RACKS AND ROLLERS

Storage and Warehousing Solutions

RACKING
SHELVING
WAREHOUSE AUTOMATION
STRUCTURAL WORKS
RACK SUPPORTED WAREHOUSE
MATERIAL HANDLING
CONSULTING

RACKS

LLERS

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INDEX

ABOUT US
Racks and Rollers is a pioneering company in the eld of Storage, Warehousing and Automation, known for its
dedication, passion and action cum solution oriented approach. Having worked extensively on some of the most
demanding projects across the globe, Racks and Rollers has earned extensive experience in relevant elds
alongside a proven track record for excellence in a very short duration of time.
We aim to make cutting edge solutions accessible globally through our ever expanding sales distribution network
supported by our ofces spread across India and the Gulf, manned by our teams specialized in optimizing supply
chains and driving business performance. With a seamless integration of sales, designing and production with
constant focus on growth and development through major investments in R&D, and quality control whilst employing
the most advanced technology in the industry, Racks and Rollers has been at the forefront of providing a guaranteed
high quality product and fast, exible and excellent client service.
Our consulting approach involves; warehousing, shelving, racking, structural works, automation and top notch
stainless steel works. Our holistic solutions are known to look at the bigger picture and strive to impact the business,
as a whole entity. Every solution we advise ts in seamlessly with the perspective of the organization and the
management owing to the excellent research and analysis done by our well trained and highly qualied team of
professionals at the helm of affairs.
Our clients range from small single warehouse operations to Global multi nationals across a wide range of industries
including Food, Pharmaceuticals, Chemicals, Retail and FMCG.

Selective Pallet Racking

Double Deep Pallet Racking
Very Narrow Aisle Pallet Racking
Mobile Pallet Racking

3-4

Slotted Angle Shelving

16

Garment on Hangers

16

Mobile Compactors

17

Rack Supported Warehouses

55

Live Shelving

17

Automated Storage and Retrieval System

Drive-in/Drive-thru Racking

ROBO-Pallet Racking

Cantilever Racking

Push Back Pallet Racking

Conveyor System
Gravity Roller Conveyor
Powered Roller Conveyor
Roller Track Conveyor
Belt Conveyor
Slat Chain Conveyor
Flexible Conveyor
Overhead Conveyor
Merger & Sortation System

18-20

Live Pallet Racking

10

Our quality certicates:

ISO 9001:2008 Quality Management System
ISO 14001:2004 Environment Management

Structural Mezzanine

11

Goods Lift

21

Long Span Shelving

12

Scissor Lift

21

Our Vision:
To build pioneering solutions in storage and warehousing, across industries, while setting new benchmarks for the
world to emulate.

Multi-Tier Shelving

13

Dock Levellers

21

Quick Shelf

14

Warehouse Management System

22

Bolts Free Shelving

15

Warehouse Consultation

22

Our Mission:
Committed to delivering value and professional service, while forging enduring relationships with all stakeholders.

Our Core Values

Our values shape our
everyday behaviors and the
decisions we make as drivers
of the industry committed to
providing superior services to
all our stakeholders.

Honesty
We inspire trust by acting ethically and being transparent in our decisions
and actions by maintaining open, honest, clear, and effective internal and
external communications.
Innovation
Good is never enough, we seek newer and better ways for cost effective
solutions. We aim to deliver the highest quality in everything we do and
seek to continuously improve through creativity and innovation.
Integrity
We always do the right things instead of the easy things by being
consistent and responsible. We fulll our commitments and conduct
ourselves in a way that is true to our vision.
Dedication
We take responsibility for our decisions and actions and are accountable
for the same.

SELECTIVE PALLET RACKING

Selective Pallet Racking(SPR) is the most commonly used racking across the globe for storage of pelletized goods
and wide variety of SKU's. Our SPR system can be designed for any pallet size and weight, which can be congured
for different types of material.
This system is economical, easy to install and can be designed for light, medium and heavy loads. Aisles for SPR can
vary from 1600 mm to 4200 mm depending upon the Material Handling Equipment(MHE) used.

