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Fabriken
Fast Facts
Established:
Employees:
Production sites:
SKF presence:
Distributors/deal
ers:
Global
certificates:
1907
46,039
More than 40 in
SKF Pakistan
around 130 in 32
countries
in over 130
countries
15,000 locations
5 distributors in
Pakistan
ISO 14001
OHSAS 18001
certification
Competence
SKFs five technology platforms are
By utilizing these capabilities SKF develops tailor-made offers for each industry.
2013-09-12 SKF
Slide 4 [Code]
Bearing Innovations
1972
1907
1900
2013-09-12 SKF
1919
1939
1995
1950
2000
Slide 6 [Code]
1999
1997
1982
1978
1970
Sealed
bearing
1929
1912
1907
Seven
wingquiest
invents the selfaligning ball
bearing SKF was
founded
2013-09-12 SKF
E-design
Large
SABB
Nonmetallic
cage
Extended
inner ring
Pressed
steel cage
introduced
Slide 7 [Code]
2
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Slide 8 [Code]
What is Bearing ?
Contact area
The simple bearing consists of a rotating
shaft and hole or housing, both having
contact with each other
Shaft
Housing
W car load
F earth friction
Friction
Sliding friction
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Rolling friction
Rolling friction
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SKF
SKFPAKISTAN
PAKISTAN
Slide 13 [Code]
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Line Contact
Slide 14 [Code]
Bearing Components
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Slide 15 [Code]
Bearing Components
Seal
Rolling Elements
Outer ring
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Inner Ring
Cage
Seal
Slide 16 [Code]
Cage
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Slide 17 [Code]
Cage Function
Prevent immediate contact between
rolling elements to minimize friction and
heat generation
Guide the rolling elements
Provide space for lubricant
Retain the rolling elements when
bearings of separable design are mounted
or dismounted
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Slide 18 [Code]
Cage Variants
Polyamide
cage
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Window-type
sheet steel cage
Window-type
solid brass cage
Slide 19 [Code]
Polyamide Cages
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Lightweight
High elasticity
Good marginal
lubrication properties
Slide 20 [Code]
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Lightweight
High strength
Operating temperature
limit up to 300 C
Sensitive to
poor lubrication
Slide 21 [Code]
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Ball Bearings
Single Row
Deep
Groove Ball
Bearing
(DGBB)
Four Point
Angular
Contact
Ball Bearing
(FPACBB)
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Single Row
Angular
Contact
Ball Bearing
(SRACBB)
Double Row
Deep Groove
Ball Bearing
(DRDGBB)
Self Aligning
Ball Bearing
(SABB)
Slide 24 [Code]
Roller Bearings
Cylindrical roller
bearing
Spherical roller
thrust bearing
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Compact aligning
roller bearing (CARB)
Slide 25 [Code]
Radial load
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Slide 26 [Code]
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Slide 27 [Code]
Axial Load
Slide 28 [Code]
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combined load
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Load Capabilities
Load carrying capacity
is expressed as the basic
dynamic load rating
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Slide 33 [Code]
Internal Clearances
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Internal Clearances
The bearing internal clearance is defined as the total distance
through which one bearing ring can be moved relative to other
under zero measuring load.
Radial
clearance
Axial
clearance
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Slide 36 [Code]
Internal Clearances
Rolling bearings are delivered with different internal clearances.
The internal clearance will vary from bearing type to bearing type.
WHY INTERNAL CLEARANCE?
- Strong fits.
- Operating temperatures.
- Higher speeds.
In case of doubt a bearing with greater internal clearance shall
always be selected!
