JOINT INSPECTION REPORT

Work Order

NIyDG/PC
SI r32s/20r5/848Dt. 10/03/20rs

CustomerName

Dhauliganga
PowerStation,NHPCLtd.

Manufactuier/C ontractor Name

IWsAgro Auto GrindEngineers(P) Ltd.

Date of Inspection

19I l0l20l5 to 20/ l0 120

15

Total Offered Quantity

(i). UpperFixedLabyrinth(Forged)A473GR41500ASTM
DRG
No. DHA002xx2l-206,Quantity- 04 Nos.
(ii). HexagonScrewM20x90x38,21-012,
Quantity- 200Nos.

Placeof Inspection

(P) Ltd, D-12,Bulandshahr

IWsAgro Auto GrindEngineers
Road
(U.P)
IndustrialArea,Ghaziabad

Observations
(i)

DimensionsMeasuredof Upper Fixed Labyrinths & Hexagon Screwsas statedabovein heading

of Total Offered Quantity and found within acceptablelimits as per drawing and supply order.
(DimensionalReport Attached)

(ii)

DP & UT on 04 Nos. Upper Fixed Labyrinth has beencarried out. No significant defecthasbeen
observed.(ReportsAttached)

Conclusion
The abovematerial is found OK as per the supply order.
DispatchAuthorization
The material as inspected above has been cleared for dispatch as under:NzVsNHPC requested that the above stated items to be handover to IWs Anod Plasma Spray
Limited, Address: E-20, Panki Industrial Area, Site-I, Kanpur-2O8022.
Disclaimer: This inspection and acceptanceof any product thereof does not absolve the supplier
of his responsibility to supply the correct products, strictly in conformity to the specifications

given in the purchaseorder/contract.

FoTNHPC
Lalit Kumar (Asstt.

ForIWsAgroAuto GrindEngin
P)Limited
GauravGoel(Director)

DIMENSION RBPORT of Upper Fixed Labyrinth #1

ReferenceDrawing No. DHA002xx2I -206
(ALLSIZES
lN mml

s.No. DESCRIPTION
1,.

2.
3.
4.

Diameter
do
--do-do-

5.

-do-

6.
7.
8.

-do--do--do--

9.

do
--do-

10.

rt.
t2.
13.
!4.
15.
16.
77.
18.
1_9.

20.

2r.
22.
23.
24.
25.
26.
27.
28.

Thickness
Depth
Degree
Chamfer
Depth
ThreadLength
HoleDepth

Thickness
O-RingGrooveDiameter1
o-Rng GrooveDiameter2
o-Rng GrooveWidth
o-Rng GrooveDepth
O-RingChamfer
DiameterClearance
Checking
Hole
Depthof Clearance
Checking
Hole
Chamferof Clearance
Checking
Hole
PCDof 50 Nos.Equidistant
H o l e sM 2 0
PCDof 04 Nos.Clearance
Checking
Holes@20

(NHPC
Represen

DIMENSION
AS PER
DRAWING

01674

DIMENSION
AS
OBSERVED

0L674.s8

Anzo

ttttg.+s

Qnez

6fiez.sq

0L840

0L839.47

@tgoz

0L9o2.sz
@ttzg.+q

afizq h7 (0,-0.L5)

tule H7(+0.15,0) 0L778.s4

@teqqhTlo,-0.i.5) AtaqE.qa
0L898H7 (+0.15,0) 0L8s8.s2
0r948
4L947.42
30
20

29.75

20.2s

15"

L5"

2x2

2x2

15

15

37

37

47

47
99.72

L00
Qrcgq

Qrcgq

4tgto.s

dtgto.s

8 . 7 5( + 0 . 3 , 0 )
0.15x0.L5

8.90
5.27
OK

Qzoua(+0.033,0)

@zo.oz

30

30

5x30"

5x30"

0L8tL

Qtstt

@rsqa

QBqO

+0.05)
5.25(-0.05,

(Contractor

DIMENSION REPORT of Upper Fixed Labvrinth #2

ReferenceDrawing No. DHA002xx2I -206
(ALLSIZE$IN mml

s.No. DESCRIPTION

DIMENSION
AS PER
DRAWING

DIMENSION
AS
OBSERVED

1,.

