Pala Hidraulica

Hydraulic Mining Shovel
Agenda
March, 2012
Agenda
Product Line Overview
Machine Overview
Application
Market Review
Available Resources
Upcoming Training (Factory)
/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING
Agenda Details

Models
Specifications
Factories
Machine Overview
Features
Benefits
Productivity
Capacity
Application
Mines
Commodity
Combined with which other
products
Market Review
Installed Base (Global and Local)
Competitors (Global and Local)
Opportunities (Global and Local)
Available Resources
Parts Identification (Where and How
to look parts)
Service Information (Service
Advisories, Dealer Web, etc)
Key Contacts
Agenda
Machine Overview
Application
Market Review
Available Resources

Models
Factories
Specifications
From O&K to Caterpillar

Type 6 available
with steam, diesel or
electric drive
First hydraulic
excavator RH 5
Largest hydraulic
excavator worldwide RH 400
Caterpillar
buys
Bucyrus
1st excavator Type 16

Price: 32,500 Mark
1908
1876
1893
1930
Orenstein &
Koppel AG
1976
1997
2011
2010
Hive down O&K

Mining GmbH
Terex buys
O&K Mining
Dortmund
Factory opening
1962
1993 1998
1930
Foundation
April, 1st
in Berlin
1943
Bucyrus
buys
Terex Mining
Hydraulic Excavator Milestones

RH 5
1 hydraulic
excavator
st
RH 75
Popular in
quarries and
mines
1962
1975
1970
RH 200
Launch at
bauma fair
TriPower
Launch
1981
1979
RH 400
Launch
1989
1983
1990
RH 340
No 75
1997
1999
2010
2004
RH 200
no. 100
RH 340
Launch at
bauma fair
RH 60
st
1 twin-engine
excavator
RH 300
largest hydraulic
excavator worldwide: 475 tonnes
RH 120-E
Launch
RH 120-C
Most successful
mining excavator:
217 units sold
New model names
Old name
New name
RH40E
6015 / 6015 FS
RH90C
6018 / 6018 FS
RH120E
6030 / 6030 FS
RH170B
6040 / 6040 FS
RH200
6050 / 6050 FS
RH340B
6060 / 6060 FS
RH400
6090 FS
6xxx stands for hydraulic mining

excavator
The last three numbers indicate the
payload of the HEX. For example:
6018 = 18 t payload
VERSATILITY
CLASS

6015/6015
6015/6015
FS
FS
RH40E
RH40E
RH90C
RH90C
106 t / 105 t
477 / 522 kW
7.0 m / 7.0 m
181 t / 177 t
858 kW
10.0 m / 10.0 m
6030/6030
6030/6030
FS
FS
6040/6040
6040/6040 FS
FS
290 t / 287 t
1008 / 1140 kW
17.0 m / 16.5 m
397 t / 397 t
1492 / 1516 kW
22.0 m / 22.0 m
6050/6050
6050/6050
FS
FS
6060/6060
6060/6060
FS
FS
534 t / 525 t
1880 kW
28.0 m / 26.0 m
565 t / 562 t
2240 kW
34.0 m / 34.0 m
RH120E
RH120E
PRODUCTIVITY
CLASS
6018/6018
6018/6018
FS
FS
RH200
RH200
RH170B
RH170B
RH340B
RH340B
ULTRA
CLASS
6090
6090 FS
FS
RH400
RH400
1000 t-class
3360 kW
52.0 m
Operating Weight
Output
Bucket Capacity
Payload Range
6015 / 6015 FS
12.6 tonnes (13.8 tons)
6018 / 6018 FS
Versatility Class
18 tonnes (20 tons)
30 tonnes (34 tons)
6030 / 6030 FS
6040 / 6040 FS
40 tonnes (44 tons)
Productivity Class
6050 / 6050 FS
50 tonnes (55 tons)

6060 / 6060 FS
61 tonnes (67 tons)

6090 FS
Ultra Class
10
93.6 tonnes (103 tons)
Product Range
Bucket and Drive Alternatives
Model
6015
6018
6030
6040
6050
6060
6090
Weight FS
Weight
BH
105 t
106 t
177 t
181 t
287 t
290 t
397 t
397 t
525 t
534 t
562 t
567 t
980 t
28.0 m (1.65 t/m)

7.0 m (1.8 t/m)
10.0 m (1.8 t/m) 16.5 m (1.8 t/m) 22.0 m (1.8 t/m) 26.0 m (1.8 t/m)
15.0 m (2.0 t/m)
Front
Shovel
6.0 m (2.2 t/m)
8.0 m (2.2 t/m)
13.5 m (2.2 t/m)

12.0 m (2.6 t/m)
6.5 m
10.0 m (3.0 t/m)
20.0 m (2.0 t/m)

18.0 m (2.4 t/m)
15.0 m (2.8 t/m)
23.0 m (2.0 t/m)

21.0 m (2.2 t/m)
18.0 m (2.6 t/m)
34.0 m (1.8
t/m)
52.0 m (1.8 t/m)*
31.0 m (2.0
t/m)
42.0 m (2.2 t/m)*
28.0 m (2.2
t/m)
45.0 m (2.0 t/m)**

