSconnerUnit
'-,
FI.OWCHART19 . S.BANDSCANNERFAUTTS
rrowVIDEOERROR'Disployed)
FROMFLOW CHART''6
CHANGE
PCB
TBIGGER
PCB.
CHANGETRIGGEB
CHANGEMODULATOR.
6.40
BridgeMoster
E Rodor
658000108
S-Bond
Sconner
Unit
Chopter6
FoultReporting
FI.OWCHART20 - S.BANDSCANNERFAUI.TS
FROMFLOWCHARTI 9 OR 24
CHANGE
MODULATOR PCB
Bridgelvoster
E Rodor
558000108
6.41
Chopter5
- ..
S-BondSconnerUnit
FAUTTS
FTOWCHART21 - S.BANDSCANNER
FROMFLOWCHART19
OR,
CHANGEBECEIVEF
CHANGETRIGGERPCB
FILTER
CHANGERECEIVER
CHANGERECEIVER.
PLYA.
RECONNECT
PLYB
DISCONNECT
6,42
ERodor
BridgeMoster
65800010B
S-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART22 . S.BANDSCANNERFAUTTS
FROMFLOWCHART21
CHANGERECEIVER,
OR
CHANGELIMITER,OR
CHANGEMAGNETRON
CHANGEFECEIVER
CHANGETNIGGEFPCB
BridgeMgster
E Rodor
5.43
Chopter6
S-BondSconnerUnit
FAUTTS
FLOWCHART25 - S.BANDSCANNER
('TX COMMS ERROR'Disployed)
FROMFLOW CHART1
6.44
BridgeMoster
ERodor
658000108
S-BondSconnerUnit
Chopter5
FoultReporting
FI.OWCHART24 - S-BANDSCANNERFAUITS
('TX EISTERROR'Disptdyed)
FROMFLOW CHARTI
BridgeMoster
E Rodor
rseooorbg
6.45
Chopter6
S-BondSconnerUnit
\.,
FLOWCHART25 - S-BANDSCANNERFAUI.TS
FROM FLOW CHART24
CHANGETRIGGER
BOARD.
CHANGEINPUTBOARD,
t+y-;>*
E IID
\-
CHANGE
TBIGGERPCB
CHANGE
M O D ULATOR
CHANGE
TRIGG:R PCB
END
6-46
BridgeMoster
E Rodor
658000'10B
X-BondSconnerUnit
Chooter6
FoultReporting
2.5 X-BondSconnerUnit
2.5.1 TechnicolDescription
Therearetwo basictypesofX-BandScanner
Unitr
with anintegral
transceiver
module
withoutanintegral
transceiver
Eachtypecanhavea nLrmber
ofvariants
dependent
on motorsupplyandthe optionsthat
arefit1ed.
The Scanner
Unitcomprises
anAntenna,
anantenna
supportcasting,
anda TurningLJnrt.
ncluded
inthe TurningUnjtisa motorandgearbox,
a Bearing
andHeading
Markerpcb,an
pcb,andoptionally
Lnput
a Perlormance
llonitor andintegral
transceiver
module.
TheTransceiver
Unitcomprises,
a basecasting
module,andan Input
, a cover,atransceiver
pcb.
CommLrnication
bet\r'r'een
theTransceiver
andthe Display
is by meansofa serialdatalink.
Wherea separate
Tansceiver
Unitis used,an RFfeeder( waveguide
) isusedto transferthe
microwave
energybeb/r'een
the Transceiver
UnitandtheTurnjngUnit.
The Scanner
UnitandtheTransceiver
Unt arecompatible
with BridgelYaster
unitsif
display
a Display
Compatibility
Unitisused.
PhysicolArrongements
TheTurningUnitisconstrucled
from upperandloweraluminium
castings.
The upper
casting
ishingedat oneendto the lowercasting
for senr'ice
andinstallation.
The motor,
gearboxanddriveassembly
areboltedto the uppercasting.
Thetransceiver
module,when
fitted,isboltedto the uppercasting
andcanbe removedasa unitforbelowdeck servicing.
Theterminalstripsforthe interconnecting
cables
to otherunitsareundera screencoveTon
the baseofthe lowercasting.
The Pedormance
monitorishousedbeneatfthe uppercasting
andhasa microwave
transparent
coverprotecting
it,fittedon thetop sudace
ofthe upper
casting
FourM l0 x 45 boltsareusedto attach
the Scanner
Unittothe radarplatformor
wheelhouse
roof.TheAntennaisattached
to theTurningUnitbytheAntennaSuppoft
Casting
andthisdirectlytransfers
the microwave
signals
betweenthe TurningUnitandthe
Antenna,
Interconnections
betweenthe Scanner
unitandotherunits1nthe systemaremadeusing
screened
cables,
withthe exception
ofthe Bulkhead
system,
wherethe microwave
signals
arecarriedbel,veentheTumingUnitandtheTransceiver
viaa waveguide.
BridgeMoster
E Rodor
658000108
5-47
Chopter5
X-BondSconnerUnit
Unitdo soviawaterproofcableglands
thatincorporate
Allthe cables
thatentertheScanner
gasket
that
makes
contact
with
the
cable
bmid.
an EIYC
isdesigned
to be bulkhead
mountedandisattached
usingfour l4B
The separate
Transceiver
bolts,studsor screws(coachbolts).
(X-Bdnd)
MODUTE
OVERVIEW
TRANSCEIVER
for below
Thetransceiver
modulecanbefittedintheTurningUnit,or mountedon a casting
pcb,a
The
module
incorporates
the
lYodulator
mounting
as
a
separate
unit.
deck bulkhead
Dowe'Srpprypcb. | '.ggerpco,LheReceiveJ
. andthe ric'owaveconpo.e-ts.
Unitis by meansoftwo
Unitandthe Display
Communication
betweentheTransceiver
the Display
Unit,andonefromthe DisplayUnit
serialdatalink, onefromtheTransceiverto
to the I ranscerver.
\-'
four twistedpairs.
This informationistransmittedusinga specialdatacablethat incorporates
one pairis usedfor trigger,andthe other pair is
Two pairsare usedfor datatransmission,
spare.
to the Display
includes:
Thedatapassed
fromthe Transceiver
.
.
.
.
.
.
Heading
lYarker
lncremental
Bearing
Transceiver
Status
Er.orlYessages
(BITE)
data
BLirtInTen Lquipnenr
Tuninglndicator
the Transceiver
includesr
The datatransmitted
fromthe Displayto
.
.
.
.
.
.
Standby/Transmit
PulseLengh
Tuning
AFCA'lanual
SectorBlanking
Settings.
Pedormance
lYonitorControl,andInstallation
Power Supply
allofthe power
The powersupplyoperates
fromthe ship'sAC mains,andprovides
TheAC
requirements
for the electronic
modules
withinthe TurningUnitandTransceiver.
offatthe
mainsis alwayspresentatthe powersupplyevenwhenthe radarisswitched
display.
'
lhe p een(e o'dataon ll'eserial

oalalinl,M,he'theoisp'ay
isswitched
on isdeleaeoby
the powersupply,
whichthenbecomes
active.
..
BridgeMosterE
Rodar
6-49
..-_,/
X-BondSconnerUnit
Chopter6
FoultReporting
The powersupplyincludes
a PowerFactorCorrection
circuit,anda numberof switchlng
protect
regiJlators
to generate
the necessary
voltagesupplies.
Overcurrent
detection
circuits
the powersupplyagainst
ovedoads
on itsolrtputs.
TriggerPCB
the serialdatafromthe Display
Unit,andgenerates
the required
forthe Transceiver.
lt monhors
functions
controlsignals
withinthe Transceiver,
the Heading
Marker,andencodes
the information
fortransmission
to the Display
Unit.The datais
pulseis received
eachtirnea bearing
fromthe TurningUnt. Thevarious
transrnitted
timing
puserepetition
(prf, are
signals
requiredbythetransceiver
includlngthe
frequenry
oanaato.l
hw th6
triddFr
n.h
Moduldtor PCB
pcbgene.ates
The modulator
pulsesrequired
the highvoltagenegative
to drve the
' rnagnetron.
The moduatorpulsewidthsandtimingsgnalsarecontrolled
fromthetrigger
pcb.A spaI gapon the modulator
isfiredifthe magnetron
fallsto operate.Continua
gap
is
is
operation
ofthe spark
detected
andslgnal fedbackto thetriggerpcb.Whenthe
triggerpcbdetects
thissignalrtswitches
the radarto standby,
andgenemtes
anerrorsignalto
betransmitted
to the Display
Unitviathe serlaldatalink.Theerrorsignal
causes
the Dlsplay
Unitto switchto standby
andgenerate
anerroralarm.
MicrowoveCircuii
th-eepon -i-l-lalorLodi-ect.trepatho' .he

