Professional Documents
Culture Documents
DIESEL ENGINE
INSTRUCTION BOOK
SEC. NO.
C3B6
SHIP NO.
TEL. NO.
23778
SHIP TYPE
2351
APPROVEL3
B. H. KIM
CHECKED
M. T. LEE
DRAWN
DATE
2010. 05.20
DRAWING NO.
6U-2811-001
^.
SCALE
CONSOLIDATED NO.
IMO 9531466
HHI-2351
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OPERATION
MAINTENANCE
COMPONENTS AND DESCRIPTIONS
The purpose of these books is to provide general guidance on operation and maintenance and to
describe the constructional features of a standard version of the above engine type. Deviations
may be found in a specific plant. In addition, the books can be used for reference purposes, for
instance in correspondence and when ordering spare parts.
It is essential that the following data is stated in spare parts orders as it is used by use to
ensure the supply of the correct parts for the individual engines:
1.
2.
3.
4.
5.
Example:
Name of vessel
Engine No.
built by
Plate No.
Part No.
Quantity required (and description)
Furthermore, to ensure optimum efficiency, reliability and lifetime of the engine and its
components, only original spare parts should be used.
The designation 'D' used in texts and illustrations refers to the information given on the data
sheets inserted in the respective books.
As reliable and economical operation of the diesel engines is conditional on correct operation and
maintenance, it is essential that the engine-room personnel is fully acquainted with the contents
of this book.
This book is subject to copyright protection. The book must not, either wholly or partly, be
copied, reproduced, made public or in any other way made available to a third party without the
written consent of this effect from H.H.I. ENGINE & MACHINERY DIVISION.
CONTENTS
A. EXPLANATION & CODE BOOK
CYLINDER COVER
PISTON WITH ROD AND STUFFING BOX
CYLINDER LINER AND CYLINDER LUBRICATION
CROSSHEAD WITH CONNECTING ROD
CRANKSHAFT, THRUST BEARING AND TURNING GEAR
MECHANICAL CONTROL GEAR
STARTING AIR COMPONENTS
EXHAUST VALVE
FUEL OIL SYSTEM
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
ASSEMBLY OF LARGE PARTS
GENERAL TOOLS
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CONTENTS
A. EXPLANATION & CODE BOOK
CYLINDER COVER
PISTON WITH ROD AND STUFFING BOX
CYLINDER LINER AND CYLINDER LUBRICATION
CROSSHEAD WITH CONNECTING ROD
CRANKSHAFT, THRUST BEARING AND TURNING GEAR
MECHANICAL CONTROL GEAR
STARTING AIR COMPONENTS
EXHAUST VALVE
FUEL OIL SYSTEM
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
ASSEMBLY OF LARGE PARTS
GENERAL TOOLS
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CYLINDER COVER
X
LU
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EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
901.01-46
Cylinder Cover
General
The cylinder cover is made of steel and has
a central bore for the exhaust valve, which is
attached by means of four studs. The cover
furthermore has bores for the fuel valves,
which are mounted with tubular spacers and
nuts. Other bores have been provided for
starting valve, starting air inlet, safety valve
and indicator cock.
A cooling jacket is mounted on the lower part
of the cylinder cover, whereby a cooling water
space is formed.
Another cooling water space is formed around
the exhaust valve seat, when the exhaust
valve is installed. These two spaces communicate through a large number of oblique
/radial cooling bores in the cover.
The water is supplied from the cooling jacket
surrounding the cylinder liner and passes
through water transitions to the cooling jacket
surrounding the cylinder cover and, further on,
through the cooling bores, to the space
around the exhaust valve seat.
From here the water is discharged to the
main cooling water outlet pipe.
The cylinder cover is tightened against the top
of the cylinder liner by means of nuts and
long studs fitted in the cylinder frame. The
nuts are tightened by means of hydraulic
jacks.
Sealing between the cylinder cover and
cylinder liner is obtained by means of a sealing ring, made of mild steel.
HYUNDAI
MAN B&W
Cylinder Cover
Plate P90101-0163
C-C
A-O-A
B-O-B
When referring to this page, please quote Plate P90101 Edition 0163
Plate P90101-0163
Item
No.
018
031
043
055
079
080
092
102
114
138
151
163
187
Item Description
Screw
Protective cap
Nut
Stud
Nut
Stud
Cylinder cover
0-ring
Cooling jacket
Nut
Distance pipe
Stud
Screw
Cylinder Cover
Item
No.
Item Description
CYLINDER COVER
X
u
Q
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
CM
902.01-65
902.02-65
with
seven
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P90201 Edition 0204
Plate P90201-0204
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HYUNDAI
MAN B&W
Plate 90205-0115
>-216
When referring to this page, please quote Plate 90205 Edition 0115
Plate 90205-0115
Item
No.
013
025
037
049
050
062
086
098
121
145
157
169
170
182
204
216
241
253
Item Description
Nut
Housing for stuffing box
Scraper ring
Scraper ring
Flange
Guide pin
Screw
Spring pin
Lamella
0-ring
Scraper ring
Sealing ring
Sealing ring
Screw
Fitted bolt
Housing for stuffing box, complete
Spring
Spring
Item
No.
Item Description
CYLINDER COVER
U
Q
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
CO
eo6
903.01-62
Cylinder Lubricators
Plate 90305
the
load-change
903.02-62
HYUNDAI
MANB&W
Cylinder Frame
When referring to this page, please quote Plate 90301 Edition 0167
Plate 90301-0167
Plate 90301-0167
Item
No.
015
027
039
040
052
064
076
088
111
123
135
147
159
160
172
184
196
206
218
231
243
255
267
279
292
302
314
326
351
363
375
399
409
Item Description
Screw
Protective cap
Nut
Stud for cylinder cover
O-ring
Screw
Distance pipe
Nut
Stud
Cylinder frame
Distance pipe
Nut
Distance pipe
Stud
Distance pipe
Distance pipe
Fitted bolt
Cover
Screw
Cap nut
Screw
Protective pipe, complete
O-ring
Packing
Nut
Stud
Cover
O-ring
Screw
O-ring
Cleaning cover
Stud
Screw
Cylinder Frame
Item
No.
Item Description
HYUNDAI
MANB&W
Plate 90302-0184
010
022
034
142
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154
201
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~1x
201
Plate 90302-0184
Item
No.
010
022
034
046
058
071
095
105
117
129
142
154
166
178
201
213
225
Item Description
Cooling jacket
Gasket
Piston cleaning ring*
Cylinder liner
Packing
Plug screw
Clamp
Screw
0-ring
0-ring
Stud
Nut
Cooling water connection
Packing
Sealing ring
Cooling water connection
Screw
Note:
* Two designs aviable: 1. Standard
Cleaning ring. 2. Retrofit piston
cleaning ring.
Item
No.
Item Description
HYUNDAI
MAN B&W
01 1
When referring to this page, please quote Plate 90304 Edition 0037
Plate 90304-0037
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HYUNDAI
MAN B&W
Plate P90307-0020
222
305
A-A
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When referring to this page, please quote Plate P90307 Edition 0020
Plate P90307-0020
Item
No.
018
031
043
055
067
079
080
102
114
138
151
187
199
222
305
317
329
330
342
354
366
378
391
413
425
437
449
462
474
486
498
521
533
557
569
582
594
604
616
641
653
677
689
690
700
Item Description
Ball valve
Stud
Nut
Hydraulic block
Plug screw
Intermediate pipe
0-ring
Membrane accumulator
Gasket
Coupling
Hydraulic block
Stud
Ball valve
Screw
Lubricator
Screw
Non-return valve
0-ring
Adjusting screw
Coupling
Distance pipe
Cover
Cylinder block
0-ring
0-ring
Screw
0-ring
Plug
Screw
Inductive sensor
Cabel gland, complete
Plunger
Spring
Cylinder housing
Plunger
Plug
0-ring
Housing
0-ring
Solenoid valve, complete
Screw
Cable
Cable gland, complete
Membrane accumulator
Gasket
Item
No.
Item Description
HYUNDAI
MAN B&W
Plate P90308-0012
Intermediate Box
074
013
12 3 4 5
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HYUNDAI
MAN B&W
When referring to this page, please quote Plate P90309 Edition 0016
Plate P90309-0016
Plate P90309-0016
Item
No.
019
020
032
044
056
068
081
103
115
127
139
140
152
176
188
211
223
Item Description
Steel pipe
Pipe holder
Screw
Steel pipe
Pipe holder
Coupling
Steel pipe
Steel pipe
Steel pipe
Coupling
Pipe holder
Distributor block
Screw
Coupling
Coupling
Steel pipe
Steel pipe
Item
No.
