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QA/QCSYSTEMS
ISO9000(1994)

QC Check Sheets (overview)

ISO9000(2000)
QAProcedures
ConstructionProcedures
QCCheckSheets
InspectionPlan
AuditDocumentation
VendorInspection
PipingHydrotesting
NonDestructiveTesting
Calibration
WeldingProcedures
QA/QCJobDescriptions
OrganisationCharts

ClickheretogotoQAQCInspectionCheckSheets

andInspect.

UsingQCInspectionChecklistforAsbuiltVerificationandMechanicalCompletion
Achecklistisastructuredformorquestionnaireforcollectingandanalyzingdata.Thisisagenerictoolthatcanbeadaptedforawidevariety
ofpurposes.Collectingandanalyzingdataisimportantforidentifyingandunderstandingproblemsandthusmakingappropriatechangesto
solvetheseproblems.
ProspectiveUsers
Inspectionchecklistsareusefulonconstructionprojectsthatwantstoimprovequalityandproductivity,reducedefectrates,andreducere
work.
ProblemAddressed:
Increasingorhighfrequencyofproductfaults.
Highratesofdefectiveproductsrequiringrepairorrework.
Highlevelsofwastematerials.
Lowproductivity.
Verificationdocumentationforasbuildingoftheprojectforprojectturnover.

PHOTOS
Video&Photos
Posters
Rejected/Nonconforming
Work
ConstructionProject
Overview
FiberGlassReinforced
Piping
StructuralSteel
PilingWork
EarthWork
CivilWork
FabricationShop
WeldingPowerPiping
WeldingPipeLines

Process
Thispracticerequireslinemanagersandqualitycontrolstafftocollectinformationaboutthenumberandsourcesofdefectsinthe
constructionprocess.Informationaboutthenumber,causesandfrequencyofthedefectsarerecordedinthechecklistsandtalliedtoshow
totals.Thesetotalscanthenbeanalyzedtoseethetimesmostdefectsaremade,thetypesofdefectsandthemostcommoncausesof
defects.Thisinformationcanthenbeusedtoreducedefects.
Stepsinimplementation
1.Decidewhatconstructionactivitywillbeobservedorinspected.
2.Identifytheperiodtobeobservedorinspected.Thisperiodshouldberelevanttotheproblem.
3.Developastandardtableorformforeachtypeofconstructionactivitybasedoncriticality.
4.Namethecolumnsandrowsinthetable.
5.ThechecklistformisusuallyanA4sheetwithatablewithrowsindicatingtypesofdefectsandcolumnsindicatingthetimethe
mistakesaredetected.TheQCinspectorfillsinthenumberofdefectsofeachtypeinthecelloftherelevantdefectandtime
period.Thischecklisthelpstoidentifythemajortypesofdefects.
6.Makestandardformatchecksheetsavailableeachconstructionactivity.
7.Discusstheresultsanddrawconclusions.
8.Discusspossibleactionsforimprovement.
9.Theinspectionchecklistsshouldbestoredinasafeplace.
10.Thesummarytheinspectionchecksheetcanbeusedasinputforaqualityimprovementprogram.Thechecklisttotalscanbe
usedtoidentifywhicherrorsaremostcommon,andtotrytopreventtheseerrorsinthefuture.Workersmayneedadditional
trainingorguidanceinordertoavoidmakingsucherrors.
11.ResourcesRequired
LinemanagersandQCqualityinspectors'involvement.
Checksheets.
Documentcontroller

PostWeldHeatTreatment
NondestructiveTesting
CoatingWork
ElectricalWork
InstrumentationWork
StaticEquipment
Boilers
StorageTanks

Challengesandpitfalls
Staffmayfeeltheyhavemoreworktodo.
Difficultyinmaintainingeffortstocollectinformation.
PositiveImpact
Helpstorecordallfaultsandsourcesoffaults.
Savesmoneybyhelpingtoeliminatemajorsourcesofdefects.
Benchmarkbestpracticesforqualityimprovement.
Transparentandhonestreporting

HVAC
Indicatorsformonitoring
QCChecksheetsformcreatedandmadeavailable.
QCChecksheetsfilled,summarizedanddiscussed.

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