CONN 1

H-15

55

CONN 2

A-15

54

CONN 3

C-15

Wire Description Chart

Component Location

Machine
Location

Schematic
Location
H-11

Component
Actuator - Blend Door

Part No.
126-5611

Machine
Location
56

Schematic
Location
B-15

Component
Sender - Torque Converter Oil Temp

Part No.
4W-9972

Machine
Location
20

Wire
Number

Wire
Color

101
102
105
107
108
109
112
113
114
118
120
122
123
124
126
127
128
129
130
133
134
135
136
138
141
144
146
158
167
175
177
188
199

RD
RD
RD
RD
BU
RD
PU
OR
GN
GY
YL
BU
WH
GN
PK
OR
PK
BU
RD
OR
YL
BU
GN
GN
RD
GN
GY
BR
OR
PK
OR
WH
RD

200
201
202
250
251
270
271
272
273
274
275
290
291
299
A201
A202
A203
A204
A205
A219
A272
A273

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

304
306
307
308
310
311
321
322
326
327
334
373
397
398
A300
A301

WH
GN
OR
YL
PU
WH
BR
GY
PU
PK
BU
GN
OR
BU
GN
WH

403
405
410
411
416
417
419
432
441
442
443
447
450
453
484
496
499
C413
C414
E416
G485
G486

GN
GY
WH
PK
OR
GY
YL
PK
OR
GY
YL
PK
YL
PK
YL
WH
GY
YL
BU
PU
BU
GN

500
501
502
503
504
505
506
507
508
509
511
512
513

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
OR

Actuator - Hood As.

A-14

116-6844

Sensor - Engine Speed

C-14

6V-2455

21

Actuator - Water Valve

H-11

126-5610

56

Sensor - Input Speed

B-13

3E-8848

26

CONN 4

F-15,I-15

53

Alarm - Action

E-10

3E-6328

Sensor - Lift Cyl Head End Press

D-1

124-4672

23

CONN 5

D-14

44

Alarm - Backup

C-15

123-6449

Sensor - Lift Linkage Rotary Position

F-1

161-8904

24

CONN 6

A-13

Alternator

C-15

107-7977

Sensor - Tilt Lever Pos

F-7

106-4437

CONN 7

B-13

26

CONN 8

F-12

45

CONN 9

E-12

45

CONN 10

D-12

45

CONN 11

C-12

45

CONN 12

C-11

CONN 13 HVAC Unit

G-10

56

CONN 14 Service Tool

F-10

CONN 15 Monitor Harness

Batteries

F-15

115-2422

Sensor - Torque Conv Output Speed

B-13

3E-8848

Breaker - Alt

A-14

9S-4693

Sensor - Tran Intermediate Speed Sensor 1

B-13

3E-8848

26

Breaker - Engine Shutdown

B-14

6T-3643

Sensor - Tran Intermediate Speed Sensor 2

B-13

3E-8848

26

Breaker - Hood

B-13

6T-3644

Sensor - Tran Output Speed Sensor 1

C-13

3E-8848

26

Breaker - Main

B-14

9S-4693

Sensor - Tran Output Speed Sensor 2

B-13

3E-8848

26

Breaker - Running Lamp

B-14

3T-2662

Sensor - Trans Oil Temp

B-13

100-3055

26

Breakers - 15A

D-11

6T-3643

Solenoid - A/C Clutch

B-15

3E-1906

27

E-5

155-1615

Solenoid - Start Aid

I-5

3E-6332

Control - Power Train ECM

I-10

160-1758

57

Solenoid - Shutdown

D-14

110-6465

15

Control - Water Valve/Blend Door

G-11

126-6010

Solenoid Valves - Ride Control

D-1

3E-8574

31

Control - Cat Monitoring System

H-9,l-13

CONN 16 Service Mode

H-9

CONN 17

E-8

57

CONN 18

E-8

57

Control - WLPCS ECM

C-4

112-1572

59

Solenoids - Clutch Modulating Valve

C-13

159-0932

26

H-5

119-1733

Stud - Terminal

D-11

9G-8451

E-11

103-5526

Suppressors - Arc

E-6

106-8704

A
27

CONN 19

D-8

57

Converter - Voltage

CONN 20

D-8

57

Dimmer - Control

CONN 21 Option Code Plug

I-7

Flasher

F-10

120-4537

Switch - A/C Refrigerant

D-15

114-5333

CONN 22

F-6

Fuses

A-13

3K-8782

Switch - AIH

G-5

112-6169

CONN 23

I-4

Fuses - 10A

D-11

3K-8782

Switch - Auto Ride Control

B-5

103-6333

CONN 24

G-4

Fuses - 15A

D-11

8M-8948

Switch - Auto/Manual

B-6

123-6383

CONN 25 Customer Data

C-4

Gauge - Quad

E-4

100-5895

Switch - Beacon

B-9

9X-9639

CONN 26

B-4

Ground - Cab

A-8

Switch - Blower

B-9

3E-7156

CONN 27

A-3

46

Ground - Cab

F-10

57

Switch - Brake Oil Pressure

I-4

3E-7693

34

CONN 28

A-3

46

Ground - Cab

H-8

57

Switch - Bucket Positioner

F-1

164-3583

35

57

Switch - Dimmer

C-3

2H-1855

58

CONN 29

B-3

62

Ground - Cab

H-10

CONN 30

E-3

61

Ground - Left Frame Boss

E-14

Switch - Disconnect

B-15

7N-0718

36

CONN 31

F-3

61

Ground - Left Front

H-5

Switch - Engine Oil

B-14

9X-0378

37

CONN 32

I-3

34

Ground - Right Rear Frame

A-15

Switch - Forward Horn

G-4

21-3360

Switch - Front Axle Temp

D-1

155-8999

39

Switch - Front Wiper

B-4

110-7886

Switch - Hazard lamp

G-9

112-6167

CONN 33

I-2,I-1,H-1,G-2

60

CONN 34

I-2,I-1,H-1,G-2

60

CONN 35

H-2,G-2,D-2

47

CONN 36

D-2

31

CONN 37

D-1

23

Ground - Steer Column

CONN 38
F-1
35
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near the
component. See the Component Location Chart.

E-5

Ground - Strap Frame to Cab

G-12

Ground - To Engine

C-15

Ground - To Engine Block

D-14

8X-5804

10

Switch - Hood Actuator

A-14

146-0240

40

Horn - Forward

I-2

4Y-7882

Switch - Hyd Oil Level

A-2

123-2993

19

Horns - Forward

F-1

7T-0970

12

Switch - Key Start

D-5

9G-7641

Horns - Forward

I-1

7T-0970

12

Switch - Neutralizer

C-3

105-6118

58

Keypad - WLPCS

B-4

129-0419

59

Switch - Park Brake Oil Pressure

I-4

3E-6452

42

Motor - Actuator

A-14

117-1557

Switch - Primary Steer

I-3

3E-6450

Motor - Blower

G-11

3E-6392

56

Switch - Rear Axle Temp

C-14

155-8999

33

Motor - Front Wiper

D-5

147-7973

Switch - Rear Wiper

C-9

112-6174

Motor - Rear Wiper

F-10

137-8709

Switch - Run/Work/Panel/Tail

C-8

108-3320

Motor - Sec Steer

H-4

154-2563

Switch - Sec Steer Test

H-8

143-3001

Motor - Starter

D-14

6V-5227

15

Switch - Secondary Steer

I-3

3E-6450

Motors - Washers

A-3

7T-8890

16

Switch - Selector AC/Heat

B-9

3E-7155

Relay - Backup Lamp

I-15

4Y-6135

25

Switch - Service Brake Pedal As.

B-3

110-8029

58

Relay - Front Flood

E-10

3E-5239

Switch - Start Aid

G-5

3E-7176

Relay - Hood Raise Lower

A-14

149-2612

Switch - Start Aid Coolant

B-15

3E-6425

22

Relay - Main

A-14

101-7740

Switch - Stop Lamp

B-3

3E-5520

60

Relay - Rear Flood

E-11

3E-5239

Switch - Tach/Speedo/Serv Meter

G-5

112-6171

Relay - Sec Steering Intermediate

F-11

3E-5239

Switch - Temp Selector

B-9

127-4540

Relay - Start Magnetic Switch

B-14

125-1302

Switch - Thermostat

G-11

3E-5464

56

Resistor - Blower

G-11

9G-1950

56

Switch - Tran Neutralizer Override

B-5

112-6156

Sender - Engine Coolant Temp

B-15

7N-8532

Switch - Turn Signal

F-6

134-9569

Sender - Fuel Level

C-15

134-3033

Tach/Speedometer

E-4

153-8061

Sender - Hyd Temp

A-3

4W-9972

19

Machine locations are repeated for components located close together.

53

C = Operator Compartment - Relay/Fuse Panel

B = Operator Compartment - Left Overhead Console

D = Operator Compartment - Right Overhead Console

515
516
517
518
521
522
537
538
539
540
A513
A523
A524
A525
A526
A527
A541
A592
A593
A594
A595
A596
C529
C530

GY
GN
BU
OR
YL
WH
GN
BR
BU
WH
PK
PU
BR
GN
PK
BU
PU
BU
OR
WH
GN
YL
GY
BU

603
604
605
606
608
610
611
612
614
615
617
619
633
646
647
661
662
663
691
692

PK
OR
YL
GY
GN
OR
PU
GY
PU
YL
BR
GN
BU
OR
GN
GN
YL
GY
GY
YL

709
720
727
728
751
752
754
755
761
762
795
E701
E702
E707
E708
E735
F781
F783
F784
G750
G755
G761
G762
G763
G764
G766
G767
H713
H714
H715
H716
H717
818
819
900
901
910
944
945
973
975
976
977
E900
E901
E902
E903
E904
E905
E906
E907
E908
E909
E917
E918
E919
E920
E921
E922
E923
E924
E925
E926
E927
E928
E930
E936
E955
G939
K933
K977
N939
P910

OR
PU
GN
BU
GN
YL
BU
OR
GY
YL
YL
PK
OR
GN
PK
PU
BR
GN
YL
BU
GY
YL
BR
PU
PK
GN
WH
PK
OR
PU
WH
BR
BR
GY
PU
WH
YL
OR
BR
BR
WH
OR
YL
WH
GN
PU
YL
BR
BU
OR
GY
BR
WH
WH
GN
YL
BR
PK
GN
PK
YL
OR
BU
GN
WH
BU
WH
OR
PK
GN
PK
GN
BR

Power Circuits
Bat(+)
Hd Lmp
Key Start Sw
Eng Shut-Down Fire Suppr
Aux Ckt
Alt Output (+) Term.
Main Power Rly Output
Opr Mon Panel VMIS B+ Switched
Warning Horn (Forward)
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
A/C
Xmsn Ctrl
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Sec Ster
Auto Lube Pump To Payload Mon
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Aux Ckt
Main Brkr
Aux Ckt
Aux Ckt
Ground Circuits
Main Chassis
Operator Monitor Return
XMSN Ctrl
Payload Mon - Customer Gnd
Payload Mon - System Gnd
CMS Ident Code 0
CMS Ident Code 1
CMS Ident Code 2
CMS Ident Code 3
CMS Ident Code 4
CMS dent Code 5
CMS Service
CMS Clear
WTL Impl Ctrl Gnd
WTL Impl Ctrl Serv Mode SW to GND
WTL Impl Ctrl Clear Fault SW to GND
WTL Impl Ctrl ID Code 3
WTL Impl Ctrl ID Code 4
WTL Impl Ctrl ID Code 5
ETAC Ctrl Gnd
Impl Ctrl BTrans Ctrl BBasic Machine Circuits
Starter Relay No. 1 Output
Starter Relay Coil To Neut Start SW Or Key Start SW
Key Start SW To Neutral Start SW
Main Power Relay Coil
Start Aid SW To Start Aid Sol
Start Aid Sol To Temp SW
Backup Alarm Lamp Travel Alarm
Warning Horn (Forward)
Key Start SW C Term.
Shutdown Solenoid
Start Aid Sol #2
Start Aid Switch To Timer
Hood Raise Motor
Hood Raise Motor
Hood Raise Relay Coil
Hood Raise Relay Coil
Monitoring Circuits
Alternator (R) Term.
Opr Mon Oil Press. (Low Setting)
Opr Mon Action Alarm
Opr Mon Master
Sec Star SW
Primary Ster SW
Opr Mon Parking Brake
Opr Mon Brake Press. (Oil)
Eng Coolant Temp Gauge
Hyd System Temp Gauge
Power Train Temp Gauge
Fuel Level Gauge
Tach Sender (+)
Sec Ster Action Lamp
Primary Ster Lamp
Opr Mon Panel Hyd Oil Level
Opr Mon Implement Oil Filter
Display Data
Display Load
PMS Lift Cyl Press Sensor
Opr Mon Front Brake Temperature
Opr Mon Rear Brake Temperature
Accessory Circuits
Wiper - Front (Park)
Wiper - Front (Low)
Wiper - Front (HI)
Wiper - Rear (Park)
Wiper - Rear (Low)
Wiper - Rear (HI)
Washer - Front
Washer - Rear
Radio Speaker - Left
Radio Speaker - Left (Common)
Radio Speaker - Right
Radio Speaker - Right (Common)
A/C Compressor/Refrigerant Pressure SW

22
2

54

27

10

36

26

C
5

20

12

62

21

35

45
57

39

60

D
61

46

23 31

59

40

Failure Mode Identifiers (FMI)

24
16

59

35
3

27
8

37

54

58

61

62

26
31

47
6

34

42

36

55

24

48

44

15
10

53

57
60

21

12

56

45

20
23

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

966G and 972G Wheel Loader

Electrical System
966G:
AAH1-UP
3ZS1-UP
9RS1-UP

19

972G:
7LS1-UP
1EW1-UP
AAW1-UP

Harness and Wire Symbols

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Electro Hydraulics and Command Control Steering

Component Identifiers (CID) and Module Identifier

(MID) For Power Train ECM (MID No. 081)
Component

Machine Code

966G

18,20,42

972G

19,21

CID

Component

+8 Volts Sensor Supply

0168

0070

Parking Brake Switch

0248

Data Link

0149

Ride Control Solenoid #2

0270

Caterpillar Monitoring System Harness Code

0168

Electrical System Voltage

0296

Powertrain Electronic Control Module

0177

Transmission Oil Temperature Sensor

0350

Rotary Position Sensor (Lift Linkage)

0190

Engine Speed Sensor

0352

Position Sensor (Lift Lever)

0270

Cat Monitor System Harness Code

0353

Position Sensor (Tilt Lever)

0363

Ride Control Solenoid

0354

Solenoid Valve (Lift Linkage Raise)

Electrical System Voltage

0562

Unable To Communicate With Cat Monitor System

Voltage above normal or shorted high.

