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SMARTPHONE CONTROLLED

ELECTRICAL MACHINE
PROJECT GUIDE : S.ASHADEVI
BATCH MEMBERS :
R.RAJESH
J.SATHYAPRIYA
M.SHARANYA
M.PRADEEPKUMAR
P.V.RAMDAS

Sri Krishna College of


Technology
Kovaipudur, Coimbatore.

Content

Objective
Abstract
Literature Survey
Block Diagram
Components Description
TRIAC Control
Operations to Perform
Software
Motor Control Application
Pros and Future scope
Conclusion
Reference

OBJECTIVE:
Design and Implement of Android based wireless controlled

Induction Machine for Various Operations

Abstract :
The project is designed to control the speed of an 3 phase

induction motor, by using android application device. In industrial


automation application, convenience of remotely controlling the
speed and tasks like start ,stop ,jogging and braking of the induction
motor is achieved via Wireless Bluetooth control.
To Reduce the Control Wiring and HMI (Human Machine Interface)
Making a Universal Remote for Induction Motor Control

Literature Survey
Base Paper:
Implementation of Smartphone Environment Remote
Control and Monitoring System for Android Operating
System-based Robot Platform.
Concepts Taken :android operating system app for controlling
the electrical motor. Instead of LAN communication which
utilizes TCP/IP communication socket programming, we are
using serial Bluetooth communications.
Reference Paper - 1 :
Smart Phone Based Robotic Arm Control Using Raspberry Pi,
Android and Wi-Fi.
Concepts Taken : Android and Bluetooth Wireless Control
(Remote).

Literature Survey.
Reference Paper - 2 :
Smart Home Automated Control System Using
Application And Microcontroller.
Concepts Taken : Arduino Microcontroller With Bluetooth
(Controller Board).

Android

SMARTPHONE CONTROLLED ELECTRICAL MACHINE


BLOCK DIAGRAM

SMPS

to oth
Blue

ARDUINO BOARD
PROCESSOR

RELAY
SWITCHING

TRANSRECEIVER
(BLUETOOTH)

SPEED
SENSOR

Android Mobile
With Motor
control APP

CONTROLLER
(TRIAC)

Control Circuit

3 INDUCTION
MOTOR

Power Circuit

3 INPUT

1 SUPPLY

Arduino Basic Board

Input voltage : 5-12v


Digital I/O pins : 14
PWM digital I/O pins :
6
Analog input pins : 6
Flash memory : 32kb

Arduino is a Powerful Microcontroller board supported by


Open Source Platform..

Arduino UNO

SMPS Switch Mode Power Supply

SMPS is giving Supply to Control Circuits (Arduino) and Relay Controls..


5 Volt for Aurdino Power supply.
24-40 Volt Before 7805 is used for Dynamic Braking.

HC-05 Bluetooth Interface Module

Bluetooth is used for Serial Data Communication Between Android and Arduino

TRIAC control
and Relay Connection

Easy Voltage based Speed Control..


Compact in size..
Wave shaping Circuits is not Required

TRIAC TRIGGERING USING PWM

Isolation made by Optocoupler MOC3061 IC,


Control Signal from PWM outputs in Arduino board.

RELAY

Relay is an electrically
operated switch

Very fast in operation

Used to protect electrical


devices

Connection Diagram

It reduces number of
switches in the circuit

Small current can be used


to switch on and off a circuit
with the large current

Contact Current Rating : 6 Amps


Coil Rating : 5 Volt
Physical View

PROXIMITY SENSOR:
Inductive Proximity

Rotor Key

Detects metallic objects


without touching
Short circuit resistant
Insensitive to target surface
With stands high shock and
vibrations

3 Phase Induction Motor


.

Compact and Easy to


Handle..
Self starting..
Constant torque..
Low maintenance..
Low power loss..
High efficiency
More than 75% of Industrial Applications AC 3 Phase IM is Majorly used.

Operation to be Perform

Start and stop

Forward and reverse

Jogging and inching

Dynamic braking

Speed control using phase control

Speed monitoring

Jogging and Inching and Braking:


Jogging refers to repeated starting and stopping of a motor in short bursts to
perform a particular movement such as moving a crane to a particular
location. The motor is operated on full power. Special Jogging circuits are
available.
Inching is similar to Jogging and the two are often confused with each other.
Inching involves short thrusts of motion at reduced power. The motor is made
to run at a reduced voltage.
Jogging should not be done more than 5 times in a minute. This is because
jogging can cause the motor to overheat. If Jogging is to be done frequently,
the starter of the motor should be derated.
Special Jogging Blocks are also available which prevent the motor from being
jogged more than 5 times an hour by logging the number of starts per hour.

Software
Android app development using High level Language

Eclipse IDE and ADT(Android Development Kit)


Integrated developed environment use any type
of language like C, C++, Java etc.
Android studio
GUI (Graphical User Interface)
GUI based android Application development
Android SDK (standard development kit)different
versions of android like Eclairs ,Jellybean, Kit Kat,
Marshmallow.

Software
Arduino and Others
Arduino v1.6 for audio programming
Mat lab for simulating power circuits
Eagle PCB for PCB Designing for TRIAC
Fritzing for Arduino and bread board connection

SOFTWARE USED:MIT APP INVENTOR

App Inventor for Android is a


open-source web
application .
It allows newcomers
computer programming to
create software applications
for the Android operating
system.
It uses a graphical interface,
very similar to Scratch and
the StarLogo TNG user
interface.