37.0 m (2.6 t/m)*
23.0 m (2.6
t/m)
21.0 m (3.0
t/m)
7.0 m (1.4 t/m)
(on M.E. 1.8 t/m)
Backhoe
6.0 m (1.8 t/m)

(on M.E.
2.2 t/m)
4.6 m (2.4 t/m)
(on M.E. 3.0 t/m)
Cummins
477 kW
Cat
522 kW
* = with CQMS or ESCO cast lip
Electric
drive
11
10.0 m (1.8 t/m) 17.0 m (1.8 t/m) 22.0 m (1.8 t/m) 28.0 m (1.8 t/m)
8.5 m (2.2 t/m)
15.0 m (2.0 t/m)
20.0 m (2.0 t/m)
12.0 m (2.6 t/m)
18.0 m (2.2 t/m)
28.0 m (2.2
t/m)
6.5 m
858 kW
25.0 m (2.4
t/m)
1008 kW
1492 kW
1140 kW
1516 kW
** = only with ESCO cast lip
650 kW
34.0 m (1.8
t/m)
1000 kW
1880 kW
2240 kW
3360 kW
2240 kW
brightened buckets only on request (not yet designed)
1400 kW
1600 kW
1800 kW
3200 kW

Models
Factories
Specifications
12
Manufacturing facilities around the world

Caterpillar Global Mining
Headquarters
WISCONSIN, US
Truck Bodies
Draglines &
Electric Rope Shovels
Articulated
Trucks
South Milwaukee WISCONSIN, USA
RUSSIA
Mining Trucks
RUSSIA
UNITED KINGDOM
Continuous Miners
& Longwall
PENNSYLVANIA, USA
Excavators, Wheel Loaders

& Wheel Dozers
Longwall
CZECH REPUBLIC
ILLINOIS, USA
Track-Type Tractors,
Mining Trucks, Motor Graders
& Scrapers
Highwall Miners
ILLINOIS, USA
VIRGINIA, USA
Mining Trucks
MEXICO
MEXICO
CHINA
Belt Systems, Idlers &

Transportation
Drills
TEXAS, USA
Truck Bodies
Longwall
Beckley WEST VIRGINIA, USA
Motor Graders
ARKANSAS, USA
Longwall,
Hard Rock Underground,
& Hydraulic Shovels
Luenen / Dortmund GERMANY
Hard Rock
Underground
THAILAND
Mining Trucks
iNDIA
Truck Bodies
iNDONESIA
Hard Rock
Underground
TASMANIA
Hard Rock
Underground
BRAZIL
13
O&K - The Founders
Certificate of
Incorporation
1876
Benno Orenstein
&
Arthur
14
Koppel
The first products
15
Tipping wagon
Narrow-gauge rails
Steam locomotive
Bucket dredger
Steam driven
excavator
Pioneer in Excavator Design
Bucket dredger
Shovel with electric drive

16
Steam driven shovel on rails
Excavator on a truck carriage
The 1st O&K Hydraulic Excavator
1962 - RH 5
0.5 m Bucket
capacity
18 t
Operating weight
60 HP Engine
output
RH 5
Raupe Hydraulik
Eng. Crawler Hydraulic
17
5
Bucket volume in m / 10
Dortmund Factory - Early Days
Established in 1893
Built on the premises
of an underground coal
mine
Former manufacturing
of
Narrow gauge
railways
Locomotives
Railway cars
18
Dortmund Factory - 70ties and 80ties
Manufacturing of
Railway cars
Graders
Hydraulic excavators
19
Dortmund Factory - today
Manufacturing of
Hydraulic excavators
20
1997: The 1st and the largest Excavator
21
Joining Caterpillar
July 2011:
Bucyrus International, Inc.
joins
Caterpillar
22
Manufacturing facilities
Europe
Dortmund, Germany
Hydraulic Shovels
(6015 - 6060)
United States
South Milwaukee, WI
Hydraulic Shovels
(6090 FS only)
23
Bucyrus HEX GmbH

Hydraulic mining shovel factory in Dortmund, Germany
24
Bucyrus HEX GmbH

Hydraulic mining shovel factory in Dortmund, Germany
Total area:
Under roof:
Employees Sept 2011:
25
76,200 m
33,500 m
approx. 700
Dortmund Factory
All measurements in
Total area:
105,000
Panopa parts logistic
(outsourced):
30,000
Caterpillar in total:
76,200
Office
4,700
Caterpillar under roof
33,500
Subcontracted:
26
2,600
Hydraulic Shovel Technology Areas

Welding techn.
Kinematics
Mechanics
Sealing
Hydraulics
Mechatronics
Electrics
Tribology
Electronics
Fluid dynamics
Heat treatment
Materials science
Transmission techn.
27
Simulation techn.
Casting + Forging techn.
Combustion engines
Core Competencies of Engineering
28
Kinematics layout
Structural design / FE Analysis
Hydraulics
Electronics
System simulations
Core Competences of Manufacturing

Heavy structural
steelwork
Machining of all
parts
Assembly
Testing
Commissioning
29
Heavy Structural Steelwork
Welding of steel plates from 25 mm up to 200 mm

