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Illustrated Parts Manual

Models
G10-55A
G12-55A
S/N 0160045636 & After including
0160045082, 0160045094,
0160045209, 0160045295,
0160045296 & 0160045449
31200728
Revised
March 4, 2014

An Oshkosh Corporation Company

EFFECTIVITY PAGE
May 1, 2012 - A - Original Issue of Manual
January 4, 2013 - B - Revised Manual
January 29, 2013 - C - Revised Manual
April 3, 2013 - D - Revised Manual
August 2, 2013 - E - Revised Manual
January 10, 2014 - F - Revised Manual
March 4, 2014 - G - Revised Manual

31200728

G10-55A, G12-55A

EFFECTIVITY PAGE

ii

G10-55A, G12-55A

31200728

Machine Configuration

ULTRA LOW
SULFUR DIESEL
FUEL ONLY
S < 15 mg/kg
1001125387 A

OY2700

REAR VIEW OF CAB

Two configurations of each machine are included in this manual. Determine if machine is equipped with Ultra Low Sulfur Fuel Decal (1).
If equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Ultra Low Sulfur
(ULS) from this point forward.
If not equipped with the Ultra Low Sulfur decal, all specific references to this machine configuration will be referred to as Low Sulfur (LS)
from this point forward.

General Information
1. MACHINE IDENTIFICATION
Machines are identified by model & in some cases a combination of model, serial number (S/N) or regional standard (CE, AUS,
ANSI). Components may also be identified by S/N or manufacturer. Common components that may be identified by these
characteristics are attachments, engine, transmission & hydraulic components.
2. PARTS MANUAL ORGANIZATION
Product information in this manual is organized under section titles. Frame & Attaching Parts, Drive Train & Electrical are a few
examples. Each section is organized by Figure & page number. The information within the Figure is then organized by item number,
part number, description & corresponding illustration(s).
3. TABLE OF CONTENTS
A table of contents (TOC) is found toward the beginning of the manual. Figure number, description & page number are provided for
quick reference to the page containing the related information.
4. RECOMMENDED SPARE PARTS
The Recommended Spare Parts, located near the end of the manual, references most frequently used maintenance parts.
5. PART NUMBER INDEX
A numerical index listing all part numbers & the corresponding page number(s) appears at the back of the manual.
6. NON-SERVICED PARTS
In some instances it is necessary to display non-serviced parts, assemblies or installations. In the case of assemblies & installations
there will be a Ref in the Qty column & a note after the item description stating what is available for service within. In the case of
parts that are not available for service within assemblies or components there will be a NSS (Not Sold Separately) listed in the part
number column of the manual.
7. PARTS LIST ITEM NUMBERS
Numbers shown in the Item column correspond to numbers used in the associated illustration(s). Item numbers which are missing
from sequence & are not shown in the illustration(s) are not used on that page.
8. INDENTED PART DESCRIPTION
An indented part description is included in the item under which it is indented.
9. ABBREVIATIONS & SYMBOLS
AC .................................................................... Air Conditioning
ANSI ............................. American National Standards Institute
AR ..........................................................................As Required
ASME.................... American Society of Mechanical Engineers
ASSY ......................................................................... Assembly
AUS..............................................................................Australia
AUX.............................................................................. Auxiliary
CE ............................................................European Conformity
DIA .............................................................................. Diameter
EURO......................................................................... European
FT ...................................................................................... Foot
GA...................................................................................Gauge
GR ...................................................................................Grade
HD..................................................................................... Head
HYD ............................................................................Hydraulic
ID ..................................................................... Inside Diameter
IN ........................................................................................Inch
ISO.............................International Organization for Standards
ITSDF ..... Industrial Truck Standards Development Foundation
KG............................................................................... Kilogram
kW................................................................................. Kilowatt

LB ....................................................................................Pound
LH.............................................................................. Left Hand
LS ............................................................................. Low Sulfur
MAX........................................................................... Maximum
MM .............................................................................Millimeter
N.................................................................................... Newton
NA ...................................................................... Not Applicable
NLA ........................................................... No Longer Available
NSS ........................................................... Not Sold Separately
OD ................................................................. Outside Diameter
OZ .................................................................................. Ounce
P/N ........................................................................Part Number
QTY ..............................................................................Quantity
REF ...........................................................................Reference
REQ............................................................................ Required
RH ........................................................................... Right Hand
S/N ..................................................................... Serial Number
SAE ....................................... Society of Automotive Engineers
STD ............................................................................ Standard
ULS ..................................................................Ultra Low Sulfur
V .......................................................................................... Volt

10. ILLUSTRATION REFERENCE LETTERS


When necessary, illustrations may contain reference letters that are intended to track information from one point to another in the
illustration such as harnesses & hoses or any other information that has been separated in the illustration.

Note: Due to continuous product improvements, JLG Industries, Inc. reserves the right to make specification changes without prior
notification. Contact JLG Industries, Inc. for updated information.

6
9

8
9

This Page Intentionally Left Blank

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 1
FRAME & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1-1
1-2
1-3
1-4

Frame & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pintle Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-2
1-4
1-8
1-10

SECTION 2
BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8

Boom Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
First Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Second Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Third Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fourth Boom Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extend Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Retract Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual Quick Attach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2-2
2-4
2-8
2-12
2-16
2-20
2-24
2-30

SECTION 3
ATTACHMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3-1
3-2
3-3
3-4
3-5
3-6
3-7
3-8
3-9
3-10
3-11
3-12
3-13
3-14
3-15
3-16

Standard Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50 In Side Shift Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dual Fork Positioning Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
90 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
180 Degree Swing Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sheet Handler Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Forks & Attaching Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Mounted Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fork Mounted Hook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Purpose Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grapple Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Truss Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Truss Boom with Winch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Foot Standard Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Ft Side Tilt Electric Mast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3-2
3-6
3-8
3-10
3-12
3-14
3-18
3-20
3-22
3-24
3-26
3-28
3-30
3-32
3-34
3-38

SECTION 4
ENGINE & ATTACHING PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4-1
4-2
4-3
4-4
4-5

31200728

Engine Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Tank & Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Radiator Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Cleaner Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G10-55A, G12-55A

4-2
4-4
4-8
4-10
4-14

TABLE OF CONTENTS
FIGURE NO.
4-6

TITLE

PAGE NO.

Exhaust Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18

SECTION 5
DRIVE TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5-1
5-2
5-3
5-4
5-5
5-6
5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19
5-20
5-21
5-22
5-23
5-24
5-25
5-26
5-27

Drivetrain Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Central Housing & Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Hub Reduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle - Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Converter & Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Gearbox Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Forward Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Reverse Gear Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - 1st Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - 2nd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - 3rd Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - 4th Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Power Take-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Control Unit & Pressure Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Gearshift System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Oil Pump, Filter & Dipstick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission - Transfer Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fender Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-2
5-10
5-12
5-16
5-20
5-28
5-32
5-34
5-38
5-42
5-48
5-52
5-54
5-56
5-58
5-60
5-62
5-64
5-66
5-68
5-70
5-72
5-74
5-76
5-78
5-80
5-82

SECTION 6
CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1
6-2
6-3
6-4
6-5
6-6
6-7
6-8

Cab Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Interior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Seats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Air Conditioning Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G10-55A, G12-55A

6-2
6-6
6-10
6-12
6-14
6-16
6-18
6-22

31200728

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 7
CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1
7-2
7-3
7-4
7-5

Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accelerator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steering Column . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Joystick . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger & Frame Level/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7-2
7-4
7-6
7-8
7-10

SECTION 8
HYDRAULIC CIRCUITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1
8-2
8-3
8-4
8-5
8-6
8-7
8-8
8-9
8-10
8-11
8-12
8-13
8-14

Supply Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dump Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steer Select Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Brake Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Joystick Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level/Auxiliary Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lift Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Extend/Retract Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder & Compensation Cylinder Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Hydraulic Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Auxiliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8-2
8-6
8-8
8-10
8-12
8-14
8-16
8-18
8-20
8-22
8-24
8-26
8-30
8-32

SECTION 9
HYDRAULIC COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
9-10
9-11
9-12
9-13
9-14
9-15
9-16
9-17

31200728

Lift Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Extend/Retract Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tilt Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compensation Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Level Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Outrigger Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stabilizer Cylinder & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Side Tilt Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50 In Side Shift Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Swing Carriage Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Grapple Bucket Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Control Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Piston Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Steer Select Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brake Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hydraulic Manifold Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

G10-55A, G12-55A

9-2
9-4
9-6
9-8
9-10
9-12
9-14
9-16
9-18
9-20
9-24
9-26
9-28
9-32
9-34
9-36
9-40

TABLE OF CONTENTS
FIGURE NO.
9-18

TITLE

PAGE NO.

Decompression Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-42

SECTION 10
ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10-1
10-2
10-3
10-4
10-5
10-6
10-7
10-8
10-9
10-10
10-11
10-12
10-13
10-14
10-15
10-16
10-17
10-18
10-19
10-20
10-21
10-22

Engine Compartment Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Arctic Package Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom & Frame Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clearsky Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEC Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmission Relay Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosed Cab Options Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dash Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Frame Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Boom Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Road Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cab Work Light Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A/C Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VEC Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

10-2
10-10
10-12
10-16
10-18
10-20
10-22
10-26
10-28
10-36
10-38
10-42
10-46
10-48
10-50
10-52
10-54
10-56
10-58
10-60
10-62
10-64

SECTION 11
DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11-1
11-2

Cab & Frame Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2


Boom Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-6

SECTION 12
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
SECTION 13 PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-1

G10-55A, G12-55A

31200728

SECTION 1
FRAME & ATTACHING PARTS

31200728

G10-55A, G12-55A

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts

1-2

G10-55A, G12-55A

31200728

FRAME & ATTACHING PARTS

Figure 1-1 Frame & Attaching Parts


Item

1
2
4
5
6
7
8
15
16
18
19
20
24
101
223
224
251

303
304
401
402
501
502
503

31200728

Part Number

Qty.

Description

Rev.

1001130125

Ref

1001136089

Ref

0682018
0682032
0811606
4892000
1001121031
1001121047
1001128248
1001132796
0811610
0641640
1001143653
1001123654
1001150299
NSS
83201147
80241137
91140001
1001097095

2
2
7
4
1
1
1
2
4
4
4
2
2
1
4
4
1
1

ENGINE POD INSTALLATION, (if equipped for ULS), (not available to order,
see items 1 thru 24 for service)
ENGINE POD INSTALLATION, (if equipped for LS), (not available to order, see
items 1 thru 24 for service)
HEX HD CAPSCREW, 5/8-11X2-1/4
HEX HD CAPSCREW, 5/8-11X4
SCREW, 3/8-16X3/4
WASHER, 5/8
POD WELDMENT SUPPORT
BOTTOM COVER PLATE
COOLER ACCESS COVER PLATE
HOSE GUIDE BRACKET
SCREW, 3/8-16X1-1/4
HEX HD CAPSCREW, 3/8-16X5
SPACER TUBE
HOSE GUIDE PLATE
HOSE, 3/4
FRAME WELDMENT
HEX HD CAPSCREW, 1-8X8-1/2, GR8, (torque to 860 lb-ft/1170 Nm)
WASHER
COUNTERWEIGHT, (if equipped)
COUNTERWEIGHT WITH PINTLE HITCH ASSY, (if equipped),
(includes items 303 & 304)
PINTLE HOOK, (not shown), (see Figure 1-4 for details)
COUNTERWEIGHT
HYDRAULIC TANK, (see Figure 9-14 for details)
CAB WELDMENT, (see Figure 6-1 for details)
TRIM-LOK
TRIM-LOK, (not shown)
FOAM GASKET SEAL

1001091458

90206202
4060918
1001125491

Ref
1
Ref
Ref
11 in
39 in
1

G10-55A, G12-55A

1-3

FRAME & ATTACHING PARTS

Figure 1-2 Covers

17
26

203

11
25

14

11
25
3

14

201

202

1-4

PAP25591

G10-55A, G12-55A

31200728

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)

8
21
108

12

10

28

19
7

101 103
24
24

10
10

10
111

24

24
10

18

10

24
20

104

111
107

23

111

23
10

110
27

10

1
11

5
16
5
13

15

5
5
11
13

PAP25600

31200728

G10-55A, G12-55A

1-5

FRAME & ATTACHING PARTS

Figure 1-2 Covers


Item

1
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
101
103
104
107
108
110
111
201
202
203

1-6

Part Number

Qty.

1001129636

Ref

0641405
0641610
0791410
0791608
0811606
3311405
3520176
4751400
4751600
8866348
88501006
88662523
1001121332
1001121337
1001149900
1001129637
1001129639
1001144114
1001131147
1001131247
0811608
4761600
90206198
1001146367
1001146371
3290605
4811700
1001122219
1001129358
1001129638
3300492
4751600
1001144101
90206203
88671001

Description

COVERS INSTALLATION, (not available to order, see items 1 thru 28


for service)
10
HEX HD CAPSCREW, 1/4-20X5/8, GR5
5
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
2
SCREW, 1/4-20X1-1/4
6
SCREW, 3/8-16X1
5
SCREW, 3/8-16X3/4
2
HEX LOCKNUT, 1/4-20
2
PLUG
12
WASHER, 1/4
7
WASHER, 3/8
1
RH MIRROR, (includes washer & locknut)
2
HEX NUT, 3/8-16
5
TINNERMAN NUT
1
LATCH MOUNT BRACKET
1
LATCH CATCH BRACKET
1
FRONT COVER
1
HINGE COVER
1
MIRROR BRACKET
1
HINGE MOUNT SUPPORT
1
ENGINE ASSY COVER, (includes items 101 thru 111)
2
GAS SPRING
6
SCREW, 3/8-16X1
5
LOCKWASHER, 3/8
3 in
TRIM-LOK
1
INSULATE
1
INSULATE
4
HEX LOCKNUT, M6X1
4
WASHER, 6mm
1
COMPRESSION LATCH
1
ENGINE COVER HINGE
1
ENGINE COVER
5
LOCKING NUT
5
WASHER, 3/8
15.5 in SPLIT CONDUIT
13.5 in TRIM-LOK
2
GREASE FITTING, 1/8

G10-55A, G12-55A

Rev.
I

31200728

FRAME & ATTACHING PARTS

Figure 1-2 Covers (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

1-7

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation

1-8

G10-55A, G12-55A

31200728

FRAME & ATTACHING PARTS

Figure 1-3 Outrigger Installation


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
101
105

31200728

Part Number

Qty.

1001143633
0641634
0641808
3300143
3931672
4761800
88671001
91081313
1001001211
1001141892
1001142258
91563197
91563198
91563199

Ref
2
4
4
2
4
4
2
2
2
2
2
2
2
Ref
Ref

Description
OUTRIGGER INSTALLATION, (includes items 1 thru 13)
HEX HD CAPSCREW, 3/8-16X4-1/4, GR5
HEX HD CAPSCREW, 1/2-13X1, GR5
HEX LOCKNUT, 3/8-16
SOCKET HD CAPSCREW, 3/8-16X4-1/2, GR8
LOCKWASHER, 1/2
LUBE FITTING, STRAIGHT, 1/8
KEEPER
OUTRIGGER CYLINDER ASSY, (includes items 101 & 105)
PAD WELD STABILIZER
OUTRIGGER ARM WELDMENT
OUTRIGGER CYLINDER PIN
ARM PIN
SHOE PIN
OUTRIGGER CYLINDER & ATTACHING HARDWARE,
(see Figure 9-6 for details)
STRAIGHT FITTING, (see Figure 8-14 for details)

G10-55A, G12-55A

Rev.
A

1-9

FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook

304

305

301
302
303

PY7310

1-10

G10-55A, G12-55A

31200728

FRAME & ATTACHING PARTS

Figure 1-4 Pintle Hook


Item

Part Number

Qty.

301
302
303
304
305

0100011
0681814
88551013
90200602

AR
4
4
1
Ref

31200728

Description

Rev.

LOCTITE 242
HEX HD CAPSCREW, 1/2-13X1-3/4, GR8, (torque to 105 lb-ft/145 Nm)
LOCKWASHER, 1/2
PINTLE HOOK
COUNTERWEIGHT, (see Figure 1-1 for details)
TM

G10-55A, G12-55A

1-11

FRAME & ATTACHING PARTS

This Page Intentionally Left Blank

1-12

G10-55A, G12-55A

31200728

SECTION 2
BOOM

31200728

G10-55A, G12-55A

BOOM

Figure 2-1 Boom Installation

120
3
14

101

13

602
502
501
102
501

103

307
332

104

331

326

333

BACK OF FRAME

20
18

601

19
240
241

401

PAP25812

2-2

G10-55A, G12-55A

31200728

BOOM

Figure 2-1 Boom Installation


Item

3
13
14
18
19
20

101
102
103
104
105
106
120
125
240
241
307
326
331
332
333
401
501
502
601
602

31200728

Part Number

Qty.

1001099663

Ref

1001099662

Ref

3423247
88212287
8310067
88661002
84719940
2160002

1
1
1
2
2
2

1001113744B
1001114138B

1
1
Ref
Ref
Ref
Ref
Ref
Ref
2
Ref
AR
AR
Ref
1
1
1
1
Ref
Ref
Ref
Ref
Ref

91141301
8307916
8307917
1001098769
1001096404
4711600
8305645

Description

Rev.

BOOM INSTALLATION, (G10-55A), (not available to order, see items 3 thru 20


for service)
BOOM INSTALLATION, (G12-55A), (not available to order, see items 3 thru 20
for service)
PIN
SOCKET HD CAPSCREW, 3/4-10X6
HEX LOCKNUT, 3/4-10
STRAIGHT FITTING
HOSE ASSY
GREASE FITTING

BOOM ASSY, (G10-55A), (includes items 101 thru 106 & 120 thru 241)
BOOM ASSY, (G12-55A), (includes items 101 thru 106 & 120 thru 241)
FIRST BOOM SECTION, (see Figure 2-2 for details)
SECOND BOOM SECTION, (see Figure 2-3 for details)
THIRD BOOM SECTION, (see Figure 2-4 for details)
FOURTH BOOM SECTION, (see Figure 2-5 for details)
EXTEND CHAINS, (not shown), (see Figure 2-6 for details)
RETRACT CHAINS, (not shown), (see Figure 2-7 for details)
BUSHING
BOOM HYDRAULICS, (not shown), (see Figure 8-11 for details)
SHIM, 2.5X3.875X.075
SHIM, 2.5X3.875X.134
ANGLE DECAL, (see Figure 11-2 for details)
BOOM ANGLE INDICATOR
BOOM ANGLE SPACER
WASHER, 3/8
HEX LOCKNUT, 3/8-16
MECHANICAL QUICK ATTACH INSTALLATION, (see Figure 2-8 for details)
LIFT CYLINDER & HARDWARE, (see Figure 9-1 for details)
COMPENSATION CYLINDER & HARDWARE, (see Figure 9-4 for details)
TILT CYLINDER & HARDWARE, (see Figure 9-3 for details)
EXTEND/RETRACT CYLINDER & HARDWARE, (see Figure 9-2 for details)

D
D

G10-55A, G12-55A

2-3

BOOM

Figure 2-2 First Boom Section

G10-55A
107
113
201

131
201
95

81

46
63
60
51
55
74
76
201

52
95
1

45

62
201
44

81
133

53
54

41

86

13

75
121
129
201
PY8310

Note:

2-4

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-2 First Boom Section


Item

Part Number

Qty.

1
13
38
41
43
44
45
52
53
54
55
62
74
76
81
86
95
107
113
121
129
131
133
201

1001113588
91561156B
91161171
91161167
91033189
1001117653
91033186
91031236
91161183
91161184
90205870
0641818
0651607
0651606
4761800
3311801
4891600
0651612
0651614
0651820
0651822
0641810
4711800
0100011

1
1
2
2
2
2
4
6
2
AR
AR
2
AR
AR
4
2
14
AR
AR
AR
AR
2
2
AR

31200728

Description

Rev.

FIRST BOOM SECTION WELDMENT


EXTEND/RETRACT CYLINDER SUPPORT PLATE
WEAR PAD SUPPORT
WEAR PAD SUPPORT
WEAR PAD
WEAR PAD
WEAR PAD
SPACER
SPACER
SHIM, 0.0598
SHIM, 0.0598
HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 85 lb-ft/116 Nm)
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SPRING LOCKWASHER
HEX NUT, 1/2-13
WASHER, 3/8
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WASHER, 1/2
LOCTITE 242

G10-55A, G12-55A

2-5

BOOM

Figure 2-2 First Boom Section

G12-55A
61
76
77
201

106
201
91

79

38
55
52
43
55
92
130
131
201

52
91
1

45

62
201
44

79
143

53
54

41

Note:

2-6

83

13

74
75
101
128
201

PY7080

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-2 First Boom Section


Item

Part Number

Qty.

1
13
38
41
43
44
45
52
53
54
55
61
62
74
75
76
77
79
83
91
92
101
106
128
130
131
143
201

1001113690
91561156B
91161171
91561101
91033189
1001117653
91033186
91031236
91161183
91161184
90205870
0651610
0641818
90027471
0651822
0651614
0651612
4761800
3311801
4891600
0651606
0651820
0641808
0651818
0651605
0651607
4711800
0100011

1
1
2
2
2
2
4
6
2
AR
AR
AR
2
6
AR
AR
AR
4
2
14
AR
AR
2
AR
AR
AR
2
AR

31200728

Description

Rev.

FIRST BOOM SECTION WELDMENT


EXTEND/RETRACT CYLINDER SUPPORT PLATE
WEAR PAD SUPPORT
WEAR PAD SUPPORT
WEAR PAD
WEAR PAD
WEAR PAD
SPACER
SPACER
SHIM, 0.0598
SHIM, 0.0598
HEX HD CAPSCREW, 3/8-24X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-13X2-1/4, GR5, (torque to 85 lb-ft/116 Nm)
WASHER
HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X1-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SPRING LOCKWASHER
HEX NUT, 1/2-13
WASHER, 3/8
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X.625, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER, 1/2
LOCTITE 242

G10-55A, G12-55A

2-7

BOOM

Figure 2-3 Second Boom Section


G10-55A
6
201
44
90
201

89

103

63
82
84
201

60
51

60

103

63

54
53
65
61
66

52

84
201

62

47
83
86
139
201

91
104
201

85
106
201

78

103

58
105
201

83

78
45
86
96
201

63

107 78
114
201
103

60
55
90
113
201

64
67

2
Note:

2-8

56

PAL6371
Wear Pad Shimming:
Whenever a shim is used with a pad, a spacer with
holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease

G10-55A, G12-55A

31200728

BOOM

Figure 2-3 Second Boom Section


Item

Part Number

Qty.

Description

2
6
44
45
47
51
52
53
54
55
56
58
60
61
62
63
64
65
66
67
78
82
83
84
85
86
89
90
91
96
103
104
105
106
107
113
114
139
201

91576006B
0641810
91161170
0651814
1001113609
91033189
1001117653
91033186
1001117652
91163188
91163214
91161221
91031236
91161183
91161184
90205870
91511094
91141303
91141302
91121082
88671027
0651607
90027471
0651606
91161248
0651812
4761800
0651618
4892200
0651808
4891600
0642210
91161222
91361045
91361046
0651616
91161278
0651811
0100011

1
2
2
AR
1
2
2
4
2
2
2
AR
8
2
AR
AR
2
2
AR
AR
6
AR
12
AR
AR
AR
2
AR
2
AR
14
2
AR
AR
AR
AR
AR
AR
AR

SECOND BOOM SECTION WELDMENT


HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WEAR PAD SUPPORT
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SUPPORT PLATE
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
SPACER
SPACER
SHIM, 0.0598
SHIM, 0.0598
SPACER
SPACER
SHIM, 0.0598
SHIM, 0.0598
GREASE FITTING
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SPRING LOCKWASHER
HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER, 3/4
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WASHER, 3/8
HEX HD CAPSCREW, 3/4-10X1-1/4, GR5, (torque to 285 lb-ft/388 Nm)
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X7/8, (torque to 15-17 lb-ft/20-23 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X2-1/4, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 3/8-24X2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X2, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 1/2-20X1-3/8, GR5, (torque to 76-86 lb-ft/103-117 Nm)
LOCTITE 242

31200728

G10-55A, G12-55A

Rev.

2-9

BOOM

Figure 2-3 Second Boom Section


G12-55A
102
201

45

103
140
147
201

2
87

99

67

100
138
139
201
99

64
57

60
63

54
53
65
61
100
138
139
201

52
65
62

82
97
117
201

137
201
99

13
90
201

47
88
101
201

78

82
83
96
97
117
141
147
201

63

78
78

134
201

60
55
98
111
201

99

64
67

2
Note:

2-10

56

PAL6380

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-3 Second Boom Section


Item

Part Number

Qty.

Description

2
13
45
47
52
53
54
55
56
57
60
61
62
63
64
65
67
78
82
83
87
88
90
96
97
98
99
100
101
102
103
111
117
134
137
138
139
140
141
143
147
201

91566007B
91161221
1001121290
91161168
1001117653
91033186
1001117652
91163188
91163214
91563028
91031236
91161183
91161184
90205870
91511094
91141303
91121082
88671027
4891600
0651812
4761800
4892200
91161222
0651808
0651812
0651620
90027471
0651606
0642210
3931828
88211551
0651622
0651814
91563147
91161248
0651605
0651607
88211550
0651810
0651807
88681343
0100011

1
AR
2
1
2
4
2
2
2
2
4
2
AR
AR
2
4
AR
6
6
AR
2
2
AR
AR
AR
AR
18
AR
2
2
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR

SECOND BOOM SECTION WELDMENT


HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
WEAR PAD SUPPORT
SUPPORT PLATE
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
SPACER
SPACER
SHIM, 0.0598
SHIM, 0.0598
SPACER
SPACER
SHIM, 0.0598
GREASE FITTING
WASHER
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SPRING LOCKWASHER
WASHER, 3/4
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
SOCKET HD CAPSCREW, 1/2-13X1-3/4
SOCKET HD CAPSCREW, 3/8-24X3, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X1/2, (torque to 15-17 lb-ft/20-23 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
SOCKET HD CAPSCREW, 3/8-24X2-1/2, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X.88, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SOCKET HD CAPSCREW, 3/8-24X2-3/4, (torque to 32-37 lb-ft/43-50 Nm)
LOCTITE 242

31200728

G10-55A, G12-55A

Rev.

2-11

BOOM

Figure 2-4 Third Boom Section


G10-55A

3
6
201
89

83

90
93
201
83

44
53
63

60
63

54

69
82
84
201

65

60
51

48

126
7

54

83
96
100
201

125
201

88
50

103
66

119
201

119
201

65

117
116
201
45
57
86
102
201

62

88

126

78

83

85
201

58 69
101 82
201 201
78

103

68
201

66
60

78
45
57
201

55

45
57
201

83
65
66

54
Note:

2-12

Wear Pad Shimming:


PAL6390
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-4 Third Boom Section


Item

Part Number

Qty.

Description

3
6
7
44
45
48
50
51
53
54
55
57
58
60
62
63
65
66
68
69
78
82
83
84
85
86
88
89
90
93
96
100
101
102
103
116
117
119
125
126
201

1001113528B
0641810

1
2
Ref
2
AR
1
1
2
4
6
2
AR
AR
8
AR
AR
6
AR
2
AR
6
AR
22
AR
2
AR
8
2
AR
AR
AR
AR
AR
AR
12
2
2
4
4
4
AR

THIRD BOOM SECTION WELDMENT


HEX HD CAPSCREW, 1/2-13X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
WEAR PAD SUPPORT
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
SUPPORT PLATE
BRACKET
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
SPACER
SHIM, 0.0598
SHIM, 0.0598
SPACER
SHIM, 0.0598
HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
GREASE FITTING
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WASHER
SPRING LOCKWASHER
HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 1/2-20X3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 1/2-20X1-1/2, (torque to 45-50 lb-ft/61-68 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
WASHER, 3/8
HEX HD CAPSCREW, 5/8-11X1-1/4, GR5
WASHER
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
HEX NUT, 3/8-16
LOCTITE 242

31200728

91161170
0651814
91161169
91161173
91033189
91033186
1001117652
91163188
0651816
91161221
91031236
91161184
90205870
91141303
91141302
91161277
0651605
88671027
0651607
90027471
0651606
91161248
0651812
4891600
4761800
0651618
0651620
0651808
0651806
91361047
0651810
90027470
0642010
4892000
0641610
0641612
3311601
0100011

G10-55A, G12-55A

Rev.

2-13

BOOM

Figure 2-4 Third Boom Section


G12-55A

3
68
201
87

99

98
111
142
201
99

44
53

60
63

54

63

100
138
139
201

65

60
51

86

121
201

50

99

115
201

122

58

66

115
201

7
65

113

48
82
96
141
143
201

66

112
201
110
136
201

86

122
137
201

78
82
127
100
146 138
201 139
78 201

99

135
201
110
117
201

66
60

78

55

110
117
201

82
65
66

Note:

2-14

54

Wear Pad Shimming:


PAL6400
Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-4 Third Boom Section


Item

Part Number

Qty.

Description

3
7
44
48
50
51
53
54
55
58
60
63
65
66
68
78
82
86
87
96
98
99
100
110
111
112
113
115
117
121
122
127
135
136
137
138
139
141
142
143
146
201

1001114001B

1
Ref
2
1
1
2
4
4
2
2
8
AR
6
AR
2
6
16
8
2
AR
AR
18
AR
AR
AR
2
2
4
AR
4
4
AR
2
AR
2
AR
AR
AR
AR
AR
2
AR

THIRD BOOM SECTION WELDMENT


BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
WEAR PAD SUPPORT
SUPPORT PLATE
BRACKET
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
WEAR PAD
SPACER
SHIM, 0.0598
SPACER
SHIM, 0.0598
HEX HD CAPSCREW, 1/2-13X2, (torque to 76-86 lb-ft/103-117 Nm)
GREASE FITTING
WASHER
WASHER
SPRING LOCKWASHER
HEX HD CAPSCREW, 1/2-20X1, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X2-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
WASHER
HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X2-3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 5/8-11X1, GR5
WASHER, 5/8
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
HEX NUT, 3/8-16
SHIM, 0.0478 IN
HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X1-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HEX HD CAPSCREW, 3/8-24X2-1/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
HEX HD CAPSCREW, 1/2-20X.88, GR5, (torque to 76-86 lb-ft/103-117 Nm)
HOLLOW HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 45-50 lb-ft/61-68 Nm)
LOCTITE 242

31200728

91561108
91161169
91161173
91033189
91033186
1001117652
91163188
1001117660
91031236
90205870
91141303
91141302
0641816
88671027
90027471
4761600
4761800
0651808
0651620
4891600
0651606
0651816
0651622
0642008
4892000
0641610
0651814
0641612
3311601
91041450
91161277
0651818
91161248
0651605
0651607
0651810
0651618
0651807
91563161
0100011

G10-55A, G12-55A

Rev.

2-15

BOOM

Figure 2-5 Fourth Boom Section

G10-55A
54
65
62
69
82
84
201

59

45
57
68
201

115
201

103

78

85
201

83
58
201

103

63
60

78
4

55
75

72
87
201

76

45
86
201

45
86
201

79

33

83

66
32
88
138
201
Note:

2-16

65
54

PAL6410

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-5 Fourth Boom Section


Item

Part Number

Qty.

4
7
32
33
45
54
55
57
58
59
60
62
63
65
66
68
69
72
75
76
78
79
82
83
84
85
86
87
88
103
115
138
201

1001113745B

1
FOURTH BOOM SECTION WELDMENT
Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
1
BRACKET
2
BRACKET
AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
4
WEAR PAD
2
WEAR PAD
AR HEX HD CAPSCREW, 1/2-20X2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
2
HOLLOW HEX HD CAPSCREW, 1/2-20X1-3/4, (torque to 45-50 lb-ft/61-68 Nm)
1
WEAR PAD
2
SPACER
AR SHIM, 0.0598
AR SHIM, 0.0598
4
SPACER
AR SHIM, 0.0598
AR HOLLOW HEX HD CAPSCREW, 1/2-20X2, (torque to 45-50 lb-ft/61-68 Nm)
AR HEX HD CAPSCREW, 3/8-24X.62, GR5, (torque to 32-37 lb-ft/43-50 Nm)
15 in NYLON TUBING, 1/4
2
STRAIGHT FITTING
2
GREASE FITTING
4
GREASE FITTING
2
GREASE FITTING
AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
12
WASHER
AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
2
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
2
WASHER
6
WASHER
2
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
2
HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 35 lb-ft/48 Nm)
AR LOCTITE 242

31200728

91166039
91166065
0651814
1001117652
91163188
0651816
91161221
91033187
91031236
91161184
90205870
91141303
91141302
91161277
0651605
72088049
86881273
86881276
88671027
88671018
0651607
90027471
0651606
91161248
0651812
91161274
4761600
4891600
0651612
0641608
0100011

Description

G10-55A, G12-55A

Rev.

2-17

BOOM

Figure 2-5 Fourth Boom Section


G12-55A

58
65
66
100
136
139
201

59

83
109
136
201

85
201

99

78

137
201

82
146
201

99

63
60

78
4

55
75

72
144
201

76

97
117
201
7

79

33
97
117
201
82

66
32
86
145
201
Note:

2-18

65
54

PAL6420

Wear Pad Shimming:


Whenever a shim is used with a pad, a spacer with holes must be inserted between pad & shim.
The wear pad or wear pad insert must not sit directly on the slotted surface of shims.
Add wear pad shims & spacers as required to shim boom to maintain a total minimum gap of 0.070 to 0.130 in (1,8 to 3,3 mm) in
both horizontal & vertical directions.
Wear pad bolts require one hardened washer. However, up to (2) hardened washers may be used except where noted otherwise.
Under no circumstances should more than (2) hardened washers ever be used.
The length of pad bolts depends on the number of the shims used. The bolt cannot extend past chamfer on wear pad.
Add Mystik Tetrimoly Grease (14404793) to all wear pads & all wear pad slide pathways. If applicable, this includes all pad grease
fittings at the rear of boom.

G10-55A, G12-55A

31200728

BOOM

Figure 2-5 Fourth Boom Section


Item

Part Number

Qty.

4
7
32
33
54
55
58
59
60
63
65
66
72
75
76
78
79
82
83
85
86
97
99
100
109
117
136
137
139
144
145
146
201

1001114008B

1
FOURTH BOOM SECTION WELDMENT
Ref BOOM HYDRAULIC INSTALLATION, (see Figure 8-11 for details)
1
BRACKET
2
BRACKET
2
WEAR PAD
2
WEAR PAD
2
WEAR PAD
1
WEAR PAD
2
SPACER
AR SHIM, 0.0598
4
SPACER
AR SHIM, 0.0598
15 in NYLON TUBING, 1/4
2
STRAIGHT FITTING
2
GREASE FITTING
4
GREASE FITTING
2
GREASE FITTING
12
WASHER
AR HEX HD CAPSCREW, 1/2-20X2-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
2
HEX HD CAPSCREW, 3/8-24X1-1/2, GR5, (torque to 32-37 lb-ft/43-50 Nm)
2
WASHER
AR HEX HD CAPSCREW, 1/2-20X1-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
6
WASHER
AR HEX HD CAPSCREW, 3/8-24X3/4, GR5, (torque to 32-37 lb-ft/43-50 Nm)
AR HEX HD CAPSCREW, 1/2-20X2-1/2, GR5, (torque to 76-86 lb-ft/103-117 Nm)
AR HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
AR HEX HD CAPSCREW, 1/2-20X2-1/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
2
HOLLOW HEX HD CAPSCREW, 3/8-24X3/4, (torque to 15-17 lb-ft/20-23 Nm)
AR HEX HD CAPSCREW, 3/8-24X.88, GR5, (torque to 32-37 lb-ft/43-50 Nm)
2
HEX HD CAPSCREW, 1/2-20X1-3/4, GR5, (torque to 76-86 lb-ft/103-117 Nm)
2
HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 35 lb-ft/48 Nm)
2
HOLLOW HEX HD CAPSCREW, 1/2-20X2-1/4, (torque to 45-50 lb-ft/61-68 Nm)
AR LOCTITE 242

31200728

91166039
91166065
1001117652
91163188
1001117660
91033187
91031236
90205870
91141303
91141302
72088049
86881273
86881276
88671027
88671018
90027471
0651822
0651612
4761600
0651812
4891600
0651606
0651820
0651814
0651818
91161248
0651607
91161274
0641608
91563161
0100011

Description

G10-55A, G12-55A

Rev.

2-19

BOOM

Figure 2-6 Extend Chains


G10-55A

99

43
5
402
405
303

404
406

405

301
302

401
10

303
108
8
130
131 77
132
402
405

98

99
43

80

404
406

405
29

401

99

98

98
89
118
201

403
405
404
406

77

401

10

405

10
2

10
3

99
4
303

301
302

403
401 405

303

98

8
108
130
131
132

80

31

404
406

89

405

118
201
77
PY7120

2-20

G10-55A, G12-55A

31200728

BOOM

Figure 2-6 Extend Chains


Item
1
2
3
4
5
8
10
29
31
43
77
80
89
98
99
108
118
130
131
132
201
301
302
303
401
402
403
404
405
406

31200728

Part Number

Qty.

91163163
91165022
0274675
91161266
91161267
91161218
2160002
91401189
4761800
88501314
88501414
91041451
0641808
91041449
91041450
91041596
0100011
91161240
91163204
86921268
91163036
1360296
1360297
91413122
88581112
8522012

Ref
Ref
Ref
Ref
3
3
3
1
1
3
3
2
4
6
6
6
4
AR
AR
AR
AR
1
1
2
1
1
1
2
4
AR

Description
FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
SPRING
CHAIN ROLLER ASSY, (includes items 301 thru 303)
CHAIN ASSY, (includes items 401 thru 406)
PIN
PIN
WASHER
GREASE FITTING
PLATE
SPRING LOCKWASHER
HEX NUT, 7/8-14, GR5
HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
SHIM, 0.106 IN
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
SHIM, 0.060 IN
SHIM, 0.0478 IN
SHIM, 0.0359 IN
LOCTITE 242
ROLLER
BUSHING
SEAL
LEAF CHAIN, BL866
LEAF CHAIN CLEVIS, BL866
LEAF CHAIN CLEVIS, BL866
PIN
SNAP RING
ANTI-SIEZE LUBE

G10-55A, G12-55A

Rev.

A
C

2-21

BOOM

Figure 2-6 Extend Chains


G12-55A

95

43
39
402
405
303

404
406

405

301
302

401
303

104
8
126
127 77
128
402
405

94

10
1

95
39

43

80

404
406

95

94

405

94
87
114
201

403
405
404
406

29

401

77

401

10

405

10
2

10
3

95
4
303

301
302

403
401 405

303

94

8
104
126
127
128

80

30

404
406

87

405

114
201
77
PY7130

2-22

G10-55A, G12-55A

31200728

BOOM

Figure 2-6 Extend Chains


Item
1
2
3
4
8
10
29
30
39
43
77
80
87
94
95
104
114
126
127
128
201
301
302
303
401
402
403
404
405
406

31200728

Part Number

Qty.

91565005
0274677
1001129352
91563030
91563219
91561107
2160002
91401189
4761800
3313001
3313002
91041451
0641808
91041449
91041450
91041596
0100011
91563026
91563025
91403119
91563035
1360300
1360301
91513176
88581115
8522012

Ref
Ref
Ref
Ref
3
3
1
1
3
3
3
2
4
6
6
6
4
AR
AR
AR
AR
1
1
2
1
1
1
2
4
AR

Description
FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)
SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
CHAIN ROLLER ASSY, (includes items 301 thru 303)
CHAIN ASSY, (includes items 401 thru 406)
PIN
PIN
SPRING
WASHER
GREASE FITTING
PLATE
SPRING LOCKWASHER
HEX NUT, 1-1/4 GR5
HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
SHIM, 0.106 IN
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
SHIM, 0.060 IN
SHIM, 0.0478 IN
SHIM, 0.0359 IN
LOCTITE 242
ROLLER
BUSHING
SEAL
LEAF CHAIN, BL1066
LEAF CHAIN CLEVIS, BL1066
LEAF CHAIN CLEVIS, BL1066
PIN
SNAP RING
ANTI-SIEZE LUBE

G10-55A, G12-55A

Rev.

A
C
C

2-23

BOOM

Figure 2-7 Retract Chains


G10-55A

405

98

401
404
406

403
99
108
130
131
132
505 501
503
88
120

303
406
301 302
504

108
130
131
132

80 405
89
10
31
77

303

118
201

505

127

81
91

123
201

11
303 301
302

108
130
131
132

80
31
505

501

303
108
130
131
132

89

118
201

77

406
504
2

40

502

38
127
120

505

37
91
92
201
1

11

10

39
36

405
402

404
406

401

35
405

99
98

91
92
201
PAL6450

2-24

G10-55A, G12-55A

31200728

BOOM

Figure 2-7 Retract Chains


Item
1
2
3
4
8
10
11
31
35
36
37
38
39
40
77
80
81
88
89
91
92
98
99
108
118
120
123
127
130
131
132
201
301
302
303
401
402
403
404
405
406
501
502
503
504
505

31200728

Part Number

Qty.

Description

91165022
0274675
0274671
91161267
91161211
91161213
91161212
91161214
91163161
91163162
2160002
91401189
91161180
4761600
4761800
4892200
0682214
88501314
88501414
91041451
0641808
88501312
0641606
88501412
91041449
91041450
91041596
0100011
91161240
91163204
86921268
91163036
1360296
1360297
91413122
88581112
8522012
91163037
1360292
1360293
91413129
88681344

Ref
Ref
Ref
Ref
2
1
1
2
1
1
1
1
1
1
2
2
1
2
4
9
8
2
2
4
4
2
2
2
AR
AR
AR
AR
1
1
2
1
1
1
2
4
AR
1
1
1
2
4

FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)


SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
CHAIN ROLLER ASSY, (includes items 301 thru 303)
CHAIN ASSY, (includes items 401 thru 406)
CHAIN ASSY, (includes items 406 & 501 thru 505)
PIN
CHAIN ADJUSTMENT BLOCK
PLATE
CHAIN ADJUSTMENT BLOCK
PLATE
SPRING
SPRING
GREASE FITTING
PLATE
PLATE
WASHER
SPRING LOCKWASHER
WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft/461-495 Nm)
HEX NUT, 7/8-14, GR5
HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
SHIM, 0.106 IN
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
HEX NUT, 3/4-16, GR5, (torque to 100 lb-ft/136 Nm)
HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 35 lb-ft/48 Nm)
HEX JAM NUT, 3/4-16, GR5, (torque to 100 lb-ft/136 Nm)
SHIM, 0.060 IN
SHIM, 0.0478 IN
SHIM, 0.0359 IN
LOCTITE 242
ROLLER
BUSHING
SEAL
LEAF CHAIN, BL866
LEAF CHAIN CLEVIS, BL866
LEAF CHAIN CLEVIS, BL866
PIN
SNAP RING
ANTI-SIEZE LUBE
LEAF CHAIN, BL666
LEAF CHAIN CLEVIS, BL666
LEAF CHAIN CLEVIS, BL666
PIN
SNAP RING

G10-55A, G12-55A

Rev.

A
C
C

2-25

BOOM

Figure 2-7 Retract Chains


G12-55A

604

94

606
506
605

602
95
104
126
127
128
505 501

116

104
126
127
128

403
504
506

503
86

401 402

80 604
87
11
31
77

403

114
201

505

123

81
125

118
201

10
303 301
302

104
126
127
128

80
30
505

501

303
104
126
127
128

87

114
201

77

504
506
2

40

502

38
123
116

505

37
88
89
201
1

10

11

39
36

604
601

506
605

606

35
604

95
94

88
89
201
PAL6470

2-26

G10-55A, G12-55A

31200728

BOOM

Figure 2-7 Retract Chains


Item
1
2
3
4
8
9
10
11
30
31
35
36
37
38
39
40
77
80
81
86
87
88
89
94
95
104
114
116
118
123
125
126
127
128
201
301
302
303
401
402
403
501
502
503
504
505
506
601
602

31200728

Part Number

Qty.

Description

91565005
91565004
0274677
0274673
91563030
91161267
91561090
91561250
1001116033
1001116125
91563219
91163161
2160002
91401189
91161180
4761600
4761800
4892200
0682214
3313001
3313002
91041451
0641808
88501314
0641606
88501414
4892400
91041449
91041450
91041596
0100011
91563026
91563025
91403119
91563021
91163204
86921268
91563035
1360300
1360301
91513176
88581115
8522012
1360296
1360297

Ref
Ref
Ref
Ref
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
4
8
8
2
2
4
4
2
2
2
1
AR
AR
AR
AR
1
1
2
1
1
2
1
1
1
2
4
AR
1
1

FIRST BOOM SECTION WELDMENT, (see Figure 2-2 for details)


SECOND BOOM SECTION WELDMENT, (see Figure 2-3 for details)
THIRD BOOM SECTION WELDMENT, (see Figure 2-4 for details)
FOURTH BOOM SECTION WELDMENT, (see Figure 2-5 for details)
CHAIN ROLLER ASSY, (includes items 301 thru 303)
CHAIN ROLLER ASSY, (includes items 401 thru 403)
CHAIN ASSY, (includes items 501 thru 506)
CHAIN ASSY, (includes items 506, 601, 602 & 604 thru 606)
PIN
PIN
CHAIN ADJUSTMENT BLOCK
PLATE
CHAIN ADJUSTMENT BLOCK
PLATE
SPRING
SPRING
GREASE FITTING
PLATE
PLATE
WASHER
SPRING LOCKWASHER
WASHER, 3/4
HEX HD CAPSCREW, 3/4-10X1-3/4, GR5, (torque to 340-365 lb-ft/461-495 Nm)
HEX NUT, 1-1/4 GR5
HEX JAM NUT, 1-1/4, GR5, (torque to 100 lb-ft/136 Nm)
SHIM, 0.106 IN
HEX HD CAPSCREW, 1/2-13X1, GR5, (torque to 85 lb-ft/116 Nm)
HEX NUT, 7/8-14, GR5
HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 35 lb-ft/48 Nm)
HEX JAM NUT, 7/8-14, GR5, (torque to 100 lb-ft/136 Nm)
WASHER
SHIM, 0.060 IN
SHIM, 0.0478 IN
SHIM, 0.0359 IN
LOCTITE 242
ROLLER
BUSHING
SEAL
ROLLER
BUSHING
SEAL
LEAF CHAIN, BL1066
LEAF CHAIN CLEVIS, BL1066
LEAF CHAIN CLEVIS, BL1066
PIN
SNAP RING
ANTI-SIEZE LUBE
LEAF CHAIN CLEVIS, BL866
LEAF CHAIN CLEVIS, BL866

G10-55A, G12-55A

Rev.

D
C
C
C

2-27

BOOM

Figure 2-7 Retract Chains (Continued)


Item

Part Number

Qty.

604
605
606

88581112
91413122
91563036

4
2
1

2-28

Description

Rev.

SNAP RING
PIN
LEAF CHAIN, BL866

G10-55A, G12-55A

31200728

BOOM

Figure 2-7 Retract Chains (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

2-29

BOOM

Figure 2-8 Manual Quick Attach

201

202

9
10

16

17

3
9
10

9
10

11

102
18
101

104

PY7200

2-30

G10-55A, G12-55A

31200728

BOOM

Figure 2-8 Manual Quick Attach


Item

1
2
3
4
7
9
10
11
16
17
18
101
102
104
201
202

31200728

Part Number

Qty.

1001142789

Ref

0641808
0682244
2160002
4740003
8307916
8307917
8310067
1001098218
1001098233
1001098382
1001098174
1001143692
1001105441

Ref
1
1
2
1
AR
AR
1
1
1
1
1
1
1
Ref
Ref

Description
MANUAL QUICK ATTACH INSTALLATION, (not available to order, see items 1
thru 18 for service)
TILT CYLINDER HYDRAULICS, (see Figure 8-10 for details)
HEX HD CAPSCREW, 1/2-13X1, GR5
HEX HD CAPSCREW, 3/4-10X5-1/2, GR8
GREASE FITTING
WASHER
SHIM, 2.5X.075X3.875
SHIM, 2.5X.134X3.875
HEX LOCKNUT, 3/4-10
PIN
PIN
QUICK ATTACH ASSY, (includes items 101, 102 & 104)
QUICK ATTACH
PIN
PIN
FOURTH BOOM SECTION, (see Figure 2-5 for details)
TILT CYLINDER, (see Figure 9-3 for details)

G10-55A, G12-55A

Rev.
A

2-31

BOOM

This Page Intentionally Left Blank

2-32

G10-55A, G12-55A

31200728

SECTION 3
ATTACHMENTS

31200728

G10-55A, G12-55A

Before S/N 0160052000


ATTACHMENTS

Figure 3-1 Standard Carriage

1
5
3

PY0430

3-2

G10-55A, G12-55A

31200728

Before S/N 0160052000


ATTACHMENTS

Figure 3-1 Standard Carriage


Item

1
2
3
4

5
6

31200728

Part Number

Qty.

1170021
1170024
1001132514
0642032
NSS
3300240
3423275
3423242
3423276
90200003
NSS

1
1
1
2
1
2
1
1
1
2
1

Description
50 IN CARRIAGE, (includes all items)
60 IN CARRIAGE, (includes all items)
72 IN CARRIAGE, (includes all items)
HEX HD CAPSCREW, 5/8-11X4, GR5
TILT CARRIAGE
LOCKNUT, 5/8-11
50 IN FORK PIN
60 IN FORK PIN
72 IN FORK PIN
COLLAR
S/N PLATE

G10-55A, G12-55A

Rev.
E
E
B

3-3

S/N 0160052000 & After


ATTACHMENTS

Figure 3-1 Standard Carriage

3-4

G10-55A, G12-55A

31200728

S/N 0160052000 & After


ATTACHMENTS

Figure 3-1 Standard Carriage


Item

1
2
3
4

5
6
7
8
9
10

31200728

Part Number

Qty.

1001146084
1001146086
1001146088
0642032
NSS
3300240
3423275
3423242
3423276
90200003
NSS
1001146159
1001146160
1001151561
0100063

1
1
1
2
1
2
1
1
1
2
1
1
1
1
AR

Description
50 IN TILT CARRIAGE WITH LIFT LUG, (includes all items)
60 IN TILT CARRIAGE WITH LIFT LUG, (includes all items)
72 IN TILT CARRIAGE WITH LIFT LUG, (includes all items)
HEX HD CAPSCREW, 5/8-11X4, GR5
TILT CARRIAGE
LOCKNUT, 5/8-11
50 IN FORK PIN
60 IN FORK PIN
72 IN FORK PIN
COLLAR
S/N PLATE
SLEEVE
SHACKLE
DANGER SWINGING LOADS DECAL
LOCTITE 609TM

G10-55A, G12-55A

Rev.
A
A
A

3-5

ATTACHMENTS

Figure 3-2 Side Tilt Carriage

2
16

15

18
11
10

23
27
8

9
19 9
20
7

28
29

31
26
24
30
14

25

21
22

3 17

26
1
21
22
1

3-6

G10-55A, G12-55A

PAP2971

31200728

ATTACHMENTS

Figure 3-2 Side Tilt Carriage


Item

1
2
3
4
5
6
7
8
9
10
11

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

31200728

Part Number

Qty.

