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Piston Scuffing
Appearance: Piston with one sided, streaky, narrow piston wear areas and
considerable scuffing along the entire skirt length. The piston rings may also
exhibit burned spots.
Possible causes:
The oil film on the cylinder walls was washed away by excess fuel.
Piston and piston rings run dry. Scuffing first appears on the major thrust side;
finally, seizing appears.
Excess fuel is often the result of improper carburettor operation; either the
automatic choke failed to shut off soon enough, or a hand operated choke
remained engaged too long.
A defective fuel injection system (cold start enrichment), or ignition misfiring as
a result of damaged spark plugs in individual cylinders, can lead to fuel
deposits on the cylinder walls. At higher power levels, the resulting oil dilution
usually leads to piston damage.
Engine-related causes:
Defective fuel injection system, incorrect ignition settings, defective spark plugs
Introduction
Function of crankshaft
Material for crankshaft
Crankshaft Loading
Failure modes
Resonant Bending Fatigue Testing
Visual Analysis
Fillet Rolling method
Conclusion
References
Function of crankshaft
Material Selection for Crankshaft
Materials/Manufacturing/Layout - Crankshaft
Crankshaft Loading
Crankshaft Failures
Resonant Bending Fatigue Testing
Visual Analysis
Fillet Rolling method
Conclusion
References
Oil Analysis
Metals
Iron
Copper
Tin
Aluminium
Chrome
Lead
Silicon
Compression test
Compression test
Compression test
Compression test
Compression test
Compression test
For anomalies discovered during validation that shall be corrected and retested,
regression
testing shall be established at an appropriate level through an impact analysis, to show
that
the design changes have not induced adverse effects to the previously tested
functionality.
Anomalies found during the validation activities shall be tracked. Any residual design
anomalies remaining at the completion of the validation activities shall be approved by
QA,
through the validation report. QA can previously review those anomalies in Anomaly
review
Board.
Pre-requisites delivered for the review:
Updated DDP plan if needed
Last Verification reports when applicable
Validation / Clinical Trials plan & protocol(s) updated when necessary since the last Design Review
Validation reports
Residual design anomalies
Product Safety Risk Management File updated
Final DMR & DHF for the Regulatory Files
Traceability Matrix
Any change request occurring after the design freeze, impact analysis and affected design
documents
Project Issue tracking