DOUBLE DEEP PALLET RACKING

Double Deep Pallet Racking is used in applications where multiple pallets of each SKU need to be stored, using a
special arrangement of storing two pallets on either side of the aisle.
Our Double Deep Pallet Racking system gives higher density when compared to SPR, but limited accessibility. The
MHE used usually have telescopic or pantographic forks to access the rear pallet.

VERY NARROW AISLE PALLET RACKING

Very Narrow Aisle(VNA) Pallet Racking is an arrangement of Pallet Racks with narrow aisle to achieve high density of
storage. It retains all the properties of SPR, and adds to storage with lesser aisle to rack ratio.
This system is popular in dairy, cold storage, FMCG, food and beverages industries. The MHE used are usually
articulated forklifts or turret trucks.

MOBILE PALLET RACKING

Mobile Pallet Racking is SPR with guided mobile bases which slide laterally on the rail. It's a high density SPR system
with collapsible aisles, thus eliminating the need for multiple operational aisles.
Despite being a high density racking system it is highly selective, making it the most suitable for heterogeneous
pallets.

Components
1
Upright
2
Beams
3
Bracings
4
Frame Protector
5
Foot Plate
6
Pallet
7
Aisle

5
7

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RACK SUPPORTED WAREHOUSE

DRIVE-IN/DRIVE-THRU RACKING

Our Rack Supported Warehouse (RSW) is a system which integrates racking systems as the support structure for the
walls and roofs of the warehouse. This system is a rigid and robust structure where in the load of the structure is
distributed across many upright frames.

Drive in/Drive-thru Racking system is a high density system used to store Pallets of homogenous goods. This system
is designed to maximize the storage space by minimizing the aisle to rack ratio. The selectivity of pallets in this system
is compromised to achieve high storage density. In this system the MHE drive inside the racks to store and retrieve the
Pallets.

Our RSW systems are a cost effective solution for high-density high-rise buildings. All types of racking and shelving
system can be designed for RSW considering seismic, wind and rain/snow calculations. Construction time and costs
are reduced when compared to conventional PEB structures.

Drive-in Racking requires the MHE to drive into the racking system from one point and exit from the same, while the
other end is closed. This system follows Last-in First-out (LIFO) inventory management principle.
Drive-thru Racking is different from Drive-in as MHE has two open ends, one for loading and the other for unloading
the Pallet. This system follows First-in First-out (FIFO) inventory management principle.

AUTOMATED STORAGE AND RETRIEVAL SYSTEM

Our ASRS comprises of a racking structure and specially designed robots which synergize to achieve accurate and
high throughput.

Our ASRS are typically used in applications where high volume of inventory is moved in and out of the system. These
ASRS are computer controlled systems, maintaining an accurate inventory of stored goods. They also determine and
allocate storage locations for the all inward goods and retrieve specied goods with high degree of accuracy on
request. ASRS are the most reliable systems to process complex tasks with high efciency.

Types of ASRS
3

1. Unit Load ASRS

2. Mini Load ASRS
3. Orbital ASRS

Components
1
Upright
2
Top Bracing
3
Bracket
5
Drive-in Rail
6
Pallet

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ROBO-PALLET RACKING

CANTILEVER RACKING

This is a compact and high density racking system which uses semi-automatic shuttle to store and retrieve the pallets.
Our ROBO Pallet Racking system offers similar storage density as that of Drive-in/Drive-thru systems, while
increasing the storage and retrieval speed and reducing inventory and system damage.

Cantilever Racks are used to store un-sized lengthy material such as timber, pipes, metal bars etc. which require clear
and continuous loading levels. It is ideally suited for goods which require no obstruction for store/pick face of the
system.

The remote controlled ROBO-Pallet carries Pallets in and out of the system leaving the MHE operator free to perform
other tasks. Standard MHE can be used to relocate the ROBO-Pallet from one lane to another. Our system can be
congured to be used on the Last-in First-out (LIFO) or First-in First-out (FIFO) inventory management principle.