1170054
1001101956
1170057
0641612
0642032
0681810
NSS
NSS
NSS
2110606
2172106
2110808
2110608
3300240
3423275
3423242
3423276
4891800
8420053
8420055
88671001
90200003
91403413
91403414
1001090063
1001090064

1
1
1
4
2
3
1
1
1
2
2
2
2
2
1
1
1
1
1
1
1
2
1
1
2
AR
Ref

1001090140
1001099113
1001099115
1001102378
0100011
0741610
1001120914
1001120915

1
1
2
2
AR
6
1
1

Description
50 IN SIDE TILT CARRIAGE, (includes all items)
60 IN SIDE TILT CARRIAGE, (includes all items)
72 IN SIDE TILT CARRIAGE, (includes all items)
HEX HD CAPSCREW, 3/8-16X1-1/2
HEX HD CAPSCREW, 5/8-11X4
HEX HD CAPSCREW, 1/2-13X1-1/4
CARRIAGE BASE
S/N PLATE
SIDE TILT CARRIAGE
CONNECTOR
ADAPTER, 90 DEGREES
CONNECTOR, (50 IN & 72 IN)
CONNECTOR, (60 IN)
LOCK NUT, 5/8-11
50 IN FORK PIN
60 IN FORK PIN
72 IN FORK PIN
WASHER, 1/2
DUST CAP
DUST PLUG
GREASE FITTING
COLLAR
CONNECTOR
CONNECTOR
WEAR PAD
SHIM
SIDE TILT CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-8 for details)
BEARING
PIN
SLEEVE
HOSE ASSY
LOCTITE 242TM
FLAT HD SOCKET SCREW, 3/8-16X1-1/4
BEARING RETAINER SHIM
BEARING RETAINER PLATE

G10-55A, G12-55A

Rev.
H
H
H

3-7

ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage


11

18

12
1

15

12

12

10

6
11

12
16
19
10

11

7
16

17

11

7
2
18

19

24
26

25

22

26
23
4

14
21

4
9

13
20

20
10
13

11

10
K1
K2

21

21

14
11

13
20

3-8

G10-55A, G12-55A

PAP25630

31200728

ATTACHMENTS

Figure 3-3 50 In Side Shift Carriage


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

K1
K2

31200728

Part Number

Qty.

1001142790
NSS
70024535
70024536
70024123
70024537
NSS
70024538
NSS
70024540
70024541
70024542
70024543
70024544
NSS
70024551
70024552
70024553
70024554
70022997
70024555
91403413
8420055
91403414
8420053
70024550

1
1
1
2
2
2
1
3
1
Ref
4
8
4
4
2
1
4
4
2
2
8
8
1
1
1
1
2

70024545
70024546

1
1

Description

Rev.

50 IN SIDE SHIFT CARRIAGE, (includes all items)


WELDMENT
SHAFT
COLLAR
ADAPTER, 90 DEGREES, (includes o-ring)
HOSE ASSEMBLY
S/N PLATE
WARNING DECAL
WELDMENT
50 IN SIDE SHIFT CYLINDER, (see Figure 9-9 for details)
BUSHING
CIRCLIP
GREASE FITTING
RETAINER
SHAFT
S/N PLATE
LOCKWASHER, 16mm
HEX HD CAPSCREW, M16X45, GR10.9
HEX NUT, M16, GR8
HEX HD CAPSCREW, M16X100, GR10.9
LOCKWASHER, 12mm
HEX HD CAPSCREW, M12X35, GR10.9
FEMALE QUICK DISCONNECT
DUST PLUG
MALE QUICK DISCONNECT
DUST CAP
ADAPTER, 90 DEGREES, (includes o-ring)

HYDRAULIC REPAIR KIT, (includes items 5 & 22 thru 26)


RETAINER KIT, (includes items 13, 20 & 21)

B
B

G10-55A, G12-55A

3-9

ATTACHMENTS

Figure 3-4 Dual Fork Positioning Carriage

116

119
121

102
135
134
120
131
130

117

202
203

104

106

132
201
2

202

118
121

202
133

102
120

202

106

114
104
127
101

120

114

109

128

113
108
115

1
PH5130

3-10

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-4 Dual Fork Positioning Carriage


Item

Part Number

Qty.

1
2
3
101
102
104
106
108
109
113
114
115
116
117
118
119
120
121
127
128
130
131
132
133
134
135
201
202
203

7301295
7301408
7301568
NSS
2717283
2717160
2717161
2717162
90020003
90451058
8303634
8303658
8305643
8420053
8420055
91403413
91403414
2130606
2130608
8310302
10705034
4110473
7139918
4641502
8305624
8310435
8630003
4641501
2110606
2130606

1
2
1
1
2
2
2
2
2
1
2
4
2
1
1
1
1
4
2
4
2
1
2
1
2
2
2
1
4
2

31200728

Description
50 IN DUAL FORK POSITIONING CARRIAGE, (includes items 1 thru 3)
PALLET FORK, (60X100X1220mm)
50 IN CARRIAGE, (includes items 101 thru 135)
S/N PLATE
FORK POSITIONING CYLINDER
HOSE ASSY
HOSE ASSY
HOSE ASSY
FORK PIN COLLAR
FORK SHAFT
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX HD CAPSCREW, 1/2-13X2, GR5
HEX LOCKNUT, 5/8-11
DUST CAP
DUST PLUG
CONNECTOR
CONNECTOR
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HEX LOCKNUT, 1/2-13
HEX LOCKNUT, 1-14
HOSE ROUTING DECAL
ORIFICE DISK
VALVE ASSY, (includes items 201 thru 203)
HEX LOCKNUT, 1/4-20
HEX HD CAPSCREW, 1/4-20X3-3/4, GR5
O-RING
FLOW DIVIDER VALVE
CONNECTOR
ADAPTER, 90 DEGREES, (includes o-ring)

G10-55A, G12-55A

Rev.
D
H

3-11

ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage

27
17
12

21
22
21

14

18
20
18
20
18
20
14
17
27

28
36

5
1
11
11

6
35
2

31

37
3
4
26
33

3
4
25
34

30
19 38

18
32

7
20

28
13

29
24

23
29

1
6
1
11

2
11

PH5140

3-12

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-5 90 Degree Swing Carriage


Item
1
2
3
4
5
6
7
11
12
13
14
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

31200728

Part Number

Qty.

1001095418
2220415
2220473
2220609
2220628

1
4
2
2
2
Ref

2717287
3423276
6604662
7062922
NSS
7110702
8065062
8303634
8303715
8305643
8307904
8307918
8310160
8310161
8420053
8420055
8580315
8584001
8642207
8769132
8770016
90200003
91403413
91403414
NSS
NSS
1001110704
1001111190

2
1
2
1
1
2
2
3
3
3
AR
AR
AR
AR
1
1
2
5
4
2
2
2
1
1
1
1
1
2

Description
72 IN 90 DEGREE SWING CARRIAGE, (includes all items)
CONNECTOR
ADAPTER, 90 DEGREES
CONNECTOR
ADAPTER, 90 DEGREES
SWING CARRIAGE CYLINDER & MOUNTING HARDWARE,
(see Figure 9-10 for details)
HOSE ASSY
PIN
HOSE ASSY
WASHER
PIVOT WELDMENT
PIVOT PIN
BUSHING
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX HD CAPSCREW, 5/16-18X1-1/2, GR5
HEX NUT, 5/8-11
SHIM
SHIM
SHIM
SHIM
DUST CAP
DUST PLUG
PLUG
TIE WRAP
RETAINING RING
CLAMP
CONNECTOR
COLLAR
CONNECTOR
CONNECTOR
CARRIAGE FRAME
S/N PLATE
WARNING CRUSH HAZARD DECAL
WARNING DECAL

G10-55A, G12-55A

Rev.
K

3-13

ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage

3-14

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage (Continued)

31200728

G10-55A, G12-55A

3-15

ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

26
27
28
29
30
31
32
33
34
35
102
103
104
105
106
107

3-16

Part Number

Qty.

1001104992
NSS
90554026
91564003
90554070
90554067
90554025
90554042
70020017
90554045
70020015
70020026
70020025
70021382
90554020
90554021
90554027
90554035
1316794
70020029
70021367

1
1
2
2
4
4
3
2
2
10
4
1
1
2
2
2
2
2
2
2
6
Ref
3
4
4
4
2
2
5
6
6
6
1
1
1
2
2
2
1
1
3
3
1
4
1
1
2
1
6

90554044
90554043
70021429
90554042
70020004
90554056
90554040
7029997
90554042
7029703
NSS
NSS
NSS
70020002
90554038
70020028
70020027
NSS
90554039
7029996
1001110704
90554057
90554058
90554059
90554060
90554073
90554069

Description
72 IN 180 DEGREE SWING CARRIAGE, (includes all items)
BACK FRAME
LOCK PIN
VALVE
HEX HD CAPSCREW, 5/16X3
LOCKWASHER, 5/16
CHAIN
BEARING
BEARING
GREASE FITTING
BUSHING
PIN
PIN
HEX HD CAPSCREW, 1/2X1.5
LOCK WASHER, 1/2
PIN
PIN SUPPORT
PIN
COTTER PIN
CLEVIS PIN
LOCK NUT, 3/8
CYLINDER ASSY, (see Figure 9-10 for details)
PIN
PIN
HEX HD CAPSCREW, 3/8X1.25
LOCKWASHER, 3/8
HEX HD CAPSCREW, 3/4X2.5
HEX NUT, 3/4
WASHER
HEX HD CAPSCREW, 3/8X.75
LOCKWASHER, 3/8
FLAT WASHER, 3/8
MIDDLE FRAME
FRONT FRAME
S/N PLATE
HEX HD CAPSCREW, 1/2X3.5
LOCK NUT, 1/2
BUSHING
PIN
PIN
CLAMP
CLAMP
DECAL, WARNING CRUSH HAZARD
ADAPTER, 90 DEGREES
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES

G10-55A, G12-55A

Rev.
B

31200728

ATTACHMENTS

Figure 3-6 180 Degree Swing Carriage (Continued)


Item

Part Number

Qty.

108
109
110
111
112
113
114
115
116
117
118

90554071
91564003
90554065
70021983
90554063
90554076
90554077
90554072
90554062
90554061
90554064

2
2
2
1
2
1
1
1
1
1
1

31200728

Description

Rev.

ADAPTER, 90 DEGREES
VALVE
ADAPTER, 90 DEGREES
HOSE ASSY
CONNECTOR
DUST PLUG
FEMALE QUICK COUPLER
HOSE ASSY
DUST CAP
MALE QUICK COUPLER
HOSE ASSY

G10-55A, G12-55A

3-17

ATTACHMENTS

Figure 3-7 Sheet Handler Carriage

1
2
3
4
7

107

106

101
102
103
104
105

PY1510

3-18

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-7 Sheet Handler Carriage


Item
1
2
3
4
5
6
7
101
102
103
104
105
106
107

31200728

Part Number

Qty.

1001100227
7112642
8303626
8305012
8307007
1001093377
1001101115
1001101116
7114941
8303626
8305644
8307007
8307112
1001100228
1001100229
NSS

1
2
4
4
4
2
1
1
1
1
1
4
1
1
1
1

Description
SHEET MATERIAL CARRIAGE, (includes all items)
BACKREST EXTENSION
HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
HEX NUT, 1/2-13
LOCKWASHER, 1/2
HITCH PIN
RH FORK SUPPORT ASSY, (includes items 101 thru 107)
LH FORK SUPPORT ASSY, (includes items 101 thru 107)
LOCK BAR
HEX HD CAPSCREW, 1/2-13X1-1/2 GR5
HEX LOCK NUT, 1/2-13
LOCKWASHER, 1/2
WASHER, 1/2
RH FORK SUPPORT, (not shown)
LH FORK SUPPORT, (shown)
S/N PLATE

G10-55A, G12-55A

Rev.
A

A
B

3-19

ATTACHMENTS

Figure 3-8 Forks & Attaching Parts

4
1

2
3
5

102

101

PY6940

3-20

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-8 Forks & Attaching Parts


Item

Part Number

Qty.

2340037

2340045

2340038

2340046

2340039

1001092391

1001093465

Ref

1
2
3
4
5

0240156
1001093273
1001093377
1001094830
1001094330

101
102

Description
48 IN (1219 mm) CUBING FORKS, 2 IN X 2 IN (50 mm X 50 mm),
11,640 LB (5280 kg)
48 IN (1219 mm) PALLET FORKS, 2.36 IN X 4 IN (60 mm X 102 mm),
13,700 LB (6300 kg)
48 IN (1219 mm) PALLET FORKS, 2.36 IN X 5 IN (60 mm X 127 mm),
13,700 LB (6300 kg)
60 IN (1524 mm) LUMBER FORKS, 1.75 IN X 7 IN (44 mm X 178 mm),
16,300 LB (7500 kg)
60 IN (1524 mm) LUMBER FORKS, 2.36 IN X 6 IN (60 mm X 152 mm),
16,300 LB (7500 kg)
72 IN (1828 kg) DUEL TAPER FORKS, 2 IN X 6 IN (50mm X 152 mm),
11,300 LB (5120 kg)

Rev.
A
A
A
A
A
A

1
1
2
4
2

FORK PIN LOCK INSTALLATION, (not available to order, see items 1 thru 5 for
service)
FORK PIN LOCK ATTACH
FORK PIN LOCK ATTACH
HITCH PIN
WIRE ROPE CLAMP
PIN LOCK LANYARD

1001137512
70024306
70024307

2
1
1

90 IN FORK EXTENSION, (includes items 101 & 102)


PIN
CLIP

N1

Note

Ref

N2

Note

Ref

31200728

FORKS RATED LESS THAN THE ATTACHMENT OR MACHINES CAPACITY


DECREASE CAPACITY OF THE ATTACHMENT OR MACHINE TO THAT OF
THE FORKS. FORKS RATED MORE THAN THE ATTACHMENT OR
MACHINES CAPACITY DO NOT INCREASE ATTACHMENT OR MACHINES
CAPACITY.
PLEASE CONSULT JLG PARTS DEPARTMENT TO DETERMINE THE
CORRECT FORKS APPLICABLE TO YOUR SPECIFIC CARRIAGE
ASSEMBLY & APPLICATION.

G10-55A, G12-55A

3-21

ATTACHMENTS

Figure 3-9 Fork Mounted Platform

111
115

4
102

107
106

105

105

104

105
7

2
116
1

110 112

103

117

101
109
114

108
113
118

PY1640

3-22

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-9 Fork Mounted Platform


Item

1
2
3

7
8
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118

31200728

Part Number

Qty.

Description

Rev.

1001103637
1001103730
1001103736

1
1
1

D
D
D

1702773
1704885
1706892
1001096025
1001096024
31200160
31200387
31200388
31200386
1001092481
1001096021
1001096019
1001092482
1001096023
1001096020
1001096162
NSS
0641405
0860520
1060379
1701509
1704277
2080040
2600281
2940074
3311405
3421453
3520072
3760170
3820020
4711400
4846452
NSS
1001095810
1001102813

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
1
3
16
2
1
4
2
10
4
4
8
1
1
1
2

FORK MOUNTED PERSONNEL PLATFORM, (ASME), (includes items 1 thru 8)


FORK MOUNTED PERSONNEL PLATFORM, (ISO), (includes items 1 thru 8)
FORK MOUNTED PERSONNEL PLATFORM, (FRENCH),
(includes items 1 thru 8)
JLG DECAL
WEBSITE DECAL
PLATFORM WARNING DECAL, (ASME)
PLATFORM WARNING DECAL, (ISO)
PLATFORM WARNING DECAL, (French)
OPERATION & SAFETY MANUAL, (ASME)
OPERATION & SAFETY MANUAL, (Spanish)
OPERATION & SAFETY MANUAL, (Portuguese)
OPERATION & SAFETY MANUAL, (French)
WARNING DECAL, (ASME)
WARNING DECAL, (ISO)
WARNING DECAL, (French)
CAPACITY DECAL, (ASME)
CAPACITY DECAL, (ISO)
CAPACITY DECAL, (French)
FORK MOUNTED PLATFORM, (includes items 101 thru 118)
S/N PLATE
HEX HD CAPSCREW, 1/4-20X5/8
MANUAL STORAGE BOX
LANYARD CABLE
MANUAL DECAL
LANYARD ATTACH DECAL
FASTENER
HINGE
LATCH
HEX NUT, 1/4-20
PIN
PLUG
RING
RIVET
WASHER, 1/4
GATE WELDMENT
PLATFORM
GATE WELDMENT
HITCH PIN

G10-55A, G12-55A

3-23

ATTACHMENTS

Figure 3-10 Fork Mounted Hook

NOTE: PALLET/LUMBER FORKS OF AN APPROPRIATE


LOAD RATING MUST BE USED.

PAL4560

3-24

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-10 Fork Mounted Hook


Item

Part Number

Qty.

1
2
3
4
5
6
7

91565094
7029520
1001093171
70020555
90554080
7029521
NSS
NSS

1
2
2
1
1
1
1
1

31200728

Description
FORK MOUNTED HOOK, (includes all items)
HAIRPIN CLIP
PIN
SPRING BUSHING
SLING HOOK
CHAIN SHACKLE, 12,000LB
LIFTING HOOK
S/N PLATE

G10-55A, G12-55A

Rev.
F

3-25

ATTACHMENTS

Figure 3-11 General Purpose Bucket

3-26

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-11 General Purpose Bucket


Item

31200728

Part Number

Qty.

1001100822
1001100823
1001100824

1
1
1

Description
72 IN BUCKET, 1.0 YARD
96 IN BUCKET, 1.5 YARD
102 IN BUCKET, 2.0 YARD

G10-55A, G12-55A

Rev.
B
B
B

3-27

ATTACHMENTS

Figure 3-12 Grapple Bucket

3-28

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-12 Grapple Bucket


Item
1
2
3
4
5
6
7
8
9
10
11
12
13

Part Number

Qty.

0930020
NSS
70021387
70021391
70021392
70021358
70021359
70021360
7029714
70021361
70021362

1
1
4
1
1
4
2
4
4
2
2
Ref

70021366
70021367

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

31200728

90554065
70021980
70020562
70021981
70021982
70022527
7029692
90554062
70021342
90554076
90554016
NSS
90554017
90554018

Ref
Ref
4
4
Ref
Ref
4
2
2
2
2
2
1
1
1
1
1
1
2
1

Description
GRAPPLE BUCKET, (includes all items)
BUCKET
HOSE CLAMP
RIGHT GRAPPLE HOOK
LEFT GRAPPLE HOOK
BUSHING
SPACER
BUSHING
GREASE FITTING
OUTER PIVOT PIN
INNER PIVOT PIN
GRAPPLE BUCKET CYLINDER & MOUNTING HARDWARE,
(see Figure 9-11 for details)
CYLINDER PIN, (base end), (see Figure 9-11 for details)
CYLINDER PIN, (rod end), (see Figure 9-11 for details)
HEX HD CAPSCREW, 3/8X2-3/4
LOCK NUT, 3/8
HEX HD CAPSCREW, 3/8X2-1/4, (see Figure 9-11 for details)
LOCK NUT, 3/8, (see Figure 9-11 for details)
ELBOW, 90 DEGREES
HOSE ASSY, 3/8X73
FITTING, TEE
HOSE ASSY, 3/8X46
HOSE ASSY, 3/8X34
ELBOW, 90 DEGREES
MALE QUICK COUPLER
DUST COVER
FEMALE QUICK COUPLER
DUST COVER
MADE IN USA DECAL
S/N PLATE
DANGER PINCH POINT DECAL
WARNING HIGH PRESSURE DECAL

G10-55A, G12-55A

Rev.
G

3-29

ATTACHMENTS

Figure 3-13 Truss Boom

PY1540

3-30

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-13 Truss Boom


Item

Part Number

Qty.

1
2
3

1001099902
1001099901
4110422
NSS
NSS

1
1
2
1
1

31200728

Description
12 FT TRUSS BOOM, (includes all items)
15 FT TRUSS BOOM, (includes all items)
DECAL, WARNING SWINGING LOADS
S/N PLATE
TRUSS BOOM

G10-55A, G12-55A

Rev.
A
A

3-31

ATTACHMENTS

Figure 3-14 Truss Boom with Winch

1
2
2

22
3

7
8

25
5

23

24

10
22

12
11
21
13

20

19
17
16
18

15
PAP3441

3-32

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-14 Truss Boom with Winch


Item
1
2
3
4
5
6

7
8
9
10
11
12
13
15
16
17
18
19
20
21
22
23
24
25

31200728

Part Number

Qty.

1001099351
NSS
90554016
NSS
70021349
90554042
70021921
NSS
90554020
90554054
70021415
70021977
NSS
7029692
90554062
70021342
90554076
70021978
70021979
NSS
NSS
NSS
70021935
70022028
4110422
NSS
NSS
NSS

1
1
1
1
4
4
1
2
2
2
2
2
2
1
1
1
1
1
1
1
1
2
1
1
2
1
2
2

Description
12 FT TRUSS BOOM WITH WINCH, (includes all items)
TRUSS BOOM FRAME
MADE IN USA DECAL
S/N PLATE
HEX HD CAPSCREW, 3/8X1
LOCKWASHER, 3/8
TRUSS BOOM WINCH MOTOR
HEX HD CAPSCREW, 1/2X1-3/4
LOCKWASHER, 1/2
HEX NUT, 1/2
CONNECTOR
HOSE ASSY, 3/8X32
ELBOW, 90 DEGREES
MALE QUICK COUPLER
DUST CAP
FEMALE QUICK COUPLER
DUST COVER
BALL SWIVEL WITH SAFETY HOOK
SOCKET ASSY
PIN
COTTER PIN
CLAMP
PULLEY
CABLE
WARNING SWINGING LOADS DECAL
PIN
FLAT WASHER, 1
SNAP RING

G10-55A, G12-55A

Rev.
F, C

3-33

ATTACHMENTS

Figure 3-15 8 Foot Standard Mast

26
13
25
14
8

7
2

5
15
10
9
18

19
20
16
17
21
24
22
23

101
6

275 PSI

12

11

K1
K2
K3
K4
K5

43

45

46
47

3-34

PAP4080

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-15 8 Foot Standard Mast (Continued)


27
28
40
30
29

39

41

31

37

40

38

35

32

64

39

33
34

65

36 38
37

63

66

27

33
28
34

27

28

48
58

48
54

48 55
56

61
44 51

59
52
53

49

31200728

G10-55A, G12-55A

60
62

PAP3740

50

3-35

ATTACHMENTS

Figure 3-15 8 Foot Standard Mast


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48

3-36

Part Number

Qty.

1001108668
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
70023008
NSS
Use Kit K2
Use Kit K2
NSS
NSS
NSS
Use Kit K2
Use Kit K2
NSS
Use Kit K2
Use Kit K2
Use Kit K3
Use Kit K2 or K3
Use Kit K3
Use Kit K2 or K3
NSS
Use Kit K2 or K3
Use Kit K2
Use Kit K2
70023004
70023014
70022987
Use Kit K5
70023016
70022969
70022960
70022957
70022993
70022995
70022984
70022970
70023003
70022994
70022992
70022985
70023009
70022932
NSS
70022931
70023010
70022934

1
1
1
1
1
4
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
24
8
2
1
2
2
8
4
2
1
2
2
4
8
1
2
1
1
1
1
3

Description
8 FT STANDARD MAST, (4500 lb), (includes all items)
WARNING DECAL
WARNING DECAL
NO STEP DECAL
NO STEP DECAL
HANDS OFF DECAL
HOSE ROUTING DECAL
MAIN LIFT CYLINDER, (includes items 7 thru 26)
ROD/PLUNGER
O-RING
PULL WIRE
SPACER
ROLL PIN
BARREL
WIPER
BUSHING
PISTON
NYLON RING
PISTON SEAL
CHECK VALVE
O-RING
WASHER
CIRCLIP
SLEEVE
RETAINING RING
WEAR RING
ROD SEAL
RETAINER/GLAND
SHIM
BALL BEARING
WASHER SHIM
SNAP RING
SHEAVE ASSY
CHAIN ANCHOR
NUT, 0.625-18UNF
COTTER PIN
CHAIN ANCHOR
SHEAVE SHAFT
RETAINER BAR
FLAT HD CAPSCREW
CHAIN ANCHOR PIN
COTTER PIN
SHEAVE SHAFT
LIFT CHAIN
PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
MANIFOLD
PO CHECK VALVE CARTRIDGE
PO CHECK
FITTING, 90 DEGREE

G10-55A, G12-55A

Rev.
B

31200728

ATTACHMENTS

Figure 3-15 8 Foot Standard Mast (Continued)


Item

Part Number

Qty.

49
50
51
52
53
54
55
56
58
59
60
61
62
63
64
65
66
101

70022936
70022937
70022949
70022950
70022942
70022952
91403414
91043126
70022939
91403413
91043125
70022935
70022946
70022949
70022980
70022998
70022990
NSS

1
1
2
2
1
1
1
1
1
1
1
1
1
4
2
4
1
1

K1
K2

70023925
70023005

1
1

K3
K4
K5

70023006
70023007
70023015

1
1
1

31200728

Description

Rev.

FLOW LIMITER
FITTING, 45 DEGREE
LOCKWASHER, M10
HEX SOCKET CAPSCREW
HOSE ASSY
HOSE ASSY
MALE QUICK DISCONNECT COUPLING
DUST CAP
STRAIGHT FITTING, #6
FEMALE QUICK DISCONNECT COUPLING
DUST PLUG
STRAIGHT THREAD ELBOW
HOSE ASSY
LOCKWASHER, M10
FORK PIN KEEPER
CAPSCREW, M10X20
FORK PIN
S/N PLATE

DECAL KIT, (includes items 1 thru 6)


MAIN LIFT CYLINDER SEAL KIT, (includes items 8, 9, 13, 14, 16, 17, 19, 21 &
23 thru 25)
CHECK VALVE KIT, (includes items 18 thru 21 & 23)
SHIM KIT
MAST COMMON PARTS KIT, (includes items 27 thru 41)

G10-55A, G12-55A

3-37

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast


3

26
13
25
14
8

7
2

5
15
10
9
18

19
20
16
17
21
24
22
23

275 PSI

12

11
101 102
93
94
100

99 98
97

103

106
95 96
108

43

45

107
99
98

46
47
K1
K2
K3
K4
K5
K6
K7
K8

109
105
104

98 95

97
PAP3730

3-38

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)

66

64

48
49
67
70

52
49
50
51

58

59
58
49
55
56

63
49 60

44

52

66
62

53
27

28

68

61

54

40

69

30

31
29 41
37
38

39

32
33

83 85
71

34

36
37

38

81

72

91

88

80

84

90

72

81

71

78
79

72

82
73

71

72

27

28
40 35
39

89
27

28

31200728

87

92

86
33

74 77

76

76
73 75

PAP3720

34

G10-55A, G12-55A

3-39

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48

3-40

Part Number

Qty.

1001108669
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
1001111190
70023008
NSS
Use Kit K2
Use Kit K2
NSS
NSS
NSS
Use Kit K2
Use Kit K2
NSS
Use Kit K2
Use Kit K2
Use Kit K3
Use Kit K2 or K3
Use Kit K3
Use Kit K2 or K3
NSS
Use Kit K2 or K3
Use Kit K2
Use Kit K2
70023004
70023014
70022987
Use Kit K5
70023016
70022969
70022960
70022957
70022993
70022995
70022984
70022970
70023003
70022994
70022992
70022985
70023009
70022932
NSS
70022931
70023010
70022933

1
1
1
1
1
4
2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
24
8
2
1
2
2
8
4
2
1
2
2
4
8
1
2
1
1
1
1
1

Description
8 FT SIDE TILT ELECTRIC MAST, (includes all items)
WARNING DECAL
WARNING DECAL
NO STEP DECAL
NO STEP DECAL
HANDS OFF DECAL
HOSE ROUTING
MAIN LIFT CYLINDER
ROD/PLUNGER
O-RING
PULL WIRE
SPACER
ROLL PIN
BARREL
WIPER
BUSHING
PISTON
NYLON RING
PISTON SEAL
CHECK VALVE
O-RING
WASHER
CIRCLIP
SLEEVE
RETAINING RING
WEAR RING
ROD SEAL
RETAINER/GLAND
SHIM
BALL BEARING
WASHER SHIM
SNAP RING
SHEAVE ASSY
CHAIN ANCHOR
NUT, 0.625-18UNF
COTTER PIN
CHAIN ANCHOR
SHEAVE SHAFT
RETAINER BAR
FLAT HD CAPSCREW
PIN, CHAIN ANCHOR
COTTER PIN
SHEAVE SHAFT
LIFT CHAIN
PO CHECK VALVE ASSY, (includes items 45, 46 & 47)
MANIFOLD
PO CHECK VALVE CARTRIDGE
P.O. CHECK
SOLENOID VALVE BANK

G10-55A, G12-55A

Rev.
B

31200728

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item

Part Number

Qty.

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97

70022934
70022948
70022951
70022935
70022936
70022937
70022949
70022950
70022938
70022939
70022940
91403414
91403413
91043125
91043126
70022941
70022942
70022943
70022944
70022945
70022946
70022947
70022972
70022971
70023001
70022975
70022973
70022974
70022988
70022976
2716143
70022977
70023016
70022978
70023000
70022999
70022982
70022980
70022949
70022991
70022998
70022966
70022979
70022990
70022965
70022997
70022967
70022962
70023002

4
2
2
2
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
8
2
1
1
2
1
1
1
1
4
1
1
1
1
2
4
2
4
1
2
1
1
1
4
1
4

31200728

Description

Rev.

FITTING, 90 DEGREE
LOCKWASHER, M8
CAPSCREW, M8X60
STRAIGHT THREAD ELBOW
FLOW LIMITER
FITTING, 45 DEGREE
LOCKWASHER, M10
HEX SOCKET CAPSCREW
STRAIGHT FITTING
STRAIGHT FITTING, #6
TEE FITTING
MALE QUICK DISCONNECT COUPLING
FEMALE QUICK DISCONNECT COUPLING
DUST PLUG
DUST CAP
HARNESS
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
WEAR PAD
FLAT HD CAPSCREW
GREASE FITTING
BEARING
PIVOT SHAFT
BEVELED SPACER
RETAINING RING
RETAINER PLATE
TILT CYLINDER
PIN, 128.1mm
SNAP RING, 1-1/4
PIN, 128.1mm
BULKHEAD UNION, (with locknut)
BULKHEAD UNION ELBOW
STRAIGHT THREAD ELBOW
FORK PIN KEEPER
LOCKWASHER, M10
STRAIGHT THREAD ELBOW, 90 DEGREE
CAPSCREW, M10X20 LG
GREASE FITTING
HOSE ASSY
FORK PIN
SHEAVE
LOCKWASHER, M12
HOSE CLAMP
BAR ASSY
CAPSCREW, M6X25 LG

G10-55A, G12-55A

3-41

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item

Part Number

Qty.

98
99
100
101
102
103
104
105
106
107
108
109
110

70022949
70022958
70022961
70022959
70022989
70022964
70022981
70022968
70023011
70022983
70023000
70022996
70022963

5
3
1
1
1
1
1
1
1
1
2
3
2

K1
K2

70023925
70023005

1
1

K3
K4
K5
K6
K7
K8

70023006
70023007
70023015
8035831
70023013
70022986

1
1
1
1
1
1

3-42

Description

Rev.

LOCKWASHER, M10
CAPSCREW, M10X20
SHAFT
WASHER
RETAINING RING
CAPSCREW, M12X55
IHR BRACKET
HOSE CLAMP BAR
IHR BRACKET
TERMINATION BRACKET
BULKHEAD UNION & LOCKNUT
CAPSCREW, M10X16 LG
HOSE ASSY, (not shown)

DECAL KIT, (includes items 1 thru 6)


SEAL KIT, MAIN LIFT CYLINDER, (includes items 8, 9, 13, 14, 16, 17, 19, 21,
23, 24 & 25)
CHECK VALVE KIT, (includes items 18, 19, 20, 21 & 23)
SHIM KIT
MAST COMMON PARTS KIT, (includes items 27 thru 42)
SEAL KIT, TILT CYLINDER
IHR COMMON PARTS KIT, (includes items 93 thru 109)
IHR KIT, (includes items 93 thru 110)

G10-55A, G12-55A

31200728

ATTACHMENTS

Figure 3-16 8 Ft Side Tilt Electric Mast (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

3-43

ATTACHMENTS

This Page Intentionally Left Blank

3-44

G10-55A, G12-55A

31200728

SECTION 4
ENGINE & ATTACHING PARTS

31200728

G10-55A, G12-55A

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation

37

15
12

17
39
41
8

10
20
38

34

17

21
33
15

22

36

31
34

5
19
43

7
20
4

15

15

21

18

22

9
35

18

18
9
34

34

21

21
22

22

101

PAP25650

4-2

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-1 Engine Installation


Item

1
2
4
5
6
7
8
9
10
12
15
17
18
19
20
21
22
26
27
31
33
34
35
36
37
38
39
41
43
44
101

31200728

Part Number

Qty.

Description

Rev.

1001130098

Ref

1001136090

Ref

ENGINE INSTALLATION, (if equipped for ULS), (not available to order, see
items 1 thru 44 for service)
ENGINE INSTALLATION, (if equipped for LS), (not available to order, see items
1 thru 44 for service)
HEX HD CAPSCREW, 1/4-20X3/4, GR5, (see Figure 10-1 for details)
HEX HD CAPSCREW, 5/16-18X2-1/2, GR5, (not shown)
HEX HD CAPSCREW, 5/8-11X4-1/2, GR8
HEX HD CAPSCREW, M8X25, GR8.8, (if equipped for ULS)
HEX HD CAPSCREW, M8X20, (if equipped for LS)
HEX HD CAPSCREW, M10X100, GR8.8
HEX HD CAPSCREW, M12X35, GR8.8
HEX HD CAPSCREW, M12X40, GR8.8
HEX HD CAPSCREW, M16X45, GR8.8
HEX HD CAPSCREW, 12X30mm, GR8.8, (if equipped for ULS)
FAN HUB PLATE
WASHER
WASHER, 12mm
WASHER, 16mm
SPRING LOCKWASHER, 8mm, (if equipped for ULS)
LOCKWASHER, 1/4, (if equipped for LS)
SPRING LOCKWASHER, 12mm, (if equipped for ULS)
SPRING LOCKWASHER, 12mm, (if equipped for LS)
WASHER
HEX LOCKNUT, 5/8-11, GR8
CLAMP SET, 1.18, (not shown)
COVER PLATE, (not shown)
TRANSMISSION, (see Figure 5-12 for details)
FUEL FILTER MOUNT PLATE, (if equipped for ULS)
MOUNT
BRACKET
BRACKET
FAN
SUPPORT CLAMP, (see Figure 4-3 for details)
ENGINE, (see Figure 4-2 for details)
BRACKET
FILTER BRACKET
TIE WRAP, (not shown), (see Figure 4-3 for details)
ENGINE POD, (see Figure 1-1 for details)

0641520
0682036
0700812
0760810
0701027
0701215
0701216
0701617
0761214
3575947
8307107
4812100
4812300
4831900
88551009
4832100
4832100
7300435
3272005
8750024
8750025
1001136919
1001121309
1001121883
1001137239
1001122234

1001131022
1001139038

Ref
1
4
4
4
4
4
6
6
3
1
4
6
6
4
4
7
4
4
4
1
1
Ref
1
4
1
1
1
Ref
Ref
1
1
Ref
Ref

G10-55A, G12-55A

4-3

ENGINE & ATTACHING PARTS

Figure 4-2 Engine


IF EQUIPPED FOR ULS

PY6960

4-4

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item

31200728

Part Number

Qty.

Description

1001128428
70024309
70024310
70024311
70020358
70020350
70020351
70024312
70024313
70024314
70024315
70021803
70024284

1
1
1
1
1
1
1
1
1
1
1
1
1

ENGINE, 130HP, (if equipped for ULS), (includes all items)


FAN BELT
ALTERNATOR
STARTER
OIL FILTER ELEMENT
DIPSTICK
DIPSTICK TUBE
OIL FILL CAP
THERMOSTAT
FUEL FILTER ELEMENT, (secondary)
FUEL FILTER ELEMENT, (primary)
OIL PAN PLUG
CRANKCASE VENT FILTER ELEMENT

1001150521
70020358
70024314
70024315
70024175
70024176

1
1
1
1
1
1

FILTER KIT, 250 HOUR, (if equipped for ULS), (includes all items)
ENGINE OIL FILTER
SECONDARY FUEL FILTER
PRIMARY FUEL FILTER
PRIMARY AIR FILTER ELEMENT
SECONDARY AIR FILTER ELEMENT

1001150522
70020358
70024314
70024315
70024175
70024176
70024152
1340021
70024284
1319726

1
1
1
1
1
1
1
1
1
1

FILTER KIT, 1000 HOUR, (if equipped for ULS), (includes all items)
ENGINE OIL FILTER
SECONDARY FUEL FILTER
PRIMARY FUEL FILTER
PRIMARY AIR FILTER ELEMENT
SECONDARY AIR FILTER ELEMENT
HYDRAULIC RETURN FILTER
HYDRAULIC BREATHER
CRANKCASE VENT FILTER ELEMENT
TRANSMISSION FILTER

G10-55A, G12-55A

Rev.

4-5

ENGINE & ATTACHING PARTS

Figure 4-2 Engine


IF EQUIPPED FOR LS

PY6970

4-6

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-2 Engine


Item

31200728

Part Number

Qty.

Description

1001136077
70024309
70029919
70024310
70024311
70020358
70020350
70020351
70024312
70024313
70020348

1
1
1
1
1
1
1
1
1
1
1

ENGINE, 130HP, (if equipped for LS), (includes all items)


FAN BELT
FAN SPACER
ALTERNATOR
STARTER
OIL FILTER ELEMENT
DIPSTICK
DIPSTICK TUBE
OIL FILL CAP
THERMOSTAT
FUEL FILTER ELEMENT, (primary)

1001150519
70020358
70020348
70024156
70023878
70023879

1
1
1
1
1
1

FILTER KIT, 250 HOUR, (if equipped for LS), (includes all items)
ENGINE OIL FILTER
SECONDARY FUEL FILTER
PRIMARY FUEL FILTER
PRIMARY AIR FILTER ELEMENT
SECONDARY AIR FILTER ELEMENT

1001150520
70020358
70020348
70024156
70023878
70023879
70024152
1340021
1319726

1
1
1
1
1
1
1
1
1

FILTER KIT, 1000 HOUR, (if equipped for LS), (includes all items)
ENGINE OIL FILTER
SECONDARY FUEL FILTER
PRIMARY FUEL FILTER
PRIMARY AIR FILTER ELEMENT
SECONDARY AIR FILTER ELEMENT
HYDRAULIC RETURN FILTER
HYDRAULIC BREATHER
TRANSMISSION FILTER

G10-55A, G12-55A

Rev.

4-7

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines

IF EQUIPPED FOR ULS

IF EQUIPPED FOR LS

4-8

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-3 Fuel Tank & Lines


Item

Part Number

Qty.

10
20
39
44
101
102
103
105
106
107
108
109
110
111
201

1001130780
1001150364
0641608
4711600
1671313
1001134413
4923452
1001148837
1001130776
0100093
1001148847
4811600
0731003
1001149344
1001093641
1001102657
0100093
1001001422
1001080707
0641709
4711700
4761700
1001136975
1001136975
1001102931
1001105643
1001102933
1001105639
1001113511
1001105638
91143122
1001141400
1001141400
4240018
1001138226

1
3
3
3
1
1
1
1
2
AR
3
3
2
3
1
1
AR
1
1
2
2
2
8
7
2
2
4
2
2
2
1
356 in
292 in
9
1

1001136655

Ref

2220218
8430034
1001133534

2
2
1
Ref
2

301
302
303
403
414
416
425
428
429
430
438
442
444
537

601
602
603
733
801

31200728

0811612

Description

Rev.

FUEL TANK, (includes items 101 thru 111)


FUEL TANK HOLD DOWN BRACKET
HEX HD CAPSCREW, 3/8-16X1, GR5
WASHER, 3/8
FUEL SENDER COVER
FUEL TANK
FUEL SENDER HARNESS
FUEL LEVEL SENDER
FITTING, HOSE BARB
LOCTITE 30512TM
ADAPTER
WASHER, 5mm
HEX HD CAPSCREW, 10 X0.50
HEX NUT
FUEL CAP, NON LOCKING
FUEL CAP, LOCKING, (includes items 301 thru 303)
LOCTITE 30512
FILLER NECK TANK ADAPTER
LOCKING FUEL CAP
HEX HD CAPSCREW, 7/16-14X1-1/8, (if equipped for ULS)
WASHER, 7/16, (if equipped for ULS)
LOCKWASHER, 7/16, (if equipped for ULS)
FUEL HOSE CLAMP, (if equipped for ULS)
FUEL HOSE CLAMP, (if equipped for LS)
BANJO BOLT, M14, (if equipped for ULS)
BANJO BOLT, (if equipped for LS)
COPPER RING SEAL, (if equipped for ULS)
COPPER CRUSH WASHER, (if equipped for LS)
BANJO MECHANICAL ADAPTER, (if equipped for ULS)
BANJO MECHANICAL ADAPTER, (if equipped for LS)
SUPPORT CLAMP, (if equipped for ULS)
FUEL HOSE, (if equipped for ULS)
FUEL HOSE, (if equipped for LS)
TIE STRAP
FUEL HOSE, (if equipped for LS)

FUEL FILTER INSTALLATION, (if equipped for LS), (not available to order,
see items 601 thru 603 for service)
ADAPTER, CONNECTOR
ADAPTER, 90 DEGREES
FUEL FILTER
FUEL RADIATOR, (see Figure 4-4 for details)
SCREW, 3/8-16X1-1/2, (if equipped for LS)

G10-55A, G12-55A

4-9

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation

16
14
16

15

125
16

24 25
26

16
14

16
16

IF EQUIPPED
FOR LS 15

21

123

14
1
103
113

115

121

139

118

16
12
114
11

16

17

124

22

116

14

19

23

112
136

16

119
27

113
138

28

120

111

109
104

18

128

129

132

12
106
33

35

16

121
133
10
130
6 37
5
10

108

8
126
40
30

113

302
33
301

28

30

13
303

131

111

122
134 114

34

28
137
102
101

127
110
122

3
38

29

104
105
101
20

109
110 109
122

135

4
34

32
33
31

36

PAP25831

4-10

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation


Item

Part Number

Qty.

1001130057

Ref

1001137579

Ref

1001130286

Ref

2
3
4
5
6
7
8
10
11
12
13
14

1001128945
1001128144
88261026
1001121955
1001128341
0811606
3900316
2180467
1001136887
8405104
1001130370
1001114495
1001099251
1001114495
1001127153
1001146568
8405212
1001138348
1001136940
1001146569
8405306
8405305
0811608
8278020
1001121050
0811616
7057141
3300492
0811510
1001121506
8410013
1001130312
1001138490
8405201
1001130378
8406303
0791508
8405102
1001122338
1001080998
1001144802
8530025
1001125246

1
1
4
1
1
2
1
2
1
2
1
2
1
1
1
1
7
1
1
1
1
1
4
1
1
1
1
1
2
1
4
1
1
2
1
1
3
2
1
1
1
1
1

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40

31200728

Description
RADIATOR ASSY, (if equipped for ULS), (not available to order, see items 1
thru 40 for service)
RADIATOR INSTALLATION, (if equipped for LS), (not available to order, see
items 1 thru 4 & 6 thru 40 for service)
COOLER INSTALLATION, (not available to order, see items 101 thru 139 for
service)
COOLANT TANK BRACKET
COOLANT TANK
BUTTON HD CAPSCREW, 0.375-16X0.625
COOLANT LEVEL SENSOR, (if equipped for ULS)
PRESSURE PLUG CAP
SCREW, 3/8-16X3/4
BUTTON HD SCREW, 3/8-16X1.00
BARB FITTING
RADIATOR INLET HOSE
GEAR CLAMP
LOWER RADIATOR HOSE ASSY, (includes items 201 thru 203)
CHARGE AIR COOLER HOSE, (if equipped for ULS)
CHARGE AIR COOLER HOSE, (if equipped for LS)
CHARGE AIR COOLER HOSE, (if equipped for LS)
PIPE, (if equipped for ULS)
PIPE, (if equipped for LS)
T-BOLT CLAMP
REDUCER HOSE
OUTLET PIPE, (if equipped for ULS)
OUTLET PIPE, (if equipped for LS)
T-BOLT CLAMP, (if equipped for ULS)
T-BOLT CLAMP, (if equipped for LS)
SCREW, 3/8-16X1
RUBBER ISOLATOR MOUNT
COOLER ISOLATOR MOUNT PLATE
SCREW, 3/8-16X2
FLAT WASHER
NYLON INSERT LOCKING NUT
SCREW, 5/16-18X1-1/4
RADIATOR VENT HOSE
GEAR CLAMP
ENGINE VENT HOSE, (if equipped for ULS)
ENGINE VENT HOSE, (if equipped for LS)
GEAR CLAMP
SURGE TANK RETURN HOSE
HOSE CLAMP, 1-3/16
SCREW, 5/16-18X1
GEAR CLAMP
FAN GUARD GRILL
EXPANSION TANK HOSE
HOSE CLAMP
FITTING PLUG, (if equipped for LS)
CHARGE AIR COOLER COLD SIDE HOSE

G10-55A, G12-55A

Rev.
G
D
J

4-11

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

Part Number

Qty.

101
102
103
104
105
106
108
109
110
111
112
113
114
115
116
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
201
202
203

1001134453
1001114803
1001129855
4740274
88521208
3300246
1001118092
4711600
0641607
1001121404
1001122566
0791508
0811606
2220767
2170516
2172416
1001159129
2170716
2131616
90206194
1001130046
0791504
1001130079
2170212
1001133877
1001121962
0641605
77143006
1001134456
1001134458
1001134516
1001138258
1001138313
1001120639
1001147450
1001149227
1001149759
1001121514
1001121873
1001121874

2
2
1
4
2
2
1
5
3
2
1
2
2
1
1
1
1
1
2
AR
1
5
1
2
5
1
2
4
1
1
1
1
1
AR
1
3
1
1
1
1

4-12

Description

Rev.

COOLER SUPPORT
ISOLATOR MOUNT
RADIATOR
SPECIAL WASHER
LOCKNUT, 1/2-13
STEEL PUSH NUT
FOAM GASKET SEAL
WASHER, 3/8
HEX HD CAPSCREW, 3/8-16X7/8, GR5
SHROUD MOUNTING BRACKET
FAN SHROUD
SCREW, 5/16-18X1
SCREW, 3/8-16X3/4
STRAIGHT FITTING
ADAPTER, BRANCH TEE, (includes o-ring)
ADAPTER, CONNECTOR, (includes o-ring)
CHECK VALVE
ADAPTER, RUN TEE, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
TRIM
AIR DAM PLATE
WHIZ-LOCK SCREW, 5/16-18X1/2
FOAM GASKET SEAL
ADAPTER, 90 DEGREES, (long), (includes o-ring)
TRIM-LOK SEAL
FOAM GASKET SEAL
HEX HD CAPSCREW, 3/8-16X5/8, GR5
HEX NUT, 0.312-18
FUEL COOLER MOUNT
DRIP SHIELD PLATE
FUEL RADIATOR
AIR DAM PLATE, RIGHT
AIR DAM WELD PLATE
BULB SEAL
FOAM GASKET SEAL
SCREW, 5/16-18X1
FOAM GASKET SEAL
BRANCH PIPE
WATER INLET HOSE
RADIATOR OUTLET HOSE

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-4 Radiator Installation (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

4-13

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation

IF EQUIPPED FOR ULS

4-14

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item

1
2
3
4
5
6
8
9
10
11
12
13
14
101
102
103
104
105
106
240

31200728

Part Number

Qty.

1001128739

Ref

1001128746
1001128745
09523572
91563079
4811702
0760612
0641606
77383790
1001121869
4711600
80933367
91563129
0811606
70024175
70024176
70024318
70024270
70024271
70024841
1001130675

1
1
1
1
4
4
4
2
1
4
1
1
3
1
1
1
1
1
1
1

Description
AIR CLEANER INSTALLATION, (if equipped for ULS), (not available to order,
see items 1 thru 14 for service)
AIR CLEANER SUPPORT BRACKET
AIR CLEANER FILTER, (includes items 101 thru 105)
ELBOW, 90 DEGREES
AIR INTAKE TUBE
WASHER, 6mm, (hand torque to 1-2 lb-ft/1.35-2.7 Nm)
HEX HD CAPSCREW, M6X25, GR8.8
HEX HD CAPSCREW, 3/8-16X3/4, GR5, (torque to 30 lb-ft/41 Nm)
HEAVY DUTY BAND CLAMP
AIR INTAKE BRACKET
WASHER, 3/8
HEAVY DUTY BAND CLAMP
RESTRICTION INDICATOR
SCREW, 3/8-16X3/4, (torque to 30 lb-ft/41 Nm)
PRIMARY FILTER
SECONDARY FILTER
COVER
VACUATOR VALVE
PRE-CLEANER
MASS AIR FLOW SENSOR
AIR INTAKE HOSE

G10-55A, G12-55A

Rev.
B

4-15

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


IF EQUIPPED FOR LS

102
105
5
105

301
302

101

104

103
7
2

1
4

3
236

PAP25560

4-16

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-5 Air Cleaner Installation


Item

1
2
3
4
5
6
7
101
102
103
104
105
236
301
302

31200728

Part Number

Qty.

1001137031

Ref

0811606
1320037
80933367
91563163
1001136984
1001138049
1001138561
1001130443
1001137042
1001137044
1001137045
1001137930
1001138033
70023878
70023879

4
2
1
1
1
1
1
1
1
1
1
1
1
1
1

Description
AIR CLEANER INSTALLATION, (if equipped for LS), (not available to order,
see items 1 thru 7 for service)
SCREW, 3/8-16X3/4, (torque to 30 lb-ft/41 Nm)
HOSE CLAMP
HEAVY DUTY BAND CLAMP
AIR INTAKE BRACKET
AIR CLEANER FILTER
AIR INTAKE PIPE
AIR CLEANER SUPPORT BRACKET
AIR CLEANER CLAMP
AIR CLEANER RAIN CAP
RESTRICTION INDICATOR
AIR INTAKE ELBOW
AIR CLEANER FILTER, (includes items 301 & 302)
AIR INTAKE HOSE
MAIN FILTER ELEMENT
SECONDARY FILTER ELEMENT

G10-55A, G12-55A

Rev.
B

4-17

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


IF EQUIPPED FOR ULS

106

103

104
5
105
101
108
107

1
8
6

103
102
4
108

107
7
6

PAP33020

4-18

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item

1
2
3
4
5
6
7
8

101
102
103
104
105
106
107
108

31200728

Part Number

Qty.

1001129741

Ref

1001130943
1001130906
1001129785
1001129787
24921332
4711600
0641610
0641638

1
1
1
2
2
4
2
2

1001130139

Ref

1001128363
1001128364
24921332
1001128714
1001128901
1001128602
0641507
4891500

1
1
3
1
1
1
4
4

Description

Rev.

EXHAUST INSTALLATION, (if equipped for ULS), (not available to order,


see items 1 thru 8 for service)
ENGINE POD EXHAUST PIPE
EXHAUST TAIL PIPE
EXHAUST MOUNT BRACKET
EXHAUST CLAMP SADDLE MOUNT
EXHAUST CLAMP, 3 IN
WASHER, 3/8
HEX HD CAPSCREW, 3/8-16X1-1/4, GR5
HEX HD CAPSCREW, 3/8-16X5-1/2, GR5

ENGINE POD EXHAUST INSTALLATION, (not available to order, see items


101 thru 108 for service)
MOUNT BRACKET
PIPE MOUNT BRACKET
EXHAUST CLAMP, 3 IN
MUFFLER
DOC CLAMP STRAP
EXHAUST FLEX PIPE
HEX HD CAPSCREW, 5/16-18X7/8, GR5
WASHER, 5/16

G10-55A, G12-55A

4-19

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


IF EQUIPPED FOR LS

104
101

105

101

10

103
106
6
7

103

8
107

109
9

102
109
108

108

7
PAP25791

4-20

G10-55A, G12-55A

31200728

ENGINE & ATTACHING PARTS

Figure 4-6 Exhaust Installation


Item

Part Number

Qty.

