ISO 14224 Maintenance Standard

ISO 14224
MAINTENANCE STANDARD
Dr. Ir. EDI LEKSONO
MAIN OBJECTIVES OF ISO 14224

To specify the data to be collected for
analysis:
System design and configuration;
Safety, Reliability and Availability of systems and plants;

Life cycle cost;
Planning, optimization and execution of maintenance.
To specify data in a standard format to:

Permit exchange of Reliability and Maintenance (RM) data
Ensure that RM data are sufficient quality for intended
analysis
ISO 14224 MAINTENANCE STANDARD
HIGH QUALITY DATA

Completeness of data in relation to specification
Compliance with definitions of reliability parameters,
data types and formats

Accurate input, transfer, handling and storage of data
(manually or electronic).
EQUIPMENT BOUNDARY & HIERARCHY

A clear boundary description is imperative for collecting,
merging and analyzing Reliability & Maintenance data

from different industries, plant or sources (data
compatibility requirement)
For each equipment class, a boundary shall be defined
indicating what Reliability & Maintenance (RM) data are

to be collected.
EQUIPMENT BOUNDARY & HIERARCHY
Pump boundary diagram
EQUIPMENT HIERARCHY
Preparation of a hierarchy for the equipment is recommended
The highest level is the equipment unit class
The number of levels for subdivision will depend on the

complexity of the equipment unit
The reliability data severity class shall be related to

equipment unit, while the failure cause shall be related to the
lowest level in the equipment hierarchy
A single instrument may need no further breakdown, while

several levels are required for a compressor
A subdivision into three levels for an equipment unit will

normally be sufficient.
EQUIPMENT HIERARCHY
INFORMATION STRUCTURE
Data categories
Equipment data
Failure data
Maintenance data
Data format
Facilitation of queries and analysis of data
Ease of data input
Consistency check
Database structure
EQUIPMENT DATA
Identification data : equipment location, classification,
installation, equipment unit data;

Design data: manufacturers data, design characteristics;
Application data : operation and environment
FAILURE DATA
Identification data, failure record and equipment location;
Failure data for characterizing a failure : failure date,
maintenance items failed, severity class, failure mode,

failure cause, method of observation.
10
11
MAINTENANCE DATA
Identification data : maintenance record, equipment
location, failure record;

Maintenance data : date of maintenance, maintenance
category, maintenance activity,

maintenance man hours per
maintenance time, down time
items maintained,
discipline, active
EQUIPMENT DATA
12
EQUIPMENT DATA
13
FAILURE DATA
14
MAINTENANCE DATA
15
DATABASE STRUCTURE
16
TAXONOMY CLASSIFICATION
Combustion Engine
17
EQUIPMENT BOUNDARY: COMBUSTION ENGINE
18
EQUIPMENT UNIT SUBDIVISION:

COMBUSTION ENGINE
19
EQUIPMENT UNIT SPECIFIC DATA:

COMBUSTION ENGINE
20
FAILURE MODE: COMBUSTION ENGINE
21
TAXONOMY CLASSIFICATION: COMPRESSOR
22
EQUIPMENT BOUNDARY: COMPRESSOR
23
EQUIPMENT UNIT SUBDIVISION: COMPRESSOR
24
EQUIPMENT UNIT SPECIFIC DATA :

COMPRESSOR
25

COMPRESSOR
26
FAILURE MODE : COMPRESSOR
27
TAXONOMY CLASSIFICATION: CONTROL LOGIC
28
EQUIPMENT BOUNDARY :
POWER DISTRIBUTION
29
EQUIPMENT UNIT SUBDIVISION:

CONTROL LOGIC
30

CONTROL LOGIC
31
FAILURE MODE : CONTROL LOGIC
32
TAXONOMY CLASSIFICATION :
ELECTRIC GENERATOR
33
EQUIPMENT UNIT SUBDIVISION :

ELECTRIC GENERATOR
34
ELECTRIC GENERATOR
35

ELECTRIC GENERATOR
36
FAILURE MODES : ELECTRIC GENERATOR
37
ELECTRIC MOTOR
38
EQUIPMENT BOUNDARY : ELECTRIC MOTOR
39

ELECTRIC MOTOR
40

ELECTRIC MOTOR
41
FAILURE MODES : ELECTRIC MOTOR
42
TAXONOMY CLASSIFICATION : GAS TURBINE
43
EQUIPMENT BOUNDARY : GAS TURBINE
44
EQUIPMENT UNIT SUBDIVISION : GAS TURBINE
45

GAS TURBINE
46
FAILURE MODES : GAS TURBINE
47
HEAT EXCHANGER
48
HEAT EXCHANGER
49

HEAT EXCHANGER
50

HEAT EXCHANGER
51
FAILURE MODES : HEAT EXCHANGER
52
PROCESS SENSORS
53
PROCESS SENSORS
54

PROCESS SENSORS
55

PROCESS SENSORS
56

PROCESS SENSORS
57
FAILURE MODES : PROCESS SENSORS
58
TAXONOMY CLASSIFICATION : PUMP
59
EQUIPMENT UNIT SUBDIVISION : PUMP
60
EQUIPMENT BOUNDARY : PUMP
61
EQUIPMENT UNIT SPECIFIC DATA : PUMP
62
EQUIPMENT UNIT SPECIFIC DATA : PUMP
63
FAILURE MODES : PUMPS
64
FAILURE & MAINTENANCE NOTATIONS
65
66
67
FAILURE CAUSES
68
MAINTENANCE ACTIVITY
69

ISO 14224 Maintenance Standard

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ISO 14224

MAIN OBJECTIVES OF ISO 14224

Safety, Reliability and Availability of systems and plants;

To specify data in a standard format to:

ISO 14224 MAINTENANCE STANDARD

HIGH QUALITY DATA

Compliance with definitions of reliability parameters,

data types and formats

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT BOUNDARY & HIERARCHY

merging and analyzing Reliability & Maintenance data

indicating what Reliability & Maintenance (RM) data are

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT BOUNDARY & HIERARCHY

Pump boundary diagram

ISO 14224 MAINTENANCE STANDARD

Preparation of a hierarchy for the equipment is recommended

The highest level is the equipment unit class

The number of levels for subdivision will depend on the

The reliability data severity class shall be related to

A single instrument may need no further breakdown, while

A subdivision into three levels for an equipment unit will

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

installation, equipment unit data;

ISO 14224 MAINTENANCE STANDARD

Failure data for characterizing a failure : failure date,

maintenance items failed, severity class, failure mode,

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

location, failure record;

category, maintenance activity,

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT BOUNDARY: COMBUSTION ENGINE

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SUBDIVISION:

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SPECIFIC DATA:

ISO 14224 MAINTENANCE STANDARD

FAILURE MODE: COMBUSTION ENGINE

ISO 14224 MAINTENANCE STANDARD

TAXONOMY CLASSIFICATION: COMPRESSOR

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT BOUNDARY: COMPRESSOR

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SUBDIVISION: COMPRESSOR

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SPECIFIC DATA :

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SPECIFIC DATA:

ISO 14224 MAINTENANCE STANDARD

FAILURE MODE : COMPRESSOR

ISO 14224 MAINTENANCE STANDARD

TAXONOMY CLASSIFICATION: CONTROL LOGIC

ISO 14224 MAINTENANCE STANDARD

ISO 14224 MAINTENANCE STANDARD

EQUIPMENT UNIT SUBDIVISION:

ISO 14224 MAINTENANCE STANDARD