TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.

= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens

Double Roll Crushers

Enterprise

TRF LIMITED

Double Roll Crushers

Description and Uses
Two rolls rotate in opposite directions in this
crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available

heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame

COAL-FUEL POWER PLANTS

SMELTING PLANTS
(for crushing sintered ore and cinder)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

COAL MINES
(for crushing coal and waste)

SORTING PLANTS OF MINES

(for crushing ore)

A cast-iron or steel-plate frame is used.

The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

(for crushing coal)

Enterprise

each roll assembly consist of a roll boss with

hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.
(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.
(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Roller Screens

TRF LIMITED

Enterprise

Description

in a circulating oil bath.

determined distance in such a way that they form a square or

direction by two drive units. Drive is fully covered and operates

roller discs are elliptical in shape and arranged at a pre-

alternately with chain and sprocket and are driven in same

spherical roller bearings across the width of main frame. These

arrangement. All roller shaft assemblies are connected

roller disc assemblies mounted on shafts and supported on

These roller shaft assemblies are driven by chain and sprocket

Roller screens consists of a rigid main frame and a series of

rectangular opening in the roller screen at several places. Over

fluid coupling, gearbox and drive sprocket.

material falls through the screen opening. The scrapper

Each roller screen has two drive units along with electric motor,

discs and finally reach the crusher as feed, while undersized

Drive :

sized materials are pushed forward by rotation of elliptical

provided below the elliptical discs ensures clog free screening.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM

coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

DIMENSIONS (in MM) :

D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

separation of undersized material ranging from (-) 20 mm. to (-)

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

60 mm. The roller screens can be placed horizontally or at

UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

OVER SIZE
DISCHARGE
CHUTE

Construction :
The roller screens consist of a rigid frame on which a series of
roller shaft assemblies are mounted with anti-friction bearings
Likhra / Jsr. (0657) 2291356

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED
SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

HEAD OFFICE & WORKS

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand

Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand

Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES
Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

22 Camac Street, Kolkata - 700 016

Business Development Department

Bulk Material Handling Systems

Port &Yard Equi pment Division

Assistant Divisional Manager

Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

Bulk Material Handling Equi pment

Assistant Divisional Manager
Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Block - D, 3rd Floor,

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems

Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Fax : +91-40-23297363

Fax : +91-22-22614085

Ph : +91-40-23297630 / 23297631

HYDERABAD

Ph : +91-22-22616853 / 22641320

Ph : +91-11-223310788 / 23314540

Narottam Morarji Marg, Ballard Estate,

11th Floor 23, Kasturba Gandhi Marg

Magnet House, 1st Floor,

Himalaya House,

MUMBAI

NEW DELHI

Flat No. 601, 6th Floor,

Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-11-23722447

Flat No. 601, 6th Floor,

Paigah Plaza, Basheerbagh,

e-mail : mum@trf.co.in

e-mail : nd@trf.co.in

Fax : +91-40-23297363

Fax : +91-22-22614085

Fax : +91-11-23722447

Ph : +91-40-23297630 / 23297631

e-mail : hyd@trf.co.in

e-mail : hyd@trf.co.in

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

= Length and width of roller screens can be adjusted to suit customers requirement
= Non clogging, smooth, non-vibrating and low noise while running
= Higher screen efficiency
= Less space required
= Higher capacity up to 1500 TPH running at low power compared to conventional screens

= Uniform wearing of crushing surface.

= Produces more uniform material than any other crusher having reciprocating motion.
= Easy and simple to maintain.
= More economical because of its higher production capacity and lower power requirment.
= Used for almost any material and for crushing up to 0.5 mm.
= As the material is CRUSHED ONLY ONCE when it passes through the gap, the percentage of FINES IS MUCH LESS.

