3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."
Search

Search

Download

Upload

Code

EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28
August2012.
PublishKieranWillson,Modified11monthsago

views

Presentationontheme:"EnhancingCapacityEmpoweringNationPresentationon
SupercriticalBoilers28August2012."Presentationtranscript:
Adsby Google

GasFiredSteamBoiler
WaterTubeSteamBoiler
BoilerPlantEfficiency

Slide1
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August
2012

Slide2
http://slideplayer.com/slide/3815877/#

1/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012ContentsBHELSteam
Generators Emerging Market Requirements Trends in Cycle parameters Supercritical Boilers Major Systems Startup
SystemPressurepartArrangementFiringSystemHighTemperatureMaterialsUltraSupercriticalBoilersAdvancedUltra
SupercriticalBoilers

Slide3
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012BHELUtilityUnitsA
Summary62%TotalInstalledCapacityofIndiaisContributedbyBHELUtilitySets

Slide4
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012
UnitContractedCommissioned VU 404645 VU 40 S15 VU 603819 MU33 VP2316 V2RV2R17 HRSG177121 AFBC7259
CFBC2810Others28Total447333BHELIndustrialUnitsASummary

Slide5
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 BHEL is currently
adoptingAdvancedSteamCyclestoImprovetheEnvironmental&EconomicPerformanceofIndiasPowerGeneration

Slide6
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Reference List of
SupercriticalBoilersNTPC/BARH2x660MWAPPDCL/Krishnapatnam2x800MWPPGCL/BARA3x660MWRPCL/
Yermaras2x800MWRPCL/Edlapur1x800MWKPCL/Bellary1x700MWLPGCL/LalithpurBHL3x660MWDB
Power/Singrauli2x660MWNTPC/MoudaSt.II2x660MW18BoilersContracted

Slide7
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Emerging Market
RequirementsForThermalPowerGeneration
differingmodesofoperation

HighReliability&Availability

HighestPlantefficiency

Suitableforvaryingfuelquality MinimumemissionofPollutants

Suitablefor

Lowestcost

Slide8
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012HigherPlantefficiency
forConservationoffuelresourcesReductionofAtmosphericPollutantsCO2,SOX&NOX

Slide9
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Measures to improve
Plant Efficiency Cycle Parameters : Higher steam parameters with Once Thro Boilers Boiler side measures : Highest
Boiler Efficiency Minimum RH spray Minimum SH spray (if tapped off before feed heaters) Reduced auxiliary power
consumption

http://slideplayer.com/slide/3815877/#

2/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Slide10
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012IncreaseofPlantCycle
EfficiencyduetoSteamParameters

Slide11
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 500 MW Steam
GeneratorCoalConsumptionandEmissions

Slide12
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Current Trends in
SteamParameters1980s:Pressureincreasedfrom175180barto225barTemperaturemostlyaround540C1990:
Pressuresraisedto285barTemperatureraisedto565580600C300bar&620Cnotunusualtoday255bar&
568/596Ccommonlyusedpresently

Slide13
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Coal will continue to
havemaximumsharetowardsinstalledcapacityforelectricityatleastupto2050CLEANCOALTECHNOLOGYMinimise
CO2emissionsandenvironmentalimpactExtendlifeofcoalreservesApproach:DeveloptechnologyforSC,USC&
AdvUSCpowerplants

Slide14
14 #The improvements are with respect to the best units under construction in India Extension of coal reserves by
11%CompetitiveinelectricitycostondeploymentEfficiencyandCO2EmissionPlanttypewithpowerratingSteam
Pressure (kg/cm 2 ) Steam Temperature (

C) Efficiency (%) CO 2 Emissions (g/kWhr) Sub Critical (500 MWe)

17054035900 # Super Critical 24756540830 Ultra Super Critical 25060042784 Advanced Ultra Super Critical
30070045740

Slide15
Enhancing Capacity EmpoweringNation Presentation on Supercritical Boilers 28 August 2012Trend in unit sizes&
CycleparametersUnitSizeSHOPressure(kg/cm2(a))SHO/RHOTemperature(Deg.C)YearofIntroduction60/70
MW965401965110/120MW139540/5401966200/210MW137/156540/5401972250MW156540/5401991500MW
179540/540540/56819791985660MW256568/5962008800MW256568/5962008

Slide16
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012Typeofboilers
typeforsubcriticalparameters

Drum

Oncethroughtypeforsub/superCriticalParameters

Slide17
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Drum type boiler
http://slideplayer.com/slide/3815877/#

