Plate Heat Exchanger Instruction Manual

PLATE HEAT EXCHANGER
INSTRUCTION MANUAL
PREFACE
We, at ARSOPI - THERMAL would like to express our gratitude to you for selecting this plate
heat exchanger.
The ARSOPI plate heat exchangers have been gaining preference on the market due to is top
manufacturing quality and excellent performance. They are currently used in virtually every
manufacturing industry, all around the world.
Some of its main advantages are:
High thermal performance
Low investment cost
Low level encrustation and efficient cleaning
Easy maintenance
High endurance
Design and concept of suitable frames in
accordance with technical standards
Plates designed for different uses
Flexibility of different thermal programmes
Compactness
The plate heat exchangers from ARSOPI are manufactured under strict quality control and
therefore reach high levels of performance. We are sure that you, like our current and future
clients, will be highly satisfied with the choice you have made.
Regular servicing and having a sound knowledge of the appliance are prerequisites in ensuring
that it runs well and endures.
You are advised to study these instructions carefully.
ARSOPI-THERMAL is always available for any further assistance.
CERTIFICATIONS
1155
ASPTH.IOM [uk]
Revisin 10, 2010-04
SAFETY PRECAUTIONS
ALWAYS READ THE CORRESPONDING INSTRUCTIONS MANUAL.
ALL WORK CARRIED OUT ON THE HEAT EXCHANGER MUST COMPLY WITH
THE EXISTING REGULATIONS OF SAFETY AND HYGIENE.
MAKE SURE THAT THE HEAT EXCHANGER IS NOT UNDER PRESSURE AND
THAT IT IS COLD (MAX.40 C) AND EMPTY.
DANGER WARNING SIGN OF HEAT

IRRADIATION
(For Temperatures > 60 C)
IF THERE IS A CHANCE OF PEOPLE BEING INJURED BY PRODUCT LEAKAGE,

INSTALL A SPLASH PROTECTOR.
IF THE EXCHANGER COMES ALREADY EQUIPPED WITH A PROTECTOR,
UNDER NO CIRCUMSTANCES SHOULD IT BE REMOVED WHILE THE
EXCHANGER REMAINS UNDER PRESSURE.
WHEN HANDLING PLATES, ALWAYS USE THE NECESSARY PROTECTIVE

GLOVES TO PREVENT INJURIES TO THE HANDS.
1
2
2.1
3
4
5
6
7
8
9
10
11
12
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
13.
14.
15.
16.
17.
PREFACE
SAFETY PRECAUTIONS
INDEX
'(/,9(5<
,167$//$7,21
FILTERS .................................................................
67$57,1*8323(5$7,21$1'6+877,1*'2:1
&/($1,1*$&/26('(;&+$1*(5
DISMANTLING AND ASSEMBLY OF PLATE PACK ................................................
MANUAL CLEANING OF PLATES ............................................................................
REPLACING GASKETS ............................................................................................
DESIGNATION OF MODEL OF EXCHANGER .........................................................
NAME PLATE ............................................................................................................
GENERAL DESCRIPTION OF EXCHANGER ...........................................................
INLETS / OUTLETS: TYPES AND DESIGNATIONS ................................................
DESCRIPTIONS AND DETAILS OF PLATES AND GASKETS
3/$7(6
*$6.(76..........................................
3/$7(67<3($$1'7<3(%
3/$7(67<3('$1'7<3((......................
RUBBER GASKETS ..................................................................................................
HOLES OF PLATES AND PLATE EQUIVALENCE ..................................................
CONFIGURATION OF PRODUCT FLOW .................................................................
DESIGN OF PLATE ARRANGEMENT ......................................................................
TIGHTENING OF PLATE PACK ................................................................................
RISK ANALYSIS ........................................................................................................
TROUBLE SHOOTING ..............................................................................................
SPARE PARTS ..........................................................................................................
DRAWINGS AND ANNEXED
1
2
4
5
6
8
10
12
14
15
16
18
20
20
23
24
25
29
30
31
32
33
34
40
41
ARSOPI-THERMAL
INSTRUCTIONS MANUAL [R10]
1 . DELIVERY
Before leaving the factory, each plate heat exchanger from Arsopi, is tested in compliance with
the specifications of the test. Only after total compliance of inspection and testing, can the quality
department give authorisation for despatch. The exchangers are delivered completely
assembled, unless otherwise stated. Depending on the specifications of the contract, the
exchanger may be packed or not.
Packaging available:
x Cardboard box
x Palette with or without plastic
x Box or wooden crate
x Sea packaging
x Wooden platform with or without plastic

If extras such as thermometers or tightening keys are supplied, they are separately packaged but
sent along with the exchanger.
The exchanger must be upright and have a sling attached to the head of tightening bolts and
FDUU\LQJEHDPILJRUWRWKHKROHVLQWKHSUHVVXUHSODWH6DQGPRYHDEOH(ILJ
The exchanger must never be lifted by the pipe connections (fig.1.3).
To lift the exchanger, it is always necessary to take into consideration its total weight which can be
found on the name plate.
You must always use equipment whose capacity is superior to that of the weight of
the exchanger.
The exchanger should always be moved with care and wherever possible in the upright
position (the normal position).
FIG. 1.3.
FIG. 1.1.
FIG. 1.2.
Pg. 1
ARSOPI-THERMAL
2 . INSTALLATION
The exchanger is installed after delivery.
The space required for installation at its destination should correspond to (fig. 2.1.)
1,5 x L
1,5 x L
1,5 x L
#4512+
FIG. 2.1. - REQUIRED SPACE FOR INSTALLATION
In this way, enough clearance around the exchanger facilitates access and
necessary maintenance tasks to be undertaken. The values given in (fig 2.1.) are
recommended by ARSOPI-THERMAL. Should there be a problem of limited
recommended that you consult ARSOPI-THERMAL beforehand in order to find
solution.
permits the
guide values
space, it is
an adequate
The fixing of the exchanger to the ground, must be done only after the intended site of the
exchanger has been levelled.
ARSOPI-THERMAL recommends that models of a greater dimension should be fixed in place by
means of steel bolts, previously inserted before the concrete foundations. Models of a lesser
dimension, should be fixed in place with a steel plug after the concrete foundations have been laid.
Each bolt is positioned in the intended site in accordance

with the dimensions supplied in the design, before the
concrete is laid. The concrete then sets the bolt in place
after it has dried.
10 x DIMETER
OF STUD
PRE - FIXING
STEEL BOLTS
AFTER - FIXING
STEEL PLUG
HEAD
Holes are drilled in the concrete foundations, in

accordance with the dimensions supplied with the design
and the diameter of the plug being used.
FIG. 2.2. - TYPES OF FIXING TO THE GROUND