0585

Transmission Output Speed Sensor 1

Voltage below normal or shorted low.

0621

Downshift Switch

Current below normal or open circuit.

0622

Up Shift Switch

Current above normal or grounded circuit.

0623

Direction Switch

Mechanical system not responding properly.

0631

Abnormal frequency, pulse width, or period.

0632

Abnormal update.

0633

10

Abnormal rate of change.

11

Failure mode not identifiable.

Module not responding.

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

E72059

Sales Model

Component Identifiers (CID) and Module Identifier

(MID) For Implement ECM (MID No. 082)

Data erratic, intermittent, or incorrect.

17

Code

Fault

16800

Battery Voltage Too High

16801

Battery Voltage Too low

25413

PCS Not Calibrated

35001

Position Sensor Out of Range

35002

Loss of Position Sensor Signal

36401

Pressure Sensor Out of Range

36402

Loss of Pressure Sensor Signal

76901

Pressure Sensor Out of Range

76902

Loss of Pressure Sensor Signal

81704

Backup Battery Error

81708

Real Time Clock Not Running

82002

Loss Of Keypad Data Link

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

Harness identification code:

This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

Printed in U.S.A.

Off Machine Switch Specifications

Parameter not available.

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part No.

16

1
2

2012 Caterpillar
All Rights Reserved

Data valid but below normal operational range.

Parameter failures.

Receptacle
Pin or Socket Number

325-AG135 PK-14

15

Part Number: for Connector Receptacle

Plug

Solenoid Valve (Lift Linkage Dump)

Parameter failures.

L-C12
3E-5179

Harness Connector Serialization Code:

The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Start Relay

14

L-C12
3E-5179

Part Number: for Connector Plug

0444

Out of calibration.

Harness Identification Letter(s):

(A, B, C, ..., AA, AB, AC, ...)

AG-C4
111-7898

0357

Solenoid Valve (Tilt Linkage Tiltback)

0358

Solenoid Valve (Pilot Pressure Supply)

0359

Detent Coil (Lift Lever Raise)

0360

Detent Coil (Lift Lever Lower)

0361

Detent Coil (Tilt Lever Tiltback)

0365

Switch (Kickout Set)

0487

Position Sensor (Auxiliary Lever)

Transmission Clutch #1 Solenoid

0489

Switch (Function Select)

Transmission Clutch #2 Solenoid

0490

Switch (implement Lockout)

0491

Solenoid Valve (Auxiliary Lever Forward)

Transmission Clutch Solenoid #3

Function

Actuate

Deactuate

Contact Position

38 3C
27 C MIN
Normally Closed
(100.4 5.4F)
(80.6F MIN)
Primary Steering Oil Pressure
1200 kPa MAX
700 100 kPa
A-C, Normally Closed
3E-6450
Secondary Steering Oil Pressure
(175 psi MAX)
(100 15 psi)
A-B, Normally Open
8270 kPa MAX
6890 345 kPa
A-C, Normally Closed
3E-6452
Park Brake Oil Pressure
(1200 psi MAX)
(1000 50 psi)
A-B, Normally Open
10700 kPa MAX
8960 345 kPa
A-B, Normally Open
3E-7693
Service Brake Oil Pressure
(1550 psi MAX)
(1300 50 psi)
A-C, Normally Closed
62.0 kPa MAX
38.0 20.0 kPa
Normally Open
9X-0378
Engine Oil Pressure
(9.0 psi MAX)
(5.5 3.0 psi)
275 to 1750 kPa
114-5333
Refrigerant Pressure (AC)
Normally Open
(40 to 255 psi)
Rear Axle Temperature
125 C 3
117 C Min
155-8999
Normally Closed
Front Axle Temperature
(257.0 F)
(242.6 F) Min
A hysteresis band exists: with increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed
condition can be maintained down to 170 kPa (25psi).
Contact position at the contacts of the harness connector.
3E-6425

Coolant Temperature (Start Aid)

Resistor, Sender and Solenoid Specifications

0634

Transmission Clutch Solenoid #4

0492

Solenoid Valve (Auxiliary Lever Rearward)

0635

Transmission Clutch Solenoid #5

0596

Harness Code Incorrect

0636

Transmission Clutch Solenoid #6

0668

Transmission Shift Lever

0672

Torque Converter Output Speed Sensor

Part No.

Component Description

Resistance (Ohms)

3E-1906

Solenoid - A/C Clutch

3E-6332

Solenoid Valve - Start Aid

17.6 0.6

3E-8574

Solenoid Valve - Ride Control

34.3 1.7

3E-9366

53.3 2.7

6.0

0673

Transmission Output Speed Sensor

9G-1950

Solenoid - Bucket Lift,Lower,Tilt Detent

Sender - Hydraulic Oil Temperature
Engine Coolant Temp
Torque Converter Temp
Resistor - A/C, Heater Blower Motor

0674

Transmission Intermediate Speed Sensor 1

110-6465

Solenoid - Engine Shutdown

5.12 .26

0675

Transmission Intermediate Speed Sensor 2

121-4298

7.75 1.0

0793

Primary Steering Pressure Switch

0794

Secondary Steering Pressure Switch

0795

Secondary Steering Intermediate Relay

Solenoid - Clutch Modulating Valves

Sender - Fuel Level
Full:
Empty:

0687
Option Code incorrect
The CID is a diagnostic code that indicates which component is faulty.
The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Component Identifiers (CID) and Module Identifier

(MID) For Caterpillar Monitoring System (MID No. 030)

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Mode of Operation
Normal
Harness Code

CID

Component

0084

Ground Speed Sensor

0096

Fuel Level Sensor

0100

Engine Oil Pressure Sensor

0110

Engine Coolant Temperature Sensor

0177

Torque Converter Oil Temperature Sensor

0248

Data Link

Mode Number

0263

8 Volt Sensor Power Supply

0271

Action Alarm

0324

Action Lamp

0523

Engine Speed Sensor

Hydraulic Oil Temperature Sensor

Monitoring System Mode

Payload Control Fault Codes

Machine Codes

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is

activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Solenoid Valve (Lift Linkage Lower)

33

Machine Harness Connector And Component Locations

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

0356

The FMI is a diagnostic code that indicates what type of failure has occurred.

39

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

0355

Bad device or component.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Transmission AUTO/MAN Switch

13

Circuit Breaker
Symbol

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Ride Control Switch

12

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

0368

Failure Description

Temperature
Symbol

Symbols and Definitions

0367

B D

22

Data valid but above normal operational range.

FMI No.

19

55

Symbols

Pressure
Symbol

0041

47

33
37

58

56

15

Accessory Circuits (Continued)

Blower Motor (HI)
Blower Motor (Medium)
Blower Motor (Low)
Hazard Flasher To SW
A/C SW To Refrigerant SW
A/C Clutch To Thermostat SW
Turn Signal SW To Flasher
Hazard Indicator
Turn Signal Indicator Basic/Right
Turn Signal Indicator Left
DC/DC Converter Memory Output
Temp Potentiometer Pos 1
Temp Potentiometer Pos 2
Temp Potentiometer Pos 3
Electronic Water Valve Actuator
Electronic Water Valve Actuator
Flasher To Indicator Lights
Blend Door Motor (A)
Blend Door Motor (B)
Blend Door Position Feedback (+)
Blend Door Position Feedback (Signal)
Blend Door Position Feedback (-)
Lift Press Sensor
Lift Position Sensor
Lighting Circuits
Rotary Beacon
Stop Lamp
Turn Lamp - Left
Turn Lamp - Right
Flood Lamp - Rear
Head Lamp Basic
Head Lamp Hi
Backup Lamp
Park/Tail/Dash/Lamp
Cab Flood Lamp/Rops
Tail/Position Lamp - Left (Road Pkg)/Width
Head Lamp Lo
Attach Lighting Ckt
Light SW To Front Flood Relay
Light SW To Rear Flood Relay
Tachometer Lamp
Speedometer Lamp
Gauge Lamps
Warning Lights To Bkr
Flasher Bkr To Flasher
Control Circuits
Sensor Power Supply
XMSN Brake SW
Sec Ster Motor Relay
Sec Star Cont SW
XMSN Shift Sol No. 1 Or 3
XMSN Shift Sol No. 2
XMSN Shift Sol No. 3 Or 1
XMSN Shift Sol No. 4 Or 5
Lift Kickout Sol SW
Bucket Positioner Sol SW
Dual Hp Sol
Auto Ride Cntl SW
Auto Ride Cntl SW
Display +V
Display Clock
Tack/Serv Mtr/Odometer Select
Downshift SW (N.O.)
Upshift SW (N.C.)
Downshift SW (N.C.)
XMSN Cont Fwd SW To Gnd
XMSN Cont Rev SW To Gnd
XMSN Cont Speed 3 SW To Gnd
XMSN Cont Speed 4 SW To Gnd
XMSN Cont Neut SW To Gnd
XMSN Cont PK Brk Lever SW To Gnd
Impl Cont SW To Gnd N.O.
Impl Cont SW To Gnd N.C.
Impl Cont Lift Proportional Sol
Impl Cont Lower Proportional Sol
Impl Cont Lower Kickout Sol
Impl Cont Sol Return
Impl Cont Pilot Press Sol
Serial Data (Transmit)
Serial Data (Receive)
XMSN Shift Sol No. 5 or 4
XMSN Shift Sol No. 6
XMSN Neutizer Override Indicator
Data Link + (CAT)
Data Link - (CAT)
CST Autoshift- Auto/Manual SW 2
CST Autoshif t- Sol Return
Ride Cont Solenoid 1
CST Autoshift- Auto/Manual SW 1
ECPC Trans Output SPD +
ECPC Trans Output SPD ECPC Trans Intermediate SPD +
ECPC Trans Intermediate SPD
ECPC Trans Intermediate SPD Q+
ECPC Trans Intermediate SPD QECPC Trans Output SPD Q+
ECPC Trans Output SPD QECPC Trans Input SPD +
ECPC Trans Input SPD Implement Lockout SW To GND (N.O.)
Implement Lockout SW To Gnd (N.C.)
Aux Lower Proportional Sol
Aux Lift Proportional Sol
Rackback Proportional Sol
Dump Proportional Solenoid
ETAC Front Left Wheel Proportional Solenoid
ETAC Front Right Wheel Proportional Solenoid
ETAC Rear Left Wheel Proportional Solenoid
ETAC Rear Right Wheel Proportional Solenoid
ETAC Test Mode SW (N/C)
ETAC Test Mode SW (N/O)
ETAC Front Axle Pilot Solenoid
ETAC Solenoid Return
WLPMS PHII Keypad Data
Switch Return
Stick 2 Bypass Sol
ECPC Trans Oil Temp Sensor
Ride Control Solenoid 2
Secondary Steering Test Sw Input

Harness And Wire Electrical Schematic Symbols

RENR2174-02
April 2012

Description

CID

44
6

4 40

Wire
Color

25

25

Wire
Number

34

42
4

E = Operator Compartment - Right Console

A = Operator Compartment - Dash Console

Description

Parameter Display

0600

Service

0601

Brake Air Pressure Sensor

Tattletale

0819

Display Data Link

Units

0821

9 Volt Display Power Supply

0830

Brake Oil Temperature Sensor

Calibration

6,7,8

The CID is a diagnostic code that indicates which component is faulty.

The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

4W-9972

134-3033

54C (130F) - 560 to 716

110C (230F) - 72 to 82
Overall 2.0 .1; Tap 1.0 .05

27.5 - 39.5
240 - 260

At room temperature.

Related Electrical Service Manuals

Title

Form No.

