ASME Section VIII, Division 1, 2015 Edition

Excel Design Softwares

Excel PV 2016

Excel Design Softwares

Purchaser:
Tag Number:
Designer:

Excel Design Softwares

0
Irfan Shaikh

Vessel Name:
Mark Number:
Date Printed:

40" ID Sample Tank

S1

17/11/2015

Cylindrical Shell Design Information

Design Pressure:
Static Head:
Shell Material:

480.000
4.329
SA 516 Gr.70

psi
psi

Shell Length:
Inside Diameter:
Inner Corrosion Allowance:
Outer Corrosion Allowance:
Circ. Joint Efficiency:

120.0000
40.0000
0.0300
0.0000
70

in.
in.
in.
in.
%

Shell Surface Area:

106.03

ft

Design Temperature:
250
F
Long. Joint Efficiency:
70
%
Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))
Stress at Design temperature:
Stress at 70 F temperature:
Extreme Fiber Elongation:
Minimum Thickness :

20000
20000
1.84
0.12375

psi
psi
%
in.

Shell Estimated Volume:

ShellEstimated Weight:

652.80
3226.10

US Gal.
lb

Cylindrical Shell Design Calculations

Required Thickness at 250 F:
tc(a) = P * R / (S * E - 0.6 * P)
tc(a) = 484.3 * 20.03 / ( 20000 * 0.7 - 0.6 * 484.3 ) =

{Paragraph UG-27(c)(1)}
0.7076
in.

tc(b) = P * R / (2 * S * E + 0.4 * P)
tc(b) = 484.3 * 20.03 / ( 2 * 20000 * 0.7 + 0.4 * 484.3 ) =
tr = Max (tc(a), tc(b), tm) + CA + CA + PA

{Paragraph UG-27(c)(2)}
0.3441
in.
tr = Max (0.7076, 0.3441, 0.1238) + 0.03 + 0 + 0 =

Maximum Allowable Working Pressure, Corroded at 250 F:

Pc(a) = S * E * t / (R + 0.6 * t)
Pc(a) = 20000 * 0.7 * 0.72 / ( 20.03 + 0.6 * 0.72 ) =

{Paragraph UG-27(c)(2)}
1021.173
psi
MAWP = Min (492.6205, 1021.1731) - 4.3287 =

Maximum Allowable Pressure, New at 70 F:

Pc = S * E * t / (R + 0.6 * t)
Pc = 20000 * 0.7 * 0.75 / ( 20 + 0.6 * 0.75 ) =

in.

{Paragraph UG-27(c)(1)}
492.620
psi

Pc(b) = 2 * S * E * t / (R - 0.4 * t)
Pc(b) = 2 * 20000 * 0.7 * 0.72 / ( 20.03 - 0.4 * 0.72 ) =
MAWP = Min (Pc(a), Pc(b)) - Ps

0.7376

488.292

psi

{Paragraph UG-27(c)(1)}
MAP = Pc - Ps
MAP = 513.4474 - 0 =

Extreme Fiber Elongation:

EFE = 50 * (t / Rf) * (1 - Rf / Ro)
EFE = 50 * (0.75 / 20.375 ) * ( 1 - 20.375 / ) =
The extreme fiber elongation does not exceed 5%.

Nominal Shell Thickness Selected = 0.75 in.

513.447

psi

{Paragraphs UG-79}
1.84

ASME Section VIII, Division 1, 2015 Edition

Excel Design Softwares

Excel PV 2016

Excel Design Softwares

Purchaser:
Tag Number:
Designer:

Excel Design Softwares

0
Irfan Shaikh

Vessel Name:
Mark Number:
Date Printed:

40" ID Sample Tank

H1

17/11/2015

Top Head Design Information

Design Pressure:
Static Head:
Head Material:

480.000
0.000
SA 516 Gr.70

psi
psi

Dish Type:
Inside Diameter:

Elliptical
40.0000

in.

Inner Corrosion Allowance:

Outer Corrosion Allowance:
Thinning Allowance:
Polishing Allowance:

0.0300
0.0000
0.0300
0.0000

in.
in.
in.
in.

Design Temperature:
250
F
Joint Efficiency:
100
%
Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))
Stress at Design temperature:
20000
psi
20000
Stress at 70 F temperature:
psi
Minimum Thickness :
0.12375
in.
Extreme Fiber Elongation:
6.79
%
Head Depth (h):
10.0000
in.
K Factor=(1/6)*(2+(D/(2*h))):
1.0000
K Factor(corroded):
0.9960
Skirt/Straight Flange Length:
2.00
in.

Head Design Calculations

Required Thickness at 250 F:
tc() = P * D * K / (2 * S * E - 0.2 * P)
tc() = 480 * 40.06 * 0.996 / ( 2 * 20000 * 1 - 0.2 * 480 ) =
tr = Max (tc, tm) + CA + CA + TA + PA
tr = Max (0.48, 0.1238) + 0.03 + 0 + 0.03 + 0 =

{Appendix 1-4(c)}

Maximum Allowable Working Pressure, Corroded at 250 F:

Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.565 / ( 0.996 * 40.06 + 0.2 * 0.565) =
MAWP = Pc - Ps

{Appendix 1-4(c)}

Maximum Allowable Pressure, New at 70 F:

Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.595 / ( 1 * 40 + 0.2 * 0.595) =

MAWP = 564.8097 - 0 =

0.4800
0.5400

564.810
564.810

in.
in.

