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Agenda Day 1
09.30 hrs Introduction. Fuel oil manufacture and refining.
10.00 hrs General fuel characteristics and marine engine
operational and safety requirements
11:00 hrs Q&A session
11:30 hrs Coffee break
12:00 hrs ISO 8217 specifications
13:00 hrs Q&A session
13:30 hrs Lunch break
14:30 hrs Sampling requirements
15:30 hrs Q & A session
16.30 hrs Closing remarks
Presenters
Michael Green Intertek-Lintec ShipCare Services
Marine Services Technical Manager Bunker Fuel Testing
Nigel Elliott ExxonMobil Research & Engineering
Senior Fuels Technical Advisor
Chair of EI TMS SCB-2 Calculation Methods
Alister Jackson ExxonMobil Research & Engineering
Technical Advisor
Chair of EI TMS SCB-9 Volatility
Catalytic Cracking
Routine Analysis.
1.
2.
Damage Prevention.
Engine, Crew, Environment.
Statutory Requirements.
1.
Commercial Implications.
Fuel Testing
It is essential that the sample is representative.
Recognised test methods.
ISO
ASTM
IP
Consider the fuel as a whole, rather than considering
individual parameters in isolation.
As far as Marine Residual / Distillate fuel are concerned
analysis is conducted in accordance with ISO 8217:2005
/ ISO 8217:2010.
Operational Concerns
What can affect vessel operations?
Not all ISO 8217 test parameters are
directly linked to operational requirements.
Key parameters:
Density
Viscosity
Water Content
Sulphur Content
Sulphur
% S u lp h u r
4
3
2
1
0
2008
2010
2012
Year
SECA Global
2015
2020
Sulphur
Technical Issues
Cold Corrosion
Alkaline Engine Oils
Developed
Lubricity Issues for Ultralow sulphur distillates
May Require Different
Cylinder Lub.Oils
Environmental Issues
SOX emissions
Acid Rain
SECAs control Sulphur
Limits
Same equipment as
with Al+Si.
Ca, Zn, P = Used lube
oils
Ca>30ppm &
Zn>15ppm
Ca>30ppm & P>15ppm
Other metals :
Iron
Nickel
Magnesium
Lead
Operational Considerations
What other characteristics need to be
considered with regard to everyday vessel
operations?
Fuel Stability
Acid Contamination / Corrosion
Lubricity (Distillate Fuels)
Fuel Combustion / Ignition
Hydrogen Sulphide
Fuel Stability
Within ISO 8217 fuel
stability is covered by
TSP.
Instability can be
caused by mixing /
blending.
Incompatibility of
fuels.
Introduction of cutter /
blend stocks.
Fuel Stability
Stability Issues:
Excessive sludge
formation.
Filter blockage.
Fouling / blocking of
fuel tanks and transfer
pipes.
Poor Ignition /
Combustion.
Acid Contamination
Acid contamination is
a very serious issue.
Can result in very fast
and extensive wear
damage.
Strong acid
contamination is in
direct breach of
section 5 ISO 8217.
Fuel Combustion
Due to the nature of marine fuels combustion
characteristics will vary significantly.
Two fuels may have similar physical
characteristics but they are unlikely to have the
same combustion characteristics.
Ignition and combustion quality of a fuel is key to
ensure engine efficiency.
Summary
ISO 8217 test spec covers a wide range of areas as far as
test parameters are concerned.
Some address operational issues Viscosity.
Some address commercial issues Water.
Some address health and safety Flash Point & H2S.
A number of issues with certain tests can be dealt with on
board treatment Viscosity and Water.
Other issues cannot Sulphur Content.
Testing of fuels to ISO 8217 is a vital tool for vessel owners
and operators.
THANK YOU.