Alternator: 107-7977

SENR4757

Caterpillar Monitoring System

Electric Starting Motor: 6V-5227
Consist: 106-8552
Consist: 6V-5537
Consist: 6V-5538
Payload Control System

SENR1394

Power Train ECM

966G and 972G Wheel Loader Hyd. System
System Operation
Testing And Adjusting

SENR3536
SENR3581
SENR4975
SENR6614
SENR1380
RENR2114
RENR2148

(Dimensions: 39 inches x 24 inches)

Schematic
Location

20 Page,

Connector Number

RENR2174-02

Connector Location

614-PU-14
200-BK-14
LL

LL

614-PU-14
200-BK-14
LL

LL

1
2

CONN 2

RIGHT TURN LAMP

162-2073
V
RD-18 1 606-GY-14
BK-18 2 200-BK-14

V
V

80A

L96
101-RD-14
397-OR-14
A300-GN
200-BK-14
398-BU-14
175-RD-14
A301-WH

R
R
R
R

1
2
3
4
5
6

OR-14
GN-18
BK-14
BU-14
RD-14
WH-18

RELAY

109-RD-4
101-RD-4

BK
BK
L96

177-RD-4
177-RD-8

308-YL
200-BK

MAIN RELAY
101-7740
112-PU-4

L95

L95

HOOD
ACTUATOR
AS.
124-4236
MOTOR AS.
117-1557

14

HOOD
ACTUATOR
SW
146-0240

107-RD-14
L110
130-RD
130-RD
102-RD-14
122-RD
114-RD
105-RD
109-RD-4
975-WH
304-WH-8
306-GN

308-YL
200-BK
112-PU-4

CONN 6

L71

3
2

L102

13

L4

102-RD-14
122-RD
122-RD
L90
105-RD
102-RD-14

L63

L61

L61
L37

L71

L4

L89

L102

200-BK

A
2

C
C

D
C

3 C
4
6 C

C
C

B
A
2

C
C

1
3
4

308-YL

200-BK
200-BK
200-BK

GN

MOTOR

B+

L27

L33

200-BK
633-BU-18

L44

FRONT WIPER
147-7973

144-GN
603-PK

122-RD

A
C
B

RD-18
WH-18
BK-18

RH HEADLINER

200-BK
539-GN-18

A219-BK-18
A219-BK-18

L31

614-PU
614-PU
200-BK-14
CAB
GROUND

A219-BK-18
E928-WH-18
E927-GN-18
H728-GN-18
H729-WH-18
973-BR-18
977-YL-18
E701-PK-18
G766-GN-18
G767-WH-18
E702-OR-18
910-YL-18
720-PU-18

NOT
USED

AUTO
4 3
2
MAN

2
3
4
5

2
3
4
5
1
6

BK
BK
BK
BK
BK

(CENTER)

(DOWN)

0
200-BK

200-BK
200-BK
614-PU
614-PU
202-BK-18
202-BK-18

973-BR-18
977-YL-18
H728-GN-18
H729-WH-18
202-BK-18

H728-GN-18
973-BR-18
977-YL-18
H729-WH-18
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

BACKLIGHT
LAMP
7N-5876

AUTO RIDE
CONTROL SW
103-6333
B
A
2

5
C

614-PU

3 C
4
C

3 C

6 C

TRANSMISSION
NEUTRALIZER
OVERRIDE SW
112-6156

614-PU
614-PU
200-BK
614-PU
200-BK

L99

L31

L47

FLOOD LAMP
IND LAMP
7N-5876

D
D

819-GY-18
250-BK-18

E
D
A
C
B

L6

L89

CUSTOMER
DATA
CONNECTION

QQ

251-BK-18
188-WH-18
E955-OR-18

L3

202-BK-18
720-PU-18
130-RD
604-OR

11

L71

L4

FORWARD
HORN
7T-0970

FLOOD LAMP
9X-1439

F
F

1 RD-18
2 BK-18

LEFT
TURN
LAMP
162-2073

1 RD-18
2 BK-18

RIGHT
TURN
LAMP
162-2073

200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18

11
5
8
9
10
12
6
4
7
1
2
3

2 RD
1 RD

AUX LOWER
PROP SOL
138-2924

2 RD
1 RD

LOWER
PROP SOL
138-2924

E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
H716-WH
H713-PK-18
H717-BR-18
138-GN-18
251-BK-18
C529-GY-18

L1

ABBREV

CONN 28

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

CONN 27
1 BK-18
2 BK-18

HYD OIL
LEVEL SW
123-2993

COLOR

SYMBOL

DESCRIPTION

BLADE, SPADE, RING,

OR SCREW TERMINAL
CIRCUIT CONNECTED

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
L#

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION
TO MACHINE STRUCTURE
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
ATCH WIRE, CABLE &
COMPONENT
CIRCUIT GROUPING
DESIGNATION

H716-WH-18

RACKBACK
PROP SOL
ON/OFF
PILOT SOL 138-2924
152-6761
M
138-GN-18
A
251-BK-18
B
C529-GY-18 C

1
2

RD
RD

1
2

LIFT
PROP SOL
138-2924

OR-18 +24V
BK-18 GROUND
WH-18 SIGNAL

PP
PP
G485-BU-18 1
2
201-BK-18

M
A
138-GN-18
251-BK-18
B
C529-GY-18 C

975-WH-18
N939-GN-18

976-OR-18
975-WH-18
N939-GN-18

AUX LIFT
PROP SOL
138-2924

LIFT CYL
HEAD END
PRESSURE
SENSOR
124-4672

BK
BK
T
FRONT AXLE
TEMP SW
155-8999

CONN 37

975-WH-18
976-OR-18

1
2

F
E922-GN-18 11
H714-OR-18 5
E919-YL-18 8
E920-BR-18 9
E921-PK-18 10
E416-PU-18 12
6
H716-WH
H713-PK-18 4
H717-BR-18 7
1
138-GN-18
2
251-BK-18
C529-GY-18 3
F M

B
C
D
E
F
F
F
H
J
J
K
L
L
M
M
N
P
Q
R
S
T
U
V
V
W
Y
Z
DD
DD
EE
TT
LL
MM
NN
PP
RR
SS
KKK
KKK
LLL
LLL
VVV
WWW
ZZZ
ZZZ

NC

H716-WH-18
H716-WH-18

E/H IMPLEMENT CONTROL MANIFOLD

L1

201-BK-18
496-WH-18

FORWARD
HORN
7T-0970

1
2

IDENT

FLOOD LAMP
9X-1439
F

H716-WH
H716-WH-18
H716-WH-18

E920-BR-18
H713-PK-18
E921-PK-18
H717-BR-18

CONN 35

NO

COM

LIFT CYL HEAD

END PRESS.SENS
124-4672
OR-18 +24V
BK-18 GROUND
WH-18 SIGNAL

1 GN-18
2 GN-18

RIDE CONT "OFF"

SOLENOID
3E-8574

2 GN-18
1 GN-18

RIDE CONT "ON"

SOLENOID
3E-8574

STD FRONT FRAME

PART NO.
HARNESS AS.
154-9000
152-3825
159-8684
136-1873
146-9825
153-5416
151-3118
126-5612
150-1411
138-0171
138-0172
124-8355
124-8356
136-1877
136-1872
114-9493
162-5597
136-1880
142-2200
154-4563
128-4066
136-1875
146-9826
149-4060
160-2636
135-2628
154-4566
121-8038
121-8039
156-1058
156-6224
115-0817
139-4182
136-1870
158-6501
158-6502
158-6268
141-3883
141-3885
141-3884
141-3886
147-8345
119-8984
155-2243
148-9268

CHG

LOC

NOTE

00
00
00
05
05
00
03
03
00
01
01
01
01
01
02
01
00
03
01
01
03
02
04
03
00
03
02
02
01
00
00
04
00
02
00
00
00
02
01
02
01
00
01
00
00

G-1
D-3
D-3
D-14
D-2
G-1
I-1
G-10
I-1
I-1
H-15
F-8
F-8
D-1
D-1
B-3
A-4
D-2
A-13
F-6
C-12
C-15
D-12
D-12
G-4
A-3
D-11
B-3
B-3
H-1
H-1
A-15
A-3
I-3
D-1
C-14
I-4
H-1
G-1
H-1
H-1
G-3
G-3
E-8
E-8

BUCKET POSITION SW
CAB
DASH
ENGINE
FRONT FRAME(US)
FRONT FRAME(COSA)
FRONT FRAME (JAPAN)
HVAC
FRONT LIGHTS(JAPAN)
FRONT LIGHTS(JAPAN ROAD)
REAR LIGHTS(JAPAN ROAD)
IMPL CNTRL CONSOLE(2LVR/3LVR)
IMPL CNTRL CONSOLE(4FCN/3FCN STICK)
PAYLOAD CONTROL SENSOR
HYDRAULIC CNTRL VALVE MANIFOLD
STOP LAMP/NEUTRALIZER SW
PAYLOAD MONITOR
RIDE CONTROL VALVE
RELAY PANEL(CHASSIS)
TURN SIGNAL SW
TRANSMISSION
FUEL TANK
REAR FRAME(US & COSA)
REAR FRAME(JAPAN)
STEERING WHEEL
HYDRAULIC TANK
FUSE PANEL(CAB)
DIMMER SWITCH JUMPER
DIMMER SWITCH
TURN SIGNAL (COSA)
TURN SIGNAL (COSA)
LICENSE PLATE LAMP(COSA)
WINDSHIELD WASHER
BRAKE MODULE
FRONT AXLE
REAR AXLE
SECONDARY STEERING
RH FRONT LIGHTS (COSA)
RH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
LH FRONT LIGHTS (COSA)
CAB FLOOD LAMPS
BEACON LAMP
SEAT
SEAT

STD

STD
ATCH
ATCH
ATCH
ATCH
STD

ATCH
ATCH
ATCH

STD
ATCH
ATCH

ATCH
STD
ATCH
STD
ATCH
ATCH
STD
ATCH

G
X
AAA
BBB
DDD
PPP
QQQ
RRR
SSS
UUU

WIRE AS.
116-2247
116-2246
155-9002
155-9003
152-6432
125-3556
127-3003
127-3011
125-8811
127-2994

01
01
00
00
00
01
01
01
00
01

D-11
D-11
I-13
I-13
G-4
I-6
I-5
I-6
I-6
G-8

TERM STUD TO FUSES(CAB)

TERM STUD TO BREAKERS(CAB)
MONITOR CODE PLUG - 966G
MONITOR CODE PLUG - 972G
XMSN SHIFTER SW ASSEMBLY GND
OPTIONS CODE PLUG - IMPL 2 FCN
OPTIONS CODE PLUG - IMPL 2 FCN STICK
OPTIONS CODE PLUG - IMPL 3 FCN STICK W/SELECT SW
OPTIONS CODE PLUG - IMPL 3 FCN W/3RD LVR
BUCKET/FORK SELECT SW JUMPER

AA
BB
BB
CC
FF
GG
HH
JJ
KK
VV
XX
YY
JJJ
XXX

CABLE AS.
116-0080
8V-0615
8V-4322
158-6269
1P-1010
5R-7755
2W-8715
8W-0323
107-2111
140-6094
146-1534
140-6309
144-7929
124-4884

01
01
02
00
00
01
00
00
01
00
00
00
01
00

F-15
F-14
F-14
D-14
D-14
D-14
C-15
F-15
B-15
I-4
D-14
I-4
B-14
H-3

BATTERY(+) TO BATTERY(-)
BATTERY(+) TO CRANKING MOTOR
BATTERY(+) TO B+ TERM BLOCK
B+ TERM BLOCK TO CRANKING MOTOR
CRANKING MOTOR TO FRAME
CRANKING MOTOR TO ENGINE BLOCK
ALTERNATOR(B-) TO ENGINE BLOCK
BATTERY(-) TO MASTER DISCONNECT SW
MASTER DISCONNECT SW TO FRAME
SEC STEER RELAY TO SEC STEER MOTOR
TERM BLOCK TO SEC STEER RELAY
SEC STEER MOTOR TO FRAME
AUXILIARY JUMPSTART RECEPTACLE
ANTENNA(ENTERTAINMENT RADIO)

EEE
FFF
YYY

STRAP AS.
7X-6315
7X-6315
8X-5804

03
03
01

I-10
I-9
G-12

TRANSMISSION CNTRL MODULE GROUND

IMPL CNTRL MODULE GROUND
CAB TO FRAME GROUND

STD
ATCH
ATCH

ATCH
ATCH
ATCH
ATCH

ATCH

L102

RD-0

F
F

2 RD
1 RD
L102

G764-PK-18
202-BK-18
416-OR-18
417-GY-18
453-PK-18 L2
251-BK-18
484-YL-18
138-GN-18
727-GN-18
201-BK-18
432-PK-18
18 C530-BU-18
419-YL-18
3 146-GY
311-WH
10 299-BK-18
310-PU
32 762-YL
107-RD-14
31 761-GY
200-BK-14
11 322-GY
327-PK-14
1 114-RD
24 619-GN-14
306-GN
7 200-BK-14
326-RD
19 605-YL-14
499-GY-18
C530-BU-18
20 606-GY-14
146-GY
617-BR-14
23
299-BK
611-PU-14
21
762-YL
614-PU-14
22
N939-GN-18
200-BK-14
8
322-GY
26
114-RD
6 G485-BU-18
619-GN-14
5 201-BK-18
200-BK-14
36 E922-GN-18
605-YL-14
28 H714-OR-18
606-GY-14
33 E919-YL-18
617-BR-14
34 E920-BR-18
611-PU-14
35 E921-PK-18
614-PU-14
12 E416-PU-18
E922-GN-18
29 H716-WH
H714-OR-18
27 H713-PK-18
E919-YL-18
30 H717-BR-18
761-GY
2 138-GN-18
200-BK-14
9 251-BK-18
E920-BR-18
13 C529-GY-18
E921-PK-18
17
E416-PU-18
4
H716-WH
25
H713-PK-18
37
H717-BR-18
14
975-WH
15
F
976-OR
16
138-GN-18
976-OR 40 976-OR-18 C
251-BK-18
975-WH 39 975-WH-18 B
C529-GY-18
N939-GN-18 38 N939-GN-18 A
G485-BU-18
V F
201-BK-18

L4

442-GY-18

MOTOR

REAR
WASHER
7T-8890

H716-WH

DD

COM

BUCKET POSITIONER SW
B 164-3583
A RD-18 + BATTERY
C BK-18 GROUND
B BU-18 SOLENOID

146-GY
299-BK
762-YL

NEUTRALIZER SW
105-6118

1
4
2
3

MM

E922-GN-18
H714-OR-18
E919-YL-18

L4

Y
T

10

A
B
C

DUMP
PROP SOL
138-2924

L102

MM

L102

L102
RD-0

322-GY
114-RD

L4

L6

L4

LIFT POSITION
SENSOR
161-8904

WH-18 SIGNAL
BK-18 GROUND
OR-18 +24V

IMPLEMENT E/H CONTROL MANIFOLD

L1

L102

C
B
A

VVV

RD-0

L4

RD-0

C
A
B

619-GN-14
200-BK-14

CONN 36

CONN 29

BU-18
RD-18
WH-18
YL-18
BK-18

605-YL-14

L102

L7

L6

4
6
3
1
2
5
KKK

322-GY
114-RD

STOP LAMP SW
3E-5520

L7

VVV

619-GN-14
611-PU-14
DD

SERVICE BRAKE
PEDAL AS.
110-8029
NOTE C

L71
L4
L102
RD-0

611-PU-14
619-GN-14
614-PU
606-GY-14
200-BK-14

VVV

610-OR-14

RH HI/LO/POSITION
TURN LAMP
105-4850

VVV

C
11
12
3
4
5
6
9
10
1
2
7
8

DD

EE

FLOOD LAMP
9X-1439

CONN 38

FRONT INTERMITTANT
WIPER SW
110-7886

7
2
8
9
6
5
3
1
4
10
11
12
C P

KKK

RIGHT
TURN
LAMP
116-9624

EE

LLL
5
4 BU-18
611-PU-14
6 RD-18
619-GN-14
617-BR
3 WH-18
1 YL-18
605-YL-14
2 BK-18
200-BK-14
WW
TO BUCKET
1
POSITION-TURN
4
LAMPS HARN
2
LH HI/LO/POSITION
3
TURN LAMP
105-4849