Pg. 2
ARSOPI-THERMAL
r5
TEAR FOR ANCHOR BOLT WITH

INDICATION OF THE METRIC TO BE
r5
FIG. 2.3. - EXAMPLE OF DETAIL OF FIXING THE FEET TO THE GROUND

WITH INDICATION OF TOLERANCES
After the exchanger has been fixed to the ground, it must be connected to the pipes in
compliance with the drawing of location of inlet / outlet.
The following points must be taken into account when turning on the exchanger:
Make sure that the dimension A maximum is in accordance with the name plate.
Make sure that none force moment or vibration are acting upon the connections.
Make sure that the pipe system connected to the exchanger is secured against
sudden pressure surges or temperature fluctuations by the use of shut off valves,
safety valves and vent valves.
Make sure, LQWKHFDVHRIFRQQHFWLRQVPDGHXSRQWKHPRYDEOHSUHVVXUHSODWH(
or on the connection plate, that the pipe is applied in such a way as to enable it to
be opened easily. It is advisable, due to the above reason and the fact that the
pressure of the plates are variable, to use piping with flexible connections.
(see fig. 2.4.).
Please ensure that during the welding of the connection tubing to the heat
exchanger no physical contact occurs between the heat exchanger and the tubing,
to avoid damage to the heat exchanger plates.
A max.
SPACE FOR
DISMANTLING AND
ASSEMBLING
CONNECTION
SLEEVE
FIG. 2.4. - EXAMPLES OF CORRECT AND INCORRECT CONNECTIONS

Pg. 3
ARSOPI-THERMAL
In the case of lined inlets and outlets, prepared to receive flanges with stud bolts, it is
necessary to proceed in compliance with fig. 9.5. Note that in the case of rubber lining, there is no
need for a gasket as the flange comes into direct contact with the lining.
FLANGE
3/$7(6
STUD BOLT
WASHER
AND NUT
METAL LINED
PIPE
RUBBER BOOT
SEALING
GASKET
FIG. 2.5. - LINED INLETS / OUTLETS
2.1 FILTERS
If the exchanger has been designed for fluids with particles, ARSOPI - THERMAL
recommends the application of filters before the inlets of the exchanger.
PLATE
MODEL
SX-43
SX-45
SIZE OF
MESH (mm)
1,1
PLATE
MODEL
SIZE OF
MESH (mm)
SX-90
2,4
UX-40
UX-005
1,4
LX-00
UX-10
1,5
LX-10
SX-70
1,6
EX-15
SX-41
SX-44
UX-90
1,7
UX-100
UX-01
UX-30
1,8
RX-10
UX-20
FX-04
LX-30
3,4
LX-40
2,1
GX-21
RX-30
GX-23 (L)
FIG. 2.6. - SIZE OF FILTER MESH PER PLATE MODEL
Pg. 4
3,0
3,2
GX-23 (H)
FX-02
2,9
LX-50
LX-20
1,9
2,5
3,6
4,0
8,0
ARSOPI-THERMAL
3 . STARTING UP, OPERATION AND SHUTTING DOWN

INITIAL OPERATION
1. Before initial operation make sure that the plate pack is clamped to the correct
compression dimension A maximum;
2. Make sure that all connection pipes are screwed tight;
3. Make sure that the permitted values for pressure and temperature given on the name plate
are not exceeded;
If these conditions are fulfilled, the exchanger is ready for operation.
STARTING UP THE EXCHANGER - STEPS TO FOLLOW

1.
2.
3.
4.
5.
6.
7.
Close the feed valve between the pump and the exchanger;
Fully open the valve at the outlet connector, if present;
Open the vent valves;
Start the pump;
Slowly open the feed valve to prevent pressure surges;
When all the air has escaped from the exchanger, close the vent valves;
For the second side, repeat steps 1 to 6..
OPERATION OF THE EXCHANGER

When the exchanger is in operation, the operating parameters must not be changed.
The maximum operating conditions given must not be exceeded.
STOPPAGES - STEPS TO FOLLOW

1. Slowly close the feed valves, starting with the feed line with the highest pressure;
2. Switch off the pumps;
3. Close the valves in the outlet pipes, if present.
PROLONGED STOPPAGES ONLY. (SHUTTING DOWN)

4.
5.
6.
7.
Switch off all inlet / outlet connections;

Unload the plate pack to empty the product chambers;
Flush the plate pack with clean water to remove encrustation and deposits;
Loosen the plate pack to dimension [ A + 10% ], starting from the current A dimension.
This action reduces the pressure on the gaskets;
8. Cover the plate pack with a covering to protect it from dust and light;
9. Coat the tightening bolts with a rust-protection agent.
When restarting, proceed as described previously in "operation"
Pg. 5
ARSOPI-THERMAL
4 . CLEANING A CLOSED EXCHANGER

The need to clean the exchanger is dictated by the particular application.
Always make sure, however, that no encrustation or other deposits form on the plates and that
these are removed immediately. Encrustation and other deposits impair the heat transfer
performance of the exchanger and may cause or accelerate plate corrosion.
&/($1,1*&,3- &/($1,13/$&(
This is an efficient process of cleaning the exchanger without opening it. Instead of the flow
product, a cleaning agent is passed through the exchanger. Encrustation and deposits are
removed by the cleaning agent's chemical capacity, supported by mechanical action due to
turbulence.
The amount of cleaning solution circulated depends on the design of the exchanger and on the
plant where it is installed.
You should use 1,3 times the amount of fluid to that of the normal amount.
STEPS TO FOLLOW IN THE CIP CLEANING PROCESS

1. Immediately after operation and after having flushed out the product with water, continue to
do so until the water comes out cleans;
2. Circulate the cleaning solution at pre-determined temperature, for the pre-determined
period of time;
3. Flush with water until it until there is no trace of chemical agent.
The success of this cleaning process can be visually confirmed after finalisation. If necessary, time,
concentration and temperature settings should be adjusted.
For the food industry in particular, ARSOPI - THERMAL supplies cleaning and sterilisation
instructions to be used on its exchangers.
Always confirm with the supplier / manufacturer of the chemical agent, its
composition, to ensure that this does not attack the plates and the gaskets of the
exchanger.
At all times must the rules and safety recommendations be
to the chemical agent used.
Pg. 6
applied in reference
ARSOPI-THERMAL
BACK FLUSHING SYSTEM

NORMAL OPERATION
Bypass valves open, cleaning valves closed
Cleaning in reversal of the direction of

flow for a short period of time, removes
dirt embedded in the plates of the
exchanger which can block the
channels.
ENCRUSTATIONS
FILLING (FLUSHING)
All valves open
Each washing cycle is preceded by a

short filling period, where all the four
valves are open. This is done so as to
clean the adjacent piping.
OPERATING IN COUNTER FLOW (BACK FLUSHING)