Item Description
HYUNDAI
MAN B&W
Co)
Plate
P90312-0004
159
BCU IN CONTROL
160
AUTO/MCU/BCU
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196
052
064
076
A-A
When referring to this page, please quote Plate P90312 Edition 0004
206
Plate P90312-0004
Item
No.
015
027
039
040
052
064
076
088
111
159
160
184
196
206
Item Description
Name plate
Pilot lamp
Name plate
Selector switch
Terminal
Terminal
Din rail
Terminal
Terminal
HMI panel
Mounting plate
Nut
Screw
Terminal
Item
No.
Item Description
CYLINDER COVER
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
POG
904.01-54
are
CM
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Item
No.
Item Description
019
020
032
044
068
081
093
103
115
139
140
152
176
188
211
235
247
260
272
284
306
318
331
343
355
379
380
402
414
426
438
451
463
475
487
509
510
558
Plate
Screw
Locking wire
Screw
Crankpin bearing shell, complete
Screw
Screw
Outlet pipe
Guide shoe, fore
Guide strip
Crosshead bearing shell, lower part
Connecting rod
Screw
Shim*
Crosshead bearing cap
Guide pipe
Crosshead
Crankpin bearing cap
Guide pin
Screw
Distance piece
Bushing
Housing for stuffing box
Telescope pipe
Screw
Stud
Nut
Guide shoe, aft
Shim*
Shim*
Screw
Nut
Stud
Guide pin
Screw
Counterweight
Spring pin
Connecting rod, complete
Note:
* Please state thickness of shims
Item
No.
Item Description
HYUNDAI
MANB&W
When referring to this page, please quote Plate P90403 Edition 0008
Plate
P90403-0008
CYLINDER COVER
X
u
Q
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
in
905.01-51
Thrust Bearing
Plate 90501
Plate 90505
905.02-51
Warning !
Dismantling of
working parts:
Pressure testing of
starting valves:
HYUNDAI
MAN B&W
Crankshaft
012
When referring to this page, please quote Plate 90501 Edition 0169
Plate 90501-0169
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HYUNDAI
MAN B&W
Plate P90502-0063
018
031
043
354 <
067
080
092
When referring to this page, please quote Plate P90502 Edition 0063
102
163
175
209
271
Plate P90502-0063
Item
No.
Item Description
018
031
043
067
080
092
102
114
126
138
163
175
199
209
210
222
234
271
283
305
317
329
330
354
Screw
Gasket
Cover
Screw
Screw
Cover, complete
Gasket
Plug screw
Plug screw
Cover
Stud
Nut
Gasket
Shield, upper
Chain wheel
Flange
Screw
Shield, lower
Tuning wheel
Stud
Nut
Nut for hydraulic tightening
Disc
Shield "Fore", complete
item
No.
Item Description
HYUNDAI
MAN B&W
Plate 90503-0018
A-A
225
When referring to this page, please quote Plate 90503 Edition 0018
Plate 90503-0018
Item
No.
037
049
050
074
086
098
108
121
133
157
169
170
182
194
204
216
228
253
265
Item Description
Screw
Angle encoder
Enclosure, complete
Screw
Shaft
Housing
Damping plate
Coupling
Cable tie
Tool
Packing
Spring pin
Screw
Spring lock
Shield lower part
Packing
Shaft
Packing
Washer
Item
No.
Item Description
HYUNDAI
MANB&W
When referring to this page, please quote Plate P90504 Edition 0010
Plate P90504-0010
CO
CD
CD
T3
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HYUNDAI
MANB&W
Plate P90505-0175
)-349
When referring to this page, please quote Plate P90505 Edition 0175
Plate P90505-0175
Item
No.
002
014
026
038
051
063
075
099
109
110
134
146
157
171
183
205
217
229
242
266
301
313
325
337
350
362
374
386
398
408
433
457
516
528
553
565
577
589
600
612
624
636
648
661
Item Description
Screw
Self-locking nut
Lubricating oil pipe
Segnnent stopper
Spray pipe
Segment with sensor pockets
Segment "Ahead"
Clamp
Lubricating oil pipe
Lubricating oil pipe
Self-locking nut
Guard
Lubricating oil pipe
Clamp
Lubricating oil pipe
Nut
Stud
Segment stopper
Segment stopper
Segment stopper
Spray pipe
Screw
Lubricating oil pipe
Screw
Scraper ring housing, upper part
Fitted bolt
Scraper ring housing, lower part
Nut
Guide pin
Screw
Scraper ring housing, complete
Guard
Stud
Lubricating oil pipe
Screw
Oil throw ring, upper part
Oil throw ring, lower part
Oil throw ring, complete
Fitted bolt
Screw
Scraper ring, upper part
Scraper ring, lower part
Nut
Scraper ring, complete
Item
No.
Item Description
HYUNDAI
MAN B&W
Turning Gear
S50MC-C
02
Plate 90510-84
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HYUNDAI
MANB&W
S50MC-C
Turning Wheel
Plate 90510-85
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CYLINDER COVER
X
LU
Q
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
906
906.01-72
Chain Drive
Plate 90600
The camshaft with cams for operating the fuel
pumps, exhaust valves and indicator drives
(option) is driven from the crankshaft through
a chain drive located at the aft end of the
engine.
The chain drive consists of two identical roller
chains running on chain wheels fitted on the
crankshaft and the camshaft. The chains are
kept tightened by means of a chain tightener
placed between the two chain wheels.
The long free lengths of the chains are guided
by rubber-clad guide bars. Lubricating oil is
supplied through spray pipes fitted at the
guide bars and chain wheels.
The starting air distributor is driven directly
from one end of the camshaft, and the
cylinder lubricators are driven from the other
end of the camshaft.
Chain Tightener
The chain tightener consists of a chain
tightener bracket which is pivoted on a shaft
pin and a chain wheel.
The chain wheel has a shrunk-in bearing
bushing and is mounted on a shaft between
the side plates of the bracket.
The chain tightener is operated by a tightener
bolt in the free end of the forked arm for the
chain wheel. The tightener bolt extends
through a pin that is free to turn in the chain
casing.
Caution !
Before retightening the chain, the engine
must be turned into such a position that
the chain is slack at the side where the
chain tightener wheel is fitted and the
counterweights, if any, are hanging
vertically downwards in order not to affect
the chain.
Camshaft
Plates 90611 - 90613
The camshaft is built together of a number of
camshaft sections. The sections are assembled by means of flange couplings which are
joined together with fitted bolts and nuts.
In addition to the coupling flanges, the camshaft sections have, for each cylinder :
- one cam for operation of the fuel pump
- one cam for the exhaust valve.
- one cam for the indicator drive (option).
The cam for the indicator drive is in two parts,
which are assembled by means of two fitted
bolts.
The camshaft is carried in single-shell(lower
shell) bearing assemblies, which are fitted in
the roller guide housings between the cam
discs for fuel pump and exhaust valve. The
bearings are of the thin-shell type. The
bearing caps are tightened against the
camshaft housing by means of flanged
screws.
See also Volume I, OPERATION, Chapter
708.
The coupling flanges and the fuel pump and
exhaust valve cams are shrunk onto the shaft
by heating. Dismantling of flanges is effected
by forcing lubricating oil in between the shaft
and the flange, see Volume II.
The same procedure is used for turning the
fuel cam with a view to adjusting the fuel cam
top lift and also when adjusting the camshaft
in case the chains have become worn and
elongated following retightening.
The camshaft rotation constantly follows that
of the crankshaft. When the engine is
reversed, the position of the rollers of the
individual fuel pump roller guides, is being
shifted in relation to the respective cam discs,
906.02-72
Indicator Valve
I,
Moment Compensators
2nd order moment
Plate 90612
906.03-72
Alternatively, the 1st order moment compensator can be arranged in the main chain
drive.
This moment compensator consists of a (new)
chain-tightener wheel with an incorporated
counterweight and a counterweight rotating
with the crankshaft.
If the chain drives for the above compensators have been dismantled, the flyweights
must be positioned correctly in relation to the
crankshaft of the engine.
See the instruction bool<, Vol. II, MAINTENANCE.
In correctly fitted moment compensators may
excite heavy vibrations.
Load Transmitter
A load transmitter may be mounted on the
fuel regulating shaft to give a remote
indication of the fuel pump index.
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P90600 Edition 0081
Plate P90600-0081
HYUNDAI
MANB&W
016
028
136
161
173
When referring to this page, please quote Plate P90601 Edition 0073
Plate P90601-0073
Plate P90601-0073
Item
No.
016
028
041
053
065
089
090
100
112
136
148
161
173
Item Description
Screw
Locking wire
Guidebar
Bracket
Screw
Screw
Bracket
Guidebar
Screw
Chain, complete
Chain link, complete
Outer link
Inner link
Item
No.