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Slide 37 [Code]
INTERFERENCE
PRESS FIT
INITIAL
RADIAL
CLEARANCE
MOUNTED
RADIAL
CLEARANCE
PRESS FIT
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Slide 38 [Code]
Expansion
Hot
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Slide 39 [Code]
Suffix - - - Variant
Clearance
Radial internal clearance
C1
C2
C3
C4
C5
Slide 40 [Code]
Steel
- Bearing Steel;
1. Through-hardened steel.
2. Case-hardened steel.
3. Corrosion resistant steel.
4. High temperature steel.
5. Non-magnetic steel.
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Slide 41 [Code]
= 1.0%
= 0.35%
= 1.5%
= 0.25%
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Slide 42 [Code]
Contacting seals
2RZ
2RS1
2RSL
2RSH
2Z
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Slide 43 [Code]
SHIELDS
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SKF PAKISTAN
SEALS
Slide 44 [Code]
SHIELDS
2Z
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Slide 45 [Code]
2RSL
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2RSH
Slide 46 [Code]
Low-Friction Seals
2RZ
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2RSL
Slide 47 [Code]
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Slide 48 [Code]
NO WEAR bearings
These bearings have been surface treated to withstand arduous operating
conditions such as smearing, zero load or boundary lubrication conditions
CAN WITHSTAND SEVERE OPERATING CONDITIONS :
Longer periods of insufficient lubrications
Sudden variations in load
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Slide 49 [Code]
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No Wear
Hardness
1200 HV 10
Coating Thickness
- Depending on bearing size
1..3 micro m
Coefficient of friction
- Dry sliding against steel
0.1 0.2
Operating temperature
- No Wear Coating
+350 deg C
Slide 50 [Code]
High Temperatures
2013-09-12 SKF
6206 2Z VA208
(10mm to 100mm)
SKF PAKISTAN
SKF PAKISTAN
Slide 51 [Code]
INSOCOAT bearings
SKF
SKFPAKISTAN
PAKISTAN
2013-09-12
SKF
Slide 52 [Code]
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Slide 53 [Code]
Printing machines
Reliable bearing solutions for a
corrosive environment
Nuclear technology
Paper mills
Open or sealed
Slide 54 [Code]
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Slide 55 [Code]
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Slide 56 [Code]
Slide 57 [Code]
Tolerance Definition
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Slide 58 [Code]
* Ring fracture
* Increased mounting forces
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Slide 59 [Code]
Slide 60 [Code]
max
max
min
min
Max. possible
clearance
Max. possible
clearance
Zero line
Min.
Max.
interference interference
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max
Interference
max max
min
min
Clearance
min
Shaft
Clearance
fit
max
min
Interference
fit
Transition
fit
Slide 61 [Code]
2013-09-12 SKF
Conditions of Rotation
Load magnitude
Bearing internal clearance
Temperature conditions
Running accuracy
Shaft and housing material/design
Ease of mounting and dismounting
Displacement of non-locating bearing
Bearings with tapered bore
Slide 62 [Code]
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Stationary load
Use interference fit on the
rotating ring
Slide 63 [Code]
Condition of rotation
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Slide 64 [Code]
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Slide 65 [Code]
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Slide 66 [Code]
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Slide 67 [Code]
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Slide 68 [Code]
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Slide 69 [Code]
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Slide 70 [Code]
Running accuracy
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Slide 71 [Code]
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Slide 72 [Code]
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Slide 73 [Code]
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Slide 74 [Code]
Locating
Locating
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Non Locating
Non Locating
Locating
Locating
Non Locating
Non Locating
Slide 75 [Code]
Slide 76 [Code]
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Slide 77 [Code]
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Slide 78 [Code]
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Slide 79 [Code]
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Slide 80 [Code]
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Slide 81 [Code]
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Slide 82 [Code]
=
- 0.021
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Slide 83 [Code]
Electric Motor
k5/J7
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m5/J7
Slide 84 [Code]
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Slide 85 [Code]
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Slide 86 [Code]
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Slide 87 [Code]
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Slide 88 [Code]
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Slide 89 [Code]
ISO
International
Standardization for
Organization
2013-09-12 SKF
Slide 90 [Code]
Standard ( 80%)
Metric ( 75% )
Basic
Inch ( 25%)
Eg. Auto/TRB
Eq.- XXXXXX
Supplementary
(Prefixes/Suffixes)
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SKF
SKFPAKISTAN
PAKISTAN
Slide 91 [Code]
PREFIX
SUPPLEMENTARY DESIGNATION
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SKF PAKISTAN
Slide 92 [Code]
- Standard design
- Bore size
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SKF PAKISTAN
Slide 93 [Code]
Basic Designation
Each SKF bearing of standard metric design is given a basic designation,
which normally consists of three, four or five figures
Bearing number directly indicates bore size.