Side View of Double Roll Crusher

Roller Screens
Enterprise

TRF LIMITED

Two rolls rotate in opposite directions in this

crusher. The material is fed between the two
rolls for compressive action and breaking into
fragments of uniform size. Simplicity of
mechanical construction and ease of
operation are the two highlights of this
crusher. The amount of fines generated from
crushing is relatively small, a performance
feature which qualifies this machine for use in
the following installations:

SORTING PLANTS OF MINES

(for crushing ore)
COAL MINES
(for crushing coal and waste)

CEMENT PLANTS
(for crushing clay, lime and gypsum rocks)

CHEMICAL PLANTS
(for crushing lime, coal, coke, rock salt, etc.)

SMELTING PLANTS
(for crushing sintered ore and cinder)
COAL-FUEL POWER PLANTS

(for crushing coal)

The
with
hard
rolls

TRF LIMITED

Double Roll Crusher is available

heavy duty rolls for crushing such
materials as ore or with light duty
for crushing relatively soft materials.

Construction
(1) Frame
A cast-iron or steel-plate frame is used.
The steel-plate frame is fabricated by
welding. The plummer blocks of fixed roll
assembly are integral with the frame.
The Plummer Block for the movable roll
assembly are elastically positioned in
horizontal direction with high-strength
coil springs or hydraulic accumulators
selected for the type of crushing duty.
This elastic mounting includes a means
of adjusting the roll-to-roll clearance (roll
setting) and serves as a protective
feature for preventing motor over load or
damage to the crusher, as the roll will
yield and back away when it grips hard
foreign matters like tramp iron.
(2) Rolls
Roll tyres are of smooth type, corrugated
type or toothed type, depending on the
crushing duty. In the standard design

each roll assembly consist of a roll boss with

hexagonal outer shape rigidly mounted on
the roll shaft which permits easy replacemant
of roll tyre. The roll tyres are held tight by
means of bolts. This arrangement provides
for easy tyre replacement and minimizes
parts subject to wear. The roll tyres are made
of high manganese steel.

Enterprise

(3) Bearings
Spherical roller bearings are used to
support the rolls. The spherical roller
bearings are complete with labyrinth
seals and packings for preventing
entrance of dust and leakage of oil.

Roller screens consists of a rigid main frame and a series of

These roller shaft assemblies are driven by chain and sprocket

roller disc assemblies mounted on shafts and supported on

arrangement. All roller shaft assemblies are connected

spherical roller bearings across the width of main frame. These

alternately with chain and sprocket and are driven in same

roller discs are elliptical in shape and arranged at a pre-

direction by two drive units. Drive is fully covered and operates

determined distance in such a way that they form a square or

in a circulating oil bath.

rectangular opening in the roller screen at several places. Over

sized materials are pushed forward by rotation of elliptical

Drive :

discs and finally reach the crusher as feed, while undersized

Each roller screen has two drive units along with electric motor,

material falls through the screen opening. The scrapper

fluid coupling, gearbox and drive sprocket.

provided below the elliptical discs ensures clog free screening.

(4) Drive
The standard Double roll crusher has
independent belt drives from two
motors, one motor for each roll. This
arrangement eliminates the need for an
intermediate drive transmitting device
resulting in less space utilisation and
reducing the no-load power loss.

Application :
TRF Roller screens are most suitable for separating coars
wet and sticky raw material. Roller screens are used in soft coal,

MATERIA
LF

LOW DIR

ECTION

FEED CHUTE

and lignite handling plants for preliminary screening of ROM

coal. It acts as relief to crushers and ensures a clog free flow of
wet and sticky materials. TRF roller screens are useful for

L
600
600
750
900
1200
1500
900
1200
1500
1800
2100
2400
1200
1800
2400
2500

A
350
596
596
596
596
596
600
600
600
600
600
600
800
800
800
900

B
650
686
850
1050
1300
1500
1000
1350
1600
1900
2200
2500
1400
2000
2600
2700

A1
1100
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
1850
2200
2200
2200
2300

B1
650
900
1050
1300
1500
1700
1150
1500
1750
2000
2300
2800
1600
2200
2800
2900

A2
660-730
800-870
800-870
800-870
800-870
800-870
900-1000
900-1000
900-1000
900-1000
900-1000
900-1000
1200-1300
1200-1300
1200-1300
1250-1400