Item Description
HYUNDAI
MAN B&W
202
When referring to this page, please quote Plate P90602 Edition 0126
Plate P90602-0126
Plate P90602-0126
Item
No.
023
035
047
059
060
084
096
106
118
131
143
155
179
180
192
202
226
238
Item Description
Spray pipe
Lubricating
Lubricating
Spray pipe
Spray pipe
Lubricating
Spray pipe
Lubricating
Spray pipe
Lubricating
Spray pipe
Spray pipe
Lubricating
Lubricating
Lubricating
Steel pipe
Steel pipe
Steel pipe
pipe
pipe
pipe
pipe
pipe
pipe
pipe
pipe
Item
No.
Item Description
CO
o
O
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Q.
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(O
0)
0)
O)
ic
"co
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o o o
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o o o o
"^"^
!^^
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'^~^
ITTI
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CO CO ^ I D
CT^ O C\J OJ
^
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^ ro iD ro ^ oj n
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CO
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CO
o
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Q-
CC
5:
o
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CU
to
ttj
O)
CC
Q.
.to
-C
O)
-C
Plate P90603-0114
Item
No.
017
029
030
054
066
078
101
113
125
137
150
162
174
186
198
208
221
245
257
269
270
282
304
316
328
341
365
377
389
390
400
412
424
448
Chain Tightener
Item
No.
item Description
HYUNDAI
MANB&W
Plate P90604-0049
061
When referring to this page, please quote Plate P90604 Edition 0049
085
=S
CQ
CD
"O
^ -
CD
CD.
' *
O0W2:a)a)oa5a)O"n(/)C3
coc0)ai-f>.coi\ioo^cDcoro-^
co-^o5-p^[\Dooio3-^0)-p!'ro
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tf)
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(D
0)
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T3
o
o
3r
3-
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Q.
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(O
(D
tf)
O
o
3
TI
(O
O
O)
O
(D
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(D
P|
HYUNDAI
MAN B&W
n r\
039
^-t^O
040
Plate P90610-0113
Plate P90610-0113
Item
No.
015
027
039
040
064
076
111
123
135
147
160
172
196
218
Item Description
Screw
Bearing cap
Bearing sinell in 2/2
Bearing iiousing
Nut
Stud
Guide screw
Guide pin
Guide pin
Shim
Bearing cap
Thrust ring
Bearing housing
Screw
Item
No.
Item Description
HYUNDAI
MANB&W
Camshaft
Plate 90611-E115
S50MC-C
1 ^
00
When referring to this page, please quote Plate 90611 Edition E115
Plate 90611-E115
Item
No.
Item Description
010
015
027
034
039
040
046
052
058
083
117
130
Camshaft
Chain wheel
Locking wire
Exhaust cam
Screw
Gear wheel
Fuel cam
Thrust disc
Indicator cam complete
Plug
Socket head bolt
Nut
901
Gear wheel*
* To be mounted if woodward
governor is used.
Camshaft
Item
No.
Item Description
HYUNDAI
MAN B&W
Indicator Drive
Plate 90612-51E
327
207
173
185
303
>303
459
460
When referring to this page, please quote Plate 90612 Edition 51E
339
352
CQ
.U 0 J . j U - O T 3 m .
Q
9. Q,
^
3CD (D
O
^
CD
CQ
CD
CD w
CD
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QJ
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cncnoiuicjicri-fi.j^-fi.ji.^^i.cocococococorvjroNDKDMivjro-'-'-^-^-^-^oooooooo
^O)-P^cjocD<a)CJicoMC^aicoMocoo)Oi^t>oooo^-^coro-'cooo~viO)cri-P>.t\o-'
ocD~siw--^c3)03-^ococno3c:DMCD^cooj-^ci)-^o-viuicoooa)-f^rooco-vitnGo-^c3)
HYUNDAI
MANB&W
Arrangement of Camshaft
Plate 90613-85
S50MC-C
sm
fO
Ol
lo
OJ
a
059
fe
\3r
KA
^
L
\"\ v \ s - ^ ^ X \ s \ S \
o
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CODaCDOCODDOO
o ro CD c f^ S o '
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CQ CQ - g
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CD T3
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CD
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co-'Co-vicncoM
-'CBCJJJ^tVJCOCilOi
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(Q
(D
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CO
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<D
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HYUNDAI
MAN B&W
Arrangement of Governor
Plate P90615-0135
- 107
When referring to this page, please quote Plate P90615 Edition 0135
qc
1*-
o
c
o
03
1
CD
13
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C D C D 0 C n C D Q . C D 9 J
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CO
Ol
13
CO
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(D
HYUNDAI
MAN B&W
Regulating Shaft
S50MC-C
_r$[i
-tgh
When referring to this page, please quote Plate 90618 Edition E106
Plate 90618-E106
Plate 90618-E106
Item
No.
019
020
032
044
068
093
103
127
139
140
164
176
188
211
235
247
259
260
284
306
318
343
355
367
380
Item Description
Forked lever
Pin
Circlip
Pull rod complete
Bearing
Regulating shaft
Bearing
Distance pipe
Washer
Self-locking nut
Washer
Fitted bolt
Eye bolt
Spring
Spring pin
Clamping arm
Screw
Lock washer
Spring loaded lever complete
Screw
Guide pin
Nut
Lock washer
Lever
Spring pin
Regulating Shaft
Item
No.
Item Description
HYUNDAI
MAN B&W
Load Transmitter
When referring to this page, please quote Plate P90G19 Edition 0037
Plate P90619-0037
Plate P90619-0037
Item
No.
014
038
051
063
087
099
109
122
134
146
158
171
195
Item Description
Cover
Nut, self-locking
Pull rod, complete
Washer
Fitted bolt
Clamping arm
Nut, self-locking
Clamping arm
Plate
Screw
Disc
Screw
Potentiometer
Note:
Load Transmitter
HYUNDAI
MAN B&W
Emergency Console
Plate 90620-68
S50MC-C
Non-Reversible TYPE
655
667
Plate 90620-68
Item
No.
021
033
045
057
069
070
082
094
104
116
128
141
153
165
177
189
190
200
212
224
248
261
273
285
307
319
320
332
356
368
381
403
415
427
440
464
476
488
511
559
572
584
631
643
655
667
680
692
714
726
Emergency Console
Item Description
Screw
Handle
Shaft
Self-locking nut
Washer
Plate
Stop ring
Bushing
Shaft
Spring lock
Washer
Stud
Handle
Key
Grease nipple
Self-locking nut
Washer
Emergency console
Forked lever
Screw
Pointer
Screw
Angle lever
Slide shoe
Lock washer
Screw
Hand wheel
Thrust ring
Split pin
Screw
Retaining ring
Tapered pin
Clamping block
Spindle
Stop valve
Nut
Ball bearing
Circlip
Self-locking nut
Valve "Ahead-Astern"
Valve "Remote-Emergency"
Screw
Screw
Sealing ring
Name plate
Screw
Thrust ring
Start valve
Ball bearing
Circlip
Item
No.
738
751
763
775
Item Description
Bearing
Pressure switch
Screw
Bellows gland
HYUNDAI
MAN B&W
Arrangement of Layshaft
Plate 90621-62
Plate 90621-62
Item
No.
015
027
039
040
052
076
088
111
123
147
159
160
172
184
196
206
218
243
255
279
280
292
302
314
338
351
363
387
399
410
422
446
Arrangement of Layshaft
Item Description
Lever, complete
Grease nipple
Lever
Cone
Pin
Lever
Screw
Washer
Bushing
Screw
Washer
Bushing
Lever
Switch
Cone
Self-locking nut
Washer
Screw
Nut
Impact socket
Impact handwheel
Pin
Stop ring
Clamping arm
Pull rod
Fitted bolt
Self-locking nut
Screw
Lock washer
Fitted bolt
Fitted bolt
Pull rod, complete
Item
No.
Item Description
HYUNDAI
MANB&W
Moment Compensator
\ \
Plate P90625-0042
^////^\\\^/////
174
y\lhen referring to this page, please quote Plate P90625 Edition 0042
Plate P90625-0042
Item
No.
017
029
030
042
054
066
091
101
113
125
137
149
150
174
208
233
245
257
270
282
294
316
328
353
365
Item Description
Guidebar
Bracket for guideway
Screw
Locking wire
Screw
Screw
3" Chain, complete
CInain link, complete
Outer link
Inner link
Flyweight, complete
Chain wheel
Bushing
Flyweight
Screw
Shaft
Distance pipe, L=40
Screw
Sealing ring
Nut
Stud
0-ring
Guide pin
Screw
Locking wire
Moment Compensator
Item
No.
