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Eutectic Metal

Simulation of Page5-28
exercise2
Date: November-03-14
Designer: Mahfuzul Haque
Study name: Static 1
Analysis type: Static

Table of Contents
Description...........................................1
Assumptions..........................................2
Model Information..................................2
Study Properties.....................................4
Units..................................................4
Material Properties.................................5
Loads and Fixtures..................................6
Connector Definitions..............................7
Contact Information................................7
Mesh Information....................................8
Sensor Details........................................8
Resultant Forces....................................9
Beams...............................................10
Study Results.......................................12
Conclusion..........................................13

Description
No Data

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Assumptions

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Analyzed with SolidWorks Simulation

Mahfuzul Haque
03/11/2014

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Model Information

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Model name: Page5-28 exercise2


Current Configuration: Default

Beam Bodies:
Document Name and
Reference

Formulation

Beam-1(Boss-Extrude1)

Beam Uniform C/S

Beam-2(Boss-Extrude2)

Beam Uniform C/S

Beam-3(Boss-Extrude3)

Analyzed with SolidWorks Simulation

Document Path/Date
Modified

Properties
Section Standard-Custom
Section Area: 304.895in^2
Length:10000mm
Volume:0.00304895m^3
Mass Density:7700kg/m^3
Mass:23.4769kg
Weight:230.074N
Section Standard-Custom
Section Area: 549.779in^2
Length:10000mm
Volume:0.00549779m^3
Mass Density:7700kg/m^3
Mass:42.333kg
Weight:414.863N

C:\Users\Mahfuzul
Haque\Documents\Finite
Analysis\Page5-28
exercise2.SLDPRT
Nov 03 22:15:25 2014

C:\Users\Mahfuzul
Haque\Documents\Finite
Analysis\Page5-28
exercise2.SLDPRT
Nov 03 22:15:25 2014

Section Standard-Custom
Section Area: 549.779in^2
Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Study Properties
Study name

Static 1

Analysis type
Mesh type

Static
Beam Mesh

Solver type
Inplane Effect:

FFEPlus
Off

Soft Spring:
Inertial Relief:

Off
Off

Incompatible bonding options


Large displacement

Automatic
Off

Compute free body forces


Result folder

On
SolidWorks document (C:\Users\Mahfuzul
Haque\Documents\Finite Analysis)

Units
Unit system:

SI (MKS)

Length/Displacement
Temperature

mm
Kelvin

Angular velocity
Pressure/Stress

Rad/sec
N/m^2

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Material Properties
Model Reference

Properties
Name:
Model type:
Default failure
criterion:
Yield strength:
Tensile strength:
Elastic modulus:
Poisson's ratio:
Mass density:
Shear modulus:
Thermal expansion
coefficient:

Components

Alloy Steel
Linear Elastic Isotropic
Max von Mises Stress
6.20422e+008 N/m^2
7.23826e+008 N/m^2
2.1e+011 N/m^2
0.28
7700 kg/m^3
7.9e+010 N/m^2
1.3e-005 /Kelvin

SolidBody 1(Boss-Extrude1)
(Page5-28 exercise2),
SolidBody 2(Boss-Extrude2)
(Page5-28 exercise2),
SolidBody 3(Boss-Extrude3)
(Page5-28 exercise2),
SolidBody 4(Boss-Extrude6)
(Page5-28 exercise2),
SolidBody 5(Boss-Extrude4)
(Page5-28 exercise2),
SolidBody 6(Mirror3)(Page528 exercise2)

Curve Data:N/A

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Loads and Fixtures


Fixture name

Fixture Image

Fixture Details
Entities:
Type:

1 Joint(s)
Fixed Geometry

Fixed-1

Reference
Geometry-1

Reference
Geometry-2

Load name

Load Image

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

1 Joint(s)
Front Plane
Use reference geometry
---, 0, 0
---, ---, 0
in, rad

Entities:
Reference:
Type:
Translation:
Rotation:
Units:

4 Joint(s)
Front Plane
Use reference geometry
---, ---, 0
---, ---, --in, rad

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-1

Analyzed with SolidWorks Simulation

1 plane(s), 1 Joint(s)
Front Plane
Apply force
15000, -20000, --- N
---, ---, --- N.m

Simulation of Page5-28 exercise2

Eutectic Metal

Load name

Mahfuzul Haque
03/11/2014

Load Image

Load Details
Entities:
Reference:
Type:
Values:
Moments:

Force-2

1 plane(s), 1 Joint(s)
Front Plane
Apply force
---, -30000, --- N
---, ---, --- N.m

Connector Definitions
No Data

Contact Information
Contact

Contact Image

Contact Properties
Type: Bonded
Components: 1 component(s)
Options: Compatible
mesh

Global Contact

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

Eutectic Metal

Mahfuzul Haque
03/11/2014

Mesh Information
Mesh type

Beam Mesh

Mesh Information - Details


Total Nodes
Total Elements

763
760

Time to complete mesh(hh;mm;ss):


Computer name:

00:00:00
MAH_HAWK

Sensor Details
No Data

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

10

Eutectic Metal

Mahfuzul Haque
03/11/2014

Resultant Forces
Reaction Forces
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

