Cfm56-7b Familiarization Print

Title page
MTU Maintenance Hannover
CFM56-7B
General Familiarization
MTU Maintenance Hannover GmbH
Technical Training
For training purposes only
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-1-
Conte
nts
1
2
5
6
Engine General
72-00-00
Fan Major Module

17
1
Fan and booster module
20
2
No.1 and No.2 bearing support module36
3
Inlet gearbox and No.3 bearing module50
4
Fan frame module
54
72-00-01
Core Engine Major Module

67
High Pressure Compressor (HPC)
5
Compressor rotor assembly
72
6
Compressor front stator assembly
80
Compressor rear stator assembly
7
86
Combustion section
8
Combustion case
92
9
Combustion chamber module
96
High Pressure Turbine (HPT)
1
HPT nozzle module
102
0
1
HPT rotor module
106
1
1
HPT shroud and stage 1 LPT nozzle 2module
72-00-02
Low Pressure Turbine Major Module 123

1
LPT rotor/stator module
126
3
1
LPT shaft module
138
4
1
LPT rear frame module
146
5
72-00-03
Accessory Drive Module

1
Transfer gearbox module
61
Accessory gearbox module
7
155
156
164
72-60-00
Appendix
167
72-21-00
72-22-00
72-61-00
72-23-00
For details
about the
module
numbering
system please
refer to the
Modular
Design
Drawing.
72-30-00
72-31-00
72-32-00
72-33-00
72-40-00
72-41-00
72-42-00
72-50-00
72-51-00
72-52-00
124 72-53-00
72-54-00
72-55-00
72-56-00
72-62-00
72-63-00
12/04
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-5-
Copyright
This publication is for training purposes only.
For authorized maintenance practices and specifications consult the appropriate
maintenance publications.
These course notes were compiled using following document.
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-6-
Engine General
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-7-
CFM International organisation
Customer
GE:
Americas
Australia
Asia
Service Areas:
SNECMA:
Africa
Europe
Russia
India/Pakistan
Middle East
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
-9-
CFM56-7B technical data

CFM56-7B18
www.cfm56.com
-7B20
-7B22
-7B24
-7B26
-7B27 V2527
19,500
20,600
22,700
24,200
26,300
27,300 26,800
677
696
728
751
779
782
805
5.5
5.5
5.3
5.3
5.1
5.1
4.8
Take-off conditions (sea level)

Max. takeoff (lb)
Airflow (lb/sec)
Bypass ratio
In-flight performance (installed, 35 000 ft, Mach=0.80 - ISA)

Max. climb thrust (lb)
5,962
5,962
5,962
5,962
5,962
5,962
Overall pressure ratio at max. Climb 32.8
32.8
32.8
32.8
32.8
32.8
5,420
5,450
5,450
5,480
5,480
5,480
Engine characteristics
Length (in)
98.7
98.7
98.7
98.7
98.7
98.7
126
Fan diameter (in)
61.0
61.0
61.0
61.0
61.0
61.0
5,216
5,216
5,216
5,216
5,216
5,216
63.5
5,30
0
737-600
737-600
737-700
737-600
737-700
737-700
737-800
737-900
C40A
737-800
737-900
BBJ
Combi
737-800
737-900
BBJ
Max. cruise thrust (lb)
Basic dry weight (lb)

Applications
Boeing NG series
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 10 -
27.4
A32
0
CFM56-7B main characteristics

Type of engine
Turbofan
Performance
Arrangement
Two spool axial flow
Take-off thrust (SLS)
*19500 - 27300 lbs
Rotation
Clockwise (ALF)
*86/30
Compressors
Fan
LP Compressor
HP Compressor
Take-off flat rated

Temperature F/C
Single stage
Four stages
Nine stages
Max climb thrust
*5962 Ibs
By-pass ratio
*5.1:1 to 5.5:1
EGT red line
950C
Combustion chamber Annular SAC

(option DAC)
Turbines
HP Turbine
LP Turbine
Single stage
Four stages
Overall dimensions
Length
Height
Width
2.51m (98.72 ins)

1.83m (72.00 ins)
2.12m (83.40 ins)
100% N1 (Low Pressure 5,175 rpm

Rotational Speed)
N1 speed limit (red line) 104%
100% N2 (High Pressure 14,460 rpm
Rotational Speed)
N2 speed limit (red line) 105%
*figures depend on engine model
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 11 -
Engine general concept
Fan frame
LPT
rear frame
N1
N2
#1
#2
#3
#4
#5
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 13 -
Main engine bearings