Item Description
HYUNDAI
MANB&W
^
^
n
Plate
P90626-0026
n
c\j
n
in ^
n yo
n r\j
(>
ID
yQ
OJ -!*
r- CO
^0 n n
vO
0^
vO CO
T -
^ ^
ID r^ c\j
CM DJ
O)
--
When referring to this page, please quote Plate P90626 Edition 0026
^
^
CM ro
o o
CO ^
-^
Plate
P90626-0026
Item
No.
012
024
036
048
061
085
097
107
119
132
144
156
181
193
215
227
240
252
264
276
311
323
335
359
360
372
384
396
406
418
Bushing
Pin
Flange
Locking plate
Screw
Tightening bolt
Nut
Locking plate
Neck nut
Thrust flange
Spring
Distance tube
Disc
Forked lever
Eccentric
Chain tightener wheel
Shaft
Screw
Nord-lock washer
Flange
Flange bearing
Shaft
Screw
Guide pin
0-ring
Stud
Nut
Sealing ring
Screw
Distance pipe
Item
No.
Item Description
CYLINDER COVER
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
106
907.01-83
Regulating system :
By means of the regulating system it is possible to start, stop and control the engine.
The START and STOP functions are controlled pneumatically.
Speed-setting during remote control:
During remote control, the speed-setting is
controlled by the control handle on the
manoeuvring console, which sends a signal to
the governor system.
The engine speed depends on the magnitude
of the signal. The governor system will
a large ball
ball valve
large valve.
means of
907.02-83
907.03-83
Function:
Plate 90704
Function:
When the main starting valve is open, chamber P of the starting valve is pressurised
through the starting air pipe.
The starting valve is kept closed by the
spring. When chamber U above the piston of
the starting valve is pressurised with control
air from the starting air distributor, the starting
valve opens, and starting air now flows from
the starting air pipe to the cylinder.
When the starting period is finished, chamber
U is vented through the vent pipe of the
starting air distributor, and the starting valve
will close.
Venting of the starting air in chamber P and
the starting air pipe takes place slowly
through small holes in the starting air pipe.
HYUNDAI
MAN B&W
Plate P90702-0070
948
When referring to this page, please quote Plate P90702 Edition 0070
Plate P90702-0070
item
No.
015
027
039
052
064
076
111
123
135
147
159
172
184
196
206
231
243
267
279
280
292
302
326
338
351
363
375
387
399
409
410
422
434
446
458
471
483
495
505
517
529
530
542
900
924
Item Description
Screw
Switch
Distance pipe
Screw
Plate
Ball valve with actuator*
Plug screw
Packing ring
Packing ring
Plug screw
Intermediate piece
Nut
Washer
Handwheel
Locking plate
Spring
Spindle
Nut
Screw
Nut
Starting air pipe
Packing ring
Screw
Washer
Guide pin
Sundry chain
Split pin
Keyring
Screw
Nut, low
Ball valve with actuator*
Screw
Packing ring
Disc
Housing
Screw
Screw
Stud
Starting air pipe
Housing
Non-return valve
Nut
Adjusting screw, "slow turning"
Repair kit, slave actuator, slow
turning*
Repair kit, slave ball valve, slow
turning*
Item
No.
Item Description
936
948
Note:
*When ordering spare parts for this item
please state manufacturer's part no.
HYUNDAI
MAN B&W
S50MC-C
oo a>
oo
When referring to this page, please quote Plate 90703 Edition E82
Plate 90703-E82
Plate 90703-E82
Item
No.
010
022
034
046
058
083
095
105
117
129
130
154
166
191
201
225
237
249
262
274
286
298
308
333
345
357
370
382
394
404
416
428
441
Item D e s c r i p t i o n
Screw
Gasket
Screw
Name plate
Bracket
Fitted bolt
Self-locking nut
Air cylinder
Spring pin
Screw
3/2-way valve
Stud
Nut
Guide pin
Guide pin
Gear wheel
Lock washer
Nut
Bushing
Spring pin
Key
Screw
Bracket
Distributor housing
Shaft
Sealing ring
Reversing disc
Sealing ring
Distributor disc
Piston ring
Cover
Fitted bolt
Washer
Item
No.
Item Description
HYUNDAI
MAN B&W
Starting Valve
Plate P90704-0061
-016
-028
r\r
\/^
w\^
y\j
1 12
124
136
When referring to this page, please quote Plate P90704 Edition 0061
Plate P90704-0061
Item
No.
016
028
041
053
077
089
090
100
112
124
136
Item Description
Screw
Cover
Packing
Nut, self-locking
Piston
Spring
Distance pipe
Liner
Valve housing
Sealing ring
Valve spindle
Starting Valve
Item
No.
Item Description
CYLINDER COVER
X
L
Q
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
806
HYUNDAI
MAN B&W
Description
A90030-0003
908
Exhaust Valve
Exhaust Valve
Valve housing
Cooling
The valve housing is water cooled, the cooling water is passed to the valve
housing after it has passed the cylinder cover. The water is discharged from the
upper part of the valve housing.
On the front of the valve housing there is a cleaning cover through which the
cooling water space can be checked and cleaned.
Valve spindle
The part of the spindle stem which travels within the sealing arrangement of the
air cylinder is coated with a wear resistant mixture of metal carbide and super
alloy, applied by the HVOF process.
On the lower cylindrical part of the valve spindle a vane wheel is fitted which
causes the valve spindle to rotate while the engine is running.
Lifting / rotation check rod :
To enable checking the functioning of the exhaust valve while the engine is
running, a 'lifting / rotation check rod' is mounted on top of the hydraulic cylinder
on the exhaust valve.
Spindle rotation is indicated by regular changes in the top and bottom positions
of the check rod.
Note!
This check rod is only for checking purposes, and must not be permanently
activated.
Pistons
At the top the spindle, two pistons are fitted:
1. Air piston
The piston serves to close the exhaust valve. The piston is locked to the
spindle by a two2. Hydraulic piston
The piston serves to open the exhaust valve.
The hydraulic piston has two piston has two piston rings and a damper
arrangement, designed to damper the closing of the valve.
When referring to this text, please quote Description A90030 Edition 0003
Page 1 (3)
Description
A90030-0003
HYUNDAI
MAN B&W
Caution !
After the exhaust valve has been overhauled, it is important to check the
damper, to avoid knocking.
See Volume II, MAINTENANCE, Procedure 908.
Air cylinder
The air cylinder is mounted on top the valve housing. Air for closing the exhaust
valve is supplied through a non-return valve to the space below the piston.
A safety valve is mounted in the bottom of the air cylinder. The safety valve is
connected to the drain pipe which leads to the camshaft housing.
Hydraulic cylinder
The hydraulic cylinder is attached with studs and nuts on the air cylinder on top
of the exhaust valve housing.
The exhaust valve is opened by the valve spindle being forced down by the
piston in the hydraulic cylinder.
Throttle / valve:
On some engine types, a combined throttle / valve designed for deaerating the
oil system is fitted at the top of the cylinder.
When the exhaust valve is closed, the pressure in the hydraulic cylinder is low.
A thrust spring opens the valve, enabling oil and air, if any, to escape through
the throttle.
The oil is led through a duct to the space around the air cylinder and is drained
off through a bore X, together with leakage oil from the piston.
When the exhaust valve is activated, the high oil pressure closes the valve, and
the oil flow stops.
Sealing System
page 2 (3)
When referring to this text, please quote Description A90030 Edition 0003
HYUNDAI
MAN B&W
Description
A90030-0003
Hydraulic cylinder
The hydraulic cylinder is attached to the camshaft housing by studs and nuts.
A piston enclosed in the hydraulic cylinder rests on a thrust piece in the neck
of the roller guide and is locked to the roller guide by a bayonet joint.
The hydraulic cylinder on the camshaft housing is connected to the hydraulic
cylinder on the exhaust valve by a high-pressure pipe.
Oil is supplied from the lubricating oil system through a non-return valve.
Leakage oil from the hydraulic cylinder on the exhaust valve is drained through
a pipe connection.
Puncture Valve
When referring to this text, please quote Description A90030 Edition 0003
Page 3 (3)
HYUNDAI
MANB&W
PlateP90801-0213
P90803
When referring to this page, please quote Plate P90801 Edition 0213
Plate P90801-0213
Item
No.
013
025
037
049
050
062
074
086
098
108
121
133
145
157
169
170
182
194
204
216
228
Item Description
Packing
Cover
Screw
Exhaust valve housing
Screw
Spring pin
Bottom piece
0-ring
Sealing ring
Screw
Sealing ring
Spindle guide
Sealing ring
Thread insert
Packing ring
Plug screw
Packing ring
Plug screw
Flange
Packing
Exhaust valve spindle
Item
No.
Item Description
HYUNDAI
MAN B&W
Plate P90803-0049
P90804
y 600
589
P90801
When referring to this page, please quote Plate P90803 Edition 0049
Plate P90803-0049
Item
No.