Weld preparation:
All bevels are free of corrosion, cutting slag and

scale
Heat treatment:
Preheating appr. 100 - 150 C

Interpass welding temperature < 250C
Welding sequence to avoid high shrinkage

tension
Root welding procedure
Gauging for full penetration welds
Quality Control of all structural welds:
Fusion defects
Surface cracks
Weld metal pore
Weld undercut
Surface quality
Welding workshop is certified as per DIN18800-7 Class E

(only mandatory for cranes and bridges)
30
Outsourcing
Smaller structural
steelwork of modules
Paint shop
Lubrication systems
Hose manufacturing
Parts logistics
31
15 Mil. Investment in 1999

New manufacturing hall
New machining centre
Largest in Europe
Max. handling capacity: 100 t /
60 t
32
Recent Investments
2 CNC machining centers

Machining of track pads
Investment 800.000 each
Heavy transport system

Capacity 75 t
Investment 350.000
33
Recent Investments
Gantry Crane
Capacity 2x 62 t
Investment 800.000
2nd Drilling and Milling Center

Capacity 65 t / 65 t
Investment 3.400.000
34
Recent Investments
Bevel cutting robot

High quality
weld preparation
Investment 560.000
35
Countries with Cat Hydraulic Mining Shovels
36

Models
Factories
Specifications
37
Specification Sheet (link)
38
CAT 6015 & 6015 FS Hydraulic Shovel

Weight
6060
6060 FS:
6060 with LC undercarriage
106 t
105 t
113 t
Output
522 kW
477 kW
Caterpillar
Cummins
Standard bucket
Backhoe
- short
- standard
Shovel:
7.0 m (SAE 1:1)

6.0 m (SAE 1:1)
7.0 m (SAE 2:1)
-Production
900 - 1000 t/h
Granite, Ukraine
Manganese, Ghana
39
299 Deliveries CAT 6015 & 6015 FS

U.K.
13
Germany
22 (2)
Greece
2
Czech
Republic
1 (1)
Sweden
1
Norway
1
Montenegro
2
Ukraine
7 (2)
Turkey
8
Israel
1
Russia
16 (2)
Kazakhstan
6 (2)
Uzbekistan
12 (4)
Kirghizstan
1 (1)
Spain
14 (1)
China
40 (17)
Canada
1
Algeria
1 (1)
USA
2
South Korea
3
India
3
Mexico
2 (1)
U.A.E.
8
Venezuela
3
Colombia
17 (15)
Chile
9 (4)
Guine
aBissau
1
Guinea
2
( ) = Deliveries
in 2008-2011
Ghana
24. Oct.
402011
/ Caterpillar Confidential: GREEN
Zimbabwe
1
Tanzania
3 (3)
Dem. Rep.
Nigeria
Congo
/ WHEREVER
14 (6)THERES MINING
4 (2)
Zambia
1 (1)
South
Africa
3 (1)
Laos
2
Jordan
14 (3)
Thailand
3 (2)
Saudi
Arabia
1
Philippines
3
Yemen
2
Eritrea
3 (3)
New Caledonia
11
New Zealand
1
Egypt Singapore Indonesia

4
3
18 (1)
Papua NG
1
Australia
1

Weight
6018
181 t
6018 FS:
Output:
Caterpillar 858 kW
Standard bucket
Backhoe
1:1)
Shovel
2:1)
-Production
41
177 t
10.0 m (SAE
10.0 m (SAE
1,400 t/h
Iron Ore, Brazil

Armenia
166 Deliveries CAT 6018 & 6018FS

[20 with electric drive]
Canada
2 (1)
Spain
2
France
1
USA
6
Great
Britain
19
Netherlands
1
Germany
6 (1)
Bosnia &
Herzg.
1
Rep. Macedonia
1
Russia
19 (6)
Bulgaria
4
Mexico
3
Kazakhstan
10 (1)
Guyana
2
S. Korea
1
Armenia
3 (2)
Mali
4
Peru
10(4)
Turkey
3
Brazil
7 (2)
Laos
2
Chile
7 (4)
Argentina
1
Guinea
4
Thailand
3 (1)
Ghana
6 (6)
Ivory
Coast
2 (2)
Burkina
Faso
1 (1)
( ) = Deliveries in 2008-11
42 / Caterpillar
Confidential:
GREEN / WHEREVER THERES MINING
Issue:
13. Oct.
2011
New Caledonia
1
Gabon
3(1)
DR Kongo
1
New Zealand
1
South Africa
1
Tanzania
3
Libya
3
Egypt
7 (1)
India
15 (6)

Weight
6060
6060 FS
Output:
Caterpillar 1140 kW
Cummins
Standard bucket
Backhoe
1:1)
Shovel
2:1)
-Production
43
Gold, Canada
290 t
287 t
1008 kW
17.0 m (SAE
16.5 m (SAE
2200 t/h
Gold, Tanzania

