Casting procedure for battery

mould
1) Moulding
(a) Battery Mould should be erected per CMPC drawing on properly
prepared foundation footings with joints properly bolted /welded.
(b) Battery mould Shuttering Planks shall be cleaned and shuttering
oil spread on both sides one a time by pushing shutter panel
towards stopper beam
(c) After cleaning and spreading oil plank shall be brought back in
position
(d) All point shall be provided with foam strip/ suitable packing
material
(e) Reinforcement steel shall be tied as mesh and placed from the
top
(f) All bolts shall be tightened
(g) Tie Rods shall be tightened
(h) Side cover shall be placed and fixed in position with Quick lock
system

2) Concreteing
(a) Concrete shall be placed through chute from mixer
(b) Concrete will be moved /placed manually in different planks with
labor working on top of the moulds
(c) Vibration by needle/ shutter vibratoe shall be carried for
compaction of concrete
(d) Finishing shall be carried out manually.

3) Demoulding
(a) After concrete attains a strength of 10MPa mould shall be
opened
(b) Side Cover plate shall be removed
(c) All bolts shall be opened
(d) Tie Rod shall be loosened
(e) Planks shall me moved towards stooper beam and finishing
carried out
(f) Planks shall be removed using Tyre Mounted Crane/ Hydra
Crane/Gantry through lifting hooks/ holes and carried to the
stack yard