1.What are the families of ATO?

0257000.PXPV
0287000.PXCN
APC fuses

regular ATO fuse - NORMAL

we mentioned F

2.What are the restrictions of each family (capacity of each family)

6,500,000 to build high amp

5,600,000 to build low amp
3.What are the low and high amps?

1-20 low amp

25-40 high amp

High Amp have a welding process

4.What are the restrictions in low and high amps (capacity)

same answer of # 2
Camera
ok
ok
ok
ok
ok
ok
ok
ok
ok

M1
M2
M3
M4
M5
M6
M7
M8
M9

Welding Hold Down

ok
ok
ok
ok
ok
ok
ok
ok
ok
Nok
Nok
Nok
Nok
Nok
Nok
Nok
Nok
Nok

APCRT
Nok
ok
Nok
Nok
Nok
Nok
Nok
Nok
Nok

5.What is hold down and the ratings with hold down?

8 diales run all the ratings

6.How many machines are there?

9 multis and 17 diales

7.What is the capacity of each machine?

Product

Pc/Hr

Pcs
min

ATO

7200

120

10.What is the daily capacity?

if everithing is ok we can produce 2,170,000

11.How many days are we working now?

5.7

CT
(sec)
0.500

Machines /
Cells
1

Cap 5.7 d
728,870

12.How many shifts?

3
13.How many manpower per shift? Total?

21 operators 3 supervisor
14.What are the processes and restrictions of each process?
15.Can you send me the process flow chart on how to produce ATO?

http://pnintranf4kpfz1/v1/abu/thimg.php?g=20
16.Where is the bottleneck now?

molding

17.What are the problems you are experiencing now? Green labeled parts/molding/material s

we have some issues in process small hit on housing # 1, visual adjusment # 2 , lack of ho
18.What are your suggestions to ensure that we will hit both volume and mix adherence?

reduce the changechover max 12 , if is possible release according the machine capacity 1,4
19.How many changeovers can make the line more efficient?

Max 12

1450000

2175000

arts/molding/material shortages

ment # 2 , lack of housing rejected for quality

and mix adherence?

machine capacity 1,450,000 each multi can only support 2 diales if you release more then a 1.4 we need to do

then a 1.4 we need to do a extra changeover

each machine has 2 dial tables except machine 8

Machine

Capacity 5.7

Camera

Welding

Hold Down

M1

1.4

ok

ok

ok

M2

1.4

ok

ok

ok

M3

1.4

ok

ok

ok

M4

1.4

ok

ok

ok

M5

1.4

ok

ok

Nok

M6

1.4

ok

Nok

Nok

M7

1.3

ok

Nok

Nok

M8

1.2

ok

Nok

Nok

M9

1.2

ok

Capacity

12.1

Nok
5

12.1

7.0

5.6

Constraint on Welding
Material List

Nok

needs tpo coordinatet..

Welding

Hold Down

Camera

0257001.PXPV

120pcs/min

0257001.PXTESLA

120pcs/min

0257002.PXPV

120pcs/min

0257002.PXTESLA

120pcs/min

0257003.PXPV

120pcs/min

0257003.PXTESLA

120pcs/min

0257004.PXPV

120pcs/min

0257004.PXTESLA

120pcs/min

0257005.PXPV

120pcs/min

0257005.PXTESLA

120pcs/min

0257010.PXPV

120pcs/min

0257010.PXTESLA

120pcs/min

0257015.PXPV

120pcs/min

0257015.PXTESLA

120pcs/min

0257020.PXPV
0257020.PXTESLA
0257025.PXPV
0257025.PXTESLA

P
P
P
P

120pcs/min
120pcs/min
120pcs/min
120pcs/min

0257030.PXAPC

120pcs/min

0257030.PXAPCRT

120pcs/min

0257030.PXPV
0257030.PXTESLA
0257035.PXPV
0257035.PXTESLA

P
P
P
P

120pcs/min
120pcs/min
120pcs/min
120pcs/min

0257040.PXAPC

120pcs/min

0257040.PXAPCRT

120pcs/min

25% 0257040.PXPV
25% 0257040.PXTESLA

P
P

100pcs/min
100pcs/min

025707.5PXPV

120pcs/min

025707.5PXTESLA

120pcs/min

0287001.PXCN

120pcs/min

0287001.PXS

120pcs/min

0287002.PXCN

120pcs/min

0287002.PXS

120pcs/min

0287003.PXCN

120pcs/min

0287003.PXS

120pcs/min

0287004.PXCN

120pcs/min

0287004.PXS

120pcs/min

0287005.PXCN

120pcs/min

0287005.PXS

120pcs/min

0287010.PXCN

120pcs/min

0287010.PXS

120pcs/min

0287015.PXCN

120pcs/min

0287015.PXS
0287020.PXCN
0287020.PXS
0287025.PXCN
0287025.PXS
0287030.PXCN
0287030.PXS
0287030.PXS-BK
0287035.PXCN
0287035.PXS
0287040.PXCN
0287040.PXS