Spain
Belgium
Norway
Bos. & Herzg.
Bulgaria
Russia
1
1
2 (2)
2
1
17 (15)
Great
Britain
Germany
Finland
Serbia
&
Kazakhstan
Canada
18 (4)
1
1
Montenegro
7 (2)
8 (2)
Mongolia
3 (2)
2 (2)
USA
12 (2)
Iran
8
(1)
Mexico
3 (1)
Mali
3
Panama
8 (6)
Saudi Arabia
1 (1)
Sierra
Leone
2 (2)
Venezuela
3 (1)
Jordan
2 (2)
Colombia
16 (5)
Peru
2
Suriname
2 (2)
Brazil
5 (5)
Niger
1
Ivory
Coast
1 (1)
Egypt
4 (3)
Tanzania
3 (3)
India
7 (3)
Philippines
9 (2)
Papua NG
2
Indonesia
12
( ) = Deliveries
Burkina Faso Ghana Zambia Botswana South Africa Zimbabwe Australia
in 2008-2011
3 (3)
3 (2) 1 (1)
6 (4)
1 (1)
2
13
issue
12. Okt.
2011
44 / Caterpillar
Confidential:
GREEN / WHEREVER THERES MINING

Weight
6060
397 t
6060 FS
Output
Caterpillar 1516 kW
Cummins
Standard bucket
Backhoe
(SAE 1:1)
Shovel
(SAE 2:1)
-Production
397 t
1492 kW
22.0 m
22.0 m
Coal, Australia
3000 t/h
Iron ore, China

45

Canada
3 (3)
Great Britain
1
Norway
1
Greece
2
Ukraine
3 (2)
Russia
3
Kazakhstan
2 (2)
Mongolia
4 (4)
USA
6 (1)
Uzbekistan
2
Colombia
4 (4)
China
2 (2)
Brazil
2 (2)
Chile
2
Indonesia
3
Mali
1
( ) = Deliveries in 2008 - 11; Issue 27. Sep. 2011

46
Ghana
1
Tanzania
5 (4)
Australia
48 (15)

Weight
6060
6060 FS
Output
Gold, Mexico
534 t
Cummins
525 t
1,880 kW
Standard bucket
Backhoe
1:1)
Shovel
2:1)
-Production
28.0 m (SAE
26.0 m (SAE
3,500 t/h
Iron ore, Ukraine

47

Spain
1
Great Britain
5
France
1
Ukraine
1 (1)
Russia
4 (2)
Canada
6
USA
15 (2)
Uzbekistan
2
Mexico
5 (3)
Indonesia
10 (2)
Venezuela
12 (1)
Papua
New Guinea
18 (6)
Colombia
1 (1)
Peru
1
Chile
4 (1)
Brazil
3 (1)
Mauritania
6 (6)
( ) = Deliveries in 2008-10; Issue 29. Sep. 2011

48
Botswana
6
South Africa
16
Australia
28 (1)

Weight
6060
6060 FS
Output
562 t
Caterpillar 2,240 kW
Cummins
2,240 kW
Standard bucket
Backhoe
1:1)
Shovel
2:1)
-Production
49
Coal, Australia
565 t
34.0 m (SAE
34.0 m (SAE
4,200 t/h
Coal, Australia

Canada
9 (9)
Mauretania
3 (3)
Russia
1 (1)
Mongolia
2 (2)
India
5 (5)
USA
9 (1)
Indonesia
3
Colombia
3 (1)
Chile
7(4)
Australia
49 (29)
Brazil
3
South Africa
12 (3)
( ) = Deliveries in 2008-2011; Issue 24. Oct. 2011

50
D.R. Congo
4 (4)
Tanzania
1
CAT 6090 FS Hydraulic Shovel

Weight
Output
1,000 t-class
Cummins
Oilsand, Canada
3,280 kW
Standard bucket
Shovel
2:1)
52 m (SAE
-Production
6,000 t/h
Platinum, South Africa
51
11 Deliveries CAT 6090 FS

Canada
7
USA
1
South Africa
1 (1)
52
Australia
2 (2)
( ) = Deliveries in 2008; Issue March 2010
Agenda
53
Machine Overview
Application
Market Review
Available Resources
Machine Overview
Features
Benefits
Productivity
Capacity
54
Selection Criteria for Hydraulic Shovels
Cat
Cold weather
packages
- Single/ Dual aircon

-
Generator
- Service crane
Cummins
- Track pad width

- Lighting
- Access ladders
Electric drive
- Oil extension
- Grease container
1. Base model
- Production target
- Truck size
- Existing fleet
55
2. Engine
- Mobility
- Energy cost
- Support
3. Attachment
- FS/BH
- Versatility
- Flexibility
- Application
4. Bucket
- Density
- Material
- Abrasiveness
5. Options
- Climate
- Infrastructure
- Environment
Technical Description Summary Lay-out
56
Twin Engine
57
Technical Description Summary
58
59

Track tensioning system
60
Technical Description Summary - Rollers
61
Technical Description Summary Travel gearbox
62
Technical Description Summary Undercarriage
Rotor
63
Technical Description Summary - Superstructure
64
Technical Description Summary Swing Bearing
65
Technical Description Summary Swing machinery
66
Technical Description Summary Swing circuit
67
Technical Description Summary Swing filters
68
Technical Description Summary Swing Pumps
69
Technical Description Summary PTO & Pumps

