TRAINING REPORT AT

SAMBHAV SPINNING
MILL
A Unit of NAHAR Group of Industries
at Ludhiana
22-06-2010 to 16-07-2010

CONTENTS
Introduction to SSM
Process flow chart
Blowroom
Carding
Lap preparation
Combing
Finisher drawframe
Roving frame
Ring frame
Winding
Conditioning and packaging

Introduction to Sambhav spinning

Mill
Sambhav Spinning mill is a unit of the Nahar Group
of Industries And established in 1995. At that
time acrylic was used as the raw material. In the
year of 2000, cotton begin to used as the raw
material. In this unit 49200 spindles of the ring
frame and 3290 spindles of open-end.Production
per day is about 50 ton.

PROCESS FLOW CHARTS FOR

SPINNING
RAW
FINISHER
COMBER
ROVING
PACKAGING
CONDITIONING
BREAKER
CARDING
BLOWROOM
LAP
RING
WINDING
FORMER
MATERIAL
FRAME
FRAME
D/F

PROCESS FLOW CHART OF THE

OPENEND YARN
RAW MATERIAL
OPEN-END
DRAWFRAME
CARDING
BLOWROOM
PACKAGING
CONDITIONING
SPINNING

BLOWROOM SECTION
Objectives of the Blowroom: Opening
Cleaning
Dust removal
Blending
Recycling of the waste
Uniform feed to the card

MACHINE FOR OPENING

Blendomat BDT-019
(1)Control unit
(2) Bales
(3)Working head with
toothed
disc
(4) swivel tower
(5) Air duct

MASTER BALE OPENER

FEATURES OF MBO: Pair of the feed roller

Effective opening
and cleaning
Production rate up to
250kg/hr

CLAENING
VARIO CLEAN
FEATURES OF THE VARIO CLEAN: Opening ,cleaning and dedusting combined
Rollers for the gentle cleaning and opening
Effective cleaning of the micro dust particle
FLEXI-CLEAN
FEATURES OF THE FLEXI-CLEAN: Fine opening by the saw toothed roller
Efficient in opening and cleaning
VETAL-SCAN
Used for detecting the metal parts to avoid the
any fire case

MIXING
UNIMIX
Helps in the
formation of the
homogeneous blend
Large amount of
the material can be
mixed
(1)Material entry
(2) Storage bin
(3) Conveyor Lattice
(4) Feed lattice
(6)Inclined Lattice
(7) Evener roller
(8) Take off roller
(9) Material Exit

MULTI MIXER-MXU
SALIENT FEATURES OF
THE MULTI MIXER:

CARDING
"Card is the heart of the spinning mill" and "Well
carded is half spun" are two proverbs of the experts
THE PURPOSE OF CARDING:
To open the flocks into individual fibres
Cleaning or elimination of impurities
Reduction of neps
Elimination of dust
Elimination of short fibres
Fibre blending
Fibre orientation or alignment
Sliver formation

CARD LC300A
Specification: Manufacturer LMW
Production Rate - 80
Kg/hr at 100% eff.
Draft 60-300
Cylinder RPM 429.05
Licker-In RPM 862.92
Delivery Rate 140
m/min

CARD TC03
Manufacturer Trutzschler
Licker-In RPM 1231
Cylinder RPM 533
Production 99.2 Kg/hr
Delivery Rate 280
m/min
Flats speed 321mm/min

PREDRAWFRAMES
BREAKER-DRAWFRAMES AT SSM
LDO-6
SB-2
SPECIFICATION OF LDO-6: Make
:- LMW
Drafting system :-3/3
Type of loading :- Pneumatic
No. Of cans :-6 cans on each side total 12 cans
Card sliver hank :-4.5 k tex
Production :-800 kg/shift
Setting :
Main draft zone=40-80mm

Break draft zone=40-90

Delivery rate=500/min

PASSAGE THROUGH LDO-6

SLIVER
FEED
PHOTO
GUIDE
DRAFTING
DELIVERY
CAN
ROLLER
ROLLER
FROM
DETECTOR
UNIT
ARRANGEMENT
CARDING(12
(TRUMPET &
3/3
SLIVER)
C.R.)

BREAKER DRAWFRAME
SB-2
SPECIFICATION : Make
Rieter
Delivery speed
650m/min
Drafting arrangement
3/3(pneumatically
loaded)
Front zone setting
40mm
Back zone setting
38mm

LAP FORMATION
The material from the breaker drawframe is not
suitable for the comber. For comber material
supplied as input is lap . This must
Have good evenness and regularity
Machines used for the preparation
Of the lap at SSM: LH-10
E-30
LAP FORMER LH-10

LAP FORMER LH-10

FEATURE LAP FORMER LH-10:Delivery speed up to 120m/min

Lap weight up to 75 g/metre
4/4 spring loaded drafting system
Variable top roller loaded

UNI-LAP
E-30

FEATURES
Manufacturer
Reiter
Production rate
350 kg/hr
No of doubling
28
Input weight
Max 140ktex
Drafting arrangement 3/3
Delivery speed
140m/min
Lap weight 75gm/m

