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LG TRAINING MANUAL

Fall 2008 LCD Training

32LG40
42LG60

Phone Contacts:
Contact

Number

Hours of Operation

Customer Service

(800) 243-0000

24 hours a day / 7 days a week

Technical Support

(800) 847-7597

7am-7pm Mon-Fri / Sat 8-2 CT

Parts Sales

(888) 393-6484

7am-7pm Mon-Sat CT

Training Center

(256) 774-4051

8am-5pm Mon-Fri CT

Web Contacts:
Web Site

Address

Description

LG USA

www.lgusa.com

Product information

Customer Service

us.lgservice.com

User manuals, FAQs

GCSC

aic.lgservice.com

Service manuals, parts, bulletins

Customer Service Academy

www.lgcsacademy.com

Web training, discussion forum

Live Training

lge.webex.com

Live training

Published July 2008 by LG Electronics USA Training Center


Copyright 2008 LG Electronics of Alabama, Inc.
IMPORTANT SAFETY NOTICE
This manual was prepared for use only by properly trained audio-visual service technicians. When servicing this product, under no circumstances
should the original design be modified or altered without permission from LG Electronics. Unauthorized modifications will not only void the
warranty, but may lead to property damage or user injury. All components should be replaced only with types identical to those in the original
circuit and their physical location, wiring, and lead dress must conform to original layout upon completion of repairs. If any fuse (or Fusible
Resistor) in this TV receiver is blown, replace it only with the factory specified fuse type and rating. When replacing a high wattage resistor
(Oxide Metal Film Resistor, over 1W), keep the resistor 10mm away from PCB. Always keep wires away from high voltage or high temperature
parts. Do not attempt to modify this product in any way.
Special components are also used to prevent shock and fire hazard and are required to maintain safe performance. No deviations are allowed
without prior approval by LG Electronics. Service work should be performed only after you are thoroughly familiar with these safety checks and
servicing guidelines. Circuit diagrams may occasionally differ from the actual circuit used. This way, implementation of the latest safety and
performance improvement changes into the set is not delayed until the new service literature is printed.

Electrostatically Sensitive Devices


Some semiconductor (solid-state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically
Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor chip components.
The following techniques should be used to help reduce the incidence of component damage caused by static electricity.
Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on the
body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should
be removed for potential shock reasons prior to applying power to the unit under test. After removing an electrical assembly equipped with ES
devices, place the assembly on a conductive surface such as an ESD mat, to prevent electrostatic charge buildup or exposure of the assembly.
Use only a grounded-tip soldering iron to solder or unsolder ES devices. Use only an anti-static solder removal device. Some solder removal
devices not classified as anti-static can generate electrical charges sufficient to damage ES devices. Do not use refrigerant-propelled chemicals
which can generate electrical charge sufficient to damage ES devices. Do not remove a replacement ES device from its protective package until
immediately before you are ready to install it.

REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This
equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may
cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation.
If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and
on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna;
Increase the separation between the equipment and receiver; Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected; Consult the dealer or an experienced radio/TV technician for help.
The responsible party for this devices compliance is: LG Electronics of Alabama, Inc. 201 James Record Road. Huntsville, AL 35813, USA. Digital
TV Hotline: 1-800-243-0000

Table of Contents
Overview................................................... 5
Introduction.....................................................5
Basic Troubleshooting Steps.............................5
Caution............................................................5
Model Number Structure................................6
Serial number Structure...................................6
Features...........................................................7
32LG40 Dimensions.........................................8
42LG60 Dimensions.........................................8
Remote Control...............................................9
New Features..................................................9
Computer Connection.................................. 10
Service Menu................................................. 10
Power Consumption..................................... 10
Service Remote............................................. 11
Check Firmware Version.............................. 12
Update Firmware.......................................... 12

Disassembly - 32LG40............................. 13
Back Cover Removal..................................... 13
Board Layout................................................. 13
Power Supply Removal................................. 14
Main Board Removal..................................... 14
LCD Driver Removal.................................... 15
Ballast Removal............................................. 16
DVD Player Removal.................................... 17
DVD Player Removal.................................... 17
Exploded View.............................................. 18

Circuit descriptions - 32LG40.......... 19


Power Supply (SMPS).................................... 19
Main (Digital) Board...................................... 22
Ballast Assembly............................................ 30
LCD Driver (T-Con)..................................... 32
DVD Player................................................... 34
Front Board................................................... 35
Invisible Speaker System .............................. 37

Circuit Descriptions - 42LG60.......... 45


Introduction.................................................. 45
Backlight Layout............................................ 46
Power Supply Layout.................................... 47
Control Board Layout................................... 49
LCD Driver (T-CON) Layout....................... 51
Main board layout......................................... 53
Invisible Speaker SyStem Layout................... 61

Schematics............................................. 63
32LG40 :: Interconnect................................. 63
32LG40 :: WaveForms.................................. 64
32LG40 :: Main Board :: Main Micro............. 65
32LG40 :: Main Board :: Audio..................... 66
32LG40 :: Main Board :: Memory................. 67
32LG40 :: Main Board :: BCM/USB............... 68
32LG40 :: Main Board :: DCM...................... 69
32LG40 :: Main Board :: LVDS/DVD............. 70
32LG40 :: Main Board :: Tuner Power.......... 71
32LG40 :: Main Board :: Jackpacks................ 72
32LG40 :: Main Board :: HDMI..................... 73
42LG60 :: Interconnect................................. 74
42LG60 :: Waveforms................................... 75
42LG60 :: Main Board :: BCM...................... 76
42LG60 :: Main Board :: DDR Memory....... 77
42LG60 :: Main Board :: Main Micro............ 78
42LG60 :: Main Board :: Audio Processor... 79
42LG60 :: Main Board :: HDMI.................... 80
42LG60 :: Main Board :: Interface................ 81
42LG60 :: Main Board :: Interface................ 82
42LG60 :: Main Board :: Regulators............. 83
42LG60 :: Main Board :: LVDS/Tuner........... 84
42LG60 :: Main Board :: Audio Out............. 85

Disassembly - 42LG60............................. 39
Introduction.................................................. 39
back cover Removal...................................... 39
Power Supply (SMPS) Removal..................... 40
Main Board Removal..................................... 40
control Board Removal................................. 41
LCD Driver Board Removal.......................... 41
Speaker Box Removal................................... 42
Exploded View.............................................. 43

Fall 2008 LCD Training

-4-

Overview
Overview

2008 LCDs

Introduction
The manual covers two models from the 2008 LCD product line. Each model is an HDTV
with integrated HD tuner. The 32LG40 is a 720p/1080i model, the 42LG60 supports
1080p (Full HD). All models 32 and larger include USB Media Host and SimpLink. USB
Media Host consists of a USB port on the back of the TV that supports USB flash memory
drives loaded with media or firmware for the TV. SimpLink allows for control of other LG
SimpLink products via the HDMI connection.
All LCD TV models are module level repair in and out of warranty. They are covered by a
one year parts and labor warranty. Refer to the last page of the owners manual for more
warranty information. For models under 30, the Sevice Level is Factory Service Repair.
Larger models are Field Service. Contact the Warranty department for more information.

Basic Troubleshooting Steps


Define - Look at the symptom carefully and determine what circuits could be causing the
failure. Use your senses Sight, Smell, Touch and Hearing. Look for burned parts and
check for possible overheated components. Capacitors will sometimes leak dielectric
material and give off a distinct odor. Frequency of power supplies will change with
the load, or listen for relay closing etc. Observation of the front Power LED may give
some clues.
Localize - After carefully checking the symptom and determining the circuits to be checked
and after giving a thorough examination using your senses the first check should always
be the DC Supply Voltages to those circuits under test. Always confirm the supplies
are not only the proper level but be sure they are noise free. If the supplies are missing
check the resistance for possible short circuits.
Isolate - To further isolate the failure, check for the proper waveforms with the Oscilloscope
to make a final determination of the failure. Look for correct Amplitude Phasing and
Timing of the signals also check for the proper Duty Cycle of the signals. Sometimes
glitches or road bumps will be an indication of an imminent failure.
Correct - The final step is to correct the problem. Be careful of ESD and make sure to
check the DC Supplies for proper levels. Make all necessary adjustments and lastly
always perform a Safety AC Leakage Test before returning the product back to the
Customer.

Caution
1) A 20 minute pre-run time is required before any adjustments are performed.
2) Refer to the Voltage Sticker on the Switch Mode Power Supply silk screening. (+/- 1/2
volt).
Fall 2008 LCD Training

Overview
3) Be cautious of electric shock from the Backlight section, it uses high voltage AC. Check
that the Power Supply and Drive Circuits are completely discharged because of residual
current stored before circuit board removal.
4) C-MOS circuits are sensitive to static electricity. Use caution when dealing with these
IC and circuits.
5) Exercise care when making voltage and waveform checks to prevent costly short circuits
from damaging the unit.
6) Be cautious of lost screws and other metal objects to prevent a possible short in the
circuitry.
7) Check the appearance of the Replacement Panel and Circuit boards for both physical
damage and part number accuracy. Verify model names and board model matches.

Region
U = North America
B = Europe & NA

Model Number Structure

42LG60-UA
Screen Size

Year
G = 2008

Display Type
P = Plasma
L = LCD
D = DLP RPTV
J = Projector

Brand
Z= Zenith
Blank = LG

Series/Feature Level
30/31 = HDTV
40 = DVD Player
50 = Full HD
60 = Scarlet - Full HD & 120Hz
70 = Full HD & 120Hz
90 = LED Backlight
X = Super Thin

Serial number Structure


403 MX XQ 0 5 1 0 6
Sequential Number (5-7 Numbers)
Production Info (2 Letters)
Production Site (2 Letters)
Production Year and Month (3 Numbers). Ex, March 2004.

6 Fall 2008 LCD Training

Chassis Version

Overview
Features

32LG40
Model Name

42LG60
32LG40

47LG60

LP81A

LP81A

1366 x 768p

1920 x 1080p

500

500

Contrast Ratio (Bare


Module)

1,200:1

1,500:1

Dynamic Contrast Ratio

10,000:1

12,000:1

Viewing Angle

178/178

178/178

Colors Reproduction
(R,G,B)

8 Bit

10 Bit
(8 Bit+Dithering)

Response Time (GTG)

8ms

5m/s

USB Flash Drive Support

Yes

Yes

MP3/JPEG

No

Yes

Video

No

Dvix Only

HDMI 1.3 with Deep Color

Yes

Yes

Simplink (HDMI CEC)

Yes

Yes

Front Cabinet Style

Glossy Black

Glossy Black

Rear Cabinet Style

Matte Black & Red

Glossy Red

Invisible Speaker

Invisible Speaker

Yes

Yes

Chassis Name
Screen Specs
Resolution
Brightness (cd/m2)

USB Port

HDMI Support

Cabinet

Speaker
RoHS
VESA Compatible

200 x 200

200 x 200

Wall Mount Model

RW-230

AW-47LG30F

100-240Vac 50/60Hz

100-240Vac
50/60Hz

Consumption (Max)

150W

310W

Consumption (Typical)

130W

290W

1W

1W

Power Specs
Voltage, Hz

Stand-by

Fall 2008 LCD Training

Overview
32LG40 Dimensions
31.8"
808mm

4.3"
109mm

7.9"
200mm

12"
304.8mm

8.38"
212.74mm

3.9"
100mm

3.9"
100mm

Not Center
Center

24.8"
629.92mm
21.7"
551.2mm

11"
279mm

Model No.
Serial No.
Side Label

9 11/16"
246.06mm

Remove 4 screws to remove


stand for wall mount

3.5"
89mm

17.1"
434.34mm

42LG60 Dimensions

11.8"
299.7mm

42LG60 Dimensions
40.9"
1038.86mm

2.4"
60.96mm

7.9"
200mm

15.8"
402mm

8"
204.4mm

6.6"
168.78mm
Center

31.3"
795mm
29.4"
746.76mm

14.7"
373.38mm

11.85"
301mm

3.9"
100mm
Model No.
Serial No.
Label

Remove 4 screws to
remove stand for
wall mount
1.94"
49.2mm
20.5"
520.7mm

8 Fall 2008 LCD Training

14.9"
376.46mm

Overview
Remote Control
2008 models feature a newly designed, easier to use remote. The remote
has fewer buttons than previous designs which was accomplished by
moving many functions to an on-screen Quick Menu. The Q. MENU
button on the remote opens the Quick Menu and the user can choose
between options like aspect ratio, closed captions, sleep timer, etc.
The remotes are programmable for other devices. These LCDs also
support SimpLink devices. When using SimpLink, the device buttons
on the remote do not need to be pressed to switch modes before
controlling external equipment. External devices are controlled by the
TV instead of the remote.