K
830
1010
1200
1300
1350
1450
1300
1400
1660
1800
1950
2100
2100
2400
2600
2700

K1
1475
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
3000
3000
3000
3200

H
1030
1475
1475
1475
1475
1475
1650
1650
1650
1650
1650
1650
1850
1850
1850
1900

H1
930
1375
1375
1375
1375
1375
1500
1500
1500
1500
1500
1500
1700
1700
1700
1800

H2
430
625
625
625
625
625
650
650
650
650
650
650
700
700
700
800

separation of undersized material ranging from (-) 20 mm. to (-)

60 mm. The roller screens can be placed horizontally or at

The roller screens consist of a rigid frame on which a series of

roller shaft assemblies are mounted with anti-friction bearings

HEAD OFFICE & WORKS

TRF Limited

TRF Limited

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand

Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

11, Station Road Burma Mines, Jamshedpur-831007, Jharkhand

Phone : +91- 657-3046500/ 598
Fax no. : +91- 657-2345732, e-mail : co@trf.co.in

MARKETING OFFICES

MARKETING OFFICES

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager

Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Ph : +91-33-44033553
e-mail : biz.development@trf.co.in

OVER SIZE
DISCHARGE
CHUTE

Construction :

HEAD OFFICE & WORKS

22 Camac Street, Kolkata - 700 016

UNDER SIZE
DISCHARGE CHUTE

angle of maximum 10 degrees.

Likhra / Jsr. (0657) 2291356

D
600
750
750
750
750
750
900
900
900
900
900
900
1200
1200
1200
1400

Description

DIMENSIONS (in MM) :

SIZE Dia. D x L
600 X 600
750 X 600
750 X 750
750 X 900
750 X 1200
750 X 1500
900 X 900
900 X 1200
900 X 1500
900 X 1800
900 X 2100
900 X 2400
1200 X 1200
1200 X 1800
1200 X 2400
1400 X 2500

TRF LIMITED

Roller Screens

Enterprise

Likhra / Jsr. (0657) 2291356

Enterprise

TRF LIMITED

Description and Uses

Double Roll Crushers

Double Roll Crushers

Bulk Material Handling Systems

Port &Yard Equi pment Division

Business Development Department

Bulk Material Handling Equi pment

Block - D, 3rd Floor,

Assistant Divisional Manager

Cell: +91-9304813195
Ph: +91-657-3046259
Fax: +91 - 657-2345724
e-mail: r.k.shukla@trf.co.in

Assistant General Manager

22 Camac Street, Kolkata - 700 016

Cell : + 91 - 9334002278

Ph : +91-33-44033553

Ph : +91-657 - 3046242

e-mail : biz.development@trf.co.in

Bulk Material Handling Systems

Port &Yard Equi pment Division
Assistant General Manager
Cell : + 91 - 9334002278
Ph : +91-657 - 3046242
Fax : +91-657-2345214

Fax : +91-657-2345214

e-mail : dcjha@trf.co.in

e-mail : dcjha@trf.co.in

REGIONAL OFFICES

REGIONAL OFFICES
NEW DELHI

MUMBAI

HYDERABAD

NEW DELHI

MUMBAI

HYDERABAD

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

Himalaya House,

Magnet House, 1st Floor,

Flat No. 601, 6th Floor,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

11th Floor 23, Kasturba Gandhi Marg

Narottam Morarji Marg, Ballard Estate,

Paigah Plaza, Basheerbagh,

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Ph : +91-11-223310788 / 23314540

Ph : +91-22-22616853 / 22641320

Ph : +91-40-23297630 / 23297631

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

Fax : +91-11-23722447

Fax : +91-22-22614085

Fax : +91-40-23297363

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in

e-mail : nd@trf.co.in

e-mail : mum@trf.co.in

e-mail : hyd@trf.co.in