1001145050
8275247
24921332
91403489
1001145049
0641610
0641638
4711600
1001129787
1001129785
91163035

Ref
1
2
1
1
2
2
4
2
1
1

EXHAUST INSTALLATION, (if equipped for LS), (includes all items)


MUFFLER CLAMP, 3 IN
EXHAUST CLAMP, 3 IN
TAIL PIPE
EXHAUST PIPE
HEX HD CAPSCREW, 3/8-16X1.25, GR5
HEX HD CAPSCREW, 3/8-16X5-1/2, GR5
WASHER, 3/8
EXHAUST CLAMP SADDLE MOUNT
EXHAUST MOUNT BRACKET
MUFFLER, 3 IN

1
2
3
4
5
6
7
8
9
10

1001138136

Ref

91403601
1001128364
24921332
1001138131
1001138132
1001145048
1001138137
0641507
4891500

2
1
2
1
1
1
1
4
4

ENGINE POD EXHAUST INSTALLATION, (not available to order,


see items 101 thru 109 for service)
PIPE CLAMP
PIPE MOUNT BRACKET
EXHAUST CLAMP, 3 IN
FLANGED EXHAUST OUTLET PIPE
FLEX TUBE
EXHAUST PIPE
EXHAUST PIPE BRACKET ASSY
HEX HD CAPSCREW, 5/16-18X7/8, GR5
WASHER, 5/16

101
102
103
104
105
106
107
108
109

31200728

Description

G10-55A, G12-55A

Rev.

4-21

ENGINE & ATTACHING PARTS

This Page Intentionally Left Blank

4-22

G10-55A, G12-55A

31200728

SECTION 5
DRIVE TRAIN

31200728

G10-55A, G12-55A

Before S/N 0160054609


DRIVE TRAIN

Figure 5-1 Drivetrain Components

5-2

G10-55A, G12-55A

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-1 Drivetrain Components


Item

Part Number

Qty.

Description

Rev.

1001129459

Ref

1001097803

Ref

1001097804

Ref

3
4
5
6
7
9
11

7139914
91563209
7150580

1
1
1
Ref
Ref
2
16

13
15
16
18
19
24
25
26
105
106
107
108
109
110
111
115
201
301
306
307
308
309
310
311
315
401
501
601
701
702
703
704
801
901
951

3311705
4711700
4892400

DRIVETRAIN INSTALLATION, (not available to order, see items 1 thru 26 for


service)
FRONT AXLE ASSY, (not available to order, see items 105 thru 111 & item
115 for service)
REAR AXLE ASSY, (not available to order, see items 301, 306 thru 311 & item
315 for service)
FRONT DRIVE SHAFT, (includes item 501)
REAR DRIVE SHAFT, (includes item 601)
REAR DRIVE SHAFT ASSY, (includes items 701 thru 704)
FRAME LEVEL CYLINDER & HARDWARE, (see Figure 9-5 for details)
STABILIZER CYLINDER & HARDWARE, (see Figure 9-7 for details)
HEX HD CAPSCREW, 7/16-14X2, GR8, (torque to 50 lb-ft/68 Nm)
HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 530-565 lb-ft/
718.5-766 Nm)
HEX LOCKNUT, 7/16-14
WASHER, 7/16
WASHER, 7/8
GREASE FITTING, 1/8, (not shown),, (see Figure 1-2 for details)
LUG NUT, M22X1.5, (torque to 474.5-542.3 Nm/350-400 lb-ft)
SPLIT CONDUIT, (not shown), (see Figure 1-2 for details)
TRIM-LOK, (not shown), (see Figure 1-2 for details)
STRAP KIT, (includes items 1001 & 1002), (not shown)
HARDENED WASHER, 7/8
HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
GREASE FITTING, 1/8
WASHER
RETAINER PLATE
FRONT AXLE, (see Figure 5-2 for details)
BRACKET ASSY, (includes item 201)
SELF ALIGN BEARING
HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
HARDENED WASHER, 7/8
HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
GREASE FITTING, 1/8
WASHER
RETAINER PLATE
REAR AXLE, (see Figure 5-7 for details)
BRACKET ASSY, (includes item 401)
SELF ALIGN BEARING
UNIVERSAL JOINT KIT
UNIVERSAL JOINT KIT
CROSS & BEARING KIT
DUST CAP KIT
SLIP JOINT
YOKE SHAFT
TIRE & WHEEL ASSY, (see Figure 5-26 for details)
LOCTITE 242
TRANSMISSION, (see Figure 5-12 for details)

31200728

0641716
0682444

91403193

8880218-OM
77383118
77101143
80333162
88671001
90027475
91511105
1001097992
8065640
77101143
77383118
80333162
88671001
90027475
91511105
1001097992
8065640
91474035
7026911
8036433
8035779
NSS
NSS
14403364

2
4
16
Ref
40
Ref
Ref
5
4
2
4
1
2
1
Ref
1
1
2
4
4
1
2
1
Ref
1
1
2
1
2
1
1
1
Ref
AR
Ref

G10-55A, G12-55A

E
F
C
B
C

5-3

Before S/N 0160054609


DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)

5-4

Item

Part Number

Qty.

1001
1002

8880216-OM
8880217-OM

10
20

Description

Rev.

STRAP
STRAP BOLT, 0.375-24X0.75, GR9

G10-55A, G12-55A

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

5-5

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-1 Drivetrain Components

11
15

6
309
401
308

15
11
1

19
601

951

107
105
108

315

20
311

1002 1001

1001
1002

18
111

310

7
9

201
115

5
301

501
1002
1001

702
10 703
704
701

110
109
8
106

801
3

16

PAP33000

5-6

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-1 Drivetrain Components


Item

1
3

Part Number

Qty.

1001148529

Ref

0641716
0682444

2
16

4
5
6
7
8
9
10
11
15
16
17
18

4711700
4892400
7139914
7150580
8065640
88671001
91403193
8880218-OM
1001097803

Ref
2
Ref
4
16
1
1
2
2
40
5
1

19
20

1001143724
1001146680

1
1

77383118
77101143
80333162
88671001
90027475
91511105

Ref
Ref
4
4
4
1
2
1
Ref
1

23
24
105
106
107
108
109
110
111
115
201
301
306
307
308
309
310
311
315
401
501
601
701
702
703
704
801
901

31200728

3311705

1001097992
8065640
77101143
77383118
80333162
88671001
90027475
91511105
1001142892
8065640
91474035
8036433
8035779
NSS
NSS
14403364

4
4
4
1
7
2
Ref
1
1
2
1
2
1
1
1
Ref
AR

Description
DRIVETRAIN INSTALLATION, (not available to order, see items 1 thru 24 for
service)
HEX HD CAPSCREW, 7/16-14X2, GR8
HEX HD CAPSCREW, 7/8-9X5-1/2, GR8, (torque to 530-565 lb-ft/718.5-766
Nm)
FRAME LEVEL CYLINDER & HARDWARE, (see Figure 9-5 for details)
HEX LOCKNUT, 7/16-14
STABILIZER CYLINDER & HARDWARE, (see Figure 9-7 for details)
WASHER, 7/16
WASHER, 7/8
FRONT DRIVE SHAFT, (includes item 501)
REAR DRIVE SHAFT ASSY, (includes items 701 thru 704)
SELF ALIGN BEARING
LUBE FITTING, STRAIGHT, 1/8
LUG NUT, M22X1.5, (torque to 474.5-542.3 Nm/350-400 lb-ft)
STRAP KIT, (includes items 1001 & 1002), (not shown)
FRONT AXLE ASSY, (not available to order, see items 105 thru 115 for
service)
REAR DRIVE SHAFT, (includes item 601)
REAR AXLE ASSY, (not available to order, see items 301, 306 thru 315 for
service)
SPLIT CONDUIT, (not shown), (see Figure 1-2 for details)
TRIM-LOK, (not shown), (see Figure 1-2 for details)
HARDENED WASHER, 7/8
HEX HD CAPSCREW, (torque to 290-340 lb-ft/393.1-460.9 Nm)
HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
GREASE FITTING, 1/8
WASHER
RETAINER PLATE
FRONT AXLE, (see Figure 5-2 for details)
BRACKET ASSY, (includes item 201)
SELF ALIGN BEARING
HEX HD CAPSCREW, (torque to 545-595 lb-ft/393.1-460.9 Nm)
HARDENED WASHER, 7/8
HEX HD CAPSCREW, M20X65mm, (torque to 545-595 lb-ft/738.9-806.7 Nm)
GREASE FITTING, 1/8
WASHER
RETAINER PLATE
REAR AXLE, (see Figure 5-7 for details)
BRACKET ASSY, (includes item 401)
SELF ALIGN BEARING
UNIVERSAL JOINT KIT
UNIVERSAL JOINT KIT
CROSS & BEARING KIT
DUST CAP KIT
SLIP JOINT
YOKE SHAFT
TIRE & WHEEL ASSY, (see Figure 5-26 for details)
LOCTITE 242

G10-55A, G12-55A

Rev.
C

5-7

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)

5-8

Item

Part Number

Qty.

Description

951
1001
1002

8880216-OM
8880217-OM

Ref
10
20

TRANSMISSION, (see Figure 5-12 for details)


STRAP
STRAP BOLT, 0.375-24X0.75, GR9

G10-55A, G12-55A

Rev.

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-1 Drivetrain Components (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

5-9

DRIVE TRAIN

Figure 5-2 Front Axle

PAL6610

5-10

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-2 Front Axle


Item

1
2
3
4

31200728

Part Number

Qty.

1001136369

91563282

1
Ref
Ref
Ref
Ref

Description
FRONT AXLE, (Before S/N 0160046229 & After S/N 0160046235 excluding
0160045209, 0160045296, 0160045449 & 0160045636), (includes all items)
FRONT AXLE, (S/N 0160046229 thru 0160046235 including 0160045209,
0160045296, 0160045449 & 0160045636), (includes all items)
CENTRAL HOUSING & STEERING, (see Figure 5-3 for details)
DIFFERENTIAL, (see Figure 5-4 for details)
HUB REDUCTION, (see Figure 5-5 for details)
BRAKES, (see Figure 5-6 for details)

G10-55A, G12-55A

Rev.
C
E

5-11

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-3 Front Axle - Central Housing & Steering

202

205

201

207

204
203

202
9
7

12

5
1

4
6

201
9

102
101

3
108

107

103
104

2
106

105

5-12

K1

G10-55A, G12-55A

PAL6620

31200728

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-3 Front Axle - Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
12
101
102
103
104
105
106
107
108
201
202
203
204
205
207

70024203
7026487
70023258
80204005
91514098
70021177
80204012
91474512
80204144
91514087
7029290
91514090
7029291
91514099
80204117
7029303
7029304
7029305
70021614
80204143
80204144
7026490
7029306
7029307

2
4
1
1
1
1
1
1
4
1
4
2
2
2
2
2
2
2
2
2
5
1
3
1

INTERMEDIATE COVER
O-RING
HOUSING
CIRCLIP
PLUG
PLUG
PLUG
VENT
BOLT
PLUG
BUSHING
BUSHING
SUPPORT
GREASE FITTING
PLUG
SUPPORT ASSY, (includes items 101 thru 105)
O-RING
O-RING
TIE-ROD
O-RING
BOLT
STEERING CYLINDER
BOLT
PLUG

K1

7029127

STEERING CYLINDER SEAL KIT

31200728

Description

G10-55A, G12-55A

Rev.

5-13

DRIVE TRAIN

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

Figure 5-3 Front Axle - Central Housing & Steering

5-14

G10-55A, G12-55A

31200728

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-3 Front Axle - Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
21

80204016
7026487
80204144
7026486
80204012
7029302
91474512
80204005
91514098
80204007
7029303
7029291
91514090
7029290
91514099
80204117
7029304
7029305
7026489
7029293
70022773
80204143
80204144
7026490
7029127
7029306
7029307
91514188

2
4
4
2
3
1
1
1
1
3
2
2
2
4
2
2
2
2
2
2
2
2
5
1
1
3
1
1

22
23
24
25
26
27

31200728

Description
PLUG
O-RING
CYLINDER BOLT
INTERMEDIATE COVER
PLUG
HOUSING
VENT
CIRCLIP
PLUG
MAGNETIC PLUG
SUPPORT ASSY, (includes items 12 thru 16)
SUPPORT
THRUST BUSHING
REDUCTION BUSHING
GREASE FITTING
PLUG
O-RING
DUST EXCLUDER
ARTICULATED TIE ROD, (91563067 front axle only)
ARTICULATED TIE ROD, (91563282 front axle only)
TIE ROD NUT, M27X1.5
O-RING
CYLINDER BOLT
CYLINDER
SEAL KIT
BOLT
PLUG
PLUG

G10-55A, G12-55A

Rev.
F

5-15

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-4 Front Axle - Differential

2 3
1

13
14
28

14

25
14

12
15

13

13

25

12

17

26

19
16

21

28

18
22

20

22

K1

24

5-16

G10-55A, G12-55A

4
1

PAL6630

31200728

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-4 Front Axle - Differential


Item

Part Number

Qty.

1
2
3
4
5
6
7
12
13
14
15
16

17
18
19
20
21
22
23
24
25
26
28

7026491
7026492
70022142
80204033
91514123
70024204
7026495
91514141
70023491
80204025
80204035
80204049
80204050
80204051
80204052
70023494
70022140
80204048
80204047
91514130
91514131
80204044
80204043
70023490
91514143
70023496

2
4
2
2
20
1
1
2
4
4
1
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1
15
2

K1

70024205

31200728

Description

Rev.

RING NUT
BOLT
LOCKING PLATE
ROLLER BEARING
BOLT
DIFFERENTIAL CARRIER
BEVEL GEAR SET
DIFFERENTIAL SIDE GEAR
FRICTION WASHER
DIFFERENTIAL PINION
ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
RING
SPACER
ROLLER BEARING
SEAL
COVER PLATE
FLANGE
O-RING
NUT
DIFFERENTIAL SHAFT
BOLT
CLUTCH DISC

DIFFERENTIAL KIT, (includes items 6, 12 thru 14, 25, 26 & 28)

G10-55A, G12-55A

5-17

DRIVE TRAIN

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

Figure 5-4 Front Axle - Differential

5-18

G10-55A, G12-55A

31200728

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-4 Front Axle - Differential


Item

Part Number

Qty.

1
2
3
4
5
6
7
8

7026492
7026493
7026491
80204033
91514123
7026494
7026495
91514136
91514137
91514138
91514139
91514144
91514140
91514141
80204026
80204025
91514142
91514143
80204035
80204049
80204050
80204051
80204052
91514125
91514126
91514127
91514128
91514129
91514132
80204048
80204047
91514130
91514131
80204044
80204043

2
2
2
2
20
1
1
1
1
1
10
8
2
2
4
4
2
16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

9
10
11
12
13
14
15
16
17
18

19

20
21
22
23
24
25
26

31200728

Description
HEX BOLT
LOCKING PLATE
RING NUT
TAPER ROLLER BEARING
BOLT
DIFFERENTIAL CARRIER
BEVEL GEAR SET
SHIM
SHIM
SHIM
DISC
DISC
DISC
DIFFERENTIAL SIDE GEAR
FRICTION WASHER
DIFFERENTIAL PINION
PIN
BOLT
TAPER ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SHIM
SPACER
TAPER ROLLER BEARING
SEAL
COVER PLATE
FLANGE
O-RING
NUT

G10-55A, G12-55A

Rev.
F

5-19

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction

28

31

33

29

34
38

10

30

29

40 41
42

37

11

44
12
35
16

36

15

61

39

3
17

14

18

46

47

11

19
20
13

6
22

21

23

26
27

24
K1
K2
K3
K4

5-20

G10-55A, G12-55A

25

PAL6640

31200728

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction


Item

Part Number

Qty.

1
3
4
5
6
7
8
10

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
44
46
47
61

70024206
70024207
7026499
91514082
91514123
91514099
7029310
91514113
91514114
91514115
7028716
7029312
7029313
91514095
80204071
91514149
80204005
91514146
91514147
91514148
70024208
7028718
91514111
70021603
80204065
7029746
7029747
7029300
80204076
91514174
80214120
91514181
91514175
91514180
91514179
91514178
91514177
70024147
91514184
91514185
91514186
7029317
91514188
91514189
91474513

2
40
2
2
24
4
2
AR
AR
AR
2
2
2
2
2
2
2
2
2
2
2
2
1
4
4
1
1
2
4
2
20
2
2
16
16
2
2
2
8
8
8
2
4
4
2

K1
K2

7029743
7029746

2
1

31200728

Description

Rev.

AXLE CASE
BOLT, M16X195
BOLT
NUT
BOLT
GREASE FITTING
PIVOT PIN
SHIM, 0.006
SHIM, 0.008
SHIM, 0.019
DUST SEAL
BUSHING
PIVOT PIN KIT, (includes items 11 & 14)
BEARING
CIRCLIP
REDUCTION BUSHING, (includes items 17 thru 20)
CIRCLIP
BALL BEARING
SEAL
O-RING
DOUBLE UNIVERSAL JOINT
SEAL
THRUST BUSHING
STEERING ADJUSTING BOLT
NUT
RIGHT STEERING CASE
LEFT STEERING CASE
SEAL
TAPER ROLLER BEARING
WHEEL HUB
WHEEL STUD
O-RING
CIRCLIP
STUD
NUT
LOCKING PLATE
RING GEAR SUPPORT
RING GEAR
SNAP RING
PLANET GEAR
BEARING
PLANET GEAR CARRIER
PLUG
BOLT
MAGNET PLUG

PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)


RIGHT STEERING CASE KIT, (includes items 23 & 26)

G10-55A, G12-55A

5-21

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item

Part Number

Qty.

K3
K4

7029747
70024146

1
2

5-22

Description

Rev.

LEFT STEERING CASE KIT, (includes items 23 & 27)


RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)

G10-55A, G12-55A

31200728

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

5-23

DRIVE TRAIN

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

Figure 5-5 Front Axle - Hub Reduction

5-24

G10-55A, G12-55A

31200728

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction


Item

Part Number

Qty.

Description

Rev.

1
2
3
4
5
6
7
8
9
10

7026496
91514189
7029309
7026499
91514082
91514123
91514099
7029310
7029311
91514113
91514114
91514115
7028716
7029312
7029313
91514095
80204071
91514149
80204005
91514146
91514147
91514148
7029314
70023114

2
4
40
2
2
24
4
2
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1

70023115

70023116

70021615
70023829
7028718
91514111
NSS
NSS
NSS
7029300
80204076
91514174
80214120
91514181
91514175
91514180
91514177
91514178
91514179
91514176
91514184

2
2
2
2
4
4
2
2
4
2
20
2
2
16
2
2
16
2
8

AXLE CASE
COUNTERSUNK BOLT
BOLT
BOLT
NUT
BOLT
GREASE FITTING
PIVOT PIN
SPACER
SHIM
SHIM
SHIM
DUST SEAL
BUSHING
PIVOT PIN, (includes items 11 & 14)
BEARING
CIRCLIP
REDUCTION BUSHING, (includes items 17 thru 20)
CIRCLIP
BALL BEARING
SEAL
O-RING
JOINT & SHAFT ASSY, (verify if this is stamped with a /1 or /2)
YOKE SHAFT, HUB SIDE, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly)
YOKE SHAFT, DIFFERENTIAL SIDE, (only serviceable on the /2 assembly,
no replacement available for the /1 assembly)
COMPLETE CENTER BODY ASSY, (only serviceable on the /2 assembly, no
replacement available for the /1 assembly), (includes H Member and qty. 2 of
70023829 cross kit)
CROSS KIT, (only serviceable on the /1 assembly), (includes circlips)
CROSS KIT, (only serviceable on the /2 assembly), (includes circlips)
SEAL
THRUST BUSHING
STEERING ADJUST BOLT
NUT
STEERING CASE, (see Position Kits for replacement)
SEAL
TAPER ROLLER BEARING
WHEEL HUB
WHEEL STUD
O-RING
CIRCLIP
STUD
RING GEAR SUPPORT
LOCKING PLATE
NUT
RING GEAR
CIRCLIP

11
12
13
14
15
16
17
18
19
20
21

22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38

31200728

G10-55A, G12-55A

5-25

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item

Part Number

Qty.

39
40
41
42

91514185
91514186
7029317
91514188

8
8
2
2

PLANETARY GEAR
BEARING
PLANETARY GEAR CARRIER
PLUG

K1
K2
K3
K4
K5

7029743
7029732
7029746
7029747
7028733

1
1
1
1
4

PLANETARY CARRIER KIT, (includes items 38 thru 41)


RING GEAR SUPPORT, (includes items 32, 34 & 37)
POSITION KIT, (left), (includes one each of items 23 & 26)
POSITION KIT, (right), (includes one each of items 23 & 26)
STEERING ADJUST BOLT KIT, (includes items 24 & 25)

5-26

Description

G10-55A, G12-55A

Rev.

31200728

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-5 Front Axle - Hub Reduction (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

5-27

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-6 Front Axle - Brakes

1
2
3
6
4
5
17
29
18

26

19

30
9

20

10
11

27

2
24

25

12

30
16

11

13

12

11

14
15

21
22

23

12

PAL6650

5-28

G10-55A, G12-55A

31200728

Before S/N 0160046229 & After S/N 0160046235


excluding 0160045209, 0160045296,
0160045449, 0160045636

DRIVE TRAIN

Figure 5-6 Front Axle - Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
9
10
11
12
13
14
15
16
17
18
19
20

91514151
7026713
70024209
7026716
80204281
80204117
91514159
70024210
91514161
7029735
7029734
7029789
91514165
70024211
70024212
7026717
91514169
91514171
91514172
91514173
80204108
80204060
70024213
7026487
7026718
7026720
7026719
70024214
70024215

2
2
2
4
4
4
6
6
6
6
2
6
6
2
2
4
2
AR
AR
AR
4
4
4
2
2
2
2
4
4

21
22
23
24
25
26
27
29
30

31200728

Description

Rev.

SPRING
O-RING
PISTON
BACK-UP RING
BOLT
PLUG
SPRING
ADJUSTING BOLT
INTERMEDIATE BRAKE DISC
BRAKE DISC
REDUCTION BUSHING
BOLT
SPRING
INTERMEDIATE BRAKE DISC
COVER
SEAL
SPACER
SHIM, 0.2mm
SHIM, 0.3mm
SHIM, 0.5mm
LOCKWASHER
NUT
BOLT, M12X122.5
O-RING, (if equipped)
PISTON
BACK-UP RING
O-RING
BOLT, M14X100
DOWEL

G10-55A, G12-55A

5-29

DRIVE TRAIN

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

Figure 5-6 Front Axle - Brakes

5-30

G10-55A, G12-55A

31200728

S/N 0160046229 thru 0160046235 including


0160045209, 0160045296, 0160045449, 0160045636

DRIVE TRAIN

Figure 5-6 Front Axle - Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29

7026721
80204116
80204115
80204108
80204060
7026722
7029735
91514161
7029734
7026723
7026724
80204123
80204131
7026725
80204121
91514151
7026713
80204166
7026712
7026716
7026717
80204117
80204281
7026714
7026715
7026487
7026718
7026719
7026720

2
6
6
4
4
4
6
6
2
2
2
2
2
2
2
1
2
2
2
4
4
4
4
2
4
2
2
2
2

31200728

Description
INTERMEDIATE BRAKE DISC
ADJUSTING BOLT
SPRING
LOCKWASHER
NUT
BOLT
BRAKE DISC
INTERMEDIATE BRAKE DISC
REDUCTION BUSHING
INTERMEDIATE BRAKE DISC
RING
PINION
O-RING
LOCKING PLATE
HEXAGON BOLT
BELLEVILLE WASHER
O-RING
ROLL PIN
PISTON
BACK-UP RING
SEAL
PLUG
BLEEDING BOLT
INTERMEDIATE COVER
CYLINDER BOLT
O-RING
PISTON
O-RING
BACK-UP RING

G10-55A, G12-55A

Rev.
E

5-31

DRIVE TRAIN

Figure 5-7 Rear Axle

Before S/N 0160054609

S/N 0160054609 & After

5-32

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-7 Rear Axle


Item

1
2
3
4

31200728

Part Number

Qty.

1001136370
1001139459

1
1
Ref
Ref
Ref
Ref

Description
REAR AXLE, (Before S/N 0160054609), (includes all items)
REAR AXLE, (S/N 0160054609 & After), (includes all items)
CENTRAL HOUSING & STEERING, (see Figure 5-8 for details)
DIFFERENTIAL, (see Figure 5-9 for details)
HUB REDUCTION, (see Figure 5-10 for details)
BRAKES, (see Figure 5-11 for details)

G10-55A, G12-55A

Rev.
C
C

5-33

Before S/N 0160054609


DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering

202

205

201

207

204
203

202
9
7

12

5
1

4
6

201
9

102
101

3
108

107

103
104

2
106

105

5-34

K1

G10-55A, G12-55A

PAL6620

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
12
101
102
103
104
105
106
107
108
201
202
203
204
205
207

70021601
7026487
70023258
80204005
91514098
70021177
80204012
91474512
80204144
91514087
7029290
91514090
7029291
91514099
80204117
7029303
7029304
7029305
70021614
80204143
80204144
7026490
7029306
7029307

2
4
1
1
1
1
1
1
4
1
4
2
2
2
2
2
2
2
2
2
5
1
3
1

INTERMEDIATE COVER
O-RING
HOUSING
CIRCLIP
PLUG
PLUG
PLUG
VENT
BOLT
PLUG
BUSHING
BUSHING
SUPPORT
GREASE FITTING
PLUG
SUPPORT ASSY, (includes items 101 thru 105)
O-RING
O-RING
TIE-ROD
O-RING
BOLT
STEERING CYLINDER
BOLT
PLUG

K1

7029127

STEERING CYLINDER SEAL KIT

31200728

Description

G10-55A, G12-55A

Rev.

5-35

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering

203

202

204

201

10

202
1
2
4
3
5
6

10
101

106
102

105

104

103
PAP30800

5-36

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-8 Rear Axle - Central Housing & Steering


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
101
102
103
104
105
106
201
202
203
204

91474512
7029288
3969073
80204005
91514098
91514087
70021177
70025335
91514101
91514089
7029290
91514090
7029291
91514099
80204117
7029292
7026490
80204143
70021614
80204144

1
1
1
1
1
1
1
1
4
2
4
2
2
2
2
2
1
2
2
5

31200728

Description

Rev.

VENT
INTERMEDIATE COVER
O-RING
CIRCLIP
PLUG
PLUG
MAGNET PLUG
HOUSING
BOLT
O-RING
BUSHING
THRUST BUSHING
SUPPORT
GREASE FITTING
PLUG
SUPPORT
CYLINDER
O-RING
BAR
BOLT

G10-55A, G12-55A

5-37

Before S/N 0160054609


DRIVE TRAIN

Figure 5-9 Rear Axle - Differential

1 2
3

23

11

10
10

7
10

11

7
8

13

11

12

23

15

17
14

19

16

4
3

21

18
20

K1

PAL6670

22

5-38

G10-55A, G12-55A

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-9 Rear Axle - Differential


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

15
16
17
18
19
20
21
22
23

7026492
70022142
7026491
80204033
91514123
70023487
70023490
70023493
70023492
80204025
70023491
70024193
80204035
80204049
80204050
80204052
80204052
70023494
70022140
80204048
80204047
91514130
91514131
80204044
80204043
7026728

4
2
2
2
20
1
2
2
2
4
4
15
1
AR
AR
AR
AR
1
1
1
1
1
1
1
1
1

K1

70023488

31200728

Description

Rev.

BOLT
LOCKING PLATE
RING NUT
ROLLER BEARING
BOLT
DIFFERENTIAL CARRIER
DIFFERENTIAL SHAFT
FRICTION WASHER
DIFFERENTIAL SIDE GEAR
DIFFERENTIAL PINION
FRICTION WASHER
BOLT
ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
RING KIT
SPACER
ROLLER BEARING
SEAL
COVER PLATE
FLANGE
O-RING
NUT
BEVEL GEAR SET
DIFFERENTIAL KIT, (includes items 6 thru 12)

G10-55A, G12-55A

5-39

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-9 Rear Axle - Differential

15
16
14

24
13
12

19
20

17
11

18

10

21

6
4
3

17

16

9
1

20

8
3

19
23

14

12
13

22

18

10
11

PAP30900

5-40

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-9 Rear Axle - Differential


Item

Part Number

Qty.

1
2
3
4

80204043
91514130
80204048
80204049
80204050
80204051
80204052
70025336
80204035
70023494
70022140
80204047
91514131
80204044
80204033
91514133
91514134
91514123
70025337
70023493
70025338
70023491
70025339
70023490
70023489
70025340

1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
16
1
2
2
4
4
2
15
1

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

31200728

Description

Rev.

NUT
COVER PLATE
TAPER ROLLER BEARING
SHIM
SHIM
SHIM
SHIM
BEVEL GEAR SET
TAPER ROLLER BEARING
RING KIT
SPACER
SEAL
FLANGE
O-RING
TAPER ROLLER BEARING
RING NUT
BOLT
BOLT
DIFFERENTIAL CARRIER
FRICTION WASHER
DIFFERENTIAL SIDE GEAR
FRICTION WASHER
DIFFERENTIAL PINION
DIFFERENTIAL SHAFT
BOLT
DIFFERENTIAL

G10-55A, G12-55A

5-41

Before S/N 0160054609


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction

28

31

33

29

34
38

10

30

29

40 41
42

37

11

44
12
35
16

36

15

61

39

3
17

14

18

46

47

11

19
20
13

6
22

21

23

26
27

24
K1
K2
K3
K4

5-42

G10-55A, G12-55A

25

PAL6640

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction


Item

Part Number

Qty.

1
3
4
5
6
7
8
10

70021944
70021604
7026499
91514082
91514123
91514099
7029310
91514113
91514114
91514115
7028716
7029312
7029313
91514095
80204071
91514149
80204005
91514146
91514147
91514148
70021602
7028718
91514111
70021603
80204065
7029746
7029747
7029300
80204076
91514174
80214120
91514181
91514175
91514180
91514179
91514178
91514177
70024147
91514184
91514185
91514186
7029317
91514188
91514189
91474513
7029743
7029746
7029747
70024146

2
40
2
2
24
4
2
AR
AR
AR
2
2
2
2
2
2
2
2
2
2
2
2
1
4
4
1
1
2
4
2
20
2
2
16
16
2
2
2
8
8
8
2
4
4
2
2
1
1
2

11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
44
46
47
61
K1
K2
K3
K4

31200728

Description

Rev.

AXLE CASE
BOLT, M16X195
BOLT
NUT
BOLT
GREASE FITTING
PIVOT PIN
SHIM, 0.006
SHIM, 0.008
SHIM, 0.019
DUST SEAL
BUSHING
PIVOT PIN KIT, (includes items 11 & 14)
BEARING
CIRCLIP
REDUCTION BUSHING, (includes items 17 thru 20)
CIRCLIP
BALL BEARING
SEAL
O-RING
DOUBLE UNIVERSAL JOINT
SEAL
THRUST BUSHING
STEERING ADJUSTING BOLT
NUT
RIGHT STEERING CASE
LEFT STEERING CASE
SEAL
TAPER ROLLER BEARING
WHEEL HUB
WHEEL STUD
O-RING
CIRCLIP
STUD
NUT
LOCKING PLATE
RING GEAR SUPPORT
RING GEAR
SNAP RING
PLANET GEAR
BEARING
PLANET GEAR CARRIER
PLUG
BOLT
MAGNET PLUG
PLANET GEAR CARRIER KIT, (includes items 40 thru 41 & 44)
RIGHT STEERING CASE KIT, (includes items 23 & 26)
LEFT STEERING CASE KIT, (includes items 23 & 27)
RING GEAR SUPPORT KIT, (includes items 34, 38 & 39)

G10-55A, G12-55A

5-43

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction

5-44

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction


Item

Part Number

Qty.

1
2
3
6
7
8
9
10
11
12
13
14
15
16
18
19
20

70025341
91514081
91514082
70022814
80204071
80204005
91514146
91514147
91514148
91514149
70025342
7028718
91514111
91514123
91514099
91514112
91514113
91514114
91514115
7028716
7028714
91514095
7028715
80204065
91514117
70025343
70025344
70021177
91514188
7029300
80204076
91514174
91514175
70024147
91514177
91514178
91514184
91514185
91514186
7029317
91514087
91514189
91514179
91514180
91514181
80214120
7029743
70025345

2
2
2
32
2
2
2
2
2
2
2
2
1
24
2
2
2
2
2
2
2
2
2
4
4
1
1
2
2
2
4
2
2
2
2
2
8
8
8
2
2
4
16
16
2
20
2
1

21
23
24
25
26
27
28
29
30
31
33
34
35
36
37
38
39
40
41
42
43
45
46
47
48
49
51
52
62

31200728

Description

Rev.

AXLE CASE
BOLT
NUT
HEXAGON BOLT
CIRCLIP
CIRCLIP
BALL BEARING
SEAL
O-RING
REDUCTION BUSHING
DOUBLE UNIVERSAL JOINT
SEAL
THRUST BUSHING
BOLT
GREASE FITTING
PIVOT PIN
SHIM
SHIM
SHIM
DUST EXCLUDER
BUSHING
BEARING
PIVOT PIN
NUT
BOLT
STEERING CASE
STEERING CASE
MAGNET PLUG
PLUG
SEAL
TAPER ROLLER BEARING
WHEEL HUB
CIRCLIP
RING GEAR
RING GEAR SUPPORT
LOCKING PLATE
SNAP RING
PLANET GEAR
BEARING
PLANET GEAR CARRIER
PLUG
COUNTERSUNK BOLT
NUT
STUD
O - RING
WHEEL STUD
PLANET GEAR CARRIER
STEERING CASE

G10-55A, G12-55A

5-45

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction (Continued)


Item

Part Number

Qty.

64
66

7028733
70024146

1
2

5-46

Description

Rev.

STEERING ADJUST BOLT


RING GEAR SUPPORT

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-10 Rear Axle - Hub Reduction (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

5-47

Before S/N 0160054609


DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes

1
3
2
3
2

3
2

9
16
17
15
5

11
6

10

12

14

18

PAL6680

5-48

G10-55A, G12-55A

31200728

Before S/N 0160054609


DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18

70021606
7029735
91514161
7029734
70021607
91514165
91514160
91514159
70024216
70021609
70021610
91514154
80204281
80204117
70021611
70021612
70021613

2
6
6
2
6
6
6
6
2
2
2
2
2
2
2
2
2

31200728

Description

Rev.

SPACER
BRAKE DISC
INTERMEDIATE BRAKE DISC
REDUCTION BUSHING
ADJUSTING BOLT
SPRING
ADJUSTING BOLT
SPRING
PISTON
BACK-UP RING
O-RING
PLUG
BLEEDING BOLT
PLUG
O-RING
BACK-UP RING
PILOT BOLT

G10-55A, G12-55A

5-49

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes

13

10
11

18
8

12
4

15
2

16
1

17

14

PAP30910

5-50

G10-55A, G12-55A

31200728

S/N 0160054609 & After


DRIVE TRAIN

Figure 5-11 Rear Axle - Brakes


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
18

70021609
70021610
70021612
70021611
70024216
91514165
70021607
91514159
91514160
91514161
7029735
7029734
70021606
80204281
80204117
91514154
70021613

2
2
2
2
2
6
6
6
6
6
6
2
2
2
2
2
2

31200728

Description

Rev.

BACK-UP RING
O - RING
BACK-UP RING
O-RING
PISTON
SPRING
ADJUSTING BOLT
SPRING
ADJUSTING BOLT
INTERMEDIATE BRAKE DISC
BRAKE DISC
REDUCTION BUSHING
SPACER
BLEEDING BOLT
PLUG
PLUG
PILOT BOLT

G10-55A, G12-55A

5-51

DRIVE TRAIN

Figure 5-12 Transmission

5
1
3

109

10

2
7
8

6
11

5-52

G10-55A, G12-55A

12

PY6990

31200728

DRIVE TRAIN

Figure 5-12 Transmission


Item

Part Number

Qty.

Description

Rev.

1001115508

Ref

1
2
3
4

0100011
0100020
0701010
0711015

AR
AR
4
12

5
6
7
8
9
10
11

4812000
8405007
91563091
91563121
1001097053

12
109

1001109536

12
1
1
1
1
Ref
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1
Ref

TRANSMISSION INSTALLATION, (not available to order, see items 1 thru 12 for


service)
LOCTITE 242
LOCTITE 567
HEX HD CAPSCREW, M10X20, GR8.8, (torque to 35.2-52.87 Nm/26-39 lb-ft)
HEX HD CAPSCREW, M10X55, GR10.9, (torque to 71.85-78.63 Nm/
53-58 lb-ft)
WASHER, 10mm
GEAR CLAMP, 1.25
ADAPTER, CONNECTOR
OIL TEMPERATURE SWITCH
OIL DRAIN VALVE
TRANSMISSION HARNESS, (see Figure 10-10 for details)
TRANSMISSION
TORQUE CONVERTER & INPUT, (see Figure 5-13 for details)
GEARBOX HOUSING, (see Figure 5-14 for details)
FORWARD GEAR GROUP, (see Figure 5-15 for details)
REVERSE GEAR GROUP, (see Figure 5-16 for details)
1ST SHAFT GROUP, (see Figure 5-17 for details)
2ND SHAFT GROUP, (see Figure 5-18 for details)
3RD SHAFT GROUP, (see Figure 5-19 for details)
4TH SHAFT GROUP, (see Figure 5-20 for details)
POWER TAKE-OFF, (see Figure 5-21 for details)
CONTROL UNIT & PRESSURE REGULATOR, (see Figure 5-22 for details)
GEARSHIFT SYSTEM, (see Figure 5-23 for details)
OIL PUMP, FILTER & DIPSTICK, (see Figure 5-24 for details)
TRANSFER BOX, (see Figure 5-25 for details)
DRAIN HOSE
ADAPTER, 90 DEGREES, (see Figure 8-1 for details)

31200728

1001125962

G10-55A, G12-55A

5-53

DRIVE TRAIN

Figure 5-13 Transmission - Converter & Input

5-54

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-13 Transmission - Converter & Input


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12

7026744
7026745
1319229
7026746
7026748
1319558
7026747
1319585
NSS
80304405
7026749
1319563

4
8
2
1
1
1
1
2
2
1
1
1

31200728

Description

Rev.

HEX HD CAPSCREW, M10X16


WASHER
DIAPHRAGM
CONVERTER
STATOR SHAFT
BEARING BUSHING
TURBINE SHAFT
CAPSCREW, M8X16
SHACKLE
RETAINING RING
PISTON RING
BALL BEARING

G10-55A, G12-55A

5-55

DRIVE TRAIN

Figure 5-14 Transmission - Gearbox Housing

5-56

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-14 Transmission - Gearbox Housing


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30

7026751
1319585
8036847
7026750
7026752
1319670
10731709
NSS
NSS
1319590
7026794
70023404
1319571
80304394
1319646
7026756
7026755
NSS
7026753
1319581
7026754
NSS
70021920
NSS
10731744
1319573
NSS
1319641
7026792

1
11
8
1
1
7
7
1
1
1
6
1
4
31
5
1
1
3
1
2
1
1
1
6
1
4
1
1
2

31200728

Description

Rev.

PIPE
HEX HD CAPSCREW, M8X16
O-RING
PIPE
PIPE
PLUG
O-RING
ORIFICE
HOUSING
BRACKET
HEX HD CAPSCREW, M10X50
PLUG
PIN
HEX HD CAPSCREW, M10X30
HEX HD CAPSCREW
SCREEN SHEET
SCREEN SHEET
CAPSCREW, M8X12
SUCTION TUBE
O-RING
PIPE
HOUSING
HOUSING
CAPSCREW, M10X30
BREATHER
GROOVED STUD, 3X5
TYPE PLATE
SHAFT SEAL
O-RING

G10-55A, G12-55A

5-57

DRIVE TRAIN

Figure 5-15 Transmission - Forward Gear Group

5-58

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-15 Transmission - Forward Gear Group


Item

Part Number

Qty.

1
2
3
4

7026761
1319615
7026757
70022075
1319593
1319594
1319595
1319617
1319618
1319620
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
1319638
1319621
1319622
1319623
1319624
1319625
1319626
1319627
1319628
1319629
1319630
1319631
1319632
1319636

2
1
1
1
1
1
7
1
1
1
11
11
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

5
6
7
8
9
10
11
12

13
14

15

31200728

Description

Rev.

PISTON RING
ROLLER BEARING
COUPLING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
CUP SPRING
SUPPORT SHIM
ROLLER BEARING
ROLLER BEARING
FRICTION DISC
STATIC DISC
END SHIM
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
DISC CARRIER
RETAINING RING, 3.20
RETAINING RING, 3.10
RETAINING RING, 3.00
RETAINING RING, 2.90
RETAINING RING, 2.80
RETAINING RING, 2.70
RETAINING RING, 2.60
RETAINING RING, 2.50
RETAINING RING, 2.40
RETAINING RING, 2.30
RETAINING RING, 2.20
RETAINING RING, 2.10
ROLLER BEARING

G10-55A, G12-55A

5-59

DRIVE TRAIN

Figure 5-16 Transmission - Reverse Gear Group

5-60

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-16 Transmission - Reverse Gear Group


Item

Part Number

Qty.

1
2
3
4

7026761
1319615
7026762
70022075
1319593
1319594
1319595
1319617
1319618
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
1319638
1319620
1319621
1319622
1319623
1319624
1319625
1319626
1319627
1319628
1319629
1319630
1319631
1319632
1319636

2
1
1
1
1
1
7
1
1
11
11
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
AR
1

5
6
7
8
9
10
11

12
13
14

15

31200728

Description

Rev.

PISTON RING
ROLLER BEARING
COUPLING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
CUP SPRING
SUPPORT SHIM
ROLLER BEARING
FRICTION DISC
STATIC DISC
END SHIM
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
DISC CARRIER
ROLLER BEARING
RETAINING RING, 3.20
RETAINING RING, 3.10
RETAINING RING, 3.00
RETAINING RING, 2.90
RETAINING RING, 2.80
RETAINING RING, 2.70
RETAINING RING, 2.60
RETAINING RING, 2.50
RETAINING RING, 2.40
RETAINING RING, 2.30
RETAINING RING, 2.20
RETAINING RING, 2.10
ROLLER BEARING

G10-55A, G12-55A

5-61

DRIVE TRAIN

Figure 5-17 Transmission - 1st Shaft Group

5-62

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-17 Transmission - 1st Shaft Group


Item

Part Number

Qty.

1
2
3
4

7026761
1319608
1319591
70022075
1319593
1319594
1319595
1319596
10731845
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
1319606
1319607
7029532
7029533

2
1
1
1
1
1
5
1
2
12
12
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
2
1
1
1

5
6
7
8
9
10
11

12
13
14

31200728

Description

Rev.

PISTON RING
ROLLER BEARING
COUPLING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
CUP SPRING
SHIM
RETAINING RING
FRICTION DISC
STATIC DISC
END SHIM
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
ROLLER CAGE
DISC CARRIER
ROLLER BEARING, (inner ring)
ROLLER BEARING, (outer ring)

G10-55A, G12-55A

5-63

DRIVE TRAIN

Figure 5-18 Transmission - 2nd Shaft Group

5-64

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-18 Transmission - 2nd Shaft Group


Item

Part Number

Qty.

1
2
3
4

7026761
1319615
7026763
70022075
1319593
1319594
1319595
1319596
10731845
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
1319606
1319614
7029532
7029533

2
1
1
1
1
1
5
1
2
8
8
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
2
1
1
1

5
6
7
8
9
10
11

12
13
14

31200728

Description

Rev.

PISTON RING
ROLLER BEARING
COUPLING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
CUP SPRING
SHIM
RETAINING RING
FRICTION DISC
STATIC DISC
END SHIM
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
ROLLER CAGE
DISC CARRIER
ROLLER BEARING, (inner ring)
ROLLER BEARING, (outer ring)

G10-55A, G12-55A

5-65

DRIVE TRAIN

Figure 5-19 Transmission - 3rd Shaft Group

5-66

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-19 Transmission - 3rd Shaft Group


Item

Part Number

Qty.

NSS
70021268
70021269
NSS
70021227
70021228
1319619
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
7026760
7026758
7026759
80304227
7026766
7026765
70022075
1319593
1319594
7026764
7026769
7026761

1
1
1
1
1
1
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
1
8
8
2
1
7
1
1
1
1
1
2

3
4

5
6
7
8
9
10
11

12
13
14

31200728

Description

Rev.

ROLLER BEARING ASSY


BEARING OUTER RING
BEARING INNER RING
ROLLER BEARING ASSY
RING
ROLLER CAGE
DISC CARRIER
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
END SHIM
FRICTION DISC
STATIC DISC
RETAINING RING
WASHER
CUP SPRING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
COUPLING
ROLLER BEARING
PISTON BEARING

G10-55A, G12-55A

5-67

DRIVE TRAIN

Figure 5-20 Transmission - 4th Shaft Group

5-68

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-20 Transmission - 4th Shaft Group


Item

Part Number

Qty.

1
2
3
4

7026761
1319615
7026770
70022075
1319593
1319594
1319595
1319596
10731845
7026758
7026759
7026760
1319600
1319601
1319602
1319603
1319604
7029849
7029850
7029851
7029852
1319606
1319635
1319636

2
1
1
1
1
1
5
1
2
8
8
1
AR
AR
AR
AR
AR
AR
AR
AR
AR
2
1
1

5
6
7
8
9
10
11

12
13
14

31200728

Description

Rev.

PISTON RING
ROLLER BEARING
COUPLING
PISTON, (die casted)
O-RING, 52X3
O-RING, 115X3
CUP SPRING
SHIM
RETAINING RING
FRICTION DISC
STATIC DISC
END SHIM
SNAP RING, 4.0
SNAP RING, 3.5
SNAP RING, 3.0
SNAP RING, 2.5
SNAP RING, 2.0
SNAP RING, 3.25
SNAP RING, 3.75
SNAP RING, 2.25
SNAP RING, 2.75
ROLLER CAGE
DISC CARRIER
ROLLER BEARING

G10-55A, G12-55A

5-69

DRIVE TRAIN

Figure 5-21 Transmission - Power Take-Off

5-70

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-21 Transmission - Power Take-Off


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11

1319576
70021526
1319571
7026775
80304394
7026774
7026769
7026771
7026772
1319608
7026773

1
1
2
15
21
1
2
1
1
2
1

31200728

Description

Rev.

SHAFT SEAL
HOUSING
CYLINDRICAL PIN
HEX HD CAPSCREW
HEX HD CAPSCREW
GASKET
ROLLER BEARING
SHAFT
PISTON RING
ROLLER BEARING
SHAFT

G10-55A, G12-55A

5-71

DRIVE TRAIN

Figure 5-22 Transmission - Control Unit & Pressure Regulator

Y6
Y4
Y5

Y3

5-72

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-22 Transmission - Control Unit & Pressure Regulator


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

7026782

1
Ref
3
4
4
1
1
1
1
46
1
1
1
Ref
16
16
1

31200728

8036529
NSS
NSS
7026784
7026783
7026776
7026777
7026780
7026779
7026778
10731761
10732095
7026781
8036528

Description

Rev.

VALVE
HOUSING, (see Figure 5-14 for details)
SOLENOID VALVE
CAPSCREW, M6X12
BRACKET
COMPRESSED SPRING
PISTON
GASKET
PLATE
HEX HD CAPSCREW
INTERMEDIATE SHEET
COMPRESSED SPRING
BALL
VALVE HOUSING, (see Figure 5-23 for details)
WASHER
HEX HD CAPSCREW
SOLENOID VALVE

G10-55A, G12-55A

5-73

DRIVE TRAIN

Figure 5-23 Transmission - Gearshift System

Y1

Y2

5-74

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-23 Transmission - Gearshift System


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13

1319693
1319661
1321265
7026789
7026788
7026787
1319694
NSS
NSS
NSS
NSS
7026790
1319685
1319686
1319687
1319688
1319689
1319684
1319683
7026786
7026785
8036528
NSS
NSS
1319670
10731709
NSS
70000656
10732072
10732071
70022790
1319652

2
6
4
1
1
1
1
2
2
2
1
1
AR
AR
AR
AR
AR
1
1
1
1
2
2
2
2
2
2
2
2
2
1
1

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

31200728

Description

Rev.

HEX HD CAPSCREW, M6X25


WASHER
HEX HD CAPSCREW, M6X55
COVER
GASKET
SPACER
VALVE ASSY, (includes items 8 thru 11)
SNAP RING
SPRING SLEEVE
COMPRESSED SPRING
PISTON
PISTON
WASHER, 2.0
WASHER, 1.0
WASHER, 0.5
WASHER, 0.3
WASHER, 0.2
COMPRESSED SPRING
COMPRESSED SPRING
SLEEVE
CONTROL PISTON
SOLENOID VALVE
HEX HD CAPSCREW
BRACKET
PLUG, M10
O-RING
PLUG, M24
O-RING
COMPRESSED SPRING
BALL
VALVE HOUSING
ORIFICE

G10-55A, G12-55A

5-75

DRIVE TRAIN

Figure 5-24 Transmission - Oil Pump, Filter & Dipstick

5-76

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-24 Transmission - Oil Pump, Filter & Dipstick


Item

Part Number

Qty.

1
2
3
4
5
6

1319670
10731709
7026794
80304394
7026793
7026791
7029417
7026792
1319719
1319726
8841322
1001095744
1319585
1319581
NSS
8036250

2
2
1
1
4
1
1
3
1
1
1
1
2
1
1
1

7
8
9
10
11
12
13
14
15

31200728

Description

Rev.

PLUG, M10X1
O-RING
HEX HD CAPSCREW, M10X50
HEX HD CAPSCREW, M10X30
CAPSCREW, M12X80
PUMP
O-RING, (located between two halves of oil pump)
O-RING
O-RING
FILTER
DIPSTICK
DIPSTICK TUBE
CAPSCREW, M8X16
O-RING
O-RING
O-RING

G10-55A, G12-55A

5-77

DRIVE TRAIN

Figure 5-25 Transmission - Transfer Box

5-78

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-25 Transmission - Transfer Box


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

18
19
20

21
22
23
24

31200728

Part Number

Qty.

70023502
10731959
1319649
1319648
7027273
1319647
1320755
1319571
70023801
1319578
1319573
NSS
1319436
70023800
70023475
7026769
7027271
NSS
1320748
1320754
7027272
7027270
NSS
70020493
70020036
70023474
7026578
7026577
70023476

1
4
2
2
2
2
3
2
22
2
4
1
1
1
1
4
1
4
1
1
1
1
1
1
1
1
1
1
1

Description

Rev.

TRANSFER BOX, (includes all items)


HEX HD CAPSCREW, (two per side)
TAB WASHER, (one per side)
WASHER, (one per side)
FLANGE, (one per side)
SCREEN SHEET, (one per side)
SHAFT SEAL
CYLINDRICAL PIN
HEX HD CAPSCREW, M10X50
PLUG
STUD, 3X5
PLATE
BREATHER
HEX HD CAPSCREW, M10X30
HOUSING
ROLLER BEARING
OUTPUT SHAFT
TAPERED ROLLER BEARING
CUP
CONE
IDLER GEAR
IDLER GEAR
INPUT SHAFT
INPUT GEAR
SEAL
HOUSING
HEX NUT, M16
SLEEVE
HEX BOLT, M10X65

G10-55A, G12-55A

5-79

DRIVE TRAIN

Figure 5-26 Wheel Assembly

5-80

G10-55A, G12-55A

31200728

DRIVE TRAIN

Figure 5-26 Wheel Assembly


Item

Part Number

Qty.