200-BK-14
605-YL-14
617-BR
606-GY-14

C530-BU-18
251-BK-18
138-GN-18

DD
DIMMER SW
2H-1855
NOTE: FOR JAPAN ROADING

B+
B+
GROUND
HIGH
LOW
PARK
WASH

RD-14
RD-18
BK-18
WH-14
YL-14
BU-14
BR-18

606-GY-18
200-BK-18

TT

RD
RD

200-BK-14

OPERATOR STATION

B
C
A

L7

OPERATOR STATION
L4

RD-0

611-PU-14
610-OR-14
202-BK-18
720-PU-18
130-RD
604-OR
619-GN-14

188-WH-18
251-BK-18
E955-OR-18

L7

EE

KKK

146-GY
299-BK-18
762-YL

944-OR-18
945-BR-18
E923-PK-18
E924-YL-18
E925-OR-18
L89
NOT
E926-BU-18
USED
E930-BU-18
E936-WH
167-OR
A219-BK-18
E927-GN-18
E928-WH-18
C
DD
619-GN-14
B
C
611-PU-14
A
200-BK-14
610-OR-14

CONN 25
138-GN-18
818-BR-18

1
2

KKK

761-GY
299-BK-18
146-GY

L4
P

L6

KKK

LEFT
TURN
LAMP
116-9624

TT

LIGHTING GP-ROADING (COSA)

STD FRONT FRAME

202-BK-18
118-GY
E702-OR-18
K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
610-OR-14
619-GN-14
105-RD
500-BR
501-GN
502-OR
E701-PK-18
410-WH-18
113-OR-18
615-YL-14
663-GY
661-GN
662-YL
A541-PU-18
537-GN-14
720-PU-18
130-RD
604-OR
373-GN
633-BU-18
538-BR
499-GY-18
910-YL-18
202-BK-18
G485-BU-18
G486-GN-18

L71

L71

C530-BU-18
C529-GY-18
251-BK-18
944-OR-18
945-BR-18
E416-PU-18
138-GN-18

E735-PU-18
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18 L17
275-BK-18
290-BK-18
291-BK-18
F785-WH-18
F784-YL-18
F781-BR-18 L16
F783-GN-18
G750-BU
G755-GY
G763-PU
307-OR-18
L15
944-OR-18
945-BR-18
614-PU
200-BK
201-BK-18

G486-GN-18
432-PK-18
G485-BU-18
441-OR-18
442-GY-18
443-YL-18
447-PK-18
496-WH-18
499-GY-18
538-BR
E702-OR-18
614-PU
615-YL-14
910-YL-18
944-OR-18
945-BR-18
K933-GN-18
E701-PK-18
611-PU-14

RIGHT TURN
IND LAMP
7N-5876

605-YL-18
200-BK-18

A541-PU-18
E735-PU-18
F785-WH-18
F784-YL-18
F781-BR-18
F783-GN-18
G750-BU
G755-GY
G763-PU
202-BK-18
105-RD
113-OR-18
200-BK
201-BK-18
307-OR-18
308-YL
326-RD
403-GN-18
405-GY-18
410-WH-18

L3

L3

L89
L102

WWW

OPERATOR STATION

BUCKET TURN
SIGNAL IND LAMP
7N-5876

1
2

TT

619-GN-14

CONN 30

L89
L71

12

C
14
40
35
32
33
34
30
31
36
5
1
2
3
4
6
7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
39
25
26
27
28
29
37
38
24

L10

L10

L4

NEUTRALIZER
OVERRIDE LAMP
7N-5876

D
D

LLL

200-BK-14

CONN 31
373-GN
322-GY
310-PU
633-BU-18
118-GY
270-BK-18
271-BK-18
272-BK-18
273-BK-18
274-BK-18
275-BK-18
290-BK-18
291-BK-18
500-BR
501-GN
502-OR
537-GN-14
663-GY
605-YL-14
606-GY-14
661-GN
662-YL

L8

L8

OPERATOR STATION

L4

F785-WH-18
F784-YL-18
F781-BR-18
F783-GN-18
G750-BU
L39 G755-GY
G763-PU
322-GY
663-GY
L40 308-YL
310-PU
373-GN-18
202-BK-18
A541-PU-18
537-GN-14
661-GN
662-YL
614-PU
326-RD
307-OR-18
501-GN
L44 118-GY
500-BR
502-OR
105-RD
201-BK-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
910-YL-18
615-YL-14
E735-PU-18
499-GY-18
633-BU-18
G485-BU-18
G486-GN-18
605-YL-14
606-GY-14
538-BR
200-BK

C
18
3
14
13
12
1
2
4
5
6
7
8
9
10
11
15
16
17
19
24
20
21
22
23

RH HEADLINER
L8
202-BK-18
L10

614-PU
200-BK
944-OR-18
945-BR-18
C530-BU-18
C529-GY-18
251-BK-18
138-GN-18
E416-PU-18

L98

L98

P
20
13
2
19
15
16
1
24
18
12
5
9
3
4
8
10
11
22
6
23
17
21
7
14

CONN 26

L8

L98

L35

L10

1
2
3
4
5
6
7
8

A
B
C

WLPCS
KEYPAD
129-0419

200-BK
614-PU

118-GY
118-GY
200-BK-14
502-OR
501-GN
500-BR
506-PU

A
C
2

OR-18
BK-18
WH-18

1 C

200-BK-14

L10
L31

AUTO/MANUAL GEAR SELECT SW

123-6383
(SHOWN IN MANUAL POSITION)

DATA
L100

G766-GN G767-WH
(UP)

+V DISPLAY
GROUND

L99

L100

AUTO

L31

BEACON SW
9X-9639

122-RD
122-RD

ON

L33

C
200-BK
D
200-BK-14
614-PU
C C
2
144-GN
C
102-RD-14
122-RD
L35
617-BR
610-OR-14

200-BK
615-YL-14

L49

LIFT POSITION SENSOR

LIFT PRESS-HEAD END
GROUND
CAT DATA LINK +
CAT DATA LINK LIFT PRESS-ROD END
+BATTERY 24V (IN)
UNUSED
UNUSED
UNUSED
UNUSED
TX A CHANNEL
TX B CHANNEL
UNUSED
GROUND
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
GROUND
KEYPAD SUPPLY +12V
KEYPAD DATA

OFF

L35

200-BK
910-YL-18

BK
GY
BR
OR

SW POS

ACTION
LAMP
9W-2111

200-BK
200-BK

200-BK
200-BK

C OFF
326-RD
D S ON
307-OR-18
B ST
105-RD
D
501-GN
KEY START SW
118-GY
L46 9G-7641
500-BR
502-OR
201-BK-18
L46

INPUTS (1=SW CLSD, 0=SW OPEN)

A219-BK-18

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

L44

L49

L46

200-BK
200-BK
614-PU

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

TACH/SPEEDOMETER
153-8061
D
D
LAMPS
7N-5876
661-GN
662-YL
200-BK
200-BK

RH DOME LAMP
3E-6389

L99
L100

L101

4
2
1
3
5
6

605-YL-14

5
1 606-GY-14
3 614-PU
6 619-GN-14
2 200-BK-14
4 611-PU-14
F KKK

FRONT DASH ASSEMBLY/STEERING WHEEL

L99
L100

122-RD
122-RD

FLOOD LAMP
9X-1439

LLL

CONN 34

RD-0

L45

606-GY-14
605-YL-14
538-BR

L50

L50

L50

ATT AUTO RIDE CTRL SW OPERATION

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

L44

L44

GND

LLL

619-GN-14

CAB
FLOOD
LAMP
9X-4381
615-YL-14
200-BK-14

RIGHT
TURN
LAMP
162-2073

FLOOD
LAMP
9X-1439

RD
RD

7
5

L49

L47

GN-14

200-BK
L53

3
1
5

118-GY
118-GY

BLOWER SW
(LOW,MED,HI)
3E-7156

FUNCTION
NORMAL MODE
HARNESS CODE
NUMERIC READOUT
SERVICE MODE
TATTLE TALE MODE
US/METRIC MODE (UNITS MODE)
IMPLEMENT CONTROL CALIBRATION

0
1
2
3
4
5
6

L50

200-BK
118-GY
500-BR
502-OR

CATERPILLAR MONITORING SYSTEM

OPERATING MODES

MODE

411-PK-18
201-BK-18

201-BK-18

DATA
GROUND
+V DISPLAY
CLOCK
MODULE LOAD
HARNESS CODE

QUAD GAUGE
100-5895
LAMPS
7N-5876

663-GY
200-BK
200-BK

200-BK
200-BK

200-BK

LEFT TURN
IND LAMP
7N-5876

WH-18
BK-18
OR-18
GN-18
YL-18
BU-18

4
2
1
3
5
6

LLL

6
4
1
3
5
2

5
1 606-GY-14
3
6 619-GN-14
2 200-BK-14
4

LLL
6 619-GN-14
4 611-PU-14
1 605-YL-14
3 617-BR
5 606-GY-14
2 200-BK-14

RD
BK

L39
STEER
COLUMN
GROUND

615-YL-14
200-BK-14

RD-18
BL-18

606-GY-14
200-BK-14

L43

L49

200-BK

HAZARD FLASHER
LAMP
7N-5876

D
200-BK
538-BR D
D
540-WH-18
200-BK
D

C413-YL-18
201-BK-18
E707-GN-18
E708-PK-18
C414-BU-18

CATERPILLAR
MONITORING SYSTEM
155-1615
L49

L45

HIGH BEAM
IND LAMP
7N-5876

L45

113-OR-18
113-OR-18

L97

L48

411-PK-18

611-PU-14
200-BK

L53

499-GY-18
201-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
G485-BU-18
403-GN-18
496-WH-18
G486-GN-18
113-OR-18

L43
200-BK
200-BK
E702-OR-18
E701-PK-18
611-PU-14
538-BR
540-WH-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
E735-PU-18
945-BR-18
944-OR-18
410-WH-18
C413-YL-18
C414-BU-18
E707-GN-18
E708-PK-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
201-BK-18
499-GY-18
G485-BU-18
G486-GN-18
201-BK-18
910-YL-18
615-YL-14
539-BU-18
633-BU-18

AUTO RIDE
CONTROL LAMP
7N-5876

L47

E701-PK-18
113-OR-18

200-BK
200-BK

4 1
S
S

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
IMPL FILTER
GROUND
HARNESS CODE 5
HARNESS CODE 4
HARNESS CODE 3
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 0
CLEAR
SERVICE
OPERATOR SW INPUT
CAT DATA LINK CAT DATA LINK +
ACTION ALARM
MODULE DATA
MODULE LOAD
CLUSTER +V
MODULE CLOCK
HYD TEMP SENSOR
CNVT TEMP SENSOR
COOL TEMP SENSOR
FUEL LEVEL SENSOR
+8V SENSOR SUPPLY
BRK OIL PRESS
ENG OIL PRESS
FRONT AXLE TEMP
ALTERNATOR
HYD OIL LEVEL
REAR AXLE TEMP
+ BATTERY
UNUSED
UNUSED
UNUSED
UNUSED
ACTION LAMP

D
D

1
2

619-GN-14
200-BK-14

FORWARD
HORN
7T-0970

606-GY-14
200-BK-14

CONN 33

CAB
FLOOD
LAMP
9X-4381

CAB
FLOOD
LAMP
9X-4381

RIDE CONTROL
LAMP
7N-5876

D
D

113-OR-18
E702-OR-18

INDICATOR LAMP
POSITION
COLUMN
37
38
11
27
17
21
2
6
16
22
12
3
31
33
23
18
14
5
4
35
15
34
25
10
28
8
9
24
20
19
40
30
29
32
1
7
39
26
36
13

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

BEACON
128-6983

FRONT DASH ASSEMBLY

113-OR-18
113-OR-18

L48

24
21
19
23
20
8
7
22

CAB
FLOOD
LAMP
9X-4381

322-GY

200-BK

1
2
3
7
5
6
4
8

SELECTOR SW
(A/C,OFF,HTR)
3E-7155
200-BK
1 C

L101

603-PK

604-OR-18
130-RD-18

B3

WLPCS ECM
112-1572

L101

L39

L39

FORWARD
HORN
7T-0970

COSA LIGHTING GP

STEERING COLUMN AS. 151-7007

L40

S 3

L47

G750-BU
G755-GY
F783-GN-18
F785-WH-18
F784-YL-18
F781-BR-18
G763-PU
322-GY

VVV
615-YL-14
200-BK-14
VVV

WWW
603-PK-14 1
200-BK-14 2

FORWARD
HORN SW
2T-3360

308-YL

202-BK-18

VVV
615-YL-14
200-BK-14
VVV

CONN 33

CONN 34

L15
BU-18
PU-18
GY-18

1
10
3
4
5
6
7
8
9
11
12
2

OPERATOR STATION

200-BK-14
200-BK-14
608-GN-14
BK

BK-18

BK-18

F
N
R

F783-GN
F785-WH
F784-YL
F781-BR
G750-BU
G763-PU
G755-GY
202-BK

5
6
7
8
3
1
4
2

RD-0

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14
606-GY-14
200-BK-14
200-BK-14
614-PU-14