New Features

TV

POWER

STB
Q. MENU MENU

DVD
VCR
INPUT

ENTER

RETURN

AV MODE

FAV

VOL

CH

P
A
G
E

Below are some of the new features on some 2008 LCD TVs.
MUTE
Intelligent sensor - LGs Intelligent Sensor uses 4,096 sensing steps
1
2
3
to evaluate its surroundings. Using a sophisticated algorithm, the LG
4
5
6
processes picture quality elements including brightness, contrast,
color, sharpness and white balance. The result is a picture optimized
7
8
9
for its surroundings, more pleasing to watch. It can also save up to
FLASHBK
0
50% in power consumption since the screen will brighten and dim
to match ambient lighting.
TruMotion 120Hz - Advance 120Hz panel provides clear, smooth
images, even during fast action scenes creating a stable structure
for a crisper picture.
24p Real Cinema - Hi-def movies run at exactly 24 frames per second
speed that they were originally filmed in, making the home-cinema
experience one step closer to a Real Cinema experience.
Full HD 1080p Resolution - Displays HDTV programs in full 1920 x
1080p resolution for a more detailed picture. Standard HD LCDs are 1366 x 768.
Clear Voice Technology - Isolates the dialog (human voice range) by boosting the midrange tones from 300hz to 3500hz.
Expert Menu - Expert Menu features Imaging Science Foundation Certified Calibration
Controls which allow precise in-home picture calibrations.

Fall 2008 LCD Training

Overview
Computer Connection
A computer can be connected to the RGB
(VGA) or HDMI connection on the TV. The
HDMI connection will require a DVI to HDMI
adapter if the PC has a DVI connector.
Set the monitor output resolution and vertical
frequency on the PC before connecting it to
the TV. Refer to the owners manual for a full
list of suported resolutions. The message
OUT OF RANGE will appear on the screen
if the resoultion is not supported.
Resolution

Vertical
Frequency (Hz)

30/40/50/60/70 series
1280x768

60Hz

1360x768

60Hz

1366x768

60Hz

50/60/70 series
1600x1200

60Hz

1920x1080

60Hz

Service Menu
The service menus can be used to make
adjustments, change color alignment, and
get software versions. There are two service
menus. The Adjust and Instart menu can be
accessed using the service remote (Service
remotes are available from LG parts). They can
also be accesed by holding down the menu
button on the TV and the remote until the
user menu disappears. The menus alternate
between Adjust and Instart every time the
menu button is held down. If the TV asks for
a password, enter 0000 (four zeros).

10 Fall 2008 LCD Training

Power Consumption
Model

On
TYP

MAX UNIT

Stand-By
TYP

MAX UNIT

19LS4D-UA

42W

0.85

1W

20LS7D-NB

56W

0.85

1W

20LS7D-UK

56W

0.85

1W

22LC2D-UB

46W

0.85

1W

22LS4D-UA

46W

0.85

1W

23LS7D-NB

78W

0.85

1W

23LS7D-UK

78W

0.85

1W

26LC7DC-UB

110 160W

0.7

1W

26LC7DC-UK

30 160W

0.7

1W

26LC7D-UK

30 160W

0.7

1W

26LG30DC-UA

99 115W

0.36

0.8W

150 190W

0.7

1W

32LC4D-UA
32LC50C-UA

190W

3W

32LC5DC-UA

190W

3W

32LC7DC-UK

170 190W

0.7

1W

32LC7D-UB

150 190W

0.7

1W

32LC7D-UK

170 190W

0.7

1W

32LG30DC-UA

149 171W

0.36

0.8W

32LX50C-UA

190W

3W

32LX5DC-UA

190W

3W

37LC50C-UA

210W

3W

37LC5DC-UA

210W

3W

37LC7DC-UK

190 220W

0.8

1W

37LC7D-UB

180 220W

0.8

1W

37LC7D-UK

190 220W

0.8

1W

37LG30DC-UA

167 191W

0.36

0.8W

42LB50C-UA

240W

3W

42LB5DC-UA

240W

3W

42LC4D-UA

230 240W

0.8

1W

42LC50C-UA

240W

3W

42LC5DC-UA

240W

3W

42LC7DC-UK

220 240W

0.8

1W

42LC7D-UB

230 240W

0.8

1W

42LC7D-UK

220 240W

0.8

1W

42LG30DC-UA

226 244W

0.36

0.8W

Overview
Service Remote
NUM KEY

FUNCTION

POWER

To turn the TV on or off

POWER ON

To turn the TV on automatically if the power is supplied to the TV. Use the POWER key to deactivate; It
should be deactivated when delivered.

MUTE

To activate the mute function.

P-CHECK

To check TV screen image easily.

S-CHECK

To check TV screen sound easily

ARC

To select size of the main screen (Normal, Spectacle, Wide or Zoom)

CAPTION

Switch to closed caption broadcasting

TXT

To toggle on/off the teletext mode

TV/AV

To select an external input for the TV screen

10

TURBO SOUND

To start turbo sound

11

TURBO PICTURE

To start turbo picture

12

IN-START

To enter adjustment mode when manufacturing the TV sets.


To adjust the screen voltage (automatic): In-start mute Adjust AV (Enter into W/B adjustment mode).
W/B adjustment (automatic): After adjusting the screen W/B adjustment Exit two times

13

ADJ

To enter into the adjustment mode. To adjust horizontal line and sub-brightness.

14

MPX

To select the multiple sound mode (Mono, Stereo or Foreign language).

15

EXIT

To release the adjustment mode.

16

APC(PSM)

To easily adjust the screen according to surrounding brightness.

17

ASC(SSM)

To easily adjust sound according to the program type.

18

MULTIMIDIA

To check component input.

19

FRONT-AV

To check the front AV.

20

CH

To move channel up/down or to select a function displayed on the screen.

21

VOL

To adjust the volume or accurately control a specific function.

22

ENTER

To set a specific function or complete setting.

23

PIP CH-(OP1)

To move the channel down in the PIP screen. To use as a red key in the teletext mode.

24

PIP CH+(OP2)

To move the channel in the PIP screen. To use as a green key in the teletext mode.

25

PIP SWAP(OP3)

To switch between the main and sub screens. To use as a yellow key in the teletext mode.

26

PIP INPUT(OP4)

To select the input status in the PIP screen. To use as a blue key in the teletext mode.

27

EYE

To set a function that will automatically adjust screen status to match. The surrounding brightness so natural
color can be displayed.

28

MENU

To select the functions such as video, voice, function or channel.

29

IN-STOP

To set the delivery condition status after manufacturing the TV set.

30

STILL

To halt the main screen in the normal mode, or the sub screen at the PIP screen. Used as a hold key in the
teletext mode. Page updating is stopped.

31

TIME

Displays the teletext time in the normal mode. Enables to select the sub code in the teletext mode.

32

SIZE

Used as the size key in the PIP screen in the normal mode. Used as the size key in the teletext mode.

33

MULTI PIP

Used as the index key in the teletext mode. Top index will be displayed if it is the top text.

34

POSITION

To select the position of the PIP screen in the normal mode. Used as the update key in the teletext mode
(Text will be displayed if the current page is updated.)

35

MODE

Used as Mode in the teletext mode.

36

PIP

To select the simultaneous screen.

37

TILT

To adjust screen tilt.

38

0~9

To manually select the channel.

Fall 2008 LCD Training

11

Overview
Check Firmware Version
You can check the firmware version
by opening the service menu. It is
located near the top of the menu.

Update Firmware

LP81A
LPL L42FHD
Main V1.62 USB V2.14
00 HDCP 0
UTT
97
Tool Option1
39848
Tool Option2
51
Area Option
1
OPTION1
43
OPTION2
46
OPTION3
0
OPTION4
0
System Control
Audio Prescale
Threshold
Power Off History
Panel Control
Davinci / Auto Test

1) Copy the firmware to the top


level on a USB flash drive and to
a folder named LG_DTV. Some
models require the LG_DTV
folder, and some dont. Put it in
both locations if you are not sure
which is correct. Only copy the
file (or files) for the model you are
currently updating. 2) Turn on the
TV and insert the USB drive to the
USB IN port.
3) If the firmware is newer than what is already installed, the upgrade menu should open
automatically. If the update menu doesnt open, press MENU on the user remote and
select OPTION. Now press the Fav key 7 times and the upgrade menu will open.
4) Select START and press ENTER on the remote to start the software upgrade.
5) The TV will copy the update from the drive and then install it. Do not turn the TV off
until it is finished.
6) The TV will automatically turn off and back on after the upgrade is successfully
finished.
7) Check the firmware version to verify the update was succesful.

12 Fall 2008 LCD Training

Disassembly
Disassembly

32LG40

Back Cover Removal


Remove the 18 screws shown. Pay attention to the size and type of screw as there are many
different types. Putting in the improper screw when reassembling may cause damage. The
stand does not need to be removed.

Board Layout

LCD Driver (T-CON)


Ballast

Power Supply
Main (Digital) Board

DVD Player

Side
Inputs

Keypad

Front Keypad

Fall 2008 LCD Training

13

3
2
L
G
4
0

Disassembly

3
2
L
G
4
0

Power Supply Removal


Disconnect P203, P201, and AC In. Now
remove the 4 screws indicated.

Main Board Removal


Remove the Right side decorative plastic
piece by removing the top and bottom
screws. Remove the remaining 6 screws
and remove the shield covering the
Main board. Careful at this point, the
board will swing free of the supports.
Disconnect P902, P800, P901, P900,
P904, P401, and P500. Note: In the
top right is connector P200. This is an
open connection for software upgrades.
Remove the 2 screws securing the
Side input decorative plastic piece on
the right. Finally, remove the 4 screws
securing the Main board as indicated.

14 Fall 2008 LCD Training

Disassembly
LCD Driver Removal
Remove the screws and then the brace.

3
2
L
G
4
0

Remove Screws and Remove Brace

Remove
Screw
Remove
Screw

Remove
Screw

CN1 LVDS

Carefully remove the LVDS cable and then the board. If just removing the shield and not
the board, re-install the 3 screws that held the shield on to establish ground.