3/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Steam generation takes place in furnace water walls

separationtakesplaceinthedrum

Fixed evaporation end point the drum

Steam water

Separatedwatermixedwithincomingfeedwater

Slide18
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012TypesofCirculation

Slide19
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Drum type boiler
NaturalCirculationBoiler

Circulationthruwaterwallsbythermosiphoneffect

ControlledCirculationBoiler

At

higheroperatingpressuresjustbelowcriticalpressurelevels,thermosiphoneffectsupplementedbypumps

Slide20
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Natural
CirculationControlledCirculation

Slide21
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Pressure range Sub
critical:Below221barSupercritical:221barandaboveWhatisSupercriticalpressure?

Slide22
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012

Slide23
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Supercritical Boilers
Supercriticalpressureboilerhasnodrumandheatabsorbingsurfacebeing,ineffect,onecontinuoustube,inwhich
the water & steam generated in the furnace water walls passes through only once hence called Once through
Supercritical pressure boilers The water in boiler is pressurized by Boiler Feed Pump, sensible heat is added in feed
heaters,economizerandfurnacetubes,untilwaterattainssaturationtemperatureandflashesinstantaneouslytodry
saturatedsteamandsuperheatingcommences.

Slide24
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012TheConceptThemass
flow rate thru all heat transfer circuits from Eco. inlet to SH outlet is kept same except at low loads wherein
recirculationisresortedtoprotectthewaterwallsystem

Slide25
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012

Increasedmassflow

throughspiralwaterwalltubing,orimprovedheattransferthroughrifledverticalwalltubing.

Nofixedevaporator

end point

No thick wall components Features Once Through Boiler Flow Diagram Evaporator Water separator

http://slideplayer.com/slide/3815877/#

4/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

FeedwaterEconomizerFWPumpLivesteamSuperheater

Slide26
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Supercritical Boilers
MajorSystems

Slide27
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012GeneralArrangementof
SteamGeneratorElevation

Slide28
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012GeneralArrangementof
SteamGeneratorPlan

Slide29
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once through
Supercritical Boilers Major differences from Drum type boiler : Evaporator system Low load Recirculation system
Separator

Slide30
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Circulation Systems
DrumTypeOncethrough

Slide31
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once through
OperatingRange

Slide32
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once thru Boiler
Requirements : Stringent water quality Different control system compared to drum type Low load circulation system
SpecialdesigntosupportthespiralfurnacewallweightHighpressuredropinpressurepartsHigherdesignpressure
forcomponentsfromfeedpumptoseparator

Slide33
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Features of Once
ThroughSteamGeneratorToensureadequatemassflowratesthroughwaterwall,spirallywoundwaterwalltubesare
used.Startupandlowloadsystemupto3040%BMCRrequired.Feedwaterqualityrequirementsareverystringent.
Canbedesignedforbothsubcriticalandsupercriticalpressures.Ideallysuitedforslidingpressureoperationdueto
theabsenceofthickwalledcomponents.
http://slideplayer.com/slide/3815877/#

5/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Slide34
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once thru Boiler
Evaporatorsystem:FormedbyanumberofparalleltubesTubesspirallywoundaroundthefurnacetoreducenumber
of tubes and to increase the mass flow rate thru the tubes Small tube diameter Arrangement ensures high mass
velocitythruthetubes

Slide35
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012
tubeswithpitch.

Increasedmassflow.

Reducednumberof

Massflowratecanbeselectedbynumberoftubes.FeaturesSpiralTube

Arrangement

Slide36
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once thru Boiler
FurnaceWall

Slide37
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Spiral Water wall
TubingLateralHeatFluxProfile

Slide38
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Sliding Pressure
SupercriticalDesignSpiralWallWindbox

Slide39
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012SPIRALWALLSUPPORT
SupportFingersSpiraltoVerticalTransitionAreaLoadTransferSlidingPressureSupercriticalDesign

Slide40
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012FurnaceWallDesigns
SpiralWallConfigurationVerticalWallConfiguration

Slide41
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012SupercriticalBoilerwith
VerticalwallUnitMwe:750Max.ContinuousRating:2522t/hSHOutletPress:262barSHOutletTemp:568CRH
OutletTemp:596CFuel:Subbituminous

Slide42
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 SCREEN TUBES
http://slideplayer.com/slide/3815877/#

6/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

SMOOTH TUBING FRONT WALL RIFLED TUBING SMOOTH TUBING FROM THIS ELEVATION ALL WALLS SIDE WALL
RIFLEDTUBINGREARWALLRIFLEDTUBINGARCHRIFLEDTUBINGHANGERTUBESSMOOTHTUBINGFRONTWALL
RIFLEDTUBINGSIDEWALLRIFLEDTUBINGVerticalWallSlidingPressureSupercriticalDesign

Slide43
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012VerticalFurnaceWall
DesignVerticaltubefurnacewallswillprovidealltheoperationalbenefitsofthecurrentlypopularspiraldesignwhile
significantlyreducingthecostandconstructiontimeforthefurnaceandprovidingsomereductioninpressuredrop.