Tqe:ranc-ei,er
employs
a .o-ve-tional
provides
mlcrowave
energytoandfromthe antenna.
A magnetron
coupled
to the circulator
the RFenergyto betransmitted.
A soid statelimitercoupled
to the circulator
protects
the
receiver
fromhighpoweredmicrowave
signals
fromthe magnetron,
or adjacent
radars.
A
signal
fromthetriggerpcbis usedto enablesweptattenuation
to the solidstate
to be applied
In:te .o redu-ethesrsle-n
,enstivib/ sron ranSes.
".
Receiver
The recejver
consists
ofa low noiseamplifier,
a mixer,a linearpreampliier,
a logarithmic
amplifier,
anda videoamplifier.
The 50lYHzoutputof the mixerisamplified
bythe linear
preamplifler
followedbya logarithmic
amplifier,
the outputof whichisdetected,
the resulting
videosignalisthenfurtheramplified
beforetransmission
to the Display
Compatibillty
Unit.
The recelver
alsoincorporates
anAFCsystem.
hasbeentuned,theAFC
Oncethe receiver
systemensures
thatthe receiver
remains
intuningdueto thermal
on tuneduringvariations
driftofthe mixerandmagnetron
etc.
The operatorcanselectbeflveenmanualtuning
andautomatic
tuning.A signalfrom
the
triggerpcbisusedto selectthe modeofoperation.
A signalfrom
theAFCcircuitisfedto the
triggercjrcuitto indicate
the stateoftuneofthe receiver.
isat ib minimumvalue
Thissignal
whenthe receiveriscorrectly
tuned,
BridgeMosterE Rodor
65800010B
5-49
Chopter5
X-BondSconnerUnit
(X-Bond)
AUTOMATIC
START-UP
SEOUENCE
with
starlup sequence
described
below,shouldbe readin conjunclion
The automatic
'X BandTurningUnit(Aloft)Schematic'.
Figures
6.4
Stort.up
lmporldnt Notice - Oncemainsis appliedto the PSUboardthe PowerFactorCoffectton
(PFC)circuiLy startsandgenerates39AV ft shauldbe notedthat wht:lst
mainsis appliedthe
PFCis activeandcannotbe manual,switchedoff Thestuftcircuttryonlycontrolsthe flyback
converterso Hrgh Vo/tageDC b presenton primarypower companentswhenevermalnsB
presentan the board.Thisldct should be noted when seruicing the lrdnsceiver.
whenthereisa
(or
to
it.
The
RS422
serial
data
stream
fromthe
Dlsplay Compatiblllry
Unit)connected
ofeither
Display
is usedto driveanopto-coupler
inthe PSUwhichdetects
the presence
polarityvoltage
andenables
theflyback
converterinthe PSU.
entersthe InputBoardon connector
The RS422seialdatastreamfromthe Display
"DU
to the TriggerBoardviaPLYB
TSB| , 2 as
DATA+ andDU DATA-'.lt isthenpassed
7, andthenon to the PSUviaPLTHI | , l2 (asPSUSTARTandPSUSTARTRTN).
o{a serialdatastreamby linking
Fortestpurposes
pins| 2 on LKA(PSU).
TronsmitEnoble
LOW on the TriSSer
Transmit,
theTU Enable
signal
isadtvated
Unit,thissignal
isfedto the PowerSupplyunrt
PCB( PLYI | 0). On the X BandScanner
PCB
to
the
Motor
DrivePCBto staftthe antenna
andviathe TurningUnitOn/Of andInpLrt
rotating.
transmission
isstaded.Whenstandby
Oncethe antenna
haltedand,afteronecompleterevolution
ofthe
isselected,
transmission
ls immediately
antenna,
TU Enable
isdisabled.
The lYodulator
staftsto generate
radarpulses
whentheTriggerPCBsendsit l4OD
pulses
(to PLVC9). NotethattheCHARGE
puises
(on PLVC8) are
TRIGGER
TRIGGER
presentevenin Standby
mode.
from PLVC7 on the
A signalindicating
thatthe lYagnetron
hasflredisfedviaMAGSAIYPLE
isprocessed
on theTriggerPCBand
lYodulator
PCBto the TriggerPCB.Thissignal
outputtedasTX TRIG(PLYB20 & 2l) to the InputPCB(PLZB20 & 2l) andthento the
DisplayUnitviaTSB5 & 6.
Note - 7X DATAis sentfrom the Tnnsceiverto the DisplayUnrt
DU DATAis sentfrom the DisplayUnit to the Transceiver
Unit.
6.50
E Rodor
BridgeMoster
65800010B
X-BondSconnerUnit
Chopter6
FoultReporting
the serialdatainpLtfromthe display,
andgenerates
the required
controlsignals
forthe Transceiver.The
dataistransmitted
eachtimea bearing
pulseis
received
fromthe TurningUnit.Thevarious
timingsignals
requiredbytheTmnsceiver
includingthe
PulseRepetition
Frequency
(PRD,aregenerated
bytheTriggerpcb.
Mdgnetron Operotion
pulsesrequired
The high-voltage
negative
to drivethe magnetron
aregenerated
bythe
pulsewidthsandtimingsignals
lYodulator
PCB.The modulator
arecontrolled
fromthe
Triggerpcb.A sparkgapon the flodulatorisfiredifthe magnetron
failsto operate.
Continual
operation
ofthe sparkgapisdetected
anda signalisfed backto the Triggerpcb.
On detection
ofthissignal,
the TriggerPCBswitches
the radarto Standby,
andgenerates
an
errorsignalwhich
istransmitted
to the Display
Unitviatheserialdatalink.The errorsignal
causes
the Display
Unittoswitchto Standby
andgenerate
anerroralarm.
WhenStandby
isselected,
rotationoftheAntennaisinhibited.
UnlessinTestMode,
transmission
On the TriggerPCB,thereisa timercircuitwhichis basically
a capacitor
thatslody
(belveen4sand l8s)whenpoweris removedfromthe PCB.On power upthe
discharges
microcontroller
measures
the chargeremaining
on the capacitorto
determine
whetherthe
tmnsceiver
hasbeenswitched
of for longenoughto warrantinhibiting
transmit
forthree
rninutes
untilthe magnetron
heaters
havehadtimeto warmup again.
Theotheranalogue
intotheTriggerPCBcomefromthe lYodulator.
signals
The lYod!lator
supplyvoltage
andthe magnetron
aremeasured
andsentto
the Display
asanaidto faultlinding.
Thesparkgap
detectsignalisgenerated
bythe
modulator
whenthe magnetron
a predetemnined
levelthe
microcontroller
inhibits
transmission
for approximately
message
to the Display.
BridgeMosterE Rodor
658000108
5-51
Chopter5
X-BondSconnerUnit
(X-Bond)
TURNINGUNITOVERVIEW
Drive System
DC motor.The motor
eleclronically
conrnutated
motorisa 3-phase
The scanner
Drive
pcbwhichhasthe capability
of
provided
bythe
['1otor
drivesignals
are
commutation
The lYotorDrivepcbissupplied
by llnkselection.
prividing
HighandLowspeedoperation
fits).
powersupply( in bothAloftandBulkhead
with +50VDCfromthe Tmnsceiver
gearbox.
Theoutputofthe gearboxdrivesa
32rI reduction
The motordrivesanintegral
a reduction
ratioof 3j | . Thefinalpulleyis
pulleysystem
toothedbeithaving
witha slngle
The overalreduction
betv/een
the n]otor
tubeassembly.
to theAntennatorqLre
attached
96:1.
isaporoximately
andAntenna
Unlessintestmode,
isselected,
rotationoftheAntennas inhibited.
Whenstandby
An isolating
switchis
transmission
provided
motorsupplyoffor safeservicing
to switchthe scanner
for AC systems
the DynomicBrokelqcility)
Motor DriveBoord(lncorporoting
forthe 3-phase
electronically
the supplyandcontrolsignaLs
The lYotorDrivePCBgenerates
Unit.The MotorDrivePCBhasthe capabiliry
DC motorthatturns
the Scanner
commutated
on the PCB
by llnkselection
of providngHighandLowspeedoperation
powersupply( rn
with *50VDC fromthe Transceiver
The MotorDrve PCBissupplled
fits).
bothAoft andBulkhead
'TU Enable'
below1.5voltsstartsa slowbuid up of speedupto the
Pulling
controlllne
whichperformthe
link.The 6 outpLrt
FETswitches
maximumsetbythe speedselection
circuit,inthe eventofoverload
andlimiting
commutation,
areprotectedbya currentsenslng
oTsrat.
sequence,
inthe motorareusedto controlthe commutatlon
Signals
fromthe Hal Sensors
in hlghwindloadconditions
andarealsousedto providea degreeof speedcompensation
prevenis
Brake
which
the antennafrom
ofthe
PCB
is
a
Dynamic
An additionalfeature
'windmllling'
Thiscircuitispassive
andwi
whenthe radaristurnedoffor on standby.
operatewith no supplyvoltage.
Beqring ond Heoding Mcrker System
withanoptoA discwlth | 28 teethisattached
to theAntenna
torquetubeandcombined
generates
pulses
per
Antenna.
coupler
l28
rotationofthe
a HeadingMarker
A secondopto couplertogether
wlthaflagon thetootheddiscgenerates
ofthe
is pointlng
deadahead.Correctalignment
approxirnately
l0' beforetheAntenna
Unit.
Headingl'larkerissetat installation
byelectronic
adjustment
withinthe Display
the t28
PCB.The PulseBearing
PCBmultiplies
Bothopto-couplers
areon the PulseBearing
pulses
perAntenna
The
4096
azimuth
bearingpulses
by 32 to generate
4096
revolution.
6.52
BridgeMoster
E Rodor
65800010B
X-BqndSconnerUnit
Chopter5
FoultReporting
pulses
markerareroLrted
throughthe InputPCBto the TriggerPCBwhere
andthe heading
to the Display
Unit.
intothe serialdatato betransmitted
theyareincorporated
PCBto selectHighor Lowspeedoperation.
A jumperlinkLKI isfittedto the PulseBearing
pins| & 2 for Low Speedoperation
( FactoryDefault). For
The linkshouldbe setbelr',/een
pins
2
be
used.
Note
that
if
no
link
isfitted,the defaultis
HighSpeedoperation,
& 3 should
HighSpeedoperation.
to adjusttheHeading
markeralignment
atthe display,
optionalextra
Whereit isnot possible
be madeeleclronically
within
canbefittedto the Inputpcbto allowthe alignmentto
circuitry
( isolated
lYarkeroutpLrt
the TumingUnit.Whenthisoptionisitted anadditional
) Heading
a sizeI I synchro
canbefittedasan
Asanoptionfor special
applications
is provided.
information.
ahemative
sourceof bearing
lnterconnections
for interconnections
forthe Transceiver
andthe TumingUnitareundera
Theterminations
coveron the insideofthe lowercasting
oftheTumingUnit.TheAC powerfromthe
isolating
switchisterminated
at a terminaiblockwithinthefilterboxon the insideof the
aremadeto plugsor removable
lowercasting
ofthe TurningUnit.All otherconnections
pcb.
terminalstripson the inpLrt
BridgeN4oster
ERodor
658000108
6.55
Chopter6
X-BondSconnerUnit
PCB(X Bond)
TRIGGER
GenerolDescriplion
underinstnrction
fromthe
the operation
ofthe Tmnsceiver
The TriggerPCBcontrols
controlmessages
fromthe
Display.
ThereareMo seriallink, whichareusedto transfer
DispLay.
The
Trigger
information
backto the
Displaytothe TriggerPCBandTransceiver
Receiver,
requiredbythe 1'4odulator,
PCBgenerates
the controlandtuningsignals
Limiter.The PSUisenabled
with a signal
fromthe Trigger
lYonitorandBiased
Performance
PCB.
Signols To /From the Trigger PCB
TolFromDisplay
Se'ialDatalo Display
SerialDatafrom Display
'
TriggertoDisplay
To,f rom Modulator
PulseLengthselectlines
Triggers
ChargeandlYodulator
( onlyusedfor S-Band,
LongPulseoperation
HeaterTurndownsignal
lYagnetron
)
rrent14onitor
signals
Voltage/Cu
signals
l025kW andS-,X-Band
Conliguration
To/FromReceiver
TuningVoltage
signal
Bandwidth
Controlsignal
AFC,4Yanual
control
AFCTrigger
TuneIndicator
signal
Limiter
To Biased
Triggersignal
lYonitor
To Pedormance
On/Offsignal
l"lodeControlsignal
TuningVoltage
signals
TolFromPowerSupplyPCB
+30V, + l2V, +5V, 0V& - l2V Supplylines
TurningUnitEnable
PowerSupplyStartandReturn
6.54
BridgeMqsterE Rodor
658000108
X-BondSconnerUnit
Chopter6
FoultReporting
(X-BondTriggerPCB)
DESCRIPTION
FUNCTIONAT
provides
overallcontrolofthe TriggerPCBfunctions.
The 80C51familymicrocontroller
iC. Seriall/O ishandled
rnemoryandRAIYareincluded
withjnthe microcontroller
Program
internalUARTandane>,ternal
RS422A
driverandrecelver.
Baud
bythe microcontrollers
usebutis linkselectable
to 19200or 38400baud
rateisfxed at 76800baudfor operational
purposes.
format
is
I
bit
data,
I
stop
bit
and
evenparity.
fortest
Theserialdata
fouror ive characters
depending
on message
The Display
sendsserialmessages
comprising
long
messages
are
five.
The
tuning
Control
messages
are
four
b)4es
and
tuning
content.
onthe TriggerPCBusingafourvoltagelevelsaresentas l2-bitlalueswhichareconvefted
anddistributlon
to the Receiver
andPerformance
DACbeforeamplification,/bufering
channel
lYonitor.
fromthe TurningUnitisusedto injtiate
serialtransmission
fromthe
The Bearing
signal
per revisgenerated
and
TriggerPCBsuchthateachtimeoneofthe 4096azimuthpulses
(oneb)te)issentto the
interruptpins,a character
fed intooneofthe microcontrollers
sentlsdedicated
to the heading
marker,on every
Display.
One bitin eachofthe characters
markerpulsefromtheTurningUnit,the bitistoggled.
new heading
whentherei s a
isony activeduringnormaloperation
is
(or Compatibility
Display
Unit)connected
to lt.The RS422seriainputfromthe Display
polarit/
presence
voltage
and
isolator
which
detects
the
of
either
usedto driveanopto
thePSU.
enables
TriggerOuputs
generated
bythe TriggerPCB:
Therearea numberoftriggersignals
Pre-Trlgger
ChargeTrigger
Modulator
Trigger
Display
Trigger
lYonitorTrigger
Pedormance
AFCTrigger
q\^/a^t A|lF^
,)ri^n l.itiata
the Modulator
PFN.Thisis
The ChargeTriggeristhetimingsignal
usedto recharge
PRF
routinesetto the appropriate
generated
usinganinternaltimer
Awobbulation
factorisaddedto the basictimingto ensurethat
for the pulselengthselecled.
is calculated
according
to
Thewobbulation
no tuvoradartransmissions
arelockedtogether.
position
going
the
ofthe
received
before
to
transmit
and
the numberof serialmessages
antenna
behr'r'een
eachtriggerpulse.
trjgger.
An optionalPre-trigger
willbe produced
approximately
1lps beforethe modulator
Thisis nota normallyftted
for usein Speclal
Optionsapplications.
optionandis intended
BridgeMoster
E Rodor
658000108
Chopter6
X-BondSconnerUnit
The lYodulator
Triggeris usedto letthe chargeoutofthe PFNintothe magnetron
andis
llring.lt isdelayed
fromthe ChargeTriggerby l00ps
thetriggerthatinitiates
the modulator
is
in
andgatedoffwhenthe transceiver standby.
MonitorTriggers
aregenerated
fromthe lYod
In standby,
the Display
andPerlormance
Triggerpulse.Whenthetransceiver
is intransmitmodethetriggersbeginon the leading
samplepulseandendaftera presettime,adjustable
usingRV| .
edgeofthe magnetron
wheninAFCmodeandisonJygenerated
whenthe
TheAFCTriggeris usedbythe receiver
islntransmitmode.The pulseisstarLed
on the frontedgeofthe lYodulator
transceiver
ia'role oLse.
T.gg"'aro .er_ni_ates
o_ .heoa(|.ecgeo[ .ê l.]agne_'on
pulseisthetimlngslgnalfed
The SweptAttenuation
Initiate
to the LimiterDdvePCBwhich
generates
the controlforthebiased
limjter.lt ls injtiated
bythefrontedgeofthe Pre-trigger
(approximately
2pspriorto magnetron
llrlng)andterminated
2.5psaftertheleading
edgeof
the magnetron
samplepulse.
The Dlsplay
andPf4Triggers
areessentiallythe
sametriggerandarepresentat alltimes
powered
whenthe radaris
up.Theyareinitiated
bythe YodulatorPulseandlastfor
approximately
2.5ps.
AnologueOutputs
TheTriggerPCBgenerates
fourtuningsignals;
LO.Tune,PIYTune,Xr AdjustandXtAdjust.
intothe serialmessages
Thesesignasarecodedas l2 bitdigitalvallesandincorporated
thetuningsignals
fromthe
fromthe Display.
A 12-bit,four channeDACisusedto generate
message
buferingisaddedto the LO andPIYTuneoutputsofthe DACand
data.Additional
x3.5ampllfication
to theXr andXt Adjustsignals.
LO Tuneisthe 0Vto +5V receiver
tuningcontrolandPIYTunethe 0Vto +5V
Performance
Monitormaintuningcontrol.Xr andXt Adjustare0Vto + 5Vsignals
usedto
controlthereceiveandtransmitaltenuato|s
inthe Pedormance
lYontor.
Analoguelnputs
Therearei,arious
analogue
inputsto the TriggerPCBfrom otherPCBsinthetransceiver
8-bitADC,andconverled
to
andsomeon boardslgnals
thatarefedintoaneightchannel
processing
to the
digitalvalueseitherforfufther
orto be passed
Display
link.
viatheserialmessage
The signals
arethe dropouttlmerand+ 2Vand
on the TriggerPCBthatarerneasured
(between4s
i30V supplies.
Thetimercircuitisbasically
a capacitor
thatslowlydischarges
and 18s)whenpoweris removedfromthe PCB.On power upthe microcontroller
has
measures
on the capacitor
to determine
whetherthetransceiver
the chargeremaining
beenswitched
transmit
for threeminutes
untilthe
offfor longenoughto warrantinhibiting
magnetron
heaters
havehadtimeto warmupagain.
The powersupplylevelsaremeasured
andthe results
sentto the Display
asanaidto faultdiagnosis.
6-56
BridgeMosterE Rodor
65800010B
X-BondSconnerUnit
Chopter6
FoultReporting
oftheADC isusedto detectwhethera Performance
One channel
lYonitorhasbeenfrtted
Thevoltage
on thischannelwill
be lowefthana presetvalueifa Pedormance
to the system.
it will be pulledto the +5V suppiyrail.Thisinformation
lYonitoris presentotherwise
s
encodedandsentaspartofthe configuration
message
to the Display.
The Receiver
sendsa tuneindicator
signal
to theTriggerPCBwhichindicates
how closeit is
to beingon tune.Thissignaiscodedasparlofthe serialmessage
andsentto the Display.
The otheranalogue
signals
intotheTriggerPCBcomefromthe lYodulator.
The l4oduator
supplyvoltage
andthe magnetron
aremeasured
andsentto
the Display
asanaidto faultlinding.
Thesparkgapdetectsignalisgenerated
bythe
predetemlined
modulator
whenthe magnetron
a
levelthe
rnicrocontrol
er lnhibits
transmission
for approximately
message
to the Dlsplay.
Digitol Outputs
The digitaloutputsfromthe TriggerPCBareallstraight
fo^r'r'ard
on/offcontrolsignals
to
v,.r^' 'r ^rd.
^{fhF +rrn(.F wFr
seectwideor narrowbandwidth
Signals
to the Receiver
andAFCor manuaL
0r'r'ideband)
(AFC
Narrowband
is
when
istransmitting
in long
tuningmode
On).
selected
the modulator
pulseandbrieflyduringpulselenghchanging.
AFCor manualmodeisselected
bythe radar
operatorandis paftofthe contTol
message
sentfromthe Display.
lYodLrlator
signals
faPandSPareusedto setthe pulselengthasrequested
bythe radar
operator,SPsetto 0Vlndicates
shoftpulseoperation,
IYPsetto 0V indicates
mediumpulse
longpulseoperation.
SPandY1Pboth
operation
andbothSPandIYPsetto +5V indicates
setto 0V isanillegal
stateandwill not happenin normaloperation.
Turndownenablels used
is
to reducethe heatercurrentinthe magnetron
andisonlysetwhenanS Bandmagnetron
fittedandistransmitting
in longpulse.
The controlsignals
lYonitor
PIYOn/OffandPY Tx,Rxareusedto switchthe Performance
on andto switchit belMeensystem
testmodeandrecevertestmode,
TU Enable
isthe controlsignal
fedto the f4otorDrlvePCBto initiaterotationofthe
antenna.
transmlt
theTU Enable
signalisactivated
to staftthe
antenna
rotatlng.
Oncethe antenna
hasdoneonecompleterevolutlon
transmission
isstarted,
Whenstandby
lsselected,
transmission
ls immediately
haltedand,afteronecompleterevolution
ofthe
antenna,
TU Enable
isdisabled,
Oprionoll/O
Therearesevemloptional/O signals
for usewith Special
of the PCB;PreOptionsvariants
trigger(asdescribed
inthe sectionon triggers),
External
TriggerInputandRadarInhibit.The
External
Triggerinputisusedwhenthe modulator
needsto betriggered
from anexternal
BridgeMoster
ERodor
658000108
6.57
Chopter6
X-BondSconnerUnit
sourcemtherthantheTriggerPCB.Triggersignals
fedto thisinputareprf limitedto prevent
damage
tothe modulator.
RadarInhibitisa methodof inhibiting
transmission
withoutusing
command
inthe serialmessage.
An activesignal
atthisinpLtwillcausethe
the appropriate
withinonetriggerpulseat eitherofthe internalp.fs.
m crocontrolerto inhibittransmission
Built In SelfTest(BIST)
pedormsa numberofselftestoperations
andreportsthe results
The microcontroller
to the
link.Errorsituations
thataremonitoredinthe
Display
aspartofthe serialmessage
corruption,
lossof Display
messages,
lossof Heading
Marker
transceiver
are;serialmessage
lossof eitherChargeor lYodulator
Triggerandmagnetron
arcing.Errorsituations
will
signal,
to inhibttransmission
untiltheerrorhasbeencleared.
in allcases
cause
the microcontroller
The othersignais
to the Display
withoutfurther
action
thataremonitoredandsentdirectly
arethe powersuppiylinesandmagnetron
currentasdescribed
inthe
inputs.
sectionon analogue
Test Modes
Therearetwo testmodesfor theTriggerPCB.The production
testmodeisusedsolely
production
dLrring
testingofthe PCBandisinitiated
byfittingthetestlinkLK4.Thismustonly
linkwhenincorporated
intoa
be doneon the production
testbedasconnectingthis
transceiver
couldleadto unpredictable
andpossibly
dangerous
operation.
engineers
byfittingthe|r',/olink
Thesecondtestmode,ofuseto service
canbe injtlated
LK5andLK5to Dosition
2-3.Wheninthlsmodethetransceiver
canbe removedfromthe
reconnedled
the
Display
below
deck
(with
suitable
testcables)
andrunas
turningunit,
to
per normaloperation.
A dummyloadIYUSTbeconnected
to the RFoutput.Sincethe
PCBoutputs,
Transceiver
hasbeenremovedfromtheTumingUnitandthe PulseBearing
is
the bearing
andheading
markerinformation
normallyrequired
for TriggerPCBoperation
simulated
on a sectionoftestcircuitry
on the TriggerPCB.
BridgeMqsterE Rodor
65800010B
X-BondScqnnerUnit
Chopter5
FoultReporting
POWER
SUPP[Y(X-Bond)
TRANSCCIVER
Generdllntormqtion
generates
the supplies
forthe Transcelver.
The powersupplyisanAC to DC invederthat
The inverterishousedon a singleboardandispoweredbyanAC supplyof nominalI l5V
or 230Vinthe frequency
range47-6412.
frontendto providea regulated
The powerunrtusesa boostconverter
highvoltaged.c.to
a flyback
convefterproviding
the outputsupplies.
Someofthesesupplies
useadditional
provide
switchmodeconverters
to
regulated
odputs.
The outputssupplied
bythispowersupplyarei(viafudherregulalor,
Variabe 600V,+30V, +20V,magnetron
heaters
+ l2V, - l2V and
+ 5V)andfor the X-BandTurningUnltvadant,+50Vfor the f4otorDrivepcb.
| -e powerunrrrasrhe follow_g'ealLresl
.
600Vadjustable
overthe range-550Vto-550Vforcontrolof magnetron
currentviamodulator.
nr tar ' <hor .;..r rii r-^rc-;on.
Powerfacrorcorreded
Universal
inputfrom95Vto2T6Vwithout
tapchanging.
providing
a PFofbetterthan0.9.
To switchtheflyback
convefter
on the opto-coupler
detects
the presence
of a serialdata
streamfromthe display
at PLTHll, 12.On detection
ofthe datastreamthe photo
voltage.
transistor
withinU5 isturnedon pulling
downthe gateof Q2 belowitsthreshold
pin I U4 to riseenabling
compensation
outputofthe lC U4. Inthe
Q2 turnsof allowingthe
PSUoffstateQ2 is heldon bycurrentin R37fromVcc.
Fortestpurposes
ofa serialdatastreamby llnking
| 2 on LKA.
Notethatoncethe mainssupplyisapplied
to the PSUboard,the PFC(PowerFactor
Correction)
circuitstarisandgenerates
390V,Whilstmainsisapplied,
the PFCisactiveand
and
cannotbe manually
switched
off The staftcircuitry
onlycontrols
theflyback
converter
whenevermainsis present
so HighVoltageDC is presenton primarypowercomponents
on the board.Thislocl shouldbe noled when seruicingthe Tlonsceiver.
MODUTATOR
PCB(X-Bqnd)
FunctionqlDescription
pulseto
The principal
functlonofthe lYodulator
PCBisto generate
anBkV,BAnegative
drlvethe cathodeofthe magnetron.
An SCRisusedto resonantly
chargea PulseForming
Network(PFN)to - 200Vfromthe -600ViYodulator
Thecharging
cycleis
HT supply.
initiated
bythe ChargeTrigger.The numberof seclions
ofthe PFNisselectable
bythe
BridgeMosler
E Rodor
65800010B
6.59
X-BondSconnerUnit
Chopter6
.-,
The numberof sections