CONN 35

L102

DDD

FORWARD/NEUTRAL/
REVERSE SW
152-5707

L48

L46

24
21
19
23
20
8
7
22

CONN 35

VVV

3
1
2
6
5
4

FLOOD
LAMP
9X-1439

CONN
34
J

614-PU-14
619-GN-14
611-PU-14

L17
L16
L15

A
2

L43

538-BR
606-GY-14
605-YL-14
L52

2
4

CONN 24

606-GY-14
200-BK-14

614-PU-14

HI/LO BEAM
HEAD LAMP
4Y-4580

VVV

VVV

F
F

114-RD
322-GY

617-BR-14

LEFT
TURN
LAMP
162-2073

RD-18
BL-18

114-RD
322-GY

611-PU-14

ANTENNA AS.
(AM/FM RADIO)
9U-2331
XXX

WWW

619-GN-14
200-BK-14

1
2

JAPAN FRONT FRAME

L16
L17

L103

CONN 33

605-YL-14
200-BK-14

2
1

2
1
D

GN-18
WH-18
YL-18
BR-18

L53

4
1
2
6
3
5

619-GN-14 J
611-PU-14
J
200-BK-14
J

RH TURN &
CLEARANCE
LAMP
4Y-3263

L2

L40

S 2

501-GN

YL-18 T
PU-18 C

J
200-BK-14 J

START AID SW
(MOMENTARY)
3E-7176

200-BK
200-BK

MUR440
538-BR
605-YL-14
L24

L38

SEAT

1
3

L50

L24

2
4

DOWNSHIFT SW
152-5710

L97

605-YL-14
617-BR-14

L15

200-BK-14
C
615-YL-14
C
608-GN-14
C

1
3

L97

L50

3
6
5
1
4
2

L103

TO ENTERTAINMENT
RADIO

L40

L53

L52

L40

E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
201-BK-18
E735-PU-18
663-GY
308-YL
310-PU
373-GN-18

L38

L51
L24

L22

539-BU-18
540-WH-18
606-GY-14
605-YL-14
537-GN-14
A541-PU-18
200-BK
614-PU
202-BK-18
201-BK-18
201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
662-YL
661-GN

CONN 20
727-GN-18
136-GN-18
102-RD-14
614-PU
614-PU
200-BK

661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

F
606-GY-14
614-PU-14
619-GN-14
200-BK-14
611-PU-14

24
21
19
23
20
8
7
22

3
1
2
6
5
4

617-BR-14
619-GN-14
611-PU-14

CONN 35

GN-18
GN-18

200-BK-18
200-BK-18
727-GN-18

310-PU
311-WH

MUR440

L82

L21
L23

2
1

MUR440

299-BK-18
H711-GN-18
H719-OR-18
H715-PU-18
H720-BU-18
H716-WH-18

200-BK
129-BU
202-BK-18
G761-YL-18
G762-BR-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18
200-BK 1
129-BU 11
8
10
12
H710-PK-18
3
H711-GN-18
5
H715-PU-18
2
G942-OR-18
6
G943-BU-18
4
G947-WH-18
9
7
H716-WH

PU-18
WH-18

1
2
3
4
5
6
L21

146-GY
146-GY
146-GY

A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18
299-BK-18

146-GY
146-GY
146-GY

299-BK-18
299-BK-18
A201-BK-18
A202-BK-18
A203-BK-18
A204-BK-18
A205-BK-18

L83

A272-BK
A272-BK
H719-OR-18
H715-PU-18
E917-WH-18
E918-GN-18
G943-BU-18
G944-YL-18
944-OR-18
945-BR-18

H708-OR-18
H709-BU-18
299-BK-18

299-BK-18
299-BK-18
299-BK-18
299-BK-18

H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18

200-BK
129-BU

2
1

PILOT SUPPLY ON/OFF SOL

SOLENOID RETURN
LIFT PROP SOLENOID
LOWER PROP SOLENOID
DUMP PROP SOLENOID
RACKBACK PROP SOLENOID
BUCKET POS SW
UNUSED
KO SET SW (N/O)
KO SET SW (N/C)
UNUSED
UNUSED
UNUSED
- BATTERY
- BATTERY
LIFT KO DETENT SOL
LOWER KO DETENT SOL
IMPL LO SW (N/O)
IMPL LO SW (N/C)
IMPL FUNC SEL SW (N/O)
IMPL FUNC SEL SW (N/C)
CAT DATA LINK +
CAT DATA LINK UNUSED
UNUSED
UNUSED
UNUSED
SW & SENSOR RETURN
SW & SENSOR RETURN
OPTION CODE 1
OPTION CODE 2
OPTION CODE 3
OPTION CODE 4
OPTION CODE 5
UNUSED
UNUSED
UNUSED
+BATTERY
+BATTERY
+BATTERY

8
7
10
4
11
17
39
19
21
22
20
29
35
5
2
18
12
13
14
23
24
9
3
27
28
25
26
16
15
30
31
32
33
36
37
38
34
6
40
1
H717-BR-18
H716-WH
H713-PK-18
H714-OR-18
E922-GN-18
E921-PK-18
762-YL-18

5
6
7
8
11
1
2
3
9
10
12
4

200-BK
129-BU

H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18
H710-PK-18
H711-GN-18
H715-PU-18
G942-OR-18
G943-BU-18
G947-WH-18
H716-WH-18

200-BK
129-BU
614-PU
G943-BU-18
G944-YL-18
G947-WH-18
E917-WH-18
E918-GN-18
H710-PK-18
G942-OR-18
146-GY-18
146-GY-18
614-PU
146-GY-18
146-GY-18
299-BK-18
299-BK-18

7
2
3
5
6
8
4
1
614-PU
146-GY-18
146-GY-18
299-BK-18
299-BK-18

RH HEADLINER

OPERATOR STATION

605-YL-14
200-BK-14

FORWARD
HORN
4Y-7882

JAPANESE ROADING LIGHTING

L2

XXX

L35

L31

200-BK-14
200-BK-14
200-BK-14
200-BK-14

200-BK

B2

614-PU

L10

200-BK-14
200-BK-14
200-BK-14

B1

PANEL
LAMP
7N-5876

L33

L38

L16
L17

UPSHIFT SW
152-5709

308-YL

201-BK-18
614-PU
A541-PU-18
L45
537-GN-14

614-PU
A541-PU-18
537-GN-14
661-GN
662-YL
202-BK-18
605-YL-14
606-GY-14

L37

L33

L33

2
1
7
8
5
6
4
3

910-YL-18
720-PU-18

L27

L98

500-BR
501-GN L10
502-OR
506-PU
E928-WH-18
A219-BK-18
E927-GN-18
A219-BK-18
E701-PK-18
G766-GN-18 L31
G767-WH-18
E702-OR-18
H728-GN-18
910-YL-18
720-PU-18
973-BR-18
977-YL-18
H729-WH-18
614-PU
614-PU

L26

1 118-GY
2 118-GY
3
4 505-BU
5 504-YL
6 503-BR
7 507-WH
8

WORK2

614-PU
200-BK

L38
L28

L28

L25

L63 167-OR
537-GN-14
518-OR-14

L27

L27
L37
L38

201-BK-18

L99

RUNNING/WORK/PANEL/TAIL
LAMP SW
108-3320
(SHOWN IN OFF POSITION)

ROADING
WORK1

RD-0

114-RD
322-GY

614-PU-14

LH TURN &
CLEARANCE
LAMP
4Y-3580

CONN 34

PRIMARY
STEERING
PRESS SW
3E-6450

VOLTAGE
CONVERTER
119-1733

BK-18
DDD

202-BK-18
200-BK
614-PU
202-BK-18

WH
YL
BU
BR

P W

L24

L24

508-PU
509-WH
512-GN
511-BR
A513-PK
135-BU
120-YL
200-BK-14

AIH SW
(MOMENTARY)
112-6169
3116 ENG ONLY

118-GY

L37

PARK

HVAC OPERATOR CONTROLS

L61

L38

L22

617-BR-14

HI/LO BEAM
HEAD LAMP
4Y-4580

114-RD
322-GY

611-PU-14

484-YL-18
417-GY-18
202-BK-18

C
B
A

BU
RD
BK

L16
L17

200-BK
200-BK

RD
RD

L37

L28

PANEL
LAMP
7N-5876

OFF

TEMPERATURE SELECTOR
POTENTIOMETER
200-BK C B
127-4540
200-BK

L61

L27

200-BK-14
200-BK-14
200-BK-14

L62

L25

A
2

200-BK
200-BK
614-PU
614-PU
310-PU

C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK
200-BK

L100

L100

B B

A541-PU-18
605-YL-14
606-GY-14
539-BU-18
537-GN-14
540-WH-18
308-YL

3
202-BK-18

L8

L25

ZZZ

201-BK-18
E707-GN-18
E708-PK-18
C413-YL-18
C414-BU-18
C414-BU-18
C413-YL-18
E708-PK-18
E707-GN-18
539-BU-18
540-WH-18
201-BK-18
201-BK-18
200-BK

L38

BR-14

118-GY

118-GY
L100
118-GY
118-GY
118-GY
118-GY
118-GY

RD-0

L15

RH HEADLINER

L37

L8

L50

L50

L8

122-RD

202-BK-18

L43

L38

614-PU
614-PU

118-GY
120-YL
133-OR-18

614-PU
146-GY-18
299-BK-18
H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18

L62

L38

REAR
WIPER SW
112-6174

L26

L22

L24

727-GN-18
728-BU-18
C529-GY-18
C530-BU-18

614-PU
614-PU
373-GN-18

538-BR
E735-PU-18
E735-PU-18
499-GY-18
633-BU-18
E702-OR-18
E701-PK-18
611-PU-14
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
291-BK-18
290-BK-18
945-BR-18
944-OR-18
410-WH-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
K933-GN-18
432-PK-18
405-GY-18
403-GN-18
496-WH-18
113-OR-18
615-YL-14
910-YL-18
G485-BU-18
G486-GN-18

L22

136-GN-18
727-GN-18

L11

E416-PU-18
138-GN-18
251-BK-18
944-OR-18
945-BR-18

L23

GY-14

L38

VV

MOTOR

C 453-PK-18
B 416-OR-18
A 202-BK-18

24
21
19
23
20
8
7
22

L15

GN-14
PK-14

L62

YY

L2

200-BK-14

RD-0

YL-14

L24
L8
L61

L8

608-GN-14

L26

L23

L11

L84

L25

CONN 18

ZZZ

129-BU
108-BU-14

OR-14
BU-14

L24

1
7
15
4
5
16
26
19
27
39
2
21
17
37
35
38
23
25
31
36
29
10
40
33
30
9
24
6
22
34
32
28
13
11
18
8
20
3
14
12
A541-PU-18
633-BU-18
126-PK
608-GN-14
661-GN
662-YL
663-GY
615-YL-14
113-OR-18
410-WH-18
138-GN-18
124-GN-14
646-OR-18
144-GN
647-GN-18
133-OR-18
120-YL
200-BK
129-BU
108-BU-14
201-BK-18
146-GY
136-GN-18

L11

BK-0

5
4
3
6
2
1

619-GN-14 J
611-PU-14
J
200-BK-14
J
J
605-YL-14
YL-18 T
617-BR-14
PU-18 C
J
200-BK-14 J

ANTENNA AS.
(C.B. RADIO)
9U-2332

+12 V SWITCHED OUT

L55

L53

A541-PU-18
537-GN-14

ARC SUPPRESSOR (2)

106-8704

L23

L11
L58
L57

L66

118-GY
118-GY

L43

L22

L61

BK-18
BK-18

TILT LEVER
BUCKET K.O.
DETENT SOL
3E-9366

614-PU
H716-WH

L60

SECONDARY
STEERING
MOTOR/PUMP
154-2563

CONN 33

L103

TACH/SPEEDO/SERV METER SELECT SW

(MOMENTARY)
112-6171
D B
200-BK
D
614-PU
A
E735-PU-18 D 2
D
3
201-BK-18
200-BK D
B
200-BK

S 6
5
S
TURN SIGNAL SW
134-9569

LIFT LEVER
LOWER
DETENT SOL
3E-9366
L
H720-BU-18 1 BK-18
H716-WH-18 2 BK-18

L22

L60

RD-0

200-BK-18

VV

F
619-GN-14
611-PU-14
605-YL-14
617-BR-14

ARC SUPPRESSOR
106-8704

GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN
+12 V MEMORY OUT

539-BU-18
540-WH-18

2
1

CONN 19 C

129-BU
123-WH
146-GY
133-OR-18
128-PK

L57

L86

ZZZ

1
5
2
7
4
8
6
3

10A
10A
10A
10A
10A
10A
10A

200-BK-14
200-BK

L11

L86
L66

L
H715-PU-18 1
H716-WH-18 2

605-YL-14

LIFT LEVER
K.O. DETENT SOL
3E-9366

L57

FUSE PANEL

L63

L63

ZZZ

133-OR-18
102-RD-14
122-RD
647-GN-18
617-BR
610-OR-14
646-OR-18
614-PU

L84

CONN 17

200-BK-14
108-BU-14

108-BU-14
124-GN-14
126-PK
136-GN-18
144-GN
167-OR
118-GY
138-GN-18
120-YL
113-OR-18

L11

537-GN-14
538-BR
518-OR-14

102-RD-14

L64

L63

IMPLEMENT
LOCK OUT SW
116-4502

6
4
5
2
1
3

606-GY-14

BK-18
BK-18

L51

410-WH-18
201-BK-18

112-PU
112-PU
G
112-PU
G
112-PU
G
FUSE HOLDER
112-PU
G
(QTY 14)
112-PU
G
4K-5122
112-PU
G TERMINAL STUD 9G-8451
G
G
Z
112-PU
10A
113-OR-18 MONITOR
G
G
Z
15A
112-PU
134-YL-14 REAR FLOODS
G
112-PU G 15A Z 127-OR-14 FRONT FLOODS
G
G
Z
CIGAR LIGHTER
112-PU
10A
129-BU
112-PU G 10A Z 123-WH
NOT USED
G
Z
112-PU
10A
133-OR-18 WORK LAMPS
112-PU G 10A Z 146-GY
EH IMPL CONT
128-PK PILOT CTRL

