Professional Documents
Culture Documents
March/April 2014
www.kitcarclub.com
See Page 14
CarlisleEvents.com
717-243-7855
TABLE OF CONTENTS
COOL CARS
COVER:
Create Your Own GTM Supercar 38
41 Willys What If? Replica 46
Cobra Vacation Shell Valley 48
Joy Ride Superformance 66
Hyperactive Hyper 8 Westfield 72
TECHNICAL MATTERS
DEPARTMENTAL
TRICK PICS:
Light Saber Factory Five GTM 8
Barnyard Beauty T-bucket 10
Surfin Feline 12
Throttle Steering
MARCH/APRIL 2014
THROTTLE
STEERING
A
BRAVE
NEW
WORLD
Welcome
to Your
New
Digital
KIT CAR
BUILDER
Magazine!
6
of Truth
rt and hours that went into prepping and painting this "Orangesicle" Cobra body, the intense concentration
mounting it back on the chassis is obvious. Fortunately, it all went smoothly, no nicks or scrapes. Were giving
of care and attention in converting Kit Car Builder to a digital magazine.
Light Saber
What do the letters on this GTM from Factory Five
Racing really stand for? After encountering such
otherworldly illumination, you might think something
like Glowing Time Machine. We consider some other
possibilities in this issues cover feature.
Photos by Steve Temple
Barnyard Beauty
Room with a view. Thats our take on a revision of the classic 23 T-bucket
kit. This rarified four-seater from Wintec lets you share all the fun with a few
friends, cruising down memory lane.
http://shop.wintecfabrication.com
Surfin Feline
Mixing metaphors here,
the oft-imitated Meyers
Manx was aptly named
after a stub-tailed cat.
Even more fitting is the
Kick-Out, Bruce
Meyers final design for
the Manx,
referring to a stylish
move at end of a surfers
ride. But the indefatigable Bruce Meyers is still
hanging ten, as hell be
celebrating his dune
buggys 50th anniversary
with a full schedule of
appearances all across
the country. See
www.Meyersmanx.com
for details.
Photos by Peter Borne
13
Photos by
Larry Weiner
scription to the clubs quarterly color magazine. The raffle will be held on July 13,
2014 at the Big Bear Bash fun
run event in Big Bear, CA
(provided enough tickets
have been sold). Tickets are
$20 each, or an 11-pack for
$200.
The raffle Manx shown
here, with an estimated value
of $35K, is probably worth
15
16
WWW.SHELLVALLEY.COM
Breathe Easier
IRS Investigation
18
Bugnatti
Pacific
www.jasperengines.com
londoncobrashow.com
ohiocobraclub.com
hours, depending on
modifications and access to help. This quick
build time is aided by a
frame that is made to
literally drop on top of
the engine/suspension/
drivetrain once the Miata unibody is removed
(six to eight hours). The
builder then simply
plmbs and wires the
car, reinstalls the steering and
pedals and mounts the bodywork. The entire kit is available
partially pre-assembled, and includes pre-drilled mounting
holes in the aluminum paneling
so assembly is a snap.
With a street weight of
1,550lbs and horsepower ranging
from 90whp (stock 1990 Miata)
to 265whp (Miata engine with
turbo), sports car to supercar
performance is available. For
21
e noted the debut of the Candadian-built Tomahawk in a previous issue, with a chassis designed
to accept a wide variety of powerplants. Now the University of Sherbrooke is lending a hand in the study of the
electric version. TM4 is the supplier of the motors and
Gentec is the controls. Gentec installsmost electric circuits
throughout the
province of Quebec, and will provide technical
support to Tomahawk customers.
The unveiling of
the prototype will be in early March at the Quebec International Auto Show done by the mayor of Quebec city.