ofthe PFN
rela)as
controlled
bythe PulseLen$hControlLines.
useddellnes
the lengthofthe outpr,tpulse.
it lsdischarged
bythreeseriesconnected
At a deinedtimeaflerthe PFNisfullycharged
The discharge
is initiated
by
Transistors
througha pulsetransformer.
Insulated
GateBipolar
has
step
up
ratio
of
l2:
|
transforms
Trigger.
The
Pulse
Transforn
er,
which
the lYodulator
,
arespeeded
uP
pulseto BkV.The backedgesofthe mediltmandshoftpulses
the resulting
the prlmaryofthe pulsetransformer.
reactorconnected
across
by a saturable
heatersupply,monitoring
a spark8apto
the magnetron
Otherfunctions
includeregulating
forthe
andgeneration
of atimingreference
ofthe magnetron,
ensurecorrectoperation
RadarTrigger.
PCB
Inputsto the f4odulator
' 600VModulator
HT Supply
TriggerSupply
*20V Modulator
HeaterBulkSupply
+ 6V- +27V lYagnetron
+ l2v
-t2v
when0Vseectsshortpulse,
ShortPulseControlLine
u/ha^ n\/ cFla.r. mF.li,,m n,,l<F
Line
lYediumPulseControl
initiates
charging
of PulseForming
Network.Typically
ChargeTrigger
lAmpcurrentpulse.
M^d,,l:i^r Tridocr
of PulseFormingNetwork.Typically
initiates
discharge
pulse.
4us,3.5Vpositive
heatervoltage.
0V
dcvoltage
controls
the magnetron
TurnDown Enable
iYediumandShodPulse
on longpulse,3.5VStandby
PCB
Outputsfromthe lYodulator
positive
pulsesample
usedto
from pulsetransformer
Primary
sample
40Vamplitude.
initiateRadar
Trigger.Typically
propoftionalto
current
the
magnetron
l'lagnetron
currentsample a dcvoltage
ofthe pulsetEnsformer.
derivedfromthe secondary
Typically
+2.5V
0Vthatrisesto > 2.5Vifthe
TX Active
a signal
thatisnormally
2 seconds.
This
continuouslyfor
sparkgapoperates
PCB
to
indicate
a
isusedbytheTrigger
signal
faulttothe display.
transmitter
fedto TriSgerPCBfor
HT Supply
HT Sense
sample
of lYodulator
sent
to
display.
inclusion
in BITEmessage
mod-lato'$pelo T ,gge'
Li.k.eflings
Jsedto aefi1e
TX Define
on linksettings.
PCB.0Vor 3.5Vdependant
6.60
E Rodor
BridgeMoster
65800010B
X-Bond
Sconner
Unit
Chopter6
Mqgnelron Heoler Supply

The magnetron
heaters
arederivedfromthe lYagnetron
HeaterSupplyat PLVDI and
PLVD2.Thissupplymay\ary between16Vand2N.
The Modulator
PCBisconllgured
forthe intended
magnetron
bythe setting
of linkLKI fitred
to the lYodulator
PCB.RefertoFigure5. B'LinkSettings
lYodulator
PCB',inthischapter,
for furtherinformation.
WARNING- On no dccount shoald he hedler volrdge be meosured whilst lhe
frdnsceiver is lrdnsmitring,
(measured
In a l0lQVX-Bandsystem,
the magnetron
requires
a heatervoltage
between
TSII andTSJ2)
of 6.lV on Standby,
ShortPulse,lYediumPulseandLongPulse.
'
requires
(measured
In a 25KWX Bandsystem,
the magnetron
a heatervoltage
between
TSII andTSJ2)
of 6.lVon Standby,
ShortPulse,
andMediumPulse.On LongPulse,
thismay
beturneddownto 5.lV depending
on thetypeof magnetron
ftted.
In a 301(WS-Band
system,
the magnetron
requires
a heatervoltage(measured
betvveen
TSJIandTSl2)of 6.lV on Standby,
ShortPulse,
andMediumPulse.
On LongPulse,
thismay
-fled.
be 'JrneddownTo5. lV dependi'Bon theh/peof magneLron
. 2.3.2 Foult lsolotion Flow Chorts (X-BondSconners)

Flowchartsfor isolating
faullson X-BandScanner
Unitsaregivenon thefollowingpages.
The leadsheetshowsthe overallllowthroushindividual
FlowChartsI to 25.
,J
BfldgeMostert Rodor
65SO0o1oB
6-61
Chopter6
X-BondSconnerUnit
OVERATI.
FI.OWCHART.X.BANDSCANNER
FAUI.TS
5-52
BridgeMosterE Rodor
658000108
X-BondSconnerUnit
Chopter6
FTOWCHART1 . X.BANDSCANNER
FAUI.TS
! WARNING!
WHEN THE COVERSARE BEMOVEDFROMTHE EOUTPMENT,
DANGEROUS
VOLTAGESARE EXFOSED.
ONLY OUALIFIEDPERSONSSHOULDWORI(ON THE EOUIPMENTWHEN FOWERIS APPLIED.
ALWAYS ISOIATE THETURNINGUNIT FROMIHE SHIP'SSUPPIY BEFORE
WORKINGON IT.
ALWAYS ISOIATE THETRANSCEIVER
FROMTHE SHIP'SSUPPLYWHILEBEMOVINGOR REPLACING
THE TRANSCEIVER
COVEh
---G;---l
\.-------------I=
! WARNING!
DAI{GENOUS
VOLTAGES
y)-/
--.e{:-""P
=l,1---
-\r/
BridgeMasterE Rodor
. 658000108
ero
)ii
{"i*#
5-53
Chopter6
X-BondSconnerUnit
FAUI.TS
FTOWCHART2 - X.BANDSCANNER
('AZI ERROR'Displqyed)
FROM FLOW CHART1
! WARNING!
ATTHESCANNERUNtr,UNPLUG
CABLE228 {AULKHEADI
oT230 {MASTHEAD}
6-64
BridgeMosterE Roilor
65800010B
X-BondSconnerUnit
Chopter5
FI.OWCHART5 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART2
serscet"enouorr swrcr to orr,
! WARNING !
THESETESTSEXPOSE
DANGEBOUS
VOLTAGES
SCANNER
ON/OFfSWITCHTO'OFF'.
IF lIE TRANSCEIVERIS ALOFI,
iEMOVE-THE FILTEREOX COVRAT
BridgeM!sterE Rodor
658000108
6.65
Chopter5
X-BondSconnerUnit
FTOWCHART4 . X.BANDSCANNERFAUI.TS
FROMFLOWCHART3
CHANGEINPUTBOAFD,
CHANGEMOTOFDFIVE
CHANGE TRIGGER PCB
6.66
BridgeMosterE Rodqr
658000108
X-BondSconnerUnit
Chopter5
FI.OWCHART5 ' X.BAND SCANNERFAUITS
FROMFLOWCHART2
CHANGE
IRIGGERPCB
CHANGETRIGGERPCB
Bridgelvgster
ERodor
5s8000108
6.57
X-BondSconnerUnit
Chopter5
FROMFLOWCHART5
CHANGEINPUTPCB.
CHANGEINPUTPCB.
CHANGECABLE
BETWEENRECEIVERAND
TRIGGEB
PCB
PCB
CHANGETRIGGER
CHANGE
BridgeMqsterE Rodor
6.69
658oooioB
X-BondSconner
Unit
Chopter5
FoultReporting
FIOW CHART7 - X.BANDSCANNERFAUI.TS

FROMFLOWCHART2
CHANGEINPUT PCB
TBIGGER
CHANGE
PCB
FROMFLOWCHART2
BridgeMosterE Rodor
658000108
6.69
X-BondSconnerUnit
Chopter6
FAUITS
FLOWCHART8. X.BANDSCANNER
FROMFLOWCHART7
! WARNING !
DUAING
THISTEST,OUTPUT
VOLTAGES
wlLL BEPRESENT
AT TI.IEPOWERSUPPLYWHE'\I
II.IEMDAR ISTURI{ED
OFF,
CHANGE
[,IODULATORPCB
CHANGEINPUTPCB.
CHANGERECEIVER
6-70
E Rodor
BridgeMoster
658000108
X-BondSconnerUnit
Chopter6
FoultReporting
FI.OWCHART9 - X.BANDSCANNERFAUI.TS
FROMFLOWCHART2
I WARNING!
CHANGETRIGGER
PCB.
CHANGECABLE
BETWEEN
INPUTPCBAN
PULSEBEAFINGPCB
CHANGETBIGGERPCB.
CHANGEINPUTPCB
CHANGE
PULSEBEARINGPCB
BridgeMosterE Rodor
558ooo10B
6.71
Chopter5
X-BondSconnerUnit
FROMFLOW CHART9
NPUrrc8|NTHEIIJRN|NGUN|T,
CHANGECABLE
BETWEENINPIJTPCBAND
PCB
PUISEBEARING
CHANGEINPUTPCB,
CHANGE
PULSEBEARING
PCB.
CHANGEINPUTPCBIN
TRANSCEIVER.
5.72
CHANGECABLE
BEIWEENINPUTPCBAND
TRIGGER
PCB
E Rodor
BridgeMoster
658000',l08
X-BondSconnerUnit
Chopter5
FI.OWCHART11 - X-BANDSCANNER
FAUI.TS
('SrBY/IXERROR'Displqyedl
FROMFLOWCHARTI
CHANGE
TRIGGEA
PCB
BridgeN4oster
ERodor
658000108
6.73
X-BondSconnerUnit
Chopter6
FOUttFrnornoono FtrslLtnebervtctnq
FAUI.TS
FIOWCHART12 . X.BANDSCANNER
('SPARKGAP TEST'Follure)
FROMFLOWCHART24
INESCANNERUN|T,sErsdNNEh
I WARNING !
THISTESTEXPOSES
VOTIAGES
DANGEROUS
CHANGE
CHANGEMAGNETRON
CHANGE
6.74
BridgeMosterE Rodqr
658000'108
X-BondSconnerUnit
Chopter5
FoultReporting
FI,OWCHART15 - X.BANDSCANNERFAUTTS
fMISSING HMKRERROR'Displdyed)
FROM
FLOW
CHART
I OR25
! WARNING!
PCB.
CHANGETRIGGER
CHANGECABLE
BETWEEN
INFUTPCBAND
PULSEBEARINGPCB
CHANGEiBIGGERPCB
CHANGE
Br;dgel\4oster
E Roddr
558000'l0B
5-75
Chopter6
X-BondSconnerUnit
FAUI.TS
FIOWCHARTI4. X.BANDSCANNER
FROMFLOWCHART13
CHANGEINPUTPCB.
PCB.
CHANGEPULSEAEANING
CHANGECABLE
BETWEEN
PULSEBEAR]NG
PCBAND INPUTPCB
CHANGEINPUTPCB
CABIEIS FAULry
BETWEEN
INPUTPCB
AND TRIGGER
PCB
CHANGETRIGGERPCB
6-76
BridgeMoster
E Rqdor
658000108
X-BondSconner
Unit
Chopter5
FAUI.TS
('TRIGGERERROR'Displqyed)
FROMFLOW CHARTI
ONEOF THE FOLLOWING