014
026
038
051
063
075
087
109
110
122
134
158
171
183
195
205
217
229
230
254
278
301
325
349
362
374
386
398
408
421
433
445
457
469
482
494
516
528
541
553
565
589
600
Item Description
Eye bolt
Screw
Plate
Orifice plug
Disc
Packing
Steel pipe
Oil cylinder
Disc
Locking plate
Screw
Pipe
Union nut
Reducing nipple
0-ring
Spring
Disc
Point screw
Rod.lift-rotation check
Dowel pin
Packing ring
Spring pin
Nut
Plug screw
Screw
Cam lock washer*
Flange
Cone
Sealing ring
Sealing ring
Piston, air cylinder
Sealing ring
Sealing ring
Air cylinder
Non-return valve
Piston ring
Piston, actuator
Slide
Piston
Spring
Disc
Stud
Piston actuator, complete
Note:
* Cam lock washers are to be supplied
by MAN Diesel only.
Item
No.
Item Description
(O
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(D
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0)
o
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00
0)
(D
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o'
f-+
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HYUNDAI
MAN B&W
Plate P90805-0141E
For 5S50MC-C
267
279
267
When referring to this page, please quote Plate P90805 Edition 0141E
(O
3
U
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(A
re
LU
LU
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<-CMC\JCgC\JC\J(MC\JCNCNC^jn
HYUNDAI
MANB&W
S50MC-C
Plate 90806-58
Plate 90806-58
Item
No.
010
017
018
034
046
058
083
095
117
129
142
154
166
178
201
213
225
237
Item Description
U-bolt
Connector
Gasket
Screw
Support
Coupling
Sealing ring
Sealing ring
Pipe, L=2160
Coupling
Thrust flange
Sleeve in 2/2
Screw
O-ring
High-pressure pipe
Spring ring
Intermediate piece
High-pressure pipe, complete
Item
No.
Item Description
HYUNDAI
MAN B&W
S50MC-C
227
239
240
252
276
288
097
When referring to this page, please quote Plate 90810 Edition 43E
Plate 90810-43E
Plate 90810-43E
Item
No.
012
024
061
073
085
097
107
120
132
168
181
193
203
227
239
240
252
276
288
323
347
359
372
396
406
418
431
443
455
Item Description
Valve
Coupling
Butterfly valve
Screw
Pipe
Screw
Packing
Ball valve
Drain pipe
Pipe (inside valve housing)
Packing
Screw
Screw
Screw
Nut
Packing
Orifice plate
Cooling pipe
Packing
Cooling pipe
Screw
Compensator
Pipe
Packing
Screw
Screw
Cooling pipe
Orifice plate
Nut
Item
No.
Item Description
CYLINDER COVER
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
606
HYUNDAI
MAN B&W
Description
A90030-0001
909
Fuel Pump
Each engine cylinder is equipped with its own fuel pump, which is mounted on
the camshaft housing over the camshaft section corresponding to the cylinder
concerned.
The pump housing is attached to the camshaft housing by studs and nuts.
The square base of the fuel pump housing is provided with a groove to receiver
any leakage oil, which is subsequently drained off through a drain pipe.
In the base, a bore is provided for at toothed rack, i.e. ttie regulating guide,
which controls the quantity of fuel oil delivered by the pump.
Furthermore, for the VIT-type fuel pump, another bore is provided above the
bore for the regulating guide. This bore is provided with a rack, i.e. tlie timing
guide, which controls the engine timing.
At the top. The pump housing is closed by a top cover.
The top cover is provided with a suction valve and a puncture valve. These two
valves are on some engine types combined into one unit. The pump housing
contains the plunger and barrel. The plunger and barrel are matched parts, and
must not be replaced individually.
The pump plunger is provided with a guide block designed to travel in the milled
keyway in the regulating guide. At the bottom it has a foot which rests on a
steel disc in the bayonet joint at the roller guide neck. A clearance of approx.
0.1 mm between the plunger foot and the roller guide permits turning of the
plunger in the roller guide.
The regulating guide is able to turn in the bottom of the pump housing. On the
outside the regulating guide has a toothed rim to mesh with the
above-mentioned toothed rack at the base of the pump housing. The toothed
rim and toothed rack are marked with lines enabling the parts to be positioned
correctly after disassembly. The toothed rack is linked together with the
regulating gear of the engine through a spring-loaded connection. Thus, in the
event of a sticking pump plunger, the regulating gear for the remaining fuel
pumps will not be blocked.
The pump barrel is provided with oil cut-off holes, which are covered and
uncovered during the travel of the plunger within the barrel. This function, in
conjunction with the turning of the plunger effected by the regulating gear,
serves to regulate the amount of oil injected into the engine cylinder.
Two screw plugs are fitted in the pump housing opposite the cut-off holes of the
barrel. The oil jets which are ejected through the cut-off holes at the end of the
delivery stroke will hit the screw plugs, which can be replaced when they are
eroded.
When referring to this text, please quote Description A90030 Edition 0001
Page 1 (4)
Description
A90030-0001
Injection timing
HYUNDAI
MAN B&W
Puncture valve
page 2 (4)
In the top cover of the pump, a puncture valve is fitted. The puncture valve
consists of a piston which communicates with the control air system of the
engine. In the event of actuation of the shut-down system, and when STOP is
activated, compressed air is supplied to the top of the piston, causing the piston
with pin to be pressed downward and keep the suction valve in the open
position. This will 'puncture' the oil flow to the fuel valve. As ling as the puncture
valve is activated, the fuel oil is returned through bores to the pump housing,
and no injection takes place.
When referring to this text, please quote Description A90030 Edition 0001
HYUNDAI
MAN B&W
Description
A90030-0001
During the suction stroke, the spring-loaded suction valve opens and the
delivery chamber is filled with oil. As soon as the plunger has covered the
cut-off holes during its upward movement in the pump barrel, the injection
commences through the fuel valves. The injection will last until the cut-off holes
are uncovered by the oblique cut-off edges of the plunger, following which the
oil is forced through two milled grooves at the side of the plunger and out
through the cut-off hoes of the barrel during the rest of the delivery stroke.
Shock absorber
A shock absorber is installed on each pump housing or in the main fuel pipe
to take up pressure variations.
Fuel Pump
Actuating Gear
The camshaft housing contains the fuel pump and exhaust valve actuating gear
for each cylinder.
The fuel pump is actuated by a cam on the camshaft. The movement is
transmitted through the roller guide to the plunger in the barrel of the pump
housing which - through the high-pressure pipes - is connected with the fuel
valves on the cylinder cover.
Reversible engines:
The roller guide of each fuel pump incorporates an angular displaceable
reversing link.
Reversing is achieved by shifting the roller in the fuel pump drive mechanism
at each cylinder. The link connecting the roller guide and roller is provided with
a reversing arm, and a pivot is mounted at the top end of the reversing arm.
The pivot travels in a reversing guide connected to an air cylinder. The link is
self-locking in either the AHEAD of ASTERN position without the aid of external
forces. Each cylinder is reversed individually, and the reversing mechanism is
activated by compressed air.
The reversing arrangement may incorporate a damper in order to reduce the
mechanical stresses.
All high-pressure pipes in the system are provided with a protective outer pipe.
The space between the pipe and the protective outer pipe communicates,
through bores in the union nipples, with a drain bore in the pump top cover.
A fuel oil leakage alarm is required for Unattended Machinery Spaces, UMS.
35-98MC :
Each fuel pump is, via drain pipes, connected to a common drain tank, which
incorporates a level switch. The drain tank is also equipped with an overflow
pipe, which has a small drain bore below, whereby oil from small leakages can
be drained to the outlet, without actuating the level switch.
When referring to this text, please quote Description A90030 Edition 0001
Page 3 (4)
Description
A90030-0001
HYUNDAI
MAN B&W
The fuel valve consists of a valve head and a valve housing. Fitted within the
valve housing is a non-return valve and a spindle and spindle guide with a
pressure spring, and a nozzle.
The spindle may be provided with a cut-off slide. When the fuel valve is fitted
in the cylinder cover, the valve parts are tightened together by the pressure from
the securing nuts.
Functioning
page 4 (4)
When referring to this text, please quote Description A90030 Edition 0001
HYUNDAI
MAN B&W
Fuel Pump
When referring to this page, please quote Plate P90901 Edition 0177
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HYUNDAI
MANB&W
P90905
P90913
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Plate P90902-0153
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HYUNDAI
MAN B&W
013
When referring to this page, please quote Plate 90904 Edition 0057
Plate 90904-0057
Plate 90904-0057
Item
No.
Item Description
013
025
037
049
050
062
074
086
098
108
121
133
145
169
170
182
194
204
228
241
253
265
277
289
290
300
324
336
348
361
373
385
397
407
419
420
432
444
456
468
Item
No.