COMBER
Combing is the process which is used to improve the
material quality. It improves the following yarn
quality: Yarn evenness
Strength
Cleanness
Smoothness
Visual appearance
In addition to the yarn made of combed cotton needs
lesser twist than the carded yarn.
COMBER IN SSM
LK64
E60

FINISHER DRAWFRAME
The sliver from comber is fed to the finisher draw
frame to have maximum possible evenness and
regularity. The main objectives of finisher draw
frame: To make the sliver having maximum possible
evenness
To make the sliver of required hank which can fed
to the speed frame
FINISHER DRAWFRAME
*RSB-851(LMW MAKE)
DRAFTING
SYSTEM OF
RSB

ROVING FRAME
OBJEBTIVES OF ROVING
FRAME: Drafting of the draw frame
sliver to the required draft
Imparting twist to the
roving
Making a suitable package
for the ring spinning
Minimisation of the sliver
thickness
ROVING FRAMES AT SSM: LFS1400
LFS1660

RING FRAME
Functions of ring frame
to draft the roving until the required fineness is
achieved
to impart strength to the fiber, by inserting twist
to wind up the twisted strand (yarn) in a form
suitable for storage, transportation and further
processing
RING FRAME MACHINES AT SSM
LR6/AX
LR6

WINDING SECTION
AUTOCONER
Autoconer is a machine for
automatic winding of cross
wound packages. The autoconer
representing an autonomous,
compact winding machine with
integrated drive, with a splicer
on each winding unit , and with
a corresponding sub pressure
supply. Plug type connections
are provided for electricity and
compressed air supply.

A
WINDING
UNIT
FROM
SCHLHFR
OST

AUTOCONER FROM
SCHLFROST

SPECIFICATION OF THE AUTOCONER

Weight of the package prepared
2.285kg
Production weight
412.27kg/shift
No of heads
120
Drum Diametre
94mm
Drum traverse
152mm
Drum Rpm
Max. 1800
min.
800rpm
Clearer Unit
UsterQuantum

OPEN-END SPINNING
Open-end spinning is a process in which fibrous material is
highly drafted, creating a break in the continuous fibre
mass. The individual fibres are subsequently collected
onto the open end of end of the yarn that is rotated to
twist the fibres in the yarn structure to form a continuous
yarn .This length is wound to form a packages.
Count prepared on the OPEN-END SPINING: 6s
10s
18s
20s
MACHINE :Autocoro-360 from Schlfrost

PASSAGE OF THE MATERIAL

DOFFING
DELIVERY
PACKAGE
TUBE
CHEESE
ROLLER
SLIVER
FEED
OPENING
FIBRE
ROTOR
ROLLER
PLATE
TRNASPORT
(CARDED
& ROLLER
ROTOR OR
GROOVE
TUBE
D/F)

CONDITIONING
The machine used for the yarn
conditioning is Microprocessor Controlled
Automatic Machine. This machine is
used to process different type of the
yarns to achieve the required quality of
the yarn. The yarn in this m/c is
conditioned with the help f the steam
generated inside it. The machine is
controlled with the help of controller.
OBJECTIVES OF THE YARN
CONDITIONING
Conditioning of the yarn increases yarn
strength.
Due to conditioning the yarn gains
moisture and the weight of the package
increases which is economically better.
The package uniformity increases.
MACHINES FOR CONDITIONING:YC -1600 from SIEGER

PACKAGING SECTION
OBJECTIVES OF THE PACKING
To make a final transportable package
Weighing each cone and rejecting its moisture
content
After conditioning of the yarn they are packed
within the carton 40-45minutes. If a cone weighs
1kg 300gm then a deviation of 100gm is
tolerable. If cone weighs more or less then it again
sent back to rewinding department. In a carton
about 40 cones are packed. Inside each cone
stickers are attached.

PACKAGE DIMENSION
DIMENSIONS OF THE CARTON
It depends on the count of the yarn and quality of the yarn.
OPEN-END YARN
SIZE OF THE CARTON: 700mm 700mm 350mm
Gross weight of the carton is about 45kg. And 18 cheese of
weight 2.5 kg each
24s, 30s, 20s COUNT YARN:SIZE OF THE CARTON: 785mm 385mm 520mm
Gross weight of the carton is about 45.360kg.And 24 cones of
each weighing about 1.89kg.
EXPORT QUALITY
SIZE OF THE CARTON: 835mm 660mm350mm

RESEARCH AND DEVELOPMENT

DEPARTMENT
SR
NO.

MACHINE NAME

USE

MANUFA
CTURER

1.

Premier Tester-4

Frequently occuring fault of the

sliver and roving and yarn

PREMIER

2.

TensomaX

For testing of the yarn strength

3.

HFT

Testing of the fibre strength and

length

4.

Classic Data

Yarn fault and their classification

5.

Wraping block

Checking of the hank of the sliver

and roving ,yarn

6.

Techo Meter

Rpm of the spindle or motor

7.

AFIS

Fibre length,CV,Short fibre length

8.

Strech -500m

CSP (Lea of 80 yards)

PREMIER

THANK YOU