We want the Tomahawk to be builder friendly
making it the easiest super car kit to build, notes
Dubucs Mike Kakogiannakis notes. The body comes fully mounted and assembled on the chassis without any
bodywork needed, saving hundreds of hours of labor
and thousands of dollars on a paint job. Even the windshield and back glass come installed. The body comes in
a choice of five standard colors, and custom colors are
optional for a fee. Contact: Dubuc Super Light Car, phone
514/264-1359, email: mike@superlightcar.ca, or web:
www.superlightcar.ca
22
cme Trailer Works now has a new facility, Acme Composites, manufacturing a wide variety of fiberglass products for
commercial and industrial markets. After
the supplier of the Berrien Buggy by Acme fiberglass products stopped operations
at the end of last year, Acme forged ahead
with its own fiberglass facility at the same
site. This new company manufactures both
fiberglass and carbon fiber products, as
well as prototyping, pattern and tool making, serving all facets of the kit and commercial marketplace. Acme Car Company
sells parts for air-cooled VW enthusiasts, as
well as offers restoration and repair services for 1949 thru 1978 Volkswagens, and
specialty vehicles. Custom fabrication and
welding are also offered. See http://
acmecarco.com or contact Dan Mickle, Director of Marketing at 717/774-9450 or
email DMickle@AcmeCarCo.com
www.FinishLineAccessories.com
WINNING IS EASY
JOIN THE MANX CLUB AND BUY A RAFFLE TICKET
$ 30 to join club (if youre not already a member)
$ 20 / raffle ticket (buy 10 and get one free)
Maximum number of 6,000 tickets will be sold
The Kick-Out S.S. Manx is valued at $ 35,000
For any inquiries, contact: Raffle@ManxClub.com
Raffle will be held on 7/13/2014 at Big Bear Bash
Entrants need not be present to win
MANX CLUB MEMBER BENEFITS
www.manxclub.com
25
On the Nose
arris Composites
announces its entrance into the custom
component car industry
with the launch of its
newest division, Coffin
Nose Customs. This new
company began manufacturing its Coffin Nose
Speedster in late 2013
after purchasing molds
from Speedster Classic
Designs. Based on the
iconic 1936 Cord 810,
the Coffin Nose Speedster is designed from
the ground up as a 21st
century homage to Gordon Buehrigs deco
masterpiece. How did
this neo-retro version
come about?
Ive been fascinated with deco-era cars
ever since I saw a pic-
ture of a Duesenberg at
age two, notes Lee Harris, owner and founder
of Harris Composites.
Speedster Classics did
a great job prototyping
the Coffin Nose and I
feel fortunate to be able
to play a part in bringing this legendary design to a new generation of drivers.
Based just outside
Lexington, Virginia, Coffin Nose Customs and
Harris Composites produce automobiles in a
massive, century-old
former textile factory.
We have been building
and restoring historic
planes, trains, automobiles, military vehicles,
and even carousels here
for years, Harris adds.
headlight mechanisms,
custom convertible top,
custom windshield
frame, Wilwood brakes,
suicide doors, spacious
trunk, and single piece
body with integrated
fenders. A removable
hardtop is under development. Rolling units
are available under
$30,000 while turn-key
models start around
$100,000. For more information, call 540/460
-2436, or visit www.
CoffinNoseCustoms.com
26
crate engine combination with this much horsepower," Linfenfelters Mike Copeland points out. "For
this engine, we've used a 3.6L Kenne Bell Supercharger, which delivers much more horsepower potential for an engine that's been engineered to reliably stand up to these power levels."
The new 900hp Lingenfelter Performance Engineering crate engine is fitted with a forged crankshaft, pistons and rods for maximum performance
and durability. It also features GM LS9 heads with
Lingenfelter's proprietary CNC porting program for
improved airflow at GT22 camshaft. Call 260/7242552 or visit www.lingenfelter.com.
Dates for
Carlisle
Import & Kit Nationals
28
he Finish Line Accessories family thanks everyone for celebrating the companys recent
grand re-opening. We loved spending time with
some old friends and meeting so many new
ones, notes Jackie Riobe of Finish Line. To those
of you that came out to support us, we sincerely
appreciate you sharing that special day with
us. Finish Line Accessories also expressed
thanks to its business partners, vendors and Cobra Joe Productions for joining the company in
support and helping make the re-opening event a
great success.
FinishLineAccessories.com offers a complete
line of parts and accessories for Cobra replicas. This company prides itself on same-day shipping, customer friendliness, and the largest selection of in-stock inventory in the country. And if
you are looking for a product that is not in Finish
Lines catalog or on its website, the staff will be
glad to find it for you! You can order toll free in
the U.S. at (888) 436-9113 or at (954) 436-9101.
http://finishlineaccessories.com
29
30
hose high-energy guys at Reaction Research are hard at work on a new ZGT rebody kit for a BMW Z3 donor. The first two
production molds are complete as work continues on the rest of the car. Plug work is expected
to be complete by the end of March, and the
prototype will go to paint sometime in April.