E918-GN-18
E917-WH-18

L52

SUSPENSION GP
150-7718

SEAT

134-YL-14
410-WH-18
201-BK-18

TILT LEVER
POS SENSOR
106-4437 L
H719-OR-18 1
H716-WH-18 2

L51

L58

615-YL-14

633-BU-18
A541-PU-18
727-GN-18
728-BU-18
975-WH-18
945-BR-18
944-OR-18
105-RD
608-GN-14
647-GN-18
614-PU
661-GN
662-YL
663-GY
537-GN-14
518-OR-14
615-YL-14
410-WH-18
201-BK-18
646-OR-18
200-BK
108-BU-14
124-GN-14
167-OR
146-GY
129-BU
118-GY
144-GN
133-OR-18
123-WH
138-GN-18
120-YL
113-OR-18
126-PK
136-GN-18
128-PK

L65

200-BK
FRONT FLOOD
Z
RELAY
3E-5239
127-OR-14

10A FUSE
(QTY 12)
3K-8782
15A FUSE
(QTY 2)
8M-8948

L58

L11

ZZZ

L8

L90
L71

L24

3 L

EH IMPLEMENT CONTROLS

L24

608-GN-14
X

E416-PU-18
138-GN-18
251-BK-18

202-BK-18
P910-BR-18
202-BK-18
299-BK-18
H708-OR-18
H709-BU-18
124-GN-14
647-GN-18
646-OR-18
A525-GN-18
A524-BR-18
A523-PU-18
102-RD-14
144-GN
727-GN-18
C530-BU-18
C529-GY-18
728-BU-18
122-RD
500-BR
E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18
A219-BK-18
944-OR-18 L26
945-BR-18
615-YL-14
608-GN-14
538-BR
505-BU
L37
503-BR
504-YL
507-WH
501-GN
502-OR
506-PU
521-YL-14
L33
517-BU-14
515-GY-14
516-GN-14
610-OR-14
617-BR
910-YL-18
720-PU-18
973-BR-18
977-YL-18
614-PU
614-PU
H728-GN-18
H729-WH-18

D
120-YL

136-GN-18
L67

L64
L84

299-BK-18
202-BK-18
202-BK-18
202-BK-18
L67

146-GY

112-PU-14
112-PU-14

1
3

CIGAR
LIGHTER
9W-0335

200-BK

200-BK

Z
TURN SIGNALS
692-YL
108-BU-14 SEAT AIR COMPRESSOR
124-GN-14
BLOWER MOTORS
XMSN CNTRLS
126-PK
SEC STER
136-GN-18
144-GN
BEACON
NOT USED
167-OR
WIPER MOTORS
118-GY
138-GN-18
PAYLOAD
120-YL VOLT CONVERTER
Z Z Z Z Z Z

G G G G G G

1 L

C
IMPLEMENT FUNCTION
SELECT SWITCH
116-4509
NOTE B

614-PU
662-YL
661-GN
663-GY

373-GN

202-BK-18
E909-WH-18
E908-BR-18
E905-BU-18
754-BU-18
752-YL-18
751-GN-18
755-OR-18
900-PU-18
901-WH-18
975-WH
E904-BR-18
E903-YL-18
E902-PU-18
E907-GY-18
E906-OR-18
E901-GN-18
E900-WH-18
K977-PK-18
709-OR-18
975-WH

A
2

299-BK-18

C BR-14
B BK-14
A RD-14

L63
L64
L65
L66

L90

L64

728-BU-18
944-OR-18
945-BR-18
973-BR-18
977-YL-18
H708-OR-18
H709-BU-18
G767-WH-18
G766-GN-18
299-BK-18
A219-BK-18
251-BK-18
P910-BR-18
614-PU
614-PU
H728-GN-18
H729-WH-18
610-OR-14
720-PU-18
E702-OR-18
122-RD
502-OR
501-GN
500-BR
E701-PK-18
102-RD-14
910-YL-18
538-BR
118-GY

2
B

3
6
1
2
4
5

373-GN-18
310-PU
308-YL
201-BK-18
202-BK-18
L51
614-PU
200-BK
539-BU-18
537-GN-14
605-YL-14
606-GY-14
A541-PU-18
540-WH-18

RD-18 +V
BK-18 GROUND
YL-18 SIGNAL

A
B
C

299-BK-18

LIFT LEVER
POS SENSOR
106-4437

RD-18 +V
BK-18 GROUND
YL-18 SIGNAL

299-BK-18
614-PU

A541-PU-18
633-BU-18
537-GN-14
691-GY
518-OR-14
200-BK

146-GY-18
299-BK-18
H711-GN-18

299-BK-18
L
299-BK-18
614-PU

728-BU-18
727-GN-18
975-WH-18

A
B
C
L

L8

L111

L4

L65

15A

123-WH
105-RD
975-WH
727-GN-18
728-BU-18
944-OR-18
945-BR-18
614-PU
118-GY
167-OR
537-GN-14
518-OR-14

L63
L64
L65
L66
L67

L90

L86
L88

101-RD-4
V
175-RD-14

614-PU
H716-WH

PK-18
BU-18
YL-18
WH-18
OR-18
1
2
3
4
5
6
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18

L82
146-GY
146-GY

L85

L94

C530-BU-18

614-PU-14
614-PU
L71

126-PK

L65

L69

L69

118-GY

L107
L102

RD
RD
1
2

RD
RD

RD
RD

175-RD-12 11
17
107-RD-14 9
21
141-RD
23
199-RD
25
22
13
4
130-RD
102-RD-14 7
122-RD 18
3
114-RD
2
105-RD
109-RD-4 20
16
975-WH
1
304-WH-8
10
306-GN
24
15
8
6
5
12
308-YL
200-BK 14
112-PU-4 19

RELAY PANEL

RD-18
WH-18
BK-18

MOTOR

R
20
HOOD
BREAKER
6T-3644

2
1

FUSE
HOLDER
4K-5122
10A FUSE
3K-8782

122-RD TAIL/DOME
130-RD STOPLAMP/HOODSW
114-RD FORWARD HORN
105-RD KEY

HOOD UP PWR
HOOD UP SW
GROUND
HOOD DN PWR
+ BATTERY
HOOD DN SW

CONN 7

K933-GN-18
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18 L88
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
604-OR
499-GY-18
G485-BU-18
G486-GN-18
118-GY
610-OR-14
720-PU-18
E702-OR-18
500-BR
910-YL-18
502-OR
501-GN
E701-PK-18
538-BR

E735-PU-18
201-BK-18
C413-YL-18
E707-GN-18
E708-PK-18
C414-BU-18
663-GY

L23

L23

146-GY-18
299-BK-18
H710-PK-18
L

4TH LEVER
POS SENSOR
106-4437

SS

201-BK-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
499-GY-18
107-RD-14
200-BK-14
327-PK-14
306-GN
326-RD
727-GN-18
310-PU
311-WH

200-BK
507-WH
506-PU
201-BK-18
442-GY-18
496-WH-18

141-RD
199-RD

L96

BK

15

10A
10A
10A
10A

R
R

101-RD-4
109-RD-4

398-BU-14

608-GN-14
200-BK-14

R
R
R

101-RD-12
107-RD-14ENG SHUTDOWN
102-RD-14RUNNING LAMPS

L95

202-BK-18
615-YL-14
608-GN-14
E416-PU-18
506-PU
507-WH
617-BR
727-GN-18
C529-GY-18
C530-BU-18
521-YL-14

15A

15A CIRCUIT
BREAKERS
6T-3643

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

200-BK-14
200-BK
200-BK-14
200-BK
200-BK

L24

L24

102-RD-14
102-RD-14

L
A 146-GY-18
B 299-BK-18
C G947-WH-18

SS
XX

1
6
5
2
3
4

101-RD
101-RD
101-RD
101-RD

20A

L84

RD-18
BK-18
YL-18

+V
GROUND
SIGNAL

CONN 23

FRONT DASH ASSEMBLY/STEERING WHEEL

L51

5 C

200-BK-14
200-BK-14
102-RD-14
120-YL
A513-PK
135-BU

RIGHT
SPEAKER
6T-7695

202-BK-18

R
101-RD-14

125-1302
R
177-RD-8

RUNNING LAMP BREAKER

9H-1958

ALT
BREAKER
9S-4693

START RELAY

6T-3643
107-RD-14

U
HOOD RAISE/LOWER
149-2612
V
130-RD
B
A300-GN
C
A301-WH
A
V
RD
397-OR-14

STOP/TAIL/PARK LAMP
107-4401
V
S
RD-18
A 604-OR
T
WH-18
C 614-PU-14
G
BK-18
B 200-BK-14
FLOOD
LAMP
9X-1439

80A R
MAIN
BREAKER
9S-4693

ENGINE SHUTDOWN BKR

537-GN-14
615-YL-14
661-GN
662-YL
663-GY
L86
113-OR-18
410-WH-18
A541-PU-18
633-BU-18

L111
1 306-GN
2 975-WH
R
R
304-WH-8

L84

1
2

RD
BK

200-BK
614-PU
A
2 C 537-GN-14

SECONDARY
STEERING
PRESS SW
3E-6450
BU
RD
BK

6
202-BK-18
202-BK-18

LEFT
SPEAKER
6T-7695

120-YL

727-GN-18

200-BK
614-PU
614-PU
727-GN-18
136-GN-18
102-RD-14

L55

P910-BR-18

1
4
2
3
5
6

511-BR
512-GN

614-PU

944-OR-18
945-BR-18
Z

H709-BU-18
H708-OR-18

508-PU
509-WH

NN

202-BK-18
419-YL-18
G764-PK-18

311-WH
310-PU
727-GN-18

CONN 32

201-BK-18
432-PK-18

A
C
B

L114
LL

15

1
2

373-GN
615-YL-14
608-GN-14

ECPC TRANSMISSION

BK-18
BK-18

ACTION
ALARM
3E-6328

L64
L84

L88

3RD LEVER
POS SENSOR
106-4437

646-OR-18
647-GN-18

L67

L67
L88

MOTOR

B+

C
200-BK

113-OR-18
200-BK
614-PU
662-YL
661-GN
663-GY

3 C

1
2

SS

NN

200-BK-18
507-WH-18
506-PU-18

YY
JJJ
RIGHT REAR
FRAME GND

614-PU-14
200-BK-14
606-GY-14
200-BK-14
614-PU-14
604-OR
608-GN-14

COSA
LICENSE
PLATE
LAMP
125-4439

KK

RD-00
BK-00

101-RD-12

BK-00

AUX START
RECEPTACLE
JJJ
144-7929

L114
COSA
LICENSE
PLATE
LAMP
125-4439

101-RD-14
L96
177-RD-8
177-RD-4

7V-9275

KK

BUSS BAR

DISCONNECT
SWITCH
7N-0718

BK-18
WH-18

L66

TRANS
OIL TEMP TRAN INTERMEDIATE
SPEED SENSOR 2
SENSOR
100-3055

L111
RELAY PANEL

JJ

RELAY PANEL

RD-00
BK-00

TRAN INTERMEDIATE
SPEED SENSOR 1

L67

L
A 146-GY-18
B 299-BK-18
C G942-OR-18

608-GN-14

L64

BK
GY
BR
OR

200-BK-14
200-BK-14
200-BK-14
200-BK-14

691-GY
692-YL

647-GN-18
200-BK
REAR FLOOD
Z
Z
RELAY
Z 3E-5239
Z

A
2

CHASSIS
GROUND

NN

L103

508-PU
509-WH
512-GN
511-BR
A513-PK
200-BK-14
200-BK-14
120-YL
135-BU
102-RD-14

L55

SECONDARY STER
TEST SW
143-3001

617-BR
610-OR-14
647-GN-18
646-OR-18

INPUT
SPEED
SENSOR

RIGHT SIDE ENGINE

CONTROL GP - DIMMER
103-5526
Z
3
+ BATTERY
1
GROUND
2
LIGHTS ON
4
SPEEDO LAMP
TACH LAMP
5
GAUGE LAMPS
6

102-RD-14

ENGINE OIL
PRESS SW
9X-0378

ARC SUPPRESSOR
106-8704

614-PU

SPEED SENSORS (5)

3E-8848
T
1
BK-18
2
WH-18

691-GY
692-YL

LH DOME LAMP
C 3E-6389
122-RD
A RD-18
C WH-18
200-BK
B BK-18

LH REAR HEADLINER

105-RD
200-BK

C
C2
49A
49
30B
31

TURN IND
BUCKET IND
WARNING LAMPS
+V (TURN SIG)
+V (HAZARDS)
GROUND

SS

GROUND
LEFT FRONT

CONN 22

GND

GN

L16
L17

L17

537-GN-14

L60

CAB
GROUND

FLASHER
120-4537
MUR440

C 6
518-OR-14

REAR WIPER
137-8709

L37

T
TORQUE CONVERTER
OIL TEMP SENDER
4W-9972

201-BK-18
405-GY-18

1
2

BK-18
BK-18

443-YL-18
E

1
2

441-OR-18
443-YL-18

441-OR-18

T
T

505-BU
503-BR
504-YL
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
124-GN-14
124-GN-14
133-OR-18
120-YL
144-GN
646-OR-18
138-GN-18
647-GN-18