Qrctq

@rctq.sz

Qttzo

AnE.qs

0naz

0t782.s7

ABqo
Qtgoz

0L83e.46

2.
3.
4.
5.

Diameter
do
--do-do-do-

4L902.s4

5,

-do-

7.
8.
9.

10.

do
--do--do---do-

TL.

Thickness

30

12.
L3.

Depth

20

QEqt.qq
29.78
20.28

Degree

15"
2x2

L5"
2x2

15

15

L4.
15.
16.
!7.
18.
19.

20.

2t.
22.
23.
24.
25.
26.
27.
28.

Chamfer
Depth
ThreadLength
HoleDepth
Thickness
O-RingGrooveDiameter1
O-RingGrooveDiameter2
O-RingGrooveWidth
O-RingGrooveDepth
O-RingChamfer
DiameterClearance
Checking
Hole
Depthof Clearance
Checking
Hole
Chamferof Clearance
C h e c k i nH
g ole
PCDof 50 Nos.Equidistant
HolesM20
PCDof 04 Nos.Clearance
Checking
Holesd20

Qtlz+ h7 ( o,- 0.15)

6ttlg H7( +0.15,0)
08q+ h7 (0,-0.15)
68ge H7( + 0.15,0)

@rgqs

O1-723.42

0L778.54
0L843.47

6$ga.sq

37

37

47

47
99.72

100

@rcgq

0L9ro.s

Qrcgq
@tgto.s

8 . 7 5( + 0 . 3 , 0 )

8.92

+0.05)
5.25(-0.05,
0.15x0.15

5.28
OK

A2oH8(+0.033,0)

O2o.o2s

30

30

5x30"

5x30"

Q$tt

0L8rL

6tsqs

Q$qa

&
ai

-,:l

NHPC

ti,ve)

Co rt

LJ
?t
l {

ntative)

DIMENSION REPORT of Upper Fixed Labvrinth #3

ReferenceDrawing No. DHA002xx2I -206
(ALL SIZESlN mml

s.No. DESCRIPTION

DIMENSION
AS PER
DRAWING

DIMENSION
AS
OBSERVED

6rctq

Qrctq.sa

Afi20

Qnaz

@fiE.qt
4L782.s6

@mqo

6rszg.qs

0L902
0L724h7 (0,-0.15)
Qfite H7(+0.15,0)
68qq h7 (0,-0.L5)
01898H7(+0.15,0)

6tgoz.st

2.
3.
4.
5.
6.
7.
8.
9.
10.

Lt.
L2.
13.
t4.
15.
16.

L7.
1.8.
19.

20.
2L.
22.
23.
24.
25.
26.

27.
28.

Diameter
-do-do--do---do-.
do
do
--do-do
--doThickness
Depth
Degree
Chamfer
Depth
ThreadLensth
HoleDepth
Thickness
O-RingGrooveDiameter1
O-RingGrooveDiameter2
O-RingGrooveWidth
O-RineGrooveDepth
O-RineChamfer
DiameterClearance
Checking
Hole
Depthof Clearance
Checking
Hole
Chamferof Clearance
Checking
Hole
PCDof 50 Nos:Equidistant
H o l e sM 2 0
PCDof 04 Nos.Clearance
Checking
Holes020

0Ls48
30
20

0L723.48
0!778.s7
0L843.44
0L898.s6
01947.46
29.77

20.27

L5"

15"

2x2

2x2

15
37
47

15

37
47
99.74

1_00
01694

0L6s4

0L9LO.s

6tgto.s

8 . 7 5( + 0 . 3 , 0 )

8.97

5.25(-0.05,+0.05)
0.15x0.15

5.26
OK

6ZOUA(+0.033,0)

6zo.ozz

30

30

5x30"

5x30"

OLsTL

@tstt

0L846

6wqo
iL.

id'u

(Contractor

, (o)0120-2867414

slil,l

0120-2758496
09811095658

NearCivilLinesPoliceChowki
LakshmiVihar,BehindVermaCraneServices,
Side
of
G.T.Road.Ghaziabad
Area.
South
Industrial
B.S.Road

Certificate No.