120pcs/min

P
P
P
P
P
P
P
P
P
P
P

120pcs/min
120pcs/min
120pcs/min
120pcs/min
120pcs/min
120pcs/min
120pcs/min
120pcs/min
120pcs/min
100pcs/min
100pcs/min

028707.5PXCN

120pcs/min

028707.5PXS

120pcs/min

s except machine 8
APCRT

Tesla 1.8M max/wk

Nok
ok
Nok
Nok
Nok
Nok

multi slide - white label

Nok

Dec 21 to make the change for all the machine

Nok
Nok
1
1.4

Molding

Priority parts with Green label

Need to review the molding capacity according to the mix

HIGH or LOW AMP

Apcrt

LOW

Family

Hold Down

with plating..

long LT

welding

Priority

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

LOW

pxpv

LOW

tesla

HIGH

pxpv

HIGH

tesla

HIGH

pxpv

HIGH

tesla

HIGH
HIGH

pcrt

HIGH

Hold down

P
P

pxa

pxa

pxpv

Hold down

HIGH

tesla

HIGH

pxpv

HIGH

tesla

HIGH

pxa

pxa

HIGH

pcrt

HIGH

pxpv

HIGH

tesla

P
Hold down

P
P

Hold down

P
P

LOW

pxpv

LOW

tesla

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

LOW

pxcn

LOW

pxs

HIGH

pxcn

HIGH

pxs

HIGH

pxcn

HIGH

pxs

HIGH

pxcn

HIGH

pxs

HIGH

pxs

HIGH

pxcn

HIGH

pxs

HIGH

pxcn

HIGH

pxs

LOW

pxcn

LOW

pxs

ATO
Mexico Production Schedule
TOTAL PLAN
S&OP TARGET
ATOF (PXCN)
ATO (PXPV)
SILVER (PXS)
TESLA PARTS (MAX of 1.4M)
APC Products (*PXA..) --> machine 2 only 1.4M
LOW AMPS
HIGH AMPS --> 6.5M - 7M
Welding Restrictions --> machine 1-5