Bypass valves closed, cleaning valves open
This counter flow cleaning system is

carried out, through a conjunction of
tubes and valves (see figures) according
to the flux and type of exchanger in
question. It's particularly useful, due to
low pressure losses and the fact that no
extra piping is needed.
ENCRUSTATIONS
REMOVED
Pg. 7
ARSOPI-THERMAL
5 . DISMANTLING AND ASSEMBLING OF PLATE PACK
Every time you open or close the heat exchanger, you must use the correct
lubricant in the threaded parts.
DISMANTLING THE PLATE PACK-STEPS TO FOLLOW

The following steps must only be taken after the five steps for stopping the exchanger have been
carried out, which are referred to on page 6, chapter 3.
1.
2.
3.
4.
Allow the plate pack to cool down below 40C;

Loosen the tightening bolts alternatively, so that the plates remain parallel and pull themout;
Unfix the moveable pressuUHSODWH(IURPWKHSODWHSDFN
Take out the plates one by one taking care not to deform them. See the fig. 5.1 for the
different types of plates.
HANGER
FIG. 5.1. - HOW TO REMOVE THE PLATES

Pg. 8
ARSOPI-THERMAL
ASSEMBLY OF PLATE PACK - STEPS TO FOLLOW

1. Place the plates against each other in the exchanger, with the gaskets facing towards
WKH IL[HG SUHVVXUH SODWH 6 and sequentially complying to the design of plate
arrangement.
7KHILUVWSODWHRIHDFKVHFWRULVDOZD\VRIW\SH'DQGWKHODVWEHLQJRIW\SH(.
The plates always remain alternated with type A / type B, or vice-versa.
Finally, make sure that the gasket is to be found in its appropriate place.
2. 'LVORFDWHWKHPRYHDEOHSUHVVXUHSODWH(OHDQLQJLWDJDLQVWWKHSODWHV.
3. Tighten the tightening bolts alternately, as referred to in chapter 7 (page 24), so that the
pressure plates remain parallel.
4. Check for the desired dimension A and make sure that the same is done in all areas of
tightening bolts.
Pg. 9
ARSOPI-THERMAL
6 . MANUAL CLEANING OF PLATES

The plates may be cleaned by hand.
After removing the plates from the exchanger, they must be cleaned with care, using tepid clean
water and a nylon brush.
A high pressure jet may also be used to clean the plates.
Under no circumstances must you exceed the 30 bar of the high pressure jet.
When using the brush, take care not loosen the gaskets.
Never use metal objects or abrasives when cleaning plates. Always use soft nylon
brushes (see fig. 6.1).
The high-pressure jet must always be directed face on at the gaskets (see fig. 6.2).
FIG. 6.1.
MANUAL CLEANING WITH BRUSH
FIG. 6.2.
HIGH PRESSURE JET CLEANING
Stubborn contamination such as encrustation can be loosened by soaking in a chemical bath.

Choose a cleaning agent suitable for the type of contamination and for the properties of the plate
and gasket.
Always obtain confirmation from the cleaning agent manufacturer that the cleaning
agents used will not attack the plate or gasket materials.
Normally, in the bath cleaning method, the plates are introduced without the gaskets.
If the gasket is fixed, then it must be removed and replace with a new one.
Pg. 10
ARSOPI-THERMAL
The ARSOPI - THERMAL recommends the following bath cleaning methods:

ENCRUSTATIONS
ENCRUSTATION, OILS,
GREASE, BACTERIA AND
SIMILAR
ENCRUSTATION, LIMESCALE
AND SIMILAR
Cleaning Agent
Caustic Soda
Nitric acid (HNO3)
Concentration
4% maximum
4% maximum
80OC
60OC
Up to 24 hours
Approx 1 hour
CLEANING
Max.Temperature
Cleaning Time
After bath cleaning, the plates must be well rinsed with clean water and then dried.
Pg. 11
ARSOPI-THERMAL
7 . REPLACING GASKETS
As already stated in (chap. 12.2), there are two types of gaskets: fixed with adhesive or slit-in.
GASKETS FIXED WITH ADHESIVE - STEPS TO FOLLOW
1. Remove the old plate gasket by hand. If the gasket still remains intact, gently heat on the
reverse side with a low flame.
2. Remove adhesive residues in the groove using a non corrosive solution (e.g.: acetone).
3. Clean any further residue and dry the gasket groove.
4. Apply a thin layer of adhesive uniformly along the periphery of the plate, using a fine brush
or manual injection gun.
5. Insert the gasket in the groove and ensure that it is correctly positioned (see fig. 7.1).
6. Stack the plates, making sure that they are done so correctly and apply pressure evenly by
means of some considerable weight for approx. 12 hours at room temperature.
For gaskets EDPM, the minimum recommended time is 24 hours.
GASKET
CORRECT
INCORRECT
PLATE
FIG. 7.1. - GASKET SETTING
7KHJDVNHWVIRUWKHSODWHW\SH'DQGWKHSODWHW\SH(DUHDOZD\VIL[HG in accordance with

(chapter 12.4.).
The adhesive used is moist with rubber synthetic solids and diluted resin in the solvent
referred to as 3LIOBOND and is supplied by ARSOPI - THERMAL.
This special type of adhesive serves for all types of gaskets and plates.
The components of the adhesive 3LIOBOND obey the requisites of the FDA 86 )RRG
DQG$GPLQLVWUDWLRQfor the use of food packaging, in compliance with the code of Governmental
Regulations of the U.S.A., paragraph 21, section 175.105 - Adhesives and Section 175.300 Resinous Linings and Polymeric.
Pg. 12
ARSOPI-THERMAL
The adhesive does not serve as a ring gasket. Its sole purpose is to fix the gasket
to the periphery of the plate.
Read the instructions contained in the safety sheet.
Make sure that the workplace is sufficiently ventilated and that there are no naked
flames.
Use protective gloves.
SLIT-IN GASKETS - STEPS TO FOLLOW

1.
Remove the old gasket from the plate by hand.
2.
Clean any residues left in the gasket groove.
3.
Insert the gasket into the groove and check that it correctly positioned with the fixing brim,
in the respective plate contour (see fig. 7.1).
Pg. 13
ARSOPI-THERMAL
8 . DESIGNATION OF MODEL OF EXCHANGER