IS FAULTY:
CAELEAEIWEENINPUTPCSAND TRIGGERPCB.
WIRES.
RECONNECT
RAISLSCAXNL
N IOP COVFfiAND
DISPLAYAND INPUTPCE
IS IHE VOLTACEBFTWEEN
CHANGEINPUTPCB.
C(ANGE CAELEBETWEEN
DISPLAYFAULT
PCB
CHANGETRIGGER
BridgeMoster
65800010B
6.f7
X-BondSconner Unit
Chopter6
FAUTTS
FI.OWCHART16 - X-BANDSCANNER
(Tx ERRORT'Low
vlDEo ERRoR'Dlsployed)
FROMFLOWCHARTI
FAULTIS IN THECABLE
BETWEEN
THEDISPLAYAND
THETRANSCEIVEB
/P PCBTO SXXVON RECEIVER
REPAIRCABLE.
CHANGEINPUTPCB
6-74
E Rodor
BridgeMoster
658000108
X-BondSconner
Unit
Chopter5
FoultReporting
FTOWCHART17 - X-BANDSCANNER
FAUITS
FROMFLOWCHART'16
BridgeMqsterE Rodor
658000108
FROMFLOWCHART,16
6-79
Chopter5
X-BondScqnnerUnit
FI.OWCHART18 - X-BANDSCANNERFAUITS
FROMFLOWCHART17
CHANGETRIGGEFPCB.
CHANGEINPIJTPCB,OR
MON
PERFORMANCE
OB TNPUTBOARDIN
TRANSCEIVER.
RECEIVEF
FILTERPCB
6.80
E Rodor
Bridgelvoster
658000108
X-BondSconnerUnit
Chopter5
FoultReporting
FI.OWCHART 19 . X.BAND SCANNERFAUTTS
Disployed)
f IOWVIDEOERROR'
FROMFLOWCHARTI 6
CHANGE
TBIGGER
PCB
CHANGETAIGGERPCB.
CHANGEMODULATOR.
BridgeMbster
E Rodor
658000108
6.41
Chopter6
X-BondSconnerUnit
FI.OWCHART20 - X-BANDSCANNERFAUI.TS
FROM FLOW CHART19 OR 24
CHANGE
POWERSUPPLYPCB
CHANGE
IlIODUIATOBPCB
CHANGE
POWERSUPPLYPCB
6"e2
BddgeMosterE Rodor
65800010B
X-BondSconnerUnit
Chopter6
FoultReporting
FAUTTS
FROMFLOWCHART19
CHANGERECEIVER
OF,
CIIANGETRIGGEFPCB
CHANGERECEIVER
FILTER
BOARD.
CHANGE
RECEIVER,
DISCONNECT
PLYB
CHANGE
FILTERPCB
FECEIVER
BridgeMgsterE Rqdor
658000108
6.43
Chopter6
FoultFindinqond FirstLineServicino
X-BondSconnerUnit
FI,OWCHART22 . X.BANDSCANNER
FAUI.TS
FROMFLOWCHART21
OR
CHANGEBECEIVER,
CHANGELIIVIITER,
OB
CHANGEIVIAGNETRON
CHANGERECEIVER
CHANGETRIGGER
PCB
CHANGETRIGGEN
PCB
CHANGE
POWERSUPPLYPCB
G-84
BridgeMosterE Rodor
65800010B
X-BondSconnerUnit
Chopter5
FoultReporting
FI.OWCHART25. X.BANDSCANNER
FAUI.TS
(TX COMMS ERROR'Disployed)
FROMFLOW CHART1
CHANGE
TFIGGER
PCB.
CHANGE
TRANSCEIVER
INPUTPCB.
BridgeMosterE Rodor
65800010B
6-85
X-BondSconnerUnit
Chopter5
FI.OWCHART24 . X.BAND SCANNERFAUI.TS
('TX BISTERROR'Disployed)
FROM FLOWCHARTI
6.86
BridgeMoster
E RqCdr
658000108
X-BondSconnerUnit
Chqpter5
FoultReporting
FI.OWCHART25 - X-BANDSCANNERFAUI.TS
FROI/| FLOW CHART24
CHANGETR!GGER
BOARD.
CHANGEINPUTBOARD.
Bridgel\,toster
E Rodor
658000'l0B
6-47
DisployUnit
Chopter5
5 First Line Servicing

WARNING:
THE EQUIPMENT
I"1U5TBE
BEFORE
REI4OVNG ANY COI,IPONENTPARTS,
IYAINS
SUPPLY,
ISOLATED
FROIYTIE
5 . 1 D i s p l o yU n i t s
(lncludingProcessorElectronics
Unilsond ControlModules)
5.1.1 PreliminoryNotes
lsolatethe mainssupplytothe dispayunit.
Electronics
Unitor CRTDisplayf'lonitorUnit
Beforedisassembling
the Processor
'componentsoftheDisplayUnit,ensurethattheintegrit/ofthe
connections
to the
unitshasbeenchecked.
exceptfor displaymonltorbrilliance
areroutedthroughthe
3. A I radaruser controls,
processorfaut
faultson
a display
mayindicate
DisplayProcessor
board.Consequently,
Processor
board,theJoystick/Trackerball,
the MemoryCardUnitorthe
the Display
Keyboard.
L
2.
of Processor
Electronics
Unit
5.1,2 Removolond Replocement
(PEU)Sub-ossemblies
DlU s.b asserolesna/ nclude
rhefolov'i-gunils:
.
Display
PowerSupply
.
D splay/Radar
Processor
board(s)
.
(optional)
Integral
Keyboard
.
IntegralJoystick/Trackerball
.
IntegraMemoryCardUnit
.
On/OffSwitchassembly
ofconsolemounteddlsplays,
or
The Processor
Electronics
Unitislocatedinthe pedestal
(deskmounted)
Referto Figure6.land
underneath
thedisplay
monitorsof integral
displays.
ll-F Jc1( \cl^w
;1r r.rF(c ln .rese Lnils.
Ensure
bythe location
ofthe
thataccess
isavailable
to thefrontofthe PEU.Thisisidentilled
pedestal
slopingmoulding
displays,
coverswill haveto be removed
on the unit.In console
for access.
connected
to thefrontofthe PEU.
andthe PEUunbolted
Unpluganycables
To release
the outerPEUrnoulding,
removethelMo fixlngscrewsatthefront,andpullthe
moulding
forward.
- l fRemoving
a n i n t e g r a ond
l k e y Replqcing
b o a r d i s i t t ethe
d l nFdn
t h e oFilter
utermoulding,thefanfltercanbeaccessedbyt
'
removalofthe fourscrewssecuring
the fangdlltothe_inner
moulding.
.
6.88
BridgeMoster
E Rodof
6s800010B
DisployUnit
Chopter6
FoultReporting
lf no keyboard
isitted inthe outermoulding,
thefanlliteris locatedinthe rectangu
Larlilter
recess
atthefrontofthe innerrnoulding.
lt is removable
oncethe outermoulding
hasbeen
Teleased.
Removingond Replocingthe Integrdl Keyboord (optionol)

Theintegral
Keyboard
canberemoved
andreplaced
atthisstage.
Besureto re connect
its
caDte,
fthe outermoulding
contains
a keyboard,
disconnecr
itscablewhereit plugsintothe inner
moulding.
Remove
thefourfixingscrewssecuring
the innermouldingto
the PEUmainbody,
andpullthe moulding
awayfromthe body.Disconnect
a I cables
to unitsinthe inner
moulding
atthe processor
boardsandpowersupplyinthe mainbodyofthe PEU.
Removing ond Replocing lhe Integrol On/Oll Switch ossembly
The switchflxingplalecanbe removedfromthe innermoulding
usinga smalllY3spanner,
pushedout ofthe{lxingplate.Reverse
andthe switchassembly
the procedure
for
replacement.
Removing ond Replqcing Integrol loystick/Trqckerboll ond Memory
Cqrd qssemblies
fa memorycardassembly
isit1ed,disconnect
the cablelinking
itto thejoystick,trackerball
- seeFigure6. L Pullthe
assembly.
Loosenthe locatngscrewforthe appropriate
assembly
requiredassembly
outfromitsmoulding
apedureby pivoting
it on the loweredgeofthe
aperture,
andthenliftingup.Reverse
the procedure
for replacement.
Removing ond Replocing lhe Power Supply
Disconnect
the powercableatthefrontofthe powersupply.
The powersuppy canthenbe
removedby pulingon the strapatthefrontofthe powersupplycover,andsliding
the unit
our.
Slidethe replacement
unitbackin,ensudng
thatit isfirmlypressed
home.Reconnectthe
ooweT caDie,
Removingond Replocingthe Processor

Boqrd(s)
In displays
witha singe CombinedProcessor
board,replace
thisboardif eitherradar
processor
or dispayprocessorfaults
suspected.
are
In displays
withseparate
RadarandDisplay
Processor
boards,identiq,
the boardto be
replaced.
processor
Thedisplay
hasmoreconnectors
on itsedgethanthe radarprocessor.
Removeanycables
stillconnected
to the board.Usethe plastic
ejectionleversat eachendof
the boardto everout,andthenpuJloutthe board.
Removea1ldaughter
boardsfromthe processor
board,andtransferthem
to the
replacement
board,ensuring
correclorlentation
andlocation.
Ensure
thatlinkson the
repr(eme-LbodrdareseT
app-opriately.
BridgeMoster
E Rodor
658000108
6-e9
Chopter5
DisployUnit
whenthe
thattheejectionleversareintheirhomeposition
Replace
the boardensuring
home.Reconnect
anycables,
if
in. Ensure
thattheboardisfirmlypressed
boardis plugged
ooaTQs.
appropnate,
to omerprocessor
Removing ond Replocing the Composs Boord
boardon the Display
Processor
boardor Combined
boardisa daughter
The Compass
processor
inthiscase,
for replacingthe
board(s)
Processor
board.Usethe aboveprocedure
thatthe linkson the
the compass
board,withoneofthe sametype.Ensure
butonlyreplace
replarorrenl
apProp'ialely.
boarddresel
Re-cssembling lhe Processor Electronlcs Unit
remembering
to
fromfrontPEUmoulding,
andre securethe mouldings,
Reconnect
cables
ifappropriate.
Referto Figure5.7 in caseofdifflculty.
re-connect
the Keyboard,
5.1.5 Removqlond Replocementof Kit Control Ponel Modules

thefolowingmodulesr
KitControlPanelmodulesmayinclude
.
Keyboard
module(optional)
.
loystickfrackerballmodule
.
lYemoryCardmodue
.
On/Of Switchmodule
.
Brilliance
module
the controlpaneltop suface.Unplug
Eachmodulejssecuredbynutsfrom underneath
them.Referto Figure3. 100in Chapter3
connecting
cables
to the modulesbeforeremoving
re
cables.
when connecting
5.1.4 Removolond Replocementof Operotor Controlson

540 DisployUnits
remove
Forversions
wrthextrudedcontrolpanel(asshownln Figure6.2inthischapter),
asin subsection3.1.3.
controlDanellowercover,andthenDroceed
the
atfrontof manual),
Forversions
with mouldedcontrolpanel(asshowninthe Preamble
two securing
screwshiddenbehtndthe
controlpanelmustbe hingeddownby releasingthe
panel.
the locating
screwsfor
ofthe control
Thiswill expose
slottedcoverson the underside
assemblles
atthe backofthe unit.Loosenthe
the Trackerball,{oystick
and]'4emorycard
by pivotingit
Locating
screwsforthe appropriate
assembly,
andremovethe assembly
interconnecting
cables
front
ofthe
moulding
aperture.
Unplug
the
upwardson the
edge
the apedure.
beforefullyremoving
the assemblyfrom
Reverse
for reDlacement.
the Drocedure
6.t0
BridgeMoster
E Rodor
65800010B
--,
DisployUnit
Chopter6
FoultReporting
5.1.5 Removqlof CRTDisployMonitorunit Sub-ossemblies

DeskMounted180ond 250 DisployMonitors
thetwo screwson tfe top ofthe cover,liftlng
Removemonltoroutercoverby unscrewing
forward,
and
unplugging
the brilliance
controlcable
atthe Brilliance
the coverup andthen
The Brilllance
on the bezelmoulding),
boardcanbe removed,if necessary,
board(mounted
by unscrewing
it fromthe bezelmoulding.
ofthe Secondary
Unplugallcables
connected
to the monltor,takingnoteofthe location
Viewercable,iffitted.
thatsecureit to the
Unscrewthefourscrewsatthe edgeofthe {lnneddriveboardheatslnk,
for
Usingthe appropriate
monitorblockdiagram
chassis,
andhingeit awayfromthe chassis.
(1ig!res
6.3to 6.6),identitthe nionitorcomponents
contained
the particular
monrtordisplay
Thesemustbe replaced
asa group.Leavingthe
withinthe dottedoutlineinthe diagram.
haselapsed
from swrtchuntil
last,
and
first
having
ensured
that
at
least
3
minutes
drlveboard
interconnected
to safelydischarge,
disconnectthe
identified
offforthe CRTanodevoltage
y
(this
includes
the llnned
components
frornthe restofthe unjt.Thedriveboardassemb
the hingearmsandboardstayfromthe unit.
heatsink)
canbe removedby unscrewing
540 DisployMonilorsond 180,250ond 540 Kit MonitorModules

to the display
monitorinthe 340deck-mounted
display
unit,referto Figure
To gainaccess
anddeckmounted.
Whilstsupporting
6.2.Ensure
thatthedisplay
unitissecurely
assembled
llxingscrews,andthenletit swingdown.lt
the consoiecontrolpanel,re easeitstwo captive
thesellxingscrews.
maybe necessary
to removethe controlpanellowercovertoaccess
from
boltsunderthemonitor.Theyareaccessible
Release
thetwo captivemonitorilxing
the display
top handleby undoing
betweenthe controlpanelanddisplay
monitor.Remove
its threefixingscrews.UndothefourCRTbezelfixings,
andguldethetop ofthe monitor
posrtion.
fonrardintothe unit'sservice
Unplugallcablesconnected
to the monitor,takingnoteofthe location
of the Secondary
Viewercable,if fitted.
and
the chassis,
Release
thetwo latchleverssecuring
thellnneddriveboardhealsinkto
monitorblockdiagram
forthe particuLar
hingeit awayfromthe chassis.
Usingthe appropriate
(Figures
contained
withinthe
monitordisplay
6.3to 6.6),identify
the rnonrtorcomponents
drlveboard
dottedoLrtineinthe diagram.
Thesemustbe replaced
asa group.Leavingthe
least
minutes
has
elapsed
since
swltch-offforthe
untillast,andfirsthaving
ensured
thatat
3
components
the jdentified
interconnected
CRTanodevoltage
to safely
discharge,
disconnect
can
fromthe restofthe unitasa group.The driveboard(thisincludes
thefinnedheatsink)
be removedby detaching
the earthbraidconnection
to the chassis
atthedriveboard,
releasingthe
boardstay,andsliding
the driveboardhinges
apad.
BridgeMoster
E Rodor
658000108
5.91
Chopter6
DisployUnit
3.1.6 Replocingond Setting-upol CRTDisploy Monitor Unit