4520481
91355034
91355035

1
2
2

TIRE SET, 14.00-24 BIAS, G-2


RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1 thru 3)
LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, (includes items 1 thru 3)

A
C
C

4520482
91355037

1
2

B
E

91355038

TIRE SET, 14.00-24 BIAS, G-2, FOAM FILLED


RH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, FOAM FILLED,
(includes items 1 thru 4)
LH TIRE & WHEEL ASSY, 14.00-24 BIAS, G-2, FOAM FILLED,
(includes items 1 thru 4)

1001152430
1001152415
1001152416

1
2
2

TIRE SET, 17.50-25, 16 PLY


RH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 1 thru 3)
LH TIRE & WHEEL ASSY, 17.50-25, 16 PLY, (includes items 1 thru 3)

A
A
A

4520519
91565040

1
2

A
E

91565039

TIRE SET, 17.50-25 BIAS, FOAM FILLED, G-2


RH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2
(includes items 1 thru 4)
LH TIRE & WHEEL ASSY, 17.50-25 BIAS, FOAM FILLED, 785 lb, G-2
(includes items 1 thru 4)

1001121109
1001121103

1
4

TIRE SET, 400/75-28, 16 PLY


TIRE & RIM ASSY, 400/75-28, 16PLY, (includes items 1, 3 & 5)

B
B

1001125410
1001121105

1
4

B
C

4
5

91473206
91563250
1001120178
91043084
4520527
8780039
91083385
8786514
8526203
1001120179

1
1
1
1
1
1
1
1
1
1

TIRE SET, 400/75-28, 16 PLY, FOAM FILLED


TIRE & RIM ASSY, 400/75-28, 16PLY, FOAM FILLED, 464 lb,
(includes items 1 & 3 thru 5)
WHEEL, 24X9.00, 0.218 OFFSET
WHEEL, 25X13, 1.687 OFFSET
WHEEL, 28X12, 0.75 OFFSET, (if equipped with Firestone 400/75-28)
TIRE, 14.00-24 LOADER, 12 PLY, DIRECTIONAL, G-2
TIRE, 17.50-25 LOADER, 12 PLY, DIRECTIONAL, L-2
TIRE, 17.50-25 LOADER, 16 PLY, DIRECTIONAL, L-2
VALVE STEM
VALVE STEM, (if equipped with Firestone 400/75-28)
BALLAST FLAT PROOFING FOAM FILL, (not shown)
TIRE, 400/75-28, 16PLY

101
102

1001105780
1001105782
1001105781

1
2
2

TIRE SET, TY CUSHION, 14X24, SOLID, (includes items 101 & 102)
RH TIRE & WHEEL ASSY, 14-24, SOLID
LH TIRE & WHEEL ASSY, 14-24, SOLID

A
B
B

1001151108
1001151101
1001151102

1
2
2
Ref

TIRE SET, SOLIDEAL, 14X24, SOLID, (includes items 201 & 202)
LH TIRE, SOLIDEAL, 14X24, 0.219 OFFSET
RH TIRE, SOLIDEAL, 14X24, 0.219 OFFSET
WHEEL NUT, (see Figure 5-1 for details)

A
A
A

201
202
301

31200728

Description

G10-55A, G12-55A

Rev.

5-81

Before S/N 0160052014


DRIVE TRAIN

Figure 5-27 Fender Installation

1
3
4
5
6
7
8
9
10
11

1
2
4
5
6
7
8
9
10
11

7
6

11

1
9

8
10
5
9
10

7
6

12
9

102

8
11

10
1
12

11
9
10
9

10
4

101

PAL6280

5-82

G10-55A, G12-55A

31200728

Before S/N 0160052014


DRIVE TRAIN

Figure 5-27 Fender Installation


Item
1
2
3
4
5
6
7
8
9
10
11
12
101
102
201

31200728

Part Number

Qty.

Description

Rev.

91565081
91473126
91566062
91566063
91514118
91513266
0641528
0641524
4711500
4751500
88521205
3520176
83191010

Ref
4
2
2
16
16
16
8
24
24
24
8
16
Ref
Ref
Ref

FENDER INSTALLATION, (not available to order, see items 1 thru 12 for service)
FENDER
RH FENDER BRACKET
LH FENDER BRACKET
FENDER STUD, (torque to 94-104 lb-ft/127-141 Nm)
HEX NUT, M12X1.25
HEX HD CAPSCREW, 5/16-18X3-1/2, GR5
HEX HD CAPSCREW, 5/16-18X3, GR5
WASHER, 5/16
WASHER, 5/16
LOCKNUT, 5/16-18
PLUG
LOCKWASHER, 12mm
FRONT AXLE, (see Figure 5-2 for details)
REAR AXLE, (see Figure 5-7 for details)
CAB FENDER INSTALLATION, (not shown), (see Figure 6-1 for details)

G10-55A, G12-55A

5-83

S/N 0160052014 & After


DRIVE TRAIN

Figure 5-27 Fender Installation

5-84

G10-55A, G12-55A

31200728

S/N 0160052014 & After


DRIVE TRAIN

Figure 5-27 Fender Installation


Item

Part Number

Qty.

1
3
4
5
6
7
11
12

1001142563
1001142560
83191010
91514118
91513266
4811902
0760812
1001095650
1001154055

1
4
16
16
16
32
16
AR
4

31200728

Description
FENDER INSTALLATION, (includes all items)
FENDER WELDMENT BRACKET
LOCKWASHER, M12
FENDER STUD
HEX NUT, M12X1-1/4
WASHER, 8mm
HEX HD SCREW, M8X25
LOCTITE 242TM
FENDER DUNLOFLEX

G10-55A, G12-55A

Rev.
C

5-85

DRIVE TRAIN

This Page Intentionally Left Blank

5-86

G10-55A, G12-55A

31200728

SECTION 6
CAB

31200728

G10-55A, G12-55A

CAB

Figure 6-1 Cab Installation

6-2

G10-55A, G12-55A

31200728

CAB

Figure 6-1 Cab Installation (Continued)

201

13

203

202
204
18

52

1
308

311

103

304

501
25

304
310

25

59

25

306

404

1
403

401

313

309

38

62

38

16

40

307

40

20
2

305
312

62

60

60
38

38

20
20 2
2

20
PAP25521

31200728

G10-55A, G12-55A

6-3

CAB

Figure 6-1 Cab Installation


Item

Part Number

Qty.

Description

Rev.

1001130311
1001130442

1
1
Ref
1
1
Ref
1
51 in
6
4
Ref
Ref
Ref
Ref
Ref
Ref
8
3
1
6
Ref
1
Ref
Ref

OPEN CAB ASSY, (includes items 1 thru 63)


ENCLOSED CAB ASSY WITH HEAT
3 SPEED HEATER, (see Figure 6-7 for details)
ENCLOSED CAB ASSY, (includes items 1 thru 63 & 103)
ENCLOSED CAB ASSY WITH HEAT & A/C
3 SPEED HEATER & A/C UNIT, (see Figure 6-8 for details)
ENCLOSED CAB ASSY, (includes items 1 thru 63 & 103)
TRIM
BUTTON HD CAPSCREW, 1/4-20X5/8
HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 96 lb-ft/130 Nm)
BRAKE & MOUNTING HARDWARE, (see Figure 7-1 for details)
BREATHER & MOUNTING HARDWARE, (see Figure 9-14 for details)
STEERING COLUMN & STEERING WHEEL, (see Figure 7-3 for details)
FUEL TANK & MOUNTING HARDWARE, (see Figure 4-3 for details)
CAB, (see Figure 6-2 for details)
SEAT & SEAT MOUNTING HARDWARE, (see Figure 6-4 for details)
WASHER, 1/4
SCREW, 1/4-20x3/4
MANUAL STORAGE BOX
SCREW, #6X1/2
CAB INTERIOR, (see Figure 6-4 for details)
SEAT RISER PANEL
ACCELERATOR & MOUNTING HARDWARE, (see Figure 7-2 for details)
CAB MIRROR INSTALLATION, (not available to order, see items 201 thru 204
for service)
DASH HARNESS, (not shown),, (see Figure 10-15 for details)
TRANSMISSION RELAY HARNESS, (not shown),
(see Figure 10-13 for details)
DASH PANEL & CAB SWITCHES, (see Figure 10-5 for details)
ACCESS PANEL
HEATING COMPONENTS, (see Figure 6-7 for details)
PANEL
COVER, (if equipped with Heat or Heat & A/C), (see Figure 6-7 for details)
CAB ELECTRICAL INSTALLATION, (see Figure 10-4 for details)
WIPER COMPONENTS, (see Figure 6-5 for details)
HEX HD CAPSCREW, M6X20, GR8.8
MIRROR
LOCKWASHER, 6mm
BRACKET

F
A

1001130441
1001130462

1
2
5
6
13
14
15
16
18
20
25
36
38
39
40
50
52

1001130441
90206199
0630407
0641408

4711400
0791406
91403230
91413036
1001103567
1001115153

53
56
57
59
60
62

0700610
1001148177
8307024
1001114675

Ref
1
Ref
1
Ref
Ref
Ref
2
1
2
1

91569003

Ref

304
305
306
307

91563061
91403097
0682652
83201058

4
4
2
4

308

88501016

63
103
201
202
203
204

6-4

Ref
Ref

1001117136
1001106866

CAB MOUNTING INSTALLATION, (not available to order, see items 304 thru
313 for service)
CAB MOUNT ISOLATOR
RUBBER MOUNT
HEX HD CAPSCREW, 1-8X6-1/2. GR8, (torque to 680-720 lb-ft/921-976 Nm)
HEX HD CAPSCREW, 3/4-10X3-3/4, GR8,
(torque to 280-308 lb-ft/380-417 Nm)
HEX NUT, 1-8

G10-55A, G12-55A

K
K
J

31200728

CAB

Figure 6-1 Cab Installation (Continued)


Item

Part Number

Qty.

309
310
311
312
313

88501012
1001106614
91563062
91403098
90027473

4
2
2
4
4

91565067

Ref

1001145754
0791608
1001145702
1001145753

1
4
1
1
Ref
Ref
Ref

1001130914

1001130915

401
403
404
501
502
503

31200728

Description

Rev.

HEX NUT, 3/4-10


TAIL WASHER
WASHER
TAIL WASHER
WASHER, 3/4
CAB FENDER INSTALLATION, (no longer available, see 1001145754 for
replacement or items 401 thru 404 for service)
THERMOFORMED FENDER ASSY, (includes items 401 thru 404)
HEX HD CAPSCREW, 3/8-16X3/4, GR5
THERMOFORMED FENDER
FENDER PLATE
BOOM JOYSTICK, (see Figure 7-4 for details)
FRAME LEVEL JOYSTICK, (see Figure 7-5 for details)
OUTRIGGER JOYSTICK, (see Figure 7-5 for details)

B
B

CAB ENCLOSURE KIT WITH HEAT, (includes heater components, door


components, rear window, skylight window, harnesses, hoses & other enclosed
cab components)
CAB ENCLOSURE KIT WITH HEAT & A/C, (includes heater with a/c
components, door components, rear window, skylight window, harnesses, hoses
& other enclosed cab components)

G10-55A, G12-55A

6-5

CAB

Figure 6-2 Cab Assembly

11
13
104
134
135

110
21 5

4
11
13

20

145
147
22
112
133

3
11

126
130

7
11
13
106

136

11
13
105

140

15
16
19

501

109

23

501

6
116
138

25

131
119
120 143
125

139
141

142

24

PY7140

6-6

G10-55A, G12-55A

31200728

CAB

Figure 6-2 Cab Assembly (Continued)

201
202
204
205

203
206
207
208
209
210
401

211

308

302
301
303
305
306
307
310

304

K1
PAP25701

31200728

G10-55A, G12-55A

6-7

CAB

Figure 6-2 Cab Assembly


Item

1
2
3
4
5
6
7
8
10
11
13
14
15
16
19
20
21
22
23
24
25
104
105
106
109
110
112
116
119
120
125
126
127
130
131
133
134
135
136
138
139
140
141
142
143
145
147

6-8

Part Number

Qty.

1001117305
1001117306
80264035
8036654
91404110
91404109
8036654
91164087
80264031
1001103509
91164094
80364009
91404302
1001103663
7029854
80364037
7029855
70024001
80364011
91344046
7028939

1
1
6
7
1
1
10
1
13
18
1
AR
AR
1
4
4
4
1
1
AR
1
Ref
Ref
1
1
1
1
1
2
2
1
1
2
3
1
1
1
AR
AR
AR
1
1
2
1
3
Ref
Ref
15
4

91404290
91404291
80364030
91404294
91404295
91404296
80384207
80364023
91334024
91404297
91404298
91404299
91404301
80384218
70020632
91334034
91404302
91404303
91334035
80384205
91404305
91404306

80264031
70020653

Description
OPEN CAB, (includes items 1 thru 25)
ENCLOSED CAB, (includes items 1 thru 143)
PLUG
PLUG, 5/16
REAR WINDOW
RH SIDE WINDOW
PLUG, 5/16
HOLE PLUG
BLOCK
RIVNUT
ROPS WARNING DECAL
URETHANE
ACTIVATOR
SEAT RISER WELDMENT
HEX BOLT
WASHER
LOCKWASHER
VINYL GRIP
PLUG
SEALANT
RIVNUT
SCREW, 1/4-20X3/4, (see Figure 6-1 for details)
ACCESS PANEL, (see Figure 6-1 for details)
WINDOW SKY LIGHT
FRONT WINDOW
WINDOW
LH SIDE PANEL FOAM
HEAD LINER
HOLE PLUG
SCREW
STRIKER BOLT
HEX BOLT
WASHER
RIVET
EMERGENCY EXIT DECAL
EMERGENCY EXIT HAMMER
STRAP
SEAM SEAL
BLACK URETHANE
ACTIVATOR
DOOR HOLD OPEN
SPACER
BOLT
BOLT
NUT
LOWER CAB DOOR, (see Figure 6-3 for details)
UPPER CAB DOOR ASSY, (see Figure 6-3 for details)
BLOCK
BLOCK

G10-55A, G12-55A

Rev.
C
C

31200728

CAB

Figure 6-2 Cab Assembly (Continued)


Item

Part Number

Qty.

Description

Rev.

1001100879

Ref

0641608
3271601
4071133
4711600
4761600
4761800
14404173
88501008
91403503
1001096728
1001098344

2
2
4
4
2
2
AR
2
2
2
1

TOP BRICK GUARD INSTALLATION, (if equipped), (not available to order, see
items 201 thru 211 for service)
HEX HD CAPSCREW, 3/8-16X1, GR5
HEX NUT, 3/8-16, GR8
KEEPER
WASHER, 3/8
LOCKWASHER, 3/8
LOCKWASHER, 1/2
SILICONE SEALANT
HEX NUT, 1/2
SPACER
BOLT, 1/2-13
BRICK GUARD BRACKET

1001100880

Ref

301
302
303
304
305
306
307
308
310
401
501
601

4071133
4420060
4761800
77143003
88501008
91403503
1001096728
1001098042
14404173
1001100895
8035523

4
1
2
4
2
2
2
1
AR
2
Ref
AR

FRONT BRICK GUARD BRACKET INSTALLATION, (not available to order, see


items 301 thru 310 for service)
KEEPER
DOUBLE SIDED TAPE
LOCKWASHER, 1/2
WHIZ-LOCK SCREW, 5/16-18X0.625
HEX NUT, 1/2-13
SPACER
BOLT, 1/2-13
BRICK GUARD BRACKET
SILICONE SEALANT
CAB WORK LIGHT HARNESS, (if equipped)
WIPERS, (see Figure 6-5 for details)
URETHANE, (not shown)

K1

91413142

201
202
203
204
205
206
207
208
209
210
211

31200728

SKYLIGHT WINDOW KIT, (includes items 104 & 601)

G10-55A, G12-55A

6-9

CAB

Figure 6-3 Cab Door

201

206

202

203
204

205
2

1
124
114
113

110

105

116
123

115
112

107
108
109

104

111
110
106

105

103

119
120

118

121

102

117
101

122
103
Py7100

6-10

G10-55A, G12-55A

31200728

CAB

Figure 6-3 Cab Door


Item

Part Number

Qty.

1
2
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
201
202
203
204
205
206

91474481
91474482
8035461
91404316
80264066
91404311
80384191
80384192
91404315
91404317
91404318
91404313
91404320
91404319
8866334
91404321
80384189
1001081241
80364001
80364079
91404309
80384187
91404310
91404312
80964051
NSS
80364001
91404324
91334032
91404323
91474492
91404322

1
1
2
1
3
1
6
1
1
1
1
6
1
1
2
1
4
1
8 ft
1
1
3
1
1
1
1
11 ft
2
2
1
1
1

31200728

Description

Rev.

LOWER DOOR ASSY, (includes items 101 thru 124)


UPPER DOOR ASSY, (includes items 201 thru 206)
FLAT HD SCREW, 1/4-20X1-1/4
GRAB HANDLE
SCREW, M6X1X12
PLASTIC DOOR COVER
WHIZ-LOCK SCREW, #10-24X0.5
INSIDE HANDLE ASSY, LH
RELEASE LEVER, RH WINDOW & LH DOOR
SOCKET HD SCREW, #8-32X1.12
NUT, #8-32
LOCKNUT, #10-24
SLAM LATCH STIFFENER
SLAM LATCH, LH
RIVNUT, 1/4-20
LOWER DOOR DRIVE BAR WELDMENT
HEX SCREW, 1/4-20X3/4
PADDLE LATCH, LH, (includes item 323)
BULB SEAL
CAM LATCH, RH
EXTERIOR RELEASE DOOR ROD
ROD END RETAINER CLIP
INTER RELEASE DOOR ROD
FOAM, LOWER DOOR
DOOR KEY
DOOR WELDMENT
BULB SEAL
HEX BOLT, 5/16-18X5/8
WASHER
SLAM LATCH
MALE DOOR HOLD-OPEN
UPPER GLASS

G10-55A, G12-55A

6-11

CAB

Figure 6-4 Cab Interior

28

39

28

23

27

28

43
2
27
34

28

20
28

27
31

28
27

37
27
28

28

29
35

12
2
20

9
21

137
141
145
146
153

150
42
2
2
2

3
20
3

2
20

44
154

116 117
58
20

55

7
PAP25731

6-12

G10-55A, G12-55A

31200728

CAB

Figure 6-4 Cab Interior


Item

Part Number

Qty.

Description

2
3
4
7
9
12
20
21
23
27

0630407
0630457
0641405
0641508
0641514
0791608
4711400
4711500
4751500
80363033
1001100322
80363034
90200755
91163087
91401516
91401590
91403324
91473211
1001103553
91563075
91563191
1001156272
91563205
1001131130
1001103557
91563207
0741404
0641510
3311505
4751500
4771500
90206198
0100011
91023098

12
2
4
3
1
2
8
1
1
12
12
12
32 in
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
AR
AR
2

BUTTON HD CAPSCREW, 1/4-20X5/8


BUTTON HD CAPSCREW, 1/4-20X1
HEX HD CAPSCREW, 1/4-20X5/8, GR5
HEX HD CAPSCREW, 5/16-18X1, GR5
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
SCREW, 3/8-16X1
WASHER, 1/4
WASHER, 5/16
WASHER, 5/16
SCREW, #10-24X1, (open cab)
PAN HD CAPSCREW, #10, (enclosed cab)
SPECIAL NUT, #10-24
FOAM TAPE
CAPACITY CHART BRACKET
BRACKET
DASH CLAMP
LH COVER
DASH PLASTIC, (open cab)
DASH PLASTIC, (enclosed cab)
RH LOWER PLASTIC
RH DASH PANEL, (Before S/N 0160056008)
RH DASH PANEL, (S/N 0160056008 & After)
RH COVER PLATE
HOLE PLUG
RH CONSOLE
FRAME LEVEL/AUXILIARY PLATE
FLAT SOCKET HD CAPSCREW, 1/4-20X1/2
HEX HD CAPSCREW, 5/16-18X1-1/4, GR5
LOCKNUT, 5/16-18
FLAT WASHER, 5/16
STAR WASHER, 5/16
TRIM-LOCK
LOCTITE 242TM
FENDER WASHER

28
29
31
34
35
37
39
42
43
44
55
58
116
117
137
141
145
146
150
153
154

31200728

G10-55A, G12-55A

Rev.

6-13

CAB

Figure 6-5 Wipers

403
401
404

126
105

407

200

409
126

405
105
302
408

402

134
126
105 105

406
407

3
4
139

126

5
2
6

Note:

6-14

1. USE LOCTITE 242TM AS NEEDED ON BOLTS & NUTS.


2. USE SEALANT (P/N 14403190) VULKEM SEALANT ON TOP OF CAB AS NEEDED
AROUND WIPER MOTOR, SCREW & ROD.

G10-55A, G12-55A

PAP25741

31200728

CAB

Figure 6-5 Wipers


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
105
126
134
139
200
203

80384203
1001081310
1001081311
1001081308
8035392
1001081307
91144478
7029860
0641408
4711400
4791400
82033997
1001111112
1320136

1
1
1
1
1
1
1
1
4
4
1
131 in
1
2

1001139927

Ref

1001111086
14403190
8096D097
4740553
8036678
8034805
8034807
8035498
8036088
70020528
1001107799
1001093828

AR
1
AR
48 in
1
1
1
1
1
1
1
1
1

301
302
303
304
401
402
403
404
405
406
407
408
409

31200728

Description

Rev.

WIPER DRIVE ARM, (not shown)


WET ARM ADAPTER
WET ARM KIT
WIPER ARM
WIPER BLADE
ADAPTER MOUNT
WIPER MOTOR SHAFT, (not shown)
WIPER MOTOR, (not shown)
HEX HD CAPSCREW, 1/4-20X1, GR5
WASHER, 1/4
SPECIAL WASHER, 1/4
HOSE
TANK, (includes cap)
CLAMP
SKYLIGHT WIPER INSTALLATION, (not available to order, see items 301 thru
304 for service)
LOCTITE 242TM
SKYLIGHT WIPER ASSY, (includes items 401 thru 409)
SEALANT
CONDUIT, (not shown)
WASHER, 1/4
WASHER, 1/4
HEX NUT, #10-24
WIPER ARM
WIPER BLADE
HEX BOLT, #10-24X3/4
WIPER COVER
WIPER MOTOR
WIPER MOTOR HARNESS

G10-55A, G12-55A

6-15

CAB

Figure 6-6 Seats

5
1
2

3
4

6
7

10
K1
11

6-16

PY4571

G10-55A, G12-55A

31200728

CAB

Figure 6-6 Seats


Item

Part Number

Qty.

7
8
10
11

91563158
7026904
NSS
NSS
7026900
7026902
7026905
91563164
7026906
7026901
7026799
7026798

1
1
1
1
1
1
1
1
1
1
1
1

SUSPENSION SEAT, (includes all items)


ARMREST ASSY RH KIT, (includes items 2 & 3)
ARMREST, MOLDED KIT
ARMREST STOP ASSY
BACK CUSHION KIT
BACK PANEL KIT
SEAT BELT KIT
SEAT BELT, 3 IN., (California Only), (not included with 91563158)
TETHER KIT
SEAT CUSHION KIT
KNOB KIT
SLIDE KIT

K1

70023139

SEAT BELT KIT, 3 IN, (California only), (includes retractor & female ends)

1
2
3
4
5
6

31200728

Description

G10-55A, G12-55A

Rev.
F

6-17

CAB

Figure 6-7 Heater Installation

3
4
10
22
23
10
12

218
19
26

29
251

14

27

17

30
14
14
21

14
2

31
1
6
5

14

18
25

24

14

SUPPLY

14
29

16
14

RETURN

18

15

15

1
11

28
5

15
13

218
SUPPLY

PY7210

RETURN

6-18

G10-55A, G12-55A

31200728

CAB

Figure 6-7 Heater Installation

31200728

G10-55A, G12-55A

6-19

CAB

Figure 6-7 Heater Installation


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Part Number

Qty.

1001139139

Ref

1001130442

Ref

0630407
0641518

4
1
Ref
Ref
4
4
1
1
1
1
Ref
1
Ref
21.8 ft
8
13
8
1
1
3
6
10
1
3
Ref

4711400
4761400
77133137
77133279
77383540
1001104685
80383231
82033995
86883328
86883328
86683193
1001114282
1001101668
1001101668
91413036
91413036
1001100279
1001100279

20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

6-20

71492152

1001100278
1001100278
1001100282
1001101216
1001101216
1001101669
1001101669
1001106849
1001100446
1001100446
1001100447
1001090344
84712749
2220282
0781212
1001138788

2.5 ft
Ref
Ref
1
3
1
1
3
1
2
1
11 in
73 in
1.4 ft
2.7 ft
1
1
2
1

Description
HEATER INSTALLATION, (open cab), (not available to order, see items 1 thru
33 for service)
HEATER INSTALLATION, (enclosed cab), (not available to order, see items
1 thru 20, 22 thru 24 & 26 thru 37 for service)
BUTTON HD CAPSCREW, 1/4-20X5/8
HEX HD CAPSCREW, 5/16-18X2-1/4, GR5
SOCKET HD CAPSCREW, #6-32X.62, (see Figure 6-4 for details)
HEX NUT, #6-32, GR2, (see Figure 6-4 for details)
WASHER, 1/4
LOCKWASHER, 1/4
COVER PLATE
CLAMP SET
ADAPTER, (open cab)
BARBED FITTING, (enclosed cab)
KNOB, (see Figure 10-5 for details)
VALVE
BLOWER SWITCH, (see Figure 10-5 for details)
HOSE
CLAMP, (open cab)
CLAMP, (enclosed cab)
CLAMP
3 SPEED HEATER ASSY
CONDUIT, (open cab)
CONDUIT, (enclosed cab)
SCREW, #6X1/2, (open cab)
SCREW, #6X1/2, (enclosed cab)
VENT, (open cab)
VENT, (enclosed cab)
ENCLOSED CAB OPTIONS HARNESS, (not shown),
(see Figure 10-14 for details)
HOSE, (open cab)
POTENTIOMETER ASSY, (see Figure 10-5 for details)
CLIP, (see Figure 10-4 for details)
VENT, (open cab)
VENT, (enclosed cab)
COVER, (open cab)
VENT BASE, (open cab)
VENT BASE, (enclosed cab)
CONDUIT, (open cab)
CONDUIT, (enclosed cab)
COVER
HOSE, (open cab)
HOSE, (enclosed cab)
HOSE
TAPE
ADAPTER, 90 DEGREES
REDUCER FITTING
FLANGE SCREW, M12X25, (enclosed cab)
HOSE GUIDE SUPPORT, (enclosed cab)

G10-55A, G12-55A

Rev.
A
A

31200728

CAB

Figure 6-7 Heater Installation (Continued)


Item

Part Number

Qty.

36
37
218
251

90206196
84231107

24 in
3
Ref
Ref

31200728

Description

Rev.

TRIM-LOK, (enclosed cab)


HOSE CLAMP, (enclosed cab)
SCREW, #6X1/2, (see Figure 6-1 for details)
SEAT RISER PANEL, (see Figure 6-1 for details)

G10-55A, G12-55A

6-21

CAB

Figure 6-8 Air Conditioning Installation

6-22

G10-55A, G12-55A

31200728

CAB

Figure 6-8 Air Conditioning Installation


115
114
101

116

104
103

118

104

106 107
117

113

105
109

111
112

108
110

204
203

212
102

204

202
214
213

206
207
208

210

205

201

210

211

PAL7310

209

31200728

G10-55A, G12-55A

6-23

CAB

Figure 6-8 Air Conditioning Installation


Item

1
2
3
4
5
6
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
26
27
28
30
32
39
42
43
44
45
46
53
54
56
60
67
72
73
76
86
90
91
94
97

6-24

Part Number

Qty.

Description

Rev.

1001130462

Ref

0641408
0641424
0641507
0641532
0641605
2080063
4240033
4751400
4751500
4751600
4761400
4761500
4761600
77323029
91413036

1
1
2
2
2
2
5
2
4
2
2
2
2
1
10
Ref
28 in
2
1
21 in
1
1
1
1
Ref
1
4
1
Ref
1
1
1
1
1
1
1
2
2
2
1
7
12
1
6
3
1
1

AIR CONDITIONING INSTALLATION, (not available to order, see items 1 thru 99


& 409 thru 465 for service)
HEX HD CAPSCREW, 1/4-20X1, GR5
HEX HD CAPSCREW, 1/4-20X3, GR5
HEX HD CAPSCREW, 5/16-18X7/8, GR5
HEX HD CAPSCREW, 5/16-18X4, GR5
HEX HD CAPSCREW, 3/8-16X5/8, GR5
HEX LOCKNUT, 1/4-20, GR2
TIE WRAP, (not shown)
WASHER, 1/4
WASHER, 5/16
WASHER, 3/8
LOCKWASHER, 1/4
LOCKWASHER, 5/16
LOCKWASHER, 3/8
CLAMP SET
SCREW, #6X1/2
A/C HARNESS, (not shown), (see Figure 10-21 for details)
TAPE
VENT
VENT
HOSE
TUBE
BRACKET
TUBE
FILTER
A/C TEMPERATURE DECAL, (see Figure 11-1 for details)
A/C CONDENSER, (includes items 101 thru 122)
CLIP
3 SPEED HEATER & A/C ASSY, (includes items 201 thru 225)
HEATING & A/C DUCT COMPONENTS, (see Figure 6-7 for details)
BELT
HOSE ASSY
HOSE
HOSE ASSY
A/C COMPRESSOR CLUTCH
BUSHING
BRACKET
HEX HD CAPSCREW, 3/8-16X2-1/4, GR8
HEX HD CAPSCREW, 3/8-16X2, GR8
HEX HD CAPSCREW, 3/8-16X1.625, GR5
HEX NUT, M10X1.5, GR8
LOCK NUT, GR12
WASHER, 3/8
A/C DRIVE PULLEY
WASHER, 1/4
HEX LOCK NUT, 1/4-20, GR2
ROD END, M10X1.5X100mm
COMPRESSOR COVER

1001090344
1001100279
1001100281
1001100446
1001100770
1001100773
1001101259
1001101640
1001107340
1380158
1001142350
1001140694
1001146218
1001107428
1001146217
1001107339
1001131818
1001139703
0681618
83201057
0641613
3291001
3300492
4891600
1001140468
4711400
3311405
8310737
1001138945

G10-55A, G12-55A

A
A

31200728

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

Part Number

Qty.

98
99
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
120
121
122
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
301
409
454
455
456

1001138944
0641406
70020643
70022880
70020644
70022881
91514270
91514266
70022882
80363102
70022883
70020645
70020646
70022884
70022885
70022886
91514295
70020647
80363103
70022891
70022890
70022888
70022889
70022552
70022553
70022805
70023108
70022876
91514272
70022877
80363103
NSS

1
3
1
1
1
2
1
1
1
3
1
1
1
4
3
1
2
1
1
2 ft
4
4
4
1
1
1
2
1
1
1
1
1
2
1
2
2
4
1
1
1
3 ft
1
1
1
1
1
1
1
1

31200728

NSS
70022879
70022555
91514296
70020640
70022556
70022557
70022558
80363099
86883328
1321716
0811610
1321320
4711500

Description

Rev.

A/C COVER SUPPORT


HEX HD CAPSCREW, 1/4-20X3/4, GR5
CASE TOP
CASE BOTTOM
COIL
BRACKET
TUBE ASSY
DRIER
BRACKET
O-RING
CLAMP
TUBE ASSY
TUBE ASSY
CLAMP
CLAMP
PLUG
FAN
FAN HARNESS
O-RING
FOAM
BOLT, 3/8-16X1-3/4
WASHER, 3/8
LOCKWASHER,3/8
CASE TOP
CASE BOTTOM
BLOWER MOTOR
BLOWER WHEEL
HEATER/COOLER COIL
VALVE
CLAMP
O-RING
3 HOLE TOP
LEG
THERMOSTAT
HOSE
HEATER SPLICE
CLAMP
AIR RESTRICTER, (not shown)
METRO SWITCH, (not shown)
12V RELAY, (not shown)
HOSE, (not shown)
DRAIN ELBOW, 3/8, (not shown)
DRAIN TEE, 3/8, (not shown)
PRESSURE SWITCH, (not shown)
CLAMP
CLAMP
SCREW, 3/8-16X1-1/4
CLAMP
WASHER, 5/16

G10-55A, G12-55A

6-25

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

Part Number

Qty.

457
458
460
461
462
463
464
465

77133134
77133279
88521205
91143122
77133137
1001143654
8305630
1001093526

1
1
1
1
1
1
1
1

6-26

Description

Rev.

COVER PLATE
CLAMP
HEX LOCKNUT, 5/16-18
SUPPORT CLAMP
COVER PLATE
HOSE GUIDE PLATE
HEX LOCKNUT, M10X1.50
AC REFRIGERANT DECAL

G10-55A, G12-55A

31200728

CAB

Figure 6-8 Air Conditioning Installation (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

6-27

CAB

This Page Intentionally Left Blank

6-28

G10-55A, G12-55A

31200728

SECTION 7
CONTROLS

31200728

G10-55A, G12-55A

CONTROLS

Figure 7-1 Brake

13
17

13
17

17

11

15
10
14

16

8
7

4
19
5

102

101

PAL6730

7-2

G10-55A, G12-55A

31200728

CONTROLS

Figure 7-1 Brake


Item
1
2
3
4
5
6
7
8
10
11
13
14
15
16
17
19
101
102

31200728

Part Number

Qty.

Description

Rev.

1001091173

Ref
Ref
1
1
1
1
1
4
4
1
1
2
1
2
1
3
AR
4
8

BRAKE INSTALLATION, (not available to order, see items 1 thru 19 for service)
BRAKE VALVE, (see Figure 9-16 for details)
BRACKET
PEDAL
PIN
HEX HD CAPSCREW, 3/8-16X1, GR5
LOCKWASHER, 3/8
HEX HD CAPSCREW, M10X30, GR8.8
LOCKWASHER, 10mm
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (swivel nut)
REDUCER ADAPTER, (includes o-ring)
ACTUATOR
TIE BAR
STRAIGHT FITTING, (includes o-ring)
MOLY PASTE
HEX HD CAPSCREW, 5/16-18X3/4, GR5, (torque to 17 lb-ft/23 Nm)
FLAT WASHER, 5/16

1001091118
1001090741
91476031
0641608
4761600
0701014
4832000
2221257
8770258
2172106
2221244
91513180
91511145
2144605
3020039
0641506
4711500

G10-55A, G12-55A

7-3

CONTROLS

Figure 7-2 Accelerator

2
7
5

4
7

11
12
10
19

17
18

13
14
15
16

PY0530

7-4

G10-55A, G12-55A

31200728

CONTROLS

Figure 7-2 Accelerator


Item

Part Number

Qty.

1
2
3
4
5
6
7
10
11
12
13
14
15
16

91561192
0641508
4711500
0641408
4711400

1
3
3
2
2
Ref
AR
1
1
1
1
1
1
1

31200728

0100011
1001126589
70024319
NSS
70023325
NSS
7026481
NSS

Description
BRACKET
HEX HD CAPSCREW, 5/16-18X1, GR5, (torque to 17 lb-ft/23 Nm)
FLAT WASHER, 5/16
HEX HD CAPSCREW, 1/4-20X1, GR5, (torque to 96 lb-ft/130 Nm)
WASHER, 1/4
ENGINE HARNESS, (see Figure 10-9 for details)
LOCTITE 242TM
PEDAL, (includes items 11 thru 16)
SENSOR KIT, (includes screws)
BRACKET
PEDAL KIT, (includes items 14 & 16)
PEDAL SPRING
PEDAL ARM
PEDAL PIN

G10-55A, G12-55A

Rev.

7-5

CONTROLS

Figure 7-3 Steering Column

102
103

2
101

201

201

201

401
2
6
5

301
303
302

7-6

PAL2061

G10-55A, G12-55A

31200728

CONTROLS

Figure 7-3 Steering Column


Item
1
2
3
4
5
6
101
102
103
201
202
203
301
302
303
401

31200728

Part Number

Qty.

1001001213
2150808
91513125
91144191
91123126
91144190
2130404
4761600
0641606
91563208
7026477
7026478
91563226
NSS
NSS
0641608
4711600
0100011

1
4
1
1
1
1
1
2
2
1
1
1
1
2
1
2
2
AR
Ref

Description
STEERING COLUMN, (includes 1 thru 6)
ADAPTER, 45 DEGREES, (includes o-ring)
STEERING COLUMN
STEERING WHEEL NUT, (torque to 29-34 lb-ft/39-46 Nm)
STEERING CONTROL VALVE
STEERING CONTROL VALVE SEAL KIT
ADAPTOR, 90 DEGREES, (includes o-ring)
LOCKWASHER
HEX HD CAPSCREW, 3/8-16X3/4, GR 5, (torque to 30 lb-ft/41 Nm)
STEERING WHEEL, (includes items 102 & 103)
CENTER CAP
SPINNER KNOB
F-N-R SHIFTER, (includes items 202 & 203)
HEX HD CAPSCREW, (torque to 30-35 lb-ft/41-47 Nm)
CLAMP SET
HEX HD CAPSCREW, 3/8-16X1, GR5, (torque to 40 lb-ft/55 Nm)
WASHER, 3/8
LOCTITE 242TM
SHIFTER DECAL, (see Figure 11-1 for details)

G10-55A, G12-55A

Rev.
A

7-7

CONTROLS

Figure 7-4 Boom Joystick

1
20
2

21
3

5
18
18
4

2&4
1&3

13

11

19

12
8

10

15

16

14
17

K1
PAL2001

7-8

G10-55A, G12-55A

31200728

CONTROLS

Figure 7-4 Boom Joystick


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

K1

31200728

Part Number

Qty.

Description

91513212
91404325
91404011
NSS
NSS
80364095
80264138
NSS
91404013
91404016
NSS
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
80934498
91514224
91504028
91504029
80264139

1
1
1
1
1
1
1
AR
1
1
1
1
2
1
1
1
4
4
1
1
1
Ref
Ref

BOOM JOYSTICK, (includes items 1 thru 19)


GRIP ASSY
BENT LEVER KIT, (includes items 3 & 4)
SPRING PIN
HEX NUT
BOOT
CARDON KIT, (includes item 7)
SHIM
RETAINING PLATE
UPPER BODY, (includes item 10)
LOWER BODY
O-RING
DOWEL PIN
O-RING
SCREW ASSY
O-RING
PLUNGER & GUIDE KIT
REGULATING UNIT
SPRING, (ports 1 & 3), (pack of two)
SPRING, (ports 2 & 4), (pack of two)
GROMMET WITH CABLE TIE KIT
RH DASH PANEL, (see Figure 6-4 for details)
TILT RHEOSTAT SWITCH, (see Figure 10-5 for details)

91404326

AR

SEAL KIT, (includes items 11 thru 15)

G10-55A, G12-55A

Rev.

7-9

CONTROLS

Figure 7-5 Outrigger & Frame Level/Auxiliary Controller

6
7
6
8
7
8
10
9
1
2

10
PAL2020

7-10

G10-55A, G12-55A

31200728

CONTROLS

Figure 7-5 Outrigger & Frame Level/Auxiliary Controller


Item

1
2
3
4
5
6
7
8
9
10

31200728

Part Number

Qty.

91563200

91563201
7026741
91504030
91504031
7026739
80934498
7026740
91504029
7026742
7026743

1
1
2
2
2
2
2
2
2
1

Description
HYDRAULIC CONTROLLER - OUTRIGGER & FRAME LEVEL/AUX,
(includes all items)
HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
HYDRAULIC CONTROLLER, (includes one each of items 3 thru 8)
GRIP
RUBBER BOOT
LEVER OPERATION KIT
PLUNGER KIT
REGULATING UNIT KIT
RETURN SPRING
O-RING
BOLT & NUT KIT

G10-55A, G12-55A

Rev.
A

7-11

CONTROLS

This Page Intentionally Left Blank

7-12

G10-55A, G12-55A

31200728

SECTION 8
HYDRAULIC CIRCUITS

31200728

G10-55A, G12-55A

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

8-2

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)

31200728

G10-55A, G12-55A

8-3

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit

8-4

Item

Part Number

Qty.

3
4
16
17
27
28
29
52
56
57
67
68
69
73
74
81
87
101
106
107
109
110
201
202
212
214
217
218
225
229

0641614
4711600
1001139081
90028720
77133073
77133052
0641412
1001125404
4761600
3311601
90206203
1001125119
1001125128
2171216
1001130679
1001136631
1001136630

1001097928
1001115999
1001116011

4
8
1
2
2
2
4
1
4
4
50 in
1
1
1
1
1
1
Ref
1
1
1
1
Ref
Ref
1
1
Ref
1
1
1

1001130288

Ref

301
302
303

1001130707
91083106
1001130440

Ref
1
Ref

304
305
306
307
308
309
310
311
312
313
401
402

4891800
0701215
3790228
1001107814
8546407
4761800
0641812
3931648
1001145543
80933113

4
4
1
1
2
4
4
4
1
1
Ref
Ref

2111616
2130606
2110406
2150406

1001096394
1001144724

Description

Rev.

HEX HD CAPSCREW, 3/8-16X1-3/4, GR5


WASHER, 3/8
HOSE
CLAMP
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
TUBE ASSY
LOCKWASHER, 3/8
HEX NUT, 3/8-16X, GR2
TRIM
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
MAIN CONTROL VALVE, (see Figure 9-12 for details)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
TEE FITTING, (see Figure 8-2 for details)
TEE FITTING, (see Figure 8-2 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY, (see Figure 8-2 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HYDRAULIC PUMP INSTALLATION, (not available to order, see items 301 thru
313 for service)
HYDRAULIC PUMP ASSY, (includes items 401 thru 405)
O-RING
HYDRAULIC MANIFOLD VALVE INSTALLATION, (not available to order, see
items 501 thru 507 & 554 for service)
WASHER, 1/2
HEX HD CAPSCREW, M12X35, GR8.8
O-RING
PIPE, 45 DEGREES
#32 FLANGE
LOCKWASHER, 1/2
HEX HD CAPSCREW, 1/2-13X1-1/2, GR5
SOCKET HD CAPSCREW, 3/8-16X3
HOSE ASSY
O-RING
PISTON PUMP, (see Figure 9-13 for details)
TEE FITTING, (not shown), (see Figure 8-2 for details)

G10-55A, G12-55A

C
D
C

31200728

HYDRAULIC CIRCUITS

Figure 8-1 Supply Circuit (Continued)


Item

Part Number

Qty.

403
404
405
501
502
503
504
505
506
507
554
611
617
654
711
726
801
802
803
804
805
809

91143172
2170404

1
1
Ref
3
1
1
1
Ref
4
Ref
Ref
1
1
1
2
2
Ref
Ref
Ref
Ref
Ref
Ref

31200728

2130606
2131616
2150606
2170206
77133089

2130404
2131210
2170212

Description

Rev.

TEST COUPLING
TEE FITTING
REDUCER ADAPTER, (not shown), (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (see Figure 8-2 for details)
CHECK FITTING
HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
ADAPTER, 90 DEGREES, (see Figure 8-2 for details)
STRAIGHT FITTING, (see Figure 7-1 for details)
STRAIGHT FITTING, (see Figure 7-1 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HYDRAULIC TANK, (see Figure 9-14 for details)
RADIATOR, (see Figure 4-4 for details)
STEERING VALVE, (see Figure 7-3 for details)
BRAKE VALVE, (see Figure 9-16 for details)
BOOM JOYSTICK, (see Figure 7-4 for details)
TRANSMISSION, (see Figure 5-12 for details)

G10-55A, G12-55A

8-5

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit

401
402

404
701
206
160
174

204
33
204

226

518

6
226

504

206

76

87

88
88

62

406

85
78

405
606

403
315

113

306

113

106
305

77

108
314

307

76
110

403
403
PAP33030

8-6

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-2 Dump Circuit


Item
6
33
62
76
77
78
85
87
88
106
110
113
116
160
174
204
206
226
305
306
307
314
315
401
402
403
404
405
406
504
518
606
701

31200728

Part Number
2151620
1001130127
1001122608
1001130065
1001161806
90206202
1001141211
1001141212
2111616
2172116
2170206

1001137280
1001137281
1001137259
77133052
0641412
77133053
2110608
1001095431

2170410
2221244
2170206
2150808

Qty.
Ref
1
1
1
1
1
37 in
1
1
1
Ref
1
1
Ref
Ref
1
1
1
1
2
1
1
1
Ref
Ref
Ref
Ref
Ref
Ref
1
1
1
1

Description

Rev.

HYDRAULIC TANK FITTINGS, (see Figure 9-14 for details)


ADAPTER, 45 DEGREES, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
TRIM
HOSE ASSY
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-12 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (see Figure 7-1 for details)
REDUCER ADAPTER, (see Figure 7-1 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
COVER PLATE
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
CLAMP SET
STRAIGHT FITTING, (includes o-ring)
HOSE ASSY
BRAKE VALVE, (see Figure 9-16 for details)
HYDRAULIC TANK, (see Figure 9-14 for details)
RADIATOR, (see Figure 4-4 for details)
STEERING VALVE, (see Figure 7-3 for details)
HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
PISTON PUMP, (see Figure 9-13 for details)
TEE FITTING, (includes o-ring)
REDUCER ADAPTER, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 45 DEGREES, (includes o-ring)

G10-55A, G12-55A

8-7

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit

8
15
16

18

15

19

109
17

302

19

17

18
109
8

TO REAR STEERING
CYLINDER

302
16

301
7
7
10
8
15
16

8
15
18

1
11

10

301
TO BOOM JOYSTICK
CONTROLLER

21
109
15
109

11

8
208

TO FRONT STEERING
CYLINDER

PAP25580

8-8

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-3 Steer Select Circuit


Item
1
3
4
7
8
10
11
15
16
17
18
19
21
109
208
301
302

31200728

Part Number
1001095434
1001095436
0641506
0641514
4711500
4761500
77133137
77133279
77133306
83663119
77133390
77323029
2110808
1001096390

Qty.
Ref
2
2
4
5
4
4
5
3
2
3
2
1
4
2
Ref
Ref

Description

Rev.

STEER SELECT VALVE, (see Figure 9-15 for details)


HOSE ASSY
HOSE ASSY
HEX HD CAPSCREW, 5/16-18X3/4, GR5
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
WASHER, 5/16
LOCKWASHER, 5/16
COVER PLATE
CLAMP SET
STACKING BOLT
CLAMP SET
SAFETY CLIP
CLAMP SET
STRAIGHT FITTING, (includes o-ring)
HOSE ASSY
STEER SELECT ADAPTERS, (see Figure 9-15 for details)
CLAMP SET, (see Figure 8-4 for details)

G10-55A, G12-55A

8-9

HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit

205

106

104
8

TO PORT PB

5
453

501

106

116

16
413
313

5
417

504

8
413
105
104

105

312
104

502

8
116

106

106

504

8-10

PAL7010

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-4 Service Brake Circuit


Item

Part Number

Qty.

5
6
8
9
16
104
105
106
116
205
312
313
413
417
453
501
502
503
504

77133137
0641514

2
2
Ref
2
1
3
2
6
2
1
1
1
2
2
1
Ref
Ref
Ref
Ref

31200728

77133136
1001137231
2170806
1001097810
2144605
2172106
1001102509
1001096389
1001096388
2172106
2144605
2130606

Description

Rev.

COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
CLAMP SET, (see Figure 8-2 for details)
TWIN CLAMP
HOSE ASSY
TEE FITTING, (includes o-ring)
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
HYDRAULIC MANIFOLD VALVE, (see Figure 9-17 for details)
BRAKE VALVE, (see Figure 9-16 for details)
FRONT AXLE, (see Figure 5-2 for details)
REAR AXLE, (see Figure 5-7 for details)

G10-55A, G12-55A

8-11

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit

218
215

FROM
SWAY
JOYSTICK

210

210

110

TO TANK

214

26

TO
SWAY
JOYSTICK

18

18 107

16
20

210

210

107

19
16

17
18
1

17

17

19

26
17
2

20
1

FROM
HYDRAULIC
MANIFOLD

8-12

25
PAL7000

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-5 Boom Joystick Circuit


Item

Part Number

Qty.

1
2
16
17
18
19
20
25
26
107
110
210
214
215
218

2170506
2170706

2
1
Ref
2
2
2
Ref
Ref
Ref
4
Ref
6
4
4
Ref

31200728

1001097924
1001097925
1001097926

2130406
2110406
4751400
0641408

Description

Rev.

TEE FITTING, (includes o-ring)


TEE FITTING, (includes o-ring)
HOSE ASSY, (see Figure 8-6 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY, (see Figure 8-1 for details)
HOSE ASSY, (see Figure 8-1 for details)
HOSE ASSY, (see Figure 8-2 for details)
ADAPTER, 90 DEGREES, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-12 for details)
STRAIGHT FITTING, (includes o-ring)
WASHER, 1/4
HEX HD CAPSCREW, 1/4-20X1, GR5
BOOM JOYSTICK, (see Figure 7-4 for details)

G10-55A, G12-55A

8-13

HYDRAULIC CIRCUITS

Figure 8-6 Frame Level/Auxiliary Controller

22
107
107
FROM OUTRIGGER
CONTROLLER
F

E
PR
OM VE
C
DE V AL
M
RO

N
SI O

21

107

17

TO OUTRIGGER
CONTROLLER

208
201

107

17
207

110
209
23

202
203
204

24

206

203
204
205

210

24

22
21
16

TO

OM
FR

8-14

TA

NK

OM
BO

24

16
PAL6990

YS
JO

K
T IC

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-6 Frame Level/Auxiliary Controller


Item
9
16
17
21
22
23
24
107
110
201
202
203
204
205
206
207
208
209
210

31200728

Part Number
1001096396
1001097930
1001097931
1001097932
1001097933
2130406

91561140
4711500
0641508
3311508
2110606
2170406
2170706
2170806
2110406

Qty.
Ref
2
Ref
1
1
1
1
4
Ref
Ref
1
7
7
4
1
1
1
1
4

Description

Rev.

DECOMPRESSION VALVE ASSY, (see Figure 9-18 for details)


HOSE ASSY
HOSE ASSY, (see Figure 8-7 for details)
HOSE ASSY
HOSE ASSY
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-12 for details)
FRAME LEVEL/AUX CONTROLLER, (see Figure 7-5 for details)
BRACKET
WASHER, 5/16
HEX HD CAPSCREW, 5/16-18X1, GR5
HEX NUT, 5/16-18
STRAIGHT ADAPTER, (includes o-ring)
TEE FITTING, (includes o-ring)
TEE FITTING, (includes o-ring)
TEE FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)

G10-55A, G12-55A

8-15

HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller

107

110

107

107

204

11
11

203

202

203
204

TO FRAME LEVEL
CONTROLLER

212
211

301

10
205

16
205

210

16
FROM FRAME LEVEL
CONTROLLER

11

PAL6960

10

8-16

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-7 Outrigger Controller


Item

Part Number

Qty.

10
11
16
107
110
202
203
204
205
210
211
212
301

1001096386
1001096387
1001096369
2130406

2
2
2
4
Ref
1
7
7
4
4
1
1
Ref

31200728

91561140
4711500
0641508
3311508
2110406
2170206
2130606

Description

Rev.

HOSE ASSY
HOSE ASSY
HOSE ASSY
ADAPTER, 90 DEGREES, (includes o-ring)
MAIN CONTROL VALVE, (see Figure 9-12 for details)
BRACKET
WASHER, 5/16
HEX HD CAPSCREW, 5/16-18X1, GR5
HEX NUT, 5/16-18
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
OUTRIGGER CONTROLLER, (see Figure 7-5 for details)

G10-55A, G12-55A

8-17

HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder Circuit

8-18

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-8 Lift Cylinder Circuit


Item
10
28
30
36
52
53
73
83
107
110
201
301

31200728

Part Number
77133052
0641424
2131212
1001105120
1001105121
1001102185
77133053
2111212
2170112
77133073

Qty.
Ref
2
4
4
1
1
4
2
1
1
Ref
2

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-12 for details)


COVER PLATE
HEX HD CAPSCREW, 1/4-20X3, GR5
ADAPTER, 90 DEGREE, (includes o-ring)
TUBE ASSY
TUBE ASSY
HOSE ASSY
CLAMP
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
LIFT CYLINDER, (see Figure 9-1 for details)
CLAMP SET

G10-55A, G12-55A

8-19

HYDRAULIC CIRCUITS

Figure 8-9 Extend/Retract Cylinder Circuit

348
229

348
229
274
401
274

29

50
28
28
29
83

110

83
51

10

8-20

G10-55A, G12-55A

PY7331

31200728

HYDRAULIC CIRCUITS

Figure 8-9 Extend/Retract Cylinder Circuit


Item

Part Number

Qty.