Remove LVDS Cable


Fall 2008 LCD Training

15

Disassembly
Ballast Removal

3
2
L
G
4
0

Remove the shield and then the ballast. Be sure all heat sinks and insulators are in place
when re-assembling.
Sh
iel

Heat Transfer Material

Protects the
Outputs
Alignment
Notch
Insulator
Shiny Side
Down
(Conductive)
Cut Out

Insulator

16 Fall 2008 LCD Training

Alignment Notch

Disassembly
DVD Player Removal
Remove the tape and then remove the 8 screws holding the DVD Player in place.

3
2
L
G
4
0

Remove
Tape

DVD Player Removal


Disconnect CN400, CN401, and CN402. Now the DVD Player can be removed.

CN400
CN402

CN401
CN401

This screw hidden by tape in previous


photo (Step2).

CN4002
CN400

Fall 2008 LCD Training

17

Disassembly
Exploded View

3
2
L
G
4
0

400
200

800
802

300

805
804
510

120

121

803
801

806
123

122

521
821

500

540

820
530

822

910

531
900

Part numbers subject to change. Check GCSC


(aic.lgservice.com) for the current part numbers.

550
560

Loc

Part #

Description

Specification

120

EAB41418001

Speaker,Woofer

EN21C-6742(55) FERRIT 10W 8OHM 78DB 140HZ 55X37

121

EAB41284402

Speaker,Tweeter

D025D12K1401(10/90) 33uF/50V 20W 4OHM 68DB 590HZ

122

ABA36844404

Bracket Assembly

SPEAKER 32LG40 LA89A SPK BRKT ASSY LEFT, CKD OF

123

ABA36844403

Bracket Assembly

SPEAKER 32LG40 LA89A SPK BRKT ASSY RIGHT , CKD O

200

EAJ41825601

LCD,Module-TFT

LC320WXN-SAA1 WXGA 32.0INCH 1366X768 500CD - 72%

300

ABJ36840802

Cabinet Assembly

32LG40 LA89A 32 DVDP, CKD OF 01 , US

400

ACQ36842402

Cover Assembly,Rear

32LG40 LA89A 32 DVDP, CKD 01 , US

500

EBR44342401

PCB Assembly,Front

32LG40 LED & P/SW T.T LA89A LG40 32 Breathing[Re

510

EBR43501201

PCB Assembly,Sub

SUB T.T LA89A 32LG40-UA AUSQLHX 32LG40-UA Sub Co

521

ABA35569917

Bracket Assembly

BRACKET 32LG40 LA89A DVDP SIDE AV BRACKET ASSY,

530

EAY40504401

SMPS,AC/DC

08H 3237 90VTO264V 180W 50~60Hz UL/CSA/SEMKO Yuy

531

MGJ42154602

Plate,Metal

PRESS SBHG 0.5T SHIELD SPTE METAL POWER board 3

540

EBU43499001

Main Total Assembly

32LG40-UA BRAND LA89A

550

EBT50140201

Chassis Assembly

POWER(SMPS) LA89A AC INLET Assy for 32LG40-UA

560

EBT43504901

Chassis Assembly

SUB LA89A 32LG40-UA DVDP Assy

Plate,Metal

METAL FRAMES

800-806
820

MGJ40652302

Plate,Metal

PRESS SECC 0.6T SHIELD SECC 32LG40 main shield

821

MGJ40315501

Plate

PRESS EGI 0.8t FRAME SBHG-A 42LG50 METAL, SHIELD

822

MGJ40651701

Plate,Shield

PRESS SPTE 0.3T SHIELD SPTE SIDE AV

900

AAN36842703

Base Assembly

STAND 32LG40 LA89A STAND ASSY(WITHOUT STAND BODY

910

MAZ42150502

Bracket

MOLD ABS SUPPORTER 32LG40, DVDP - ABS STAND TOP

18 Fall 2008 LCD Training

Circuit descriptions
Circuit descriptions

32LG40

3
2
L
G
4
0

Power Supply (SMPS)


P203
To Ballast
1

P201
To Main

No
Connection

F101
3.15A/250V
250V

F100
5A/250V
AC In
= Warning, Hot Ground
P203
To Ballast

P201
To Main

F101
3.15A/250V
250V
F100
5A/250V
AC In
= Warning, Hot Ground
Fall 2008 LCD Training

19

circuit descriptions
Power Supply Connectors

3
2
L
G
4
0

P201 SMPS to P800 Main


Pin Label

Stby

Run Diode Check

Pin

Label

Stby

Run Diode Check

23

N/C

0V

3.2V

OL

24

N/C

0V

0V

OL

21

BR1

0V

1.68V

OL

22

PWM-DIM

0V

3.38V

OL

19

PWR

0V

2.86V

OL

20 INV On/Off

0V

3.29V

OL

17

ERR

0V

3.3V

1.26V

18

ACD

5.05V 4.57V

OL

15

Gnd

Gnd

Gnd

Gnd

16

Gnd

Gnd

Gnd

Gnd

13

Gnd

Gnd

Gnd

Gnd

14

Gnd

Gnd

Gnd

Gnd

11

5.2V

5.15V 5.15V

0.34V

12

5.2V

5.15V 5.15V

0.34V

5.2V

5.15V 5.15V

0.34V

10

5.2V

5.15V 5.15V

0.34V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

0V

12V

0V

11.8V

1.69V

12V

0V

11.8V

1.69V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

16.5V

0V

16V

0.31V

16.5V

0V

16V

0.31V

BR1 Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

P203 SMPS to MCN1 Ballast

20 Fall 2008 LCD Training

Pin

Label

STBY

Run

Diode Check

24V

0V

24.52V

0.33V

24V

0V

24.52V

0.33V

24V

0V

24.52V

0.33V

24V

0V

24.52V

0.33V

24V

0V

24.52V

0.33V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

10

Gnd

Gnd

Gnd

Gnd

11

BR1

0V

1.67V

OL

Circuit descriptions
Power Supply Test
24 22 20 18 16 14 12 10 8 6 4 2
The Power Supply must be producing
P2
STAND-BY +5V before performing this 23 21 19 17 15 13 11 9 7 5 3 1
PWR
+5V
test. With the Power Supply disconnected
from other boards and AC applied, confirm
10K
that the Power Supply is producing 5V
from either Pins 9, 10, 11 or 12. If not, check theINV
fuse. If the fuse is ok and there is no
24
22
20
5V, replace the Power Supply. If 5V is ok, continue. 18 16 14 12 10 8 6 4 2
P2
17 15
13 a11
7 5 The
3 1
1st short either pin 9, 10, 11 or 12 (5V) to23
pin2119 19
(PWR)
using
10K9 resistor.
P201
PWRand AC not+5V
connector should be disconnected from the Main board
applied when adding
the jumper. Re-apply power when testing.
10K
Confirm that the other low voltage power supplies are activated.
Pins 1 and 2: 16V
Pins 5 and 6: 12V
Pin 18: AC Detect goes high
Fuse F101: Check for 350V (Ballast Voltage)
If any voltage missing, replace the Power Supply. If the 1st test was successful, leave the
10K resistor in place.
Backlight test
To test the Backlights, leave the 10K jumper in place from the previous test. Plug in the
Backlight plug P203 and apply AC power. Observe the Backlights. If normal, LED1 on the
Ballast board should turn on first, then the backlights should turn on and LED1 should
go off.
If no backlight activity, confirm the Fuse F101 has approximately 350V on both sides.
If only on one side, check fuse for open. If no 350V on either side, replace the Power
Supply. If 300V is present, check P203 for 24V on pins 1-5. Check P203 pin 12 for at
least 3V (Inverter On/Off). If yes, confirm connectors to backlight are ok, if ok, then the
panel is defective.

Fall 2008 LCD Training

21

3
2
L
G
4
0

circuit descriptions
Main (Digital) Board

3
2
L
G
4
0

Main (Top) Regulator Checks


IC201

USB Power

IC405

RESET GENERATOR FOR Q400

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

IN

+5V

0V

5V

IN

3.3V_MICON

3.41V

3.41V

On/Off Control

BCM DDR Power

0V

3.4V

Gnd

Gnd

Gnd

Gnd

OUT

USB_PWR_Out_1

0V

5V

OUT

Reset (Lo-Hi)

0.6V

0.6V

OUT

+3.3V

0V

3.1V

IC802

IC304

2.6V BCM

+3.3V Regulator (3.3V TMDS_SW)

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

Gnd

+3.3V

0V

5V

3,8

OUT

DDRO_VTT

0V

1.29V

OUT

Gnd

Gnd

Gnd

5,6,7

IN

D2.6V_BCM

0V

2.6V

IN

+5V_SUB

0V

3.2V

On/Off Control

DDRO_VTT

0V

1.29V

IC803

IC400

RESET GENERATOR TO IC401 (On Back)

+9V Regulator

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

IN

+12V

0V

12V

IN

D3.3V_BCM

0V

3.4V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

OUT

+9V

0V

9V

OUT

Reset (Lo-Hi)

0V

3.39V

22 Fall 2008 LCD Training

Circuit descriptions
IC806

D3.3V/A3.3V_BCM Regulator turns on LD800

PIN

FUNCTION

NAME

On/Off Control

IN

3
4

Q801

STBY

RUN

PIN

Power_CTL_3.3V

0V

3.4V

+5V_SUB

0.36V

5V

Gnd

Gnd

Gnd

OUT

D3.3V_BCM

0.1V

IC807

5V SUB SWITCH
FUNCTION

NAME

STBY

1,3

IN

ST_5V

0V

5V

2,4

On/Off Control

Q802

0V

0.28V

Gnd

5,6,7,8

OUT

+5V_SUB

0V

5V

3.4V

Q802

5V SUB SWITCH CONTROLLER for Q801

D3.3V/A3.3V_BCM Regulator

RUN

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

On/Off Control

RL_ON

0V

3.29V

IN

+9V

0V

8.9V

Pull Down

ST_5V

0V

5V

On/Off Control

Power_CTL_3.3V

0V

3.4V

Gnd

Gnd

Gnd

Gnd

OUT

+5V

0V

5V

Q400

RESET GENERATOR FOR MICRO IC407

n/c

n/c

n/c

n/c

PIN

FUNCTION

NAME

STBY

RUN

Gnd

Gnd

Gnd

Gnd

Reset

Reset

0.6V

0.6V

Vcc

3.3VVST_MICON

0V

0V

Gnd

Gnd

Gnd

Gnd

IC809
PIN

D2.6V/A2.6V_BCM Regulator
FUNCTION

NAME

STBY

RUN

6,7,8,10

IN

+5V_SUB

0.36V

4.98V

17

On/Off Control

Power_CTL_2.6V

0V

3.41V

1,2,3,4,5

OUT

D2.6V_BCM

0V

2.66V

14,15

n/c

n/c

n/c

n/c

11,18,19,20

Gnd

Gnd

Gnd

Gnd

Main (Bottom) Regulator Checks

Fall 2008 LCD Training

23

3
2
L
G
4
0

circuit descriptions
IC401

3
2
L
G
4
0

BCM RESET

IC808

ST-BY 3.3V DC-DC CONVERTER

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

14

IN

D3.3V_BCM

0V

3.41V

IN

ST_5V

5V

5V

On/Off Control

Reset from IC400

0V

3.4V

OUT

3.3VST_MICON

3.43V

3.43V

OUT

BCM_RESET

0V

3.4V

Gnd

Gnd

Gnd

Gnd

IC801

+1.8V_NTP REGULATOR

Q900

LVDS 12V SWITCH CONTROLLER Q901

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

Gnd

Gnd

Gnd

Gnd

Control

LVDS_PANEL_CTRL

0V

0.75V

OUT

'+1.8V_NTP

0V

1.8V

Pull Down 12V

LVDS Switch Control

0V

0V

IN

3.3V_TMDS_SW

0.26V

3.29V

Gnd

Gnd

0V

0V

IC805

D1.2V/A1.2V BCM REGULATOR

Q901

LVDS 12V SWITCH

PIN

FUNCTION

NAME

STBY

RUN

PIN

FUNCTION

NAME

STBY

RUN

6,7,8,10

IN

+5V_SUB

0.38V

5V

1,3

IN

12V

0V

12.36V

17

On/Off Control

Power_CTL_1.2V

0V

3.41V

2,4

On/Off Control

Q900

0V

6.16V

1,2,3,4,5

OUT

D1.2V_BCM

0V

1.29V

5,6,7,8

OUT

LVDS 12V

0V

12.36V

13, 14,15,16

n/c

n/c

0V

0V

11,12,18,
19,20

Gnd

Gnd

Gnd

Gnd

Screen Print for Pin No is incorrect, use IC

Main board X400 and X200 Check


1.48V

X400

2.4Vp/p
24Mhz

With set on or off


1.49V
Main PWB
X400 Location

X200

660mVp/p
54Mhz

MAIN
PWB

Main PWB
X200 Location

24 Fall 2008 LCD Training

Only when set is on


Use Crystal Side R232 or R233

Circuit descriptions
Tuner Video and SIF Output Check
For Easy Access, pop the shield off the tuner. If you leave the shield on you can still access
the same pins. Be careful not to accidentally ground out you test lead on the shield.
Pin 16 Composite Video
Pin 14 Audio SIF