The kit is being designed for a quick, nocutting, no-welding installation, and selling for
a sub-$10k price. Call 480/229-1831 or email
ReactionResearch@gmail.com
31
32
VW Funfest
id America Motorworks is
calling all Volkswagens to
attend a Sweet 16 birthday party! The companys Funfest for
VWs is turning 16 and is pulling
out all the stops for the celebration. Set for June 6-8, 2014, Funfest will once again welcome
thousands of Volkswagens
both air-cooled and watercooled, plus a variety of VWbased kitsalong with their enthusiastic owners as they converge on Mid America Motorworks' corporate campus in Effingham, Ill., some 90 miles east
from St. Louis, to celebrate the
hobby.
I cant wait for June to arrive, because I know it means Ill
get to spend the weekend with a
few thousand of my closest
friends, enthuses Mike Yager,
Chief Cheerleader and founder
of Mid America Motorworks.
How fitting that were celebrating a sweet 16, the year that
most of us received our licenses
33
34
35
Off-Road Runner
Riveting Subject
anson Rivet
has a new
threaded insert
installation tool.
The RNHT Hand
Threaded Insert Tool is a uniquely
designed device to install blind
threaded inserts (also known as rivet-nuts). This tool is simple to operate and works well in limited space
applications. It also uses standard
socket head cap screws as mandrels. The RNHT tools are sold in
durable carrying case kits that include 8-32 through 3/8-16 or M4
through M8 thread set-ups. Great
for low-volume users including
sheet metal shops, kit builders, and
automotive general repair. Hanson
Rivet stocks a variety of threaded
inserts to compliment the RNHT
tool and a large selection of all
types of rivets and installation tools
and machines.
www.hansonrivet.com.
36
British-Built BMW
Rebody
he Bertini GT 25, a bolt-on fiberglass conversion kit for BMW Z3, is in its final stages
of development, and scheduled to debut in early
May at the Stoneleigh show in the U.K. Only the
body panels are replaced, while the factory
doors, sills and roof remain. All interior and running gear are also retained from original Z3.
Designed by Anthony Cherry, he says his inspiration came from some of his favorite cars:
Jaguar E and F type, TVR, BMW Z8, Aston Martin, Maserati and AC Cobra.
While the Z3 has a large range of engines, from
1.8L to a 3.2L straight six, V8 conversions have
also been done for BMW Z3s using GMs LS engine. www.BertiniGT25.com
egal
Roadsters
builds the first
"Battlebird
Tribute" car
based upon
one of only
three original
1957 Ford
Thunderbirds
that changed
racing history
at Daytona.
Now you can
build your own car that replicates the most rare of all Thunderbirds.
Complete bodies and retrofit
body packages are now available to convert any original Ford
or replica Thunderbird.
37
CRACKING THE
E CODE
TM Into a Supercar
By Steve Temple
Photos by Steve Temple
a shoot on an uncompleted
stretch of freeway west of Bakersfield, California. It was well
worth the wait, as youll see.
The effort that went into this
project is extraordinary, and
will likely give other kit builders some inspiration for embellishing their own rides.
Beginning at the Beginning
First, though, a bit of background on Knecht, and how he
honed his fabrication skills. A
California native, he has always
been interested in anything
that goes. He started young,
building go-karts, mini bikes
40
41
Lightning Strikes
Fortunately there was someone building a GTM in Bakersfield at the time and Frank took
Steve over to look at it. The second Steve saw it, he knew that it
was going to become the fulfillment of a lifelong passion, since
he had always wanted to build a
car from scratch. He felt that no
matter how cool you make an
existing car look, its still just a
modified car. Theres nothing
like the feeling of accomplishment of assembling an entire
carnot to mention taking it to
an even higher level of finish.
Frank had only two conditions: You cant paint it blue or
pink. Okay fair, enough. There
are plenty of other cool hues to
pick from on the color wheel. So
included angel eyes and LED accent lights. Tail lights were custom fabricated to use all LEDs.
The exhaust was routed out
to the custom openings in the
lower corner of the body. The
license plate opening was reshaped to tie in with the taillights. The stock diffuser was a
little too aggressive so it was cut
down and fit into instead of
onto the body. Any respectable
supercar needs a wing and front
spoiler so those were also custom fabricated to finish off the
look.