10
28
29
50
51
83
110
229
274
348
401

77133052
0641412
1001105118
1001105119
77133053
2170112
1001097036
2111212
90205792

Ref
2
4
1
1
2
2
2
2
2
Ref

31200728

Description

Rev.

MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)


PLATE COVER
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5
TUBE ASSY
TUBE ASSY
CLAMP SET
STRAIGHT FITTING, (includes o-ring)
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
CUSHION CLAMP
EXTEND/RETRACT CYLINDER, (see Figure 9-2 for details)

G10-55A, G12-55A

8-21

HYDRAULIC CIRCUITS

Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit

303
235
234
235

107

125

228

171

173

117

228

236

195

32
142

141

39

72
302

301

112
26 24

35

54

104

55

8-22

G10-55A, G12-55A

23

PAL6930

31200728

HYDRAULIC CIRCUITS

Figure 8-10 Tilt Cylinder & Compensation Cylinder Circuit


Item
2
23
24
26
32
35
39
54
55
72
104
107
112
117
125
141
142
171
173
195
228
234
235
236
301
302
303

31200728

Part Number
77133168
77133140
0641511
2110810
2130810
2172108
1001105122
1001105123
1001102400
2110812
1001098180
88501008
1001091306
91123054
91121134
90207464
2171208
88501108
2131010
1001097037
1001097038
1001098179

Qty.
Ref
1
1
1
1
1
2
1
1
2
2
Ref
1
2
2
2
2
6
2
2
2
2
2
1
Ref
Ref
Ref

Description

Rev.

MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)


CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
TUBE ASSY
TUBE ASSY
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
BOOM HYDRAULIC ASSY, (see Figure 8-11 for details)
HOSE ASSY
HEX NUT, 1/2-13
HOSE TENSION ROD
COMPRESSION SPRING
SPRING RETAINER
CUSHION CLAMP
ADAPTER, 90 DEGREE
HEX JAM NUT, 1/2-13
ADAPTER, 90 DEGREE, (includes o-ring)
HOSE ASSY
HOSE ASSY
HOSE ASSY
TILT CYLINDER, (see Figure 9-3 for details)
COMPENSATION CYLINDER, (see Figure 9-4 for details)
HOSE SHEAVE, (see Figure 8-12 for details)

G10-55A, G12-55A

8-23

HYDRAULIC CIRCUITS

Figure 8-11 Boom Hydraulic Assembly

478

507
313
478

1
18
28
1
18

1
14
7

1
4

314

29

242

30
1
3

31

6 5
1
18

9
34
38
57
72

17

6
15

1
3

226

33

307
278

33

1
3

16
102

1
9
10
11
12
13

16
102

1
9
10
11
12
13

8-24

32

21
1
9
10
11
12
13

PY6891

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-11 Boom Hydraulic Assembly


Item
1
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
28
29
30
31
32
33
102
226
242
278
307
313
314
478
507

31200728

Part Number

Qty.

1001090033
0100011
2171110
3900232
4711600
4751600
4761600
14404793
77133139
77133140
77133177
77133389
77133390
0641624
88521306
90027187
91033187
91083217
1001001524
1001001525
91363203
1001001479
1001001480
1001001481
1001001482
1001001477
1001001478
1001091746
1001113692

1
AR
8
16
16
32
2
AR
6
3
3
3
3
2
16
8
1
12
1
1
2
1
1
1
1
2
2
4
1
Ref
6
2
Ref
Ref
Ref
Ref

4761600
0641610

Description
BOOM HYDRAULIC SUB ASSEMBLY, (includes items 1 thru 33
LOCTITE 242TM
STRAIGHT FITTING, (includes o-ring)
BUTTON HD SCREW, 3/8-16X1 1/4
WASHER, 3/8
WASHER, 3/8
LOCKWASHER, 3/8
MYSTIK TETRIMOLY GREASE
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 3/8-24X1 3/4
STACK BOLT
SAFETY CLIP
HEX HD CAPSCREW, 3/8-24X1 3/4, GR5
HEX LOCKNUT, 1/2-20
TY-WRAP
WEAR PAD
CLAMP, 5/8
HYDRAULIC CARRIER
HYDRAULIC CARRIER
HOSE CARRIER
TUBE ASSY
TUBE ASSY
TUBE ASSY
TUBE ASSY
TUBE ASSY
TUBE ASSY
HOSE ASSY
GUIDE BRACKET
BRACKET, (see Figure 2-4 for details)
LOCKWASHER
HEX HD CAPSCREW, 3/8-16X1.25, GR5
HEX HD CAPSCREW, 3/8-16X1.5, GR5, (see Figure 2-4 for details)
HEX NUT, 0.375-16, GR2, (see Figure 2-4 for details)
LOCKWASHER, (see Figure 2-4 for details)
HEX HD CAPSCREW, 3/8-16X1.25, GR5, (see Figure 2-4 for details)

G10-55A, G12-55A

Rev.
G

8-25

HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit

8-26

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit


Item

Part Number

Qty.

Description

Rev.

1001100091

Ref

1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
101
105
106
108
112
113
114
115
119
120
203
204
205
223

1001097037
90207464
1001091306
91123054
91121134
88501008
88501108
2171208
1001097038
3423301
91143024
91041451
91566043
0641607
4761600
4751600
0641826
4761800
91041449
91401450
91041596
2160002
0641612
2172108
2180849
8305645
91043125
91043126
91403413
91403414
1001098425
1001098181
4711000
85941017
91413036
1001098744

2
6
2
2
2
2
2
2
2
1
1
2
1
3
3
3
1
1
AR
AR
AR
1
2
2
2
2
1
1
1
1
1
2
2
2
2
Ref

301
302
303
304
305
306
307
308
309
422

1001098742
1001098743
88201008
88501004
88551009
2110406
2130406
91501064

1
1
2
2
2
1
1
1
Ref
1

AUXILIARY HYDRAULIC INTALLATION, (not available to order, see items 1 thru


23 for service)
HOSE ASSY
CLAMP
HOSE TENSION ROD
COMPRESSION SPRING
SPRING RETAINER
HEX NUT, 1/2-13, GR5
HEX NUT, 1/2-13, GR5
ADAPTER, 90 DEGREES, (includes o-ring)
HOSE ASSY
HOSE SHEAVE PIN
HOSE SHEAVE
SHIM
BRACKET
HEX HD CAPSCREW, 3/8-16X7/8, GR5
LOCKWASHER
WASHER
HEX HD CAPSCREW, 1/2-13X3-1/4, GR5
LOCKWASHER
SHIM
SHIM
SHIM
GREASE FITTING
HEX HD CAPSCREW, 3/8-16X1-1/2, GR5
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
HEX LOCKNUT, 3/8-16
DUST PLUG
DUST CAP
FEMALE QUICK DISCONNECT
MALE QUICK DISCONNECT
BRACKET
HOSE ASSY
WASHER, #10
CLAMP
SCREW, #6X1/2
DECOMPRESSION VALVE INSTALLATION, (not available to order, see items
301 thru 309 for service)
HOSE ASSY
HOSE ASSY
HEX HD CAPSCREW, 1/4-20X1-3/4
HEX NUT, 1/4-20
LOCKWASHER, 1/4
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
BRACKET
DECOMPRESSION VALVE, (see Figure 9-18 for details)
CLAMP SET

31200728

77133168

G10-55A, G12-55A

8-27

HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit (Continued)


Item

Part Number

Qty.

423
424
432
433
436
437
440
441
442
443
444
458
459
460
461
462
463
464
504
601
602

77133140
0641511
91561268
91503094
2110406
2130606
1001105102
1001105103
2170708
1001097987
1001097988
4761500
88501005
0641508
4711400
0641414
4761400
88501004
2110812

1
1
1
1
1
2
1
1
2
1
1
2
2
2
2
2
2
2
2
Ref
Ref

8-28

Description

Rev.

COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
BRACKET
DECOMPRESSION SHUTTLE VALVE
STRAIG HT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
TUBE ASSY
TUBE ASSY
TEE FITTING, (includes o-ring)
HOSE ASSY
HOSE ASSY
LOCKWASHER, 5/16
HEX NUT, 5/16-18
HEX HD CAPSCREW, 5/16-18X1, GR5
WASHER, 1/4
HEX HD CAPSCREW, 1/4-20X1-3/4, GR5
LOCKWASHER, 1/4
HEX NUT, 1/4-20
STRAIGHT FITTING, (includes o-ring)
BOOM HYDRAULIC SUB ASSY, (see Figure 8-11 for details)
MAIN CONTROL VALVE, (see Figure 9-12 for details)

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-12 Auxiliary Hydraulic Circuit (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

8-29

HYDRAULIC CIRCUITS

Figure 8-13 Frame Level Circuit

57
56

104

23
24
6

26

68

10
23
24

201
24
26

8-30

26

23
57

56

PAL6920

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-13 Frame Level Circuit


Item

Part Number

Qty.

6
10
23
24
26
56
57
68
104
201

2110606

2
Ref
3
3
3
1
1
2
2
Ref

31200728

77133168
77133140
0641511
1001114523
1001114524
1001095448
2110812

Description

Rev.

STRAIGHT FITTING, (includes o-ring)


MAIN CONTROL VALVE ASSY, (see Figure 9-12 for details)
CLAMP SET
COVER PLATE
HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
TUBE ASSY
TUBE ASSY
HOSE ASSY
STRAIGHT FITTING, (includes o-ring)
FRAME LEVEL CYLINDER, (see Figure 9-5 for details)

G10-55A, G12-55A

8-31

HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Circuit

47

59
58
46

104
23

24
26

23

84

24

25
202

104

10

26
23 23

58
26 23

84
47
25
59

24
69
105
69

69

23

46
202
26

84
24
26

25
202

69
201
105

201

PAL6890

8-32

G10-55A, G12-55A

31200728

HYDRAULIC CIRCUITS

Figure 8-14 Outrigger Circuit


Item
10
23
24
25
26
46
47
58
59
69
84
104
105
201
202

31200728

Part Number
77133168
77133140
77133389
0641511
1001105038
1001105046
1001114525
1001114526
1001095446
77133390
2110812
2110606

Qty.
Ref
8
8
3
5
1
1
1
1
4
3
4
4
Ref
Ref

Description

Rev.

MAIN CONTROL VALVE, (see Figure 9-12 for details)


CLAMP
COVER PLATE
STACK BOLT
HEX HD CAPSCREW, 5/16-18X1-3/8, GR5
TUBE ASSY
TUBE ASSY
TUBE ASSY
TUBE ASSY
HOSE ASSY
SAFETY CLIP
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
OUTRIGGER CYLINDER, (see Figure 9-6 for details)
CLAMP & HARDWARE, (see Figure 8-13 for details)

G10-55A, G12-55A

8-33

HYDRAULIC CIRCUITS

This Page Intentionally Left Blank

8-34

G10-55A, G12-55A

31200728

SECTION 9
HYDRAULIC COMPONENTS

31200728

G10-55A, G12-55A

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware

2
306
8
307

8
303

5
13
11

204
201
207

206
205

201
203
209

202 208
210
208
14
10

1
6
101

4
9
12

K1

307

306

302
PAL6100

9-2

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-1 Lift Cylinder & Hardware


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
101
201
202
203
204
205
206
207
208
209
210
302
303
306
307

K1

31200728

Part Number

Qty.

1001125154
1001152268
1001121417
1001152295
0100011
2160001
2220883
2220888
3020043
3931664
1001121425
1001121429
1001121430
1001122453
1001125137
1001125155
1001121418
1001125158
1001121427
1001125159
1001121428
70024071
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
91563046
1001101595
3841287
0682216

2
2
2
2
AR
4
2
4
AR
6
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
4
4

1001125160
1001152278
1001121434
1001152299

1
1
1
1

Description
LIFT CYLINDER, (G10-55A), (includes items 1 thru 210)
LIFT CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 210)
LIFT CYLINDER, (G12-55A), (includes items 1 thru 210)
LIFT CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 210)
LOCTITE 242
GREASE FITTING
PLUG, (includes o-ring)
PLUG, (includes o-ring)
ANTI-SEIZE LUBE
SOCKET HD CAPSCREW, 3/8-16X4
ROD
BEARING
VALVE ASSY, (includes items 101 & o-rings)
LOCKNUT
SET SCREW, #8-32
BARREL, (G10-55A)
BARREL, (G12-55A)
GLAND, (G10-55A), (torque to 120 lb-ft/163 Nm)
GLAND, (G12-55A), (torque to 120 lb-ft/163 Nm)
PISTON, (G10-55A)
PISTON, (G12-55A)
CARTRIDGE, (includes o-ring), (torque to 45-50 lb-ft/61-67 Nm)
WEAR RING
O-RING
BUFFER SEAL
WIPER RING
ROD SEAL
O-RING
O-RING
WEAR RING
GLAND SEAL
PISTON SEAL
PIN
PIN
ROD KEEPER
HEX HD CAPSCREW, 3/4-10X2, GR8

Rev.
D
A
D
A

SEAL KIT, (G10-55A), (includes items 201 thru 210)


SEAL KIT, (G10-55A), (ARCTIC), (includes items 201 thru 210)
SEAL KIT, (G12-55A), (includes items 201 thru 210)
SEAL KIT, (G12-55A), (ARCTIC), (includes items 201 thru 210)

G10-55A, G12-55A

9-3

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware

224

222
1

224

10
3

6
101

106
110
103 106
8

109
105
111
102
105
108
104
107

11

2
5
4
224

223
224
K1

9-4

G10-55A, G12-55A

PAL6110

31200728

HYDRAULIC COMPONENTS

Figure 9-2 Extend/Retract Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
101
102
103
104
105
106
107
108
109
110
111
222
223

1001122483
1001152272
2220883
3020043
1001122484
1001122491
1001122494
1001122495
1001122505
1001123013
1001123014
1001123015
1001125137
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
91161136
91161137
91563263
88581149

1
1
2
AR
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
4

1001122496
1001152279

1
1

224
K1

31200728

Description
EXTEND/RETRACT CYLINDER, (includes items 1 thru 111)
EXTEND/RETRACT CYLINDER, (ARCTIC), (includes items 1 thru 111)
PLUG, (includes o-ring)
ANTI-SEIZE LUBE
BARREL
ROD
GLAND, (torque to 100 lb-ft/136 Nm)
PISTON
LOCKNUT
SPACER
COUNTERBALANCE VALVE, (includes o-ring)
COUNTERBALANCE VALVE, (includes o-ring)
SET SCREW, #8-32
O-RING
BUFFER SEAL
O-RING
O-RING
WEAR RING
WEAR RING
WIPER RING
ROD SEAL
GLAND SEAL
PISTON SEAL
O-RING
PIN
PIN, (G10-55A)
PIN, (G12-55A)
RETAINING RING

Rev.
D
A

SEAL KIT, (includes items 101 thru 111)


SEAL KIT, (ARCTIC), (includes items 101 thru 111)

G10-55A, G12-55A

9-5

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware

235
236

5
204
189
1

7
17
14
17
2

10

12
18
11
3

16

13

16

15

4
6

K1

9-6

G10-55A, G12-55A

PY3321

31200728

HYDRAULIC COMPONENTS

Figure 9-3 Tilt Cylinder & Hardware


Item

1
2
3
4
5
6
7
8
9

10
11
12
13
14
15
16
17
18
189
204
235
236

K1

31200728

Part Number

Qty.

1684539
1001152271
1684538
1001152298
70022089
70022094
70022090
70022095
70022091
70022096
70022092
1001098409
91563244
8036394
70020375
70024330
70023965
91404382
70024003
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
88581157
1001098220
8307916
8307917

1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
AR
AR

70022093
70022098

1
1

Description
TILT CYLINDER, (G10-55A), (includes items 1 thru 18)
TILT CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 18)
TILT CYLINDER, (G12-55A), (includes items 1 thru 18)
TILT CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 18)
BARREL, (G10-55A)
BARREL, (G12-55A)
PISTON, (G10-55A)
PISTON, (G12-55A)
GLAND, (G10-55A), (torque to 500-600 lb-ft)
GLAND, (G12-55A), (torque to 500-600 lb-ft)
ROD WELDMENT
BEARING
BUSHING
LOCKNUT, (torque to 2200-2500 ft.lbs.)
LUBE FITTING
COUNTERBALANCE VALVE, (G10-55A), (torque to 40-45 lb-ft)
COUNTERBALANCE VALVE, (G12-55A), (torque to 40-45 lb-ft)
SEAL KIT, (G10-55A)
SEAL KIT, (G12-55A)
O-RING
O-RING
SEAL
SEAL
SEAL
WIPER
WEAR RING
WEAR RING
INSERT
RETAINING RING
CYLINDER PIN
SHIM
SHIM

Rev.
G
A
G
A

SEAL KIT, (G10-55A), (includes items 10 thru 18)


SEAL KIT, (G12-55A), (includes items 10 thru 18)

G10-55A, G12-55A

9-7

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware

9-8

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-4 Compensation Cylinder & Hardware


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
104
105
106
107
108
109

K1

31200728

Part Number

Qty.

Description

Rev.

1001116442
1001152269
1001116441
1001152296
70023979
70023980
70023987
70023981
70023982
70023988
70023983
70023989
70023984
70023990
70023985
8036629
70023896
70020375
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
91563047
1001127962
3841287
0682216
3841356
0682618

1
1
1
1
3
1
1
1
1
1
1
1
1
1
2
4
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
1

COMPENSATION CYLINDER, (G10-55A), (includes items 1 thru 19)


COMPENSATION CYLINDER, (G10-55A), (ARCTIC), (includes items 1 thru 19)
COMPENSATION CYLINDER, (G12-55A), (includes items 1 thru 19)
COMPENSATION CYLINDER, (G12-55A), (ARCTIC), (includes items 1 thru 19)
BEARING
BARREL, (G10-55A)
BARREL, (G12-55A)
LOCKING COLLAR
PISTON, (G10-55A)
PISTON, (G12-55A)
GLAND, (G10-55A)
GLAND, (G12-55A)
ROD, (G10-55A)
ROD, (G12-55A)
GREASE FITTING
SET SCREW, 3/8-16X3/4
TAPPING SCREW
GREASE FITTING
O-RING
O-RING
BACK-UP RING
POLYPAK
SEAL
CAP SEAL
ROD WIPER
WEAR BAND
WEAR BAND
PIN
PIN
ROD KEEPER
HEX HD CAPSCREW, 3/4-10X2, GR8
ROD KEEPER
HEX HD CAPSCREW, 1-8 X 2.25, GR8

C
A
C
C

70023986
70023991

1
1

SEAL KIT, (G10-55A), (includes items 11 thru 19)


SEAL KIT, (G12-55A), (includes items 11 thru 19)

G10-55A, G12-55A

9-9

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


117
3
10

2
7

112
114

8
110

1
16
9
4
19

12
5

19

11

13
15
17
18

14

117
K1

PAL6140

112
114

9-10

G10-55A, G12-55A

110

31200728

HYDRAULIC COMPONENTS

Figure 9-5 Frame Level Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
110
112
114
117

1001116440
1001152273
70023934
70023935
70023936
70022861
70023940
70023937
8035784
8035865
70023896
7026938
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
0641832
2200221
3423227
88521208

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2

FRAME LEVEL CYLINDER, (includes items 1 thru 19)


FRAME LEVEL CYLINDER, (ARCTIC), (includes items 1 thru 19)
TUBE WELDMENT
ORIFICE PLUG, 0.052
ORIFICE PLUG, 0.040
PISTON
HEAD GLAND
ROD WELDMENT
PLUG
LOCKNUT, 1-1/4-12
TAPPING SCREW, #8-32X1/4
DUAL P.O. CHECK VALVE
O-RING
O-RING
POLY-PAK SEAL
U-CUP
BUFFER SEAL
T-SEAL
ROD WIPER
PRECISION WEARBAND
PRECISION WEARBAND
HEX HD CAPSCREW, 1/2-13X4, GR5
FITTING PLUG, 1/8
CYLINDER PIN
LOCKNUT, 1/2-13

K1

70023943

SEAL KIT, (includes items 11 thru 19)

31200728

Description

G10-55A, G12-55A

Rev.
C
A

9-11

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware


111
106

1
112

13

2
6
14
16

7
3
20

19

15

20

18

12
17

5
8

111
104

118
113
K1
PAL6161

9-12

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-6 Outrigger Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
104
106
111
112
113
118

1001116439
91563244
70023892
70023893
70023894
70023895
8036629
70023896
70020375
70023575
8036750
70023898
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
91563199
91563197
3300143
3931672
0641634
88671001

2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
4
2
2
4

OUTRIGGER CYLINDER, (includes items 1 thru 20)


BUSHING
BARREL
PISTON
GLAND
ROD
SET SCREW, 3/8-16X3/4
TAPPING SCREW
GREASE FITTING
GREASE FITTING
CHECK VALVE
CHECK VALVE
O-RING
O-RING
O-RING
BACK-UP RING
PISTON SEAL
ROD SEAL
ROD WIPER
WEAR BAND
WEAR BAND
PIN
PIN
LOCKNUT
SOCKET HD CAPSCREW
HEX HD CAPSCREW, 3/8-16X4-1/2, GR8
LUBE FITTING, STRAIGHT, 1/8

K1

70023899

SEAL KIT, (includes items 12 thru 20)

31200728

Description

G10-55A, G12-55A

Rev.
B

9-13

HYDRAULIC COMPONENTS

Figure 9-7 Stabilizer Cylinder & Hardware

117

112
114

110

2
6

15
8

11

3
18
4
18

12
14

10
16

17

13

117
PAL6150

112
114

110

K1

9-14

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-7 Stabilizer Cylinder & Hardware


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
110
112
114
117

1001116443
1001152274
70023939
8035782
70022861
70023940
70023941
8035784
8035865
70023896
70023963
Use Item K1
Use Item K1
Use Item K1
Use Item K1
Use Item K1
Use Item K1
Use Item K1
Use Item K1
Use Item K1
0641832
2200221
3423227
88521208

1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
2
2
2
2
2

STABILIZER CYLINDER, (includes items 1 thru 18)


STABILIZER CYLINDER, (ARCTIC), (includes items 1 thru 18)
BARREL
O-RING
PISTON
GLAND
ROD
PLUG
LOCKNUT, 1-1/4
TAPPING SCREW
SOLENOID VALVE
O-RING
O-RING
GLAND SEAL
ROD SEAL
BUFFER SEAL
PISTON SEAL
ROD WIPER
WEARBAND
WEARBAND
HEX HD CAPSCREW, 1/2-13X4, GR5
FITTING PLUG, 1/8
CYLINDER PIN
LOCKNUT, 1/2-13

K1

70023943

SEAL KIT, (includes items 10 thru 18)

31200728

Description

G10-55A, G12-55A

Rev.
C
A

9-15

HYDRAULIC COMPONENTS

Figure 9-8 Side Tilt Carriage Cylinder

103

103

102

102

101

101

7
R

PY1582

K1

9-16

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-8 Side Tilt Carriage Cylinder


Item

Part Number

Qty.

8
101
102
103

1001090134
70022038
70022039
70022040
70022042
70024002
70022043
90022230
7029760
4640438
2900770
91044080
3423307
3841203
0681810

1
1
1
1
1
1
1
1
1
2
1
2
2
2
2

SIDE TILT CARRIAGE CYLINDER, (includes all items)


BARREL
ROD
PISTON
SEAL KIT
ROD BEARING
SEAL KIT
HEX NUT
CAPSCREW
CHECK VALVE
SEAL KIT
GREASE FITTING
PIN
KEEPER
HEX HD CAPSCREW, 1/2-13X1-1/4, GR8

K1

70022041

SEAL KIT, (contains 70022042 & 70022043)

1
2
3
4
5
6
7

31200728

Description

G10-55A, G12-55A

Rev.
B

9-17

HYDRAULIC COMPONENTS

Figure 9-9 50 In Side Shift Carriage Cylinder

5
4
3
2

2
3
4
5

K1

9-18

G10-55A, G12-55A

PV2080

31200728

HYDRAULIC COMPONENTS

Figure 9-9 50 In Side Shift Carriage Cylinder


Item

Part Number

Qty.

2
3
4
5
6
7

70024539
Use Kit K1
70024547
Use Kit K1
70024548
NSS
NSS

1
2
2
2
2
1
1

31200728

Description
50 IN SIDE SHIFT CARRIAGE CYLINDER, (includes all items)
ROD SEAL
O-RING
ROD WIPER SEAL
RETAINER SEAL
ROD
BARREL

G10-55A, G12-55A

Rev.
B

9-19

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder


90 DEGREE SWING CARRIAGE CYLINDER

22 6

20 17

14 2 11

19 12 15 16 21

18
13

10
4

K1

8 9

103

102
104

101

PY1713

9-20

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder (Continued)

180 DEGREE SWING CARRIAGE CYLINDER

31200728

G10-55A, G12-55A

9-21

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder


Item

Part Number

Qty.

9
11
12
13
14
15
16
17
18
19
20
21
22
101
102
103
104

1001103182
70022044
8035863
8035862
70022045
70022046
8035536
70020428
7024574
8033786
8205655
70021812
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
Use Kit K1
7110722
7110712
8303634
8305643

2
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
2
2
2

90 DEGREE SWING CARRIAGE CYLINDER, (includes items 1 thru 22)


TUBE ASSY
PISTON
HEAD GLAND
ROD ASSY
BEARING, (not shown)
SET SCREW, 5/16-18X1/2
RELIEF VALVE, (preset to 2000 psi)
SEAL KIT
COUNTERBALANCE VALVE, (preset to 3000 psi)
SEAL KIT
TAMPERPROOF CAP
O-RING
O-RING
O-RING
SQUARE RING
BACKUP RING
SEAL
PISTON SEAL
ROD WIPER
WEARBAND
WEARBAND
INSERT
INSERT
CYLINDER PIN, (base end)
CYLINDER PIN, (rod end)
HEX HD CAPSCREW, 5/8-11X4, GR5
HEX NUT, 5/8-11

K1

2915023

SEAL KIT, (includes items 11 thru 22)

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115

7029995
70021441
90554045
70021440
Use Kit K2
Use Kit K2
70021976
Use Kit K2
Use Kit K2
Use Kit K2
Use Kit K2
70021443
Use Kit K2
Use Kit K2
70021442
90554046

1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
2

180 DEGREE SWING CARRIAGE CYLINDER, (includes items 101 thru 115)
CYLINDER TUBE
GREASE FITTING
HEX NUT
PISTON RING
O-RING
PISTON
O-RING
O-RING
BACKUP WASHER
RETAINER RING
CYLINDER GLAND
POLY-PAK SEAL, TYPE B
ROD WIPER
CYLINDER ROD
BUSHING

K2

70021453

SEAL KIT (includes items 104, 105, 107 thru 110, 112 & 113)

1
2
3
4
5
6
7
8

9-22

Description

G10-55A, G12-55A

Rev.
B

31200728

HYDRAULIC COMPONENTS

Figure 9-10 Swing Carriage Cylinder (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

9-23

HYDRAULIC COMPONENTS

Figure 9-11 Grapple Bucket Cylinder

104
101
3
103

2
1

5
6
7

8
11
12

9
10

13
14
15
16

K1
103

18
102
104
PY1432

9-24

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-11 Grapple Bucket Cylinder


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
101
102
103
104

70021393
70021465
70021448
70021464
90554045
70021440
Use Kit K1
Use Kit K1
70021451
Use Kit K1
70021444
Use Kit K1
Use Kit K1
Use Kit K1
70021446
Use Kit K1
Use Kit K1
70021466
70021447
70021364
70021365
70021399
70021367

2
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4
4

GRAPPLE BUCKET CYLINDER, (includes all items)


CYLINDER TUBE
BUSHING
VALVE CARTRIDGE
GREASE FITTING
HEX NUT
PISTON RING
O-RING
PISTON
O-RING
WASHER
O-RING
BACK-UP WASHER
O-RING
CYLINDER GLAND
POLY-PAK SEAL
ROD WIPER
PISTON ROD
BUSHING
CYLINDER PIN, (base end)
CYLINDER PIN, (rod end)
HEX HD CAPSCREW, 3/8X2-1/4
LOCK NUT, 3/8

K1

70021452

SEAL KIT, (includes items 6, 7, 9, 11 thru 13, 15 & 16)

31200728

Description

G10-55A, G12-55A

Rev.

9-25

HYDRAULIC COMPONENTS

Figure 9-12 Main Control Valve

9-26

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-12 Main Control Valve


Item

Part Number

Qty.

Description

Rev.

1001104918
70022000

1
1

70022001

70022002

70022003

70022004

70022005

70022006

70022007

9
10
11
12
13
14
15
16

70022008
70022009
70022010
70022011
70022012
70022013
70022014
70022015

5
3
4
2
1
2
4
2

17

70022016

18

70022017

10

19
20
21
22
23
24
25
26
27
28
134
146
149
153

70022018
70022019
70022020
70022021
70022022
8036508
70022023
70022024
70022025
10791807
0641614
3311601
4711600
4761600

3
6
1
1
1
1
1
1
1
1
3
3
6
3

MAIN CONTROL VALVE ASSY, (includes items 1 thru 28)


INLET SECTION ASSY, (includes items 21, 28 & all items required to replace
the Inlet Section Assembly)
SPOOL SECTION ASSY, LIFT, (includes items 18, 22 & all other seals
required to replace one Lift Section Assembly)
SPOOL SECTION ASSY, EXTEND/RETRACT, (includes items 18, 22 & all
other seals required to replace one Crowd Section Assembly)
SPOOL SECTION ASSY, OUTRIGGER, (includes items 18, 22 & all other
seals required to replace one Outrigger Section Assembly)
SPOOL SECTION ASSY, FRAME LEVEL, (includes items 17, 22 & all other
seals required to replace one Sway Section Assembly)
SPOOL SECTION ASSY, AUX, (includes items 18, 22 & all other seals
required to replace one Aux Section Assembly)
SPOOL SECTION ASSY, TILT, (includes items 14 thru 16, 23, 26 & all other
seals required to replace one Tilt Section Assembly)
OUTLET SECTION ASSY, (includes all items required to replace one Outlet
Section Assembly)
SHUT-OFF PLUG ASSY
RELIEF VALVE, FULL FLOW
RELIEF VALVE, 280
RELIEF VALVE, 185
DRAIN REGULATOR ASSY
CARTRIDGE VALVE SOLENOID
HEX HD CAPSCREW, METRIC
END MECHANISM KIT, (includes all components & seals required to replace
one End Mechanism)
END MECHANISM PO KIT, (includes all components & seals required to
replace one End Mechanism PO)
SPOOL END GROUP, (includes all components & seals required to replace
one Spool End)
TIE ROD, METRIC
TIE ROD NUT, METRIC
INLET SEAL KIT
PO SECTION SEAL KIT
EH SECTION SEAL KIT
DRAIN REGULATOR SEAL KIT
SHUT-OFF PLUG/FULL FLOW RV SEAL KIT
PPRV SEAL KIT
O-RING
SPECIAL NUT
HEX HD CAPSCREW, 3/8-16X1-3/4, GR5
HEX NUT, 3/8-16
FLAT WASHER, 3/8
LOCKWASHER, 3/8

31200728

G10-55A, G12-55A

9-27

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump

37

36

33
34
1
35
27
37

36

6
3
49
5
4
50

18
16

17

22

15
11

23

20 21
19

25
48
13

12

12
14

45

13

13
12

24

41

13
14

30
12

44

43

46

47

40

42

26
38
28

29
9

31

9-28

K1
K2
K3

32

PAP2530

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
40
41
42
43
44
45
46
47
48
49
50

1001105613
70002578
70002579
70002580
70002581
70002582
70002583
70023349
70001956
70001955
70023351
70002133
7007207
70023352
70023353
70023354
70023355
70023356
70023357
70023358
70023359
70023360
70023361
70023362
70023363
70002585
70023364
70023365
70002588
7007446
7022340
70002590
7023962
70022287
70022288
7023964
7007415
70002595
70023366
7007429
70002591
7007427
7007426
7021275
70002592
70002593
70002594
70023367
70002598

1
1
1
1
1
1
1
1
1
1
2
4
8
2
1
1
1
2
1
1
1
1
2
8
4
1
1
1
4
1
1
1
1
2
1
2
4
2
1
1
1
1
1
3
1
1
9
1
6

31200728

Description
PISTON PUMP, (includes all items)
FRONT BEARING KIT
SWATCH PLATE BEARING KIT
SPRING
SWASH PLATE
RETAINER SHAFT
RETAING RING
LH VALVE PLATE
CHECK VALVE POPPET
SPRING
SET SCREW
PLUG
O-RING
SPOOL
SPRING GUIDE, LS
OUTER SPRING, LS
INNER SPRING, LS
ADJUSTING PLUG, LS
SPRING GUIDE, PC
OUTER SPRING, PC
INNER SPRING, PC
ADJUSTING PLUG, PC
O-RING
SEAL RING
SCREW
REAR BEARING KIT
SHAFT
RADIAL END CAP
SCREW
SLOTTED PIN
LIFTING BRACKET
SCREW
RETAINING RING
LIP SEAL
HOUSING
PLUG
O-RING
END CAP SEAL
CYLINDER BLOCK
SPRING SEAT
SPRING
SPRING SEAT
RETAINING RING
HOLD DOWN PIN
SLIPPER RETAINER GUIDE
SLIPPER RETAINER
PISTON ASSY
SERVO PISTON ASSY
PISTON RING

G10-55A, G12-55A

Rev.
C

9-29

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump (Continued)


Item

Part Number

Qty.

K1
K2
K3

70023350
70002596
70002599

1
1
1

9-30

Description

Rev.

CONTROL KIT, (includes items 11 thru 25)


CYLINDER BLOCK KIT, (includes items 40 thru 48)
OVERHAUL SEAL KIT

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-13 Piston Pump (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

9-31

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank

9-32

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-14 Hydraulic Tank


Item

Part Number

Qty.

1
3
4
5
6
7
8
11
31
33
38
39
40
41
43
45
66
67
101
102
213
232
307
401
402

1001119900
0811610
88501006
2220578
2110606
2110808
2170306
4761600
0811606
2111620
2172106
2170210
2220240
4751600
8405104
91403579
1001136981
1001128110
70024153
70024152
1340021
91163100
2752661
0811612
10701277

1
1
1
1
1
1
1
1
2
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1

31200728

Description
HYDRAULIC TANK, (includes items 101 & 102)
SCREW, 3/8-16X1-1/4
HEX NUT, 3/8-16
ADAPTER, 90 DEGREES, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
STRAIGHT FITTING, (includes o-ring)
ADAPTER, RUN TEE, (includes o-ring)
LOCKWASHER, 3/8
SCREW, 3/8-16X3/4
STRAIGHT FITTING, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, 90 DEGREES, (includes o-ring)
PLUG, (includes o-ring)
WASHER, 3/8
CLAMP, 2-1/4 IN
CAP
FILL PIPE
FILL HOSE
SIGHT GAUGE
FILTER KIT, (includes filter & gasket)
AIR BREATHER
ADAPTER
HOSE ASSY
SCREW, 3/8-16X1-1/2
WASHER, 3/8

G10-55A, G12-55A

Rev.
H

9-33

HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve

3
4
5
6

2
1

7
PY0350

9-34

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-15 Steer Select Valve


Item

Part Number

Qty.

1
2
3
4
5
6
7
8

1001001016
7029915
7029916
91474402
91474407
7029917
7012773
88662065
88662019

1
1
1
1
2
2
1
4
2

31200728

Description

Rev.

STEERING SELECT VALVE, (includes all items)


STEERING MANIFOLD
COVER PLATE
DIRECTIONAL CONTROL VALVE, (includes items 4 thru 6)
COIL
NUT
SEAL KIT
ELBOW, 90 DEGREES, (includes o-ring)
CONNECTOR, (includes o-ring)

G10-55A, G12-55A

9-35

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve

21 22

20

19

18 17

16

23
24

14

13
25
26

15

49
14
15

17 27

28

16
22

50
46

48
47

31 32 33

29

32
51

41
45

30

34

43

35

44

40

39

38
37

4
5

6
7

8
9
10

9-36

36

G10-55A, G12-55A

11

12 52

PAL5170

31200728

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
43
44
45
46
47
48
49

1001106836
91474454
91474442
70020659
91474441
70020660
91474440
70020661
91474439
70020662
70020663
70023037
91474438
91474452
91474450
91474451
91474453
91514199
91474455
91474456
70020665
91474458
91514198
70020666
70020667
70020668
70020669
91474447
91474446
70020670
70020671
70020672
91514197
91474443
70020673
70020674
91474434
91474435
70020675
70020676
70020677
70020678
70020679
91474459
91474460
70020680
70020681
70020682
70023039

1
1
2
2
2
1
2
1
2
2
2
2
2
1
4
4
2
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
3
1
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1

31200728

Description
BRAKE VALVE, (includes items 1 thru 52)
SCREW
PIN
SPRING
WIPER
COVER
WIPER
COVER
QUAD RING
PISTON
PISTON RING
PIN
SPRING
BALL
PLUG
O-RING
O-RING
BACKUP RING
DUMP PISTON
DUMP SPOOL
SPRING
PLUG
O-RING
INLET SEAT
O-RING
RETAINER
SPRING
PISTON
SEAT
BALL
SPRING
SPRING
O-RING
PLUG
NEEDLE ROLLER
MAKE-UP CHECK
PLUG
O-RING
SPRING
SPRING GUIDE
SPRING
ORIFICE
SPRING
PLUG
O-RING
PLUG
O-RING
ORIFICE
ORIFICE

G10-55A, G12-55A

Rev.
A

9-37

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item

Part Number

Qty.

50
51
52

NSS
NSS
70023038

1
2
2

9-38

Description

Rev.

HOUSING
SPOOL
POPPET

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-16 Brake Valve (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

9-39

HYDRAULIC COMPONENTS

Figure 9-17 Hydraulic Manifold Valve

3
4

1
2

PAL0911

9-40

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-17 Hydraulic Manifold Valve


Item

Part Number

Qty.

1
2
3
4
5
6

91563190
7026998
7026999
70023992
7018300
7027100
80434249

1
1
1
1
1
1
1

31200728

Description
HYDRAULIC MANIFOLD VALVE, (includes all items)
PRESSURE REDUCING VALVE
CHECK VALVE
SOLENOID VALVE
SHUTTLE VALVE
PRESSURE REDUCING VALVE
COIL

G10-55A, G12-55A

Rev.
B

9-41

HYDRAULIC COMPONENTS

Figure 9-18 Decompression Valve

2
3
4

PAL5300

9-42

G10-55A, G12-55A

31200728

HYDRAULIC COMPONENTS

Figure 9-18 Decompression Valve


Item

Part Number

Qty.

1
2
3
4

91503093
91504056
91504057
91504058
91504059

1
1
1
1
1

31200728

Description
DECOMPRESSION VALVE, (includes all items)
VALVE BODY
VALVE, (includes items 3 & 4)
SEAL KIT
PUSH BUTTON

G10-55A, G12-55A

Rev.
A

9-43

HYDRAULIC COMPONENTS

This Page Intentionally Left Blank

9-44

G10-55A, G12-55A

31200728

SECTION 10
ELECTRICAL

31200728

G10-55A, G12-55A

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


IF EQUIPPED FOR ULS

ENGINE
GROUND

ALTERNATOR
VIEW

TO
TO
STARTER
POWER START
AID

TO
CAB
WALL

TO
ALTERNATOR
GROUND

TO
STARTER
GROUND

STARTER
VIEW

10-2

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item

1
2
3
4
5
6
7
9
10
11
12
13
17
18
20
21
22
23
24
25
26
27
28
29
30
32
35
36
37
39
41
42
43
44

101
102
103
104
105
106
107
108
201
213

31200728

Part Number

Qty.

1001130159

Ref

0641415
0791404
0791506
0791606
0811606
3290601
3290801
4761400
4811700
8225122
1001148992
1001148991
1001118245
1001108433
1001145301
1001127488
1001127694
1001127699
1001127700
1001127748
1001127756
1001129277

1001143377
1001134232
1001134235
1001134236
1001134470
1001135349
0641506
8310453
90206198
4240018

2
5
4
3
8
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
Ref
1
1
1
1
1
1
1
1
7 in
3

1001141965

Ref

3311508
91081640
91401281
1001101043
1001134231
1001134233
1001134234
1001135348
0641406
4711400

4
4
2
2
1
1
1
1
2
2

Description

Rev.

ELECTRICAL COMPONENTS INSTALLATION, (if equipped for ULS),


(not available to order, see items 1 thru 44 for service)
HEX HD CAPSCREW, 1/4-20X1-7/8
WHIZ-LOK SCREW, 1/4-20X1/2
WHIZ-LOK SCREW, 5/16-18X3/4
WHIZ-LOK SCREW, 3/8-16X3/4
SCREW, 3/8-16X3/4
HEX NUT, M6X1
HEX NUT, M8X1.25
LOCKWASHER, 1/4
WASHER, 6MM
RELAY, 12VDC, 100A
BATTERY CLAMP, NEGATIVE
BATTERY CLAMP, POSITIVE
FUSE, 250 AMP
VEC CONTROL MODULE
BATTERY CABLE, NEGATIVE
BATTERY CABLE, POSITIVE
POWER MODULE RELAY
POWER MODULE FUSE
FUSE HOLDER
VEC BOX MOUNT
ELECTRONICS MOUNT
CAB GROUND CABLE
VEC HARNESS, (see Figure 10-22 for details)
ENGINE HARNESS, (see Figure 10-9 for details)
ENGINE GROUND CABLE
ALTERNATOR GROUND
GRID HEATER POWER
GRID HEATER FUSE POWER CABLE
BUSS BAR CONNECTOR
START AID CABLE, NEGATIVE
HEX HD CAPSCREW, 5/16-18X3/4, GR5
HEX NUT, 5/16-18, GR5
TRIM-LOK
TIE STRAP, (not shown)

DUAL BATTERY INSTALLATION, (not available to order, see items 101 thru 108
for service)
HEX NUT, 16-18
BATTERY HOLD DOWN BOLT
BATTERY HOLD DOWN BRACKET
12V BATTERY
ALTERNATOR POWER CABLE
STARTER POWER CABLE
STARTER GROUND CABLE
START AID CABLE, POSITIVE
HEX HD CAPSCREW, 1/4-20X3/4, GR5
WASHER, 1/4

G10-55A, G12-55A

10-3

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

Part Number

Qty.

Description

232
243

1001115884

1
Ref

CONNECTOR BRACKET
FILTER BRACKET, (see Figure 4-1 for details)

10-4

G10-55A, G12-55A

Rev.

31200728

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-5

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


IF EQUIPPED FOR LS
ENGINE
GROUND

ALTERNATOR
VIEW

TO
ALTERNATOR
GROUND

TO
STARTER
POWER

TO
START
AID
TO
CAB
WALL

TO
STARTER
GROUND

10-6

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation


Item

1
2
3
4
5
6
7
9
10
11
12
13
14
18
19
20
21
22
23
24
25
26
27
28
29
31
34
35
36
38
39
40
41
42
43
44
45
46
101
113
132
143

201
202

31200728

Part Number

Qty.

1001139873

Ref

0641415
0791404
0791506
0791606
0811606
3290601
3290801
4761400
4811700
8225122
1001148992
1001148991
8310647
1001108433
1001118245
1001145301
1001127488
1001127694
1001127699
1001127700
1001127748
1001127756
1001129277

2
5
4
3
8
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
1
1
Ref
1
1
1
1
1
7 in
3
2
2
1
Ref

1001134205
1001134232
1001134235
1001134236
1001134470
1001135349
1001117025
0641506
8310453
1001127519
4811900
90206198
4240018
0641406
4711400
1001115884

1001141965

Ref

3311508
91081640

4
4

Description

Rev.

ELECTRICAL COMPONENTS INSTALLATION, (if equipped for LS),


(not available to order, see items 1 thru 46 for service)
HEX HD CAPSCREW, 1/4-20X1-7/8
WHIZ-LOK SCREW, 1/4-20X1/2
WHIZ-LOK SCREW, 5/16-18X3/4
WHIZ-LOK SCREW, 3/8-16X3/4
HEX FLANGE SCREW, 3/8-16X3/4
HEX NUT, M6X1
HEX NUT, M8X1.25
LOCKWASHER, 1/4
WASHER, 6mm
RELAY, 12VDC, 100A
BATTERY CLAMP, NEGATIVE
BATTERY CLAMP, POSITIVE
LOCKWASHER, #M8
VEC CONTROL MODULE
FUSE, 250 AMP
BATTERY CABLE, NEGATIVE
BATTERY CABLE, POSITIVE
POWER MODULE RELAY
POWER MODULE FUSE
FUSE HOLDER
VEC BOX MOUNT
ELECTRONICS MOUNT
CAB GROUND CABLE
VEC HARNESS, (see Figure 10-22 for details)
ENGINE GROUND CABLE
ALTERNATOR GROUND
GRID HEATER POWER
GRID HEATER FUSE POWER CABLE
BUSS BAR CONNECTOR
START AID CABLE, NEGATIVE
ENGINE HARNESS, (see Figure 10-9 for details)
CONNECTOR PLUG WITH RELAY
HEX HD CAPSCREW, 5/16-18X3/4
HEX NUT, 5/16-18
WATER IN FUEL HARNESS
WASHER, #M8
TRIM-LOK
TIE STRAP
HEX HD CAPSCREW, 1/4-20X3/4, GR5
WASHER, 1/4
CONNECTOR BRACKET
FILTER BRACKET, (see Figure 4-1 for details)

DUAL BATTERY INSTALLATION, (not available to order, see items 201 thru 208
for service)
HEX NUT, 16-18
BATTERY HOLD DOWN BOLT

G10-55A, G12-55A

10-7

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

Part Number

Qty.

203
204
205
206
207
208

91401281
1001101043
1001134231
1001134233
1001134234
1001135348

2
2
1
1
1
1

10-8

Description

Rev.

BATTERY HOLD DOWN BRACKET


12V BATTERY
ALTERNATOR POWER CABLE
STARTER POWER CABLE
STARTER GROUND CABLE
START AID CABLE, POSITIVE

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-1 Engine Compartment Electrical Installation (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-9

ELECTRICAL

Figure 10-2 Arctic Package Installation

101

6
105
104 106

7
201
202
203
204
205

103
107 102
4

2
320

11
10

202

1
201
203

204
7
205

8
12
5
PY6850

10-10

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-2 Arctic Package Installation


Item

Part Number

Qty.

Description

Rev.

1001130957

Ref

1001141077

Ref

1
2
3
4
5
6

1060626
2580040
1001093564
1001105886
1001115878
1001121459

2
1
5
1
2
Ref

1001121460

Ref

8
9

1001098762
1001128594
1001125786
1001141596
3311508
91081640
2130808
2172408
91043126
91403413
91403414
91043125
2170708
91043125
91043126
91403413
91403414
1001121454

2
1
1
2
4
4
2
2
1
1
1
1
2
1
1
1
1
1
Ref

ARCTIC PACKAGE INSTALLATION, (if equipped for ULS), (not available to


order, see items 1 thru 12 for service)
ARCTIC PACKAGE INSTALLATION, (if equipped for LS), (not available to
order, see items 1 thru 12 for service)
3 WAY EXTENSION CORD
OIL PAN HEATER
BATTERY HEATER
HYDRAULIC IMMERSION HEATER
BATTERY BASE INSULATE
TILT RECIRCULATOR INSTALLATION, (not available to order, see items 101
thru 107 for service)
ARCTIC HOSE RECIRCULATOR, (not available to order, see items 201 thru
205 for service), (qty of 2 needed for this machine)
12V BATTERY, 1000CCA
STARTER MOTOR, (if equipped for ULS)
STARTER MOTOR, (if equipped for LS)
BATTERY HOLD DOWN PLATE
HE NUT, 5/16-18
BATTERY HOLD DOWN BOLT
ADAPTER, 90 DEGREES, (includes o-ring)
ADAPTER, CONNECTOR, (includes o-ring)
DUST CAP
ADAPTER, QUICK DISCONNECT COUPLER, (female)
ADAPTER, QUICK DISCONNECT COUPLER, (male)
DUST PLUG
ADAPTER, RUN TEE, (includes o-ring)
DUST PLUG
DUST CAP
ADAPTER, QUICK DISCONNECT COUPLER, (female)
ADAPTER, QUICK DISCONNECT COUPLER, (male)
HOSE ASSY
BATTERY CABLE, (see Figure 10-1 for details)

10
11
12
101
102
103
104
105
106
107
201
202
203
204
205
320

31200728

G10-55A, G12-55A

A
A

10-11

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation

29
30
31
32
33

29
30
31
32
33

29
30
31
32
33

VIEW B-B
B

B
1

7
8
9
20
21

12

15

13
20
22

22

VIEW A-A

22

A
23
14 16

18
19

2
3
4
5
17

25
8
28

10-12

24
26
27

G10-55A, G12-55A

PY6880

31200728

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)

105
201

104
107

102

106
108

103

109 101

PY6900

31200728

G10-55A, G12-55A

10-13

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation


Item

1
2
3
4
5
7
8
9
12
13
14

15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

101
102
103
104
105
106
107
108
109
201
301

10-14

Part Number

Qty.

Description

Rev.

1001100291

Ref

90207463
91123054
91121134
3311801
3311802
91361032
0641608
4761600
1001126834
91163066
91363151
77363233
77363229
91143107
91363068
91366015
91126032
0641505
4761500
91163100
2220346
91143141
8584003
90207661
1001099812
4711400
0641408
4711600
77133136
77133389
0641514
77133137
77133390

3
1
1
1
1
1
4
2
1
1
1
2
5
1
1
1
1
2
2
2
1
3
3
1
1
2
2
2
3
3
3
3
3

AUXILIARY ELECTRIC INSTALLATION, (not available to order, see items 1 thru


33 for service)
HYDRA ZORB CLAMP, 0.750
COMPRESSION SPRING
SPRING RETAINER
HEX NUT, 1/2-13
JAM NUT, 1/2-13
DISCONNECT PLATE
HEX HD CAPSCREW, 3/8-16X1, GR5
LOCKWASHER, 3/8
BOOM AUXILIARY ELECTRIC HARNESS, (includes items 301 & 302)
TUBE ASSY
AUX BOOM WIRE HARNESS
CONNECTOR
TERMINAL
STRAIN RELIEF
TUBE ASSY
HOSE TAKE-UP WELDMENT
CABLE TAKE UP WELDMENT
HEX HD CAPSCREW, 5/16-18X5/8, GR5
LOCKWASHER, 5/16
ADAPTER, BULKHEAD FITTING
ADAPTER, CONNECTOR
CORD CONNECTOR
TIE WRAP
6 CONTACT SOCKET
CONNECTOR COVER PANEL
FLAT WASHER, 1/4
HEX HD CAPSCREW, 1/4-20X1
FLAT WASHER, 3/8
TUBE CLAMP, 3/4
STACK BOLT
HEX HD CAPSCREW, 5/16-18X1-3/4, GR5
COVER PLATE
SAFETY CLIP

1001136433

Ref

0641408
4711400
8305624
8881800
10713707
1001116274

2
2
2
5
1
1
Ref
1
1
Ref
1

ELECTRICAL INSTALLATION, (not available to order, see items 101 thru 109 for
service)
HEX HD CAPSCREW, 1/4-20X1, GR5
WASHER, 1/4
HEX LOCKNUT, 0.250-20
TIE STRAP
HORN
MOLDED RESISTOR
FRAME HARNESS, (see Figure 10-11 for details)
BACKUP ALARM
PROXIMITY SENSOR
CLAMP ASSY, (see Figure 8-14 for details)
CONNECTOR

8270621
91365037
77363232

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-3 Boom & Frame Electrical Installation (Continued)


Item

Part Number

Qty.