-15000

50000

-1.18106e-014

52201.5

Reaction Moments
Selection set

Units

Sum X

Sum Y

Sum Z

Resultant

Entire Model

N.m

-6.54586e-015

1.94749e-013

-16.2943

16.2943

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

11

Eutectic Metal

Mahfuzul Haque
03/11/2014

Beams
Beam Forces
Beam
Name

Joints

Axial(N)

Shear1(N)

Shear2(N)

Moment1(N.m)

Moment2(N.m)

Torque(N.m)

28628.3

-4.29157

-1.34424e-013

-8.58093

2.57356e-014

-28624.8

-8.0838

2.50286e-014

22.9379

-4.19115e-015

-28628.3

4.49342

-2.97317e-014

-13.4834

-2.56985e-014

28627.6

6.59101

-1.60693e-013

11.2439

-3.24732e-014

-54662.2

13.5859

1.18266e-013

-39.0009

-3.08689e-014

-28627.7

-6.67093

3.243e-014
1.54063e014
-3.24845e014
4.54687e014
3.8045e014
-4.44943e014

-6.3764e-014

21.7114

3.25266e-014

-37895

5.14974

-20.6608

8.21765e-012

-2.68036e-014

43721.6

5.23771

20.8921

-1.07829e-011

-4.81221e-014

37895

-5.15084

-20.5452

-3.65764e-014

2.48637e-014

Beam4(BossExtrude6)

34344.8

-0.788441

-2.66299

2.23551e-013

1.64242e-014

-34344.8

0.788184

-2.06677

-1.81131e-013

-1.67243e-014

Beam5(BossExtrude4)

12.9841

-0.114955

1.50063e-014

-3.99625

2.55259e-014

-12.9849

0.115323

-6.34449e-014

4.57072

-2.4976e-014

-7270.21

1.11473

-5.75908e-014

-7.71674

-2.91948e-014

7270.21

-1.12191

5.98217e-014

2.04142

2.89912e-014

Beam1(BossExtrude1)

Beam2(BossExtrude2)

Beam3(BossExtrude3)

Beam6(Mirror3)

5.40423e012
6.58874e012
6.62993e015
-6.1952e012
-3.12819e012

-7.8834e015
6.43415e015
9.24548e015
6.47384e013

Beam Stresses
Beam Name

Beam-1(BossExtrude1)

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

Torsional
(N/m^2)

Worst
Case(N/m^2)

-9.38956e+007

5.01757e-008

-3.20295e+006

9.70986e+007

-9.38841e+007

9.34229e-009

-8.5619e+006

-9.38956e+007

-1.10978e-008

5.03288e+006

4.80309e-009
-7.82203e010
-4.79616e009

Analyzed with SolidWorks Simulation

1.02446e+008
9.89285e+007

Simulation of Page5-28 exercise2

12

Eutectic Metal

Beam Name

Beam-2(BossExtrude2)

Beam-3(BossExtrude3)

Beam-4(BossExtrude6)
Beam-5(BossExtrude4)
Beam6(Mirror3)

Mahfuzul Haque
03/11/2014

Joints

Axial(N/m^2)

Bending
Dir1(N/m^2)

Bending
Dir2(N/m^2)

-5.20712e+007

3.74128e-008

2.61781e+006

-9.94259e+007

2.75348e-008

9.08022e+006

-5.20712e+007

-1.48456e-008

-5.05487e+006

6.89277e+007

4.81026e+006

1.91324e-006

7.95258e+007

4.86413e+006

2.51048e-006

3
1

6.89277e+007
6.24702e+007

-4.78335e+006
-619999

8.51575e-009
-5.20474e-008

6.24702e+007

481188

-4.21711e-008

23617

3.49377e-009

930411

23618.4

1.47713e-008

1.06416e+006

-1.32239e+007

-1.34083e-008

1.79662e+006

-1.32239e+007

-1.39278e-008

475285

Analyzed with SolidWorks Simulation

Torsional
(N/m^2)
-3.78022e009
-3.59346e009
3.78643e-009
-3.12022e009
-5.60192e009
2.89439e-009
1.91195e-009
-1.94688e009
2.97148e-009
-2.90747e009
-3.39858e009
3.37488e-009

Worst
Case(N/m^2)
5.4689e+007
1.08506e+008
5.71261e+007
7.37379e+007
8.43899e+007
7.3711e+007
6.30902e+007
6.29514e+007
954028
1.08778e+006
1.50205e+007
1.36992e+007

Simulation of Page5-28 exercise2

13

Eutectic Metal

Mahfuzul Haque
03/11/2014

Study Results
Name

Type

Min

Max

Stress1

TXY: Shear in Y Dir. on YZ Plane

138.636 psi
Element: 687

15737.5 psi
Element: 292

Page5-28 exercise2-Static 1-Stress-Stress1

Name

Type

Min

Max

Displacement1

URES: Resultant Displacement

0 in
Node: 147

0.495093 in
Node: 691

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

14

Eutectic Metal

Name

Type

Mahfuzul Haque
03/11/2014

Min

Max

Page5-28 exercise2-Static 1-Displacement-Displacement1

Conclusion

Analyzed with SolidWorks Simulation

Simulation of Page5-28 exercise2

15

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