Item Description
HYUNDAI
MAN B&W
Reversing Mechanism
When referring to this page, please quote Plate P90905 Edition 0025
Plate P90905-0025
Plate P90905-0025
Item
No.
019
020
032
044
056
068
093
103
115
127
139
152
164
176
211
223
235
247
259
Reversing Mechanism
Item Description
Shaft
Guide for reversing
Distance pipe
Self-locking nut
Guard
Screw
Cover
Screw
Bolt
Flange for air cylinder
Reversing mechanism, complete
Screw
Bush
Air cylinder
Screw
Union
Reducing socket
Ball valve
Union
Item
No.
Item Description
HYUNDAI
MAN B&W
Fuel Valve
When referring to this page, please quote Plate P90910 Edition 0148
Plate P90910-0148
Plate P90910-0148
Item
No.
016
041
053
065
077
089
090
100
112
124
148
161
173
185
197
219
220
232
244
268
950
Item Description
Thrust piece
Cut-off shaft
Spindle guide
Nozzle
Spindle guide, complete
0-ring
Holder, complete
Guide pin
Union nut
0-ring
0-ring
Valve head
Guide pin
Spring
Non-return valve, complete
Thrust spindle
Spring
Spring guide
Thrust foot
Disc
Additional disc, +30 bar*
Note:
* Optional extras
Fuel Valve
Item
No.
Item Description
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P90911 Edition 0022
Plate P90911-0022
1^
CD
3"
CD
<
cu
CO
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HYUNDAI
MAN B&W
High-Pressure Pipes
Plate P90913-0129E
132
.1 '
073
156
When referring to this page, please qoute Plate P90913 Edition 0129E
1.
Plate P90913-0129E
Item
No.
012
024
036
048
061
073
097
107
119
132
156
High-Pressure Pipes
Item Description
High-pressure pipe, complete
Union nipple
Thrust bushing
Union nut
High-pressure pipe
Flexible hose, complete
0-ring
Union nipple
0-ring
High-pressure pipe, complete
High-pressure pipe
Item
No.
Item Description
CYLINDER COVER
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
o
O)
910.01-55
if the
910.02-55
Non-Return Valves
It is of the utmost importance that the
non-return valves of the auxiliary blowers
always function correctly and move easily.
This can be checked by moving the valves
manually, e.g. in connection with the regular
scavenge port inspections.
The non-return valves protect the blowers and
engine during:
Starting the auxiliary blowers
Running with auxiliary blowers.
Starting the auxiliary blowers:
1) Owing to the relatively high starting current,
the blowers start in sequence, with 6-10
seconds in between.
The non-return valve of the blower that has
not yet started must be in the closed
position to prevent the blower from rotating
backwards. Otherwise, there is a risk of
burning out the electric motor when it
starts.
Plate 91005
Plate 91003
910.03-55
HYUNDAI
MANB&W
Turbocharger System
Running on
Auxiliary Blower
When referring to this page, please quote Plate P91000 Edition 0016
Plate P91000-0016
HYUNDAI
MAN B&W
Plate
P91001-0172
150-
When referring to this page, please quote Plate P91001 Edition 0172
-221
Plate
P91001-0172
Item
No.
017
029
030
054
066
078
091
101
113
137
149
150
162
174
186
198
221
Item Description
Screw
Guard
Screw
Spacer
Screw
Scavenge air reciever
Packing
Plug screw
Plug screw
Sectional iron
Sectional iron
Stud
0-ring
Plate
Plate
Stud
Nut
Note:
Item
No.
Item Description
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P91002 Edition 0120
Plate P91002-0120
r o r u - ' - ^ - ^ - ^ - ^ o o o o o o o
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HYUNDAI
MAN B&W
When referring to this page, please quote Plate P91003 Edition 0176
Plate P91003-0176
Plate P91003-0176
Item
No.
018
031
055
067
079
080
092
102
114
126
151
163
175
187
199
209
210
222
234
246
258
271
283
295
305
317
330
342
354
366
378
391
401
413
425
437
449
450
474
486
498
508
521
533
545
557
Item Description
Nut
Screw*
Plug screw
Gasket
Packing
Compensator
Grid
Exhaust receiver
Wing nut
Plate
Insulation cover
Wing nut
Nut
Insulation cover
Screw*
Gas inlet
Packing
Plug screw
Gasket
Rivet
Insulation material
Manhole cover, complete
Packing
Clamp
Ditance pipe
Screw*
Washer
Split pin
Hinge rod
Insulation plate cover
Heating shield
Screw*
Screw*
Lock washer
Nut
Stud
Packing
Insulation cover
Compensator
Plate
Gasket
Plug screw
Gasket
Plug screw
Plug screw
Gasket
Note:
* These screws are special screws for
hot joints, they are marked with a "T",
and MUST NOT be used elsewhere!
HYUNDAI
MANB&W
Plate P91004-0052
108
When referring to this page, please quote Plate P91004 Edition 0052
Plate P91004-0052
Item
No.
013
025
037
049
050
074
086
098
108
157
169
170
182
194
204
216
228
253
265
277
Item Description
Distance pipe
Screw*
Support
Nut
Screw
Spring pin
Spring pin
Clamp
Support
Distance pipe
Shim
Spring plate
Clamp
Spring pin
Washer
Screw*
Screw
Nut
Support
Screw
Note:
* These screws are special screws for
hot joints, they are marked with a "T"
and MUST NOT be used elsewhere !
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HYUNDAI
MAN B&W
Plate P91006-0047
087
099
When referring to this page, please quote Plate P91006 Edition 0047
Plate P91006-0047
Item
No.
014
026
051
063
087
099
Item Description
Cam locl< washer
Screw
Washer
Nut
Auxiliary blower*
Auxiliary blower*
Notes:
* When ordering spare parts for this
item, please state manufacturer's Part
No.
Item
No.
Item Description
CO
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Plate P91008-0008
Item
No.
015
027
039
040
064
076
088
123
135
147
159
160
172
184
196
218
231
243
255
267
279
292
302
314
326
338
351
Item Description
Coupling
Adaptor
Ball valve
Drain pipe
Packing ring
Screw
Nut
Packing ring
Screw
Coupling
Drain pipe
Packing ring
Screw
Lubricating oil pipe
Plug screw
Steel pipe
Coupling
Lubricating oil pipe
Screw
Nut
Packing ring
Screw
Nut
Packing ring
Lubricating oil pipe
Sight glass
Plug screw
Item
No.
Item Description
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P91009 Edition 0055
Plate P91009-0055
Plate P91009-0055
Item
No.
Item Description
010
022
034
046
058
071
083
117
129
130
154
166
191
213
237
249
250
262
286
Plug screw
Hose connection
Ball valve
Nipple
Packing ring
Screw
Plug screw
Plug screw
Butterfly valve
Plug screw
Butterfly valve
Blank flange
Adjustable elbow coupling
Steel pipe
Adjustable t-coupling
Adjustable straight coupling
Ball valve
Stuaight stud coupling
Blank flange
Item
No.
Item Description
HYUNDAI
MANB&W
Plate P91010-0025
016n
077
089
089
124
A-A
V
B-B
=?r=^
S-*
352
Y388
435
459
435447-
L4I 1
^423
364
^3E
L4:
TT7r=11
When referring to this page, please quote Plate P91010 Edition 0025
Plate P91010-0025
Item
No.
016
028
041
053
017
089
112
124
148
161
173
197
207
220
232
244
268
281
303
315
327
352
364
388
411
423
435
447
459
Item Description
Stud
Nut
Cleaning pipe
Spray nozzle
Cover
Screw
Cover
Cover
Packing
Plug screw
Plug screw
Cover
Air cooler frame
Plug screw
Jacketed packing
Cylindrical dowel
Screw
Flow controller
Screw
Distance pipe
Nut
Angle profile
Angle profile
Screw
Washer
Angle profile
Screw
Plate
Plate
HYUNDAI
MAN B&W
01 1
When referring to this page, please quote Plate P91011 Edition 0032
Plate P91011-0032
Plate P91011-0032
item
No.
011
035
047
059
072
084
096
118
131
Item Description
Shaft
Disc
Cam lock washer*
Screw
Sealing ring
Sliding bearing
Valve flap
Spring pin
Holder
Note:
* Cam lock washers are only to be
supplied by MAN B&W Diesel
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P91011 Edition 0033
Plate P91011-0033
Plate P91011-0033
Item
No.
011
023
035
059
060
072
096
106
131
143
Item Description
Holder
Spring pin
Shaft
Screw
Cam lock washer*
Disc
Sliding bearing
Sealing ring
Valve flap
Sliding bearing
Note:
* Cam lock washers are only to be
supplied by MAN B&W Diesel
CYLINDER COVER
EXHAUST VALVE
LU
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
O)
a>
911.01-16
Safety Equipment
Safety Valves - Relief Valves
Regarding how to :
oil mist
high lube oil temperature
no piston cooling oil flow, or
scavenge box fire
Note !