Slide44
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012VerticalWallDesign
Advantages The tubes are self supporting. Transition headers at spiral/vertical interface are avoided. Ash hopper
tubinggeometrysimplifiedCornersareeasiertoformReducedpressuredrop,auxiliarypower

Slide45
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012SpiralVs.VerticalWall
Comparison Spiral Furnace System Applicable for all size units Benefits from averaging of lateral heat absorption
variation(eachtubeformsapartofeachfurnacewall)SimplifiedinletheaderarrangementLargenumberofoperating
units Use of smooth bore tubing throughout entire furnace wall system One material utilized throughout entire
waterwall system No individual tube orifices Less maintenance & pluggage potential Vertical Furnace Wall System
Limited to larger capacity units. Less complicated windbox openings Traditional furnace water wall support system
Elimination of intermediate furnace wall transition header Less welding in the lower furnace wall system Easier to
identifyandrepairtubesleaksLowerwaterwallsystempressuredroptherebyreducingrequiredfeedpumppower

Slide46
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012VerticalWallWindbox
StraightTubesOnlyaFewBendsattheTopandBottom

Slide47
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Supercritical Boilers
StartupandLowloadrecirculationSystems

Slide48
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012Lowloadsystemwith
circulatingpump

Slide49
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Once thru Boiler
Separator : Separates steam and water during the circulating mode operation Runs dry during oncethru flow mode
Smallerinsizecomparedtodruminadrumtypeboiler
http://slideplayer.com/slide/3815877/#

7/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Slide50
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012StartupSystem

Slide51
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Overview of Firing
SystemsCloseCoupledOverfireAirCloseCoupledOverfireAirCFSAirNozzleTipsFlameAttachmentCoalNozzleTip
Flame Attachment Coal Nozzle Tip NOx < 0.18 0.30 kg/Mkcal* Furnace Diagonal Furnace Diagonal Separated
OverfireAirHPPulverizerwithDynamicClassifierHPPulverizerwithDynamicClassifier*NOxatfurnaceoutlet

Slide52
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012WindBoxarrangement

Slide53
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012UpperSOFAonWalls
LowerSOFAinCornersTilt+/30oYaw+/20oPlanViewforSOFAarrangement

Slide54
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Materials in 660 MW
(Typical)

Slide55
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012Pressurepart660MW
OTSC(Supercritical)500MW(Subcritical)DrumNotapplicableSA299(CarbonSteel)VerticalSeparatorSA335P91Not
applicableWaterWallsSA213T22SA210GrCEconomiserSA210GrCSa210GrCSHT91,TP347HT11/T22/T91/TP
347HRHT12/T23/T91/TP347H/Super304HT22,T91,TP347HMaterialComparison

Slide56
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Boiler Parameters
DescriptionUnit660MW(Supercritical)500MW(Subcritical)BoilerParametersBMCRSHsteamflowt/h21201625SHO
pressurekg/cm2(a)256179SHO/RHOtemp.oCoC568/596540/540Feedwatertemp.oCoC294254

Slide57
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Description
(Source/Type) UnitDesign CoalWorst CoalBest Coal Proximate Analysis Fixed Carbon%26.0023.0032.00 Volatile
matter%19.0018.0022.00 Moisture%15.0017.0012.00 Ash%40.0042.0034.00 Total%100 HHVkcal/kg330028004000
Ultimate Analysis Carbon%31.3728.9340.08 Hydrogen%3.402.403.50 Sulphur%0.400.50.36 Nitrogen%1.51.451.78
Oxygen(difference)%7.757.268.03

Moisture%15.017.012.0

Ash%40.042.034.0

Carbonates

Phosphorous%0.580.460.25HardGroveIndex555060FuelAnalysisCoal
http://slideplayer.com/slide/3815877/#

8/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Slide58
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012GeneralArrangementof
SteamGeneratorPlan