302

91143107

31200728

Description

Rev.

STRAIN RELIEF

G10-55A, G12-55A

10-15

ELECTRICAL

Figure 10-4 Cab Electrical Installation

10-16

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-4 Cab Electrical Installation


Item

Part Number

Qty.

112
113
120
122
135

0740605
0741006
3310601
3311005

2
4
2
4
Ref

139
141
142
143
144
145
153
158
162
171
172
176
177
191
198

80963058
80963065
80963069

91033425
91401443
91403608

88691387
91033317
77384578

201
203
204

301
302
303
304
305
306
403
404
405
406
407
408

31200728

Ref
1
2
2
Ref
Ref
1
1
1
Ref
Ref
Ref
1
Ref
1
1
Ref
Ref
Ref

1001001186

Ref

1001126285

1
Ref
4
4
2
4
Ref
Ref
Ref
Ref
Ref
1
1
1
9
3
14

0641412
4751200
4240033
3311401

91563192
4460970
80363179
4460464
4460466
4460419

Description

Rev.

FLAT HD CAPSCREW, #6-32X.62, (if equipped with open cab)


FLAT HD CAPSCREW, #10-24X3/4, (enclosed cab)
HEX NUT, #6-32, GR2, (if equipped with open cab)
HEX LOCKNUT, #10-24, GR2, (enclosed cab)
ENCLOSED CAB OPTIONS HARNESS, (if equipped),
(see Figure 10-14 for details)
KNOB, (see Figure 10-5 for details)
WEATHER PACK SHROUD, (enclosed cab)
WEATHER PACK SEAL, (enclosed cab)
MALE WEATHER PACK PIN, (enclosed cab)
WIPER SWITCH, (see Figure 10-5 for details)
BLOWER SWITCH, (see Figure 10-5 for details)
GROMMET, (enclosed cab)
PLATE, (enclosed cab)
FAN, (enclosed cab)
DASH HARNESS, (see Figure 10-15 for details)
TRANSMISSION RELAY HARNESS, (see Figure 10-13 for details)
POTENTIOMETER ASSY, (see Figure 10-5 for details)
CLIP, (if equipped with open cab)
DASH INSTRUMENT PANEL HARNESS, (see Figure 10-16 for details)
IGNITION SWITCH, (includes key)
KEY, IGNITION
INSTRUMENT PANEL, (see Figure 10-5 for details)
BRACKET, (see Figure 7-2 for details)
RH DASH PANEL, (see Figure 6-1 for details)
CAB ELECTRICAL INSTALLATION, (not available to order, see items 301 thru
306 for service)
VEC OPTIONS BOX
VEC OPTIONS HARNESS, (see Figure 10-12 for details)
HEX HD CAPSCREW, 1/4-20X1-1/2, GR5, (torque to 96 lb-ft/130 Nm)
WASHER, 1/2
TIE WRAP, (not shown)
HEX NUT, 1/4-20
HAZARD SWITCH, (see Figure 10-5 for details)
BEACON LIGHT SWITCH, (see Figure 10-5 for details)
WORK LIGHT SWITCH, (see Figure 10-5 for details)
TILT RHEOSTAT, (see Figure 10-5 for details)
AUX ELECTRIC SWITCHES, (see Figure 10-5 for details)
CAB AUX ELECTRIC HARNESS
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG
TERMINAL

G10-55A, G12-55A

10-17

ELECTRICAL

Figure 10-5 Cab Switches

103
201
105
110
102
107

106
111

108

101

1
4
3
6

2
7
5

109

K1

PAP25921

10-18

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-5 Cab Switches


Item
1
2
3
4
5
6
7
101
102
103
105
106
107
108
109
110
111
201

K1

31200728

Part Number

Qty.

1001101666
NSS
91473127
91474465
7026440
1001099163

1
6
1
1
1
1
Ref
1
1
1
1
1
1
1
1
2
1
1
Ref

1001099378
80963101
80964001
1001151643
1001090459
1001090460
1001090461
1001106688
91473127
1001151847
1001152326

1001152514

Description
INSTRUMENT PANEL, (includes items 1 thru 7)
BULB HOUSING
STEER SELECT SWITCH
PARK BRAKE SWITCH
HORN SWITCH
3-IN-1 GAUGE
INSTRUMENT PANEL HARNESS, (see Figure 10-16 for details)
DASH PANEL
WIPER SWITCH, (ENCLOSED CAB)
BLOWER SWITCH, (if equipped)
POTENTIOMETER ASSY, (if equipped)
HAZARD SWITCH, (if equipped)
WORK LIGHT SWITCH, (if equipped)
BEACON LIGHT SWITCH, (if equipped)
TILT RHEOSTAT SWITCH
AUX ELECTRIC SWITCH, (if equipped)
KNOB, (if equipped)
KNOB, (if equipped)
RH PANEL, (see Figure 6-1 for details)

Rev.
N

THERMOSTAT POTENTIOMETER REPLACEMENT KIT, (includes items 103,


110 & 111)

G10-55A, G12-55A

10-19

ELECTRICAL

Figure 10-6 Clearsky Installation































-9

10-20

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-6 Clearsky Installation


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
101

31200728

Part Number

Qty.

1001148860

Ref

0641406
0641607
3311405
3931412
3931420
4240032
4240099
4711400
4751600
80961142
1001090615
1001100876
1001116208
1001120989
1001148427
1001149909
1001115238

4
3
7
2
1
1
1
11
3
2
1
1
1
1
1
1
1

Description
CLEARSKY INSTALLATION, (not available to order, see items 1 thru 16 for
service)
HEX HD CAPSCREW, 1/4-20X3/4, GR5
HEX HD CAPSCREW, 3/8-16X7/8, GR5
HEX NUT, 1/4-20, GR2
SOCKET HD CAPSCREW, 1/4-20X3/4
SOCKET HD CAPSCREW, 1/4-20X1-1/4
TIE STRAP
TIE STRAP
WASHER, 1/4
WASHER, 3/8
CONDUIT
GROMMET
COVER
CLEARSKY DECAL
RADIO DECAL
BRACKET
HARNESS
CLEARSKY ASSEMBLY, (includes antenna & communication unit)

G10-55A, G12-55A

Rev.
A

10-21

ELECTRICAL

Figure 10-7 Work Lights

305

305
407
408
307
401

601
604

307

311
13
301

310

4
23

310
14
309
309

603

1
401

602
309

308
6

15

11
101
102
103
204
205

304

306

308

308

15

11
101
102
103
204
205

15
8

17

16
1
6

15

1
6
2
7

18

1
6
2

21
22
10

28
7
5

29
20

29

28

10

10

12

29
6
14
4

10
6
4

6
14
4

24
12
501
14

PAL6861

10-22

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-7 Work Lights


Item

Part Number

Qty.

1001110091

Ref

1001114492
1

0641407
0641407

2
3
4
5
6
7
8
10
11
12
13
14
15
16
17
18
20
21
22
23
24
28
29
101
102
103
204
205
301
302
303
304

31200728

0641814
0903661
3311401
3311401
3311801
4711400
4711400
4711800
1001095342
1001090580
1320263
1001090581
4761400
4761400
8096D097
8096D097

1001090522
0642210
4712200
14404173
8406105
4761800
1320263
4460897
80604017
4460464
80963050
80964070
91403503
91413052
0903669
4460897
80604017
4460464
1001099276
80964070

Description

WORK LIGHT WITH BEACON INSTALLATION, (if equipped),


(not available to order, see items 1 thru 29 for service)
Ref BEACON LIGHT INSTALLATION, (if equipped), (not available to order, see
items 1, 4, 6, 14, 15, 17, 18, 23, 301, 306 thru 310, 407 & 408 for service)
5
HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(WORK LIGHT WITH BEACON INSTALLATION)
2
HEX HD CAPSCREW, 1/4-20X7/8, GR5, (torque to 96 lb-ft/130 Nm),
(BEACON LIGHT INSTALLATION)
2
HEX HD CAPSCREW, 1/2-13X2-3/4, GR5, (torque to 75 lb-ft/102 Nm)
1
BRACKET
5
HEX NUT, 1/4-20, GR2, (WORK LIGHT WITH BEACON INSTALLATION)
2
HEX NUT, 1/4-20, GR2, (BEACON LIGHT INSTALLATION)
2
HEX NUT, 1/2-13, GR2
8
WASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
2
WASHER, 1/4, (BEACON LIGHT INSTALLATION)
8
WASHER, 1/2
3
LIGHT ASSY, (includes items 101 thru 103)
Ref
BOOM WORK LIGHT HARNESS, (see Figure 10-18 for details)
2
LIGHT ASSY, (includes items 101 thru 103, 204 & 205)
3
3/8 IN CLAMP
Ref
BEACON/WORK LIGHT INSTALLATION, (not available to order, see items
301 thru 311 for service)
5
LOCKWASHER, 1/4, (WORK LIGHT WITH BEACON INSTALLATION)
2
LOCKWASHER, 1/4, (BEACON LIGHT INSTALLATION)
7.3 ft
CONDUIT, (WORK LIGHT WITH BEACON INSTALLATION)
6 ft
CONDUIT, (BEACON LIGHT INSTALLATION)
Ref
HAZARD SWITCH, (see Figure 10-5 for details)
Ref
BEACON SWITCH, (see Figure 10-5 for details)
Ref
CAB WORK LIGHT HARNESS, (see Figure 10-20 for details)
1
BRACKET
1
HEX HD CAPSCREW, 3/4-10X1-1/4, GR5
1
WASHER, 3/4
AR
SILICONE SEALANT
1
3/4 IN CLAMP
2
LOCKWASHER, 1/2
3
3/8 IN CLAMP
1
CONNECTOR
1
WEDGE LOCK
2
TERMINAL
1
LIGHT, (includes hardware)
1
BULB
1
SPACER
1
BOLT
1
BRACKET
2
CONNECTOR
2
WEDGE LOCK
2
TERMINAL
1
LIGHT ASSY, (includes item 351 & hardware)
1
BULB

G10-55A, G12-55A

Rev.
B-B
3-A

B
B
D

10-23

ELECTRICAL

Figure 10-7 Work Lights (Continued)


Item

Part Number

Qty.

305

91343031
91344053
1001090615
0721006
3311001
4751000
4761000
2820035
0100011
4460508
4461017
NSS

1
BEACON LIGHT
1
BULB
1
GROMMET
3
SCREW, #10-24X3/4
3
HEX NUT, 10-24, GR2
3
WASHER, #10
3
LOCKWASHER, #10
2.3 ft
INSULATION
AR
LOCTITE 242
2
TERMINAL, (BEACON LIGHT INSTALLATION)
1
CONNECTOR, (BEACON LIGHT INSTALLATION)
1
WEDGE LOCK, (BEACON LIGHT INSTALLATION)
Ref COUNTERWEIGHT, (see Figure 1-1 for details)

306
307
308
309
310
311
401
407
408
501

601
602
603
604
605

10-24

1001096708

Ref

0721006
3311001
4751000
4761000
1001096709

3
3
3
3
1

Description

BEACON LIGHT MOUNTING INSTALLATION, (if equipped with A/C), (not


available to order, see items 601 thru 605 for service)
SCREW, #10-24X3/4
HEX NUT, 10-24, GR2
WASHER, #10
LOCKWASHER, #10
BRACKET

G10-55A, G12-55A

Rev.

31200728

ELECTRICAL

Figure 10-7 Work Lights (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-25

ELECTRICAL

Figure 10-8 Drive Lights

20

24

16

16
25

14
14

10
8

4
16

2
14

14

10
21

29
4 10

37

4 10 13

4
8

16
8

10

5
26

4
10

36
1

4
10

29

10

35
6

10
4
6
8
33

8
8

16

16

33

28

16

27

16

8
10
16

8
13

16

15

12
21

19

101
17
PAL6870

18

10-26

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-8 Drive Lights


Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
23
24

25

26

27

28
29
33
35
36
37
101

31200728

Part Number

Qty.

Description

Rev.

1001090469

Ref

4-A

85941016
0641818
0642222
3311001
3311805
3941506
4461254
4711000
4751800
4761000
8220050
8223073
10718991
10718992
80983168
88261010
91143117
91511127

1
2
1
26
2
2
1
28
6
26
1
1
2
4
1
26
1
1
Ref
Ref
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
Ref

DRIVE LIGHT INSTALLATION, (if equipped), (not available to order, see items
1 thru 37 for service)
1/2 IN CLAMP
HEX HD CAPSCREW, 1/2-13X2-1/4, GR5
HEX HD CAPSCREW, 3/4-10X2-3/4, GR5
HEX NUT, #10-24, GR2
HEX LOCKNUT, 1/2-13, GR2
SCREW, 5/16X3/4
CONNECTOR, (not shown)
WASHER, #10
WASHER, 1/2
LOCKWASHER, #10
TERMINAL, (not shown)
TURN SIGNAL SELECTOR
RED REFLECTOR
YELLOW REFLECTOR
FLASHER
BUTTON HD CAPSCREW, #10-24X3/4
STOPLIGHT SWITCH
MOUNTING TAB
HAZARD SWITCH, (see Figure 10-5 for details)
FRAME ROAD LIGHT HARNESS, (see Figure 10-17 for details)
CAB ROAD LIGHT HARNESS, (see Figure 10-19 for details)
BRACKET
RH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
BULB
CONNECTOR
WEDGE LOCK
LH LIGHT, (includes hardware), (torque to 50 lb-ft/68 Nm)
BULB
CONNECTOR
WEDGE LOCK
RH LIGHT
BULB
CONNECTOR
WEDGE LOCK
LH LIGHT
BULB
CONNECTOR
WEDGE LOCK
BRACKET
COVER
3/8 IN CLAMP
WASHER, 1/2
FLANGE HEX HD CAPSCREW, 1/4-20X1
FLANGE NUT, 1/4-20
COUNTERWEIGHT, (see Figure 1-1 for details)

1001094264
1001094390
7016388
4460899
80604022
1001094391
7016388
4460899
80604022
1001094392
7016388
4460899
80604022
1001094393
7016388
4460899
80604022
1001094523
1001094824
1320263
4752200
0791408
3311408

G10-55A, G12-55A

10-27

ELECTRICAL

Figure 10-9 Engine Harness


IF EQUIPPED FOR ULS
X29

13

X13
X02
X28

17

12

14
X25

RL23-R

15

X22
X06

10

MS20

RL23

X17

X19

RL23-Y

RL09-85

11

RL10

10

RL09-86

EC24

16

X03

PY6820

10-28

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-9 Engine Harness (Continued)


IF EQUIPPED FOR ULS
TO STARTER LOCKOUT RELAY

TO ALTERNATOR

TO CAN SPLICE

TO STARTER/ECM POWER

TO STARTER

TO CANBUS TERMINATOR
TO ENGINE HARNESS

TO STARTER/ECM POWER

KEY SW SIG

TO STARTER/ECM POWER

TO TRANSMISSION

TO GRID HEATER

TO GRID HEATER

TO ENGINE GROUND

TO CHASSIS HARNESS

TO DIAGNOSTIC PORT

TO PARK BRAKE SOLENOID

PAP25510

31200728

G10-55A, G12-55A

10-29

ELECTRICAL

Figure 10-9 Engine Harness


Item
1

4
5
6

7
8
9
10
11
12

13
14

15

16
17

10-30

Part Number

Qty.

1001131966
1001116938
4460465
4460944
4460466
4460933
80604016
4460465
4460466
1001112612
4460497
4460496
1001149712
4460941
4460943
4460466
4460891
4460465
91363021
1001118282
1001116733
8220101
1001117106
4460312
1001116950
4460942
4460247
8220164
1001126208
70024578
1001126009
4460518
1001125027
8220124
4460933
80604016
4460944
4460466
4460590
8220124
1001116751
1001117111
1001144147
91554022
1001116815
4460943
4460944
4460466

1
1
24
2
5
1
1
10
2
1
1
1
1
2
2
5
1
2
1
1
4
1
1
1
1
2
2
1
1
1
25
35
1
3
1
1
8
4
1
1
3
1
1
1
1
1
1
1

Description
ENGINE HARNESS, (if equipped for ULS), (includes all items)
CONNECTOR
TERMINAL
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
NUT
LOCK WASHER
DUST CAP
TERMINAL
TERMINAL
PLUG
CONNECTOR
TERMINAL
MOLDED DIODE
CONNECTOR
TERMINAL
PLUG
RING TERMINAL
RING TERMINAL
CONNECTOR
TERMINAL
RING TERMINAL
RING TERMINAL
CONNECTOR
STRAIN RELIEF
TERMINAL
PLUG
METRI-PACK CONNECTOR
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
TERMINAL
PLUG
TERMINAL FORK
CONNECTOR
TERMINATOR LOCK
RECEPTICAL
TERMINAL
TERMINAL
PLUG

G10-55A, G12-55A

Rev.
F

31200728

ELECTRICAL

Figure 10-9 Engine Harness (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-31

ELECTRICAL

Figure 10-9 Engine Harness


IF EQUIPPED FOR LS

10-32

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-9 Engine Harness (Continued)


IF EQUIPPED FOR LS
TO CHASSIS HARNESS
TO DIAGNOSTC RELAY

TO ENGINE HARNESS

TO TRANSMISSION

TO ECM

TO PARK BRAKE SOLENOID

TO MOLDED DIODE
TO CAN SPLICE

TO CANBUS TERMINATOR

TO ALTERNATOR

TO GRID HEATER

TO STARTER
TO STARTER/ECM POWER

TO GRID HEATER
X47

TO STARTER/ECM POWER

CONECTOR PART NUMBER: 4461095

A
B
C

WHT
WHT

KEY SIG ECM


KEY SWT SIG

TERMINAL SEAL
P\N
P\N
4460944
4460944
4460466

X43 (39)
X03 (1)

TO ENGINE GROUND

TO STARTER/ECM POWER

PAP25620

31200728

G10-55A, G12-55A

10-33

ELECTRICAL

Figure 10-9 Engine Harness


Item
1

4
5
6
7
8
9
10
11

12

13

14

15
16

17

18

10-34

Part Number

Qty.

1001139249
1001116938
4460465
4460944
4460466
4460933
80604016
4460465
4460466
1001112612
4460497
4460496
1001149712
4460941
4460943
4460466
4460891
4460465
91363021
1001117106
4460312
1001116950
4460942
4460247
8220164
1001116810
70021826
4460509
4460933
80604016
460944
4460466
4460590
1001116751
8220124
1001144147
91554022
1001116815
4460943
4460466
1001117111
1001116821
4460518
1001126009
4461095
4460944
4460466
4461070

1
1
23
2
6
1
1
10
2
1
1
1
1
2
2
5
1
2
1
1
1
1
2
2
1
1
1
4
1
1
8
4
1
3
1
1
1
1
2
1
1
1
39
11
1
2
1
1

Description
ENGINE HARNESS, (if equipped for LS), (includes all items)
CONNECTOR
TERMINAL
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
NUT
SPRING WASHER
DUST CAP
TERMINAL
TERMINAL
PLUG
CONNECTOR
TERMINAL
MOLDED DIODE
RING TERMINAL
RING TERMINAL
CONNECTOR
TERMINAL
RING TERMINAL
RING TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG
METRI-PACK CONNECTOR
PLUG
TERMINAL
CONNECTOR
TERMINATOR LOCK
RECEPTICAL
TERMINAL
PLUG
TERMINAL FORK
CONNECTOR
PLUG
TERMINAL
PLUG TERMINAL
TERMINAL
PLUG
MATING CONNECTOR

G10-55A, G12-55A

Rev.
F

31200728

ELECTRICAL

Figure 10-9 Engine Harness (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-35

ELECTRICAL

Figure 10-10 Transmission Harness

10-36

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-10 Transmission Harness


Item
1

2
3
4

31200728

Part Number

Qty.

1001115528
4460970
80363179
4460465
114017
4460955
1001116748
91363021
1001117073
70022741

1
1
1
9
3
6
2
6
1
1

Description
TRANSMISSION HARNESS, (includes all items)
FEMALE RECEPTACLE, (includes rear seal)
SECONDARY WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
TERMINAL
MOLDED DIODE
CONNECTOR
WEDGE LOCK

G10-55A, G12-55A

Rev.
C

10-37

ELECTRICAL

Figure 10-11 Frame Harness

TO VEC, (GREEN)
L

15

TO VEC, (BLUE)
K

TO AIR TEMPERATURE SENSOR


Y

TO VEC, (GRAY)
J

14
J

11

13

12

16

10

TO TILT-ON JOY
E

F
TO AUX ELECTRIC
X

TO TILT-ON JOY
F

TO VEC, (BLACK)
I

TO FUEL SENDER
R

19

17
X

TO AC COMPRESSOR
M

Q
TO QUICK CONNECT
Q

18

TO STABILIZER VALVE
N

TO STABILIZER PROXIMITY SWITCH


O

19

8
TO REVERSE ALARM
P

TO STABILIZER VALVE
N

10

9
TO OPTIONAL TAIL LIGHT
P

PAL7170

10-38

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-11 Frame Harness (Continued)

FULL STAB GND

PAP33010

31200728

G10-55A, G12-55A

10-39

ELECTRICAL

Figure 10-11 Frame Harness


Item
1

4
5

6
7

10

11

12

10-40

Part Number

Qty.

1001127386
1001116934
83481286
83481285
4460464
4460466
4460742
4460457
80963065
80963058
80963070
7026415
83481286
83481285
4460465
4460509
4460469
4460941
4460502
4460465
7026910
4460464
4460466
91474468
91474469
80963061
80963068
80963065
1001117021
8220890
446076
4460789
1001116747
80963065
80963061
80963068
80963065
1001116747
4460789
80963062
80963070
4460742
4460457
80963065
80963056
4460475
80963065
1001121557
7026414

1
1
1
1
27
1
1
2
2
1
1
1
1
1
11
8
1
1
1
31
1
20
8
2
2
1
4
4
1
1
1
1
1
1
1
1
1
3
3
1
1
3
2
2
1
2
2
1
1

Description
FRAME HARNESS, (includes all items)
CONNECTOR,
NUT
LOCKWASHER
TERMINAL
PLUG
WEATHER PACK CONNECTOR
WEATHER PACK SOCKET TERMINAL
SEAL
DUST CAP
DUST CAP PLUG
CONNECTOR
NUT
LOCKWASHER
SOCKET TERMINAL
SOCKET TERMINAL
CONNECTOR CAP
CONTACT
CONNECTOR
SOCKET TERMINAL
CONNECTOR
TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
SECONDARY LOCK
TERMINAL
SEAL
TERMINAL
SEAL
CONNECTOR
TERMINAL
SEAL
TERMINAL
SEAL
CONNECTOR
DUST CAP
WEATHER PACK CONNECTOR
WEATHER PACK SOCKET TERMINAL
SEAL
CONNECTOR
TERMINAL
CABLE SEAL, GREEN
CONNECTOR, (Black)
CONNECTOR LOCK

G10-55A, G12-55A

Rev.
H

31200728

ELECTRICAL

Figure 10-11 Frame Harness (Continued)


Item

13

14

15

16

17

18

19

31200728

Part Number

Qty.

4460748
1001116747
80963065
80963067
80484085
7026414
4460748
1001116747
80963065
80963067
80484084
7026414
4460748
1001116747
80963065
80963067
4460789
80484081
7026414
4460748
1001116747
80963065
80963067
4460884
4460465
80604021
4460891
80604018
4460465
7026413
4460464
4460466
7026419
91363021

4
4
4
4
1
1
4
4
4
4
1
1
6
2
6
1
1
1
1
6
2
6
2
1
4
1
2
1
2
2
5
1
1
6

Description

Rev.

TERMINAL
TERMINAL
SEAL
SEAL
CONNECTOR, (Black)
CONNECTOR LOCK
TERMINAL
TERMINAL
SEAL
SEAL
CONNECTOR, (Blue)
CONNECTOR LOCK
TERMINAL
TERMINAL
SEAL
SEAL
SEAL
CONNECTOR, (Green)
CONNECTOR LOCK
TERMINAL
TERMINAL
SEAL
SEAL
CONNECTOR
TERMINAL
CONNECTOR LOCK
CONNECTOR
CONNECTOR LOCK
TERMINAL
CONNECTOR
TERMINAL
PLUG
CONNECTOR CAP
MOLDED DIODE

G10-55A, G12-55A

10-41

ELECTRICAL

Figure 10-12 VEC Options Harness


TO VEC OPTIONS, (BLACK)

TO ROOF WIPER MOTOR

CONN
POS

WIRE GA
& TYPE

WIRE DESIGNATION

A
B
C
D
E
F
G
H

OPT PWR 4
OPT PWR 3
OPT PWR 2
5A ROOF WIPER PWR
AUX SW GND
OPT PWR 1
15A OPT 2
25A OPT

12 GXL
12 GXL
12 GXL
16 GXL
16 GXL
12 GXL
16 GXL
12 GXL

CONN
POS

A
B

TO CHASSIS OPTIONS HARNESS


M

WIRE GA
& TYPE

WIRE DESIGNATION
5A ROOF WIPER PWR
5A ROOF WIPER GND

H
WIRE GA
& TYPE

WIRE DESIGNATION

CONN POS

16 GXL
16 GXL

1 (30)
2 (85)
3 (87A)
4 (87)
5 (86)

CONN
POS

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

14 SXL
16 GXL
14 SXL

AUX RLYS PWR


QC PWR 1
AUX ELEC PWR
PLUGGED
QC GND

-16 GXL

10

TO VEC OPTIONS, (GRAY)


B
CONN
POS

D FAN GND
OPT GND 2
OPT GND 1
5A ROOF WIPER GND
15A OPT 2 GND
25A OPT GND
QC GND
PLUGGED

16 GXL
16 GXL
14 GXL
14 GXL
16 GXL
16 GXL
16 GXL
12 GXL
16 GXL
12 GXL
16 GXL
12 GXL
16 GXL
12 GXL
-12 GXL
16 GXL
12 GXL
16 GXL

11

WIRE GA
& TYPE

WIRE DESIGNATION

A
B
C
D
E
F
G
H

WIRE GA
& TYPE

WIRE DESIGNATION
KEY ACC
AUX RLYS PWR
STOP LT
WORKLT
EXTRA
SWING
QC PWR 1
OPT PWR 1
QC PWR 2
OPT PWR 2
QC GND 5
OPT PWR 3
QC GND 7
OPT PWR 4
PLUGGED
OPT GND 1
SIDESHIFT
OPT GND 2
MAST

16 GXL
12 GXL
12 GXL
16 GXL
16 GXL
12 GXL
16 GXL
--

TO WORKLIGHT/BEA CON
OPTION HARNESS
G

L
CONN
POS

1
2
3
4
5
6
7
8

WIRE GA
& TYPE

WIRE DESIGNATION
STOP LT
S/W LT PWR
BCN PWR
DOME LT
DOME/BCN GND
CAB LT PWR
CAB LT GND
WORKLT

14 GXL
14 GXL
16 GXL
14 GXL
14 GXL
14 GXL
14 GXL
14 GXL

A
J
CONN
POS

WIRE DESIGNATION

A
B

15A OPT 2
15A OPT 2 GND

WIRE GA
& TYPE

12

16 GXL
16 GXL

TO AUX ELECTRIC OPTION

I
J

CONN
POS

D
B

13

1
2
3
4
5
6
7
8
9
10
11
12

F
G
I

WIRE GA
& TYPE

WIRE DESIGNATION
SWING
EXTRA
SW2 87A
SW2 86
MAST
SW1 87A
SIDESHIFT
SW1 86
AUX SW GND
PLUGGED
PLUGGED
PLUGGED

16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
----

TO AC RELAY
F

CONN
POS

A
B

TO VEC OPTIONS, (GREEN)

TO VEC OPTIONS, (BLUE)


C
CONN
POS

A
B
C
D
E
F
G
H

WIRE DESIGNATION
SW1 86
HEATER GND
CAB LT GND
DOME/BCN GND
AUX ELEC PWR
SW1 87A
SW2 86
SW2 87A

WIRE GA
& TYPE

16 GXL
12 GXL
14 GXL
14 GXL
14 SXL
16 GXL
16 GXL
16 GXL

A
B
C
D
E
F
G
H

WIRE DESIGNATION
WIPER PWR
HEATER PWR
KEY ACC
BCN PWR
D FAN PWR
DOME LT
CAB LT PWR
S/W LT PWR

25A OPT
25A OPT GND

E
WIRE GA
& TYPE

12 GXL
12 GXL
16 GXL
16 GXL
16 GXL
14 GXL
14 GXL
14 GXL

12 GXL
12 GXL

TO ENCLOSED CAB HARNESS

D
CONN
POS

WIRE GA
& TYPE

WIRE DESIGNATION

CONN
POS

A
B
C
D
E
F

WIRE DESIGNATION
D FAN PWR
HEATER PWR
WIPER PWR
HEATER GND
D FAN GND
PLUGGED

WIRE GA
& TYPE

16 GXL
12 GXL
12 GXL
12 GXL
16 GXL
--

CONN
POS

1
2
3
4
5
6
7
8

WIRE DESIGNATION
QC PWR 1
AUX RLYS PWR
QC PWR 2
QC GND 5
QC GND
QC GND 7
QC GND
EMPTY

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
16 GXL
--

PAP30870

10-42

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-12 VEC Options Harness


Item
1

31200728

Part Number

Qty.

1001112039
91504089
4460464
4460508
4460466
4460930
80604025
4460465
4460742
4460790
8220089
4460461
4460457
4460790
4460458
8220089
1001116727
80484081
7026414
4460746
1001116727
4460458
1001116747
8220089
80484084
7026414
4460746
1001116727
4460458
1001116747
8220089
3740080
1001118282
1001116733
1001128128
1001121557
7026414
4460746
1001116727
4460458
1001116747
8220089
80484085
7026414
4460746
1001116727
4460458
1001116747
8220089

1
1
10
8
1
1
1
8
1
2
2
1
2
3
2
3
1
1
1
3
1
3
5
5
1
1
4
1
4
4
4
1
1
4
1
1
1
3
1
3
5
5
1
1
4
1
4
3
3

Description
VEC BOX HARNESS, (includes all items)
CONNECTOR
CONTACT
CONTACT
PLUG
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
TERMINAL
SEAL
SEAL
PLUG
GREEN CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
SEAL
TERMINAL
SEAL
BLUE CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
SEAL
TERMINAL
SEAL
RELAY
CONNECTOR
TERMINAL
PLUG
BLACK CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
SEAL
TERMINAL
SEAL
GRAY CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
SEAL
TERMINAL
SEAL

G10-55A, G12-55A

Rev.
E

10-43

ELECTRICAL

Figure 10-12 VEC Options Harness (Continued)


Item

Part Number

Qty.

10

4460891
4460465
7026439
4460419
4460742
4460457
4460458
4460933
80604016
4460465
4460466

1
2
1
7
1
2
2
1
1
9
3

11
12

13

10-44

Description

Rev.

CONNECTOR
TERMINAL
HOUSING
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-12 VEC Options Harness (Continued)


Item

31200728

Part Number

Qty.

Description

G10-55A, G12-55A

Rev.

10-45

ELECTRICAL

Figure 10-13 Transmission Relay Harness


TO THROTTLE

TO TURNER TRANSMISSION

8
J

TO ZF TRANSMISSION

TO TILT SPEED

10

TO REVERSE RELAY
A

TO IGNITION SWITCH

TO WARN LIGHT TEST RELAY

TO THROTTLE
TO TILT ON JOY STICK
C
H

DETAIL Z

TO CAB CONTROL HARNESS

SP BAT PWR 16 GA GXL


SP ACCY PWR 16 GA GXL

AC CLUTCH 16 GA GXL

11

3
PAP25530

10-46

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-13 Transmission Relay Harness


Item
1

8
9
10

11

31200728

Part Number

Qty.

1001140233
3740080
1001118282
1001116733
1001128128
4460884
80604021
4460465
4460503
4460464
83481286
83481285
91504088
91504107
77363229
4460466
80963055
4460457
77394009
7026408
80604018
77363229
4460851
80604025
77363229
4460466
70020870
1001117064
91554014
80604016
4460465
4460930
80604025
4460465
80963055
80963068
80963065

1
2
1
4
1
1
1
4
1
31
1
1
1
1
4
2
1
1
1
1
1
2
1
1
7
1
1
1
6
1
9
1
1
8
1
1
1

Description
TRANSMISSION RELAY HARNESS, (includes all items)
RELAY
METRI-PACK RELAY
TERMINAL
PLUG
CONNECTOR
CONNECTOR LOCK
TERMINAL
CONNECTOR
TERMINAL
NUT
LOCKWASHER
CONNECTOR
CONNECTOR LOCK
CONTACT
PLUG
CONNECTOR
TERMINAL
CABLE SEAL, RED
CONNECTOR
CONNECTOR LOCK
CONTACT
CONNECTOR
WEDGE LOCK
CONTACT
PLUG
BOOT
CONNECTOR
TERMINAL
WEDGE LOCK
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
CONNECTOR
TERMINAL
CABLE SEAL

G10-55A, G12-55A

Rev.
C

10-47

ELECTRICAL

Figure 10-14 Enclosed Cab Options Harness

WASHER

A
B
C

WIPER HI

WIPER LO

WASHER

WIPER PARK

WIRE GA
& TYPE

B
TO WIPER
WIPER PWR

WIRE DESIGNATION
HEATER GND
HTR CNTRL A
HEATER PWR

HEATER HI

CONN
POS

HEATER PWR

C
TO HEATER TEMP

HEATER MED

HEATER LOW

A
TO BLOWER

18 GXL
18 GXL
18 GXL

CONN
POS

1
2
3
4
5
6
7
8
9
10

E
TO HEATER VALVE

WIRE DESIGNATION
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
EMPTY
HEATER GND
HTR CNTRL B
EMPTY
HEATER PWR

WIRE GA
& TYPE

------18 GXL
18 GXL
-18 GXL

3
D

H
WIPER LO
WIPER HI

WIPER PARK

5
I
CONN
POS

I
TO DASH FAN

CONN
POS

A
B

WIRE DESIGNATION
D FAN PWR
D FAN GND

WIRE GA
& TYPE

1
2
3
4

F
TO BLOWER MOTOR

WIRE DESIGNATION
HEATER HI
HEATER MED
HEATER LOW
HEATER GND

WIRE GA
& TYPE

16 GXL
16 GXL
16 GXL
16 GXL

16 GXL
16 GXL

D
TO VEC OPTIONS HARNESS

CONN
POS

A
B
C
D
E
F

10-48

WIRE DESIGNATION
D FAN PWR
HEATER PWR
WIPER PWR
HEATER GND
D FAN GND
PLUGGED

WIRE GA
& TYPE

16 GXL
12 GXL
12 GXL
12 GXL
16 GXL
--

PAL7270

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-14 Enclosed Cab Options Harness


Item
1

3
4

31200728

Part Number

Qty.

91563185
4460459
4460743
80963065
80963064
4460475
4460850
80963065
80963067
1001116727
7026429
7026430
80963062
4460475
80963065
4460742
4460457
80963065
7026431

1
1
3
3
1
2
3
2
3
1
1
3
1
4
4
1
2
2
1

Description
ENCLOSED CAB OPTION HARNESS, (includes all items)
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
TERMINAL
SEAL
SEAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
SEAL
CONNECTOR

G10-55A, G12-55A

Rev.
B

10-49

ELECTRICAL

Figure 10-15 Dash Harness

10-50

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-15 Dash Harness


Item
1

2
3
4
5
6

31200728

Part Number

Qty.

1001108841
4460500
4460465
4460466
83481286
83481285
4460419
4460419
4460419
80963056
4460475
8220524
8220525
4460465
4460466
1001116912
91554019
4460944
4460945
70022224
91554019
7026425
80604016
4460465
4460466
80363178
80363179
4460465
4460466

1
1
30
1
1
1
2
6
4
1
1
1
1
7
1
1
1
2
1
1
1
1
1
10
2
1
1
4
8

Description
DASH HARNESS, (includes all items)
CONNECTOR
TERMINAL
PLUG
NUT
LOCKWASHER
METRI-PACK CONNECTOR
METRI-PACK CONNECTOR
METRI-PACK CONNECTOR
CONNECTOR
TERMINAL
CONNECTOR
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR, (includes rear seal)
CONNECTOR LOCK
TERMINAL
CONNECTOR
CONNECTOR
CONNECTOR LOCK
CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG
CONNECTOR
CONNECTOR LOCK
TERMINAL
PLUG

G10-55A, G12-55A

Rev.
F

10-51

ELECTRICAL

Figure 10-16 Instrument Panel Harness

10-52

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-16 Instrument Panel Harness


Item

Part Number

Qty.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

1001102815
91503105
91503106
77363228
4460466
NSS
70022691
4460944
NSS
NSS
NSS
NSS
NSS
7026437
7026438
80484088
1001116816
4460465
80604021
4460884
4460466

1
1
1
7
1
1
1
3
1
1
1
1
1
4
8
4
1
3
1
1
1

31200728

Description
INSTRUMENT PANEL HARNESS, (includes all items)
8 PIN RECEPTACLE
WEDGE LOCK
TERMINAL
PLUG
CONNECTOR
WEDGE LOCK
CONTACT
CONNECTOR
DOUBLE LOCK PLATE
SOCKET
WIRE SEAL
PLUG
BULB BASE
TERMINAL
BULB
DIODE
TERMINAL
WEDGE LOCK
CONNECTOR
PLUG

G10-55A, G12-55A

Rev.
C

10-53

ELECTRICAL

Figure 10-17 Frame Road Light Harness

X4

2
X5

X1

X3

X2

2
6
7
8
9
X7

X6

10-54

G10-55A, G12-55A

3
4
5
6

PY6130

31200728

ELECTRICAL

Figure 10-17 Frame Road Light Harness


Item
1
2
3
4
5
6
7
8
9

31200728

Part Number

Qty.

1001125385
91503105
91503106
7026909
80604023
80963062
4460850
8220089
1001116727
80963061
4460457
4460458

1
1
1
4
4
1
3
1
4
1
2
1

Description
FRAME ROAD LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
WEDGE LOCK
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
SEAL
PLUG
CONNECTOR
TERMINAL
SEAL

G10-55A, G12-55A

Rev.
A

10-55

ELECTRICAL

Figure 10-18 Boom Work Light Harness

X3

X3
TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP3
SP4

GXL
GXL

X1
TERM
#
A
B
C
D

WIRE
DESIGNATION
PLUG
PLUG
WORK LT
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP1
SP2

GXL
GXL

1
X1

X4

X2
TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP1
SP2

GXL
GXL

TERM
WIRE
#
DESIGNATION
1
WORK LT
2
LT GND

COLOR
YEL
BLK

GAUGE TYPE

TO

14 AWG
14 AWG

SP3
SP4

GXL
GXL

X4

X2

PAP2790

10-56

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-18 Boom Work Light Harness


Item
1

31200728

Part Number

Qty.

1001125382
80963062
4460850
8220081
1001116727
4460891
80604018
4460942

1
1
2
2
2
3
1
2

Description
BOOM WORK LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
TERMINAL
SEAL
PLUG
PLUG CONNECTOR, (includes rear seal)
WEDGE LOCK
TERMINAL

G10-55A, G12-55A

Rev.
A

10-57

ELECTRICAL

Figure 10-19 Cab Road Light Harness

X3

11
12

X6

5
6
X8
X1

14

X8

13
X7

10
2
3
4

X5
X9

X2

14

X4

7
8
9
PY6140

10-58

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-19 Cab Road Light Harness


Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

31200728

Part Number

Qty.

1001090509
4460851
80604025
4461157
4460475
8220081
1001117058
4460419
1001117018
1001116733
7029771
4460934
80604016
1001117079
1001118384
NSS
NSS

1
1
1
1
2
1
1
2
1
2
1
1
1
1
7
1
3

Description
CAB ROAD LIGHTS HARNESS, (if equipped), (includes all items)
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
SEAL
CONNECTOR
TERMINAL
CONNECTOR, (includes 15 amp fuse)
TERMINAL
COVER
CONNECTOR
WEDGE LOCK
CONNECTOR
TERMINAL
1/4 SPADE TERMINAL
1/4 FEMALE TERMINAL

G10-55A, G12-55A

Rev.
C

10-59

ELECTRICAL

Figure 10-20 Cab Work Light Harness

X7

X6

4
X5

4
X4

X2
X3

X1

PAL7070

10-60

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-20 Cab Work Light Harness


Item
1

2
3
4

31200728

Part Number

Qty.

1001125384
91554017
8220525
4460465
4460942
4460466
7026439
1001118384
7026439
1001118384
4460891
80604018
4460942
4460891
80604018
4460465

1
1
1
2
4
2
1
5
1
3
3
1
2
3
1
2

Description
CAB WORK LIGHT HARNESS, (includes all items)
DEUTSCH CONNECTOR
WEDGELOCK
SOCKET TERMINAL
SOCKET TERMINAL
PLUG
CONNECTOR
TERMINAL
CONNECTOR
TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGELOCK
SOCKET TERMINAL
PLUG CONNECTOR, (includes rear seal)
WEDGELOCK
SOCKET TERMINAL

G10-55A, G12-55A

Rev.
A

10-61

ELECTRICAL

Figure 10-21 A/C Harness

CONN
POS

G
CONN
POS

WIRE GA
& TYPE

WIRE DESIGNATION

A
B

16 GXL
16 GXL

25A OPT
25A OPT GND

1
2
3

1
2
3

A
B

WIRE DESIGNATION
RLY 87
25A OPT GND

AC CLUTCH PWR
AC CLUTCH GND
RING 3/8 SCREW

WIRE GA
& TYPE

16 GXL
16 GXL

2
4
5

FAN SW C 16 GA GXL
AC SW

16 GA GXL

CONN
POS

WIRE DESIGNATION

WIRE GA
& TYPE

AC SW

16 GA GXL

25A OPT GND 16 GA GXL

16 GXL
16 GXL

FAN SW C 16 GA GXL

C
TYP
25A OPT
PRS SW

16 GA GXL

16 GA GXL
RLY 87

16 GA GXL

25A OPT GND

B
AC SW

16 GA GXL

16 GA GXL

D
AC CLUTCH 16 GA GXL

PRS SW

16 GA GXL

PAL3011

WIRE CHART
WIRE
COLOR/STRIPE

WIRE
GAGE

25A OPT
25A OPT GND
AC SW
AC CLUTCH
FAN SW C
.

ORANGE
BLACK
YELLOW
WHITE
GREEN
.

16
16
16
16
16
.

PRS SW
RLY 87

VIOLET

ORANGE

16
16

WIRE
DESIGNATION

10-62

WIRE END
A
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
B
1/4 FEMALE SPADE
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
D

WIRE END
C

WIRE END
E

WIRE END
F

PACKARD ASSY

PACKARD ASSY
PACKARD ASSY

RING 3/8 SCREW

1/4 FEMALE SPADE


PACKARD ASSY

1/4 FEMALE SPADE


1/4 FEMALE SPADE 2X

.
1/4 FEMALE SPADE
1/4 FEMALE SPADE

WIRE END
G

1/4 FEMALE SPADE


PACKARD ASSY

G10-55A, G12-55A

REMARKS
25 AMP OPTION
25 AMP OPTION GROUND
AC SWITCH
AC CLUTCH
AC SWITCH TO FAN C
.
PRESSURE SWITCH
RELAY 87

31200728

ELECTRICAL

Figure 10-21 A/C Harness


Item

Part Number

Qty.

1
2
3
4
5

91563247
80963058
80963069
80963067
80963056
80963065

1
2
3
2
1
1

31200728

Description
A/C HARNESS, (includes items 1 thru 5)
SHROUD
TERMINAL
CABLE SEAL
CONNECTOR
CABEL SEAL, GREEN

G10-55A, G12-55A

Rev.
D

10-63

ELECTRICAL

Figure 10-22 VEC Harness

X32

X31
CONN WIRE
POS COLOR
RED

WIRE
LABEL

GAUGE

VEC PWR

8 AWG

CONN WIRE
POS COLOR
1

RED

WIRE
LABEL

GAUGE

VEC PWR

8 AWG

X35

X31

4
1
X34

X32

2
X33

X33
CONN WIRE
POS COLOR

WIRE
LABEL

GAUGE

BLK

VEC GND

8 AWG

BLK

VEC GND

8 AWG

X34
CONN WIRE
POS COLOR

X35

WIRE
LABEL

GAUGE

CONN WIRE
POS COLOR

WIRE
LABEL

GAUGE

RED

VEC PWR

8 AWG

BLK

VEC GND

8 AWG

RED

VEC PWR

8 AWG

BLK

VEC GND

8 AWG
PY8100

10-64

G10-55A, G12-55A

31200728

ELECTRICAL

Figure 10-22 VEC Harness


Item

Part Number

Qty.

1
2
3
4

1001131891
1001117106
1001117112
1001117104
1001117103

1
2
1
1
1

31200728

Description
VEC HARNESS
RING TERMINAL
RING TERMINAL
POSITIVE VEC CONNECTOR
NEGATIVE VEC CONNECTOR

G10-55A, G12-55A

Rev.
C

10-65

ELECTRICAL

This Page Intentionally Left Blank

10-66

G10-55A, G12-55A

31200728

SECTION 11
DECALS

31200728

G10-55A, G12-55A

DECALS

Figure 11-1 Cab & Frame Decals

(ENCLOSED CAB)

15

18
35
2

1
C

38 39

15
(OPEN CAB)

13
24

8
3

16

VIEW A-A

33

VIEW B-B

301

26
21

VIEW C-C

11-2

21

VIEW D-D

G10-55A, G12-55A

PAP25762

VIEW E-E

31200728

DECALS

Figure 11-1 Cab & Frame Decals (Continued)

31
32

101
17

36

11
14

12

25

30

34

37

19

UNDERSIDE VIEW OF ENGINE COVER

K1
K2
K3
K4
K5
K6
K7
K8

5
VIEW OF ENGINE COMPARTMENT
(COMPONENTS REMOVED FOR CLARITY)

PAP25711

31200728

G10-55A, G12-55A

11-3

DECALS

Figure 11-1 Cab & Frame Decals


Item

1
2
3

5
6

11

12

13

14

15

16

17

18

11-4

Part Number

Qty.

Description

Rev.

1001135774

Ref

1001135775

Ref

1001135771

Ref

1001135773

Ref

1001163578

Ref

1001163574

Ref

1701640
NSS
1706300
1706098
1001163212
1706187
1706186
1706296
1706281
1001163174
1706299
1706284
1001163210
1706301
1706285
1001163222
1706303
1706287
1001163273
1706304
1706293
1001163276
1706306
1706288
1001163285
1706767
1706289
1001163291
1706768
1001092878
1001163300
1706850
1001092877
1001163304
1706851
1706283
1001163321
3251813

1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DECAL INSTALLATION, (G10-55A), (ANSI), (not available to order, see items 1


thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G10-55A), (ISO), (not available to order, see items 1
thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G12-55A), (ANSI), (not available to order, see items 1
thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G12-55A), (ISO), (not available to order, see items 1
thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G10-55A), (ENGILISH\FRENCH), (not available to
order, see items 1 thru 39on Figure 11-1 & all items on Figure 11-2 for services)
DECAL INSTALLATION, (G12-55A), (ENGILISH\FRENCH), (not available to
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
MANUAL DECAL
S/N PLATE
ETHER START WARNING DECAL, (ANSI)
ETHER START WARNING DECAL, (ISO)
ETHER START WARNING DECAL, (ENGILISH\FRENCH)
G10-55A DECAL
G12-55A DECAL
BATTERY DECAL, (ANSI)
BATTERY DECAL, (ISO)
BATTERY DECAL, (ENGILISH\FRENCH)
ELECTROCUTION HAZARD DECAL, (ANSI)
ELECTROCUTION HAZARD DECAL, (ISO)
ELECTROCUTION HAZARD DECAL, (ENGILISH\FRENCH)
ROTATING PARTS DECAL, (ANSI)
ROTATING PARTS DECAL, (ISO)
ROTATING PARTS DECAL, (ENGILISH\FRENCH)
READ MANUAL DECAL, (ANSI)
READ MANUAL DECAL, (ISO)
READ MANUAL DECAL, (ENGILISH\FRENCH)
RUN OVER DECAL, (ANSI)
RUN OVER DECAL, (ISO)
RUN OVER DECAL, (ENGILISH\FRENCH)
TIP OVER DECAL, (ANSI)
TIP OVER DECAL, (ISO)
TIP OVER DECAL, (ENGILISH\FRENCH)
MACHINE ROLL DECAL, (ANSI)
MACHINE ROLL DECAL, (ISO)
MACHINE ROLL DECAL, (ENGILISH\FRENCH)
NO RIDERS DECAL, (ANSI)
NO RIDERS DECAL, (ISO)
NO RIDES DECAL, (ENGILISH\FRENCH)
CRUSH HAZARD WARNING DECAL, (ANSI)
CRUSH HAZARD WARNING DECAL, (ISO)
CRUS HAZARD WARNING DECAL, (ENGILISH\FRENCH)
TIP OVER DECAL, (ANSI)
TIP OVER DECAL, (ISO)
TIP OVER DECAL, (ENGILISH\FRENCH)
USA DECAL

G10-55A, G12-55A

J
J
J
A
A

31200728

DECALS

Figure 11-1 Cab & Frame Decals (Continued)


Item

Part Number

Qty.

19
21
24
25
26
30

4100181
1702300
8466306
91413061
1001152569
1001139578
1001163323
1001145498
1001121125
1001121126
1001150157
1001125387
1001163355
1001130323
1001131271
1001131745
1001109053
1001143852
1702631
1001115135
1001115138
1001115175
1001115183
1001115536
1001115540
1001115190
1001115198
91163028
91503112
1001103956
1704885

1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

HYDRAULIC OIL DECAL


TIE-DOWN DECAL
TILT ANGLE GAUGE
IGNITION SWITCH DECAL
NON SKID FLOOR
HOT FLUID WARNING DECAL, (ANSI)
HOT FLUID WARNING DECAL, (ENGILISH\FRENCH)
MAINTENANCE CHART DECAL, (ANSI & ISO)
MAINTENANCE CHART DECAL, (ENGILISH\FRENCH)
LUBRICATION CHART DECAL, (Before S/N 0160050017)
LUBRICATION CHART DECAL, (S/N 0160050017 & After)
ULTRA LOW SULFUR DIESEL DECAL, (ANSI)
ULTRA LOW SULFUR DIESEL DECAL, (ENGILISH\FRENCH)
OIL LEVEL DECAL
TELEHANDLERS PATENT DECAL
BOOM CONTROL DECAL
COOLANT FILL DECAL
EXPORT DECAL, (ISO & CSA), (if equipped for LS)
BAR CODE ASSY DECAL
CAPACITY CHART BOOKLET, (G10-55A), (ANSI)
OPTIONAL CAPACITY CHART BOOKLET, (G10-55A), (ANSI)
CAPACITY CHART BOOKLET, (G10-55A), (ISO)
OPTIONAL CAPACITY CHART BOOKLET, (G10-55A), (ISO)
CAPACITY CHART BOOKLET, (G12-55A), (ANSI)
OPTIONAL CAPACITY CHART BOOKLET, (G12-55A), (ANSI)
CAPACITY CHART BOOKLET, (G12-55A), (ISO)
OPTIONAL CAPACITY CHART BOOKLET, (G12-55A), (ISO)
SHIFTER DECAL, (not shown)
AUX HYDRAULIC DECAL, (not shown)
A/C TEMPERATURE DECAL, (if equipped), (not shown)
WEBSITE DECAL

91565070
91565071
91565088
91565092
1001094478
1001128865
1001140663
1001163420
1001163422

1
1
1
1
1
1
1
1
1

SUNBELT DECAL KIT


UNITED DECAL KIT
NES RENTALS DECAL KIT
H & E DECAL KIT
RSC DECAL KIT
HERTZ DECAL KIT
LEAVITT DECAL KIT
DECAL CAB KIT, (ENGILISH\FRENCH), (include items 8, 13, 15 thru 16)
DECAL CAB KIT, (ENGILISH\FRENCH), (include items 11, 12, 14 thru 17)

31
32
33
34
35
36
37
38
39
101

201
202
204
301

K1
K2
K3
K4
K5
K6
K7
K8

31200728

Description

G10-55A, G12-55A

Rev.