Mount a new bursting disc and return the
cover to the open position at the first
opportunity.
HYUNDAI
MAN B&W
Relief Valve
P.C.D
When referring to this page, please quote Plate P91102 Edition 0028
Plate P91102-0028
* z
tf)
O)
3
Sro
03
ro CD
3 ro 3
3 ro
=:cQ
-
3 73 i .
X -> o
ro
:t] c? ^ o
CQ
3
3
*
03
Ol
TI
<
ro
<
03
O;? ^ ^
A =^ q $2.
,3 ^ 9 CO
O
O
O
O
O l J i . NO _.
GO -. 0 0 0 3
ro
v>
o
3
a
ro
Pi
o
3
ro
w
o
^1
<
Si.
<
3D
2.
00
ro
o
o
ro
fl)
HYUNDAI
MAN B&W
Plate P91103-0018
on
060072-
035
155
When referring to this page, please quote Plate P91103 Edition 0018
^CD
CD
-1
CD
CD
o
3
T3
- - - - ^ ^ ^ ~ r o _
a)<a)<z(y)woa)^cow
_._>._>._i._>.0000000
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(A
3
o
(D
O
r*
O
3
CA
^1
(D
(O
CO
<
<
(D
3
<
<
Q)
00
o
o
O
Cd
<D
0)
HYUNDAI
MAN B&W
017 <
When referring to this page, please quote Plate P91104 Edition 0063
Plate P91104-0063
Plate P91104-0063
Item
No.
Item Description
017
029
030
042
054
066
078
091
101
113
137
150
162
174
186
198
Item
No.
Item Description
CYLINDER COVER
EXHAUST VALVE
TURBOCHARGER SYSTEM
SAFETY EQUIPMENT
CM
O)
912.01-58
HYUNDAI
MAN B&W
014
When referring to this page, please quote Plate 91201 Edition 0093
QU
JTN
d
"O
CD
T3
CQ
S-'^
> oO" 2 .
E. sr S- o Q
^^
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<
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(3)
c ?^
Cfl
TI O) O)
QT
CD 2 ' ^
o < er
5^
9.
CJl -
CD W Z
o
o CO
o Mo -o^
C -o
^ CJl
o
3
3
o
w
o
O
3
r*
"O
(A
O
3
oD
<
M ^
Pi
z sr
CO
O)
(D
3
(D
o
o
<o
<o
lO
O
2
u
o
HYUNDAI
MAN B&W
Plate P91204-0035
Frame - Details
213
"^JOII I Ijyi l O ^ r ^
When referring to this page, please quote Plate P91204 Edition 0035
225
Plate P91204-0035
Item
No.
010
022
034
046
071
083
095
105
117
129
130
142
154
166
191
213
225
286
298
308
Item Description
Lubricating oil pipe
Lubricating oil pipe
Oil pipe for damper
Oil pipe for damper
Bracket
Screw
Bracket
Lubricating oil pipe
Nut, self-locking
Stud
Screw
Pipe clamp
Screw
Screw
Pipe holder
Screw
Oil pipe for damper
Spacer, tubular
Stud
Nut, self-locking
Frame - Details
Item
No.
Item Description
CO
in
CM
T-
a.
0)
*-
iS
Q.
X
O
QQ
E
(0
v_
U.
1
2
o
r~- a>
c\j ro
ro ro
o
o
-
oj
.' >j
o
in
c\j
ro ro
ai ro <* 00
ro in ^ CM
Ol o Ol o
Ol o
CO 0>
o Cvi
o ^
*
Ol
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0^ o rvi
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4
CO
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CC
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oT
D5
CC
CL
.CO
-C
C35
C
CD
3
CQ
3
L.
CO
(n
I-
--\
(D
CO ( Q
-5" TT
( O CD
m'
CD
05
0
0
C)
< 3 ro
CD
< CD
CD
CT
O
X
Q.
O
O
Q . CD
D
CD
2 : =>'
O 05
05
CD
O
O
Q.
CD
O W S O M O t J O T l W WOODTlDC/DO'DOZWCO-n
9 c ^ o " a o 3 ^ o 5 o O
O
03
0)
!T
O
X
CD
3
CD
TI 03 O O
m ?" 05 O
Q. cn
tn^^ji.ji.j^cococooococorororotvj-^-^-i-' - ^ o o o o o o o
ooo^o)c;i-j-oo^tn-ti-coi\)C7i*>.co-^oojs.iv)-^ O C D 0 0 0 5 t n - > . M - .
CJ)-fi.l\3OCD-^CD(3^l\DOCD^C35-t>.r0CDtn00-^l\D oocDcnw-^ooc:^
O
3
(D
tf)
O
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O
3
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tf)
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??
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fi>
CO
Ol
ro
o
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o
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I-
Q)
HYUNDAI
MANB&W
Plate P91207-0082
_ L _ i . _ i _ i - i . o O O O o O
"'
"* (u -o"
CD CQ
"O ^
CQ
zcoDCocncjgJCowa)
Q
o-sicn-u-'co^ocnji.ro
CJ3-fi.OCDCO-iOOCJ)-t^t\3CD
O
3
(A
Pg
TO
I-*
(0
o
(D
(T>
2 **
CQ
O
o
o_
5"
w"
O
3
31
(D
3
Q)
3
(O
(D
00
lO
-si
ro
o
(O
fi>
O
HYUNDAI
MANB&W
When referring to this page, please quote Plate P91208 Edition 0005
Plate P91208-0005
?r
-D C
CD
2. DJ
"*
cn
CD
D3
^<- m
=1
CL
0) o o o D -H o
o
TJ
CD
13
CO
O
"D
CD
O
CD
Q T I ^ C D
x;
=;
CL
>
-*
^CD
C2.C3.CD
^*^
/T(
^ -
rm
f
- C D
S.
"D
O
"O
CD
cQ.
/"i
^CD
s
CD
/^
1^
^T"
Ci.tQ
<"
r~
O
CD
g
T3'
0
03
^ -
*"
f^
CD
T3
CD
03
3CD
0
^ j -
o o -p D w o o ^ z C^a c / j z a w c o o o o c n w w r - wW aO W O O O W T I Z O CgO C O O
= C
C en'
c
CD
T] o
03
- &
en
c3^CT)CJ)cnCT)CJ)cntncncjicjicn-P>--P>.-ti.ji.-^-P>.-^cocococotoi\ororv3r\ot>ot>o-t-^-i-^-^ooooooo
cDoocn.>.co-^cooocj)Co-^oco-vic3)cnco-^ococ!>-;i.tv)oo-vicn.ti.ro-^ooocnco-^oco-^cj)-ti.coro-^
^(JOOoo)-P^oco-^lCJOo-l^^^^3CD^cn-^ooc:>cJ)0vlcoooo)^^o^alCo-^CJ)^^cD-^I~>JCo-toocJ5^^o
O
3
(D
(A
O
?ff
5"
I-f
5"
(D
(A
O
Z
O
^
3r
CD
0)
(D
5"
CJ1
o
o
o
N3
O
00
13
<>
_x
(D
HYUNDAI
MAN B&W
Bedplate
013
037
086
145
098
157
108
216
121
228
When referring to this page, please quote Plate P91210 Edition 0108
Plate P91210-0108
Plate P91210-0108
Item
No.
013
037
050
062
086
098
108
121
145
157
194
216
228
Item Description
Nut
Stud
Screw
Bedplate
Main bearing cap
Spring pin
Main bearing upper shell
Main bearing lower shell
Screw
Grate
Locking plate
Screw
Cover plate
Bedplate
Item
No.
Item Description
HYUNDAI
MAN B&W
Plate P91211-55
>235
Plate P91211-55
item
No.
019
020
044
056
081
093
103
127
139
164
176
188
211
235
259
260
272
Item Description
Spring
Spring
Screw
Restriction for damper
Restriction for damper
Restriction for damper
Screw
Oil seal in 2/2
Oil seal in 2/2
Nut
Nut
Stud
Stud
Axial vibration damper, housing,
complete
Damper housing, upper part
Guide pin
Damper housing, lower part
Item
No.
Item Description
HYUNDAI
MAN B&W
When referring to this page, please quote Plate P91216 Edition 0017
Plate
P91216-0017
Plate P91216-0017
Item
No.
028
041
053
077
089
100
112
124
136
148
173
185
197
219
220
232
256
Item Description
Screw
Washer
Locking plate
Liner for side chock, port side
Liner for side chock, starboard
Liner end chock
Spherical washer
Spherical washer
Nut for hydraulic tightening
Protective cap
Protectice cap
Nut for hydraulic tightening
Distance pipe
Spherical washer
Spherical washer
Holding-down bolt
Stud for end chock bolt
Item
No.