Slide59
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 ULTRA SUPER
CRITICALTECHNOLOGY&ADVANCEDULTRASUPERCRITICALTECHNOLOGY

Slide60
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012TheBasicHeatCycle
Subcritical units: Main steam pressure < 221. 1 bar Supercritical units: Main steam pressure > 221. 1 bar Ultra
supercriticalunits:HighersteampressureandtemperaturethansupercriticalunitsJapan:Mainsteampressure>242
Bar, or Steam temperature >593 Demark: Main steam pressure >275 Bar China: Main steam pressure >270 Bar
USA(EPRI):Mainsteamtemperature>593

Slide61
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012SupercriticalPlantwith
steampressureexceeding225kg/cm2issaidSupercriticalUltraSuperCriticalSupercriticalplantwithmainsteam
temperature

600

CissaidUltraSuperCriticalAdvancedUltraSuperCriticalSupercriticalplantwithmainsteam

temperature

700

CisAdvancedUltraSuperCriticalSTEAMPARAMETERS

Slide62
Enhancing Capacity Empowering Nation Presentation on Supercritical Boilers 28 August 2012 Evolution of Steam
PowerStationsEfficiencyWorldwide

Slide63
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012

Slide64
64 ADVANCED USC TECHNOLOGY 28 August 2012 EUROPEAN PERSPECTIVE AND ADVANCEMENT FOR ADVANCED
USC Pulverised Fuelimportance in World Power Generation Background of Development Of USC Plant with Steam
Temperaturearound6000CImmediatePossibilityofgoingto6500C&7000CwithNickelAlloyBestStrategyfor
reductionofCO2Emission

Slide65
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012

Slide66

http://slideplayer.com/slide/3815877/#

9/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

66ADVANCEDUSCTECHNOLOGY28August2012AD700TECHNOLOGYUSCsteamparameters7000Cand350bar
ThiscanbeachievedonlybyusingNickelbasedalloysInJuly2005:COMTES700testingmostimportantcomponents
startedoperationinpowerplantScholveninGelchenkirchenCompletedin2009.Duringoperationphase,valuable
operational experience and processing technical knowledge were gained Welding of thick walled materials must be
improvedMoretestneededforimprovedweldingtechniquesfor617orAlloy740orNimonic263

Slide67
67ADVANCEDUSCTECHNOLOGY28August2012Japaneseprogramme2007&2008(findingoutandstabilisingthe
structure parameters affecting creep strength and degradation for accurately estimating 1,00,000 hr creep strength)
NewalloysFundamentalstudiesoncreepstrengthdegradationassessmentneededtoensurelongtermsafeuse.(FS
>6500CAS>7000CNi>7500C)FS>100MPa@6500Cbeyond30000hrswithoutanytypeIVdegradationAS
>generated by means of inter metallic compound precipitation strength grain boundary, strongest creep. R&D
PROGRAMFORAUSCMATERIALDEVELOPMENTWITHCREEPSTRENGTH/DEGRADATIONASSESMENTSTUDIES

Slide68
68ADVANCEDUSCTECHNOLOGY28August2012USCPOWERPLANTDEVELOPMENTINJAPAN

Slide69
69ADVANCEDUSCTECHNOLOGY28August2012METI/NEDOMATERIALR&DPROGRAM

Slide70
70ADVANCEDUSCTECHNOLOGY28August2012Chinafirstestablishedusewithparameters6000C/25MPain2006
TP347FGH & Super304H

GH984, Nimonic 80A NiCrCo Inconel 740 studied with Special Metal Corp. USA for

steamtemperatureof7000CSTRUCTURALSTABILITYSTUDYONUSEPOWERPLANTADVANCEHEATRESISTANCE
STEELSANDALLOYSINCHINA

Slide71
71ADVANCEDUSCTECHNOLOGY28August2012AcosteffectiveCO2emissionreductionoptionEngineeringdesign
study(EPRI)CostandperformanceofUSCwithconventionalcoalpowerplantsSlightlymoreexpensiveCostofavoided
CO2emissionwaslessthan$25permetrictonofCO2captureandstorageECONOMICANALYSIS(EPRI)

