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CONCRETE PRODUCTION PROCESS FLOW CHART

Cement Factory

Rock Crusher

Desert Dune
Sand

Water
(DEWA)

Chemical
Company

Location: Ras Al
Khaimah/ Al Ain

Location: Ras Al
Khaimah

Location: Al Ain

Location: Dubai

Location: Dubai

Transporter

Transporter

Transporter

Transporter

Chemical
company
Quality Control
Check
Point # 1
(Raw Materials)

Raw materials tested by QA/QC laboratory for quality compliance. Non- complying materials are rejected and quarantined or sent back
to supplier

Cement
Stored in
silos: 150
tons capacity

Stone
(20mm)

Gravel
(10mm)

Washed
Sand
(5mm)

Dune Sand
(600m)

Stored in separate bins: each with 1500 tons capacity

Water

Chemical

Stored in
tanks: 20000
Gl capacity

Stored in
tanks: 20000
L capacity

Plant computer installed with definite mix


proportions, and which controls the entire
operation of the mixing plant
CONCRETE MIXER - The ingrediants are fed into the mixer as per definite proportions and are mixed thoroughly by heavy
shearing action. The mixing time may vary from 30 sec to 90 sec, depending on the strength and water content of mix.
Mixed concrete is tested for compliance at check point and then
delivered to site in transit mixers. Rejected concrete is washed off.

CUSTOMER
(Project Site)

The supplied concrete is


tested by the QA/QC team
of Customer for compliance

If rejected by the QA/QC


team of Customer

Quality Control
Check
Point # 2
(Production Process)
Quality Control
Check
Point # 3
(Finished Product)

Concrete Washing &


Aggregate
Reclamation Plant

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