Ramp-up Activity Plan

Date 2008/2/21

R / N Project

Supplier code

Supplier name

Approve

Check

Author

X93J

Y000

ABC Electronics

B.Fore

Z.Plant

N.Done

Item
No
1 Parts name & number
2 Manufacture Plant
3 Target

Contents
SEN ASSY

00000 AA001,

Tokyo Plant,JPN
Category

Item

Target number

Responsibility (Dep.Name)

Quality
Qty. or PPM of rejected products
at Nissan Plant
Tokyo Plant in-process failure rate
Scrapping ratio/cost

Cost, Delivery
Activity period

0 ppm

B.Fore(QA)

500 PPM
0.30%

B.Fore(QA)

From 2008/2/21 to 2008/5/21

4 Organization for Ramp-up activity

1, Top Manager

- Name, Position

2, Person in charge of Quality

and Production info control

3, Feedback Meeting

F.Mercury

Plant Director

Production shop

Inspection shop

Principal

M.Aybee

A. Martini

B.Fore

Vice

N.Body

S.Else

Z.Plant

- Meeting time
- Chairman

5 Control items in Ramp up activity

Control item

Special Inspection shop

From 8am to 10am , everyday

B.Fore
Frequency : Normal -> Ramp-up period

Note

Electrical components
Components damaged
Teared components

100% Visual inspection >>> Add 100% visual

inspection in Ramp up period

Lack of components
Soldering
Insufficiencies
Soldering Excess
Cuts

100% visual inspection >>> Add 100%

soldering quality visual inspection in Ramp up
period

Crimping
Insufficiencies
Lack of crimps
crimps damaged

100% crimping operator visual inspection , >>>

Add 100% soldering quality visual inspection in
Ramp up period

crimping centering
Cable
Cable connector damaged
Cable damaged

100% operator visual inspection >>> Add 100%

visual inspection in Ramp up period

Lack of clips
Cable length
Lack of pillars

100% operator visual inspection

Operation is made
in the same
process

Sensor Mat
Lack of adhesive tape
Sensor Mat contaminated

100% Crimping operator visual inspection >>>

Add 100% visual inspection in Ramp up period

Sensor Mat bent

Overmolding
Bubbles
Crimping area bubbles
contamination inside overmolding
Excess of overmolding material

100% Overmolding operator visual inspection

>>> Add 100% visual inspection in Ramp up
period

Cable out side overmolding

Labeling
Label with incorrect position
Label printing with bad quality
Plastic cap damaged

100% operator visual inspection

Operation is made
in the same
process

Plastic cap with bad position

6 Exit criteria for ramp-up activity

Achieve all targets established in No.3, and get permission of exit ramp-up activity from Top management of ramp-up activity.

Copyright 2008 Renault / Nissan