CH 10 - H P 2C 1S - 205
NUMBER OF PLATES
Eg.: 205 if 205 PLATES
SEPARATING PLATES
Eg.:1S if 1 SEPARATOR PLATE
2EV2PLWWHGLIWKH\GRQWH[LVW
CONNECTING PLATES
Eg.: 2C if 2 CONNECTING PLATES
2EV2PLWWHGLIWKH\GRQWH[LVW
FRAM E TYPE
J-W ITHOUT SUPPORT COLUMN
P-W ITH SUPPORT COLUMN
DESIGN PRESSURE
M
H
U
S
T
6
10
16
20
25
bar G
bar G
bar G
bar G
bar G
PLATES MODEL
00 if UX-005
01 if UX-01
10 if UX-10
20 if UX-20
30 if UX-30
40 if UX-40
90 if UX-90
100 if UX-100
L00 if LX-00
L10 if LX-10
L20 if LX-20
L30 if LX-30
L40 if LX-40
L50 if LX-50
S40 if SX-40
S70 if SX-70
S90 if SX-90
R00 if RX-00
R10 if RX-10
R30 if RX-30
S90M if SX-90M
S90L if SX-90L
F02 if FX-02
F04 if FX-04
G20 if GX-20
E15 if EX-15
APPLICATION
CH - Sanitary Application
CH00,CH01 e CH10 Stainless Steel Frames

The Others - Carbon Steel Plate Clad With Stainless Steel
FH - Industrial Application
Carbon Steel Frame Painted
Pg. 14
ARSOPI-THERMAL
9 . NAME PLATE
ARSOPI plate heat exchanger name plates are made of stainless steel and placed on the
PRYDEOH SUHVVXUH SODWH ( $OO WKH LQIRUPDWLRQ QHFHVVDU\ LQ DFFRUGDQFH ZLWK WKH GLUHFWLYH
97/23/EC are contained within .
SAMPLE OF NAME PLATE ACCORDING TO DIRECTIVE 97/23/EC
ARSOPI-THERMAL, S.A.
Serial number.
Unique number
which identifies
the exchanger
CH10 HP2C1S 205

4058TH
20 / 100
20 / 100
10
10
14,3
14,3
ABR / 02
50,5
50,5
2
2
2222
590
669
689
Total volume
contained
between plates
Classification
of fluids
Group 1
Dangerous
fluids
Group 2
Remaining
fluids
2002
ASME VIII DIV.1

API 662
Constructions code(s)
according to the
exchanger designed
N. B. Nr.1155
Notified body
according to
97/23/EC Directive
Pg. 15
The minimum quote

represents the
maximum tightening
of plates.
The maximum quote
represents the
minimum tightening
of plates.
$
(See general drawing)
7KH&(PDUNLQJLV
only displated in the
mandatory cases
according to
97/23/EC Directive.
In the case of
exchangers
according to article
3., n 3 the CE
marking is not
displayed
ARSOPI-THERMAL
10 . GENERAL DESCRIPTION OF EXCHANGER

Plate heat exchangers from ARSOPI are essentially composed of a structural support and a
pack of heat exchanger plates. The plates are suspended in the upper guide bar and
FRPSUHVVHGEHWZHHQWKHIL[HGSUHVVXUHSODWH6DQGWKHPRYDEOHSUHVVXUHSODWH((DFKSODWH
has gaskets on the exterior contour to form narrow chambers and to seal the movement of fluids. It
is via these chambers that a given fluid circulates, which yields or receives the heat of the fluid that
passes over the opposite surfaces of the same plates. This may be referred to as a plate pack, or
plate arrangement.
The frames may be designed in accordance with different codes and standards. Common
examples of codes are : ASME and AD - Merkblatter.
The ILJXUHLOOXVWUDWHVWKHIRUPDWLRQRIDIUDPHW\SH&+ZLWKJXLGHEDUVXSSRUW
UPPER GUIDE BAR

029$%/(35(6685(3/$7((
F,;('35(6685(3/$7(6
INLETS / OUTLETS
TIGHTENING BOLTS
GUIDE BAR SUPPORT
LOWER GUIDE BAR
SEPARATING PLATE
PLATE PACK WITH GASKETS
CONNECTION PLATE
FIG. 10.1. - )5$0(02'(/&+- +3
Pg. 16
ARSOPI-THERMAL
The figure 10.2LOOXVWUDWHVDIUDPHPRGHO)+ZLWKRXWJXLGHEDUVXSSRUW
ARSOPI
FIG. 10.2. - )5$0(02'(/)+/- +-
7KHILJXUHLOOXVWUDWHVDIUDPHPRGHO)+ZLWKJXLGHEDUVXSSRUW
#4512+
FIG. 10.3. - )5$0(02'(/ FH20 - +3
Pg. 17
ARSOPI-THERMAL
11 . INLETS / OUTLETS: TYPES AND DESIGNATIONS

In industrial applications, the connections for the inlet and outlet are normally situated on the fixed
SUHVVXUHSODWH6RIWKHH[FKDQJHU
In this way the maintenance of the unit is simplified, removing the need to unscrew the piping to
carry out the task.
&RQQHFWLRQVFDQDOVREHSODFHGRQWKHPRYDEOHSUHVVXUHSODWH(DQGWKHFRQQHFWLRQSODWHVIRU
hygienic applications (see figure 11.2.).
Arsopi exchangers are fabricated with a wide range of connections and in different materials
(see figure 11.1.).
THREADED
STANDARDS: BSP, NPT
UNIONS
STANDARDS: SMS, DIN, IDF, Others
FLANGED
STANDARDS: DIN, ASME, Others
LINED, PREPARED WITH STUD BOLTS

TO RECEIVE FLANGES
STANDARDS: DIN, ASME, Others
METAL
RUBBER
FIG. 11.1. - TYPES OF INLETS / OUTLETS
Pg. 18
ARSOPI-THERMAL
7KHREVHUYHUORRNLQJGLUHFWO\WRWKHIL[HGSUHVVXUH6DOZD\VKDV
Position 1 = Top left side

Position 2 = Top right side
Position 3 = Bottom left side
Position 4 = Bottom right side
Defines the number of the

connection plate. They are
counted from the fixed
SUHVVXUHSODWH6
In this case it is the first - (1)
Position 2
Vertical inlet (V).