Pin 3 Tuner B+ (5V)

Pin 14
SIF
Signal
850mVp/p 20nSec rate

MAIN
PWB

Pin 16
Video
Signal

1Vp/p 20uSec rate

Fall 2008 LCD Training

25

3
2
L
G
4
0

circuit descriptions

3
2
L
G
4
0

Main LVDS Check


To confirm that the Main board is outputting Picture Content signals, check P902 (LVDS)
for output. Check pins 11-20. This signals vary, but looking for signals like the ones shown
below on any of these pins will confirm the output of video content. This signal is using
a standard SMTE Color Bar output from a generator as the input source. Remember
there are actually 10 pins with LVDS signals. This only represents two waveforms as an
example.

P902
Location

Pin 11

MAIN
PWB

Pin 16

26 Fall 2008 LCD Training

Circuit descriptions
Main Voltages
P800 Main to P201 SMPS

P401 MAIN to Front Keys

Pin

Label

Stby

Run

Diode Check

Pin

Label

Stby

Run Diode Check

1, 2

16V

0V

16V

OL

KEY3

3.4V

3.4V

1.4V

3, 4

Gnd

Gnd

Gnd

Gnd

KEY4

3.4V

3.4V

1.4V

5, 6

12V

0V

11.8V

3.03V

Gnd

0V

0V

Gnd

7, 8

Gnd

Gnd

Gnd

Gnd

Gnd

0V

0V

Gnd

9, 10

ST-5V

5V

5.15V

1.23V

KEY-1

3.4V

3.4V

1.4V

11, 12

ST-5V

5V

5.15V

1.23V

KEY-2

3.4V

3.4V

1.4V

13, 14

Gnd

Gnd

Gnd

Gnd

n/c

0V

0V

OL

15, 16

Gnd

Gnd

Gnd

Gnd

ST-5V

5V

5V

0.53V

17

VBR-B 5V-MNT

0V

3.3V

OL

PWM-LED

0V

0V

0.8V

18

AC-DET

5V

4.57V

OL

10

IR

4.1V

4.1V

2.3V

19

RL-ON

0V

2.86V

1.25V

11

n/c

0V

0V

OL

20

INV-On/Off

0V

3.29V

2.15V

12

Gnd

0V

0V

Gnd

21

BR1

0V

1.68V

OL

13

LED-G

0V

2.1V

0.8V

22

VBR-B

0V

3.38V

2.15V

14

LED-R

2.1V

0V

0.8V

23

n/c

0V

3.2V

OL

15

Gnd

0V

0V

Gnd

24

n/c

0V

0V

OL

ADIM Pin 21 varies according to OSD Backlight


setting. 0.9V 0% to 3.3V 100%

P904 Main to CN401 DVD Player


Pin

Label

Stby

Run

Diode Check

Pin

Label

Stby Run Diode Check

n/c

3.34V

3.34V

OL

14

n/c

0V

0.7V

OL

Disc
Check

3.34V

3.4V With Disc Player


0V No Disc Player

1.60V

15

n/c

0V

0V

OL

n/c

3.34V

3.3V

OL

16 DVD-SPDIF 3.38V 1.8V

n/c

3.34V

3.3V

OL

17 DVD-MUTE

0V

0V

OL

Gnd

0V

Gnd

Gnd

18

DVD-L-In2

0V

2.4V

OL

Pr

0V

0.8V

OL

19

Gnd

0V

0V

Gnd

Pb

0V

0.8V

OL

20 DVD-R-In2

0V

2.4V

OL

0V

0.6V

OL

21

n/c

0V

0V

OL

Gnd

0V

0V

Gnd

22

Gnd

0V

0V

Gnd

10

n/c

0V

0V

OL

23

n/c

0V

0V

OL

11

Gnd

0V

0V

Gnd

24

n/c

0V

0V

OL

12

n/c

0V

0V

0.83V

25

Gnd

0V

0V

Gnd

13

Gnd

0V

0V

Gnd

26

n/c

0V

0V

OL

0.83V

Fall 2008 LCD Training

27

3
2
L
G
4
0

circuit descriptions

3
2
L
G
4
0

Main Voltages
For locations, refer to the Main boards bottom view. The panel control is on pin 33 of
IC407. Q900 turns on Q901, the LVDS Switch generats LVDS 12V. All voltages are shown
on the Interconnect diagram in the schematics section. LVDS Signal Waveforms are shown
on the back of Interconnect diagram.

LVDS 12V

P902 Main to CN1 T-CON


Pin

Label

SBY Run Diode Check

LVDS 12V 0V 12.3V

LVDS 12V 0V 12.3V

Pin

Label

SBY Run Diode Check

OL

LVDS 12V 0V 12.3V


LVDS 12V 0V 12.3V

OL

OL

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

10

Gnd

0V

0V

Gnd

11

LVDS

0V

1.2V

0.98V

12

LVDS

0V

1.1V

0.98V

13

LVDS

0V

1.2V

1.11V

14

LVDS

0V 1.05V

1.06V

15

LVDS

0V

1.1V

1.06V

16

LVDS

0V 1.09V

1.05V

17

LVDS

0V 1.08V

1.11V

18

LVDS

0V 1.13V

1.06V

19

LVDS

0V 1.14V

1.11V

20

LVDS

0V 1.06V

1.06V

21

n/c

0V

n/c

OL

22

n/c

0V

n/c

OL

23

n/c

0V

n/c

Gnd

24

n/c

0V

n/c

OL

25

Size Sel

3V

26

Gnd

0V

0V

Gnd

28 Fall 2008 LCD Training

0.4V 3.07V

OL

Circuit descriptions

3
2
L
G
4
0

P900 Main to P402 DVD Player


Pin

Label

Stby

Run

Diode Check

3.4V No Disc
Disk-Enable 3.4V
0V Disc In

DVDP-RXD

0.7V

3.08V

DVDP-TXD

0.7V

3.4V

3V

Gnd

Gnd

0V

Gnd

1.68V
3V

P901 Main to CN400 DVD Player


Pin

Label

Stby

Run

Diode Check

12V

0V

12.3V

3V

Gnd

0V

0V

Gnd

DVDP 3.3V

3.4V

3.37V

.099V

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

5V

0V

5.01

0.45V

P500 Main to Speakers

P200 Main Software Download

Pin Label SBY Run Diode Check

Pin Label SBY Run Diode Check

R+

0V 8.14V

2.78V

Vcc

0V

5V

OL

R-

0V 8.14V

2.78V

SCL

0V

5V

OL

L+

0V 8.15V

2.78V

SDA

0V

5V

OL

L-

0V 8.15V

2.78V

Gnd

0V

0V

Gnd

Fall 2008 LCD Training

29

circuit descriptions
Ballast Assembly

3
2
L
G
4
0

Ballast Start Det


LED LED1
MCN1
F1
8A/125V

Transformers
To Backlight
Left Side
To Backlight
Right Side

Ballast Start Det


LED LED1
MCN1
F1
8A/125V

Transformers

To Backlight
Left Side
30 Fall 2008 LCD Training

To Backlight
Right Side

Circuit descriptions
Ballast Transformer Waveforms
Warning: secondary is over 1.2Kv.

MCN1 Ballast to P203 SMPS


Pin

34V p/p 64.89kHz

22.2V p/p 220kHz


T1/T2 Pin 1

T1/T2 Pin 6

Run

Diode

VBL

0V 24.52V

OL

VBL

0V 24.52V

OL

VBL

0V 24.52V

OL

VBL

0V 24.52V

OL

VBL

0V 24.52V

OL

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd_1 Gnd

Gnd

Gnd

10

Primary
Side

Label Stby

11 BVR_A

0V

1.67V

OL

12

On/Off

0V

3.45V

OL

13 VBR_B

0V

3.40V

OL

Gnd

Gnd

14

Gnd_2 Gnd

Transformers

Ballast Heat Sinks


Be sure to replace all heat sink materials and insulators.
Sh
iel

Heat Transfer Material

Protects the
Outputs
Alignment
Notch
Insulator
Shiny Side
Down
(Conductive)
Cut Out

Insulator

Alignment Notch
Fall 2008 LCD Training

31

3
2
L
G
4
0

circuit descriptions
LCD Driver (T-Con)

3
2
L
G
4
0

If you test the TV with the shield off of the LCD Driver, reinstall the screws for grounding
purposes. Use the Connector P902 on the Main board for Voltages and Signal
readings.
To TFT Panel

To TFT Panel

CN2

CN3

US2

12V
F1
6.3V/1.5A

CN1 LVDS
To Main

US2

3) 0.0V
2) 1.8V
1) 3.3V

LVDS Cable
To remove, press in from the sides and lift out. Be careful when removing, press the release
tabs to avoid damage to the board or the cable.

Press in

32 Fall 2008 LCD Training

Press in

Circuit descriptions
LCD driver Voltages
Use P902 on the Main board for making voltage, resistance, and waveform checks.

