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Component Locations

Ball (Makeup Valve)

41 42 44

4B-9782

E-14

(Hydraulic Fan, Steering) 191-4600

C-11

6E-1244
9T-9568

3
4

G-14

Elbow

127-9015

C-10

Filter Element As - Oil (Hydraulic)

4T-3134

B-11

(Hydraulic Fan Pump Case Drain)


(Hydraulic Fan Motor Case Drain) 166-4647
(Steering Pump Case Drain)

7
8
9

B-11
C-11
B-12

10
11
12
13
14

B-13
C-11
C-12
D-12
F-14

Core As Hydraulic Oil Cooler

(LH)
(RH)

Cylinder Gp - Steering

Filter Gp - Oil

Fitting As
(Quick Disconnect) (Pressure Tap)
6V-3965

Motor Gp - Piston (Hydraulic Fan)

229-0100

15

D-11

Plug - Orifice (Cushion)

4T-4207

16

E-14

Pump Gp - Gear (Secondary Steering)

101-4007

17

D-12

Pump Gp - Piston
(Hydraulic Fan, High Ambient Temperature) 235-0843
(Hydraulic Fan; Standard Ambient Temperature) 229-0099

18

C-11

Pump Gp - Piston (Steering)

19

C-12

Screen As

229-8604
9T-9227

20

B-11

Screen Gp

(Hydraulic Tank)

7J-2656

21

B-11

Tank & Filter Gp - Hydraulic (Steering, Hydraulic Fan)

6E-4683

22

B-12

Valve (Filter Bypass)

9J-1988

23

B-11

Valve (Primary Steering Pump Check)

6E-3780

24

E-12

Valve (Secondary Steering Pump Check)

7J-7423

25

F-12

Valve - Diverter (Secondary Steering)

2U-7345

26

F-12

Valve - Fluid Sampling (Steering, Hydraulic Fan Oil)

8C-3446

27

C-11

28
29
30
31
32

C-11
C-13
D-14
D-14
D-15
D-9

Valve Gp - Check

6E-1454
104-7108
176-9369
(Steering) (Pilot Cushion Override) 176-9371
(Steering Quad) 111-7775

Valve Gp - Demand Fan

191-8735

33

Valve Gp - Pilot (Stic Steering)

249-5615

34

B-15

Valve Gp - Pressure Reducing

6E-4286

35

D-13

(Pump Backup) 100-4335


(Secondary Steering) 6E-3986
(Steering Cylinder Crossover) 6E-3985

36
37
38

E-13
E-12
F-15

Valve Gp - Relief

Valve Gp - Selector & Pressure Control


(Primary & Secondary Steering Pilot Source Selector)
(Secondary Steering Warning)

6E-5566

39
40
41

F-14

Valve Gp - Steering (With Secondary Steering)

6E-2923

42

F-13

9T-7426

43
44

C-14
C-15

11 27

45
46

B-8
C-8

Accumulator Gp - Pilot Oil (Charged)

226-0420

47

D-8

Core As - Oil Cooler


Cylinder Gp - Lift

275-7895
4Z-6424

48

B-5
C-2, D-2

6E-4835
6E-4836

50
51

4T-3134

52

B-5

6V-3965

53
54

C-4
D-8

Pump Gp - Gear (Pilot, Brake)

230-0914

55

B-7

Pump Gp - Vane (Implement)

157-0956

56

B-4

Screen As (Hydraulic Tank)

9T-9227
118-8693

57
58

B-5
B-5

(Lift) 241-8833
(Shuttle Valve) 8J-7430
(Tift) 1U-0368

59
60
61

E-5
D-6
F-6

237-4228

62

B-6

Tube As

9J-1985

63

B-5

Valve (Cooler Bypass)

6E-4451

64

B-5

Valve (Lift Unloading Load Check)

3G-1201

65

E-6

Valve (Load Check)

9T-3746
9T-3747

66
67

E-6
F-6

Valve (Makeup)

6E-4343

68

E-5

Valve (Tilt Unloading Load Check)

9J-4794

69

E-6

Valve - Breaker Relief

220-0812

70

B-5

Valve - Fluid Sampling

8C-3446

71

C-8

6J-2561

72
73

E-6
F-6
C-7

(LH)
(RH)

Cylinder Gp - Tilt & Tip


Filter Element As - Oil (Hydraulic)
Fitting As (Quick Disconnect) (Pressure Tap)

Stem

Tank & Filter Gp - Hydraulic (Implement, Brake)

Valve - Relief Poppet (Circuit Relief)

6R-0442

74

152-2698

75

H-7

Valve Gp (Manual Blade Lower)

112-1817

76

C-3

Valve Gp - Check (Pilot Accumulator)

158-9956

77

D-7

Valve Gp - Combination (Brake Charging)

9T-9551

78

C-7

Valve Gp - Dual Tilt Control

225-2321

79

F-3

Valve Gp - Main Control (Dozer)

229-8722

80

E-7

Valve Gp - Pilot (Joystick, 3-Function)

229-8724

81

H-6

Valve Gp - Relief (Brake System Backup)

234-0351

82

B-7

Valve Gp - Relief (Pilot)

6E-6293

83

C-7

249-7805
4T-4073

84
85

C-2
D-6

Valve Gp - Solenoid (Tilt, Tip Function) (Dual Tilt)

3E-9205

86

F-3

Valve Gp - Unloading

117-7761

87

C-7

Valve Gp - Shuttle (Ball Resolver)

MAIN AUX.

80

Steer Pilot Supply Pressure Tap

B-13
E-12

CC

Fan Pump Cutoff

C-11

DD

Fan Pump Discharge Pressure Tap

C-10

EE

Fan Pump Signal Pressure Tap

C-10

FF

Implement Relief - Lift Pressure Tap

C-4

GG

Implement Relief - Tilt Pressure Tap

C-4

TWO-WAY

THREE POSITION

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

CHECK VALVES

AB

AB

15

FOUR-WAY

THREE-WAY

CONTROL VALVES

49

P T
SHIFTED POSITION

P T
NORMAL POSITION

48

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

PILOT
CONTROLLED

ROTATING SHAFTS

LOADER
FRAME

70
2

28

56

47 52 54 57 58
62 63 64 70 71

74 77 78 83 87

12

45 46
4

34 75

76

51

81 82
1

18 19 33 55 56

62

16 20 21 22 23

PRESSURE

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

844H Wheel Dozer


Hydraulic System

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

BTW1-UP

24 25 26 29 35 36

34 75 81

SOLENOID
or MANUAL

SOLENOID

37 38 39 41 42 47

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

52 54 57 58 62 63
64 70 71 74 77 78

TOP
VIEW

82 83 87
30 31 32 43 44

PUSH-PULL LEVER

GENERAL MANUAL

MANUAL SHUTOFF

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS


RELEASED PRESSURE

REMOTE SUPPLY PRESSURE

45 46
49

EXTERNAL RETURN

F
W
D

REAR
FRAME
15 48

INTERNAL RETURN

SPRING LOADED

SIMPLIFIED

CROSSING AND JOINING LINES

FIXED
DISPLACEMENT

59 60 61 65 67 68
3

GAS CHARGED

13 14 17

76

50 51

69 66 72 73 79 80

19

22

18

FIXED
DISPLACEMENT

INTERNAL PASSAGEWAYS

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

18

Hydraulic Symbols (Electrical)

Transducer
(Fluid)

42

Transducer
(Gas / Air)

Generator

Electric Motor

REAR
FRAME

LOADER
FRAME

Pressure Switch
(Adjustable)

Pressure Switch

Electrical Wire

Temperature Switch

Electrical Symbols (Electrical)

B
REAR FRAME

4
B

43

82
FWD

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

47

Electrical Schematic Example

Hydraulic Schematic Example


Current Standard

Current Standard

78

Harness identification code


This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14

14
TOP VIEW

FLOW ALLOWED IN
EITHER DIRECTION

Electrical Symbols Table

19

CROSS
FLOW

Printed in U.S.A.