Bearing number only gives an idea about outer diameter and width
BASIC DESIGNATION
Dimension series
2
Bearing
type
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SKF
SKFPAKISTAN
PAKISTAN
3
Width
2
outside
diameter
Bore
diameter
Slide 94 [Code]
2013-09-12 SKF
5
6
QJ
: CARB
SKF
SKFPAKISTAN
PAKISTAN
Slide 95 [Code]
0
Height series
SKF
SKFPAKISTAN
PAKISTAN
Slide 96 [Code]
SKF
SKFPAKISTAN
PAKISTAN
Slide 97 [Code]
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SKF
SKFPAKISTAN
PAKISTAN
Slide 98 [Code]
The two final figures in the basic designation ,when multiplied by five ,
identified the bore diameter in mm.
The size identification of small and large bearing differs from this rule
2013-09-12 SKF
SKF
SKFPAKISTAN
PAKISTAN
Slide 99 [Code]
Designation
3
7
9
10
12
15
17
20
85
240
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SKF
SKFPAKISTAN
PAKISTAN
3
7
9
00
01
02
03
04
17
48
Example
623
637
629
6200
1201
7202
7003
6204
22217
NU 248
Slide 100 [Code]
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SKF
SKFPAKISTAN
PAKISTAN
Designation
/ 500
/ 530
Example
241 / 500
239 / 530
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SKF
SKFPAKISTAN
PAKISTAN
Supplementary Designation
The supplementary designations consist of both
prefixes and suffixes
2013-09-12 SKF
Prefix
Suffix
3204 ATN9
IR 5 X 8 X 12
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2RS1
TN9
Internal
design
External Cage
design design
C3
Variant
2RS1
TN9
C3
Variant
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2RS1
TN9
C3
Variant
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2013-09-12 SKF
2Z
RZ
2RZ
RS
2RS
NU
NR
Suffix K
Another example of
modification to the
external design is
suffix K for bearing
with a conical
(tapered) bore
2013-09-12 SKF
Suffix K30
Taper 1:12
Taper 1:30
E cage of 2RS1
TN9 cast C3
: Machined
steel or special
iron
Variant
Suffix - - - Variant
E
2RS1
TN9
C3
Variant
Suffix - - - Variant
Clearance
Radial internal clearance
C1
C2
C3
C4
C5
Suffix - - - Variant
Material , Heat treatment
A variant suffix can describe material and heat treatment
of an entire bearing or part of a bearing.
Examples :
HA3 : Case hardened inner ring
HB1 : Bainite hardened outer ring
HC5 : Silicon nitride rolling element.
2013-09-12 SKF
Suffix - - - Variant
Lubrication
The suffix used to describe the grease a bearing is filled with ,
consists of a combination of letters to denote the temperature
range
HT : Grease for high temperature (-20C to +130C)
MT : Grease for medium temperature (-30C to +110C)
LT : Grease for low temperature (-50C to +80C)
WT : Grease for wide temperature range(-40C to +160C)
2013-09-12 SKF
6205-ERS1M/C3LT
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2013-09-12 SKF
29230 , 29444 E
4204 A, 4312 A
Thrust bearing
e.g.
51103, 51317
81104, 81110
e.g.
NA
NK
e.g.
2013-09-12 SKF