Sub-qssemblies
4. I of thischapter.
boardsetasshownin Section
Replace
the boardsusingthe appropriate
procedure.
After
reconnecting
the
To fit the boardsets,usethe reverseofthe removal
andleave
brilliance
controlup(ifapplicable),
connecttheinternal
externalmonitorcables,
to facilitate
adjustments
duringthesettingup
the driveboardin itshingeddownposition
procedure
below.
Note :
lfan RGBoutputboardis frttedto the dive boardthatb beng replaced,thb

boardset.lt ts
mustbe transferredto the driveboardin the rep/acement
securedb/ two screv/son the driveboardhealsink,andlts rlbbancableplugs
n'a the dr^ e board.
powerLrpthe radardisplay,
and
boardsarefullyreconnected,
Aflei checklng
thatthe display
'MonitorTestMode'section
in
5
(iffitted)
to
Chapter
isoperating.
Refer
checkthatthefan
for the followlngadjustmentsl
Test
the monitortestrnode,andseLect
Adjustthe brillancecontrolto a norrnalievel.Access
Pattern
l.
on the
of thefocusandscreen(Grid2) controls.lf theyarenotsituated
ldentitthe location
module.
dualfocus
LOPTtheywil befoundontheadjoining
forthe sharpest
whltegrldlines.
Adjustthefocuscontrol(s)
Geometry
pararneters
the geometrical
UsingthelYonltorTestmenuon the screen,adjust(if necessary)
matchto TestPatternI as
inthe lefthandcolumnofthe rnenuto producethe closest
linearity
inductorL I to matchthe
lf necessary,
adjust
the horizontal
showninthe manual.
Adjustthe patternsizeto fillthe screen
to the othersquares.
widthofthe lefthandsquares
with itswhiteborderfullyvisible.
ColourLevelAdiustment
ambientlightlevelconditions
Thismustbe carriedout undertheminimumoperating
maximum.Adiust
the preset
display
brilliance
controlto
SelectTestPattern
2, andadjustthe
parameter
(lYonitorTestmenu)sothatthepatternisjustvisible.
brightness
brllliance
Ad.just
the display
displayed.
SelectTestPattern
3 witha solidwhiterectangle
just
is
visibleanda
control,blacklevel(red)andblacklevel(blue)sothatthewhiterectangle
goodwhite.
'
6-92
picture
to givethe brightest
Adjustthedisplay
brilliance,
andredandbluegaincontrols
'withoutanysignsofvideooverload(streaking),andawhiterectanglewithahintofblue
lf
necessary,
the greengaincanalsobe adjusted.
BridgeMosterE Rodor
658000108
DisployUnit
Chopter6
FoultReporting
procedure
Repeatthe
colourleveladjustment
untilno fudheradjustrnents
arerequired.
lf anyproblems
areencountered
regarding
insufiicient
controlrangeon anyofthe controls,
adjustthescreen(G2)controlon the driveboardasfollows:
the voltages
Usinga DVM,measure
on TP26,27 and28 on the driveboard(on external
edgeof board)with respect
connectors
to the chassis.
Adjustthe screencontrolsothatthe
threevoltages
measured
areinthe range65to 95V.The colourleveladjustment
procedure
mustthenbe carriedoul oncemore.
As afinalstep,setthedisplay
brilliance
to maximum,
andadjust
the presetcontrast
controlto
givethe brightest
picturewithoutvideooverload.
Switchoffandcomplete
the re-assembly
ofthe display
monitor,lfthe picturesizewas
adju(edwithoLrt
the CRTbezelitted, re-adju(the picturesizesothatthe whheborderof
TestPatternI isfullyvisible.
BridgeMosterE Rodor
55800010B
6'93
DisPloY
Unit
Chopter6
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o
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=
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Electronics
Unit- Disassembly
Flgure6.1 Processor
5-94
BridgeMoste.E Rodof
558000108
DisployUnit
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t9;
9,2
o
L
z
o
z
a
F
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co
i
o-
Figure6.2 SplitCabinetConsole.lYonitorAccess
BridgeMostefE Rodor
65800010B
6-95
DisployUnit
Chqpter6
3a
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dl
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- 180]'4onitor
(141HighResolution)
tigure 6.5 BlockDiagram
6-96
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Figure6.4 BlockDiagram
Bridgelvlgster
ERodor
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=:e;
;
i I
=='=
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Figure6.5 BlockDiagnm- 250Monitor(2l11

HighResolution)
6.94
BridgeMdsterE Roilor
65800010B
DisployUnit
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F-.
- 340 Monitor(29"MediumResolution)
Figure5.6 BlockDiagram
EridgeMoste.E Rodor
65B000108
6.99
Chopter5
DisployUnit
ntentionally
Blank
6.100
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BridgeMoster
6s8000108
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MOD{JLE
65900602
KEYBOARD
t'tl 65800825
is\xotmTxillls'
il,^%1'r'&*;**
.,. t'.*tEooJiJ,:
"
KEYgOARD
LE
MO D U
65815600
l*l-e
s K o c l l s l ( DIx
I@
ssooszo
l6s8oos:s
l
IsKJX
CONNECTOR
ASSY.
9LATE
65826608
10w
MEMOBY
68Yr
65800837
ASSY. BUFFEB
BUFFER
100\|/
65826607
---T--ON/OFF
SWITCH
--r-i.IEMORYCARD
INTERFACE
_T
POINTER
_--TKEY9OARD
ADDITION
PROCE
COMPO
INTEGRA
UN I T S
(ALL
OP T I O N
SHOWN
ADDITIO
PROCESS
COMPON
EXTERN
INTERFA
FileRel.PR0
B 9/11
lssu
EO
LE
RC T R O
FORP R O C E S S
INTERCONNECTIONS
PCBANDCABLING
- Pro'esso
Dragram
Figure 6.7 Interconnection
S-Bond
S c o n n eU
r nit
Chopter5
FoultReporting
5.2 S-BondSconnerUnit
5.2.1 MognetronReplocement
(SconnerUnit - MostheodTronsceiver)
Atthe Scanner
ControlUnitsetthe isoating
switchto the 'OFF'position
andlockit. Rotate
untilthe frontfaceispointngawayfromthetransceiver.
the antenna
lsolate
the radarfromthe ship'smainssupplyusing
the isoatingswitchprovlded.
Referto Figure6.8,andremovethetransceiver
coverfromthe scanner
unit.Referto
for removing
Figure6. 3, andfollowthe procedure
andreplacingthe
magnetron.
lYagnetron
Current(Scanner
Unitwith Integral
Transceiver)
. Whena l'lagnetron
isreplaced,
the magnetron
currentmus'rbesetasfollows:
On the TriggerpcbsetlinksLK5andLK6to position2-3.
Reconnect
the ship'smainssupply,
andswitchthe radarON.
Wait3 mlnutes
for the magnetron
timedelayto expre, andselectlongpulse.
Setthe magnetron
currentasdetailed
in Figure
6. 14.
.,_,/
solatethe radarfromthe ship'smainssuppyusingthe solating

switchprovided.
-2.
position
ResetLK5andLK6to
PFpl"_etL^-r"-s.-ivercov-r.
'
3,2.2 Mognetron Replqcement (Bulkheod Tronsceiver)

lsolate
the radarfromthe ship'smainssupplyusinS
the isoatngswitchprovjded.
Referto Figure6.9,andremovetmnsceiver
cover.Referto Figure6. 13,and{olow the
otoced.r- br .".1 6y6qs-d "pa i^g f,e napn-r o-.
f'lagnetron
Current(Bulkhead
Transceiver)
Whena magnetron
is replaced,
the magnetron
currentmustbesetasfolowsl
Reconneclthe
ship'smainssupply,
andswitchthe radarON.
Wait3 minL,tes
forthe magnetron
timedelaytoexpire,andselectlongpulse.
Se.Lrenagnerron
cr'-F'l a( oeldilcd
n Fg r'e o. a
lsolate
the radarfromthe ship'smainssupplyusing
the isolating
switchprovlded.
P"pla.ere .-an,ceive.
cover.
5.2.5 Heoding Mqrker Replocement

'
At the Scanner
ControlUnitsettheisolating
switchto the'OFF'positionandlockit. Rotate
the antenna
untilthefrontfaceispointing
awayfromthetransceiver.
BridgeMoster
E Rodor
658000108
6-105
Chopter5
S-BondSconnerUnit
switchprovided.
lsolate
the radarfromthe ship'smainssupplyusingthe isolating
l''lonitorcover.The location
o{the Pulse
Referto Figure6.22,andremovethe Peformance
and
remove
the pcb.
pcb
in
Figure
6.23.
Remove
the
f,vo
securing
screws
Bearing isshown
locatethe
Two dowelsofdifferentdiameters
Reolace
the Dcbandsecurewithtwo screws.
pcbinthe correctorientation.
5.2.4 HeodingMorkerAlignment
viatheInitialisation
menuatthe DisplayUnit.
Markerisachieved
Alignment
ofthe Heading
6.704
BridgeMoslerE Rodqr
65800010B
S-BondSconnerUnit
Chopter5
FoultReporting
9ANGEFI
L E T H AVL O L T A G EASR EE X P O S E D
WHEN
C o V E RA
S B EF E r r r l o V E D .
SF
ISOLATED
E N S U RTER A N S C E I VI E
FROM
SHIP'SUPPLY
A,N DT H A T
T H ES H I P ' S U P P LTYOT H ES C A N N E N
iiOTOR
I S I S O L A T EADTT H ES C A N N E F
C O N T R OULN I T ,
Io removeTrafsciv6rcovar
!nscrew4 l,l5capllv6screws.
Figure6.8 Access
(TurningUnitwith Integral
Transceiver)
to Transceiver
Rri/l^6N,,t^.r6/
65800010B
E o^.1^r
6-105
Chopter5
S-Bond
S c o n n eU
r nit
DANGERI
LETHALVOLTAGES
AREEXPOSED
WHEN
COVERS
AREREIIi
OVED.
ENSURE
THATTRANSCEIVER
IS
FNOISHIP'S
ISOLATED
SUPPLY
BEFORE
REMOVING
COVEf,S.
To iefioveTransceiver
cover
ewIoufl\rl6caplivescrews.
Tor-.move
iillerboxcover
unscrew
llvoM6caplive
scfe\rvs,
Figure5.9 Access
(BLrlkhead
to Transceiver
Transceiver)
6.105
BridgeMoster
ERodor
658000',l0B
S-Bond
S c o n n eU
r nit
Chopter5
FoultReporting
AGNETRON
R E C E I V EFRI L T E FF C B
MANSFU
T N I G G EP
NC B
FECEIVER
Figure6.10 Location
of lYaiorParts
DANGERI
L E T H AVLO L T A GAEFSEE I P O S E O
WHEN
C O V E RASB EB E ] \ 4 O V E D .
ENSUFE
TBANSCEIVER
ISISOLATED
F R O ISI H I P 'SSU P P LBYE F O R E
FEMOVIN
' f ,G
ANSCEIVER
damago
lo lheSeceiver,
P L Y(Kl l l l e d ) l r o m
l h el r i g g ePr C B .
MANSFUSE
L o o s el hnes i x( M 8 ) r J a n svceer
r h r e a ddse i ! s le n 9 a g i n q .
D on o r c o mepl e l yu f < r e r r h eb o l
F e n o v eP L T Aa, n dP L T G
rromlhePower
SuoDlv
PCB.
r'omTurning
Figure6.11 Removi-g
1 rans.-iver
Jnit
BridgeMoster
E Rador
6s8000108
6.107
Chopter5
S-BondSconnerUnit
LETHAL
VOLTAGES
AFEEXPOSED
WHENTHECOVERS
AFEREMOVED.
ENSURE
IFANSCEIVER
IS ISOLATED
F R O ITTH ES H I P 'M
S A I NS U P P L Y
BEFORE
FEMOVING
COVEFS,
Figure6.12 Removi.gTians.eiver
Assembly
o5830630(Bulkhead
Transceiver)
6-108
BridgeMosterE Rodor
658000108
S-BondSconnerUnit
Chooter6
WARNING:
Ensure
thatthescanner
supplyis lurnedoflat the
S c a n nC
e ro n t f oUl n i t .
Remove
sixM6 screws
l0 remove
magnelron
lrom
heatsink.
Note:
Twodillefenl
screwlengths
T P lO O
It{agnelron
cufrent
setting
label.
Replacmenl
is lherevers,o
magnelr0n
currenl
muslbe
selupasin 'Selting
Maqnetron
Currenl'
Figure6.15 lYagnetron
Replacement
BridgeMsster
ERodor
658000108
a-109
Chopter5
S-BondSconnerUnit
0ntheTrigger
PCBset:
LKs,andLKO
to 2 - 3.
position,
Thisistheservice
andwillallow
thetfansmittef
lotransmit
when
lheanlenna
isstalionary,
Restore
theship's
suppiy
tolheTransceiver.
Swilch
onaltheDisplay
andwait3 minules
lortimer.
Select
Long
Pulse,
Transmit
attheDisplay.
PCBmeasure
0nthelilodulalor
thevollage
belween
TP100
and
ground.
Nolel
A DVLIwithaninputimpedance
greater
lhan10l,lohrns
must
be
used
forlhismeasurenenl.
Use
oi a meter
withlower
impedance
could
result
indamage
tothe
magnetron.
Adjust
RV1onthePower
Supply
PCBtogivethesanevoltage
on
TP100
asis recorded
onthelabel
onthepuise
lfansJorner
onlhe
l!4odulalor
PCB.
Figure6.14 Setting
lYagnetron
Current
6.710
BridgeMoster
ERodor
658000108
S-BondScqnnerUnit
Chopter6
FoultReporting
@ : . o
o
. .
o
D i s c o n n ePcLl :Y AP L H Y ,
l L__.1
f r ----l
t
t
l
t-t
T
LI
t-
PLY(it I lled.
T
I
r-
ta
lo remove
iheIri99e.PCB
lE
IE
+l L l
Moduhlo
PrC B .
tt
l R e p r a c e mi selnhter c v e r s eI
loi,enovar.
-ft
rft
D"
,l
S e if k a s d e r a i t e d i n
'LlnkSe ingldggerPcB' l
l
Flgure5.15 Replacing
TriggerPCB
BridgeMosterE Rodor
6.171
Chopter6
S-BondSconnerUnit
\-2
il
,.;!
rErBv,
l;*_-l
r-"*__l
AIE TESTLINKS
LKl FTTED
LK4 NOTFITTED
EAIJD
RATEL'NKS
LK2 NOTFITTO
LK3 NOTF]TTED
IINKS
SEFVICE
LKs NORMA
OLP E R A I I OFN
I T T E1O. 2
1.2
LK6 NOBMA
OLP E R A T IFOI T
NT E D
LK5 SERVIC
FE
I T T E 2O, 3
L K 6 S E R V 1FCIE
T T E 2O. 3
WHEN
F I T T E2D, 3 T H ET R A N S M I T T E F
W I L LO P E R A T
WEH E N
] H E A N I E N NI A
S
STOPPEO,
BVI SVIEPT
GAINDELAY
F A C T O BSYE TD ON O TA D J U S T
TriggerPCB
Figure6,16 Linl Settings
e-112
BridgeMosterE Rddor
65800010B
DisployUnit
I1-l
Chopter5
FoultReporting
PCBI
lheM0dural0r
I Toremous
1il h r 6l nm*srylo remweI
assembly
as I
I lheTfansceivsr
previo|lsry.
I detared
I
trt
r c Ba s
I F e m o vI rei s s eP
d e l a i rp
e rde v o u s y
I
Ds c o n n el uc o
l na9felron
fuIl':
D|
k_,
is lhereverse
Fepacerienl
01renova.Belore
replacing
lheTrigger
PCBcheck
ihs
lnk seilings
ontheModulalor
Figure6.17 Replacing
Modulator
PCB
BiidgeMosterE Rodor
658000108
6-115
Chopter6
DisployUnit
FOUTI
FtnOlnqono FtrstLrnebervtctng
LK3 LK2
E -*o
gr
=r[
ENT
B O A F 6D5 8 0 ] 8 1 6
I
|
Il
lpo*ol t ^
(9e'
+l
>
<
t|
It
Il f Tt T
Tl T T It ,+, , "E
l
ll
.s
l
or)
\
L
!e
"**
|
i r l Lr
l..l +
Fr--:-----r r
| rI
i]
'*"-+j
'-
rrl #**
tuE
l**
.,-!r
r:<
U!u^
hol.
'")(l'''"
f t ; f--t '"r' " ) f------l
t1
-r----l
^
io!
M o D U L A TLoI N
nS
K E T I N GFS0 B6 5 8 1 0 8/ 1625 8 2 5 8/ 1
62
5830812
LK1
S.BAND
F I T T E2D. 3
1OKWX.BAND
FITTED1 .2
LKI
LK2
LK3
25KWX.BAND
FITTEO
1 ' 2 F O RM A G N E T FM
OG
N5 4 2 4
FITTEO
2 . 3 F O FM A G N E T RM
O1N4 ' 8
FITTED
NOTFITTED
NOTFITTED
FITTEO
NOTFITTED
NOTFITTEI]
NOTE
THATLINK1 13CONFIGUSASLE
FOFHEAIEFIUBNDOWN
ON25KW
X-BAND
N O TTEH ALTI N K2S&3 A R E
HAFOWIR
FO
ED
R
S P E C I FUI S
CE A G E ,
T E SP
TOINTS:
T P l O OM A G N E I FCOUNF F E M
NT
ONITOF
TP]O] CHANC
TR
E IGGEF
T P l O 2M O D U L A T O R T F I C G E F
- f4odulator
Figure6.tB LinkSettings
PCB
5-11.4
BridgeMosterE Rodor
658000108
DisployUnit
Chopter5
FoultReporting
WAhNING!
Beforesrarling
lhls procedure
ensure
rhar031is norlllufiinaled.
ll D3l is illuminaled
lsoldteTrdnsceiver
iiom shipsmainssupplybefoe
19
,
securi9heals
nkl0chass
s.
rf t
i,r^)r @ E
,\_/
ilt
|lL
nr
'rJno
on
@utl
o o o
NOTE:
()h
ll
.llllll^l-----.1 n nl
)
']'.
a!:v
\-,_/
Lll
Iflt
l-61
linksas
dehiledin I
I Ssl
'Liik$lrhqPsuPcB
|
J
tit
I
I
I
I
I
A r l of f6 p a c rlgh eP o w s
supply
PCB
il !sn-'cossary
losellheMagrelrcr
cur"ail
asdelailed
in setrng
Masfelron
cmenl'
It!
-l
ll
. It - L U
/-\ |
)TJ/
n )/z--tY.*
Xr=t -/
11
\X'no^=\
YB8d="1oT-'
-.\.-/r
nu
PowerSupplyPCB
BridgeMosterE Rodor
558000't0B
6.115
DisployUnit
Chopter5
o
:
il
'9lEl *'
o
o
TESTPOIN]S
TP3 6OOV
I'
o
TP8 ,12V
o
o
TP2 HVRTN
(380V)
TP14HVDC
F". I
[g r---"r__ir"l
.LKA' STANT
TESTLINT
L I ( AN O R M O
AL
P E F A T ] OFNI T T E2D, 3
FITIED! - 2
LKATEST
WHEN1NTHETESTPOSITION
THISLINK
A L L O WTS
H EP O W ESBU P P LI O
Y
OPERATE
WITHOUT
BEINGCONNECTED
TOTHECONTFOL
SIGNALS
FSOMTHE
DISPLA
CY
O M P A T I B IULN
I TI T
Y.
ISOLATIOI,I
LINK
VOLTACE
"LKB'HIGH
LKBNORMAL
OPERATION
FIlTED
HVSUPPLY NOTFITTEO
L|(BlSOLAIE
THE
THISLIN( CANBEUSEDTOISOLATE
CINCUIT
POWER
FACTON
CORFEC]ION
SUPPLY
FFOMTHEflESTOFTHEPOWEF
ASANAIDTOFAULT
FINDING.
LinkSetling
Power
Supply
PCB
- PowerSupplyP CB,
Figure6,20 LinkSettings
6.11.6
BridgeMosterE Rodor
658000'l0B
lov Unit
Chopter6
FoultReporting
Figule 5,21 (Sheet1 ot 2) Replacement