22

42

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

2006 Caterpillar
All Rights Reserved

LINES GP - HYDRAULIC

MACHINE COMPONENT LOCATIONS

SINGLE ACTING

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

LINES JOINING

UNIDIRECTIONAL

55

84 85 86

LINES CROSSING

HYDRAULIC PUMPS

11 27 28

Schematic
Location

Steer Pump Cutoff

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

VALVE PORTS

TWO POSITION

ONE POSITION

Tap Locations
Pressure, Sampling, and Sensor
AA

PUMP: VARIABLE and


PRESSURE COMPENSATED

2-SECTION PUMP

VALVES

RIGHT SIDE VIEW

BB

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(FIXED)

RESTRICTION

VALVE ENVELOPES

44

Description

CONTROL VALVES

SPRING

FLUID CONDITIONER

VARIABILITY

REAR
FRAME

Tap
Number

BASIC COMPONENT SYMBOLS

PUMP or MOTOR

19 33 55

E-1

Valve & Mtg Gp - Solenoid (Pilot On/Off)

Valve - Shuttle

FLUID POWER SYMBOLS

84 85 86

12 18

Implements / Brake Supply Schematic

49

43
50

8
219-2949

79

68 69 72 73 79 80
3

RENR8838
March 2006

ACCUMULATORS

4T-1860

Accumulator Gp - Brake (Charged)

59 60 61 65 66 67

C-13

Valve Gp - Shuttle (Ball Resolver)


Valve Gp - Steering Neutralizer

13 14 17 30 31 32

22 23

29 35 36 37 38 39

Steering / Fan Drive Schematic

20 21

FWD

52

325-PK

TOP VIEW

Circuit Identification
Number

62

71

Wire Color

Previous Standard
Wire Color

Wire

VIEW B-B

Wire Gauge

325-PK-14
B
Circuit Number
Identification

LINES GP - STEERING

LINES GP - PILOT

Wire Gauge
(EXAMPLE VALVE)

20 Page

Description

16 24 25 26

Machine Schematic
Location Location

RENR8838-00

Part
Number

15

14

13

12

11

10

VALVE & MTG GP


SOLENOID
(PILOT ON/OFF)
152-2698

RAISE

TILT/TIP
3

RAISE

3
LOWER
AND
FLOAT

2
T
TILT
LEFT,
TIP
BACK

VALVE GP
PILOT
(JOYSTICK, 3-FUNCTION)
229-8724

ELEC.
DET.

4
T
RAISE

RIGHT
TURN

1
TILT
RIGHT,
TIP
FWD

CYLINDER GP
STEERING (LH)
6E-1244

STEERING
CYLINDERS

LOWER AND FLOAT

FITTING AS
(QUICK
DISCONNECT)
6V-3965
VALVE GP
SHUTTLE
4T-1860

FITTING AS
(QUICK
DISCONNECT)
6V-3965

VALVE GP
RELIEF
(STEERING
CYLINDER
CROSSOVER)
6E-3985

VALVE
RELIEF POPPET
(CIRCUIT RELIEF)
6J-2561

VALVE
(SECONDARY STEERING
PUMP CHECK)
7J-7423

VALVE GP
STEERING
(WITH SECONDARY
STEERING)
6E-2923

VALVE
DIVERTER
(SECONDARY
STEERING)
2U-7345

PILOT SUPPLY

C2

PLUG
ORIFICE
(CUSHION)
4T-4207

V1

RIGHT
NEUTRALIZER

LEFT
NEUTRALIZER

VALVE GP
STEERING
NEUTRALIZER
9T-7426

VALVE
FLUID
SAMPLING
(STEERING
/HYDRAULIC
FAN OIL)
8C-3446

WARNING
SWITCH

VALVE GP
CHECK
6E-1454

CORE AS
HYDRAULIC
OIL COOLER
(HYDRAULIC
FAN,
STEERING)
191-4600

PUMP GP
PISTON (STEERING)
229-8604

VALVE
FLUID SAMPLING
8C-3446

FITTING AS
(QUICK
DISCONNECT)
6V-3965

CC

PRESSURE
SWITCH
PORT

EE
ELBOW
127-9015

PUMP GP
PISTON
(HYDRAULIC FAN)