Nigel Elliott
Senior Fuels Technical Advisor
ExxonMobil Research & Engineering
The UK, through British Standards, was essentially responsible for the development of what was later
to become ISO 8217 through the publication of BS MA 100
Before this time, the marine grades of distillate were specified in BS 2869, 1957 as "Class B, while
the marine residuals were unregulated, leaving the way open for a plethora of proprietary grades
based on viscosity at 120F (50C), an inappropriate temperature which still haunts us to this day
At a meeting of PTC/- in 1978 it was agreed that BS 2869 was not an appropriate forum for the marine
grades, and BSI was requested to prepare a specifically marine standard and this was the remit to the
new PTC/4 "Marine fuels" Committee
This Committee recognised that marine fuels were international and that ideally an international
specification should be the preferred route to standardisation
PTC/4 approached ISO, who set up a working group of Sub-committee 4, Classification and
Specifications, of TC 28, itself to study the draft of the UK proposal
It was seen in the UK as a priority to develop a British Standard and, as international development can
be slow to publish a British Standard promptly as an interim measure, with a commitment to implement
the ISO standard when published
Then, as now, the ISO process was not quick, and BS MA 100 "Petroleum fuels for marine engines
and boilers" was published relatively expeditiously in 1982, but with a number of key omissions:
In the event, ISO 8217 was not published until 1986 (along with its companion ISO 8216 Part 1, as
SC4 also took its Classification role seriously ) at which stage BS MA 100 was withdrawn
The specifications in ISO 8216 and ISO 8217 were prepared in co-operation with:
These factors have led historically to a large number of categories of residual fuels being
available internationally, even though locally or nationally there can be relatively few categories
available
ship owners, ship operators, shipping associations, national standards bodies, classification
societies, fuel testing services, engine designers, fuel suppliers and the petroleum industry to
meet the requirements for fuels supplied on a world-wide basis for consumption on board ships.
SOLAS (Safety Of Lives At Sea) Convention in respect of the allowable minimum flash point of
fuels
Revised MARPOL Annex VI, which controls air pollution from ships, includes a requirement
either that the fuel not exceed specified maximum sulfur content or that an approved equivalent
alternative be used
Max sulphur contents have been included for distillate grades for those areas of the world that
have not ratified MARPOL to protect end users
During the lifetime of this International Standard, regional and/or national bodies
can introduce their own local emission requirements, which can impact the
allowable sulfur content, for example EU Sulfur in Liquid Fuels Directive
It is the users responsibility to establish the requirement to comply with such statutory
requirements and to specify the maximum sulfur content of the fuel to the supplier
The previous DMC category has been modified and moved to Table 2 as
RMA10
Specifications for the following characteristics have been added to Table 1:
Recognition that FAME is very surface active and can be picked up in distribution systems
very easily
It is, therefore, not practical to require detailed chemical analysis for each
delivery of fuels beyond the requirements listed in the Standard
It is required that a refinery, fuel terminal or any other supply facility, including supply barges
and truck deliveries, have in place adequate quality assurance and management of change
procedures to ensure that the resultant fuel is compliant with the requirements of clause 5
The fourth edition of ISO 8217 retained the third edition's limits for sulfur for distillate
fuels, but does not include limits for residual fuels
Previously, such limits were included since the sulfur content acts to reduce the specific
energy value and, given the appropriate post-combustion temperature conditions, can
result in corrosion of susceptible components
Sulfur limits for distillate fuels in Table 1 were retained due to technical requirements to
protect small, high-speed diesel engines
Statutory requirements, i.e. the Revised MARPOL Annex VI, either specify a maximum
sulfur content of the fuel being used or allow the adoption of technical solutions to
ensure compliance with the emission regulations for sulfur oxides and particulate matter
Sulfur content of both distillate and residual fuels is directly controlled by the statutory
requirements
Consequently, the purchaser's responsibility is to define the maximum sulfur content of
the fuels in accordance with the ship's engine design, emission control equipment and
the prevailing statutory limitations in the areas in which the fuel will be used
Note with appropriate after-treatment (exhaust scrubbing) it is permisable to burn higher
sulfur fuels
H2S is a highly toxic gas and exposure to high vapour concentrations is hazardous, and in
extreme cases can be fatal
H2S can be formed during the refining process and can evolve from the fuels in storage
tanks, in product barges and customer tanks.
H2S can be present in both liquid and vapour phase and the degree and speed of partitioning
between the liquid and vapour phase depend on several factors:
The liquid-phase limit stated in this fourth edition of this International Standard is designed to
provide an improved margin of safety over the previous edition
This limit alone does not constitute a safe level or eliminate the risk of very high levels of H2S vapour being evolved in
enclosed spaces
e.g. the fuel chemistry, temperature, viscosity, level of agitation, storage time, heating applied, ambient conditions, tank
shape, ullage and venting
To provide adequate time for the development of a precision statement for distillate fuels in IP 570
For the world-wide dissemination and application of the new test method IP 570
For the industry to engineer, procure and construct facility modifications, where required, in order to comply with the limit
To avoid fuel supply disruption in the intervening period.