3
2
L
G
4
0

CN1 LCD Drvier to P902 Main


Pin

Label

Stby Run Diode Check

Pin

Label

Stby Run Diode Check

LVDS 12V 0V 12.3V

OL

LVDS 12V 0V 12.3V

OL

LVDS 12V 0V 12.3V

OL

LVDS 12V 0V 12.3V

OL

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

10

Gnd

0V

0V

Gnd

11

LVDS

0V

1.2V

0.98V

12

LVDS

0V

1.1V

0.98V

13

LVDS

0V

1.2V

1.11V

14

LVDS

0V 1.05V

1.06V

15

LVDS

0V

1.1V

1.06V

16

LVDS

0V 1.09V

1.05V

17

LVDS

0V 1.08V

1.11V

18

LVDS

0V 1.13V

1.06V

19

LVDS

0V 1.14V

1.11V

20

LVDS

0V 1.06V

1.06V

21

n/c

0V

n/c

OL

22

n/c

0V

n/c

OL

23

n/c

0V

n/c

Gnd

24

n/c

0V

n/c

OL

25

Size Sel

3V

26

Gnd

0V

0V

Gnd

0.4V 3.07V

Fall 2008 LCD Training

33

circuit descriptions
DVD Player

3
2
L
G
4
0

DVD Player Voltages


Resistance should be taken in diode mode with the connectors removed.
*Pin 2: 3.4V with DVD Player and 0V with no DVD Player.
CN401 Connector DVD to P904 Main
Pin

Label

nc

Stby

Run

Diode Check

Pin

Label

3.34V 3.34V

3.13V

14

nc

0V

0.7V

0.15V

Check

3.34V *0V

3.13V

15

nc

0V

0V

Gnd

nc

3.34V 3.3V

3.13V

16

SPDIF

nc

3.34V 3.3V

2.34V

17 DVDP-MUTE

0V

0V

2.3V

Gnd

Gnd

Gnd

Gnd

18

DVDP-L

0V

2.4V

1.1V

DVDP-Pr

0V

0.8V

OL

19

Gnd

0V

0V

Gnd

DVDP-Pb

0V

0.8V

OL

20

DVDP-R

0V

2.4V

1.1V

DVDP-Y

0V

0.6V

OL

21

nc

0V

0V

OL

CN400 DVD to P901 Main


Pin Label Stby

Run

Diode Check

Pin Label Stby

P12V

0V

12.3V

3.22V

GP101 3.4V

Gnd

Gnd

Gnd

Gnd

TXD1

0.78V

RXD1 0.7V

P3.3V 3.4V 3.37V

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

Gnd

P5V

0V

5V

1.2V

34 Fall 2008 LCD Training

Diode Check

3.38V 1.8V

OL

CN402 DVD to P900 Main

1
3

Stby Run

Gnd

Run

Diode Check

0V

OL

0.7V 3.08V
Gnd

OL

3.4V

OL

Gnd

Gnd

Circuit descriptions
Front Board
FRont view

3
2
L
G
4
0

ZD1
5V Zener
ZD2
4.1V Zener

J1

J2
To Side Keys PWB

ZD3
3.4V Zener

To Main PWB

REar View
POWER
LED

IR Receiver

POWER
BUTTON

Fall 2008 LCD Training

35

circuit descriptions

3
2
L
G
4
0

FRont board Voltages


Resistance should be taken in diode mode with the connectors removed.
J1 Front board to P401 Main

J2 Front board to P101 Side Key

Pin

Label

Stby

Run

Diode Check

Pin Label Stby

KEY3

3.4V

3.4V

OL

Key 1

KEY4

3.4V

3.4V

OL

Gnd

Gnd

0V

0V

Gnd

Gnd

0V

0V

Gnd

KEY-1

3.4V

3.4V

OL

KEY-2

3.4V

3.4V

OL

n/c

0V

0V

OL

ST-5V

5V

5V

2.7V

PWM-LED

0V

0V

2.4V

10

IR

4.1V

4.1V

OL

11

n/c

0V

0V

OL

12

Gnd

0V

0V

Gnd

13

LED-G

0V

2.1V

3.2V

14

LED-R

2.1V

0V

3.2V

15

Gnd

0V

0V

Gnd

Run

Diode Check

3.4V

3.4V

OL

0V

0V

Gnd

Key 2 3.41V 3.41V


Gnd

0V

OL

0V

Gnd

Key 3 3.41V 3.41V


Gnd

0V

OL

0V

Gnd

Key 4 3.41V 3.41V


Gnd

0V

OL

0V

Gnd

Side Control Keys


Resistance should be taken in diode mode with the connectors removed.

P101 Side Control to J2 Front


Pin Label Stby

Diode Check

Key 1

3.4V

3.4V

OL

Gnd

0V

0V

Gnd

3
4
5
6
7
8

36 Fall 2008 LCD Training

Run

Key 2 3.41V 3.41V


Gnd

0V

0V

Key 3 3.41V 3.41V


Gnd

0V

0V

Key 4 3.41V 3.41V


Gnd

0V

0V

OL
Gnd
OL
Gnd
OL
Gnd

Circuit descriptions
Invisible Speaker System

3
2
L
G
4
0

Woofers

Tweeters

Tweeters

Bottom View of Woofer Ports

Stand Removed

Fall 2008 LCD Training

37

- 38 -

Disassembly
Disassembly

42LG60

Introduction
This section of the manual will discuss Disassembly of the 42LG60 LCD Direct View
Television. Upon completion of this section the Technician will have a better understanding
of the disassembly procedures.

back cover Removal


Remove the 13 screws shown. Pay attention to the
size and type of screw as there are different types.
Putting in the improper screw when reassembling
may cause damage. Handle the TV carefully while
the 4 stand screws are removed. The stand fits
snuggly, but could fall out and cause injury. For
safety, put the 4 stand screws back after removing
the back cover.

Board layout

4
2
L
G
6
0

LCD Driver (T-CON)


With shield removed

Backlight
Connection

LVDS
Cables

Backlight
Connection

Control Board

Power Supply

Main Board

Fall 2008 LCD Training

39

Disassembly
Power Supply (SMPS) Removal
Disconnect P2, AC In, P402, and P402. Remove the 6 screws indicated below.

Main Board Removal

4
2
L
G
6
0

Disconnect P401, P501, P800, P801, and P900. Note: In the bottom right is connector
P200. This is an open connection. Remove the 2 screws securing the Side input decorative
plastic piece on the right. Remove the 6 screws securing the Main board indicated below.
The Main board can also be lifted off the mounting frame by disconnecting P401 and
P501. Remove the 1 screw securing the top mounting frame and swing the board away.

40 Fall 2008 LCD Training

Disassembly
control Board Removal
Disconnect P101, P102 P103, and P104. Remove the LVDS cables by pressing in from the
sides to release and then lift them out. Be careful when removing the LVDS Cables, theyre
fragile. Press the release tabs to avoid damage to board or to the cable itself. Remove the
4 screws indicated below.

4
2
L
G
6
0

LCD Driver Board Removal


Disconnect CN1, CN2, CN3, and CN4. Remove the 3 screws indicated below.

Fall 2008 LCD Training

41

Disassembly
Speaker Box Removal
To remove the Speaker Box, remove the 4 screws show in circles. Then remove the wire
harness. Carefully disconnect both Tweeters. Unplug P500 from the Main board.
Speaker Box
Removed

4
2
L
G
6
0
42 Fall 2008 LCD Training

To
Tweeters

Disassembly
Exploded View
300

400

200
801

804

570

803

521

901

520
830
510

121

840

805

802

560
500

120
810

580

820

540

900

530

Part numbers subject to change.


Check GCSC (aic.lgservice.com) for
the current part numbers.
Loc Part No

Description

Specification

120 EAB41280401

Speaker,Full Range

G1640401 FERRITE 10W 8OHM 82DB 110HZ 193.5X42X30

121 EAB41284401

Speaker,Tweeter

D025D12K1400(0/90) 33uF/50V 20W 4OHM 68DB 590HZ

122 ABA35890405

Bracket Assembly

BRACKET 42LG30/50/70 - SPEAKER WOOFER BRACKET AS

200 EAJ41866501

LCD Module

LC470WUD-SAA1 FULLHD 47INCH 1920X1080 500CD COLO

300 ABJ36383007

Cabinet Assembly

47LG70-UA Chicago 120Hz LA86A 47 47LG70_CABINET

400 ACQ36384907

Cover Assembly,Rear

47LG70/90-UA Chicago 120Hz LA86A 47 47LG70/90_B

500 EBR42600103

PCB Assembly,Front

47/52LG70 LED & P/SW T.T LC81E LG70 47,52 Breath

510 EBR42056602

PCB Assembly,Sub

CONTROL T.T LC81E 42/47LG70ED-CA . Soft touch co

520 ABA35569906

Bracket Assembly

BRACKET LG70 AB Side AV bracket assy(CHICAGO_120

521 MGJ40651702

Plate,Shield

PRESS SPTE 0.3T SHIELD SPTE SIDE AV for SKD

530 EAY40505301

SMPS,AC/DC

08H 4247 90VTO264V 400W 50~60Hz UL/CSA/SEMKO Yu

540 EBU50595701

Main Total Assembly

47LG70-UA.SUSQLJM BRAND LA86A

550 EBT43368401

Chassis Assembly

POWER(SMPS) - 47inch LG30/50 AC-INLET 150_straig

810 MGJ40350204

Plate,Metal

PRESS SECC 1.0 METAL SECC 47LG70 METAL MODULE

820 MGJ40842103

Plate,Shield

PRESS SECC 0.8T SHIELD SECC 42LG70_CHICAGO_120HZ

830 MGJ41070804

Plate,Metal

PRESS SBHG 0.6T SHIELD EGI PRESS SBHG 0.6T

840 MGJ40603902

Plate,Metal

PRESS EGI 1.6 METAL EGI 47LG50 SHIELD PLATE

900 AAN35804113

Base Assembly

STAND 47/52LG70 - 47/52LG70 Stand Assy LGEMX Loc

Fall 2008 LCD Training

4
2
L
G
6
0
43

- 44 -

Circuit descriptions
Circuit Descriptions

42LG60

Introduction

LCD Driver (T-CON)


With shield removed

Backlight
Connection

LVDS
Cables

Backlight
Connection

Control Board

Power Supply

Component
Y/Pr/Pb

4
2
L
G
6
0

Main Board

HDMI 1/2/3
PGB (PC) Audio

Tuner

PGB (PC)

RS-232

Digital Audio

Remote In

Opitcal Audio

Fall 2008 LCD Training

45

circuit descriptions
Backlight Layout
Back View 18 Bulbs

To Backlights

Over 1.2KV

Power Supply with Ballast

4
2
L
G
6
0

58Khz

46 Fall 2008 LCD Training

Circuit descriptions
Power Supply Layout
P2 - To Main

P402
To Backlight
P401
To Backlight
F700
5A/250V
335V
INPUT

F101
AC IN
8A/250V
AC 100V ~ 240V (50/60Hz) 3A
St-by 5.2V (5A)

OUTPUT

12V

(2A)

16.5V (1.3A)
P401-P402 950V / 135mA

MODEL

PLHL-T715A

power Supply voltages


P2 SMPS to P801 Main
Odd Label Stby Run Diode Check
Even Label Stby Run Diode Check
1
16V
0V
16V
0.94V
2
16V
0V
16V
0.94V
3
Gnd Gnd Gnd
0V
4
Gnd Gnd Gnd
0V
5
12V
0V 11.8V
1.32V
6
12V
0V 11.8V
1.32V
7
Gnd Gnd Gnd
0V
8
Gnd Gnd Gnd
0V
9
5V
5V 5.15V
1.49V
10
5V 5.15V 5.15V
1.49V
11
5V
5V 5.15V
1.49V
12
5V 5.15V 5.15V
1.49V
13 Gnd Gnd Gnd
0V
14
Gnd Gnd Gnd
0V
15 Gnd Gnd Gnd
0V
16
Gnd Gnd Gnd
0V
17 ERR 3.19V 3.3V
OL
18
ACD
4V 4.57V
1.85V
19 PWR 0V 2.86V
OL
20
INV
0V 3.29V
OL
21* ADIM 0.1V 1.68V
OL
22 PDIM
0V 3.38V
OL
23 SEL
0V
3.2V
OL
24 SYNC 0V
0V OL (Not Used)
* ADIM Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