Exemple on 6050
(RH200)
70
Technical Description Summary Engine mounting
71
Technical Description Summary Electric motor drive
72
Technical Description Summary PTO cooling line
73
Technical Description Summary Oil cooling
74
Technical Description Summary Fuel line
75
Technical Description Summary Air intake
76
Technical Description Summary Engine fan drive
77
Technical Description Summary Twin Diesel engines
78
Technical Description Summary Hyd oil tank
79
Technical Description Summary Shut off valves
80
Technical Description Summary CMS & PMS control
81
Technical Description Summary PMS system
82
Technical Description Summary Servo Lines
83
Technical Description Summary Servo Lines
84
Technical Description Summary - Control
85
86
87
Technical Advantages
88
89
90
91
92
93
94
95
Control Blocks Position
96
Twin engine concept
97
Closed Loop Swing Circuit
98
Machine Overview
Features
Benefits
Productivity
Capacity
99
Features compared to the competition
100
Machine Overview
Features
Benefits
Productivity
Capacity
101
HEX Productivity Class
Calculation (li
nk)
Twin engine design

CAT, Cummins, E-drive
TriPower (FS)
Twin engine design

Highest engine output in class
CAMP
TriPower (FS)
Claim: most productive HEX in class
CAT
6030
16.5 m
30 t
Komatsu
Hitachi
6040
22 m
40 t
PC 3000
15 m
27 t
6050
26 m
47 t
PC 4000
22 m
40 t
EX2500-6
15 m
27 t
6060
34 m
61 t
Most popular (>130 units)

HEX in 500 tonne class
TriPower (FS)
PC 5500
28 m
50 t
EX3600-6
21 m
38 t
By far most productive unit

in 500 tonne class
Decisive weight advantage
vs. R996
TriPower (FS)
EX5500
27 m
49 t
Liebherr
R 9250
15 m
27 t
102
Operating
Weight (t)
250
R 9350
18 m
32 t
300
350
R 9400
22 m
40 t
R 995
26.5 m
48 t
400
450
R 996 B
36 m (BH)
65 t
500
550
600
650
700
Productivity Calculation
Achievable during
a production test
over 4 h
103
Long term average productivity depends on various factors:

Application technique
Bench height
Truck size
Material
Mechanical availability
Breakdowns
Regular maintenance
Utilization
104
Share of travelling
Share of auxiliary jobs
Operator capability
Truck spotting time
105
Machine Overview
Features
Benefits
Productivity
Capacity
106
Truck Loading Pass Match
Model
Tons
770
40
772 773 775 777

50
3-4 pass
Model
6015
Cubic Meter 7.0

107
60
70
3-4 pass
100
785
789
793
795
797
150
200
250
345
400
3-4 pass 3-4 pass
3-4 pass
3-4 pass
3-4 pass
6018
6030
6040
6050
6060
6090
10.0
17.0
22.0
26.0
34.0
52.0
Face Shovel Working Diagram

Rock bucket SAE 2:1 16.5 m
Boom 6.2 m
Stick
4.4 m
Crowd force
maximum
1,370 kN
max. at ground level
1,210
kN
Max breakout force
920 kN
777G
Productivity:
maximum
3,000 t/h
average 2,200 t/h
108
Backhoe
Rock bucket SAE 1:1
17.0
m
Boom
8.5 m
Stick
4.0 m
Max crowd force
880
kN
Max breakout force 870 kN
109
Productivity:
max.
average
t/h
3,000 t/h
2,200
Surface extraction payload range

Hydraulic
Shovels
Electric
Rope
Shovels
Draglines
Payload
tonnes
110
10
40
60
80
100
120
140
160
180
200
220
240
CAT HEX and Rope Shovel Range

110
495HR
109 t
100
6090
94 t
90
Bucket / dipper capacity [t] (metric)
495HF
109 t
80
495HD
81.8 t
70
60
6060
62 t
50
395
63.5 t t
6050
47 t
40
6040
40 t
295HR
45 t
30
295HD
38 t
6030
30 t
20
Weight [t] (metric)

111
6018
18 t
0
182M
18 t
200
400
600
800
1000
1200
1400
1600
Agenda
Machine Overview
Application
Market Review
Available Resources
112
Application
Mines
Commodity
Combined with which other products
113
HEX selection criteria
- Cold weather
packages
Cummins
- Single/ Dual aircon

- Generator
Cat
- Service crane
- Track pad width
- Lighting
- Access ladders
Siemens / ABB
- Oil extension
- Grease container
1. Base model
- Production target
- Truck size
- Existing fleet
114
2. Engine
- Mobility
- Energy cost
- Support
3. Attachment
- Versatility
- Flexibility
- Application
4. Bucket
- Density
- Material
- Abrasiveness
5. Options
- Climate
- Infrastructure
- Environment
Bucket Capacity
115
Material
specific weight
abrasiveness (degree of hardfacing)
Different standards
SAE
CECE
PCSA
Struck capacity + heap
Degree of fill
rock / grain size
humidity
penetration resistance
operator
Backhoe
= heap 1:1
Face shovel
= heap 2:1
Bucket Fill Factor 100 %
RH30F BH
Sand
England
RH120E BH
Overburden
Scotland
RH30F BH
Earthmoving
Germany
RH120E FS
Platinum Ore
Botswana
RH120E BH
Iron Ore
Brazil
RH120E FS
Mudstone
Scotland
116
RH400
Oilsand
Canada
RH200 FS
Overburden
South Africa
Bucket Fill Factor 100 %
RH120E BH
Mudstone
Scotland
RH120E BH
Limestone
Germany
RH200 FS
Platinum Ore
South Africa
RH120E FS
Platinum
Zimbabwe
117
RH170 BH
Iron Ore
Australia
RH120E FS
Overburden
Scotland
RH30F BH
Limestone
Spain
RH200 FS
Sandstone
England
Bucket Volume and Material Density

RH120E FS 10.0 m
Iron ore / India
RH120E FS - 15.0
m
Overburden / UK
3.0 t/m x 10 m =
30.0 t payload
2.0 t/m x 15.0 m =

30.0 t payload
RH120E FS
12.0 m
Iron ore /
Norway
2.5 t/m x 12 m =
30.0 t payload
RH120E FS
13.5 m
Nickel /
Botswana
2.2 t/m x 13.5 m
=
28.35 t payload
118
RH120E FS
16.5 m
Earthmoving / Panama
1.8 t/m x 16.5 m =
29.7 t payload
RH120E FS
23.0 m
Coal / Australia
1.2 t/m x 23 m =
27.6 t payload
Bucket Volume - Free Digging

RH90C FS - 6.0 m
Limestone, unblasted /
Germany
RH120E BH - 9.0 m
Limestone, unblasted /
Germany
119
Face Shovel or Backhoe?
120
Both configurations have their advantages and disadvantages

The decision which type of attachment suits best depends on various factors
Backhoe attachment is recommended for:
Soft overburden
Low bench heights
Varying application conditions
Face Shovel attachment is recommended for:
121
Type of material
Quality of blast
Bench height
Mine plan
Customers/Operators preference
Electric driven machines

Tough digging (hard rock)
High benches

Regional Preferences
Backhoe: 7
Face Shovel: 16
Backhoe: 29
Face Shovel: 38
Backhoe: 19
Face Shovel: 43
Backhoe: 14
Face Shovel: 21
Backhoe: 1
Face Shovel: 32
Backhoe: 42
Face Shovel: 9
Backhoe: 1
Face Shovel: 16
Backhoe: 52
Face Shovel: 36
Bucyrus 100 t 1000 t excavators

Deliveries between 1990 and 2010
122
Backhoe: 38
Face Shovel: 66
Backhoe: 1
Face Shovel: 17
Backhoe: 1
Face Shovel: 12
Backhoe: 77
Face Shovel: 32
Characteristics Loading Shovel
123
Position in front of the face

Excellent view on material to dig
High bench heights
Auxiliary jobs like ground cleaning
High digging forces
Tough digging conditions
Tight loading areas
Double side loading possible
Face Shovel Operation
Hydraulic excavator
Three independent cylinder motions
All cylinder motions can be combined
Bucket can be adjusted to any position required
124
Bench Height Loading Shovel
125
Hydraulic excavators can

also work productive on low
benches
In some cases also working
on higher benches is
possible
100%
75-80%
Rule of Thumb
Ideal bench height:
75 to 80 % of max. digging
height
Face Shovel Operation
HEX working on high bench
HEX working on low bench
126
Characteristics Backhoe
127
Position on top of the face

Excellent view into bucket and
truck body
Low bench heights
Auxiliary equipment necessary
Double benching possible
High bench heights
Faster cycle time due to smaller
swing angle
Backhoe Operation
Hydraulic excavator
Three independent cylinder motions
All cylinder motions can be combined
Bucket can be adjusted to any position required
128
Backhoe Operation
Backhoes are traditionally used in Overburden
2 different setups for using a backhoe

Backhoe on top of the bench and the truck below
Excavator and truck on the same level
Excavator and truck on different levels gains 15-20 % more production
129
Backhoe Bench Height

20
19
Rule of thumb:
18
17
16
15
Bench height =
Stick (arm) length
14
13
12
11
10
9
or
8
7
6
Bench height =
height of truck body floor
(depending on truck size)
4
3
2
1
0
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
130
Backhoe Operation
131
Double Benching
Increased bench height

appr. 1/3 below excavator level
appr. 2/3 above excavator level
132
Excavating of the higher portion first

Digging of the lower portion on the way back
Material needs to be lose / blasted for efficient productivity and to prevent
overstressing of the attachment structure!!!
Double Benching
2/3
1/3
133
Agenda
Machine Overview
Application
Market Review
Available Resources
134
Market Review
135
Hex Worldwide Fleet Distribution
136
744 Delivered Units

in excess of 200 t operating weight
6030 -
405
6040 -
89
6050 -
141
6060 -
98
6090 -
11
Issue May 2011
137
6050 - Reported Working Hours > 65,000