VALVE
(FILTER
BYPASS)
9J-1988

BRAKE
SUPPLY
PRESSURE
PORTS

ACCUMULATOR GP
BRAKE (CHARGED)
219-2949

(HIGH AMBIENT
TEMPERATURE)
235-0843

STEERING / FAN DRIVE


14

13

VALVE GP
SHUTTLE
(BALL RESOLVER)
4T-4073

VALVE GP
UNLOADING
117-7761

B2

FITTING AS
(QUICK DISCONNECT)
(PRESSURE TAP)
6V-3965

FILTER ELEMENT AS
OIL (HYDRAULIC)
4T-3134

VALVE
BREAKER RELIEF
220-0812

VALVE GP
(MANUAL BLADE
LOWER)
112-1817

VALVE GP
RELIEF
(BRAKE SYSTEM BACKUP)
234-0351

PUMP GP
GEAR(PILOT, BRAKE)
230-0914

PUMP GP
VANE (IMPLEMENT)
157-0956

TANK & FILTER GP


HYDRAULIC
(IMPLEMENT, BRAKE)
237-4228

VALVE
(COOLER BYPASS)
6E-4451
SCREEN AS
(HYDRAULIC
TANK)
9T-9227

TUBE AS
9J-1985

SCREEN AS
(HYDRAULIC TANK)
118-8693

IMPLEMENT / BRAKE SUPPLY


10

BRAKE
RETURN
LINE

FILTER ELEMENT AS
OIL (HYDRAULIC)
4T-3134

11

VALVE GP
SHUTTLE
(BALL RESOLVER)
249-7805

GG

FF

CORE AS
OIL COOLER
275-7895

VALVE
SHUTTLE
6R-0442

SCHEMATIC

12

CYLINDER GP
LIFT
4Z-6424

STEM
(SHUTTLE VALVE)
8J-7430

AIR CONNECTION
SCREEN AS
(HYDRAULIC TANK)
9T-9227

PS

B1

(STANDARD AMBIENT
TEMPERATURE)
229-0099

TANK & FILTER GP


HYDRAULIC (STEERING,
HYDRAULIC FAN)
6E-4683
SCREEN GP
7J-2656

VALVE GP
COMBINATION
(BRAKE CHARGING)
9T-9551

FS

ACCUMULATOR GP
BRAKE (CHARGED)
219-2949

DD

VALVE
(LOAD CHECK)
9T-3746

VALVE GP
RELIEF (PILOT)
6E-6293

PP

AIR CONNECTION
FITTING AS
(QUICK
DISCONNECT)
6V-3965

CYLINDER GP
TILT & TIP (RH)
6E-4836

FLOAT

HE

FILTER GP
OIL
(STEERING
PUMP CASE
DRAIN)
166-4647

AA

FITTING AS
(QUICK DISCONNECT)
(PRESSURE TAP)
6V-3965
VALVE GP
CHECK
(PILOT
ACCUMULATOR)
158-9956

VALVE GP
DEMAND FAN
191-8735

FILTER GP
OIL
(HYDRAULIC
FAN MOTOR
CASE DRAIN)
166-4647

FILTER GP
OIL
(HYDRAULIC FAN
PUMP CASE
DRAIN)
166-4647
VALVE GP
CHECK
104-7108

E
LOWER

VALVE
RELIEF POPPET
(CIRCUIT RELIEF)
6J-2561

E1

PS

VALVE GP
SELECTOR &
PRESSURE
CONTROL
(PRIMARY &
SECONDARY
STEERING
SOURCE
SELECTOR)
6E-5566

HOLD

RAISE

RE

HS

STIC STEER

ACCUMULATOR GP
PILOT OIL
(CHARGED)
226-0420

MOTOR GP
PISTON
(HYDRAULIC
FAN)
229-0100

PUMP GP
GEAR
(SECONDARY
STEERING)
101-4007

VALVE GP
SELECTOR &
PRESSURE
CONTROL
(SECONDARY
STEERING
WARNING)