Fall 2008 LCD Training

47

4
2
L
G
6
0

circuit descriptions

4
2
L
G
6
0

Power supply test


24 22 20 18 16 14 12 10 8 6 4 2
To test everything but the backlights.
P2
Disconnect the P2 connector from the 23 21 19 17 15 13 11 9 7 5 3 1
PWR
+5V
Main board. With the Power Supply
disconnected from other boards and AC
10K
applied, confirm that the Power Supply
INV
is producing 5V from either pins 9, 10, 11 or 12. If
not, check the fuse. If the fuse is ok
24
22
20
18 then
16 14continue.
12 10 8 6 4 2
and theres no 5V, replace the Power Supply. If 5V is ok
P2
24 21
22 19
20 17
18 15
16 13
14 11
12 10
8 5
6 3
4 1
2
9power
7
Remove AC power when adding the jumpers 23
shown
in
the
image.
Apply
when
making
P2
21 to
19 PWR
17 19
15 (PWR)
13 11 +5V
9 7 a 510K3 resistor.
1
the test. Short either pins 9, 10, 11 or 1223(5V)
pin
using
PWR low voltage
+5Vpower supplies are
This turns on the power supply. Confirm that the other
10K be 12V. Pin 18 (AC Detect)
activated. Pins 1 and 2 should be 16V. Pins 5 and 6 should
10K
should go high.
INV
Backlight Test
24 22 20 18 16 14 12 10 8 6 4 2
If the 1st test was successful, continue.
P2
Remove the power, leave the original 23 21 19 17 15 13 11 9 7 5 3 1
PWR
+5V
10K in place, and add a jumper between
pin pin 19 (PWR) to pin 20 (INV). Apply
10K
AC Power to the board and observe the
Backlights. If normal, the backlights should turn on and off 4 times then go off.
If only 1/2 the backlights light (right side or left side), confirm the connectors are ok.
Check the Transformer left and right center pins for a signal. If ok, the panel is defective
due to a backlight failure. If the pulse is missing on one side (L or R center legs) of the
transformer, the power supply is defective.
If there is no backlight activity, confirm the Fuse F700 has approx. 300V on both sides.
If only on one side, check fuse for open. If there is no 300V, replace the Power Supply.
If 300V DC is present, observe the L and R center legs on the left hand side of ballast
transformer T701. Look for 58Khz pulse at 8.7V p/p. If yes, confirm the connectors to
backlight are ok. If ok, then the panel is defective. If no pulse is found, replace the Power
Supply.
Backlight voltages
Caution backlight peak-to-peak over
P401 and P402 Backlights
1KV (Freq. 54Khz). Pins 1 and 2 are
Pin
STBY
Run Diode Check
actually shorted together (Either
plug). Reading between P401 and
1
0V
>1Kac
0V
P402 reads the Transformer T701
2
0V
>1Kac
0V
(0.1V).
48 Fall 2008 LCD Training

Circuit descriptions
ContrOl Board Layout
P103

P104

To LCD Driver (T-CON)


P101
LVDS

P102
To Main

4
2
L
G
6
0

Control
Board
Regulators

Fall 2008 LCD Training

49

circuit descriptions
LVDS Cable
LVDS stands for Low Voltage Differential Signals.
The LVDS cable carries video signals from the Main
board to the Control board Their signals can be
Press In
confirmed with the Oscilloscope by monitoring
the LVDS signals with no input signal selected
while pressing the Menu button on and off with
the remote control or keypad. Loss of these signals
would confirm the failure is on the Main board. To
remove the connector, press the two outside tabs
inward and pull.

Locking Tabs

Press In

Control board crystal test

4
2
L
G
6
0

1.7 Vp/p
20.25 Mhz

(Only when set is on)

The Control board contains the MICRONAS chip IC101. This IC is a Full-HD Rate Converter
with Motion Blur Removal and Film De-Juddering for 1080p 100/120 Hz LCD panels. It
features:
Vector based motion compensation
Dual 10 bit LVDS input
Quadruple 12 bit LVDS output

50 Fall 2008 LCD Training

Circuit descriptions
LCD Driver (T-CON) Layout

To LCD Panel

CN5

4
2
L
G
6
0

CN4

US1
U15

UC1
LD1

U16

F1

CN1

CN2

To Control Board
Fall 2008 LCD Training

51

circuit descriptions
LCD Driver (T-CON) tests
Check the regulator US1
for correct voltage.

0V

US1
1.8V

3.2V

F1

Check Fuse F1 for 12V.

CN1

Use LD1 to determine if The


boot up sequence of The
T-CON is OK. If all is OK, this
LED will turn bright blue
shortly after power is
applied then go out shortly
after backlights illuminate .

LCD Driver LED Status


Power Off
Power 1st On
Power On
Anode 0V
Anode 11.6V Anode 11.6V
Cathode 0V
Cathode 0V Cathode 9.5V
LED OFF
LED ON
LED OFF

4
2
L
G
6
0
52 Fall 2008 LCD Training

LD1

Circuit descriptions
Main board layout
If odd video problems are found, use some freeze spray on IC100 and its circuits.
If the video returns to normal, the board needs to be replaced.
To Control Board
P800

P900

P801
Power Supply
IC100

P501
To Speakers

P401
To Control Panel

P200
[Empty]

Fall 2008 LCD Training

53

4
2
L
G
6
0

circuit descriptions
Main board underside
IC400

1
2
3

SBY

RUN

0.4V
0V
0.4V

3.37V
0V
3.39V

BCM Reset
IC100
Video Processor

IC805

1
2
3
4
5

0.V
0V
0V
0.4V
0.1V

3.3V BCM
5V
0V
3.39V
1.2V

IC101

IC405

4
2
L
G
6
0

1
2
3

SBY

RUN

3.29V
0V
0.6V

3.31V
0V
0.6V

IC802

1
2
3

SBY
0V
0.3V
0V

RUN
5V
3.3V
0V

IC810
1
2
3

SBY

RUN

0V
0V
0.3V

0V
1.8V
3.31V

Main board Crystal Check


Micro Crystal

780 mVp/p
54 Mhz

(Only when set is on)


the left side of L206
54 Fall 2008 Use
LCD Training

Video Crystal
2.4 Vp/p
24 Mhz

(Set is on or off )

Circuit descriptions
Main board LD803 Check
Use LD803 as a visual aid. This lets you know if the +5V is being converted to 3.3V for
the BCM chip IC100. If LD803 is illuminated, +3.3V is ok. Only half of the dual LED is
used.

LD803

MAIN
PWB

Main board Tuner Check


For easy access, pop the shield off the tuner. If you leave the shield on you can still access
the same pins, but be careful not to accidentally ground out your test lead on the shield.
Note: This is a picture from a different model, but the concept is the same.
Pin 16 Composite Video
Pin 14 Audio SIF

Pin 14

Pin 16

Pin 3 Tuner B+ (5V)

Fall 2008 LCD Training

55

4
2
L
G
6
0

circuit descriptions
Test the waveforms while using a SMTE color bar signal as the input.
TDVF-H051F
EBL37676801
Not Used 1
Not Used 2
3
Not Used 4
Not Used 5
6
7
8
Not Used 9
10
11
12
Not Used 13
14
Not Used 15
16

NC_1
RF-AGC
+B (5V)
VTU

Pin 14
SIF Signal

NC_2
GND
SDA

850mVp/p 20nSec rate

SCL
AS
DIGITAL_IF1
DIGITAL_IF2
IC_AGC
AUDIO_OUT
SIF

Pin 16
Video Signal

IF_AS
VIDEO_OUT

1Vp/p 20uSec rate

17
Shield

4
2
L
G
6
0

Main board LVDS P900 Check


To confirm that the Main board is outputting Picture Content signals, check P900 (LVDS)
cable for output. Check 11-22 and 27-38. This signals vary, but looking for signals like
the ones shown below on any of these pins will confirm the output of video content. This
signal is using a standard SMTE Color Bar output from a generator as the input source.
Below is just a sample of two pins on the LVDS. There are 24 pins carrying video.

Pin 11

P900
Location

MAIN PWB

Pin 16

56 Fall 2008 LCD Training

Circuit descriptions
Main board connectors

P501 Main to
Speakers
Pin Stby Run Check

Switched
LVDS 12V

SCL
Video
Signal

N/C

Video
Signal

N/C

Pin
1
3
5
7
9
11
13
15
17
19
21
23
25
27
29
31
33
35
37
39

P900 Main to P104 Control


Stby Run Diode
Pin
Stby
0V
11.7V
OL
2
0V
0V
11.7V
OL
4
0V
0V
0V
Gnd
6
0V
0V
0V
Gnd
8
0V
0.47V 3.3V
1V
10
0V
0V
1.14V
1V
12
0V
0V
1.11V
1V
14
0V
0V
1.12V
1V
16
0V
0V
1.11V
1V
18
0V
0V
1.16V
1V
20
0V
0V
1.14V
1V
22
0V
0V
0V
OL
24
0V
0.5V 3.15V 2.98V
26
0V
0V
1.14V
1V
28
0V
0V
1.12V
1V
30
0V
0V
1.14V
1V
32
0V
0V
1.07V
1V
34
0V
0V
1.16V
1V
36
0V
0V
1.16V
1V
38
0V
0V
0V
OL
40
0V

0V

8V

2.58V

0V

8V

2.58V

0V

8V

2.58V

Run Diode
11.7V
OL
11.7V
OL
0V
Gnd
0V
Gnd
3.3V
1V
1.14V
1V
1.11V
1V
1.05V
1V
1.11V
1V
1.07V
1V
1.05V
1V
3.25V 1.28v
3.3V
3V
1.14V
1V
1.09V
1V
1.07V
1V
1.13V
1V
1.07V
1V
1.07V
1V
0V
Gnd

SDA

FRC Reset

Resistance taken in Diode Mode with connectors removed.

Fall 2008 LCD Training

57

4
2
L
G
6
0

circuit descriptions
P801 Main to P2 SMPS
Odd Label Stby Run Diode Check
Even Label Stby Run Diode Check
1
16V
0V
16V
0.94V
2
16V
0V
16V
0.94V
3
Gnd Gnd Gnd
0V
4
Gnd Gnd Gnd
0V
5
12V
0V 11.8V
1.32V
6
12V
0V 11.8V
1.32V
7
Gnd Gnd Gnd
0V
8
Gnd Gnd Gnd
0V
9
5V
5V 5.15V
1.49V
10
5V 5.15V 5.15V
1.49V
11
5V
5V 5.15V
1.49V
12
5V 5.15V 5.15V
1.49V
13 Gnd Gnd Gnd
0V
14
Gnd Gnd Gnd
0V
15 Gnd Gnd Gnd
0V
16
Gnd Gnd Gnd
0V
17 ERR 3.19V 3.3V
OL
18
ACD
4V 4.57V
1.85V
19 PWR 0V 2.86V
OL
20
INV
0V 3.29V
OL
21* ADIM 0.1V 1.68V
OL
22 PDIM
0V 3.38V
OL
23 SEL
0V
3.2V
OL
24 SYNC 0V
0V OL (Not Used)
* ADIM Pin 21 can vary according to OSD Backlight setting. 0.9V 0% to 3.3V 100%

P401 MAIN to Front Keys

4
2
L
G
6
0

P800 Main to P102 Control

Pin

Stby

Run

Diode Check

3.25V

3.25V

2.26V

Pin

Stby

Run

Diode Check

3.25V

3.25V

2.26V

0V

5V

0.8V

0V

0V

Gnd

0V

5V

0.8V

0V

0V

Gnd

0V

0V

Gnd

3.3V

3.3V

1.85V

0.5V

3.3V

0.55V

3.3V

3.3V

1.85V

0V

0V

Gnd

3.3V

3.3V

0.71V

0V

16V

OL

5V

5V

1.47V

0V

16V

OL

0V

0V

Gnd

0V

0V

Gnd

10

3.92V

3.92V

1.35V

3.3V

3.3V

1.39V

11

0V

0V

OL

10

3.3V

3.3V

1.28V

12

0V

0V

Gnd

11

3.3V

3.3V

1.24V

13

0V

0V

OL

12

3.3V

3.3V

1.29V

14

0V

0V

OL

13

3.3V

0V

1.35V

15

0V

0V

Gnd

58 Fall 2008 LCD Training

Circuit descriptions
FRont LED & Power Touch

J1

Front PWB
Assembly

To Main

FRont Control Assembly


The Intelligent Sensor and IR Sensor are located on the front of this board.