of ReceiverAssembly
658306l6
BridgelVosterE Rodqr
5s800010B
6-117
Chopter6
DisployUnit
Figure 5.21 (Sheet2 ol2) Replacement

of Receiver
Assembly
658305l6
6-11.5
BridgeMosterE Rodor
558000108
DisployUnit
Chopter6
DANGEFI
LETHAL
VOLTAGES
AREEXFOSED
IIIHENCOVEFS
AFEREMOVED.
ENSURE
TRANSCEIVEF
IS ISOLATED
FFOMSHIP'SSIJPPLY,
AIlDTHAT
THESIIIF'SSUPPLYTO
THESCANNER
MOTONIS ISOLATED
AT THESCANNEF
CONTFOL
UNIT.
Figu.e 6.22 Accessto Pedormance

l,lonitor and
Bearing
andHeading
14a'kerPCB
BridgeMosterE Rqdor
65800010B
6.119
Chopter5
DisployUnit
FOUtrFtnotno ono FtrsrLtne Servtctno
REph.emeilis ihe reve66
Flgure6.25 Replacing
Bearing
andHeading
PCB
5-120
BridgeMqsterE Rddor
65800010B
DisployUnit
Chopter6
FoultReporting
NOTE:
Th8allefualdtalh coiiecled
andlhePe o'nanceMonihr
ispa ol lhaPdlornance
Moiilor.
lr shorldb6discofnecred
lmmlhe
cabh,andlefianach6d
lo lhe
Moiilor.Replacemenl
P{loroance
Pedoman.e
Monltore
aresupplled
comp
ek wilhtheallenualor.
belore
lhePeilormaice
Monllot
tl
f;l
lcderrrrflno,{0e
f
I,oarrdelr'd,rda,d
|
I d m r e ( r ' F r i b o o n L a b| e
*"
f tpnd,t o h . n E
l
" o ' * " . *M
, ,o n i r o r
|
I
in I
| m u sbl o5 6 1u p. . d e k i l e d
l;:l,il*"".'
l'sr''on0'otrconmhddrnql
Eigure6.24 Replacing
Peformance
lYonitor
BridgeMqster
E Rodor
65800010B
6.121
DisployUnit
Chopter6
tr
I
--..----_
qeoarftnl,\i\.
of FanAssembly
Figule 6.25 Replacement
6-122
BridgeMosterE Rodor
658000108
FoultReporting
**..:tiPJ55i?$:aw:t..
re_
BridgelvlosterE Rqdqr
658000108
Chopter5
-------------- - - : : : utrE9ltYE
I
F:
i;
r;a
,,
l,
*,iil
,-,,),
- -
--
I
I
I
Figure 6,26 q-Band[u.n ng -1.r s.hemair.
6-1211124
rult Reporting
!.=-i.E---_---a-)-a
)+
q@
lgeMqsterE Rqdor
000108
)a
Cho ter
---l
b
I
I
I
aigure 5.27 9Band BulkheadTGnsceiverSchemdif
5.1251125
X-BondSconnerUnit
Chopter6
FoultReporting
5.5 X-BqndSconnerUnit
3.3.1 Accessto MqstheodTronsceiver
SetTransceiver
Unitto Standby
andswitchofftheD splayUnitfromthefrontpanel.
lsoateandrer.ovebothShiD's
SwitchFuses
in DC systems.
lsoLate
the radarfromthe ship'smainssupplyusingthe isolating
Switchprovlded
for AC
systems.
i.e.across
Turnthe antenna
intothe serviceposition,
theTransceiver
axis,clearofany
obstructrons.
Undothe lour captiveboltson the undersde of eachthe uppercasting.
Thesesecurethe
uppercasting
to the basecasting.
lntothe uprightposition
andensurethol lhe supportsloy
Raise
the uppercasting
position.
Theslidinglockingbolt shouldbe pushedlo the
' engogesin the locked
bottom of the slol in the sloy to preventinodve enl releaseot lhe upper cdsting,
Referto Figure6.28.
5.5.2 Accessto BulkheqdTronsceiver

SetTransceiver
Unitto Standby
andswitchofftheDisplay
unitfromthefrontpanel.
lsoateandremovebothShio'sSwitchFuses
in DC svstems.
y usingthe lsolatlng
lsoatethe radarfromthe ship'smainssLrpp
Swrtchprovided
for AC
systems.
Undothe tour screws
thatretainthe uppercoverto the lowerchassis
andliftc ear.
5.5.5 Removingond Replocingthe Trqnsceiverfrom Mqstheod

TurningUnit
paying
Referto sub-section
3.3.| (Access
to lYasthead
Transceiver),
attention
to allsafety
isfullyisolated
fromthe ship'ssupply.
aspects.
Checkthatthetransceiver
" '/
Note TheMastheadandBulkheadTrenscetierUnitsare tdenticalandonly mnor

diferencesexistin termsaffr.\tures.
Disconnectthe
cables
fromthefollowing
sockets:SKV
Videoco-axial
cableto receiver
assembly.
PLYB
Ribboncableto TriggerPCB.
PLTK
CablefrornPSUto lYotorDrivePCB.
PLTA
Cablefrom PSUto InputFlkerPCB(mainssupply).
PLTG
Cablefrom PSUto InputPCB.
Referto Figure6.30.
plate,release
Stuatedaroundthe baseofthe Circulator
thefour lY6captive
screwsthathold
the microwave
assernblyto
the wavesuide
transition.
-
Remove
thethreescrews
thatholdthe lYodulator
heatsinkto
the chassrs.
Slacken
thetwo largeboltithatholdthe PSUheatsinkto
the chassis.
BridgeMoster
E Rodof
.65800010B
6'127
Chopter5
X - B o n dS c o n n eU
r nit
The PSUheatsnkhasslottedholesthatenablethetransceiverto
be s id upwards(towards
the m;crowave
outpLrt
transition) andremovedwithoutfullyremoving
the|r',/obolts.Before
s idingup andremoving
the Transceiver,
ensurethatno cables
arecaughton anyofthe
metalwork
to avoiddamage.
Replocement
sequence
isasfollows:
The replacement
approximately
ontothe uppercasting
Locatethe Transceiver
usingthetwo largeslotted
holesinthe PSUheatsink.
plateto the lYodulator
plate,see
Slacken
thetv,/oscrewsthatholdthe PSUchassis
chassis
Figure
5.30.
plateto the PSUchassis
Slacken
the screwthatholdsthe Circulator
mounting
plate.
Thethreescrewsinthe lYodulator
heatslnk
shouldbeftted butonlyportiolly tightened.
retaining
Thefour lY6microwave
assembly
screwscannow befullyengaged
andtightened.
heatsink
cannow befullytlghtened.
Thetwo largeboltsinthe slottedholesinthe PSUheatsink
cannow befullytlghtened.
pateto the faodulator
platecannow be
Thetwo screwsthatholdthe PSUchassis
chassis
fullytightened.
plateto the PSUchassis
The screwthatholdsthe circuatormountlng
cannow be fully
tightened.
Note ThissequencetsimpotTantto ensurethatthe microwavea/ignmenttakespn:oit/ n
termsaf mechantca/
to/eances.
Rcn :.a
.rh
ac rcm^.a.]
a:r iaf
5.5.4 Removingond Replocingthe Tronsceiverfrom Bulkheod

TronsceiverChossis
Referto subsection3.3.2(Access
paying
to Bulkhead
Transceiver),
attention
to allsafety
qe
a.p".I..Che(tthd.theT o^srever
isfullrsolated
fror
srips s-pp'7.
Note - TheMasthead
andBulkheadTnnscetverUnitsare identtcalandonlyminor
diferencesexistin termsoff^tures.
Dlsconnectthe
fromthe{ollowing
cables
socketstSKV
Videoco axialcableto receiver
assemby.
DlYB
DCB.
Rbbo- .able10Trigg"r
PLTK
Cablefrom PSUto InprnPCB(motorsupply)
DL-A
DCB'-nai-s.upplyt.
Caolelro'n PSU.o Inputril.er
PLTG
Cablefrom PSUto InputPCB.
Referto Figures
6.30and6.35.
Situated
aroundthe baseofthe Circulator
plate,release
thefour f'16captive
screwsthathold
. the microwave
assenjbly
to thewaveguide
transition.
6.124
Bridgel.r'loster
E Rodor
658000108
.,_-/
X-BondSconnerUnit
Chopter6
FoultReporting
Removethethreescrewsthatholdthe lYodulator
heatsinkto
the chassis.
Slacken
thetwo largeboltsthatholdthe PSUheatsinkto
the chassis.
The PSUheatsink
has
slottedholesthatenablethetransceiverto
beslidupwards(towards
the microwave
output
transition)
andremovedwithoutfullyremovingthe
two bolts.Beforesliding
up and
removing
ensure thatno cables
the Transceiver,
arecaughton anyof the metalwork
to
avoiddarnage.
Note On BulkheadTnnsceiverc,
a sma/lcltpis ftted to the chassis
to retainthe /ower edge
ofthe ModulatorPCBandsuppottp/ate. Thisb purelya slide-infrxtureanddoesnot require
undotng.
Repldcement
Locatethe Transceiver
approximately
ontothe chassis
usingthetwo largeslottedholesln
PSU
the
heabink.
. Ensure
thatthe smallclipfittedto the chassis
engages
the loweredgeofthe lYodulator
PCB
p'ocess.
a-d supponplaLe
duri^g.rereplacenen
Slacken
thel&o screws
thatholdthe PSUchassis
plateto the iYodulator
plate,refer
chassis
to Flgure
6.35.
heatsink
shoud befittedbutonlypqrtiolly tightened.
Thefour lY5microwave
assembly
retaining
screwscannow befullyengaged
andtightened.
Thethreescrewsinthe f4odulator
healsink
cannow befullytightened.
Thetwo largeboltsinthe slottedholesinthe PSUheatsink
cannow befullytightened.
Nob fhis sequenceis impaftantto ensurethatthe m/.rawavea/Enmenttakespianry in
termsof mechanical
tolerances.
Replace
aLlcablesremovedearlier.
5.5.5 Mognetron Replocement- Mdsthedd qnd Bulkheqd

Tronsceivers
Referto subsection1.3. (Access
paying
to lYastheadTransceiver),
attention
to allsafety
'-lly
'ron
a.oe.1s.
CLecl,thattLe .ran,ceiver
is
solated the ships sJpply.
Referto Figure6.30.
Disconnectthe
lr'/o EHTleadsfromthe l'4odulator
PCBterminalblock.
Remove
thefourscrewsholdingthelYagnetron
plate,
to the Circulator
Replqcement
Replacement
isthe reverseofthe removalprocess
'Y'
Ensurethat the polait} ofthe EHT leadsis correct.The PCBis marked for yellowand
'G'
for green.
Ensurethat any earthbondingIeadsto the l4agnetronare refitted
_
.
After leplocement the mcgnetron current must be sei up os ln the followlnq sub.
section.
BridgeMoster
E Rodol
. 658000108
6.129
Chopter6
X-BondSconnerUnit
5.5.5 Settingthe MognetronCurrent

procedure
Referto Figure5.36forthe necessary
for settinglYagnetron
current.
3.5.7 TriggerPCB- Replocement

to lYasthead
Transceiver),
paying
Referto subsection3.3.I (Access
attention
to allsafety
:
Checl.'a. .f,e .rars.eir
er, fullyi>o" ed o-nlhe5hp >suppl/.
"specs.
procedure
for replacing
Referto Figure6.37for the necessary
the TriggerPCB.
5.5.8 TriggerPCB- tink Settings

procedure
for setting
the linksettings
on the Trigger
PCB,
3.3.9 Modulqtor PCB- Replocement

paying
Refefto sub-section
3.3.| (Access
to Masthead
Transceiver),
attention
to allsafety
is'-ll/ i'olated'ron thesrips sJpply.
a-pecL.Cê(1,thrt lhe1.a'sce,ve'
procedure
for replacingthe
lYodu]ator
PCB.
,_,/
5.5.10 ModulotorPCB- link Settings

procedure
for setting
Referto Figure6.40forthe necessary
the Ink settjngs
on the
lYodulator
PCB.
5.5.11 PSUPCB- Replocement

