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Design of foundation for tank 1301B08, 1301B11, 1303B02, 1803B12

Design Data
1 Dia of tank
2 Height of tank

d
H

=
=

3.6 m
3.2 m

3 Cone height

H1

0.5 m
44 m/s
1

Calculation of wind velocity as per IS 875 (P3-1987)


4 Basic wind speed
5 Risk Coefficient

Vb
k1

=
=

6 Terrain, ht, stru. Size Coefficient


as per Class B, terrain category 2

k2

7 Topography Factor
Design Wind Speed

k3
Vz

=
=
=

8 Designwind pr
9 Inward drag associated with open tank
as per cl. 3.9.7.1(a)- API 650
10 Total external Pressure

0.98
1
43.12 m/s
156 km/hr
1115.601 N/m2

240 N/m2

1355.601 N/m2

As per cl. 3.9.7.1(a)- API 650 formula for for max. ht. of unstiffened shell is based on total
external pressure of 1720 N/m2 which is result of wind velocity of 160km/hr.
Equivalent wind velocity corresponding to wind pr. Of
1355.601 N/m2
is calculated by
11

V
As a conservative consideration design wind vel.

=
=

142.0436 km/hr
156 km/hr

83.33716 Kg/m2

13 Projected area of shell = D*H

11.52 m2

14 Wind load on shell

960.044 Kg

1536.07 Kgm

69.77064 Kg/m2

12 wind load on cylindrical shell/m2


of projected area

15 Wind moment due to shell

MWs

16 wind load on cone roof/m2


of projected area
17 Projected area of cone roof

0.9 m2

18 wind load on cone roof

62.79358 Kg

19 C.G. of cone roof from bottom

3.366667 m

20 Wind moment due to cone roof

MWr

21 Total overturning moment due to wind M

=
=

211.405 Kgm
1.748 Tm

Calculation of seismic force as per IS 1893 (1984)


22

b
I

23

1.5

24

ao

0.04 for Zone III

25 Horizontal Coefficient

ah

0.06

=
=

4.5 T
37.5 T

0.27 T

b) when tank is full


29 Overturning moment due to earthquake

2.25 T

a)

when tank is empty

0.432 Tm

b)

when tank is full

3.60 Tm

26 Empty wt. of tank


27 Total operating wt.
28 Seismic Lateral force
a) when tank is empty

Design Data for Ring Beam


1 Grade of concrete
2 Grade of steel

=
=

M25
Fe500

3 Dia of tank

3.6 m

4 Coefficient of soil pressure at rest

0.4

5 Density of liquid store

10 kN/m3

6 Density of earth considered

18 kN/m3

=
=

30 degree
0.33

9 Net safe bearing capacity of soil


10 Self weight of tank
11 Self weight of liquid store

=
=
=

50 kN/m2
45 kN
330 kN

12 Inner dia of ring wall


13 Outer dia of ring wall

=
=

3.3 m
3.9 m

15 Dia of foundation
16 Horizontal Shear at top of ring beam

5.7 m

7 Angle of repose
8 Coefficient of active earth pressure

a)
b)

Due to wind force


Due to earthquake force

Ka

=
=

10.228 kN
22.5 kN

17 Overturning Moment at top of ring beam


a) Due to wind

17.48 kNm

b)

36.00 kNm

Due to earthquake

DF=

300mm

1550mm

DP=

3300mm

965mm

300mm

450

900mm

5700mm

Design of ring wall


loading Data
Seismic moment when tank empty
No. of basic loading cases
Loads At tank bottom
Load case
Description of load
1 Empty Wt. of tank
2 Operating Wt. of tank

=
=

vertical Load KN

4.32 kNm
4

Horizontal load KN Moment KN.m

45
375

0
0

0
0

3 Seismic Load when


tank full

22.5

36

4 Seismic Load when


tank empty

2.7

4.32

Load combination for stability check

Load combination for design

101

Load case 2

102
103

=
=

Load case 1+4


Load case 2+3

201
202

=
=

(Load case 2)*1.5


(Load case 1)*0.9+(4)*1.5

203

(Load case 2)*0.9+(3)*1.6

Combation of loads for stability check:


Loads At top of Ring Beam
Load case
vertical Load KN
101
375
102
103

Horizontal load KN
0

45
375

Moment KN.m
0

2.7
22.5

4.32
36

Weight of ring wall

Wrb

213.33 kN

Weight of sand mat

Ws

387.1937 kN

Loads At botton of Ring Beam


Load case
vertical Load KN
101
975.52

Horizontal load KN
0

102
103

645.52
975.52

2.7
22.5

Overturning Moment KN.m


0
11.1105
92.5875

Calculation of Resisting Moment at bottom of Ring Beam


Loads At botton of Ring Beam
Load case
vertical Load KN
101
975.52
102
103

645.52
975.52

Resisting Moment KN.m


977.32353
647.32353
977.32353

Check for Stability


Check for Overturning
Overturning Safety Factor

Resisting Moment
overturning Moment

Load case
Overturning safety factor
101 #DIV/0!
102
58.26
103

10.56

Check for sliding


Sliding Safety Factor

Check
>1.5 hence safe
>1.5 hence safe
>1.5 hence safe

u*Vertical Load
Horizontal load

Load case
sliding safety factor
101 #DIV/0!
102
103

Check
>1.5 hence safe

95.63
17.34

>1.5 hence safe


>1.5 hence safe

Check for crushing strength of concrete


Pmax/Pmin

P
A

where A= Area of Ring beam

3.39292 m2

where Z= section modulus of Ring beam

2.295522 m3

M
Z

Pmax shouldnot be greater than crushing strengh of Concrete = 25 N/mm2


Pmin shouldnot be less than 0
Load case

Pmax (N/mm2)

Check

Pmin (N/mm2)

Check

101
102

0.29
0.20

<25N/mm2 hence safe


<25N/mm2 hence safe

0.29
0.19

>0 hence safe


>0 hence safe

103

0.33

<25N/mm2 hence safe

0.25

>0 hence safe

Calculation of Reinforcement of Ring beam


Ring beam should be design for case for which factored load at top of ring beam is maximum.
Loads At top of Ring Beam
Load case
vertical Load KN
201
562.5
202
203

40.5
337.5

Pu

Pu
Tu
qu1

qu2

Hoop tension on ring beam due to vertical load qu1

21.92217 kN/m2

Hoop tension at ring beam botton due to sand qu2


Avg Hoop tension on ring beam /m

22.635 kN/m2

Pu=(qu1+(qu1+qu2))*Dp+Df/2

Pu

83.59777 kN/m

Direct tension on ring beam /m

Tu

137.9363 kN

Ast req. for ring beam = Tu/0.87*fy

Ast

ptmin

0.2 %

Astmin

1509 mm2

use
cover
d1
spacing of bar
Provide

12 mm

dia. @ 150 mm

317.095 mm2

12 dia. Bar
40 mm

=
=
=

2423 mm
181.6003 mm

C/C as a main reinforcement

Calculation of shear reinforcement


use
spacing
Provide 2 legged

8 mm

dia. @ 200 mm

8 dia. Bar
=

364.4247 mm

C/C as a shear reinforcement

Load calculations for Base Slab


Total load coming on the top of foundation
Weight of ring wall

=
=

375 kN
213.33 kN

Weight of soil
Self weight of foundation

=
=

387.19 kN
287.07 kN

Total weight of foundation

1262.60 kN

Total weight coming on the foundation P

1262.60 kN

Moment at base of ring beam

102.7125 kNm

Gross pressure at base

50

P
A

1262.60
25.51759

49.48

kN/m2

Checking of base pressure


A

Check for max. Gross Pressure


Maximum pressure coming

kN/m2 <Gross pr. of soil


so safe

Calculation of Ast at top


Base slab is designed for max. pressure of 50KN/m2 for simlicity
Maximum Factored B.M. at face of ring beam

30.375 kNm

Depth required

Depth provided
Area of steel required

Ast

Provide

16 mm dia bar @ spacing

Provide

16 mm dia

93.83 mm

394 mm

788.00 mm2

255.1547 mm C/C

O.K.

@200 mm C/C

Calculation of Ast at bottom


Pr. From bottom
Pr. From top due to tank wt. & internal soil wt.
Balance pr.

=
=
=

Maximum Factored B.M. at centre of raft

Area of steel required

Ast

Provide

16 mm dia bar @ spacing

Provide

16 mm dia

49.48 kN/m2
100.36 kN/m2
50.88 kN/m2
103.9006 kNm

788.00 mm2

255.1547 mm C/C

@200 mm C/C

Check for punching shear


Perimeter

13.49 m

Area of resisting shear

25.13931 m2

Shear force

3784.635 KN

Tv

0.712059 N/mm2

Bc
Ks

=
=

1
1

Tc

1.25 N/mm2

O.K.

pt

M15

Concrete Grade
M25
M30

M20

M35

M40 & above

0.15
0.25
0.5
0.75
1
1.25
1.5
1.75
2
2.25
2.5

0.28
0.35
0.46
0.54
0.6
0.64
0.68
0.71
0.71
0.71
0.71

0.28
0.36
0.48
0.56
0.62
0.67
0.72
0.75
0.79
0.81
0.82

0.29
0.36
0.49
0.57
0.64
0.7
0.74
0.78
0.82
0.85
0.88

0.29
0.37
0.5
0.59
0.66
0.71
0.76
0.8
0.84
0.88
0.91

0.29
0.37
0.5
0.59
0.67
0.73
0.78
0.82
0.86
0.9
0.93

0.3
0.38
0.51
0.6
0.68
0.74
0.79
0.84
0.88
0.92
0.95

2.75
3

0.71
0.71

0.82
0.82

0.9
0.92

0.94
0.96

0.96
0.99

0.98
1.01

0.15
0.25

0.29
0.36

0.1

0.07
#VALUE!

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