If horizontal inlet, the
letter will be (H)
Designation of
connection plate
M22V
E2
MOVABLE
PRESSURE
3/$7((
M12V
M11H
E3
E4
2nd
CONNECTION
PLATE
S1
1st
CONNECTION
PLATE
S2
M12H
FIXED
PRESSURE
3/$7(6
S3
Heat transfer plate with the
gasket turned to the fixed
SUHVVXUHSODWH6
Designation of the movable
SUHVVXUHSODWH(
Position 3
Designation of the fixed
SUHVVXUHSODWH6
Position 4
FIG. 11.2. - SAMPLE OF A PLATE HEAT EXCHANGER WITH 3 SECTIONS
Pg. 19
ARSOPI-THERMAL
12 . DESCRIPTION AND DETAILS OF PLATES AND GASKETS

12.1 PLATES
A heat exchanger plate is a thin sheet of metal (normally between 0.5mm and 1 mm), moulded
when cold in suitable presses.
Its production complies with a strict control system in which marking the respective
stamping lot assures that each plate can be retraced.
It's grooved geometry allows for an increase in the area of exchange and has the double
function of rigidity and giving rise to a great deal of fluid turbulence, when passing through the
channels formed by the contiguous plates.
The plates used in the plate heat exchangers from Arsopi are divided into two types of profile:
washboard and herringbone.
The former permits a channel between plates with a reduced number of contact points. The latter
has a large number of contact points.
FIG. 12.1.1.
WASHBOARD PLATES
FIG. 12.1.2.
HERRINGBONE PLATES
Pg. 20
ARSOPI-THERMAL
WASHBOARD PLATES SERIES

- Serie EX
- Serie FX
HERRINGBONE PLATES SERIES
- Serie UX
- Serie SX
- Serie LX
- Serie RX
- Serie GX
The plates can be prepared either for gaskets fixed with adhesive or without adhesive, which we
call slit-in type.
The material used for the gaskets is determined by temperature conditions, pressure and
compatibility with the fluids.
The most common materials used are:
- Stainless steels
- Titanium and its alloys
- Nickel and its alloys.
Inside each plate model, there may be several types of plates with differing groove geometry.
Also, there are plates with hangers or without. (see figures 12.1.3 e 12.1.4)
The figure 12.1.5. illustrates these possibilities.
UPPER
GUIDE
BAR
HANGER
UPPER
GUIDE
BAR
FIG. 12.1.3. - 3/$7(6:,7++$1*(5
FIG. 12.1.4. - 3/$7(6:,7+287+$1*(5
Pg. 21
ARSOPI-THERMAL
SEE FIG. 12.1.3 e 12.1.4
PLATE
MODEL
PLATE
TYPE
UX-005
UX-005
UX-005
UX-01
UX-01
UX-01
UX-10
UX-11/12
UX-10
UX-20
UX-21/22
UX-20
UX-30
UX-31/32
UX-30
UX-40
UX-41/42
UX-90
UX-91/92
UX-90
UX-100
UX-102/103/104
UX-100
LX-00
LX-01/02
LX-00
LX-10
LX-11/12
LX-10
LX-20
LX-21/22
LX-30
LX-31/32
LX-40
LX-41/42
LX-50
LX-51/52
LX-50
FX-02
FX-02
FX-02
FX-04
FX-04
FX-04
EX-15
EX-15
SX-40
SX-70
SX-90
WITH
HANGER
WITHOUT
HANGER
UX-40
LX-20
9
EX-15
9
SX-43/45
SX-71/74
SX-91/92
SX-93/94
LX-30
LX-40
SX-41/44
GASKET
TYPE
SX-41/44
SX-43/45
SX-70
SX-90
SX-90M
SX-91M/92M
SX-90M
SX-90L
SX-91L/92L
SX-90L
RX-00
RX-01/02
RX-00
RX-10
RX-11/12
RX-13/14
RX-10
RX-13
RX-30
RX-31/32
RX-30
GX-20
GX-21/22
GX-20
FIG. 12.1.5. - TABLE OF PLATES AND GASKETS
Pg. 22
ARSOPI-THERMAL
12.2 GASKETS
These are situated on the peripheral groove of the plate and have the double effect of ensuring
stoppage and avoiding fluids mixing.
All gaskets are designed to ensure that both fluids at the transfer ports are kept separate from
each other by means of a double-gasket guidance system. In the event of any leakage in this
area the leakage chamber has the duty of outwardly discharging the liquid via gaps in the
sealing webs (leakage grooves) so that any leakage is immediately apparent. (see fig. 12.2.2)
The gasket are wearing parts. Each gasket has its own inner resilience. This resilience is
affected by temperature, pressure and pressing force. Inadmissible temperatures and
pressures may reduce this resilience and cause the gaskets to harden.
There are two types of gaskets: Fixed with adhesive and slit-in (without adhesive).
The former are fixed to the plate by an adhesive.
The latter are held in place by constrictions in the gasket groove.
The gaskets are available in various materials. The choice of the material always takes into
account temperature conditions, pressure, compatibility with the fluids and type of application
whether hygienic (FDA gaskets) or industrial.
MATERIAL
DESIGNATION
Nitrile
NBR
Ethylene - Propylene
Butyl
Viton
Silicone
Nitrile encapsulated with
Teflon
EPDM
IIR
FPM
Q
TF / NBR
The gaskets are normally labelled with the respective designation.
LEAKAGE
CHAMBER
LEAKAGE
CHAMBER
SEE
FIG. 12.2.2
FIG. 12.2.2.
DOUBLE - GASKET GUIDANCE SYSTEM
FIG. 12.2.1. - STANDARD GASKET
Pg. 23
ARSOPI-THERMAL
12.3 3/$7(67<3($$1' 7<3(%