6E-5566

VALVE GP
PRESSURE REDUCING
6E-4286

STEM
(LIFT)
241-8833

VALVE GP
MAIN CONTROL
(DOZER)
229-8722

VALVE GP
RELIEF
(SECONDARY
STEERING)
6E-3986

BB

V2

VALVE
(MAKEUP)
6E-4343

TILT

C1

CYLINDER GP
TILT & TIP (LH)
6E-4835

FITTING AS
(QUICK
DISCONNECT)
6V-3965

20 Page, Color 2

VALVE GP
SOLENOID
(TILT, TIP FUNCTION)
(DUAL TILT)
3E-9205

VALVE
(TILT UNLOADING
LOAD CHECK)
9J-4794

VALVE GP
(LIFT UNLOADING
LOAD CHECK)
3G-1201

FITTING AS
(QUICK
DISCONNECT)
6V-3965

VALVE GP
CHECK
(STEERING)
176-9369

RENR8838-00

DUAL TILT

VALVE
(LOAD CHECK)
9T-3747

VALVE
(PRIMARY STEERING
PUMP CHECK)
6E-3780

15

TILT RIGHT
TIP FORWARD

TILT LEFT
TIP BACK

BALL
(MAKE-UP VALVE)
4B-9782

VALVE GP
CHECK
(STEERING QUAD)
111-7775

VALVE GP
PILOT
(STIC
STEERING)
249-5615

SINGLE TILT

TIP

VALVE GP
CHECK
(STEERING)
(PILOT CUSHION
OVERRIDE)
176-9371

VALVE GP
STEERING
NEUTRALIZER
9T-7426

VALVE GP
DUAL TILT CONTROL
225-2321

STEM
(TILT)
1U-0368

VALVE GP
RELIEF (PUMP
BACKUP)
100-4335

PILOT DRAIN

LIFT

CYLINDER GP
STEERING (RH)
9T-9568

SCHEMATIC
3

LINE PATTERNS

Tap
Number

Description

Pressure Line

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Tap Locations
Pressure, Sampling, and Sensor
Schematic
Location

LIFT PUMP OUTPUT


BRAKE/PILOT PUMP OUTPUT
SCAVENGE PUMP
TILT PUMP OUTPUT

Pilot / Load Sensing Pressure


Drain / Return Lines
Component Group

PRIMARY STEERING PUMP CIRCUIT


FAN PUMP OUTPUT

AA

Steer Pilot Supply Pressure Tap

D-8

BB

Steer Pump Cutoff

B-10

CC

Fan Pump Cutoff

D-7

SUPPLY LINE
DRAIN / RETURN LINE

DD

Fan Pump Discharge Pressure Tap

C-5

STEERING CIRCUIT

EE

Fan Pump Signal Pressure Tap

D-13

FF

Implement Relief - Lift Pressure Tap

I-2

GG

Implement Relief - Tilt Pressure Tap

G-2

LOAD SENSING CIRCUIT


TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
SECONDARY STEERING CIRCUIT

Attachment
Air Line

THIS SCHEMATIC IS FOR THE 844H WHEEL DOZER

CALLOUTS
YY

Taps

52

Components

PART #: 229-8718 CHG(05)

(Pressure, Sampling,Sensor) by letter

by number

Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

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