VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

10.0)
10.1)

SPML - OM METALS (JV)

DESIGN OF Precast Concrete Plank as BEAM supported on column

The 60 mm thick precast Plank will be inserted in the 80mm wide spout in the column.
The column will be solid rectangular till ground level. The column above ground level will have 70mm thick x 50 mm deep groove for the Precast plank insert.
The bottom plank will be resting on the column having bearing of 50 mm on either side of column.
Total Number of Planks will be 7 of 300 mm depth.
Bottom Plank will act as simply supported beam resting on column and other 6 planks will be resting on bottom plank.
Bottom Plank is designed as simply supported beam and same design will be applied to all planks.

2.3
Effective span of Plank =

2.30

- 0.05

2.250 m

Design of Bottom Plank supporting other Planks above

Plank Thickness =

60 mm

Plank Depth =

300 mm

Plank Length =

2290 mm

=
=

3.150 kN/m
1.993 kNm

2.990 kNm

3.544 kN

5.320 kN

Uniform Load over Bottom Plank =

Maximum BM @ Midspan =

0.060
3.150

x 2.10
x 2.25 ^2

Ultimate Moment Mu =

1.50

x 1.993

Maximum Shear Force @ Support =

3.15

x 2.25

Ultimate Shear Force Vu =

1.50

x 3.544

Sanguine Infra Tech Pvt.Ltd., Mumbai

x 25
/8
/2

Page | 25

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

Design of Individual Plank for its self weight while lifting

Also each Panel shall be designed for its self weight while lifting at both end.
Uniform Load of one Plank due to self weight
Maximum BM @ Midspan =

0.060
0.450

x 0.30
x 2.29 ^2

Ultimate Moment Mu =

1.50

x 0.295

Maximum Shear Force @ Support =

0.45

x 2.29

Ultimate Shear Force Vu =

1.50

x 0.515

10.2) Design of Precast Plank : Grade of concrete

Grade of steel
Load Factor
A. Design of section for flexural
Section Moment

=
=
=

clear

(kN-m)

Force
(kN) (mm)

Bottom Plank
Midspan
Individual Plank

/2

Mbal.

Ast req.

0.442 kNm

0.515 kN

0.773 kN

Astmin Provide Reinforcement Ast

0.133fckbd (for flex.) 0.85/fy

2)
2)
(kN-m)
(mm
(mm
11.72
26
31

(mm)
271

26

30

0.72

38

clear

Shear

Ast prov.

(mm)

cover
(mm)

(mm)

stress
v (N/mm2)

dia
(mm)

60

300

25

271

0.327

Y8

0.77

300

60

26

30

0.086

Y8

Sanguine Infra Tech Pvt.Ltd., Mumbai

0.450 kN/m
0.295 kNm

5.32

Midspan

=
=

20 Mpa
500 Mpa
1.5 For Normal condition

cover
(mm)
25

(mm)
(mm)
Bottom Plank 2.99
60
300
Midspan
Individual Plank 0.44
300
60
Midspan
B. Design of section for Shear
Section Shear

x 25
/8

31

dia
(mm)
Y8
Y8

Nos.

Remark. Pt %

1 Nos.

Prov.
2)
(mm
50

Safe

0.309

1 Nos.

50

Safe

0.559

Pt %

Shear
Remark. Asv minAsv/sv
Provide
Rem
capacity of
ark.
provided concrete
0.4b reqd
stirrups of Asv/sv
provid
c (N/mm2)
0.87fy (v-c)*b
ed
IS456, T-19
fs
2
mm /mm
Provide
1 Nos.
0.309
0.393
0.07
0.00 1 Leg Y 8 0.25 Safe
Min Shear
Reinf
@ 200 c/c
Shear
1 Nos.
0.559
0.225
Reinf Not
Required

Page | 26

VIKRAM UDYOGPURI LIMITED, UJJAIN, MADHYA PRADESH

SPML - OM METALS (JV)

10.3) Check for Bearing strength on concrete column bearing area due to reaction from planks:

Reaction at one end of column

Bearing Area =

1.5 x 2.99 x 2.29 / 2

45

x 60

Bearing Stress on column

5140
/ 2700
Permissible bearing strength on concrete 0.45 fck =

Sanguine Infra Tech Pvt.Ltd., Mumbai

=
=
=

5.14 kN
2
2700 mm
1.90 N/mm
9.00 Mpa
Safe

(Ref IS 456:2000, Cl 34.4)

Page | 27