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of the rolls
Fixed Roller
Right
Left
Movable Roller
Next
Pump HT 1 M 01
Left
Right
HT 1 M 01
Hydraulic pump
Fixed Roller
2
Next
HT 1 V 1/2
Retraction cylinder
Retraction cylinder
HT 1 V 3/4
Movable Roller
HT 1 V 10
Press cylinder
V 06
V 09
HT 1 V 11
V 07
HT 1 V 08
V 10
V 11
Next
HT 1 V 06
V 1/2
V 3/4
HT 1 V 07
V 08
HT 1 V 09
Emergency valve
Pump HT 1 M 01
Next
3
Roller dist. = 10 mm fix
+ Bearing dist. = 0 mm
Gap
= 10 mm
Next
Next
Next
Next
measured by
Gap sensor
Limit switch
RP - Frame
Retraction cylinder
Press cylinder
Fixed Bearing
Movable Bearing
Distance block
Next
Set points
Fixed Roller
Gap = 10 mm
Distance pieces
Right
Left
Movable Roller
L 0mm
Next
0 mm ( Bearing distance )
L min
Fixed Roller
Left
Gap = 25 mm
Movble
Movable Roller
Right
15 mm ( Bearing distance )
Roller
Roller distance 10 mm
+ Bearing dist. 15 mm
= Gap 25 mm
Next
Set points
Left
Fixed
Roller
Right
Gap = 35 mm
Roller distance 10 mm
+ L2 Bearing dist. 25 mm
= Gap 35 mm
L min
L2
Parameter set in the PLC. Set only once.
Range from 5.0 to 30.0 mm
Actual set point 25 mm
Movable
Roller
Left
Fixed
Roller
Gap = 45 mm
Right
Roller distance 10 mm
+ L2 + 10 Bearing dist. 35 mm
= Gap 45 mm
L min
L2
+ 10 mm
Next
Movable
Next
Set points
Left
Fixed
Roller
Normal operation
Gap = 65 mm maximum
Movable
Movable
Movable
Movable
Roller
Roller
Roller
Right
L min
L2
+ 10 mm
Roller distance 10 mm
+ Bearing dist. > 55 mm
= Gap > 65 mm
Next
Limit switch
Maximum distance allowed
between the bearings. ( 65 mm Gap )
Determined by a mechanical switch.
Over 65 mm gap the roller press will
stop with max. gap alarm.
Roller
Ok.
Next
7
Start RP group
Fixed
Roller
Left
Right
At every start the emergency valve is energized
to close the hydraulic circuit.
Next
Next
Gap = 45 mm
Movble
Movable
Roller
PressRoller
cylinder
V 06
V 09
= 45 mm
V 07
V 10
V 11
L min
Next
Next
L2
+ 10 mm
V 1/2
V 3/4
V 08
Pump HT 1 M 01
Valve closed
Valve open
Next
Start RP group
Fixed
Roller
Left
Right
Gap = 35
45 mm
Next
L2
Movble
Movable
V 09
Gap = 35 mm
Next
Roller
PressRoller
cylinder
V 06
V 07
V 10
V 11
Possible causes:
Material between the rollers.
Disturbance in the hydraulic circuit.
Roller can not move free.
After bearing distance is on both sides L2 the roller press group will
be released and feeding of the pre bin can be started.
Pump stops and valves will be closed.
V 1/2
Next
V 3/4
V 08
After L2 will be reached in pre bin the shut off Gate will be opened
to release material flow to the rollers.
Pump HT 1 M 01
Next
9
Fixed Roller
Left
Right
Movable Roller
Next
Press cylinder
V 06
V 09
V 07
V 10
V 11
V 1/2
V 3/4
V 08
Pump HT 1 M 01
Next
10
Fixed Roller
Left
Right
Pressure control
By the intake behaviour of the running rollers
combined with the pressure of the column ( gap )
of material on the rollers the material flow will
tend to press the rollers apart.
Movable Roller
Press cylinder
V 06
V 09
V 07
V 10
Next
V 11
V 1/2
V 3/4
V 08
+ 10 bar
Pres.Set point
- 10 bar
At this value the material counter pressure
and the cylinder pressure will be on balance.
Pump HT 1 M 01
Next
11
Fixed Roller
Left
Pressure control
Right
100
90
bar
100 bar
Movable Roller
V 09
Next
Accumulator
Gas ( N2 ) Pressure = 90 bar
Start
up
125 bar
< 90 bar
Press cylinder
V 06
V 07
V 10
V 11
V 1/2
135 bar
125 bar
115 bar
V 3/4
V 08
Pump HT 1 M 01
12
Pressure control
Fixed Roller
Left
Right
Movable Roller
Press cylinder
V 06
V 09
Next
Note: This can happen at both sides at the same time but also
on one of both sides, depending of pressure measurement on
this side.
Next
V 07
V 10
20 m Amp
V 11
Proportion valve
pressure
increase
V 3/4
V 08
30 %
100
%
V 10
Pump HT 1 M 01
Proportion valve
pressure
decrease
Set point
12 m Amp
0%
100
%
8 m Amp
30 %
4 m Amp
Next
13
Pressure control
Fixed Roller
Left
Right
Movable Roller
Next
Press cylinder
Next
V 09
V 07
20 m Amp
V 10
18,4 m Amp
V 11
Proportion valve
pressure
increase
80 %
V 3/4
100
%
V 08
V 10
V 11
Proportion valve
pressure
decrease
12 m Amp
0%
80 %
Pump HT 1 M 01
Next
100
%
14
Gap correction
Fixed Roller
Left
Right
Gap (r)
Gap (l)
Gap (l)
Movble
Movable Roller
Next
Gap (r)
Roller
Press
cylinder
Presscilinder
Gap(l)
V 06
V 09
Gap(r)
Gap(diff)
V 07
Gap(diff)
V 10
> Gap(diff)toll.
V 11
V 3/4
Next
After this the valves will close again and pump will stop.
Pump HT 1 M 01
Next
15
Gap correction
Fixed Roller
Left
Right
Gap (r)
Gap (l)
Movble
Movable Roller
Roller
Press
cylinder
Presscilinder
V 06
V 09
V 07
V 10
Next
After this the valves will close again.
V 1/2
V 3/4
V 08
V 10
Pump HT 1 M 01
Next
16
Fixed Roller
Left
L(l)
Right
L(r)
Gap correction
and Pressure Control
Movble
Movable Roller
Gap (diff) < Gap (diff)toll. ( 4 mm )
Roller
Press
cylinder
Presscilinder
V 09
V 07
Next
V 11
V 10
V 1/2
V 3/4
V 08
Pump HT 1 M 01
Fixed Roller
Left
Right
Movable Roller
Press cylinder
V 06
V 09
Current control
17
Next
V 07
V 11
V 10
V 1/2
V 08
Pump HT 1 M 01
Next
18
Fixed
Roller
Fix Roller
Left
Right
RP Group stop
At a stop of the roller press (desired or undesired)
the RP - slide gate will close and
stopped the material feed to the RP.
Movble
Movable Roller
Press cylinder
Next
Roller
V 06
V 09
V 07
V 10
V 11
V 3/4
V 1/2
Next
V 08
Pump HT 1 M 01
Next
19
Roller press
Dosing Gate
RP - Bin
Slide Gate.
opened
close
open
Dosing
Gate in
max. Pos.
min. Pos.
Dosing
Gate
Fixed
Roller
Open
the
Dosing
Gate
Movable
Roller
Last
20