Spin Plan For Cotton

Auto Cone
Count
Quality

PC

SET SPEED M/MIN

AVG SPEED M/MIN
100 % LBS / SPINDLE
EFFICIENCY %
ACTUAL LBS / SPINDLE
SPINDLE REQUIRED
TOTAL BAGS

Ring Frame
AVG. SPINDLE SPEED
T.M

T.P.I
NO OF FRAMES

100 % OPS
EFFICIENCY %

ACTUAL OPS
BAGS / FRAME
TOTAL BAGS
TOTAL
Simplex
HANKS ROVING
SPINDLE SPEED
T.M

T.P.I
NO. OF MACHINES

100 % BAGS / MACHINE

EFFICIENCY %

ACTUAL BAGS / MACHINE

BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS
Drawing Finisher
SPEED M/MIN
GRAIN / YD

No. of heads
NO. OF MACHINES

100 % BAGS / MACHINE

EFFICIENCY %

ACTUAL BAGS / MACHINE

BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS
Drawing Inter
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Drawing Breaker
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
P
Polyester/Cotton ratio
Polyester's share of prod.
Cotton's share of prod.
Polyester Drawing
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Card

cotton
SPEED M/MIN
GRAIN / YD
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
TOTAL BAGS
Blow Room
1 Line

polyester

For Cotton

Spin Plan For PC

Auto Cone
Count

16

Quality

PC

SPINDLES/ MACHINE
SET SPEED M/MIN
AVG SPEED M/MIN
100 % LBS / SPINDLE
EFFICIENCY %
ACTUAL LBS / SPINDLE
SPINDLE REQUIRED
MACHINES REQUIRED
TOTAL BAGS

60
1350
1147.5
134.4542
85%
114.2861
118.5038
1.98
135.4334
Ring Frame

AVG. SPINDLE SPEED

T.M

T.P.I
SPINDLES/ FRAME
NO OF FRAMES

100 % OPS
EFFICIENCY %

ACTUAL OPS
BAGS / FRAME
TOTAL BAGS
TOTAL

18000
4.45
17.8
500
10
16.05136
90%
14.44623
13.54334
135.4334
135.4334
Simplex

HANKS ROVING
SPINDLE SPEED
T.M

T.P.I
SPINDLES/ MACHINE
NO. OF MACHINES

100 % BAGS / MACHINE

EFFICIENCY %

ACTUAL BAGS / MACHINE

BAGS REQUIRED

0.85
850
0.68
0.63
120.00
2
91.14725
83%
75.19648
150.4815

ACTUAL BAGS
TOTAL BAGS

150.393
150.393
Drawing Finisher

SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES

100 % BAGS / MACHINE

EFFICIENCY %

ACTUAL BAGS / MACHINE

BAGS REQUIRED
ACTUAL BAGS
TOTAL BAGS

650
68
1
2
99.43636
84%
83.52654
167.1033
167.0531
167.0531
Drawing Inter

SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS

400
68
2
2
122.3832
76%
92.76648
185.6145
185.533

Drawing Breaker
SPEED M/MIN
GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS
Polyester/Cotton ratio
Polyester's share of prod.
Cotton's share of prod.

400
68
2
2
122.3832
84%
103.0467
206.1477
206.0933
P
65
133.9607
72.13267

Polyester Drawing
SPEED M/MIN

550

C
35

GRAIN / YD
No. of heads
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
ACTUAL BAGS

70
2
1
173.2262
84%
145.51
148.8452
145.51
Card
cotton
polyester
125
115
70
70
6
8
19.6848
18.110016
93%
92%
18.20844 16.57066464
80.14741 161.677824
109.2506 132.5653171

SPEED M/MIN
GRAIN / YD
NO. OF MACHINES
100 % BAGS / MACHINE
EFFICIENCY %
ACTUAL BAGS / MACHINE
BAGS REQUIRED
TOTAL BAGS

Blow Room
Cotton Production/Line
Polyester Production/Line
Cotton Line Efficiency
Polyester Line Efficiency
Cotton Lines Required
Polyester Lines Required

700 Kg/hr
700 Kg/hr
90 %
90 %
0.3
0.3

Blow Room Material Requirement

Cotton Bale Weight (Kg.)
Polyester Bale Weight (Kg.)
Cotton Bales Required
Polyester Bales Required

160
300
31
20