1/1/2016

Usefulonlineformulaforpresstooldesign

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Materialstreatment
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ThermalExpansion

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Manufacturing
ConversionCharts
DrillAngle
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MathArea
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Technicalarticles
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Angle Steel
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Steel, Best Selection,
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1.Cuttingforce
2.Strippingforce
3.Flatblanklength
4.Correctionfactorforflatblanklength
5.Preformforfullcircleforming
6.Numberofdrawingprocess
7.Drawclearance
8.Numberofdrawreduction
9.Drawreductionpercentage
10.Areaofflatring
11.AreaofCylinder
12.Areaoffillet
13.Areaofinvertfillet
14.Areaofhemisphere

15.Areaof
sphericalring

&dish

F=AxT
Cuttingforce

F=Cuttingforce
S=Materialthickness
L=Totalcuttinglength
A=LxS=Sheararea

T=Shearstrength
Note:Shearstrength=80%oftensilestrength

P=(LxSxT)/10
P=Strippingforce
Strippingforce

GeometricTolerancing
GDT
TolerancechartISO
SurfaceRoughness
SurfaceTexture

S=Materialthickness
L=Totalcuttinglength
A=LxS=Sheararea

T=Shearstrength

L=a+(R+qxs/2)(Pix/180)
L=Flatblanklength
a,b=Lengthoflegs

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1/1/2016

Usefulonlineformulaforpresstooldesign

R=Bendradius

q=Correctionfactor(refertotablebelow)

=Bendangle

Pi=3.1416

QualityControl
AQL
ProcessCapabilityCPK
Samplingplan
LevelI,II,III
EngineeringPlastic
Machiningofplastic
Selectionofplastic

Correctionfactorq

Electric
Hoof
Trimmer

Correctionfactor

RatioR:s

5.0

3.0

2.0

1.2

0.8

0.5

Correction
factor

1.0

0.9

0.8

0.7

0.6

0.5

R=Bendradius
S=Materialthickness

E=(D+s)0.707
C=(D+s)1.414

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E=Centerdistance
C=Centerdistancebetweentwoapartradii
s=Materialthickness
D=Insidediameteroffinalformedpart
R=D/2(approximate)
Note:ifR=D/2,radiiwillbetangent,ifR/=D/2,radiiwillrequireblending.

Drawclearance

ThicknessS

1stDraw

2ndDraw

SizingDraw

<0.4
0.41.27

1.08S
1.081.10S

1.091.10S
1.101.13S

1.041.05S
1.051.06S

1.273.18
>3.175

1.101.13S
1.131.15S

1.131.15S
1.151.20S

1.061.08S
1.081.10S

S=Materialthickness

Drawreduction
(numberofdraw)

H/D
<0.75

No.ofdraw
1

0.71.5
1.53.0

2
3

3.04.7

H=Drawpieceheight
D=Meandiameterofdrawpiece

%=1(MD/D)
Draw%ofreduction %=percentageofreduction

MD=Meandiameterofdrawpiece
D=Flatblankdiameter

A=0.7854((DXD)(dXd))
D=Flatblankdiameter
d=Holediameter

A=3.1416(DxH)
D=Meandiameter
H=Shellheight

A=4.935RD+6.283(RxR)
D=Holediameter
R=Radius(1/2thickness)

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1/1/2016

Usefulonlineformulaforpresstooldesign

Improve
damage
tolerance

A=4.935RD6.283(RxR)

Prevent
failures,
costly
downtime
Foreign
object or
stress
corrosion

A=6.283(RxR)

D=Outerdiameter
R=Radius(1/2thickness)

R=Radius(1/2thickness)

A=6.283RH
R=Radius(1/2thickness)
H=Shellheight

A=9.87RD
D=centertocenterdiameter
R=Radius(1/2thickness)
Onlineformula

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