psi
psi

{Appendix 1-4(c)}
MAP = Pc - Ps
MAP = 593.2351 - 0 =

593.235

psi

Extreme Fiber Elongation:

{Paragraphs UG-79}
EFE = 75 * (tn / Rf) * (1 - Rf / Ro)
EFE = 75 * (0.625 / 6.9063 ) * ( 1 - 6.9063 / ) =
6.79
%
The EFE exceeds 5 % and the thickness exceeds 5/8 inch. Heat treatment per UCS-56 is required if fabricated by cold forming.
Straight Flange Required Thickness:
{Paragraph UG-27(c)(1)}
tc(s) = P * R / (S * E - 0.6 * P)
tc(s) = 480 * 20.03 / ( 20000 * 1 - 0.6 * 480 ) =
0.4922
in.
tr(s) = tc + CA + CA + TA + PA
tr(s) = 0.4922 + 0.03 + 0 + 0.03 + 0 =
0.5522
in.
Straight Flange Maximum Allowable Working Pressure:
{Paragraph UG-27(c)(1)}
Pc(s) = S * E * t / (R + 0.6 * t)
Pc(s) = 20000 * 1 * 0.565 / ( 20.03 + 0.6 * 0.565 ) =
554.765
psi
MAWP(s) = Pc - Ps
MAWP(s) = 554.7646 - 0 =
554.765
psi

Nominal Head Thickness Selected = 0.625 in.

Minimum Thickness after forming, ts (uncorroded) = 0.595 in.

ASME Section VIII, Division 1, 2015 Edition

Excel Design Softwares

Excel PV 2016

Excel Design Softwares

Purchaser:
Tag Number:
Designer:

Excel Design Softwares

0
Irfan Shaikh

Vessel Name:
Mark Number:
Date Printed:

40" ID Sample Tank

H2

17/11/2015

Bottom Head Design Information

Design Pressure:
Static Head:
Head Material:

480.000
4.329
SA 516 Gr.70

psi
psi

Dish Type:
Inside Diameter:

Elliptical
40.0600

in.

Inner Corrosion Allowance:

Outer Corrosion Allowance:
Thinning Allowance:
Polishing Allowance:

0.0300
0.0000
0.0300
0.0000

in.
in.
in.
in.

Design Temperature:
250
F
Joint Efficiency:
100
%
Sec:IID,Tab:1A(pg18,ln8(2013)), (pg14,ln28(2011)), (pg 14,ln28 (2010))
Stress at Design temperature:
20000
psi
20000
Stress at 70 F temperature:
psi
Minimum Thickness :
0.12375
in.
Extreme Fiber Elongation:
7
in.
Head Depth (h):
10.0000
in.
K Factor=(1/6)*(2+(D/(2*h))):
1.0000
K Factor(corroded):
0.9960
Skirt/Straight Flange Length:
2.00
in.

Head Design Calculations

Required Thickness at 250 F:
tc() = P * D * K / (2 * S * E - 0.2 * P)
tc() = 484.3287 * 40.06 * 0.996 / ( 2 * 20000 * 1 - 0.2 * 484.3287 ) =
tr = Max (tc, tm) + CA + CA + TA + PA
tr = Max (0.4843, 0.1238) + 0.03 + 0 + 0.03 + 0 =

{Appendix 1-4(c)}

Maximum Allowable Working Pressure, Corroded at 250 F:

Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.565 / ( 0.996 * 40.06 + 0.2 * 0.565) =
MAWP = Pc - Ps

{Appendix 1-4(c)}

Maximum Allowable Pressure, New at 70 F:

Pc() = 2 * S * E * t / (K * D + 0.2 * t)
Pc() = 2 * 20000 * 1 * 0.595 / ( 1 * 40 + 0.2 * 0.595) =

MAWP = 564.8097 - 4.3287 =

0.4843
0.5443

564.810
560.481

in.
in.

psi
psi

{Appendix 1-4(c)}
MAP = Pc - Ps
MAP = 593.2351 - 0 =

593.235

psi

Extreme Fiber Elongation

{Paragraphs UG-79}
EFE = 75 * (tn / Rf) * (1 - Rf / Ro)
EFE = 75 * (0.625 / 6.6938 ) * ( 1 - 6.6938 / ) =
7.00
%
The EFE exceeds 5 % and the thickness exceeds 5/8 inch. Heat treatment per UCS-56 is required if fabricated by cold forming.
Straight Flange Required Thickness:
{Paragraph UG-27(c)(1)}
tc(s) = P * R / (S * E - 0.6 * P)
tc(s) = 484.3 * 20.03 / ( 20000 * 1 - 0.6 * 484.3 ) =
0.4922
in.
td(s) = tc + CA + CA + TA + PA
tr(s) = 0.4922 + 0.03 + 0 + 0.03 + 0 =
0.5522
in.
Straight Flange Maximum Allowable Working Pressure:
{Paragraph UG-27(c)(1)}
Pc(s) = S * E * t / (R + 0.6 * t)
Pc(s) = 20000 * 1 * 0.565 / ( 20.03 + 0.6 * 0.565 ) =
554.765
psi
MAWP(s) = Pc - Ps
MAWP(s) = 554.7646 - 0 =
550.436
psi

Nominal Head Thickness Selected = 0.625 in.

Minimum Thickness after forming, ts (uncorroded) = 0.595 in.