Core Engine
Major Module
Fan Major
Module
LPT
Major
Module
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 15 -
Aerodynamic stations
Location
Probe
12
13
15
2
23
24
25
3
41
495
5
Fan inlet secondary T12

Fan OGV discharge Ps13
Fan Frame discharge --Fan inlet primary
--Booster discharge --Booster VBV discharge--HPC inlet
T25, P25
HPC discharge
Ps30
HPT inlet
--LPT stator - 2nd stage EGT
LPT discharge
T50
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 16 -
Fan Major Module
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 17 -
Fan major module
72-00-01
3
2
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 19 -
Fan and booster module
72-21-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 21 -
Spinner front cone / Spinner rear cone
72-21-00
36 locations
Spinner front cone
Spinner rear cone
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 23 -
Fan blade installation
72-21-00
Retainer lug
(24)
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 25 -
Fan blade installation
72-21-00
Pin on
the
booster
spool
Pin on
the fan
retaining
flange
Pin on the
fan disk
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 27 -
Fan disk
72-21-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 29 -
Booster rotor
72-21-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 31 -
Booster stator vane assembly
72-21-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 33 -
Booster stator vane assembly - borescope inspection
72-21-
00
4:00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 35 -
No.1 and No.2 bearing support module
72-22-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 37 -
No.1 bearing support / Forward stationary air-oil seal
72-22-
00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 39 -
External piping on the No.1 bearing support
72-22-00
3:30 / 8:30 /11:30
5:00
6:00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 41 -
No.1 bearing
72-22-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 43 -
No.2 bearing support / No.2 bearing
72-22-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 45 -
Fan shaft / N1 speed sensor wheel
72-22-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 47 -
Oil manifold assembly / Air-oil separator
72-22-00
(2)
3:00 & 9:00
IGB
(1)
Condensation
of oil
restrictor
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 49 -
Horizontal and radial bevel gear
72-61-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 51 -
No.3 bearing / Rotating air-oil seal
72-61-00
Rotating air/oil seal
Oil drain
Booster
discharge air
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 53 -
Fan frame module
72-23-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 55 -
Containment case / Outlet Guide Vane (OGV) assembly
72-23-
00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 57 -
Fan frame assembly
72-23-00
*
*
9:00
Radial
drive
shaft
housing
*
* Sub-modules of 12-strut hub
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 59 -
Fan frame shroud
72-23-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 61 -
12-strut hub
72-23-00
#12
#1
#11
#10
#2
Thrust bars
attachment
#3
#9
#4
#8
#5
#7
#6
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 63 -
Radial drive shaft housing
72-23-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 65 -
Core Engine Major

Module
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 67 -
Core engine major module
72-00-02
8
1
0
1
1
1
2
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 69 -
High Pressure Compressor (HPC)
72-30-00
9th stage
bleed air
4th stage
bleed air
5th stage
bleed air
5
7
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 71 -
Compressor rotor assembly
72-31-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 73 -
Stage 1-2 spool / HPC rotor shaft / Stage 3 disk
72-31-00
Stage 4-9
spool
Stage 1-2 spool
HPC rotor shaft
Stage 3 disk
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 75 -
Stage 4-9 spool / Rear rotating air seal
72-31-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 77 -
Blade retention
72-31-00
stiffener
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 79 -
Compressor front stator assembly
72-32-00
(3)
(St.5)
Customer
(St.4) bleed
HPT ACC
LPT cooling
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 81 -
VSV actuation system
72-32-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 85 -
Compressor rear stator assembly
72-33-00
5th stage air
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 87 -
HPC - borescope inspection
72-33-00
5:00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 89 -
Combustion section
72-40-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 91 -
Combustion case
72-41-00
HPC
Stage 4/9
(4)
HPC
Stage 4
4:00 & 8:00

Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 93 -
Combustion chamber module
72-42-00
For centering
of the outer liner
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 95 -
Outer and inner cowls / Outer and inner liners
72-42-00
1 or 3 (120 apart)
Dilution holes
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 97 -
Combustion chamber - borescope inspection
72-42-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 99 -
High Pressure Turbine (HPT)
72-50-00
12
10
11
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 101 -
1
0
HPT nozzle module
72-51-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 103 -
1
0
HPT nozzle segments
72-51-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 105 -
11
HPT rotor module
72-52-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 107 -
11
HPT rotor design
72-52-00
CDP
Booster
discharge
bleed air
Booster
air
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 109 -
11
HPT blades
72-52-00
Technical Training
CFM56-7B
CFM56-7B
General
General
Familiarization
Familiarization
- 111 -
11
HPT section/LPT stage 1 nozzle - borescope inspection
72-52-
00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 113 -
12
HPT shroud and stage 1 LPT nozzle
72-53-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 115 -
12
Air impingement manifold / Shroud-nozzle support assembly