CONN 14

G
H
J
A
B
F
D
E
C

C
C

L80

L62

200-BK
311-WH

1
24
6
19
XMSN
2
17
11
15
12
5
4
18
20
21
975-WH-18 22
9
14
8
16
10
13
7
23
3
C
T

1
2

E924-YL-18
E923-PK-18
E925-OR-18
E926-BU-18
E930-BU-18
E936-WH
167-OR

L115

200-BK
311-WH

T
ENGINE COOLANT
TEMP SENDER
7N-8532

L111

450-YL-18
G939-PK-18

L90

ENGINE SPEED
SENSOR
6V-2455

START AID
COOLANT
TEMP SW
3E-6425

2
1

WH-18

BK-18

HH

1
2

2
1

BK

BK

BK-4
TO ENGINE
BLOCK

BK-18
WH-18

L114

R
B+
B- E
HH

D+

403-GN-18
109-RD-4

720-PU-18

403-GN-18
109-RD-4

L86
L88

975-WH-18
751-GN-18
752-YL-18
754-BU-18
755-OR-18
900-PU-18
901-WH-18
E900-WH-18
E901-GN-18
E906-OR-18
E907-GY-18
E904-BR-18
E905-BU-18
E902-PU-18
E903-YL-18
K977-PK-18
202-BK-18
709-OR-18
E908-BR-18
E909-WH-18

202-BK-18

T
REAR AXLE TEMP SW.
155-8999

T
L111

201-BK-18

PROP
SOLENOID
VALVES (6)
159-0932

975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18
975-WH-18

BK
BK

1
2

L65

L67

L66

TRAN
OUTPUT
SPEED
SENSOR

WH-18
BK-18

RR

G486-GN-18

1ST
SOL 6

202-BK-18

727-GN-18
728-BU-18
ECAP SERVICE
975-WH-18
Z
SEC STER
TOOL CONN
Z INTERMEDIATE
RELAY
3E-5239

L81

L86
L66

2
1

RR

2ND
SOL 5

E900-WH-18
E901-GN-18

201-BK-18

1
2

202-BK-18
727-GN-18
C530-BU-18
506-PU
507-WH
521-YL-14
617-BR
C529-GY-18
E416-PU-18
299-BK-18
604-OR
K933-GN-18
L71
443-YL-18
447-PK-18
496-WH-18
441-OR-18
442-GY-18
432-PK-18
403-GN-18
405-GY-18
322-GY
326-RD
308-YL
310-PU
605-YL-14
606-GY-14
611-PU-14
619-GN-14
130-RD
499-GY-18
G486-GN-18
G485-BU-18
608-GN-14
112-PU-4
138-GN-18
102-RD-14
L90
105-RD
123-WH
122-RD
105-RD

200-BK
118-GY
503-BR
505-BU

L67

FUSE PANEL

CONN 11

E907-GY-18
E906-OR-18

3RD
SOL 4

416-OR-18
484-YL-18
417-GY-18
795-YL-18
306-GN
419-YL-18
251-BK-18
975-WH
334-BU-18 L85
450-YL-18
321-BR-18
453-PK-18
522-WH-14
146-GY
G939-PK-18
E919-YL-18
E920-BR-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
G764-PK-18 L70
E921-PK-18
E922-GN-18
976-OR
201-BK-18
N939-GN-18
762-YL-18
614-PU-14

L67

L64
L63

L86

L80

4
1
2
6
3
5

C D

HAZARD
1
LAMP SW
112-6167
C 3
538-BR
4

L61

L60
A525-GN-18
A524-BR-18
A523-PU-18

L16

L17

LIFT KICKOUT
SET SW (MOM)
116-4506

200-BK

L81
L82
L64

200-BK
614-PU
C
614-PU
299-BK-18
200-BK
200-BK
614-PU
614-PU

L80

L81

L82

L67

L65

1
2

G486-GN-18

RIGHT SIDE ENGINE

RD
RD

U
1 975-WH
2 321-BR-18

ALTERNATOR
107-7977

4TH
SOL 3

1
2

REV
FWD
SOL 1 SOL 2

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L61

516-GN-14
515-GY-14
124-GN-14
517-BU-14
504-YL

720-PU-18

ECPC TRANSMISSION

RD
RD

CONN 13

L85

L88

L110

L110

1
2

201-BK-18
447-PK-18
321-BR-18
975-WH

CONN 9

L90

L71

L108

327-PK-14
200-BK-14

FUEL
LEVEL
U SENDER
134-3033

H
2 200-BK-14
1 515-GY-14

1
2
3
4
5
6
7
8
9
10
11
12

L84

CONN 10

109-RD-4
403-GN-18

A
B
C

BACKUP ALARM
123-6449
BK-18
BK-18

3
9
6
10
1
2
4
5
7
8
11
12

201-BK-18
405-GY-18
311-WH
441-OR-18
450-YL-18
G939-PK-18
443-YL-18

1
2

201-BK-18
447-PK-18
321-BR-18
975-WH
175-RD-14
200-BK-14
A300-GN
A301-WH
397-OR-14
398-BU-14

L112

101-RD-4

LEFT SIDE ENGINE

CONN 3
V

ENGINE
SHUTDOWN
SOLENOID
110-6465

513-OR-14
522-WH-14

975-WH
403-GN-18
441-OR-18
405-GY-18
521-YL-14
522-WH-14
450-YL-18
G939-PK-18
G486-GN-18
443-YL-18
304-WH-8
109-RD-4
101-RD-4

BK-18
WH-18

522-WH
513-OR

327-PK-14
521-YL-14
522-WH-14
200-BK-14

TRAN OUTPUT
SPEED SENSOR 2

1
2

109-RD-4
403-GN-18

521-YL-14
522-WH-14

311-WH
327-PK-14
200-BK-14
201-BK-18

OR-18
BK-18
WH-18

GN-14
GN-14

CONN 5
304-WH-8

101-RD-4
109-RD-4
304-WH-8
975-WH
130-RD
175-RD-14

2
1

513-OR-14
521-YL-14

L115

GG

TO ENGINE
BLOCK

L115

A/C
CLUTCH
COIL AS.
3E-1906

200-BK
201-BK-18
405-GY-18
311-WH
441-OR-18
450-YL-18
G939-PK-18
443-YL-18

MOTOR

L70
L69

L88

REAR
101-RD-4

BK-00
1
2

ARC
SUPPRESSOR
106-8704

(Dimensions: 39 inches x 24 inches)

GG

5
24
1
4
21
9
11
13
7
22
25
17
20
12
23
2
10
6
14
16
3
15
18
19
8

202-BK-18
202-BK-18
202-BK-18

BK-00

L112

BK-18
BK-18

2 3
1

20 Page,

FF

327-PK-14
521-YL-14
522-WH-14
200-BK-14

RD-00
RD-00

RENR2174-02

CC
BB

MOTOR

RD-00

304-WH-8
G486-GN-18

MTR BAT

RD-00

A/C
REFRIG SW
114-5333
NOTE A

L111
L110
RD-0
L102

L107

L108

LEFT SIDE ENGINE

RD-0

XX

L108

+8V
GROUND
SIGNAL

JJJ

175-RD-14
130-RD
975-WH
975-WH
975-WH

201-BK-18

RD-00

BB
CC

L107

975-WH

STARTER
6V-5227
BLOCK AS.
8C-6358

RELAY PANEL

447-PK-18
605-YL-14
617-BR-14
604-OR
608-GN-14
606-GY-14
614-PU-14
614-PU-14
321-BR-18
175-RD-14
130-RD

200-BK-14
604-OR
608-GN-14
606-GY-14
L114
200-BK-14
614-PU-14
614-PU-14
130-RD
175-RD-14
200-BK-14
975-WH
L112
321-BR-18
201-BK-18
447-PK-18

114-RD
107-RD-14
306-GN
200-BK

RD
RD

L106

306-GN

LEFT FRAME
GROUND BOSS

126-PK

40
39
38
37
727-GN-18 12
36
26
28
27
18 795-YL-18
C529-GY-18
3
35
G486-GN-18 34
605-YL-14 14
N939-GN-18 25
975-WH 30
C530-BU-18
4
E919-YL-18 19
E920-BR-18 20
G485-BU-18 33
32 123-WH
614-PU-14 29
606-GY-14 17
506-PU
1
507-WH
2
604-OR
5
608-GN-14
6
617-BR-14
7 617-BR
H713-PK-18
8
H714-OR-18
9
H716-WH 10
H717-BR-18 11
G764-PK-18 16
762-YL 15 762-YL-18
761-GY 13
611-PU-14 22
E921-PK-18 21
E922-GN-18 23
24 K933-GN-18
976-OR 31
V
C
27
419-YL-18
2
122-RD
30
432-PK-18
5
146-GY
6
201-BK-18
3
130-RD
8
251-BK-18
10
306-GN
11
308-YL
12
310-PU
13
321-BR-18
14
102-RD-14
7
202-BK-18
20
403-GN-18
21
405-GY-18
38
499-GY-18
28
26
417-GY-18
4
138-GN-18
1
105-RD
15
450-YL-18
9 299-BK-18
299-BK
22
522-WH-14
23
416-OR-18
E416-PU-18
24
25
G939-PK-18
29
619-GN-14
31
441-OR-18
32
442-GY-18
33
443-YL-18
34
447-PK-18
36
484-YL-18
16
322-GY
17
521-YL-14
18
326-RD
19 334-BU-18
37
496-WH-18
35
453-PK-18
39
40
V
C
1
112-PU-4
2
3
4
5
6
7
C
V

201-BK-18
G485-BU-18
484-YL-18
453-PK-18
499-GY-18
727-GN-18
417-GY-18
416-OR-18
496-WH-18
442-GY-18
506-PU
507-WH
202-BK-18
419-YL-18
432-PK-18
G764-PK-18
N939-GN-18
761-GY
976-OR
322-GY
619-GN-14
611-PU-14
138-GN-18
146-GY
251-BK-18
762-YL
C530-BU-18
C529-GY-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E919-YL-18
E920-BR-18
E921-PK-18
E922-GN-18
299-BK
E416-PU-18
310-PU
326-RD
614-PU-14
617-BR-14
606-GY-14
605-YL-14
605-YL-14
606-GY-14
617-BR-14
614-PU-14
614-PU-14
608-GN-14
321-BR-18
604-OR
447-PK-18
443-YL-18
405-GY-18
441-OR-18
ENGINE
521-YL-14
522-WH-14
403-GN-18
450-YL-18
G939-PK-18
G486-GN-18
975-WH
122-RD
RELAY
308-YL
PANEL
105-RD
306-GN
102-RD-14
112-PU-4
130-RD

122-RD
102-RD-14
130-RD
105-RD
306-GN
308-YL
112-PU-4

V
FF

FRONT

114-RD
107-RD-14
200-BK

BK-OO

200-BK-14
200-BK-14
200-BK
200-BK-14
200-BK-14
200-BK-14
200-BK
V 200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14
200-BK-14

1
2

LEFT TURN LAMP

162-2073

L106

12V BATTERY
12V BATTERY
115-2422 GP31 115-2422 GP31

FRONT

POS

201-BK-18
201-BK-18

BB
NEG

101-RD-4

605-YL-14
200-BK-14

AA

POS

RD-00
RD-00

AA
NEG

L102

L102

RD-00

605-YL-14
200-BK-14
617-BR-14
604-OR
608-GN-14

1
2

RD-18
BK-18

JJ

604-OR
617-BR-14
200-BK-14
LAMP

BK-00

V
RD-18
S
A
T
WH-18
C
G
BK-18
B
STOP/TAIL/PARK
107-4401

RD-00

200-BK-14
200-BK-14
200-BK-14
200-BK
975-WH
107-RD-14
306-GN
114-RD
310-PU
N939-GN-18
326-RD
761-GY
C530-BU-18
146-GY
299-BK
762-YL
322-GY
619-GN-14
605-YL-14
606-GY-14
617-BR-14
611-PU-14
614-PU-14
E922-GN-18
H714-OR-18
E919-YL-18
E920-BR-18
E921-PK-18
E416-PU-18
H716-WH
H713-PK-18
H717-BR-18
976-OR
138-GN-18
251-BK-18
C529-GY-18
432-PK-18
202-BK-18
419-YL-18
G764-PK-18
G485-BU-18
499-GY-18
417-GY-18
416-OR-18
442-GY-18
496-WH-18
507-WH
506-PU
727-GN-18
453-PK-18
484-YL-18
311-WH
327-PK-14
201-BK-18
201-BK-18
201-BK-18

200-BK-14
608-GN-14

BLOWER
3E-6392
BK-14
WH/RD-14

CONN 8

F
V

THERMOSTAT
3E-5464

L71

L85

HIGHWAYS

FLOOD
LAMP
9X-1439

L79

L38

WLPCS ECM CIRCUIT

OTHER COLOR DESCRIPTIONS

200-BK-14

124-GN-14
A525-GN-18
A524-BR-18
A523-PU-18
517-BU-14
516-GN-14
515-GY-14
200-BK-14
522-WH-14

L28

L71
L64

L84

L94

L94

WASHER/WIPER CIRCUIT

CAB
GND

L70
L69

FRAME
GROUND

HEATER AND AIR CONDITIONER CIRCUIT

L62

YYY

STRAP AS. 8X-5804

YYY

IMPLEMENT CONTROL CIRCUIT

522-WH-14
H

L79

H709-BU-18
H708-OR-18

614-PU
146-GY
299-BK-18
H719-OR-18
H720-BU-18
E917-WH-18
E918-GN-18
G944-YL-18

TURN SIGNAL CIRCUIT

A526-PK-18
A527-BU-18
A592-BU-18
A593-OR-18
A594-WH-18
A595-GN-18
A596-YL-18
A525-GN-18
A524-BR-18
A523-PU-18
124-GN-14
200-BK-14

L82

PARK
BRAKE SW
3E-6452

727-GN-18

L15

A272-BK

200-BK
200-BK
614-PU C
614-PU C
202-BK-18
202-BK-18
C
136-GN-18

200-BK-14
200-BK
L34
200-BK
200-BK

VVV

PANEL LAMP CIRCUIT

517-BU-14

L38

L15

1
2
3
4 NOT
5 USED
6
7
8

167-OR
E936-WH
E923-PK-18
E924-YL-18
E925-OR-18
E926-BU-18
E930-BU-18

A
B
C

BK
RD
BU

727-GN-18

B
A
C

BOTH SHOWN
WITH BRAKE OFF

SECONDARY
STEERING
RELAY
139-2599

SS

L21

L22

START AID
SOLENOID
3E-6332

L38

L22

306-GN
326-RD

IMPL FILTER SW
7X-8549

OPTIONS CODE PLUGS

(LOC I-7)