Item Description
S912-36
ij;;.g^j.i;'::5::.T;"}.J't.:-2;:n..
!> 9 f a r l r
'
I sgg eaaais! wgoia son a-jsoi = wawoi; t s . HAI. ga mu. oisraini ^>ii ngw wswiia rawe ae 8Suo.
B o l t s for t o p b r a c i n g
o to rque w r e n c h .
o r e to b e t i g h t e n e d
by m e o n s of
T h e b o Its ot t h e enn q i n e s i d e o r e to be t i g h t e n e d to
4 7 0 N m . T h e b o Its at the h u l l s i d e a r e to b e t i g h t e n e d
to 1 2 0 N m .
W h e n d u r i n g the t r i o l t r i p the e n g i n e h a s r e o c h e d its
w o r k i n g t e m p e r a t u r e , the two b o l t s for t h e f r i c t i o n o l
a s s e m b l y of the t o p b r o c l n g at the hull s i d e a r e to be
loosened'. A f t e r a p p r o x i m a t e l y o n e m i n u t e t h e b o l t s are
t i g h t e n e d a g a i n . T h i s p r o c e d u r e is to b e c o r r i e d out for
each individual top b r o c i n g .
M o k e s u r e thot the b e a m s a r e s u p p o r t e d
direction during this o p e r a t i o n .
in the v e r t i c a l
T h e t i g h t e n i n g s h o u l d be c h e c k e d a s f o l l o w s :
Check if relative m o v e m e n t s occur between top bracing ond
fastening plate (cosing side or g i r d e r ) . T h i s con be carried
out by pTocing o dial g o u g e (or s i m i l a r ) as shown on drwg.
No. 0 / 8 8 4 4 9 - 9 . C o r r y out c h e c k i n g of the top brocing at the
f o r w a r d e n d , t h e c e n t r e , a n d the o f t e n d of t h e e n g i n e .
If r e l o t i v e m o v e m e n t s lorger than t 0 . 0 2 m m o r e a s c e r t a i n e d ,
i n c r e a s e the t i g h t e n i n g t o r q u e ot the b o l t s at the hull
side to 2 1 5 N m (at all top b r a c i n g s ) . At the s o m e time,
o b s e r v e ot w h i c h t i g h t e n i n g t o r q u e the n u t s o r e loosened
at oil top b r a c i n g s . If the relative movement (fter hoving
increased the t i g h t e n i n g t o r q u e ) has still not disappeared,
increase the t i g h t e n i n g torque to 3 1 0 Nm, a n d ogoin observe
the loosening torque ot each bolt.
After some time in service top bracing might become ineffective
(due to setting or wear of the friction m a t e r i a l ) . The tightening should therefore be checked (as described a b o v e ) if:
1) Unexpected change of hull
or
2)
start
The
t u rbochio r g e r ( s )
to
vibrote
intensely.
I f the a b o v e - m e n t i o n e d i s not o b s e r v e d , t h e
should be c a r r i e d out once or t w i c e a y e a r .
il
Pralaclian;
S u p p l t i M n I 0>>9 n o . !
10788449-9
Dal
Da.
Chk.
Appd.
A.C.
U o l o r l o l / BIOAli:
Mot (kfh
Q792358-4.0
E
checking
Dlit.:
CHon90 /
Roplacoatnl
Roplacad by I d o n t . N o . :
8S
'E
a
.il
980813IKJWISDCILSJI * U
S i m i l a r Orowing N e . :
Sea I a I
Sil:
A4
Into. Na.:
384618
HSEF-li2IO-013(RI)
Poqo No.:
L-S5QMC/S50MC-C
| 01 ( 0 1 )
A
l d n l . Ne.l
OotcrIptIon:
TOP BRACING
INSTRUCTIONS
i'assc?) i^nasf
A14-166630-4
A4(2IO(in297m)aait
inf. Ithar l l h ( l a t w p p l t a a o t i , I h * prap*rt|r ol HHI-CUl gud wiMtCl to C9fr'>t**' prlcl(OA. Tha o l s r . a l 1 lc*d al IK lpal I Ih rclpll l l | r
n u. and anly Imt thd Aultclvfc, r f i r ar w* B r i a i i i a l HHI-Cia p.ftdwclt, CCC'dini Itt G(r*cl ' elhar r i t l a n arttiwnl hd i l h I M I - C W . Thd M l v r l
, ithtf mliallf tt pdrlfit, d cdpidd. rdprdducdd. "odd pdblie r id 0H|| dllidf ddy diddf dvdjigbid Id ddf Ihirpd parl|P ailhdul I t a a r l l t d n eMMHl U h i l l l l i e l
>im m i l c i a . 1 M ald'rial ;,tl M l i d i r d d i i a i r i d r i i n d i d ' d v i r i d da I k i i d ' p o r l v , ddilkdr d r t i t ) nor bf luccddildd Id ikd >i|kid dl Idd i d C l r i d d i V
Ol sgg tioassa wgiis gn> aggui oisgi i3iiiii;i as- ni. r a mm. iani g i M-.;aiii u^Kwn mate gg ssuo.
Transverse
a)
Eng i ne bore
kN
248
209
165
126
93
64
55
45
32
98
90
80
70
60
50
46
42
35
top bracing
F o r c e s f r o m e n g i n e and
minimum r e q u i r e d
rigidity
of h u l l s i d e .
b)
MN/m
230
210
190
170
140
120
110
100
85
Projaet ion:
Ltconsor'a
a):
Force per b r a c i n g
a t s p e c i f i ed numbe r
b):
Minimum h o r i z o n t a l
r igidi ty.
Ho r i z o n t a I i n s t a I I a
t i on o f t h e Top
b r a c i n g i s requ i r e d
Uoia (k4):
Uotariol / Blank:
I danI. no.:
0792027-7,0
Ool
Das.
Chk.
Appd.
Raplaead by
8s
C.No
Chonqa / Rflplocanant
A.C. E
tdant. No.:
tt
4 t
980808KJWSDCLSJ
Sla>t lor
Scala I
Si<a:
A4
Inlo. No.:
384616
HSEr-l<210-01J(RI)
0roi>in9 Ho.
Typ:
K-L-S/MC/MC-C
01 ( 0 1 )
A
Idtnl. Na.!
DaaeriptIon:
Top
bracing-forces
fasacf) aiAiasf
A14-166600-8
A4 ( 2 1 0 m 29 7mm) aasM
R e i n f o r c e m e n t of t h e hu
side t o which the top
b r o c i ng i s o 1 1 a c h e d .
It is importont that the
reinforcement is ploced
so t h a t i t s u p p o r t s t h e t o p
b r a c i n g in the c e n t r e l i n e .
^Z3S^
Correct
';actill:
Supptaawat O m i t na.:
atari! / Slank:
icans*r'( lMt. a , i
Licaniar' Ustariai / H i
0788443-9.0 Chama /
Ki^lacaaiawl
l^''''' V
Incorrect
98Q80aKJWlSDaL?J
lRtlKMiil r (aal. Ok.:
lea la I
Siiai
01 ( 0 1
A3
r-"";""nnnniiTi'ir|
A!
ttnt. Na.:
384608
HSEF.ki2tO-Ota|ltt)
Data
f o r t o p b r a e i ng
Safi3S(9)
S^'AISS
IA13-166601
0^
O(420nMi2S7iwiM:ii
_LJi
L_
_!!_!
L_
Top b r a c i n g htould o n l y be I n e t a l l e d
on one l i e f e , e i t h e r the exhouet e l d
or the monceuvrino I d a . If top bracing
hcs to be i n s t f l l led on m a n o e u v r i n g
s i d e , please contact KHI-EMD.
00o
c d
2 1 3
C |r/cl
: 00
i
I
2 1 3j <
C |vc|
Hor I z o n t 0 I d 1 s t o n c e
bat we en top b r a c i n g
r Ix point ond < C y I . I
3 U
0
b
c
d
e
(
g
C VC
3 Oa
425
1275
2125
2975
3625
467S
5523
h " 6375
i
1
0 Oo
f,
7
The complete orrcngement to be delivered by
the hipyord.
J J;
i
I
3 I 4 1 SI 6
C |l/c|
Top brocIng
Turbochor^g r
/,
Cent re I In cy1 Inder
r
CyMniJ.r
number
=^
'Sn:fiKi-V.t>
\"t<t:
snniBEDSHdSS3
lilipa
Ml "
|g.-mttbim:i-.ts~i
^m
'
PKTC::
FT SIDE. I 01 (01 I
TOP BRACING ARRA4i;EMENT
^mmm
AIO-265365-6!