Interior Design
With most of the major bodywork done, it was time to move
inside. Since they opted to put in
the C5 instrument panel, a custom dash with a working glove
box was required. Three different versions were tried before
choosing the current model. Steves tenure with car audio came
in handy for designing and fabricating a custom interior that
would hold a 1000-watt sound
and AV system.
That meant fabricating custom door panels to incorporate
door pulls andJL Audio six-inch
mids and one-inch tweeters.
And also designing and building
44
a sealed enclosure for the eightinch JL audio subwoofer that resides in the center console. The
center console also holds all the
LED switches, Pioneer double
Din head unit and RFID
pushbutton starter. At the back
of the console is another cubby
for assorted items such as cleaning supplies.
All interior panels are made
of .030-inch aluminum, covered
in Landau foam and red, gray or
black leather. They all clip in
and can be removed. Custom roll
bar covers were fabricated and
covered in gray vinyl to complement the gray velour headliner.
With most of the fabrication
was done it was time to remove
the entire interior and pull the
body off the chassis for final
bodywork and paint. For painting, the body was put back on
the sanding buck. The doors,
front hood and engine lid were
hung. Steve sprayed on one coat
of sealer and two coats of the
red base coat, and then three
coats of the red pearl coat inside
and out, plus two coats of clear.
Everything was color sanded to
600 grit and then the doors
hood and engine lid were hung
in their respective holes.
that I
wouldnt
have
had if
not for
this project.
In
addition,
I also
have to
thank
my wife
Teri
who was always supportive and ready with a
sandwich or anything.
Lastly, another bonus
this build has brought to
his life is meeting some of
the best people through
the GTM forums.
It was so great to feel
like part of a build team,
he adds. I have friends
all over the world that
were in the same trenches as me. We
worked as a team
to defeat the
challenges each
of us was trying
to overcome. It
was just one
more thing that
enhanced the entire build experience.
So besides
Gee Thats Magnificent,
Knechts spectacular GTM also
stands for something else
Great Team
Members!
SOURCE:
Factory Five Racing
(508) 291-3443
http: www.factoryfive.com
READERS
RIDES
Willys What
hat if the
Stone Woods
Cook iconic
1941 Willys
gasser had not been restored
and put in a museum? Instead,
what if that car had been put in
a barn and forgotten since its
1961 Indy win at the Nationals.
What would it look like? What
would the condition of the body
be?
Before answering those
questions, I must tell you that I
always loved that Stone Woods
Cook car, relates Bryan Marshall. I loved the lettering, the
light blue paint and the look.
So how did he go about recreating it? I started out by developing a book of all of the pictures I could find of the car, then
building a model of the car and
46
t-If Replica
READERS
RIDES
Having a
Wonderful
TimeDont
You Wish
You Were
Here?
As told by Cullen McCann
Photos by Steve Link and Randy Walker
48
COBRA V
VACATION
mill that I chose was more commonly found on small-block Cobras back in the day.
Its cooled by Shell Valleys
aluminum radiator and has never even acted like it wanted to
get too hot. I have a very highvolume Flexalite shrouded electric fan with programmable
temp control and automatic
shutoff on it, and a coolantbased thermostat (not a temp
probe in the radiator fins).
Also under the hood is Canton Oil Pan, Melling HV oil pump,
and Lakewood scatter shield.
The transmission is a wide-ratio
4-speed Toploader, mated to a
3.73 gear in a Ford 9-inch, narrowed to fit the desired track
width.
Rear suspension is handled
via a triangulated 4-link with
51
WWW.MRNORMS.COM
To demonstrate using
Jaspers reman drivetrain
components in a kit project, the companys
associates installed one of its 375hp Ford 351W engines
in a Cobra replica. The mill pumps out 400 lb/ft of torque at 4100 rpm,
spins JE Flat Top pistons, and is topped with Trick Flow heads and an
Edelbrock Performer manifold. The engine is mated to a Jasper Richmond 5-speed trannie, backed by a Jasper 8.8-inch, 3.27:1 rearend.