The inclusion in this International Standard of an H2S in liquid phase limit of 2,00 mg/kg in
the fuel directionally reduces the risk of H2S vapour exposure
However, it is critical that ship owners and operators continue to maintain appropriate safety processes and
procedures designed to protect the crew and others (e.g. surveyors), who can be exposed to H2S vapour.
Future development
9 Ignition and combustion characteristics a better
approach
9 Incorporation of Bio-diesel into marine fuel generating
technical data to pave the way for change
9 Corrosion possibility of a new test method
9 Contaminants new project to define a good fuel
9 Acid number develop better precision data for this test
9 Oxidation stability improvement on the test method
9 H2S test method development and implementation of the
limit
Final comments
Delivering high quality market relevant standards is a critical
undertaking that impacts trade and commerce
Meeting these essential needs requires adaptability and
alignment with the goals of industry and regulatory bodies.
ISO 8217 demonstrated its
capability to constantly evolve
by keeping pace with the
dynamic requirements of a
rapidly shifting marine industry.
The 4th edition, reviewed in the
light of latest industrys concerns,
is a balanced and realistic
standard that will serve the
industry well over at least the
next five years.
ISO 13739
Drip
Sample
MEPC
182(59)
ISO 8217
Drip
Sample
Intertanko
Guide
Test Methods
D4057 /
API Ch 8.1
ISO 3170 /
IP 475
D4177
ISO 3171 /
IP 476
If a delivery is made from more than one bunker tanker, separate samples shall be
drawn for each delivery
Sample bottles:
suitable for air transportation & long-term storage
bottle material shall not compromise the integrity of the sample
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Kinematic Viscosity
(40C distillate;
50C fuel oil)
ISO 3104
None
Density
ISO 3675
ISO 3170
ISO 3171
Density
ISO 12185
ISO 3170
ISO 3171
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Cetane Index
Distillates
ISO 4264
Indirectly to
ISO 3170 &
ISO 3171
Sample must be tested according to ISO 3405 Distillation requires sampling in accordance with ISO 3170 / ISO 3171.
ISO 3405: If the sample is not fluid at ambient temperature,
maintain it at 9 - 21C above its pour point. Shake sam ple
vigorously prior to subsampling to ensure homogeneity.
CCAI
Fuel Oils
Calculation
n/a
n/a
Sulfur
ISO 8754
ISO 14596
ISO 3170
ISO 3171
Flash Point
ISO 2719
ISO 3170
ISO 3171
Hydrogen Sulfide
Fuel Oil /
Distillate
Test
Method
IP 570
Sampling
Standard
Reference
IP 475 (ISO
3170)
ISO 13739
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Hydrogen Sulfide
Cont.
Acid Number
ASTM
D664
D4057
D4177
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Total Sediment by
Hot Filtration
Distillates
ISO
10307-1
ISO 3170
ISO 3171
Total Sediment
Aged
Fuel Oils
ISO
10307-2
Oxidation Stability
Distillates
ISO 12205
ISO 3170
ISO 3171
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Carbon Residue
micro method
ISO 10370
None
Cloud Point
Distillates
ISO 3015
None
None
Pour Point
ISO 3016
None
None
Water
Fuel Oils
ISO 3733
ISO 3170
ISO 3171
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Ash
ISO 6245
ISO 3170
ISO 3171
None
Lubricity
Distillates
ISO
12156-1
None
None
Vanadium
Sodium
Aluminium + Silicon
Used Lubricating
Oils (Ca + Zn or
Ca + P)
Fuel Oils
IP 501
IP 475
IP 476
Vanadium
Sodium
Aluminium + Silicon
Used Lubricating
Oils (Ca + Zn or
Ca + P)
Fuel Oils
IP 470
IP 475
IP 476
Fuel Oil /
Distillate
Test
Method
Sampling
Standard
Reference
Vanadium
Fuel Oils
ISO 14597
ISO 3170
ISO 3171
Aluminium + Silicon
Fuel Oils
ISO 10478
None
Used Lubricating
Oils
Ca + Zn or
Ca + P
Fuel Oils
IP 500
IP 475
IP 476
OTHER REFERENCES