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Seat Number

*5785*

Metrology & Quality Control (126114 / 216114)

P. Pages : 2
Time : Three Hours
Max. Marks : 80
_________________________________________________________________
Instructions to Candidates :
1. Do not write anything on question paper except Seat No.
2. Graph or diagram should be drawn with the black ink pen being
used for writing paper or black HB pencil.
3. Students should note, no supplement will be provided.
4. All questions are compulsory & attempt any two bits out of a, b,
c of questions.
5. Neat diagrams must be drawn wherever necessary.
6. Assume suitable additional data, if required. Use non programmable calculator.
1.

2.

Solve any two.

a) Define :
i) Straightness
iii) Squarness

8
ii)
iv)

Flatness
Roundness

b)

Difference between.
i) Accuracy and precision.
ii) Line standard and end standard.

c)

What are various linear measuring devices?

Explain any one in brief.

Solve any two.

a) Describe in brief construction and working of a
mechanical comparator.

b)

Design a workshop type of Go and No-go ring gauge for

inspection of 30F8 shaft. Use the following data with
notifications.
i)

I (Microns) = 0.45 D 0.001 D ( D is in mm).

ii) The fundamental deviation of shaft F = -5.5D0.41.

iii) The value of tolerance for grade IT8 is 25i.
iv) 30 mm falls in the diam. Step of 18 and 30.

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P.T.O

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c) Write short note on :
i) Angle dekkor.
3.

4.

Angle Gauges.

Solve any two.

a) What is best size wire? Derive an expression for the best
size wire.

b)

Calculate the diam. of the base tangent length over 5 teeth,

when gear under inspection has following specifications,
Teeth No. = 30
Module = 4
Pressure Angle = 20.

c)

Explain with neat sketch computer controlled co -ordinate

measuring machine (CMM). Give it's advantages.

Solve any two.

a) Explain seven quality controls tools.

b)

c)

5.

8
ii)

Write short notes on :

i) TQM

ii)

Zero defect concept.

"Quality function deployment" (QFD) is a useful for a designer.

Comment with an example.

Solve any two.

a) Explain the concept of six-sigma.

b)

The following are the X and R values of 4 subgroups of

5 readings.
X 10.2, 12.1, 10.8, 10.5

R 1.1, 1.3, 0.9, 0.8

The specification limits for the components are 10.7 0.2 .
Establish the control limits for X and R chart. Will the products able to
meet it's specification given,
i) A2 (Factor for X chart) = 0.58
ii) D4 (Factor for R chart) = 2.11
iii) D3 (Factor for R chart) = 0.00.
c) Write a short notes on :
i) Sampling plan.
ii) Operating characteristic (OC) Curve.

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