Serial
No
40034
40036
40037
40046
40055
40040
40061
40060
40042
40047
40057
40018
40051
40050
40035
40020
Deliv.
date
02/94
10/94
02/95
03/96
07/97
05/95
09/98
08/98
09/95
04/96
11/97
10/91
09/96
09/96
12/94
12/91
40059
Working
hours
103040
100775
85000
83271
79137
76822
75325
74458
74205
72848
72701
72450
70070
69591
69559
69000
Date
W/h
06/10
12/09
01/09
06/10
06/10
01/09
10/09
10/09
06/10
10/09
06/10
08/06
01/09
08/08
10/09
09/05
Gold
67440
04/10
Coal
67254
12/08
Coal
Platinum
Coal
66389
66149
66000
02/09
01/09
01/09
Att.
Country
Customer
Site location
Kind of site
FS
FS
FS
FS
FS
FS
FS
FS
FS
FS
FS
BH/E
FS/E
FS
FS
FS/E
Papua New Guinea

Canada
Canada
USA
Papua New Guinea
Australia
Papua New Guinea
Papua New Guinea
Australia
Papua New Guinea
Papua New Guinea
South Africa
South Africa
Papua New Guinea
Australia
South Africa
Placer-Pacific
Syncrude
Fording / Coal Mountain
Barrick Goldstrike
Placer-Pacific
Rio Tinto/Argyle Diamonds
Curtain Bros.
Curtain Bros.
Leighton
Thiess-Roche JV
Thiess-Roche JV
Amcoal
Moolman Bros.
Placer-Pacific
Rio Tinto/Hamersley Iron
Amcoal
Porgera Joint Venture

Fort McMurray, AB
Sparwood, BC
AR
Kununurra, WA
Ok Tedi Mine
Ok Tedi Mine
Mt. Keith, WA
Lihir
Lihir
Kleinkopje
Potgietersrus
Tom Price, WA
Kromdraai
Gold
Oil sand
Coal
Gold
Gold
Diamond
Copper
Copper
Nickel
Gold
Gold
Coal
Platinum
Gold
Iron
Coal
07/98
FS
Papua New Guinea
Thiess-Roche JV
Lihir
40012
07/90
FS
France
HBCM
40053
40063
40009
01/97
09/98
03/90
BH
FS/E
FS
Venezuela
South Africa
Canada
Carbones del Guasare

Amplats
Westar
138
Mina Paso Diablo

Potgietersrus
Sparwood, BC
6050 - Reported Working Hours > 53,000 up to 65,000

Serial
No
Deliv.
date
Att.
Country
Customer
Site location
Kind of site
Working
hours
Date
W/h
40054
03/97
FS
Venezuela
Mina Paso Diablo
Coal
64769
02/09
40043
09/95
FS
Australia
Leighton
Mt. Keith, WA
Nickel
64154
06/10
40038
04/95
FS/E
South Africa
Moolman Bros.
Potgietersrus
Platinum
63290
05/04
40049
11/96
FS
USA
Hibbing Taconite
Minnesota
Iron
61710
02/09
40030
07/93
FS
Venezuela
Mina Paso Diablo
Coal
61131
10/06
40026
03/93
FS
Australia
Roche Bros.
KCGM Superpit, WA
Gold
60155
02/07
40031
09/93
FS
Australia
Roche / Eltin JV
Century Zinc, QLD
Zinc
59386
05/04
200072
06/00
FS
Papua New Guinea
Curtain Bros.
Ok Tedi Mine
Copper
59282
10/09
200073
06/00
FS
Papua New Guinea
Curtain Bros.
Ok Tedi Mine
Copper
59253
10/09
40015
05/91
FS
Canada
Syncrude
Fort McMurray, AB
Oil sand
59000
08/04
40002
04/89
FS
Australia
Callide Coal
Biloea, QLD
Coal
58415
07/04
200078
08/01
FS
Indonesia
PT Freeport
Grasberg , Irian Jaya
Copper
57500
06/09
200079
08/01
FS
USA
Rio Tinto / Kennecott
Bingham Canyon Mine
Copper
57500
03/10
40045
02/96
FS
Australia
BHP Billiton Iron Ore
Mt. Whaleback, WA
Iron
56437
03/07
40041
06/95
FS
Papua New Guinea
Placer-Pacific
Gold
56319
05/04
40004
09/89
FS
Australia
Paraburdoo, WA
Iron
56000
03/07
40033
10/93
FS
Australia
Paraburdoo, WA
Iron
55568
10/08
40048
07/96
FS
USA
Fola Coal
Bickmore, WV
Coal
55534
03/05
40029
05/93
FS
Venezuela
Mina Paso Diablo
Coal
55000
12/04
40021
12/91
FS/E
South Africa
Amcoal
Kromdraai
Coal
54066
10/04
40065
08/99
FS
Australia
Argyle Diamonds
Kununurra, WA
Diamond
53223
02/09
139
Market Review
140
Company
141
Caterpillar
Joy Global
Komatsu
Hitachi
Liebherr
Continuous
Miners
Diesel
Transport
Truck s &
Loaders
Drills
Shearers
Surface Mining Equipment