Refertosubsectlon3.3.l(AccesstolYastheadTransceiver),payingattentontoallsafet/
fLllv,olatedIo-r .re ,' io s,-pp[.
aspe.lc.Cnec.rl-"rthe1?rsce.r'eris
procedurefor repaclngthe PSUPCB.
Referto Figure6.4 | forthe necessary
5.5.12 PSUPCB- LinkSettings

procedure
for setting
the linksettings
on the PSUPCB.
Referto Figure6.42for the necessay
5.5.15 Beoring ond Heoding Morker PCB- Replocement

paying
Referto sub-section
Transceiver),
attention
to allsafety
3.3. I (Access
to f'lasthead
-Lar
f'om lheshp s supol'.
asoecrs.
Checl. rre transceiver
s fullyiso'ared
Refer
to Figure
6.3L.
The PCBisattached
to a suppoftcasting
andshouldbe removedasa combinedassembly
by
sackening
thetwo screwsretaining
the supportcasting,
andthensllding
it towardsthe
outsideofthe uppercasting
to clearthescrews.
The PCBandsupportcastrng
from
canthenbe removedafterthe cablehasbeenunplugged
PLRE,
Note - Whenrelittng the PCBto the suppottcasttngthereare dowelpegsofdlferent
diametelsusedto locatethe PCBin the coffectoientaflion.
'
Beforereittingthe assembly,
checkthatthe linkLKI issetfor either NormalSpeed
(pins| 2) 28 RPMor HighSpeed(pins2-3)45 RPM
.
6-150
BridgeMoster
E Rodor
658000108
X-BondSconnerUnit
Chopter5
FoultReporting
3.5.14 HeodingMorkerAlignment
Alignment
ofthe Heading
f'larkerisachieved
viathe lnitialisation
menuatthe Display
Unit.
5.5.15 ReceiverAssembly- Replocement(Mostheod)

Refe
r to sub-section
3.3. I (Access
to lYasthead
Transceiver),
paying
attention
to allsafety
aspects.
Checkthatthe
transceiver
isfu ly isolated
fromthe shlp'ssupply.
Remove
theTmnscelver,ksembly
asdescribed
at subsection3.3.3.
Unplugthe ribboncablefromthe Receiverto
the Receiver
FilterPCB
Unplugthe ribboncablefromthe Receiver
FilterPCBto the TriggerPCB.
Referto Figure6.30for ocationofthe screwssecuring
the Low NoiseFrontEnd(LNFE)to
the Limiter.
Note
ThereplacementReceiverb supp/iedwth the LNFEalreadylitted.
Remove
thefourscrewsthatholdthe LNFEto the Limiter.
Remove
the bracket
thatsecures
the Receiverto
the microwave
assemby
atthe Receiver
end,andremovethewholeReceiver
assembly.
Beforeiftingthereplacernent
assembly,
removethe Receiver
FilterPCBfrornthe od unit,
andflt itto repacernent
unit.
Replacement
isthe reverceofthe removalprocess.
5.5.16 ReceiverAssembly- Replocement(Bulkheod)

Refer10sub-secrion
3.3.2(Access
paying
to Bulkhead
Transceiver),
attention
to allsafet/
aspects.
Checkthatthe
Transceiver
isfulLyisolated
Referto Figures
6.30and6.35.
Unplugtherbboncablefromthe Receiverto
the Receiver
FilterPCB.
Unplugthe rlbboncablefromthe Receiver
FllterPCBto theTriggerPCB.
Unplugthevideoco-axial
cablefromthe Receiver.
.- ,
Referto Figure6.30for the location

of screwssecuring
the Low NoiseFrontEnd(LNFE)
to
the Llmiter.
.
Note - ThereplacementReceiveris supp/iedwrththe LNFEa/readyftted.

Remove
thefourscrewsthatholdthe LNFEto the Limiterandremovethe wholeassembly.
Beforellttingthe replacement
assembly,
removethe Receiver
FilterPCBfromthe old unit,
andfit itto replacement
unlt.
PFolr,
isthe.e\erceo he remotolprocess.
emenL
5.5.17
PerformonceMonitor - Replocement
._,/
Referto subsection3.3. I (Access

paying
to IYasthead
Transceiver),
attention
to allsaiety
aspeds.Checkthatthetransceiver
isfullyisolated
fron]the ship'ssupply.
BadgeMoster
E Rodol
. 658000108
6.131
Chopter5
X-BondSconnerUnit
Removethel&o retaining
screwsthatholdthe Performance
Monitortothe uppercasting
(seeFlgure6.3l) andwithdrawthe unit.
Un screwthe barthatretains
the RFabsorber
to the bodyofthe Performance
l.'1onitor.
Disconnectthe
rlbboncableto the Pedormance
lYonitor.
Replacement
isthe reverceofthe removalprocess.
Ensure
thatafterthe ribboncablels reconnected
to the Performance
lYonitor,
the RF
absorber
is refitted.
After leplocement,
the Pe ormdnceMonitormuslbe set up os detoiledln
Chopter4 under'Selecting
lhe Pedormonce
Monitor'Fdcilily
5.5.18 Motor Drive Boqrd - Replqcement

Referto sub-sectjon
3.3. I (Access
paying
to lYasth
eadTransceiver),
attentionto allsafety
aspects.
Checf,thatthetransce
ver isfu ly isolated
Unp ugthe three cableassemblies
{rom the l'lotor Drve PCB,and removethe three
screws(referto Figure6.32).
SLide
the PCBout ofthe retainingclipat the oppositeend ofthe PCB.
Belore filling lhe leplocemenl PCB,ensurelhot the speed setling link lKl is
correctly sel for lhe intended operotionolspeed. Posilions1 & 2 mqrked 'LO' is
tor 28 RPMoperdtion.Position2 & 5 mdrked 'Hl' is for 45 RPMoperotion. It in
doubl, compore lhe settingwith lhe old PCB.
Rp^l:.amF^+
ic rha .Fva-a
^1
-6 renovd p o!e:,.
Ensure
thatallthreecableassemblies
arereconnected
to the PCB.
5.5.19 Motor ond GeorboxAssembly- Replocement.

Referto sub-section
paying
3.3.| (Access
to lYasthead
Transceiver),
attentlon
to alLsafery
'c
-ecr
a oeru.Checl'.rat.re uansceiverfull/icola'ed
lro-r
ipss-pply.
Referto Figure6.31forthe location
ofthethreescrewsthatretainthe motorsupport
casting
to the uppercasting,
andremovethe screws.
The motorsupportcasting
complete
with lYotorDrivePCBcannow bewirhdrawn
from
the beltdrive.
Remove
the fourscrewsthatretainthe motorandgearboxassembly
to the supportcastlng.
Note - Thesefour countersunk
screwsare ftted withscrewretainingfluid. Whenfrttingthe
new motot thesescrewsshauldbe reftted using'LacttteScrewlock222'low breakng
strengthfluid.
Removethe impellerfromthe old motorandfitto the replacement.
Replacement
isthe reverseofthe removalprocess,
the moto.puiley
takingcareto engage
intothe drivebelt.
6.132
BridgeMosterE Rodor
658000108
X-BondSconnerUnit
Chopter6
FoultReporting
5.5.20 Drive Belt - Replqcement

payingattentionto allsafety
Refer to sub-section3.3. | (Access
to Masthead
Transceiver),
-J
aspe.ts.
Che.l h.t ,hel?nsLeve' i" ly isoa ed l'on theships suppy.
asdetailed
atsub-section
3.3.3.
RemovetheTransceiver
andmotorassembly
asdetailed
Remove
the motorsupporlcasting
at subsedrion
3.3-19.
Referto Figure6.3L
thatretainthe waveguide
transition
suppoftcasting
to
Remove
thethreeboltsasindicated
joint.
rotat
ng
the
Note Sincethe wavegutde
transitiansupportcadng hastwo sleeveinsertsto atdaccumcy
n alignment,someresistance
mal be fe/t whenrcmovng it.
. Careshouldbe exercised
the casing
to avoiddamage
or to
whenremoving
to the assembly
probeatthe centreofthe hub.
the brassmicrowave
The replacement
drivebehcannow befrtled.
Reassembly
isthe reverseofthe removalprocess.
probeatthe centreof
to avoiddamage
to the brassmicrowave
Careshouldbe exercised
intothetransition.
the hubduringre inserlion
intothe belt.
Ensure
thatthemotorpulleyiscorrectlyengaged
BridgeMosterE Rodor
.658000108
6.155
Chopter6
X-BondSconnerUnit
T O PC A S T L NAG
SSEMBLY
FULLYOPEN
SHOWN
-!-fr:lii8#*"
PEBFOFMANCE
MON
COVEF
MODI]LATOF
BOABD
TFICGER
FECEIVER
F]LTEBPC
EECEIVEB
MAGNE'IFON
EC B
M O T ODFR ] VP
CASTJNG
& SUPPORT
COVER
FITTEO
OVEFINPUISOAFD
CASIING
BETAN NGBOLTS
14)
MANSFI]SE
/ -l
ETA]L
I
HOW]NG
OCKING
SCANNEH
O N / O FSFW I T C H
DO S I T ] O N
S T A YS H O W INN L O C K EP
LOWEF
HOUS]NG
ASSEMBLY
Transceiver
Figure6.28 X BandlYasthead
TumingUnit- lnternal.ew showing
6.154
BridgeMosterE Rodor
658000108
X-BondSconnerUnit
Chopter5
FoultReporting
PEBFofl[,lANCE[,10N
lT0R
P O W ESHU P P L Y
MODULATOR
PCB
T RG G E P
RC B
BECEIVEN
FILTER
PCB
RECEIVER
ASSEMBLY
BEARING
& NEADING
M A R KBEP C B
[/AGN
ETRON
C RCUTATOR
[,IOTOR/GEARBOX
LI[iITER
END
LOW.NOISE
FRONT
MP E L L E R
MOTOR
DRIVE
PCB
@O
Ps,f-,
tigwe 5.29 X-Bandl4asthead

TurningUnit- Vew showingMainAssemblies
BridgeMoster
E Rodor
658000108
6.135
Chopter5
A - b o n ob c o n n e ru n r l
(TnANSCETVER)
3 SCFEWS
2BOLTS-]CONCEALED
(TRANSCEIVER)
PSUTOCASTING
3 S C R E W( T
SR A N S C E I V E R )
PSUTOI{ODULATOR
SUPPOR
PT
LATES
4 SCREWSC
.l ONCEALED
(TFANSCEIVEF)
[/ICROWAVE
ASSE[,{BLY
4 SCREWS
(l'TAGNETF0N
REPLACEi,IENT)
4 SCREWS
(RECE]VER REPLACEMENT)
LIMITERTOL N F E
RECEIVEH
LOW.NOISE FRONTEND
{LNFE)
Ptf,,@O
-Lrni-g Unit - fitnem o'lt/a n Assembles

Figuie 6.50 X-BandlYaslhead
6.126
BridgeMosterE Rodor
658000108
X-BondSconnerUnit
Chopter6
FoultReporting
DETAILOFANTENNA
SUPPOHT
CASTNG
DETAIL
OF
UPPER
TRAN
SITION
3 S C R E W( M
S O T ORRE P L A C E M E N I )
MOTOR
ANDGEAFBOX
ASSEMBLY
MOTOFDRIVEPCB
DRIVEBELT
BEARING
ANDHEADING
MARKER
PCB
8EABNGDISK
PERFORMANCE
MONITOB
3 S C F E W( D
S F I VBEE L N
T EPLACEMENT)
WAVEGUIDE
TRANSITION
VIEWOFUNDERS
DEOFTOPCASTING
ASSEMBLY
(TRANSCE]VER
REMOVED
FORCLARITY)
DETAIL
OFLOWER
TRANSITION
CASTING
-Lrni^g
Figure 6.51 X BandlYas-ead
Unit - View insideLppe' casti-gw .^ Transceiverenoved
BridgeMosterE Rodor
558000108
6.137
Chopter6
X-BondSconnerUnit
Figure6:52 X-BandlYasthead
TurningUnit SideviewshowingMotorDriveBoardretaining
screws
6.138
BridgeMoster
ERodor
658000108
X-BondScqnnerUnit
Chopter6
FoultReporting
T O PC A S T I NAGS S E M E L Y
_-i."1i|3#o'.'
SHOWN
FULLYOPEN
COVER
ONLTO
PEFFORiIANM
CE
WAVEGUIDE
ASSE[,l8LY
MOION
D N ] VP
EC B
& SUPPONT
CASTING
INPUTBOAFD
(4)
T O PC A S T I NFCE T A I N I NBG
OLTS
MAINS
FUSE
/'l
orro',I
SHOWING
L O C K I NBGO L
SCANNEN
STAY
S H O WI NL O C K EPDO S I ] I O N
LOWER
H O U S I NAssEMBLY
G
llii$ iSil^li'*
Figuie 6.55 X BandBulkhead