Our system can be customized to adjust the height and arm length to cater to maximum storage density which may be
light, medium or heavy duty. Our system can be designed to handle the material manually or using side loaders.

Our ROBO-Pallet can operate from temperatures ranging from -25 C to 55 C and is ideal for high volume of pallets
per SKU.

Types
Bar and Pipe Racks
Light Duty
Medium
Heavy
Furniture

2
5

4
3

Components
1
Upright
2
Beam
3
Bracket
4
Foot Plate
5
Robo-Pallet
6
Robo-Pallet Rail
7
Top Bracing

6
5

Components
1
Upright
2
Beam
3
Cantilever Arms
4
End Stopper
5
Bracing
6
Base Arm

3
4

2
6

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PUSH BACK PALLET RACKING

LIVE PALLET RACKING

Push Back Pallet Racking is a multi-deep racking system which on loading pushes the pallet behind by one position to
accommodate the new pallet and on unloading the rear pallet comes forward by gravity ow to the front picking
position, hence always achieving the Last-in First-out inventory management principle.

Live Pallet Racking is a high density system used for storing homogenous pallets in a warehouse where First-in Firstout (FIFO) operation, with high rate of through put and easy access is required.

This is used as a replacement to drive-in when there are inadequate homogeneous pallets. This system is more
versatile than drive-in because each track ows independently.

In this system stocks are replenished from the rear aisle and picked from the front aisle. Live Pallet Racking has a
gravity roller conveyor for moving the pallets from loading to unloading aisles. While loading the pallets, they move
towards the unloading aisle under the inuence of gravity, once a pallet is unloaded the next pallet will take its place.

5
3
2

6
1

1
4

3
2

Components
1
Upright
2
Bracing
3
Beams
4
Foot Plate
5
Channel
6
Pallet

Components
1
Upright
2
Bracing
3
Roller Track
4
Front Stopper

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STRUCTURAL MEZZANINE

LONG SPAN SHELVING

Structural Mezzanine helps you convert unused overhead space into valuable oor area. This system can be
designed for single or multi-tier to multiply space and can be customized to t your plant, warehouse and ofce to
cater to your requirements.

Long Span Shelving is a highly versatile system satisfying the broadest needs of storage requirements. It helps store
light and medium duty material such as boxes, cartons, totes and archive les which are widely used in ofces,
garage, warehouse, stores and much more.

This systems can be accessed with lifts and staircases and can be integrated with racking, shelving and automation
systems. Many types of oor can be considered based on application, such as wooden planks, checkered oor,
perforated metal planks, metal grating or RCC concrete.

Our systems are extremely easy to install and highly exible and their beams are adjustable at a pitch of 50 mm. They
are an enhanced version of Slotted Angle with longer spans, longer depths and higher load capacities.

Types of Mezzanine Floor

Wooden Plywood
Wooden MDF
Concrete Floor
Checkered Floor
* Stainless Steel
* Aluminium
* MS Galvanized
Grating
* MS Galvanized
* Aluminium
Perforated GI Planks

Components
1
Column
2
Primary Beams
3
Secondary Beams
4
Flooring Panels
5
Railing
6
Staircase

Components
1
Upright
2
Beams
3
Bracings
4
Shelves
5
Foot Plate

2
3
4
6
5
2

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MULTI-TIER SHELVING

QUICK SHELF

Multi-tier Shelving is an optimal solution for manual storage, maximizing the available height of the warehouse by
providing various loading levels and catwalks. It solves the problems of limited oor space as it utilizes ceiling height,
hence avoiding relocation or expansion of the warehouse.

Quick shelf is the quickest and easiest shelving system to assemble. Our system includes specially designed angles
with concealed slots; riveted beams for clipping and optional MDF or steel shelves.

Our system is suggestible for applications like apparel, footwear, FMCG, pharmaceuticals, automobile parts etc. and
can integrate lifts, conveyors, chutes and stairs for efcient movement of man and material. Our system offers the
benets of quick assembly, good stability at low cost.