Date:2011012015

: CIES/DPl15-16/362

DYE PENETRANT TEST REPORT

COMPONENT
UpperFixedLabyrinth

L.O.A NUMBER & Date

QTY

l20l 5
Dt. 10/03
/ r325/201s/848
NIVDG/PCS

04Nos.

1. DYE PENETRANTMATERIAL:
i) Cleaner
iD Dye Penetrant(Red.)
iii) Developer(White)

CHECKMATE MAKE
CHECKMATE MAKE
CHECKMATE MAKE

2. SurfaceCondition

Finish Grinded/Machined

3. Area Covered

100%Available Areas

4. TestingStandard
& Acceptancelevel

As per ASME SecV CCH-70& ASME SecVIII CCH-70

5 . Dwell Time for Penetrant

15minutes.

6 . Dwell Time for Developer

15 minutes.

No recordableindicationobserved,
All Labyrinthsareacceptablein D. P. Test.

Remarks

WitnessedBy:Carsul Engi

(ASNT leve

InspectionServices

U.T:10:20)

jobsof variousPrivate& Government

the inspection
like
We areexecuting
organisation
BHEL,ISGEC,
NPCIL,NFC,TPL,BVIL,LLOYDS,
SGS,NFCSFL,
EtC.

, (o) 0120-2867414

tnl opo-27s8496

o,,.--fl
(trrt)09811095658

LakshmiVihar,BehindVermaCraneServices,
NearCivilLinesPoliceChowki
B.S.RoadIndustrial
Area.SouthSideof G.T.Road.Ghaziabad

ULTRASONIC TEST REPORT

Dated:2011012015

Ref.No.CEISruTR

360

Issued to M/s

M/s Agro Auto GrindEngineers(P) Ltd, D-12 B. S. RoadInd. area- Ghaziabad

Tested at

As above

ComponentsName & Qfy.

UpperFixed Labyrinths

Work Order Ref

Orderno.NH/DG/PCSI 1325I20| 4I 662 Dt. 23I 12I20| 4

FoTNHPCLtd, DHAULIGANGAPowerStation

Material

Steel
Stainless

Qty.

04Nos"

Stageof Testing

FINAL Machined

ProbeUsed

4MHz (Normal)

Machine Use

EECEX-10

Gain

26to42+6db

Calibration

80%B.W.+6db

Couplant

Mobil Oil

Range

0 to 100,200& 500mm

AcceptanceLevel

ASTM 4-609 LEVEL-II

Observation & Results

Scanned100"h availablearea of all the four labvrinths

No recordableindicationobservedin any of the labyrinth,
All Labyrinthsarefoundto be ultrasonicallyO.K.

Bv:Witnessed
Carsul En

(ASNT level

We are executingthe inspectionjobs of variousPrivate& Governmentorganisationlike

NPCIL,NFC,TPL, BVIL,LLOYDS,BHEL,lSGEC,SGS,NFCSFL,etc.

Services

10:20)

IJJ
F
=\

-o
o
E
E

Ilr.
t

o
o)
o
u-

o
F

U'

q)
F

o
L
.9

o
,N
o

CL

IJJ

IrJ

o
o

O -

z
6
o
':

g {
o o

.col

6
'6+

o
o

uJ

o
o

t
U

E
o

o
o
9,2
Y
dl
(g

N
N
q
N

T
ro
o)

c,

o o

Ef
E

tL

N
@

zai

IJJ

(s

.E
U>
o

9-

z
o-

o
o
F

z
6

O O -

LL
L!

o
(,

0)
o

Trfo

. F

=
o

o
E

r)
o

(g

fit

Ne)

o
I

o s
f;o

o
(g

ro
N

.9

(g

IE

(,
=
0

(,

5$

ES

6 E
E<

:l
I
F

o-

=
@

x
u
o
@
@

><
o

E
o
z

o
(g
I

o,
E

E)

F.
Y

Y
I

o
oX

IIJ

(o
(o

Io

g o
d E

o
o
o
o

o
z

r
=o

b
n

.g

o
;
E

(!