MIT APP INVENTOR 2

It allows users to drag-and-drop visual objects to create an


application that can run on Android devices.
In creating App Inventor, Google drew upon significant
prior research in educational computing, as well as work
done within Google on online development environments
App Inventor and the projects on which it is based are
informed by constructionist learning theories.
It emphasizes that programming can be a vehicle for
engaging powerful ideas through active learning.
The MIT AI2 Companion app enables real-time debugging
on connected devices via bluetooth.

Motor control APP


More than 80% of Peoples are using Android
Smartphone in the World
Set Speed : 200 Rpm to Rated Speed
Firing angle of the TRIAC depends on Speed
Screen Touch Control For all Operations
It is Open Source Platform..
Android mobile acts as a transmitter and
received by the Bluetooth receiver interfaced to
Arduino
.
Version 1.0 Screenshot of motor control app

Design Layout in MIT App


Motor Control App

Blocks are building elements to develop


android app.
No programming language required.
Drag and drop concept.
Open source platform.

What are blocks??

Basic Codings:
SCREEN SHOT
BLOCK:Button to activity linking
BTS -BLUE TOOTH

Bluetooth Connect list


SCREEN SHOT
BLOCK CODING TO SEARCH AND CONNECT Bluetooth
Device (BTS)

Contact Block
SCREEN SHOT
BLOCK CODING TOCONNECT THE USER WITH APP DEVELOPER.

For Data Send Test


Button1 in Home Page for sending a Data to
arduino board for testing.

Updated App Version 1.1

Home

Manual Control

PC Arduino
Program
with Serial
Monitor For
Receive Data
from Mobile
Bluetooth
In 9600 baud rate

Screen shot :How to


use APP

Testing
Signal
Received by
Bluetooth can be
monitor by using
Serial Monitor in
Arduino Software

To Open Serial
Monitor Go to
TOOLS drop down
menu in Arduino software Select
SERIAL MONITOR.

Output displayed in COM


port of arduino platform
The image below
shows the received
datas for android
mobile

RUNNING
Physical Output
on ARDUINO
board showing
input to the
motor .
In future the LED
will be replaced
by a RELAY
contact
providing input
to the motor.

APPLICATION:
Many industrial applications require adjustable speed and

constant speed for the improvement of quality product.


Intensity of light can also be controlled with a help of

android application
Motion drive applications like such as Conveyors, Blowers,

Pumps as well as many direct drive or geared application


Wood working machineries, Air compressors, high

processors, water pumps, vacuum pump and high torque


application.

PROS:
Remote Operation is achieved by any smartphone with
the Android OS...
Technical expert controller is not required, easy GUI

control.
Android and Arduino are open source system to

develop any programming code...


Bluetooth consumes less power so more preferable.
More useful for patient and disabled persons.
A smartphone can control multiple machines, So

Control wiring are reduced

FUTURE SCOPE:
GSM module adding with Bluetooth technology to

make long and short distance speed control of the


induction motor.
The Load Current also can able to monitor in

Smartphone
By using temperature sensors to stop the motor at

Over load or over heated Condition and it can also


able to Monitor
Variable frequency speed control also Possible by

Introducing inverter drive


Multiple Motor control also possible in this smart

phone Application..

CONCLUSION:
The

objective of the project has been


achieved for developing hardware and
software for controlling the speed of the
induction motor using android application.

The demand for wireless operating devices

has been increasing because it is more


preferable than wired devices.

Reference
1.Young-Hoon Jeon, Hyunsik Ahn "Smart-Phone Based Interface for Mobile Robot Control" The Institute of Electronics
Engineers of Korea 2010 Annual Summer Conference, Vol. 33, No. 1, pp. 1951-1953, 2010.
2.http://www.samsungtechwin.co.kr/
3.Sang-Rok Oh "Network-based Intelligent Service Robot : Ubiquitous Robotic Companion" Communications of Korean
Institute of Information Scientists and Engineers, Vol. 23, No. 2, pp. 48-55, 2005.2
4.Hyun Kim, Young-Jo Cho, Sang-Rok Oh "URC(Ubiquitous Robotic Companion)" Communications of Korean Institute
of Information Scientists and Engineers, Vol. 24, No. 3, pp. 5-11, 2006.4
5.Seokhoon Ko "Android Platform Trend" Communications of The Korea Contents Association, Vol. 8, No. 2, pp45-49,
2010.6
6.http://www.samsung.com/global/business/semiconduct or/support/brochures/ downloads/systemlsi/S5PV210.pdf
7.http://developer.android.com/index.html
8.Innovation First Labs, Inc. http://www.hexbug.com/
9.Lujun Yuan, Guobin Shen, Feng Wu, Shipeng Li, Wen Gao, "Color Space Compatible Coding Framework for YUV422
Video Coding" ICASSP, Vol. 3, pp. 185-188, 2004.
10.Ning Xu and Yeong-Taeg Kim, "Luminance Preserving Color Conversion for 24-bit RGB Displays" Consumer
Electronics, 2009. ISCE '09. IEEE 13th International Symposium on , pp. 271-275, 2009.

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