Our system totally eliminates the use of fasteners unlike other shelving systems. This system is widely used for homes,
ofces, library, wholesale stores, retail outlets etc.

Components
1
Upright
2
Foot Plate
3
Riveted Beam
4
MDF Panel / Steel Shelves

3
2

13

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BOLTS FREE SHELVING

SLOTTED ANGLE SHELVING

Bolts free shelving is a low cost solution for light duty products. Since our system has no special xing, it is easy to
assemble, fully adjustable, modular, versatile and durable. Our system is also suitable for multi-tier applications,
similar to multi-tier shelving.

This is the most economic and widely used shelving system for virtually all applications. This system has perforated
angles and shelves which are bolted together. These are used for light and medium duty applications such as
workshops, stores, warehouses, homes, ofces and libraries.

Our system uses clips rather than beams or fasteners to support the shelves, and is hence referred to as bolts free
shelving. Our technologically advanced, well designed clips help achieve structural stability and hence efcient load
transfer to the uprights.

Our system is sturdy, adaptable, exible and easily relocate-able.

Components
1
Slotted Angle
2
Shelves
3
Foot Plate

GARMENT ON HANGERS
Garment on Hangers(GOH) are specically designed and are most effective solution for storing and picking of
hanging garments in warehouses ,manufacturing plants, laundries, distribution centers and retail outlets.
Our GOH shelving is a modular system that can be customized to a wide range of sizes and layouts. We offer Garment
on Hanger solutions that are easily accessible, adjustable, and provide for high density storage and improved picking
times.

Components
1
Upright
2
Foot Plate
3
Shelve
4
Side Cladding
5
Back Bracing
6
Bracing

15

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MOBILE COMPACTORS
Mobile Compactors are mobile shelving units which are tted with wheeled traction systems that are completely
collapsible when access is not required, and can be easily moved using crank wheels to open up the aisles when
access is required.
Our system is applicable where storage space is limited and high volume of storage needs to be achieved. These
systems are most commonly used for archives, libraries, hospitals, and pharmaceuticals and can be designed to be
either manual or power driven.

CONVEYOR SYSTEM
Conveyor Systems are material handling equipment that are used to convey the material from one
location to another.
Our systems can be designed for light, medium or heavy duty material movements and are effectively
used to help reduce man power and increase the efciency of operations. We are capable of designing
many types of conveying systems based on the industrial needs.

GRAVITY ROLLER CONVEYOR

Gravity Roller Conveyor is used to move loads without power, usually over an inclined plane or manually by pushing
the material on the roller bed.

This systems is a low cost ergonomic way of moving material which can be customized for different lengths, widths
and loads. Our rollers can be provided in different surface nishes such as Zinc Plated, Chrome Plated, Stainless
Steel, Rubber Coated, Silicon coated and Plastic coated.
Components
1
Base Stand
3
2
Side Stopper / Rail
3
Rollers
4
4
Carton Box

Components
1
Selves
2
Manual Crank Wheel
3
Base Wheels
4
Guide Rail
5
Side Cladding
6
Top Cladding

LIVE SHELVING

Live Shelving (Cartoon Flow) is a high order picking solution implementing First-in First-out (FIFO) principle for boxes,
cartons, totes and bins. The material is loaded from one side of the rack which rolls forward to the picking face of the
rack with the help of gravity rollers, tracks or shelves for movement of material.

Our system is suitable where replenishment of goods is required without interfering with order picking operations. It
can be accompanied with conveyors and Put-to-Light/Pick-to-Light system for efcient and error free order picking.
We recommended Live Shelving for production feed lines, distribution centers, order consolidation and kitting.
POWERED ROLLER CONVEYOR
Powered Roller Conveyors are motorized roller conveyors
which use various transmission methods like shaft driven,
chain, V-belt, and round belts to convey the material as
desired.
Our systems can be integrated with sensors and PLCs to
achieve high level of automation and complex operations.
Our Power Roller Conveyors can be designed to convey
boxes, totes, cartons, pallets having various size and
loads.