These are types of plates which constitute heat exchange area with the exception of the first and
the last plates of each section.
The differentiation of both types of plates are depicted in the following illustrations (fig. 12.3.1.)
$3/$7(
%3/$7(
HERRINGBONE
PLATES
FLUID CIRCULATION
(LEFT SIDE)
FLUID CIRCULATION
(RIGHT SIDE)
GASKET
ORIENTATION
WASHBOARD
PLATES
PLATE FACE
FLUID CIRCULATION
(LEFT SIDE)
PLATE FACE
FLUID CIRCULATION
(RIGHT SIDE)
PLATE FACE
PLATE FACE
FIG. 12.3.1. - ,'(17,),&$7,212)3/$7(67<3($$1'%
Pg. 24
ARSOPI-THERMAL
12.4 3/$7(67<3('$1'7<3((
The first plate of each section is referred to as the 'SODWH.
The last plate of each section is referred to as the (SODWH.
Their make up is illustrated in the following diagrams of fig. 12.4.1.
'3/$7(
PLATE MODEL
(3/$7(
* Cut zone
*
*
UX - 005
UX - 01
UX - 10
UX - 20
UX - 30
UX - 40
LX - 40 * *
SX - 40
SX - 70 *
SX - 90
*
CUT ZONE
PLATE FACE
PLATE FACE
CUT ZONE
*
*
Formed with two standard gaskets cut at middle
PLATE FACE:
Formed with one standard gasket
** BACK OF PLATE:
4 rubber disk 173x5mm
25,1*
PLATE FACE
DISTANCE
PIECE
BACK OF PLATE
UX-90
)RUPHGZLWKRULQJV('[PPRI
distance piece
PLATE FACE
PLATE FACE:
BACK OF PLATE:
distance piece + 2 rubber disk 285x4mm
BACK OF PLATE
UX-100
distance piece
PLATE FACE:
BACK OF PLATE:
distance piece
FIG. 12.4.1. - ',$*5$062)3/$7(6'$1'(
Pg. 25
ARSOPI-THERMAL
PLATE MODEL
'3/$7(
(3/$7(
FRENTE
DA
PLACA
BACK
OF
PLATE
PLATE FACE
LX-00
)RUPHGZLWKRULQJ'$RULQJ'%
+ 2x400mm of distance piece
PLATE FACE:
BACK OF PLATE:
)RUPHGZLWKRULQJV([PPRI
distance piece
BACK OF
PLATE
PLATE FACE
LX-10
Formed wLWKRULQJV('[PP
NOTE: If rubber lined Formed with 2x640mm
+ 4x200mm + 2x130mm of distance piece
PLATE FACE:
BACK OF PLATE:
)RUPHGZLWKRULQJV('[PP
BACK OF
PLATE
PLATE FACE
LX-20
)RUPHGZLWKRULQJV'[PP[PP
PLATE FACE:
BACK OF PLATE:
Formed with 2x240mm of distance piece
+ 2 triangles of rubber
BACK OF
PLATE
PLATE
FACE
LX-30
)RUPHGZLWKRULQJV'$RULQJV'%
PLATE FACE:
BACK OF PLATE:
)RUPHGZLWKRULQJV([PPRIGLVWDQFH
piece
FIG. 12.4.1. - DIAGRAMS OF PLATE6'$1'(
Pg. 26
ARSOPI-THERMAL
'3/$7(
PLATE MODEL
(3/$7(
PLATE FACE
BACK OF
PLATE
LX-50
)RUPHGZLWKRULQJV'[PP
4x425mm + 2x48mm of distance piece
PLATE FACE:
BACK OF PLATE:
piece
*CUT ZONE
PLATE FACE
PLATE FACE
*
*
*
*
FX-02
Formed with 2 standard gaskets
*CUT ZONE
Formed with 2 standard gaskets + 2 rubber setting

pieces
PLATE FACE
FX-04
PLATE FACE
*
* *
*
BACK OF
PLATE
PLATE FACE
RX-10
PLATE FACE:
BACK OF PLATE:
piece
FIG. 12.4.1. - DIAGRAMS OF PLA7(6'$1'(
Pg. 27
ARSOPI-THERMAL
PLATE MODEL
'3/$7(
(3/$7(
PLATE
FACE
BACK OF
PLATE
PLATE FACE:
BACK OF PLATE:
piece
RX-30
PLATE
FACE
BACK OF
PLATE
EX-15
[PPRIGLVWDQFHSLHFH$[PPRI
GLVWDQFHSLHFH%[PPRIGLVWDQFHSLHFH
&
PLATE FACE:
BACK OF PLATE:
Formed with 4 rubber disk, 2 with 90x4 + 2 with
90x6
BACK OF
PLATE
GX-21
PLATE
FACE
+ 2x880mm + 2x330mm + 2x300mm + 6x380mm
of distance piece
PLATE FACE:
BACK OF PLATE:
Formed with 2 oULQJV'$RULQJV'%
PLATE
FACE
BACK OF
PLATE
GX-22
PLATE FACE:
BACK OF PLATE:
+ 2x880mm + 2x330 + 2x300mm + 6x380mm of
distance piece
FIG. 12.4.1. - ',$*5$062)3/$7(6'$1'(
Pg. 28
ARSOPI-THERMAL
12.5 RUBBER GASKETS

The feed / discharge connectors situated on the moveable pressuUH SODWH ( or on the
connecting plate need a gasket ring as shown in figs. 12.5.1. and 12.5.2.
This type of ring is fitted without the need of adhesive into the respective groove.
They must be replaced after fitting new gaskets.
CONNECTION
PLATE
MOVABLE PRESSURE
3/$7((
PLATES WITH GASKET
TURNED TO FIXED
35(6685(3/$7(6
INTERIOR WITH
PLATES
EXTERIOR
25,1*
25,1*
FIG. 12.5.1.
029$%/(35(6685(3/$7((:,7+25,1*
FIG. 12.5.2.
&211(&7,213/$7(:,7+25,1*
Pg. 29
ARSOPI-THERMAL
12.6 HOLES OF PLATES AND PLATE EQUIVALENCE

The holes in the plates are designated as follows: 0 = no hole ; 1,2,3,4 = with hole.
7KHSODWHV$DQG%DUHLQVWDOOHGLQWKHIUDPHDQGURWDWHGE\
Diagrams 12.6.1. illustrates this clearly.
Samples
A1234=B1234
2
180
180
180
Pg. 30
FIG. 12.6.1. - PLATES EQUIVALENCE
A0000=B0000
2
180
180
180
A1034=B1204
2
A1230=B0234
0
180
180
A0234=B1230
2
180
A1204=B1034
A1030=B0204
0
180
A1200=B0034
1
180
180
A0034=B1200
A0230=B0230
0
A1004=B1004
0
A1000=B0004
1
180
180
A0030=B0200
A0204=B1030
0
A0200=B0030
0
180
A0004=B1000
180
ARSOPI-THERMAL
12.7 CONFIGURATION OF PRODUCT FLOW

The gaskets are fixed on the heat exchanger plates so as to stop and connect, as established, the
channels between the plates.
Each fluid flows through these plates in alternate channels, enabling them to circulate in
parallel (if the fluids circulate in the same direction) fig. 12.7.1, or in counter flow (if the fluids
circulate in opposing directions) fig. 12.7.2.
FIG. 12.7.1.
FIG. 12.7.2.
Using plates that do not possess four holes, the flow of fluid can be laid out through an
exchanger with other configurations - the situation of multi-pass.
The fig. 12.7.3. illustrates this point, where the fluids flow through two passes, each possessing
three channels.
1 PASS
2 PASS
FIG. 12.7.3.
Using connection plates enables two fluid flows, whether alike or different, to be treated from one
sector to the other.
The fig. 12.7.4. illustrates a treatment process with two sectors, separated by an intermediate
element.
1 SECTOR
2 SECTOR
FIG. 12.7.4.
Pg. 31
ARSOPI-THERMAL
12.8 DESIGN OF PLATE ARRANGEMENT

POSITION
4
FIXED PRESSURE PLATE
6
2
S2
SIDE A
NOTE:
1
S1
The gasket side is always turned

WRIL[HGSUHVVXUHSODWH6
SIDE B
SEQUENCIAL NUMBER OF PLATES

6WDUWLQJDOZD\VZLWKIURPWKHIL[HG
SUHVVXUHSODWH6DQGILQLVKLQJDWWKH
PRYDEOHSUHVVXUHSODWH(
M12V
M11H
HOLES OF PLATES
2
1st CONNECTION PLATE
M11V
M12H
INLET POSITION
HEAT TRANSFER PLATE
M22H
FLUID CIRCUIT
2nd CONNECTION PLATE
PLATE TYPE
MOVABLE PRESSURE
3/$7((
E4
E2
E3
FIG. 12.8.1. - PLATE ARRANGEMENT DRAWING WITH 3 SECTIONS
Pg. 32
ARSOPI-THERMAL
13 . TIGHTENING OF PLATE PACK

On the fabrication label attached to the mRYHDEOHSUHVVXUHSODWH(DQGRQWKHGHVLJQRIHDFK
exchanger, you will find the compression dimensions of the plate pack:
A maximum
A minimum
=> Corresponds to the minimum compression of the plates.