4
2
L
G
6
0

Right Tweeter

J2

To Front Touch
LED PWB

J1

To Main PWB

Light Diffuser for the


Intelligent Sensor

To Side Key
Control PWB

J3

IR Sensor

Fall 2008 LCD Training

59

circuit descriptions
Side Control Panel

P100

To Front
Control PWB

Control Panel Voltages

4
2
L
G
6
0

J2 Ft Control to J1 LED

J1 Front Keys to Main P401

Pin

Stby

Run

Pin

Stby

Run

3.3V

3.3V

3.25V

3.25V

3.3V

3.3V

3.25V

3.25V

5V

5V

0V

0V

0V

0V

0V

0V

0V

0V

3.3V

3.3V

0V

0V

3.3V

3.3V

3.3V

3.3V

3.3V

3.3V

0V

0V

5V

5V

3.3V

3.3V

0V

0V

10

3.92V

3.92V

J3 Ft Control to P100 Side Ctrls

11

0V

0V

Pin

Stby

Run

12

0V

0V

3.3V

3.3V

13

0V

0V

0V

0V

14

0V

0V

3.3V

3.3V

15

0V

0V

0V

0V

60 Fall 2008 LCD Training

Circuit descriptions
Invisible Speaker SyStem Layout
Right
Tweeter

Left
Tweeter

Right
Speaker Box

Speaker Box
Removed

Left
Speaker Box

4
2
L
G
6
0

To
Tweeters

Fall 2008 LCD Training

61

Fall 2008 LCD Training

Schematics

32LG40 :: Interconnect
32LG40 INTERCONNECT DIAGRAM

P201 Odd "SMPS" to P800 "Main PWB"


Pin
Label
STBY Run
Diode Check
1
16.5V
0V
16V
0.31V
3
Gnd
Gnd
Gnd
Gnd
5
12V
0V
11.8V
1.69V
7
Gnd
Gnd
Gnd
Gnd
9
5.2V
0.34V
5.15V 5.15V
11
5.2V
0.34V
5.15V 5.15V
13
Gnd
Gnd
Gnd
Gnd
15
Gnd
Gnd
Gnd
Gnd
17
ERR
0V
3.3V
1.26V
19
PWR
0V
2.86V
OL
21
BR1
0.1V
1.68V
OL
23
N/C
0V
3.2V
OL

TO TFT MODULE

P203 "SMPS" to P209 "Ballast PWB"


Pin
Label
STBY
Run
Diode Check
1
24V
0V
24.52V
0.33V
2
24V
0V
24.52V
0.33V
3
24V
0V
24.52V
0.33V
4
24V
0V
24.52V
0.33V
5
24V
0V
24.52V
0.33V
6
Gnd
Gnd
Gnd
Gnd
7
Gnd
Gnd
Gnd
Gnd
8
Gnd
Gnd
Gnd
Gnd
9
Gnd
Gnd
Gnd
Gnd
10
Gnd
Gnd
Gnd
Gnd
0V
11
BR1
1.67V
OL
0V
12
INV On-Off
3.45V
OL
0V
13
PWM-DIM
3.40V
OL
0V
14
ERROR
0V
OL

CN2

CN3

T-CON Board
US2
3) 0.0V
2) 1.8V
1) 3.3V

12V
F1
6.3V/1.5A

CN1

P201 Even "SMPS" to P800 "Main PWB"


Pin Label
STBY
Run
2
16.5V
0V
16V
4
Gnd
Gnd
Gnd
6
12V
0V
11.8V
8
Gnd
Gnd
Gnd
10
5.2V
5.15V
5.15V
12
5.2V
5.15V
5.15V
14
Gnd
Gnd
Gnd
16
Gnd
Gnd
Gnd
18
ACD
5.05V
4.57V
20
INV-On/Off
0V
3.29V
22
PWM-DIM
0V
3.38V
24
N/C
0V
0V

Diode Check
0.31V
Gnd
1.69V
0V
0.34V
0.34V
Gnd
Gnd
OL
OL
OL
OL

Far left and right pins are not


counted, they are ground.
P902 Pin 11
To Force Power Supply On.
Disconnect P800 on Main PWB.
Jump 5V to pin 19.
Ballast and All voltages should turn on.

P203
P202

MCN1

P201

Example
Of LVDS
Signal

24V

F1
8A / 150V
Q901
IC809
Q900

Not Used
CN403

Ballast

P800

Power Supply

CN402

Software
P200 Upgrades

Main (Digital) Board

IC807

BSM
IC803

IC400

CN401

P901

3.15A / 250V
380 Fuse

DVD Drive

P900

F101

CN400

Left Side

Q400
IC405

P904

LD800
IC806

A/C In
N

X400
24 Mhz

IC00
BCM

IC805

IC801

5A / 250V
A/C Fuse
F100
To Backlight

P902

Reset IC401

IC808

LD1
Ballast
Drive LED

3
2
L
G
4
0

X200
54 Meg

TUNER

IC802
IC801

SC100
P401

To Backlight

Out ICs are


* Grayed
located on Back

Right Side

Side (Key) Controls

P500 To Speakers

J2

Front PWB
Assembly
(Interface)
IR Receiver
Power Button

J1

IC201
PIN
2
3
7
8
IC304
PIN
3,8
5,6,7
4
IC400
PIN

P101

1
2
3

USB Power
IC405
FUNCTION
NAME
STBY RUN PIN
IN
+5V
0V
5V
1
On/Off Control BCM DDR Power
0V 3.4V
2
OUT
USB_PWR_Out_1 0V
5V
3
OUT
+3.3V
0V 3.1V IC802
PIN
2.6V BCM
FUNCTION
NAME
STBY RUN
1
OUT
DDRO_VTT
0V 1.29V
2
IN
D2.6V_BCM
0V 2.6V
3
On/Off Control
DDRO_VTT
0V 1.29V IC803
RESET GENERATOR TO IC401 (On Back)
FUNCTION
NAME
STBY RUN
IN
Gnd
OUT

D3.3V_BCM
Gnd
Reset (Lo-Hi)

0V 3.4V
Gnd Gnd
0V 3.39V

PIN
1
2
3

RESET GENERATOR FOR Q400


NAME
STBY RUN
FUNCTION
IN
3.3V_MICON 3.41V 3.41V
Gnd
Gnd
Gnd Gnd
OUT
Reset (Lo-Hi)
0.6V 0.6V
+3.3V Regulator (3.3V TMDS_SW)
NAME
STBY RUN
FUNCTION
Gnd
+3.3V
0V
5V
OUT
Gnd
Gnd Gnd
IN
+5V_SUB
0V
3.2V
FUNCTION
IN
Gnd
OUT

+9V Regulator
NAME
STBY RUN
+12V
0V 12V
Gnd
+9V

Gnd
0V

Gnd
9V

IC806
PIN
1
2
3
4
IC807
PIN
1
2
3
4
5
IC809
PIN
6,7,8,10
17
1,2,3,4,5
14,15
11,18,19,20

5V SUB SWITCH
D3.3V/A3.3V_BCM Regulator turns on LD800
Q801
FUNCTION
NAME
STBY RUN PIN
FUNCTION
NAME
STBY RUN
On/Off Control Power_CTL_3.3V
0V
3.4V
1,3
IN
ST_5V
0V
5V
IN
+5V_SUB
0.36V 5V
2,4 On/Off Control
Q802
0V 0.28V
Gnd
Gnd
Gnd Gnd 5,6,7,8
OUT
+5V_SUB
0V
5V
OUT
D3.3V_BCM
0.1V 3.4V Q802 5V SUB SWITCH CONTROLLER for Q801
PIN
FUNCTION
NAME
STBY RUN
D3.3V_BCM Regulator (Also A3.3V_BCM)
FUNCTION
NAME
STBY RUN
B On/Off Control
RL_ON
0V 3.29V
IN
+9V
0V
8.9V
C
Pull Down
ST_5V
0V
5V
On/Off Control Power_CTL_3.3V 0V
3.4V
E
Gnd
Gnd
Gnd Gnd
OUT
+5V
0V
5V
RESET GENERATOR FOR MICRO IC407
Q400
n/c
Gnd

n/c
Gnd

n/c
Gnd

n/c
Gnd

D2.6V_BCM Regulator (Also A2.6V_BCM)


FUNCTION
NAME
STBY RUN
IN
+5V_SUB
0.36V 4.98V
On/Off Control Power_CTL_2.6V
0V 3.41V
OUT
D2.6V_BCM
0V 2.66V
n/c
n/c
n/c
n/c
Gnd
Gnd
Gnd Gnd

PDP Training - Fall 2008

PIN
B

FUNCTION
Reset

C
E

Vcc
Gnd

NAME
Reset

3.3VVST_MICON
Gnd

STBY RUN
0.6V 0.6V
0V
Gnd

0V
Gnd

PIN
14
1
6

FUNCTION
IN
OUT

PIN
2

OUT

IN

PIN
6,7,8,10
17

RUN

PIN

D3.3V_BCM

0V

3.41V

IN

0V

3.4V

OUT

0V

3.4V

Gnd

BCM_RESET

FUNCTION
Gnd

IC805

STBY

+1.8V_NTP REGULATOR

Q900

IN

STBY

RUN

PIN

FUNCTION

Gnd

Gnd

Control

+1.8V_NTP

0V

1.8V

3.29V

Pull Down 12V


Gnd

STBY

RUN

PIN

+5V_SUB

0.38V

5V

1,3

IN

0V

3.41V

2,4

0V

1.29V 5,6,7,8

13, 14,15,16
n/c
n/c
11,12,18,
Gnd
Gnd
19,20
Screen Print for Pin No is incorrect, use IC

0V

0V

Gnd

Gnd

STBY
5V

3.3VST_MICON
Gnd

RUN
5V

3.43V 3.43V
Gnd

Gnd

NAME
LVDS_PANEL_CTRL
LVDS Switch Control
Gnd

STBY
0V

RUN
0.75V

0V

0V

0V

0V

LVDS 12V SWITCH

Q901

NAME

D1.2V_BCM

NAME
ST_5V

LVDS 12V SWITCH CONTROLLER Q901

Gnd

On/Off Control Power_CTL_1.2V


OUT

FUNCTION

NAME

0.26V
3.3V_TMDS_SW
D1.2V/A1.2V BCM REGULATOR

FUNCTION

ST-BY 3.3V DC-DC CONVERTER

IC808

NAME

On/Off Control Reset from IC400

IC801

1,2,3,4,5

REGULATORS/ICs ON FRONT

BCM RESET

IC401

FUNCTION

NAME

STBY

12V

0V

RUN

On/Off Control

Q900

0V

6.16V

OUT

LVDS 12V

0V

12.36V

12.36V

REGULATORS/ICs ON BACK

67

Schematics

67

32LG40 :: WaveForms
32LG40 LVDS P902 WAVEFORMS

3
2
L
G
4
0

32LG40 LVDS CABLE WAVEFORMS:


Waveforms taken using SMTP Color Bar input.
All readings give the Scale and Time Base related to scope settings.
Top waveform in each image gives a slower rate.
10mV at 5uS per division.
Bottom waveform shows a blow up sample. 10mV at 2uS per division.