YES

YES

TTT

LH REAR HEADLINER

614-PU

VVV

MONITOR CIRCUIT

L84

RESISTOR
9G-1950
515-GY-14
H

L61
L62

POWERTRAIN CONTROL CIRCUIT

516-GN-14

NO

NO

QQQ

3 FUNCTIONS WITH
SELECTOR SWITCH

201-BK-18
201-BK-18

201-BK-18
201-BK-18
CAB
GROUND

L79

CONN 12

START AID CIRCUIT

WATER VALVE MTR (A)

WATER VALVE MTR (B)
BLEND DOOR MTR (A)
BLEND DOOR MTR (B)
BLEND DOOR POS (+)
BLEND DOOR POS (SIG)
BLEND DOOR POS (-)
POTENTIOMETER HI
V. USER
POTENTIOMETER (COM)
+24V
GROUND

126-PK

RIGHT
REAR
CAB
FLOOD
LAMP
9X-4381

STARTING CIRCUIT

H
12
10
11
9
5
8
3
6
7
4
1
2

201-BK-18

CONN 15
L79

2 FUNCTIONS

L15

L60

MTRMTR+

PK-18
BU-18
WATER VALVE/BLEND DOOR
CONTROL ASSEMBLY
126-6010

608-GN-14
200-BK-14

WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

A526-PK-18
A527-BU-18

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF

(LOC I-13)

YES

YES

RRR

107-RD-14
200-BK-14
327-PK-14

1
2
3
6
4
5

499-GY-18

BRAKE OIL
PRESS SW
3E-7693
BK
RD
BU

ENGINE SHUTDOWN CONTROL V

3E-0462
NN
499-GY-18

1 299-BK-18
2 299-BK-18
3
4
5
6 299-BK-18
QQQ

1
2
3
4 299-BK-18
5 299-BK-18
6 299-BK-18
SSS

JOY SITCK LEVER

L15

201-BK-18
E735-PU-18
291-BK-18
290-BK-18
275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

CONN 21

YES

NO

1 299-BK-18
2 299-BK-18
3
4
5 299-BK-18
6 299-BK-18
RRR

E701-PK-18
G767-WH-18
G766-GN-18
E702-OR-18

L81

MONITOR
HARNESS
CODE
PLUG

BLEND DOOR
ACTUATOR
126-5611

1
2

L84

L70
L69
L85
L71

L64

251-BK-18
L94

WIRE GROUP COLOR DESCRIPTIONS

CONN 16
L81

CONN J1

3 FUNCTIONS WITH
SELECTOR SWITCH

NO

NO

PPP

3 FUNCTIONS WITH
DEDICATED 3RD LEVER SSS

1
2
3 299-BK-18
4 299-BK-18
5 299-BK-18
6 299-BK-18
PPP

RD-18
BK-18
BU-18
OR-18
YL-18
WH-18

+ BATTERY
GROUND
ENG SOL
OFF
RESET
OFF (KEY SW)

OPERATOR STATION

2 FUNCTIONS

OPTIONS
CODE PLUG
(LOC I-5)

4
L103

FULL ELECTRONIC IMPLEMENT CONTROL

CONFIGURATIONS
CODE FUNC SELECT
AUX VALVES
DESCRIPTION
PLUG SW (LOC E-9) (LOC E-1)
SINGLE AXIS LEVERS

ELECTRONIC HYDRAULIC CONTROL

(SEE ELECTRONICS GP 148-5660
FOR S/W AND H/W INFO)

L22

L81

4
3
2
1
C
6
5
4
3
2
1
7
8
C

SERVICE
MODE
PLUG

614-PU
614-PU-14

BLOWER UNIT
WATER VALVE
ACTUATOR
126-5610

L82
L16

614-PU
614-PU

L48

L82

L94
L71

L15
L16

L72

L94
L71

C530-BU-18 35
24
19
20
H711-GN-18 5
H710-PK-18 4
H720-BU-18 37
23
9
G947-WH-18 10
11
12
15
16
17
18
21
22
25
26
27
28
29
30
31
32
33
34
36
13
38
39
G942-OR-18 6
40
2
7
14
E919-YL-18 1
E920-BR-18 8
H716-WH
3

UNUSED

L73

L15

126-PK

G942-OR-18
H719-OR-18
E917-WH-18
G944-YL-18
G943-BU-18
H715-PU-18
E918-GN-18
H710-PK-18
H711-GN-18
G947-WH-18
H720-BU-18
299-BK-18

L18

L18

A
B
C

L73

L72

L19

945-BR-18
944-OR-18
307-OR-18
614-PU
200-BK

202-BK-18
G761-YL-18
G762-BR-18

L69

LIFT LINKAGE POS 500Hz

UNUSED
UNUSED
UNUSED
TILT LEVER 5000Hz
LIFT LEVER 5000Hz
BUCKET KO DETENT SOL
UNUSED
UNUSED
4TH LEVER 5000Hz
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
3RD LEVER 5000HZ
UNUSED
UNUSED
UNUSED
UNUSED
3RD FUNC LIFT PROP SOL
3RD FUNC LOWER PROP SOL
SOLENOID RETURN

KEY SW TO B+
SEC STER INTER RELAY
SW & SENSOR RETURN
ENGINE SPEED RETURN
PARK BRAKE SW (N/C)
RIDE CONTROL SOL 1
RIDE CONTROL SOL 2
UPSHIFT SW (N/O)
UPSHIFT SW (N/C)
DOWNSHIFT SW (N/O)
DOWNSHIFT SW (N/C)
FORWARD SW
REVERSE SW
NEUTRAL SW
+ BATTERY
+ BATTERY
- BATTERY
- BATTERY
UNUSED
SEC STER PR SW (N/C)
UNUSED
UNUSED
UNUSED

AUTO/MAN SW-4TH GEAR

AUTO/MAN SW-3RD GEAR
AUTO/MAN SW-2ND GEAR

L84

L85

728-BU-18
307-OR-18

L19

521-YL-14
517-BU-14
516-GN-14
515-GY-14

L64

L85

VVV
LEFT
REAR
CAB
FLOOD
LAMP
9X-4381

LIGHTING GP-JAPANESE ROADING

L84

L69

L73

L21

L83

614-PU
200-BK

VVV

L85

L81

299-BK-18
299-BK-18

L17

612-GY

L70

299-BK-18
202-BK-18

L93

L62

606-GY-14
200-BK-14

A273-BK
A219-BK-18
251-BK-18
251-BK-18
CAB
GROUND

L77

L61

1
2

6
L103

L19

G943-BU-18
G944-YL-18
G947-WH-18

H716-WH

L93

158-BR-14
200-BK
200-BK
614-PU
614-PU

612-GY

200-BK

1
2

L83
L83

L77

G764-PK-18
976-OR
G939-PK-18
N939-GN-18
E920-BR-18
H713-PK-18
H714-OR-18
H716-WH
H717-BR-18
E921-PK-18
E922-GN-18
E919-YL-18
762-YL-18
201-BK-18

L18

158-BR-14
158-BR-14

BR-18
BK-18

L93

L83

521-YL-14

BACKUP LAMP
126-9288

606-GY

614-PU-14
604-OR
200-BK-14

945-BR-18
944-OR-18
945-BR-18
944-OR-18

124-GN-14
200-BK
124-GN-14
614-PU

YL-18
BK-18

C
A
B

L74

L16

L28

TU
G

614-PU
604-OR

945-BR-18
945-BR-18
944-OR-18
944-OR-18
L74

334-BU-18
321-BR-18
450-YL-18
975-WH
453-PK-18

PU-18
OR-18
BK-18

608-GN-14
200-BK-14
200-BK-14

TA
S
G

CONN 1

608-GN-14
200-BK-14

RIGHT
STOP/TAIL/
PARK/TURN
LAMP
4Y-3264

L103

614-PU-14

608-GN-14
200-BK-14

YL

L69

L60

L103
LICENSE
PLATE
LAMP
5A-3808

945-BR-18
944-OR-18

L73

POWERTRAIN
CONTROL
160-1758

L15

(LOC H-9)

CONN J2

L62

MONITOR HARNESS CODE PLUGS

612-GY

CONN J1

L61

H728-GN-18
H729-WH-18
P910-BR-18
G767-WH-18
G766-GN-18
944-OR-18
L74
945-BR-18
973-BR-18
977-YL-18
L93
H708-OR-18
H709-BU-18
299-BK-18
A219-BK-18 L77
251-BK-18
728-BU-18
614-PU
L72
614-PU

7X-6315 STRAP
MOUNTING
BOLT

A525-GN-18
A524-BR-18
A523-PU-18

MOUNTING
BOLT

453-PK-18

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

7X-6315 STRAP

L73

612-GY

130-RD
V
30 85
V 975-WH
87 86 321-BR-18

BBB C
6
201-BK-18
5
4
201-BK-18
3
2
201-BK-18
1
7
201-BK-18
8

L81

CONN 15

972G

605-YL-14
200-BK-14

8
OPERATOR STATION

POWERTRAIN CONTROL
(SEE ELECTRONICS GP 148-5661
FOR S/W AND H/W INFO)

L16

1
2

G767-WH-18
G766-GN-18
973-BR-18
977-YL-18
H728-GN-18
H729-WH-18
307-OR-18
728-BU-18
202-BK-18
G939-PK-18
G764-PK-18
976-OR
N939-GN-18
F785-WH-18
F783-GN-18
F781-BR-18
F784-YL-18
G750-BU
G755-GY
G763-PU
126-PK
126-PK
A273-BK
A273-BK

1
2

L19

87A

JAPAN
BACKUP
LAMP
RELAY
4Y-6135

612-GY

200-BK

L70

BR-18
BK-18

BACKUP LAMP
126-9288

606-GY

CLUTCH 1 SOL (REV)

CLUTCH 2 SOL (FWD)
SOLENOID RETURN
DUAL HP SOL (962G)
START RELAY
PARK BRAKE SW (N/O)
CAT DATA LINK +
SEC STER TEST SW
CAT DATA LINK UNUSED
RIDE CONTROL SW 2
RIDE CONTROL SW 1
AUTO/MAN SW-MANUAL

617-BR
604-OR
200-BK-14

17
11
7
10
8
36
9
37
3
20
22
21
29
31
32
33
40
4
16
15
27
18
12
23
19
26
25
30
14
13
1
6
2
5
24
38
35
39
28
34

YL-18
BK-18

C
A
B

751-GN-18
752-YL-18
975-WH
795-YL-18
306-GN
419-YL-18
944-OR-18
P910-BR-18
945-BR-18

TU
G

614-PU
604-OR

945-BR-18
944-OR-18

L71

PU-18
OR-18
BK-18

L84

TA
S
G

CONN 4

10

OPERATOR STATION

275-BK-18
274-BK-18
273-BK-18
272-BK-18
271-BK-18
270-BK-18
201-BK-18

CONN J2

LEFT
STOP/TAIL/
PARK/TURN
LAMP
4Y-3460

AAA C
201-BK-18
6
5
4
201-BK-18
3
2
201-BK-18
201-BK-18
1
201-BK-18
7
8

11

2
1

CONN 15

966G

12
L103

538-BR
606-GY-14

13

SEC STER PR SW N/O

PRIM STER PR SW N/C
PRIM STER PR SW N/O
NEUTRALIZER SW
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
AIR INLET HTR RELAY
BACKUP ALARM
ENGINE SPEED
UNUSED
UNUSED
SOLENOID RETURN
INPUT SPEED +
INPUT SPEED INTER SPD TRAIL +
INTER SPD LEAD OUTPUT SPD TRAIL INTER SPD TRAIL INTER SPD LEAD +
OUTPUT SPD TRAIL +
AIR INLET HTR SW
TRANS OIL TEMP
SENSOR SUPPLY +8V
UNUSED
TRANS OUT SPD (+)
CLUTCH 3 SOL (4TH)
CLUTCH 4 SOL (3RD)
CLUTCH 5 SOL (2ND)
CLUTCH 6 SOL (1ST)
TRANS OUT SPD (-)

14

416-OR-18 11
484-YL-18 6
417-GY-18 10
720-PU-18 4
9
15
39
40
34
33
32
17
16
13
26
22
334-BU-18 19
321-BR-18 37
450-YL-18 38
28
27
975-WH
3
E908-BR-18 29
E909-WH-18 23
E904-BR-18 36
E903-YL-18 35
E907-GY-18 31
E905-BU-18 30
E902-PU-18 24
E906-OR-18 25
373-GN
5
K977-PK-18 18
709-OR-18 12
21
E900-WH-18 20
754-BU-18 7
755-OR-18 1
900-PU-18 8
901-WH-18 2
E901-GN-18 14

15

MM

MOTOR

MM

FRONT
WASHER
7T-8890

HYD TEMP
SENDER
4W-9972

DATA LINK WIRES (944-OR & 945-BR) AND ENGINE SPEED

SIGNAL WIRES (450-YL & G939-PK) AND TRANSMISSION
SPEED SENSOR WIRES (E900-WH & E901-GN),(E902-PU & E903-YL),
(E904-BR & E905-BU), (E906-OR & E907-GY),(E908-BR & E909-WH)
MUST BE TWISTED PAIRS AT LEAST 1 TURN PER 25.4mm
NOTE A: NORMALLY OPEN BEFORE REFRIGE RANT CHARGE
NOTE B: PROVIDES 3RD FUNCTION WITH JOYSTICK CONTROL
NOTE C: SWITCHES ACTUATED WHEN PEDALS ARE FULLY UP,
DE-ACTUATED UPON DEPRESSING PEDALS

UNLESS OTHERWISE SPECIFIED, ALL WIRE IS 16 GAUGE

E75259

THIS SCHEMATIC IS FOR THE 966G and 972G WHEEL LOADER ELECTRICAL SYSTEM
MEDIA NUMBER: RENR2174-02
SCHEMATIC PART NUMBER: 153-8943, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.