=> Corresponds to the maximum compression of the plates.
The exchanger is always supplied, when new, with the dimension A maximum, or rather with the
minimum compression.
Due to the functioning of the exchanger, the gaskets will be subject to wear and this will
consequently result in a reduction of density, which in turn will imply a gradual adjustment of
dimension A .
Max.:
A
Min.:
3
#4512+
Measurement between
the inner plates of fixed
SUHVVXUHSODWH6DQG
moveable pressure
SODWH(LQFOXGLQJ
connection plates and
separating plates.
UNIFORM TIGHTENING:
You must tighten
according to the sequence
indicated on the figure, and
continue doing so until the
intended dimension has
been reached.
FIG. 13.1. - FRAME OF EXCHANGER WITH PRESSURE INDICATION
If the exchanger has not been tightened to the dimension A minimum (maximum tightening), you
may continue to do so as long as it's needed. You must not tighten unnecessarily as this may
damage the durability of the gaskets. The exchanger should only be tightened in the case of
gasket leakages or partial change of gaskets (though not advisable).
When the dimension A minimum is achieved, or rather, the maximum tightening, the whole set of
gaskets should be replaced.
Ring spanners or manual ratchets are used for the above foresaid purpose. For models of greater
dimension and frequent disassembling of plates, pneumatic tools are recommended.
Do not force the tightening of the plate pack when the gaskets are in new condition
in order not to cause damage on the plates/gaskets.
Never exceed the value of dimension A minimum as this will imply a deformation of
the heat exchange plates.
The exchanger must be tightened uniformly (see attachment to fig. 13.1.) to ensure
WKDWWKHSUHVVXUHSODWHV6DQG(UHPDLQSDUDOOHO
Every time you open or close the heat exchanger, you must use the correct
lubricant in the threaded parts.
Pg. 33
ARSOPI-THERMAL
14. RISK ANALYSIS

A risk analysis takes into account the hazards that can occur with the exchanger (equipment under
pressure), during the respective operations of, delivery, starting up, functioning and stoppage, in
accordance with the Directive of Equipment under Pressure 97/23/EC (PED), based on the
following principles:
9 Eliminate the hazards.
9 Implementation of protective measures to minimise the risks.
9 Inform the client / user of residual hazards.
The client / user is responsible for giving information on any special condition, other than those
mentioned here within and considered in the project.
A risk analysis takes into account events that may cause unwanted effects with consequences in:
9 People.
9 Equipment.
9 Environment.
FIG. 14.1. - TABLE OF EVALUATION OF RISK ANALYSIS
Event (1)
1.1 Excess of pressure above the maximum admissible pressure

(pressure calculation).
1.2 Under pressure (vacuum) [if applicable].
People, Equipment, Environment
Consequences
Effects
Possible accidents
or risks
1.1 Increase in pressure above the admissible pressure rate.

1.2 Collapse or plastic deformation.
1.1 Explosion, rupture of exchanger due to the collapse of material or
plastic deformation. Due to these factors, there may be a
projection of metallic parts, leakages and flooding.
Preventative Measures
1.2 Rupture of exchanger.

Eliminate the hazards
Implementation of
protective measures
to minimise the risks
Inform the client /
user of residual
hazards
The exchanger was made with a safety margin in accordance with

the requisites of the Directive 97/23/EC and the calculation code
which is concerned with the pressure limit.
The client / user will install safety valves in the piping, in the case
of excess pressure.
The pressure calculation is stated on the name plate and in the
general drawing. (see chapter 9 of the instruction manual).
Pg. 34
ARSOPI-THERMAL
Overheating beyond the calculated temperature.
Consequences
Effects
Reduction in the resistance of material.
Possible accidents
or risks
Explosion, rupture of exchanger due to the collapse of material or

plastic deformation. The creep threshold may be exceeded and
the consequential deformation between the gaskets may produce
leakages. Due to these factors, there may be projection of metallic
parts, leakages and flooding.
Event (2)
The projector of the process defines the pressure calculation with

an adjusted margin, which is concerned with the maximum
temperature that can occur within the exchanger, during all
possible functions.
Implementation of
protective measures
Inform the client /
user of residual
hazards
The client / user projects the installation of equipment of adjusted

temperature control, to minimise overheating.
The pressure calculation is stated on the name plate and in the
general drawing. (see chapter 9 of the instruction manual).
Nozzle loading (excessive moments and forces) [If applicable].
(see chapter 9 of the instruction manual).
Consequences
Effects
Local deformation, increase of pressure.
Possible accidents
or risks
Deformation of the structure and as a consequence causes excess

pressure and a reduction in resistance to external pressure.
Excessive deformation can also reduce the resistance to internal
pressure.
Event (3)

Implementation of
protective measures
Inform the client /
user of residual
hazards
The standard external forces, due to the piping, have been taken
into account with the calculation established with the safety factor
adjusted to the pressure limit.
Make the piping in a way that the current forces do not exceed the
standard calculations.
See the mechanical calculation for the permitted standard forces.
Pg. 35
ARSOPI-THERMAL
External force, exerted on the support feet (earthquake)

[if applicable]. (see chapter 2 of the instructions manual).
Consequences
Equipment
Effects
Possible movement of the exchanger and deformation to the

support feet.
Possible accidents
or risks
Damage to the exchanger due to the reaction from the support

feet.
The support feet have been made for adjusted dynamic forces
(wind/earthquakes). The forces in the foundations have been
identified and the local forces in the exchanger checked. See
calculations.
Implementation of
protective measures
Inform the client /
user of residual
hazards
Shock absorbers under the feet, can be used to reduce the

exterior effect due to natural events.
Not applicable.
Event (5)
Violent impact due to a fall or wrong use, during manhandling.
Consequences
People, Equipment
Effects
Deformation to the exchanger, including plates, piping and support

feet.
Possible accidents
or risks
Projection of metallic parts.