Belt
Systems
Roof
Supports
Armored Face
Conveyors
Surface Belt
Systems
Surface
Drills
Draglines
Rope
Shovels
Highwall
Miners
Hydraulic
Shovels
Mining
Trucks
Wheel
Loaders
Dozers &
Graders
Competition
Underground Mining Equipment
Market Review
3Y Average Market Share, Hydraulic Mining Shovels
> 100t
< 10%
10%-25%
> 25%
No Shipments
Source: AEM Shipments from 2008 till 3Q2011, all excavators above 100t
142
Market Review
Shipments of Machines > 160t
Source: Parker Bay, Till 3Q 2011, machines above 160t
143
Market Review
Bookings and Reservations
2011/2012
Europe
20
North
America
22
Asia
28
(inc. Mex & Can)
Units
<5
5 -10
> 10
South
America
18
Source: Bookings and Reservations 2011/2012 status December 2011
144
Russia
CIS
55
Africa
41
Australia
Oceania
72
Cat Hydraulic Shovels Sold/Commodity
145
Competition
All values are based on the average of the machine sales in the last 3 years
6018
Liebherr
6030
R9250
Hitachi
R9350
EX1900 EX2500
Komatsu
PC2000
100
6040
200
300
R996
EX5500
PC4000
400
PC5500
500
146
R9800
EX8000
PC8000
600
Operating weight (t)

Source: Parker Bay, machine >160t
6090
6060
R995
EX3600
PC3000
6050
700
800
900
1000
HEX Product Vitality Comparison
147
(#): All comments see file Product Vitality Index
Market Review
148
CRM UPDATE
149
NPI
Several machine optimizations
Reliability engineering
Mining standard compliance: MDG15 version of RH340 available, RH170,
RH120 being finalized
CAMP (control and monitoring platform) + BCS III
Maintains benefits for all machines

Available since 2011
New machine developments
RH 400 ex SMIL (ongoing)

To fill gaps in product portfolio (no time frames yet)
150
6120 new model

6080 new model
6055 new model
6025 new model introduction in late 2013/early 2014
6020 new model introduction in late 2013/early 2014
6018 being phased out
6015B replaces 6015, introduction in late 2013/early 2014
6015 being phased out
Agenda
Machine Overview
Application
Market Review
Available Resources
151
Available Resources
Parts Identification (Where and How to look parts)
Service Information (Service Advisories, Dealer Web
Page, etc)
Key Contacts
152
Parts Identification and Service Information (link)
153
WSS / PIR (link)
154
Technical & Safety information
155
Technical & Safety information
156
Assembly Information (link)
157
Available Resources
Parts Identification (Where and How to look parts)
Service Information (Service Advisories,
BucyrusLink, etc)
Key Contacts
158
Current Resources:
Mining.cat.com
Surface Mining/Hydraulic Shovels Product Line Brochure (pdf)
Specification Sheets (pdf)
Technical Sales Presentations (ppt)
Dealer Support Website: www.bucyrus-hex.com &
www.bucyrus-hex.de
New Dealer price Lists on: https://mining.cat.com
(Support/Dealer Integration/Interim Pricing)
Old Dealer Price lists on: www.bucyrus-hex.com &
www.bucyrus-hex.de
OTO Dealer price Lists on:
https://mining.cat.com/sales/pricing (Access limited)
159
Key Contacts
Contact persons for:

- Access to Hydraulic Shovels OTO Price Lists: Brad Sauder (sauder_brad_l@cat.com)
- Interim Hydraulic Shovels OTO Pricing: Wouter Kraan (Wouter.Kraan@cat.com)
Anne Schulze-Allen (
Anne.Schulze-Allen@cat.com)
Under development:
Feature/Benefits Presentation
ProMiner Training Materials
160
Contacts Latin America

LATIN AMERICA REGION
Mario Caio Braga
Service Engineer
(Mario.Braga@cat.com)
(+55 31 82124637)
161
Agenda
Machine Overview
Application
Market Review
Available Resources
162
Upcoming Training Factory (link)
163

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Hydraulic Mining Shovel

Product Line Overview

Upcoming Training (Factory)

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Product Line Overview

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Upcoming Training (Factory)

Product Line Overview

Upcoming Training (Factory)

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Product Line Overview

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

From O&K to Caterpillar

1st excavator Type 16

Hive down O&K

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Hydraulic Excavator Milestones

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

New model names

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

6xxx stands for hydraulic mining

Product Line Overview

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

40 tonnes (44 tons)

50 tonnes (55 tons)

61 tonnes (67 tons)

93.6 tonnes (103 tons)

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

28.0 m (1.65 t/m)

6.0 m (2.2 t/m)

8.0 m (2.2 t/m)

13.5 m (2.2 t/m)

10.0 m (3.0 t/m)

20.0 m (2.0 t/m)

23.0 m (2.0 t/m)

52.0 m (1.8 t/m)*

42.0 m (2.2 t/m)*

45.0 m (2.0 t/m)**

6.0 m (1.8 t/m)

* = with CQMS or ESCO cast lip

15.0 m (2.0 t/m)

20.0 m (2.0 t/m)

12.0 m (2.6 t/m)

18.0 m (2.2 t/m)

** = only with ESCO cast lip

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

brightened buckets only on request (not yet designed)

Product Line Overview

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Manufacturing facilities around the world

South Milwaukee WISCONSIN, USA

Excavators, Wheel Loaders

Belt Systems, Idlers &

Beckley WEST VIRGINIA, USA

Luenen / Dortmund GERMANY

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

O&K - The Founders

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

The first products

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING

Pioneer in Excavator Design

Shovel with electric drive

/ Caterpillar Confidential: GREEN / WHEREVER THERES MINING