B
B
B
B
B
B
B
B

11-5

DECALS

Figure 11-2 Boom Decals

VIEW G-G

VIEW F-F

11-6

G10-55A, G12-55A

31200728

DECALS

Figure 11-2 Boom Decals


Item

10

20
27
101

31200728

Part Number

Qty.

Description

Rev.

1001135774

Ref

1001135775

Ref

1001135771

Ref

1001135773

Ref

1001163578

Ref

1001163574

Ref

1706298
1706282
1001163206
1706302
1706292
1001163223
4105262
91553072
1706185

1
1
1
7
7
7
1
1
2

DECAL INSTALLATION, (G10-55A), (ANSI), (not available to order, see items


1 thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G10-55A), (ISO), (not available to order, see items
1 thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G12-55A), (ANSI), (not available to order, see items
1 thru 37 & 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G12-55A), (ISO), (not available to order, see items
1 thru 39 on Figure 11-1 & all items on Figure 11-2 for service)
DECAL INSTALLATION, (G10-55A), (ENGILISH\FRENCH), (not available to
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
DECAL INSTALLATION, (G12-55A), (ENGILISH\FRENCH), (not available to
order, see items 1 thru 39 on Figure 11-1 & all items on Figure 11-2 for services)
CARRY PERSONNEL DECAL, (ANSI)
CARRY PERSONNEL DECAL, (ISO)
CARRY PERSONAL DECAL, (ENGILISH\FRENCH)
PINCH POINT DECAL, (ANSI)
PINCH POINT DECAL, (ISO)
PINCH POINT DECAL, (ENGILISH\FRENCH)
BOOM ANGLE INDICATOR DECAL
BOOM NUMBERS DECAL
JLG DECAL

G10-55A, G12-55A

J
J
J
A
A

11-7

DECALS

This Page Intentionally Left Blank

11-8

G10-55A, G12-55A

31200728

SECTION 12
RECOMMENDED SPARE PARTS
RECOMMENDED SPARE PARTS
The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number

Description

91163036
91563035
91163036
91563035
1001098180
1001098179
1001097037
1001097038
91033189
91033189
91033186
91033186
1001117653
1001117652
1001117652
1001117653
91163188
91163188
91163214
91163214
1001117660
91161184
90205870
91121082
91141302
91161183
91031236
91031236
91511094
91141303
91141303
91033187
1001105441
1001143692

Boom
Leaf Chain, (Extend), (G10-55A), (see Figure 2-6)
Leaf Chain, (Extend), (G12-55A), (see Figure 2-6)
Leaf Chain, (Retract), (G10-55A), (see Figure 2-7)
Leaf Chain, (Retract), (G12-55A), (see Figure 2-7)
Hose Assy, (Tilt Cylinder), (see Figure 8-10)
Hose Assy, (Tilt Cylinder), (see Figure 8-10)
Hose Assy, (see Figure 8-10)
Hose Assy, (see Figure 8-10)
Wear Pad, (G10-55A), (see Section 2)
Wear Pad, (G12-55A), (see Section 2)
Wear Pad, (see Section 2), (G10-55A)
Wear Pad, (see Section 2), (G12-55A)
Wear Pad, (see Section 2), (G10-55A)
Wear Pad, (G10-55A), (see Section 2)
Wear Pad, (G12-55A), (see Section 2)
Wear Pad, (see Section 2), (G12-55A)
Wear Pad, (see Section 2), (G10-55A)
Wear Pad, (see Section 2), (G12-55A)
Wear Pad, (see Section 2), (G10-55A)
Wear Pad, (see Section 2), (G12-55A)
Wear Pad, (G12-55A), (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0598, (see Section 2)
Shim, 0.0598, (see Section 2)
Spacer, (see Section 2)
Spacer, (G10-55A), (see Section 2)
Spacer, (G12-55A), (see Section 2)
Spacer, (see Section 2)
Spacer, (G10-55A), (see Section 2)
Spacer, (G12-55A), (see Section 2)
Wear Pad, Boom Hydraulics, (see Section 2)
Pin, (see Figure 2-8)
Pin, (see Figure 2-8)

70024315
70024156
70024314
70020348
70020358
70024175
70023878
1001102657
70020350
1001122234

Engine
Primary Fuel Filter, (if equipped for ULS), (see Figure 4-2)
Primary Fuel Filter, (if equipped for LS), (see Figure 4-2)
Secondary Fuel Filter, (if equipped for ULS), (see Figure 4-2)
Secondary Fuel Filter, (if equipped for LS), (see Figure 4-2)
Oil Filter, (see Figure 4-2)
Primary Air Filter, (if equipped for ULS), (see Figure 4-5)
Primary Air Filter, (if equipped for LS), (see Figure 4-5)
Locking Fuel Tank Cap, (see Figure 4-3)
Dipstick, (see Figure 4-2)
Fan, (see Figure 4-1)

31200728

G10-55A, G12-55A

Qty./Machine
1
1
1
1
1
1
2
2
6
4
12
12
4
12
8
4
6
6
2
6
4
AR
AR
AR
AR
4
24
20
2
10
14
2
1
1

1
1
1
1
1
1
1
1
1
1

12-1

RECOMMENDED SPARE PARTS


The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number
70024309
70029919

Description
Fan Belt, (see Figure 4-2)
Fan Spacer, (if equipped for LS), (see Figure 4-2)

Qty./Machine
1
1

Drive Train
F-N-R Shifter, (see Figure 7-3)
Wheel End Seal, (see Section 5)
Wheel End Bushing, (see Section 5)
Wheel Hub Seal, (see Section 5)
Universal Joint Kit, (see Figure 5-1)
Universal Joint Kit, (see Figure 5-1)
Transmission Filter, (see Figure 5-24)

1
4
4
4
1
2
1

91513212
91404325
1001125160
1001121434
1001122496
70022093
70022098
70023986
70023991
70023943
70023943
70023899
70024152
1340021
70024153
70022041
2915023
70021453
70021452

Hydraulics
Boom Joystick Assy, (see Figure 7-4)
Boom Joystick Handle Assy, (see Figure 7-4)
Lift Cylinder Seal Kit, (G10-55A), (see Figure 9-1)
Lift Cylinder Seal Kit, (G12-55A), (see Figure 9-1)
Extend/Retract Cylinder Seal Kit, (see Figure 9-2)
Tilt Cylinder Seal Kit, (G10-55A), (see Figure 9-3)
Tilt Cylinder Seal Kit, (G12-55A), (see)Figure 9-3)
Compensating Cylinder Seal Kit, (G10-55A), (see Figure 9-4)
Compensating Cylinder Seal Kit, (G12-55A), (see Figure 9-4)
Frame Level Cylinder Seal Kit, (see Figure 9-5)
Stabilizer Cylinder Seal Kit, (see Figure 9-7)
Outrigger Cylinder Seal Kit, (see Figure 9-6)
Tank Filter Kit, (see Figure 9-14)
Breather, (see Figure 9-14)
Sight Gauge, (see Figure 9-14)
Side Tilt Carriage Cylinder Seal Kit, (see Figure 9-8)
90 Degree Swing Carriage Cylinder Seal Kit, (see Figure 9-10)
180 Degree Swing Carriage Cylinder Seal Kit, (see Figure 9-10)
Grapple Bucket Cylinder Seal Kit, (see Figure 9-11)

1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
2
1
2

8270621
10713707
1001121955
1001101043
1001098762
70024311
1001128594
1001125786
70024310
70024313

Electrical
Backup Alarm, (see Figure 10-3)
Horn, (see Figure 10-3)
Coolant Level Sensor, (if equipped for ULS), (see Figure 4-4)
12V Battery, (see Figure 10-1)
12V Battery, (Arctic), (see Figure 10-2)
Starter, (see Figure 4-2)
Starter Motor, (Arctic, if equipped for ULS), (see Figure 10-2)
Starter Motor, (Arctic, if equipped for LS), (see Figure 10-2)
Alternator, (see Figure 4-2)
Thermostat, (see Figure 4-2)

1
1
1
2
2
1
1
1
1
1

91563226
7028718
91514111
7029300
7026911
91474035
1319726

12-2

G10-55A, G12-55A

31200728

RECOMMENDED SPARE PARTS


The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number

Description

Qty./Machine

80964051
90214009
70000652
70000101
31200745
31200795
31200728

Miscellaneous
Cab Door Key, (see Figure 6-3)
O-Ring Kit
Hydraulic Pressure Test Kit
Digital Hydraulic Pressure Test Kit
Operation & Safety Manual
Service Manual
Parts Manual

1
1
1
1
1
1
1

70021975

Special Tools
Gauge, T17, Dana Axle

31200728

G10-55A, G12-55A

12-3

RECOMMENDED SPARE PARTS


The following list will service fleets of machines (built to current production per date on the front cover) with repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep
service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
Part Number

12-4

Description

G10-55A, G12-55A

Qty./Machine

31200728

SECTION 13 PART NUMBER INDEX


PART NUMBER INDEX
Part Number

Page

0100011 .. 1-11, 2-5, 2-7, 2-9,


2-11, 2-13, 2-15,
2-17, 2-19, 2-21,
2-23, 2-25, 2-27,
3-7, 5-53, 6-13,
7-5, 7-7, 8-25,
9-3, 10-24
0100020 ......................... 5-53
0100063 ........................... 3-5
0100093 ........................... 4-9
0240156 ......................... 3-21
0274671 ......................... 2-25
0274673 ......................... 2-27
0274675 ................2-21, 2-25
0274677 ................2-23, 2-27
0630407 .........6-4, 6-13, 6-20
0630457 ......................... 6-13
0641405 .........1-6, 3-23, 6-13
0641406 ......6-25, 10-3, 10-7,
10-21
0641407 ....................... 10-23
0641408 6-4, 6-15, 6-24, 7-5,
8-13, 10-14
0641412 8-4, 8-7, 8-21, 10-17
0641414 ......................... 8-28
0641415 ................10-3, 10-7
0641424 ................6-24, 8-19
0641505 ....................... 10-14
0641506 . 7-3, 8-9, 10-3, 10-7
0641507 .......4-19, 4-21, 6-24
06415086-13, 7-5, 8-15, 8-17,
8-28
0641510 ......................... 6-13
06415118-23, 8-28, 8-31, 8-33
06415146-13, 8-9, 8-11, 10-14
0641518 ......................... 6-20
0641520 ........................... 4-3
0641524 ......................... 5-83
0641528 ......................... 5-83
0641532 ......................... 6-24
0641605 ................4-12, 6-24
0641606 2-25, 2-27, 4-15, 7-7
0641607 .....4-12, 8-27, 10-21
0641608 2-17, 2-19, 4-9, 6-9,
7-3, 7-7, 10-14
06416101-6, 2-13, 2-15, 4-19,
4-21, 8-25
0641612 2-13, 2-15, 3-7, 8-27
0641613 ......................... 6-24
0641614 ..................8-4, 9-27
0641624 ......................... 8-25
0641634 ..................1-9, 9-13
0641638 ......................... 4-19
0641640 ........................... 1-3
0641644 ......................... 4-21
0641709 ........................... 4-9
0641716 ....................5-3, 5-7
0641808 1-9, 2-7, 2-21, 2-23,
2-25, 2-27, 2-31

31200728

Part Number

Page

0641810 ........... 2-5, 2-9, 2-13


0641812 ........................... 8-4
0641814 ....................... 10-23
0641816 ......................... 2-15
0641818 ......... 2-5, 2-7, 10-27
0641826 ......................... 8-27
0641832 ................ 9-11, 9-15
0642008 ......................... 2-15
0642010 ......................... 2-13
0642032 ............. 3-3, 3-5, 3-7
0642210 ....... 2-9, 2-11, 10-23
0642222 ....................... 10-27
06516052-7, 2-11, 2-13, 2-15,
2-17
0651606 ... 2-5, 2-7, 2-9, 2-11,
2-13, 2-15, 2-17,
2-19
0651607 ... 2-5, 2-7, 2-9, 2-11,
2-13, 2-15, 2-17,
2-19
0651610 ........................... 2-7
0651612 .. 2-5, 2-7, 2-17, 2-19
0651614 .................... 2-5, 2-7
0651616 ........................... 2-9
0651618 ......... 2-9, 2-13, 2-15
0651620 ....... 2-11, 2-13, 2-15
0651622 ................ 2-11, 2-15
0651806 ......................... 2-13
0651807 ................ 2-11, 2-15
0651808 2-9, 2-11, 2-13, 2-15
0651810 ....... 2-11, 2-13, 2-15
0651811 ........................... 2-9
06518122-9, 2-11, 2-13, 2-17,
2-19
06518142-9, 2-11, 2-13, 2-15,
2-17, 2-19
0651816 ....... 2-13, 2-15, 2-17
0651818 ......... 2-7, 2-15, 2-19
0651820 ........... 2-5, 2-7, 2-19
0651822 ........... 2-5, 2-7, 2-19
0681618 ......................... 6-24
0681810 .................. 3-7, 9-17
0681814 ......................... 1-11
0682018 ........................... 1-3
0682032 ........................... 1-3
0682036 ........................... 4-3
0682214 ................ 2-25, 2-27
0682216 .................... 9-3, 9-9
0682244 ......................... 2-31
0682444 .................... 5-3, 5-7
0682618 ........................... 9-9
0682652 ........................... 6-4
0700610 ........................... 6-4
0700812 ........................... 4-3
0701010 ......................... 5-53
0701014 ........................... 7-3
0701027 ........................... 4-3
0701215 .................... 4-3, 8-4
0701216 ........................... 4-3

Part Number

Page

0701617 ........................... 4-3


0711015 ......................... 5-53
0721006 ....................... 10-24
0731003 ........................... 4-9
0740605 ....................... 10-17
0741006 ....................... 10-17
0741404 ......................... 6-13
0741610 ........................... 3-7
0760612 ......................... 4-15
0760810 ........................... 4-3
0760812 ......................... 5-85
0761214 ........................... 4-3
0781212 ......................... 6-20
0791404 ................10-3, 10-7
0791406 ........................... 6-4
0791408 ....................... 10-27
0791410 ........................... 1-6
0791504 ......................... 4-12
0791506 ................10-3, 10-7
0791508 ................4-11, 4-12
0791606 ................10-3, 10-7
0791608 .......... 1-6, 6-5, 6-13
0811510 ......................... 4-11
0811606 1-3, 1-6, 4-11, 4-12,
4-15, 4-17, 9-33,
10-3, 10-7
0811608 ..................1-6, 4-11
0811610 ........ 1-3, 6-25, 9-33
0811612 ..................4-9, 9-33
0811616 ......................... 4-11
0860520 ......................... 3-23
0903661 ....................... 10-23
0903669 ....................... 10-23
0930020 ......................... 3-29
09523572 ....................... 4-15
1001001016 ................... 9-35
1001001186 ................. 10-17
1001001211 ..................... 1-9
1001001213 ..................... 7-7
1001001422 ..................... 4-9
1001001477 ................... 8-25
1001001478 ................... 8-25
1001001479 ................... 8-25
1001001480 ................... 8-25
1001001481 ................... 8-25
1001001482 ................... 8-25
1001001524 ................... 8-25
1001001525 ................... 8-25
1001080707 ..................... 4-9
1001080998 ................... 4-11
1001081241 ................... 6-11
1001081307 ................... 6-15
1001081308 ................... 6-15
1001081310 ................... 6-15
1001081311 ................... 6-15
1001090033 ................... 8-25
1001090063 ..................... 3-7
1001090064 ..................... 3-7
1001090134 ................... 9-17

G10-55A, G12-55A

Part Number

Page

1001090140 ..................... 3-7


1001090344 .......... 6-20, 6-24
1001090459 ................. 10-19
1001090460 ................. 10-19
1001090461 ................. 10-19
1001090469 ................. 10-27
1001090509 ................. 10-59
1001090522 ................. 10-23
1001090580 ................. 10-23
1001090581 ................. 10-23
1001090615 ...... 10-21, 10-24
1001090741 ..................... 7-3
1001091118 ..................... 7-3
1001091173 ..................... 7-3
1001091306 .......... 8-23, 8-27
1001091458 ..................... 1-3
1001091746 ................... 8-25
1001092391 ................... 3-21
1001092481 ................... 3-23
1001092482 ................... 3-23
1001092877 ................... 11-4
1001092878 ................... 11-4
1001093171 ................... 3-25
1001093273 ................... 3-21
1001093377 .......... 3-19, 3-21
1001093465 ................... 3-21
1001093526 ................... 6-26
1001093564 ................. 10-11
1001093641 ..................... 4-9
1001093828 ................... 6-15
1001094264 ................. 10-27
1001094330 ................... 3-21
1001094390 ................. 10-27
1001094391 ................. 10-27
1001094392 ................. 10-27
1001094393 ................. 10-27
1001094478 ................... 11-5
1001094523 ................. 10-27
1001094824 ................. 10-27
1001094830 ................... 3-21
1001095342 ................. 10-23
1001095418 ................... 3-13
1001095431 ..................... 8-7
1001095434 ..................... 8-9
1001095436 ..................... 8-9
1001095446 ................... 8-33
1001095448 ................... 8-31
1001095650 ................... 5-85
1001095744 ................... 5-77
1001095810 ................... 3-23
1001096019 ................... 3-23
1001096020 ................... 3-23
1001096021 ................... 3-23
1001096023 ................... 3-23
1001096024 ................... 3-23
1001096025 ................... 3-23
1001096162 ................... 3-23
1001096369 ................... 8-17
1001096386 ................... 8-17

13-1

PART NUMBER INDEX


Part Number

Page

1001096387 ................... 8-17


1001096388 ................... 8-11
1001096389 ................... 8-11
1001096390 ..................... 8-9
1001096394 ..................... 8-4
1001096396 ................... 8-15
1001096404 ..................... 2-3
1001096708 ................. 10-24
1001096709 ................. 10-24
1001096728 ..................... 6-9
1001097036 ................... 8-21
1001097037 .......... 8-23, 8-27
1001097038 .......... 8-23, 8-27
1001097053 ................... 5-53
1001097095 ..................... 1-3
1001097803 .............. 5-3, 5-7
1001097804 ..................... 5-3
1001097810 ................... 8-11
1001097924 ................... 8-13
1001097925 ................... 8-13
1001097926 ................... 8-13
1001097928 ..................... 8-4
1001097930 ................... 8-15
1001097931 ................... 8-15
1001097932 ................... 8-15
1001097933 ................... 8-15
1001097987 ................... 8-28
1001097988 ................... 8-28
1001097992 .............. 5-3, 5-7
1001098042 ..................... 6-9
1001098174 ................... 2-31
1001098179 ................... 8-23
1001098180 ................... 8-23
1001098181 ................... 8-27
1001098218 ................... 2-31
1001098220 ..................... 9-7
1001098233 ................... 2-31
1001098344 ..................... 6-9
1001098382 ................... 2-31
1001098409 ..................... 9-7
1001098425 ................... 8-27
1001098742 ................... 8-27
1001098743 ................... 8-27
1001098744 ................... 8-27
1001098762 ................. 10-11
1001098769 ..................... 2-3
1001099113 ..................... 3-7
1001099115 ..................... 3-7
1001099163 ................. 10-19
1001099251 ................... 4-11
1001099276 ................. 10-23
1001099351 ................... 3-33
1001099378 ................. 10-19
1001099662 ..................... 2-3
1001099663 ..................... 2-3
1001099812 ................. 10-14
1001099901 ................... 3-31
1001099902 ................... 3-31
1001100091 ................... 8-27

13-2

Part Number

Page

1001100227....................3-19
1001100228....................3-19
1001100229....................3-19
1001100278....................6-20
1001100279.......... 6-20, 6-24
1001100281....................6-24
1001100282....................6-20
1001100291..................10-14
1001100322....................6-13
1001100446.......... 6-20, 6-24
1001100447....................6-20
1001100770....................6-24
1001100773....................6-24
1001100822....................3-27
1001100823....................3-27
1001100824....................3-27
1001100876..................10-21
1001100879......................6-9
1001100880......................6-9
1001100895......................6-9
1001101043.......... 10-3, 10-8
1001101115....................3-19
1001101116....................3-19
1001101216....................6-20
1001101259....................6-24
1001101595......................9-3
1001101640....................6-24
1001101666..................10-19
1001101668....................6-20
1001101669....................6-20
1001101956......................3-7
1001102185....................8-19
1001102378......................3-7
1001102400....................8-23
1001102509....................8-11
1001102657......................4-9
1001102813....................3-23
1001102815..................10-53
1001102931......................4-9
1001102933......................4-9
1001103182....................9-22
1001103509......................6-8
1001103553....................6-13
1001103557....................6-13
1001103567......................6-4
1001103637....................3-23
1001103663......................6-8
1001103730....................3-23
1001103736....................3-23
1001103956....................11-5
1001104685....................6-20
1001104918....................9-27
1001104992....................3-16
1001105038....................8-33
1001105046....................8-33
1001105102....................8-28
1001105103....................8-28
1001105118....................8-21
1001105119....................8-21

Part Number

Page

1001105120 ................... 8-19


1001105121 ................... 8-19
1001105122 ................... 8-23
1001105123 ................... 8-23
1001105441 ................... 2-31
1001105613 ................... 9-29
1001105638 ..................... 4-9
1001105639 ..................... 4-9
1001105643 ..................... 4-9
1001105780 ................... 5-81
1001105781 ................... 5-81
1001105782 ................... 5-81
1001105886 ................. 10-11
1001106614 ..................... 6-5
1001106688 ................. 10-19
1001106836 ................... 9-37
1001106849 ................... 6-20
1001106866 ..................... 6-4
1001107339 ................... 6-24
1001107340 ................... 6-24
1001107428 ................... 6-24
1001107799 ................... 6-15
1001107814 ..................... 8-4
1001108433 .......... 10-3, 10-7
1001108668 ................... 3-36
1001108669 ................... 3-40
1001108841 ................. 10-51
1001109053 ................... 11-5
1001109536 ................... 5-53
1001110091 ................. 10-23
1001110704 .......... 3-13, 3-16
1001111086 ................... 6-15
1001111112 ................... 6-15
1001111190 .......... 3-13, 3-40
1001112039 ................. 10-43
1001112612 ...... 10-30, 10-34
1001113511 ..................... 4-9
1001113528B................. 2-13
1001113588 ..................... 2-5
1001113609 ..................... 2-9
1001113690 ..................... 2-7
1001113692 ................... 8-25
1001113744B................... 2-3
1001113745B................. 2-17
1001114001B................. 2-15
1001114008B................. 2-19
1001114138B................... 2-3
1001114282 ................... 6-20
1001114492 ................. 10-23
1001114495 ................... 4-11
1001114523 ................... 8-31
1001114524 ................... 8-31
1001114525 ................... 8-33
1001114526 ................... 8-33
1001114675 ..................... 6-4
1001114803 ................... 4-12
1001115135 ................... 11-5
1001115138 ................... 11-5
1001115153 ..................... 6-4

G10-55A, G12-55A

Part Number

Page

1001115175................... 11-5
1001115183................... 11-5
1001115190................... 11-5
1001115198................... 11-5
1001115238................. 10-21
1001115508................... 5-53
1001115528................. 10-37
1001115536................... 11-5
1001115540................... 11-5
1001115878................. 10-11
1001115884.......... 10-4, 10-7
1001115999..................... 8-4
1001116011..................... 8-4
1001116033................... 2-27
1001116125................... 2-27
1001116208................. 10-21
1001116274................. 10-14
1001116439................... 9-13
1001116440................... 9-11
1001116441..................... 9-9
1001116442..................... 9-9
1001116443................... 9-15
1001116727..... 10-43, 10-49,
10-55, 10-57
1001116733..... 10-30, 10-43,
10-47, 10-59
1001116747..... 10-40, 10-41,
10-43
1001116748................. 10-37
1001116751...... 10-30, 10-34
1001116810................. 10-34
1001116815...... 10-30, 10-34
1001116816................. 10-53
1001116821................. 10-34
1001116912................. 10-51
1001116934................. 10-40
1001116938...... 10-30, 10-34
1001116950...... 10-30, 10-34
1001117018................. 10-59
1001117021................. 10-40
1001117025................... 10-7
1001117058................. 10-59
1001117064................. 10-47
1001117073................. 10-37
1001117079................. 10-59
1001117103................. 10-65
1001117104................. 10-65
1001117106..... 10-30, 10-34,
10-65
1001117111...... 10-30, 10-34
1001117112................. 10-65
1001117136..................... 6-4
1001117305..................... 6-8
1001117306..................... 6-8
1001117652.. 2-9, 2-11, 2-13,
2-15, 2-17, 2-19
10011176532-5, 2-7, 2-9, 2-11
1001117660.......... 2-15, 2-19
1001118092................... 4-12

31200728

PART NUMBER INDEX


Part Number

Page

1001118245 .......... 10-3, 10-7


1001118282 ..... 10-30, 10-43,
10-47
1001118384 ...... 10-59, 10-61
1001119900 ................... 9-33
1001120178 ................... 5-81
1001120179 ................... 5-81
1001120639 ................... 4-12
1001120914 ..................... 3-7
1001120915 ..................... 3-7
1001120989 ................. 10-21
1001121031 ..................... 1-3
1001121047 ..................... 1-3
1001121050 ................... 4-11
1001121103 ................... 5-81
1001121105 ................... 5-81
1001121109 ................... 5-81
1001121125 ................... 11-5
1001121126 ................... 11-5
1001121290 ................... 2-11
1001121309 ..................... 4-3
1001121332 ..................... 1-6
1001121337 ..................... 1-6
1001121404 ................... 4-12
1001121417 ..................... 9-3
1001121418 ..................... 9-3
1001121425 ..................... 9-3
1001121427 ..................... 9-3
1001121428 ..................... 9-3
1001121429 ..................... 9-3
1001121430 ..................... 9-3
1001121434 ..................... 9-3
1001121454 ................. 10-11
1001121459 ................. 10-11
1001121460 ................. 10-11
1001121506 ................... 4-11
1001121514 ................... 4-12
1001121557 ...... 10-40, 10-43
1001121869 ................... 4-15
1001121873 ................... 4-12
1001121874 ................... 4-12
1001121883 ..................... 4-3
1001121955 ................... 4-11
1001121962 ................... 4-12
1001122219 ..................... 1-6
1001122234 ..................... 4-3
1001122338 ................... 4-11
1001122453 ..................... 9-3
1001122483 ..................... 9-5
1001122484 ..................... 9-5
1001122491 ..................... 9-5
1001122494 ..................... 9-5
1001122495 ..................... 9-5
1001122496 ..................... 9-5
1001122505 ..................... 9-5
1001122566 ................... 4-12
1001122608 ..................... 8-7
1001123013 ..................... 9-5
1001123014 ..................... 9-5

31200728

Part Number

Page

1001123015 ..................... 9-5


1001123654 ..................... 1-3
1001125027 ................. 10-30
1001125119 ..................... 8-4
1001125128 ..................... 8-4
1001125137 .............. 9-3, 9-5
1001125154 ..................... 9-3
1001125155 ..................... 9-3
1001125158 ..................... 9-3
1001125159 ..................... 9-3
1001125160 ..................... 9-3
1001125246 ................... 4-11
1001125382 ................. 10-57
1001125384 ................. 10-61
1001125385 ................. 10-55
1001125387 ................... 11-5
1001125404 ..................... 8-4
1001125410 ................... 5-81
1001125491 ..................... 1-3
1001125786 ................. 10-11
1001125962 ................... 5-53
1001126009 ...... 10-30, 10-34
1001126208 ................. 10-30
1001126285 ................. 10-17
1001126589 ..................... 7-5
1001126834 ................. 10-14
1001127153 ................... 4-11
1001127386 ................. 10-40
1001127488 .......... 10-3, 10-7
1001127519 ................... 10-7
1001127694 .......... 10-3, 10-7
1001127699 .......... 10-3, 10-7
1001127700 .......... 10-3, 10-7
1001127748 .......... 10-3, 10-7
1001127756 .......... 10-3, 10-7
1001127962 ..................... 9-9
1001128110 ................... 9-33
1001128128 ...... 10-43, 10-47
1001128144 ................... 4-11
1001128248 ..................... 1-3
1001128341 ................... 4-11
1001128363 ................... 4-19
1001128364 .......... 4-19, 4-21
1001128428 ..................... 4-5
1001128594 ................. 10-11
1001128602 ................... 4-19
1001128714 ................... 4-19
1001128739 ................... 4-15
1001128745 ................... 4-15
1001128746 ................... 4-15
1001128865 ................... 11-5
1001128901 ................... 4-19
1001128945 ................... 4-11
1001129277 .......... 10-3, 10-7
1001129352 ................... 2-23
1001129358 ..................... 1-6
1001129459 ..................... 5-3
1001129636 ..................... 1-6
1001129637 ..................... 1-6

Part Number

Page

1001129638 ..................... 1-6


1001129639 ..................... 1-6
1001129741 ................... 4-19
1001129785 ................... 4-19
1001129787 ..........4-19, 4-21
1001129855 ................... 4-12
1001130046 ................... 4-12
1001130057 ................... 4-11
1001130065 ..................... 8-7
1001130079 ................... 4-12
1001130098 ..................... 4-3
1001130125 ..................... 1-3
1001130127 ..................... 8-7
1001130139 ................... 4-19
1001130159 ................... 10-3
1001130286 ................... 4-11
1001130288 ..................... 8-4
1001130311 ..................... 6-4
1001130312 ................... 4-11
1001130323 ................... 11-5
1001130370 ................... 4-11
1001130378 ................... 4-11
1001130440 ..................... 8-4
1001130441 ..................... 6-4
1001130442 ............6-4, 6-20
1001130443 ................... 4-17
1001130462 ............6-4, 6-24
1001130675 ................... 4-15
1001130679 ..................... 8-4
1001130707 ..................... 8-4
1001130776 ..................... 4-9
1001130780 ..................... 4-9
1001130906 ................... 4-19
1001130914 ..................... 6-5
1001130915 ..................... 6-5
1001130943 ................... 4-19
1001130957 ................. 10-11
1001131022 ..................... 4-3
1001131130 ................... 6-13
1001131147 ..................... 1-6
1001131247 ..................... 1-6
1001131271 ................... 11-5
1001131745 ................... 11-5
1001131818 ................... 6-24
1001131891 ................. 10-65
1001131966 ................. 10-30
1001132514 ..................... 3-3
1001132796 ..................... 1-3
1001133299 ................... 4-21
1001133534 ..................... 4-9
1001133877 ................... 4-12
1001134205 ................... 10-7
1001134231 ..........10-3, 10-8
1001134232 ..........10-3, 10-7
1001134233 ..........10-3, 10-8
1001134234 ..........10-3, 10-8
1001134235 ..........10-3, 10-7
1001134236 ..........10-3, 10-7
1001134413 ..................... 4-9

G10-55A, G12-55A

Part Number

Page

1001134453 ................... 4-12


1001134456 ................... 4-12
1001134458 ................... 4-12
1001134470 .......... 10-3, 10-7
1001134516 ................... 4-12
1001135348 .......... 10-3, 10-8
1001135349 .......... 10-3, 10-7
1001135771 .......... 11-4, 11-7
1001135773 .......... 11-4, 11-7
1001135774 .......... 11-4, 11-7
1001135775 .......... 11-4, 11-7
1001136077 ..................... 4-7
1001136089 ..................... 1-3
1001136090 ..................... 4-3
1001136369 ................... 5-11
1001136370 ................... 5-33
1001136433 ................. 10-14
1001136630 ..................... 8-4
1001136631 ..................... 8-4
1001136655 ..................... 4-9
1001136887 ................... 4-11
1001136919 ..................... 4-3
1001136940 ................... 4-11
1001136975 ..................... 4-9
1001136981 ................... 9-33
1001136984 ................... 4-17
1001137031 ................... 4-17
1001137042 ................... 4-17
1001137044 ................... 4-17
1001137045 ................... 4-17
1001137231 ................... 8-11
1001137239 ..................... 4-3
1001137259 ..................... 8-7
1001137280 ..................... 8-7
1001137281 ..................... 8-7
1001137512 ................... 3-21
1001137579 ................... 4-11
1001137930 ................... 4-17
1001138033 ................... 4-17
1001138049 ................... 4-17
1001138131 ................... 4-21
1001138132 ................... 4-21
1001138136 ................... 4-21
1001138137 ................... 4-21
1001138226 ..................... 4-9
1001138258 ................... 4-12
1001138313 ................... 4-12
1001138348 ................... 4-11
1001138490 ................... 4-11
1001138561 ................... 4-17
1001138788 ................... 6-20
1001138944 ................... 6-25
1001138945 ................... 6-24
1001139038 ..................... 4-3
1001139081 ..................... 8-4
1001139139 ................... 6-20
1001139249 ................. 10-34
1001139459 ................... 5-33
1001139578 ................... 11-5

13-3

PART NUMBER INDEX


Part Number

Page

1001139703 ................... 6-24


1001139873 ................... 10-7
1001139927 ................... 6-15
1001140233 ................. 10-47
1001140468 ................... 6-24
1001140663 ................... 11-5
1001140694 ................... 6-24
1001141077 ................. 10-11
1001141211 ..................... 8-7
1001141212 ..................... 8-7
1001141400 ..................... 4-9
1001141596 ................. 10-11
1001141892 ..................... 1-9
1001141965 .......... 10-3, 10-7
1001142258CY ................ 1-9
1001142350 ................... 6-24
1001142560 ................... 5-85
1001142563 ................... 5-85
1001142789 ................... 2-31
1001142790 ..................... 3-9
1001142892 ..................... 5-7
1001143377 ................... 10-3
1001143634 ..................... 1-9
1001143653 ..................... 1-3
1001143654 ................... 6-26
1001143692 ................... 2-31
1001143724 ..................... 5-7
1001143852 ................... 11-5
1001144101 ..................... 1-6
1001144114 ..................... 1-6
1001144147 ...... 10-30, 10-34
1001144724 ..................... 8-4
1001144802 ................... 4-11
1001145048 ................... 4-21
1001145049 ................... 4-21
1001145050 ................... 4-21
1001145301 .......... 10-3, 10-7
1001145498 ................... 11-5
1001145543 ..................... 8-4
1001145702 ..................... 6-5
1001145753 ..................... 6-5
1001145754 ..................... 6-5
1001146084 ..................... 3-5
1001146086 ..................... 3-5
1001146088 ..................... 3-5
1001146159 ..................... 3-5
1001146160 ..................... 3-5
1001146217 ................... 6-24
1001146218 ................... 6-24
1001146367 ..................... 1-6
1001146371 ..................... 1-6
1001146568 ................... 4-11
1001146569 ................... 4-11
1001146680 ..................... 5-7
1001147450 ................... 4-12
1001148177 ..................... 6-4
1001148427 ................. 10-21
1001148529 ..................... 5-7
1001148837 ..................... 4-9

13-4

Part Number

Page

1001148847......................4-9
1001148860..................10-21
1001148991.......... 10-3, 10-7
1001148992.......... 10-3, 10-7
1001149227....................4-12
1001149344......................4-9
1001149712...... 10-30, 10-34
1001149759....................4-12
1001149900......................1-6
1001149909..................10-21
1001150157....................11-5
1001150299......................1-3
1001150364......................4-9
1001150519......................4-7
1001150520......................4-7
1001150521......................4-5
1001150522......................4-5
1001151101....................5-81
1001151102....................5-81
1001151108....................5-81
1001151561......................3-5
1001151643..................10-19
1001151847..................10-19
1001152268......................9-3
1001152269......................9-9
1001152271......................9-7
1001152272......................9-5
1001152273....................9-11
1001152274....................9-15
1001152278......................9-3
1001152279......................9-5
1001152295......................9-3
1001152296......................9-9
1001152298......................9-7
1001152299......................9-3
1001152326..................10-19
1001152415....................5-81
1001152416....................5-81
1001152430....................5-81
1001152514..................10-19
1001152569....................11-5
1001154055....................5-85
1001156272....................6-13
1001159129....................4-12
1001161806......................8-7
1001163174....................11-4
1001163206....................11-7
1001163210....................11-4
1001163212....................11-4
1001163222....................11-4
1001163223....................11-7
1001163273....................11-4
1001163276....................11-4
1001163285....................11-4
1001163291....................11-4
1001163300....................11-4
1001163304....................11-4
1001163321....................11-4
1001163323....................11-5

Part Number

Page

1001163355 ................... 11-5


1001163420 ................... 11-5
1001163422 ................... 11-5
1001163574 .......... 11-4, 11-7
1001163578 .......... 11-4, 11-7
1060379 ......................... 3-23
1060626 ....................... 10-11
10701277 ....................... 9-33
10705034 ....................... 3-11
10713707 ..................... 10-14
10718991 ..................... 10-27
10718992 ..................... 10-27
10731709 .....5-57, 5-75, 5-77
10731744 ....................... 5-57
10731761 ....................... 5-73
10731845 .....5-63, 5-65, 5-69
10731959 ....................... 5-79
10732071 ....................... 5-75
10732072 ....................... 5-75
10732095 ....................... 5-73
10791807 ....................... 9-27
114017 ......................... 10-37
1170021 ........................... 3-3
1170024 ........................... 3-3
1170054 ........................... 3-7
1170057 ........................... 3-7
1316794 ......................... 3-16
1319229 ......................... 5-55
1319436 ......................... 5-79
1319558 ......................... 5-55
1319563 ......................... 5-55
1319571 .......5-57, 5-71, 5-79
1319573 ................ 5-57, 5-79
1319576 ......................... 5-71
1319578 ......................... 5-79
1319581 ................ 5-57, 5-77
1319585 .......5-55, 5-57, 5-77
1319590 ......................... 5-57
1319591 ......................... 5-63
1319593 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319594 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319595 ......5-59, 5-61, 5-63,
5-65, 5-69
1319596 .......5-63, 5-65, 5-69
1319600 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319601 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319602 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319603 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319604 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
1319606 .......5-63, 5-65, 5-69
1319607 ......................... 5-63
1319608 ................ 5-63, 5-71

G10-55A, G12-55A

Part Number

Page

1319614......................... 5-65
13196155-59, 5-61, 5-65, 5-69
1319617................ 5-59, 5-61
1319618................ 5-59, 5-61
1319619......................... 5-67
1319620................ 5-59, 5-61
1319621................ 5-59, 5-61
1319622................ 5-59, 5-61
1319623................ 5-59, 5-61
1319624................ 5-59, 5-61
1319625................ 5-59, 5-61
1319626................ 5-59, 5-61
1319627................ 5-59, 5-61
1319628................ 5-59, 5-61
1319629................ 5-59, 5-61
1319630................ 5-59, 5-61
1319631................ 5-59, 5-61
1319632................ 5-59, 5-61
1319635......................... 5-69
1319636....... 5-59, 5-61, 5-69
1319638................ 5-59, 5-61
1319641......................... 5-57
1319646......................... 5-57
1319647......................... 5-79
1319648......................... 5-79
1319649......................... 5-79
1319652......................... 5-75
1319661......................... 5-75
1319670....... 5-57, 5-75, 5-77
1319683......................... 5-75
1319684......................... 5-75
1319685......................... 5-75
1319686......................... 5-75
1319687......................... 5-75
1319688......................... 5-75
1319689......................... 5-75
1319693......................... 5-75
1319694......................... 5-75
1319719......................... 5-77
1319726........... 4-5, 4-7, 5-77
1320037......................... 4-17
1320136......................... 6-15
1320263............ 10-23, 10-27
1320748......................... 5-79
1320754......................... 5-79
1320755......................... 5-79
1321265......................... 5-75
1321320......................... 6-25
1321716......................... 6-25
1340021........... 4-5, 4-7, 9-33
1360292......................... 2-25
1360293......................... 2-25
1360296....... 2-21, 2-25, 2-27
1360297....... 2-21, 2-25, 2-27
1360300................ 2-23, 2-27
1360301................ 2-23, 2-27
1380158......................... 6-24
14403190....................... 6-15
14403364.................. 5-3, 5-7

31200728

PART NUMBER INDEX


Part Number

Page

14404173 .............. 6-9, 10-23


14404793 ....................... 8-25
1671313 ........................... 4-9
1684538 ........................... 9-7
1684539 ........................... 9-7
1701509 ......................... 3-23
1701640 ......................... 11-4
1702300 ......................... 11-5
1702631 ......................... 11-5
1702773 ......................... 3-23
1704277 ......................... 3-23
1704885 ................3-23, 11-5
1706098 ......................... 11-4
1706185 ......................... 11-7
1706186 ......................... 11-4
1706187 ......................... 11-4
1706281 ......................... 11-4
1706282 ......................... 11-7
1706283 ......................... 11-4
1706284 ......................... 11-4
1706285 ......................... 11-4
1706287 ......................... 11-4
1706288 ......................... 11-4
1706289 ......................... 11-4
1706292 ......................... 11-7
1706293 ......................... 11-4
1706296 ......................... 11-4
1706298 ......................... 11-7
1706299 ......................... 11-4
1706300 ......................... 11-4
1706301 ......................... 11-4
1706302 ......................... 11-7
1706303 ......................... 11-4
1706304 ......................... 11-4
1706306 ......................... 11-4
1706767 ......................... 11-4
1706768 ......................... 11-4
1706850 ......................... 11-4
1706851 ......................... 11-4
1706892 ......................... 3-23
2080040 ......................... 3-23
2080063 ......................... 6-24
21104068-4, 8-13, 8-15, 8-17,
8-27, 8-28
21106063-7, 3-11, 8-15, 8-31,
8-33, 9-33
2110608 ....................3-7, 8-7
2110808 ...........3-7, 8-9, 9-33
2110810 ......................... 8-23
21108128-23, 8-28, 8-31, 8-33
2111212 ................8-19, 8-21
2111616 ....................8-4, 8-7
2111620 ......................... 9-33
2130404 ....................7-7, 8-5
21304068-13, 8-15, 8-17, 8-27
2130606 3-11, 8-4, 8-5, 8-11,
8-17, 8-28
2130608 ......................... 3-11
2130808 ....................... 10-11

31200728

Part Number

Page

2130810 ......................... 8-23


2131010 ......................... 8-23
2131210 ........................... 8-5
2131212 ......................... 8-19
2131616 .................. 4-12, 8-5
2144605 .................. 7-3, 8-11
2150406 ........................... 8-4
2150606 ........................... 8-5
2150808 .................... 7-7, 8-7
2151620 ........................... 8-7
2160001 ........................... 9-3
21600022-3, 2-21, 2-23, 2-25,
2-27, 2-31, 8-27
2170112 ................ 8-19, 8-21
2170206 ........... 8-5, 8-7, 8-17
2170210 ......................... 9-33
2170212 .................. 4-12, 8-5
2170306 ......................... 9-33
2170404 ........................... 8-5
2170406 ......................... 8-15
2170410 ........................... 8-7
2170506 ......................... 8-13
2170516 ......................... 4-12
2170706 ................ 8-13, 8-15
2170708 .............. 8-28, 10-11
2170716 ......................... 4-12
2170806 ................ 8-11, 8-15
2171110 ......................... 8-25
2171208 ................ 8-23, 8-27
2171216 ........................... 8-4
2172106 .. 3-7, 7-3, 8-11, 9-33
2172108 ................ 8-23, 8-27
2172116 ........................... 8-7
2172408 ....................... 10-11
2172416 ......................... 4-12
2180467 ......................... 4-11
2180849 ......................... 8-27
2200221 ................ 9-11, 9-15
2220218 ........................... 4-9
2220240 ......................... 9-33
2220282 ......................... 6-20
2220346 ....................... 10-14
2220415 ......................... 3-13
2220473 ......................... 3-13
2220578 ......................... 9-33
2220609 ......................... 3-13
2220628 ......................... 3-13
2220767 ......................... 4-12
2220883 .................... 9-3, 9-5
2220888 ........................... 9-3
2221244 .................... 7-3, 8-7
2221257 ........................... 7-3
2340037 ......................... 3-21
2340038 ......................... 3-21
2340039 ......................... 3-21
2340045 ......................... 3-21
2340046 ......................... 3-21
24921332 .............. 4-19, 4-21
2580040 ....................... 10-11

Part Number

Page

2600281 ......................... 3-23


2716143 ......................... 3-41
2717160 ......................... 3-11
2717161 ......................... 3-11
2717162 ......................... 3-11
2717283 ......................... 3-11
2717287 ......................... 3-13
2752661 ......................... 9-33
2820035 ....................... 10-24
2900770 ......................... 9-17
2915023 ......................... 9-22
2940074 ......................... 3-23
3020039 ........................... 7-3
3020043 ....................9-3, 9-5
31200160 ....................... 3-23
31200386 ....................... 3-23
31200387 ....................... 3-23
31200388 ....................... 3-23
3251813 ......................... 11-4
3271601 ........................... 6-9
3272005 ........................... 4-3
3290601 ................10-3, 10-7
3290605 ........................... 1-6
3290801 ................10-3, 10-7
3291001 ......................... 6-24
3300143 ..................1-9, 9-13
3300240 ............ 3-3, 3-5, 3-7
3300246 ......................... 4-12
3300492 ........ 1-6, 4-11, 6-24
3310601 ....................... 10-17
3311001 ............10-24, 10-27
3311005 ....................... 10-17
3311401 ............10-17, 10-23
33114051-6, 3-23, 6-24, 10-21
3311408 ....................... 10-27
3311505 ......................... 6-13
3311508 ..... 8-15, 8-17, 10-3,
10-7, 10-11
3311601 2-13, 2-15, 8-4, 9-27
3311705 ....................5-3, 5-7
33118012-5, 2-7, 10-14, 10-23
3311802 ....................... 10-14
3311805 ....................... 10-27
3313001 ................2-23, 2-27
3313002 ................2-23, 2-27
3421453 ......................... 3-23
3423227 ................9-11, 9-15
3423242 ............ 3-3, 3-5, 3-7
3423247 ........................... 2-3
3423275 ............ 3-3, 3-5, 3-7
3423276 ... 3-3, 3-5, 3-7, 3-13
3423301 ......................... 8-27
3423307 ......................... 9-17
3520072 ......................... 3-23
3520176 ..................1-6, 5-83
3575947 ........................... 4-3
3740080 ............10-43, 10-47
3760170 ......................... 3-23
3790228 ........................... 8-4

G10-55A, G12-55A

Part Number

Page

3820020 ......................... 3-23


3841203 ......................... 9-17
3841287 .................... 9-3, 9-9
3841356 ........................... 9-9
3900232 ......................... 8-25
3900316 ......................... 4-11
3931412 ....................... 10-21
3931420 ....................... 10-21
3931648 ........................... 8-4
3931664 ........................... 9-3
3931672 .................. 1-9, 9-13
3931828 ......................... 2-11
3941506 ....................... 10-27
3969073 ......................... 5-37
4060918 ........................... 1-3
4071133 ........................... 6-9
4100181 ......................... 11-5
4105262 ......................... 11-7
4110422 ................ 3-31, 3-33
4110473 ......................... 3-11
4240018 ......... 4-9, 10-3, 10-7
4240032 ....................... 10-21
4240033 .............. 6-24, 10-17
4240099 ....................... 10-21
4420060 ........................... 6-9
4460247 ............ 10-30, 10-34
4460312 ............ 10-30, 10-34
4460419 10-17, 10-44, 10-51,
10-59
4460457 10-40, 10-43, 10-44,
10-47, 10-49,
10-55
4460458 . 10-43, 10-44, 10-55
4460459 ....................... 10-49
4460461 ....................... 10-43
4460464 10-17, 10-23, 10-40,
10-41, 10-43,
10-47
4460465 10-30, 10-34, 10-37,
10-40, 10-41,
10-43, 10-44,
10-47, 10-51,
10-53, 10-61
4460466 10-17, 10-30, 10-34,
10-40, 10-41,
10-43, 10-44,
10-47, 10-51,
10-53, 10-61
4460469 ....................... 10-40
4460475 10-40, 10-49, 10-51,
10-59
4460496 ............ 10-30, 10-34
4460497 ............ 10-30, 10-34
4460500 ....................... 10-51
4460502 ....................... 10-40
4460503 ....................... 10-47
4460508 ............ 10-24, 10-43
4460509 ............ 10-34, 10-40
4460518 ............ 10-30, 10-34

13-5

PART NUMBER INDEX


Part Number

Page

4460590 ............ 10-30, 10-34


4460742 10-40, 10-43, 10-44,
10-49
4460743 ....................... 10-49
4460746 ....................... 10-43
4460748 ....................... 10-41
446076 ......................... 10-40
4460789 ............ 10-40, 10-41
4460790 ....................... 10-43
4460850 . 10-49, 10-55, 10-57
4460851 ............ 10-47, 10-59
4460884 . 10-41, 10-47, 10-53
4460891 10-30, 10-34, 10-41,
10-44, 10-57,
10-61
4460897 ....................... 10-23
4460899 ....................... 10-27
4460930 ............ 10-43, 10-47
4460933 . 10-30, 10-34, 10-44
4460934 ....................... 10-59
4460941 . 10-30, 10-34, 10-40
4460942 10-30, 10-34, 10-57,
10-61
4460943 ............ 10-30, 10-34
4460944 10-30, 10-34, 10-51,
10-53
4460945 ....................... 10-51
4460955 ....................... 10-37
4460970 ............ 10-17, 10-37
4461017 ....................... 10-24
4461070 ....................... 10-34
4461095 ....................... 10-34
4461157 ....................... 10-59
4461254 ....................... 10-27
4520481 ......................... 5-81
4520482 ......................... 5-81
4520519 ......................... 5-81
4520527 ......................... 5-81
460944 ......................... 10-34
4640438 ......................... 9-17
4641501 ......................... 3-11
4641502 ......................... 3-11
4711000 .............. 8-27, 10-27
47114003-23, 6-4, 6-13, 6-15,
6-20, 6-24, 7-5,
8-28, 10-3, 10-7,
10-14, 10-21,
10-23
47115005-83, 6-13, 6-25, 7-3,
7-5, 8-9, 8-15,
8-17
4711600 .2-3, 4-9, 4-12, 4-15,
4-19, 4-21, 6-9,
7-7, 8-4, 8-25,
9-27, 10-14
4711700 ............. 4-9, 5-3, 5-7
4711800 .........2-5, 2-7, 10-23
4712200 ....................... 10-23
4740003 ......................... 2-31