Slide72
72ADVANCEDUSCTECHNOLOGY28August2012STEAMSIDEOXIDATIONFIRESIDECORROSIONCREEPSTRENTH
MATERIALSELECTION

Slide73
73ADVANCEDUSCTECHNOLOGY28August2012GKMTESTRIG

Slide74

http://slideplayer.com/slide/3815877/#

10/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

74ADVANCEDUSCTECHNOLOGY28August2012GKMTESTRIG

Slide75
75ADVANCEDUSCTECHNOLOGY28August2012Strengtheninganddegradationoflongtermcreeppropertiesand
therelevantmicrostructuralevolutioninadvancehighCrFerriticsteelsandAusteniticsteelsathightemperatureGKM
TESTRIGInvestigationofthelongtermoperationbehaviourtubesandforgingsmadeofalloysforfuturehighnuclear
power plants Qualification of key materials for 700C fossil fuel power plant Demonstration of material performance
withspecialconsiderationofoxidationandcorrosionbehaviourCreepdamagedevelopmentEarlydetectionofdamage
innewmaterialinconnectionwithadvancecalculationtoolsforcomponentsADVANCESINMATERIALTECHNOLOGY

Slide76
76 ADVANCED USC TECHNOLOGY 28 August 2012 ADVANCE CONCEPT FOR MAINTANENCE AND REPAIR FOR
COMPONENTSMADEOFNEWMATERIALSSHTestTrackCreepTestTrack(upto630CAustenitesteel&upto725C
Nibasedalloys)MonitoringdevicesforevolutionofongoingdamageADVANCESINMATERIALTECHNOLOGY

Slide77
77ADVANCEDUSCTECHNOLOGY28August2012BYSPECIALMETALSCORPORATIONDevelopedforoperatingwith
700C steam temperature and higher pressure. EUROPEAN TARGET Stress rupture requirement of 1,00,000 Hrs
rupture life at 750C and 100 MPa stress. Metal loss of less than 2 mm in 2,00,000 hrs of Superheater service.
DISADVANTAGE OF INCONEL ALLOY 740 Thick section fabrication posed weldability challenges. Grain boundary
microfissuringoccurredintheheataffectedzone(HAZ)ofthebasemetal.OPTIMIZATIONOFINCONELALLOY740

Slide78
7828August2012AdvancedUSCPresentationBHELDevelopment,Design&ManufactureofPowerCycleEquipment,
System Engineering, Test Facility and Evaluation NTPC Detailed Project Report Project Management Operation and
Maintenance Testing of Real Life Components in an existing plant IGCAR Advanced Design Analysis Materials
Development Manufacturing Technology Testing and Evaluation 800 MWe Advanced Ultra Super Critical Power Plant
MoU&SynergyRobustRoadmapforSuccessofMission

Slide79
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012Gearinguptointroduce
AdvancedUltrasupercriticalboilers(AUSC)AUSCBoilers(300ata,700

C/700

C)willbedevelopedbasedon

OTSCtechnologyTestFacility(400bar,700Deg.C)installedandtestsareontocollectcriticaldesigndataBHELis
one among the Five MNCs to have this facility Member of the National Technology Mission program to install AUSC
plantby2017AdvancedUltraSuperCriticalPlants

Slide80
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012SUMMARYOTSCplants
offer better cycle efficiency Proven technologies leading to lower GHG emissions and lesser fuel burnt BHEL has the
technologyforoffering660/700/800MWsupercriticalunits

http://slideplayer.com/slide/3815877/#

11/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Slide81
EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012
Download"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

Similarpresentations

Basics of Supercritical Steam Generators Thermodynamically Obvious Choice but . Why Arent There More Supercritical
Units?PMVSubbaraoProfessorMechanical.

AdoptionofSupercriticalTechnologyinIndiaARationale

Indiahaveaconsiderablepotentialforaddingupnewpower

generationcapacitybasedon.

POINTS OF DISCUSSION
PARAMETERS

SUB CRITICAL & SUPER CRITICAL BOILER

CHEMICALTREATMENTSYSTEM

SIPAT BOILER DESIGN

BOILER DESIGN

OPERATION.

BOILERSFUNDAMENTALS/COMBUSTIONAJAYSHUKLADGMNTPCPMI23rdMarch,10.

ThermalPowerStationsGasandNuclearPowerStationsGasPowerStationsUNITI.

OxyfuelCaptureTechnologyInternationalTrainingProgrammeonCleanCoalTechnologiesandCarbonCaptureandStorage:
LearningfromtheEuropeanCCT/CCS.

EnergyManagementinThermalSystemsDR.ARUNPAssistantProfessorDepartmentofMechanicalEngineeringNational
InstituteofTechnologyCalicutNational.