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ROLLER TRACK CONVEYOR

FLEXIBLE CONVEYOR

Roller Tacks are plastic or nylon rollers mounted on a Uchannel, which are used to convey boxes, totes, bins and
cartons.

Flexible Conveyors are space efcient contractible

conveying systems which are versatile, mobile and
extendable.

Our Roller Tracks provide a reliable low cost solution for

manual handling of picking, processing and packing
operations.

Our Flexible Conveyors can be roller or skate wheel with

options of being motorized along with features like height
adjustability, portability and exibility.

BELT CONVEYOR

OVERHEAD CONVEYOR

Belt Conveyors convey the material by moving the belt

between powered drum rollers, which are used to move
objects in a straight line, changing elevation or direction,
and operating bi-directionally.

Overhead Conveyor is an elevated conveying system that

is used to transport material throughout the facility without
disturbing the ground operations.

Our system is the most versatile and economical for

handling irregular or regular shaped objects, which can
be xed or portable in nature. Different types of conveyor
belts like PVC, rubber, nylon and cotton can be used.

SLAT CHAIN CONVEYOR

Slat Chain Conveyors are endless interlocking
strands/slats making a belt, which are driven using a
motorized sprocket.
Our Slat conveyors can be used in severe application
such as greasy, rough or warm material where
conventional conveyors are unfeasible. Our Slat Chain
Conveyors have a prolonged life with low of maintenance
and can be made from PVC, nylon, PP, POM, stainless
steel and structural steel.

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Our systems are available as free systems, powered

systems or a combination of both, which can be designed
for various applications across industrial verticals.

MERGER & SORTATION SYSTEM

Our systems are highly precise and efcient and are
used for sorting, diverting, routing, merging and
consolidating wide range of material to their desired
destination for processing, packing, order picking,
storing and shipping.
Our systems are process driven and can be designed for
customized operations.

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GOODS LIFT

WAREHOUSE MANAGEMENT SYSTEM

Lifts are vertical transport systems for movement of

goods and people between oors or levels.

Warehouse Management System is the software used to control the movement of materials within a warehouse. It
helps ease the receipt, checking, put away, picking, invoicing, transfer, sale and returns related transaction.

Our systems are powered by electric motors or hydraulic

systems, which can be design for a range of applications.

Our system keeps complete track of the inventory and helps map the material on a logical level. It can be integrated
with other ERP, CRM software's to work in sync. All automation systems are designed to communicate with the WMS
for zero error processing in the warehouse.

SCISSOR LIFT
Scissor lift uses linked, folding supports in an X
pattern which can be dynamically adjusted using
hydraulic cylinders. These lifts are used in different
applications where the oor heights may vary or
used for maintenance purpose of the warehouse.

This system can be designed for xed and movable

applications.
Components
1
Platform
2
Safety Rails
3
Hydraulic System
4
Entry / Exit Gate
5
Mobile Base
6
Wheels
7
Scissor Frame

5
6

WAREHOUSE CONSULTATION
DOCK LEVELLERS
Dock Levelers are platforms used between the truck
and the warehouse dock for loading and unloading
cargo in an easy and efcient manner by leveling the
transition.

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Racks and Rollers team specializes in understanding your challenges at hand and offer you precise, economic and
saleable solutions which are appreciated across industries and verticals. Our team studies your products and
through put to help plan, design, organize and process your warehouse operation.
Our knowledge of both the product and the concept helps us implement an economical process which integrates the
structure, racks, networks, software, hardware, re & safety, security, compliance, lighting and ofces to orchestrate
with each other.

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Marketing Head Ofce:

Manufacturing Unit:

Racks and Rollers

No. 4M-413, 2nd Floor, 3rd Block,
Kammanahalli Main Road,
HRBR Layout, Bangalore 560 043,
Karnataka, INDIA
Ph: +91 80 6565 5680/90

w w w. r a c k s a n d r o l l e r s . c o m

Storage Technologies and

Automation Pvt. Ltd.
Shed No. 2, Survey No. 55/P-2,
Bellahalli Village,
Yelahanka, Bangalore 560064
Ph: +91 80 6565 5660/70