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EKR1000withanaloguesensors
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EKR1000withanaloguesensors

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Operatingmanual

BSTServoTechnikGmbH
HeidsiekerHeide53
33739Bielefeld
Germany

Telefon: ++49(0)5206/9990
Fax:
++49(0)5206/999999
EMail:vertrieb@bstservotechnik.com
Issue:
07.04.1997

EDVNr.:
V3D.002.01.02

Definitionofthesymbolsinthismanual

Attention
Commentsofthistypehavetobetakenintoconsiderationtoprotecttheoperator
againstmechanicalrisks
Caution
Commentsofthistypehavetobeabsolutelyconsideredtoprotectthe
operatoragainstelectricalrisks

presskey

keycombination
betweenthekeysmeansthatthesekeys
havetobeactuatedsimultaneously

LEDOFF

LEDconstantlylighted=activatedphase

LEDblinking

0.0

Tableofcontents
Tableofcontents
Chapter1

Description
1.1General
1.2Generalplan
1.3Operatingelements
1.4Significationofthekeysonthefrontpanel
1.5SignificationoftheLEDsonthefrontpanel
1.6Safetyinstructions
1.7Emissions

Chapter2

TechnicalData
2.1EKR1000
2.2OpticaledgesensorIR2001
2.3OpticaledgesensorIR2002
2.4UltrasonicsensorUS2003
2.5pneumoelectrictransducerZT6008

Chapter3

Transportation/Storage

Chapter4

Installation
4.1Requirementstolocation
4.2Installation
4.3Mountingplan
4.4InstallationofEMCwiring
4.5InstallationofpneumaticsensorsKF...

Chapter5

Startup
5.1RequirementsforStartup
5.2Adjustmentofsensors
5.3Startup
5.4BasicSETUP
5.5Determinedesiredsenseofrotationformanualoperation
5.6Automaticoperationwithsensor1(andpossiblysensor2)
5.7Preparationforactuatorelectric
5.8Preparationforactuatorhydraulic
5.9PreparationforZT6008

Chapter6

Operation
6.1Amplifier

Chapter7

Remotecontrol

Chapter8

Troubleshooting

Chapter9

Maintenance

Chapter10 Decommissioning
Enclosure:

*generalplan
*connectingplan

Webguidingsystem
EKR1000Hwithanaloguesensors

EDVNo.:V3D.002.01.02
Date:
07.04.97

chapter:0.0
page: 1/1

1.0

Pleasefollowtheinstructionof
start-up,maintenanceandinstallation
asdescribedintheoperatinginstruction!

1.Description
1.1General
TheEKR1000systemisamicroprocessorcontrolledamplifier.Thisamplifiercouldbeusedfor
webedgeguiding(rightorleft)
centerguiding
Pleasecontacttheproducerforanydifferentapplication.
TheamplifierhasPLCcompatibleinputsandalsoanOKrelaywithNOandNCcontact.
Fullintegrationintothemachinecontrolsystemvia:
IOModule

potentialfreeinandoutputsforextendedPLCmessagesand
commands

InterconModule

direct,serialconnectionforintegrationofsystemresults,
messagesandcommandsintothemachinecontrolsystem.
directconnectiontoInterbusSModuleasremotebusstation

InterbusSModule

PDPModule

forinstantaneouscommunicationwithlocallyperipheral
equipment

Notice: Pleasefindtheconnectionplansofthenominatedmodulesatthecorresponding
operatinginstructions.
1.2Componentsavailableforconnection
Thegeneralplan(annex2)indicatestheconnectableedgesensorsandcomponentstothe
amplifier.
1.3Operatingelements
*Theamplifierincludesallnecessaryoperatingelements.
Option:

Remotecontrolbyexternalsignals,sensorsorkeys
Attention!Externalkeyswillinterlockthereversefunctionkeysattheamplifier.
Ifsystemlockingisdesired(e.g.,incaseofmachinestop),thiscanbe
achievedbymeansofexternalcontactsorsignalsfromthePLC.

*Connectionofcomponentsviaseparatedterminalcompartment.
Advantage: quickandeasyaccessibilitytotheterminalparts.
*IndicationofwebedgepositionbytwoLEDarrays
Advantage: simplecontrolofthewebedgewithinthemeasuringrangeofsensors
simpleadjustmentofthedesiredpositionoftheweboredgesensors
variationsofwebwidthexceedingviatheadmissiblevalue

Webguidingsystem
EKR1000Hwithanaloguesensors

EDVNo.:V3D.002.01.02
Date:
07.04.97

chapter:1.0
page: 1/4

1.0
1.4Significationofthekeysonthefrontpanel

1516171819
1011121314

1
6
2

8
keyand/orcombinationofkeys

9
function

AUTO(1)

=automaticguiding

MAN(2)

=manualpositioning

SC(3)

=servocenteroftheservocomponent

/+(4) +MAN

=manualshifting

+AUTO

=shiftingofguidingpointtotheleft

+SETUP+AUTO =increaseofgain

/(5) +MAN
+AUTO

=manualshifting
=shiftingofguidingpointtotheright*

+SETUP+AUTO =decreaseofgain
SETUP(6)

AUTO =releaseofgainwiththekeys(4)and(5).

+MANand/orSC =SETUPwhenchangingthematerial
ENTER(7)

=storingoftheadjustmentandendofSETUP
functions

SENSORLEFT(8)

=guidingtotheleftwebedge

SENSORRIGHT(9)

=guidingtotherightwebedge

*TheshiftingofsetpointviathearrowskeyscanbelockedbyaDILswitch(seealsochapter5,
point5.1).

Webguidingsystem
EKR1000Hwithanaloguesensors

EDVNo.:V3D.002.01.02
Date:
07.04.97

chapter:1.0
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