Steam power plant BABA HIRA SINGH BHATTAL INSTITUTE OF ENGINEERING AND TECHNOLOGY LEHRAGAGA 148031
DISTT.SANGRUR(Pb.)By:RakeshkumarAssistantprofessor.

STEAMBOILERS.DefinitionAclosedvesselinwhichsteamisproducedfromwaterbycombustionoffuel.

Feedpumps,FeedInjectors,FeedRegulators,Feedheaters,AirHeatersandSteamAccumulatorsA.Ranganath.

http://slideplayer.com/slide/3815877/#

12/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

TECHNOECONOMICASPECTSOFSEAWATERDESALINATIONSYSTEMSTrisaiaResearchCentreV.K.Sharma*,G.Fiorenza
andG.Braccio*email:sharma@trisaia.enea.it.
Subject:M.E.108,143FundamentalsofHeatExchangerDesignWednesday,July27,2011Lecturer:Prof.GennaroJ.Maffia
1.

CleanCoalTechnology,TheIndianPerspective:ChallengesandRoadMapPresentedbyHimadriBanerjiatTRECSTEPon25
thJan2012PresentedbyHimadri.

Fluidized Bed Technologies for High Ash Indian Coals A TechnoEconomic Evaluation Dr. D.N. Reddy, Director Dr. V.K.
Sethi,ResearchAdviserCentrefor.

Evolution of Piping Design The Advantages of PrimaryVariable Piping Design, Especially in Modern Condensing Hydronic
BoilerSystemsTomHeckbertCommercial.

IbrahimGulyurtluCleanCoalTechnologiesWhatroadmapforR&DSIXTHINTERNATIONALCONFERENCEONCLEANCOAL
TECHNOLOGIESCCT20131216MAY2013,THESSALONIKI.

Super Critical Boilers SYSTEM STUDIES ON ADVANCED POWER GENERATION TECHNOLOGIES FOR 21st CENTURY Dr V K
SethiDirectorMOP/CEA.

IGCC: BHELS EXPERIENCE. BHEL Activity Locations Corp. P&D NEW DELHI VADODARA NAGPUR PATNA KOLKATA
VARANASIGOINDWALHARDWARRUDRAPURJAGDISHPURJHANSI.

SENCO UK ENERGY SCENARIOS crossing the fossil and nuclear bridge to a safe, sustainable, economically viable energy
futurePreliminaryscenariosfordiscussion.

1WELCOMETOPRESENTATIONONSUPERCRITICALBOILERBYMr.C.P.Sahoo,AVP,O&MADANIPOWERMAHARASHTRA
LTD.5X660MW.

DoosanPowerSystemsPostCombustionCarbonCaptureTechnologyDevelopmentDrSaravananSwaminathanNov3,2012
InternationalTrainingProgrammeonClean.

AnIdealAirStandardDieselEngineCycleforAutomobilesTheMANB&W5S50MC5cylinder,2stroke,lowspeedmarine
dieselengine.Thisparticularengine.

http://slideplayer.com/slide/3815877/#

13/14

3/15/2016

Presentation"EnhancingCapacityEmpoweringNationPresentationonSupercriticalBoilers28August2012."

PowerSectorWesternRegionTechnologyDay11thMay2009.
SafetyApproach,SafetyIssuesandProvisionsTechnicalWorkshoptoReviewSafetyandDesignAspectsofEuropeanLFR
Demonstrator(ALFRED),EuropeanLFR.

EnergyEfficiencyinBoilerPreparedby:NimeshGajjar.

UnitI1.CombustionBasicsFuelCombustionStoichiometryAir/FuelRatioEquivalenceRatioAirPollutantsfromCombustion
2.

Energy Saving Technologies Introduction. The course is developed within the frames of project Development of Training
NetworkforImprovingEducation.

BOILERBOILER BOILER MEANS ANY CLOSED VESSEL EXCEEDING 22.75 Litres IN CAPACITY WHICH IS USED FOR
GENERATINGSTEAMUNDERPRESSURE.IBR.

Dr.V.K.SETHIProf.&HeadRGPVBhopalCLEANCOALTECHNOLOGIESFORSUSTAINABLEPOWERDEVELOPMENT.

1.2EnhancedOilRecoveryInprimaryproduction,noextraneousenergyisaddedtothereservoirotherthanthatrequired
forliftingfluidsfromthe.

ABOUTPROJECT

FEEDBACK

SlidePlayer

TermsofUse

Search

PrivacyPolicy
Feedback

2016SlidePlayer.comInc.Allrightsreserved.

http://slideplayer.com/slide/3815877/#

14/14