=
=G

o
s
6l

N
N
L!

o
z

o
z
o

r
uJ
\lf
ltN

()

s
U)

.19

r
d)

o
z
o

oa
F-

()
c

o
c)

I
tg
E

c
o
q,

x
o

IE
o

o
a)
at,
t!

4,
J
(!

c)
! o
(/)oo E
o
c)

=c)
o
o-

E 3 8 3oo
E dd 5 E

.
E

|E
c)

(J

o
L

g
.
9

o
z

(,

so

o
o

g,

c)
@
a

!'

ul ;<

lo

o
o

.=q

99.,
6 c

:
(o

o
F

J
(E

!l

6II

o
t r o

-c
C

o
o
o(!

o'

a
o

E'
o

.9

0
6

z
o
o

(,
o

(,

CL

DIMENSION REPORT of Hexagon Screw

ReferenceStandardISO4017, Cl 8.8, SizeM20x90x38
ALLSIZESlN mml

s.No. DESCRIPTION

DIMENSION
AS PER
STANDARD

DIMENSION
AS
OBSERVED

L.

ThreadSize/Diameter
Length

M20
90

ThreadLensth

HalfThread

M20
90
OK

2.
3.

CiMECInfralabsPrivateLimited

CIMEC

CIN:U73100D1201
3PTC257132
ISO9001-2008Certified

www.cimectechnologies.co.
in

NABLAccreditedLaboratory
(T-3364ChemicalTesting,T-3365MechanicalTesting,T-3366Non Destructive
Testing)

Test Repart
No.: CIL:151001006

A.

PageNo. 1 of 1
Dateof Receipt:
01.10.2015
Dateof Report:05.10.2015

lsuuedTo

: M/sAgroAutoGrindEngineers(P) Ltd.
D-12,Bulandshahar
Indl.Area,Site-l
Ghaziabad.

SupplyOrderNo.

: NH/DG/PCS/1325|201
5t848,dt-10.03.201
5
Purchaseof Fixed& MovingLabyrinths
with hardwarefor Generating
Units

P'articularsof Sampte:Material
Grade/ClassA/ariety/S
ize
Condition
of Sample
Any otherinformation

: HexagonScrew
: Size:M20x 90,Class8.8of ISO4017
:Satisfactory

TestMethod: lS:1367(Pt-lll)- 2002

B.

C. Test Parameters:
Sl No. TEST
PhvsicalProperties
1. TensileStrength,N/mm2

SPECIFIED
REQUIREMENTS

RESULTS

830Min.

940

660 Min.

832

2.

YieldStress/
0.2 % ProofStress.N/mm2

% Elongation

1 2M i n .

14.8

ProofLoad,kN

147Min.

162

Hardness,
HRC

22Min.,32Max.

24

Ghemical Compositions
1.

Carbon. Yo

0.25- 0.55

0.38

2.

Phosphorus,
%

0.040Max.

0.019

Sirlphur,%

0.050Max.

0.023

D.

Remarks:
The sampleconfirmsto class8.8 with respectto aboverequirements

Not"t
I
2.
3
i

The above Resultsare related only to the testsperformed on the sample.Endorsementofproduct is neither inferred nor implied
-be
This report is not to be reproducedwholly or in part & forbidden to be used as evidence in the court oflaw & ousht not to
used in
any advertising media without special permission in writing,
Any discrepanciesobservedin the test report shall be brought to the notice ofthe Laboratory within one week
Total Liability of CIMEC is limited to the invoiced amount only.
*Marked Tests are not covered in the scope ofNAIlL Accreditation

AnandIndustrial
Estate,MohanNagar,Ghaziabad-201003
Laboratory:Plot.No.'179113,
4909859
Fax: 0120-4156544
cimecinfralabs@gmail.com
Ph : 0120-6408688,
Block,BholaNathNagar,Shahdara,
Delhi-110032
PlotNo.17,ShopNo.2, Mahavir
Regd.Offlce:411697,
Mobile:+91-9250869688