DRIVETRAIN
SERIES
By Steve Temple
Photos by Steve Temple and
Courtesy Jasper
ne obvious truth
about all kit projects is
the need for a
drivetrain. After all,
most kits come without an engine and transmission. But not
just any old lump will do. You
spend a lot of time and money
getting your car on the road, and
you dont want to get stuck by
the side of the road due to malfunctioning mill or troublesome
trannie.
Thats where Jasper comes in
with a wide range of options.
Since 1942, this company has
been offering remanufactured
engines and transmissions that
meet or exceed factory specs.
And now more recently has introduced performance packages
and an Authentic Custom
Drivetrain Division. While the
latter should be of particular interest to replica kit builders
looking for a period-correct engine or transmission, well first
focus on the companys remanufactured (reman) products, and
then cover Jaspers special program for more performance and
authenticity.
Jaspers main shop floor is a sizable operation covering 367,000 square feet in Jasper, Indiana, with more than
1500 employees.
Need a Ford 9-inch or other rearend for your kit project? Jasper has a
wide selection of remans available.
When an engine such as this Ford 302 arrives at Jasper for remanufacturing, the first step is disassembly.
SOURCE:
Jasper Engines and
Transmissions
www.jasperengines.com
A metal tag bolted to the heads and block stays on tight during tank cleaning
in a heated chemical degreaser, so all the components are numbers matching.
Jasper tests every reman engine with recorded inspections of temperatures, oil pressure, vacuum and compression, and also black-light inspected to verify there are no oil leaks.
61
62
Fun
Hugger
A Buggy With a Difference
By Harold Pace
Photos courtesy Chris Herr and
Geoff Hacker
65
JOY RIDES
From Corvettes to a Cobra
glasspack mufflers, m
Photos:
Juan Lopez-Bonilla
Kentucky Cobra Club
http://www.kentuckycobraclub.com
Builders:
www.superformance.com
www.thedreamcarcompany.com
69
CLUB
PROFILE
Snake N
Eggs
Real Folks
Having Real
Fun at the
Kentucky
Cobra Club
The Kentucky Cobra Club had its
first Snakes n Eggs gathering of the
2014 Season, marking 11th Season of
KCC. A total of 30 plus members
showed up, even in the cold February
weather, with a few replisnakes, Mustangs, Porsches and civilian cars. In
89 FIA Registry
Dave McDuffie
5 Beaufain Dr.
Sumter, SC 29150
Assoc. of Handcrafted Automobiles
Mike Dresbach
17520 High Country Cr.
Gavilan Hills, CA 92570
909/657-0422
www.replicarclub.com
Arizona Kit Car Club
Dan Tideman, Pres.
www.akcc.biz
Avenger/Valkyrie Registry
Ben Scheller
402 South St.
Berlin, PA 15530
70
814/267-3748
Aztec 7 Registry
Chris Guenther
6230 Quay St.
Arvada, CO 80003
Capital Area Cobra Club
Wash. DC, MD & VA
www.capitalareacobraclub.c
om
Chicagoland Replicar Registry
http://
www.chicagolandreplicarass
ociation.com
Club Cobra
Brent Mills
414 Lybarger St. NE
Olympia, WA 98506
www.clubcobra.com
Deep South Cobra Club
www.dscc.us
Devin Registry
www.devinspecial.com
Georgia Kit Car Assoc.
David Boatright
2560 S. Hairston Rd.
Decatur, GA 30035
404/981-4143
Glen Pray Cord Group
2011 S. Cedar St.
Broken Arrow, OK 74012
918/251-3500
felixdegeyter@yahoo.com
Speedster Owners
www.speedsterowners.com
Spyder Owners
www.spyderowners.com
Superformance Owners
Group
www.secondstrike.com
The Mera Registry
Rodney Dickman
10227 Caddy Ln.
Caledonia, WI 53108
Western Pennsylvania
Specialty Car Club
Anthony Menzietti
11725 Althea Dr.
Pittsburgh, PA 15235
412/243-7540
The Bug Club
www.the-bug-club.com
Deserter Owners Group
Bob Elliott
e-bimelliott@comcast.net
www.deserterownersgroup.
org
National Sterling Owners
Assoc.
www.nationalsterling.org
www.kentuckycobraclub.com
71
READERS
RIDES
HYPERACTIV
An Amped-up
Super Seven,
Swedish Style
72
VE HYPER 8
tion.