PDP Training - Fall 2008

68

Schematics

68

LGE Internal Use Only

32LG40 :: Main Board :: Main Micro

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

69

Schematics

69

pyright 2008 LG Electronics. Inc. All right reserved.


ly for training and service purposes

3
2
L
G
4
0

32LG40 :: Main Board :: Audio

3
2
L
G
4
0

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

70

Schematics

70

LGE Internal Use Only

32LG40 :: Main Board :: Memory

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

71

Schematics

71

ight 2008 LG Electronics. Inc. All right reserved.


or training and service purposes

3
2
L
G
4
0

LGE Internal Use

The symbol refers to safety components.


Only replace with LG parts.

3
2
L
G
4
0

Side USB

PDP Training - Fall 2008

72

Schematics

72

ht 2008 LG Electronics. Inc. All right reserved.


training and service purposes

32LG40 :: Main Board :: BCM/USB

LGE Internal Use Only

32LG40 :: Main Board :: DCM

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

73

Schematics

73

ht 2008 LG Electronics. Inc. All right reserved.


training and service purposes

3
2
L
G
4
0

32LG40 :: Main Board :: LVDS/DVD

3
2
L
G
4
0

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

74

Schematics

74

75

Schematics

75

right 2008 LG Electronics. Inc. All right reserved.

3
2
L
G
4
0

The symbol refers to safety components.


Only replace with LG parts.

PDP Training - Fall 2008

LGE Internal Use Only

32LG40 :: Main Board :: Tuner Power

PDP Training - Fall 2008

LGE Internal Use Only

3
2
L
G
4
0

76
Schematics

76

ht 2008 LG Electronics. Inc. All right reserved.


training and service purposes

32LG40 :: Main Board :: JackpackS

HDMI 2

77

Schematics

77

t 2008 LG Electronics. Inc. All right reserved.


training and service purposes

3
2
L
G
4
0

HDMI 1

PDP Training - Fall 2008

LGE Internal Use Only

32LG40 :: Main Board :: HDMI

42LG60 :: Interconnect
TFT PANEL
LD1 Blue LED TFT Drive PWB Check
SET 0FF
LED OFF
Anode 0V
Cathode0V

BOOT OK
LED ON
Anode 11.6V
Cathode0V

US1

SET ON
LED OFF
Anode 11.6V
Cathode 9.5V

0V
3.2V

CN5
U15

The appearance of LD1 when the set is on appears to be lit dimly.


However there is a small hole in the back panel frame and the
T-CON PWB that allows the backlight to make it appear lit.

1.8V

FRONT SIDE OF MAIN PWB

CN4
LD1

UC1

U16

TFT-Drive (T-CON)
P2 "SMPS" to P801 "Main PWB"
Odd Pins
Even Pins
Label
STBY
Run
Pin
Label
STBY
16V
0V
16V
2
16V
0V
Gnd
Gnd
Gnd
4
Gnd
Gnd
12V
0V
11.8V
6
12V
0V
Gnd
Gnd
Gnd
8
Gnd
Gnd
5V
5V
5.15V
10
5V
5.15V
5V
5V
5.15V
12
5V
5.15V
14
Gnd
Gnd
Gnd
Gnd
Gnd
16
Gnd
Gnd
Gnd
Gnd
Gnd
18
ACD
4V
ERR
3.19V
3.3V
20
INV
0V
PWR
0V
2.86V
22
PDIM
0V
*ADIM
0.1V
1.68V
24
SYNC
0V
SEL
0V
3.2V

Pin
1
3
5
7
9
11
13
15
17
19
21
23

Left
Backlight
Plug

*
P2

4
2
L
G
6
0

10

CN1

14 13
16 15

10K

18 17
20 19
22 21
24 23

P402
Ballast
Section
P401

POWER SUPPY

F700
5A 250V
335V

2
3

0.0V
0.0V

Use L801 left side to test output


Use any top pin of IC807 to test input

0.0V
9V

Out
On/Off

IC404
3.3V Regulator
Function
Gnd
Out
In

1,2,3,4,5 1.2V
17

Pin Volts
1 0V
2
3

3.3V
5V

P103

X101
20.25Mhz

IC103

Pin
3

Volts
5V

Name
ST_+5V

2
1

3.3V
0V

Reset
Gnd

IC108 IC109 IC110

CONTROL

F101
8A 250V
AC

LVDS

P102

AC In

Volts
3.3VST-MICOM
0.0V
Low to High to B Q400

Q902 (On Back)


12V LVDS control to Q901

1.8V (+1.8V-NTP)
0V

Control
Gnd

Q802 (On Back)


5V Switch control to Q801

B
E

Pin
1
2
3

Pin
C

Volts
12V

B
E

LVDS-Panel-Control
0V

Q901 (On Back)


12V LVDS On control to P900 Pins 1~4

Volts

RL-ON (PWR)
0V

Function
Source

Pin
1, 3

12V

Volts

Control
Output

2, 4
5~8

Low from Q902


12V

Right
Backlight
Plug

Tuner Pin 16 SMTE Color bar In

See back side of page for Waveforms for


P900 using SMTE Color bar as the Input.

Ft. PWB
Assy. J1

LG

J2
J1

Ft. TOUCH
LED/Push Sw

IC600

P801

Tweeter

J3

Function
In
Gnd
Out

Function
Source

Function Pin
In
C ST-5V

Volts
ST-5V
RL-ON (PWR)
0V

IC405 uP Reset (On Back)


Reset by Charge of C431

Volts
3.3V from IC802

IC110
5 (2.5V)
4 (0V)
3 (0V)
2 (3.3V)
1 (3.37V)

Tweeter

Spk

2
1

Control
Gnd

MAIN PWB
P2

Function Pin
In
3

Pin
C
B
E

IC101

IC102

IC109
IC108
5 (0V)
5 (1.2V)
4 (1.79V)
4 (1.3V)
3 (0V)
3 (0V)
2 (3.37V) 2 (3.36V)
1 (3.29V) 1 (3.29V)

Function Pin
Volts
In
2 5V
Out
4
3.3V (A3.3V-BCM)
On/Off
1
Power Control-3.3V

Out
Gnd

P104
P101

IC805 (On Back)


3.3V Switching Regulator A3.3V-BCM

IC810 (On Back)

IC404 uP 3.3V
3.3VST-MICOM
Function
In

Q801 (On Back)


5V Switch
Function
Source
Control
Gnd

Power Control 1.8V Switching Regulator +1.8V-NTP

Use L014 left side to test output


Use any top pin of IC820 to test input

Out
Gnd

1 short either pin 9, 10, 11 or 12 (5V) to Pin 19 (PWR) using a 10K resistor.
This turns on the power supply.
2nd: To test the Backlights, jump Pin 20 (INV) to Pin 19 (PWR)
Observe the Backlights.
If normal, the backlights should turn on and off 4 times. Then they go off.
If only the backlights light, (Right side or Left Side), confirm connectors are OK.
If yes, panel defective.
If no backlight activity, confirm the Fuse F700 has approx. 300V on both sides.
If on one side, check fuse for open.
If no 300V, replace Power Supply.
If 300V present, observe the center leg on the left hand side of ballast transformer
T701. Look for 58Khz pulse at 8.7V p/p.
If yes, confirm connectors to backlight OK, if OK, then panel defective.
If no pulse, replace the Power Supply.

Backlight pulse over


1000V p/p (54KhZ)

Gnd
Out

LVDS

ADIM Pin 21 can vary according to OSD Backlight


setting. 0.9V 0% to 3.3V 100%

Pin 24
Pin 23

Scope
test point

4
5

IC806
IC820
1.2V Switching Regulator A1.2V-BCM
9V Regulator
Function
Pin Volts Function
Pin
Volts
Name
In (+12V)
1 11.6V In
6,7,8,10 5V

3A 125V
11.6V

Run
16V
Gnd
11.8V
Gnd
5.15V
5.15V
Gnd
Gnd
4.57V
3.29V
3.38V
0V

st

12 11

n/c
Gnd

CN2

F1

BACK SIDE OF MAIN PWB

IC800
IC807
IC802 (On Back)
5V Switching Regulator
2.6V Switching Regulator A2.6V-BCM
3.3V Regulator
Function
Pin Volts Function
Pin
Volts
Name
Function Pin
Volts
In from IC806 1 8.95V In
6,7,8,10 5V
1 0V
Gnd
On/Off
2 3.3V
Out
1,2,3,4,5 2.6V
Out
2 3.3V
Power Control In
3 5V
Out (+5V-TU) 3 5.0V
On/Off
17

IC503
IC701

IC402

Spk
TUNER
5V Pin 3
Video Pin 16
Audio SIF Pin 14

IC820

LD803
3.3V BCM *IC400
Reset
IC805
BCM
OK LED
IC500

Pin 1 ~ 16
1

16

TUNER
ATSC/QAM/
NTSC

IC900

IC806

IC800
P501

IC302
IC100
BCM

*IC805
*IC802
IC501

IC807
IC1201

P900

P800
*Q902 *Q901

X200 (54Mhz)
*IC810

Side Control Keys

IC300

IC1200

IC303

IC202

IC301
24Mhz
X400
IC1000

P401

IC304

IC404
Q400

uP
IC407 *IC405

P200
Not Used

*Grayed out components on the back

P100
PDP Training - Fall 2008

78

Schematics

78

42LG60 :: Waveforms

4
2
L
G
6
0

LVDS CABLE P900 FROM MAIN PWB TO CONTROL


PWB P101 USING SMTP COLOR BAR INPUT
LAST TWO WAVEFORMS ARE FROM THE TUNER
Measurements +/- 5%

PDP Training - Fall 2008

79

Schematics

79

42LG60 :: Main Board :: BCM

4
2
L
G
6
0
PDP Training - Fall 2008

80

Schematics

80

42LG60 :: Main Board :: DDR Memory

4
2
L
G
6
0
PDP Training - Fall 2008

81

Schematics

81

42LG60 :: Main Board :: Main Microprocessor

4
2
L
G
6
0
PDP Training - Fall 2008

82

Schematics

82

42LG60 :: Main Board :: Audio Processor

4
2
L
G
6
0
PDP Training - Fall 2008

83

Schematics

83

42LG60 :: Main Board :: HDMI

4
2
L
G
6
0
PDP Training - Fall 2008

84

Schematics

84

42LG60 :: Main Board :: Interface

4
2
L
G
6
0
PDP Training - Fall 2008

85

Schematics

85

42LG60 :: Main Board :: Interface

4
2
L
G
6
0
PDP Training - Fall 2008

86

Schematics

86

42LG60 :: Main Board :: REgulators

4
2
L
G
6
0
PDP Training - Fall 2008

87

Schematics

87

42LG60 :: Main Board :: LVDS/Tuner

4
2
L
G
6
0
PDP Training - Fall 2008

88

Schematics

88

42LG60 :: Main Board :: Audio Out

4
2
L
G
6
0
PDP Training - Fall 2008

89

Schematics

89

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