Professional Documents
Culture Documents
April 2010
28
31
MAIN AUX.
PUMP or MOTOR
49
G
H
TWO-WAY
THREE POSITION
CHECK VALVES
AB
P T
SHIFTED POSITION
P T
NORMAL POSITION
GG
INFINITE POSITION
The service center is located on the right side of the machine below the cab. The Following
components are located in the service center:
The Following components are not referenced on the Hydraulic System Schematic:
PRESSURE
950H:
N1A1-UP
M1G1-UP
K5K1-UP
J5J1-UP
JAD1-UP
962H:
N4A1-UP
M3G1-UP
K6K1-UP
J6J1-UP
MAL1-UP
IT62H:
M5G1-UP
FLOW
TEMPERATURE
UNIDIRECTIONAL
BIDIRECTIONAL
VENTED
PRESSURIZED
COMBINATION CONTROLS
SOLENOID
SOLENOID
or MANUAL
SERVO
SOLENOID and
PILOT or MANUAL
SOLENOID
and PILOT
MANUAL SHUTOFF
PUSH-PULL LEVER
EE
GENERAL MANUAL
PUSH BUTTON
SPRING LOADED
L
E
CC
K
H
Part
Number
Schematic
Location
230-4176
A-4
Connector - Orifice
122-2340
B-3 , B-4
Cylinder Gp - Steer
163-0324
B-1
Valve Gp - Neutralizer
146-7571
B-3 , B-4
Valve Gp - Steer
142-4000
B-2
Valve Gp - Neutralizer
8J-1553
D-3
Valve Gp - Steer
124-8635
D-1
Cylinder Gp - Steer
163-0324
E-1
Valve Gp - Check
111-7775
D-3
10
Valve Gp - Pilot
147-1790
D-4
8J-6875
C-3
154-2883
E-2
11
Valve Gp - Shuttle
Screen Gp
MAIN SCHEMATIC
13
Pump Gp - Steering
241-9299
A-6
14
Pump Gp - Implement
254-4108
A-7
15
Cylinder - Tilt
242-4220
F-8
247-0497
F-8
245-7491
F-8
245-7487
F-8
20
242-4272
F-7
21
242-4271
F-7
22
276-9072
D-9
23
112-1817
E-9
24
245-2975
F-5
25
Pump Gp - Fan
254-5146
B-8
26
Motor Gp - Fan
246-6152
D-6
27
244-1426
B-9
28
244-1031
B-9
30
242-1307
C-8
31
249-2334
A-8
A-8
32
220-0814
33
237-2742
A-8
34
141-2597
B-6
35
275-8544
A-6
261-4171
D-9
Valve Gp - Control
(2 Function W/RC)
261-3682
D-9
Valve Gp - Control
(3 Function)
261-4172
D-9
Valve Gp - Control
(2 Function W/RC)
261-3683
D-9
274-8055
D-9
41
245-2973
F-6
42
263-5832
C-7
43
54
228-8527
180-8585
C-6
C-9
36
55
237-0946
C-9
56
Valve Gp - Manual
112-1817
C-9
BRAKE SYSTEM
25
Pump Gp - Fan
254-5146
F-2
30
242-1307
F-2
45
193-1448
F-3
46
105-6117
F-3
47
214-4863
F-3
48
215-3687
F-3
49
213-8773
F-2
F-1
50
129-8090
51
106-1774
F-2
52
174-4312
F-1
53
175-3244
F-3
F
G
This photo shows a left rear view of the implement control valve (36). The following components can
be seen in this view:
- Implement control valve supply pressure tap (GG)
The Following components are not referenced on the Hydraulic System Schematic:
- Tilt anti-drift valve (A)
- Signal relief valve (B)
- Signal duplication valve (C)
- Return to tank port (D)
- Supply port from pump (E)
- Signal line to pump (F)
- Tank line (G)
- Screen (H)
- Tilt back pilot solenoid valve (J)
- Tilt back pilot (K)
- Tilt cylinder rod end line relief (L)
- Ride control balance solenoid valve (M)
- Rod end solenoid valve (ride control) (N)
Schematic
Location
CC
E-9
DD
B-7
EE
B-7
CC
BIDIRECTIONAL
BIDIRECTIONAL
CROSS
FLOW
PARALLEL
FLOW
FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
Printed in U.S.A.
Electric Motor
Electrical Wire
Temperature Switch
Temperature
Symbol
Flow
Symbol
Level
Symbol
XX
YY
Current Standard
Wire
Circuit Number
Identification
Wire Color
325-AG135 PK-14
325-PK
This drawing shows a right side view of the wheel loader. The following components can be seen
in this view:
- Implement pump pressure tap (CC)
- Implement pump load Sense pressure tap (DD)
Circuit Identification
Number
Wire Color
Wire Gauge
Previous Standard
Wire Color
Wire
325-PK-14
VIEW A - A
B
Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)
45 46
20
47 48
21
15
15
1
20
21
27
31
26
43
49
25
AA
The fan and brake pump (25) is located on the front gear train of the engine, on the right side of the
machine. The fan and brake pump provides oil flow for the electronic demand fan systemand the
brake hydraulic system. The outlet pressure tap (AA) is located on the fan and brake pump.