Crushing.
Event (4)
Placement of elevating rings In the exchangers.
Implementation of
protective measures
8VH RI GHYLFHV URSHV EHOWV KRRNV FKDLQV DGHquate for the
force that has to be hoisted. Hook up the equipment at the
adequate elevating points.
(see chapter 1 of the instructions manual).
Inform the client /

user of residual
hazards
Check the empty weight before selecting the hoisting device.
Pg. 36
ARSOPI-THERMAL
Negligence of Maintenance (existence of encrustation or deposits

in the heat transfer plates).
Consequences
Effects
Reduction of thermal performance of exchanger.

Increase of loss of force and consequently pressure excess.
Reduction of circulation flow.
Possible accidents
or risks
Corrosion on the plates and possible fluid mixture.

Leakages of liquids/vapour through the gaskets and possible
burning.
Event (6)
The exchanger has been made with an excess of area.

[if applicable]
Implementation of
protective measures
Carry out cleaning procedures in accordance to chapters 4 and 6

of the instructions manual.
Installation of lateral splash guards VHHVDIHW\SUHFDXWLRQV
Installation of drains in the ground where the exchanger stands.
Inform the client /

user of residual
hazards
see chapters 4,and 6 of the instructions manual.
Use of different fluids to those defined in the project.
Consequences
Effects
The degree of corrosion is greater than that projected.

Plate gasket attacked.
Possible accidents
or risks
Corrosion of the plates and possible fluid mixture.

Reduction of life span of the gaskets and possible leakage of
liquid/vapour with consequential burning.
Event (7)

Implementation of
protective measures
Inform the client /
user of residual
hazards
The whole project will be inspected, to check that the new fluid is
compatible with the material of the exchanger and whether there
will be any consequences on the conditions of the project.
Not applicable.
The fluids for which the exchanger was calculated are mentioned
in the design of the plate arrangement and / or on the thermal
calculation sheet.
Pg. 37
ARSOPI-THERMAL
Incorrect start up and stoppage of the exchanger.
Consequences
Effects
Water hammer. Reduction of material resistance.

Gasket removed from its place.
Possible accidents
or risks
Under pressure
Deformation or cracks in the plates. leakages and flooding.
Burns.
Event (8)
Proceed in accordance to chapter 3 of the instructions manual.
Implementation of
protective measures
Not applicable.
Inform the client /

user of residual
hazards
Not applicable.
Operating at a temperature lower to the minimum calculated

temperature.
Consequences
Effects
Notch toughness for austenitic materials.
Possible accidents
or risks
Reduction in resilience.
Event (9)
The projectionist of the process, will define the calculated

temperature with an adequate margin, with respect to the
minimum temperature that may occur in the exchanger, during all
operations.
Implementation of
protective measures
Inform the client /
user of residual
hazards
The client/user will project the installation with adequate

temperature controlled equipment to minimise overcooling.
The calculated temperature is stated on the name plate and the
general drawing.
Pg. 38
ARSOPI-THERMAL
Event (10)
External fire.
Consequences
Effects
Exceptional overheating of equipment,

resistance.
Possible accidents
or risks
Explosion.
Exposure to smoke and fire.
Not applicable.
Implementation of
protective measures
It is the responsibility of the user to avoid any source of fire upon

installation.
Inform the client /

user of residual
hazards
The user will make provision of warning plates at installation.
Contact with hot or cold surfaces.
Consequences
People
Effects
Not applicable.
Possible accidents
or risks
Burns.
Event (11)
Not applicable.
Implementation of
protective measures
Place adequate protective guards.

(VHHVDIHW\SUHFDXWLRQV)
Inform the client /

user of residual
hazards
Place hazard warning lights.

(VHHVDIHW\SUHFDXWLRQV)
Removal of exchanger.
Consequences
Environment
Effects
Not applicable.
Possible accidents
or risks
Environmental pollution.
Event (12)
reduction in material
The equipment will be cleaned, neutralised and drained before

removal. The cleaning water will be treated before disposal in the
drain.
Implementation of
protective measures
Not applicable.
Inform the client /

user of residual
hazards
Not applicable.
Pg. 39
ARSOPI-THERMAL
15 . TROUBLE SHOOTING
FAULT DETECTION
POSSIBLE CAUSES
Less heat transfer

performance.
Fouling on heat transfer

surface.
Less flow performance.
Blockage of port hole and

fouling on heat transfer
surface.
Leakage between the plates.
Leakage between plates and

S-frame.
Leakage between plates and

E-frame.
Mixing of two liquids.
ACTIONS
Clean the plates for removal of

scales.
Inadequate tightening.
Tighten the plates (But avoid overtightening, in excess up to minimum

tightening length).
Damage and deteriorated

gasket.
Replace the damaged gasket.
The gasket groove or double

seal of plates is corroded into Replace the corroded plate.
pinholes.
The plates are not arranged
in the order of A,B,A,B...
Rearrange the wrong plates in the

correct order.
The plates are assembled in

a wrong position.
In this case, check each plate with

gasket for damage.
Solid particle in the gasket

seal surface.
Wipe off the seal surface with a

clean cloth.
Gasket overriding.
Glue the gasket.
Damaged D-plate gasket.
Replace it.
Damaged rubber boot.
Replace it.
Damaged D-plate.
Replace it.
Damaged S-nozzle mount.
In case of metal boot, replace the

S-frame in complete set.
Damaged E-nozzle gasket.
Replace it.
Damaged rubber boot.
Replace it.
Damaged E-plate.
Replace it.
Damage E-nozzle mount.
In case of metal boot, replace the

E-frame in complete set.
The heat transfer plates are

penetrated through due to
corrosion or damage.
Replace the damaged plates.
Pg. 40
ARSOPI-THERMAL
16 . SPARE PARTS
For 2-Year operational spare parts information, please read your Plate Heat Exchanger Instruction
manual.
For exchangers supplied up to November 2008, the spare part list gathers all the information like
code, description and recommended quantities.
For exchangers supplied after November 2009, the Plate Heat Exchanger General Arrangement
drawing has all the necessary information with regards to the recommended spare with codes and
description, as well as detailed information on the plates for easy identification and ordering.
Premises must be cool, dry and dustfree and only moderate ventilated. Besides it must be rather
dark and protected from sunlight. Room temperature about +20 C.
Pg. 41
ARSOPI-THERMAL, Equipamentos Trmicos, S.A.

APARTADO 103 Codal
3730-901 Vale de Cambra
Portugal
T:+351 256 410 410
F: +351 256 410 411

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Plate Heat Exchanger Instruction Manual

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PLATE HEAT EXCHANGER

ALWAYS READ THE CORRESPONDING INSTRUCTIONS MANUAL.

DANGER WARNING SIGN OF HEAT

IF THERE IS A CHANCE OF PEOPLE BEING INJURED BY PRODUCT LEAKAGE,

WHEN HANDLING PLATES, ALWAYS USE THE NECESSARY PROTECTIVE