TurningUnit- View.showing
MainAssemblies
BridgeMoster
E Rodqr
65800010B
5-129
Chopter6
X-BondSconnerUnit
WAVEGUIDE
TRANSITION
FOR
TUBNING
UNIT
BULKHEAD
INPUTPCB
@ -/-rL,l
t
_ l1f- - -
Tl@
t trtFr
lLE fl nn
t r n f n l lu u
I
t.!
Figure6.54 X-BandBulkhead
TurningUnit- Vew showingassemblies
fittedto lowercasting.
6.140
BridgeMoster
ERqdor
658000108
X-BondSconner
Unit
Chopter6
F O U t rK e D O r I t n OO n O F t r S IL t n e S e r v t c t n o
PCB
POWEFSUPPLY
M AN SF U S E
2 S L O T T EH
DO L E S
( T R A N S C E I VFEEBl \ 4 O V A L )
4 CAPTIS
EWS
VC
EB
l\,llcR0WAVE
ASS
EMBLY
VERREMOVAT)
{TEANSCE
MAGNETBON
FE CE ] V E F
T R I G G EPRC B
INPUTF LTERCOVEF
3 S CR E W S
(SLACKE
DN
UR I N G
TNANSCEIVEF
REPLACEMENT)
PCB
MODUTATOR
LNPUTPCB
R E T AN ] N GC L I P
W A V E G U LTDBEA N S I T I O
3 SCREWS
(TRANSCEIV
RL A C E M E N T )
FEP
VIEW
O FB U L K H E T
AR
DA N S C E I V
WEI R
TH
C O V ER
RE [ , I O V E D
'
- Viewwith CoverRemoved
Figure6.55 Bulkhead
Transceiver
BridgeMoster
E Rodol
55800010B
5.147
Chopter6
X-BondSconnerUnit
0n theTrigger
PCBset:
LKs,andLK6to2 - 3.
posilion,
Thisislheservice
andwillallow
lhetransmilter
when
lo transmil
lheantenna
isslalionary.
Reslore
lheship's
supply
tolheTransceiver.
Switch
onal lheDisplay
andwait3 minules
lortimer.
Select
LongPulse,
Transmit
al theDisplay.
0n ihe[4odulator
PCBmeas!re
thevollage
belween
TP100
and
ground.
Note:
A DVi,l
withaninput
impedance
grealer
than10l!,{ohms
mustbe
lJse
used
foIthismeasurement.
ol a meter
wiihlower
impedance
could
result
indamage
1othe
magnelron.
Adjust
RV1onthePower
Supply
give
PCBlo
thesame
vollage
on
TP100
asis recorded
onlhelabel
onthepulse
transiormer
onthe
l\.lodulator
PCB.
0n complelion
ol theprocedure.
Switch
oJl.
Reset
LK5andLK6onlhe
Trigger
PCB
to 1 - 2.
Figure6.56 Setting
Magnetron
Current
6-142
BridgeMoster
ERqdor
658000108
X-BondSconnerUnit
Chopter5
FoultReporting
__D
rr ]......-f
tr
f tI
f_ll
r-tl
t-
.o
t I
lL l
-
fl1
-',['l
ft
ft ft
l-
ri EE
l B e p l a c e mi setnhter e v e r s e
I
I of removal.
I
[4-]
Hemove
sixltl4screws
lo rernove
theTrigger
PCB
a n dt h es c f e e n i p
n lga t e
fromlhepillarsonthe
l\,,lodulator
PCB.
I Setlinksasdelailed
overleaf.
,
I
R E P L A C ITNRGI GEGRP C B
TriggerPCB
BridgeMoster
E Rqdor
658000108
6-143
X-BondSconnerUnit
Chqpter 6
AIE TESTLII{XS
LK1 FI-I-IED
L(4 NOTFITTED
BAUDBATELINKS
L K 2 N O TF I T T E D
I.K3 NOTFITTED
LINKS
SERVICE
OPEEATION
FITTED
1 .2
LK5 NORMAL
LK6 NORMA!
OPESATION
FITTED1 .2
L K 5 S E q V I CFEI T T E 2D. 3
FE
I T T E 2D. 3
LK6 SERVIC
WHEN
F I T T E2D. 3 T H ET B A N S U I T T E F
WIIENTHEANTENNA
IS
WILLOPEBATE
SIOPPED,
FVl SWEPT
GAINDELAY
FACTORY
SETDONOTADJUST
Figure 5.58 LinkSettings- TriggerPCB
5.144
BridgeMqsterE
Rqdor
658000108
X-BondSconner
Unit
fil
Chopter5
FcultReporting
lheModLr
alorPcB I
I Toremove
remNeI
lil sftstfecessaryh
*smbryas I
I therran$eivs
previousy.
I deraied
I
'
r.iss"..
PcBas
I Bemwe
I
Ideraiedpreviousry. I
tL]Disconnecl
ll]Yo
magnelron
@
r - f---- l E
t t I
I
t
l
"
trl t
10
Feplacemenl
ls thereverse
orrenoval.
Belore
repacing
l h e l 9 9 ePr C B
c h e cl kh e
linkselrngsonlheModulalor
S E P L A C LM
NO
G D L J L A ]POCN8
Setlings
Modu
alorPCB'
f4odulator
PCB
BridgeMosterE Rodqr
658000108
6.145
Chopter5
X-BondSconnerUnit
tK3 LK2
,z
wL
YELLOW
Eo
.;x
"'h-;fQ
* r//
EHTBOARD
6580I816
nlH.'
U.r}g
J lfl
JJ;r_l
MoDULAT0R
LtNKSETTTNGS
F0R65810812
/ 65825812
/ 65830812
LKl
S.BAND
FIT1ED
2 .3
LK1
LK2
LK3
FiTTED
NOTFITTED
IOKWX.BAND
FITTED
1.2
NOTFITTED
FITTED
25KWX.BAND
MG5424
F]TTEDI .2 FOFMAGNETHON
M1458
FITTED2.3 FORMAGNETRON
NOTF]TTED
NOTFTTED
NOTE
THATLINK1 ]SCONFIGUNABLE
FORHEATEB
TURNDOWN
ON25KW
X.BAND
RED
NOTE
THAT
L NKS
2 & 3 ARE
HABDW
FOH
SPECIFIC
USEAGE.
TEST
POINTS:
TPlOOMAGNETNON
CURRENT
MONITOfr
TP1OlCHABGE
TBIGGEB
TP1O2MODULATORTBIGGER
- lYodulatorPCB
Figuie 5.40 LinkSettings
6.146
BridgeMoster
ERodor
658000108
X-BondSconnerUnit
Chopter6
FoultReporting
WABNINGI
Beforeslaninglhis procedure
ensure
lhat 031 is nol lllumlnated.
lf D3l is llluminated
lsolateTrinsceiver
irom ship'smainssupplybelorc
proceeding.
r---r f_l \9
\\
heahink
lo chassls.
securjng
,l lll Lleql/--\l
'n {
t-/
\
IrfL
oL--,-l
o- ll -\ N
) '+'\ /
/
tl
-.E
l"+
_-f
-
'
'
t . _
Lt
tt
dh"\oE
\/
l tt . +
fl
--ljl
NOTE:
o o o
o
c- n. trLl
lfln/--\
Ll\ )
trt
I
I
|
I
I
_ l u
rôLl
frt
Seliin[sasdelailed
in
'Link
PSU
PcB'
Selling
Ud[o_ (J-o
f)ElIq
Alle'repacins
lhePol{e' I
PCB
lt s necessary
Suppy
|
1osellheMasnelron
curenlI
asdeiailed
in'sefiins
I
Masnetron
c!fianr'
I
PIIN llllEl '
PLTA
EEPLACIN
TG
H EX . B A N D
PSU
Figure 6.41 Replacing

PSUPCB
Bridgel'loster
E Rodor
65800010B
6.147
Chopter6
t_J[,
PLTS
X-BondSconnerUnit
'rr" I fl"'u
-PLrD I
o
o
o
o
PLTK
ov
A'
.12.|/
llh
rlll
s E Tl e
GND
tl
1
11V0C
1
LKC
Lt(s
D31
M A I NO
SN
LED
.LKA.START
TEST
L NK
LKA
N o B M A L o P E R A T o Nf l T T E D 2 , 3
$TEST
FTTTED
1- 2
WHEN
lNTHETEST
POS|TION
TH|S
LINK
A L L o W S TPHOEW ESR
UppLyTO
W|THOLJTBetNG
OPEnATE
CONNECTED
TOTflECONTROL
StcNAtS
FROII
THE
DSpLAy
UN|T.
TESIPo|N'IS
TP1 ov
TP3 .600V
TP4 130V
TP5 +20V
TP6 rl2v
rp7 +5v
TPg l2V
HIGH
volr^cFrsoLATroN
LNK
M"Ei"s"ul1D,^
1,1-i
-"-
L(B NOBMALOPERATION
tKg SotArEHVOPEBAT|ON
NOTFTTEO
lHtSLTNKCAN
BEUSEDTO
tsOtATE
p
O
w
E
B
THE
FACTO
CR
OnBECTTON
cIRcUF
I Tf , o M T H E n E s T o F T H E
POWEBSUPPLY
ASANAIDIO
LKC-M0T0F
SUPPLY
ISoLATIoN
llNK
NOf,I,IATLY
FITTIO
TP2 HVRII{
IPll HVDC(330V)
T H E V o L T AOCNET P 1 4
SMEASURED
r/lITIlFESPECTT0'IP2
nc*FFsuEcw
LINKSETTINC
ACX.BAND
POWER
SUPPLY
PCB65825816
Figvre 6.42 Linl,Setfings DSUDCB
5.144
BridgeMosterE Rodor
658000108
FoultReporting
F -q!cisos,-,,-l-_-__--_]
I r'----l
l
1 t ;
- + _ @
tlffi-
f----;;----
r_ l;_
I s!;o
BridgeMosterE Rador
658000108
r
't;. -r-I q;s6_
- j
----
r
--1
Chqpter 5
-n
il
l$
l
i
"
__
"
*
__T!_
-,
Figure 6.45 X-BandTurningUnit(Aloft)khematic
5.1491150
FoultReporting
_t.
al'
EridgeMosterE Rodor
658000108
Chopter6
'i
'
'l
I
, !
-i
ii
ll i l
i+
l
]
I
?
.--r,
r : ]:---_r-
J
*
u
E
i
;
I
Figure 6.44 X BandTransceiver
Schematlc
6-1511152
FqultReportingond FirstLineServicing
L_
BridgeMosterE Rodqr
658000108
E@E*YAngl
Chopter6 .
Figure 6.45 X-BandTumingUnrt(Bulkhead)khemdic
5.7551194
Chopter6
FoultReporting
3.4 2-WayInterswitch 658424
ofthe followingitem.
FirstLineServicngfor th s unitis imitedto feld replacement
5.5 6-WoyInterswitch65846A
for thisunt isI mitedto ield replacement
ofthe fo lowngitems:
FirstLineSeMcing
3.5 lnterfoce Unir 558474

ofthefollowingitem.
FirstL ne Seryiclng
for thlsunitis irntedto ie d replacement
BridgeMoster
E Rodor
6s8000108
6-155
C h o p t e5r
4 [imited Spores list for Field Replocement

4.1 CRTDisployMonitors
3025845
CRT BoardSet+
DrivePCB
BasePCB
ControllerPCB
Brlliance
PCB
VideoO,/P
MA000L02tI fiA00010322
9 1003689 9 001689
9 003688
9 003608
558)t6l
658)661
6 5 84 6 1
658205I
of:
consistrng
of:
consisting
ofconsisting
of:
consisting
65820882
5582| 882
55826882
658 4BB2
5 5 8 2t B 8 3
55825883
658 4BB3
65820883
5s80088
t
6s800BB
I
65BOOBB
65BOOBB
'l
65800885de-l roun. ngdi:pla,,ON
65826617
65800884
xNote that allthree CRT PCBsmustbe chaneedasa completematchedset
4.2 2-Woy Interswitch 658424
4.5 6-WoyInlerswitch658464
4.4 lnterfoce Unit 658474
6-156
BridgeMoster
E Rodor
658000108
C h o p t e6
r
FoultReporting
4.5 S-BondTurningUnits(Mostheqdond Bulkheod)
.DICCEROCB
ASSEYBLY
5580 B0
6580804
5 5 8 0B1 4
5s80r809
6580i805
6 5 8 I0B B
RFCFIVF_R
AqSF_MRIY
658306 6
6581082
91405224
9r005225
PERFORI4ANCE.T,lQNITOR
9 t005223
9 t403746
|1OTOR220240VAND380/440V3PHNorma Speed
9r00375
|
9 t003752
IYOIOR220240V
AND 380/440V
3PHHighSpeed
9r003753
9 043154
FUSE
THERI"IAL
SWITCH(FORFAN- I'aASTHEAD
Tx/Rx)
Br;dgeMoster
E Rodor
6s8000108
9 AA522B
tYA00007245
65830656
tYAo0007765
6.157
C h o p t e6r
4.6 X.BqndTurningUnits(Moslheodond Bulkheod)
(1OkW& 25kW Units)
T D I C C EDPC BA S S - M B -r \J \ l l > c N D N C N
SL-I . ,
,Pl
]NPUTPCBASSEt,lBLY
flURN NGUNIT)
6580B0
6580r822
6 5 8 0 r 38
6s80
r820
5 5 8 2 5t85
5580| 805
6580t818
RECE
VERASSEIYBLY]
6580t616
6 5 8 0 8t 2
Lrfl TERASSE
f,tBLY( r0k\ 4
( r0k\9
T"TAGNETRON
9 t40522
(25KV\4
(SIANDARD)
MODUTATORPCBASSEI'1BLY
(25KW(UNTS
I']ODUIATORPCBASSEI'1BLY
'P'
END]NGIN SUFFIX)
658258
t2
(25kW)
Lt[1]TER
ASSEtlBLY
(25kW
r'fAGNETRON
CIRCULATOR
9 005226
9r0030r5
6 5 8 2 5t83
9 403496
9 405227
9 405224
6 5 8 0 r I8 r
IYOIOR& GLARBOX
ASSE]YBLY.
9 443765
II"lPELLER
IV]ANS FILTER
PCBASSEI"]BLY
FUSE
6580| l5
FAN AXIAL80r80x2524VDC(BULKHEAD
Tx/Rx)
THERIjALSWITC| (FORFAN BULKHEAD
TxlRx)
|
6582560
1"1A00007245
r"rA00008979
65830656
yA00007765
6580506
6"158
BridgeMosier
E Rodor
658000108
Chopter6
FoultReporting
4.7 ProcessorElectronicsUnit
658008
|
6580082/B 3/B 4/Brs
6s80083
65800832
6 5 8 0 0t 8
B
6580082
r
6 s 8 0 0r 98
6s800823
F,rapn\^/FF <r rppl v paa a<<FMR /
65800822
BLY
I,]EI]ORY
CARDASSEIY
65800602
65D6601
65800607
o580000o
KFTBOARD
I.lODULE
FANASSE]YBLY
65800601
6584s600
r3
658006
65800|
(lntesral
AIRFILTER
Keyboard
Optlon)
658002
t,1
TP'ACKERBALL
ASSEIYBLY
4 . 8 K i t D i s p l o yC o n t r o lP o n e l
BridgeMoster
E Rodor
658000108
Chopter5
4.9 Deck Mounting540 DisployControlPqnel
panel(asshownat Fbure6.2 in thischapter),refer to
NoIe - For unitsf,ttedwrthexL.uded
Sectron4.L
6-160
BridgeMoster
ERodor
658000108

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Chopter

1.2 InformqtionRequiredfor Service

2 Foult ldentificotionond lsolEtion

^thFr {:, lr<

The Fow Chartsshoud be readin conjunction

Usethe fo//awrngtableto heb with decbionsan DISPUY FLOW CHART3.

Dis lov Unit

fAULIS (No Piqrure)

FIOWCHART2 - DISPIAYUNITFAUITS(No Picrure)

MONT'ORVIA SI(i (AT REAR)

IINCLUDINGANY CA8IIS AT THE

THE POWEF SUPPLY

Fl.ow CHART5 - DISPIAYUNIT FAUITS(With Picture)

The l'lodulatorTriggeris usedto letthe chargeout ofthe PFNintothe magnetron

MODULATOR PCB (S-Bqnd)

Inpulsto the ModulqtorPCB

u/hcn OV <clc.t< <h6'r n ,l<F

Oulputs trom the Modulotor PCB

2.2.2 Fqull lsolotion Flow Chqrts (S-BondSconners)

FIOW CHART5 . S.BANDSCANNERFAUTTS

FROM FLOW CHART5

FROM FLOW CHART24

lhe p een(e o'dataon ll'eserial

th-eepon -i-l-lalorLodi-ect.trepatho' .he

^{fhF +rrn(.F wFr

nr tar ' <hor .;..r rii r-^rc-;on.

The numberof sections

Mqgnelron Heoler Supply

. 2.3.2 Foult lsolotion Flow Chorts (X-BondSconners)

serscet"enouorr swrcr to orr,

CHANGE TRIGGER PCB

FI.OWCHART5 ' X.BAND SCANNERFAUITS

FIOW CHART7 - X.BANDSCANNERFAUI.TS

ONEOF THE FOLLOWING

/P PCBTO SXXVON RECEIVER

FROM FLOW CHART19 OR 24

FROI/| FLOW CHART24

5 First Line Servicing

;1r r.rF(c ln .rese Lnils.

Removingond Replocingthe Integrdl Keyboord (optionol)

Removingond Replocingthe Processor

5.1.5 Removqlond Replocementof Kit Control Ponel Modules

5.1.4 Removolond Replocementof Operotor Controlson

5.1.5 Removqlof CRTDisployMonitorunit Sub-ossemblies

540 DisployMonilorsond 180,250ond 540 Kit MonitorModules

3.1.6 Replocingond Setting-upol CRTDisploy Monitor Unit

lfan RGBoutputboardis frttedto the dive boardthatb beng replaced,thb

- 250 Monitor(2l" lYediumResolution)

Figure6.5 BlockDiagnm- 250Monitor(2l11

68e, 1ow 32Lq4l-3946-IL-!1!

solatethe radarfromthe ship'smainssuppyusingthe solating

3,2.2 Mognetron Replqcement (Bulkheod Tronsceiver)

5.2.5 Heoding Mqrker Replocement

Figule 5,21 (Sheet1 ot 2) Replacement

Figure 5.21 (Sheet2 ol2) Replacement

Figu.e 6.22 Accessto Pedormance

FOUtrFtnotno ono FtrsrLtne Servtctno

REph.emeilis ihe reve66

Figure 6,26 q-Band[u.n ng -1.r s.hemair.

aigure 5.27 9Band BulkheadTGnsceiverSchemdif

5.5.2 Accessto BulkheqdTronsceiver

5.5.5 Removingond Replocingthe Trqnsceiverfrom Mqstheod

Note TheMastheadandBulkheadTrenscetierUnitsare tdenticalandonly mnor

5.5.4 Removingond Replocingthe Tronsceiverfrom Bulkheod

RADAR BRIDGE MASTER ''E'' Series Radar Ship's Manual

RADAR BRIDGE MASTER ''E'' Series Radar Ship's Manual