The steering rack is a bespoke Titan rack with the exact
measures to give zero
bumpsteer. It is also tighter
than any modified Escort rack,
usually used in Seven cars. The
feel of a cars steering is utterly
important and with this totally
lash-free unit, you can feel even
the slightest tendency of tire
slip and correct it even before
you start skidding.
The rear is a
live axle. That
might sound a bit
old-school, but by
using a Mumford
link, the roll center is extremely
low. This is a very
important part of
the Clubman
concept. A very
73
Hyper 8 Tech
Specs:
Westfield SE chassis heavily modified.
Ford Focus ST 170 engine
with Suzuki GSX throttle
body
Megasquirt ECU
Quaife Rocket dogbox
TTY Superlight flywheel
with aluminum clutch housing
Sintered clutch, hydraulically managed
Wilwood floor-mounted
pedals with balance bar.
Radtech radiator
Ford Escort live axle with
Mumford link and four-link.
Siltech billet aluminum uprights
Widetrack front suspension
with pushrod suspension.
Protech aluminium dampers
Aurora race spec rose
joints. (No rubber joints anywhere.)
Titan steering rack
Snap-Off quick-release with
Momo suede steering wheel
Electric parking brake
Fully detatchable body
Schroth harness
Yokohama 048 SS tires,
185/60R13
Carbon silencer (3.5 kilos)
www.kitcarclub.com
SHOP TIME
PASSING
THE
TORCH
Some Thoughts
on Leaving the
Editors Chair of
Kit Car Builder
By Jim Youngs, Editor Emeritus
apparently
hobby at the time, with a rather
word of my
dim bulb of an editor at its
wheel, this unexpected oppordeparture
spread quick- tunity seemed like a natural
challenge to me. But starting a
ly through
our little cor- magazine from scratch and takner of the au- ing on a venerable title like KC
tomotive
backed by a giant publishing
and distribution machine like
world. Dan
Campbell,
Source Interlink seemed rather
then owner
daunting for under-financed neof PISA Corp., ophytes like us. Wed have to be
clever and deliver something
a kit manuthat a huge, sluggish corporafacturing
tion couldnt.
company,
The clever part of that equacalled to say
tion came about rather innohe could use
Jim and Carolyn Youngs founded Kit Car Builder more
than a dozen years ago. She earned the title of Queen
cently on our part, but proved to
some help
Bee from your new editor for all her hard work and
be instrumental in our success.
with a new
great humor in presiding over this publication.
As long as our newsletter rebookfilling pages in a magazine.
mained as the voice of a club, we
publishing venture hed started.
So, the rest of the history of
didnt pose much competition to
He needed someone to edit a
KC, so the publisher allowed us
this Temple/Youngs kit car part- new Kit Car Buyers Guide, plus
to advertise in the magazine and
nership, which ultimately led to
he had an idea for a national kit
even rent their subscriber list
my 12+ years at the helm of Kit
car club. Thus, the National Kit
Car Builder magazine, continued
Car Club and its newsletter, Kit several times to promote the
club. In effect we snuck in the
with me freelancing a lot for Ste- Car Builder was born.
ve during his five-year stint at
Considering that only one kit back door of the big doghouse.
So, by the time we anKC. His departure to work for
car magazine was covering the
the creator of the Cobra himself,
Carroll Shelby, coincided with
Carolyns job transfer back to
SoCal (from Colorado). I got the
job opportunity then to sit in the
still-warm Editors chair at Kit
Car, to guide that magazine for
about five years, through three
publishing company ownership
changes and the demise of Kit
Car Illustrated magazine. Then I
was unceremoniously
discharged, or whatever word
the Source Interlink brass used
when they informed me that my
services were no longer required.
As I ruminated about what
Posing in the KCB booth at the Carlisle kit show in 2008 (from right to
might come next with regard to
left): Jim and Carolyn Youngs, Steve and Tina Temple, (on their honeyhow I could earn some income,
moon, no less!), and Carolyns sister Judy.
77
KCB MALL / KCB MALL / KCB MALL / KCB MALL / KCB MALL / KCB
Orange is the new black, growls Batman. (Or maybe the Joker got the
better of him and repainted the Batmobile in clown orange.)
Got a weird or funny photo to share? Please email it to Steve@kitcarbuilder.com and well come
up with a caption if you dont have one...