13-6

Part Number

Page

4740274..........................4-12
4740553..........................6-15
4751000........................10-24
4751200........................10-17
4751400......... 1-6, 6-24, 8-13
4751500....... 5-83, 6-13, 6-24
47516001-6, 6-24, 8-25, 8-27,
9-33, 10-21
4751800........................10-27
4752200........................10-27
4761000............ 10-24, 10-27
4761400...... 6-20, 6-24, 8-28,
10-3, 10-7,
10-23
47615006-24, 8-9, 8-28, 10-14
47616001-6, 2-15, 2-17, 2-19,
2-25, 2-27, 6-9,
6-24, 7-3, 7-7,
8-4, 8-25, 8-27,
9-27, 9-33,
10-14
4761700............................4-9
4761800..... 1-9, 2-5, 2-7, 2-9,
2-11, 2-13, 2-15,
2-21, 2-23, 2-25,
2-27, 6-9, 8-4,
8-27, 10-23
4771500..........................6-13
4791400..........................6-15
4811600............................4-9
4811700......... 1-6, 10-3, 10-7
4811702..........................4-15
4811900..........................10-7
4811902..........................5-85
4812000..........................5-53
4812100............................4-3
4812300............................4-3
4831900............................4-3
4832000............................7-3
4832100............................4-3
4846452..........................3-23
4891500................ 4-19, 4-21
4891600... 2-5, 2-7, 2-9, 2-11,
2-13, 2-15, 2-17,
2-19, 6-24
4891800.................... 3-7, 8-4
4892000......... 1-3, 2-13, 2-15
4892200 2-9, 2-11, 2-25, 2-27
4892400........... 2-27, 5-3, 5-7
4923452............................4-9
6604662..........................3-13
70000656........................5-75
70001955........................9-29
70001956........................9-29
70002133........................9-29
70002578........................9-29
70002579........................9-29
70002580........................9-29
70002581........................9-29

Part Number

Page

70002582 ....................... 9-29


70002583 ....................... 9-29
70002585 ....................... 9-29
70002588 ....................... 9-29
70002590 ....................... 9-29
70002591 ....................... 9-29
70002592 ....................... 9-29
70002593 ....................... 9-29
70002594 ....................... 9-29
70002595 ....................... 9-29
70002596 ....................... 9-30
70002598 ....................... 9-29
70002599 ....................... 9-30
70020002 ....................... 3-16
70020004 ....................... 3-16
70020015 ....................... 3-16
70020017 ....................... 3-16
70020025 ....................... 3-16
70020026 ....................... 3-16
70020027 ....................... 3-16
70020028 ....................... 3-16
70020029 ....................... 3-16
70020036 ....................... 5-79
70020348 ......................... 4-7
70020350 .................. 4-5, 4-7
70020351 .................. 4-5, 4-7
70020358 .................. 4-5, 4-7
70020375 .........9-7, 9-9, 9-13
70020428 ....................... 9-22
70020493 ....................... 5-79
70020528 ....................... 6-15
70020555 ....................... 3-25
70020562 ....................... 3-29
70020632 ......................... 6-8
70020640 ....................... 6-25
70020643 ....................... 6-25
70020644 ....................... 6-25
70020645 ....................... 6-25
70020646 ....................... 6-25
70020647 ....................... 6-25
70020653 ......................... 6-8
70020659 ....................... 9-37
70020660 ....................... 9-37
70020661 ....................... 9-37
70020662 ....................... 9-37
70020663 ....................... 9-37
70020665 ....................... 9-37
70020666 ....................... 9-37
70020667 ....................... 9-37
70020668 ....................... 9-37
70020669 ....................... 9-37
70020670 ....................... 9-37
70020671 ....................... 9-37
70020672 ....................... 9-37
70020673 ....................... 9-37
70020674 ....................... 9-37
70020675 ....................... 9-37
70020676 ....................... 9-37
70020677 ....................... 9-37

G10-55A, G12-55A

Part Number

Page

70020678....................... 9-37
70020679....................... 9-37
70020680....................... 9-37
70020681....................... 9-37
70020682....................... 9-37
70020870..................... 10-47
70021177.... 5-13, 5-35, 5-37,
5-45
70021227....................... 5-67
70021228....................... 5-67
70021268....................... 5-67
70021269....................... 5-67
70021342.............. 3-29, 3-33
70021349....................... 3-33
70021358....................... 3-29
70021359....................... 3-29
70021360....................... 3-29
70021361....................... 3-29
70021362....................... 3-29
70021364....................... 9-25
70021365....................... 9-25
70021366....................... 3-29
70021367..... 3-16, 3-29, 9-25
70021382....................... 3-16
70021387....................... 3-29
70021391....................... 3-29
70021392....................... 3-29
70021393....................... 9-25
70021399....................... 9-25
70021415....................... 3-33
70021429....................... 3-16
70021440.............. 9-22, 9-25
70021441....................... 9-22
70021442....................... 9-22
70021443....................... 9-22
70021444....................... 9-25
70021446....................... 9-25
70021447....................... 9-25
70021448....................... 9-25
70021451....................... 9-25
70021452....................... 9-25
70021453....................... 9-22
70021464....................... 9-25
70021465....................... 9-25
70021466....................... 9-25
70021526....................... 5-71
70021601....................... 5-35
70021602....................... 5-43
70021603.............. 5-21, 5-43
70021604....................... 5-43
70021606.............. 5-49, 5-51
70021607.............. 5-49, 5-51
70021609.............. 5-49, 5-51
70021610.............. 5-49, 5-51
70021611.............. 5-49, 5-51
70021612.............. 5-49, 5-51
70021613.............. 5-49, 5-51
70021614..... 5-13, 5-35, 5-37
70021615....................... 5-25

31200728

PART NUMBER INDEX


Part Number

Page

70021803 ......................... 4-5


70021812 ....................... 9-22
70021826 ..................... 10-34
70021920 ....................... 5-57
70021921 ....................... 3-33
70021935 ....................... 3-33
70021944 ....................... 5-43
70021975 ....................... 12-3
70021976 ....................... 9-22
70021977 ....................... 3-33
70021978 ....................... 3-33
70021979 ....................... 3-33
70021980 ....................... 3-29
70021981 ....................... 3-29
70021982 ....................... 3-29
70021983 ....................... 3-17
70022000 ....................... 9-27
70022001 ....................... 9-27
70022002 ....................... 9-27
70022003 ....................... 9-27
70022004 ....................... 9-27
70022005 ....................... 9-27
70022006 ....................... 9-27
70022007 ....................... 9-27
70022008 ....................... 9-27
70022009 ....................... 9-27
70022010 ....................... 9-27
70022011 ....................... 9-27
70022012 ....................... 9-27
70022013 ....................... 9-27
70022014 ....................... 9-27
70022015 ....................... 9-27
70022016 ....................... 9-27
70022017 ....................... 9-27
70022018 ....................... 9-27
70022019 ....................... 9-27
70022020 ....................... 9-27
70022021 ....................... 9-27
70022022 ....................... 9-27
70022023 ....................... 9-27
70022024 ....................... 9-27
70022025 ....................... 9-27
70022028 ....................... 3-33
70022038 ....................... 9-17
70022039 ....................... 9-17
70022040 ....................... 9-17
70022041 ....................... 9-17
70022042 ....................... 9-17
70022043 ....................... 9-17
70022044 ....................... 9-22
70022045 ....................... 9-22
70022046 ....................... 9-22
70022075 ....5-59, 5-61, 5-63,
5-65, 5-67, 5-69
70022089 ......................... 9-7
70022090 ......................... 9-7
70022091 ......................... 9-7
70022092 ......................... 9-7
70022093 ......................... 9-7

31200728

Part Number

Page

70022094 ......................... 9-7


70022095 ......................... 9-7
70022096 ......................... 9-7
70022098 ......................... 9-7
70022140 ..... 5-17, 5-39, 5-41
70022142 .............. 5-17, 5-39
70022224 ..................... 10-51
70022287 ....................... 9-29
70022288 ....................... 9-29
70022527 ....................... 3-29
70022552 ....................... 6-25
70022553 ....................... 6-25
70022555 ....................... 6-25
70022556 ....................... 6-25
70022557 ....................... 6-25
70022558 ....................... 6-25
70022691 ..................... 10-53
70022741 ..................... 10-37
70022773 ....................... 5-15
70022790 ....................... 5-75
70022805 ....................... 6-25
70022814 ....................... 5-45
70022861 .............. 9-11, 9-15
70022876 ....................... 6-25
70022877 ....................... 6-25
70022879 ....................... 6-25
70022880 ....................... 6-25
70022881 ....................... 6-25
70022882 ....................... 6-25
70022883 ....................... 6-25
70022884 ....................... 6-25
70022885 ....................... 6-25
70022886 ....................... 6-25
70022888 ....................... 6-25
70022889 ....................... 6-25
70022890 ....................... 6-25
70022891 ....................... 6-25
70022931 .............. 3-36, 3-40
70022932 .............. 3-36, 3-40
70022933 ....................... 3-40
70022934 .............. 3-36, 3-41
70022935 .............. 3-37, 3-41
70022936 .............. 3-37, 3-41
70022937 .............. 3-37, 3-41
70022938 ....................... 3-41
70022939 .............. 3-37, 3-41
70022940 ....................... 3-41
70022941 ....................... 3-41
70022942 .............. 3-37, 3-41
70022943 ....................... 3-41
70022944 ....................... 3-41
70022945 ....................... 3-41
70022946 .............. 3-37, 3-41
70022947 ....................... 3-41
70022948 ....................... 3-41
70022949 ..... 3-37, 3-41, 3-42
70022950 .............. 3-37, 3-41
70022951 ....................... 3-41
70022952 ....................... 3-37

Part Number

Page

70022957 ..............3-36, 3-40


70022958 ....................... 3-42
70022959 ....................... 3-42
70022960 ..............3-36, 3-40
70022961 ....................... 3-42
70022962 ....................... 3-41
70022963 ....................... 3-42
70022964 ....................... 3-42
70022965 ....................... 3-41
70022966 ....................... 3-41
70022967 ....................... 3-41
70022968 ....................... 3-42
70022969 ..............3-36, 3-40
70022970 ..............3-36, 3-40
70022971 ....................... 3-41
70022972 ....................... 3-41
70022973 ....................... 3-41
70022974 ....................... 3-41
70022975 ....................... 3-41
70022976 ....................... 3-41
70022977 ....................... 3-41
70022978 ....................... 3-41
70022979 ....................... 3-41
70022980 ..............3-37, 3-41
70022981 ....................... 3-42
70022982 ....................... 3-41
70022983 ....................... 3-42
70022984 ..............3-36, 3-40
70022985 ..............3-36, 3-40
70022986 ....................... 3-42
70022987 ..............3-36, 3-40
70022988 ....................... 3-41
70022989 ....................... 3-42
70022990 ..............3-37, 3-41
70022991 ....................... 3-41
70022992 ..............3-36, 3-40
70022993 ..............3-36, 3-40
70022994 ..............3-36, 3-40
70022995 ..............3-36, 3-40
70022997 ................3-9, 3-41
70022998 ..............3-37, 3-41
70022999 ....................... 3-41
70023000 ..............3-41, 3-42
70023001 ....................... 3-41
70023002 ....................... 3-41
70023003 ..............3-36, 3-40
70023004 ..............3-36, 3-40
70023005 ..............3-37, 3-42
70023006 ..............3-37, 3-42
70023007 ..............3-37, 3-42
70023008 ..............3-36, 3-40
70023009 ..............3-36, 3-40
70023010 ..............3-36, 3-40
70023011 ....................... 3-42
70023013 ....................... 3-42
70023014 ..............3-36, 3-40
70023015 ..............3-37, 3-42
70023016 .... 3-36, 3-40, 3-41
70023037 ....................... 9-37

G10-55A, G12-55A

Part Number

Page

70023038 ....................... 9-38


70023039 ....................... 9-37
70023108 ....................... 6-25
70023114 ....................... 5-25
70023115 ....................... 5-25
70023116 ....................... 5-25
70023139 ....................... 6-17
70023258 .............. 5-13, 5-35
70023325 ......................... 7-5
70023349 ....................... 9-29
70023350 ....................... 9-30
70023351 ....................... 9-29
70023352 ....................... 9-29
70023353 ....................... 9-29
70023354 ....................... 9-29
70023355 ....................... 9-29
70023356 ....................... 9-29
70023357 ....................... 9-29
70023358 ....................... 9-29
70023359 ....................... 9-29
70023360 ....................... 9-29
70023361 ....................... 9-29
70023362 ....................... 9-29
70023363 ....................... 9-29
70023364 ....................... 9-29
70023365 ....................... 9-29
70023366 ....................... 9-29
70023367 ....................... 9-29
70023404 ....................... 5-57
70023474 ....................... 5-79
70023475 ....................... 5-79
70023476 ....................... 5-79
70023487 ....................... 5-39
70023488 ....................... 5-39
70023489 ....................... 5-41
70023490 ..... 5-17, 5-39, 5-41
70023491 ..... 5-17, 5-39, 5-41
70023492 ....................... 5-39
70023493 .............. 5-39, 5-41
70023494 ..... 5-17, 5-39, 5-41
70023496 ....................... 5-17
70023502 ....................... 5-79
70023575 ....................... 9-13
70023800 ....................... 5-79
70023801 ....................... 5-79
70023829 ....................... 5-25
70023878 ................ 4-7, 4-17
70023879 ................ 4-7, 4-17
70023892 ....................... 9-13
70023893 ....................... 9-13
70023894 ....................... 9-13
70023895 ....................... 9-13
700238969-9, 9-11, 9-13, 9-15
70023898 ....................... 9-13
70023899 ....................... 9-13
70023925 .............. 3-37, 3-42
70023934 ....................... 9-11
70023935 ....................... 9-11
70023936 ....................... 9-11

13-7

PART NUMBER INDEX


Part Number

Page

70023937 ....................... 9-11


70023939 ....................... 9-15
70023940 .............. 9-11, 9-15
70023941 ....................... 9-15
70023943 .............. 9-11, 9-15
70023963 ....................... 9-15
70023965 ......................... 9-7
70023979 ......................... 9-9
70023980 ......................... 9-9
70023981 ......................... 9-9
70023982 ......................... 9-9
70023983 ......................... 9-9
70023984 ......................... 9-9
70023985 ......................... 9-9
70023986 ......................... 9-9
70023987 ......................... 9-9
70023988 ......................... 9-9
70023989 ......................... 9-9
70023990 ......................... 9-9
70023991 ......................... 9-9
70023992 ....................... 9-41
70024001 ......................... 6-8
70024002 ....................... 9-17
70024003 ......................... 9-7
70024071 ......................... 9-3
70024123 ......................... 3-9
70024146 ..... 5-22, 5-43, 5-46
70024147 ..... 5-21, 5-43, 5-45
70024152 ......... 4-5, 4-7, 9-33
70024153 ....................... 9-33
70024156 ......................... 4-7
70024175 ................ 4-5, 4-15
70024176 ................ 4-5, 4-15
70024193 ....................... 5-39
70024203 ....................... 5-13
70024204 ....................... 5-17
70024205 ....................... 5-17
70024206 ....................... 5-21
70024207 ....................... 5-21
70024208 ....................... 5-21
70024209 ....................... 5-29
70024210 ....................... 5-29
70024211 ....................... 5-29
70024212 ....................... 5-29
70024213 ....................... 5-29
70024214 ....................... 5-29
70024215 ....................... 5-29
70024216 .............. 5-49, 5-51
70024270 ....................... 4-15
70024271 ....................... 4-15
70024284 ......................... 4-5
70024306 ....................... 3-21
70024307 ....................... 3-21
70024309 .................. 4-5, 4-7
70024310 .................. 4-5, 4-7
70024311 .................. 4-5, 4-7
70024312 .................. 4-5, 4-7
70024313 .................. 4-5, 4-7
70024314 ......................... 4-5

13-8

Part Number

Page

70024315..........................4-5
70024318........................4-15
70024319..........................7-5
70024330..........................9-7
70024535..........................3-9
70024536..........................3-9
70024537..........................3-9
70024538..........................3-9
70024539........................9-19
70024540..........................3-9
70024541..........................3-9
70024542..........................3-9
70024543..........................3-9
70024544..........................3-9
70024545..........................3-9
70024546..........................3-9
70024547........................9-19
70024548........................9-19
70024550..........................3-9
70024551..........................3-9
70024552..........................3-9
70024553..........................3-9
70024554..........................3-9
70024555..........................3-9
70024578......................10-30
70024841........................4-15
70025335........................5-37
70025336........................5-41
70025337........................5-41
70025338........................5-41
70025339........................5-41
70025340........................5-41
70025341........................5-45
70025342........................5-45
70025343........................5-45
70025344........................5-45
70025345........................5-45
70029919..........................4-7
7007207..........................9-29
7007415..........................9-29
7007426..........................9-29
7007427..........................9-29
7007429..........................9-29
7007446..........................9-29
7012773..........................9-35
7016388........................10-27
7018300..........................9-41
7021275..........................9-29
7022340..........................9-29
7023962..........................9-29
7023964..........................9-29
7024574..........................9-22
7026408........................10-47
7026413........................10-41
7026414. 10-40, 10-41, 10-43
7026415........................10-40
7026419........................10-41
7026425........................10-51
7026429........................10-49

Part Number

Page

7026430 ....................... 10-49


7026431 ....................... 10-49
7026437 ....................... 10-53
7026438 ....................... 10-53
7026439 ............ 10-44, 10-61
7026440 ....................... 10-19
7026477 ........................... 7-7
7026478 ........................... 7-7
7026481 ........................... 7-5
7026486 ......................... 5-15
7026487 ......5-13, 5-15, 5-29,
5-31, 5-35
7026489 ......................... 5-15
70264905-13, 5-15, 5-35, 5-37
7026491 .......5-17, 5-19, 5-39
7026492 .......5-17, 5-19, 5-39
7026493 ......................... 5-19
7026494 ......................... 5-19
7026495 ................ 5-17, 5-19
7026496 ......................... 5-25
7026499 .......5-21, 5-25, 5-43
7026577 ......................... 5-79
7026578 ......................... 5-79
7026712 ......................... 5-31
7026713 ................ 5-29, 5-31
7026714 ......................... 5-31
7026715 ......................... 5-31
7026716 ................ 5-29, 5-31
7026717 ................ 5-29, 5-31
7026718 ................ 5-29, 5-31
7026719 ................ 5-29, 5-31
7026720 ................ 5-29, 5-31
7026721 ......................... 5-31
7026722 ......................... 5-31
7026723 ......................... 5-31
7026724 ......................... 5-31
7026725 ......................... 5-31
7026728 ......................... 5-39
7026739 ......................... 7-11
7026740 ......................... 7-11
7026741 ......................... 7-11
7026742 ......................... 7-11
7026743 ......................... 7-11
7026744 ......................... 5-55
7026745 ......................... 5-55
7026746 ......................... 5-55
7026747 ......................... 5-55
7026748 ......................... 5-55
7026749 ......................... 5-55
7026750 ......................... 5-57
7026751 ......................... 5-57
7026752 ......................... 5-57
7026753 ......................... 5-57
7026754 ......................... 5-57
7026755 ......................... 5-57
7026756 ......................... 5-57
7026757 ......................... 5-59
7026758 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69

G10-55A, G12-55A

Part Number

Page

7026759...... 5-59, 5-61, 5-63,


5-65, 5-67, 5-69
7026760...... 5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7026761...... 5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7026762......................... 5-61
7026763......................... 5-65
7026764......................... 5-67
7026765......................... 5-67
7026766......................... 5-67
7026769....... 5-67, 5-71, 5-79
7026770......................... 5-69
7026771......................... 5-71
7026772......................... 5-71
7026773......................... 5-71
7026774......................... 5-71
7026775......................... 5-71
7026776......................... 5-73
7026777......................... 5-73
7026778......................... 5-73
7026779......................... 5-73
7026780......................... 5-73
7026781......................... 5-73
7026782......................... 5-73
7026783......................... 5-73
7026784......................... 5-73
7026785......................... 5-75
7026786......................... 5-75
7026787......................... 5-75
7026788......................... 5-75
7026789......................... 5-75
7026790......................... 5-75
7026791......................... 5-77
7026792................ 5-57, 5-77
7026793......................... 5-77
7026794................ 5-57, 5-77
7026798......................... 6-17
7026799......................... 6-17
7026900......................... 6-17
7026901......................... 6-17
7026902......................... 6-17
7026904......................... 6-17
7026905......................... 6-17
7026906......................... 6-17
7026909....................... 10-55
7026910....................... 10-40
7026911........................... 5-3
7026938......................... 9-11
7026998......................... 9-41
7026999......................... 9-41
7027100......................... 9-41
7027270......................... 5-79
7027271......................... 5-79
7027272......................... 5-79
7027273......................... 5-79
7028714......................... 5-45
7028715......................... 5-45
70287165-21, 5-25, 5-43, 5-45

31200728

PART NUMBER INDEX


Part Number

Page

70287185-21, 5-25, 5-43, 5-45


7028733 ................5-26, 5-46
7028939 ........................... 6-8
7029127 .......5-13, 5-15, 5-35
7029288 ......................... 5-37
70292905-13, 5-15, 5-35, 5-37
70292915-13, 5-15, 5-35, 5-37
7029292 ......................... 5-37
7029293 ......................... 5-15
70293005-21, 5-25, 5-43, 5-45
7029302 ......................... 5-15
7029303 .......5-13, 5-15, 5-35
7029304 .......5-13, 5-15, 5-35
7029305 .......5-13, 5-15, 5-35
7029306 .......5-13, 5-15, 5-35
7029307 .......5-13, 5-15, 5-35
7029309 ......................... 5-25
7029310 .......5-21, 5-25, 5-43
7029311 ......................... 5-25
7029312 .......5-21, 5-25, 5-43
7029313 .......5-21, 5-25, 5-43
7029314 ......................... 5-25
70293175-21, 5-26, 5-43, 5-45
7029417 ......................... 5-77
7029520 ......................... 3-25
7029521 ......................... 3-25
7029532 ................5-63, 5-65
7029533 ................5-63, 5-65
7029692 ................3-29, 3-33
7029703 ......................... 3-16
7029714 ......................... 3-29
7029732 ......................... 5-26
70297345-29, 5-31, 5-49, 5-51
70297355-29, 5-31, 5-49, 5-51
70297435-21, 5-26, 5-43, 5-45
7029746 .......5-21, 5-26, 5-43
70297475-21, 5-22, 5-26, 5-43
7029760 ......................... 9-17
7029771 ....................... 10-59
7029789 ......................... 5-29
7029849 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7029850 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7029851 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7029852 ......5-59, 5-61, 5-63,
5-65, 5-67, 5-69
7029854 ........................... 6-8
7029855 ........................... 6-8
7029860 ......................... 6-15
7029915 ......................... 9-35
7029916 ......................... 9-35
7029917 ......................... 9-35
7029995 ......................... 9-22
7029996 ......................... 3-16
7029997 ......................... 3-16
7057141 ......................... 4-11
7062922 ......................... 3-13

31200728

Part Number

Page

7110702 ......................... 3-13


7110712 ......................... 9-22
7110722 ......................... 9-22
7112642 ......................... 3-19
7114941 ......................... 3-19
7139914 .................... 5-3, 5-7
7139918 ......................... 3-11
71492152 ....................... 6-20
7150580 .................... 5-3, 5-7
72088049 .............. 2-17, 2-19
7300435 ........................... 4-3
7301295 ......................... 3-11
7301408 ......................... 3-11
7301568 ......................... 3-11
77101143 .................. 5-3, 5-7
77133052 8-4, 8-7, 8-19, 8-21
77133053 ....... 8-7, 8-19, 8-21
77133073 ................ 8-4, 8-19
77133089 ......................... 8-5
77133134 ....................... 6-26
77133136 ............ 8-11, 10-14
77133137 ...... 6-20, 6-26, 8-9,
8-11, 10-14
77133139 ....................... 8-25
77133140 .... 8-23, 8-25, 8-28,
8-31, 8-33
77133168 .... 8-23, 8-27, 8-31,
8-33
77133177 ....................... 8-25
77133279 ....... 6-20, 6-26, 8-9
77133306 ......................... 8-9
77133389 ... 8-25, 8-33, 10-14
77133390 ...... 8-9, 8-25, 8-33,
10-14
77143003 ......................... 6-9
77143006 ....................... 4-12
77323029 ................ 6-24, 8-9
77363228 ..................... 10-53
77363229 .......... 10-14, 10-47
77363232 ..................... 10-14
77363233 ..................... 10-14
77383118 .................. 5-3, 5-7
77383540 ....................... 6-20
77383790 ....................... 4-15
77384578 ..................... 10-17
77394009 ..................... 10-47
80204005 .... 5-13, 5-15, 5-21,
5-25, 5-35, 5-37,
5-43, 5-45
80204007 ....................... 5-15
80204012 ..... 5-13, 5-15, 5-35
80204016 ....................... 5-15
80204025 ..... 5-17, 5-19, 5-39
80204026 ....................... 5-19
80204033 .... 5-17, 5-19, 5-39,
5-41
80204035 .... 5-17, 5-19, 5-39,
5-41
80204043 .... 5-17, 5-19, 5-39,

Part Number

Page

5-41
80204044 ... 5-17, 5-19, 5-39,
5-41
80204047 ... 5-17, 5-19, 5-39,
5-41
80204048 ... 5-17, 5-19, 5-39,
5-41
80204049 ... 5-17, 5-19, 5-39,
5-41
80204050 ... 5-17, 5-19, 5-39,
5-41
80204051 .... 5-17, 5-19, 5-41
80204052 ... 5-17, 5-19, 5-39,
5-41
80204060 ..............5-29, 5-31
80204065 .... 5-21, 5-43, 5-45
80204071 ... 5-21, 5-25, 5-43,
5-45
80204076 ... 5-21, 5-25, 5-43,
5-45
80204108 ..............5-29, 5-31
80204115 ....................... 5-31
80204116 ....................... 5-31
80204117 ... 5-13, 5-15, 5-29,
5-31, 5-35, 5-37,
5-49, 5-51
80204121 ....................... 5-31
80204123 ....................... 5-31
80204131 ....................... 5-31
80204143 ... 5-13, 5-15, 5-35,
5-37
80204144 ... 5-13, 5-15, 5-35,
5-37
80204166 ....................... 5-31
80204281 ... 5-29, 5-31, 5-49,
5-51
80214120 ... 5-21, 5-25, 5-43,
5-45
80241137 ......................... 1-3
80264031 ......................... 6-8
80264035 ......................... 6-8
80264066 ....................... 6-11
80264138 ......................... 7-9
80264139 ......................... 7-9
80304227 ....................... 5-67
80304394 .... 5-57, 5-71, 5-77
80304405 ....................... 5-55
80333162 ..................5-3, 5-7
8033786 ......................... 9-22
8034805 ......................... 6-15
8034807 ......................... 6-15
8035392 ......................... 6-15
8035461 ......................... 6-11
8035498 ......................... 6-15
8035523 ........................... 6-9
8035536 ......................... 9-22
8035779 ....................5-3, 5-7
8035782 ......................... 9-15
8035784 ................9-11, 9-15

G10-55A, G12-55A

Part Number

Page

8035831 ......................... 3-42


8035862 ......................... 9-22
8035863 ......................... 9-22
8035865 ................ 9-11, 9-15
8036088 ......................... 6-15
8036250 ......................... 5-77
80363033 ....................... 6-13
80363034 ....................... 6-13
80363099 ....................... 6-25
80363102 ....................... 6-25
80363103 ....................... 6-25
80363178 ..................... 10-51
8036317910-17, 10-37, 10-51
8036394 ........................... 9-7
80364001 ....................... 6-11
80364009 ......................... 6-8
80364011 ......................... 6-8
80364023 ......................... 6-8
80364030 ......................... 6-8
80364037 ......................... 6-8
80364079 ....................... 6-11
80364095 ......................... 7-9
8036433 .................... 5-3, 5-7
8036508 ......................... 9-27
8036528 ................ 5-73, 5-75
8036529 ......................... 5-73
8036629 .................. 9-9, 9-13
8036654 ........................... 6-8
8036678 ......................... 6-15
8036750 ......................... 9-13
8036847 ......................... 5-57
80383231 ....................... 6-20
80384187 ....................... 6-11
80384189 ....................... 6-11
80384191 ....................... 6-11
80384192 ....................... 6-11
80384203 ....................... 6-15
80384205 ......................... 6-8
80384207 ......................... 6-8
80384218 ......................... 6-8
80434249 ....................... 9-41
80484081 .......... 10-41, 10-43
80484084 .......... 10-41, 10-43
80484085 .......... 10-41, 10-43
80484088 ..................... 10-53
80604016 ......... 10-30, 10-34,
10-44, 10-47,
10-51, 10-59
80604017 ..................... 10-23
80604018 ......... 10-41, 10-47,
10-57, 10-61
8060402110-41, 10-47, 10-53
80604022 ..................... 10-27
80604023 ..................... 10-55
8060402510-43, 10-47, 10-59
8065062 ......................... 3-13
8065640 .................... 5-3, 5-7
80933113 ......................... 8-4
80933367 .............. 4-15, 4-17

13-9

PART NUMBER INDEX


Part Number

Page

80934498 ................ 7-9, 7-11


80961142 ..................... 10-21
80963050 ..................... 10-23
80963055 ..................... 10-47
8096305610-40, 10-51, 10-63
8096305810-17, 10-40, 10-63
80963061 .......... 10-40, 10-55
80963062 ......... 10-40, 10-49,
10-55, 10-57
80963064 ..................... 10-49
80963065 ......... 10-17, 10-40,
10-41, 10-47,
10-49, 10-63
8096306710-41, 10-49, 10-63
80963068 .......... 10-40, 10-47
80963069 .......... 10-17, 10-63
80963070 ..................... 10-40
80963101 ..................... 10-19
80964001 ..................... 10-19
80964051 ....................... 6-11
80964070 ..................... 10-23
8096D097 ........... 6-15, 10-23
80983168 ..................... 10-27
82033995 ....................... 6-20
82033997 ....................... 6-15
8205655 ......................... 9-22
8220050 ....................... 10-27
8220081 ............ 10-57, 10-59
8220089 ............ 10-43, 10-55
8220101 ....................... 10-30
8220124 ............ 10-30, 10-34
8220164 ............ 10-30, 10-34
8220524 ....................... 10-51
8220525 ............ 10-51, 10-61
8220890 ....................... 10-40
8223073 ....................... 10-27
8225122 ................ 10-3, 10-7
8270621 ....................... 10-14
8275247 ......................... 4-21
8278020 ......................... 4-11
8303626 ......................... 3-19
8303634 ....... 3-11, 3-13, 9-22
8303658 ......................... 3-11
8303715 ......................... 3-13
8305012 ......................... 3-19
8305624 .............. 3-11, 10-14
8305630 ......................... 6-26
8305643 ....... 3-11, 3-13, 9-22
8305644 ......................... 3-19
8305645 .................. 2-3, 8-27
8307007 ......................... 3-19
8307024 ........................... 6-4
8307107 ........................... 4-3
8307112 ......................... 3-19
8307904 ......................... 3-13
8307916 ........... 2-3, 2-31, 9-7
8307917 ........... 2-3, 2-31, 9-7
8307918 ......................... 3-13
8310067 .................. 2-3, 2-31

13-10

Part Number

Page

8310160..........................3-13
8310161..........................3-13
8310302..........................3-11
8310435..........................3-11
8310453................ 10-3, 10-7
8310647..........................10-7
8310737..........................6-24
83191010.............. 5-83, 5-85
83201057........................6-24
83201058..........................6-4
83201147..........................1-3
8348128510-40, 10-47, 10-51
8348128610-40, 10-47, 10-51
83663119..........................8-9
8405007..........................5-53
8405102..........................4-11
8405104................ 4-11, 9-33
8405201..........................4-11
8405212..........................4-11
8405305..........................4-11
8405306..........................4-11
8406105........................10-23
8406303..........................4-11
8410013..........................4-11
8420053.. 3-7, 3-9, 3-11, 3-13
8420055.. 3-7, 3-9, 3-11, 3-13
84231107........................6-21
8430034............................4-9
8466306..........................11-5
84712749........................6-20
84719940..........................2-3
85220122-21, 2-23, 2-25, 2-27
8526203..........................5-81
8530025..........................4-11
8546407............................8-4
8580315..........................3-13
8584001..........................3-13
8584003........................10-14
85941016......................10-27
85941017........................8-27
8630003..........................3-11
8642207..........................3-13
86683193........................6-20
86881273.............. 2-17, 2-19
86881276.............. 2-17, 2-19
86883328.............. 6-20, 6-25
86921268..... 2-21, 2-25, 2-27
8750024............................4-3
8750025............................4-3
8769132..........................3-13
8770016..........................3-13
8770258............................7-3
8780039..........................5-81
8786514..........................5-81
88201008........................8-27
88211550........................2-11
88211551........................2-11
88212287..........................2-3
88261010......................10-27

Part Number

Page

88261026 ....................... 4-11


8841322 ......................... 5-77
88501004 .............. 8-27, 8-28
88501005 ....................... 8-28
88501006 ................ 1-6, 9-33
88501008 .......6-9, 8-23, 8-27
88501012 ......................... 6-5
88501016 ......................... 6-4
88501108 .............. 8-23, 8-27
88501312 ....................... 2-25
88501314 .....2-21, 2-25, 2-27
88501412 ....................... 2-25
88501414 .....2-21, 2-25, 2-27
88521205 .............. 5-83, 6-26
88521208 .....4-12, 9-11, 9-15
88521306 ....................... 8-25
88551009 ................ 4-3, 8-27
88551013 ....................... 1-11
88581112 .....2-21, 2-25, 2-28
88581115 .............. 2-23, 2-27
88581149 ......................... 9-5
88581157 ......................... 9-7
88661002 ......................... 2-3
88662019 ....................... 9-35
88662065 ....................... 9-35
88662523 ......................... 1-6
8866334 ......................... 6-11
8866348 ........................... 1-6
88671001 .. 1-6, 1-9, 3-7, 5-3,
5-7, 9-13
88671018 .............. 2-17, 2-19
88671027 ......2-9, 2-11, 2-13,
2-15, 2-17, 2-19
88681343 ....................... 2-11
88681344 ....................... 2-25
88691387 ..................... 10-17
8880216-OM ............. 5-4, 5-8
8880217-OM ............. 5-4, 5-8
8880218-OM ............. 5-3, 5-7
8881800 ....................... 10-14
90020003 ....................... 3-11
90022230 ....................... 9-17
90027187 ....................... 8-25
90027470 ....................... 2-13
900274712-7, 2-9, 2-11, 2-13,
2-15, 2-17, 2-19
90027473 ......................... 6-5
90027475 .................. 5-3, 5-7
90028720 ......................... 8-4
90200003 . 3-3, 3-5, 3-7, 3-13
90200602 ....................... 1-11
90200755 ....................... 6-13
90205792 ....................... 8-21
90205870 2-5, 2-7, 2-9, 2-11,
2-13, 2-15, 2-17,
2-19
90206194 ....................... 4-12
90206196 ....................... 6-21
902061981-6, 6-13, 10-3, 10-7

G10-55A, G12-55A

Part Number

Page

90206199......................... 6-4
90206202.................. 1-3, 8-7
90206203.................. 1-6, 8-4
90207463..................... 10-14
90207464.............. 8-23, 8-27
90207661..................... 10-14
90451058....................... 3-11
90554016.............. 3-29, 3-33
90554017....................... 3-29
90554018....................... 3-29
90554020.............. 3-16, 3-33
90554021....................... 3-16
90554025....................... 3-16
90554026....................... 3-16
90554027....................... 3-16
90554035....................... 3-16
90554038....................... 3-16
90554039....................... 3-16
90554040....................... 3-16
90554042.............. 3-16, 3-33
90554043....................... 3-16
90554044....................... 3-16
90554045..... 3-16, 9-22, 9-25
90554046....................... 9-22
90554054....................... 3-33
90554056....................... 3-16
90554057....................... 3-16
90554058....................... 3-16
90554059....................... 3-16
90554060....................... 3-16
90554061....................... 3-17
90554062..... 3-17, 3-29, 3-33
90554063....................... 3-17
90554064....................... 3-17
90554065.............. 3-17, 3-29
90554067....................... 3-16
90554069....................... 3-16
90554070....................... 3-16
90554071....................... 3-17
90554072....................... 3-17
90554073....................... 3-16
90554076..... 3-17, 3-29, 3-33
90554077....................... 3-17
90554080....................... 3-25
91023098....................... 6-13
91031236. 2-5, 2-7, 2-9, 2-11,
2-13, 2-15, 2-17,
2-19
91033186. 2-5, 2-7, 2-9, 2-11,
2-13, 2-15
91033187..... 2-17, 2-19, 8-25
91033189. 2-5, 2-7, 2-9, 2-13,
2-15
91033317..................... 10-17
91033425..................... 10-17
91041449.... 2-21, 2-23, 2-25,
2-27, 8-27
91041450.... 2-15, 2-21, 2-23,
2-25, 2-27

31200728

PART NUMBER INDEX


Part Number

Page

91041451 ....2-21, 2-23, 2-25,


2-27, 8-27
91041596 ....2-21, 2-23, 2-25,
2-27, 8-27
91043084 ....................... 5-81
91043125 ....3-37, 3-41, 8-27,
10-11
91043126 ....3-37, 3-41, 8-27,
10-11
91044080 ....................... 9-17
91081313 ......................... 1-9
91081640 ...10-3, 10-7, 10-11
91083106 ......................... 8-4
91083217 ....................... 8-25
91083385 ....................... 5-81
91121082 ................ 2-9, 2-11
91121134 ...8-23, 8-27, 10-14
91123054 ...8-23, 8-27, 10-14
91123126 ......................... 7-7
91126032 ..................... 10-14
91140001 ......................... 1-3
91141301 ......................... 2-3
91141302 ......2-9, 2-13, 2-15,
2-17, 2-19
91141303 ......2-9, 2-11, 2-13,
2-15, 2-17, 2-19
91143024 ....................... 8-27
91143107 .......... 10-14, 10-15
91143117 ..................... 10-27
91143122 ................ 4-9, 6-26
91143141 ..................... 10-14
91143172 ......................... 8-5
91144190 ......................... 7-7
91144191 ......................... 7-7
91144478 ....................... 6-15
91161136 ......................... 9-5
91161137 ......................... 9-5
91161167 ......................... 2-5
91161168 ....................... 2-11
91161169 .............. 2-13, 2-15
91161170 ................ 2-9, 2-13
91161171 .................. 2-5, 2-7
91161173 .............. 2-13, 2-15
91161180 .............. 2-25, 2-27
91161183 . 2-5, 2-7, 2-9, 2-11
91161184 2-5, 2-7, 2-9, 2-11,
2-13, 2-17
91161211 ....................... 2-25
91161212 ....................... 2-25
91161213 ....................... 2-25
91161214 ....................... 2-25
91161218 ....................... 2-21
911612212-9, 2-11, 2-13, 2-17
91161222 ................ 2-9, 2-11
91161240 .............. 2-21, 2-25
91161248 ......2-9, 2-11, 2-13,
2-15, 2-17, 2-19
91161266 ....................... 2-21
91161267 .....2-21, 2-25, 2-27

31200728

Part Number

Page

91161274 .............. 2-17, 2-19


91161277 ..... 2-13, 2-15, 2-17
91161278 ......................... 2-9
91163028 ....................... 11-5
91163035 ....................... 4-21
91163036 .............. 2-21, 2-25
91163037 ....................... 2-25
91163066 ..................... 10-14
91163087 ....................... 6-13
91163100 ............ 9-33, 10-14
91163161 .............. 2-25, 2-27
91163162 ....................... 2-25
91163163 ....................... 2-21
91163188 ...... 2-9, 2-11, 2-13,
2-15, 2-17, 2-19
91163204 ..... 2-21, 2-25, 2-27
91163214 ................ 2-9, 2-11
91164087 ......................... 6-8
91164094 ......................... 6-8
91165022 .............. 2-21, 2-25
91166039 .............. 2-17, 2-19
91166065 .............. 2-17, 2-19
91334024 ......................... 6-8
91334032 ....................... 6-11
91334034 ......................... 6-8
91334035 ......................... 6-8
91343031 ..................... 10-24
91344046 ......................... 6-8
91344053 ..................... 10-24
91355034 ....................... 5-81
91355035 ....................... 5-81
91355037 ....................... 5-81
91355038 ....................... 5-81
91361032 ..................... 10-14
91361045 ......................... 2-9
91361046 ......................... 2-9
91361047 ....................... 2-13
91363021 ......... 10-30, 10-34,
10-37, 10-41
91363068 ..................... 10-14
91363151 ..................... 10-14
91363203 ....................... 8-25
91365037 ..................... 10-14
91366015 ..................... 10-14
91401189 .... 2-21, 2-23, 2-25,
2-27
91401281 .............. 10-3, 10-8
91401443 ..................... 10-17
91401450 ....................... 8-27
91401516 ....................... 6-13
91401590 ....................... 6-13
91403097 ......................... 6-4
91403098 ......................... 6-5
91403119 .............. 2-23, 2-27
91403193 .................. 5-3, 5-7
91403230 ......................... 6-4
91403324 ....................... 6-13
914034133-7, 3-9, 3-11, 3-13,
3-37, 3-41, 8-27,

Part Number

Page

10-11
914034143-7, 3-9, 3-11, 3-13,
3-37, 3-41, 8-27,
10-11
91403489 ....................... 4-21
91403503 ..............6-9, 10-23
91403579 ....................... 9-33
91403601 ....................... 4-21
91403608 ..................... 10-17
91404011 ......................... 7-9
91404013 ......................... 7-9
91404016 ......................... 7-9
91404109 ......................... 6-8
91404110 ......................... 6-8
91404290 ......................... 6-8
91404291 ......................... 6-8
91404294 ......................... 6-8
91404295 ......................... 6-8
91404296 ......................... 6-8
91404297 ......................... 6-8
91404298 ......................... 6-8
91404299 ......................... 6-8
91404301 ......................... 6-8
91404302 ......................... 6-8
91404303 ......................... 6-8
91404305 ......................... 6-8
91404306 ......................... 6-8
91404309 ....................... 6-11
91404310 ....................... 6-11
91404311 ....................... 6-11
91404312 ....................... 6-11
91404313 ....................... 6-11
91404315 ....................... 6-11
91404316 ....................... 6-11
91404317 ....................... 6-11
91404318 ....................... 6-11
91404319 ....................... 6-11
91404320 ....................... 6-11
91404321 ....................... 6-11
91404322 ....................... 6-11
91404323 ....................... 6-11
91404324 ....................... 6-11
91404325 ......................... 7-9
91404326 ......................... 7-9
91404382 ......................... 9-7
914130366-4, 6-20, 6-24, 8-27
91413052 ..................... 10-23
91413061 ....................... 11-5
91413122 .... 2-21, 2-25, 2-28
91413129 ....................... 2-25
91413142 ......................... 6-9
91473126 ....................... 5-83
91473127 ..................... 10-19
91473206 ....................... 5-81
91473211 ....................... 6-13
91474035 ..................5-3, 5-7
91474402 ....................... 9-35
91474407 ....................... 9-35
91474434 ....................... 9-37

G10-55A, G12-55A

Part Number

Page

91474435 ....................... 9-37


91474438 ....................... 9-37
91474439 ....................... 9-37
91474440 ....................... 9-37
91474441 ....................... 9-37
91474442 ....................... 9-37
91474443 ....................... 9-37
91474446 ....................... 9-37
91474447 ....................... 9-37
91474450 ....................... 9-37
91474451 ....................... 9-37
91474452 ....................... 9-37
91474453 ....................... 9-37
91474454 ....................... 9-37
91474455 ....................... 9-37
91474456 ....................... 9-37
91474458 ....................... 9-37
91474459 ....................... 9-37
91474460 ....................... 9-37
91474465 ..................... 10-19
91474468 ..................... 10-40
91474469 ..................... 10-40
91474481 ....................... 6-11
91474482 ....................... 6-11
91474492 ....................... 6-11
91474512 .... 5-13, 5-15, 5-35,
5-37
91474513 .............. 5-21, 5-43
91476031 ......................... 7-3
91501064 ....................... 8-27
91503093 ....................... 9-43
91503094 ....................... 8-28
91503105 .......... 10-53, 10-55
91503106 .......... 10-53, 10-55
91503112 ....................... 11-5
91504028 ......................... 7-9
91504029 ................ 7-9, 7-11
91504030 ....................... 7-11
91504031 ....................... 7-11
91504056 ....................... 9-43
91504057 ....................... 9-43
91504058 ....................... 9-43
91504059 ....................... 9-43
91504088 ..................... 10-47
91504089 ..................... 10-43
91504107 ..................... 10-47
91511094 ................ 2-9, 2-11
91511105 .................. 5-3, 5-7
91511127 ..................... 10-27
91511145 ......................... 7-3
91513125 ......................... 7-7
91513176 .............. 2-23, 2-27
91513180 ......................... 7-3
91513212 ......................... 7-9
91513266 .............. 5-83, 5-85
91514081 ....................... 5-45
91514082 .... 5-21, 5-25, 5-43,
5-45
91514087 .... 5-13, 5-35, 5-37,

13-11

PART NUMBER INDEX


Part Number

Page

5-45
91514089 ....................... 5-37
91514090 ....5-13, 5-15, 5-35,
5-37
91514095 ....5-21, 5-25, 5-43,
5-45
91514098 ....5-13, 5-15, 5-35,
5-37
91514099 ....5-13, 5-15, 5-21,
5-25, 5-35, 5-37,
5-43, 5-45
91514101 ....................... 5-37
91514111 ....5-21, 5-25, 5-43,
5-45
91514112 ....................... 5-45
91514113 ....5-21, 5-25, 5-43,
5-45
91514114 ....5-21, 5-25, 5-43,
5-45
91514115 ....5-21, 5-25, 5-43,
5-45
91514117 ....................... 5-45
91514118 .............. 5-83, 5-85
91514123 ....5-17, 5-19, 5-21,
5-25, 5-39, 5-41,
5-43, 5-45
91514125 ....................... 5-19
91514126 ....................... 5-19
91514127 ....................... 5-19
91514128 ....................... 5-19
91514129 ....................... 5-19
91514130 ....5-17, 5-19, 5-39,
5-41
91514131 ....5-17, 5-19, 5-39,
5-41
91514132 ....................... 5-19
91514133 ....................... 5-41
91514134 ....................... 5-41
91514136 ....................... 5-19
91514137 ....................... 5-19
91514138 ....................... 5-19
91514139 ....................... 5-19
91514140 ....................... 5-19
91514141 .............. 5-17, 5-19
91514142 ....................... 5-19
91514143 .............. 5-17, 5-19
91514144 ....................... 5-19
91514146 ....5-21, 5-25, 5-43,
5-45
91514147 ....5-21, 5-25, 5-43,
5-45
91514148 ....5-21, 5-25, 5-43,
5-45
91514149 ....5-21, 5-25, 5-43,
5-45
91514151 .............. 5-29, 5-31
91514154 .............. 5-49, 5-51
91514159 ..... 5-29, 5-49, 5-51
91514160 .............. 5-49, 5-51

13-12

Part Number

Page

91514161.... 5-29, 5-31, 5-49,


5-51
91514165..... 5-29, 5-49, 5-51
91514169........................5-29
91514171........................5-29
91514172........................5-29
91514173........................5-29
91514174.... 5-21, 5-25, 5-43,
5-45
91514175.... 5-21, 5-25, 5-43,
5-45
91514176........................5-25
91514177.... 5-21, 5-25, 5-43,
5-45
91514178.... 5-21, 5-25, 5-43,
5-45
91514179.... 5-21, 5-25, 5-43,
5-45
91514180.... 5-21, 5-25, 5-43,
5-45
91514181.... 5-21, 5-25, 5-43,
5-45
91514184.... 5-21, 5-25, 5-43,
5-45
91514185.... 5-21, 5-26, 5-43,
5-45
91514186.... 5-21, 5-26, 5-43,
5-45
91514188.... 5-15, 5-21, 5-26,
5-43, 5-45
91514189.... 5-21, 5-25, 5-43,
5-45
91514197........................9-37
91514198........................9-37
91514199........................9-37
91514224..........................7-9
91514266........................6-25
91514270........................6-25
91514272........................6-25
91514295........................6-25
91514296........................6-25
91553072........................11-7
91554014......................10-47
91554017......................10-61
91554019......................10-51
91554022.......... 10-30, 10-34
91561090........................2-27
91561101..........................2-7
91561107........................2-23
91561108........................2-15
91561140.............. 8-15, 8-17
91561156B ............... 2-5, 2-7
91561192..........................7-5
91561250........................2-27
91561268........................8-28
91563021........................2-27
91563025.............. 2-23, 2-27
91563026.............. 2-23, 2-27
91563028........................2-11

Part Number

Page

Part Number

Page

91563030 .............. 2-23, 2-27


91563035 .............. 2-23, 2-27
91563036 ....................... 2-28
91563046 ......................... 9-3
91563047 ......................... 9-9
91563061 ......................... 6-4
91563062 ......................... 6-5
91563075 ....................... 6-13
91563079 ....................... 4-15
91563091 ....................... 5-53
91563121 ....................... 5-53
91563129 ....................... 4-15
91563147 ....................... 2-11
91563158 ....................... 6-17
91563161 .............. 2-15, 2-19
91563163 ....................... 4-17
91563164 ....................... 6-17
91563185 ..................... 10-49
91563190 ....................... 9-41
91563191 ....................... 6-13
91563192 ..................... 10-17
91563197 ................ 1-9, 9-13
91563198 ......................... 1-9
91563199 ................ 1-9, 9-13
91563200 ....................... 7-11
91563201 ....................... 7-11
91563205 ....................... 6-13
91563207 ....................... 6-13
91563208 ......................... 7-7
91563209 ......................... 5-3
91563219 .............. 2-23, 2-27
91563226 ......................... 7-7
91563244 ................ 9-7, 9-13
91563247 ..................... 10-63
91563250 ....................... 5-81
91563263 ......................... 9-5
91563282 ....................... 5-11
91564003 .............. 3-16, 3-17
91565004 ....................... 2-27
91565005 .............. 2-23, 2-27
91565039 ....................... 5-81
91565040 ....................... 5-81
91565067 ......................... 6-5
91565070 ....................... 11-5
91565071 ....................... 11-5
91565081 ....................... 5-83
91565088 ....................... 11-5
91565092 ....................... 11-5
91565094 ....................... 3-25
91566007B ..................... 2-11
91566043 ....................... 8-27
91566062 ....................... 5-83
91566063 ....................... 5-83
91569003 ......................... 6-4
91576006B ....................... 2-9

G10-55A, G12-55A

31200728

31200728

An Oshkosh Corporation Company

JLG Industries, Inc.


1 JLG Drive
McConnellsburg PA. 17233-9533
USA
Phone: +1-717-485-5161
Customer Support Toll Free: 1-877-554-5438
Fax: +1-717-485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
Phone: +61 2 65811111
Fax: +61 2 65813058

JLG Latino Americana Ltda.


Rua Antonia Martins Luiz, 580
Distrito Industrial Joo Narezzi
13347-404 Indaiatuba - SP
Brazil
Phone: +55 19 3936 8870
Fax: +55 19 3935 2312

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP
England
Phone: +44 (0)161 654 1000
Fax: +44 (0)161 654 1001

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
Phone: +33 (0)5 53 88 31 70
Fax: +33 (0)5 53 88 31 79

JLG Deutschland GmbH


Max-Planck-Str. 21
D - 27721 Ritterhude-lhlpohl
Germany
Phone: +49 (0)421 69 350 20
Fax: +49 (0)421 69 350 45

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N.T.
Hong Kong
Phone: +852 2639 5783
Fax: +852 2639 5797

JLG Industries (Italia) s.r.l.


Via Po. 22
20010 Pregnana Milanese - MI
Italy
Phone: +39 029 359 5210
Fax: +39 029 359 5845

JLG Europe B.V.


Polaris Avenue 63
2132 JH Hoofddorp
The Netherlands
Phone: +31 (0)23 565 5665
Fax: +31 (0)23 557 2493

JLG Polska
UI. Krolewska
00-060 Warsawa
Poland
Phone: +48 (0)914 320 245
Fax: +48 (0)914 358 200

Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755Castellbisbal, Barcelona
Spain
Phone: +34 93 772 4 700
Fax: +34 93 771 1762

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
Phone: +46 (0)850 659 500
Fax: +46 (0)850 659 534

www.jlg.com

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