72-53-00
HPTACC
LPT
Cooling
5:00 & 8:00
HPTACC
Air impigment manifold

HPTACC
Shroud/nozzle support assembly
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 117 -
12
HPT shroud hangers / HPT shrouds
72-53-00
HPT shroud hangers
HPT shrouds
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 119 -
12
Stage 1 LPT nozzle segment / Inner and stationary air seals

72-53-00
HPC
stage 4
air
HPC stage 4 air
Primary
airflow
HPT
disk
LPT
rotor
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 121 -
Low Pressure Turbine

Major Module
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 123 -
Low Pressure Turbine major module
1
3
72-00-03
1
5
1
4
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 125 -
13
72-54-00
LPT stator assembly
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 127 -
13
LPT case / Air cooling tubes and manifolds assembly
72-54-
00
(6)
(8)
(6)
(3)
LPT case
Air cooling tubes and manifolds assembly
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 129 -
13
LPT stages 2 to 4 nozzles
72-54-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 131 -
13
LPT disks and rotating rings 72-54-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 133 -
13
LPT stage 2 rotor assembly
72-54-00
Hard coating
at 3 blades
Stages 1, 2 and 3 only
Stage 1 & 2
with aluminized
coating
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 135 -
13
Turbine rotor support
72-54-00
LPT stage 2 & 3 disk
LPT shaft hub
Rotor cooling air
Sump pressurization ai
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 137 -
14
LPT shaft module
72-55-00
Turbine rotor
support
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 139 -
14
Center vent tube
nt
Ce
72-55-00
v
er
b
tu
t
en
)
VT
C
(
e
ub
t
t
en
v
ar
Re
CVT
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 141 -
14
No.4 and No.5 bearingsOil damping

72-55-00
between outer race
and adjusting sleeve
HPT
rear
shaft
No.5 bearing
support
LP shaft
Emergency
bearing
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 143 -
14
No.4 and No.5 bearings lubrication
72-55-00
centrifugation
Emergency
bearing
LP shaft
HPT
rear shaft
No.5 bearing
support
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 145 -
15
LPT rear frame module
72-56-00
Exhaust
nozzle
flange
No.5 bearing
support flange
Exhaust
plug
flange
LPT case
flange
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 147 -
15
LPT rear frame hub - front side
72-56-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 149 -
15
LPT rear frame hub - rear side
72-56-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 151 -
15
LPT major module borescope ports
72-56-00
#1
#2
#3
#4
5:30 / 8:30
5:00
5:00
5:00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 153 -
Accessory Drive
Module
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 155 -
Accessory drive module
72-60-00
9:00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 157 -
16
Radial drive shaft (RDS)
72-62-00
Strut
No.10
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 159 -
16
Transfer gearbox (TGB)
72-62-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 161 -
16
Horizontal Drive Shaft (HDS)
72-62-00
Horizontal drive shaft

Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 163 -
17
Accessory gearbox housing
72-63-00
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 165 -
6
Appendix
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 167 -
Rear sump
Vent
seal
Air/oil
seal
Safety
seal
Air/oil
seal
Vent
seal
Vent
seal
Forward
air/oil seal
No.4
Bearing
No.5
Bearing
Air/oil
separator
Rear
air/oil seal
Technical Training
CFM56-7B
CFM56-7B
GeneralGeneral
Familiarization
Familiarization
- 173 -

Cfm56-7b Familiarization Print

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Title page

MTU Maintenance Hannover

For training purposes only

MTU Maintenance Hannover

Fan Major Module

Core Engine Major Module

Low Pressure Turbine Major Module 123

Accessory Drive Module

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

CFM International organisation

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

CFM56-7B technical data

Take-off conditions (sea level)

In-flight performance (installed, 35 000 ft, Mach=0.80 - ISA)

Overall pressure ratio at max. Climb 32.8

Fan diameter (in)

Max. cruise thrust (lb)

Basic dry weight (lb)

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

CFM56-7B main characteristics

Two spool axial flow

Take-off thrust (SLS)

*19500 - 27300 lbs

Take-off flat rated

Max climb thrust

EGT red line

Combustion chamber Annular SAC

2.51m (98.72 ins)

100% N1 (Low Pressure 5,175 rpm

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

Engine general concept

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

Main engine bearings

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

Fan inlet secondary T12

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

Fan Major Module

MTU Maintenance Hannover GmbH

For training purposes only

MTU Maintenance Hannover

Fan major module

MTU Maintenance Hannover GmbH

For training purposes only