7M

# of Ratings /WK
Hold Down Prod. (25, 30,35 &40.PXPV) (MAX 5.6M) Machines 1-4 only
0257001.PXPV

Fuse - ATO 32VDC w/Vision 1A

0257001.PXTESLA

FUSE, ATO 1A 32V W/VISION Tesla

0257002.PXPV

Fuse - ATO 32VDC w/Vision 2A

0257002.PXTESLA

FUSE, ATO 2A 32V W/VISION Tesla

0257003.PXPV

Fuse - ATO 32VDC w/Vision 3A

0257003.PXTESLA

FUSE, ATO 3A 32V W/VISION Tesla

0257004.PXPV

Fuse - ATO 32VDC w/Vision 4A

0257004.PXTESLA

FUSE, ATO 4A 32V W/VISION Tesla

0257005.PXPV

Fuse - ATO 32VDC w/Vision 5A

0257005.PXTESLA

FUSE, ATO 5A 32V W/VISION Tesla

0257010.PXPV

Fuse - ATO 32VDC w/Vision 10A

0257010.PXTESLA

FUSE, ATO 10A 32V W/VISION Tesla

0257015.PXPV

Fuse - ATO 32VDC w/Vision 15A

0257015.PXTESLA

FUSE, ATO 15A 32V W/VISION Tesla

0257020.PXPV

Fuse - ATO 32VDC w/Vision 20A

0257020.PXTESLA

FUSE, ATO 20A 32V W/VISION Tesla

0257025.PXPV

Fuse - ATO 32VDC w/Vision 25A

0257025.PXTESLA

FUSE, ATO 25A 32V W/VISION Tesla

0257030.PXAPC

FUSE - ATO 32V APC: 30A

0257030.PXAPCRT

FUSE 32V ATO 30A OPAQUE&TRIM TERMINALS

0257030.PXPV

Fuse - ATO 32VDC w/Vision 30A

0257030.PXTESLA

FUSE, ATO 30A 32V W/VISION Tesla

0257035.PXPV

Fuse - ATO 32VDC w/Vision 35A

0257035.PXTESLA

FUSE, ATO 35A 32V W/VISION Tesla

0257040.PXAPC

FUSE - ATO 32V APC: 40A

0257040.PXAPCRT

FUSE 32V ATO 40A OPAQUE&TRIM TERMINALS

0257040.PXPV

Fuse - ATO 32VDC w/Vision 40A

0257040.PXTESLA

FUSE, ATO 40A 32V W/VISION Tesla

025707.5PXPV

Fuse - ATO 32VDC w/Vision 7.5A

025707.5PXTESLA

FUSE, ATO 7.5A 32V W/VISION Tesla

0287001.PXCN

Fuse - ATOF 32V Low-Current Nylon 1A

0287001.PXS

Fuse - ATO 32V Nylon / Silver 1A

0287002.PXCN

Fuse - ATOF 32V Low-Current Nylon 2A

0287002.PXS

Fuse - ATO 32V Nylon / Silver 2A

0287003.PXCN

Fuse - ATOF 32V Low-Current Nylon 3A

0287003.PXS

Fuse - ATO 32V Nylon / Silver 3A

0287004.PXCN

Fuse - ATOF 32V Low-Current Nylon 4A

0287004.PXS

Fuse - ATO 32V Nylon / Silver 4A

0287005.PXCN

Fuse - ATOF 32V Low-Current Nylon 5A

0287005.PXS

Fuse - ATO 32V Nylon / Silver 5A

0287010.PXCN

Fuse - ATOF 32V Low-Current Nylon 10A

0287010.PXS

Fuse - ATO 32V Nylon / Silver 10A

0287015.PXCN

Fuse - ATOF 32V Low-Current Nylon 15A

0287015.PXS

Fuse - ATO 32V Nylon / Silver 15A

0287020.PXCN

Fuse - ATOF 32V Low-Current Nylon 20A

0287020.PXS

Fuse - ATO 32V Nylon / Silver 20A

0287025.PXCN

Fuse - ATOF 32V Low-Current Nylon 25A

0287025.PXS

Fuse - ATO 32V Nylon / Silver 25A

0287030.PXCN

Fuse - ATOF 32V Low-Current Nylon 30A

0287030.PXS

Fuse - ATO 32V Nylon / Silver 30A

0287030.PXS-BK

Fuse - ATO 32V Nylon / Silver 30A

0287035.PXCN

Fuse - ATOF 32V Low-Current Nylon 35A

0287035.PXS

Fuse - ATO 32V Nylon / Silver 35A

0287040.PXCN

Fuse - ATOF 32V Low-Current Nylon 40A

0287040.PXS

Fuse - ATO 32V Nylon / Silver 40A

028707.5PXCN

Fuse - ATOF 32V Low-Current Nylon 7.5A

028707.5PXS

Fuse - ATO 32V Nylon / Silver 7.5A

WEEKLY PRODUCTION SCHEDULE

Feb-16

Mar-16

WK07

WK08

WK09

WK10

WK11

WK12

WK13

2/15

2/22

2/29

3/7

3/14

3/21

3/28

Past Due

Current WK

Next WK

1st WK Out

2nd WK Out

3rd WK Out

4th WK Out

5,370,000

12,152,000

12,304,000

12,974,000

15,431,000

11,560,000

12,100,000

12,100,000

12,100,000

12,100,000

12,100,000

12,100,000

2,294,000

4,710,000

4,888,000

4,804,000

6,576,000

2,152,000

2,960,000

6,242,000

7,008,000

6,648,000

8,351,000

9,120,000

60,000

56,000

12,100,000

120,000

288,000

1,200,000

122,000
1,400,000

216,000
288,000
-

288,000
-

3,300,000

7,578,000

7,832,000

7,006,000

10,255,000

6,280,000

2,070,000

4,574,000

4,472,000

5,968,000

5,176,000

5,280,000

2,070,000

3,374,000

4,472,000

4,568,000

5,176,000

5,280,000

12

14

13

15

13

1,344,000

2,446,000

1,728,000

2,448,000

2,480,000

3,128,000

288,000

288,000

144,000

720,000

1,080,000

2,175,000

956,000

792,000

1,400,000

1,400,000
122,000

288,000

372,000

936,000

1,400,000

1,400,000

2,152,000

638,000

1,400,000

56,000
1,400,000

2,152,000

288,000
1,400,000

2,152,000
288,000

718,000

720,000

1,400,000

72,000
568,000
1,344,000

1,728,000

576,000
1,728,000

1,728,000

1,728,000

72,000
560,000

752,000
752,000

1,728,000

710,000

1,400,000
144,000

60,000

144,000
720,000

548,000

720,000

576,000

1,400,000

1,400,000

982,000
780,000

1,400,000

1,440,000
1,400,000

224,000

2,120,000
720,000

120,000
928,000

1,400,000

1,400,000

1,400,000
216,000

144,000
442,000

1,080,000

1,080,000

60,000
240,000

380,000

2,152,000

Apr-16
WK14

WK15

4/4

4/11

5th WK Out

6th WK Out

11,914,493

10,240,000

12,100,000

12,100,000

5,156,000

5,712,000

6,290,493

3,880,000

468,000
-

648,000

8,207,150

5,712,000

3,707,343

4,528,000

3,707,343

3,880,000

13

1,907,343

1,728,000

56,150

2,175,000

2,175,000
2,152,000

2,175,000
2,152,000

2,152,000
288,000
2,152,000

2,152,000

2,152,000
1,400,000

72,000
576,000
1,728,000

1,728,000

1,728,000

179,343

752,000
752,000

1,728,000

1,728,000

720,000
180,000
280,000
280,000
720,000

576,000

1,400,000
1,400,000
1,440,000
59,781

2,120,000

2,120,000

720,000

720,000
2,152,000

1,080,000
380,000

2,152,000

2,152,000

1,080,000
380,000

raw materials shortage in pxa part