45 46
26 43
47 48
HH
42
3
Also located on the engine on the right side of the machine is the fan control and brake accumulator
charging valve (30). The fan pump load sense pressure tap (HH) is located above the brake charging
valve.
23
13
50 51
34
25
13
50
5 7
LL
D-2
35
53
14
52
35
30
14
51
12 23
MM
D-3
NN
D-3
42
53
49 52
28 31
PP
F-3
F-4
F-8
25 30
B-9
Pressure
Symbol
The following components are located under the front of the cab.
34
Generator
15
B-8
Pressure Switch
(Adjustable)
D-2
F-4
Transducer
(Gas / Air)
Pressure Switch
F-8
Transducer
(Fluid)
FF
E-5
15
DD
A-4 or C-4
XX
YY
RR
KK
YY
UNIDIRECTIONAL
TWO
POSITION
THREE
POSITION
48
HH
SOS
UNIDIRECTIONAL
INFINITE
POSITIONING
B-8
RR
XX
SERVICE CENTER
28
AA
FF
VARIABLE DISPLACEMENT
NON-COMPENSATED
27
Tap Locations
Pressure, Sampling, and Sensor
GG
FIXED
DISPLACEMENT
The Following components are not referenced on the Hydraulic System Schematic:
32 33
Description
INTERNAL PASSAGEWAYS
HYDRAULIC MOTORS
VARIABLE DISPLACEMENT
NON-COMPENSATED
DOUBLE ACTING
The following remote pressure taps are located inside the panel on the frontside of the
service center:
33 32
Tap
Number
SINGLE ACTING
LINES JOINING
12
REAR VIEW
10
22 24
5 7 10
11
36 41
11 12 22
24 36 41
30
FRONT VIEW
Description
INTERNAL
SUPPLY PRESSURE
COMPLETE
2010 Caterpillar
All Rights Reserved
Component Locations
Item
Number
LINES CROSSING
HYDRAULIC PUMPS
GAS CHARGED
FIXED
DISPLACEMENT
SIMPLIFIED
12
LL
INTERNAL RETURN
RENR8879-04
KK
SPRING
ACCUMULATORS
F
C
PEDAL
PP
EXTERNAL RETURN
DETENT
THERMAL
PILOT
CONTROLLED
ROTATING SHAFTS
RELEASED PRESSURE
SHUTTLE
SPRING
LOADED
BASIC
SYMBOL
MEASUREMENT
This photo shows a front view of the implement control valve (36) in the loader frame. The
following components can be seen in this view:
FOUR-WAY
THREE-WAY
CONTROL VALVES
24
The Following components are not referenced on the Hydraulic System Schematic:
ATTACHMENT
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
VALVE PORTS
TWO POSITION
ONE POSITION
AB
NN
HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES
VALVE ENVELOPES
2-SECTION PUMP
VALVES
B
F
LINE RESTRICTION
(FIXED)
RESTRICTION
PRESSURE
COMPENSATION
LINE RESTRICTION
(VARIABLE)
SPRING
(ADJUSTABLE)
VARIABILITY
BOTTOM VIEW
CONTROL VALVES
SPRING
FLUID CONDITIONER
K
MM
SOS
10
XX
TILT
3RD FUNCTION
TO BRAKE
LIGHTS
H
Relief:
272-2334
PS
NC
TO TRANSMISSION
CONTROL
Relief:
272-2334
Relief:
272-7003
APPLY
A1
A2
NO
Relief:
272-7003
256-2866
RELEASE
FRONT AXLE
Port A Lever Forward
Left Hand Line on Boom
(When Viewed From Cab)
(ATTACHMENT)
YY
LIFT
PP
RAISE
F
HEAD
END
RACK
BACK
RR
To Fan Motor
LS
CC
RAISE
BACK
GG
Relief:
4T-7581
RACK
HOLD
REAR AXLE
PORT
A
HOLD
To
Case Drain
Manifold
HYDRAULIC
TANK
BRAKE SYSTEM
HOLD
DUMP
PORT
B
LOWER
Relief:
282-4349
a1
FLOAT
LL
KK
CROSSOVER
RELIEF
CYL PORT "B"
DUMP
LS
D
SHUTTLE VLV
LOWER/
PORT
B
FLOAT
Relief:
247-8632
LOAD SENSING
PUMP PORT
DIRECTIONAL SPOOL
PILOT PORT"A"
MAKE UP
CHECK
PILOT PORT"B"
LINE PATTERNS
TANK PORT
Pressure Line
Relief:
254-5789
DR
RENR8879-04
TO FRONT
BRAKES
TO REAR
BRAKES
A1
Component Group
A2
b1
Attachment
MM
REGULATED
PRESS. PORT
TO PILOT VALVE
e1
CALLOUTS
PRESSURE
REDUCING
VALVE
a1
Air Line
PS
NN
BACK UP
RELIEF
YY
52
Components by number
d1
FF
c1
LS
(26) Motor Gp Fan: 246-6152
HH
AA
EE
e1
(35) Pump Gp - Secondary Steer:
275-8544
DD
b1
e1
d1
CROSSOVER RELIEF
CYL PORT "A"
PUMP PORT
c1
BACK-UP RELIEF
MAKE-UP CHECKS
c1
FF
DIRECTIONAL SPOOL
SOS
d1
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations