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PARTS MANUAL

ERP15VT, 16VT, 18VT, 20VT


(G807)

Yale Europe Materials Handling Limited


Centennial House, Building 4.5
Frimley Business Park
Frimley, Surry GU16 7SG, United Kingdom

524308696
Yale Corp.
04/2015

SECTIONS
1

GENERAL TRUCK

ELECTRICAL SYSTEM

DRIVE UNIT

STEERING SYSTEM

BRAKE SYSTEM

HYDRAULIC SYSTEM

MAST-TWO STAGE LIMITED FREE-LIFT

MAST-THREE STAGE FULL FREE-LIFT

MAST-TWO STAGE FULL FREE-LIFT

10

OPTIONS

11

FIELD SERVICE KITS

12

NUMERICAL INDEX

13

USER SUPPORT INFORMATION

This Parts Manual is divided into 13 major sections which are listed above. Quick reference to these sections can
be made by placing the right thumb on the tab of the desired section, bending the book back and thumbing the pages
to the corresponding tab.

GENERAL INFORMATION

TABLE OF CONTENTS
DESCRIPTION

PAGE

A
ACCELERATOR PEDAL
FOOT DIRECTIONAL CONTROL ...............................................................................................................
STANDARD .................................................................................................................................................
ADD ON OPTIONS
ADD ON TELEMETRY KITS ...........................................................................................................................
ARMREST SLIDER ASSEMBLY
9/2010 ....................................................................................................................................................
9/2010 ....................................................................................................................................................
AUDIBLE ALARM ............................................................................................................................................
AUXILIARY COUNTERWEIGHT
DROP-IN BATTERY REMOVAL (2/2015 ) .............................................................................................
OPTIONAL - J2.0XNT (1/2015 ) .............................................................................................................
SIDE BATTERY REMOVAL (2/2015 ) ....................................................................................................
AUXILIARY TUBE EXTENSION KITS ............................................................................................................
AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................
B
BATTERY COMPARTMENT DOOR
SIDE REMOVAL (2/2015 ) .....................................................................................................................
BATTERY CONNECTOR AND CABLE
WITH E-STEERING ....................................................................................................................................
WITH RAPID CHARGE OPTION ( 2/2015) ............................................................................................
WITHOUT RAPID CHARGE OPTION - SIDE BATTERY EXTRACTION (S/N G807B05405L ) ............
WITHOUT RAPID CHARGE OPTION - STANDARD AND SIDE BATTERY
EXTRACTION ( S/N G807B05404L) ......................................................................................................
WITHOUT RAPID CHARGE OPTION - STANDARD BATTERY EXTRACTION (S/N G807B05405L )
....................................................................................................................................................................
BATTERY RETENTION
S/N G807B02919J .................................................................................................................................
S/N G807B02920J .................................................................................................................................
BATTERY TRAY OPTIONS
DROP-IN ( 2/2015) .................................................................................................................................
DROP-IN (2/2015 ) .................................................................................................................................
SIDE REMOVAL (S/N G807B02920J 2/2015) ......................................................................................
SIDE REMOVAL (2/2015 ) .....................................................................................................................
SIDE REMOVAL - WITH REMOVABLE BATTERY TRAY (2/2015 ) .....................................................
SIDE-REMOVAL ( S/N G807B02919J) ..................................................................................................
BRAKE PEDAL LINKAGE ...............................................................................................................................
C
CAB
FRONT PANEL ASSEMBLY .......................................................................................................................
FRONT WIPER ASSEMBLY .......................................................................................................................
HEADLINER ASSEMBLY ...........................................................................................................................
HEATER ......................................................................................................................................................
HEATER ASSEMBLY ( 9/2011) .............................................................................................................

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5-10
11-16
1-60
1-62
10-2
1-103
1-104
1-102
11-3
10-46
10-44

1-92
2-44
2-42
2-36
2-38
2-40
1-98
1-100
1-80
1-82
1-86
1-88
1-90
1-84
5-2

1-38
1-40
1-26
1-42
1-44

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

HEATER ASSEMBLY (9/2011 ) .............................................................................................................


PVC DOORS ...............................................................................................................................................
REAR PANEL AND WIPER ATTACHMENT ...............................................................................................
REAR PANEL ASSEMBLY .........................................................................................................................
ROOF FLAP ................................................................................................................................................
STEEL DOOR ASSEMBLY - RIGHT HAND ...............................................................................................
STEEL DOOR ASSEMBLY - LEFT HAND ..................................................................................................
STEEL DOORS ...........................................................................................................................................
TOP PANEL ASSEMBLY ............................................................................................................................
WINDOW - STEEL DOOR, RIGHT HAND ..................................................................................................
WINDOW - STEEL DOOR, LEFT HAND ....................................................................................................
CAB ASSEMBLY
FULL STEEL CAB .......................................................................................................................................
WITH PVC DOORS .....................................................................................................................................
CAB KITS
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................
THREE STAGE FULL FREE LIFT - C662 - STANDARD ...........................................................................
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................
TWO STAGE FULL FREE- LIFT - C663 - INTEGRAL SIDE-SHIFT ...........................................................
TWO STAGE FULL FREE- LIFT-A272 - INTEGRAL SIDE-SHIFT .............................................................
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD ..........................................................................
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT .......................................................
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD ..........................................................................
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT .......................................................
TWO-STAGE FULL FREE-LIFT - STANDARD (C663) ...............................................................................
CONTACTOR
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................
CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION .........................................................................................
CONTROLLER
HOIST AND FAN ASSEMBLY ( S/N G807B05963L) .............................................................................
HOIST AND FAN ASSEMBLY - WITHOUT E-STEERING (S/N G807B05964L ) ..................................
TRACTION AND FAN ASSEMBLY ( S/N G807B05963L) ......................................................................
TRACTION AND FAN ASSEMBLY (S/N G807B05964L ) ......................................................................
CONTROLLER 48/36 VDC
HOIST 450A WITH E-STEERING (2/2015 ) ...........................................................................................
CONTROLLERS
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................
CONVERSION KIT ..........................................................................................................................................
CONVERSION KITS
COUNTERWEIGHT
2/2015 ....................................................................................................................................................
2/2015 ....................................................................................................................................................

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1-14
1-18
1-20
1-24
1-30
1-32
1-28
1-22
1-34
1-36
1-16
1-12
8-22
10-26
8-48
10-28
10-32
10-30
9-36
7-12
10-22
7-30
10-24
9-16
2-52
2-50
6-66
2-26
2-28
2-32
2-34
2-30
2-22
2-18
11-2
1-4
1-6

G807

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

COWL MOUNT
S/N G807B02919J ................................................................................................................................. 1-105
S/N G807B02920J ................................................................................................................................. 1-106
D
DASH AND STEERING COLUMN COVERS
FIXED COLUMN .........................................................................................................................................
TELESCOPIC COLUMN .............................................................................................................................
DC/DC CONVERTER
S/N G807B06434M ................................................................................................................................
S/N G807B06435M ................................................................................................................................
DISPLAY .........................................................................................................................................................
DOME LIGHT ..................................................................................................................................................
DRIVE TIRE AND WHEEL ASSEMBLY ..........................................................................................................
DRIVE UNIT ASSEMBLY ................................................................................................................................

1-110
1-112
10-4
10-6
2-53
10-14
3-10
3-2

E
ELECTRICAL ARRANGEMENT
2-4
S/N G807B02104H ................................................................................................................................
2-8
S/N G807B02105H 10/2013 ..................................................................................................................
WITH E-STEERING (2/2015 ) ................................................................................................................ 2-14
WITHOUT E-STEERING (10/2013 2/2015) ........................................................................................... 2-10
F
FLOOR PLATES .............................................................................................................................................
FORK POSITIONER ASSEMBLY ...................................................................................................................
FORKS
OPTIONAL ..................................................................................................................................................
STANDARD .................................................................................................................................................
FRAME HINGE
2/2015 ....................................................................................................................................................
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ( S/N A271B02146H) ...........................................................
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H ) ...........................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
FRONT WORK AND MARKER LIGHTS .........................................................................................................
FUSE PANEL ASSEMBLY
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................

1-108
10-42
1-119
1-118
1-96
8-10
8-14
8-40
9-8
8-20
8-46
9-14
9-34
10-8
2-48
2-46

H
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (S/N G807B02139H ) ........................................................... 8-28

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES ( S/N G807B02138H) ...............
THREE STAGE FULL FREE LIFT - C662 - 3 RD FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE LIFT - C662 - 4 TH FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE-LIFT - C662 (S/N G807B02139H ) ( 12/2012) ....................................
THREE STAGE FULL FREE-LIFT - C662 (12/2012 ) ............................................................................
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION ( S/N G807B02138H) ......................................
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION ( S/N G807B02138H) .................................
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H) ..........................................................
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H ) ..........................................................
TWO STAGE LMITED FREE-LIFT - C661 ..................................................................................................
TWO-STAGE FULL FREE-LIFT - C663 (S/N G807B02139H ) ..............................................................
HEADER HOSE CONVERSION KITS
HOOD AND COUNTERWEIGHT COVER
2/2015 ....................................................................................................................................................
LATE PRODUCTION ( 2/2015) ..............................................................................................................
WITH RAPID CHARGE OPTION ( 2/2015) ............................................................................................
HOOD AND COVERS
EARLY PRODUCTION ...............................................................................................................................
HYDRAULIC CONTROL VALVE
MANUAL - 3 AND 4 FUNCTION ( S/N G807B03975K) .........................................................................
MANUAL - 3 AND 4 FUNCTION (S/N G807B03976K 2/2015) .............................................................
MANUAL - 3 AND 4 FUNCTION (2/2015 ) .............................................................................................
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC .............................................................................................................................
MANUAL .....................................................................................................................................................
HYDRAULIC CONVERSION KITS ..................................................................................................................
HYDRAULIC FILTER HOUSING .....................................................................................................................
HYDRAULIC HOSE
MAST ..........................................................................................................................................................
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES ....................................................................................................................................
STEERING ( PENDING PER ECN 15533404) ( 2/2015) ...................................................................
STEERING - WITH SYNCRONOUS STEERING (PENDING PER ECN 15533404 ) ............................
STEERING - WITHOUT SYNCRONOUS STEERING (PENDING PER ECN 15533404 ) ....................
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ...........................................................................
HYDRAULIC MOTOR .....................................................................................................................................
HYDRAULIC POWER UNIT INSTALLATION
2/2015 ....................................................................................................................................................
ELECTRIC STEERING ...............................................................................................................................
HYDRAULIC PUMP ........................................................................................................................................
HYDRAULIC PUMP AND MOTOR
ELECTRIC STEERING (2/2015 ) ...........................................................................................................
HYDRAULIC PUMP AND MOTOR ASSEMBLY
2/2015 ....................................................................................................................................................
HYDRAULIC SUPPLY AND RETURN
2/2015 ....................................................................................................................................................
WITH ELECTRIC STEERING (2/2015 ) .................................................................................................

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8-56
8-60
9-38
9-18
9-20
7-14
7-16
7-32
9-22
1-72
1-68
1-74
1-64
6-44
6-48
6-52
6-64
6-36
11-2
6-20
6-34
6-32
6-26
6-28
6-30
6-40
6-12
6-4
6-6
6-14
6-10
6-8
6-22
6-24

G807

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

HYDRAULIC TANK AND ATTACHING PARTS


ELECTRIC STEERING (2/2015 ) ........................................................................................................... 6-18
HYDRAULIC TANK ASSEMBLY
2/2015 .................................................................................................................................................... 6-16
I
IMPACT SENSOR
2/2015 ....................................................................................................................................................
2/2015 ....................................................................................................................................................
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................
FORK POSITIONER (907 MM) - 2 AND 3 FFL ...........................................................................................
FORK POSITIONER (977 MM) - 2 AND 3 FFL ...........................................................................................
INTEGRAL SIDE-SHIFT CYLINDER ..............................................................................................................
L
LABELS
EXTERIOR ..................................................................................................................................................
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
INTERIOR ...................................................................................................................................................
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 .................................................................................................
TWO STAGE LIMITED FREE LIFT - C661 .................................................................................................
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
LIGHT/ALARM ADD-ON OPTIONS KITS .......................................................................................................
LIGHTS
WITH STANDARD OVERHEAD GUARD ...................................................................................................
LOAD BACKREST EXTENSION .....................................................................................................................
M
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - A272 ......................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE- LIFT - C663 .....................................................................................................

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10-50
6-68
6-56
10-34
10-36
10-38
10-40

1-120
1-124
1-122
7-10
7-26
6-70
6-58
11-4
2-62
1-116

8-6
8-36
9-28
9-6
8-18
8-42
9-30
9-10
9-32
9-12

GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER ( S/N A271B02146H)
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H )
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ( S/N C662B02349H)
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H )
....................................................................................................................................................................
TWO STAGE FULL FREE LIFT - C663 ( S/N C663B01671H) ...............................................................
TWO STAGE FULL FREE LIFT - C663 (S/N C663B01672H ) ...............................................................
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H) ..........................................................
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H ) ..........................................................
TWO STAGE LIMITED FREE LIFT - C661 ( S/N C661B01677H) .........................................................
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H ) .........................................................
MASTER CYLINDER ......................................................................................................................................
MINI-LEVER CONTROLS
3 FUNCTION ...............................................................................................................................................
4 FUNCTION ...............................................................................................................................................
MIRROR
CONVEX REAR VIEW ................................................................................................................................
DUAL REAR VIEW ......................................................................................................................................
MISCELLANEOUS ADD-ON OPTION KITS ...................................................................................................

8-2
8-4
8-32
8-34
9-2
9-4
9-26
7-2
7-6
7-18
7-22
5-4
2-54
2-58
10-16
10-18
11-4

O
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-60
OVERHEAD GUARD
S/N G807B02919J .................................................................................................................................
1-8
S/N G807B02920J ................................................................................................................................. 1-10
P
PARKING BRAKE RELEASE
2/2008 ....................................................................................................................................................
5-6
2/2008 ....................................................................................................................................................
5-8
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................ 6-62
R
REAR REFLECTORS AND TAIL LIGHTS ...................................................................................................... 10-10
REVERSE HANDLE ........................................................................................................................................ 10-20
S
SEAT
FULL SUSPENSION - SHEET 1 0F 2 .........................................................................................................
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ...................................................................................
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 ..................................................................................

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

SERVICE KITS
SIDE PANELS .................................................................................................................................................
STATIC STRAP ...............................................................................................................................................
STEER AXLE ASSEMBLY
2/2015 ....................................................................................................................................................
STEER AXLE MOUNTING
2/2015 ....................................................................................................................................................
STEER TIRE AND WHEEL ASSEMBLY .........................................................................................................
STEERING ACCUMULATOR
PENDING PER ECN 15533404 ............................................................................................................
STEERING AXLE
ELECTRIC STEERING - PAGE 1 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 2 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 3 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 4 OF 4 ......................................................................................................
STEERING COLUMN ASSEMBLY
FIXED ( 10/2013) ....................................................................................................................................
FIXED (10/2013 ) ....................................................................................................................................
FIXED - ELECTRIC STEERING .................................................................................................................
TELESCOPIC ( 10/2013) ........................................................................................................................
TELESCOPIC (10/2013 ) ........................................................................................................................
TELESCOPIC WITH TILT MEMORY - ELECTRIC STEERING .................................................................
STEERING HAND PUMP ASSEMBLY
PENDING PER ECN 15533404 ............................................................................................................
PENDING PER ECN 15533404 ............................................................................................................
STEERING WHEEL AND COLUMN
FIXED ..........................................................................................................................................................
TELESCOPIC ..............................................................................................................................................
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT ..............................................................................
T
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
TILT CYLINDER ASSEMBLY ..........................................................................................................................
TILT SENSOR GROUP ...................................................................................................................................
TRACTION MOTOR ASSEMBLY ...................................................................................................................
TRACTION SPEED LIMITER
STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES ..........................................................................
TRANSMISSION
COVER AND BRAKE DISCS ......................................................................................................................
HOUSING ....................................................................................................................................................

1-78
1-114
4-4
4-2
4-15
4-34
4-8
4-10
4-12
4-14
4-20
4-22
4-24
4-26
4-27
4-28
4-30
4-32
4-16
4-18
10-12

6-72
6-61
6-74
6-76
2-56
3-4
10-52
3-6
3-8

W
WIRE HARNESS
AUXILIARY PLUG ....................................................................................................................................... 2-165
CAB ACCESSORY ..................................................................................................................................... 2-152
CAB ACCESSORY - ALTERNATE PART .................................................................................................. 2-153

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GENERAL INFORMATION

TABLE OF CONTENTS (continued)


DESCRIPTION

PAGE

DC CONVERTER - 12V OUTLET ( 9/2013) ...........................................................................................


DC CONVERTER - 12V OUTLET (9/2013 ) ...........................................................................................
DC/DC CONVERTER .................................................................................................................................
DC/DC CONVERTER - W/ E-STEERING ...................................................................................................
HEATER ......................................................................................................................................................
HYDRAULIC FLUID LEVEL AND PRESSURE ...........................................................................................
LIGHTS WITH OVERHEAD GUARD ( 10/2013) ....................................................................................
LIGHTS WITH OVERHEAD GUARD (10/2013 ) ....................................................................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 ( S/N G807B02113H) ....................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 ( S/N G807B02113H) ....................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (S/N G807B02114H ) ....................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (S/N G807B02114H ) ....................................
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING - SHEET 1 0F 2 (2/2015 ) .........................
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING - SHEET 2 OF 2 (2/2015 ) ........................
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (S/N G807B06004L )
....................................................................................................................................................................
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (S/N G807B06004L )
....................................................................................................................................................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 ( S/N G807B02104H) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 ( S/N G807B02104H) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (S/N G807B02105H ) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (S/N G807B02105H ) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (S/N G807B06004L 11/2014) .........................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (S/N G807B06004L 11/2014) .........................
MAIN WITH MANUAL HYDRAULICS AND E-STEERING - SHEET 1 OF 2 (2/2015 ) ..........................
MAIN WITH MANUAL HYDRAULICS AND E-STEERING - SHEET 2 OF 2 (2/2015 ) ..........................
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (11/2014 2/2015) ........
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (11/2014 2/2015) ........
MANUAL HYDRAULICS .............................................................................................................................
MANUAL INTERLOCK ................................................................................................................................
REAR WIPER ..............................................................................................................................................
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNAL ( 10/2013) ............................................
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNAL (10/2013 ) ............................................
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS ( 10/2013) ...............................
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS (10/2013 ) ...............................
STEER COLUMN ........................................................................................................................................
STEER UNIT ...............................................................................................................................................
STEERING COLUMN WITH ELECTRIC STEERING (2/2015 ) .............................................................
SYNCHRONOUS STEERING .....................................................................................................................
TURN SIGNAL ............................................................................................................................................

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2-164
2-166
2-144
2-155
2-156
2-160
2-70
2-74
2-78
2-82
2-94
2-98
2-86
2-90
2-102
2-106
2-110
2-114
2-118
2-122
2-134
2-138
2-126
2-130
2-145
2-146
2-151
2-66
2-68
2-64
2-65
2-149
2-148
2-150
2-147
2-142

G807

GENERAL INFORMATION

ABBREVIATIONS QUICK REFERENCE SHEET


Listed below are abbreviations used in parts manuals to denote the following expressions:
spacer
TERM

DEFINITION

TERM

DEFINITION

Amp

Amperes

FRE

Freezer Environment

AR

As Required

in.

inches

BDI

Battery Discharge Indicators

LPG

Liquefied Petroleum Gas

BWI

Brush Wear Indicator

MAP

Manifold Absolute Pressure

CE

Communicator End

mm

millimeters

CRE

Corrosive Environment

MSTS

Microprocessor Spark Timing System

D/B

Date Break

NPT

National Pipe Threads

dbA

Decibel "A" Scale

O/S

Oversize

DE

Drive End

PTO

Power Take Off

ECH

Empty Container Handler

RPM

Revolutions per Minute

ECH-3

Empty Container Handler - 3 High


Stacking

S/N

Serial Number

TMM

Truck Management Module

ECH-4

Empty Container Handler - 4 High


Stacking

UL Type D

Diesel-Powered Safety Rating

ECH-5

Empty Container Handler - 5 High


Stacking

UL Type DS

Diesel-Powered Safety Rating

UL Type E

Battery-Powered Safety Rating

ECH-6

Empty Container Handler - 6 High


Stacking

UL Type EE

Battery-Powered Safety Rating

UL Type ES

Battery-Powered Safety Rating

ECH-7

Empty Container Handler - 7 High


Stacking

UL Type G

Gasoline-Powered Safety Rating

UL Type GS

Gasoline-Powered Safety Rating

ECM

Electronic Control Module

UL Type LP

Gas-Powered Safety Rating

ECN

Engineering Change Notice

UL Type LPS

LP Gas-Powered Safety Rating

EEPROM

Electrically Erasable Programmable


Read Only Memory

U/S

Undersize

EPA

US Environmental Protection Agency

UL

Underwriters Laboratory

EPROM

Electrically Programmable Read Only


Memory

Volts

G807

2015 Yale Europe Materials Handling Limited

ix

GENERAL INFORMATION

HOW TO USE THE ILLUSTRATED PARTS MANUAL


This parts manual describes and illustrates assemblies,
subassemblies, and detail parts needed for service
replacement.

The different constructions are indicated by keys and


footnotes. The callouts correspond to descriptions
found on the next page.

2015 Yale Europe Materials Handling Limited

G807

GENERAL INFORMATION

HOW TO FIND THE DESIRED PART NUMBER

1.

2.

WHEN THE PART NUMBER AND THE NEXT


HIGHER ASSEMBLY IS NOT KNOWN:
Determine the function and application of the part
required. Turn to the Sections Page. Choose the
general area of reference most likely to include the
part.
Turn to the section you chose. Use the Section
Table of Contents to determine the assembly
which would normally contain the part required.
Then locate the part on the assembly breakdown
page.

3.
4.

5.

WHEN THE PART NUMBER IS NOT KNOWN


AND THE NEXT HIGHER ASSEMBLY IS
KNOWN:
Determine the assembly the required part is used
on. Turn to the Table of Contents (Page i).
Locate the assembly the required part is used on
and turn to the page indicated for that assembly.
Then locate the part on the assembly breakdown
page.
WHEN THE PART NUMBER IS KNOWN:
Use the Numerical Index (Page 12-1) to find the
part number. Turn to the page listed and locate the
part as indicated by the item number.
GENERAL:

6.

The assembly breakdowns include part numbers,


descriptions, quantities required, keys and
footnotes to help in selecting correct parts.
Parts Supersession Information. Part numbers that
have this history will be displayed in the parts list
in the order that they were superseded (from oldest
to newest). The superseded part numbers will be
shown with a line through them.
Five periods in the PART NO. column (. . . . .)
indicate that the part is either Not Serviced
Separately or there is a reference to another figure.
A figure reference is denoted by a pointing hand
followed by a page number in the DESCRIPTION
column (FPage 3-4)

7.

8.

G807

Keys are used to show two or more similar


assemblies, RH and LH assembly parts, etc.
Select the appropriate key, "A", "B", "C", "D", or "E"
and the corresponding quantity column to find the
required parts. Two periods in the QTY column (..)
indicate that the part is not used for that assembly.
Indented descriptions under the DESCRIPTION
column are used to indicate assemblies and

subparts of assemblies. In the example on the


previous page, BEARING CAP (Item 2) is a
subpart of the major assembly CASE.
9. Quantities shown are for one assembly. The
quantities of the subpart BEARING CAP are
indicated as two and two. This means two per
CASE assembly.
10. Serial number breaks identify the most current
parts information and are shown as follows:
S/N A810N2639
Indicates last serial number affected.
S/N A810N2640
Indicates the first serial number affected.
S/N A810N1553 S/N A810N3291
Indicates a range of serial numbers affected.
ECN numbers for pending serial numbers are
shown to allow for the inclusion of the most current
parts information and are identified as follows:
S/N Pending Per ECN 63243
Indicates a pending serial number for last unit
affected.
S/N Pending Per ECN 63243
Indicates a pending serial number for first unit
affected.
Date breaks are used to indicate when a change
occurred but a subsequent serial number break
was not recorded. This is an arbitrary date usually
based on the ECN release and are identified as
follows:
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00
Indicates that a change occurred sometime
within that month for the item affected.
D/B 3/00 D/B 4/00
Indicates a range of production dates of the item
affected.
Contact your local dealer for Yale lift trucks for
serial number information for items with a ECN or
a date break.
ORDERING PARTS:
When ordering replacement parts, give the unit serial
number, part number, name of part and quantity
required.
For any further information on parts, service, or
ordering, consult your local dealer for Yale lift trucks.

2015 Yale Europe Materials Handling Limited

xi

GENERAL INFORMATION

IDENTIFICATION OF TRUCK SERIAL NUMBERS

NOTE: Serial Number breakdown is only for trucks built after 1994.
(1) and (2)

The first letter and three numbers indicate the truck unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the truck.

(5)

The final letter indicates the year of manufacture starting with "A" in 1957, 1980, and 2003.
The letters "I", "O", and "Q" will not be used.

For pending serial numbers contact your local dealer for Yale lift trucks.

Parts referred to in this book as right or left hand parts are in accordance with the illustration above.

xii

2015 Yale Europe Materials Handling Limited

G807

GENERAL INFORMATION

IDENTIFICATION OF MAST SERIAL NUMBERS

(1) and (2)

The first letter and number indicates the mast unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number of the mast.

(5)

Carriage travel in millimeters stamped just below the serial number.

Mast Group identification consists of mast unit code (1) and (2) plus carriage travel (5).
For pending production sequence numbers contact your local dealer for Yale lift trucks.
LIFT EQUIPMENT IDENTIFICATION
1. Fork part number, capacity rating, plant code letter,
and date of manufacture are stamped
approximately six inches below the top of most
forks.
2.

3.

4.

The carriage group number is stamped on the right


hand side of the top crossmember (pin type) or on
the back of the right hand end of the bottom
crossmember (hook type). A date code has two
letters in line with or below the carriage group
number.
The mast identification number has a unit code, a
letter indicating the plant of manufacture, and a
serial number. Underneath the production
sequence number is a four digit number that
indicates the carriage travel in millimeters.
Tilt and lift cylinder group numbers are stamped on
the cylinder shell.
Always refer to the group, serial, or part number
when ordering service parts.
Modification of masts and carriages by SPED
(Special Products Engineering Department) are
identified by a model prefix code beginning with the
letter "S". contact your dealer for Yale lift trucks for
information on these assemblies.

G807

2015 Yale Europe Materials Handling Limited

xiii

GENERAL INFORMATION

IDENTIFICATION OF ATTACHMENT AND SIDESHIFT CARRIAGE SERIAL NUMBERS

(1) and (2)

The first letter and three numbers indicate the attachment unit code.

(3)

The second letter indicates the plant of manufacture.

(4)

The four or five digit number indicates the production sequence number.

For pending production sequence numbers contact your local dealer for Yale lift trucks.

Side-shift carriages and attachments have nameplates. Use the serial number found on the nameplate to identify
the attachment.
Always refer to the group, serial, or part number when ordering service parts.
Modifications of attachments and side-shift carriages by SPED (Special Products Engineering Department) are
identified by a model prefix code beginning with the letter "S". Contact your dealer for Yale lift trucks for information
on these assemblies.

xiv

2015 Yale Europe Materials Handling Limited

G807

GENERAL INFORMATION

PUBLICATIONS
Every new lift truck is provided with an OPERATING
MANUAL. This manual has information that the
operator must know for inspection and operation of the
lift truck.
SERVICE MAINTENANCE MANUALS, which provide
service and overhaul procedures, and PARTS

MANUALS with complete replacement part


identification, are available at a nominal fee from your
Yale dealer to assist users in effectively maintaining
Yale lift trucks in a safe, useful condition. See the list
below for information on ordering specific publications
for this model lift truck.

PUBLICATION

YALE PART NUMBER

Operating Manual.................................................................................................................... 524319284


Service Manual (Complete)..................................................................................................... 524320408
Parts Manual........................................................................................................................... 524308696

G807

2015 Yale Europe Materials Handling Limited

xv

GENERAL INFORMATION

NOTES

xvi

2015 Yale Europe Materials Handling Limited

G807

SECTION 1

GENERAL TRUCK

CONTENTS

SECTION 1
GENERAL TRUCK
DESCRIPTION

PAGE

ARMREST SLIDER ASSEMBLY


9/2010 ....................................................................................................................................................
9/2010 ....................................................................................................................................................
AUXILIARY COUNTERWEIGHT
DROP-IN BATTERY REMOVAL (2/2015 ) .............................................................................................
OPTIONAL - J2.0XNT (1/2015 ) .............................................................................................................
SIDE BATTERY REMOVAL (2/2015 ) ....................................................................................................
BATTERY COMPARTMENT DOOR
SIDE REMOVAL (2/2015 ) .....................................................................................................................
BATTERY RETENTION
S/N G807B02919J .................................................................................................................................
S/N G807B02920J .................................................................................................................................
BATTERY TRAY OPTIONS
DROP-IN ( 2/2015) .................................................................................................................................
DROP-IN (2/2015 ) .................................................................................................................................
SIDE REMOVAL (S/N G807B02920J 2/2015) ......................................................................................
SIDE REMOVAL (2/2015 ) .....................................................................................................................
SIDE REMOVAL - WITH REMOVABLE BATTERY TRAY (2/2015 ) .....................................................
SIDE-REMOVAL ( S/N G807B02919J) ..................................................................................................
CAB
FRONT PANEL ASSEMBLY .......................................................................................................................
FRONT WIPER ASSEMBLY .......................................................................................................................
HEADLINER ASSEMBLY ...........................................................................................................................
HEATER ......................................................................................................................................................
HEATER ASSEMBLY ( 9/2011) .............................................................................................................
HEATER ASSEMBLY (9/2011 ) .............................................................................................................
PVC DOORS ...............................................................................................................................................
REAR PANEL AND WIPER ATTACHMENT ...............................................................................................
REAR PANEL ASSEMBLY .........................................................................................................................
ROOF FLAP ................................................................................................................................................
STEEL DOOR ASSEMBLY - RIGHT HAND ...............................................................................................
STEEL DOOR ASSEMBLY - LEFT HAND ..................................................................................................
STEEL DOORS ...........................................................................................................................................
TOP PANEL ASSEMBLY ............................................................................................................................
WINDOW - STEEL DOOR, RIGHT HAND ..................................................................................................
WINDOW - STEEL DOOR, LEFT HAND ....................................................................................................
CAB ASSEMBLY
FULL STEEL CAB .......................................................................................................................................
WITH PVC DOORS .....................................................................................................................................
COUNTERWEIGHT
2/2015 ....................................................................................................................................................
2/2015 ....................................................................................................................................................
COWL MOUNT
S/N G807B02919J .................................................................................................................................
S/N G807B02920J .................................................................................................................................
DASH AND STEERING COLUMN COVERS
FIXED COLUMN .........................................................................................................................................
TELESCOPIC COLUMN .............................................................................................................................
FLOOR PLATES .............................................................................................................................................
G807

2015 Yale Europe Materials Handling Limited

1-60
1-62
1-103
1-104
1-102
1-92
1-98
1-100
1-80
1-82
1-86
1-88
1-90
1-84
1-38
1-40
1-26
1-42
1-44
1-46
1-14
1-18
1-20
1-24
1-30
1-32
1-28
1-22
1-34
1-36
1-16
1-12
1-4
1-6
1-105
1-106
1-110
1-112
1-108
1-1

CONTENTS

SECTION 1
GENERAL TRUCK
DESCRIPTION

PAGE

FORKS
OPTIONAL ..................................................................................................................................................
STANDARD .................................................................................................................................................
FRAME HINGE
2/2015 ....................................................................................................................................................
HOOD AND COUNTERWEIGHT COVER
2/2015 ....................................................................................................................................................
LATE PRODUCTION ( 2/2015) ..............................................................................................................
WITH RAPID CHARGE OPTION ( 2/2015) ............................................................................................
HOOD AND COVERS
EARLY PRODUCTION ...............................................................................................................................
LABELS
EXTERIOR ..................................................................................................................................................
HYDRAULIC CONTROL FUNCTIONS .......................................................................................................
INTERIOR ...................................................................................................................................................
LOAD BACKREST EXTENSION .....................................................................................................................
OVERHEAD GUARD
S/N G807B02919J .................................................................................................................................
S/N G807B02920J .................................................................................................................................
SEAT
FULL SUSPENSION - SHEET 1 0F 2 .........................................................................................................
FULL SUSPENSION - SHEET 2 OF 2 ........................................................................................................
FULL SUSPENSION, HIGH BACK - SHEET 1 0F 2 ...................................................................................
FULL SUSPENSION, HIGH BACK - SHEET 2 OF 2 ..................................................................................
SIDE PANELS .................................................................................................................................................
STATIC STRAP ...............................................................................................................................................

1-2

2015 Yale Europe Materials Handling Limited

1-119
1-118
1-96
1-72
1-68
1-74
1-64
1-120
1-124
1-122
1-116
1-8
1-10
1-48
1-52
1-54
1-58
1-78
1-114

G807

CONTENTS

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-3

GENERAL TRUCK

COUNTERWEIGHT (FIGURE 1-1)


( 2/2015)

1-4

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

COUNTERWEIGHT
( 2/2015)
ITEM
1
2
2
3
4
5
6
7
7

PART NO.
524289762
580079963
580079965
931017915
502566903
580005381
580080654
580087336
940102912
a 016100800

DESCRIPTION

QTY

Counterweight .....................................................................................................
Steer Plate Assembly .........................................................................................
Stud ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................

1
1
3
4
8

Nut ......................................................................................................................
Capscew .............................................................................................................
Washer ...............................................................................................................
Shim ....................................................................................................................

4
4
4
4

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-5

GENERAL TRUCK

COUNTERWEIGHT (FIGURE 1-2)


(2/2015 )

1-6

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

COUNTERWEIGHT
(2/2015 )
ITEM
1
2
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

550053304
582020433
502565902
502566903
580005381
580080654
580087336
940102912
016100800

Counterweight .....................................................................................................
Mounting Plate ....................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................

QTY
1
1
4
8

Nut ......................................................................................................................
4
Capscew .............................................................................................................
4
Washer ...............................................................................................................
4
Shim .................................................................................................................... AR

2015 Yale Europe Materials Handling Limited

1-7

GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-3)


( S/N G807B02919J)

1-8

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

OVERHEAD GUARD
( S/N G807B02919J)
ITEM

PART NO.

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13

524286264
524286265
524286266
449001351
580086916
580004721
580004761
505970501
909882405
449001059
580049229
580044861
580091639
524201323
580059493
a 580010741

DESCRIPTION
Overhead Guard (Standard) (546 mm Battery Compartment) ...........................
Overhead Guard (Standard) (642 mm Battery Compartment) ...........................
Overhead Guard (Standard) (750 mm Battery Compartment) ...........................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Mount ..................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Handle ................................................................................................................
Grommet .............................................................................................................
Plug .....................................................................................................................
Plug .....................................................................................................................

QTY
1
1
1
2
2
4
4
4
2
2
2
2
1
4
12
2

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-9

GENERAL TRUCK

OVERHEAD GUARD (FIGURE 1-4)


(S/N G807B02920J )

1-10

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

OVERHEAD GUARD
(S/N G807B02920J )
KEY:
A: With Cab
B: Without Cab
ITEM

PART NO.

1
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

b 550027111
c 550071204
b 550027112
c 550071205
b 550027113
c 550071206
580010741
580093985
580093986
524201323
580093987
580056886
582013982
582012058
582013983
580056527
580049229
580091639
580044861
524332271
580093988
a 582001304

QTY
A
B

DESCRIPTION
Overhead Guard (Standard) (546 mm Battery Compartment) ...................
Overhead Guard (Standard) (546 mm Battery Compartment) ...................
Overhead Guard (Standard) (642 mm Battery Compartment) ...................
Overhead Guard (Standard) (642 mm Battery Compartment) ...................
Overhead Guard (Standard) (750 mm Battery Compartment) ...................
Overhead Guard (Standard) (750 mm Battery Compartment) ...................
Plug ............................................................................................................
Plug (Black) ................................................................................................
Plug (10 mm) ..............................................................................................
Grommet ....................................................................................................
Plug (13.5 mm) ...........................................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Spacer ........................................................................................................
Mount .........................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Handle ........................................................................................................
Insert ..........................................................................................................
Plug ............................................................................................................
Plug ............................................................................................................
Plug (23.0 mm) ...........................................................................................

1
1
1
1
1
1
2
4
2
3
2
2
2
2
2
4
2
1
2
..
..
2

1
1
1
1
1
1
2
4
2
3
15
2
2
2
2
4
2
1
2
2
12
2

FOOTNOTES:
a
b

G807

Not Illustrated
2/2015

2/2015

2015 Yale Europe Materials Handling Limited

1-11

GENERAL TRUCK

CAB ASSEMBLY (FIGURE 1-5)


WITH PVC DOORS

1-12

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB ASSEMBLY
WITH PVC DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM
1
2
2
2
3
3
3
4
4
5
6
6
6

G807

PART NO.

DESCRIPTION

580096324
580096200
580096201
580096202
580091703
580091704
580091705
580096322
580096323
580091709
580091706
580091707
580091708

Kit-Front Screen (FPage 1-38).........................................................


Kit-Top Screen (FPage 1-22)...........................................................
Kit-Top Screen (FPage 1-22)...........................................................
Kit-Top Screen (FPage 1-22)...........................................................
Kit-Door (FPage 1-14)......................................................................
Kit-Door (FPage 1-14)......................................................................
Kit-Door (FPage 1-14)......................................................................
Kit-Rear Screen (Standard Hood) (FPage 1-20)..............................
Kit-Rear Screen (Low Hood) (FPage 1-20)......................................
Kit-Window Washer ...........................................................................
Headliner (FPage 1-26)....................................................................
Headliner (FPage 1-26)....................................................................
Headliner (FPage 1-26)....................................................................

2015 Yale Europe Materials Handling Limited

A
1
1
..
..
1
..
..
1
1
1
1
..
..

QTY
B
1
..
1
..
..
1
..
1
1
1
..
1
..

C
1
..
..
1
..
..
1
1
1
1
..
..
1

1-13

GENERAL TRUCK

CAB (FIGURE 1-6)


PVC DOORS

1-14

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
PVC DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
1
1
2
2
2
3
4
4
4
5
6
7
7
7
8
8
8
9
10
11

PART NO.
580091703
580091704
580091705
582000627
582000639
582000644
582000628
582000640
582000651
582000632
582000631
582000641
582000645
582000630
582000636
582000635
582000643
582000647
582000634
582000642
582000646
582000633
582000629
524329714
a 582000638
550000369

DESCRIPTION

Kit-Door .............................................................................................
1
Kit-Door .............................................................................................
..
Kit-Door .............................................................................................
..
Door Pvc (LH) ...............................................................................
1
Door Pvc (LH) ...............................................................................
..
Door Pvc (LH) ...............................................................................
..
Door Pvc (RH) ...............................................................................
1
Door Pvc (RH) ...............................................................................
..
Door Pvc (RH) ...............................................................................
..
Channel .........................................................................................
1
Channel .........................................................................................
1
Channel .........................................................................................
..
Channel .........................................................................................
..
Channel .........................................................................................
1
Channel .........................................................................................
1
Channel .........................................................................................
1
Channel .........................................................................................
..
Channel .........................................................................................
..
Channel .........................................................................................
1
Channel .........................................................................................
..
Channel .........................................................................................
..
Channel .........................................................................................
1
Plate ..............................................................................................
1
Capscrew .......................................................................................... 19
Tape .................................................................................................. AR
Kit (Door Mounting) ...........................................................................

QTY
B

..
1
..
..
1
..
..
1
..
1
..
1
..
1
1
..
1
..
..
1
..
1
1
19
AR

..
..
1
..
..
1
..
..
1
1
..
..
1
1
1
..
..
1
..
..
1
1
1
19
AR

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-15

GENERAL TRUCK

CAB ASSEMBLY (FIGURE 1-7)


FULL STEEL CAB

1-16

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB ASSEMBLY
FULL STEEL CAB
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
2
2
3
3
3
4
4
5
6
6
6

G807

PART NO.

DESCRIPTION

580096324
580096200
580096201
580096202
524310923
524310929
524310930
580096322
580096323
580091709
580091706
580091707
580091708

Kit-Front Screen (FPage 1-38).........................................................


Kit-Top Screen (FPage 1-22)...........................................................
Kit-Top Screen (FPage 1-22)...........................................................
Kit-Top Screen (FPage 1-22)...........................................................
Door Kit (FPage 1-28)......................................................................
Door Kit (FPage 1-28)......................................................................
Door Kit (FPage 1-28)......................................................................
Kit-Rear Screen (Standard Hood) (FPage 1-20)..............................
Kit-Rear Screen (Low Hood) (FPage 1-20)......................................
Kit-Window Washer (FPage 1-40)...................................................
Headliner (FPage 1-26)....................................................................
Headliner (FPage 1-26)....................................................................
Headliner (FPage 1-26)....................................................................

2015 Yale Europe Materials Handling Limited

A
1
1
..
..
1
..
..
1
1
1
1
..
..

QTY
B
1
..
1
..
..
1
..
1
1
1
..
1
..

C
1
..
..
1
..
..
1
1
1
1
..
..
1

1-17

GENERAL TRUCK

CAB (FIGURE 1-8)


REAR PANEL AND WIPER ATTACHMENT

1-18

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
REAR PANEL AND WIPER ATTACHMENT
ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
12

580096322
580096323
524329712
580094205
580094130
580044861
580000325
580041704
580008949
580095962
a 582003205
a 580014783
a 580014764
580003835
a 580003814
a 580095428
a 580014780
580096549

Kit-Rear Screen (Standard Hood) (FPage 1-20)...............................................


Kit-Rear Screen (Low Hood) (FPage 1-20).......................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Switch .................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Screw ..................................................................................................................
Wire Harness (FPage 2-151).............................................................................
Wiper Motor ........................................................................................................
Hose ...................................................................................................................

550000367

Kit (Rear Screen Mounting) ................................................................................

13
14
15

DESCRIPTION

QTY
1
1
4
1
1
6
4
9
5
1
1
4

Check Valve ........................................................................................................


1
Fitting ..................................................................................................................
1
Wiper Arm ...........................................................................................................
1
Wiper Blade ........................................................................................................
1
Sleeve-Bulk ......................................................................................................... AR
1

FOOTNOTES:
a

G807

Included in Kit 580096322 and 580096323

2015 Yale Europe Materials Handling Limited

1-19

GENERAL TRUCK

CAB (FIGURE 1-9)


REAR PANEL ASSEMBLY

1-20

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
REAR PANEL ASSEMBLY
ITEM

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31
32

PART NO.
580096322
580096323
582012631
580095408
580021466
580016589
449015014
504226242
580014767
580014766
580095410
580095409
580014768
580095414
580095413
582003206
504229298
580022901
580014009
580095417
580095415
580095416
449001014
580095423
580095418
580095427
582003207
.....
449021003
580095422
580095429
580095419
580095421
580095420
580095424
580095426
580095430
582012632
ab 449007018

DESCRIPTION

QTY

Kit-Rear Screen (Standard Hood) .......................................................................


1
Kit-Rear Screen (Low Hood) ...............................................................................
1
Screen Rear (Standard Hood) ........................................................................
1
Rear Screen (Low Hood) ................................................................................
1
Seal (4 meters) ............................................................................................... AR
Cover (Capscrew Head) .................................................................................
4
Nut ..................................................................................................................
2
Washer ...........................................................................................................
8
Washer ...........................................................................................................
4
Washer ...........................................................................................................
4
Washer ...........................................................................................................
2
Hinge ..............................................................................................................
2
Screw .............................................................................................................
2
Screw .............................................................................................................
2
Plate ...............................................................................................................
Nut ..................................................................................................................
Cover (Capscrew Head) .................................................................................
Ball Stud .........................................................................................................
Gas Spring .....................................................................................................
Knob ...............................................................................................................
O-Ring ............................................................................................................
Screw .............................................................................................................
Plug ................................................................................................................
Grip .................................................................................................................
Latch ...............................................................................................................
Screw .............................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Plug ................................................................................................................
Connector .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................

2
4
2
4
2
2
2
2
2
2
2
4
1
2
2
1
2
4
2
2
2

Rear Screen ...................................................................................................


Screw .............................................................................................................

1
5

FOOTNOTES:
a

G807

For Edge Protector (Low Hood Option Only)

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-21

GENERAL TRUCK

CAB (FIGURE 1-10)


TOP PANEL ASSEMBLY

1-22

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
TOP PANEL ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
1
1
2
2
2
3
4
5
6
7
8
8
8
9
10
11

PART NO.

DESCRIPTION

580096200
580096201
580096202
580096203
580096204
580096205
580097077
580097078
580097075
580097076
449001412
449021003
449015002
582004287
580095364
580095366
580095367
550011943
580004321
580047919
580094577
a 580096546
a 580096547
a 580096548
a 580095365

Kit-Top Screen ..................................................................................


Kit-Top Screen ..................................................................................
Kit-Top Screen ..................................................................................
Cab (Rear Top Assembly) .............................................................
Cab (Rear Top Assembly) .............................................................
Cab (Rear Top Assembly) .............................................................
Roof Panel ................................................................................
Roof Panel ................................................................................
Roof Panel ................................................................................
Flap Assembly (FPage 1-24)...................................................
Capscrew ..................................................................................
Washer .....................................................................................
Nut ............................................................................................
Screen (Small Glass) ................................................................
Screen ...........................................................................................
Screen ...........................................................................................
Screen ...........................................................................................
Capscrew ..........................................................................................

550000366
550000370

Kit (Top Screen Mounting) ................................................................


Kit (Roof Liner Mounting) ..................................................................

QTY
B

1
..
..
1
..
..
1
1
1
1
4
4
4
1
1
..
..
4

..
1
..
..
1
..
1
..
1
1
4
4
4
1
..
1
..
4

..
..
1
..
..
1
1
1
1
1
4
4
4
1
..
..
1
4

Nut .....................................................................................................
4
Cap ....................................................................................................
4
Adhesive ............................................................................................
1
Activator ............................................................................................ AR
Primer ................................................................................................ AR
Shim ..............................................................................................
2

4
4
1
AR
AR
2

4
4
1
AR
AR
2

1
1

1
1

1
1

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-23

GENERAL TRUCK

CAB (FIGURE 1-11)


ROOF FLAP

1-24

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
ROOF FLAP
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

580097076
582041371
582041372
582004290
504226242
504229298
582004291
582004292
449021003
449015002
580022847
582004293
582004294
582004295
582041373
582041374
582041375

Flap Assembly (Roof) .........................................................................................


Roof Panel ......................................................................................................
Hinge Rod ......................................................................................................
Hinge ..............................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Grip .................................................................................................................
Grip .................................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Cover (Capscrew Head) .................................................................................
Spring .............................................................................................................
Screw .............................................................................................................
Seal ................................................................................................................
Roof Panel (PVC) ...........................................................................................
Plate ...............................................................................................................
Plate ...............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
2
3
2
1
1
2
4
4
1
1
1
1
1
1

1-25

GENERAL TRUCK

CAB (FIGURE 1-12)


HEADLINER ASSEMBLY

1-26

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
HEADLINER ASSEMBLY
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
PART NO.

DESCRIPTION

1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14

580091706
580091707
580091708
580095402
580095401
580095379
580095380
580095381
580095382
580062048
580095384
580075011
580064170
580095392
580095393
580048529
580093848
580097506
550011943

Headliner ...........................................................................................
Headliner ...........................................................................................
Headliner ...........................................................................................
Headliner .......................................................................................
Headliner .......................................................................................
Headliner .......................................................................................
Bracket ..........................................................................................
Bracket ..........................................................................................
Clamp ............................................................................................
Cover (Speaker) ............................................................................
Screw ............................................................................................
Capscrew ......................................................................................
Cover .............................................................................................
Bracket ..........................................................................................
Screw ............................................................................................
Washer ..........................................................................................
Screw ................................................................................................
Dome Light ........................................................................................
Capscrew ..........................................................................................

1
..
..
1
..
..
1
1
1
2
8
7
1
1
2
2
2
1
7

..
1
..
..
1
..
1
1
1
2
8
7
1
1
2
2
2
1
7

..
..
1
..
..
1
1
1
1
2
8
7
1
1
2
2
2
1
7

550000372

Kit (Dome Light) ................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
B

ITEM

1-27

GENERAL TRUCK

CAB (FIGURE 1-13)


STEEL DOORS

1-28

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
STEEL DOORS
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
1
1
2
2
2
3
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
17
18
19

G807

PART NO.

DESCRIPTION

524310923
524310929
524310930
580086545
580086547
580086549
580086546
580086548
580086550
580095371
580095372
580096199
449021003
580028818
504226242
580096197
580096198
580028817
580028816
580095375
580016584
580095374
524329712
580044861
524329711
580041704
550011943
.....
501702902

Door Kit .............................................................................................


1
Door Kit .............................................................................................
..
Door Kit .............................................................................................
..
Door Assembly (LH) (FPage 1-32)..............................................
1
Door Assembly (LH) (FPage 1-32)..............................................
..
Door Assembly (LH) (FPage 1-32)..............................................
..
Door Assembly (RH) (FPage 1-30)..............................................
1
Door Assembly (RH) (FPage 1-30)..............................................
..
Door Assembly (RH) (FPage 1-30)..............................................
..
Gas Spring (LH) ............................................................................
1
Gas Spring (Without Ball Studs) (RH) ...........................................
1
Bracket (Gas Spring) .....................................................................
2
Washer ..........................................................................................
4
Bolt ................................................................................................
2
Washer ..........................................................................................
6
Bracket (LH) ..................................................................................
1
Bracket (RH) .................................................................................
1
Guard ............................................................................................
2
Block (Tapped) ..............................................................................
2
Mounting Plate ..............................................................................
4
Washer ..........................................................................................
4
Hinge .............................................................................................
4
Capscrew .......................................................................................... 20
Insert ................................................................................................. 18
Capscrew ..........................................................................................
8
Insert .................................................................................................
2
Capscrew ..........................................................................................
4
Bracket ..............................................................................................
1
Loctite ................................................................................................ AR

550000368

Kit (Door Mounting) ...........................................................................

2015 Yale Europe Materials Handling Limited

QTY
B

..
1
..
..
1
..
..
1
..
1
1
2
4
2
6
1
1
2
2
4
4
4
20
18
8
2
4
1
AR

..
..
1
..
..
1
..
..
1
1
1
2
4
2
6
1
1
2
2
4
4
4
20
18
8
2
4
1
AR

1-29

GENERAL TRUCK

CAB (FIGURE 1-14)


STEEL DOOR ASSEMBLY RIGHT HAND

1-30

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
STEEL DOOR ASSEMBLY RIGHT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
1
1
2
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
20
21
22
23
24
25
26
27

PART NO.
580086546
580086548
580086550
524337824
524337826
524337828
580097108
580097105
580097096
580048647
580032669
580092792
582001078
449021003
449007018
580097084
580092794
580092795
580048654
580097103
580048529
449001268
580097102
580097098
580022274
580062036
580097109
580097106
580097097
580062102
580062032
582029585
580062025
580097100
580014813
580097101
580097099
a 580060136

QTY
B

Door Assembly ..................................................................................


1
Door Assembly ..................................................................................
..
Door Assembly ..................................................................................
..
Door ..............................................................................................
1
Door ..............................................................................................
..
Door ..............................................................................................
..
Sliding Window Assembly (FPage 1-34)......................................
1
Sliding Window Assembly (FPage 1-34)......................................
..
Sliding Window Assembly (FPage 1-34)......................................
..
Seal (4 meters) .............................................................................. AR
Seal ............................................................................................... AR
Grip ...............................................................................................
1
Seal ...............................................................................................
1
Washer ..........................................................................................
3
Screw ............................................................................................
3
Screw ............................................................................................
1
Plate ..............................................................................................
1
Screw ............................................................................................
2
Latch .............................................................................................
1
Plate ..............................................................................................
1
Washer ..........................................................................................
6
Capscrew ......................................................................................
6
Plate ..............................................................................................
1
Lever .............................................................................................
1
Nut .................................................................................................
1
Lever .............................................................................................
1
Door Panel ....................................................................................
1
Enclosure ......................................................................................
..
Cover .............................................................................................
..
Fastener ........................................................................................
7

..
1
..
..
1
..
..
1
..
AR
AR
1
1
3
3
1
1
2
1
1
6
6
1
1
1
1
..
1
..
7

..
..
1
..
..
1
..
..
1
AR
AR
1
1
3
3
1
1
2
1
1
6
6
1
1
1
1
..
..
1
7

Handle ...........................................................................................
1
Screw ............................................................................................
4
Cover .............................................................................................
1
Screw ............................................................................................
6
Clamp ............................................................................................
1
Seal ............................................................................................... AR
Key (For Cab Door Grip) ...................................................................
1

1
4
1
6
1
AR
1

1
4
1
6
1
AR
1

DESCRIPTION

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-31

GENERAL TRUCK

CAB (FIGURE 1-15)


STEEL DOOR ASSEMBLY LEFT HAND

1-32

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
STEEL DOOR ASSEMBLY LEFT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
2
2
2
3
3
3
4
5
6
7
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

PART NO.
580086545
580086547
580086549
580032669
580097080
580097090
580097086
524337823
524337825
524337825
580048647
580097081
580092792
582001078
580097091
580097082
580097087
580097084
580048678
580092795
580048655
580092808
580048656
580016583
580092800
580092798
580092797
580062102
580092796
449021003
580029110
580048658
580092794
580092801
a 580060136

DESCRIPTION

Door Assembly ..................................................................................


1
Door Assembly ..................................................................................
..
Door Assembly ..................................................................................
..
Seal ............................................................................................... AR
Sliding Window (FPage 1-36)......................................................
..
Sliding Window (FPage 1-36)......................................................
1
Sliding Window (FPage 1-36)......................................................
..
Door ..............................................................................................
1
Door ..............................................................................................
..
Door ..............................................................................................
..
Seal ...............................................................................................
1
Screen ...........................................................................................
1
Grip ...............................................................................................
1
Seal ...............................................................................................
1
Cover .............................................................................................
1
Cover .............................................................................................
..
Cover .............................................................................................
..
Screw ............................................................................................
1
Latch .............................................................................................
1
Screw ............................................................................................
2
Plate ..............................................................................................
1
Cover .............................................................................................
1
Washer ..........................................................................................
1
Screw ............................................................................................
1
Screw ............................................................................................
1
Washer ..........................................................................................
1
Door Handle ..................................................................................
1
Fastener ........................................................................................
7
Tube ..............................................................................................
1
Washer ..........................................................................................
3
Screw ............................................................................................
3
Lock ...............................................................................................
1
Plate ..............................................................................................
1
Rod ................................................................................................
1
Key (For Cab Door Grip) ...................................................................
1

QTY
B

..
1
..
AR
1
..
..
..
1
..
1
1
1
1
..
1
..
1
1
2
1
1
1
1
1
1
1
7
1
3
3
1
1
1
1

..
..
1
AR
..
..
1
..
..
1
1
1
1
1
..
..
1
1
1
2
1
1
1
1
1
1
1
7
1
3
3
1
1
1
1

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-33

GENERAL TRUCK

CAB (FIGURE 1-16)


WINDOW STEEL DOOR, RIGHT HAND

1-34

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
WINDOW STEEL DOOR, RIGHT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
1
1
2
3
4
5
5
5
6
7
8
8
8
9
10

PART NO.
580097108
580097105
580097096
582003422
582003415
582004485
582003538
582003542
580084066
582003424
582004487
582002616
582003539
582003418
582003423
582003416
582004486
580079560
582005270
580084063
582003541
a 580025717
a 580075139

QTY
B

..
1
..
..
1
..
6
AR
AR
..
1
..
1
1
..
1
..

..
..
1
..
..
1
6
AR
AR
..
..
1
1
1
..
..
1

Guide .............................................................................................
4
Edge Protector .............................................................................. AR
Strip Seal ....................................................................................... AR

4
AR
AR

4
AR
AR

DESCRIPTION

Sliding Window Assembly .................................................................


1
Sliding Window Assembly .................................................................
..
Sliding Window Assembly .................................................................
..
Window Frame ..............................................................................
1
Window Frame ..............................................................................
..
Window Frame ..............................................................................
..
Clip ................................................................................................
6
Seal ............................................................................................... AR
Seal ............................................................................................... AR
Sliding Window ..............................................................................
1
Sliding Window ..............................................................................
..
Sliding Window ..............................................................................
..
Latch .............................................................................................
1
Seal ...............................................................................................
1
Sliding Window ..............................................................................
1
Sliding Window ..............................................................................
..
Sliding Window ..............................................................................
..
Latch .............................................................................................

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-35

GENERAL TRUCK

CAB (FIGURE 1-17)


WINDOW STEEL DOOR, LEFT HAND

1-36

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
WINDOW STEEL DOOR, LEFT HAND
KEY:
A: 546mm Battery Compartment
B: 642mm Battery Compartment
C: 750mm Battery Compartment
ITEM

1
2
3
4
4
4
5
6
7
8
8
8
9
10
11
12
12
12

G807

QTY
B

..
1
..
AR
AR
AR
..
1
..

..
..
1
AR
AR
AR
..
..
1

4
1
1
1
..
..

4
1
1
..
1
..

4
1
1
..
..
1

Latch .............................................................................................
1
Clip ................................................................................................
6
Edge Protector .............................................................................. AR
Window Frame ..............................................................................
1
Window Frame ..............................................................................
..
Window Frame ..............................................................................
..

1
6
AR
..
1
..

1
6
AR
..
..
1

PART NO.

DESCRIPTION

580097090
580097080
580097086
580084066
582003542
580075139
582003421
582003427
582004484
580084063
582003541
582003539
582003418
582003420
582003426
582004483
580079560
582005270
582003538
580025717
582003419
582003425
582004482

Sliding Window (Assembly) ...............................................................


1
Sliding Window (Assembly) ...............................................................
..
Sliding Window (Assembly) ...............................................................
..
Seal ............................................................................................... AR
Seal ............................................................................................... AR
Strip Seal ....................................................................................... AR
Sliding Window ..............................................................................
1
Sliding Window ..............................................................................
..
Sliding Window ..............................................................................
..
Guide .............................................................................................
Latch .............................................................................................
Seal ...............................................................................................
Sliding Window ..............................................................................
Sliding Window ..............................................................................
Sliding Window ..............................................................................

2015 Yale Europe Materials Handling Limited

1-37

GENERAL TRUCK

CAB (FIGURE 1-18)


FRONT PANEL ASSEMBLY

1-38

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
FRONT PANEL ASSEMBLY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

580096324
580095407
580014767
580014766
580095403
580014765
580061837
580095406
580015057
580061836
504226242
449015014
580016589
580021466
580013034
580095404
449001412
449021003
449015002
580022847
580095405
580086566
580086567
580044861
524329712
580093519

Kit-Front Screen ..................................................................................................


1
Screw .............................................................................................................
1
Washer ...........................................................................................................
6
Washer ...........................................................................................................
6
Window ...........................................................................................................
1
Washer ...........................................................................................................
6
Washer ...........................................................................................................
6
Washer ...........................................................................................................
1
Washer ...........................................................................................................
1
Bracket ...........................................................................................................
4
Washer ........................................................................................................... 11
Nut ..................................................................................................................
6
Cover (Capscrew Head) ................................................................................. 10
Seal ................................................................................................................
2
Grommet ........................................................................................................
2
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
4
Washer ...........................................................................................................
8
Nut ..................................................................................................................
4
Cover (Capscrew Head) .................................................................................
4
Edge Protector ............................................................................................... AR
Seal ................................................................................................................ AR
Screw .............................................................................................................
5
Insert ...................................................................................................................
5
Capscrew ............................................................................................................
5
Bracket ................................................................................................................
2

550000365

Kit (Front Screen Mounting) ................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY

1-39

GENERAL TRUCK

CAB (FIGURE 1-19)


FRONT WIPER ASSEMBLY

1-40

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
FRONT WIPER ASSEMBLY
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580095369
580095370
580095376
580079433
580016589
580069801
504226242
580095377
580095378
580014764
580003835
580076856
580022804
580092315
580094130
312850034
580014783

Wiper Motor ........................................................................................................


Wiper Arm ...........................................................................................................
Wiper Blade ........................................................................................................
Pump (With Reservoir) .......................................................................................
Cover (Capscrew Head) .....................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................

1
1
1
1
3
3
5
1
2

Check Valve ........................................................................................................


Connector ...........................................................................................................
Connector (Spray Nozzle) ..................................................................................
Wire Harness (FPage 2-152).............................................................................
Switch .................................................................................................................
Strap Clamp ........................................................................................................
Hose ...................................................................................................................

2
1
1
1
1
4
1

550000371
582020905
582020912
582020914

Kit (Front Wiper/Washer Mounting) ....................................................................


Kit-Wiper Motor ...................................................................................................
Kit-Wiper Arm/Blade Front ..................................................................................
Kit-Washer Bottle ................................................................................................

1
1
1
1

11
12
13
14
15
16

G807

2015 Yale Europe Materials Handling Limited

QTY

1-41

GENERAL TRUCK

CAB (FIGURE 1-20)


HEATER

1-42

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
HEATER
ITEM

PART NO.

DESCRIPTION

QTY

1
1
2
3
4
5
6
7
8
9
10
11

b 580091710
c 582011988
580095513
580095953
505970552
449007004
940004903
449015012
449015024
940004902
580049624
580096409
a 504237286

Kit-Cab Heater (FPage 1-44).............................................................................


Kit-Cab Heater (FPage 1-46).............................................................................
Wire Harness (FPage 2-144).............................................................................
Contactor (48 Volt) ..............................................................................................
Boot ....................................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Plate Wldmt ........................................................................................................
Clamp .................................................................................................................

1
1
1
1
2
2
2
2
2
2
2
1
1

550000349
a 580094577

Kit (Heater Mounting) ..........................................................................................


Cap .....................................................................................................................

1
4

FOOTNOTES:
a
b

G807

Not Illustrated
9/2011

9/2011

2015 Yale Europe Materials Handling Limited

1-43

GENERAL TRUCK

CAB (FIGURE 1-21)


HEATER ASSEMBLY ( 9/2011)

1-44

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
HEATER ASSEMBLY ( 9/2011)
ITEM
1
2
3
4
5
6
7
8
9
10

PART NO.
580091710
582002106
582002105
582002108
582002107
582002102
582002115
582002114
582002111
582002117
582002104
a 582002103
a 582002109
a 582002110
a 582002112

DESCRIPTION
Kit-Cab Heater ....................................................................................................
Power Cable ...................................................................................................
Mounting Plate ...............................................................................................
Filter ...............................................................................................................
Air Filter ..........................................................................................................
Heater .............................................................................................................
Heater Element ..........................................................................................
Fan .............................................................................................................
Control Panel .............................................................................................
Valve ..........................................................................................................
Control Panel .............................................................................................
Cable ..........................................................................................................
Thermistor ..................................................................................................
Thermistor ..................................................................................................
Filter (EMC) ................................................................................................

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-45

GENERAL TRUCK

CAB (FIGURE 1-22)


HEATER ASSEMBLY (9/2011 )

1-46

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

CAB
HEATER ASSEMBLY (9/2011 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

582011988
582002115
582014467
582010040
582010037
582014464
582010043
582014470
582014471
582002108
582014469
582010042
582010041
582014472
582014473
582010039
582014465
582014468
582002112
582014466
582014474
582002107
582000773
582002104

Kit-Cab Heater ....................................................................................................


Heater Element ..............................................................................................
Clip .................................................................................................................
Filter ...............................................................................................................
Fan .................................................................................................................
Air Duct ...........................................................................................................
Contact ...........................................................................................................
Terminal Block ................................................................................................
Grommet ........................................................................................................
Filter ...............................................................................................................
Terminal Block ................................................................................................
Fuse Holder ....................................................................................................
Fuse (5 Amp) ..................................................................................................
Grommet ........................................................................................................
Printed Circuit Board ......................................................................................
Filter ...............................................................................................................
Clip .................................................................................................................
Terminal Block ................................................................................................
Filter (EMC) ....................................................................................................
Clip .................................................................................................................
Grommet ........................................................................................................
Air Filter ..........................................................................................................
Connector .......................................................................................................
Control Panel ..................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
4
1
1
1
1
1
1
1
4
1
2
2
1
1
1
1
1
1
1

1-47

GENERAL TRUCK

SEAT (FIGURE 1-23)


FULL SUSPENSION SHEET 1 0F 2

1-48

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

SEAT
FULL SUSPENSION SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
QTY
A
B

ITEM

PART NO.

DESCRIPTION
Seat-Full Suspension (Vinyl-Maximum Travel) (Full Suspension) .............
Seat-Full Suspension (Cloth-Maximum Travel) (Full Suspension) ............

1
1

1
1

Seat-Full Suspension (Vinyl) (Swivel) (Full Suspension) ...........................

1
1
2
2
2
2
3
3
3
3
3
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
6
6
6
6
6
7
8
9
10
11
12
12
12

580086313
580086312
580086311
582003584
580086310
582003585
580095476
580095473
580095474
580095471
.....
580057271
580095475
580095472
.....
580073651
580032260
580095462
.....
.....
.....
.....
.....
580095464
.....
.....
.....
.....
580095463
.....
.....
.....
580095477
.....
.....
.....
580057307
580084952
580057451
311207098
023021000
502097909
580062078
524281279
582024336

Seat-Full Suspension (Cloth) (Swivel) (Full Suspension) ..........................


Kit-Cushion (Seat and Back, Vinyl) ........................................................
Kit-Cushion (Seat and Back, Cloth) .......................................................
Kit-Cushion (Back Cushion, Vinyl) ....................................................
Kit-Cushion (Back Cushion, Cloth) ....................................................
Back Cushion ................................................................................
Screw ............................................................................................
Kit-Seat Cushion (Vinyl) ....................................................................
Kit-Seat Cushion (Cloth) ....................................................................
Seat Cushion .................................................................................
Spring ............................................................................................
Cotter Pin (Hair) ............................................................................
Kit-Weight Adjuster ................................................................................
Knob ..................................................................................................
Bushing .............................................................................................
Washer ..............................................................................................
Pin .....................................................................................................
U-Joint ...............................................................................................
Kit-Service (Front Panel) (With Swivel) .................................................
Front Panel ........................................................................................
Knob ..................................................................................................
Socket Head Capscrew .....................................................................
Roll Pin ..............................................................................................
Kit-Service (Front Panel) (Non Swivel) ..................................................
Front Panel ........................................................................................
Socket Head Capscrew .....................................................................
Roll Pin ..............................................................................................
Kit-Seat Rail ...........................................................................................
Locking Rail .......................................................................................
Slave Rail ..........................................................................................
Bolt ....................................................................................................
Nut .....................................................................................................
Armrest (Left-Hand Side) ...........................................................................
Washer .......................................................................................................
Screw .........................................................................................................
Roll Pin .......................................................................................................
Locknut .......................................................................................................
Kit-Seat Belt (Black) ...................................................................................
Kit-Seat Belt (Red High Visibility without Interlock) ....................................
Seat Belt (High Visibility with Interlock) ......................................................

1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
4
4
1
2
2
1
2
1
1
1

1
1
1
1
1
1
2
1
1
1
2
2
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
4
4
1
1
1
1
2
1
1
1

G807

2015 Yale Europe Materials Handling Limited

1-49

GENERAL TRUCK

SEAT
FULL SUSPENSION SHEET 1 0F 2
KEY:
A: w/o Electronic Control Arm
B: w/ Electronic Control Arm
ITEM
13
14
15
15
16
17
18
18
19
20
21
22
23
24
24
25
26
27
28
29
30
31

PART NO.
502398907
580056005
203081600
203081800
203142800
062151600
580092600
582002535
582004554
580056815
518803677
580093020
580084954
580089657
580089658
580025559
312850032
580092987
580092732
940400905
312850034
640136901
a 582014270
a 580095465
a 580095466
a 580084955
a 580093325
a 580049884
a 580091801
a 580014465
580018616
580018613
580018614
580018567
a 582012046
ab 312850042
ac 312850034

QTY
A
B

DESCRIPTION
Washer .......................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Block ..........................................................................................................
Spacer (Alternate Part) ..............................................................................
Plate (Maxium Travel Mounting) ................................................................
Capscrew (Max Travel Seat Mount) ...........................................................
Nut ..............................................................................................................
Bracket .......................................................................................................
Armrest (Right-Hand Side) .........................................................................
Wire Harness (Seat Jumper) ......................................................................
Wire Harness (MLM Jumper) .....................................................................
Clip .............................................................................................................
Strap Clamp ...............................................................................................
Cover (Seat-Side Electrical) .......................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Strap Clamp ...............................................................................................
Grommet ....................................................................................................
Kit (Mechanical Lumbar) ............................................................................
Kit-Service Internal Tether-80 MM Travel (Maxium Travel) .......................
Kit-Service Internal Tether-56 MM Travel (With Swivel) ............................
Seat Cover (Right-Hand Side) ...................................................................
Spacer (Seat Belt) ......................................................................................
Sensor (Operator Presence) ......................................................................
Wire Harness .............................................................................................
Information Case (Kit) ................................................................................
Plate (Book Box) ....................................................................................
Box (Book) .............................................................................................
Cover .....................................................................................................
Screw .....................................................................................................
Bracket (Angle Controller) ..........................................................................
Strap Clamp ...............................................................................................
Strap Clamp ...............................................................................................

3
3
2
..
2
2
2
2
2
4
4
1
1
1
..
1
1
1
2
2
1
1
1
1
1
1
..
1
1
1
1
1
1
4
1
1
2

3
3
1
1
1
1
1
1
2
4
2
..
..
..
1
1
1
1
2
2
1
1
1
1
1
..
1
1
1
1
1
1
1
4
1
1
2

FOOTNOTES:
a
b

Not Illustrated
10/2013

1-50

10/2013

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-51

GENERAL TRUCK

SEAT (FIGURE 1-24)


FULL SUSPENSION SHEET 2 OF 2

1-52

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

SEAT
FULL SUSPENSION SHEET 2 OF 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

580095461
.....
.....
580018642
.....
580018643
580057307
580095460
580057260
580057307
580057266

Kit-Recliner (Back Seat Adjustment) ..................................................................


Knob ...............................................................................................................
Lever ..............................................................................................................
Plate ...............................................................................................................
Spring .............................................................................................................
Latch ...............................................................................................................
Nut ..................................................................................................................
Kit-Damper Service .............................................................................................
Damper ...........................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
2
1
1
2
2

1-53

GENERAL TRUCK

SEAT (FIGURE 1-25)


FULL SUSPENSION, HIGH BACK SHEET 1 0F 2

1-54

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

SEAT
FULL SUSPENSION, HIGH BACK SHEET 1 0F 2
ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
3
4
5
5
5
5
5
5
6
6
6
6
6
7
7
7
7
7
7
8
8
8
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
24
25
26

582005762
582005761
582006632
582006634
.....
580057271
582039706
580067351
.....
580095476
580095475
580095472
.....
580073651
580032260
582018841
.....
.....
.....
580057307
580095462
.....
.....
.....
.....
.....
580095463
.....
.....
.....
582005028
580018577
.....
.....
580018567
580056635
580018616
580010469
580018567
580068237
582004554
580056815
518803677
580093020
580084952
580049903
580084954
580049904
311207098
580057451

Seat-Full Suspension (Vinyl) (High Back, Lumbar) ............................................


Seat-Full Suspension (Cloth) (High Back, Lumbar) ............................................
Kit-Cushion (Seat Back, Vinyl) .......................................................................
Kit-Cushion (Seat Back, Cloth) .......................................................................
Back Cushion .............................................................................................
Screw .........................................................................................................
Kit Head Rest (Cloth) .................................................................................
Kit-Back/Headrest Cushion (Vinyl) .............................................................
Guide Assembly (Tubes) .......................................................................
Kit-Cushion (Seat and Back, Vinyl) ................................................................
Kit-Seat Cushion (Vinyl) .................................................................................
Kit-Seat Cushion (Cloth) .................................................................................
Seat Cushion ..............................................................................................
Spring .........................................................................................................
Cotter Pin (Hair) .........................................................................................
Kit-Seat Rail ...................................................................................................
Locking Rail ................................................................................................
Slave Rail ...................................................................................................
Bolt .............................................................................................................
Nut ..............................................................................................................
Kit-Weight Adjuster .........................................................................................
Knob ...........................................................................................................
Bushing ......................................................................................................
Washer .......................................................................................................
Pin ..............................................................................................................
U-Joint ........................................................................................................
Kit-Service (Front Panel) (Non Swivel) ...........................................................
Front Panel .................................................................................................
Socket Head Capscrew ..............................................................................
Roll Pin .......................................................................................................
Wire Harness .............................................................................................
Fastener .........................................................................................................
Connector Clip ................................................................................................
Retainer Bracket .............................................................................................
Screw .............................................................................................................
Wire (Ground Wire) ........................................................................................
Plate (Book Box) ............................................................................................
Holder (Manual) ..............................................................................................
Screw .............................................................................................................
Label (Serial Number) ....................................................................................
Plate (Maxium Travel Mounting) .........................................................................
Capscrew (Max Travel Seat Mount) ...................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Armrest (Left-Hand Side) ....................................................................................
Cushion (LH Armrest) .....................................................................................
Armrest (Right-Hand Side) .................................................................................
Cushion (RH Armrest) ....................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
2
1
1
2
1
1
1
1
2
2
1
1
1
4
4
1
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
4
1
2
1
4
1
1
1
1
1
2
2
1-55

GENERAL TRUCK

SEAT
FULL SUSPENSION, HIGH BACK SHEET 1 0F 2
ITEM

PART NO.

DESCRIPTION

QTY

27
28
29
29
29
30
31
32
33
34
35
36
36
37
38
39
40
41
42
43

203081600
580056005
580062078
524281279
582024336
582002535
062151600
203142800
023021000
502097909
502398907
580089657
580089658
580025559
312850032
580092987
580092732
940400905
312850034
640136901
582014270

Capscrew ............................................................................................................
Washer ...............................................................................................................
Kit-Seat Belt (Black) ............................................................................................
Kit-Seat Belt (Red High Visibility without Interlock) ............................................
Seat Belt (High Visibility with Interlock) ..............................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Roll Pin ...............................................................................................................
Locknut ...............................................................................................................
Washer ...............................................................................................................
Wire Harness (Seat Jumper) ..............................................................................
Wire Harness (MLM Jumper) ..............................................................................
Clip ......................................................................................................................
Strap Clamp ........................................................................................................
Cover (Seat-Side Electrical) ...............................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Strap Clamp ........................................................................................................
Grommet .............................................................................................................
Kit (Mechanical Lumbar) .....................................................................................

2
3
1
1
1
2
2
2
1
2
3
1
1
1
1
1
2
2
1
1
1

a 582014269
b 580084955
b 580049884
b 582012046
b 580095465
bc 312850042
bd 312850034

Kit Seat Suspension (Non Swivel Seat) ..............................................................


Seat Cover (Right-Hand Side) ............................................................................
Sensor (Operator Presence) ...............................................................................
Bracket (Angle Controller) ..................................................................................
Kit-Service Internal Tether-80 MM Travel (Maxium Travel) ................................
Strap Clamp ........................................................................................................
Strap Clamp ........................................................................................................

1
1
1
1
1
1
2

FOOTNOTES:
a
b

Kit included Tether and Recliner Kit from Sheet 2


of 2 Also
Not Illustrated

1-56

c
d

10/2013
10/2013

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-57

GENERAL TRUCK

SEAT (FIGURE 1-26)


FULL SUSPENSION, HIGH BACK SHEET 2 OF 2

1-58

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

SEAT
FULL SUSPENSION, HIGH BACK SHEET 2 OF 2
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11

580095461
.....
.....
580018642
.....
580018643
580057307
580095460
580057260
580057307
580057266

Kit-Recliner (Back Seat Adjustment) ..................................................................


Knob ...............................................................................................................
Lever ..............................................................................................................
Plate ...............................................................................................................
Spring .............................................................................................................
Latch ...............................................................................................................
Nut ..................................................................................................................
Kit-Damper Service .............................................................................................
Damper ...........................................................................................................
Nut ..................................................................................................................
Bolt .................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
2
1
1
2
2

1-59

GENERAL TRUCK

ARMREST SLIDER ASSEMBLY (FIGURE 1-27)


( 9/2010)

1-60

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

ARMREST SLIDER ASSEMBLY


( 9/2010)
ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
14
15
16
16
17
18
19

580096837
.....
.....
a 580096260
580097245
580083302
580041704
580092816
580092817
582002565
580032377
504230271
580092815
504071785
909882404
580046139
580083301
580012279
580083620
582003730
932728910
580086959
582003731
203142800
518803677
062151600
a 940600908
a 940400908
a 900014292
.....

DESCRIPTION
Armrest (Right-Hand Side) Assembly .................................................................
Armrest (Handle Slide Assy-Upper) ...............................................................
Armrest (Handle Slide - Lower) ......................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Armrest (Slider) ..........................................................................................
Insert ..............................................................................................................
Bracket Wldmt ................................................................................................
Bracket Wldmt (Slide) .....................................................................................
Bracket Wldmt (Alternate Part) .......................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Clip ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Cover (Alternate Part) .........................................................................................
Capscrew ............................................................................................................
Cover (MLM Inner) ..............................................................................................
Cover (Alternate Part) .........................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer (Star) .....................................................................................................
Washer (Star) .....................................................................................................
Capscrew ............................................................................................................
Mini-Lever Assembly ..........................................................................................

QTY
1
1
1
2
4
2
3
1
1
1
2
6
2
1
1
2
1
1
1
1
3
1
1
1
2
1
1
6
2
1

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-61

GENERAL TRUCK

ARMREST SLIDER ASSEMBLY (FIGURE 1-28)


(9/2010 )

1-62

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

ARMREST SLIDER ASSEMBLY


(9/2010 )
ITEM

PART NO.

DESCRIPTION

1
1
2
3
4
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

582002564
.....
580083302
580096260
580097245
582002565
940400908
504230271
580032377
580041704
.....
580083302
580096260
580097245
504230271
940400908
580012279
582002619
062151600
582002535
582003682
203142800
582002534
518803677
582003730
932728910
582003731
909882404
504071785
580092815
.....

Armrest (Slider for Mini Lever) ............................................................................


Armrest (Handle Slide - Upper) ......................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Bracket Wldmt ................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Capscrew .......................................................................................................
Insert ..............................................................................................................
Armrest (Handle Slide Assy) ..........................................................................
Armrest (Slider) ..........................................................................................
Handle (Slider) ...........................................................................................
Screw .........................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Cover Plate .........................................................................................................
Nut ......................................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Cover ..................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Mini-Lever Control Arm .......................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
2
1
4
4
2
3
1
1
1
2
2
2
1
1
1
1
1
1
1
2
1
5
1
1
1
2
1

1-63

GENERAL TRUCK

HOOD AND COVERS (FIGURE 1-29)


EARLY PRODUCTION

1-64

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

HOOD AND COVERS


EARLY PRODUCTION
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

1
1
1
1
1
1
2
2
2
2
2
2
3
3
3
4
4
5
5
6
6
7
7
8
9
9
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

524303230
524303231
524303232
524303227
524303228
524303229
524303236
524303237
524303238
524303233
524303234
524303235
c 524303418
a 524303419
b 524303420
524292608
524292609
580090565
580090566
580092200
580092373
580092201
580092199
580078656
580093008
580093009
580093010
580090217
502566903
449015107
580032011
580081279
934204901
580027573
580081502
580048227
504226242
449015098
580086081
449001415
580082923
449021006
580090208
580090209

G807

DESCRIPTION
Side Panel (LH) (WB1) ......................................................................
Side Panel (LH) (WB2) ......................................................................
Side Panel (LH) (WB3) ......................................................................
LH Side Panel (Low Hood WB1) .......................................................
Side Panel (LH) (Low Hood WB2) .....................................................
Side Panel (LH) (Low Hood WB3) .....................................................
Side Panel (RH) (WB1) .....................................................................
Side Panel (RH) (WB2) .....................................................................
Side Panel (RH) (WB3) .....................................................................
SIde Panel (RH) (Low Hood WB1) ....................................................
Side Panel (RH) (Low Hood WB2) ....................................................
Side Panel (RH) (Low Hood WB3) ....................................................
Hood ..................................................................................................
Hood ..................................................................................................
Hood ..................................................................................................
Cover (Standard) ...............................................................................
Cover (Low) .......................................................................................
Tow Pin (Assembly) (Standard) ........................................................
Tow Pin (Assembly) (Low) ................................................................
Bracket Wldmt ...................................................................................
Bracket Wldmt (LH) (Low) .................................................................
Bracket Wldmt (RH) (Standard) ........................................................
Bracket Wldmt (RH) (Low) ................................................................
Spacer ...............................................................................................
Gas Spring ........................................................................................
Gas Spring ........................................................................................
Gas Spring ........................................................................................
Pin .....................................................................................................
Washer ..............................................................................................
Locknut ..............................................................................................
Capscrew ..........................................................................................
Hood Latch ........................................................................................
Capscrew ..........................................................................................
Nut (Flange) ......................................................................................
Tube ..................................................................................................
Capscrew ..........................................................................................
Washer ..............................................................................................
Nut .....................................................................................................
Pin .....................................................................................................
Capscrew ..........................................................................................
Screw ................................................................................................
Washer ..............................................................................................
Ball Stud ............................................................................................
Clip ....................................................................................................
2015 Yale Europe Materials Handling Limited

A
1
..
..
1
..
..
1
..
..
1
..
..
1
..
..
1
1
1
1
1
1
1
1
2
1
..
..
2
2
1
4
1
2
2
2
2
6
2
2
2
2
4
2
2

QTY
B
..
1
..
..
1
..
..
1
..
..
1
..
..
1
..
1
1
1
1
1
1
1
1
2
..
1
..
2
2
1
4
1
2
2
2
2
6
2
2
2
2
4
2
2

C
..
..
1
..
..
1
..
..
1
..
..
1
..
..
1
1
1
1
1
1
1
1
1
2
..
..
1
2
2
1
4
1
2
2
2
2
6
2
2
2
2
4
2
2
1-65

GENERAL TRUCK

HOOD AND COVERS


EARLY PRODUCTION
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

DESCRIPTION

27

580060686

Retainer .............................................................................................

QTY
B
2

C
2

FOOTNOTES:
a
b

S/N G807B05629L
S/N G807B05656L

1-66

S/N G807B05663L

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-67

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER (FIGURE 1-30)


LATE PRODUCTION ( 2/2015)

1-68

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER


LATE PRODUCTION ( 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
3
4
5
5
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
18
19
19
19
19
20
20
21
21
21
22
23
24
25
26
27
28
29

G807

PART NO.
582001164
449015014
580090503
926887302
c 524336793
a 524336794
b 524336795
.....
580090217
582013981
582001371
582010888
582001372
582010887
502566903
449015107
504071785
580083689
580082923
580095072
580060686
580078656
524292608
524292609
580090565
580090566
580078475
449034074
582001373
582010890
582011603
580093008
580093009
580093010
580090209
582011620
582011621
580081279
934204901
580027573
582022928
504226242
501702902

DESCRIPTION

Bumper ..............................................................................................
2
Nut .....................................................................................................
2
Handle (Hood) ...................................................................................
1
Plug ...................................................................................................
8
Hood ..................................................................................................
1
Hood ..................................................................................................
..
Hood ..................................................................................................
..
Seal ................................................................................................... AR
Pin (Shoulder) ...................................................................................
2
Shim ..................................................................................................
2

QTY
B

2
2
1
8
..
1
..
AR
2
2

2
2
1
8
..
..
1
AR
2
2

Bracket Wldmt (RH-Hood Hinge) (Standard Hood) ...........................

Bracket (RH-Hood Hinge) (Low Hood) ..............................................


Washer ..............................................................................................
Locknut ..............................................................................................
Washer ..............................................................................................
Bolt ....................................................................................................
Screw (Captive) .................................................................................
Washer ..............................................................................................
Retainer .............................................................................................
Spacer (Counterweight Cover) (Standard Hood) ..............................
Cover (Counterweight) (Standard Hood) ...........................................
Cover (Counterweight) (Low Hood) ...................................................
Tow Pin (Assembly) (Standard Hood) ...............................................
Tow Pin (Assembly) (Low Hood) .......................................................
Handle ...........................................................................................
Spring Pin ......................................................................................

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

Bracket Wldmt (LH-Hood Hinge) (Standard Hood) ...........................


1
Bracket (LH-Hood Hinge) (Low Hood) ..............................................
1
Gas Spring (With Pop-up Coil) ..........................................................
1
Gas Spring (With Pop-up Coil) ..........................................................
..
Gas Spring (With Pop-up Coil) ..........................................................
..
Clip (Locking) ....................................................................................
2
Ball Stud ............................................................................................
1
Ball Stud ............................................................................................
1
Hood Latch ........................................................................................
1
Capscrew ..........................................................................................
2
Nut (Flange) ......................................................................................
2
Mount ................................................................................................
2
Washer .............................................................................................. AR
Loctite ................................................................................................ AR

1
1
..
1
..
2
1
1
1
2
2
2
AR
AR

1
1
..
..
1
2
1
1
1
2
2
2
AR
AR

2015 Yale Europe Materials Handling Limited

1-69

GENERAL TRUCK
FOOTNOTES:
a
b

S/N G807B05630L
S/N G807B05657L

1-70

S/N G807B05664L

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-71

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER (FIGURE 1-31)


(2/2015 )

1-72

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER


(2/2015 )
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
3
4
5
5
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
18
19
19
19
19
20
20
21
21
21
22
23
24
25
26
27
28

G807

PART NO.

DESCRIPTION

582001164
449015014
580090503
926887302
550070561
550070562
550070563
582012023
580090217
582013981
582001371
582010888
582001372
582010887
502566903
449015107
504071785
580083689
580082923
580095072
580060686
580078656
524292608
524292609
580090565
580090566
580078475
449034074
582001373
582010890
582011603
580093008
580093009
580093010
580090209
582011620
582011621
582001022
580006420
582022928
504226242
501702902

Bumper ..............................................................................................
2
Nut .....................................................................................................
2
Handle (Hood) ...................................................................................
1
Plug ...................................................................................................
8
Hood ..................................................................................................
1
Hood ..................................................................................................
..
Hood ..................................................................................................
..
Seal-Bulk (FT) ................................................................................... AR
Pin (Shoulder) ...................................................................................
2
Shim ..................................................................................................
2

QTY
B

2
2
1
8
..
1
..
AR
2
2

2
2
1
8
..
..
1
AR
2
2

Bracket Wldmt (RH-Hood Hinge) (Standard Hood) ...........................

Bracket (RH-Hood Hinge) (Low Hood) ..............................................


Washer ..............................................................................................
Locknut ..............................................................................................
Washer ..............................................................................................
Bolt ....................................................................................................
Screw (Captive) .................................................................................
Washer ..............................................................................................
Retainer .............................................................................................
Spacer (Counterweight Cover) (Standard Hood) ..............................
Cover (Counterweight) (Standard Hood) ...........................................
Cover (Counterweight) (Low Hood) ...................................................
Tow Pin (Assembly) (Standard Hood) ...............................................
Tow Pin (Assembly) (Low Hood) .......................................................
Handle ...........................................................................................
Spring Pin ......................................................................................

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2

Bracket Wldmt (LH-Hood Hinge) (Standard Hood) ...........................


1
Bracket (LH-Hood Hinge) (Low Hood) ..............................................
1
Gas Spring (With Pop-up Coil) ..........................................................
1
Gas Spring (With Pop-up Coil) ..........................................................
..
Gas Spring (With Pop-up Coil) ..........................................................
..
Clip (Locking) ....................................................................................
2
Ball Stud ............................................................................................
1
Ball Stud ............................................................................................
1
Hood Latch ........................................................................................
1
Capscrew ..........................................................................................
4
Mount ................................................................................................
2
Washer .............................................................................................. AR
Loctite ................................................................................................ AR

1
1
..
1
..
2
1
1
1
4
2
AR
AR

1
1
..
..
1
2
1
1
1
4
2
AR
AR

2015 Yale Europe Materials Handling Limited

1-73

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER (FIGURE 1-32)


WITH RAPID CHARGE OPTION ( 2/2015)

1-74

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER


WITH RAPID CHARGE OPTION ( 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
3
4
5
5
5
6
7
8
9
9
10
11
12
13
14
15
16
17
18
18
19
19
19
19
20
21
22
23
24
25
26
27
28
29
30
30
31
31
31

G807

DESCRIPTION

582001164
449015014
580090503
926887302
524336793
524336794
524336795
.....
580090217
582013981
582001371
582010888
582001372
582010887
502566903
449015107
504071785
580083689
580082923
580095072
580060686
580078656
550043718
550044369
580090565
580090566
580078475
449034074
582024069
582011385
550043719
518791613
580041704
582024070
580006948
449001415
582023713
580027573
582001373
582010890
582011603
580093008
580093009
580093010

Bumper ..............................................................................................
Nut .....................................................................................................
Handle (Hood) ...................................................................................
Plug ...................................................................................................
Hood ..................................................................................................
Hood ..................................................................................................
Hood ..................................................................................................
Seal ...................................................................................................
Pin (Shoulder) ...................................................................................
Shim ..................................................................................................

2
2
1
8
1
..
..
1
2
2

2
2
1
8
..
1
..
1
2
2

2
2
1
8
..
..
1
1
2
2

Bracket Wldmt (Hood Hinge-RH) (Standard Hood) ...........................

Bracket (Hood Hinge-RH) (Low Hood) ..............................................


Washer ..............................................................................................
Locknut ..............................................................................................
Washer ..............................................................................................
Bolt ....................................................................................................
Screw (Captive) .................................................................................
Washer ..............................................................................................
Retainer .............................................................................................
Spacer (Counterweight Cover) (Standard Hood) ..............................
Cover (Counterweight Rapid Charge (Standard)) .............................
Cover (Counterweight Rapid Charge) (Low Hood) ...........................
Tow Pin (Assembly) (Standard Hood) ...............................................
Tow Pin (Assembly) (Low Hood) .......................................................
Handle ...........................................................................................
Spring Pin ......................................................................................
Trim ...................................................................................................
Trim ...................................................................................................
Cover .................................................................................................
Capscrew ..........................................................................................
Insert .................................................................................................
Trim ...................................................................................................
Clamp ................................................................................................
Capscrew ..........................................................................................
Plate ..................................................................................................
Nut (Flange) ......................................................................................

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2
1
2
1
4
4
1
1
3
1
1

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2
1
2
1
4
4
1
1
3
1
1

1
2
2
4
4
2
2
2
2
1
1
1
1
1
2
1
2
1
4
4
1
1
3
1
1

Bracket Wldmt (Hood Hinge-LH) (Standard Hood) ...........................


Bracket (Hood Hinge-LH) (Low Hood) ..............................................
Gas Spring (With Pop-up Coil) ..........................................................
Gas Spring (With Pop-up Coil) ..........................................................
Gas Spring (With Pop-up Coil) ..........................................................

1
1
1
..
..

1
1
..
1
..

..
1
..
..
1

2015 Yale Europe Materials Handling Limited

QTY
B

PART NO.

1-75

GENERAL TRUCK

HOOD AND COUNTERWEIGHT COVER


WITH RAPID CHARGE OPTION ( 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

32
33
34
35
36
37
38
39

580090209
582011620
582011621
580081279
934204901
580027573
582022928
504226242
a 501702902

DESCRIPTION

Clip ....................................................................................................
2
Ball Stud ............................................................................................
1
Ball Stud ............................................................................................
1
Hood Latch ........................................................................................
1
Capscrew ..........................................................................................
2
Nut (Flange) ......................................................................................
2
Mount ................................................................................................
2
Washer .............................................................................................. AR
Loctite ................................................................................................ AR

QTY
B

2
1
1
1
2
2
2
AR
AR

2
1
1
1
2
2
2
AR
AR

FOOTNOTES:
a

Not Illustrated

1-76

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-77

GENERAL TRUCK

SIDE PANELS (FIGURE 1-33)

1-78

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

SIDE PANELS
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
9
10

580094279
940400908
502566901
580032375
580048227
580081502
504226242
449015098
a 550044441
a 550044445
a 550044442
a 550044446
a 550044443
a 550044447
a 550044448
a 550044451
a 550044449
a 550044452
a 550044450
a 550044453
524303230
524303236
524303231
524303237
524303232
524303238
524303227
524303233
524303228
524303234
524303229
524303235
580004321
580047919
580096550
580092374
580086081
449001415

11
12
13
14

DESCRIPTION

QTY
B

Bumper ..............................................................................................
Washer ..............................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Tube ..................................................................................................
Washer ..............................................................................................
Nut .....................................................................................................
Side Panel (LH) (High Hood) (Rapid Charge) ...................................
Side Panel (RH) (High Hood) (Rapid Charge) ..................................
Side Panel (LH) (High Hood) (Rapid Charge) ...................................
Side Panel (RH) (High Hood) (Rapid Charge) ..................................
Side Panel (LH) (High Hood) (Rapid Charge) ...................................
Side Panel (RH) (High Hood) (Rapid Charge) ..................................
Side Panel (LH) (Standard Hood) (Rapid Charge) ............................
Side Panel (RH) (Standard Hood) (Rapid Charge) ...........................
Side Panel (LH) (Standard Hood) (Rapid Charge) ............................
Side Panel (RH) (Standard Hood) (Rapid Charge) ...........................
Side Panel (LH) (Standard Hood) (Rapid Charge) ............................
Side Panel (RH) (Standard Hood) (Rapid Charge) ...........................
Side Panel (LH) (WB1) (Standard) ....................................................
Side Panel (RH) (WB1) (Standard) ...................................................
Side Panel (LH) (WB2) (Standard) ....................................................
Side Panel (RH) (WB2) (Standard) ...................................................
Side Panel (LH) (WB3) (Standard) ....................................................
Side Panel (RH) (WB3) (Standard) ...................................................
LH Side Panel (Low Hood WB1) (Standard) .....................................
SIde Panel (RH) (Low Hood WB1) (Standard) ..................................
Side Panel (LH) (Low Hood WB2) (Standard) ...................................
Side Panel (RH) (Low Hood WB2) (Standard) ..................................
Side Panel (LH) (Low Hood WB3) (Standard) ...................................
Side Panel (RH) (Low Hood WB3) (Standard) ..................................

6
6
6
6
2
2
6
2
1
1
..
..
..
..
1
1
..
..
..
..
1
1
..
..
..
..
1
1
..
..
..
..

6
6
6
6
2
2
6
2
..
..
1
1
..
..
..
..
1
1
..
..
..
..
1
1
..
..
..
..
1
1
..
..

6
6
6
6
2
2
6
2
..
..
..
..
1
1
..
..
..
..
1
1
..
..
..
..
1
1
..
..
..
..
1
1

Nut .................................................................................................
Isolator ..........................................................................................
Clip (Side Panel) ...........................................................................
Pin .....................................................................................................
Capscrew ..........................................................................................

4
2
2
2
2

4
2
2
2
2

4
2
2
2
2

FOOTNOTES:
a

G807

2/2015

2015 Yale Europe Materials Handling Limited

1-79

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-34)


DROP-IN ( 2/2015)

1-80

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


DROP-IN ( 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

1
1
1
2
2
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15

580092538
580092536
580092539
580092595
580092596
580092597
449001089
016103300
580039438
580044859
b 580090913
a 580086460
520041824
580027572
580090522
580081348
504231285
580090523
909882404
580090912

DESCRIPTION

QTY
B

Battery Tray (Upper) ..........................................................................


Battery Tray (Upper) ..........................................................................
Battery Tray (Upper) ..........................................................................
Battery Tray (Lower) ..........................................................................
Battery Tray (Lower) ..........................................................................
Battery Tray (Lower) ..........................................................................
Capscrew ..........................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Insert .................................................................................................
Add-On Counterweight ......................................................................
Add-On Counterweight ......................................................................
Bolt ....................................................................................................
Nut .....................................................................................................
Plate ..................................................................................................
Spacer ...............................................................................................
Capscrew (M10 x 1.5 x 70) ...............................................................
Spacer ...............................................................................................
Nut .....................................................................................................
Spacer Block .....................................................................................

1
..
..
1
..
..
4
4
4
4
..
1
2
2
1
10
2
2
2
..

..
1
..
..
1
..
4
4
4
4
1
1
2
2
1
10
2
2
2
..

..
..
1
..
..
1
4
4
4
4
..
..
2
2
1
10
2
2
2
1

FOOTNOTES:
a

G807

Model: ERP15VT,16VT,18VT

Model: ERP20VT

2015 Yale Europe Materials Handling Limited

1-81

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-35)


DROP-IN (2/2015 )

1-82

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


DROP-IN (2/2015 )
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

1
1
1
2
2
2
3
4
5
6
7
7
8
9
10
11
12
13
14
15
15
15
16
17
18

580092538
580092536
580092539
580092595
580092596
580092597
449001089
016103300
580039438
580044859
b 580090913
a 580086460
580046451
580044862
580090522
580081348
504231285
580090523
909882404
580095137
580095140
580095141
582034616
520041824
580027572

DESCRIPTION

QTY
B

Battery Tray (Upper) ..........................................................................


Battery Tray (Upper) ..........................................................................
Battery Tray (Upper) ..........................................................................
Battery Tray (Lower) ..........................................................................
Battery Tray (Lower) ..........................................................................
Battery Tray (Lower) ..........................................................................
Capscrew ..........................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Insert .................................................................................................
Add-On Counterweight ......................................................................
Add-On Counterweight ......................................................................
Capscrew ..........................................................................................
Insert .................................................................................................
Plate ..................................................................................................
Spacer ...............................................................................................
Capscrew (M10 x 1.5 x 70) ...............................................................
Spacer ...............................................................................................
Nut .....................................................................................................
Support ..............................................................................................
Support ..............................................................................................
Support ..............................................................................................
Spacer ...............................................................................................
Bolt ....................................................................................................
Nut .....................................................................................................

1
..
..
1
..
..
4
4
4
4
..
1
2
2
1
10
2
2
2
1
..
..
1
2
2

..
1
..
..
1
..
4
4
4
4
1
1
2
2
1
10
2
2
2
..
1
..
1
2
2

..
..
1
..
..
1
4
4
4
4
..
..
2
2
1
10
2
2
2
..
..
1
1
2
2

FOOTNOTES:
a

G807

Model: ERP15VT,16VT,18VT

Model: ERP20VT

2015 Yale Europe Materials Handling Limited

1-83

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-36)


SIDE-REMOVAL ( S/N G807B02919J)

1-84

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


SIDE-REMOVAL ( S/N G807B02919J)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
1
1
2
2
2
3
4
5
6
7
8
9
10
11
11
12
13
14
15
16
17
18
19

PART NO.
524307980
524307981
524307982
580087814
580087815
580087816
504035206
582028836
580087919
582020963
580080516
580038834
580093901
580004321
580047919
504238222
580081322
b 580090911
582015438
a 580089574
520041824
580027572
580090522
580081348
504231285
580090523
909882404
580090912
c 524328904

DESCRIPTION

QTY
B

Side Panel .........................................................................................


Side Panel .........................................................................................
Side Panel .........................................................................................
Plate Wldmt .......................................................................................
Plate Wldmt .......................................................................................
Plate Wldmt .......................................................................................

1
..
..
1
..
..

..
1
..
..
1
..

..
..
1
..
..
1

Roller .................................................................................................

Roller .................................................................................................
Bumper ..............................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................

4
1
2
1

4
1
2
1

4
1
2
1

Nut .....................................................................................................
Buffer .................................................................................................
Clip ....................................................................................................

4
2
2

4
2
2

4
2
2

Add-ON Counterweight .....................................................................


Add-On Counterweight ......................................................................
Bolt ....................................................................................................
Nut .....................................................................................................
Plate ..................................................................................................
Spacer ...............................................................................................
Capscrew (M10 x 1.5 x 70) ...............................................................
Spacer ...............................................................................................
Nut .....................................................................................................
Spacer Block .....................................................................................
Spacer ...............................................................................................

..
..
2
2
1
10
2
2
2
..
1

1
1
2
2
1
10
2
2
2
..
1

..
..
2
2
1
10
2
2
2
1
1

FOOTNOTES:
a
b

G807

Model: ERP16VT,18VT
Model: ERP20VT

Not Illustrated

2015 Yale Europe Materials Handling Limited

1-85

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-37)


SIDE REMOVAL (S/N G807B02920J 2/2015)

1-86

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


SIDE REMOVAL (S/N G807B02920J 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
1
1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
16
16

PART NO.
580087814
580087815
580087816
504035206
582028836
580087919
582020963
580027572
a 580090911
582015438
b 580089574
520041824
580093901
580060019
580086939
580090912
504238222
580004321
580047919
580049011
580051800
582011629
550027121
550027122
550027123

DESCRIPTION

QTY
B

Plate Wldmt .......................................................................................


Plate Wldmt .......................................................................................
Plate Wldmt .......................................................................................

1
..
..

..
1
..

..
..
1

Roller .................................................................................................

Roller .................................................................................................
Nut .....................................................................................................

4
2

4
2

4
2

Add-ON Counterweight .....................................................................


Add-On Counterweight ......................................................................
Bolt ....................................................................................................
Capscrew ..........................................................................................
Nut .....................................................................................................
Rubber Mount ....................................................................................
Spacer Block .....................................................................................
Buffer .................................................................................................

..
..
2
1
2
2
..
2

1
1
2
1
2
2
..
2

..
..
2
1
2
2
1
2

Nut .....................................................................................................
Capscrew ..........................................................................................
Nut (Foldover) ...................................................................................
Retainer (FPage 1-100)...................................................................
Panel .................................................................................................
Panel .................................................................................................
Panel .................................................................................................

2
2
2
1
1
..
..

2
2
2
1
..
1
..

2
2
2
1
..
..
1

FOOTNOTES:
a

G807

Model: ERP16VT,18VT

Model: ERP20VT

2015 Yale Europe Materials Handling Limited

1-87

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-38)


SIDE REMOVAL (2/2015 )

1-88

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


SIDE REMOVAL (2/2015 )
ITEM
1
2
3
4
5
6
7
8
9
10

G807

PART NO.

DESCRIPTION

582046125
582045703
580087919
582020963
580086939
580060019
.....
582020007
580049011
580051800
.....

Roller ..................................................................................................................
Bracket ................................................................................................................

4
2

Roller ..................................................................................................................
Rubber Mount .....................................................................................................
Nut ......................................................................................................................
Auxiliary Counterweight (FPage 1-102, FPage 1-104).....................................
Retainer (FPage 1-100).....................................................................................
Capscrew ............................................................................................................
Nut (Foldover) .....................................................................................................
Battery Compartment Doors ...............................................................................

4
2
2
..
1
2
2
..

2015 Yale Europe Materials Handling Limited

QTY

1-89

GENERAL TRUCK

BATTERY TRAY OPTIONS (FIGURE 1-39)


SIDE REMOVAL WITH REMOVABLE BATTERY TRAY (2/2015 )

1-90

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY TRAY OPTIONS


SIDE REMOVAL WITH REMOVABLE BATTERY TRAY (2/2015 )
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
1
1
2
3
4
5
5
5
6
7
8
9

G807

DESCRIPTION

582045700
582045701
582045702
.....
449001052
580027573
582045697
582045698
582045699
582041056
580047714
582038389
.....
934204901

Battery Tray .......................................................................................


Battery Tray .......................................................................................
Battery Tray .......................................................................................
Tube ..................................................................................................
Capscrew ..........................................................................................
Nut (Flange) ......................................................................................
Guard ................................................................................................
Guard ................................................................................................
Guard ................................................................................................

2
..
..
1
2
2
1
..
..

..
2
..
1
2
2
..
1
..

..
..
2
1
2
2
..
..
1

Capscrew ..........................................................................................
Nut .....................................................................................................
Spacer Plate ......................................................................................
Capscrew ..........................................................................................

2
2
1
2

2
2
1
2

2
2
1
2

2015 Yale Europe Materials Handling Limited

QTY
B

PART NO.

1-91

GENERAL TRUCK

BATTERY COMPARTMENT DOOR (FIGURE 1-40)


SIDE REMOVAL (2/2015 )

1-92

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY COMPARTMENT DOOR


SIDE REMOVAL (2/2015 )
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
1
1
2
3
4
4
4
5
6
6
6
7
7
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

G807

DESCRIPTION

550083618
550083619
550083620
582042496
582042497
550084140
550084141
550084142
582041794
524303230
524303231
524303232
524303576
524303578
524303580
580004321
580047919
580096550
580092374
580094279
580086081
504226242
449001415
580081502
580048227
504226242
449015098
582034647
582034645
582034646
582009563
580044946
580049840
580030975
582034524
582017798
582034648
580027573
580030966
580049229
582042884
580049231
580026621
449001192

Door ...................................................................................................
Door ...................................................................................................
Door ...................................................................................................
Hinge (Frame) (FPage 1-96)............................................................
Hinge (Frame) ...................................................................................
Cover .................................................................................................
Cover .................................................................................................
Cover .................................................................................................
Plate (Latch Mounting) ......................................................................
Side Panel (LH) (WB1) ......................................................................
Side Panel (LH) (WB2) ......................................................................
Side Panel (LH) (WB3) ......................................................................
Side Panel (LH) .............................................................................
Side Panel (LH) .............................................................................
Side Panel (LH) .............................................................................

1
..
..
1
1
1
..
..
1
1
..
..
1
..
..

..
1
..
1
1
..
1
..
1
..
1
..
..
1
..

..
..
1
1
1
..
..
1
1
..
..
1
..
..
1

Nut .................................................................................................
Isolator ..........................................................................................
Clip (Side Panel) ...........................................................................
Bumper ..............................................................................................
Pin .....................................................................................................
Washer ..............................................................................................
Capscrew ..........................................................................................
Tube ..................................................................................................
Capscrew ..........................................................................................
Washer ..............................................................................................
Nut .....................................................................................................
Handle ...............................................................................................
Latch ..................................................................................................
Plate ..................................................................................................
Screw ................................................................................................
Nut .....................................................................................................
Capscrew ..........................................................................................
Screw (Button Head) .........................................................................
Cable .................................................................................................
Clip ....................................................................................................
Striker ................................................................................................
Nut (Flange) ......................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Seal ...................................................................................................
Capscrew ..........................................................................................
Nut .....................................................................................................
Screw ................................................................................................

4
2
2
3
1
1
1
1
1
2
1
1
1
1
2
2
4
2
1
1
1
3
2
3
1
6
4
1

4
2
2
3
1
1
1
1
1
2
1
1
1
1
2
2
4
2
1
1
1
3
2
3
1
6
4
1

4
2
2
3
1
1
1
1
1
2
1
1
1
1
2
2
4
2
1
1
1
3
2
3
1
6
4
1

2015 Yale Europe Materials Handling Limited

QTY
B

PART NO.

1-93

GENERAL TRUCK

BATTERY COMPARTMENT DOOR


SIDE REMOVAL (2/2015 )
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

PART NO.

DESCRIPTION

36

449015112

Locknut ..............................................................................................

1-94

2015 Yale Europe Materials Handling Limited

A
1

QTY
B
1

C
1

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-95

GENERAL TRUCK

FRAME HINGE (FIGURE 1-41)


(2/2015 )

1-96

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

FRAME HINGE
(2/2015 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

582042496
550088446
582041785
582041783
582042489
580038063
580049229
580027573
580030966
582042488
580060022

Hinge ..................................................................................................................
Hinge ..............................................................................................................
Hinge ..............................................................................................................
Hinge ..............................................................................................................
Bushing ..........................................................................................................
E-Ring ............................................................................................................
Capscrew .......................................................................................................
Nut (Flange) ...................................................................................................
Capscrew .......................................................................................................
Spring Guide ..................................................................................................
Nut ..................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
4
1
1
1
1
1
1

1-97

GENERAL TRUCK

BATTERY RETENTION (FIGURE 1-42)


( S/N G807B02919J)

1-98

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY RETENTION
( S/N G807B02919J)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

524328789
580051442
524327738
524327744
524327741
580071587
940004902
449007032
504226242
580023049
580027573

Retainer (Assembly) ...........................................................................................


Magnet ...........................................................................................................
Bracket ...........................................................................................................
Spring .............................................................................................................
Pin ..................................................................................................................
Switch Assembly ............................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
Washer ...............................................................................................................
Bolt ......................................................................................................................
Nut (Flange) ........................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
4
4
1
1
1

1-99

GENERAL TRUCK

BATTERY RETENTION (FIGURE 1-43)


(S/N G807B02920J )

1-100

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

BATTERY RETENTION
(S/N G807B02920J )
ITEM

1
2
2
3
4
5
6
7
8
9
9
10
11
12
13
13
13
13
13
14
15

PART NO.
a 582011629
b 582020007
582011628
a 582011619
b 582020006
061278400
524327744
582011618
580041768
582012293
582011617
a 580004321
580047919
b 449015002
449007032
940004902
580051442
580071587
580071586
505968540
505968514
580022893
580038355
.....

DESCRIPTION

QTY

Retainer ..............................................................................................................
Retainer ..............................................................................................................
Bushing ..........................................................................................................
Bracket ...........................................................................................................
Bracket ...........................................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Pin ..................................................................................................................
Cap .................................................................................................................
Lever ..............................................................................................................
Block ...............................................................................................................

1
1
2
1
1
1
1
1
1
1
1

Nut ..................................................................................................................
Nut ..................................................................................................................
Screw .............................................................................................................
Washer ...........................................................................................................
Magnet ...........................................................................................................
Switch Assembly ............................................................................................
Switch .........................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Connector (2 Pin) .......................................................................................
Capscrew .......................................................................................................
Plate ...............................................................................................................

1
1
6
6
1
1
1
1
2
1
1
1

FOOTNOTES:
a

G807

2/2015

2/2015

2015 Yale Europe Materials Handling Limited

1-101

GENERAL TRUCK

AUXILIARY COUNTERWEIGHT (FIGURE 1-44)


SIDE BATTERY REMOVAL (2/2015 )

ITEM
1
2
3

PART NO.
582031844
580077405
504223217
a 580086939
a 580060019

DESCRIPTION
Auxiliary Counterweight ......................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Rubber Mount .....................................................................................................
Nut ......................................................................................................................

QTY
1
1
1
2
2

FOOTNOTES:
a

Not Illustrated

1-102

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

AUXILIARY COUNTERWEIGHT (FIGURE 1-45)


DROP-IN BATTERY REMOVAL (2/2015 )

KEY:
A: 546 mm Battery Compartment (J1.5XNT)
B: 546 mm Battery Compartment (J1.6XNT)
C: 642 mm Battery Compartment (J1.8XNT)
D: 750 mm Battery Compartment (J2.0XNT)
ITEM
1
2
3
4

G807

PART NO.

DESCRIPTION

582031844
449001293
504071785
582043822

Auxiliary Counterweight ............................................................


Capscrew ..................................................................................
Washer .....................................................................................
Spacer ......................................................................................

2015 Yale Europe Materials Handling Limited

A
1
1
1
1

QTY
B
C
2
2
2
2

2
2
2
2

D
1
1
1
1

1-103

GENERAL TRUCK

AUXILIARY COUNTERWEIGHT (FIGURE 1-46)


OPTIONAL J2.0XNT (1/2015 )

KEY:
A: Side Battery Removal
B: Drop-In Battery Removal
ITEM
1
1
2
3

1-104

PART NO.

DESCRIPTION

582031845
582031846
504223217
580077405

Auxiliary Counterweight (642 mm Battery Compartment) ..........................


Auxiliary Counterweight (642 mm Battery Compartment) ..........................
Washer .......................................................................................................
Capscrew ...................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
A
B
1
..
2
2

..
1
2
2

G807

GENERAL TRUCK

COWL MOUNT (FIGURE 1-47)


( S/N G807B02919J)

ITEM
1
2
3
4

G807

PART NO.

DESCRIPTION

550017001
580056527
580072264
580004218
580056528

Cowl ....................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

1
6
2

Nut (Shoulder) ....................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

1-105

GENERAL TRUCK

COWL MOUNT (FIGURE 1-48)


(S/N G807B02920J )

1-106

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

COWL MOUNT
(S/N G807B02920J )
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13

550026997
582014213
582014154
580056527
582014155
580027573
505975509
504226242
580044129
580056666
580030969
580030967
a 582012880

DESCRIPTION
Cowl ....................................................................................................................
Seal (Foam) ........................................................................................................
Bracket (RH) .......................................................................................................
Capscrew ............................................................................................................
Bracket (LH) ........................................................................................................
Nut (Flange) ........................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Isolator ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Liner ....................................................................................................................

QTY
1
2
2
2
1
4
2
4
4
4
2
2
1

FOOTNOTES:
a

G807

S/N G807B02301J

2015 Yale Europe Materials Handling Limited

1-107

GENERAL TRUCK

FLOOR PLATES (FIGURE 1-49)

1-108

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

FLOOR PLATES
KEY:
A: Manual Hydraulics
B: Electronic Hydraulics
ITEM

PART NO.

1
1
1
1
1
1
1
1
2
3
3
4
5
6
7
8
8
8
8
8
8
9
10
11

b 580087967
i 582000409
c 580087968
f 582000410
a 580087969
i 582000411
c 580087970
f 582000412
580087966
582029905
580087972
580087973
580003569
932729908
504230271
b 580092460
d 582000407
g 582006492
c 580092459
e 582000408
h 582006493
582001004
582001006
582001005

QTY
A
B

DESCRIPTION
Floorplate (Standard Height) ......................................................................
Floorplate (Standard Height) ......................................................................
Floorplate (Standard Height) ......................................................................
Floorplate (Standard Height) ......................................................................
Floorplate (Low Height) ..............................................................................
Floorplate (Low Height) ..............................................................................
Floorplate (Low Height) ..............................................................................
Floorplate (Low Height) ..............................................................................
Floorplate ...................................................................................................
Step (Standard Step) .................................................................................
Floorplate (Low Step) .................................................................................
Floorplate (Extension-Standard Height) .....................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Floormat .....................................................................................................
Floormat .....................................................................................................
Floormat .....................................................................................................
Floormat .....................................................................................................
Floormat .....................................................................................................
Floormat .....................................................................................................
Liner ...........................................................................................................
Liner ...........................................................................................................
Liner ...........................................................................................................

1
1
..
..
1
1
..
..
1
1
1
1
6
3
3
1
1
1
..
..
..
1
1
..

..
..
1
1
..
..
1
1
1
1
1
1
6
3
3
..
..
..
1
1
1
1
1
1

FOOTNOTES:
a
b
c
d
e

G807

S/N G807B02115G
S/N G807B02115H
S/N G807B02119H
S/N G807B02116H S/N G807B02281H
S/N G807B02120H S/N G807B02364H

f
g
h
i

S/N G807B02120H
S/N G807B02282H
S/N G807B02365H
S/N G807B02116H

2015 Yale Europe Materials Handling Limited

1-109

GENERAL TRUCK

DASH AND STEERING COLUMN COVERS (FIGURE 1-50)


FIXED COLUMN

1-110

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

DASH AND STEERING COLUMN COVERS


FIXED COLUMN
KEY:
A: With Cab
B: Without Cab
ITEM

PART NO.

1
1
2
3
4
5
5
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
22
23
24
25
26
27

580086551
580086579
580086472
580086473
520038861
580094801
a 580080884
b 582029018
580093292
520041817
520041892
520041863
909904403
580046139
932728908
580044859
504225257
932728903
932728903
580093852
580075214
580092014
580093323
580097533
505970553
580051800
504225257
582006755
580049011
582006754
582001247
580041704

QTY
A
B

DESCRIPTION
Cover (w/ Turn Signals) .............................................................................
Cover (w/o Turn Signals) ...........................................................................
Cover (Lower Column) ...............................................................................
Cover (Upper Column) ...............................................................................
Capscrew ...................................................................................................
Dash Panel .................................................................................................
Dash Panel .................................................................................................
Dash Panel .................................................................................................
Plug ............................................................................................................
Panel (End) ................................................................................................
Panel (Center) ............................................................................................
Cover ..........................................................................................................
Screw .........................................................................................................
Clip .............................................................................................................
Capscrew ...................................................................................................
Insert ..........................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Bracket .......................................................................................................
Rivet ...........................................................................................................
Clip .............................................................................................................
Cover ..........................................................................................................
Cover ..........................................................................................................
Capscrew ...................................................................................................
Nut (Foldover) ............................................................................................
Nut (Alternate Part) ....................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Hose Guard ................................................................................................
Grommet ....................................................................................................
Insert ..........................................................................................................

1
1
1
1
4
1
..
..
1
2
1
3
7
2
3
3
3
4
3
3
3
3
1
..
3
3
3
..
..
1
1
2

1
1
1
1
4
..
1
1
1
2
1
3
7
2
3
3
3
4
3
3
3
3
1
1
2
2
3
1
2
..
..
2

FOOTNOTES:
a

G807

12/2013

12/2013

2015 Yale Europe Materials Handling Limited

1-111

GENERAL TRUCK

DASH AND STEERING COLUMN COVERS (FIGURE 1-51)


TELESCOPIC COLUMN

1-112

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

DASH AND STEERING COLUMN COVERS


TELESCOPIC COLUMN
KEY:
A: With Cab
B: Without Cab
ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
9
9
10
11
12
13
14
15
16
17
18
19
19
20
21
22
23
24
25
26
27
27
28
29
30
31

580086551
580086579
580086580
580086471
580086470
580046139
449021002
580029727
520038861
580094801
a 580080884
b 582029018
580093292
520041817
520041892
520041863
909904403
580046139
932728908
580044859
504225257
932728903
932728903
580093852
580075214
580092014
580093323
580097533
505970553
582006755
580051800
504225257
580049011
582006754
582001247
580041704

QTY
A
B

DESCRIPTION
Cover (w/ Turn Signal) ...............................................................................
Cover (w/o Turn Signal) .............................................................................
Cover (Telescoping) ...................................................................................
Cover (Upper) ............................................................................................
Cover (Lower) ............................................................................................
Clip .............................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Dash Panel .................................................................................................
Dash Panel .................................................................................................
Dash Panel .................................................................................................
Plug ............................................................................................................
Panel (End) ................................................................................................
Panel (Center) ............................................................................................
Cover ..........................................................................................................
Screw .........................................................................................................
Clip .............................................................................................................
Capscrew ...................................................................................................
Insert ..........................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Bracket .......................................................................................................
Rivet ...........................................................................................................
Clip .............................................................................................................
Cover ..........................................................................................................
Cover ..........................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Nut (Foldover) ............................................................................................
Nut (Alternate Part) ....................................................................................
Capscrew ...................................................................................................
Hose Guard ................................................................................................
Grommet ....................................................................................................
Insert ..........................................................................................................

1
1
1
1
1
2
1
1
4
1
..
..
1
2
1
3
7
2
3
3
3
4
3
3
3
3
1
..
3
..
3
3
..
1
1
2

1
1
1
1
1
2
1
1
4
..
1
1
1
2
1
3
7
2
3
3
3
4
3
3
3
3
1
1
2
1
2
3
2
..
..
2

FOOTNOTES:
a

G807

12/2013

12/2013

2015 Yale Europe Materials Handling Limited

1-113

GENERAL TRUCK

STATIC STRAP (FIGURE 1-52)

ITEM
1
2
3
4
5

1-114

PART NO.

DESCRIPTION

504232275
449001015
504071785
580055652
940600909

Static Strap .........................................................................................................


Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1

G807

GENERAL TRUCK

NOTES

G807

2015 Yale Europe Materials Handling Limited

1-115

GENERAL TRUCK

LOAD BACKREST EXTENSION (FIGURE 1-53)

1-116

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

LOAD BACKREST EXTENSION


KEY:
A: Standard
B: Integral Side Shift
ITEM
1
1
1
1
2
2
3
4
5

G807

PART NO.

DESCRIPTION

524310195
524310196
524310195
524310196
501749901
501749902
061278200
504233271
909882405

Load Backrest (907 mm) ............................................................................


Load Backrest (977 mm) ............................................................................
Load Backrest (907 mm) ............................................................................
Load Backrest (977 mm) ............................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
..
..
4
..
4
4
4

..
..
1
1
..
4
4
4
4

1-117

GENERAL TRUCK

FORKS (FIGURE 1-54)


STANDARD

KEY:
A: 80 x 40 mm
B: 100 x 40 mm
ITEM
1
1
1
1
1
1
2
3
4
5

1-118

QTY
A
B

PART NO.

DESCRIPTION

504242721
504242722
504242723
253937205
253937218
253937208
580034999
580035000
580026749
580035001

Fork (1000 mm) ..........................................................................................


Fork (1100 mm) ..........................................................................................
Fork (1200 mm) ..........................................................................................
Fork (1000 mm) ..........................................................................................
Fork (1100 mm) ..........................................................................................
Fork (1200 mm) ..........................................................................................
Knob ...........................................................................................................
Pin ..............................................................................................................
Spring .........................................................................................................
Pin ..............................................................................................................

2
2
2
..
..
..
1
1
1
1

..
..
..
2
2
2
1
1
1
1

580035002

Kit-Latch .....................................................................................................

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

FORKS (FIGURE 1-55)


OPTIONAL

KEY:
A: 100 x 40 mm
B: 80 x 40 mm
ITEM
1
1
1
1
1
1
1
1
1
2
2
3
3
4
4
5
5

G807

QTY
A
B

PART NO.

DESCRIPTION

524199308
524199309
524199311
550080327
550080328
550080240
550080327
550080328
550080329
580006844
.....
580006843
.....
580006842
.....
580049861
.....

Fork (1000 mm) ..........................................................................................


Fork (1100 mm) ..........................................................................................
Fork (1200 mm) ..........................................................................................
Fork (1000 mm) ..........................................................................................
Fork (1100 mm) ..........................................................................................
Fork (1200 mm) ..........................................................................................
Fork (1000 mm) ..........................................................................................
Fork (1100 mm) ..........................................................................................
Fork (1200 mm) ..........................................................................................
Roll Pin .......................................................................................................
Pin ..............................................................................................................
Latch ..........................................................................................................
Lever ..........................................................................................................
Spring .........................................................................................................
Spring .........................................................................................................
Pin ..............................................................................................................
Pin ..............................................................................................................

2
2
2
..
..
..
2
2
2
1
1
1
1
1
1
1
1

..
..
..
2
2
2
..
..
..
..
1
..
1
..
1
..
1

580049860
582035685

Kit-Latch (Class II) ......................................................................................


Kit Fork Latch Mechanism (Class 2A) ........................................................

2
2

..
2

2015 Yale Europe Materials Handling Limited

1-119

GENERAL TRUCK

LABELS (FIGURE 1-56)


EXTERIOR

1-120

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

LABELS
EXTERIOR
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
9
10
10
11

505972545
504238219
505974557
580094122
524208881
524162256
524329106
524305613
580067649
582024745
582024747
580084552
580084553
582042748

Label (Mast Warning) .........................................................................................


Label (Mast Warning) .........................................................................................
Label (Pinch Point) .............................................................................................
Label (Eye Hook) ................................................................................................
Label (Yale) ........................................................................................................
Label (Patents and Trademarks) ........................................................................
Label (Yale) ........................................................................................................
Label (Counterweight) ........................................................................................
Warning Label (Electro-Hydraulic) ......................................................................
Label (Electronic Hydraulics Caution w/ Rapid Charge) .....................................
Label (Manual Hydraulics Caution w/ Rapid Charge) .........................................
Label (Cold Storage) ...........................................................................................
Label (Arctic) .......................................................................................................
Label (Battey Door Caution) ...............................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
2
1
2
4
2
1
2
1
1
1
1
1
1
1

1-121

GENERAL TRUCK

LABELS (FIGURE 1-57)


INTERIOR

1-122

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

LABELS
INTERIOR
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
14
15

580031629
505972566
518797644
580008064
505976530
506395569
520045119
580091217
580094256
.....
504955200
.....
580049770
524216189

Label (Battery Disconnect) .................................................................................


Label (No Riders) ................................................................................................
Label (Battery Spacer) ........................................................................................
Nameplate Cover ................................................................................................
Rivet ....................................................................................................................
Label (Pinch Point) .............................................................................................
Label (Hydraulic Oil Fill) ......................................................................................
Label (Operator Warning) ...................................................................................
Label (Operator Restraint) ..................................................................................
Nameplate Tag ...................................................................................................
Label (Tilt Column) .............................................................................................
Nameplate (Capacity) .........................................................................................
Label (Brake System Fluid) ................................................................................
Label (Warranty) .................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
6
3
1
1
2
1
1
1
1
1

1-123

GENERAL TRUCK

LABELS (FIGURE 1-58)


HYDRAULIC CONTROL FUNCTIONS

1-124

2015 Yale Europe Materials Handling Limited

G807

GENERAL TRUCK

LABELS
HYDRAULIC CONTROL FUNCTIONS
ITEM
1

G807

PART NO.

DESCRIPTION

580087338

Label ...................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1

1-125

GENERAL TRUCK

NOTES

1-126

2015 Yale Europe Materials Handling Limited

G807

SECTION 2

ELECTRICAL SYSTEM

CONTENTS

SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

BATTERY CONNECTOR AND CABLE


WITH E-STEERING ....................................................................................................................................
WITH RAPID CHARGE OPTION ( 2/2015) ............................................................................................
WITHOUT RAPID CHARGE OPTION - SIDE BATTERY EXTRACTION (S/N G807B05405L ) ............
WITHOUT RAPID CHARGE OPTION - STANDARD AND SIDE BATTERY
EXTRACTION ( S/N G807B05404L) ......................................................................................................
WITHOUT RAPID CHARGE OPTION - STANDARD BATTERY EXTRACTION (S/N G807B05405L )
....................................................................................................................................................................
CONTACTOR
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................
CONTROLLER
HOIST AND FAN ASSEMBLY ( S/N G807B05963L) .............................................................................
HOIST AND FAN ASSEMBLY - WITHOUT E-STEERING (S/N G807B05964L ) ..................................
TRACTION AND FAN ASSEMBLY ( S/N G807B05963L) ......................................................................
TRACTION AND FAN ASSEMBLY (S/N G807B05964L ) ......................................................................
CONTROLLER 48/36 VDC
HOIST 450A WITH E-STEERING (2/2015 ) ...........................................................................................
CONTROLLERS
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................
DISPLAY .........................................................................................................................................................
ELECTRICAL ARRANGEMENT
S/N G807B02104H ................................................................................................................................
S/N G807B02105H 10/2013 ..................................................................................................................
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING (10/2013 2/2015) ...........................................................................................
FUSE PANEL ASSEMBLY
WITH E-STEERING (2/2015 ) ................................................................................................................
WITHOUT E-STEERING ( 2/2015) .........................................................................................................
LIGHTS
WITH STANDARD OVERHEAD GUARD ...................................................................................................
MINI-LEVER CONTROLS
3 FUNCTION ...............................................................................................................................................
4 FUNCTION ...............................................................................................................................................
TILT SENSOR GROUP ...................................................................................................................................
WIRE HARNESS
AUXILIARY PLUG .......................................................................................................................................
CAB ACCESSORY .....................................................................................................................................
CAB ACCESSORY - ALTERNATE PART ..................................................................................................
DC CONVERTER - 12V OUTLET ( 9/2013) ...........................................................................................
DC CONVERTER - 12V OUTLET (9/2013 ) ...........................................................................................
DC/DC CONVERTER .................................................................................................................................
DC/DC CONVERTER - W/ E-STEERING ...................................................................................................
HEATER ......................................................................................................................................................
HYDRAULIC FLUID LEVEL AND PRESSURE ...........................................................................................
LIGHTS WITH OVERHEAD GUARD ( 10/2013) ....................................................................................
LIGHTS WITH OVERHEAD GUARD (10/2013 ) ....................................................................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 ( S/N G807B02113H) ....................................
G807

2015 Yale Europe Materials Handling Limited

2-44
2-42
2-36
2-38
2-40
2-52
2-50
2-26
2-28
2-32
2-34
2-30
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2-18
2-53
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2-58
2-56
2-165
2-152
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2-158
2-162
2-164
2-166
2-144
2-155
2-156
2-160
2-70
2-1

CONTENTS

SECTION 2
ELECTRICAL SYSTEM
DESCRIPTION

PAGE

MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 ( S/N G807B02113H) ....................................


MAIN WITH ELECTRO-HYDRAULICS - SHEET 1 OF 2 (S/N G807B02114H ) ....................................
MAIN WITH ELECTRO-HYDRAULICS - SHEET 2 OF 2 (S/N G807B02114H ) ....................................
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING - SHEET 1 0F 2 (2/2015 ) .........................
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING - SHEET 2 OF 2 (2/2015 ) ........................
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (S/N G807B06004L )
....................................................................................................................................................................
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (S/N G807B06004L )
....................................................................................................................................................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 ( S/N G807B02104H) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 ( S/N G807B02104H) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (S/N G807B02105H ) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (S/N G807B02105H ) ......................................
MAIN WITH MANUAL HYDRAULICS - SHEET 1 OF 2 (S/N G807B06004L 11/2014) .........................
MAIN WITH MANUAL HYDRAULICS - SHEET 2 OF 2 (S/N G807B06004L 11/2014) .........................
MAIN WITH MANUAL HYDRAULICS AND E-STEERING - SHEET 1 OF 2 (2/2015 ) ..........................
MAIN WITH MANUAL HYDRAULICS AND E-STEERING - SHEET 2 OF 2 (2/2015 ) ..........................
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 1 OF 2 (11/2014 2/2015) ........
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER - SHEET 2 OF 2 (11/2014 2/2015) ........
MANUAL HYDRAULICS .............................................................................................................................
MANUAL INTERLOCK ................................................................................................................................
REAR WIPER ..............................................................................................................................................
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNAL ( 10/2013) ............................................
RH LIGHT WITH FREEZER DISPLAY - WITH TURN SIGNAL (10/2013 ) ............................................
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS ( 10/2013) ...............................
RH LIGHT WITH STANDARD DISPLAY - WITHOUT TURN SIGNALS (10/2013 ) ...............................
STEER COLUMN ........................................................................................................................................
STEER UNIT ...............................................................................................................................................
STEERING COLUMN WITH ELECTRIC STEERING (2/2015 ) .............................................................
SYNCHRONOUS STEERING .....................................................................................................................
TURN SIGNAL ............................................................................................................................................

2-2

2015 Yale Europe Materials Handling Limited

2-74
2-78
2-82
2-94
2-98
2-86
2-90
2-102
2-106
2-110
2-114
2-118
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2-134
2-138
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2-130
2-145
2-146
2-151
2-66
2-68
2-64
2-65
2-149
2-148
2-150
2-147
2-142

G807

CONTENTS

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-3

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 2-1)


( S/N G807B02104H)

2-4

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
( S/N G807B02104H)
ITEM
1
1
2
2
3
4
4
5
5
5
5
5
5
5
5
5
5
5
5
6
6
6
6
6
6
6
6
6
7
8
9
9
9
10
10
10
10
11
11
11
12
13
13
14
15
16
17
17
17
17
G807

PART NO.
580097300
580097301
a 580089658
b 580089657
580093195
580090545
582003697
580086514
501924912
580044571
582003697
580086516
501924912
580044571
582003697
580086518
501924912
580044571
582003697
580086513
012472200
582003697
580086515
012472200
582003697
580086517
012472200
582003697
580049231
580090484
580086511
582003697
720249901
580086512
580044571
505976537
501924912
580086510
582003697
720249901
582003754
ac 580085375
bc 580085375
449007004
937100903
940400905
580086554
580086727
505976537
720249901

DESCRIPTION
Wire Harness (Main) (Electro-Hydraulic) (FPage 2-70, FPage 2-74)...............
Wire Harness (Main) (Manual Hydraulic) (FPage 2-102, FPage 2-106)..........
Wire Harness (MLM Jumper) (Mini-level Module Jumper) .................................
Wire Harness (Seat Jumper) (Seat Jumper) ......................................................
Grommet .............................................................................................................
Power Cable (Hoist Controller/Pump) .................................................................
Boot ................................................................................................................
Power Cable (546 mm Battery Compartment) ....................................................
Fitting ..............................................................................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Power Cable (642 mm Battery Compartment) ....................................................
Fitting ..............................................................................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Power Cable (750 mm Battery Compartment) ....................................................
Fitting ..............................................................................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Power Cable (546 mm Battery Compartment) ....................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Power Cable (642 mm Battery Compartment) ....................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Power Cable (750 mm Battery Compartment) ....................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Capscrew ............................................................................................................
Horn ....................................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Fitting ..............................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Relay (Key Switch) (Mini Power) ........................................................................
Relay (Mini) .........................................................................................................
Relay (Mini) .........................................................................................................
Screw ..................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
Power Cable (U) .............................................................................................
Boot ............................................................................................................
Terminal .....................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
2
2
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
2
3
2
3
3
3
2
1
2
2
2-5

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
( S/N G807B02104H)
ITEM

PART NO.

DESCRIPTION

17
17
17
17
17
17
17
18
19
20
20
21
22
23
24
25
26

580086728
505976537
720249901
580086729
505976537
720249901
312850034
580092485
580026621
580092516
580089956
580085052
580026812
580047200
580090335
580090336
582041056
580047714
580056613
580092987
940400903
580092732

Power Cable (V) .............................................................................................


Boot ............................................................................................................
Terminal .....................................................................................................
Power Cable (W) ............................................................................................
Boot ............................................................................................................
Terminal .....................................................................................................
Strap Clamp ...................................................................................................
Flasher ................................................................................................................
Nut ......................................................................................................................
Wire Harness (Steer Column) (FPage 2-149)...................................................
Wire Harness (Synchronous Steering) (FPage 2-147)......................................
Wire Harness (Steer Unit) (FPage 2-148).........................................................
Clip ......................................................................................................................
Screw ..................................................................................................................
Dust Cover (LH) ..................................................................................................
Dust Cover (RH) .................................................................................................

1
2
2
1
2
2
1
1
2
1
1
1
5
2
1
1

Capscrew ............................................................................................................
Fastener ..............................................................................................................
Cover (Seat-Side Electrical) ...............................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

2
5
1
2
2

28
29
30
32

QTY

FOOTNOTES:
a
b

2-6

Electro-Hydraulic
Manual Hydraulic

Qty 1 Used With E-Hydraulic Controls, Qty 2 Used


With Brake/Tail/And Back-Up Lights.

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-7

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 2-2)


(S/N G807B02105H 10/2013)

2-8

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
(S/N G807B02105H 10/2013)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
ITEM

QTY
A
B

PART NO.

DESCRIPTION

580097301

580097300

2
3
4
5
6
7
8

580026812
580056613
580092516
580047200
580047198
580039438
580004321
580047919
449007004
940400905
937100903
582003754
c 580085375
449021002
501904909
580089657
580089658
580093195
312850032
580030878
312850034
580058190
580090484
504226242
580030966
a 580089956
.....
580090335
580090336
582041056
580047714
580026621
b 582021286

Wire Harness (Main) (FPage 2-102, FPage 2-106, FPage 2-110,


FPage 2-114).............................................................................................
Wire Harness (Main) (FPage 2-70, FPage 2-74, FPage 2-78,
FPage 2-82)...............................................................................................
Clip .............................................................................................................
Fastener .....................................................................................................
Wire Harness (Steer Column) (FPage 2-149)...........................................
Screw .........................................................................................................
Dc-Dc Converter (36V/48V to 12V) ............................................................
Capscrew ...................................................................................................

9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

..

..
6
5
1
2
1
2

1
7
5
1
2
1
2

Nut ..............................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Relay (Key Switch) .....................................................................................
Relay (Mini) ................................................................................................
Washer .......................................................................................................
Rivet ...........................................................................................................
Wire Harness (Seat Jumper) (FPage 2-110, FPage 2-114)....................
Wire Harness (MLM Jumper) (FPage 2-78, FPage 2-82)........................
Grommet ....................................................................................................
Strap Clamp ...............................................................................................
Clip .............................................................................................................
Strap Clamp ...............................................................................................
Nut ..............................................................................................................
Horn (24/48V) .............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Wire Harness (Synchronous Steering) (FPage 2-147).............................
Fuse Panel Assembly (FPage 2-46).........................................................
Dust Cover .................................................................................................
Dust Cover .................................................................................................

2
3
3
3
1
2
..
1
1
..
1
1
1
6
1
1
1
1
1
1
1
1

2
3
3
3
1
3
1
2
..
1
1
1
1
6
1
1
1
1
1
1
1
1

Capscrew ...................................................................................................
Nut ..............................................................................................................
Wire Harness (Jumper) ..............................................................................

2
2
1

2
2
..

FOOTNOTES:
a
b

G807

For use only with synchronous steering option


Not Illustrated

Qty 1 Used With E-Hydraulic Controls, Qty 2 Used


With Brake/Tail/And Back-Up Lights.

2015 Yale Europe Materials Handling Limited

2-9

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 2-3)


WITHOUT E-STEERING (10/2013 2/2015)

2-10

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
WITHOUT E-STEERING (10/2013 2/2015)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
ITEM
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
36

G807

PART NO.
f 582028372
g 582039726
582028371
580026812
580056613
580092516
580047200
580047198
580039438
580004321
580047919
449007004
940400905
937100903
582003754
d 580085375
449021002
501904909
580089657
580089658
e 582039042
e 582039043
580068361
312850032
580030878
312850034
580058190
580090484
504226242
580030966
a 580089956
582006467
580090335
580090336
582041056
580047714
580026621
582041056
580047714
504069724
580026621
520041835
520041894
e 582038671
582038799

DESCRIPTION

QTY
A
B

Wire Harness (Main) (FPage 2-118, FPage 2-122).................................


Wire Harness (Main) (FPage 2-126, FPage 2-130).................................
Wire Harness (Main) (FPage 2-86, FPage 2-90).....................................
Clip .............................................................................................................
Fastener .....................................................................................................
Wire Harness (Steer Column) (FPage 2-149)...........................................
Screw .........................................................................................................
Dc-Dc Converter (36V/48V to 12V) ............................................................
Capscrew ...................................................................................................

1
1
..
6
5
1
2
1
2

..
..
1
7
5
1
2
1
2

Nut ..............................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Relay (Key Switch) .....................................................................................
Relay (Mini) ................................................................................................
Washer .......................................................................................................
Rivet ...........................................................................................................
Wire Harness (Seat Jumper) ......................................................................
Wire Harness (MLM Jumper) .....................................................................
Wire Harness (Seat Jumper) ......................................................................
Wire Harness (MLM Jumper) .....................................................................
Grommet ....................................................................................................
Strap Clamp ...............................................................................................
Clip .............................................................................................................
Strap Clamp ...............................................................................................
Nut ..............................................................................................................
Horn (24/48V) .............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Wire Harness (Synchronous Steering) (FPage 2-147).............................
Fuse Panel (FPage 2-46)..........................................................................
Dust Cover .................................................................................................
Dust Cover .................................................................................................

2
3
3
3
1
2
..
1
1
..
1
..
1
1
1
6
1
1
1
1
1
1
1
1

2
3
3
3
1
3
1
2
..
1
..
1
1
1
1
6
1
1
1
1
1
1
1
1

Capscrew ...................................................................................................
Nut ..............................................................................................................

2
2

2
2

Capscrew ...................................................................................................
Clamp .........................................................................................................
Nut ..............................................................................................................
Switch .........................................................................................................
Switch (Rear Work Light 12V) ....................................................................
Control Module (Seat Belt Sequence) .......................................................
Tape ...........................................................................................................

1
1
1
1
1
1
1

1
1
1
1
1
1
1

2015 Yale Europe Materials Handling Limited

2-11

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
WITHOUT E-STEERING (10/2013 2/2015)
KEY:
A: w/ Manual-Hydraulic Option
B: w/ Electro-Hydraulic Option
ITEM

PART NO.
bc 582021286

QTY
A
B

DESCRIPTION
Wire Harness (Jumper) ..............................................................................

..

FOOTNOTES:
a
b
c
d

For use only with synchronous steering option


Main Harness to Spool Interlock Solenoid
Not Illustrated
Qty 1 Used With E-Hydraulic Controls, Qty 2 Used
With Brake/Tail/And Back-Up Lights.

2-12

e
f
g

With Seat Belt Sequence Module


11/2014
11/2014

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-13

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT (FIGURE 2-4)


WITH E-STEERING (2/2015 )

2-14

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
WITH E-STEERING (2/2015 )
KEY:
A: W/ Manual-Hydraulic Option
B: W/ Electro-Hydraulic Option
ITEM
1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35
36
37

G807

PART NO.
582025076
582025078
580026812
580056613
582033575
580047200
580047198
580039438
580004321
580047919
449007004
940400905
937100903
582003754
d 580085375
582043213
501904909
580089657
580089658
e 582039042
e 582039043
580068361
312850032
580030878
312850034
580058190
580090484
504226242
580030966
a 580089956
580090335
582028143
582041056
580047714
580026621
582041056
580047714
504069724
580026621
520041835
520041894
e 582038671
e 582038799
520044855
580032373

DESCRIPTION

QTY
A
B

Wire Harness (Main) (FPage 2-134, FPage 2-138).................................


Wire Harness (Main) (FPage 2-94, FPage 2-98).....................................
Clip .............................................................................................................
Fastener .....................................................................................................
Wire Harness (Steering Column) (FPage 2-150)......................................
Screw .........................................................................................................
Dc-Dc Converter (36V/48V to 12V) ............................................................
Capscrew ...................................................................................................

1
..
6
6
1
2
1
2

..
1
7
5
1
2
1
2

Nut ..............................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Relay (Key Switch) .....................................................................................
Relay (Mini) ................................................................................................
Bracket (Harness Mount) ...........................................................................
Rivet ...........................................................................................................
Wire Harness (Seat Jumper) ......................................................................
Wire Harness (MLM Jumper) .....................................................................
Wire Harness (Seat Jumper) ......................................................................
Wire Harness (MLM Jumper) .....................................................................
Grommet ....................................................................................................
Strap Clamp ...............................................................................................
Clip .............................................................................................................
Strap Clamp ...............................................................................................
Nut ..............................................................................................................
Horn (24/48V) .............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Wire Harness (Synchronous Steering) (FPage 2-147).............................
Dust Cover .................................................................................................
Bracket (Relay Mounting) ...........................................................................

2
3
3
3
1
2
1
1
1
..
1
..
1
1
1
4
1
1
1
1
1
1
1

2
3
3
3
1
1
1
2
..
1
..
1
1
1
1
4
1
1
1
1
1
1
1

Capscrew ...................................................................................................
Nut ..............................................................................................................

1
1

1
1

Capscrew ...................................................................................................
Clamp .........................................................................................................
Nut ..............................................................................................................
Switch .........................................................................................................
Switch (Rear Work Light 12V) ....................................................................
Control Module (Seat Belt Sequence) .......................................................
Tape ...........................................................................................................
Tab .............................................................................................................
Capscrew ...................................................................................................

1
1
1
1
1
1
1
1
2

1
1
1
1
1
1
1
1
2

2015 Yale Europe Materials Handling Limited

2-15

ELECTRICAL SYSTEM

ELECTRICAL ARRANGEMENT
WITH E-STEERING (2/2015 )
KEY:
A: W/ Manual-Hydraulic Option
B: W/ Electro-Hydraulic Option
ITEM
38
39
40
41

PART NO.
580086019
501921910
580042794
580049559
bc 582021286

QTY
A
B

DESCRIPTION
Nut ..............................................................................................................
Clamp .........................................................................................................
Clamp (Swivel) ...........................................................................................
Clamp (Swivel) ...........................................................................................
Wire Harness (Jumper) ..............................................................................

2
1
3
3
1

2
1
3
3
..

FOOTNOTES:
a
b
c

For use only with synchronous steering option.


Main Harness and Spool Interlock Solenoid.
Not Illustrated

2-16

d
e

Qty 1 used with E-Hydraulic Controls, Qty 2 used


with Brake/Tail/and Back-Up Lights.
With Seat Belt Sequence Module

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-17

ELECTRICAL SYSTEM

CONTROLLERS (FIGURE 2-5)


WITHOUT E-STEERING ( 2/2015)

2-18

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLERS
WITHOUT E-STEERING ( 2/2015)
ITEM

PART NO.

1
1
2
3
4
5
6
6
6
6
6
6
6
6
6
6
6
7
7
7
8
8
8
9
10
10
11
12
12
12
12
13
14
14
14
15
16
17
17
18

a 580074868
a 580074863
580088319
580030968
580030966
580044860
580086554
580086727
505976537
720249901
580086728
505976537
720249901
580086729
505976537
720249901
312850034
580086510
582003697
720249901
580086511
582003697
720249901
582006467
b 580093280
e. . . . .
580044860
580086512
580044571
505976537
501924912
580096235
c 524336812
d 550029734
e 550082061
580030970
580044862
b 580088696
e 582026265
582041056
580047714
580090545
582003697
580086513
580086515
580086517
012472200
582003697
580086514
580086516

19
19
20
20
20
20
20
21
21
G807

DESCRIPTION

QTY

Master Controller (VSM) (Standard-w/o Electro Hydraulics) ..............................


Master Controller (VSM) (Premium-w/ Electro Hydraulics) ................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Power Cable Assembly (Traction Controller/Traction Motor) .............................
Power Cable (U) .............................................................................................
Boot ............................................................................................................
Terminal .....................................................................................................
Power Cable (V) .............................................................................................
Boot ............................................................................................................
Terminal .....................................................................................................
Power Cable (W) ............................................................................................
Boot ............................................................................................................
Terminal .....................................................................................................
Strap Clamp ...................................................................................................
Power Cable Assembly (Traction Controller/Traction Motor) .............................
Boot ................................................................................................................
Terminal .........................................................................................................
Power Cable Assembly (Traction Controller/Traction Motor) .............................
Boot ................................................................................................................
Terminal .........................................................................................................
Fuse Panel (FPage 2-46)..................................................................................
Controller And Fan Assembly (Traction) (FPage 2-32).....................................
Controller And Fan Assembly (Traction) (FPage 2-34).....................................
Insert ...................................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Fitting ..............................................................................................................
Contactor Assembly (FPage 2-50)....................................................................
Mounting Plate ....................................................................................................
Mounting Plate ....................................................................................................
Mounting Plate ....................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Controller Assembly (Hoist) (FPage 2-26).........................................................
Controller Assembly (Hoist) (FPage 2-28).........................................................

1
1
1
3
2
2
2
1
2
2
1
2
2
1
2
2
1
1
1
2
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1

Capscrew ............................................................................................................
Power Cable (Hoist Controller/Pump) .................................................................
Boot ................................................................................................................
Power Cable (546 mm Battery Compartment) ....................................................
Power Cable (642 mm Battery Compartment) ....................................................
Power Cable (750 mm Battery Compartment) ....................................................
Terminal .........................................................................................................
Boot ................................................................................................................
Power Cable (546 mm Battery Compartment) ....................................................
Power Cable (642 mm Battery Compartment) ....................................................

1
3
2
1
1
1
2
2
1
1

2015 Yale Europe Materials Handling Limited

2-19

ELECTRICAL SYSTEM

CONTROLLERS
WITHOUT E-STEERING ( 2/2015)
ITEM

PART NO.

DESCRIPTION

QTY

21
21
21

580086518
582003697
580044571

Power Cable (750 mm Battery Compartment) ....................................................


Boot ................................................................................................................
E-Ring ............................................................................................................

1
1
1

FOOTNOTES:
a
b
c

Vehicle System Manager


10/2013
S/N G807B03453J

2-20

d
e

S/N G807B03454J 10/2013


10/2013

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-21

ELECTRICAL SYSTEM

CONTROLLERS (FIGURE 2-6)


WITH E-STEERING (2/2015 )

2-22

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLERS
WITH E-STEERING (2/2015 )
ITEM

PART NO.

1
1
2
2
3
4
5
6
7
7
7
7
7
8
8
8
9
9
9
10
10
10
11
11
11
12
12
12
12
13
14
15
16
17
17
17
17
17
18
18
18
18
18
19
20
21
22
23
24
24

a 580074868
a 580074863
582040022
582040021
580044860
580030968
580093935
580044860
580086554
580086727
582003697
518796618
312850034
580086728
582003697
518796618
580086729
582003697
518796618
580086511
582003697
720249901
580086510
582003697
720249901
580086512
580044571
505976537
501924912
.....
550087403
580030970
580044862
582026948
582026953
582025217
518796618
582003697
582026949
582026951
582026952
582003697
518796618
582033578
580026621
580032373
.....
580089953
582026947
582003697

G807

DESCRIPTION
Master Controller (VSM) (Standard w/o Electro Hydraulics) ..............................
Master Controller (VSM) (Premium w/ Electro Hydraulics) .................................
Bracket ................................................................................................................
Bracket ...........................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Power Cable Assembly (Traction Controller / Traction Motor) ...........................
Power Cable (U) .............................................................................................
Boot ............................................................................................................
E-Ring ........................................................................................................
Strap Clamp ...................................................................................................
Power Cable (V) .............................................................................................
Boot ............................................................................................................
E-Ring ........................................................................................................
Power Cable (W) ............................................................................................
Boot ............................................................................................................
E-Ring ........................................................................................................
Power Cable Assembly (Traction Controller \ Traction Motor) ...........................
Boot ................................................................................................................
Terminal .........................................................................................................
Power Cable Assembly .......................................................................................
Boot ................................................................................................................
Terminal .........................................................................................................
Power Cable Assembly (Traction Motor) ............................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Fitting ..............................................................................................................
Controller and Fan Assembly (FPage 2-30)......................................................
Bulkhead .............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Power Cable (546mm Battery Compartment) .....................................................
Power Cable (642mm Battery Compartment) .....................................................
Power Cable (750mm Battery Compartment) .....................................................
E-Ring ............................................................................................................
Boot ................................................................................................................
Power Cable (546mm Battery Compartment) .....................................................
Power Cable (642mm Battery Compartment) .....................................................
Power Cable (750mm Battery Compartment) .....................................................
Boot ................................................................................................................
E-Ring ............................................................................................................
Contactor Assembly (FPage 2-50)....................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Fuse Panel Assembly (FPage 2-48)..................................................................
Cover (Fuse Box) ................................................................................................
Power Cable .......................................................................................................
Boot ................................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
2
2
2
2
2
1
2
2
1
1
2
2
1
2
2
1
2
2
1
2
2
1
1
1
1
2
1
4
4
1
1
1
2
2
1
1
1
1
1
1
5
5
1
1
3
2
2-23

ELECTRICAL SYSTEM

CONTROLLERS
WITH E-STEERING (2/2015 )
ITEM

PART NO.

DESCRIPTION

25
26
27
28

.....
580049231
582033639
520052866

Controller (Hoist) (FPage 2-30).........................................................................


Capscrew ............................................................................................................
Bracket ................................................................................................................
Strip Seal ............................................................................................................

QTY
1
5
1
1

FOOTNOTES:
a

Vehicle System Manager

2-24

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-25

ELECTRICAL SYSTEM

CONTROLLER (FIGURE 2-7)


HOIST AND FAN ASSEMBLY ( S/N G807B05963L)

2-26

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLER
HOIST AND FAN ASSEMBLY ( S/N G807B05963L)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

580088696
580088502
932107911
449021003
940400907
580041704
580049011
580078342
580093282
580088503
580092606
931109911
940004903
940400905
937100903
580039440

Controller Assembly ............................................................................................


Plate Wldmt ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Controller ........................................................................................................
Fan Assembly .................................................................................................
Air Duct ......................................................................................................
Fan .............................................................................................................
Metric Screw ..............................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Grommet ....................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
4
4
4
2
2
1
1
1
2
4
4
4
4
1

2-27

ELECTRICAL SYSTEM

CONTROLLER (FIGURE 2-8)


HOIST AND FAN ASSEMBLY WITHOUT E-STEERING (S/N G807B05964L )

2-28

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLER
HOIST AND FAN ASSEMBLY WITHOUT E-STEERING (S/N G807B05964L )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

582026265
580088502
932107911
449021003
940400907
580041704
580049011
582026256
580093282
580088503
580092606
931109911
940004903
940400905
937100903
580039440

Controller Assembly (48VDC) .............................................................................


Plate Wldmt ....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Controller ........................................................................................................
Fan Assembly (48VDC) ..................................................................................
Air Duct ......................................................................................................
Fan (48VDC) ..............................................................................................
Metric Screw ..............................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Grommet ....................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
4
4
4
2
2
1
1
1
2
4
4
4
4
1

2-29

ELECTRICAL SYSTEM

CONTROLLER 48/36 VDC (FIGURE 2-9)


HOIST 450A WITH E-STEERING (2/2015 )

2-30

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLER 48/36 VDC


HOIST 450A WITH E-STEERING (2/2015 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12

582033599
582026256
582033397
449021003
940400907
580011872
580093718
582019554
940004903
931109912
580026812
580056613

Bracket Wldmt ....................................................................................................


Controller ............................................................................................................
Cover ..................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Fan (36/48 VDC) .................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Clip ......................................................................................................................
Fastener ..............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
4
4
4
4
1
4
4
1
1

2-31

ELECTRICAL SYSTEM

CONTROLLER (FIGURE 2-10)


TRACTION AND FAN ASSEMBLY ( S/N G807B05963L)

2-32

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLER
TRACTION AND FAN ASSEMBLY ( S/N G807B05963L)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

G807

PART NO.

DESCRIPTION

580093280
580078341
932107911
580004321
580047919
580041704
580039438
580088506
580093281
580088508
580092606
580051609
580056613
580026812
580039440
931109912
940400905
937100903

Controller And Fan Assembly .............................................................................


Controller ........................................................................................................
Capscrew .......................................................................................................

1
1
4

Nut ..................................................................................................................
Insert ..............................................................................................................
Capscrew .......................................................................................................
Plate Wldmt ....................................................................................................
Fan Assembly .................................................................................................
Air Duct ......................................................................................................
Fan .............................................................................................................
Guard .........................................................................................................
Fastener .....................................................................................................
Clip .............................................................................................................
Grommet ....................................................................................................
Screw .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................

4
2
2
1
1
1
1
1
1
1
1
4
4
4

2015 Yale Europe Materials Handling Limited

QTY

2-33

ELECTRICAL SYSTEM

CONTROLLER (FIGURE 2-11)


TRACTION AND FAN ASSEMBLY (S/N G807B05964L )

2-34

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTROLLER
TRACTION AND FAN ASSEMBLY (S/N G807B05964L )
ITEM
1
2
3
4
5
6
7
8
9
10
11
12

G807

PART NO.

DESCRIPTION

582025210
932107911
580004321
580047919
580093718
932200902
582026255
524164714
582037647
580092606
580051609
580056613
580026812

Controller ............................................................................................................
Capscrew ............................................................................................................

2
4

Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Plate ....................................................................................................................
Screw ..................................................................................................................
Air Duct ...............................................................................................................
Fan (48 VDC) ......................................................................................................
Guard ..................................................................................................................
Fastener ..............................................................................................................
Clip ......................................................................................................................

6
4
2
1
4
1
1
1
1
1

2015 Yale Europe Materials Handling Limited

QTY

2-35

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE (FIGURE 2-12)


WITHOUT RAPID CHARGE OPTION SIDE BATTERY EXTRACTION (S/N G807B05405L )

KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
2
2
2
2
2
2
2
2
2
2
2
3
4
5
6
7

2-36

PART NO.
449007053
a 580092362
a 580095315
a 012474300
a 012472200
580092327
580095315
012474300
012472200
580090524
580095315
012474300
012472200
580088366
580044859
449001013
580008371
580049231

DESCRIPTION
Cross Recess Screw .........................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Bracket ..............................................................................................
Insert .................................................................................................
Capscrew ..........................................................................................
Clamp ................................................................................................
Capscrew ..........................................................................................

2015 Yale Europe Materials Handling Limited

A
3
1
1
1
1
..
..
..
..
..
..
..
..
1
3
2
1
1

QTY
B
3
..
..
..
..
1
1
1
1
..
..
..
..
1
3
2
1
1

C
3
..
..
..
..
..
..
..
..
1
1
1
1
1
3
2
1
1

G807

ELECTRICAL SYSTEM
FOOTNOTES:
a

G807

2/2015

2015 Yale Europe Materials Handling Limited

2-37

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE (FIGURE 2-13)


WITHOUT RAPID CHARGE OPTION STANDARD AND SIDE BATTERY EXTRACTION
( S/N G807B05404L)

2-38

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE


WITHOUT RAPID CHARGE OPTION STANDARD AND SIDE BATTERY EXTRACTION
( S/N G807B05404L)
KEY:
A: Standard Battery Extraction
B: Side Battery Extraction
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
2
3
4
5
6
7
8
9
10
11
12
13

580092362
580092327
580090524
580095315
012474300
012472200
580088367
580088366
449007053
580044859
900003206
449022018
449015002
580087820
580081322
580012352
449001013
580008371
580049231

Battery Connector And Cable (546mm Battery Compartment) ..................


Battery Connector And Cable (642mm Battery Compartment) ..................
Battery Connector And Cable (750mm Battery Compartment) ..................
Battery Connector ..................................................................................
Terminal , Lug ........................................................................................
Terminal .................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Cross Recess Screw ..................................................................................
Insert ..........................................................................................................
Clamp .........................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Clip .............................................................................................................
Bolt .............................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
1
1
1
1
1
..
4
..
1
4
4
2
1
1
..
1
1

1
1
1
1
1
1
..
1
4
4
1
..
..
..
..
..
2
1
1

2-39

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE (FIGURE 2-14)


WITHOUT RAPID CHARGE OPTION STANDARD BATTERY EXTRACTION (S/N G807B05405L )

KEY:
A: 546 mm Battery Connector
B: 642 mm Battery Connector
C: 750 mm Battery Connector
ITEM
1
2
3
3
3
3
3
3
3
3
3
3
3
3
4
5
6
7
8
9
2-40

PART NO.
449015002
449022018
b 580092362
b 580095315
b 012474300
b 012472200
580092327
580095315
012474300
012472200
580090524
580095315
012474300
012472200
580088367
449007053
580081322
580012352
580087820
582033306

DESCRIPTION
Nut .....................................................................................................
Washer ..............................................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Battery Connector And Cable (48 Volt) .............................................
Battery Connector .........................................................................
Terminal , Lug ...............................................................................
Terminal ........................................................................................
Bracket ..............................................................................................
Cross Recess Screw .........................................................................
Clip ....................................................................................................
Bolt ....................................................................................................
Washer ..............................................................................................
Bracket ..............................................................................................
2015 Yale Europe Materials Handling Limited

A
4
4
1
1
1
1
..
..
..
..
..
..
..
..
1
4
1
2
2
1

QTY
B
4
4
..
..
..
..
1
1
1
1
..
..
..
..
1
4
1
2
2
1

C
4
4
..
..
..
..
..
..
..
..
1
1
1
1
1
4
1
2
2
1
G807

ELECTRICAL SYSTEM
KEY:
A: 546 mm Battery Connector
B: 642 mm Battery Connector
C: 750 mm Battery Connector
ITEM

PART NO.

10
11
12
13
14

580041704
504068794
580055864
580008371
580049231
a 582033907

DESCRIPTION

Insert .................................................................................................
Clamp (Double Hose) ........................................................................
Capscrew ..........................................................................................
Clamp ................................................................................................
Capscrew ..........................................................................................
Rubber Pad .......................................................................................

2
1
2
1
1
1

QTY
B
2
1
2
1
1
1

C
2
1
2
1
1
1

FOOTNOTES:
a

G807

Not illustrated

2/2015

2015 Yale Europe Materials Handling Limited

2-41

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE (FIGURE 2-15)


WITH RAPID CHARGE OPTION ( 2/2015)

KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM

1
1
1
1
1
2
2
2
2
2
2
3
4
5
6
6
7
2-42

PART NO.

DESCRIPTION

582019331
582019332
582019333
582019334
582000788
012472200
502164907
520039889
582019335
582019336
582019337
582000788
012474300
520039889
449015135
449021003
580064872
580093651
580093650
580093671

Battery Connector And Cable (Assembly) .........................................


1
Battery Connector And Cable (Assembly) .........................................
..
Battery Connector And Cable (Assembly) .........................................
..
Battery Connector And Cable (Negative) ......................................
1
Plug ...........................................................................................
1
Terminal ....................................................................................
1
Cable ........................................................................................ AR
Sealant ...................................................................................... AR
Battery Connector And Cable (Positive) .......................................
1
Battery Connector And Cable (Positive) .......................................
..
Battery Connector And Cable (Positive) .......................................
..
Plug ...........................................................................................
1
Terminal , Lug ...........................................................................
1
Sealant ...................................................................................... AR
Nut .................................................................................................
4
Washer ..........................................................................................
4
Metr Hex HD Cpscr HCE1000 ......................................................
4
Handle ...........................................................................................
1
Handle ......................................................................................
1
Capscrew ......................................................................................
2
2015 Yale Europe Materials Handling Limited

QTY
B

..
1
..
1
1
1
AR
AR
..
1
..
1
1
AR
4
4
4
1
1
2

..
..
1
1
1
1
AR
AR
..
..
1
1
1
AR
4
4
4
1
1
2
G807

ELECTRICAL SYSTEM
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
PART NO.

8
9
10
11
12

580014821
582019426
580096192
582019418
582019419

Capscrew ......................................................................................
Plate ..............................................................................................
Plate (Spacer) ...............................................................................
Plate (Spacer) ...............................................................................
Plate (Mounting) ............................................................................

2
1
2
1
1

2
1
2
1
1

2
1
2
1
1

550046840

Kit ......................................................................................................

G807

DESCRIPTION

2015 Yale Europe Materials Handling Limited

QTY
B

ITEM

2-43

ELECTRICAL SYSTEM

BATTERY CONNECTOR AND CABLE (FIGURE 2-16)


WITH E-STEERING

ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13

582026946
580095315
580044571
582040759
582042374
449007053
449022018
449015002
580087820
580081322
580012352
504068794
580093718
940004903
580051168
582033907

Battery Connector And Cable .............................................................................


Battery Connector ..........................................................................................
E-Ring ............................................................................................................
Terminal , Power ............................................................................................
Bracket (Drop In) ................................................................................................
Cross Recess Screw ..........................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Clip ......................................................................................................................
Bolt ......................................................................................................................
Clamp (Double Hose) .........................................................................................
Insert ...................................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................
Rubber Pad .........................................................................................................

2-44

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
4
4
4
2
1
1
1
2
2
2
1

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-45

ELECTRICAL SYSTEM

FUSE PANEL ASSEMBLY (FIGURE 2-17)


WITHOUT E-STEERING ( 2/2015)

2-46

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

FUSE PANEL ASSEMBLY


WITHOUT E-STEERING ( 2/2015)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

582006467
582006469
503891203
580079892
580062127
580088267
580088716
582006470
449007008
940400904
937100902
580096415
580096414
580096410

Fuse Panel ..........................................................................................................


Bracket ...........................................................................................................
Fuse Block ......................................................................................................
Fuse (10 Amp) ................................................................................................
Fuse (5 Amp) ..................................................................................................
Label ...............................................................................................................
Buss Bar .........................................................................................................
Cover ..............................................................................................................
Screw (M3 x .05 x 10) ....................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Receptacle .....................................................................................................
Retainer ..........................................................................................................
Fastener .........................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
3
1
1
1
1
2
2
2
1
1
1

2-47

ELECTRICAL SYSTEM

FUSE PANEL ASSEMBLY (FIGURE 2-18)


WITH E-STEERING (2/2015 )

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

582021375
503891203
500903103
580062127
580046783
449007033
940004902
580032373
580026621
580089953

Bracket ................................................................................................................
Fuse Block ..........................................................................................................
Fuse (15 Amp) ....................................................................................................
Fuse (5 Amp) ......................................................................................................
Fuse Connector ..................................................................................................
Screw ..................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Cover (Fuse Box) ................................................................................................

2-48

2015 Yale Europe Materials Handling Limited

QTY
1
1
3
1
3
2
2
2
2
1

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-49

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-19)


WITHOUT E-STEERING ( 2/2015)

2-50

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

CONTACTOR
WITHOUT E-STEERING ( 2/2015)
ITEM

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19

G807

PART NO.

DESCRIPTION

580096235
580096416
296321162
580001246
580095963
580095964
580095965
580097260
580097261
580097262
501737903
580096417
504057795
449022013
580035780
580088826
582001171
580035779
580060043
580049840
580092759
940400906
449007041

Contactor Assembly ............................................................................................


Contactor ........................................................................................................
Screw .........................................................................................................
End Cap .....................................................................................................
Coil And Frame ..........................................................................................
Plunger .......................................................................................................
Washer .......................................................................................................
Contact .......................................................................................................
Return Spring .............................................................................................
Cover (With Fixed Contacts) ......................................................................
Nut ..................................................................................................................
Buss Bar .........................................................................................................

1
1
2
1
1
1
1
1
1
1
4
1

Lockwasher ....................................................................................................
Thermistor (Assembly) ...................................................................................
Thermistor ..................................................................................................
Thermistor (Optional) .................................................................................
E-Ring ........................................................................................................
Heat Shrink ................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Washer ...............................................................................................................
Screw ..................................................................................................................

4
1
2
2
2
2
2
1
2
2

2015 Yale Europe Materials Handling Limited

QTY

2-51

ELECTRICAL SYSTEM

CONTACTOR (FIGURE 2-20)


WITH E-STEERING (2/2015 )

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

582033578
582026005
580080967
582042483
582042484
940004903
449022019
449007024
580043148
580004592
520357520
449022016
580086019
582042033
940400906
449007007

Contactor Assembly ............................................................................................


Bracket ...........................................................................................................
Contactor Assembly .......................................................................................
Terminal Post .................................................................................................
Terminal Post .................................................................................................
Washer ...........................................................................................................
Lockwasher ....................................................................................................
Screw .............................................................................................................
Fuse (700A) ....................................................................................................
Nut ..................................................................................................................
Spacer ............................................................................................................
Lockwasher ....................................................................................................
Nut ..................................................................................................................
Buss Bar .........................................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................

2-52

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
4
4
4
1
1
1
2
2
1
2
2

G807

ELECTRICAL SYSTEM

DISPLAY (FIGURE 2-21)

ITEM

1
2
3
4
5
6
6

PART NO.
580078476
580078477
580087593
580089437
580039438
580051800
524324509
580089704
504240712
a 580080769
c 582034652
a 580085297
b 582028832
d 582036589

DESCRIPTION

QTY

Display (Standard) ..............................................................................................


Display (Freezer) ................................................................................................
Ignition Switch ................................................................................................
Cover ..................................................................................................................
Capscrew ............................................................................................................
Nut (Foldover) .....................................................................................................
Label ...................................................................................................................
Knob (Keyless Start) ...........................................................................................
Key Set ...............................................................................................................
Wire Harness (RH Lights) (Freezer Option) (FPage 2-66)................................
Wire Harness (RH Lights) (Freezer Option) (FPage 2-68)................................
Wire Harness (RH Lights) (Standard Option) (FPage 2-64)..............................
Wire Harness (RH Lights) (Standard Display without Turn Signals) (FPage 265)........................................................................................................................
Wire Harness (RH Lights) (Standard Option) (FPage 2-65)..............................

1
1
1
1
2
2
1
1
1
1
1
1
1
1

FOOTNOTES:
a
b

G807

10/2013
10/2013 2/2015

c
d

10/2013
2/2015

2015 Yale Europe Materials Handling Limited

2-53

ELECTRICAL SYSTEM

MINI-LEVER CONTROLS (FIGURE 2-22)


3 FUNCTION

2-54

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

MINI-LEVER CONTROLS
3 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
ITEM
1
1
1
1
2
2
3
3
3
4
4
5
5
6
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20

PART NO.
580093559
580093562
580093544
580093550
.....
580096227
.....
580096227
580096229
.....
580096227
.....
580093297
580097446
582003674
580097388
580097432
580097386
580097448
580097387
a 580092120
a 580095849
bc 580096147
580095850
580097449
582005940
580097447
580097389
580096412
580096411
580093745

DESCRIPTION

QTY
B
C

Mini-Lever Assembly ................................................................


1
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Lever Position 1 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever Position 2 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever (With Override) .......................................................
..
Lever Position 3 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever Position 4 ....................................................................
1
Plug ..................................................................................
1
Armrest (Without Push Buttons) ...........................................
1
Armrest (With Push Buttons) ................................................
..
Cushion (Armrest) ................................................................
1
Nut ....................................................................................
5
Screw ....................................................................................
9
Wire Harness ........................................................................
1
Switch (E-Stop) (Emergency Switch) ...................................
1
Push Button Switch ..........................................................
1
Push Button (Position 2) .......................................................
..
Cover (Push Button) ............................................................. AR
Wire Harness (Forward/Reverse Switch in the MLM) ..........
..
Printed Circuit Board ............................................................
Cover (Bottom Armrest) ........................................................
Horn Button ..........................................................................
Switch (Directional Control) ..................................................
Plug (Directional Control Switch) ..........................................
Capscrew ..............................................................................

..
1
..
..
1
1
1
1
..
1
1
1
1
1
..
1
5
9
1
1
1
..
AR
..

..
..
1
..
1
1
1
..
1
1
1
1
1
..
1
1
5
9
1
1
1
1
AR
1

..
..
..
1
1
1
1
..
1
1
1
1
1
..
1
1
5
9
1
1
1
1
AR
1

1
1
1
1
..
8

1
1
1
..
1
8

1
1
1
1
..
8

1
1
1
..
1
8

FOOTNOTES:
a
b

G807

Not all Lift Trucks may have all the switches and
buttons shown.
Not Illustrated

Plug for Use Without Push Button

2015 Yale Europe Materials Handling Limited

2-55

ELECTRICAL SYSTEM

TILT SENSOR GROUP (FIGURE 2-23)

ITEM
1
2
3
4
5

PART NO.
582005411
580047034
449015112
580060645
504070790
a 520039885

DESCRIPTION
Bracket Wldmt ....................................................................................................
Capscrew ............................................................................................................
Locknut ...............................................................................................................
Sensor (Mast Tilt Position) ..................................................................................
Strap Clamp ........................................................................................................
Washer ...............................................................................................................

QTY
1
2
2
1
2
1

FOOTNOTES:
a

Not Illustrated

2-56

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-57

ELECTRICAL SYSTEM

MINI-LEVER CONTROLS (FIGURE 2-24)


4 FUNCTION

2-58

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

MINI-LEVER CONTROLS
4 FUNCTION
KEY:
A: Without Directional Control Switch
B: With Directional Control Switch
C: Without Directional Control Switch, With RTST
D: With Directional Control Switch, With RTST
ITEM
1
1
1
1
1
1
1
1
2
2
3
3
3
4
4
5
5
5
6
6
7
8
9
10
11
12
13
13
13
13
14
15
16
17
18
19
20

G807

PART NO.
580093542
e 580093543
580093547
e 580093549
580093561
e 580093546
580093563
e 580093551
.....
580096227
.....
580096227
580096229
.....
580096227
.....
580096227
580096228
f 580097446
582003674
580097388
580097432
580097386
580097448
580097387
a 580092120
ae 580095849
a 580095849
ae 580095849
bc 580096147
d 580095850
580097449
582005940
580097447
580097389
580096412
580096411
580093745

DESCRIPTION

Mini-Lever Assembly ................................................................


1
Mini-Lever Assembly ................................................................
1
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Mini-Lever Assembly ................................................................
..
Lever Position 1 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever Position 2 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever (With Override) .......................................................
..
Lever Position 3 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever Position 4 ....................................................................
1
Lever (Single Function) ....................................................
1
Lever (Clamping) ..............................................................
..
Armrest (Without Push Buttons) ...........................................
1
Armrest (With Push Buttons) ................................................
1
Cushion (Armrest) ................................................................
1
Nut ....................................................................................
5
Screw ....................................................................................
9
Wire Harness ........................................................................
1
Switch (E-Stop) (Emergency Switch) ...................................
1
Push Button Switch ..........................................................
1
Push Button (Position 4) .......................................................
1
Push Button (Position 2) .......................................................
..
Push Button (Position 2 and 4) .............................................
..
Cover (Push Button) ............................................................. AR
Wire Harness (Forward/Reverse Switch in the MLM) ..........
1
Printed Circuit Board ............................................................
Cover (Bottom Armrest) ........................................................
Horn Button ..........................................................................
Switch (Directional Control) ..................................................
Plug (Directional Control Switch) ..........................................
Capscrew ..............................................................................

2015 Yale Europe Materials Handling Limited

1
1
1
..
1
8

QTY
B
C

..
..
1
1
..
..
..
..
1
1
1
1
..
1
1
1
1
..
1
1
1
5
9
1
1
1
1
..
..
AR
1

..
..
..
..
1
1
..
..
1
1
1
..
1
1
1
1
..
1
..
1
1
5
9
1
1
1
..
1
1
AR
1

..
..
..
..
..
..
1
1
1
1
1
..
1
1
1
1
..
1
..
1
1
5
9
1
1
1
..
1
1
AR
1

1
1
1
1
..
8

1
1
1
..
1
8

1
1
1
1
..
8

2-59

ELECTRICAL SYSTEM
FOOTNOTES:
a
b
c
d
e
f

Not all Lift Trucks may have all the switches and
buttons shown.
Not Illustrated
Plug for Use Without Push Button
RTST With Clamping
With Clamping
Without Clamping

2-60

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-61

ELECTRICAL SYSTEM

LIGHTS (FIGURE 2-25)


WITH STANDARD OVERHEAD GUARD

2-62

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

LIGHTS
WITH STANDARD OVERHEAD GUARD
ITEM

PART NO.

1
2
2
3
4
4
5
5
6
6
7
8
9
10
11
12
13
14
15
16
17
17

580095093
582001995
580037209
580040850
580085910
580085909
580092289
580083835
580093014
580093013
580056815
580044860
580097506
580093735
580093718
504232297
580058188
580079615
580058314
.....
b 580085297
c 582028832

17
17
17
18
19
19

e 582036589
b 580080769
d 582034652
580079741
b 580080768
d 582028549
a 580011639

DESCRIPTION

QTY

Screw ..................................................................................................................
2
Light (Tail) (LED) ................................................................................................
2
Reflector (Tail) (Optional) ...................................................................................
2
Nut (Clip) .............................................................................................................
2
Tail Light Base (LH) (FPage 10-10)...................................................................
1
Tail Light Base (RH) (FPage 10-10)..................................................................
1
Worklight (Rear) (LED) (FPage 10-12)..............................................................
1
Worklight (Rear) (Halogen) (FPage 10-12).......................................................
1
Bracket (Standard Mount) ...................................................................................
1
Bracket (Low Mount) ...........................................................................................
1
Capscrew ............................................................................................................
2
Insert ...................................................................................................................
2
Dome Light (FPage 10-14)................................................................................
1
Capscrew ............................................................................................................
2
Insert ...................................................................................................................
2
Guard (Strobe Light) ...........................................................................................
1
Nut ......................................................................................................................
2
Strobe Light Assembly (FPage 10-12)..............................................................
1
Capscrew ............................................................................................................
2
Front Head/Work Light (FPage 10-8)................................................................
1
Wire Harness (RH Lights) (Standard Option) (FPage 2-64)..............................
1
Wire Harness (RH Lights) (Standard Display without Turn Signals) (FPage 21
65)........................................................................................................................
Wire Harness (RH Lights) (Standard Option) (FPage 2-65)..............................
1
Wire Harness (RH Lights) (Freezer Option) (FPage 2-66)................................
1
Wire Harness (RH Lights) (Freezer Option) (FPage 2-68)................................
1
Grommet .............................................................................................................
1
Wire Harness (Lights with Overhead Guard) (FPage 2-156)............................
1
Wire Harness (Lights with Overhead Guard) (FPage 2-160)............................
1
Lubricant ............................................................................................................. AR

FOOTNOTES:
a
b
c

G807

Not Illustrated
10/2013
10/2013 2/2015

d
e

10/2013
2/2015

2015 Yale Europe Materials Handling Limited

2-63

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-26)


RH LIGHT WITH STANDARD DISPLAY WITHOUT TURN SIGNALS ( 10/2013)

ITEM
1
1
1
1
2
2
2
3
3
4
4
4
5
5
5
6

2-64

PART NO.

DESCRIPTION

580085297
580042219
580041195
580019119
580042220
580020942
505968514
518806635
520202603
520202601
580019101
505968568
580021088
580025868
505968568
580019140
580086232

Wire Harness (RH Lights) (Standard Option) (Standard) ...................................


Connector (8 Pin) (Main Harness) ..................................................................
Terminal Pin ...............................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector (4 Way) (Main Harness) ................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector (Plug) (Display) .............................................................................
Connector (Socket Female) .......................................................................
Connector (Socket) (Right Front Work Light) .................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector (Right Front Marker Light) .............................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Buzzer ............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
7
1
1
1
4
1
1
7
1
2
1
1
3
1
1

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-27)


RH LIGHT WITH STANDARD DISPLAY WITHOUT TURN SIGNALS (10/2013 )

ITEM

1
1
1
1
2
3
4
4
4
4
5
6
7
8
8
8
8
8
9
9
9
9
9

PART NO.
a 582028832
b 582036589
.....
580021087
505968568
580021088
580044908
580086232
.....
520202603
520202601
520202604
520038855
910065119
504232281
.....
580020942
580019119
505968514
518806635
.....
580042219
580019353
580019119
580042220

DESCRIPTION

QTY

Wire Harness (RH Lights) (Standard Display without Turn Signals) ..................
Wire Harness (RH Lights) (Standard Option) .....................................................
Connector Assembly (Right Hand Front Work Light) .....................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Conduit ...........................................................................................................
Buzzer ............................................................................................................
Connector Assembly (Display) .......................................................................
Connector (Plug) ........................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Main Lights Harness) ..................................................
Connector (4 Way) .....................................................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector Assembly (Main Harness) .............................................................
Connector (8 Pin) .......................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector ...................................................................................................

1
1
1
1
2
1
AR
1
1
1
7
1
AR
AR
AR
1
1
2
2
1
1
1
7
1
1

FOOTNOTES:
a

G807

2/2015

2/2015

2015 Yale Europe Materials Handling Limited

2-65

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-28)


RH LIGHT WITH FREEZER DISPLAY WITH TURN SIGNAL ( 10/2013)

2-66

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
RH LIGHT WITH FREEZER DISPLAY WITH TURN SIGNAL ( 10/2013)
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
3
4
4
4
4
5
5
5
5
5
6
6
6
7
7
7
7
8
9
10
11
11

580080769
.....
580025868
505968568
580019140
.....
580019245
580019107
580019246
580086232
.....
505968514
580020942
518806635
.....
580042219
580019353
580019119
580042220
.....
520202603
520202601
.....
505968568
580019101
580021088
580089790
580044908
520038855
580093528
580056006

Wire Harness (RH Lights) (Freezer Option) (Premium) ......................................


1
Connector Assembly (Right Front Marker Light) ............................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Display Temperature Sensor) .....................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Buzzer ............................................................................................................
1
Connector Assembly (Main Harness) .............................................................
1
Terminal (Pin) .............................................................................................
4
Connector (4 Way) .........................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Main Harness) .............................................................
1
Connector (8 Pin) .......................................................................................
1
Terminal (Pin) .............................................................................................
7
Plug ............................................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Display) .......................................................................
1
Connector (Plug) ........................................................................................
1
Connector (Socket Female) .......................................................................
8
Connector Assembly (Right Front Work Light) ...............................................
1
Terminal (Socket) .......................................................................................
2
Connector (Socket) ....................................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Wire Harness (Temperature Sensor) .............................................................
1
Connector (2 Pin) .......................................................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

2-67

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-29)


RH LIGHT WITH FREEZER DISPLAY WITH TURN SIGNAL (10/2013 )

ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
3
4
5
5
5
6
7
7
7
7
8
9
10
11
11
11
11
12
12
12
12

582034652
.....
580021087
505968568
580021088
.....
580019139
505968568
580019140
580044908
580086232
.....
520202603
520202601
580093528
.....
580019245
580019107
580019246
520038855
910065119
504232281
.....
580020942
505968514
518806635
.....
580042219
580019353
580019119

Wire Harness (RH Lights) (Freezer Option) .......................................................


Connector Assembly (Right Hand Front Work Light) .....................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (Right Hand Front Marker) ...........................................
Connector (3-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Buzzer ............................................................................................................
Connector Assembly (Display with Key Switch) .............................................
Connector (Plug) ........................................................................................
Connector (Socket Female) .......................................................................
Wire Harness (Temperature Sensor) .............................................................
Connector Assembly (Wire Harness Temperature Sensor) ...........................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Main Lights Harness) ..................................................
Connector (4 Way) .....................................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Connector Assembly (Main Harness) .............................................................
Connector (8 Pin) .......................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................

2-68

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
2
1
1
1
3
1
AR
1
1
1
8
1
1
1
2
1
AR
AR
AR
1
1
4
1
1
1
7
1

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-69

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-30)


MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 ( S/N G807B02113H)

2-70

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
7
8
9
9
9
9
10
10
10
11
11
11
11
11
12
12
12
13
13
13
13
14

580097300
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580035032
580062119
580040456
.....
580035031
580062119
580040456
.....
580022891
580019107
580022892
.....
580069704
580041195
580019119
580069705
504059730
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580036981
580019107
580019119
580039513
.....
580069704
580019119
.....
580019245
580019107
580019246
.....

Wire Harness (Main) (Electro - Hydraulic) ..........................................................


Connector (Pump Controller) .........................................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Hydraulic Controller-Cooling Fan) ...............................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Hydraulic Controller-Cooling Fan) ...............................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Motor Speed Sensor) ..................................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Motor Temperature Sensor) ........................................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Steer Axle Harness) ....................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Seat Harness) ..............................................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (ESD Hydraulic Tank) ......................................................................
Connector (Overhead Guard Horn Switch) ....................................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (Light Option Harness) ..................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (Synchronous Steering) ................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
1
1
2
1
1
1
2
1
1
1
4
4
1
1
2
2
1
1
3
1
1
1
11
1
1
1
1
1
2
1
1
1
1
1
1
1
2
9
1
1
1
1
1
2
1
1
2-71

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

14
14
15
15
15
15
16
16
16
16
16
17
17
17
18
19
20
21
21
21
21
22
22
22
22
22
23
23

580056006
580019119
.....
580042221
580019107
580042222
.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
500383916
500383916
500383916
.....
580020943
505968568
580020944
.....
580042221
580019107
580019119
580042222
.....
580019248
520052844
580091403
505972527
.....
580019248
520052844
580091403
.....
580047197
580047195
580090639
580030878
580089658
.....
580036981
580019107
580019119
580036986
.....
505968519
580062388
505968566

23
23
24
24
24
25
25
25
25
26
27
27
27
27
27
28
28
28
28
2-72

DESCRIPTION

QTY

Connector (2 Pin) .......................................................................................


Plug ............................................................................................................
Connector (Steer Harness) ............................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Turn Signal Switch) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Secondary Lock .........................................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal Housing (Blue) (Flasher) (Left) ........................................................
Terminal Housing (Blue) (Flasher) (+) ............................................................
Terminal Housing (Blue) (Flasher) (-) .............................................................
Connector (Display Light Harness) ................................................................
Connector (4-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Display Harness) .........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (No Marker Light Switch) ..............................................................

1
1
1
1
8
1
1
1
1
3
1
1
1
4
1
1
1
1
1
4
1
1
1
7
1
1
1

Socket ........................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Rear Work Light Switch) ..............................................................

1
2
1
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector (DC-DC Converter) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Wire Harness (MLM Jumper) (MLM Jumper) .....................................................
Connector (To Main Harness) ........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Mini-lever Module) .......................................................................
Connector (8 Socket) .................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

1
2
1
1
1
3
2
1
1
1
11
1
1
1
1
7
1

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

28
29
29
29
29
29

505968558
.....
580039499
580039513
580019119
580039500

G807

DESCRIPTION
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
5
1
1

2-73

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-31)


MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 ( S/N G807B02113H)

2-74

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
6
6
6
7
7
7
8
8
8
8
9
9
9
9
10
11
12
13
13
13
13
14
14
14
14
15
15
15
16
16
16
17
17
17
17
17
18
18
18
18
19
19
19

580097300
580058582
580058583
580058583
580058583
.....
580091405
.....
580085282
580091405
.....
580085282
580091405
.....
580085282
580091403
580091405
.....
580035032
580062119
580040456
504059730
504059730
520044861
.....
580035031
580062119
580040456
.....
580019245
580019107
580019246
.....
520202606
520202601
.....
580048272
520202601
.....
580036981
580019107
580019119
580036986
.....
580035031
580062119
580040456
.....
580019245
580019107

Wire Harness (Main) (Electro-Hydraulic) ............................................................


Spring Terminal ..............................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
Receptacle (Key Switch Relay) ......................................................................
Terminal .....................................................................................................
Receptacle (Back-Up Light Relay) .................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Receptacle (E. Hydraulic EN Relay) ..............................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Receptacle (Brake Light Relay) ......................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Left Speed Sensor) ......................................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
E-Ring ............................................................................................................
Connector (Left Traction Motor Temperature Sensor) ...................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Left Electric Brake) ......................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Vehicle System Manager) ...........................................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Connector (Vehicle System Manager) ...........................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Accessory Jumper) ......................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Right Traction Motor Temperature Sensor) .................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Wire Seal (Yellow) (Terminal) ....................................................................
Connector (Right Electric Brake) ....................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
4
1
1
4
1
1
4
1
1
2
2
1
1
4
4
1
1
1
1
1
2
2
1
1
2
1
1
1
20
1
1
23
1
1
10
2
1
1
1
2
2
1
1
2
2-75

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

19
20
20
20
20
21
21
21
22
22
22
22
23
23
23
23
24
24
24
25
25
25
25
26
26
26
26
27
27
27
27
28
29
29
29
30
30
30
30
31
31
31
32
32
32
32
33
34
35
35

580019246
.....
580019139
580038290
520038872
.....
580022894
505968566
.....
580035032
580062119
580040456
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580080319
580019107
580042222
.....
580042221
580019107
580042222
.....
580037805
580037807
580039602
520039880
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
520202602
520202601
.....
580019245
580019107
580019246
952405902
952405902
.....
580062118

2-76

DESCRIPTION
Connector (Secondary Lock) .....................................................................
Connector (Tilt Position Sensor) ....................................................................
Connector (3-Way) .....................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (Right Speed Sensor) ...................................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Battery Gate Magnetic Switch) ....................................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (E. Hydraulic Valve Lower Coils) ..................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (E. Hydraulic Valve Upper Coil) ....................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Left Pressure Sensor) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
E-Ring ............................................................................................................
Connector (Right Traction Motor Controller) ..................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Right Controller Cooling Fan) ......................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Left Traction Motor Controller) .....................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Left Controller Cooling Fan) ........................................................
Connector (2 Socket) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Brake Floor Level Sensor) .............................................................
Terminal (Brake Floor Level Sensor) .............................................................
Connector (Horn Assembly) ...........................................................................
Connector (3 Way) .....................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
3
1
1
1
3
1
1
4
4
1
1
2
1
1
1
1
1
1
8
1
1
1
8
1
1
1
3
3
1
1
1
12
1
1
2
1
1
1
12
1
1
2
1
1
1
1
1
G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 ( S/N G807B02113H)
ITEM

PART NO.

35
35
36
36
36
36
37
38

580062119
580040456
.....
580037805
580037807
580039602
580039764
580030878

G807

DESCRIPTION
Receptacle Contact 20-22 AWG ................................................................
Wire Seal (Yellow) ......................................................................................
Connector (Service Brake Sensor) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Clip .................................................................................................................
Clip .................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
3
3
1
1
3
3
6
2

2-77

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-32)


MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 (S/N G807B02114H )

2-78

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 (S/N G807B02114H )
ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
9
9
10
10
10
11
11
11
11
11
11
12
12
12

580097300
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580035032
580062119
580040456
.....
580035031
580062119
580040456
.....
580022891
580019107
580022892
.....
580069704
580019353
580019119
580069705
.....
580039499
580019107
580019119
580039500
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580036981
580019107
580019119
580039513
580036986
.....
580069704
580019119

Wire Harness (Main) (Electro - Hydraulic) ..........................................................


Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Hydraulic Controller-Cooling Fan) ...............................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Hydraulic Controller-Cooling Fan) ...............................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Motor Speed Sensor) ..................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Motor Temperature Sensor) ........................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Steer Axle Harness) ....................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Seat Harness) .............................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Hydraulic Fluid Level -Pressure) .................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Overhead Guard Horn Switch) ....................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Light Option Harness) .................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Plug ............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
1
1
2
1
1
1
2
1
1
1
4
4
1
1
2
2
1
1
3
1
1
1
11
1
1
1
1
5
1
1
1
1
2
1
1
1
1
1
1
1
1
10
1
1
1
12
2-79

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 (S/N G807B02114H )
ITEM

PART NO.

13
13
13
13
14
14
14
15
15
15
15
16
16
16
16
16
17
17
17
18
19
20
21
21
21
21
22
22
22
22
22
23
23

.....
580019245
580019107
580019246
.....
580056006
580019119
.....
580042221
580019107
580042222
.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
500383916
500383916
500383916
.....
580020943
505968568
580020944
.....
580042221
580019107
580019119
580042222
.....
580019248
520052844
580091403
505972527
.....
580019248
520052844
580091403
.....
580047197
580047195
580090639
580030878
504059730
580044908
504232281
910065119
520045672

23
23
24
24
24
25
25
25
25
26
27
28
29
30
31
2-80

DESCRIPTION

QTY

Connector Assembly (Synchronous Steering) ...............................................


Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly ......................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Steer Harness) ............................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Turn Signal Switch) .....................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal Housing (Blue) (Flasher) (Left) ........................................................
Terminal Housing (Blue) (Flasher) (+) ............................................................
Terminal Housing (Blue) (Flasher) (-) .............................................................
Connector Assembly (Display Light Harness) ................................................
Connector (4-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Display Harness) .........................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (No Marker Light Switch) ..............................................

1
1
2
1
1
1
1
1
1
7
1
1
1
1
3
1
1
1
4
1
1
1
1
1
4
1
1
1
7
1
1
1

Socket ........................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Work Light Switch) .............................................

1
2
2
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (DC-DC Converter) ......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Terminal (ESD Hydraulic Tank) ......................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................

1
2
1
1
2
2
2
1
AR
AR
AR
AR

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 1 OF 2 (S/N G807B02114H )
ITEM

PART NO.

DESCRIPTION

32

520038855
580089658
.....
580036981
580019107
580019119
580036986
.....
505968519
580062388
505968566
505968558
.....
580039499
580019107
580019119
580039500

Conduit ........................................................................................................... AR
Wire Harness (MLM Jumper) ..............................................................................
1
Connector Assembly (To Main Harness) .......................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 11
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Mini-lever Module) ......................................................
1
Connector (8 Socket) .................................................................................
1
Terminal .....................................................................................................
7
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly ......................................................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1

33
33
33
33
33
34
34
34
34
34
35
35
35
35
35

G807

2015 Yale Europe Materials Handling Limited

QTY

2-81

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-33)


MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 (S/N G807B02114H )

2-82

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 (S/N G807B02114H )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
5
5
6
6
6
6
7
7
7
8
8
8
8
9
9
9
9
10
11
12
13
13
13
13
14
14
14
14
15
15
15
16
16
16
17
17
17
17
17
18
18
18
18

580097300
580058582
580058583
580058583
580058583
.....
580009067
582000484
582005304
.....
580085282
580091403
580091405
.....
580085282
580091405
.....
580085282
580091403
580091405
.....
580035032
580062119
580040456
504059730
504059730
520044861
.....
580035031
580062119
580040456
.....
580019245
580019107
580019246
.....
520202606
520202601
.....
580048272
520202601
.....
580036981
580019107
580019119
580036986
.....
580035031
580062119
580040456

Wire Harness (Main) (Electro-Hydraulic) ............................................................


Spring Terminal ..............................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
Receptacle (Key Switch Relay) ......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Receptacle (Back-Up Light Relay) .................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Receptacle (E. Hydraulic EN Relay) ..............................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Receptacle (Brake Light Relay) ......................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Left Speed Sensor) .....................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Terminal .........................................................................................................
Terminal .........................................................................................................
E-Ring ............................................................................................................
Connector Assembly (Left Traction Motor Temperature Sensor) ...................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Left Electric Brake) ......................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Accessory Jumper) .....................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Right Traction Motor Temperature Sensor) ................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Wire Seal (Yellow) (Terminal) ....................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
4
1
1
2
2
1
1
4
4
1
1
1
1
1
2
2
1
1
2
1
1
1
21
1
1
23
1
1
10
2
1
1
1
2
2
2-83

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 (S/N G807B02114H )
ITEM

PART NO.

19
19
19
19
20
20
20
20
21
21
21
22
22
22
22
23
23
23
23
24
24
24
25
25
25
25
26
26
26
26
27
27
27
27
28
29
29
29
30
30
30
30
31
31
31
32
32
32
32
33

.....
580019245
580019107
580019246
.....
580019139
580038290
520038872
.....
580022894
505968566
.....
580035032
580062119
580040456
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580080319
580019107
580042222
.....
580042221
580019107
580042222
.....
580037805
580037807
580039602
520039880
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
520202602
520202601
.....
580019245
580019107
580019246
952405902

2-84

DESCRIPTION
Connector Assembly (Right Electric Brake) ...................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Tilt Position Sensor) ....................................................
Connector (3-Way) .....................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly ......................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Right Speed Sensor) ...................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Battery Gate Magnetic Switch) ...................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (E. Hydraulic Valve Lower Coils) ..................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (E. Hydraulic Valve Upper Coil) ...................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Left Pressure Sensor) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
E-Ring ............................................................................................................
Connector Assembly (Right Traction Motor Controller) ..................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Right Controller Cooling Fan) .....................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Left Traction Motor Controller) ....................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Left Controller Cooling Fan) ........................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Brake Floor Level Sensor) .............................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
2
1
1
1
3
1
1
1
3
1
1
4
4
1
1
2
1
1
1
2
1
1
8
1
1
1
8
1
1
1
3
3
1
1
1
12
1
1
2
1
1
1
14
1
1
2
1
1
G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS SHEET 2 OF 2 (S/N G807B02114H )
ITEM

PART NO.

34
35
35
35
35
36
36
36
36
37
38
39
40
41
42
43

952405902
.....
580062118
580062119
580040456
.....
580037805
580037807
580039602
580039764
580030878
910065119
504232281
580044908
520045672
580089790

G807

DESCRIPTION
Terminal (Brake Floor Level Sensor) .............................................................
Connector Assembly (Horn Assembly) ..........................................................
Connector (3 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Service Brake Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
3
3
1
1
3
3
6
2
AR
AR
AR
AR
AR

2-85

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-34)


MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (S/N G807B06004L )

2-86

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (S/N G807B06004L )
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
2
2
2
3
4
5
6
7
7
7
7
7
8
8
8
9
9
9
9
9
9
10
10
10
10
11
11
11
12
13
13
13
13
13
13
14
14
14
15
16
16
16

582028371
.....
580042221
580019107
580039513
580019119
580042222
.....
580020943
505968568
580020944
504232281
500383916
500383916
500383916
.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
.....
580042221
580019107
580019119
580039513
580042222
.....
580019245
580019107
580019246
.....
580056006
580019119
520038855
.....
580036981
580039513
582022955
580019119
580036986
.....
580069704
580019119
580019366
.....
580047195
580090639

Wire Harness (Main) ...........................................................................................


1
Connector Assembly (Display Harness) .........................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
6
Terminal .....................................................................................................
1
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Display Light Harness) ................................................
1
Connector (4-Way) .....................................................................................
1
Terminal (Socket) .......................................................................................
4
Connector (Secondary Lock) .....................................................................
1
Conduit ........................................................................................................... AR
Terminal Housing (Blue) Flasher (L) ..............................................................
1
Terminal Housing (Blue) Flasher (+) ..............................................................
1
Terminal Housing (Blue) Flasher (-) ...............................................................
1
Connector Assembly (Turn Signal Switch) .....................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
3
Secondary Lock .........................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
4
Connector Assembly (Steer Harness) ............................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
6
Plug ............................................................................................................
1
Terminal .....................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Synchronous Steer) ....................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Pin) .......................................................................................
1
Plug ............................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Light Option Harness) .................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
9
Terminal .....................................................................................................
2
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................ 12
Conduit ........................................................................................................... AR
Connector Assembly (DC-DC Converter) ......................................................
1
Terminal .....................................................................................................
2
Terminal .....................................................................................................
2

G807

2015 Yale Europe Materials Handling Limited

QTY

2-87

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (S/N G807B06004L )
ITEM

PART NO.

16
17
18
19
20
20
20
20
21
21
21
22
23
24
25
25
25
25
25
26
26
26
26
26
27
27
27
27
28
28
28
29
29
29
30
31
31
31
31
32
32
32
32
33
33
33
33
33
33
34

580047197
520045672
952405902
952405902
.....
580062118
580062119
580035034
.....
580037805
580037807
580089790
505970586
580040120
.....
580019245
580039513
580019107
580019246
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580035031
580062119
.....
580035032
580062119
504059730
.....
580022893
580038290
505968540
.....
580021087
580021088
580019119
.....
580069704
580019353
580041195
580019119
580069705
.....

2-88

DESCRIPTION

QTY

Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Connector Assembly (Horn Assembly) ..........................................................
1
Connector (3 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Terminal (Pin) .............................................................................................
1
Connector Assembly (Service Brake Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Pump Controller) .........................................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 13
Plug ............................................................................................................ 10
Connector Assembly (Motor Temperature Sensor) ........................................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Connector Assembly (Motor Speed Sensor) ..................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
Terminal (ESD Hydraulic Tank) ......................................................................
1
Connector Assembly (Seat Belt Switch Harness) ..........................................
1
Connector (2 Pin) .......................................................................................
1
Terminal .....................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (MLM Seat Harness) ....................................................
1
Connector ...................................................................................................
1
Terminal (Pin) ............................................................................................. 10
Terminal Pin ...............................................................................................
1
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Fluid Level Filter) ........................................
1
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (S/N G807B06004L )
ITEM

PART NO.

34
34
34
34
35
36
36
36
36
37
37
37
37
37
38
38
38
39
39

580039499
580019107
580019119
580039500
580044908
.....
580022891
580019107
580022892
.....
580021087
580062388
505064713
580021088
.....
580022893
505968566
.....
580019248
520052844
582005304
.....
580019248
520052844
582005304
910065119

39
40
40
40
41

G807

DESCRIPTION

QTY

Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Plug ............................................................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Steer Axle Harness) ....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Overhead Guard Horn Switch) ....................................
1
Connector (2 Way) .....................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Pin) .......................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (Rear Work Light Switch) .............................................
1
Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Ino Mark Light Switch) ................................................

1
2
1

Socket ........................................................................................................
1
Terminal .....................................................................................................
3
Conduit ........................................................................................................... AR

2015 Yale Europe Materials Handling Limited

2-89

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-35)


MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (S/N G807B06004L )

2-90

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (S/N G807B06004L )
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
2
3
3
3
3
4
4
4
4
4
5
6
7
8
9
10
10
10
11
11
11
11
12
12
12
12
13
13
13
14
14
14
14
15
16
16
16
17
17
17
17

582028371
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
580044908
910065119
580039764
520038855
504232281
.....
580037805
580037807
.....
580042221
580019107
580042222
.....
580080319
580019107
580042222
.....
580022893
505968566
.....
580021087
580062388
580021088
580041641
.....
580035032
580062119
.....
580019139
580062388
580019140

Wire Harness (Main) ...........................................................................................


Connector Assembly (Left Traction Motor Controller) ....................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Left Controller Cooling Fan) ........................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Right Traction Motor Controller) ..................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Right Controller Cooling Fan) .....................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Left Pressure Sensor) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (E Hydraulic Valve Upper Coils) ...................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (E Hydraulic Valve Lower Coils) ...................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Battery Gate Magnetic Switch) ...................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Right Speed Sensor) ...................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Connector Assembly (Tilt Position Sensor) ....................................................
Connector (3-Way) .....................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
10
1
1
1
1
1
1
1
13
10
1
1
1
1
1
AR
AR
5
AR
AR
1
1
3
1
1
8
1
1
1
8
1
1
1
2
1
1
2
1
AR
1
1
4
1
1
3
1
2-91

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (S/N G807B06004L )
ITEM

PART NO.

18
18
18
19
20
20
20
20
21
21
21
22
23
23
23
23
23
24
24
24
24
25
25
25
25
26
26
26
26
27
28
29
29
29
30
31
32
32
32
33
34
34
34
35
35
35
35
36
36
36

.....
580022894
505968566
580089790
.....
580019245
580019107
580019246
.....
580035031
580062119
505970586
.....
580036981
580019107
580019119
580036986
.....
580048272
520202601
520202604
.....
520202602
520202601
520202604
.....
580019245
580019107
580019246
504059730
504059730
.....
580035032
580062119
520044861
582006327
.....
580035031
580062119
520045672
.....
580085282
582024619
.....
580085282
582024619
582024620
.....
580085282
582024619

2-92

DESCRIPTION

QTY

Connector Assembly (Endcap) .......................................................................


1
Connector ...................................................................................................
1
Plug ............................................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (Right Electric Brake) ...................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Right Traction Motor Temperature Sensor) ................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Accessory Jumper) .....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 10
Plug ............................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 21
Plug ............................................................................................................ 14
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 21
Plug ............................................................................................................ 14
Connector Assembly (Left Electric Brake) ......................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Connector Assembly (Left Speed Sensor) .....................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
E-Ring ............................................................................................................
1
Ring Terminal .................................................................................................
1
Connector Assembly (Left Traction Motor Temperature Sensor) ...................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Hydraulic Relay) ..........................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (Brake Light Relay) ......................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
2
Terminal .....................................................................................................
2
Connector Assembly (Back-Up Light Relay) ..................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
2
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (S/N G807B06004L )
ITEM

PART NO.

36
37
37
37
37
37
38
39
40

582024620
.....
580009067
582000484
580091403
582005304
580026299
580058582
580058583

G807

DESCRIPTION
Terminal .....................................................................................................
Connector Assembly (Key Switch Relay) .......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
E-Ring (FU 1 LD) ............................................................................................
Spring Terminal (FU 4 B+) .............................................................................
E-Spade (FU 4 LD) .........................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
2
1
1
1
1
1

2-93

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-36)


MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 1 0F 2 (2/2015 )

2-94

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 1 0F 2 (2/2015 )
ITEM
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
10
11
11
11
11
12
G807

PART NO.

DESCRIPTION

582025078
.....
580085282
582024619
.....
580085282
582024620
582024619
.....
580085282
582024620
582024619
.....
580009067
582000484
580091403
582005304
.....
580035031
580062119
580059764
272479200
.....
580035032
580062119
580059764
272479200
.....
580019245
580019246
580019107
.....
520202606
520202601
520202604
.....
580048272
520202601
520202604
.....
580036981
580036986
580019107
580019119
.....
580035031
580062119
580059764
272479200
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (CRS209/Hyd En Relay) ..............................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS110/Brake Light Relay) ........................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS210/Back-Up Light Relay) ...................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS208/Key Switch Relay) ........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS154/LT Traction Motor Temp Sensor) .................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

1
1
1
4
1
1
2
2
1
1
2
2
1
1
2
1
1
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS152/LT Speed Sensor) ........................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

2
1
1
4

Wire Seal ....................................................................................................


Connector Assembly (CPS26/LT Elect Bk) ....................................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS1/VSM) .................................................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS2/VSM) .................................................................
Connector .......................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS272/ACC Jumper) ................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS155/RT Traction Motor Temp Sensor) .................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

4
1
1
1
2
1
1
21
14
1
1
21
14
1
1
1
10
2
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS24/RT Elect BK) ...................................................

2
1

2015 Yale Europe Materials Handling Limited

QTY

2-95

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 1 0F 2 (2/2015 )
ITEM

PART NO.

12
12
12
13
13
13
13
13
14
14
14
14

580019245
580019246
580019107
.....
580022894
505968566
580019139
580062388
.....
580035032
580062119
580059764
272479200
.....
580022893
505968566
580021087
580021088
580062388
.....
580080319
580042222
580019107
.....
580042221
580042222
580019107
.....
580037805
580037807
580039602
.....
580019245
580019246
580039513
580019107
.....
520202602
520202601
520202604
.....
580019245
580019246
580039513
580019107
.....
520202602
520202601
520202604
580039764

15
15
15
15
15
15
16
16
16
16
17
17
17
17
18
18
18
18
19
19
19
19
19
20
20
20
20
21
21
21
21
21
22
22
22
22
23
2-96

DESCRIPTION

QTY

Connector (2 Socket) .................................................................................


Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CRP8/Tilt Position Sensor) .........................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (3-Way) .....................................................................................
Terminal .....................................................................................................
Connector Assembly (CSP153/RT Speed Sensor) ........................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

1
1
2
1
1
3
1
3
1
1
4

Wire Seal ....................................................................................................


Connector Assembly (CPS102/Battery Gate Magnet Switch) ........................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS75/EHYD Valve Lower Coils) ...............................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS74/EHYD Valve Upper Coils) ...............................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS10/LFT Press Sensor) .........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CPS156/RT Cont Cooling Fan) ...................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CP3/RT Traction Motor) ..............................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS157/LT Cont Cooling Fan) ...................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS4/LT Traction Motor) ............................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Clip .................................................................................................................

4
1
1
2
1
1
2
1
1
1
8
1
1
1
8
1
1
3
3
1
1
1
1
1
1
1
13
10
1
1
1
1
1
1
1
13
10
6

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-97

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-37)


MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )

2-98

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM
1
1
1
1
1
2
2
2
2
3
4
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
7
7
7
7
7
7
8
8
8
8
9
9
10
10
10
10
10
10
11
G807

PART NO.

DESCRIPTION

582025078
.....
580042221
580042222
580019107
580019119
.....
580020943
580020944
505968568
500383916
.....
580019097
580019098
580019119
580039513
580086209
580019119
.....
580036981
580036986
580039513
580019107
580019119
.....
580056006
580019119
580019245
580019246
580019107
.....
580036981
580036986
580039513
582022955
580019119
.....
580047197
580047195
580090639
952405902
952408901
.....
580062118
580062119
580035034
580059764
272479200
580035035
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (CPS135/ Display Harness) .........................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS180/Display LGT Harness) ..................................
Connector (4-Way) .....................................................................................
Connector (lock) .........................................................................................
Terminal (Socket) .......................................................................................
Terminal Housing (Blue) (Flasher) .................................................................
Connector Assembly (CPS134/Turn Signal Switch) ......................................
Connector ...................................................................................................
Secondary Lock (Lock) ..............................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (CPS132/Steer Harness) .............................................
Connector ...................................................................................................
Connector (lock) .........................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS133/Synch Steering) ............................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS138/LGT OPT Harness) .......................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (CPS90/Dc-DC Converter) ...........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal (Brake Fluid Level Sensor) ..............................................................
Sleeve ............................................................................................................
Connector Assembly (Horn Assembly) ..........................................................
Connector (3 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Terminal (Pin) .............................................................................................

1
1
1
1
7
1
1
1
1
4
3
1
1
1
1
3
1
4
1
1
1
2
9
1
1
1
2
1
1
2
1
1
1
9
2
1
1
1
2
2
2
2
1
1
2
1

Wire Seal ....................................................................................................


Wire Seal ....................................................................................................
Connector Assembly (Service Brake Sensor) ................................................

2
1
1

2015 Yale Europe Materials Handling Limited

QTY

2-99

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM

PART NO.

11
11
11
12
12

580037805
580037807
580039602
.....
580019248
520052844
582005304
.....
580019248
520052844
582005304
.....
580044127
580087764
580087649
.....
520045074
520045069
504288730
.....
580069704
580069705
580019353
580041195
580019119
.....
580021087
580021088
580019119
580022893
505968540
580038290
504059730
580058582
580058583
.....
520202602
520202601
.....
580035031
580062119
580059764
272479200
.....
580035032
580062119
580059764
272479200
582033354
520044861

12
13
13
13
14
14
14
14
15
15
15
15
16
16
16
16
16
16
17
17
17
17
17
17
17
18
19
20
21
21
21
22
22
22
22
23
23
23
23
24
25
2-100

DESCRIPTION

QTY

Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CRP205/Marker Light Switch) .....................................

1
3
3
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRP206/Rear Work Light Switch) ...............................

1
3
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS31Hydraulic Temp Sensor) ..................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CPS66/Hyd FLT Switch) .............................................
Plug ............................................................................................................
Terminal (Lock) ..........................................................................................
Seal ............................................................................................................
Connector Assembly (CRP52-55/MLM Seat Harness) ..................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Pin) .............................................................................................
Terminal Pin ...............................................................................................
Plug ............................................................................................................
Connector Assembly (CRP57/Seat Belt Switch) ............................................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Plug ............................................................................................................
Connector (2 Pin) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Terminal (Hydraulic Tank) ..............................................................................
Spring Terminal (Insulated Fork) ....................................................................
E-Spade .........................................................................................................
Connector Assembly (CPS6/Electric Steer Motor) .........................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (CPS61/Motor Temp Sensor) .......................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

1
2
1
1
2
2
1
1
1
2
1
1
1
10
1
1
1
1
1
2
1
1
2
1
1
1
1
8
15
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS146/Motor Speed Sensor) ...................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

2
1
1
4

Wire Seal ....................................................................................................


Terminal .........................................................................................................
E-Ring ............................................................................................................

4
2
2

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH ELECTRO-HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM

PART NO.

26
26
26
26
27
27
27
27
27
28
28
28
28
29
29
29
29
29
29
29
30
31
32
33
33
33
33
33
34

.....
520202602
520202601
520202604
.....
580019245
580019246
580039513
580019107
.....
580022891
580022892
580019107
.....
580021087
580021088
580062388
505064713
580022893
505968566
580030876
580039799
504059730
.....
580033516
580033537
582020053
580026649
580026299

G807

DESCRIPTION
Connector Assembly (CPS5/Pump) ...............................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS95A/B Hydraulic Cooling Fan) .............................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS31A/Steer Axle Harness) .....................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS114/OHG Horn Switch) ........................................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (2 Pin) (End Cap) ......................................................................
Plug ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................
Terminal (Red) ...............................................................................................
Connector Assembly (CPS70/Hyd Fluid Level Sensor) .................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal (White) .......................................................................................
E-Ring ............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
13
10
2
1
1
1
1
1
1
1
3
1
1
1
1
1
1
2
1
1
2
1
1
1
3
3
1

2-101

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-38)


MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 ( S/N G807B02104H)

2-102

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
7
7
8
9
9
9
9
10
10
10
11
11
11
11
11
11
12
12
12
13
13
13

580097301
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580035032
580062119
580040456
.....
580035031
580062119
580040456
.....
580022891
580019107
580022892
.....
580019353
580039490
580019119
580019353
580039491
504059730
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580036981
580019107
580019119
580039513
580036986
.....
580069704
580019119
.....
580019097
580019119

Wire Harness (Main) (Manual-Hydraulic) ...........................................................


Connector (Pump Controller) .........................................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Hydraulic Cooling Fan) ................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Hydraulic Controller Cooling Fan) ...............................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Motor Speed Sensor) ..................................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Motor Temperature Sensor) ........................................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Steer Axle Harness) ....................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Seat Sensor) ................................................................................
Terminal (Pin) .............................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (ESD Hydraulic Tank) ......................................................................
Connector (Overhead Guard Horn Switch) ....................................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (Light Option Harness) ..................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (Turn Signal Switch) .....................................................................
Connector ...................................................................................................
Plug ............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
1
1
2
1
1
1
2
1
1
1
4
4
1
1
2
2
1
1
3
1
1
11
1
1
5
1
1
1
1
2
1
1
1
1
1
1
1
1
10
1
1
1
12
1
1
1
2-103

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

13
13
14
14
14
15
15
15
15
16
16
16
16
17
17
17
18
19
20
21
21
21
21
22
22
22
22
22
23
23

580039513
580019098
.....
580086209
580019119
.....
580042221
580019107
580019119
.....
580019245
580019107
580019246
.....
580056006
580019119
500383916
500383916
500383916
.....
505968568
580020943
580020944
.....
580042221
580019107
580019119
580042222
.....
580019248
520052844
580091403
.....
580019248
520052844
580091403
.....
580047197
580090639
580047195
580030878
580089657
580039499
580039513
580019119
580039500
.....
580039499
580039513
580019119

23
24
24
24
25
25
25
25
26
27
27
27
27
28
29
29
29
2-104

DESCRIPTION

QTY

Terminal .....................................................................................................
Secondary Lock .........................................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (Steer Harness) ............................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Steer Make-up Valve) ..................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Terminal Housing (Blue) (Flasher) (L) ............................................................
Terminal Housing (Blue) (Flasher) (+) ............................................................
Terminal Housing (Blue) (Flasher) (-) .............................................................
Connector (Display Light Harness) ................................................................
Terminal (Socket) .......................................................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Display Harness) .........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (No Marker Light Switch) ..............................................................

3
1
1
1
4
1
1
7
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
7
1
1
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector (Rear Work Light Switch) ..............................................................

1
2
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector DC-DC Converter .........................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Clip .................................................................................................................
Wire Harness (Seat Jumper) ..............................................................................
Connector (Seat Sensor) ................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector (Seat Assembly) ...........................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

1
2
1
1
3
1
2
1
1
5
1
1
1
1
5
1

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

29

580039500

G807

DESCRIPTION
Connector (Secondary Lock) .....................................................................

2015 Yale Europe Materials Handling Limited

QTY
1

2-105

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-39)


MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 ( S/N G807B02104H)

2-106

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
11
12
13
13
13
13
14
14
14
15
15
15
16
16
16
16
16
17
17
17
17
18
18
18

580097301
580058582
580058583
580058583
580058583
.....
580009067
582005304
582000484
.....
580085282
580091405
580091403
.....
580085282
580091403
580091405
.....
580035031
580062119
580040456
.....
580035032
580062119
580040456
504059730
504059730
520044861
.....
580019245
580019107
580019246
.....
520202606
520202601
.....
580048272
520202601
.....
580036981
580019107
580019119
580036986
.....
580035031
580062119
580040456
.....
580019245
580019107

Wire Harness (Main) (Manual) ............................................................................


Spring Terminal ..............................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
Connector (Key Switch Relay) .......................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .........................................................................................................
Connector (Back-up Light Relay) ...................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Brake Light Relay) .......................................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Left Traction Motor Temperature Sensor) ...................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Left Traction Speed Sensor) ........................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Terminal (Main Controller Coil) ......................................................................
Terminal (Main Controller Coil) ......................................................................
E-Ring (Main Contactor Battery) ....................................................................
Connector (Left Electric Brake) ......................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Vehicle System Manager) ...........................................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Connector (Vehicle System Manager) ...........................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Accessory Jumper) ......................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Right Traction Motor Temperature System) ................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Right Electric Brake) ....................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
4
4
1
1
1
1
1
2
1
1
1
23
1
1
13
1
1
10
2
1
1
1
2
2
1
1
2
2-107

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

18
19
19
19
19
20
20
20
20
21
21
21
21
22
22
22
22
24
24
24
25
25
25
26
26
26
26
27
27
27
27
28
28
28
28
29
30
30
30
31
31
31
31
32
32
32
33
33
33
33

580019246
.....
580035032
580062119
580040456
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
580021087
580062388
580021088
.....
580022893
505968566
.....
580037805
580037807
580039602
.....
505968519
580062388
505968558
.....
580036981
580019107
580036986
582006327
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
520202602
520202601
.....
580019245
580019107
580019246

2-108

DESCRIPTION
Connector (Secondary Lock) .....................................................................
Connector (Right Traction Speed Sensor) .....................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector (Spool Interlock Solenoid 1) ..........................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Spool Interlock Solenoid 2) ..........................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Clamp Interlock Coil) ...................................................................
Connector (2 Socket) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (2 Way) (Battery Gate Magnetic Switch) ......................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (Left Pressure Sensor) ..................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector (To Manual Hydraulic) ..................................................................
Connector (8 Socket) .................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Manual Hydraulic Spool Position Sensor) ...................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Ring Terminal .................................................................................................
Connector (Right Traction Motor Controller) ..................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector (Right Controller Cooling Fan) ......................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Left Traction Motor Controller) .....................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector .......................................................................................................
Connector (2 Socket) (Left Controller Cooling Fan) ...................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
4
4
1
1
2
1
1
1
2
1
1
1
2
1
1
2
1
1
1
2
1
1
3
3
1
1
8
1
1
1
12
1
1
1
1
12
1
1
2
1
1
1
14
1
1
2
1
G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 ( S/N G807B02104H)
ITEM

PART NO.

34
35
36
36
36
36
37
37
37
37
38
39

952405902
952405902
.....
580062118
580035034
580040456
.....
580037805
580037807
580039602
580039764
580030878

G807

DESCRIPTION
Terminal (Brake Floor Level Sensor) .............................................................
Terminal (Brake Floor Level Sensor) .............................................................
Connector (Horn Assembly) ...........................................................................
Connector (3 Way) .....................................................................................
Terminal (Pin) .............................................................................................
Wire Seal (Yellow) ......................................................................................
Connector (Service Brake Sensor) .................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Clip .................................................................................................................
Clip .................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
3
3
1
1
3
3
6
2

2-109

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-40)


MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B02105H )

2-110

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B02105H )
ITEM

PART NO.

DESCRIPTION

1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
7
8
8
8
8
8
9
9
9
9
10
10
10
11
11
11
11
11
11
12
12
12

580097301
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580035032
580062119
580040456
.....
580035031
580062119
580040456
.....
580022891
580019107
580022892
.....
580039490
580019119
580019353
580039491
.....
580039499
580019107
580019119
580039500
.....
580021087
580062388
580021088
.....
580022893
505968566
.....
580036981
580019107
580019119
580039513
580036986
.....
580069704
580019119

Wire Harness (Main) (Manual-Hydraulic) ...........................................................


Connector Assembly (Pump Controller) .........................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Hydraulic Cooling Fan) ...............................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Hydraulic Controller Cooling Fan) ...............................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Motor Speed Sensor) ..................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Motor Temperature Sensor) ........................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Steer Axle Harness) ....................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Seat Sensor) ...............................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal (Pin) .............................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Hydraulic Fluid Level-Pressure) ..................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Overhead Guard Horn Switch) ....................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Light Option Harness) .................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
1
1
2
1
1
1
2
1
1
1
4
4
1
1
2
2
1
1
3
1
1
1
1
5
1
1
1
5
1
1
1
1
2
1
1
1
1
1
1
1
1
10
1
1
1
12
2-111

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B02105H )
ITEM

PART NO.

13
13
13
13
13
14
14
14
15
15
15
15
15
16
16
16
16
17
17
17
18
19
20
21
21
21
21
22
22
22
22
22
23
23

.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
.....
580042221
580019107
580019119
580042222
.....
580019245
580019107
580019246
.....
580056006
580019119
500383916
500383916
500383916
.....
505968568
580020943
580020944
.....
580042221
580019107
580019119
580042222
.....
580019248
520052844
505972527
580091403
.....
580019248
520052844
580091403
.....
580047197
580090639
580047195
580030878
504059730
580044908
504232281
910065119

23
23
24
24
24
25
25
25
25
26
27
28
29
30
2-112

DESCRIPTION

QTY

Connector (Turn Signal Switch) .....................................................................


Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Secondary Lock .........................................................................................
Connector .......................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector (Steer Harness) ............................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Steer Make-up Valve) ..................................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector .......................................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Terminal Housing (Blue) (Flasher) (L) ............................................................
Terminal Housing (Blue) (Flasher) (+) ............................................................
Terminal Housing (Blue) (Flasher) (-) .............................................................
Connector (Display Light Harness) ................................................................
Terminal (Socket) .......................................................................................
Connector (4-Way) .....................................................................................
Connector (Secondary Lock) .....................................................................
Connector (Display Harness) .........................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector (No Marker Light Switch) ..............................................................

1
1
1
3
1
1
1
4
1
1
7
1
1
1
1
2
1
1
1
1
1
1
1
1
4
1
1
1
1
7
1
1
1

Socket ........................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Rear Work Light Switch) ..............................................................

1
2
2
1

Socket ........................................................................................................
1
Terminal .....................................................................................................
2
Connector DC-DC Converter .........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Terminal .....................................................................................................
2
Clip .................................................................................................................
2
Terminal (ESD Hydraulic Tank) ......................................................................
1
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B02105H )
ITEM

PART NO.

DESCRIPTION

31
32

520045672
520038855
580089657
580039499
580039513
580019119
580039500
.....
580039499
580039513
580019119
580039500

Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Wire Harness (Seat Jumper) ..............................................................................
1
Connector (Seat Sensor) ................................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector (Seat Assembly) ...........................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
5
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1

33
33
33
33
34
34
34
34
34

G807

2015 Yale Europe Materials Handling Limited

QTY

2-113

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-41)


MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B02105H )

2-114

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B02105H )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
11
12
13
13
13
13
14
14
14
15
15
15
16
16
16
16
16
17
17
17
17
18
18
18

580097301
580058582
580058583
580058583
580058583
.....
580009067
582000484
582005304
.....
580085282
580091405
580091403
.....
580085282
580091403
580091405
.....
580035031
580062119
580040456
.....
580035032
580062119
580040456
504059730
504059730
520044861
.....
580019245
580019107
580019246
.....
520202606
520202601
.....
580048272
520202601
.....
580036981
580019107
580019119
580036986
.....
580035031
580062119
580040456
.....
580019245
580019107

Wire Harness (Main) (Manual) ............................................................................


Spring Terminal ..............................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
E-Spade .........................................................................................................
Connector Assembly (Key Switch Relay) .......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Back-up Light Relay) ...................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Brake Light Relay) ......................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Left Traction Motor Temperature Sensor) ...................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Left Traction Speed Sensor) .......................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Terminal (Main Controller Coil) ......................................................................
Terminal (Main Controller Coil) ......................................................................
E-Ring (Main Contactor Battery) ....................................................................
Connector Assembly (Left Electric Brake) ......................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Vehicle System Manager) ...........................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Accessory Jumper) .....................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Right Traction Motor Temperature System) ................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Right Electric Brake) ...................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
2
2
1
1
2
2
1
1
2
2
1
1
2
2
1
1
4
4
1
1
1
1
1
2
1
1
1
23
1
1
13
1
1
10
2
1
1
1
2
2
1
1
2
2-115

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B02105H )
ITEM

PART NO.

18
19
19
19
19
20
20
20
20
21
21
21
21
22
22
22
22
24
24
24
25
25
25
26
26
26
26
27
27
27
27
28
28
28
28
29
30
30
30
31
31
31
31
32
32
32
33
33
33
33

580019246
.....
580035032
580062119
580040456
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
.....
580019245
580019107
580019246
580021087
580062388
580021088
.....
580022893
505968566
.....
580037805
580037807
580039602
.....
505968519
580062388
505968558
.....
580036981
580019107
580036986
520039880
.....
520202602
520202601
.....
580019245
580019107
580019246
.....
520202602
520202601
.....
580019245
580019107
580019246

2-116

DESCRIPTION
Connector (Secondary Lock) .....................................................................
Connector Assembly (Right Traction Speed Sensor) .....................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG (Terminal) ...............................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Spool Interlock Solenoid 1) .........................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Spool Interlock Solenoid 2) .........................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Clamp Interlock Coil) ...................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (2 Way) (Battery Gate Magnetic Switch) ......................................
Terminal .....................................................................................................
Connector ...................................................................................................
Connector Assembly ......................................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Left Pressure Sensor) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (To Manual Hydraulic) ..................................................
Connector (8 Socket) .................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Manual Hydraulic Spool Position Sensor) ...................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
E-Ring ............................................................................................................
Connector Assembly (Right Traction Motor Controller) ..................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (Right Controller Cooling Fan) .....................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Left Traction Motor Controller) ....................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly ......................................................................................
Connector (2 Socket) (Left Controller Cooling Fan) ...................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
4
4
1
1
2
1
1
1
2
1
1
1
2
1
1
2
1
1
1
2
1
1
3
3
1
1
8
1
1
1
12
1
1
1
1
12
1
1
2
1
1
1
14
1
1
2
1
G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B02105H )
ITEM

PART NO.

34
35
36
36
36
36
37
37
37
37
38
39
40
41
42
43
44
45
46

952405902
952405902
.....
580062118
580035034
580040456
.....
580037805
580037807
580039602
580039764
910065119
520038855
580044908
520045672
504232281
580089790
910065119
580030878

G807

DESCRIPTION
Terminal (Brake Floor Level Sensor) .............................................................
Terminal (Brake Floor Level Sensor) .............................................................
Connector Assembly (Horn Assembly) ..........................................................
Connector (3 Way) .....................................................................................
Terminal (Pin) .............................................................................................
Wire Seal (Yellow) ......................................................................................
Connector Assembly (Service Brake Sensor) ................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
3
3
1
1
3
3
6
AR
AR
AR
AR
AR
AR
AR
2

2-117

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-42)


MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B06004L 11/2014)

2-118

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
2
2
2
3
4
5
6
7
7
7
7
7
8
8
8
9
9
9
9
9
9
10
10
10
10
10
11
11
11
12
13
13
13
13
13
13
14
14
14
15
16
17

582028372
.....
580042221
580019107
580039513
580019119
580042222
.....
580020943
505968568
580020944
504232281
500383916
500383916
500383916
.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
.....
580042221
580019107
580019119
580039513
580042222
.....
580019245
580019107
580039513
580019246
.....
580056006
580019119
520038855
.....
580036981
580039513
582022955
580019119
580036986
.....
580069704
580019119
910065119
580019366
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (Display Harness) .........................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Display Light Harness) ................................................
Connector (4-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Terminal Housing (Blue) Flasher (L) ..............................................................
Terminal Housing (Blue) Flasher (+) ..............................................................
Terminal Housing (Blue) Flasher (-) ...............................................................
Connector Assembly (Turn Signal Switch) .....................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Secondary Lock .........................................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Steer Harness) ............................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Synchronous Steer) ....................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Light Option Harness) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (DC-DC Converter) ......................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
6
1
1
1
1
1
4
1
AR
1
1
1
1
1
1
3
1
1
1
4
1
1
6
1
1
1
1
1
1
1
1
1
1
2
AR
1
1
9
2
1
1
1
1
12
AR
AR
1
2-119

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

17
17
17
18
19
20
20
20
20
21
21
21
22
23
24
25
25
25
25
25
26
26
26
26
26
27
27
27
27
28
28
28
29
29
29
30
31
31
31
31
32
32
32
32
33
33
33
33
33
34

580047195
580090639
580047197
952405902
952405902
.....
580062118
580062119
580035034
.....
580037805
580037807
580089790
505970586
580040120
.....
580019245
580039513
580019107
580019246
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580035031
580062119
.....
580035032
580062119
504059730
.....
580022893
580038290
505968540
.....
580021087
580021088
580019119
.....
580039490
580019353
580019119
580039491
.....

2-120

DESCRIPTION

QTY

Terminal .....................................................................................................
2
Terminal .....................................................................................................
2
Connector ...................................................................................................
1
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Connector Assembly (Horn Assembly) ..........................................................
1
Connector (3 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Terminal (Pin) .............................................................................................
1
Connector Assembly (Service Brake Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Pump Controller) .........................................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 13
Plug ............................................................................................................ 10
Connector Assembly (Motor Temperature Sensor) ........................................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Connector Assembly (Motor Speed Sensor) ..................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
Terminal (ESD Hydraulic Tank) ......................................................................
1
Connector Assembly (Seat Belt Switch Harness) ..........................................
1
Connector (2 Pin) .......................................................................................
1
Terminal .....................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Way) .....................................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (Seat Sensor) ...............................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
5
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Fluid Level Filter) ........................................
1
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 1 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

34
34
34
34
35
36
36
36
36
37
37
37
37
37
38
38
38
39
39

580039499
580019107
580019119
580039500
580044908
.....
580022891
580019107
580022892
.....
580021087
580062388
505064713
580021088
.....
580022893
505968566
.....
580019248
520052844
582005304
.....
580019248
520052844
582005304

39
40
40
40

G807

DESCRIPTION

QTY

Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Plug ............................................................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Steer Axle Harness) ....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Overhead Guard Horn Switch) ....................................
1
Connector (2 Way) .....................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Pin) .......................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (Rear Work Light Switch) .............................................
1
Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Ino Mark Light Switch) ................................................

1
2
1

Socket ........................................................................................................
Terminal .....................................................................................................

1
3

2015 Yale Europe Materials Handling Limited

2-121

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-43)


MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B06004L 11/2014)

2-122

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
2
3
3
3
3
4
4
4
4
4
5
6
7
8
9
9
9
9
10
11
11
11
11
11
12
12
12
13
13
13
14
14
14
14
14
15
15
15
15
16
16

582028372
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
580044908
910065119
580039764
520045672
.....
580036981
580019107
580036986
504232281
.....
580027206
580062388
505064713
580027207
.....
580037805
580037807
.....
580056006
580019119
.....
580019245
580039513
580019107
580019246
.....
580019245
580039513
580019246
.....
580021087

Wire Harness (Main) ...........................................................................................


Connector Assembly (Left Traction Motor Controller) ....................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Left Controller Cooling Fan) ........................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Right Traction Motor Controller) ..................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Right Controller Cooling Fan) .....................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Contactor Assembly (Manual Hydraulic Spool Position Sensor) ....................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (Manual Hydraulic Valve) .............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Contactor Assembly (Left Pressure Sensor) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Clamp Interlock Coil) ...................................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Spool Interlock) ...........................................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Battery Gate Magnetic Switch) ...................................
Connector (2 Way) .....................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
10
1
1
1
1
1
1
1
13
10
1
1
1
1
1
AR
AR
5
AR
1
1
12
1
AR
1
1
7
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2-123

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

16
16
17
17
17
18
19
19
19
20
20
20
20
21
21
21
22
23
23
23
23
23
24
24
24
24
25
25
25
25
26
26
26
26
27
28
29
29
29
30
31
32
32
32
33
33
33
34
34
34

580062388
580021088
.....
580022894
505968566
580041641
.....
580035032
580062119
.....
580019245
580019107
580019246
.....
580035031
580062119
580019366
.....
580036981
580019107
580019119
580036986
.....
580048272
520202601
520202604
.....
520202602
520202601
520202604
.....
580019245
580019107
580019246
504059730
504059730
.....
580035032
580062119
520044861
582006327
.....
580035031
580062119
.....
580085282
582024619
.....
580085282
582024619

2-124

DESCRIPTION

QTY

Terminal .....................................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (Right Speed Sensor) ...................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
Connector Assembly (Right Electric Brake) ...................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Right Traction Motor Temperature Sensor) ................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Accessory Jumper) .....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 10
Plug ............................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 16
Plug ............................................................................................................ 19
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 24
Plug ............................................................................................................ 11
Connector Assembly (Left Electric Brake) ......................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Connector Assembly (Left Speed Sensor) .....................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
E-Ring ............................................................................................................
1
Ring Terminal .................................................................................................
1
Connector Assembly (Left Traction Motor Temperature Sensor) ...................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Connector Assembly (Hydraulic Relay) ..........................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (Brake Light Relay) ......................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
2
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS SHEET 2 OF 2 (S/N G807B06004L 11/2014)
ITEM

PART NO.

34
35
35
35
35
36
36
36
36
36
37
38
39

582024620
.....
580085282
582024619
582024620
.....
580009067
582000484
580091403
582005304
580026299
580058582
580058583

G807

DESCRIPTION
Terminal .....................................................................................................
Connector Assembly (Back-Up Light Relay) ..................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Key Switch Relay) .......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
E-Ring (FU 1 LD) ............................................................................................
Spring Terminal (FU 4 B+) .............................................................................
E-Spade (FU 4 LD) .........................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
2
2
1
1
2
1
1
1
1
1

2-125

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-44)


MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (11/2014 2/2015)

2-126

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (11/2014 2/2015)
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
2
2
2
3
4
5
6
7
7
7
7
7
8
8
8
9
9
9
9
9
9
10
10
10
10
10
11
11
11
12
13
13
13
13
13
13
14
14
14
15
16
17

582039726
.....
580042221
580019107
580039513
580019119
580042222
.....
580020943
505968568
580020944
504232281
500383916
500383916
500383916
.....
580019097
580019119
580039513
580019098
.....
580086209
580019119
.....
580042221
580019107
580019119
580039513
580042222
.....
580019245
580019107
580039513
580019246
.....
580056006
580019119
520038855
.....
580036981
580039513
582022955
580019119
580036986
.....
580069704
580019119
910065119
580019366
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (Display Harness) .........................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Display Light Harness) ................................................
Connector (4-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Terminal Housing (Blue) Flasher (L) ..............................................................
Terminal Housing (Blue) Flasher (+) ..............................................................
Terminal Housing (Blue) Flasher (-) ...............................................................
Connector Assembly (Turn Signal Switch) .....................................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Secondary Lock (Secondary Lock) ............................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Steer Harness) ............................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Synchronous Steer) ....................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Connector Assembly (Light Option Harness) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Endcap) .......................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (DC-DC Converter) ......................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
6
1
1
1
1
1
4
1
AR
1
1
1
1
1
1
3
1
1
1
4
1
1
6
1
1
1
1
1
1
1
1
1
1
2
AR
1
1
9
2
1
1
1
1
12
AR
AR
1
2-127

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (11/2014 2/2015)
ITEM

PART NO.

17
17
17
18
19
20
20
20
20
21
21
21
22
23
24
25
25
25
25
25
26
26
26
26
26
27
27
27
27
28
28
28
28

580047195
580090639
580047197
952405902
952405902
.....
580062118
580062119
580035034
.....
580037805
580037807
580089790
505970586
580040120
.....
580019245
580039513
580019107
580019246
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580035031
580062119
580059764
272479200
.....
580035032
580062119
580059764
272479200
504059730
.....
580022893
580038290
505968540
.....
580021087
580021088
580019119
.....
580039490

29
29
29
29
30
31
31
31
31
32
32
32
32
33
33
2-128

DESCRIPTION

QTY

Terminal .....................................................................................................
2
Terminal .....................................................................................................
2
Connector ...................................................................................................
1
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Terminal (Brake Fluid Level Sensor) ..............................................................
1
Connector Assembly (Horn Assembly) ..........................................................
1
Connector (3 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Terminal (Pin) .............................................................................................
1
Connector Assembly (Service Brake Sensor) ................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Conduit ........................................................................................................... AR
Conduit ........................................................................................................... AR
Clip .................................................................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Control Cooling Fan) ...................................
1
Connector (2 Socket) .................................................................................
1
Terminal .....................................................................................................
1
Terminal (Socket) .......................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Pump Controller) .........................................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 13
Plug ............................................................................................................ 10
Connector Assembly (Motor Temperature Sensor) ........................................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Wire Seal ....................................................................................................
Connector Assembly (Motor Speed Sensor) ..................................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

2
1
1
4

Wire Seal ....................................................................................................


Terminal (ESD Hydraulic Tank) ......................................................................
Connector Assembly (Seat Belt Switch Harness) ..........................................
Connector (2 Pin) .......................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Way) .....................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (Seat Sensor) ...............................................................
Connector ...................................................................................................

4
1
1
1
2
1
1
1
1
2
1
1

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 1 OF 2 (11/2014 2/2015)
ITEM

PART NO.

33
33
33
34
34
34
34
34
35
36
36
36
36
37
37
37
37
37
38
38
38
39
39

580019353
580019119
580039491
.....
580039499
580019107
580019119
580039500
580044908
.....
580022891
580019107
580022892
.....
580021087
580062388
505064713
580021088
.....
580022893
505968566
.....
580019248
520052844
582005304
.....
580019248
520052844
582005304

39
40
40
40

G807

DESCRIPTION

QTY

Terminal (Pin) .............................................................................................


5
Plug ............................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Hydraulic Fluid Level Filter) ........................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Plug ............................................................................................................
1
Connector ...................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (Steer Axle Harness) ....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
3
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Overhead Guard Horn Switch) ....................................
1
Connector (2 Way) .....................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
1
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector (2 Pin) .......................................................................................
1
Plug ............................................................................................................
2
Connector Assembly (Rear Work Light Switch) .............................................
1
Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Ino Mark Light Switch) ................................................

1
2
1

Socket ........................................................................................................
Terminal .....................................................................................................

1
3

2015 Yale Europe Materials Handling Limited

2-129

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-45)


MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (11/2014 2/2015)

2-130

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (11/2014 2/2015)
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
2
2
2
2
3
3
3
3
4
4
4
4
4
5
6
7
8
9
9
9
9
10
11
11
11
11
11
12
12
12
13
13
13
14
14
14
14
14
15
15
15
15
16
16

582039726
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
.....
520202602
520202601
520202604
.....
580019245
580039513
580019107
580019246
580044908
910065119
580039764
520045672
.....
580036981
580019107
580036986
504232281
.....
580036940
580062388
505064713
580026813
.....
580037805
580037807
.....
580056006
580019119
.....
580019245
580039513
580019107
580019246
.....
580019245
580039513
580019246
.....
580021087

Wire Harness (Main) ...........................................................................................


Connector Assembly (Left Traction Motor Controller) ....................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Left Controller Cooling Fan) ........................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Connector Assembly (Right Traction Motor Controller) ..................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (Right Controller Cooling Fan) .....................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Clip .................................................................................................................
Conduit ...........................................................................................................
Contactor Assembly (Manual Hydraulic Spool Position Sensor) ....................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (Manual Hydraulic Valve) .............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Contactor Assembly (Left Pressure Sensor) ..................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector Assembly (Endcap) .......................................................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector Assembly (Clamp Interlock Coil) ...................................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Spool Interlock) ...........................................................
Connector (2 Socket) .................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Battery Gate Magnetic Switch) ...................................
Connector (2 Way) .....................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
13
10
1
1
1
1
1
1
1
13
10
1
1
1
1
1
AR
AR
5
AR
1
1
12
1
AR
1
1
9
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2-131

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (11/2014 2/2015)
ITEM

PART NO.

16
16
17
17
17
18
19
19
19
20
20
20
20
21
21
21
22
23
23
23
23
23
24
24
24
24
25
25
25
25
26
26
26
26
27
28
29
29
29
30
31
32
32
32
33
33
33
34
34
34

580062388
580021088
.....
580022894
505968566
580041641
.....
580035032
580062119
.....
580019245
580019107
580019246
.....
580035031
580062119
580019366
.....
580036981
580019107
580019119
580036986
.....
580048272
520202601
520202604
.....
520202606
520202601
520202604
.....
580019245
580019107
580019246
504059730
504059730
.....
580035032
580062119
520044861
582006327
.....
580035031
580062119
.....
580085282
582024619
.....
580085282
582024619

2-132

DESCRIPTION

QTY

Terminal .....................................................................................................
2
Connector ...................................................................................................
1
Connector Assembly (Endcap) .......................................................................
1
Connector ...................................................................................................
1
Plug ............................................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (Right Speed Sensor) ...................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
Connector Assembly (Right Electric Brake) ...................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Right Traction Motor Temperature Sensor) ................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (Accessory Jumper) .....................................................
1
Connector ...................................................................................................
1
Terminal (Socket) ....................................................................................... 10
Plug ............................................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector ...................................................................................................
1
Connector (Socket Female) ....................................................................... 16
Plug ............................................................................................................ 19
Connector Assembly (Vehicle System Manager) ...........................................
1
Connector (35 Way) ...................................................................................
1
Connector (Socket Female) ....................................................................... 24
Plug ............................................................................................................ 11
Connector Assembly (Left Electric Brake) ......................................................
1
Connector (2 Socket) .................................................................................
1
Terminal (Socket) .......................................................................................
2
Connector (Secondary Lock) .....................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Terminal (Main Controller Coil) ......................................................................
1
Connector Assembly (Left Speed Sensor) .....................................................
1
Connector (4 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
4
E-Ring ............................................................................................................
1
Ring Terminal .................................................................................................
1
Connector Assembly (Left Traction Motor Temperature Sensor) ...................
1
Connector (2 Way) .....................................................................................
1
Receptacle Contact 20-22 AWG ................................................................
2
Connector Assembly (Hydraulic Relay) ..........................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
4
Connector Assembly (Brake Light Relay) ......................................................
1
Receptacle .................................................................................................
1
Terminal .....................................................................................................
2
2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS, WITHOUT E-STEER SHEET 2 OF 2 (11/2014 2/2015)
ITEM

PART NO.

34
35
35
35
35
36
36
36
36
36
37
38
39

582024620
.....
580085282
582024619
582024620
.....
580009067
582000484
580091403
582005304
580026299
580058582
580058583

G807

DESCRIPTION
Terminal .....................................................................................................
Connector Assembly (Back-Up Light Relay) ..................................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (Key Switch Relay) .......................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
E-Ring (FU 1 LD) ............................................................................................
Spring Terminal (FU 4 B+) .............................................................................
E-Spade (FU 4 LD) .........................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
2
2
1
1
2
1
1
1
1
1

2-133

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-46)


MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 1 OF 2 (2/2015 )

2-134

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 1 OF 2 (2/2015 )
ITEM
1
1
1
2
2
2
2
3
3
3
3
4
4
4
4
4
5
5
5
5
6
6
6
6
7
7
7
7
8
8
8
8
9
9
9
9
10
10
10
10
10
11
11
11
11
12
G807

PART NO.

DESCRIPTION

582025076
.....
580085282
582024619
.....
580085282
582024620
582024619
.....
580085282
582024620
582024619
.....
580009067
582000484
580091403
582005304
.....
580035031
580062119
580059764
272479200
.....
580035032
580062119
580059764
272479200
.....
580019245
580019246
580019107
.....
520202606
520202601
520202604
.....
580048272
520202601
520202604
.....
580036981
580036986
580019107
580019119
.....
580035031
580062119
580059764
272479200
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (CRS209/Hyd En Relay) ..............................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS110/Brake Light Relay) ........................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS210/Back-Up Light Relay) ...................................
Receptacle .................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRS208/Key Switch Relay) ........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (LT Traction Motor Temp Sensor) ................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

1
1
1
4
1
1
2
2
1
1
2
2
1
1
2
1
1
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS152/LT Speed Sensor) ........................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

2
1
1
4

Wire Seal ....................................................................................................


Connector Assembly (CPS26/LT Electric Brake) ...........................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS1/VSM) .................................................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS2/VSM) .................................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS272/ACC Jumper) ................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS155/RT Traction Motor Temp Sensor) .................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

4
1
1
1
2
1
1
24
11
1
1
16
19
1
1
1
10
2
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS24/RT Electric Brake) ..........................................

2
1

2015 Yale Europe Materials Handling Limited

QTY

2-135

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 1 OF 2 (2/2015 )
ITEM

PART NO.

12
12
12
13
13
13

580019245
580019246
580019107
.....
580062119
580059764
272479200
.....
580021087
580021088
580062388
580022893
505968566
.....
580019245
580019246
580039513
.....
580019245
580019246
580039513
580019107
580056006
580019119
.....
580037805
580037807
580039602
.....
580036940
580026813
580062388
505064713
580019119
.....
580036981
580036986
580019107
.....
580019245
580019246
580039513
580019107
.....
520202606
520202601
520202604
.....
580019245
580019246

14
14
14
14
14
14
15
15
15
15
16
16
16
16
16
16
16
17
17
17
17
18
18
18
18
18
18
19
19
19
19
20
20
20
20
20
21
21
21
21
22
22
22
2-136

DESCRIPTION

QTY

Connector (2 Socket) .................................................................................


Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS153/RT Speed Sensor) ........................................
Receptacle Contact 20-22 AWG ................................................................

1
1
2
1
4

Wire Seal ....................................................................................................


Connector Assembly (CPS102/Battery Gate Magnet Switch) ........................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Connector (2 Pin) (End Plug) .....................................................................
Plug ............................................................................................................
Connector Assembly (CPS160A/Spool Interlock Solenoid 2) ........................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Connector Assembly (CPS190B/Clamp Interlock Coil) ..................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector (2 Pin) (End Plug) .....................................................................
Plug ............................................................................................................
Connector Assembly (CPS10/LH Pressure Switch) .......................................
Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CPS192/Manual Hydraulic Harness) ..........................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (CPS162/Manual Hyd Spool Position Sensor) .............
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS156/RH Cooling Fan) ...........................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS3/RH Traction Motor) ...........................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS157/LH Cooling Fan) ...........................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................

4
1
1
1
2
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
3
3
1
1
1
7
1
4
1
1
1
12
1
1
1
1
1
1
1
13
10
1
1
1

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 1 OF 2 (2/2015 )
ITEM

PART NO.

22
22
23
23
23
23
24

580039513
580019107
.....
520202606
520202601
520202604
580039764

G807

DESCRIPTION
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS4/LH Traction Motor) ............................................
Connector (35 Way) ...................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Clip .................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
13
10
6

2-137

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-47)


MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )

2-138

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM
1
1
1
1
1
2
2
2
2
3
4
4
4
4
4
4
5
5
5
5
5
5
6
6
6
6
6
6
6
7
7
7
7
7
7
8
8
8
8
9
9
10
10
10
10
10
10
11
G807

PART NO.

DESCRIPTION

582025076
.....
580042221
580042222
580019107
580019119
.....
580020943
580020944
505968568
500383916
.....
580056006
580019119
580019245
580019246
580019107
.....
580036981
580036986
580039513
580019107
580019119
.....
580019097
580019098
580019119
580039513
580086209
580019119
.....
580036981
580036986
580039513
582022955
580019119
.....
580047197
580047195
580090639
952405902
952408901
.....
580062118
580062119
580035034
580059764
272479200
580035035
.....

Wire Harness (Main) ...........................................................................................


Connector Assembly (CPS135/ Display Harness) .........................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS180/Display LGT Harness) ..................................
Connector (4-Way) .....................................................................................
Connector (lock) .........................................................................................
Terminal (Socket) .......................................................................................
Terminal Housing (Blue) (Flasher) .................................................................
Connector Assembly (CPS133/Synch Steering) ............................................
Connector (2 Pin) .......................................................................................
Plug ............................................................................................................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS132/Steer Harness) .............................................
Connector ...................................................................................................
Connector (lock) .........................................................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Plug ............................................................................................................
Connector Assembly (CPS134/Turn Signal Switch) ......................................
Connector ...................................................................................................
Secondary Lock (Lock) ..............................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Plug ............................................................................................................
Connector Assembly (CPS138/LGT OPT Harness) .......................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector Assembly (CPS90/Dc-DC Converter) ...........................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Terminal (Brake Fluid Level Sensor) ..............................................................
Sleeve ............................................................................................................
Connector Assembly (CPS151Horn Assembly) .............................................
Connector (3 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................
Terminal (Pin) .............................................................................................

1
1
1
1
7
1
1
1
1
4
3
1
1
2
1
1
2
1
1
1
2
9
1
1
1
1
1
3
1
4
1
1
1
9
2
1
1
1
2
2
2
2
1
1
2
1

Wire Seal ....................................................................................................


Wire Seal ....................................................................................................
Connector Assembly (CPS11/Service Brake Sensor) ....................................

2
1
1

2015 Yale Europe Materials Handling Limited

QTY

2-139

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM

PART NO.

11
11
11
12
12

580037805
580037807
580039602
.....
580019248
520052844
582005304
.....
580019248
520052844
582005304
.....
580044127
580087764
580087649
.....
520045074
520045069
504288730
.....
580039490
580039491
580019353
580019119
.....
580021087
580021088
580019119
580022893
505968540
580038290
504059730
580026299
580058582
580058583
.....
520202602
520202601
.....
580035031
580062119
580059764
272479200
.....
580035032
580062119
580059764
272479200
582033354
520044861

12
13
13
13
14
14
14
14
15
15
15
15
16
16
16
16
16
17
17
17
17
17
17
17
18
19
20
21
22
22
22
23
23
23
23
24
24
24
24
25
26
2-140

DESCRIPTION

QTY

Connector ...................................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CRP205/Marker Light Switch) .....................................

1
3
3
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (CRP206/Rear Work Light Switch) ...............................

1
3
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (CPS31Hydraulic Temp Sensor) ..................................
Connector (2 Way) .....................................................................................
Terminal .....................................................................................................
Seal (Green) ...............................................................................................
Connector Assembly (CPS66/Hyd FLT Switch) .............................................
Plug ............................................................................................................
Terminal (Lock) ..........................................................................................
Seal ............................................................................................................
Connector Assembly (CRP55/MLM Seat Harness) .......................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (CRP57/Seat Belt Switch) ............................................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Plug ............................................................................................................
Connector (2 Pin) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Terminal (Hydraulic Tank) ..............................................................................
E-Ring ............................................................................................................
Spring Terminal (Red) ....................................................................................
E-Spade .........................................................................................................
Connector Assembly (CPS6/Electric Steer Motor) .........................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Connector Assembly (CPS61/Motor Temp Sensor) .......................................
Connector (2 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

1
2
1
1
2
2
1
1
1
2
1
1
1
5
1
1
1
1
2
1
1
2
1
1
2
1
1
8
15
1
1
2

Wire Seal ....................................................................................................


Connector Assembly (CPS146/Motor Speed Sensor) ...................................
Connector (4 Way) .....................................................................................
Receptacle Contact 20-22 AWG ................................................................

2
1
1
4

Wire Seal ....................................................................................................


Terminal .........................................................................................................
E-Ring ............................................................................................................

4
2
2

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
MAIN WITH MANUAL HYDRAULICS AND E-STEERING SHEET 2 OF 2 (2/2015 )
ITEM

PART NO.

27
27
27
27
28
28
28
28
28
29
29
29
29
29
31
31
31
31
32
32
32
32
32
32
32
33
34

.....
520202602
520202601
520202604
.....
580019245
580019246
580039513
580019107
.....
580033516
580033537
582020053
580026649
.....
580022891
580022892
580019107
.....
580021087
580021088
580062388
505064713
580022893
505968566
580039799
580030876

G807

DESCRIPTION
Connector Assembly (CPS5/Pump) ...............................................................
Connector ...................................................................................................
Connector (Socket Female) .......................................................................
Plug ............................................................................................................
Connector Assembly (CPS95A/B Hydraulic Cooling Fan) .............................
Connector (2 Socket) .................................................................................
Connector (Secondary Lock) (Lock) ..........................................................
Terminal .....................................................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS70/Hyd Fluid Level Sensor) .................................
Connector ...................................................................................................
Connector Lock ..........................................................................................
Terminal .....................................................................................................
Wire Seal (White) .......................................................................................
Connector Assembly (CPS31A/Steer Axle Harness) .....................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (CPS114/OHG Horn Switch) ........................................
Connector (2 Way) .....................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector (2 Pin) (End Cap) ......................................................................
Plug ............................................................................................................
Clip .................................................................................................................
Clip .................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
13
10
2
1
1
1
1
1
1
1
3
3
1
1
1
3
1
1
1
1
1
1
2
1
1

2-141

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-48)


TURN SIGNAL

2-142

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
TURN SIGNAL
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16

PART NO.
580096675
580096712
580095888
582001501
580079372
580086209
582020052
580063957
580041195
580019119
580044908
580095116
580095115
580094284
b 449007040
c 931109909
c 580095117
580026812
a 501904909

DESCRIPTION

QTY

Switch Assembly (Turn Signal) ...........................................................................


Switch (Assembly) ..........................................................................................
Switch .........................................................................................................
Roll Pin .......................................................................................................
Wire Harness (Turn Signal) ............................................................................
Connector ...................................................................................................

1
1
1
1
1
1

Secondary Lock .........................................................................................


Terminal Pin ...............................................................................................
Plug ............................................................................................................
Conduit .......................................................................................................
Bracket (Turn Signal) ..........................................................................................
Bracket (Guide) ...................................................................................................
Self Tapping Screw .............................................................................................
Screw ..................................................................................................................
Screw ..................................................................................................................
Spacer (Turn Signal) ...........................................................................................
Clip ......................................................................................................................
Rivet ....................................................................................................................

1
1
1
1
1
1
2
2
2
1
1
1

FOOTNOTES:
a
b

G807

Not Illustrated
With Fixed Column

With Telescopic Column

2015 Yale Europe Materials Handling Limited

2-143

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-49)


HEATER

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
5
6
7
8
9
10
11
12

580095513
580027620
580027620
520039880
520039880
.....
580002018
580095835
582000772
582000773
520045874
520045874
580027620
580027620

Wire Harness (Heater) ........................................................................................


Connector Body (Line Contactor Coil) ............................................................
Connector Body (Line Contactor Coil) ............................................................
E-Ring (B- AC Pump Controller) ....................................................................
E-Ring (B+ AC Pump Controller) ....................................................................
Fuse Holder Assembly ...................................................................................
Fuse Holder ................................................................................................
Fuse ...........................................................................................................
Insulator .....................................................................................................
Connector .......................................................................................................
E-Ring (Heater Contactor) ..............................................................................
E-Ring (Heater Contactor) ..............................................................................
Connector Body (Heater Contactor Coil) ........................................................
Connector Body (Heater Contactor Coil) ........................................................

2-144

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-50)


MANUAL HYDRAULICS

ITEM
1
1
1
1
2
3
3
3
3
4
4
4
4

G807

PART NO.

DESCRIPTION

580092519
.....
580019353
582020052
580063957
580039492
580025559
.....
505972593
505972507
580019353
.....
580019107
580019246
580019245

Wire Harness (Manual Hydraulics) .....................................................................


Connector Assembly (Forward / Reverse Switch) ..........................................
Terminal (Pin) .............................................................................................

1
1
4

Secondary Lock .........................................................................................


Connector ...................................................................................................
Clip .................................................................................................................
Connector Assembly (To Main Harness) .......................................................
Connector (8 Pin) .......................................................................................
Connector ...................................................................................................
Terminal (Pin) .............................................................................................
Connector Assembly (Clamp Coil Switch) ......................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector (2 Socket) .................................................................................

1
1
1
1
1
1
8
1
2
1
1

2015 Yale Europe Materials Handling Limited

QTY

2-145

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-51)


MANUAL INTERLOCK

ITEM
1
2
2
2

2-146

PART NO.

DESCRIPTION

580085612
580085613
.....
580056006
580056004

Wire Harness (Manual Interlock) ........................................................................


Push Button Switch (Included with Manual Interlock Wire Harness) ..............
Connector Assembly (Main Harness) .............................................................
Connector (2 Pin) .......................................................................................
Connector (Secondary Lock) .....................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-52)


SYNCHRONOUS STEERING

ITEM
1
1
1
1
1
2
3
3
3

G807

PART NO.

DESCRIPTION

580089956
.....
580071585
580056004
580025558
580049815
580089790
.....
580056006
580041195

Wire Harness (Synchronous Steering) ...............................................................


1
Connector Assembly (To Steer Make-Up Valve) ...........................................
1
Connector ...................................................................................................
1
Connector (Secondary Lock) .....................................................................
1
Terminal .....................................................................................................
2
Seal ............................................................................................................
2
Conduit ........................................................................................................... AR
Connector Assembly (To Main Harness) .......................................................
1
Connector (2 Pin) .......................................................................................
1
Terminal Pin ...............................................................................................
2

2015 Yale Europe Materials Handling Limited

QTY

2-147

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-53)


STEER UNIT

ITEM
1
1
1
1
2
2
2

2-148

PART NO.

DESCRIPTION

580085052
.....
580080890
580041195
580080891
.....
580023947
504288741

Wire Harness (Steer Unit) ...................................................................................


Connector Assembly (To Main Harness) .......................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector ...................................................................................................
Connector Assembly (Steer Axle Sensor) ......................................................
Connector ...................................................................................................
Terminal .....................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
3
1
1
1
3

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-54)


STEER COLUMN

ITEM
1
1
1
1
2
2
2
2
3
3
4
4
4
5
5
6
6

G807

PART NO.

DESCRIPTION

580092516
.....
580042219
580042220
580019353
.....
580051703
580039194
580062388
580051704
580011639
.....
580087646
580087763
.....
580092930
.....
580092930

Wire Harness (Steer Column) .............................................................................


1
Connector Assembly (To Main Harness) .......................................................
1
Connector (8 Pin) .......................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
7
Connector Assembly (Diagnostic Connection) ...............................................
1
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Dust Cap (For Diagnostic Cable) ...................................................................
1
Lubricant ......................................................................................................... AR
Connector Assembly (Steer Wheel Position Sensor) .....................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Assembly (Horn Switch C) ............................................................
1
Terminal .....................................................................................................
1
Connector Assembly (Horn Switch NO) .........................................................
1
Terminal .....................................................................................................
1

2015 Yale Europe Materials Handling Limited

QTY

2-149

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-55)


STEERING COLUMN WITH ELECTRIC STEERING (2/2015 )

ITEM
1
1
1
1
1
2
2
2
2
3
3
3
4
5
5
6
6

2-150

PART NO.

DESCRIPTION

582033575
.....
580069704
580069705
580019353
580019119
.....
580039499
580039500
580039513
.....
580051703
580062388
580051704
.....
580092930
.....
580092930

Wire Harness (Steering Column) ........................................................................


Connector Assembly (Main Harness) .............................................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector Assembly (Steer Wheel Position Sensor) .....................................
Connector ...................................................................................................
Connector (Lock) ........................................................................................
Terminal .....................................................................................................
Connector Assembly (Diagnostic Connection) ...............................................
Connector ...................................................................................................
Terminal .....................................................................................................
Dust Cap (For Diagnostic Cable) ...................................................................
Connector Assembly (Horn Switch C) ............................................................
Terminal .....................................................................................................
Connector Assembly (Horn Switch NO) .........................................................
Terminal .....................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
11
1
1
1
1
6
1
1
3
1
1
1
1
1

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-56)


REAR WIPER

ITEM
1
1
1
1
2
2
2
2
3
3
3

G807

PART NO.

DESCRIPTION

580095962
.....
580080890
580041195
580080891
.....
504064701
505064713
580001849
.....
580019248
520052844
520052846

Wire Harness ......................................................................................................


Connector Assembly (Front Wire Harness) ....................................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Rear Wiper Motor) ......................................................
Connector (4 Soc) ......................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Rear Wiper Switch) .....................................................

1
1
1
3
1
1
1
4
1
1

Socket ........................................................................................................
Terminal .....................................................................................................

1
5

2015 Yale Europe Materials Handling Limited

QTY

2-151

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-57)


CAB ACCESSORY

ITEM
1
1
1
2
3
4
4
4
4
5
5
5
6
7
8
8
8
8
9
9
9

2-152

PART NO.

DESCRIPTION

580092315
.....
505968511
505966522
580034540
580034540
.....
504064701
505064713
580001849
.....
580047197
580090639
580026299
504450739
.....
580022891
580039513
580022892
.....
580019248
520052844
520052846

Wire Harness ......................................................................................................


Connector Assembly (Wiper Washer Pump) ..................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Body (12V_Access Supply) ..........................................................
Connector Body (12V_Access Supply) ..........................................................
Connector Assembly (Front Wiper Motor) ......................................................
Connector (4 Soc) ......................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (12V DC Convertor) .....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
E-Ring (B+ Terminal Block 10A Fuse) ...........................................................
E-Ring (B- LH Traction Controller) .................................................................
Connector Assembly (Rear Wire Harness) ....................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (Front Wiper Switch) ....................................................

1
1
1
2
1
1
1
1
4
1
1
1
4
1
1
1
1
3
1
1

Socket ........................................................................................................
Terminal .....................................................................................................

1
5

2015 Yale Europe Materials Handling Limited

QTY

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-58)


CAB ACCESSORY ALTERNATE PART

ITEM
1
1
1
1
2
2
2
2
3
3
4
5
5
5
6
6
6
7
7
7
7

G807

PART NO.
582022522
.....
580022893
505968540
505968593
.....
504064701
580001849
505968568
582000739
500903103
580034540
.....
505968511
505966522
.....
580019248
520052844
582004390
.....
580022891
580022892
580039513
a 582001181
a 582001182

DESCRIPTION

QTY

Wire Harness (Cab Accessories) ........................................................................


Connector Assembly (DC Converter) .............................................................
Connector (2 Pin) .......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Connector Assembly (Front Wiper Motor) ......................................................
Connector (4 Soc) ......................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Fuse Holder ....................................................................................................
Fuse (15 Amp) ................................................................................................
Connector Body ..............................................................................................
Connector Assembly (Wiper Washer Pump) ..................................................
Connector Body .........................................................................................
Terminal .....................................................................................................
Connector Assembly (Front Wiper Switch) ....................................................

1
1
1
1
2
1
1
1
2
1
1
2
1
1
2
1

Socket ........................................................................................................
Terminal .....................................................................................................
Connector Assembly (Rear Wire Harness) ....................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Label (Fuse Warning-Amp/Volt) .....................................................................
Label (Fuse Warning-Risk of Fire) .................................................................

1
5
1
1
1
3
1
1

2015 Yale Europe Materials Handling Limited

2-153

ELECTRICAL SYSTEM
FOOTNOTES:
a

Not Illustrated

2-154

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-59)


HYDRAULIC FLUID LEVEL AND PRESSURE

ITEM
1
1
1
1
1
2
2
2
2
2
3
4
4
4
4
4

G807

PART NO.

DESCRIPTION

580084295
.....
580039490
580019107
580039491
580019119
.....
580033516
520045804
580033537
580026649
580093612
.....
520045074
504288733
580023845
520045069

Wire Harness ......................................................................................................


1
Connector Assembly (Main Harness) .............................................................
1
Connector ...................................................................................................
1
Terminal (Socket) .......................................................................................
5
Connector (Secondary Lock) .....................................................................
1
Plug ............................................................................................................
1
Connector Assembly (Hydraulic Fluid Level Sensor) .....................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
3
Connector Lock ..........................................................................................
1
Wire Seal (White) .......................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (Hydraulic Fluid Pressure Switch) ................................
1
Plug ............................................................................................................
1
Terminal .....................................................................................................
2
Seal (Purple) ..............................................................................................
2
Terminal .....................................................................................................
1

2015 Yale Europe Materials Handling Limited

QTY

2-155

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-60)


LIGHTS WITH OVERHEAD GUARD ( 10/2013)

ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
3
4
4
4
4
5
5
5
5
6
7
7
7
7
7
8
9
9
9
9
9
10
11
11
11
11
12

580080768
.....
580069704
580041195
580019353
580019119
580069705
910065119
580044908
.....
580021087
505968568
580021088
.....
580019139
505968568
580019140
504232281
.....
580039499
580019119
580039513
580039500
580089790
.....
580022891
580039513
580019119
580022892
580044908
.....
580021087
505968568
580021088
.....

Wire Harness ......................................................................................................


Connector Assembly (To Main Wire Harness) ...............................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Left Front Work Light) ............................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Left Front Marker Light) .........................................
Connector (3-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (To Left Rear Light Assembly) .....................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (To Dome Light) ...........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (To Rear Work Light) ....................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Rear Strobe Light) .................................................

2-156

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
10
1
1
1
AR
AR
1
1
2
1
1
1
3
1
AR
1
1
1
5
1
AR
1
1
2
1
1
AR
1
1
2
1
1
G807

ELECTRICAL SYSTEM
ITEM

PART NO.

12
12
12
13
13
13
13
14
14
14
14
14

580019245
580019107
580019246
.....
580021087
505968568
580021088
.....
580039499
580039500
580039513
580019119

G807

DESCRIPTION
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (To Back Up Alarm) ......................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Right Rear Light Assembly) ...................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal .....................................................................................................
Plug ............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
2
1
1
1
2
1
1
1
1
5
1

2-157

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-61)


DC CONVERTER 12V OUTLET ( 9/2013)

ITEM
1
1
1
1
2
2
3
3
4
4
5
5
6
6
6

2-158

PART NO.

DESCRIPTION

580096577
.....
580047197
580047195
580090639
.....
580022887
.....
580026299
.....
580034540
.....
580085506
.....
751194100
500903103

Wire Harness Assembly (DC Converter) ............................................................


Connector Assembly (To DC-DC Converter) .................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Terminal .....................................................................................................
Connector Assembly (B- Cont.) ......................................................................
E-Ring ........................................................................................................
Connector Assembly (FU3 LD) ......................................................................
E-Ring ........................................................................................................
Connector Assembly (12v Access) ................................................................
Connector Body .........................................................................................
Connector Assembly (12v Access) ................................................................
Terminal .....................................................................................................
Inline Fuse Holder (To Main Branch) .............................................................
Fuse Holder ................................................................................................
Fuse (15 Amp) ...........................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1

G807

ELECTRICAL SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

2-159

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-62)


LIGHTS WITH OVERHEAD GUARD (10/2013 )

2-160

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
LIGHTS WITH OVERHEAD GUARD (10/2013 )
ITEM

PART NO.

DESCRIPTION

1
1
1
1
1
1
2
3
4
4
4
4
5
5
5
5
6
7
7
7
7
7
8
9
9
9
9
9
10
10
10
10
11
11
11
11
12
12
12
12
13
13
13
13
13

582028549
.....
580069704
580041195
580019353
580019119
580069705
910065119
580044908
.....
580021087
505968568
580021088
.....
580019139
505968568
580019140
504232281
.....
580039499
580019119
580039513
580039500
580089790
.....
580022891
580039513
580019119
580022892
.....
580021087
505968568
580021088
.....
580019245
580019107
580019246
.....
580021087
505968568
580021088
.....
580039499
580039513
580019119
580039500

Wire Harness (Lights with Overhead Guard) ......................................................


Connector Assembly (To Main Wire Harness) ...............................................
Connector ...................................................................................................
Terminal Pin ...............................................................................................
Terminal (Pin) .............................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Conduit ...........................................................................................................
Connector Assembly (To Left Front Work Light) ............................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Left Front Marker Light) .........................................
Connector (3-Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (To Left Rear Light Assembly) .....................................
Connector ...................................................................................................
Plug ............................................................................................................
Terminal .....................................................................................................
Connector (Secondary Lock) .....................................................................
Conduit ...........................................................................................................
Connector Assembly (To Dome Light) ...........................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (To Rear Work Light) ....................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Rear Strobe Light) .................................................
Connector (2 Socket) .................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (To Back Up Alarm) ......................................................
Connector (2 Way) .....................................................................................
Terminal (Socket) .......................................................................................
Connector ...................................................................................................
Connector Assembly (To Right Rear Light Assembly) ...................................
Connector ...................................................................................................
Terminal .....................................................................................................
Plug ............................................................................................................
Connector (Secondary Lock) .....................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
10
1
1
1
AR
AR
1
1
2
1
1
1
3
1
AR
1
1
1
5
1
AR
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
2
1
1
1
5
1
1

2-161

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-63)


DC CONVERTER 12V OUTLET (9/2013 )

2-162

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
DC CONVERTER 12V OUTLET (9/2013 )
ITEM

PART NO.

DESCRIPTION

1
1
1
1
2
3
3
4
5
5
6
6
7
7
8
9
9
9
10
11
11
11
11

582011889
.....
580047197
580047195
580090639
520038855
.....
580022887
580093612
.....
580026299
.....
580034540
.....
580085506
582001182
.....
751194100
500903103
582001181
.....
505968501
505064747
505968535

Wire Harness (12V Outlet) ..................................................................................


1
Connector Assembly (To DC-DC Converter) .................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
1
Terminal .....................................................................................................
3
Conduit ........................................................................................................... AR
Connector Assembly (B- Cont.) ......................................................................
1
E-Ring ........................................................................................................
1
Conduit ........................................................................................................... AR
Connector Assembly (FU3 LD) ......................................................................
1
E-Ring ........................................................................................................
1
Connector Assembly (12v Access) ................................................................
1
Connector Body .........................................................................................
1
Connector Assembly (12v Access) ................................................................
1
Terminal .....................................................................................................
1
Label (Fuse Warning-Risk of Fire) .................................................................
1
Inline Fuse Holder (To Main Branch) .............................................................
1
Fuse Holder ................................................................................................
1
Fuse (15 Amp) ...........................................................................................
1
Label (Fuse Warning-Amp/Volt) .....................................................................
1
Connector Assembly (Access Harness) .........................................................
1
Connector ...................................................................................................
1
Terminal .....................................................................................................
2
Connector (Secondary Lock) .....................................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

2-163

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-64)


DC/DC CONVERTER

ITEM

PART NO.
582023142
518807642
504450739
.....
580090639
580047197
580047195
582000739
500903103
.....
505968501
580071066
505968568
505968535
.....
505968501
505968535
505968568
a 582001182
a 582001181

1
2
3
3
3
3
4
4
5
5
5
5
5
6
6
6
6

DESCRIPTION
Wire Harness (DC/DC Converter) ......................................................................
E-Spade .........................................................................................................
E-Ring ............................................................................................................
Connector Assembly (DC/DC Converter) .......................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Fuse Holder ....................................................................................................
Fuse (15 Amp) ................................................................................................
Connector Assembly (ACC) ...........................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (ACC) ...........................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Label (Fuse Warning-Risk of Fire) .................................................................
Label (Fuse Warning-Amp/Volt) .....................................................................

QTY
1
1
1
1
2
1
2
2
2
1
1
1
2
1
1
1
1
2
2
2

FOOTNOTES:
a

Not Illustrated

2-164

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-65)


AUXILIARY PLUG

ITEM
1
2
3
4
5
6
7
8
9

PART NO.
582000819
500383916
505968533
505968514
505968540
582001181
582001182
582000739
500903103
.....
a 580072738
a 580095930

DESCRIPTION

QTY

Wire Harness (Aux Plug) ....................................................................................


1
Terminal Housing (Blue) (Housing) ................................................................
2
Connector (2 Pin) ...........................................................................................
1
Terminal (Pin) .................................................................................................
2
Connector (Secondary Lock) ..........................................................................
1
Label (Fuse Warning-Amp/Volt) .....................................................................
1
Label (Fuse Warning-Risk of Fire) .................................................................
1
Fuse Holder ....................................................................................................
1
Fuse (15 Amp) ................................................................................................
1
Conduit ........................................................................................................... AR
Wire-Bulk (M) (White) ..................................................................................... AR
Wire-Bulk (M) (Green) .................................................................................... AR

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

2-165

ELECTRICAL SYSTEM

WIRE HARNESS (FIGURE 2-66)


DC/DC CONVERTER W/ E-STEERING

2-166

2015 Yale Europe Materials Handling Limited

G807

ELECTRICAL SYSTEM

WIRE HARNESS
DC/DC CONVERTER W/ E-STEERING
ITEM
1
2
3
3
3
3
4
4
5
5
5
5
5
6
6
6
6

PART NO.
582042078
518807642
504450739
.....
580090639
580047197
580047195
582000739
500903103
.....
505968501
580071066
505968568
505968535
.....
505968501
505968535
505968568
a 582001182
a 582001181

DESCRIPTION
Wire Harness (DC/DC Converter) (w/ E-Steer) ..................................................
E-Spade .........................................................................................................
E-Ring ............................................................................................................
Connector Assembly (DC/DC Converter) .......................................................
Terminal .....................................................................................................
Connector ...................................................................................................
Terminal .....................................................................................................
Fuse Holder ....................................................................................................
Fuse (15 Amp) ................................................................................................
Connector Assembly (ACC) ...........................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Terminal (Socket) .......................................................................................
Connector (Secondary Lock) .....................................................................
Connector Assembly (ACC) ...........................................................................
Connector ...................................................................................................
Connector (Secondary Lock) .....................................................................
Terminal (Socket) .......................................................................................
Label (Fuse Warning-Risk of Fire) .................................................................
Label (Fuse Warning-Amp/Volt) .....................................................................

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

G807

Not illustrated.

2015 Yale Europe Materials Handling Limited

2-167

ELECTRICAL SYSTEM

NOTES

2-168

2015 Yale Europe Materials Handling Limited

G807

SECTION 3

DRIVE UNIT

CONTENTS

SECTION 3
DRIVE UNIT
DESCRIPTION

PAGE

DRIVE TIRE AND WHEEL ASSEMBLY .......................................................................................................... 3-10


DRIVE UNIT ASSEMBLY ................................................................................................................................
3-2
TRACTION MOTOR ASSEMBLY ...................................................................................................................
3-4
TRANSMISSION
COVER AND BRAKE DISCS ......................................................................................................................
3-6
HOUSING ....................................................................................................................................................
3-8

G807

2015 Yale Europe Materials Handling Limited

3-1

DRIVE UNIT

DRIVE UNIT ASSEMBLY (FIGURE 3-1)

3-2

2015 Yale Europe Materials Handling Limited

G807

DRIVE UNIT

DRIVE UNIT ASSEMBLY


ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14

G807

PART NO.

DESCRIPTION

580084788
449021003
580027011
518807647
580055989
580023890
502566903
502565904
580084789
580076354
582041194
580082389
582014937
027678700
015914900
931014907
502566904

Drive Unit Assembly (48 Volt Right Hand) (FPage 3-6, FPage 3-8)................
Washer ...........................................................................................................

1
10

Lockwasher ....................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Screw .............................................................................................................
Drive Unit Assembly (48 Volt Left Hand) (FPage 3-6, FPage 3-8)...................

8
8
2
10
10
1

Traction Motor (48v) (FPage 3-4)..................................................................

Parking Brake (Electric) ..................................................................................


Woodruff Key ..................................................................................................
Snap Ring .......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................

2
2
2
8
8

2015 Yale Europe Materials Handling Limited

QTY

3-3

DRIVE UNIT

TRACTION MOTOR ASSEMBLY (FIGURE 3-2)

3-4

2015 Yale Europe Materials Handling Limited

G807

DRIVE UNIT

TRACTION MOTOR ASSEMBLY


ITEM

1
2
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

580076354
582041194
580086736
580086739
580086741
580086745
580050715
580086749
580086747
.....

Traction Motor (48v) ...........................................................................................


Bracket ...........................................................................................................
Armature .........................................................................................................
Fixing Kit .........................................................................................................
Stator (48v) .....................................................................................................
Plate ...............................................................................................................
Bearing (With Snap Ring) ...............................................................................
End Bracket ....................................................................................................
Temperature Sensor ......................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1

3-5

DRIVE UNIT

TRANSMISSION (FIGURE 3-3)


COVER AND BRAKE DISCS

3-6

2015 Yale Europe Materials Handling Limited

G807

DRIVE UNIT

TRANSMISSION
COVER AND BRAKE DISCS
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

580066715
580066714
580089416
580089413
580089414
580029621
580017695
582017950
580089358
580089425
580089423
580089424
580089422
580089420
580089421
580089419
580089427
580089531
582022865
580082123
580089362

Transmission (Left Hand) ...................................................................................


Transmission (Right Hand) .................................................................................
Disk ................................................................................................................
Clutch Disk (Outer) .........................................................................................
Clutch Disk (Inner) ..........................................................................................
Plug ................................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Seal ................................................................................................................
Snap Ring .......................................................................................................
Cover ..............................................................................................................
O-Ring ............................................................................................................
Spring .............................................................................................................
Piston .............................................................................................................
Ring ................................................................................................................
Pin ..................................................................................................................
Fitting Bleed (Bleeder) ....................................................................................
Plug ................................................................................................................

1
1
1
4
3
1
2
10
1
1
1
1
1
1
1
1
1
1

Sensor (Speed) ..............................................................................................


Screw .............................................................................................................

1
1

582005800
582005797
582005799

Kit-Repair (LH) ....................................................................................................


Kit-Repair (RH) ...................................................................................................
Kit-Repair Brake (LH/RH) ...................................................................................

1
1
1

18

G807

2015 Yale Europe Materials Handling Limited

QTY

3-7

DRIVE UNIT

TRANSMISSION (FIGURE 3-4)


HOUSING

3-8

2015 Yale Europe Materials Handling Limited

G807

DRIVE UNIT

TRANSMISSION
HOUSING
ITEM

1
2
3
4
5
6
7
8
9
10

PART NO.
580066715
580066714
580089529
a 580089344
580029600
580089351
580089531
580017695
502565904
502566903
580089405
580064390
519244834

DESCRIPTION

QTY

Transmission (Left Hand) ...................................................................................


Transmission (Right Hand) .................................................................................
Capscrew .......................................................................................................
Cap (Trunnion) (FPage 6-74)........................................................................
Wheel Stud .....................................................................................................
Pin ..................................................................................................................
Plug ................................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Washer ...........................................................................................................
Cup (Protection) .............................................................................................

1
1
4
1
5
2
1
1
5
5
1

Breather Valve (Breather) ..............................................................................

FOOTNOTES:
a

G807

Bushings 582002132 and Shims 580052276 are


found on figure Tilt Cylinder and Mast Mounting

2015 Yale Europe Materials Handling Limited

3-9

DRIVE UNIT

DRIVE TIRE AND WHEEL ASSEMBLY (FIGURE 3-5)

KEY:
A: Key A: 18x7-8 (1.5-1.6VT)
B: Key B: 200/50-10 (1.8-2.0VT)
ITEM
1
1
1
1
1
1
1
1
1
1
1
1
2

3-10

PART NO.

DESCRIPTION

QTY
A
B

524291984
524292922
580041532
524292651
524292169
524136932
524292997
524292922
580064617
524293967
524292169
580067308
449077093

Drive Tire Assembly (Sit Solid) ..................................................................


Tire Rim .................................................................................................
Pneumatic Shape Solid Tire ..................................................................
Drive Tire Assembly (Sit Solid) ..................................................................
Tire Rim .................................................................................................
Solid Pneumatic Tire ..............................................................................
Drive Tire Assembly (Non Marking) ...........................................................
Tire Rim .................................................................................................
Pneumatic Shape Solid Tire (Non Marking) ..........................................
Drive Tire Assembly (Non Marking) ...........................................................
Tire Rim .................................................................................................
Solid Pneumatic Tire ..............................................................................
Wheel Nut ..................................................................................................

2
1
1
..
..
..
2
1
1
..
..
..
10

2015 Yale Europe Materials Handling Limited

..
..
..
2
1
1
..
..
..
2
1
1
10

G807

SECTION 4

STEERING SYSTEM

CONTENTS

SECTION 4
STEERING SYSTEM
DESCRIPTION

PAGE

STEER AXLE ASSEMBLY


2/2015 ....................................................................................................................................................
STEER AXLE MOUNTING
2/2015 ....................................................................................................................................................
STEER TIRE AND WHEEL ASSEMBLY .........................................................................................................
STEERING ACCUMULATOR
PENDING PER ECN 15533404 ............................................................................................................
STEERING AXLE
ELECTRIC STEERING - PAGE 1 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 2 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 3 OF 4 ......................................................................................................
ELECTRIC STEERING - PAGE 4 OF 4 ......................................................................................................
STEERING COLUMN ASSEMBLY
FIXED ( 10/2013) ....................................................................................................................................
FIXED (10/2013 ) ....................................................................................................................................
FIXED - ELECTRIC STEERING .................................................................................................................
TELESCOPIC ( 10/2013) ........................................................................................................................
TELESCOPIC (10/2013 ) ........................................................................................................................
TELESCOPIC WITH TILT MEMORY - ELECTRIC STEERING .................................................................
STEERING HAND PUMP ASSEMBLY
PENDING PER ECN 15533404 ............................................................................................................
PENDING PER ECN 15533404 ............................................................................................................
STEERING WHEEL AND COLUMN
FIXED ..........................................................................................................................................................
TELESCOPIC ..............................................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

4-4
4-2
4-15
4-34
4-8
4-10
4-12
4-14
4-20
4-22
4-24
4-26
4-27
4-28
4-30
4-32
4-16
4-18

4-1

STEERING SYSTEM

STEER AXLE MOUNTING (FIGURE 4-1)


( 2/2015)

4-2

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEER AXLE MOUNTING


( 2/2015)
ITEM
1
1
2
3
4
4
4

PART NO.
b 580076834
c 582017968
502566903
580011059
580019865
504155200
052645200
a 501702903

DESCRIPTION

QTY

Steer Axle (FPage 4-4)......................................................................................


Steering Axle (FPage 4-4).................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Loctite .................................................................................................................

1
1
3
3
2
1
1
1

FOOTNOTES:
a
b

G807

Not Illustrated
S/N G807B04225K

S/N G807B04226K

2015 Yale Europe Materials Handling Limited

4-3

STEERING SYSTEM

STEER AXLE ASSEMBLY (FIGURE 4-2)


( 2/2015)

4-4

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEER AXLE ASSEMBLY


( 2/2015)
ITEM

1
2
3
4
5
6
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
25
26
26
27
27
27
28
28
29
30
31
31
32
33
34
35
36
37
38
38
G807

PART NO.
b 580076834
c 582017968
580012512
580024143
580024145
580024144
580012515
b 580012516
580032520
c 582020325
580024136
580024141
580024138
.....
580081260
580012530
580012527
580012511
580012535
.....
580081256
580012536
580012531
580012533
b 580012526
c 582020326
580012529
580012532
580012541
580012540
580081263
580072682
580081262
b 580088325
c 580089701
b 580081259
582015428
c 582019140
580081266
580081268
b 580081265
c 580009061
580012509
580012537
580012507
580012538
580012539
580081257
580081258
582015168

DESCRIPTION

QTY

Steer Axle ...........................................................................................................


Steering Axle ......................................................................................................
Cap .................................................................................................................
Nut ..................................................................................................................
Cotter Pin .......................................................................................................
Washer ...........................................................................................................
Bearing Set .....................................................................................................

1
1
2
2
2
2
2

Bearing Set .....................................................................................................


Bearing ...........................................................................................................
Wheel Hub ......................................................................................................
Sealing Ring ...................................................................................................
Ring ................................................................................................................
Axle ................................................................................................................
Pinion Shaft ....................................................................................................
Sealing Ring ...................................................................................................
Bearing ...........................................................................................................
Wear Ring ......................................................................................................
Sealing Ring ...................................................................................................
Axle Support ...................................................................................................
Housing ..........................................................................................................
Sealing Ring ...................................................................................................
Ring ................................................................................................................
Shim ...............................................................................................................
Bearing ...........................................................................................................
Bearing ...........................................................................................................
Sealing Ring ...................................................................................................
Shim ...............................................................................................................
Lockwasher ....................................................................................................
Nut ..................................................................................................................
Magnet ...........................................................................................................
Magnet (Alternate Part) ..................................................................................
Sensor ............................................................................................................
Sensor (Steering) (Alternate Part) ..................................................................
Sensor (Steering) ...........................................................................................

2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

Plate ...............................................................................................................
Cover ..............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Screw .............................................................................................................
Gear ...............................................................................................................
O-Ring ............................................................................................................
Piston .............................................................................................................
Seal ................................................................................................................
Rod Wiper ......................................................................................................
Cylinder ..........................................................................................................
Cap .................................................................................................................
O-Ring (Cap) ..................................................................................................

1
1
2
2
2
2
1
2
2
2
2
2
2
2

2015 Yale Europe Materials Handling Limited

4-5

STEERING SYSTEM

STEER AXLE ASSEMBLY


( 2/2015)
ITEM

PART NO.

DESCRIPTION

QTY

39
40
41

580081267
580012510
580014898

Plug ................................................................................................................
Wheel Stud .....................................................................................................
Screw .............................................................................................................

2
10
8

582019141
a 580012544
a 580081271
a 580012534
580081273
580081274
580081275

Cover Assembly (Sensor) ..............................................................................


Washer ...........................................................................................................
Plug ................................................................................................................
Shim ...............................................................................................................
Seal Kit Piston ....................................................................................................
Seal Kit Top ........................................................................................................
Seal Kit Bottom ...................................................................................................

1
1
1
1
2
1
1

FOOTNOTES:
a
b

4-6

Not Illustrated
S/N G807B04225K

S/N G807B04226K

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

4-7

STEERING SYSTEM

STEERING AXLE (FIGURE 4-3)


ELECTRIC STEERING PAGE 1 OF 4

4-8

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING AXLE
ELECTRIC STEERING PAGE 1 OF 4
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13

582027234
582038970
582038971
582038972
582038973
582038974
582038979
582038976
582038977
582002924
582030281
582038978
582042119
582042120

Steering Axle ......................................................................................................


Housing ..........................................................................................................
Cover ..............................................................................................................
Capscrew .......................................................................................................
Pin ..................................................................................................................
Cover ..............................................................................................................
Capscrew .......................................................................................................
O-Ring ............................................................................................................
Spring .............................................................................................................
Filter ...............................................................................................................
Plate ...............................................................................................................
Sensor ............................................................................................................
Capscrew .......................................................................................................
V-Ring Seal ....................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
12
1
1
6
1
2
1
1
1
3
1

4-9

STEERING SYSTEM

STEERING AXLE (FIGURE 4-4)


ELECTRIC STEERING PAGE 2 OF 4

4-10

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING AXLE
ELECTRIC STEERING PAGE 2 OF 4
ITEM
1
2
3
4
5
6
7
8
9

G807

PART NO.

DESCRIPTION

582027234
582038980
582038981
582038982
582038983
582038984
582038985
582038986
582038977
580026640

Steering Axle ......................................................................................................


Gear ...............................................................................................................
Shaft ...............................................................................................................
Ball Bearing ....................................................................................................
Gear ...............................................................................................................
Shaft ...............................................................................................................
Ball Bearing ....................................................................................................
Gear ...............................................................................................................
Spring .............................................................................................................
Spring .............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
2
1
1
2
1
6
4

4-11

STEERING SYSTEM

STEERING AXLE (FIGURE 4-5)


ELECTRIC STEERING PAGE 3 OF 4

4-12

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING AXLE
ELECTRIC STEERING PAGE 3 OF 4
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
16
16
16
16
17
18

582027234
582038987
580089376
582038988
582038991
582013018
582038992
582038993
582038994
582038995
582038996
582038997
582038998
.....
582010758
582039001
582039021
582039022
582039023
582039024
582039025
582039002
582039003

Steering Axle ......................................................................................................


Frame .............................................................................................................
Bearing ...........................................................................................................
Bearing ...........................................................................................................
Flange ............................................................................................................
Bolt .................................................................................................................
Bearing ...........................................................................................................
Ring ................................................................................................................
Bearing ...........................................................................................................
Ring ................................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Screw .............................................................................................................
Protection Cap ................................................................................................
Snap Ring .......................................................................................................
Key .................................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Shim ...............................................................................................................
Magnet ...........................................................................................................
Capscrew .......................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
2
10
2
2
2
2
2
2
2
2
1
1
AR
AR
AR
AR
AR
1
1

4-13

STEERING SYSTEM

STEERING AXLE (FIGURE 4-6)


ELECTRIC STEERING PAGE 4 OF 4

ITEM
1
2
3
4

4-14

PART NO.

DESCRIPTION

582039031
.....
582042123
582042122

Control Unit .........................................................................................................


Electric Motor .................................................................................................
Kit-Repair ...................................................................................................
Kit-Repair ...................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1

G807

STEERING SYSTEM

STEER TIRE AND WHEEL ASSEMBLY (FIGURE 4-7)

ITEM
1
1
1
1
1
1
2

G807

PART NO.

DESCRIPTION

524167321
580010870
524166936
524292806
580010870
580067321
449077093

Steer Tire Assy (Sit Solid) ...................................................................................


Wheel .............................................................................................................
Solid Pneumatic Tire ......................................................................................
Tire and Wheel Assembly (Sit Solid Non-Marking) .............................................
Wheel .............................................................................................................
Tire .................................................................................................................
Wheel Nut ...........................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
2
1
1
10

4-15

STEERING SYSTEM

STEERING WHEEL AND COLUMN (FIGURE 4-8)


FIXED

ITEM
1
2
3
4
5
5
5
5
5
5
6
6
6
7
8
9
9
9
9
9
9
10
10

4-16

PART NO.
580092678
580096538
580062392
580092748
580046399
580045338
580058078
580086876
580086874
580086875
580086876
580086874
a 580096836
c 582021826
e 582026484
580047200
312850040
b 580082524
b 580082525
580013351
580096349
e 582038673
e 582038675
a 580030970
d 582019181

DESCRIPTION

QTY

Horn Button .........................................................................................................


Nut (Horn Button) ................................................................................................
Washer ...............................................................................................................
Rod .....................................................................................................................
Steering Wheel (Without Spinner Knob) .............................................................
Steering Wheel (With Spinner) ...........................................................................
Knob Assembly ..............................................................................................

1
1
1
1
1
1
1

Knob , Spinner ...........................................................................................


Cap .............................................................................................................

1
1

Knob , Spinner ...........................................................................................


Steering Column (Fixed) (FPage 4-20).............................................................
Steering Column (Fixed) (FPage 4-22).............................................................
Steering Column (Fixed) (With E-Steering) (FPage 4-24).................................
Screw ..................................................................................................................
Strap Clamp ........................................................................................................
Steering Hand Pump (Without Synchronous Steering) (FPage 4-30)...............
Steering Hand Pump (With Synchronous Steering) (FPage 4-30)....................
Kit-Seal ...........................................................................................................
Kit-Solenoid ....................................................................................................
Steering Control Unit (Without Synchronous Steering) (FPage 4-32)...............
Steering Control Unit (With Synchronous Steering) (FPage 4-32)....................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

1
1
1
1
2
1
1
1
1
1
1
1
4
4

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM
FOOTNOTES:
a
b
c

G807

10/2013
2/2015
10/2013 2/2015

d
e

10/2013
2/2015

2015 Yale Europe Materials Handling Limited

4-17

STEERING SYSTEM

STEERING WHEEL AND COLUMN (FIGURE 4-9)


TELESCOPIC

ITEM
1
2
3
4
5
5
5
5
5
5
6
6
6
7
8
9
9
9
9
9
9
10
10

4-18

PART NO.
580092678
580096538
580062392
580092748
580046399
580045338
580058078
580086876
580086874
580086875
580086876
580086874
a 580096835
c 582021825
e 582026483
580047200
312850040
b 580082524
b 580082525
580013351
580096349
e 582038673
e 582038675
a 580030970
d 582019181

DESCRIPTION

QTY

Horn Button .........................................................................................................


Nut (Horn Button) ................................................................................................
Washer ...............................................................................................................
Rod .....................................................................................................................
Steering Wheel (Without Spinner Knob) .............................................................
Steering Wheel (With Spinner) ...........................................................................
Knob Assembly ..............................................................................................

1
1
1
1
1
1
1

Knob , Spinner ...........................................................................................


Cap .............................................................................................................

1
1

Knob , Spinner ...........................................................................................


Steering Column (Telescopic) (FPage 4-26).....................................................
Steering Column (Telescopic) (FPage 4-27).....................................................
Steering Column (Telescopic) (With E-Steering) (FPage 4-28)........................
Screw ..................................................................................................................
Strap Clamp ........................................................................................................
Steering Hand Pump (W/o Synchronous Steering) (FPage 4-30).....................
Steering Hand Pump (With Synchronous Steering) (FPage 4-30)....................
Kit-Seal ...........................................................................................................
Kit-Solenoid ....................................................................................................
Steering Control Unit (FPage 4-32)...................................................................
Steering Control Unit (FPage 4-32)...................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

1
1
1
1
2
1
1
1
1
1
1
1
4
4

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM
FOOTNOTES:
a
b
c

G807

10/2013
2/2015
10/2013 2/2015

d
e

10/2013
2/2015

2015 Yale Europe Materials Handling Limited

4-19

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-10)


FIXED ( 10/2013)

ITEM
1
2
2
2
3
4
5
6
7
8

4-20

PART NO.

DESCRIPTION

580096836
580049810
580096779
524135278
580060918
580096780
580096782
582034695
580096773
580096781
580096783
580096778

Steering Column .................................................................................................


Kit-Nut ............................................................................................................
Kit-Shaft ..........................................................................................................
Switch .........................................................................................................
Plate ...........................................................................................................
Kit-Support .....................................................................................................

1
1
1
1
1
1

Kit-Gas Spring ................................................................................................


Kit-Pivot ..........................................................................................................
Kit-Support .....................................................................................................
Kit-Support .....................................................................................................
Kit-Sensor .......................................................................................................

1
1
1
1
1

2015 Yale Europe Materials Handling Limited

QTY

G807

STEERING SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

4-21

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-11)


FIXED (10/2013 )

4-22

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING COLUMN ASSEMBLY


FIXED (10/2013 )
ITEM
1
2
3
4
5
5
5

G807

PART NO.

DESCRIPTION

582021826
580049810
582029904
582016330
582040088
582037335
580092679
580092681
580060127

Steering Column (Fixed) .....................................................................................


Kit-Nut ............................................................................................................
Kit (Upper) ......................................................................................................
Kit Pivot (Lower) .............................................................................................

1
1
1
1

Kit-Gas Spring ................................................................................................


Sensor (Steer Column) .......................................................................................
Spring .................................................................................................................
E-Ring .................................................................................................................

1
1
1
2

2015 Yale Europe Materials Handling Limited

QTY

4-23

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-12)


FIXED ELECTRIC STEERING

4-24

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING COLUMN ASSEMBLY


FIXED ELECTRIC STEERING
ITEM
1
2
3
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

582026484
580049810
582035197
582035198
524135278
582016330
582035205
582029886
582035207
582035206

Steering Column (Fixed) .....................................................................................


Kit-Nut ............................................................................................................
Kit Horn Activator Ring ...................................................................................
Kit Horn Switch and Mounting Plate ...............................................................
Switch (Sealed) ..........................................................................................
Kit Pivot (Lower) .............................................................................................
Kit Upper Fixed Assembly ..............................................................................
Kit (Gas Spring-Big) .......................................................................................
Kit RH Base Plate ...........................................................................................
Kit LH Base Plate ...........................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
1

4-25

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-13)


TELESCOPIC ( 10/2013)

ITEM
1
2
3
3
3
4
5
6
7
8
9
10
11
12

4-26

PART NO.

DESCRIPTION

580096835
580049810
580096769
580096770
524135278
580060918
580096771
580096772
582034696
580096773
580096774
580096775
580096776
580096777
580091437
580096778

Steering Column .................................................................................................


Kit-Nut ............................................................................................................
Kit-Handle .......................................................................................................
Kit-Steering Support .......................................................................................
Switch .........................................................................................................
Plate ...........................................................................................................
Kit-Support .....................................................................................................

1
1
1
1
1
1
1

Kit-Gas Spring ................................................................................................


Kit-Pivot ..........................................................................................................
Kit-Support .....................................................................................................
Kit-Support .....................................................................................................
Kit Lift-O-Mat ..................................................................................................
Kit-Lever .........................................................................................................
Cable Assy .....................................................................................................
Kit-Sensor .......................................................................................................

1
1
1
1
1
1
1
1

2015 Yale Europe Materials Handling Limited

QTY

G807

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-14)


TELESCOPIC (10/2013 )

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
12
12

582021825
580049810
582029880
582029881
582029882
582029883
582016330
582029885
582029884
582029888
582029887
582029886
580092679
580092681
580060127

Steering Column (Telescopic) ............................................................................


Kit-Nut ............................................................................................................
Kit (Upper Telescoping) ..................................................................................
Kit (Clamping Lever) .......................................................................................
Kit (Lower Telescoping) ..................................................................................
Kit-Shaft (Shaft) ..............................................................................................
Kit Pivot (Lower) .............................................................................................
Kit (Tilt Memory Cable) ...................................................................................
Kit (Tilt Memory Lever) ...................................................................................
Kit (Gas Spring-Small) ....................................................................................
Kit (Release Spring) .......................................................................................
Kit (Gas Spring-Big) .......................................................................................
Sensor (Steering Column) ..................................................................................
Spring .................................................................................................................
E-Ring .................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

4-27

STEERING SYSTEM

STEERING COLUMN ASSEMBLY (FIGURE 4-15)


TELESCOPIC WITH TILT MEMORY ELECTRIC STEERING

4-28

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING COLUMN ASSEMBLY


TELESCOPIC WITH TILT MEMORY ELECTRIC STEERING
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

582026483
580049810
582035197
582035198
582029881
582035203
582029886
582029887
582035202
582035199
582035200
582029884
582029885
582016330
582029888
582035201

Steering Column (Telescopic) ............................................................................


Kit-Nut ............................................................................................................
Kit Horn Activator Ring ...................................................................................
Kit Horn Switch and Mounting Plate ...............................................................
Kit (Clamping Lever) .......................................................................................
Kit Middle Support ..........................................................................................
Kit (Gas Spring-Big) .......................................................................................
Kit (Release Spring) .......................................................................................
Kit RH Base Plate ...........................................................................................
Kit Upper Housing with 2 Shafts .....................................................................
Kit Lower Telescoping Housing ......................................................................
Kit (Tilt Memory Lever) ...................................................................................
Kit (Tilt Memory Cable) ...................................................................................
Kit Pivot (Lower) .............................................................................................
Kit (Gas Spring-Small) ....................................................................................
Kit LH Base Plate ...........................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

4-29

STEERING SYSTEM

STEERING HAND PUMP ASSEMBLY (FIGURE 4-16)


( PENDING PER ECN 15533404)

4-30

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING HAND PUMP ASSEMBLY


( PENDING PER ECN 15533404)
KEY:
A: Without Sync Steer
B: With Sync Steer
QTY
A
B

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

580082525
580082524
580013339
.....
.....
.....
580013347
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
580013348
.....
.....

Steering Hand Pump ..................................................................................


Steering Hand Pump ..................................................................................
Dust Seal ...............................................................................................
Housing Spool and Sleeve ....................................................................
Ball .........................................................................................................
Stop .......................................................................................................
Seal (Integrated Column) .......................................................................
Shaft Seal ..............................................................................................
Bearing ..................................................................................................
Ring .......................................................................................................
Pin (Cross) .............................................................................................
Kit Spring ...............................................................................................
Screw .....................................................................................................
Cap ........................................................................................................
O-Ring ...................................................................................................
Ball .........................................................................................................
End Cover ..............................................................................................
O-Ring ...................................................................................................
Gear Set ................................................................................................
Plate .......................................................................................................
Shaft ......................................................................................................
Relief Valve ............................................................................................
Spring (Relief Valve) ..............................................................................
Adjusting Screw .....................................................................................
O-Ring ...............................................................................................
Solenoid .................................................................................................
Solenoid Rings .......................................................................................

..
1
1
1
1
1
1
1
1
1
1
1
5
1
5
1
1
3
1
1
1
1
1
1
1
..
..

1
..
1
1
1
1
1
1
1
1
1
1
5
1
5
1
1
3
1
1
1
1
1
1
1
1
1

580013351
580096349

Kit-Seal ..................................................................................................
Kit-Solenoid ...........................................................................................

1
..

1
1

G807

2015 Yale Europe Materials Handling Limited

4-31

STEERING SYSTEM

STEERING HAND PUMP ASSEMBLY (FIGURE 4-17)


(PENDING PER ECN 15533404 )

4-32

2015 Yale Europe Materials Handling Limited

G807

STEERING SYSTEM

STEERING HAND PUMP ASSEMBLY


(PENDING PER ECN 15533404 )
KEY:
A: Without Synchronous Steering
B: With Synchronous Steering
QTY
A
B

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

582038673
582038675
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....

Steering Control Unit ..................................................................................


Steering Control Unit ..................................................................................
Dust Seal ...............................................................................................
Housing Spool and Sleeve ....................................................................
Ball .........................................................................................................
Stop .......................................................................................................
Seal ........................................................................................................
Shaft Seal ..............................................................................................
Bearing ..................................................................................................
Ring .......................................................................................................
Pin ..........................................................................................................
Spring ....................................................................................................
Shaft ......................................................................................................
O-Ring ...................................................................................................
Plate .......................................................................................................
Gear Set ................................................................................................
End Cover ..............................................................................................
Ball .........................................................................................................
Pin ..........................................................................................................
O-Ring ...................................................................................................
Screws ...................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Cap ........................................................................................................
Adjusting Screw .....................................................................................
O-Ring ...............................................................................................
Spring (Relief Valve) ..............................................................................
Relief Valve ............................................................................................
Solenoid .................................................................................................
Solenoid Rings .......................................................................................

1
..
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
5
5
4
1
1
1
1
1
1
..
..

..
1
1
1
1
1
1
1
1
1
1
1
1
3
1
1
1
2
1
5
5
4
1
1
1
1
1
1
1
1

580013351
582000740

Kit-Seal .......................................................................................................
Kit-Seal .......................................................................................................

1
1

1
1

G807

2015 Yale Europe Materials Handling Limited

4-33

STEERING SYSTEM

STEERING ACCUMULATOR (FIGURE 4-18)


( PENDING PER ECN 15533404)

ITEM
1
2
3
3
3
4
5
6
7
7

4-34

PART NO.

DESCRIPTION

580096234
580095898
580019808
504155200
052645200
580095679
580006935
580049840
580096292
580004321
580047919

T-Fitting ...............................................................................................................
Tube Assy ...........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Accumulator ........................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................

1
1
1
1
1
1
2
2
2

Nut (Alternate Part) .............................................................................................

2015 Yale Europe Materials Handling Limited

QTY

G807

SECTION 5

BRAKE SYSTEM

CONTENTS

SECTION 5
BRAKE SYSTEM
DESCRIPTION

PAGE

ACCELERATOR PEDAL
FOOT DIRECTIONAL CONTROL ............................................................................................................... 5-12
STANDARD ................................................................................................................................................. 5-10
BRAKE PEDAL LINKAGE ...............................................................................................................................
5-2
MASTER CYLINDER ......................................................................................................................................
5-4
PARKING BRAKE RELEASE
2/2008 ....................................................................................................................................................
5-6
2/2008 ....................................................................................................................................................
5-8

G807

2015 Yale Europe Materials Handling Limited

5-1

BRAKE SYSTEM

BRAKE PEDAL LINKAGE (FIGURE 5-1)

5-2

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

BRAKE PEDAL LINKAGE


ITEM
1
2
2
3
4
5
6
7
8
8
9
10
11
12
13
14
15
16
16
17
18
19
19
20
20
21
22
23
24

PART NO.
582002648
580093059
a 580093061
c 582039333
580088377
505966598
580036662
580088381
580088380
a 580036662
c 580049229
580027573
b 580093060
580058194
580084793
d 580096841
582033506
580046451
580060020
504236269
580093232
580090544
580075200
580004321
580047919
580051800
580093196
580049840
580072267
580072266
580004218
580056528
580056667

DESCRIPTION

QTY

Brake Assy ..........................................................................................................


Pedal Assy .....................................................................................................
Mounting Weldment .......................................................................................
Mounting Weldment .......................................................................................
Pad (Brake Pedal) ..........................................................................................
Spring .............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Tube ...............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Nut (Flange) ...................................................................................................
Spacer Block ..................................................................................................
Nut ..................................................................................................................
Master Cylinder (FPage 5-4).........................................................................

1
1
1
1
1
1
1
1
1
2
2
2
1
1
1

Pressure Transducer ......................................................................................


Capscrew .......................................................................................................
Nut ..................................................................................................................
Clamp .................................................................................................................
Clamp (Alternate Part) ........................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................

1
1
2
1
1
1
1

Nut ......................................................................................................................
Nut (Foldover) (Alternate Part) ...........................................................................
Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................

1
1
1
1
1
1

Nut (Shoulder) ....................................................................................................


Capscrew ............................................................................................................

3
3

FOOTNOTES:
a
b

G807

2/2015
S/N G807B02201H

c
d

2/2015
S/N G807B05677L

2015 Yale Europe Materials Handling Limited

5-3

BRAKE SYSTEM

MASTER CYLINDER (FIGURE 5-2)

5-4

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

MASTER CYLINDER
ITEM

PART NO.

DESCRIPTION
Master Cylinder (Assembly) ................................................................................
Master Cylinder ..............................................................................................
Piston Assembly .........................................................................................
Cup .............................................................................................................
Piston .........................................................................................................
Spacer ........................................................................................................
Cup .............................................................................................................
Retainer ......................................................................................................
Spring .........................................................................................................
Retaining Ring ............................................................................................
Boot ............................................................................................................
Push Rod ........................................................................................................
Nut ..................................................................................................................
Pin ..................................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1

15
16
17
18
19
20

580084793
.....
.....
.....
.....
.....
.....
.....
.....
.....
580047673
580085603
580085604
580085606
580047597
912261301
580047600
580085607
580085608
.....
.....
.....

Rod End .........................................................................................................


Washer ...........................................................................................................
Split Pin ..........................................................................................................
Clamp .............................................................................................................
Reservoir ........................................................................................................
Gasket ............................................................................................................
Cap .................................................................................................................

1
1
1
1
1
1
1

21

580085610

Repair Kit ........................................................................................................

1
2
3
4
5
6
7
8
9
10
11
12
13
14

G807

2015 Yale Europe Materials Handling Limited

QTY

5-5

BRAKE SYSTEM

PARKING BRAKE RELEASE (FIGURE 5-3)


( 2/2008)

5-6

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

PARKING BRAKE RELEASE


( 2/2008)
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10

449015098
449021010
580090260
580055631
580025509
580046077
580014572
580080801
580089162
449034052
a 580094284

DESCRIPTION
Nut ......................................................................................................................
Washer ...............................................................................................................
Spacer ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Screw ..................................................................................................................
Clamp .................................................................................................................
Cable ..................................................................................................................
Handle ................................................................................................................
Pin .......................................................................................................................
Self Tapping Screw .............................................................................................

QTY
1
2
1
1
1
2
1
1
1
3
1

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

5-7

BRAKE SYSTEM

PARKING BRAKE RELEASE (FIGURE 5-4)


(2/2008 )

5-8

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

PARKING BRAKE RELEASE


(2/2008 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580025509
580055631
580090260
580089162
449021010
449015098
580009419
580080801
014936200
449034052

Capscrew ............................................................................................................
Washer ...............................................................................................................
Spacer ................................................................................................................
Handle ................................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Cable ..................................................................................................................
Nut ......................................................................................................................
Pin .......................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
2
1
1
1
1
2

5-9

BRAKE SYSTEM

ACCELERATOR PEDAL (FIGURE 5-5)


STANDARD

5-10

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

ACCELERATOR PEDAL
STANDARD
ITEM
1
1
1
1
2
3
3
4
5
6

PART NO.
b 580078742
d 582006585
d 582006587
582033451
932729905
a 580027573
c 504230271
580044946
932726904
580092621

DESCRIPTION

QTY

Accelerator Pedal (Standard) .............................................................................


Accelerator Pedal (Standard w/ Pad) .................................................................
Accelerator Pedal (Cover) ..............................................................................
Kit-Sensor .......................................................................................................
Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Nut (Flange) ........................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Wire Harness ......................................................................................................

1
1
1
1
3
3
3
2
2
1

FOOTNOTES:
a
b

G807

10/2013
S/N G807B02645H

c
d

10/2013
S/N G807B02646H

2015 Yale Europe Materials Handling Limited

5-11

BRAKE SYSTEM

ACCELERATOR PEDAL (FIGURE 5-6)


FOOT DIRECTIONAL CONTROL

5-12

2015 Yale Europe Materials Handling Limited

G807

BRAKE SYSTEM

ACCELERATOR PEDAL
FOOT DIRECTIONAL CONTROL
ITEM
1
2
3
3
4
5
6

PART NO.
524287557
550051639
932729905
a 580027573
b 504230271
580044946
932726904
580092621

DESCRIPTION

QTY

Accelerator Pedal ...............................................................................................


Capscrew ............................................................................................................
Nut (Flange) ........................................................................................................
Nut (Flange) ........................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Wire Harness ......................................................................................................

1
3
3
3
2
2
1

FOOTNOTES:
a

G807

10/2013

10/2013

2015 Yale Europe Materials Handling Limited

5-13

BRAKE SYSTEM

NOTES

5-14

2015 Yale Europe Materials Handling Limited

G807

SECTION 6

HYDRAULIC SYSTEM

CONTENTS

SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

CONTROL VALVE
ELECTRO-HYDRAULIC - 3 AND 4 FUNCTION .........................................................................................
HYDRAULIC CONTROL VALVE
MANUAL - 3 AND 4 FUNCTION ( S/N G807B03975K) .........................................................................
MANUAL - 3 AND 4 FUNCTION (S/N G807B03976K 2/2015) .............................................................
MANUAL - 3 AND 4 FUNCTION (2/2015 ) .............................................................................................
HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC .............................................................................................................................
MANUAL .....................................................................................................................................................
HYDRAULIC FILTER HOUSING .....................................................................................................................
HYDRAULIC HOSE
MAST ..........................................................................................................................................................
HYDRAULIC HOSES AND FITTINGS
AUXILIARY HOSES ....................................................................................................................................
STEERING ( PENDING PER ECN 15533404) ( 2/2015) ...................................................................
STEERING - WITH SYNCRONOUS STEERING (PENDING PER ECN 15533404 ) ............................
STEERING - WITHOUT SYNCRONOUS STEERING (PENDING PER ECN 15533404 ) ....................
HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) ...........................................................................
HYDRAULIC MOTOR .....................................................................................................................................
HYDRAULIC POWER UNIT INSTALLATION
2/2015 ....................................................................................................................................................
ELECTRIC STEERING ...............................................................................................................................
HYDRAULIC PUMP ........................................................................................................................................
HYDRAULIC PUMP AND MOTOR
ELECTRIC STEERING (2/2015 ) ...........................................................................................................
HYDRAULIC PUMP AND MOTOR ASSEMBLY
2/2015 ....................................................................................................................................................
HYDRAULIC SUPPLY AND RETURN
2/2015 ....................................................................................................................................................
WITH ELECTRIC STEERING (2/2015 ) .................................................................................................
HYDRAULIC TANK AND ATTACHING PARTS
ELECTRIC STEERING (2/2015 ) ...........................................................................................................
HYDRAULIC TANK ASSEMBLY
2/2015 ....................................................................................................................................................
INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
OUTLET SECTION
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
POSITIONER SENSOR
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE ..............................................................................................
MANUAL HYDRAULIC CONTROL VALVE ................................................................................................
TILT CYLINDER AND MAST INSTALLATION ................................................................................................
G807

2015 Yale Europe Materials Handling Limited

6-66
6-44
6-48
6-52
6-64
6-36
6-20
6-34
6-32
6-26
6-28
6-30
6-40
6-12
6-4
6-6
6-14
6-10
6-8
6-22
6-24
6-18
6-16
6-68
6-56
6-70
6-58
6-60
6-62
6-72
6-61
6-74
6-1

CONTENTS

SECTION 6
HYDRAULIC SYSTEM
DESCRIPTION

PAGE

TILT CYLINDER ASSEMBLY .......................................................................................................................... 6-76

6-2

2015 Yale Europe Materials Handling Limited

G807

CONTENTS

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-3

HYDRAULIC SYSTEM

HYDRAULIC POWER UNIT INSTALLATION (FIGURE 6-1)


( 2/2015)

6-4

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC POWER UNIT INSTALLATION


( 2/2015)
ITEM

PART NO.

1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

.....
a 580088376
b 582034185
504228297
524335565
580081882
524335567
449001028
.....
580049228
502056906
060023600
580096813
580027573
580044776
580088041
502056904
312850034
524335575
580030970
900014293

DESCRIPTION

QTY

Hydraulic Power Unit ..........................................................................................


Bulkhead ........................................................................................................
Bulkhead ........................................................................................................
Grommet ........................................................................................................
Washer ...........................................................................................................
Pump And Motor (FPage 6-8).......................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Hydraulic Tank (FPage 6-16)........................................................................
Hose Assy ......................................................................................................
Clamp .............................................................................................................
Clamp .............................................................................................................
Spacer ............................................................................................................
Nut (Flange) ...................................................................................................
Rivet ...............................................................................................................
Hose ...............................................................................................................
Clamp (Hose) .................................................................................................
Strap Clamp ........................................................................................................
Bracket Wldmt ....................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................

1
1
1
1
4
1
4
4
1
1
2
1
1
1
1
1
1
2
1
3
4

FOOTNOTES:
a

G807

10/2013

10/2013

2015 Yale Europe Materials Handling Limited

6-5

HYDRAULIC SYSTEM

HYDRAULIC POWER UNIT INSTALLATION (FIGURE 6-2)


ELECTRIC STEERING

ITEM
1
2
3
4

6-6

PART NO.

DESCRIPTION

900014293
582021376
.....
.....

Capscrew ............................................................................................................
Bulkhead Weldment ............................................................................................
Hydraulic Pump and Motor (FPage 6-10)..........................................................
Hydraulic Tank (FPage 6-18)............................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
1
..
..

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-7

HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR ASSEMBLY (FIGURE 6-3)


( 2/2015)

6-8

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR ASSEMBLY


( 2/2015)
ITEM

PART NO.

1
2
3
4
4
5
5
6
6
7
7
7
8
9
10
11
12

580078524
580049231
580043044
b 580088046
c 524335572
b 580088045
c 524335570
316445012
052645700
580019817
580019387
052645400
580087788
580030970
a. . . . .
a. . . . .
a. . . . .

DESCRIPTION

QTY

Motor Hydraulic (FPage 6-12)...........................................................................


Capscrew ............................................................................................................
Mount ..................................................................................................................
Bracket ................................................................................................................
Bracket Wldmt (Rear Motor Mount) ....................................................................
Bracket ................................................................................................................
Bracket (Front Motor Mount) ...............................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Hydraulic Pump Assembly (FPage 6-14)..........................................................
Capscrew ............................................................................................................
Dowel ..................................................................................................................
Dowel ..................................................................................................................
Capscrew ............................................................................................................

1
4
3
1
1
1
1
1
1
1
1
1
1
2
..
..
..

FOOTNOTES:
a
b

G807

Not used on this application


S/N G807B01619G

S/N G807B01620G

2015 Yale Europe Materials Handling Limited

6-9

HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR (FIGURE 6-4)


ELECTRIC STEERING (2/2015 )

6-10

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC PUMP AND MOTOR


ELECTRIC STEERING (2/2015 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580078524
580087788
580066779
580056465
580046451
580049231
582029495
582029497
582029496
582041056
580047714
520039885
580030970

Motor Hydraulic (FPage 6-12)...........................................................................


Hydraulic Pump Assembly (FPage 6-14)..........................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................

1
1
1
1
3
5
1
1
1

Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

1
1
3

11
12

G807

2015 Yale Europe Materials Handling Limited

QTY

6-11

HYDRAULIC SYSTEM

HYDRAULIC MOTOR (FIGURE 6-5)

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

6-12

PART NO.

DESCRIPTION

580078524
449015044
504057795
449022013
580009061
580091422
580091423
580059753
580093495
582012597
580091430
015915900
580027008
580027009
640046913
580091420
580091421
580091425
580091427
580091428
582012598
580091426
582000959

Motor Hydraulic ...................................................................................................


Nut ..................................................................................................................

1
3

Lockwasher ....................................................................................................
Screw .............................................................................................................
Terminal Post .................................................................................................
Bracket ...........................................................................................................
Ring (Input Shaft Seal) ...................................................................................

3
2
1
1
1

Shield .............................................................................................................

Snap Ring .......................................................................................................


Bearing ...........................................................................................................

1
2

Snap Ring .......................................................................................................


Armature .........................................................................................................
Housing ..........................................................................................................
Spring Washer ................................................................................................
Shield .............................................................................................................

1
1
1
1
1

Plug ................................................................................................................

Screw .............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

G807

HYDRAULIC SYSTEM
ITEM

PART NO.

17
18

582012661
580091429
582014889

G807

DESCRIPTION

QTY

Capscrew .......................................................................................................

Sensor Assembly (Speed) (Speed) ................................................................

2015 Yale Europe Materials Handling Limited

6-13

HYDRAULIC SYSTEM

HYDRAULIC PUMP (FIGURE 6-6)

6-14

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC PUMP
ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
4
5
6
7
8
9
10
11
12

580087788
.....
.....
.....
580086892
580086893
580069355
.....
.....
580089242
580054028
.....
580086894

Hydraulic Pump Assembly ..................................................................................


Housing ..........................................................................................................
Drive Gear ......................................................................................................
Gear ...............................................................................................................
Flange ............................................................................................................
Cover Plate .....................................................................................................
Side Plate .......................................................................................................
Seal (Plate) .....................................................................................................
Back-Up ..........................................................................................................
Screw .............................................................................................................
Dowel .............................................................................................................
Seal ................................................................................................................
Coupling .........................................................................................................

1
1
1
1
1
1
2
2
2
4
4
1
1

580089241
a 580086895

Kit-Gear ..........................................................................................................
Kit-Seal ...........................................................................................................

1
1

FOOTNOTES:
a

G807

Input Shaft Sealing Ring is not included. See Motor


for correct part.

2015 Yale Europe Materials Handling Limited

6-15

HYDRAULIC SYSTEM

HYDRAULIC TANK ASSEMBLY (FIGURE 6-7)


( 2/2015)

6-16

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC TANK ASSEMBLY


( 2/2015)
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
7
8
9
10
11
12
13
14

.....
449001343
520044855
580085376
580090334
580084425
582010160
505971539
052645600
580091900
580087332
580093418
580049602
580084295
312850034
449022016

Hydraulic Tank ....................................................................................................


Capscrew .......................................................................................................
Tab .................................................................................................................
Wire Harness ..................................................................................................
Hydraulic Filter Housing Assy (FPage 6-20).................................................
Hydraulic Filter (Element) ...............................................................................
Breather ..........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
Hydraulic Tank ...............................................................................................
Sensor (Tank Level) ...........................................................................................
Adapter ...............................................................................................................
Pressure Switch ..................................................................................................
Wire Harness (FPage 2-155).............................................................................
Strap Clamp ........................................................................................................
Lockwasher .........................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
4

6-17

HYDRAULIC SYSTEM

HYDRAULIC TANK AND ATTACHING PARTS (FIGURE 6-8)


ELECTRIC STEERING (2/2015 )

6-18

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC TANK AND ATTACHING PARTS


ELECTRIC STEERING (2/2015 )
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14

G807

PART NO.

DESCRIPTION

582023935
580090334
580056337
580052324
582007121
582022524
505971539
580036023
059726400
580084425
580049229
582023286
580090672
580056667
449021010

Hydraulic Tank ....................................................................................................


Hydraulic Filter Housing Assy (FPage 6-20).....................................................
Breather ..............................................................................................................
Adapter (Suction) ................................................................................................

1
1
1
1

Dipstick ...............................................................................................................
Fitting ..................................................................................................................
Temperature Sensor ...........................................................................................
Fitting ..................................................................................................................
Hydraulic Filter (Element) ...................................................................................
Capscrew ............................................................................................................
Strap ...................................................................................................................
Bolt ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................

1
1
1
1
1
4
1
1
1
5

2015 Yale Europe Materials Handling Limited

QTY

6-19

HYDRAULIC SYSTEM

HYDRAULIC FILTER HOUSING (FIGURE 6-9)

6-20

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC FILTER HOUSING


ITEM
1
2
3
4
5
6
7

G807

PART NO.

DESCRIPTION

580090334
580087580
.....
.....
.....
580087586
.....
315976062

Hydraulic Filter Housing Assy .............................................................................


Cover Assembly .............................................................................................
Lid ..............................................................................................................
Spring .........................................................................................................
Seal ............................................................................................................
Cover ..............................................................................................................
Quad Ring ......................................................................................................
Fitting ..............................................................................................................

1
1
1
1
1
1
1
1

580087581

Kit-Seal ...........................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

6-21

HYDRAULIC SYSTEM

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-10)


( 2/2015)

6-22

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC SUPPLY AND RETURN


( 2/2015)
KEY:
A: 546 mm Battery Compartment
B: 642 mm Battery Compartment
C: 750 mm Battery Compartment
ITEM
1
2
2
2
2
2
2
3
3
3
4
5
5
5
5
6

G807

PART NO.

DESCRIPTION

580093289
580081678
580081679
580081680
580086478
580086479
580086480
580081686
580081687
580081688
504070790
580093290
582008645
580093291
582008646
502056904

Hose ..................................................................................................
Hose Assy (Manual) ..........................................................................
Hose Assy (Manual) ..........................................................................
Hose Assy (Manual) ..........................................................................
Hose Assy (E. Hydraulic) ..................................................................
Hose Assy (E. Hydraulic) ..................................................................
Hose Assy (E. Hydraulic) ..................................................................
Pipe ...................................................................................................
Pipe ...................................................................................................
Pipe ...................................................................................................
Strap Clamp ......................................................................................
Hose (Manual) ...................................................................................
Hose (Manual) (Alternate Part) .........................................................
Hose (E. Hydraulic) ...........................................................................
Hose (E Hydraulics) (Alternate Part) .................................................
Clamp (Hose) ....................................................................................

2015 Yale Europe Materials Handling Limited

A
1
1
..
..
1
..
..
1
..
..
3
1
1
1
1
3

QTY
B
1
..
1
..
..
1
..
..
1
..
3
1
1
1
1
3

C
1
..
..
1
..
..
1
..
..
1
3
1
1
1
1
3

6-23

HYDRAULIC SYSTEM

HYDRAULIC SUPPLY AND RETURN (FIGURE 6-11)


WITH ELECTRIC STEERING (2/2015 )

6-24

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC SUPPLY AND RETURN


WITH ELECTRIC STEERING (2/2015 )
ITEM

PART NO.

1
2
3
4
5
5
5
6
7
8
9
10
11
11
11
11
12
12
12
12
12
13

582030307
582030309
582030308
502056904
580081686
580081687
580081688
582041959
520082886
502566904
582024321
502056903
f 582030138
e 582030137
d 582030135
c 582030136
g 582030507
h 582030506
i 582030510
a 582030502
b 582030511
582034026

DESCRIPTION

QTY

Hose (Rear Return RH) ......................................................................................


Pipe .....................................................................................................................
Hose (Rear Return LH) .......................................................................................
Clamp (Hose) ......................................................................................................
Pipe (WB1) .........................................................................................................
Pipe (WB2) .........................................................................................................
Pipe (WB3) .........................................................................................................
Hose Assy (Drain) ...............................................................................................
Clamp .................................................................................................................
Washer ...............................................................................................................
Hose (Tank Suction) ...........................................................................................
Clamp .................................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Hose ...................................................................................................................
Hose Assy (Supply) ............................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Tube Assy ...........................................................................................................

1
1
1
6
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a
b
c
d
e

G807

E-Hydraulics WB1
E-Hydraulics WB3
Front with E-Hydraulics
Front with E-Hydraulics Low
Front with Manual Hydraulic Low

f
g
h
i

Front with Manual Hydraulics


Manual Hydraulics WB1 and E-Hydraulics WB2
Manual Hydraulics WB2
Manual Hydraulics WB3

2015 Yale Europe Materials Handling Limited

6-25

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-12)


STEERING ( PENDING PER ECN 15533404) ( 2/2015)

6-26

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS


STEERING ( PENDING PER ECN 15533404) ( 2/2015)
KEY:
A: With Syncronous Steering
B: Without Syncronous Steering
ITEM

PART NO.

DESCRIPTION

1
1
2
2
3
4
5
5
6
7
8
9
10
11
12
12
13
14
14
15
15
15
16
16
16
17
18

580092754
580092756
580093399
580093398
580093213
580092635
580092634
580092686
580067676
580092997
580093117
580027677
580041704
032616700
312850034
312850034
502056906
312850032
312850032
580090543
580090541
580078986
580090542
580090540
580078985
504075742
580039900

Hose Assy (Hand Pump) ............................................................................


Hose Assy (Hand Pump) ............................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Assy (Steer Port) ..............................................................................
Hose Assy (Steer Port) ..............................................................................
Hose Assy (Steer Port) ..............................................................................
Hose Assy (Steer Port) ..............................................................................
Locknut .......................................................................................................
Nut ..............................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Insert ..........................................................................................................
Grommet ....................................................................................................
Strap Clamp ...............................................................................................
Strap Clamp (Alternate Part) ......................................................................
Clamp .........................................................................................................
Strap Clamp ...............................................................................................
Strap Clamp (Alternate Part) ......................................................................
Hose Assy (RH Steer) (750 mm Battery Compartment) ............................
Hose Assy (RH Steer) (642 mm Battery Compartment) ............................
Hose Assy (RH Steer) (546 mm Battery Compartment) ............................
Hose Assy (LH Steer) (750 mm Battery Compartment) .............................
Hose Assy (LH Steer) (642 mm Battery Compartment) .............................
Hose Assy (LH Steer) (546 mm Battery Compartment) .............................
Clamp .........................................................................................................
Capscrew ...................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
A
B
3
..
1
..
1
1
1
..
3
1
1
1
1
1
3
1
1
2
4
1
1
1
1
1
1
2
2

..
3
..
1
1
1
..
1
3
1
1
1
1
1
3
1
1
2
4
1
1
1
1
1
1
2
2

6-27

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-13)


STEERING WITH SYNCRONOUS STEERING (PENDING PER ECN 15533404 )

6-28

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS


STEERING WITH SYNCRONOUS STEERING (PENDING PER ECN 15533404 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
16
17
18

580092754
580093399
582026728
580092635
580092634
580067676
580092997
580093117
580027677
580041704
032616700
312850032
502056906
582026745
580078985
580090540
580078986
580090541
504075742
580039900

Hose Assy (Hand Pump) ....................................................................................


Hose Assy (Hand Pump) ....................................................................................
Hose Assy (Control Valve) ..................................................................................
Hose Assy (Control Valve) ..................................................................................
Hose Assy (Control Valve / Hand Pump) ............................................................
Locknut ...............................................................................................................
Nut ......................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Grommet .............................................................................................................
Strap Clamp ........................................................................................................
Clamp .................................................................................................................
Hose Assy ...........................................................................................................
Hose Assy (LH Steer) (546 mm Battery Compartment) .....................................
Hose Assy (LH Steer) (642 mm Battery Compartment) .....................................
Hose Assy (RH Steer) (546 mm Battery Compartment) .....................................
Hose Assy (RH Steer) (642 mm Battery Compartment) .....................................
Clamp .................................................................................................................
Capscrew ............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
1
1
3
1
1
1
1
1
5
1
1
1
1
1
1
2
2

6-29

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-14)


STEERING WITHOUT SYNCRONOUS STEERING (PENDING PER ECN 15533404 )

6-30

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS


STEERING WITHOUT SYNCRONOUS STEERING (PENDING PER ECN 15533404 )
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
12
13
13
14
15
16
17
18
19
20

580092754
580093399
580092634
582026745
580093117
580027677
580041704
312850032
580092634
582026728
580092635
580078986
580090541
580078985
580090540
502056906
504075742
580039900
580092997
580067676
032616700
580019865

Hose Assy ...........................................................................................................


Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Insert ...................................................................................................................
Strap Clamp ........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy (RH Steer) (546 mm Battery Compartment) .....................................
Hose Assy (RH Steer) (642 mm Battery Compartment) .....................................
Hose Assy (LH Steer) (546 mm Battery Compartment) .....................................
Hose Assy (LH Steer) (642 mm Battery Compartment) .....................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Locknut ...............................................................................................................
Grommet .............................................................................................................
Fitting ..................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
2
1
1
1
1
1
1
5
1
1
1
1
1
1
1
1
2
2
1
3
1
2

6-31

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS (FIGURE 6-15)


AUXILIARY HOSES

6-32

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC HOSES AND FITTINGS


AUXILIARY HOSES
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
1
2
2
3
3
4
4
5
6
7
8
9
9
9
10
10
11
12
13
14
15

b 580096236
a 580096240
b 580096237
a 580096241
b 580096238
a 580096242
b 580096239
a 580096243
580045653
524141696
580055863
504068794
e 580093196
f 580055730
g 580086330
d 580096286
g 582032105
580041704
932107911
582001011
580066855
582007208
c 582006901
c 580086384

QTY
A
B

DESCRIPTION
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Hose Assy (Control Valve/Header Hoses) .................................................
Clamp .........................................................................................................
Hose Clamp ...............................................................................................
Capscrew ...................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Hose Guide ................................................................................................
Hose Guide ................................................................................................
Insert ..........................................................................................................
Capscrew ...................................................................................................
Grommet ....................................................................................................
Insert ..........................................................................................................
Bracket .......................................................................................................
Plug ............................................................................................................
Washer .......................................................................................................

1
1
1
1
..
..
..
..
1
1
2
3
..
..
..
..
..
4
2
2
..
1
2
..

1
1
1
1
1
1
1
1
2
1
4
3
2
2
2
1
1
4
2
4
2
2
..
2

FOOTNOTES:
a
b
c
d

G807

Electro Hydraulic
Manual Hydraulic
Not Illustrated
10/2013

e
f
g

9/2013
9/2013 10/2013
10/2013

2015 Yale Europe Materials Handling Limited

6-33

HYDRAULIC SYSTEM

HYDRAULIC HOSE (FIGURE 6-16)


MAST

ITEM
1
1
2
3
4
5

6-34

PART NO.

DESCRIPTION

580086523
582001152
580041704
580039438
501921906
580056465

Hose (Two and Three Stage) .............................................................................


Hose Assy (Four Stage) .....................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Hose Clamp ........................................................................................................
Fitting ..................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-35

HYDRAULIC SYSTEM

HYDRAULIC CONTROLS (FIGURE 6-17)


MANUAL

6-36

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
24
25
25
25
26
26
26
27
27
28
28
28
29
30
30
30
31
32
32
33
34

b. . . . .
580092632
.....
580049840
580092526
580092620
580095072
580000868
582005840
580060019
504226242
449015098
520052866
580027572
504228208
449001023
524325742
580049231
312850032
.....
580096842
580089702
501704901
052645200
580082583
580019817
580019387
052645400
580056465
580019387
052645400
580019838
580019387
580019806
580039385
052645200
582002698
580019865
504155200
052645200
580020585
c 580096080
d 580019808
580038834
580090088

G807

DESCRIPTION
Manual Lever Linkage Assembly (FPage 6-40)........................................
Handle ........................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Latch ..........................................................................................................
Pin ..............................................................................................................
Washer .......................................................................................................
Locking Cotter Pin ......................................................................................
Rubber Mount ............................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Strip Seal ....................................................................................................
Nut ..............................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Strap Clamp ...............................................................................................
Hydraulic Control Valve Assembly (FPage 6-44)......................................
Pressure Transducer ..................................................................................
T-Fitting (Load Sensing) .............................................................................
Fitting (Steering Return) .............................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
Fitting (Steering Supply) .............................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
Check Valve ...............................................................................................
Fitting .........................................................................................................
Capscrew ...................................................................................................
Cover ..........................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
1
3
1
2
2
2
2
2
2
2
4
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
2
1
1
6
1

1
1
1
3
1
2
2
2
2
2
2
2
4
2
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
4
1
1
4
1
1
6
1
6-37

HYDRAULIC SYSTEM

HYDRAULIC CONTROLS
MANUAL
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.
582001502
580090060
582013786
580044860
580082923
a 501702901

35
36
37

QTY
A
B

DESCRIPTION

Cover ..........................................................................................................
1
Insert ..........................................................................................................
1
Screw .........................................................................................................
1
Loctite ......................................................................................................... AR

1
1
1
AR

FOOTNOTES:
a
b

Not Illustrated
Service with component parts

6-38

c
d

2/2015
2/2015

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-39

HYDRAULIC SYSTEM

HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL) (FIGURE 6-18)

6-40

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC LEVERS - LINKAGE ASSEMBLY (MANUAL)


KEY:
A: 3 Function
B: 4 Function
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
17
18
19
20
21
22
23
24
25
26
26
27
28
28
29
30
31
31
32
33
34
35

G807

PART NO.
.....
580092120
580096665
580090091
582001835
580092519
580088640
580088641
580092732
580094905
580094904
580094903
580094902
580081792
580093015
580093016
580038063
580093017
580092525
580096106
580092527
582004475
449021006
449015036
580038834
580092568
580056613
580090635
580056840
c 524325743
d 582012037
500583902
a 580088643
b 580088641
580085612
580092732
a 580094141
b 580088641
a 504060717
a 580093212
a 580094142
a 580086581

DESCRIPTION

QTY
A
B

Linkage Assembly ......................................................................................


Push Button Switch ................................................................................
Cover .....................................................................................................

1
1
1

1
1
1

Cover .....................................................................................................
Wire Harness (Manual Hydraulics) (FPage 2-145)...............................
Handle (Palm Side Blank Half) ..............................................................
Handle (Finger Side Blank Half) ............................................................
Capscrew ...............................................................................................
Lever ......................................................................................................
Lever ......................................................................................................
Lever ......................................................................................................
Lever ......................................................................................................
Bushing ..................................................................................................
Pin ..........................................................................................................
Spacer ...................................................................................................
E-Ring ....................................................................................................
Washer ..................................................................................................
Bracket Wldmt .......................................................................................
Bracket Wldmt (Alternate Part) ..............................................................

1
1
3
1
5
1
1
1
..
6
1
1
2
2
1
1

..
1
4
2
8
1
1
1
1
8
1
..
2
2
1
1

Striker ....................................................................................................
Washer ..................................................................................................
Locknut ..................................................................................................
Capscrew ...............................................................................................
Clip .........................................................................................................
Fastener .................................................................................................
Pin ..............................................................................................................
Locking Ring Cotter Pin .............................................................................
Link .............................................................................................................
Link .............................................................................................................
Pin ..............................................................................................................
Handle (Clamp Switch Blank Half) .............................................................
Handle (Finger Side Blank Half) .................................................................
Wire Harness (Manual Interlock) (FPage 2-146)......................................
Capscrew ...................................................................................................
Handle (Forward / Reverse Switch Half) ....................................................
Handle (Finger Side Blank Half) .................................................................
Screw .........................................................................................................
Retainer ......................................................................................................
Cup .............................................................................................................
Switch .........................................................................................................

1
1
1
5
1
1
3
6
3
3
3
1
1
1
5
1
1
2
1
1
1

1
1
1
5
1
1
4
8
4
4
4
1
1
1
8
1
1
2
1
1
1

2015 Yale Europe Materials Handling Limited

6-41

HYDRAULIC SYSTEM
FOOTNOTES:
a
b

With Directional Control/With Clamping


Without Directional Control/Without Clamping

6-42

c
d

S/N G807B02741J
S/N G807B02798J

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-43

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-19)


MANUAL 3 AND 4 FUNCTION ( S/N G807B03975K)

6-44

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE


MANUAL 3 AND 4 FUNCTION ( S/N G807B03975K)
KEY:
A: 3 Function
B: 4 Function
ITEM

1
2
2
3
3
4
4
4
5
5
6
7
8
8
9
9
10
10
10
10
10
10
11
11
11
11
11
12
13
14
15
16
17
18
19
20

G807

PART NO.
c 580078598
d 580078599
f 582000658
g 582000659
e 580083535
h 582000661
580096029
580095977
580095700
580096027
580095700
582012225
582009593
580095700
582012225
582009593
580096025
580095700
580096023
580096022
580095686
580095689
580096024
580095691
580095976
580096019
580096020
580095330
580095331
580095333
580095683
.....
580095327
580032779
580095685
580041208
580043644
582004452
582004451
580095701
582004450
582004448
580059132
505967551
582004454

DESCRIPTION

QTY
A
B

Hydraulic Control Valve Assembly (w/o Clamping) ....................................


Hydraulic Control Valve Assembly (w/o Clamping) ....................................
Hydraulic Control Valve Assembly (w/o Clamping) ....................................
Hydraulic Control Valve Assembly (w/o Clamping) ....................................
Hydraulic Control Valve Assembly (w/Clamping) .......................................
Hydraulic Control Valve Assembly (w/ Clamping) ......................................
Valve Section (Outlet) (FPage 6-60)....................................................
Spool (Solenoid) ....................................................................................
Kit-Seal Valve ....................................................................................
Valve Section (Aux 1) (FPage 6-58).....................................................
Kit-Seal Valve ....................................................................................

1
..
1
..
..
..
1
2
1
1
1

..
1
..
1
1
1
1
2
1
2
1

Valve Section (Tilt) (FPage 6-58).........................................................


Kit-Seal Valve ....................................................................................

1
1

1
1

Valve Section (Alternate Part) ....................................................................


Valve Section (Lift) (FPage 6-58).........................................................
Kit-Seal Valve ....................................................................................
Lowering Control Valve ..........................................................................
Relief Valve ............................................................................................
Kit-Tie Rod (Tie Rod) (FPage 6-61).....................................................
Kit-Tie Rod (FPage 6-61).................................................................
Valve Section (Inlet) (FPage 6-56).......................................................
Kit-Seal Valve ....................................................................................
Kit-Connector .........................................................................................
Connector ..........................................................................................
Connector ..........................................................................................
Clip ....................................................................................................
Plug ...................................................................................................
Nut .....................................................................................................
Kit-Sensor (Position Sensor) .................................................................
Sensor ...............................................................................................
Capscrew ..........................................................................................
Capscrew ..........................................................................................
Spring ................................................................................................
Fitting (Diagnostic) .................................................................................
Fitting .....................................................................................................
Fitting .....................................................................................................
Plug ........................................................................................................
Plug ........................................................................................................
Body (Spool Lock) .................................................................................
Plug ........................................................................................................

1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
3
1
4
4
1
1
1
1
1
1
2
3

1
1
1
1
1
..
1
1
1
1
1
1
1
1
1
4
1
4
4
1
1
1
1
1
1
2
5

Fitting .....................................................................................................
Plug ........................................................................................................

1
3

1
4

2015 Yale Europe Materials Handling Limited

6-45

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE


MANUAL 3 AND 4 FUNCTION ( S/N G807B03975K)
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.
b 582004449
b 582004455
a 580096021
550004544

QTY
A
B

DESCRIPTION
Body (Spool Lock) .................................................................................
Plug ........................................................................................................
Kit-Seal Valve ........................................................................................
Kit-Diode ................................................................................................

..
2
1
1

1
2
1
1

FOOTNOTES:
a
b
c
d

Contains kits 580095691, 580059700 and


580059707
Not Illustrated
S/N G807B02030H
S/N G807B02186H

6-46

e
f
g
h

S/N G807B02188H
S/N G807B02031H S/N G807B03976K
S/N G807B02187H S/N G807B02982K
S/N G807B02189H S/N G807B03987K

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-47

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-20)


MANUAL 3 AND 4 FUNCTION (S/N G807B03976K 2/2015)

6-48

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE


MANUAL 3 AND 4 FUNCTION (S/N G807B03976K 2/2015)
KEY:
A: 3 Function
B: 4 Function
ITEM

1
1
2
2
2
3
3
4
4
5
5
6
7
8
8
9
9
10
10
10
10
10
10
11
12
12
13
14
15
16
17
18
19
20
21
22

G807

PART NO.
582006951
c 582006952
d 582006953
580096029
580059132
505967551
580096027
580096028
580095700
580096027
580095700
582012225
582009593
580095700
580096025
580095700
580096023
580096022
580095686
580095689
580096024
580095691
580095976
580096019
580096020
580095330
580095331
580095333
580095683
580095977
580095700
582004448
580059132
505967551
582004454
580041208
580043644
582004452
582004451
580095701
582004450
582004449
ab 580096021
b 582004455

DESCRIPTION

QTY
A
B

Hydraulic Control Valve (w/o Clamping) ....................................................


Hydraulic Control Valve (w/o Clamping) ....................................................
Hydraulic Control Valve (w/Clamping) .......................................................
Valve Section (Outlet) (FPage 6-60)....................................................

1
..
..
1

..
1
1
1

Fitting .................................................................................................
Valve Section (Aux 2 without Clamping) (FPage 6-58)........................
Valve Section (With Spool Lock for with Clamping) (FPage 6-58).......
Kit-Seal Valve ....................................................................................
Valve Section (Aux 1) (FPage 6-58).....................................................
Kit-Seal Valve ....................................................................................

1
..
..
..
1
1

1
1
1
1
1
1

Valve Section (Tilt) (FPage 6-58).........................................................


Kit-Seal Valve ....................................................................................
Valve Section (Lift) (FPage 6-58).........................................................
Kit-Seal Valve ....................................................................................
Lowering Control Valve ..........................................................................
Relief Valve ............................................................................................
Kit-Tie Rod (FPage 6-61).....................................................................
Kit-Tie Rod (FPage 6-61).....................................................................
Valve Section (Inlet) (FPage 6-56).......................................................
Kit-Seal Valve ....................................................................................
Kit-Connector .........................................................................................
Connector ..........................................................................................
Connector ..........................................................................................
Clip ....................................................................................................
Plug ...................................................................................................
Nut .....................................................................................................
Kit-Sensor (Position Sensor) (FPage 6-62)..........................................
Spool (Solenoid) ....................................................................................
Kit-Seal Valve ....................................................................................
Plug ........................................................................................................

1
1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
3
2
1
3

1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
1
4
3
1
5

Fitting .....................................................................................................
Plug ........................................................................................................
Fitting (Diagnostic) .................................................................................
Fitting .....................................................................................................
Fitting .....................................................................................................
Plug ........................................................................................................
Plug ........................................................................................................
Body (Spool Lock) .................................................................................
Body (Spool Lock) .................................................................................
Kit-Seal Valve ........................................................................................
Plug ........................................................................................................

1
3
1
1
1
1
1
2
1
1
1

1
4
1
1
1
1
1
2
1
1
1

2015 Yale Europe Materials Handling Limited

6-49

HYDRAULIC SYSTEM
FOOTNOTES:
a
b

Contains Kits 580095691, 580095700 and


580095707
Not Illustrated

6-50

c
d

S/N G807B03983K
S/N G807B03988K

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-51

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE (FIGURE 6-21)


MANUAL 3 AND 4 FUNCTION (2/2015 )

6-52

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC CONTROL VALVE


MANUAL 3 AND 4 FUNCTION (2/2015 )
KEY:
A: 3 Function
B: 4 Function
ITEM

1
1
2
2
2
3
3
4
4
5
5
6
7
8
8
9
9
10
10
10
10
10
10
11
12
12
13
14
15
16
17
18
21
22
23
24

G807

PART NO.
582022998
582022999
582023001
580096029
580059132
505967551
580096027
582018661
580095700
580096027
580095700
582012225
582009593
580095700
580096025
580095700
582034576
580096022
580095686
580095689
582034580
580095691
580095976
580096019
580096020
580095330
580095331
580095333
580095683
580095977
580095700
582004448
580059132
505967551
582004454
582034578
580049733
580095701
582004450
582004449
582004455
582034579
ab 580096021

DESCRIPTION

QTY
A
B

Hyd Control Valve (w/o Clamping) .............................................................


Hyd Control Valve (w/o Clamping) .............................................................
Hyd Control Valve (w/Clamping) ................................................................
Valve Section (Outlet) (FPage 6-60)....................................................

1
..
..
1

..
1
1
1

Fitting .................................................................................................
Valve Section (Aux 2 Without Clamping) (FPage 6-58).......................
Valve Section (With Spool Lock for Clamping) (FPage 6-58)...............
Kit-Seal Valve ....................................................................................
Valve Section (Aux 1) (FPage 6-58).....................................................
Kit-Seal Valve ....................................................................................

1
..
..
..
1
1

1
1
1
1
1
1

Valve Section (Tilt) (FPage 6-58).........................................................


Kit-Seal Valve ....................................................................................
Valve Section (Lift) (FPage 6-58).........................................................
Kit-Seal Valve ....................................................................................
Valve (Lowering Control) .......................................................................
Relief Valve (Main) ................................................................................
Kit-Tie Rod (FPage 6-61).....................................................................
Kit-Tie Rod (FPage 6-61).....................................................................
Valve Section (Inlet) (FPage 6-56).......................................................
Kit-Seal Valve ....................................................................................
Kit-Connector .........................................................................................
Connector ..........................................................................................
Connector ..........................................................................................
Clip ....................................................................................................
Plug ...................................................................................................
Nut .....................................................................................................
Kit-Sensor (Position Sensor) (FPage 6-62)..........................................
Spool (Solenoid) ....................................................................................
Kit-Seal Valve ....................................................................................
Plug ........................................................................................................

1
1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
3
2
1
3

1
1
1
1
1
1
..
1
1
1
1
1
1
1
1
1
4
3
1
5

Fitting .....................................................................................................
Plug (Load Check) .................................................................................
Fitting (Diagnostic) .................................................................................
Fitting .....................................................................................................
Plug ........................................................................................................
Body (Spool Lock) .................................................................................
Body (Spool Lock) .................................................................................
Plug (Anti-Cavity) ...................................................................................
Plug ........................................................................................................
Kit-Seal Valve ........................................................................................

1
3
1
1
1
2
1
2
2
1

1
4
1
1
1
2
1
2
2
1

2015 Yale Europe Materials Handling Limited

6-53

HYDRAULIC SYSTEM
FOOTNOTES:
a

Contains Kits 580095691, 580095700 and


580095707

6-54

Not Illustrated

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-55

HYDRAULIC SYSTEM

INLET SECTION (FIGURE 6-22)


MANUAL HYDRAULIC CONTROL VALVE

6-56

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

INLET SECTION
MANUAL HYDRAULIC CONTROL VALVE
ITEM

PART NO.

DESCRIPTION

QTY

1
1
2
3
4
5
6
7
8
9
10
11
12
12
13
13
14
15
16

a 580096024
b 582034580
580095699
580095698
580095697
580095696
580095695
580095694
580095693
580095335
580095692
580095329
a 580041208
b 582034578
a 580043644
b 580049733
580096022
.....
.....

Valve Section (Inlet Section) ...............................................................................


Valve Section (Inlet Section) ...............................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Fitting (Diagnostic) .........................................................................................
Fitting (Diagnostic) .........................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Relief Valve ....................................................................................................
Fitting ..............................................................................................................
Plug ................................................................................................................

1
1
1
1
1
1
1
3
1
1
2
1
1
1
1
1
1
1
1

580095691

Kit-Seal Valve .................................................................................................

FOOTNOTES:
a

G807

2/2015

2/2015

2015 Yale Europe Materials Handling Limited

6-57

HYDRAULIC SYSTEM

LIFT/TILT/AUXILIARY SECTION (FIGURE 6-23)


MANUAL HYDRAULIC CONTROL VALVE

6-58

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

LIFT/TILT/AUXILIARY SECTION
MANUAL HYDRAULIC CONTROL VALVE
ITEM
1
1
1
1
1
2
3
4
5
6
7
8
9
10
11
12
13
13
14

PART NO.

DESCRIPTION

QTY

580096025
582012225
582009593
580096027
c 580096028
d 582018661
580095694
580095693
580095706
580095705
580095704
580095703
580095702
580095864
580095977
580096023
.....
b. . . . .
c 582004448
580095683
ac 580095701
ad 582034579
a 580095328

Valve Section (Lift Section) .................................................................................

Valve Section (Tilt Section) .................................................................................


Valve Section (Aux.1 , Aux 2 Section) ................................................................
Valve Section (With Spool Lock for with Clamping)) ..........................................
Valve Section (Aux 2 Section) ............................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Seal ................................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Plug ................................................................................................................
Spool (Solenoid) .............................................................................................
Lowering Control Valve ..................................................................................
Spool ..............................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
Kit-Sensor .......................................................................................................
Plug ................................................................................................................
Plug ................................................................................................................
O-Ring ............................................................................................................

1
1
1
1
3
1
2
2
2
3
1
1
1
1
1
1
1
1
1
1
1

580095700

Kit-Seal Valve .................................................................................................

FOOTNOTES:
a
b

G807

Not Illustrated
11/2014

c
d

2/2015
2/2015

2015 Yale Europe Materials Handling Limited

6-59

HYDRAULIC SYSTEM

OUTLET SECTION (FIGURE 6-24)


MANUAL HYDRAULIC CONTROL VALVE

ITEM
1
2
2

PART NO.

DESCRIPTION

580096029
580059132
505967551
052645300

Valve Section (Outlet Section) ............................................................................

Fitting ..............................................................................................................
O-Ring ........................................................................................................

1
1

Fitting ..................................................................................................................

580059132
505967551

6-60

2015 Yale Europe Materials Handling Limited

QTY

G807

HYDRAULIC SYSTEM

TIE RODS (FIGURE 6-25)


MANUAL HYDRAULIC CONTROL VALVE

KEY:
A: 3 Function (258 mm)
B: 4 Function (298 mm)
ITEM

1
1
2

G807

QTY
A
B

PART NO.

DESCRIPTION

580095686

Kit-Tie Rod .................................................................................................

..

580095689
580095687
580095690
580095688

Kit-Tie Rod .................................................................................................


Stud .......................................................................................................
Stud .......................................................................................................
Nut .........................................................................................................

..
4
..
9

1
..
4
9

2015 Yale Europe Materials Handling Limited

6-61

HYDRAULIC SYSTEM

POSITIONER SENSOR (FIGURE 6-26)


MANUAL HYDRAULIC CONTROL VALVE

ITEM
1
2
3
4

6-62

PART NO.

DESCRIPTION

.....
580095327
580032779
580095685

Sensor ................................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Spring .............................................................................................................

1
4
4
1

580095683

Kit-Sensor ...........................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

G807

HYDRAULIC SYSTEM

NOTES

G807

2015 Yale Europe Materials Handling Limited

6-63

HYDRAULIC SYSTEM

HYDRAULIC CONTROLS (FIGURE 6-27)


ELECTRO-HYDRAULIC

6-64

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

HYDRAULIC CONTROLS
ELECTRO-HYDRAULIC
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
1
1
1
2
3
4
5
6
7
8
9
9
10
10
11
11
11
12
13
14
14
15
15
15
16
16
16
17
17
17
18
18
18

a 580087767
a 580087772
c 582022996
582022997
580049231
520052866
312850032
449001023
504228208
580027572
580092985
580082583
052645400
501704901
052645200
580056465
580019387
052645400
b 580096842
b 580089702
580019838
580019387
580019817
580019387
052645400
a 580096080
c 580019808
504155200
580019806
580039385
052645200
580019865
504155200
052645200

QTY
A
B

DESCRIPTION
Hydraulic Control Valve (FPage 6-66)......................................................
Hydraulic Control Valve (FPage 6-66)......................................................
Hyd Control Valve (FPage 6-66)...............................................................
Hyd Control Valve (FPage 6-66)...............................................................
Capscrew ...................................................................................................
Strip Seal ....................................................................................................
Strap Clamp ...............................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Plate ...........................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Fitting (Steering Return) .............................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Pressure Transducer ..................................................................................
T-Fitting (Load Sensing) .............................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Check Valve ...............................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................
Fitting (Steering Supply) .............................................................................
O-Ring ...................................................................................................
O-Ring ...................................................................................................

1
..
1
..
3
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1

..
1
..
1
3
3
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
4
1
1

FOOTNOTES:
a
b

G807

2/2015
11/2008

2/2015

2015 Yale Europe Materials Handling Limited

6-65

HYDRAULIC SYSTEM

CONTROL VALVE (FIGURE 6-28)


ELECTRO-HYDRAULIC 3 AND 4 FUNCTION

6-66

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

CONTROL VALVE
ELECTRO-HYDRAULIC 3 AND 4 FUNCTION
ITEM

1
1
2
3
4
4
5
5
5
6
6
6
7
7
8
9
10
10
11
12
13
13
14
15
15
15
15
15
15
15

PART NO.
ae 580087767
be 580087772
af 582022996
bf 582022997
e 580095231
f 582034598
580095232
580095233
580095234
580095273
be 580095268
580095273
b 582029429
d 580095235
580095273
f 582029424
e 580095226
f 582029423
580095227
580095230
a 580095229
b 580095229
580041208
580043644
a 580095236
b 580095269
580095238
582029425
580095228
580095330
580095331
580095563
580095564
580095565
580095333
c 580095237

DESCRIPTION

QTY

Hydraulic Control Valve ......................................................................................


Hydraulic Control Valve ......................................................................................
Hyd Control Valve ...............................................................................................
Hyd Control Valve ...............................................................................................
Valve Section (Inlet) (FPage 6-64)................................................................
Valve Section (Inlet) (FPage 6-68)................................................................
Valve Section (Lift) (FPage 6-70)..................................................................
Valve Section (Tilt) (FPage 6-70)..................................................................
Valve Section (Spacer) (FPage 6-70)...........................................................
Kit-Seal (Order one for each valve section) ...............................................
Valve Section (Dual Aux) ...............................................................................
Kit-Seal (Order one for each valve section) ...............................................
Valve Section (Dual Aux) ...............................................................................
Valve Section (End Aux) ................................................................................
Kit-Seal (Order one for each valve section) ...............................................
Valve Section (End Aux) ................................................................................
Relief Valve ....................................................................................................
Relief Valve ....................................................................................................
Lowering Control Valve ..................................................................................
Plug (Compensator) .......................................................................................
Solenoid Valve ...............................................................................................
Solenoid Valve ...............................................................................................
Fitting (Diagnostic) .........................................................................................
Fitting ..............................................................................................................
Tie Rod (Assembly) (FPage 6-72)................................................................
Tie Rod (Assembly) (FPage 6-72)................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
6
8
1
1
1
1

Pilot Valve ......................................................................................................


Kit-Service (Connector Assembly) .................................................................
Clip .............................................................................................................
Plug ............................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Connector ...................................................................................................
Nut ..............................................................................................................
Kit-Seal Complete Valve ................................................................................

1
1
2
4
1
1
2
2
1

FOOTNOTES:
a
b
c

G807

3 Function
4 Function
Contains 1 kit of 580095272 and 5 kits of
580095273

d
e
f

11/2014
2/2015
2/2015

2015 Yale Europe Materials Handling Limited

6-67

HYDRAULIC SYSTEM

INLET SECTION (FIGURE 6-29)


ELECTRO-HYDRAULIC CONTROL VALVE

6-68

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

INLET SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
12
12
13
13
14

b 580095231
c 582034598
580095335
580095549
580095550
580095562
580095557
580095558
580095559
580095560
580095561
580095329
580041208
315976062
580004501
056363300
315976070
052645200
580059132
505967551
052645300

14
15
16
16
17

580095238
582029425
a 580095226
c 582029423
.....
580095272

DESCRIPTION

QTY

Valve Section (Inlet Section) ...............................................................................


Valve Section (Inlet) ............................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Fitting (Diagnostic) .........................................................................................
Fitting ..............................................................................................................
Plug ............................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................

1
1
3
2
1
4
2
2
2
1
3
1
2
2
1
1
1
1

Fitting ..............................................................................................................
O-Ring ........................................................................................................

1
1

Pilot Valve ......................................................................................................


Relief Valve ....................................................................................................
Relief Valve ....................................................................................................
Plug ................................................................................................................
Kit-Seal ...........................................................................................................

1
1
1
1
1

FOOTNOTES:
a
b

G807

11/2014
2/2015

2/2015

2015 Yale Europe Materials Handling Limited

6-69

HYDRAULIC SYSTEM

LIFT/TILT SECTION (FIGURE 6-30)


ELECTRO-HYDRAULIC CONTROL VALVE

6-70

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

LIFT/TILT SECTION
ELECTRO-HYDRAULIC CONTROL VALVE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10

580095232
580095233
580095234
580095335
580095558
580095562
580095550
580095549
580095226
580095227
.....
.....
.....

Valve Section (Lift Section Assembly) ................................................................


Valve Section (Tilt Section Assembly) ................................................................
Valve Section (Spacer Section Assembly) .........................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Back-Up Ring .................................................................................................
Relief Valve (Tilt) ............................................................................................
Lowering Control Valve (Lift) ..........................................................................
Plug (Port Option) (Tilt) ..................................................................................
Fitting (Tilt) .....................................................................................................
Fitting (Lift) .....................................................................................................

1
1
1
2
4
4
1
2
1
1
1
1
1

580095273

Kit-Seal (Order one for each valve section) ........................................................

G807

2015 Yale Europe Materials Handling Limited

QTY

6-71

HYDRAULIC SYSTEM

TIE RODS (FIGURE 6-31)


ELECTRO-HYDRAULIC CONTROL VALVE

6-72

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

TIE RODS
ELECTRO-HYDRAULIC CONTROL VALVE
KEY:
A: 3 Function
B: 4 Function
ITEM

1
1
2
3

G807

PART NO.

DESCRIPTION

580095236
580095269
580095547
580095544
580095545
580095546

Tie Rod (Kit) ...............................................................................................


Tie Rod (Kit) ...............................................................................................
Tie Rod ..................................................................................................
Bolt .........................................................................................................
Nut .........................................................................................................
Nut .........................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
A
B
1
..
3
..
6
2

..
1
..
3
6
2

6-73

HYDRAULIC SYSTEM

TILT CYLINDER AND MAST INSTALLATION (FIGURE 6-32)

6-74

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

TILT CYLINDER AND MAST INSTALLATION


ITEM

PART NO.

1
1
1
2
3
4
5
6
7
7
7
8
8
9
10
11
12
13
14
15
16
17
18

580077160
580077161
580083122
504229225
504574267
518801677
502139901
449025047
580019860
580039385
056363300
580019894
580039385
900003275
580061352
580056005
580056000
520039885
940600909
449001016
900005215
015627900
580052277
582002132
580052276
580082260
580095846
580082265
580082261
312850034
940004914
a 582018663
b 582022774
a 580049119
b 580019805
a 582018668
b 582021639

19
20
21
22
23
24
25
26
26
27
27
28
28

DESCRIPTION

QTY

Tilt Cylinder (5 degrees Forward, 5 Degrees Backward) (FPage 6-76)............


Tilt Cylinder (10 degrees Forward, 5 Degrees Backward) (FPage 6-76)..........
Tilt Cylinder (5 degrees Forward, 4 Degrees Backward) (FPage 6-76)............
Bushing ...............................................................................................................
Washer ...............................................................................................................
Pin .......................................................................................................................
Grease Fitting .....................................................................................................
Cotter Pin ............................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Rod End ..............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Grease Fitting .....................................................................................................

2
2
2
1
6
2
2
2
4
1
1
2
2
2
2
2
2
2
2
2
2
2

Bushing (Mast Mounting) ....................................................................................


Shim ....................................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Strap Clamp ........................................................................................................
Washer ...............................................................................................................
Valve (Flow Control) ...........................................................................................
Valve (Flow Control) ...........................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................
Fitting ..................................................................................................................

2
6
1
1
1
1
4
4
2
2
2
2
2
2

FOOTNOTES:
a

G807

S/N G807B04140K S/N G807B05139L

S/N G807B05140L

2015 Yale Europe Materials Handling Limited

6-75

HYDRAULIC SYSTEM

TILT CYLINDER ASSEMBLY (FIGURE 6-33)

6-76

2015 Yale Europe Materials Handling Limited

G807

HYDRAULIC SYSTEM

TILT CYLINDER ASSEMBLY


KEY:
A: 5 degrees forward / 5 degrees backward
B: 10 degrees forward / 5 degrees backward
C: 5 degrees forward / 4 degrees backward
PART NO.

DESCRIPTION

1
2
2
3
4
5
6
7
8
9
10
11
12

580077160
580077161
580083122
520041613
519517618
519517619
504143500
519477600
502637902
500653509
580022507
580022501
502011911
012823300
504305711
501802906

Tilt Cylinder .......................................................................................


Tilt Cylinder .......................................................................................
Tilt Cylinder .......................................................................................
Tube ..............................................................................................
Rod ................................................................................................
Rod ................................................................................................
Gland .............................................................................................
Piston ............................................................................................
Locknut ..........................................................................................
Spacer ...........................................................................................
Rod Wiper .....................................................................................
Rod Seal .......................................................................................
Back-Up Ring ................................................................................
O-Ring ...........................................................................................
Piston Seal ....................................................................................
O-Ring ...........................................................................................

2
..
..
1
1
..
1
1
1
1
1
1
1
1
1
1

..
2
..
1
..
..
1
1
1
..
1
1
1
1
1
1

..
..
2
1
..
1
1
1
1
1
1
1
1
1
1
1

580023425

Kit-Seal ..........................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
B

ITEM

6-77

HYDRAULIC SYSTEM

NOTES

6-78

2015 Yale Europe Materials Handling Limited

G807

SECTION 7

MAST-TWO STAGE LIMITED FREE-LIFT

CONTENTS

SECTION 7
MAST-TWO STAGE LIMITED FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 - STANDARD ..........................................................................
TWO STAGE LIMITED FREE LIFT - C661 - STANDARD ..........................................................................
HEADER HOSE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H) ..........................................................
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H ) ..........................................................
TWO STAGE LMITED FREE-LIFT - C661 ..................................................................................................
LIFT CYLINDER ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 .................................................................................................
TWO STAGE LIMITED FREE LIFT - C661 .................................................................................................
MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H) ..........................................................
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H ) ..........................................................
TWO STAGE LIMITED FREE LIFT - C661 ( S/N C661B01677H) .........................................................
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H ) .........................................................

G807

2015 Yale Europe Materials Handling Limited

7-12
7-30
7-14
7-16
7-32
7-10
7-26
7-2
7-6
7-18
7-22

7-1

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY (FIGURE 7-1)


TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H)

7-2

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H)
A270
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
G807

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

A270
3320

A270
3820

A270
4320

A270
4820

580084918

580084924

580084929

580085347

Outer Mast

524198371

524198377

524198382

580085361

Inner Mast

524198411

524198417

524198422

524198523

Chain

580089878

580089882

580089886

580089891

ITEM
1
2
3
4
5
6

3320 mm
(130.7 in.)

PART NO.
b. . . . .
b. . . . .
b. . . . .
.....
b. . . . .
580081128
580091430
015915900
580093128
900003277
580020576
580055733
524198557
580088047
504240200
504240239
015916300
580087831
015415900
524198558
580007839
580055983
580055651
500227907
504064767
524141846
580095196
504064769
504069791
504069702
580055738
580055632
580087613
580087614
580055634
580055742

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


Outer Mast ......................................................................................................
Inner Mast ......................................................................................................
Cylinder (FPage 7-10)...................................................................................
Chain ..............................................................................................................
Load Roller .....................................................................................................

1
1
1
2
2
4

Snap Ring .......................................................................................................


Shim ...............................................................................................................
Bushing ..........................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Clamp .............................................................................................................
Chain Sheave .................................................................................................
Ring ................................................................................................................
Nut ..................................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Chain Anchor ..................................................................................................
Housing ..........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Snap Ring .......................................................................................................
Washer (1.500 mm) ........................................................................................
Lowering Control Valve ..................................................................................
Bracket ...........................................................................................................
Washer (0.254 mm) ........................................................................................
Washer (0.762 mm) ........................................................................................
Washer (1.524 mm) ........................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Cover Plate .....................................................................................................
Cover Plate .....................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................

4
AR
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
1
2
AR
AR
AR
4
2
1
1
2
2

2015 Yale Europe Materials Handling Limited

7-3

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H)
ITEM

PART NO.

35
36
37
38
39
40

580055738
580084999
504075776
504236253
580064145
061655900
a 500390901
a 582000921

DESCRIPTION

QTY

Capscrew .......................................................................................................
Hose Assy ......................................................................................................
Spring .............................................................................................................
Washer ...........................................................................................................
Fitting ..............................................................................................................
Lube Ftg .........................................................................................................
Fitting ..............................................................................................................
Foam Tape .....................................................................................................

3
2
1
1
2
2
1
2

FOOTNOTES:
a

7-4

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

7-5

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY (FIGURE 7-2)


TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H )

7-6

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H )
A270
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
G807

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

A270
3320

A270
3820

A270
4320

A270
4820

580084918

580084924

580084929

580085347

Outer Mast

582000566

582000571

582000576

582000581

Inner Mast

524198411

524198417

524198422

524198523

Chain

580089877

580089881

580089885

580093639

ITEM
1
2
3
4
5
6

3320 mm
(130.7 in.)

PART NO.
b. . . . .
b. . . . .
b. . . . .
.....
b. . . . .
580081128
580091430
015915900
580093128
900003277
580020576
580055733
524198557
580088047
504240200
504240239
015916300
580087831
015415900
524198558
580007839
580055983
580055651
500227907
504064767
524141846
580095196
504064769
504069791
504069702
580055738
580055632
580087613
580087614
580055634
580055742

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


Outer Mast ......................................................................................................
Inner Mast ......................................................................................................
Cylinder (FPage 7-10)...................................................................................
Chain ..............................................................................................................
Load Roller .....................................................................................................

1
1
1
2
2
4

Snap Ring .......................................................................................................


Shim ...............................................................................................................
Bushing ..........................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Clamp .............................................................................................................
Chain Sheave .................................................................................................
Ring ................................................................................................................
Nut ..................................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Chain Anchor ..................................................................................................
Housing ..........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Snap Ring .......................................................................................................
Washer (1.500 mm) ........................................................................................
Lowering Control Valve ..................................................................................
Bracket ...........................................................................................................
Washer (0.254 mm) ........................................................................................
Washer (0.762 mm) ........................................................................................
Washer (1.524 mm) ........................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Cover Plate .....................................................................................................
Cover Plate .....................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................

4
AR
2
2
2
2
2
2
2
2
2
2
2
1
2
2
2
2
1
2
AR
AR
AR
4
2
1
1
2
2

2015 Yale Europe Materials Handling Limited

7-7

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H )
ITEM

PART NO.

35
36
37
38
39
40
41
42

580055738
580084999
504075776
504236253
580064145
061655900
449025042
500390901
a 582000921

DESCRIPTION

QTY

Capscrew .......................................................................................................
Hose Assy ......................................................................................................
Spring .............................................................................................................
Washer ...........................................................................................................
Fitting ..............................................................................................................
Lube Ftg .........................................................................................................
Cotter Pin .......................................................................................................
Fitting ..............................................................................................................
Foam Tape .....................................................................................................

2
2
1
1
1
2
2
1
2

FOOTNOTES:
a

7-8

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

7-9

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER ASSEMBLY (FIGURE 7-3)


TWO STAGE LIMITED FREE LIFT - A270

7-10

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER ASSEMBLY


TWO STAGE LIMITED FREE LIFT - A270
A270
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

Cylinder
Group Number

8537811

8537817

8537822

8537829

Cylinder Assy

580078941

580083295

580083300

524198548

Tube Assy

524284711

524284717

524284722

524284729

Rod Assy

519521699

519521704

519521709

519521716

Spacer

----

505657521

505657521

505657528

ITEM

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

b. . . . .
b. . . . .
b. . . . .
b. . . . .
580090681
504235239
504148200
518794659
501850904
504154200
580022508
504153200
012825700
504024201
580011167
502787901
a 504234269
580090680

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................


1
Tube Assy ......................................................................................................
1
Rod Assy ........................................................................................................
1
Spacer ............................................................................................................
1
Gland ..............................................................................................................
1
Check Valve ...................................................................................................
1
Washer ...........................................................................................................
1
Wear Ring ......................................................................................................
1
Snap Ring .......................................................................................................
1
Back-Up Ring .................................................................................................
2
Rod Wiper ......................................................................................................
1
Rod Seal .........................................................................................................
1
O-Ring ............................................................................................................
1
Wear Ring ......................................................................................................
1
O-Ring ............................................................................................................
1
Rod Seal .........................................................................................................
1
Lubricant ......................................................................................................... AR
Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

7-11

Mast-Two Stage Limited Free-Lift

CARRIAGE ASSEMBLY (FIGURE 7-4)


TWO STAGE LIMITED FREE LIFT - A270 STANDARD

7-12

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10
11
12

G807

PART NO.

DESCRIPTION

580083431
580083427
580081128
580091430
015915900
580093128
504240294
524198472
524198473
580087831
015415900
500227904
524198471
580055980

Carriage Assembly .............................................................................................


Carriage ..........................................................................................................
Load Roller .....................................................................................................

1
1
4

Snap Ring .......................................................................................................


Shim ...............................................................................................................
Shim (0,762 mm) ............................................................................................
Chain Anchor ..................................................................................................
Chain Anchor ..................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................
Capscrew .......................................................................................................

4
20
16
2
2
2
2
4
2
4

2015 Yale Europe Materials Handling Limited

QTY

7-13

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 7-5)


TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H)

7-14

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE LIMITED FREE LIFT - A270 ( S/N A270B01595H)
A270
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1

Hose Assy

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

A270
3320

A270
3820

A270
4320

A270
4820

580085481

580085486

580085491

580085496

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20

a. . . . .
580055734
524198916
580087467
524198559
580055977
580045653
524141696
580087869
580039401
580055651
504068794
580055981
524198486
524198485
580087618
580061870
580055650
580085207
580039424
580055863

DESCRIPTION
Hose Assy ..................................................................................................
Capscrew ...................................................................................................
Stubshaft ....................................................................................................
Hose Sheave ..............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Hose Clamp ...............................................................................................
Plate ...........................................................................................................
Fitting .........................................................................................................
Nut ..............................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Cover Plate ................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................

QTY
A
B
1
2
1
1
1
1
1
1
1
2
2
2
2
1
..
1
1
2
2
2
2

2
4
2
2
2
2
2
2
2
4
4
4
4
1
1
2
2
4
4
4
4

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

7-15

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 7-6)


TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H )

7-16

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE LIMITED FREE LIFT - A270 (S/N A270B01596H )
A270
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1

Hose Assy

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

A270
3320

A270
3820

A270
4320

A270
4820

580085478

580085485

580085488

580085495

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20

a. . . . .
580055734
524198916
580087467
524198559
580055977
580045653
524141696
580087869
580039401
580055651
504068794
580055981
524198486
524198485
580087618
580061870
580055650
580085207
580039424
580055863

DESCRIPTION
Hose Assy ..................................................................................................
Capscrew ...................................................................................................
Stubshaft ....................................................................................................
Hose Sheave ..............................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Hose Clamp ...............................................................................................
Plate ...........................................................................................................
Fitting .........................................................................................................
Nut ..............................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Cover Plate ................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................

QTY
A
B
2
2
1
1
1
1
1
..
1
2
2
2
2
1
..
1
1
2
2
2
2

4
4
2
2
2
2
2
..
2
4
4
4
4
1
1
2
2
4
4
4
4

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

7-17

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY (FIGURE 7-7)


TWO STAGE LIMITED FREE LIFT - C661 ( S/N C661B01677H)

7-18

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ( S/N C661B01677H)
C661
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

C661
3392

C661
3892

C661
4392

C661
4892

580075584

580075589

580075594

580075599

Outer Mast

b580075642

b580075647

b580075652

b580075657

Inner Mast

504067756

504067716

504067741

504067753

Chain

900002264

900002268

504075780

900002254

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
24
25
26
27
28
29
29
29
30
31

a. . . . .
a. . . . .
a. . . . .
.....
.....
a. . . . .
520036852
449029011
015415900
504075764
012824300
900003277
015628700
150127005
500227907
504064767
504064739
580055976
580056005
580056001
504236253
504075776
524141842
504064769
504069791
504069702
580087522
580087523
580055983
580055651
080437000
524141846
580019387
052645600
580086121
580019817

G807

3392 mm
(133.5 in.)

DESCRIPTION
Mast Assy ...........................................................................................................
Outer Mast ......................................................................................................
Inner Mast ......................................................................................................
Cylinder Assembly (RH) (FPage 7-26)..........................................................
Cylinder Assembly (LH) (FPage 7-26)..........................................................
Chain ..............................................................................................................
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
Snap Ring .......................................................................................................
Cotter Pin .......................................................................................................
Wear Strip ......................................................................................................
O-Ring ............................................................................................................
Bushing ..........................................................................................................
Grease Fitting .................................................................................................
Fitting ..............................................................................................................
Snap Ring .......................................................................................................
Washer (1.500 mm) ........................................................................................
Spacer ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Fitting ..............................................................................................................
Washer (0.254 mm) ........................................................................................
Washer (0.762 mm) ........................................................................................
Washer (1.524 mm) ........................................................................................
Housing ..........................................................................................................
Bracket ...........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Plug ................................................................................................................
Lowering Control Valve ..................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Hose Assy ......................................................................................................
Fitting ..............................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
2
4
4
2
2
4
2
2
2
2
2
2
2
4
2
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
7-19

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 ( S/N C661B01677H)
ITEM

PART NO.

DESCRIPTION

QTY

31
31
32
33
33
33
34
35
36
37
38
39
40
41
42
43
44
45

580019387
052645400
580087524
580039183
580019387
052645400
900015238
580067790
504281794
504234266
504064758
500227910
518801644
580033718
504233232
504234265
449025042
582001152

O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Hose Assy ......................................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2
Chain Sheave (Assembly) ..............................................................................
2
Nut ..................................................................................................................
2
Ring ................................................................................................................
2
Snap Ring .......................................................................................................
2
Chain Anchor ..................................................................................................
2
Pin ..................................................................................................................
2
Shim (0.508 mm) ............................................................................................ AR
Shim (0.508 mm) ............................................................................................
4
Cotter Pin .......................................................................................................
2
Hose Assy ...........................................................................................................
1

FOOTNOTES:
a

Refer to Table

7-20

S/N G807B02138H

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

7-21

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY (FIGURE 7-8)


TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H )

7-22

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H )
C661
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

C661
3392

C661
3892

C661
4392

C661
4892

580075584

580075589

580075594

580075599

Outer Mast

b582000863

b582000869

b582000874

b582000881

Inner Mast

504067756

504067716

504067741

504067753

Chain

900002264

900002268

504075780

900002254

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
24
25
26
27
28
29
29
29
30
31

a. . . . .
a. . . . .
a. . . . .
.....
.....
a. . . . .
520036852
449029011
015415900
504075764
012824300
900003277
015628700
150127005
500227907
504064767
504064739
580055976
580056005
580056001
504236253
504075776
524141842
504064769
504069791
504069702
580087522
580087523
580055983
580055651
080437000
524141846
580019387
052645600
580086121
580019817

G807

3392 mm
(133.5 in.)

DESCRIPTION
Mast Assy ...........................................................................................................
Outer Mast ......................................................................................................
Inner Mast ......................................................................................................
Cylinder Assembly (RH) (FPage 7-26)..........................................................
Cylinder Assembly (LH) (FPage 7-26)..........................................................
Chain ..............................................................................................................
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
Snap Ring .......................................................................................................
Cotter Pin .......................................................................................................
Wear Strip ......................................................................................................
O-Ring ............................................................................................................
Bushing ..........................................................................................................
Grease Fitting .................................................................................................
Fitting ..............................................................................................................
Snap Ring .......................................................................................................
Washer (1.500 mm) ........................................................................................
Spacer ............................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Fitting ..............................................................................................................
Washer (0.254 mm) ........................................................................................
Washer (0.762 mm) ........................................................................................
Washer (1.524 mm) ........................................................................................
Housing ..........................................................................................................
Bracket ...........................................................................................................
Capscrew .......................................................................................................
Nut ..................................................................................................................
Plug ................................................................................................................
Lowering Control Valve ..................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Hose Assy ......................................................................................................
Fitting ..............................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
2
4
4
2
2
4
2
2
2
2
2
2
2
4
2
1
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
7-23

Mast-Two Stage Limited Free-Lift

MAST ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 (S/N C661B01678H )
ITEM

PART NO.

DESCRIPTION

QTY

31
31
32
33
33
33
34
35
36
37
38
39
40
41
42
43
44
45

580019387
052645400
580087524
580039183
580019387
052645400
900015238
580067790
504281794
504234266
504064758
500227910
518801644
580033718
504233232
504234265
449025042
582001152

O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Hose Assy ......................................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2
Chain Sheave (Assembly) ..............................................................................
2
Nut ..................................................................................................................
2
Ring ................................................................................................................
2
Snap Ring .......................................................................................................
2
Chain Anchor ..................................................................................................
2
Pin ..................................................................................................................
2
Shim (0.508 mm) ............................................................................................ AR
Shim (0.508 mm) ............................................................................................
4
Cotter Pin .......................................................................................................
2
Hose Assy ...........................................................................................................
1

FOOTNOTES:
a

Refer to Table

7-24

S/N G807B02139H

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

7-25

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER ASSEMBLY (FIGURE 7-9)


TWO STAGE LIMITED FREE LIFT - C661

7-26

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER ASSEMBLY


TWO STAGE LIMITED FREE LIFT - C661
LEFT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

Cylinder
Group Number

8601610

8601615

8601620

8601625

519524610

519524615

519524620

519524625

Cylinder Assy
1

Tube WldmtCylinder

519523610

519523615

519523620

519523625

Cylinder Rod

519521610

519521615

519521620

519521625

Spacer

----

505657521

505657521

505657528

RIGHT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

Cylinder
Group Number

8601660

8601665

8601670

8601675

519524660

519524665

519524670

519524675

Cylinder Assy
1

Tube WldmtCylinder

519523660

519523665

519523670

519523675

Cylinder Rod

519521610

519521615

519521620

519521625

Spacer

----

505657521

505657521

505657528

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

b. . . . .
b. . . . .
b. . . . .
b. . . . .
506845500
504235239
504148200
518794659
501850904
504154200
504163200
504153200
012825700
504024201
580022502

G807

DESCRIPTION
Cylinder Assy ......................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Spacer ............................................................................................................
Gland ..............................................................................................................
Check Valve ...................................................................................................
Washer ...........................................................................................................
Wear Ring ......................................................................................................
Snap Ring .......................................................................................................
Back-Up Ring .................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Rod Seal .........................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
7-27

Mast-Two Stage Limited Free-Lift

LIFT CYLINDER ASSEMBLY


TWO STAGE LIMITED FREE LIFT - C661
ITEM

PART NO.

DESCRIPTION

QTY

a 504232230
504234269

O-Ring ............................................................................................................
Lubricant .........................................................................................................

1
1

505136043

Kit-Seal ...............................................................................................................

FOOTNOTES:
a

Not Illustrated

7-28

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

7-29

Mast-Two Stage Limited Free-Lift

CARRIAGE ASSEMBLY (FIGURE 7-10)


TWO STAGE LIMITED FREE LIFT - C661 STANDARD

7-30

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 STANDARD
ITEM

PART NO.

1
2
2
3
4
4
5
6
7
7
8
9
10

580035910
580035916
520036852
a 580001430
504233232
015916300
a 449029011
504075781
500227907
580027878
a 505978544
580033718
015415900
504235278

DESCRIPTION

QTY

Carriage Assembly .............................................................................................


1
Carriage Wldmt (Frame) .................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
6
Load Roller ("A") (91.80 mm/91.54 mm) ........................................................
6
Shim (0.508 mm) ............................................................................................ AR
Snap Ring .......................................................................................................
6
Snap Ring .......................................................................................................
6
Pin ..................................................................................................................
2
Snap Ring .......................................................................................................
4
Chain Anchor (Single Hole) ............................................................................
2
Chain Anchor (Dual Hole) ..............................................................................
2
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Spacer ............................................................................................................
2

FOOTNOTES:
a

G807

Optional

2015 Yale Europe Materials Handling Limited

7-31

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 7-11)


TWO STAGE LMITED FREE-LIFT C661

7-32

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Limited Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE LMITED FREE-LIFT C661
C661
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
1

Hose Assy

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

C661
3392

C661
3892

C661
4392

C661
4892

580081863

580081871

580081874

580081907

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
2
3
4
5
5
6
7
8
9
10
10
11
11
12
13
14
15
16
17
18
19
20
20

a. . . . .
524141696
524141696
580045653
580068221
580066000
582009973
580055983
504068794
580055989
504070716
b 505962533
c 580055636
b 580023124
c 582021968
b 580055649
580055977
580039424
505962578
580055735
504069707
504069711
580055651
b 505961568
c 582022515

QTY
A
B

DESCRIPTION
Hose Assy ..................................................................................................
Hose Clamp (2992 mm) .............................................................................
Hose Clamp (3192 mm) .............................................................................
Clamp .........................................................................................................
Clamp (3192 mm) ......................................................................................
Bracket .......................................................................................................
Bracket (Alternate Part) ..............................................................................
Capscrew ...................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Spacer ........................................................................................................
Washer .......................................................................................................
Hose Sheave ..............................................................................................
Hose Sheave ..............................................................................................
Lockwasher ................................................................................................
Capscrew ...................................................................................................
Cap .............................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Stubshaft ....................................................................................................
Stubshaft ....................................................................................................

2
2
3
2
1
1
1
2
1
2
2
1
3
1
1
1
1
2
2
4
1
..
6
1
1

4
4
6
4
2
2
1
4
2
4
4
2
6
2
2
2
2
4
4
8
..
1
12
2
2

FOOTNOTES:
a
b

G807

Refer to Table
S/N C661B02515K

S/N C661B02516K

2015 Yale Europe Materials Handling Limited

7-33

Mast-Two Stage Limited Free-Lift

NOTES

7-34

2015 Yale Europe Materials Handling Limited

G807

SECTION 8

MAST-THREE STAGE FULL FREE-LIFT

CONTENTS

SECTION 8
MAST-THREE STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - STANDARD ............................................................................
THREE STAGE FULL FREE LIFT - C662 - STANDARD ...........................................................................
FREE LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ( S/N A271B02146H) ...........................................................
THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H ) ...........................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
FREE LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
HEADER HOSE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 (S/N G807B02139H ) ...........................................................
THREE STAGE FULL FREE LIFT - A271 - 3 RD FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE LIFT - A271 - 4 TH FUNCTION HOSES ( S/N G807B02138H) ...............
THREE STAGE FULL FREE LIFT - C662 - 3 RD FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE LIFT - C662 - 4 TH FUNCTION HOSES ( S/N G807B02138H) ..............
THREE STAGE FULL FREE-LIFT - C662 (S/N G807B02139H ) ( 12/2012) ....................................
THREE STAGE FULL FREE-LIFT - C662 (12/2012 ) ............................................................................
MAIN LIFT ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
MAIN LIFT CYLINDER ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 ...................................................................................................
THREE STAGE FULL FREE LIFT - C662 ..................................................................................................
MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER ( S/N A271B02146H)
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - A271 - INNER, INTERMEDIATE AND OUTER (S/N A271B02147H )
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER ( S/N C662B02349H)
....................................................................................................................................................................
THREE STAGE FULL FREE LIFT - C662 - INNER, INTERMEDIATE AND OUTER (S/N C662B02350H )
....................................................................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

8-22
8-48
8-10
8-14
8-40
8-20
8-46
8-28
8-24
8-26
8-50
8-52
8-56
8-60
8-6
8-36
8-18
8-42
8-2
8-4
8-32
8-34

8-1

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 8-1)


THREE STAGE FULL FREE LIFT - A271 INNER, INTERMEDIATE AND OUTER ( S/N A271B02146H)

8-2

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 INNER, INTERMEDIATE AND OUTER ( S/N A271B02146H)
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

6
7
8
9
10
11
12
13
14
15

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

580084935

580084937

580084941

580084944

580084946

Outer Mast

524198366

524198368

524198370

524198373

524198375

Intermediate Mast

524198386

524198388

524198390

524198393

524198395

Inner Mast

524198436

524198438

524198440

524198443

524198445

ITEM
1
2
3
4
5

4260 mm
(167.7 in.)

PART NO.
b. . . . .
b. . . . .
b. . . . .
b. . . . .
580081128
580091430
015915900
580093128
900003277
061655900
580055733
524198557
524198470
580056005
580055979
580056001
580084113
a 580055738
ac 582000921

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


Outer Mast ......................................................................................................
Intermediate Mast ...........................................................................................
Inner Mast ......................................................................................................
Load Roller .....................................................................................................

1
1
1
1
8

Snap Ring .......................................................................................................


8
Shim ............................................................................................................... AR
Bushing ..........................................................................................................
2
Lube Ftg .........................................................................................................
2
Capscrew .......................................................................................................
4
Clamp .............................................................................................................
2
Bracket ...........................................................................................................
1
Washer ...........................................................................................................
4
Capscrew .......................................................................................................
2
Nut ..................................................................................................................
2
Capscrew .......................................................................................................
1
Capscrew .......................................................................................................
4
Foam Tape .....................................................................................................
2

FOOTNOTES:
a
b

G807

Not Illustrated
Refer to Table

S/N G807B02139H

2015 Yale Europe Materials Handling Limited

8-3

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 8-2)


THREE STAGE FULL FREE LIFT - A271 INNER, INTERMEDIATE AND OUTER (S/N A271B02147H )

8-4

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 INNER, INTERMEDIATE AND OUTER (S/N A271B02147H )
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

6
7
8
9
10
11
12
13

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

580084935

580084937

580084941

580084944

580084946

Outer Mast

582000561

582000563

582000565

582000568

582000570

Intermediate Mast

524198386

524198388

524198390

524198393

524198395

Inner Mast

524198436

524198438

524198440

524198443

524198445

ITEM
1
1
2
3
4
5

4260 mm
(167.7 in.)

PART NO.
a. . . . .
a. . . . .
504066700
a. . . . .
a. . . . .
580081128
580091430
015915900
580093128
900003277
061655900
580022963
580056001
580056005
524198470
580055979

DESCRIPTION
Mast Assy ...........................................................................................................
Outer Mast ......................................................................................................
Stubshaft ....................................................................................................
Intermediate Mast ...........................................................................................
Inner Mast ......................................................................................................
Load Roller .....................................................................................................

QTY
1
1
2
1
1
8

Snap Ring .......................................................................................................


8
Shim ............................................................................................................... AR
Bushing ..........................................................................................................
2
Lube Ftg .........................................................................................................
2
Capscrew .......................................................................................................
1
Nut ..................................................................................................................
2
Washer ...........................................................................................................
4
Bracket ...........................................................................................................
1
Capscrew .......................................................................................................
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

8-5

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY (FIGURE 8-3)


THREE STAGE FULL FREE LIFT - A271

8-6

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - A271
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Mast Assy

580084935

580084937

580084941

580084944

580084946

Chain

505961587

504240276

580089895

504240220

580089880

Mast
Group Number
16
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37

a. . . . .
.....
580095196
582000921
504064769
504069791
504069702
504064767
500227907
580055738
580055632
580055742
580055634
580087614
015916300
524198474
a. . . . .
580087831
524198558
015415900
504240200
504240239
449025042
504242253
524198557
580067790
504236253
504075776
580064145
580084999
580020576
580007839
580055983
580055651
524198479
504064782
524198477
580087737

G807

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Cylinder Assembly (FPage 8-18)..................................................................
2
Bracket ...........................................................................................................
2
Foam Tape .....................................................................................................
2
Washer (0.254 mm) ........................................................................................ AR
Washer (0.762 mm) ........................................................................................ AR
Washer (1.524 mm) ........................................................................................ AR
Washer (1.500 mm) ........................................................................................
2
Snap Ring .......................................................................................................
2
Capscrew .......................................................................................................
7
Washer ...........................................................................................................
3
Capscrew .......................................................................................................
1
Washer ...........................................................................................................
1
Cover Plate .....................................................................................................
1
Snap Ring .......................................................................................................
2
Chain Sheave .................................................................................................
2
Chain ..............................................................................................................
2
Pin ..................................................................................................................
4
Chain Anchor ..................................................................................................
2
Cotter Pin .......................................................................................................
4
Ring ................................................................................................................
4
Nut ..................................................................................................................
4
Cotter Pin .......................................................................................................
4
Chain Anchor ..................................................................................................
2
Clamp .............................................................................................................
2
Capscrew .......................................................................................................
2
Washer ...........................................................................................................
2
Spring .............................................................................................................
2
Fitting ..............................................................................................................
2
Hose Assy ......................................................................................................
2
Fitting ..............................................................................................................
2
Housing ..........................................................................................................
1
Capscrew .......................................................................................................
2
Nut ..................................................................................................................
4
Cover Plate .....................................................................................................
1
Hose Sheave ..................................................................................................
1
Bracket Wldmt ................................................................................................
1
Bolt .................................................................................................................
2
2015 Yale Europe Materials Handling Limited

8-7

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - A271
ITEM
38

PART NO.
.....

DESCRIPTION
Free-Lift Hose .................................................................................................

QTY
1

FOOTNOTES:
a

8-8

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-9

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY (FIGURE 8-4)


THREE STAGE FULL FREE LIFT - A271 ( S/N A271B02146H)

8-10

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - A271 ( S/N A271B02146H)
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Mast Assy

580084935

580084937

580084941

580084944

580084946

Chain

580095217

580093638

580095218

580095219

580095220

Hose Assy

580084973

580084975

580084977

580084979

580084981

Mast
Group Number

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

a. . . . .
a. . . . .
a. . . . .
.....
580007839
580055651
524141846
504236253
504075776
504064782
524198477
580020576
580064145
580020576
580084999
580087737
580019838
580084617
524198488
524198476
524198479
580055738
580055632
580055631
580055735
900003213
580087845
580055733
580086220
580081111
524198475
580087844
504234216
504234266
580095399
015415900
524141844

G807

DESCRIPTION
Mast Assy ...........................................................................................................
Chain ..............................................................................................................
Hose Assy ......................................................................................................
Cylinder Assembly (FPage 8-20)..................................................................
Housing ..........................................................................................................
Nut ..................................................................................................................
Lowering Control Valve ..................................................................................
Washer ...........................................................................................................
Spring .............................................................................................................
Hose Sheave ..................................................................................................
Bracket Wldmt ................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Hose Assy ......................................................................................................
Bolt .................................................................................................................
Fitting ..............................................................................................................
Tube Assy ......................................................................................................
Bracket Wldmt ................................................................................................
Bracket ...........................................................................................................
Cover Plate .....................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Washer ...........................................................................................................
Capscrew .......................................................................................................
Clamp .............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................
Chain Sheave .................................................................................................
Chain Anchor ..................................................................................................
Ring ................................................................................................................
Nut ..................................................................................................................
Chain Anchor Pin ...........................................................................................
Cotter Pin .......................................................................................................
Valve (Flow) ...................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
2
1
1
1
2
1
2
2
1
1
1
2
1
2
2
1
1
1
1
1
2
3
2
2
1
1
4
2
2
1
1
1
1
1
1
1
8-11

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - A271 ( S/N A271B02146H)
ITEM

PART NO.

37
38
39
40
41
42
43
44
45

580071052
580062390
524198507
580095674
518804610
580082105
580084586
449025042
580076133

DESCRIPTION
Washer ...........................................................................................................
Capscrew .......................................................................................................
Pin ..................................................................................................................
Bracket ...........................................................................................................
Pin ..................................................................................................................
Capscrew .......................................................................................................
Bushing ..........................................................................................................
Cotter Pin .......................................................................................................
Crosshead ......................................................................................................

QTY
1
1
1
1
1
4
2
3
1

FOOTNOTES:
a

Refer to Table

8-12

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-13

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY (FIGURE 8-5)


THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H )

8-14

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - A271 (S/N A271B02147H )
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Mast Assy

580084935

580084937

580084941

580084944

580084946

Chain

580095217

580093638

580095218

580095219

580095220

20

Hose Assy

580084970

580084972

580084974

580084977

580084978

Mast
Group Number

ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

G807

PART NO.
a. . . . .
580095674
580082105
a. . . . .
524198475
580084586
524198507
580076133
580062390
580071052
518804610
.....
580095399
580087844
015415900
504234216
504234266
449025042
524141844
580019838
a. . . . .
580086220
524198476
524198488
580055735
580055631
580055651
524141846
580020431
580096562
582023319
900003213
580087845
580081111
580055733

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


Bracket ...........................................................................................................
Capscrew .......................................................................................................
Chain ..............................................................................................................
Chain Sheave .................................................................................................
Bushing ..........................................................................................................
Pin ..................................................................................................................
Crosshead ......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Pin ..................................................................................................................
Cylinder Assembly (FPage 8-20)..................................................................
Chain Anchor Pin ...........................................................................................
Chain Anchor ..................................................................................................
Cotter Pin .......................................................................................................
Ring ................................................................................................................
Nut ..................................................................................................................
Cotter Pin .......................................................................................................
Valve (Flow) ...................................................................................................
Fitting ..............................................................................................................
Hose Assy ......................................................................................................
Capscrew .......................................................................................................
Bracket ...........................................................................................................
Bracket Wldmt ................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................
Nut ..................................................................................................................
Lowering Control Valve ..................................................................................
Fitting ..............................................................................................................

1
1
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
2
6
1
1

Tube Assy ......................................................................................................


Clamp .............................................................................................................
Plate ...............................................................................................................
Capscrew .......................................................................................................
Capscrew .......................................................................................................

1
1
1
2
2

2015 Yale Europe Materials Handling Limited

8-15

Mast-Three Stage Full Free-Lift


FOOTNOTES:
a

Refer to Table

8-16

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-17

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-6)


THREE STAGE FULL FREE LIFT - A271

8-18

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER ASSEMBLY


THREE STAGE FULL FREE LIFT - A271
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Cylinder
Group Number

8537906

8537908

8537910

8537912

8537914

580081230

580081232

580081234

580081236

580081238

Cylinder Assy
1

Tube WldmtCylinder

524286205

524286207

524286209

524286211

524286213

Rod Assy

519528655

519528657

519528659

519528661

519528663

Spacer

----

----

----

505657522

505657522

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

b. . . . .
b. . . . .
b. . . . .
b. . . . .
580090681
504235239
504148200
501850904
504154200
504153200
504024201
518794659
580022508
502787901
502895202
012825700
580011167
a 504234269
580090680

DESCRIPTION

QTY

Cylinder Assy ......................................................................................................


1
Tube Wldmt-Cylinder ......................................................................................
1
Rod Assy ........................................................................................................
1
Spacer ............................................................................................................
1
Gland ..............................................................................................................
1
Check Valve ...................................................................................................
1
Washer ...........................................................................................................
1
Snap Ring .......................................................................................................
1
Back-Up Ring .................................................................................................
2
Rod Seal .........................................................................................................
1
Wear Ring ......................................................................................................
1
Wear Ring ......................................................................................................
1
Rod Wiper ......................................................................................................
1
Rod Seal .........................................................................................................
1
Piston Ring .....................................................................................................
1
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Lubricant ......................................................................................................... AR
Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

8-19

Mast-Three Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY (FIGURE 8-7)


THREE STAGE FULL FREE LIFT - A271

8-20

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY


THREE STAGE FULL FREE LIFT - A271
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Cylinder
Group Number

8537706

8537708

8537710

8537713

8537715

580078419

580078421

580078423

580078426

580082447

Cylinder Assy
1

Tube WldmtCylinder

524283355

524283357

524283359

524283362

524283364

Rod Assy

524283330

524283332

524283334

524283337

524283339

ITEM
1
2
3
4
5
6
6
7
8
9
10
10
11
12
13
14
15

PART NO.

DESCRIPTION

QTY

b. . . . .
b. . . . .
b. . . . .
580077563
502687901
501753914
504235239
580067209
504148200
501850904
580077907
502787903
582006661
502011914
066417000
504024212
520045268
520045216
a 580011167
a 504234269

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Rod Assy ........................................................................................................
Gland ..............................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Check Valve ...................................................................................................
Check Valve (Alternate Part) ..........................................................................
Washer ...........................................................................................................
Snap Ring .......................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
Rod Seal (Alternate Part) ...............................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Lubricant .........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

524283305

Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

8-21

Mast-Three Stage Full Free-Lift

CARRIAGE ASSEMBLY (FIGURE 8-8)


THREE STAGE FULL FREE LIFT - A271 STANDARD

8-22

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 STANDARD
ITEM
1
2
3
4
5
6
7
8
9
10

G807

PART NO.

DESCRIPTION

580083432
580083426
580081128
580091430
015915900
580093128
504240294
580090605
580095399
015415900
500227907
580061378

Carriage Assembly .............................................................................................


Carriage ..........................................................................................................
Load Roller .....................................................................................................

1
1
4

Snap Ring .......................................................................................................


Shim ...............................................................................................................
Shim (0,762 mm) ............................................................................................
Anchor ............................................................................................................
Chain Anchor Pin ...........................................................................................
Cotter Pin .......................................................................................................
Snap Ring .......................................................................................................
Pin ..................................................................................................................

4
20
16
1
1
1
1
1

2015 Yale Europe Materials Handling Limited

QTY

8-23

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-9)


THREE STAGE FULL FREE LIFT - A271 3 RD FUNCTION HOSES ( S/N G807B02138H)

8-24

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT - A271 3 RD FUNCTION HOSES ( S/N G807B02138H)
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Hose Assy

580085423

580085425

580085429

580085433

580085437

Bracket

524198700

524198700

524198700

524198700

524198700

Clamp (Single Hose)

580087631

580087631

580087631

580087631

580087631

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

a. . . . .
a. . . . .
a. . . . .
580055651
580056005
524198916
580084584
580087618
580055977
524198559
580092479
580087869
504068794
580055981
580055650
524198496
580087685
580084590
580055982
580055733
580055734
580039424
580055734

DESCRIPTION
Hose Assy ...........................................................................................................
Bracket ................................................................................................................
Clamp (Single Hose) ...........................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Stubshaft .............................................................................................................
Hose Sheave ......................................................................................................
Cover Plate .........................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Bracket Wldmt ....................................................................................................
Plate ....................................................................................................................
Clamp (Double Hose) .........................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clip ......................................................................................................................
Bracket Wldmt ....................................................................................................
Hose Sheave ......................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Cap .....................................................................................................................
Capscrew ............................................................................................................

QTY
2
2
2
3
1
1
1
1
1
1
1
1
1
2
2
2
1
2
1
6
4
2
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

8-25

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-10)


THREE STAGE FULL FREE LIFT - A271 4 TH FUNCTION HOSES ( S/N G807B02138H)

8-26

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT - A271 4 TH FUNCTION HOSES ( S/N G807B02138H)
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Hose Assy

524198588

524198590

524198588

580085433

580085437

Hose Assy

524198680

524198680

524198681

524198681

524198681

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
20
21
22
23
24
25
26
27

a. . . . .
a. . . . .
580039401
504068794
580055981
580055863
580086330
524198504
580084609
524198502
524198496
580061563
580055650
524198505
524198506
580088061
524198501
524198493
580055731
580090832
580055651
524198499
580039424
580096843
580096844
580055736

DESCRIPTION
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Clamp (Double Hose) .........................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Mounting Weldment ............................................................................................
Hose Sheave ......................................................................................................
Bracket Wldmt ....................................................................................................
Clip ......................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................
Hose Sheave (Tanget Roller) .............................................................................
Spacer ................................................................................................................
Hose Guard ........................................................................................................
Capscrew ............................................................................................................
Bracket Wldmt ....................................................................................................
Nut ......................................................................................................................
Spacer ................................................................................................................
Cap .....................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................

QTY
2
2
2
4
1
2
2
1
1
1
2
2
10
1
1
10
4
1
64
1
1
2
2
1
1
1

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

8-27

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-11)


THREE STAGE FULL FREE LIFT A271 (S/N G807B02139H )

8-28

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT A271 (S/N G807B02139H )
A271
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Hose Assy

580085421

580085423

580085425

582000489

580085433

Hose Assy

524198680

524198680

524198681

524198681

524198681

22

Hose Assy

----

524198588

----

524198589

524198600

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

a. . . . .
a. . . . .
580055981
580055650
580087869
504068794
580055734
580055651
580034850
580087618
580055977
524198559
580056005
524198916
580084584
524198504
580061563
524198499
580086330
580095198
580055864
a. . . . .
524198505
580093429
524198506
580055731
524198501
580084590
580087631
580055863
580087685
580088061
524198496

G807

DESCRIPTION
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Plate ...........................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Clamp .........................................................................................................
Cover Plate ................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Washer .......................................................................................................
Stubshaft ....................................................................................................
Hose Sheave ..............................................................................................
Mounting Weldment ...................................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Capscrew ...................................................................................................
Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Hose Assy ..................................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Hose Sheave ..............................................................................................
Clamp (Single Hose) ..................................................................................
Capscrew ...................................................................................................
Bracket Wldmt ............................................................................................
Hose Sheave (Tanget Roller) .....................................................................
Clip .............................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
2
..
2
2
1
1
2
3
1
1
1
1
1
1
1
..
..
..
..
..
..
2
..
..
..
..
..
2
2
4
1
..
2

2
2
2
12
1
6
2
4
1
1
1
1
1
1
1
1
2
2
2
1
2
2
1
1
1
4
4
2
2
4
1
10
4
8-29

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT A271 (S/N G807B02139H )
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

DESCRIPTION

34
35
36
37
38
39
40
41
42
43
44
45
46

580092479
524198502
580055982
582009888
580096843
580096844
580055733
580039401
580039424
580084609
580056007
582000921
582009889

Bracket Wldmt ............................................................................................


Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Fitting .........................................................................................................
Cap .............................................................................................................
Hose Sheave ..............................................................................................
Washer .......................................................................................................
Foam Tape .................................................................................................
Bracket .......................................................................................................

QTY
A
B
1
..
1
1
..
..
6
2
..
..
..
..
1

1
1
1
1
1
1
6
4
2
6
1
1
1

FOOTNOTES:
a

Refer to Table

8-30

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-31

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 8-12)


THREE STAGE FULL FREE LIFT - C662 INNER, INTERMEDIATE AND OUTER ( S/N C662B02349H)

8-32

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 INNER, INTERMEDIATE AND OUTER ( S/N C662B02349H)
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

580075972

580075974

580075976

580075978

580075980

Outer Mast

580075637

580075639

580075641

580075644

580075646

Intermediate Mast

504074779

504074796

504074744

504074777

504074730

Inner Mast

524142185

524142187

524142189

524142191

524142193

ITEM

PART NO.

1
2
3
4
4
5
5
6
7
7
8
9
10
11
12

b. . . . .
b. . . . .
b. . . . .
b. . . . .
520036852
a 580001430
449029011
a 015916300
504233232
a 504234265
520037804
504075764
012824300
015628700
150127005
900003277

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Outer Mast ......................................................................................................
1
Intermediate Mast ...........................................................................................
1
Inner Mast ......................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
8
Load Roller ("A") (91.80 mm/91.54 mm) ........................................................
8
Snap Ring .......................................................................................................
8
Snap Ring .......................................................................................................
8
Shim (0.508 mm) ............................................................................................ AR
Shim (0.508 mm) ............................................................................................ AR
Shim (0.178 mm) ............................................................................................
8
Wear Strip ......................................................................................................
4
O-Ring ............................................................................................................
8
Grease Fitting .................................................................................................
2
Fitting ..............................................................................................................
2
Bushing ..........................................................................................................
2

FOOTNOTES:
a

G807

Optional

Refer to Table

2015 Yale Europe Materials Handling Limited

8-33

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 8-13)


THREE STAGE FULL FREE LIFT - C662 INNER, INTERMEDIATE AND OUTER (S/N C662B02350H )

8-34

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAST ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 INNER, INTERMEDIATE AND OUTER (S/N C662B02350H )
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number
Mast Assy

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

580075972

580075974

580075976

580075978

580075980

Outer Mast

582000858

582000860

582000862

582000865

582000867

Intermediate Mast

504074779

504074796

504074744

504074777

504074730

Inner Mast

524142185

524142187

524142189

524142191

524142193

ITEM

PART NO.

1
2
3
4
4
5
5
6
7
7
8
9
10
11
12

b. . . . .
b. . . . .
b. . . . .
b. . . . .
520036852
a 580001430
449029011
a 015916300
504233232
a 504234265
520037804
504075764
012824300
015628700
150127005
900003277

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Outer Mast ......................................................................................................
1
Intermediate Mast ...........................................................................................
1
Inner Mast ......................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
8
Load Roller ("A") (91.80 mm/91.54 mm) ........................................................
8
Snap Ring .......................................................................................................
8
Snap Ring .......................................................................................................
8
Shim (0.508 mm) ............................................................................................ AR
Shim (0.508 mm) ............................................................................................ AR
Shim (0.178 mm) ............................................................................................ AR
Wear Strip ......................................................................................................
4
O-Ring ............................................................................................................
8
Grease Fitting .................................................................................................
2
Fitting ..............................................................................................................
2
Bushing ..........................................................................................................
2

FOOTNOTES:
a

G807

Optional

Refer to Table

2015 Yale Europe Materials Handling Limited

8-35

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY (FIGURE 8-14)


THREE STAGE FULL FREE LIFT - C662

8-36

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Mast Assy

580075972

580075974

580075976

580075978

580075980

21

Chain

504233265

504075738

504064703

518791631

504065747

26

Tube Assy

580096671

580096672

580096672

580096672

580096672

Mast
Group Number

ITEM

PART NO.

1
2
3
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
25
26
27
28
29
30
31
32

b. . . . .
500227907
504064767
504064769
504069791
504069702
580055976
580056005
504064739
580056001
.....
.....
504236253
504075776
504234266
504064758
449025042
504075767
580033718
015415900
518801644
504281794
500227910
b. . . . .
580068222
582005465
524141842
524141846
052645600
580019387
b. . . . .
900003213
580055733
580055651
580020431
580087522
580055734

G807

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Snap Ring ...........................................................................................................
2
Washer (1.500 mm) ............................................................................................
2
Washer (0.254 mm) ............................................................................................ AR
Washer (0.762 mm) ............................................................................................ AR
Washer (1.524 mm) ............................................................................................ AR
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
4
Spacer ................................................................................................................
2
Nut ......................................................................................................................
2
Cylinder Assembly (LH) (FPage 8-42)...............................................................
1
Cylinder Assembly (RH) (FPage 8-42)..............................................................
1
Washer ...............................................................................................................
1
Spring .................................................................................................................
1
Nut ......................................................................................................................
4
Ring ....................................................................................................................
4
Cotter Pin ............................................................................................................
2
Chain Anchor ......................................................................................................
2
Pin .......................................................................................................................
4
Cotter Pin ............................................................................................................
4
Chain Anchor ......................................................................................................
2
Chain Sheave (Assembly) ..................................................................................
2
Snap Ring ...........................................................................................................
2
Chain ..................................................................................................................
2
Clamp .................................................................................................................
2
Clamp .................................................................................................................
2
Fitting ..................................................................................................................
1
Lowering Control Valve .......................................................................................
1
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Tube Assy ...........................................................................................................
1
Clamp .................................................................................................................
2
Capscrew ............................................................................................................
3
Nut ......................................................................................................................
7
Fitting ..................................................................................................................
1
Housing ...............................................................................................................
1
Capscrew ............................................................................................................
3
2015 Yale Europe Materials Handling Limited

8-37

Mast-Three Stage Full Free-Lift

MAIN LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
ITEM

PART NO.

33
34
35
36
37
38

580087523
580055736
580019817
582008442
580039183
580086121
a 900015238

DESCRIPTION

QTY

Bracket ................................................................................................................
Capscrew ............................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................
Fitting ..................................................................................................................
Hose Assy ...........................................................................................................
Clamp .................................................................................................................

1
2
1
1
1
1
1

FOOTNOTES:
a

Not Illustrated

8-38

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-39

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY (FIGURE 8-15)


THREE STAGE FULL FREE LIFT - C662

8-40

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

FREE LIFT ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Mast Assy

580075972

580075974

580075976

580075978

580075980

Chain

524146997

524146999

524147121

524147124

524147147

19

Hose Assy

580068541

580087802

580068539

580068542

580068544

Mast
Group Number

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
19
20
21
22
23
24
25
26
27
28
29

a. . . . .
580095678
580087732
a. . . . .
580061290
580087792
580087791
504233232
580062390
580071052
580086907
518804610
.....
580024920
580056001
580056005
580090840
580053612
524141844
052645400
580019387
a. . . . .
449025042
504234286
504236213
580064348
518792697
015415900
504064782
504070732
580055649
580055976

DESCRIPTION
Mast Assy ...........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Chain ..................................................................................................................
Chain Sheave .....................................................................................................
Spacer ................................................................................................................
Pin .......................................................................................................................
Shim (0.508 mm) ................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Crosshead ..........................................................................................................
Pin .......................................................................................................................
Cylinder Assembly (FPage 8-46).......................................................................
Bracket ................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Guard ..................................................................................................................
Valve (Flow) ........................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Hose Assy ...........................................................................................................
Cotter Pin ............................................................................................................
Nut ......................................................................................................................
Ring ....................................................................................................................
Chain Anchor ......................................................................................................
Pin .......................................................................................................................
Cotter Pin ............................................................................................................
Hose Sheave ......................................................................................................
Stubshaft .............................................................................................................
Lockwasher .........................................................................................................
Capscrew ............................................................................................................

QTY
1
1
4
1
1
2
1
4
1
1
1
1
1
1
4
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

8-41

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER ASSEMBLY (FIGURE 8-16)


THREE STAGE FULL FREE LIFT - C662

8-42

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
LEFT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Cylinder
Group Number

8601705

8601707

8601709

8601711

8601713

519530605

519530607

519530609

519530611

519530613

Cylinder Assy
1

Tube WldmtCylinder

519529605

519529607

519529609

519529611

519529613

Cylinder Rod

519528605

519528607

519528609

519528611

519528613

Spacer

----

----

----

505657522

505657522

RIGHT HAND
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Cylinder
Group Number

8601755

8601757

8601759

8601761

8601763

519530655

519530657

519530659

519530661

519530663

Cylinder Assy
1

Tube WldmtCylinder

519529655

519529657

519529659

519529661

519529663

Cylinder Rod

519528605

519528607

519528609

519528611

519528613

Spacer

----

----

----

505657522

505657522

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14

b. . . . .
b. . . . .
b. . . . .
b. . . . .
506845500
504235239
580011167
504148200
518794659
501850904
504153200
504154200
504163200
012825700
504024201

G807

DESCRIPTION
Cylinder Assy ......................................................................................................
Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Spacer ............................................................................................................
Gland ..............................................................................................................
Check Valve ...................................................................................................
O-Ring ............................................................................................................
Washer ...........................................................................................................
Wear Ring ......................................................................................................
Snap Ring .......................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
Rod Wiper ......................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
8-43

Mast-Three Stage Full Free-Lift

MAIN LIFT CYLINDER ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
ITEM

PART NO.

DESCRIPTION

QTY

15
16

580022502
502895202
a 504234269

Rod Seal .........................................................................................................


Piston Ring .....................................................................................................
Lubricant .........................................................................................................

1
1
1

505136042

Kit-Seal ...........................................................................................................

FOOTNOTES:
a

Not Illustrated

8-44

Refer to Table

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-45

Mast-Three Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY (FIGURE 8-17)


THREE STAGE FULL FREE LIFT - C662

8-46

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY


THREE STAGE FULL FREE LIFT - C662
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Cylinder
Group Number

8537305

8537307

8537309

8537312

8537314

580087032

580087034

580087036

580087039

580087041

Cylinder Assy
1

Tube WldmtCylinder

519541604

519541606

519541608

519541611

519541613

Cylinder Rod

520021634

520021636

520021638

520021641

520021643

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
4
5
6
6
7
8
9
9
10
10
11
12
13
14
15

b. . . . .
b. . . . .
b. . . . .
502687901
519537600
501753904
504235239
580067209
504148200
501850904
504450758
580077907
502787903
582006661
900004269
015493200
504024207
504232205
504232277
a 504234269

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Sealing Ring ...................................................................................................
Gland ..............................................................................................................
Screw .............................................................................................................
Check Valve ...................................................................................................
Check Valve (Alternate Part) ..........................................................................
Washer ...........................................................................................................
Snap Ring .......................................................................................................
Rod Wiper ......................................................................................................
Rod Wiper (Alternate Part) .............................................................................
Rod Seal .........................................................................................................
Rod Seal (Alternate Part) ...............................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
Lubricant .........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136049

Kit-Seal ...........................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

8-47

Mast-Three Stage Full Free-Lift

CARRIAGE ASSEMBLY (FIGURE 8-18)


THREE STAGE FULL FREE LIFT - C662 STANDARD

8-48

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 STANDARD
ITEM

PART NO.

DESCRIPTION

1
2
3
3
4
5
6
7
8
9
10

580093067
580091006
518797634
015916300
449029011
504233232
504235278
524197448
580061378
500227907
518792697
015415900

Carriage (Assembly) ...........................................................................................


1
Carriage ..........................................................................................................
1
Load Roller ("B") (82.18 mm) .........................................................................
6
Snap Ring .......................................................................................................
6
Snap Ring .......................................................................................................
6
Shim (0.508 mm) ............................................................................................ AR
Spacer ............................................................................................................
6
Chain Anchor ..................................................................................................
1
Pin ..................................................................................................................
1
Snap Ring .......................................................................................................
2
Pin ..................................................................................................................
1
Cotter Pin .......................................................................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

8-49

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-19)


THREE STAGE FULL FREE LIFT - C662 3 RD FUNCTION HOSES ( S/N G807B02138H)

8-50

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT - C662 3 RD FUNCTION HOSES ( S/N G807B02138H)
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Hose Assy

580082021

580082023

580082026

580082028

580082030

Hose Assy

580081945

580081948

580081950

580081952

580081977

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
22
23
24
25
26
27
28
29
30
31

a. . . . .
a. . . . .
505961568
524198510
580023124
505962533
504070716
580055977
580055634
580056001
580055983
580055651
504068794
580055863
524141696
580068221
520039872
505962507
580061401
580055633
580055652
580039401
504155200
580055733
580039424
505965586
580084590
580088014
580055981
580055650
524198700
580087631

DESCRIPTION
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Stubshaft .............................................................................................................
Bracket ................................................................................................................
Hose Sheave ......................................................................................................
Spacer ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clamp (Double Hose) .........................................................................................
Capscrew ............................................................................................................
Hose Clamp ........................................................................................................
Clamp .................................................................................................................
Hose Guide .........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Capscrew ............................................................................................................
Cap .....................................................................................................................
Clamp .................................................................................................................
Hose Sheave ......................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Clamp (Single Hose) ...........................................................................................

QTY
1
1
1
1
1
1
1
1
1
1
2
2
1
2
3
3
1
1
1
2
1
2
2
4
2
2
2
1
4
4
2
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

8-51

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-20)


THREE STAGE FULL FREE LIFT - C662 4 TH FUNCTION HOSES ( S/N G807B02138H)

8-52

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE LIFT - C662 4 TH FUNCTION HOSES ( S/N G807B02138H)
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Hose Assy

580088111

580088113

580088115

580088117

580088119

Hose Assy

580088071

580088073

580088075

580088081

580088083

Hose Assy

580096628

580096629

580096629

580096630

580096630

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
31
32
33
34
35

a. . . . .
a. . . . .
a. . . . .
580087631
524198700
505961568
524198509
580023124
505962533
504070716
580055977
580055634
580056001
580055983
580055651
504068794
580055863
524141696
580068221
520039810
505962507
580061401
580055633
580055652
580096843
580096844
580093430
524198505
524198506
580088061
580039401
504155200
580039424
580055731
524198501
580055650

G807

4260 mm
(167.7 in.)

DESCRIPTION
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Clamp (Single Hose) ...........................................................................................
Bracket ................................................................................................................
Stubshaft .............................................................................................................
Bracket ................................................................................................................
Hose Sheave ......................................................................................................
Spacer ................................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Clamp (Double Hose) .........................................................................................
Capscrew ............................................................................................................
Hose Clamp ........................................................................................................
Clamp .................................................................................................................
Hose Guide .........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................
Hose Sheave (Tanget Roller) .............................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Cap .....................................................................................................................
Capscrew ............................................................................................................
Spacer ................................................................................................................
Nut ......................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
3
2
3
3
1
1
1
2
1
1
1
1
1
1
10
2
2
2
4
4
4

8-53

Mast-Three Stage Full Free-Lift


FOOTNOTES:
a

Refer to Table

8-54

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-55

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-21)


THREE STAGE FULL FREE-LIFT C662 (S/N G807B02139H ) ( 12/2012)

8-56

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE-LIFT C662 (S/N G807B02139H ) ( 12/2012)
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Hose Assy

580082019

580082021

580082023

582000510

580082028

Hose Assy

580081942

580081945

580081948

582000502

580081952

17

Hose Assy

582000520

582000550

580088073

582000803

580088081

18

Hose Assy

582000549

582000521

580088113

582000523

580088117

24

Hose Assy

580096628

580096629

580096629

580096630

580096630

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
19
20
20
21
21
22
23
24
25
26
27

b. . . . .
b. . . . .
524141696
580045653
504068794
580055863
524198510
580055651
580055983
580023124
505962533
504070716
580055977
580055634
580056001
505961568
b. . . . .
b. . . . .
524198505
582012209
580093430
582012211
524198506
582012200
580088061
580084590
b. . . . .
c 505965586
c 580088014
580087631

G807

DESCRIPTION
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Clamp ...............................................................................................
Clamp .........................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Hose Sheave ..............................................................................................
Spacer ........................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Washer .......................................................................................................
Nut ..............................................................................................................
Stubshaft ....................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (RH) (Alternate Part) ..........................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (Roller Guard) (Alternate Part) ...........................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (LH) (Alternate Part) ..........................................................
Hose Sheave (Tanget Roller) .....................................................................
Hose Sheave ..............................................................................................
Hose Assy ..................................................................................................
Clamp .........................................................................................................
Bracket .......................................................................................................
Clamp (Single Hose) ..................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
2
2
1
2
1
2
2
1
1
1
1
1
1
1
..
..
..
..
..
..
..
..
..
2
..
2
1
2

1
1
4
4
3
4
1
4
4
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
10
2
2
2
1
2
8-57

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE-LIFT C662 (S/N G807B02139H ) ( 12/2012)
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

28
29
30
31
32
33
34
35
36
37
37
38
39
40
41
42
43
44

580055981
580055650
520039872
520039810
580055652
580055633
580061401
505962507
580039424
580039401
504155200
580055733
580096843
580096844
524198700
524198509
580055731
524198501
a 524141696
a 580068221

QTY
A
B

DESCRIPTION
Capscrew ...................................................................................................
Nut ..............................................................................................................
Hose Guide ................................................................................................
Hose Guide ................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Cap .............................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Hose Clamp ...............................................................................................
Clamp .........................................................................................................

4
4
1
..
1
2
1
1
2
2
2
4
..
..
2
..
..
..
1
1

4
8
..
1
2
4
2
2
4
4
2
4
1
1
..
1
4
4
2
2

FOOTNOTES:
a
b

Not Illustrated
Refer to Table

8-58

10/2012

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

8-59

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 8-22)


THREE STAGE FULL FREE-LIFT C662 (12/2012 )

8-60

2015 Yale Europe Materials Handling Limited

G807

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE-LIFT C662 (12/2012 )
C662
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4
Mast
Group Number

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

Hose Assy

580082019

580082021

580082023

582000510

580082028

Hose Assy

580081942

580081945

580081948

582000502

580081952

14

Hose Assy

582000520

582000550

580088073

582000803

580088081

17

Hose Assy

580096628

580096629

580096629

580096630

580096630

18

Hose Assy

582000549

582000521

580088113

582000523

580088117

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
11
12
12
13
13
14
15
16
17
18
19
19
20
20
21
21
22
23
24

a. . . . .
a. . . . .
524141696
580045653
504068794
580055863
524198510
580055651
580055983
580023124
505961568
582024931
504070716
580061870
580055977
580055976
a. . . . .
580056001
524198509
a. . . . .
a. . . . .
524198505
582012209
580093430
582012211
524198506
582012200
580088061
580084590
524198501

G807

DESCRIPTION
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Clamp ...............................................................................................
Clamp .........................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Hose Sheave ..............................................................................................
Stubshaft ....................................................................................................
Stubshaft (Alternate Part) ...........................................................................
Washer .......................................................................................................
Washer (Alternate Part) .............................................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Hose Assy ..................................................................................................
Nut ..............................................................................................................
Bracket .......................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (RH) (Alternate Part) ..........................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (Roller Guard) (Alternate Part) ...........................................
Bracket Wldmt ............................................................................................
Bracket Wldmt (LH) (Alternate Part) ..........................................................
Hose Sheave (Tanget Roller) .....................................................................
Hose Sheave ..............................................................................................
Spacer ........................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
3
3
1
2
1
2
2
1
1
1
1
1
1
1
..
1
..
..
..
..
..
..
..
..
..
..
2
..

1
1
6
6
3
4
1
4
4
2
2
2
2
2
2
2
1
2
1
2
1
1
1
1
1
1
1
10
2
4
8-61

Mast-Three Stage Full Free-Lift

HEADER HOSE ASSEMBLY


THREE STAGE FULL FREE-LIFT C662 (12/2012 )
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

DESCRIPTION

25
26
27
28
28
29
30
31
32
33
34
35
35
36
37
38
38
39
39
40

580055731
580055650
580087631
580055981
580055864
580061401
520039872
520039810
580055652
580055633
505962507
580039401
504155200
580039424
580055733
582009888
580096844
582009889
580096843
580084591

Capscrew ...................................................................................................
Nut ..............................................................................................................
Clamp (Single Hose) ..................................................................................
Capscrew ...................................................................................................
Capscrew (Alternate Part) ..........................................................................
Capscrew ...................................................................................................
Hose Guide ................................................................................................
Hose Guide ................................................................................................
Nut ..............................................................................................................
Washer .......................................................................................................
Bracket .......................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Bracket (One Hose) ...................................................................................
Bracket (Two Hose) ...................................................................................
Bracket (One Hose) ...................................................................................
Bracket (Two Hose) ...................................................................................
Pin ..............................................................................................................

QTY
A
B
..
4
2
4
4
1
1
..
1
2
1
2
2
2
4
1
..
1
..
..

4
8
2
4
4
2
1
1
2
4
2
4
2
4
4
..
1
..
1
10

FOOTNOTES:
a

Refer to Table

8-62

2015 Yale Europe Materials Handling Limited

G807

SECTION 9

MAST-TWO STAGE FULL FREE-LIFT

CONTENTS

SECTION 9
MAST-TWO STAGE FULL FREE-LIFT
DESCRIPTION

PAGE

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-STANDARD - A272 ................................................................................
TWO-STAGE FULL FREE-LIFT - STANDARD (C663) ...............................................................................
FREE LIFT ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
FREE LIFT CYLINDER ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
HEADER HOSE ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE LIFT - C663 - 3 FUNCTION ( S/N G807B02138H) ......................................
TWO STAGE FULL FREE LIFT - C663 - 4TH FUNCTION ( S/N G807B02138H) .................................
TWO-STAGE FULL FREE-LIFT - C663 (S/N G807B02139H ) ..............................................................
MAIN LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
MAIN LIFT CYLINDER LH
TWO STAGE FULL FREE LIFT - A272 ......................................................................................................
TWO STAGE FULL FREE LIFT - C663 ......................................................................................................
MAIN LIFT CYLINDER RH
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................
TWO STAGE FULL FREE- LIFT - C663 .....................................................................................................
MAST ASSEMBLY
TWO STAGE FULL FREE LIFT - C663 ( S/N C663B01671H) ...............................................................
TWO STAGE FULL FREE LIFT - C663 (S/N C663B01672H ) ...............................................................
TWO STAGE FULL FREE- LIFT - A272 .....................................................................................................

G807

2015 Yale Europe Materials Handling Limited

9-36
9-16
9-8
9-14
9-34
9-38
9-18
9-20
9-22
9-28
9-6
9-30
9-10
9-32
9-12
9-2
9-4
9-26

9-1

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 9-1)


TWO STAGE FULL FREE LIFT C663 ( S/N C663B01671H)

9-2

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY
TWO STAGE FULL FREE LIFT C663 ( S/N C663B01671H)
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

580075813

580075818

580075823

Mast
Group Number
Mast Assy
1

Outer Mast

580075640

580075645

580075650

Inner Mast

524142297

524142344

524142349

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
25
26
27
28
29
30

a. . . . .
a. . . . .
a. . . . .
520036852
504234265
504075764
012824300
900003277
015628700
150127005
449029011
504233232
580024920
580056005
580090840
580053611
580056001
504069724
580093219
580055733
504075742
580055651
580087519
580087520
524141846
580019817
580019387
052645400
580055983
580093713
580055734
060023700
580055976

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Outer Mast ......................................................................................................
1
Inner Mast ......................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
4
Shim (0.508 mm) ............................................................................................ AR
Wear Strip ......................................................................................................
2
O-Ring ............................................................................................................
4
Bushing ..........................................................................................................
2
Grease Fitting .................................................................................................
2
Fitting ..............................................................................................................
2
Snap Ring .......................................................................................................
4
Shim (0.508 mm) ............................................................................................ AR
Bracket ...........................................................................................................
1
Washer ...........................................................................................................
4
Capscrew .......................................................................................................
1
Bracket ...........................................................................................................
1
Nut ..................................................................................................................
4
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2
Capscrew .......................................................................................................
1
Clamp .............................................................................................................
1
Nut ..................................................................................................................
7
Bracket ...........................................................................................................
1
Housing ..........................................................................................................
1
Lowering Control Valve ..................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Capscrew .......................................................................................................
2
Plate ...............................................................................................................
1
Capscrew .......................................................................................................
2
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-3

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 9-2)


TWO STAGE FULL FREE LIFT C663 (S/N C663B01672H )

9-4

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY
TWO STAGE FULL FREE LIFT C663 (S/N C663B01672H )
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

580075813

580075818

580075823

Mast
Group Number
Mast Assy
1

Outer Mast

582000861

582000866

582000872

Inner Mast

524142297

524142344

524142349

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
25
26
27
28
29
30

a. . . . .
a. . . . .
a. . . . .
520036852
504234265
504075764
012824300
900003277
015628700
150127005
449029011
504233232
580024920
580056005
580090840
580053611
580056001
504069724
580093219
580055733
504075742
580055651
580087519
580087520
524141846
580019817
580019387
052645400
580055983
580093713
580055734
060023700
580055976

DESCRIPTION

QTY

Mast Assy ...........................................................................................................


1
Outer Mast ......................................................................................................
1
Inner Mast ......................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
4
Shim (0.508 mm) ............................................................................................ AR
Wear Strip ......................................................................................................
2
O-Ring ............................................................................................................
4
Bushing ..........................................................................................................
2
Grease Fitting .................................................................................................
2
Fitting ..............................................................................................................
2
Snap Ring .......................................................................................................
4
Shim (0.508 mm) ............................................................................................ AR
Bracket ...........................................................................................................
1
Washer ...........................................................................................................
4
Capscrew .......................................................................................................
1
Bracket ...........................................................................................................
1
Nut ..................................................................................................................
4
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2
Capscrew .......................................................................................................
1
Clamp .............................................................................................................
1
Nut ..................................................................................................................
7
Bracket ...........................................................................................................
1
Housing ..........................................................................................................
1
Lowering Control Valve ..................................................................................
1
Fitting ..............................................................................................................
1
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Capscrew .......................................................................................................
2
Plate ...............................................................................................................
1
Capscrew .......................................................................................................
2
Clamp .............................................................................................................
1
Capscrew .......................................................................................................
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-5

Mast-Two Stage Full Free-Lift

MAIN LIFT ASSEMBLY (FIGURE 9-3)


TWO STAGE FULL FREE LIFT - C663

9-6

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT ASSEMBLY


TWO STAGE FULL FREE LIFT - C663
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
10
10
11
12
12
12
13
14
15

.....
.....
500227907
504064767
504064739
580055976
580056001
504236253
504075776
504064769
504069791
504069702
524141842
580039183
580019387
052645400
524141842
580086121
580087521

Cylinder Assembly (RH) (FPage 9-12)..............................................................


1
Cylinder Assembly (LH) (FPage 9-10)...............................................................
1
Snap Ring ...........................................................................................................
2
Washer (1.500 mm) ............................................................................................
2
Spacer ................................................................................................................
2
Capscrew ............................................................................................................
2
Nut ......................................................................................................................
4
Washer ...............................................................................................................
1
Spring .................................................................................................................
1
Washer (0.254 mm) ............................................................................................ AR
Washer (0.762 mm) ............................................................................................ AR
Washer (1.524 mm) ............................................................................................ AR
Fitting ..................................................................................................................
1
Fitting ..................................................................................................................
1
O-Ring ............................................................................................................
2
O-Ring ............................................................................................................
1
Fitting ..................................................................................................................
1
Hose Assy ...........................................................................................................
1
Hose Assy ...........................................................................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

9-7

Mast-Two Stage Full Free-Lift

FREE LIFT ASSEMBLY (FIGURE 9-4)


TWO STAGE FULL FREE LIFT - C663

9-8

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

FREE LIFT ASSEMBLY


TWO STAGE FULL FREE LIFT - C663
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

Mast Assy

580075813

580075818

580075823

Chain

524147120

524147146

524147199

Hose Assy

580068520

580068525

580074783

Mast
Group Number

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
11
11
12
13
14
15
16
17
18
19

a. . . . .
.....
a. . . . .
a. . . . .
580061290
580064348
504236213
504234286
518792697
015415900
580086907
524141844
052645400
580019387
580071052
580090840
580087791
518804610
449025042
580087792
580095678
580082105

DESCRIPTION
Mast Assy ...........................................................................................................
Cylinder Assembly (FPage 9-14).......................................................................
Chain ..................................................................................................................
Hose Assy ...........................................................................................................
Chain Sheave .....................................................................................................
Chain Anchor ......................................................................................................
Ring ....................................................................................................................
Nut ......................................................................................................................
Pin .......................................................................................................................
Cotter Pin ............................................................................................................
Crosshead ..........................................................................................................
Valve (Flow) ........................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Pin .......................................................................................................................
Pin .......................................................................................................................
Cotter Pin ............................................................................................................
Spacer ................................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
4

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-9

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER LH (FIGURE 9-5)


TWO STAGE FULL FREE LIFT - C663

9-10

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER LH


TWO STAGE FULL FREE LIFT - C663
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

Cylinder
Group Number

8501908

8501913

8501918

580050753

580050758

580050763

Cylinder Assy
1

Tube WldmtCylinder

519639708

519639713

519639718

Cylinder Rod
(Assembly)

519638658

519638663

519638668

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
3
3
4
5
6
7
8
9
10
11
12
13

b. . . . .
b. . . . .
b. . . . .
519652608
519652613
519652618
520102600
504158200
580022505
580050041
502011927
012825700
504017204
502895202
502687901
501753914
a 504234269

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod (Assembly) ................................................................................
Cylinder Rod (3178 mm Lift Height) ...........................................................
Cylinder Rod (3678 mm Lift Height) ...........................................................
Cylinder Rod (4258 mm Lift Height) ...........................................................
Piston .........................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
Gland ..............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Piston Ring .....................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Lubricant .........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580025602

Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

9-11

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER RH (FIGURE 9-6)


TWO STAGE FULL FREE- LIFT - C663

9-12

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER RH


TWO STAGE FULL FREE- LIFT - C663
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

Cylinder
Group Number

8501808

8501813

8501818

580050725

580050730

580050735

Cylinder Assy
1

Tube WldmtCylinder

519639708

519639713

519639718

Cylinder Rod
(Assembly)

519638608

519638613

519638618

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
3
3
4
5
6
7
8
9
10
11
12

a. . . . .
a. . . . .
a. . . . .
519637608
519637613
519637618
520162600
504158200
580022505
580050041
502011927
012825700
504017204
502687901
501753914

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod (Assembly) ................................................................................
Cylinder Rod (3178 mm Lift Height) ...........................................................
Cylinder Rod (3678 mm Lift Height) ...........................................................
Cylinder Rod (4298 mm Lift Height) ...........................................................
Piston .........................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
Gland ..............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580025602

Kit-Seal ...........................................................................................................

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-13

Mast-Two Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY (FIGURE 9-7)


TWO STAGE FULL FREE LIFT - C663

9-14

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

FREE LIFT CYLINDER ASSEMBLY


TWO STAGE FULL FREE LIFT - C663
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

Cylinder
Group Number

8537308

8537313

8537319

580087035

580087040

580087046

Cylinder Assy
1

Tube WldmtCylinder

519541607

519541612

519541618

Cylinder Rod

520021637

520021642

520021648

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
4
5
6
6
7
8
9
9
10
10
11
12
13
14
15

b. . . . .
b. . . . .
b. . . . .
519537600
502687901
501753904
504235239
580067209
504148200
501850904
504450758
580077907
502787903
582006661
900004269
015493200
504024207
504232205
504232277
a 504234269

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod ...................................................................................................
Gland ..............................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Check Valve ...................................................................................................
Check Valve (Alternate Part) ..........................................................................
Washer ...........................................................................................................
Snap Ring .......................................................................................................
Rod Wiper ......................................................................................................
Rod Wiper (Alternate Part) .............................................................................
Rod Seal .........................................................................................................
Rod Seal (Alternate Part) ...............................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Rod Seal .........................................................................................................
Back-Up Ring .................................................................................................
Lubricant .........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

505136049

Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

9-15

Mast-Two Stage Full Free-Lift

CARRIAGE ASSEMBLY (FIGURE 9-8)


TWO-STAGE FULL FREE-LIFT STANDARD (C663)

9-16

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

CARRIAGE ASSEMBLY
TWO-STAGE FULL FREE-LIFT STANDARD (C663)
ITEM

PART NO.

DESCRIPTION

1
2
2
3
3
4
5
6
7
8
9
10

580093068
580091008
520036852
580001430
015916300
449029011
504233232
504235278
524197448
580061378
500227907
518792697
015415900

Carriage (Assembly) ...........................................................................................


1
Carriage ..........................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
6
Load Roller ("A") (91.80 mm/91.54 mm) ........................................................
6
Snap Ring .......................................................................................................
6
Snap Ring .......................................................................................................
6
Shim (0.508 mm) ............................................................................................ AR
Spacer ............................................................................................................
6
Chain Anchor ..................................................................................................
1
Pin ..................................................................................................................
1
Snap Ring .......................................................................................................
2
Pin ..................................................................................................................
1
Cotter Pin .......................................................................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

9-17

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 9-9)


TWO STAGE FULL FREE LIFT - C663 3 FUNCTION ( S/N G807B02138H)

9-18

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE FULL FREE LIFT - C663 3 FUNCTION ( S/N G807B02138H)
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

Mast
Group Number
1

Hose Assy

580088911

580088916

580088921

Hose Assy

580088940

580088945

580088950

Hydraulic Tube

524147968

524147973

524147978

Hydraulic Tube

524147998

524148003

524148008

Hose Guide

580064349

580064349

580064349

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
13
14
15
16
17
18
19
20
21
22
23
24
25
26

a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
580068222
580065475
580081310
524141696
580068221
580055733
580039424
580039401
504155200
505959500
505965599
504068794
580055863
580055981
524198700
580088014
505965586
580084590
580055650
580055989
580069228
580087631

DESCRIPTION
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hydraulic Tube ....................................................................................................
Hydraulic Tube ....................................................................................................
Hose Guide .........................................................................................................
Clamp .................................................................................................................
Spacer ................................................................................................................
Hose Assy ...........................................................................................................
Hose Clamp ........................................................................................................
Clamp .................................................................................................................
Capscrew ............................................................................................................
Cap .....................................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
Clamp .................................................................................................................
Clamp .................................................................................................................
Clamp (Double Hose) .........................................................................................
Capscrew ............................................................................................................
Capscrew ............................................................................................................
Bracket ................................................................................................................
Bracket ................................................................................................................
Clamp .................................................................................................................
Hose Sheave ......................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Hose Guide .........................................................................................................
Clamp (Single Hose) ...........................................................................................

QTY
1
1
1
1
1
2
2
2
1
1
4
2
2
2
1
1
3
4
4
2
1
7
2
4
2
1
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-19

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 9-10)


TWO STAGE FULL FREE LIFT - C663 4TH FUNCTION ( S/N G807B02138H)

9-20

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE FULL FREE LIFT - C663 4TH FUNCTION ( S/N G807B02138H)
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

Mast
Group Number
1

Hose Assy

580096629

580096630

580096631

Hose Assy

580089069

580089072

580082008

Hose Assy

580089076

580081930

580089089

Hydraulic Tube

524147998

524148003

524148008

Hydraulic Tube

524147968

524147973

524147978

Hose Guide

580064349

580064349

580064349

Hose Guard

505976557

505976586

518790624

Hose Clamp

----

----

524141696

Clamp

----

----

580068221

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23

a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
a. . . . .
580039424
580055990
504068794
524198506
524198505
524198501
524198493
524198489
580088061
312850034
580055731
580055650
580089008
580039401
504155200

DESCRIPTION
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hydraulic Tube ....................................................................................................
Hydraulic Tube ....................................................................................................
Hose Guide .........................................................................................................
Hose Guard ........................................................................................................
Hose Clamp ........................................................................................................
Clamp .................................................................................................................
Cap .....................................................................................................................
Capscrew ............................................................................................................
Clamp (Double Hose) .........................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................
Spacer ................................................................................................................
Hose Guard ........................................................................................................
Hose Guard ........................................................................................................
Hose Sheave (Tanget Roller) .............................................................................
Strap Clamp ........................................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Hose Clamp ........................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................

QTY
1
1
1
1
1
1
1
1
1
2
2
3
1
1
6
1
1
10
2
6
6
1
2
2

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-21

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 9-11)


TWO-STAGE FULL FREE-LIFT C663 (S/N G807B02139H )

9-22

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO-STAGE FULL FREE-LIFT C663 (S/N G807B02139H )
C663
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

C663
3178

C663
3678

C663
4298

Mast
Group Number
1

Hose Assy

580088911

580088916

580088921

Hose Assy

580088940

580088945

580088950

Hose Guard

505976557

505976586

518790624

13

Channel

582004137

582004137

582004137

27

Hose Assy

524198857

524198862

524198867

36

Hose Assy

580081927

580081928

580081933

37

Hose Assy

580096629

580096630

580096631

38

Hose Assy

580089068

580089070

580082006

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
5
6
7
8
9
10
11
12
13
14
15
16
16
17
18
19
20
21
22
23
24

a. . . . .
a. . . . .
a. . . . .
504068794
580055989
580055990
505965586
312850032
580084590
580088014
580055981
580055650
580055863
a. . . . .
505965599
580039424
580039401
504155200
582009888
580055733
580096843
580096844
582000151
582000150
580065475
580068222

G807

DESCRIPTION
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Guard ................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Strap Clamp ...............................................................................................
Hose Sheave ..............................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Nut ..............................................................................................................
Capscrew ...................................................................................................
Channel ......................................................................................................
Clamp .........................................................................................................
Cap .............................................................................................................
Fitting .........................................................................................................
O-Ring ...................................................................................................
Bracket .......................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Tube Assy ..................................................................................................
Tube Assy ..................................................................................................
Spacer ........................................................................................................
Clamp .........................................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
1
5
2
..
7
1
2
1
4
4
4
1
1
2
2
2
1
4
..
..
1
1
1
1

1
1
1
6
..
2
7
1
2
1
4
8
4
1
1
4
4
2
1
4
1
1
1
1
2
2
9-23

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO-STAGE FULL FREE-LIFT C663 (S/N G807B02139H )
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

25
26
27
28
29
29
30
31
32
33
34
35
36
37
38
39
40

580068221
524141696
a. . . . .
505959500
580087631
504068794
524198505
580093430
524198506
580088061
580055731
524198501
a. . . . .
a. . . . .
a. . . . .
312850034
582009889

DESCRIPTION
Clamp .........................................................................................................
Hose Clamp ...............................................................................................
Hose Assy ..................................................................................................
Clamp .........................................................................................................
Clamp (Single Hose) ..................................................................................
Clamp (Double Hose) .................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt ............................................................................................
Hose Sheave (Tanget Roller) .....................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Strap Clamp ...............................................................................................
Bracket .......................................................................................................

QTY
A
B
2
2
2
1
2
..
..
..
..
..
..
..
..
..
..
..
1

3
3
2
1
..
2
1
1
1
10
2
2
1
1
1
2
1

FOOTNOTES:
a

Refer to Table

9-24

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

NOTES

G807

2015 Yale Europe Materials Handling Limited

9-25

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY (FIGURE 9-12)


TWO STAGE FULL FREE- LIFT A272

9-26

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAST ASSEMBLY
TWO STAGE FULL FREE- LIFT A272
A272
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

A272
3178

A272
3678

A272
4298

580088601

524198593

524198599

Mast
Group Number
Mast Assy
1

Inner Mast

524198458

524198463

580088633

13

Outer Mast

580088620

580088625

580088630

ITEM
1
2
3
4
5
6
6
7
8
9
10
11
12
13
14

PART NO.
a. . . . .
a. . . . .
580056001
580056005
524198470
580055979
580088667
504069724
580087732
580091430
015915900
580093128
580081128
580084113
061655900
a. . . . .
900003277

DESCRIPTION
Mast Assy ...........................................................................................................
Inner Mast ......................................................................................................
Nut ..................................................................................................................
Washer ...........................................................................................................
Bracket ...........................................................................................................
Capscrew .......................................................................................................
Clamp .............................................................................................................
Clamp (Alternate Part) ....................................................................................
Capscrew .......................................................................................................

QTY
1
1
4
4
1
2
1
1
1

Snap Ring .......................................................................................................


4
Shim ............................................................................................................... AR
Load Roller .....................................................................................................
4
Capscrew .......................................................................................................
1
Lube Ftg .........................................................................................................
2
Outer Mast ......................................................................................................
1
Bushing ..........................................................................................................
1

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-27

Mast-Two Stage Full Free-Lift

MAIN LIFT ASSEMBLY (FIGURE 9-13)


TWO STAGE FULL FREE- LIFT A272

9-28

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT ASSEMBLY


TWO STAGE FULL FREE- LIFT A272
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

524141843
500227907
504064767
504069702
504069791
504064769
580061352
504064739
580055634
580056001
.....
580019817
580084999
580020576
580007839
500390901
524141846
580055983
580055651
580084998
504236253
504075776
580064145
.....

Fitting ..................................................................................................................
1
Snap Ring ...........................................................................................................
1
Washer (1.500 mm) ............................................................................................
1
Washer (1.524 mm) ............................................................................................ AR
Washer (0.762 mm) ............................................................................................ AR
Washer (0.254 mm) ............................................................................................ AR
Capscrew ............................................................................................................
2
Spacer ................................................................................................................
2
Washer ...............................................................................................................
2
Nut ......................................................................................................................
4
Cylinder Assembly (RH) (FPage 9-32)..............................................................
1
Fitting ..................................................................................................................
1
Hose Assy ...........................................................................................................
1
Fitting ..................................................................................................................
2
Housing ...............................................................................................................
1
Fitting ..................................................................................................................
1
Lowering Control Valve .......................................................................................
1
Capscrew ............................................................................................................
2
Nut ......................................................................................................................
2
Hose Assy ...........................................................................................................
1
Washer ...............................................................................................................
1
Spring .................................................................................................................
1
Fitting ..................................................................................................................
1
Cylinder Assembly (LH) (FPage 9-30)...............................................................
1

G807

2015 Yale Europe Materials Handling Limited

QTY

9-29

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER LH (FIGURE 9-14)


TWO STAGE FULL FREE LIFT A272

9-30

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER LH


TWO STAGE FULL FREE LIFT A272
A272
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

A272
3178

A272
3678

A272
4298

Cylinder
Group Number

8501908

8501913

8501918

580050753

580050758

580050763

Cylinder Assy
1

Tube WldmtCylinder

519639708

519639713

519639718

Cylinder Rod
(Assembly)

519638658

519638663

519638668

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
3
3
4
5
6
7
8
9
10
11
12
13

b. . . . .
b. . . . .
b. . . . .
519652608
519652613
519652618
520102600
504158200
580022505
580050041
502011927
012825700
504017204
502895202
502687901
501753914
a 504234269

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod (Assembly) ................................................................................
Cylinder Rod (3178 mm Lift Height) ...........................................................
Cylinder Rod (3678 mm Lift Height) ...........................................................
Cylinder Rod (4258 mm Lift Height) ...........................................................
Piston .........................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
Gland ..............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Piston Ring .....................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Lubricant .........................................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580025602

Kit-Seal ...............................................................................................................

FOOTNOTES:
a

G807

Not Illustrated

Refer to Table

2015 Yale Europe Materials Handling Limited

9-31

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER RH (FIGURE 9-15)


TWO STAGE FULL FREE- LIFT A272

9-32

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

MAIN LIFT CYLINDER RH


TWO STAGE FULL FREE- LIFT A272
A272
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
1 2 3 4
ITEM

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

A272
3178

A272
3678

A272
4298

Cylinder
Group Number

8501808

8501813

8501818

580050725

580050730

580050735

Cylinder Assy
1

Tube WldmtCylinder

519639708

519639713

519639718

Cylinder Rod
(Assembly)

519638608

519638613

519638618

13

Spacer (Not
Illustrated)

----

----

506547507

ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
3
3
4
5
6
7
8
9
10
11
12
13

a. . . . .
a. . . . .
a. . . . .
519637608
519637613
519637618
520162600
504158200
580022505
580050041
502011927
012825700
504017204
502687901
501753914
a. . . . .

Cylinder Assy ......................................................................................................


Tube Wldmt-Cylinder ......................................................................................
Cylinder Rod (Assembly) ................................................................................
Cylinder Rod (3178 mm Lift Height) ...........................................................
Cylinder Rod (3678 mm Lift Height) ...........................................................
Cylinder Rod (4298 mm Lift Height) ...........................................................
Piston .........................................................................................................
Rod Wiper ......................................................................................................
Rod Seal .........................................................................................................
Gland ..............................................................................................................
Back-Up Ring .................................................................................................
O-Ring ............................................................................................................
Wear Ring ......................................................................................................
Sealing Ring ...................................................................................................
Screw .............................................................................................................
Spacer (Not Illustrated) ..................................................................................

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

580025602

Kit-Seal ...........................................................................................................

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-33

Mast-Two Stage Full Free-Lift

FREE-LIFT ASSEMBLY (FIGURE 9-16)


TWO STAGE FULL FREE- LIFT A272

9-34

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

FREE-LIFT ASSEMBLY
TWO STAGE FULL FREE- LIFT A272
A272
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

A272
3178

A272
3678

A272
4298

Mast Assy

580088601

524198593

524198599

Chain

505961553

580095219

580089325

19

Hose Assy

524198577

524198582

524198587

Mast
Group Number

ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
18
19

a. . . . .
580095674
580082105
580076133
524198507
580084586
524198475
a. . . . .
015415900
580095399
580087844
449025042
504234216
504234266
580062390
580071052
518804610
.....
524141844
052645400
580019387
a. . . . .

DESCRIPTION
Mast Assy ...........................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Crosshead ..........................................................................................................
Pin .......................................................................................................................
Bushing ...............................................................................................................
Chain Sheave .....................................................................................................
Chain ..................................................................................................................
Cotter Pin ............................................................................................................
Chain Anchor Pin ................................................................................................
Chain Anchor ......................................................................................................
Cotter Pin ............................................................................................................
Ring ....................................................................................................................
Nut ......................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Pin .......................................................................................................................
Cylinder Assembly ..............................................................................................
Valve (Flow) ........................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Hose Assy ...........................................................................................................

QTY
1
2
4
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

FOOTNOTES:
a

G807

Refer to Table

2015 Yale Europe Materials Handling Limited

9-35

Mast-Two Stage Full Free-Lift

CARRIAGE ASSEMBLY (FIGURE 9-17)


TWO STAGE FULL FREE- LIFT-STANDARD A272

9-36

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-STANDARD A272
ITEM
1
2
3
3
4
5
6
7
8
9

G807

PART NO.

DESCRIPTION

580083433
580083425
580081128
580093128
504240294
580091430
015915900
500227907
580090605
504242207
015415900
580061378

Carriage ..............................................................................................................
Carriage Wldmt ..............................................................................................
Load Roller .....................................................................................................
Shim ...............................................................................................................
Shim (0,762 mm) (Optional) ...........................................................................

1
1
4
20
16

Snap Ring .......................................................................................................


Snap Ring .......................................................................................................
Anchor ............................................................................................................
Pin ..................................................................................................................
Cotter Pin .......................................................................................................
Pin ..................................................................................................................

4
1
1
1
1
1

2015 Yale Europe Materials Handling Limited

QTY

9-37

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY (FIGURE 9-18)


TWO STAGE FULL FREE- LIFT A272

9-38

2015 Yale Europe Materials Handling Limited

G807

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE FULL FREE- LIFT A272
A272
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION
ITEM 1 2 3 4

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

A272
3178

A272
3678

A272
4298

Mast
Group Number
1

Hose Assy

524198627

524198632

524198637

Hose Assy

524198607

524198612

524198617

Clamp

580045653

580045653

580045653

Hose Clamp

524141696

524141696

524141696

10

Channel

524198563

524198564

582010407

11

Channel

524198560

524198569

524198569

15

Hose Assy

582002377

582002379

582002387

33

Hose Assy

524198695

524198695

524198696

34

Hose Assy

524198667

524198672

524198677

35

Hose Assy

524198647

524198652

524198657

KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
21
22

a. . . . .
a. . . . .
580055734
524198567
580055651
504068794
580055863
a. . . . .
a. . . . .
a. . . . .
a. . . . .
312850034
580087685
580087631
504068794
a. . . . .
580084590
524198506
580055731
524198501
580055650
580093429
524198505

G807

DESCRIPTION
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Capscrew ...................................................................................................
Bracket .......................................................................................................
Nut ..............................................................................................................
Clamp (Double Hose) .................................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Hose Clamp ...............................................................................................
Channel ......................................................................................................
Channel ......................................................................................................
Strap Clamp ...............................................................................................
Bracket Wldmt ............................................................................................
Clamp (Single Hose) ..................................................................................
Clamp (Double Hose) .................................................................................
Hose Assy ..................................................................................................
Hose Sheave ..............................................................................................
Bracket Wldmt ............................................................................................
Capscrew ...................................................................................................
Spacer ........................................................................................................
Nut ..............................................................................................................
Bracket Wldmt ............................................................................................
Bracket Wldmt ............................................................................................
2015 Yale Europe Materials Handling Limited

QTY
A
B
1
1
2
1
2
2
8
6
2
1
1
1
1
2
..
2
2
..
..
..
..
..
..

1
1
4
2
4
7
10
12
4
1
1
7
1
..
2
2
4
1
4
4
4
1
1
9-39

Mast-Two Stage Full Free-Lift

HEADER HOSE ASSEMBLY


TWO STAGE FULL FREE- LIFT A272
KEY:
A: 3 Function
B: 4 Function
ITEM

PART NO.

23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
38
39

580088061
580081111
580068222
580039401
580039424
580055733
582009888
580096843
580096844
312850032
a. . . . .
a. . . . .
a. . . . .
524198568
505965586
580055863
580055990
582009889

DESCRIPTION
Hose Sheave (Tanget Roller) .....................................................................
Capscrew ...................................................................................................
Clamp .........................................................................................................
Fitting .........................................................................................................
Cap .............................................................................................................
Capscrew ...................................................................................................
Bracket (LH) ...............................................................................................
Bracket .......................................................................................................
Bracket .......................................................................................................
Strap Clamp ...............................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Assy ..................................................................................................
Hose Guide ................................................................................................
Clamp .........................................................................................................
Capscrew ...................................................................................................
Capscrew ...................................................................................................
Bracket (RH) ..............................................................................................

QTY
A
B
..
2
1
2
2
4
1
..
..
1
2
1
1
..
..
..
..
1

10
4
2
6
6
8
..
1
1
2
2
1
1
1
2
4
4
..

FOOTNOTES:
a

Refer to Table

9-40

2015 Yale Europe Materials Handling Limited

G807

SECTION 10

10

OPTIONS

CONTENTS

SECTION 10
OPTIONS
DESCRIPTION

PAGE

AUDIBLE ALARM ............................................................................................................................................


AUXILIARY TUBE EXTENSIONS
TWO AND THREE STAGE FULL FREE-LIFT ............................................................................................
TWO-STAGE LIMITED FREE-LIFT ............................................................................................................
CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 - INTEGRAL SIDE-SHIFT ........................................................
THREE STAGE FULL FREE LIFT - C662 - INTEGRAL SIDE-SHIFT ........................................................
TWO STAGE FULL FREE- LIFT - C663 - INTEGRAL SIDE-SHIFT ...........................................................
TWO STAGE FULL FREE- LIFT-A272 - INTEGRAL SIDE-SHIFT .............................................................
TWO STAGE LIMITED FREE LIFT - A270 - INTEGRAL SIDE-SHIFT .......................................................
TWO STAGE LIMITED FREE LIFT - C661 - INTEGRAL SIDE-SHIFT .......................................................
DC/DC CONVERTER
S/N G807B06434M ................................................................................................................................
S/N G807B06435M ................................................................................................................................
DOME LIGHT ..................................................................................................................................................
FORK POSITIONER ASSEMBLY ...................................................................................................................
FRONT WORK AND MARKER LIGHTS .........................................................................................................
IMPACT SENSOR
2/2015 ....................................................................................................................................................
2/2015 ....................................................................................................................................................
INTEGRAL SIDE-SHIFT
FORK POSITIONER - TWO STAGE LIMITED FREE-LIFT ........................................................................
FORK POSITIONER (907 MM) - 2 AND 3 FFL ...........................................................................................
FORK POSITIONER (977 MM) - 2 AND 3 FFL ...........................................................................................
INTEGRAL SIDE-SHIFT CYLINDER ..............................................................................................................
MIRROR
CONVEX REAR VIEW ................................................................................................................................
DUAL REAR VIEW ......................................................................................................................................
REAR REFLECTORS AND TAIL LIGHTS ......................................................................................................
REVERSE HANDLE ........................................................................................................................................
STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT ..............................................................................
TRACTION SPEED LIMITER
STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES ..........................................................................

G807

2015 Yale Europe Materials Handling Limited

10-2
10-46
10-44
10-26
10-28
10-32
10-30
10-22
10-24
10-4
10-6
10-14
10-42
10-8
10-48
10-50
10-34
10-36
10-38
10-40
10-16
10-18
10-10
10-20
10-12
10-52

10-1

OPTIONS

AUDIBLE ALARM (FIGURE 10-1)

ITEM
1
1
1
1
1
2
3

PART NO.
580093011
580092746
580022893
505968540
505972554
580044859
580086910
a 580048154

DESCRIPTION
Back-Up Alarm Assembly ...................................................................................
Back-Up Alarm ...............................................................................................
Connector (2 Pin) ...........................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal .........................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Jumper ................................................................................................................

QTY
1
1
1
1
2
2
2
1

FOOTNOTES:
a

Not Illustrated

10-2

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

NOTES

G807

2015 Yale Europe Materials Handling Limited

10-3

OPTIONS

DC/DC CONVERTER (FIGURE 10-2)


( S/N G807B06434M)

10-4

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

DC/DC CONVERTER
( S/N G807B06434M)
ITEM
1
2
2
3
4
4
5
6
6
7
8
9

PART NO.
580047198
580001471
580039438
940600907
504574259
580004321
580047919
449021003
a 580096577
b 582011889
580058844
500403906
524332204

DESCRIPTION

QTY

Dc-Dc Converter (36V/48V to 12V) (Auxiliary) ...................................................


Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................

1
4
2
4
4

Nut (Alternate Part) ........................................................................................


Washer ...............................................................................................................
Wire Harness Assembly (FPage 2-158)............................................................
Wire Harness (FPage 2-162).............................................................................
Receptacle , 12V ................................................................................................
Strap ...................................................................................................................
Kit-DC/DC Convertor (Primary) ..........................................................................

2
4
1
1
1
6
1

FOOTNOTES:
a

G807

9/2013

9/2013

2015 Yale Europe Materials Handling Limited

10-5

OPTIONS

DC/DC CONVERTER (FIGURE 10-3)


(S/N G807B06435M )

10-6

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

DC/DC CONVERTER
(S/N G807B06435M )
ITEM
1
2
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

580047198
580039438
580004321
580047919
580047198
582000819
582023142
500403906
580058844

Dc-Dc Converter (36V/48V to 12V) (Primary) .....................................................


Capscrew ............................................................................................................

1
4

Nut ......................................................................................................................
Dc-Dc Converter (36V/48V to 12V) (Auxiliary) ...................................................
Wire Harness (Aux Plug) (FPage 2-165)...........................................................
Wire Harness (DC/DC Converter) (FPage 2-164).............................................
Strap ...................................................................................................................
Receptacle , 12V ................................................................................................

4
1
1
1
6
1

2015 Yale Europe Materials Handling Limited

QTY

10-7

OPTIONS

FRONT WORK AND MARKER LIGHTS (FIGURE 10-4)

10-8

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

FRONT WORK AND MARKER LIGHTS


ITEM
1
2
3
4
5
6
7
7
7
8
8
8
9
9

PART NO.
580076560
582001307
580076559
582001306
580092988
580092989
582000926
580026621
580056815
580083837
580083421
580092291
580083836
580083421
580092290
580093324
580086910
a 520041835
a 580092485

DESCRIPTION

QTY

Light (LH Front Marker/Turn Signal) ...................................................................

Light (RH Front Marker/Turn Signal) ..................................................................


Trim (LH) .............................................................................................................

1
1

Trim (RH) ............................................................................................................


Nut ......................................................................................................................
Capscrew ............................................................................................................
Worklight (LH Front) (Glass Lens) (Halogen) .....................................................
Bulb (Clear) (55 W 1450 lm) ...........................................................................
Worklight (LH Front) (LED) .................................................................................
Worklight (RH Front) (Glass Lens) (Halogen) .....................................................
Bulb (Clear) (55 W 1450 lm) ...........................................................................
Worklight (RH Front) (LED) ................................................................................
Capscrew ............................................................................................................
Capscrew (Alternate Part) ..................................................................................
Switch .................................................................................................................
Flasher (FPage 2-4)..........................................................................................

1
2
2
1
1
1
1
1
1
2
2
2
1

FOOTNOTES:
a

G807

Not Illustrated

2015 Yale Europe Materials Handling Limited

10-9

OPTIONS

REAR REFLECTORS AND TAIL LIGHTS (FIGURE 10-5)

10-10

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

REAR REFLECTORS AND TAIL LIGHTS


ITEM
1
2
3
4
5
6
7
8
8

G807

PART NO.

DESCRIPTION

580079252
580079483
580041704
580086910
580040850
580095093
580037209
580079484
582001995

Tail Light Base (LH) ............................................................................................


Tail Light Base (RH) ...........................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Nut (Clip) .............................................................................................................
Screw ..................................................................................................................
Reflector (Tail) ....................................................................................................
Tail Light (LED) ...................................................................................................
Light (Tail) (LED) (Alternate Part) .......................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
1
4
4
4
4
2
2
2

10-11

OPTIONS

STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT (FIGURE 10-6)

10-12

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

STROBE LIGHT ASSEMBLY AND REAR WORK LIGHT


ITEM
1
1
1
1
1
1
2
2
3
4
5
6
7
8
8
8

PART NO.
b 580093198
c 580079615
580078920
580056006
580056004
580041195
580093014
a 580093013
504232297
580058314
580058188
580044860
580056815
580083835
580083421
580092289
a 520041894

DESCRIPTION

QTY

Strobe Light Assembly ........................................................................................


Strobe Light Assembly ........................................................................................
Strobe Light (Amber LED) ..............................................................................
Connector (2 Pin) ...........................................................................................
Connector (Secondary Lock) ..........................................................................
Terminal Pin ...................................................................................................
Bracket (Standard Mount) ...................................................................................
Bracket (Low Mount) ...........................................................................................
Guard (Strobe Light) ...........................................................................................
Capscrew ............................................................................................................
Nut ......................................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Worklight (Rear) (Halogen) .................................................................................
Bulb (Clear) (55 W 1450 lm) ...........................................................................
Worklight (Rear) (LED) .......................................................................................
Switch (Rear Work Light 12V) (Rear Light) ........................................................

1
1
1
1
1
1
1
1
1
2
2
2
2
1
1
1
1

FOOTNOTES:
a
b

G807

Not Illustrated
10/2013

10/2013

2015 Yale Europe Materials Handling Limited

10-13

OPTIONS

DOME LIGHT (FIGURE 10-7)

ITEM
1
2
3
4

10-14

PART NO.

DESCRIPTION

580097506
580093735
580093718
940600905

Dome Light .........................................................................................................


Capscrew ............................................................................................................
Insert ...................................................................................................................
Washer ...............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
1
2
2
2

G807

OPTIONS

NOTES

G807

2015 Yale Europe Materials Handling Limited

10-15

OPTIONS

MIRROR (FIGURE 10-8)


CONVEX REAR VIEW

10-16

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

MIRROR
CONVEX REAR VIEW
ITEM
1
2
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

449015002
580029990
940600907
580094848
932728908
580003569
932729905
580095052

Nut ......................................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Bracket ................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Mirror ..................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
2
2
1
2
1
1
1

10-17

OPTIONS

MIRROR (FIGURE 10-9)


DUAL REAR VIEW

10-18

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

MIRROR
DUAL REAR VIEW
ITEM
1
2
3
4
5
6
7
8

G807

PART NO.

DESCRIPTION

580094602
580055631
505975539
932728908
580029990
940600907
504574259
940600908

Bracket ................................................................................................................
Washer ...............................................................................................................
Mirror ..................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Washer ...............................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY
2
4
2
4
4
4
4
2

10-19

OPTIONS

REVERSE HANDLE (FIGURE 10-10)

10-20

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

REVERSE HANDLE
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
9
10
11

580093110
580093098
580092934
580058447
582000744
580041704
580049840
580029990
.....
580022893
580038290
505968540

Handle (Assembly) .............................................................................................


Handle ............................................................................................................
Handle (Bottom) .............................................................................................
Push Button Switch ........................................................................................
Screw .............................................................................................................
Insert ...................................................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Connector Assembly ...........................................................................................
Connector (2 Pin) ...........................................................................................
Terminal .........................................................................................................
Connector (Secondary Lock) ..........................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
1
1
2
2
2
2
1
1
2
1

10-21

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-11)


TWO STAGE LIMITED FREE LIFT - A270 INTEGRAL SIDE-SHIFT

10-22

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - A270 INTEGRAL SIDE-SHIFT
ITEM
1
1
2
3
4
5
6
7
8
9
10
10
11
11
12
13
14
15
16
17
18
19
20
21
21
22
23
24
24
24
24
24
24
25

PART NO.
580084684
580084673
580090682
580023798
582014957
015628700
580020724
580020726
580020708
580026720
580026721
580026723
580084687
c 582013580
580087941
c 582013581
580020723
582012213
580056008
580055980
524198473
524198471
500227904
524198472
580087831
015415900
580081128
b 580081129
580093128
580091430
015915900
580019865
504155200
052645200
c 580019861
580039385
052645200
312850042
a 582012635

DESCRIPTION

QTY

Side-Shift Carriage Assembly .............................................................................


Carriage Wldmt (Inner) ...................................................................................
Stubshaft ....................................................................................................

1
1
4

Frame .............................................................................................................
1
Grease Fitting .................................................................................................
1
Bearing Strip (Upper) .....................................................................................
2
Bearing Strip (Lower) .....................................................................................
2
Sideshift Cylinder Assembly (FPage 10-40).................................................
1
Shim ............................................................................................................... AR
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Hose Assy ......................................................................................................
1
Hook ...............................................................................................................
1
Washer ...........................................................................................................
4
Capscrew .......................................................................................................
8
Chain Anchor ..................................................................................................
2
Pin ..................................................................................................................
2
Snap Ring .......................................................................................................
4
Chain Anchor ..................................................................................................
2
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Load Roller .....................................................................................................
4
Load Roller .....................................................................................................
4
Shim ............................................................................................................... AR
Snap Ring .......................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Fitting ..................................................................................................................
O-Ring ............................................................................................................
O-Ring ............................................................................................................
Strap Clamp ........................................................................................................
Carriage (Fork Positioner) (907 mm) (Fork Positioner) ......................................

4
2
1
1
2
1
1
1
1

FOOTNOTES:
a
b

G807

Not Illustrated
Optional

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-23

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-12)


TWO STAGE LIMITED FREE LIFT - C661 INTEGRAL SIDE-SHIFT

10-24

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
TWO STAGE LIMITED FREE LIFT - C661 INTEGRAL SIDE-SHIFT
ITEM
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23
23
23
23
23
24
25
25
26
26
27
27
28
29

PART NO.
580037260
580037254
504066700
580023799
582014958
580020708
580020724
580020726
580020723
582012213
580055980
580056008
580026720
580026721
580026723
015628700
015415900
520036852
015916300
504233232
504235278
505978544
504075781
500227907
580033718
580019865
504155200
052645200
b 580019861
580039385
052645200
312850042
580046145
b 582013561
582019731
580049064
b 582013562
582012185
582020983
580084947
580086384
a 582012634

DESCRIPTION

QTY

Side-Shift Carriage (Assembly) ..........................................................................


Carriage Wldmt (Inner) ...................................................................................
Stubshaft ....................................................................................................

1
1
6

Frame (Outer) (977 mm) ................................................................................


Sideshift Cylinder Assembly (FPage 10-40).................................................
Bearing Strip (Upper) .....................................................................................
Bearing Strip (Lower) .....................................................................................

1
1
2
2

Hook ...............................................................................................................
2
Capscrew .......................................................................................................
4
Washer ...........................................................................................................
4
Shim ............................................................................................................... AR
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Grease Fitting .................................................................................................
2
Cotter Pin .......................................................................................................
2
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
6
Snap Ring .......................................................................................................
6
Shim (0.508 mm) ............................................................................................ 28
Spacer ............................................................................................................
2
Chain Anchor (Dual Hole) ..............................................................................
2
Pin ..................................................................................................................
2
Snap Ring .......................................................................................................
4
Pin ..................................................................................................................
2
Fitting ..................................................................................................................
2
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Fitting ..............................................................................................................
2
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Strap Clamp ........................................................................................................
1
Hose Assy ...........................................................................................................
1
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Hose Assy ...........................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt (Alternate) ...................................................................................
Capscrew ............................................................................................................
Washer ...............................................................................................................
Carriage (977 mm) (Fork Positioner) ..................................................................

1
1
1
2
2
2
2
1

FOOTNOTES:
a

G807

Not Illustrated

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-25

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-13)


THREE STAGE FULL FREE LIFT - A271 INTEGRAL SIDE-SHIFT

10-26

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - A271 INTEGRAL SIDE-SHIFT
ITEM
1
1
2
3
4
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
20
21
22
23
23
23
23
23
23
24

PART NO.
580084685
580084678
580090682
580023798
582014957
580020708
580093526
c 582013275
580020724
580020726
580020723
582012213
580055980
580056008
580026720
580026721
580026723
015628700
312850042
582020268
580090605
500227907
580095399
015415900
580081128
b 580081129
580093128
580091430
015915900
c 580019861
580039385
052645200
580019865
504155200
052645200
a. . . . .
a 582012635

DESCRIPTION

QTY

Side-Shift Carriage .............................................................................................


Carriage Wldmt (Inner) ...................................................................................
Stubshaft ....................................................................................................

1
1
4

Frame .............................................................................................................
Sideshift Cylinder Assembly (FPage 10-40).................................................
Hose Assy ......................................................................................................
Hose Assy ......................................................................................................
Bearing Strip (Upper) .....................................................................................
Bearing Strip (Lower) .....................................................................................

1
1
2
2
2
2

Hook ...............................................................................................................
2
Capscrew .......................................................................................................
4
Washer ...........................................................................................................
4
Shim ............................................................................................................... AR
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Grease Fitting .................................................................................................
2
Strap Clamp ...................................................................................................
1
Pin ..................................................................................................................
1
Anchor ............................................................................................................
1
Snap Ring .......................................................................................................
1
Chain Anchor Pin ...........................................................................................
1
Cotter Pin .......................................................................................................
2
Load Roller .....................................................................................................
4
Load Roller .....................................................................................................
4
Shim ............................................................................................................... AR
Snap Ring .......................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Grease ............................................................................................................
Carriage (Fork Positioner) (907 mm) ..................................................................

4
2
1
1
2
1
1
1
1

FOOTNOTES:
a
b

G807

Not Illustrated
Optional

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-27

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-14)


THREE STAGE FULL FREE LIFT - C662 INTEGRAL SIDE-SHIFT

10-28

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
THREE STAGE FULL FREE LIFT - C662 INTEGRAL SIDE-SHIFT
ITEM
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
20
20
20
21
22
23
23
23
23
23
23
24
25
25
26
26
27
28

PART NO.
580088569
580091007
504066700
580023799
582014958
580020708
580020724
580020726
580020723
582012213
580055980
580056008
580026720
580026721
580026723
015628700
015916300
b 449029011
524147388
524197448
500227907
518792697
015415900
518797634
520053821
580001437
580001435
504233232
504235278
c 580019861
580039385
052645200
580019865
052645200
504155200
312850042
580093526
c 582013275
582012185
582020983
580084947
580086384
a 582012634

DESCRIPTION

QTY

Side-Shift Carriage (Assembly) ..........................................................................


Carriage Wldmt (Inner) ...................................................................................
Stubshaft ....................................................................................................

1
1
6

Frame (Outer) (977 mm) ................................................................................


Sideshift Cylinder Assembly (FPage 10-40).................................................
Bearing Strip (Upper) .....................................................................................
Bearing Strip (Lower) .....................................................................................

1
1
2
2

Hook ...............................................................................................................
2
Capscrew .......................................................................................................
4
Washer ...........................................................................................................
4
Shim ............................................................................................................... AR
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Grease Fitting .................................................................................................
2
Snap Ring .......................................................................................................
6
Snap Ring .......................................................................................................
6
Pin ..................................................................................................................
1
Chain Anchor ..................................................................................................
1
Snap Ring .......................................................................................................
1
Pin ..................................................................................................................
1
Cotter Pin .......................................................................................................
1
Load Roller ("B") (82.18 mm) .........................................................................
6
Load Roller ("B") (82.18 mm) (Alternate) .......................................................
6
Load Roller ("A") (82.00 mm) (Alternate) .......................................................
6
Load Roller ("A") (81.80 mm) (Alternate) .......................................................
6
Shim (0.508 mm) ............................................................................................ 28
Spacer ............................................................................................................
2
Fitting ..............................................................................................................
2
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Fitting ..............................................................................................................
2
O-Ring ........................................................................................................
1
O-Ring ........................................................................................................
1
Strap Clamp ...................................................................................................
1
Hose Assy ......................................................................................................
2
Hose Assy ......................................................................................................
2
Bracket Wldmt ....................................................................................................
2
Bracket Wldmt (Alternate) ...................................................................................
2
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2
Carriage (977 mm) (Fork Positioner) ..................................................................
1

FOOTNOTES:
a
b

G807

Not Illustrated
Optional

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-29

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-15)


TWO STAGE FULL FREE- LIFT-A272 INTEGRAL SIDE-SHIFT

10-30

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT-A272 INTEGRAL SIDE-SHIFT
ITEM
1
1
2
3
4
5
6
6
7
8
8
9
10
11
12
13
13
13
13
13
13
13
13
13
13
13
14
15
16
17
18
19
20
21
22
23

PART NO.
580084686
580081128
580081129
580091430
015915900
580093128
580026723
580020708
580084683
580090682
580023798
582014957
580093526
b 582013275
580055980
580056008
580020723
582012213
312850042
b 580019861
580039385
052645200
580019865
504155200
052645200
580039385
052645200
580019865
504155200
052645200
015628700
582020268
580026721
580026720
500227907
580090605
580095399
015415900
580020726
580020724
a 582012635

DESCRIPTION

QTY

Side-Shift Carriage .............................................................................................


Load Roller .....................................................................................................
Load Roller .....................................................................................................

1
4
4

Snap Ring .......................................................................................................


Shim ...............................................................................................................
Cotter Pin .......................................................................................................
Sideshift Cylinder Assembly ...........................................................................
Carriage Wldmt ..............................................................................................
Stubshaft ....................................................................................................

4
24
2
1
1
4

Frame .............................................................................................................
Hose Assy ......................................................................................................
Hose Assy ......................................................................................................
Capscrew .......................................................................................................
Washer ...........................................................................................................

1
2
2
4
4

Hook ...............................................................................................................
Strap Clamp ...................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Fitting ..............................................................................................................
O-Ring ........................................................................................................
O-Ring ........................................................................................................
Grease Fitting .................................................................................................
Pin ..................................................................................................................
Pin ..................................................................................................................
Shim ...............................................................................................................
Snap Ring .......................................................................................................
Anchor ............................................................................................................
Chain Anchor Pin ...........................................................................................
Cotter Pin .......................................................................................................
Bearing Strip (Lower) .....................................................................................
Bearing Strip (Upper) .....................................................................................
Carriage (Fork Positioner) (907 mm) ..................................................................

2
1
2
1
1
2
1
1
1
1
2
1
1
2
1
2
3
1
1
1
2
2
2
1

FOOTNOTES:
a

G807

Not Illustrated

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-31

OPTIONS

CARRIAGE ASSEMBLY (FIGURE 10-16)


TWO STAGE FULL FREE- LIFT - C663 INTEGRAL SIDE-SHIFT

10-32

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

CARRIAGE ASSEMBLY
TWO STAGE FULL FREE- LIFT - C663 INTEGRAL SIDE-SHIFT
ITEM
1
2
2
3
4
5
6
7
8
9
10
11
12
13
14
14
15
16
17
18
19
20
20
20
20
21
22
23
23
23
23
23
23
24
25
25
26
26
27
28

PART NO.
580088570
580091009
504066700
580023799
582014958
580020708
580020724
580020726
580020723
582012213
580055980
580056008
580026720
580026721
580026723
015628700
015916300
b 449029011
524147388
524197448
500227907
518792697
015415900
520036852
580001430
520052899
580001436
504233232
504235278
c 580019861
580039385
052645200
580019865
504155200
052645200
312850042
580093526
c 582013275
582012185
582020983
580084947
580086384
a 582012634

DESCRIPTION

QTY

Side-Shift Carriage (Assembly) ..........................................................................


Carriage Wldmt (Inner) ...................................................................................
Stubshaft ....................................................................................................

1
1
6

Frame (Outer) (977 mm) ................................................................................


Sideshift Cylinder Assembly (FPage 10-40).................................................
Bearing Strip (Upper) .....................................................................................
Bearing Strip (Lower) .....................................................................................

1
1
2
2

Hook ...............................................................................................................
2
Capscrew .......................................................................................................
4
Washer ...........................................................................................................
4
Shim ............................................................................................................... AR
Pin ..................................................................................................................
2
Cotter Pin .......................................................................................................
2
Grease Fitting .................................................................................................
2
Snap Ring .......................................................................................................
6
Snap Ring .......................................................................................................
6
Pin ..................................................................................................................
1
Chain Anchor ..................................................................................................
1
Snap Ring .......................................................................................................
1
Pin ..................................................................................................................
1
Cotter Pin .......................................................................................................
1
Load Roller ("B") (92.18 mm/91.92 mm) ........................................................
6
Load Roller ("A") (91.80 mm/91.54 mm) (Alternate) ......................................
6
Load Roller ("B") (92.18 mm/91.92 mm) (Alternate) ......................................
6
Load Roller ("A") (93.32 mm/93.06 mm) (Alternate) ......................................
6
Shim (0.508 mm) ............................................................................................ 28
Spacer ............................................................................................................
2
Fitting ..................................................................................................................
2
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Fitting ..................................................................................................................
2
O-Ring ............................................................................................................
1
O-Ring ............................................................................................................
1
Strap Clamp ........................................................................................................
1
Hose Assy ...........................................................................................................
2
Hose Assy ...........................................................................................................
2
Bracket Wldmt ....................................................................................................
2
Bracket Wldmt (Alternate) ...................................................................................
2
Capscrew ............................................................................................................
2
Washer ...............................................................................................................
2
Carriage (977 mm) (Fork Positioner) ..................................................................
1

FOOTNOTES:
a
b

G807

Not Illustrated
Optional

With Fork Positioner

2015 Yale Europe Materials Handling Limited

10-33

OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 10-17)


FORK POSITIONER TWO STAGE LIMITED FREE-LIFT

10-34

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER TWO STAGE LIMITED FREE-LIFT
ITEM
1
1
2
2
3
4
5
6
7
7
8

PART NO.
a 582013476
b 582013472
a 582013475
b 582013471
582012185
580086384
580084947
582011382
a 582012635
b 582012634
.....

DESCRIPTION

QTY

Tube Assy ...........................................................................................................


Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................
Bracket Wldmt ....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................
Hose Assy ...........................................................................................................
Carriage (Fork Positioner) (907 mm) ..................................................................
Carriage (977 mm) (Fork Positioner) ..................................................................
Carriage Assembly (FPage 10-22, FPage 10-24)............................................

1
1
1
1
2
2
2
2
1
1
1

FOOTNOTES:
a

G807

A270 Mast

C661 Mast

2015 Yale Europe Materials Handling Limited

10-35

OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 10-18)


FORK POSITIONER (907 MM) 2 AND 3 FFL

10-36

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER (907 MM) 2 AND 3 FFL
ITEM
1
2
3
4
5
6
7
8
9
10
11

G807

PART NO.

DESCRIPTION

582027471
582027470
582012185
580086384
580084947
582021069
582012663
582012635
.....
582026741
582026740
582024514

Tube Assy ...........................................................................................................


Tube Assy ...........................................................................................................
Bracket Wldmt ....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

1
1
2
2
2

Hose Assy ...........................................................................................................


Carriage (Fork Positioner) (907 mm) ..................................................................
Carriage Assembly (FPage 10-26, FPage 10-30)............................................
Guide (Hose) (RH) ..............................................................................................
Guide (Hose) (LH) ..............................................................................................
Setscrew .............................................................................................................

2
1
1
1
1
4

2015 Yale Europe Materials Handling Limited

QTY

10-37

OPTIONS

INTEGRAL SIDE-SHIFT (FIGURE 10-19)


FORK POSITIONER (977 MM) 2 AND 3 FFL

10-38

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

INTEGRAL SIDE-SHIFT
FORK POSITIONER (977 MM) 2 AND 3 FFL
ITEM
1
1
2
2
3
3
4
5
6
6
7
8
9
10
11

PART NO.
b 582027471
a 582022448
b 582027470
a 582022447
b 582012185
a 582022554
580086384
580084947
b 582021069
582012663
a 582026734
582012634
.....
582026741
582026740
582024514

DESCRIPTION

QTY

Tube Assy ...........................................................................................................


Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................
Tube Assy ...........................................................................................................
Bracket Wldmt ....................................................................................................
Bracket Wldmt ....................................................................................................
Washer ...............................................................................................................
Capscrew ............................................................................................................

1
1
1
1
2
2
2
2

Hose Assy ...........................................................................................................


Hose Assy ...........................................................................................................
Carriage (977 mm) (Fork Positioner) ..................................................................
Carriage Assembly (FPage 10-28, FPage 10-32)............................................
Guide (Hose) (RH) ..............................................................................................
Guide (Hose) (LH) ..............................................................................................
Setscrew .............................................................................................................

2
2
1
1
1
1
4

FOOTNOTES:
a

G807

Three Stage FFL

Two Stage FFL

2015 Yale Europe Materials Handling Limited

10-39

OPTIONS

INTEGRAL SIDE-SHIFT CYLINDER (FIGURE 10-20)

ITEM

PART NO.

DESCRIPTION

1
2
3
4
5

580020708
580020710
580020721
580020719
580026724
580020741

Sideshift Cylinder Assembly ...............................................................................


Sideshift Cylinder ...........................................................................................
Rod Seal .........................................................................................................
O-Ring ............................................................................................................
Retainer ..........................................................................................................
Rod Wiper ......................................................................................................

1
1
2
2
2
2

580027520

Kit-Seal ...........................................................................................................

10-40

2015 Yale Europe Materials Handling Limited

QTY

G807

OPTIONS

NOTES

G807

2015 Yale Europe Materials Handling Limited

10-41

OPTIONS

FORK POSITIONER ASSEMBLY (FIGURE 10-21)

10-42

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

FORK POSITIONER ASSEMBLY


ITEM

PART NO.

DESCRIPTION

QTY

1
2
3
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

582012635
582012634
.....
.....
582033811
582033813
.....
.....
.....
582027313
.....
582049413
582033812
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
.....
582027328
582027327
.....
.....
.....
a 582033662
a 582033136

Carriage (Fork Positioner) (907 mm) ..................................................................


Carriage (977 mm) (Fork Positioner) ..................................................................
Cylinder Shell .................................................................................................
Cylinder Rod ...................................................................................................
Tube (907 mm) ...............................................................................................
Tube (977 mm.) ..................................................................................................
Mainfold ..........................................................................................................
Inner Carrier ...................................................................................................
Outer Carrier ..................................................................................................
Grease Fitting .................................................................................................
Cylinder Head End .........................................................................................
Restrictor Fitting .............................................................................................
Shim ...............................................................................................................
Retainer ..........................................................................................................
O-Ring ............................................................................................................
Rod Seal .........................................................................................................
Rod Wiper ......................................................................................................
Keeper ............................................................................................................
Piston Wear Ring ...........................................................................................
Piston Seal .....................................................................................................
Composite Bearing .........................................................................................
Wiper ..............................................................................................................
Plug ................................................................................................................
Capscrew .......................................................................................................
Fitting ..............................................................................................................
Fitting ..............................................................................................................
Capscrew .......................................................................................................
Lockwasher ....................................................................................................
Piston Spacer .................................................................................................
Spacer Bar .....................................................................................................
Capscrew .......................................................................................................

1
1
2
2
2
2
1
2
2
1
2
2
8
2
8
2
2
4
2
2
4
4
2
4
4
4
4
4
2
2
4

582015139
582015140

Kit-Service Cylinder ............................................................................................


Kit-Bearing ..........................................................................................................

1
1

FOOTNOTES:
a

G807

With 100mm width Forks

2015 Yale Europe Materials Handling Limited

10-43

OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 10-22)


TWO-STAGE LIMITED FREE-LIFT

10-44

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO-STAGE LIMITED FREE-LIFT
KEY:
A: 3 Function, without Quick Disconnect
B: 4 Function, without Quick Disconnect
C: 3 Function, with Quick Disconnect
D: 4 Function, with Quick Disconnect
ITEM

PART NO.

1
1
2
2
3
4
4
5
5
6
6
7
7
8
8
9
10
11
12
12
12
13
13
13
14
15
16
17
18

a 580089576
b 580063982
a 580089577
b 580063986
580039424
580039394
504155200
d 580097128
580056588
931014902
580082105
a 580089578
b 580063984
a 580089579
b 580063983
580018834
580018835
580018833
580019808
504155200
052645200
524147486
504155200
052645200
580066043
052643200
052645200
c 580056741
c 580056586

DESCRIPTION

Tube Assy .................................................................................


Tube Assy .................................................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
Cap ...........................................................................................
Fitting ........................................................................................
O-Ring ..................................................................................
Bracket ......................................................................................
Bracket (Alternate Part) ............................................................
Capscrew ..................................................................................
Capscrew (Alternate Part) ........................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
Quick Disconnect Fitting ...........................................................
Fitting ........................................................................................
Dust Cap ...................................................................................
Fitting ........................................................................................
O-Ring ..................................................................................
O-Ring ..................................................................................
Fitting ........................................................................................
O-Ring ..................................................................................
O-Ring ..................................................................................
Drain Valve ...............................................................................
Connector .................................................................................
O-Ring ......................................................................................
Bracket ......................................................................................
Bracket ......................................................................................

1
1
1
1
2
2
2
1
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
1
1

QTY
B
C
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
1

1
1
1
1
2
2
2
1
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
1
1

D
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
2
2
1
1
2
1
1
1
1
1
1
1

FOOTNOTES:
a
b

G807

Used on A270 mast


Used on C661 mast

c
d

With ISS carriage


With standard carriage

2015 Yale Europe Materials Handling Limited

10-45

OPTIONS

AUXILIARY TUBE EXTENSIONS (FIGURE 10-23)


TWO AND THREE STAGE FULL FREE-LIFT

10-46

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

AUXILIARY TUBE EXTENSIONS


TWO AND THREE STAGE FULL FREE-LIFT
KEY:
A: 3 Function, without Quick Disconnect
B: 4 Function, without Quick Disconnect
C: 3 Function, with Quick Disconnect
D: 4 Function, with Quick Disconnect
ITEM

PART NO.

1
1
1
2
2
2
3
3
4
4
5
6
6
7
7
7
8
8
8
9
10
11
12
12
12
13
13
13
14
15
16
17
18

a 580089633
b 580089564
504155200
a 580089634
b 580089565
504155200
d 580097128
580056588
580039394
504155200
580039424
931014902
580082105
a 580089635
b 580089566
504155200
a 580089636
b 580089567
504155200
580018834
580018835
580018833
580019808
504155200
052645200
524147486
504155200
052645200
580066043
052643200
052645200
c 580056741
c 580056586

DESCRIPTION

Tube Assy .................................................................................


Tube Assy .................................................................................
O-Ring ..................................................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
O-Ring ..................................................................................
Bracket ......................................................................................
Bracket (Alternate Part) ............................................................
Fitting ........................................................................................
O-Ring ..................................................................................
Cap ...........................................................................................
Capscrew ..................................................................................
Capscrew (Alternate Part) ........................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
O-Ring ..................................................................................
Tube Assy .................................................................................
Tube Assy .................................................................................
O-Ring ..................................................................................
Quick Disconnect Fitting ...........................................................
Fitting ........................................................................................
Dust Cap ...................................................................................
Fitting ........................................................................................
O-Ring ..................................................................................
O-Ring ..................................................................................
Fitting ........................................................................................
O-Ring ..................................................................................
O-Ring ..................................................................................
Drain Valve ...............................................................................
Connector .................................................................................
O-Ring ......................................................................................
Bracket ......................................................................................
Bracket ......................................................................................

1
1
1
1
1
1
1
1
2
2
2
1
1
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
..
1
1

QTY
B
C
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
..
..
..
..
..
..
..
..
..
..
..
..
1
1

1
1
1
1
1
1
1
1
2
2
2
1
1
..
..
..
..
..
..
2
2
4
2
1
1
2
1
1
1
1
1
1
1

D
1
1
1
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
2
2
4
2
1
1
2
1
1
1
1
1
1
1

FOOTNOTES:
a
b

G807

Used with A271 and A272 masts


Used with C662 mast

c
d

With ISS carriage


With standard carriage

2015 Yale Europe Materials Handling Limited

10-47

OPTIONS

IMPACT SENSOR (FIGURE 10-24)


( 2/2015)

10-48

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

IMPACT SENSOR
( 2/2015)
ITEM

PART NO.

DESCRIPTION

1
2
2
2
2
2
3
4
4
4
4
4
5
5
5
5
6
7
8
9
10
11

580093386
.....
580042219
580042220
580019353
580019119
504232281
.....
580019119
580019107
580042222
580042221
.....
505064713
580020944
580020943
580051800
580049011
580056613
580026812
582001764
582041056
580047714
582003479

Wire Harness ......................................................................................................


1
Main Harness Connector ................................................................................
1
Connector (8 Pin) .......................................................................................
1
Connector ...................................................................................................
1
Terminal (Pin) .............................................................................................
7
Plug ............................................................................................................
1
Conduit ........................................................................................................... AR
Display Harness Connector ............................................................................
1
Plug ............................................................................................................
1
Terminal (Socket) .......................................................................................
7
Connector ...................................................................................................
1
Connector ...................................................................................................
1
Impact Sensor ................................................................................................
1
Terminal .....................................................................................................
4
Connector ...................................................................................................
1
Connector (4-Way) .....................................................................................
1
Nut (Foldover) .....................................................................................................
2
Capscrew ............................................................................................................
2
Fastener ..............................................................................................................
1
Clip ......................................................................................................................
1
Sensor (Impact) ..................................................................................................
1

12

G807

Capscrew ............................................................................................................
Bracket ................................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

2
1

10-49

OPTIONS

IMPACT SENSOR (FIGURE 10-25)


(2/2015 )

10-50

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

IMPACT SENSOR
(2/2015 )
ITEM
1
2
3
4
5
6
7
8
9

G807

PART NO.

DESCRIPTION

582039646
580041384
580041371
580056613
580026812
582001764
580095072
582024461
582041056
580047714

Wire Harness ......................................................................................................


Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Fastener ..............................................................................................................
Clip ......................................................................................................................
Sensor (Impact) ..................................................................................................
Washer ...............................................................................................................
Bushing ...............................................................................................................

1
1
1
1
1
1
2
2

Capscrew ............................................................................................................

2015 Yale Europe Materials Handling Limited

QTY

10-51

OPTIONS

TRACTION SPEED LIMITER (FIGURE 10-26)


STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES

10-52

2015 Yale Europe Materials Handling Limited

G807

OPTIONS

TRACTION SPEED LIMITER


STANDARD AND INTEGRAL SIDE-SHIFT CARRIAGES
ITEM

PART NO.

DESCRIPTION

1
2
3
4
5
6
7
8
9
10
11
12
13
14

582039204
582039205
580093735
582039208
582039210
582039206
582039209
580049559
580049555
518791613
504070790
504225257
449015012
940004903

Switch -Limit .......................................................................................................


Lever ...................................................................................................................
Capscrew ............................................................................................................
Gland ..................................................................................................................
Wire Harness (Switch) ........................................................................................
Cover ..................................................................................................................
Wire Harness (Traction Speed) ..........................................................................
Clamp (Swivel) ....................................................................................................
Clamp (Swivel) ....................................................................................................
Capscrew ............................................................................................................
Strap Clamp ........................................................................................................
Nut ......................................................................................................................
Nut ......................................................................................................................
Washer ...............................................................................................................

G807

2015 Yale Europe Materials Handling Limited

QTY
1
1
4
1
1
1
1
2
2
4
6
4
4
4

10-53

OPTIONS

NOTES

10-54

2015 Yale Europe Materials Handling Limited

G807

SECTION 11

11

FIELD SERVICE KITS

CONTENTS

SECTION 11
FIELD SERVICE KITS
DESCRIPTION

PAGE

ADD ON OPTIONS
FORK POSITIONER ...................................................................................................................................
ADD ON TELEMETRY KITS ...........................................................................................................................
AUXILIARY TUBE EXTENSION KITS ............................................................................................................
CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE
SELECTED .................................................................................................................................................
CONVERSION KIT ..........................................................................................................................................
DIRECTIONAL CONTROL ..........................................................................................................................
CONVERSION KITS
BATTERY TRAY EXTRACTION .................................................................................................................
HEADER HOSE CONVERSION KITS
THREE STAGE FULL FREE LIFT - A271 ( S/N G807B02138H) ...........................................................
THREE STAGE FULL FREE LIFT - A271 (S/N G807B02139H ) ...........................................................
THREE STAGE FULL FREE LIFT - C662 ( S/N G807B02138H) ...........................................................
THREE STAGE FULL FREE LIFT - C662 (S/N G807B02139H ) ...........................................................
TWO STAGE FULL FREE- LIFT - C663 ( S/N G807B02138H) .............................................................
TWO STAGE FULL FREE- LIFT - C663 (S/N G807B02139H ) .............................................................
TWO STAGE LIMITED FREE LIFT - A270 ( S/N G807B02138H) .........................................................
TWO STAGE LIMITED FREE LIFT - A270 (S/N G807B02139H ) .........................................................
TWO STAGE LIMITED FREE LIFT - C661 ( S/N G807B02138H) .........................................................
TWO STAGE LIMITED FREE LIFT - C661 (S/N G807B02139H ) .........................................................
HYDRAULIC CONVERSION KITS ..................................................................................................................
LIGHT/ALARM ADD-ON OPTIONS KITS .......................................................................................................
MISCELLANEOUS ADD-ON OPTION KITS ...................................................................................................
SERVICE KITS
WIDE HOSE SHEAVE ................................................................................................................................

G807

2015 Yale Europe Materials Handling Limited

11-17
11-16
11-3
11-5
11-2
11-2
11-3
11-11
11-12
11-13
11-14
11-15
11-16
11-7
11-8
11-9
11-10
11-2
11-4
11-4
11-16

11-1

FIELD SERVICE KITS

CONVERSION KIT
DESCRIPTION

PART NUMBER

Kit-Tilt 5 Forward/4 Back

524332184

Kit-Tilt 5 Forward/5 Back

524332185

Kit-Tilt 10 Forward/5 Back

524332186

Kit-Tilt Common Parts

524332604

Kit-Conversion Lowered Hydraulic Oil

550014701

Kit-Gas Spring (WB1)

550031132

Kit-Gas Spring (WB2)

550031133

Kit-Gas Spring (WB3)

550031134

Kit Synchronous Steering

a550036937

Kit-Cooling Traction Motor

550039099

FOOTNOTES:
a Kit requires software that must be Dealer installed. Dealer to obtain new configuration data file from Axcess
Online

CONVERSION KIT
DIRECTIONAL CONTROL
DESCRIPTION

PART NUMBER

Kit Std Pedal to FDC with Manual Controls

524333632

Kit FDC to Std Pedal with Manual Control FWD/REV Switch

524333818

Kit Standard Pedal to FDC with Removal of Forward/Reverse Switch from Mini Lever.

524333687

Kit FDC to Standard Pedal with FWD/REV Mini Lever Switch

524333764

Kit Accelerator Extension

550023711

HYDRAULIC CONVERSION KITS


DESCRIPTION

PART NUMBER

Kit-Mini Lever Conv 3 Way (w/lockout to w/o lockout)

a524332187

Kit-Mini Lever Conv 3 Way (w/o Lockout to w/lockout)

a524332188

Kit-Mini Lever Conv 4 Way (w/lockout to w/o lockout)

a524332189

Kit-Mini Lever Conv 4 Way (w/o Lockout to w/lockout)

a524332190

Kit-Hyd Valve 3 to 4 Way (Non Clamping to Clamping, E-Hyd Valve)

a524332191

Kit-Manual Lever Conversion 3 Way (Non Clamping to Clamping)

a524332192

Kit-Hyd Valve 3 to 4 Way (Manual Valve to 4 Function w/o Clamping)

b524337165

Kit-Hyd Valve 3 to 4 Way (Manual Valve to 4 Function with Clamping)

a524337166

Kit-Hyd Valve 3 TO 4 Way (MLM Single Function)

b550000039

Kit -Conversion Add 3 Function Hoses, Manual Valve

550004130

Kit -Conversion Add 4 Function Hoses, Manual Valve

550004131

Kit -Conversion Add 3 and 4 Function Auxiliary Hoses, Manual Valve

550004132

11-2

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HYDRAULIC CONVERSION KITS (CONTINUED)


DESCRIPTION

PART NUMBER

Kit -Conversion Add 3 Function Hoses, E-Hyd Valve

550004133

Kit -Conversion Add 4 Function Hoses, E-Hyd Valve

550004134

Kit -Conversion Add 3 and 4 Function Auxiliary Hoses, E-Hyd Valve

550004135

FOOTNOTES:
a Kit requires software that must be Dealer installed. Dealer to obtain new configuration data file from Axcess
Online.
b Software can be activated via the display.

CONVERSION KITS
BATTERY TRAY EXTRACTION
DESCRIPTION

PART NUMBER

Kit Battery Tray Extract with Stacker (BC546)

550114859

Kit Battery Tray Extract with Forks (BC546)

550114861

Kit Battery Tray Extract with Stacker (BC642)

550114863

Kit Battery Tray Extract with Forks (BC642)

550114865

Kit Battery Tray Extract with Stacker (BC750)

550114867

Kit Battery Tray Extract with Forks (BC750)

550114869

AUXILIARY TUBE EXTENSION KITS


DESCRIPTION

PART NUMBER

Kit-Quick Disconnect Fitting (Manual Hydraulic)

524147488

Kit-Aux Tube Extension (3 Func. Class II-Standard Carriage)

c524242851

Kit-Aux Tube Extension (4 Func. Class II-Standard Carriage)

c524242852

Kit-Aux Tube Extension (3 Func. Class II-Integral Side-Shift)

c524242853

Kit-Aux Tube Extension (4 Func. Class II-Integral Side-Shift)

c524242854

Kit-Aux Tube Extension (Third Function Standard Carriage)

d524333732

Kit-Aux Tube Extension (Fourth Function Standard Carriage)

d524333733

Kit-Aux Tube Extension (Third Function Integral Side-Shift)

d524333735

Kit-Aux Tube Extension (Fourth Function Integral Side-Shift)

d524333736

Kit-Aux Tube Extension (Third Function Standard Carriage)

a524333772

Kit-Aux Tube Extension (Fourth Function Standard Carriage)

a524333773

Kit-Aux Tube Extension (Third Function Integral Side-Shift)

a524333775

Kit-Aux Tube Extension (Fourth Function Integral Side-Shift)

a524333776

Kit-Aux Tube Extension (Third Function Standard Carriage)

b524333778

Kit-Aux Tube Extension (Fourth Function Standard Carriage)

b524333779

Kit-Aux Tube Extension (Third Function Integral Side-Shift)

b524333781

Kit-Aux Tube Extension (Fourth Function Integral Side-Shift)

b524333782

G807

2015 Yale Europe Materials Handling Limited

11-3

FIELD SERVICE KITS


FOOTNOTES:
a A270 (2 LFL)
b A271 and A272 (2/3 FFL)
c C661 (2 LFL)
d C662 and C663 ( 2/3 FFL)

MISCELLANEOUS ADD-ON OPTION KITS


DESCRIPTION

PART NUMBER

Kit-DC/DC Convertor

524332204

Kit-Conversion (Keyless Start with Aux Key Switch)

a524332205

Kit-Conversion (Keyless Start without Aux Key Switch)

a524337400

Kit-Handle (Reverse)

524337311

Kit-Adapter (12 Volt)

524337313

Kit-Mirror (Dual Mirrors) (Rear)

524337315

Kit-Mirror (Panoramic Mirror)

524337316

Kit-Load Weight ON Display

a524337307

Kit-Sensor (Return To set Tilt)

a550013614

Kit (Lifting Eye)(Battery)

550005007

Kit (Retainer Battery)

550019158

Kit-Impact Monitoring

a550010752

FOOTNOTES:
a Kit requires software that must be Dealer installed. Dealer to obtain new configuration data file from Axcess
Online.

LIGHT/ALARM ADD-ON OPTIONS KITS


DESCRIPTION

PART NUMBER

Kit-Worklight (One Rear)(Halogen)

524332199

Kit-Worklight (Two Front (Halogen)

524332200

Kit-Headlight (Two Front Marker)

524332201

Kit-Led Brake/Back-UP Light

524332202

Kit-Worklight (One Rear)(LED)

524332203

Kit-Worklight (Two Front)(LED)

524337899

Kit-Strobe Light Assembly

524337900

Kit-Strobe Light Mounting (Standard Mounting Bracket)

524337901

Kit-Strobe Light Mounting (Low Mounting Bracket)

524337902

Kit-Light (Turn Signal Switch)

524337903

Kit-Back-UP Alarm

a524337904

Kit-Dome Light

a524337905

Kit-Light (Overhead Guard Harness and Switch)

524337906

Kit-Worklight (LED Mast)

c550030984

11-4

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

LIGHT/ALARM ADD-ON OPTIONS KITS (CONTINUED)


DESCRIPTION

PART NUMBER

Kit-Worklight (LED Mast w/OHG)

c550030985

Kit-DC/DC Convertor

b524332204

FOOTNOTES:
a Dome light and Audible Alarm are not available by themselves and must be ordered with other light kits.
b If truck is not already equipped with DC-DC Converter, one must be ordered with Light Kits.
c Includes Mast Light Harness

CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE SELECTED
DESCRIPTION
Kit-Front Screen

PART NUMBER
ac580096324

Kit-Top Screen (546MM BC)

580096200

Kit-Top Screen (642MM BC)

580096201

Kit-Top Screen (750MM BC)

580096202

Kit-Rear Screen (Standard Hood)

b580096322

Kit-Rear Screen (Low Hood)

b580096323

Door Kit (Steel 546MM BC)

524310923

Door Kit (Steel 642MM BC)

524310929

Door Kit (Steel 750MM BC)

524310930

Kit-Door (PVC 546 mm BC)

580091703

Kit-Door (PVC 642 mm BC)

580091704

Kit-Door (PVC 750 mm BC)

580091705

Kit (Mounting Front Screen)

550000365

Kit (Mounting Top Screen)

550000366

Kit (Mounting Rear Screen)

550000367

Kit (Mounting Steel Doors)

550000368

Kit (Mounting PVC Doors)

550000369

Kit (Mounting Roof Liner)

550000370

Kit (Mounting Front Wiper/Washer)

550000371

Kit (Mounting Heater)

550000349

Kit (Rear wiper switch mounting without head liner)

550004387

Kit (Dome Light Cab Only)

550000372

Headliner (546 mm BC)

580091706

Headliner (642 mm BC)

580091707

Headliner (750 mm BC)

580091708

Kit-Wiper Motor (Front)

582020905

Kit-Wiper Arm/Blade Front (Front)

582020912

Kit-Washer Bottle

582020914

G807

2015 Yale Europe Materials Handling Limited

11-5

FIELD SERVICE KITS

CAB KITS
WHEN SELECTING ANY CAB KIT THE APPROPRIATE INSTALLATION KIT SHOULD ALSO BE SELECTED

(CONTINUED)
DESCRIPTION

PART NUMBER

Kit-Cab Heater

582011988

FOOTNOTES:
a Front Screen Option only available in combination with backward tilt of 4 degrees or less.
b Includes Wiper and Motor
c When ordering Front Screen Kit a Window Wiper and Washer Kit is required

11-6

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT - A270 ( S/N G807B02138H)
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

524331889

524331892

524331895

524331898

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

524331890

524331893

524331896

524331899

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

524331888

524331891

524331894

524331897

Kit-Hose Group 2 to 3
Way

G807

2015 Yale Europe Materials Handling Limited

11-7

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT - A270 (S/N G807B02139H )
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

550004069

550004072

550004075

550004078

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

550004070

550004073

550004076

550004079

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3320 mm
(130.7 in.)

3820 mm
(150.4 in.)

4320 mm
(170.1 in.)

4820 mm
(189.8 in.)

Mast
Group Number

A270
3320

A270
3820

A270
4320

A270
4820

550004068

550004071

550004074

550004077

Kit-Hose Group 2 to 3
Way

11-8

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT - C661 ( S/N G807B02138H)
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

524330362

524330365

524330368

524330371

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

524330363

524330366

524330369

524330372

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

524330361

524330364

524330367

524330370

Kit-Hose Group 2 to 3
Way

G807

2015 Yale Europe Materials Handling Limited

11-9

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE LIMITED FREE LIFT - C661 (S/N G807B02139H )
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

550003093

550003096

550003099

550003102

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

550003094

550003097

550003100

550003103

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3392 mm
(133.5 in.)

3892 mm
(153.2 in.)

4392 mm
(172.9 in.)

4892 mm
(192.6 in.)

Mast
Group Number

C661
3392

C661
3892

C661
4392

C661
4892

550003092

550003095

550003098

550003101

Kit-Hose Group 2 to 3
Way

11-10

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE LIFT - A271 ( S/N G807B02138H)
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

524331902

524331905

524331908

524331911

524331914

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

524331903

524331906

524331909

524331912

524331915

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

524331901

524331904

524331907

524331910

524331913

Kit-Hose Group 2 to 3
Way

G807

2015 Yale Europe Materials Handling Limited

11-11

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE LIFT - A271 (S/N G807B02139H )
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

Kit-Hose Group 3 TO 4
Way

550004084

550004087

550004090

550004093

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Kit-Hose Group 2 TO 4
Way

550004085

550004088

550004091

550004094

550004097

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

A271
4260

A271
4560

A271
4860

A271
5160

A271
5460

Kit-Hose Group 2 TO 3
Way

550004083

550004086

550004089

550004092

550004095

11-12

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE LIFT - C662 ( S/N G807B02138H)
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

524330375

524330378

524330381

524330384

524330387

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

524330376

524330379

524330382

524330385

524330388

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

524330374

524330377

524330380

524330383

524330386

Kit-Hose Group 2 to 3
Way

G807

2015 Yale Europe Materials Handling Limited

11-13

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


THREE STAGE FULL FREE LIFT - C662 (S/N G807B02139H )
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

550003070

550003073

550003076

550003079

550003082

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

550003071

550003074

550003077

550003080

550003083

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

4260 mm
(167.7 in.)

4560 mm
(179.5 in.)

4860 mm
(191.3 in.)

5160 mm
(203.1 in.)

5460 mm
(215.0 in.)

Mast
Group Number

C662
4260

C662
4560

C662
4860

C662
5160

C662
5460

550003069

550003072

550003075

550003078

550003081

Kit-Hose Group 2 to 3
Way

11-14

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE- LIFT - C663 ( S/N G807B02138H)
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

3778 mm
(148.7 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
3778

C663
4298

524198914

524330391

524330394

524330397

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

3778 mm
(148.7 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
3778

C663
4298

524198915

524330392

524330395

524330398

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

3778 mm
(148.7 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
3778

C663
4298

524198913

524330390

524330393

524330396

Kit-Hose Group 2 to 3
Way

G807

2015 Yale Europe Materials Handling Limited

11-15

FIELD SERVICE KITS

HEADER HOSE CONVERSION KITS


TWO STAGE FULL FREE- LIFT - C663 (S/N G807B02139H )
THREE TO FOUR FUNCTION
LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

550003193

550003196

550003199

Kit-Hose Group 3 to 4
Way

TWO TO FOUR FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

550003194

550003197

550003200

Kit-Hose Group 2 to 4
Way

TWO TO THREE FUNCTION


LIFT HEIGHT TO BOTTOM OF FORKS
DESCRIPTION

3178 mm
(125.1 in.)

3678 mm
(144.8 in.)

4298 mm
(169.2 in.)

Mast
Group Number

C663
3178

C663
3678

C663
4298

550003192

550003195

550003198

Kit-Hose Group 2 to 3
Way

SERVICE KITS
WIDE HOSE SHEAVE
DESCRIPTION

PART NUMBER

Kit Wide Sheave 3 Fun 2 LFL

550055213

Kit Wide Sheave 4 Fun 2 LFL

550055214

ADD ON TELEMETRY KITS


DESCRIPTION

PART NUMBER

Telemetry Kit (FM1 W/GSM Cellular)

550073691

Telemetry Kit (FM1 W/WIFI)

550073692

Telemetry Kit (ER Interlock)

550073721

Telemetry Kit (ISO-Prox Card Reader)

550073824

11-16

2015 Yale Europe Materials Handling Limited

G807

FIELD SERVICE KITS

ADD ON TELEMETRY KITS (CONTINUED)


DESCRIPTION

PART NUMBER

Telemetry Kit (HID Standard Prox Card Reader)

550073825

Telemetry Kit (IClass/MIFARE Prox Card Reader)

550073826

Telemetry Kit (Yale Check List)

550064624

ADD ON OPTIONS
FORK POSITIONER
DESCRIPTION

PART NUMBER

Kit-Fork Positioner (3FFL 1.8-2.0T Class II)

550065484

Kit-Fork Positioner (3 FFL 1.5-1.6 Class II)

550088500

G807

2015 Yale Europe Materials Handling Limited

11-17

FIELD SERVICE KITS

NOTES

11-18

2015 Yale Europe Materials Handling Limited

G807

SECTION 12

12

NUMERICAL INDEX

NUMERICAL INDEX

SECTION 12
NUMERICAL INDEX
PART NO.

PAGE ITEM

012472200 2-5
2-5
2-5
2-19
2-36
2-36
2-36
2-39
2-40
2-40
2-40
2-42
012474300 2-36
2-36
2-36
2-39
2-40
2-40
2-40
2-42
012823300 6-77
012824300 7-19
7-23
8-33
8-35
9-3
9-5
012825700 7-11
7-27
8-19
8-43
9-11
9-13
9-31
9-33
014936200 5-9
015415900 7-3
7-7
7-13
7-19
7-23
7-31
8-7
8-11
8-15
8-23
8-37
8-41
8-49
G807

6
6
6
20
2
2
2
1
3
3
3
1
2
2
2
1
3
3
3
2
10
10
10
9
9
6
6
12
12
15
13
9
9
9
9
9
17
17
9
8
8
9
19
35
14
8
17
25
10

PART NO.

015493200
015627900
015628700

015914900
015915900

015916300

PAGE ITEM

PART NO.

9-9
9-17
9-35
9-37
10-23
10-25
10-27
10-29
10-31
10-33
8-47
9-15
6-75
7-19
7-23
8-33
8-35
9-3
9-5
10-23
10-25
10-27
10-29
10-31
10-33
3-3
6-12
7-3
7-7
7-13
8-3
8-5
8-23
9-27
9-37
10-23
10-27
10-31
7-3
7-7
7-31
8-7
8-33
8-35
8-49
9-17
10-25
10-29
10-33

016100800 1-5
1-7
016103300 1-81
1-83
023021000 1-49
1-56
027678700 3-3
032616700 6-27
6-29
6-31
052643200 10-45
10-47
052645200 4-3
4-34
6-37
6-37
6-37
6-65
6-65
6-65
6-69
10-23
10-23
10-25
10-25
10-27
10-27
10-29
10-29
10-31
10-31
10-31
10-31
10-33
10-33
10-45
10-45
10-45
10-47
10-47
10-47
052645300 6-60
6-69
052645400 6-9
6-37
6-37
6-65
6-65
6-65

9
10
8
8
20
14
19
19
21
19
12
12
17
12
12
10
10
8
8
3
13
13
13
14
13
12
8
6
6
3
5
5
3
8
4
23
22
2
15
15
4
14
5
5
3
3
16
14
14

PAGE ITEM

2015 Yale Europe Materials Handling Limited

7
8
4
4
10
33
11
11
11
19
15
15
4
3
23
28
30
10
17
18
13
24
24
23
23
23
23
23
23
13
13
13
13
23
23
12
13
16
12
13
16
2
14
7
25
26
9
11
15

PART NO.

052645600

052645700
056363300
059726400
060023600
060023700
061278200
061278400
061655900

062151600

066417000
080437000
150127005

203081600
203081800
203142800

253937205

PAGE ITEM

7-20
7-20
7-24
7-24
8-41
9-3
9-5
9-7
9-9
9-35
6-17
7-19
7-23
8-37
6-9
6-69
6-75
6-19
6-5
9-3
9-5
1-117
1-101
7-4
7-8
8-3
8-5
9-27
1-50
1-56
1-61
1-63
8-21
7-19
7-23
7-19
7-23
8-33
8-35
9-3
9-5
1-50
1-56
1-50
1-50
1-56
1-61
1-63
1-118

31
33
31
33
18
25
25
12
11
18
7
29
29
25
6
12
7
8
10
29
29
3
3
40
40
8
8
12
17
31
19
16
12
28
28
13
13
11
11
9
9
15
27
15
16
32
17
19
1
12-1

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

253937208 1-118
253937218 1-118
272479200 2-95
2-95
2-95
2-96
2-99
2-100
2-100
2-128
2-128
2-135
2-135
2-135
2-136
2-139
2-140
2-140
296321162 2-51
311207098 1-49
1-55
312850032 1-50
1-56
2-9
2-11
2-15
6-27
6-27
6-29
6-31
6-37
6-65
9-23
9-40
312850034 1-41
1-50
1-50
1-56
1-56
2-6
2-9
2-11
2-15
2-19
2-23
6-5
6-17
6-27
6-27
6-75
9-21
12-2

1
1
5
6
11
14
10
22
23
28
29
5
6
11
13
10
23
24
1
9
25
26
38
18
18
18
14
14
12
8
19
4
7
32
15
30

PART NO.

312850040
312850042

315976062
315976070
316445012
449001013
449001014
449001015
449001016
449001023
449001028
449001052
449001059
449001089
449001192
449001268
449001293
449001343
449001351
449001412
449001415

42
17
20
20
20
6
7
16
13
12
12
24
19

449007004

449007007
449007008
449007018
449007024
449007032

PAGE ITEM

PART NO.

PAGE ITEM

9-24
9-39
4-16
4-18
1-50
1-56
10-23
10-25
10-27
10-29
10-31
10-33
6-21
6-69
6-69
6-9
2-36
2-39
1-21
1-114
6-75
6-37
6-65
6-5
1-91
1-9
1-81
1-83
1-93
1-31
1-103
6-17
1-9
1-23
1-39
1-65
1-75
1-79
1-93
1-43
2-5
2-9
2-11
2-15
2-52
2-47
1-21
1-31
2-52
1-99
1-101

449007033
449007040
449007041
449007053

2-48
2-143
2-51
2-36
2-39
2-40
2-44
1-23
1-25
1-39
1-101
2-39
2-40
2-44
10-17
1-43
10-53
1-21
1-39
1-69
1-73
1-75
1-43
6-41
6-12
1-65
1-79
1-93
5-7
5-9
6-37
1-65
1-69
1-73
1-75
1-94
2-56
2-42
1-113
2-9
2-11
1-21
1-23
1-25
1-29
1-31
1-33
1-39
2-27
2-29
2-31

39
12
8
8
25
24
14
24
12
24
7
12
13
6
5
11
19
2
15
16
5
6
3
8
3
3
35
15
2
1
2
4
16
22
27
14
14
5
14
9
9
9
15
8
8
7
7
10

449015002

449015012
449015014

449015024
449015036
449015044
449015098

449015107

449015112
449015135
449021002
449021003

2015 Yale Europe Materials Handling Limited

6
14
19
1
3
5
3
6
9
18
9
7
1
5
1
7
13
4
11
2
2
2
8
20
1
20
8
18
1
6
12
12
11
11
11
36
3
3
6
14
14
24
5
8
5
7
21
17
3
3
4

PART NO.

449021006
449021010
449022013
449022016
449022018
449022019
449025042

449025047
449029011

449034052
449034074
449077093
500227904
500227907

PAGE ITEM

2-42
3-3
10-5
1-65
6-41
5-7
5-9
6-19
2-51
6-12
2-52
6-17
2-39
2-40
2-44
2-52
7-8
7-20
7-24
8-7
8-12
8-15
8-37
8-41
9-9
9-35
6-75
7-19
7-23
7-31
8-33
8-35
8-49
9-3
9-5
9-17
10-29
10-33
5-7
5-9
1-69
1-73
1-75
3-10
4-15
7-13
10-23
7-3
7-7
7-19
7-23

4
2
5
24
19
2
5
14
11
2
11
14
6
2
4
6
41
44
44
22
44
17
14
20
16
11
6
7
7
4
5
5
3
10
10
3
14
14
10
10
19
19
19
2
2
10
17
22
22
14
14
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

500227910
500383916

500390901
500403906
500583902
500653509
500903103

G807

PAGE ITEM

7-31
8-7
8-23
8-37
8-49
9-7
9-17
9-29
9-37
10-25
10-27
10-29
10-31
10-33
7-20
7-24
8-37
2-72
2-72
2-72
2-80
2-80
2-80
2-87
2-87
2-87
2-99
2-104
2-104
2-104
2-112
2-112
2-112
2-119
2-119
2-119
2-127
2-127
2-127
2-139
2-165
7-4
7-8
9-29
10-5
10-7
6-41
6-77
2-48
2-153
2-158

6
8
9
1
8
3
8
2
5
21
17
17
18
17
39
39
20
18
19
20
18
19
20
4
5
6
3
18
19
20
18
19
20
4
5
6
4
5
6
3
1
42
16
8
7
27
6
3
3
6

PART NO.

501702901
501702902

501702903
501704901
501737903
501749901
501749902
501753904
501753914

501802906
501850904

501904909

501921906
501921910
501924912

502011911
502011914
502011927

502056903
502056904

PAGE ITEM

PART NO.

2-163
2-164
2-165
2-167
6-38
1-29
1-69
1-73
1-76
4-3
6-37
6-65
2-51
1-117
1-117
8-47
9-15
8-21
9-11
9-13
9-31
9-33
6-77
7-11
7-27
8-19
8-21
8-43
8-47
9-15
2-9
2-11
2-15
2-143
6-34
2-16
2-5
2-5
2-5
2-5
2-19
2-23
6-77
8-21
9-11
9-13
9-31
9-33
6-25
6-5
6-23

6-25
502056906 6-5
6-27
6-29
6-31
502097909 1-49
1-56
502139901 6-75
502164907 2-42
502398907 1-50
1-56
502565902 1-7
502565904 3-3
3-9
502566901 1-79
502566903 1-5
1-7
1-65
1-69
1-73
1-75
3-3
3-9
4-3
502566904 3-3
6-25
502637902 6-77
502687901 8-21
8-47
9-11
9-13
9-15
9-31
9-33
502787901 7-11
8-19
502787903 8-21
8-47
9-15
502895202 8-19
8-44
9-11
9-31
503891203 2-47
2-48
504017204 9-11
9-13
9-31
9-33
504024201 7-11
7-27

9
4
8
4

23
10
9
2
2
5
5
5
13
12
13
12
12
8
8
7
8
9
8
8
15
15
15
4
39
5
5
5
10
12
12
9
11
8
8
8
8
10
15
6

PAGE ITEM

2015 Yale Europe Materials Handling Limited

4
9
13
13
14
11
34
5
1
13
35
3
7
7
3
4
4
11
10
10
10
6
8
2
14
8
5
4
3
12
11
4
12
11
15
13
10
10
10
14
16
11
11
2
2
10
10
10
10
13
13

PART NO.

504024207
504024212
504059730

504060717
504064701
504064703
504064739

504064758
504064767

504064769

PAGE ITEM

8-19
8-43
8-47
9-15
8-21
2-71
2-75
2-75
2-80
2-83
2-83
2-88
2-92
2-92
2-100
2-101
2-103
2-107
2-107
2-112
2-115
2-115
2-120
2-124
2-124
2-128
2-132
2-132
2-140
6-41
2-151
2-152
2-153
8-37
7-19
7-23
8-37
9-7
9-29
7-20
7-24
8-37
7-3
7-7
7-19
7-23
8-7
8-37
9-7
9-29
7-3

10
14
13
13
13
8
10
11
27
10
11
30
27
28
18
32
8
10
11
27
10
11
30
27
28
30
27
28
18
32
2
4
2
21
16
16
6
5
8
38
38
13
23
23
15
15
7
2
4
3
26
12-3

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

504064782
504065747
504066700

504067716
504067741
504067753
504067756
504068794

504069702

504069707
12-4

PAGE ITEM

PART NO.

7-7
7-19
7-23
8-7
8-37
9-7
9-29
8-7
8-11
8-41
8-37
8-5
10-25
10-29
10-33
7-19
7-23
7-19
7-23
7-19
7-23
7-19
7-23
2-41
2-44
6-33
7-15
7-17
7-33
8-25
8-27
8-29
8-51
8-53
8-57
8-61
9-19
9-21
9-23
9-24
9-39
9-39
7-3
7-7
7-19
7-23
8-7
8-37
9-7
9-29
7-33

504069711 7-33
504069724 2-11
2-15
9-3
9-5
9-27
504069791 7-3
7-7
7-19
7-23
8-7
8-37
9-7
9-29
504070716 7-33
8-51
8-53
8-57
8-61
504070732 8-41
504070790 2-56
6-23
10-53
504071785 1-61
1-63
1-69
1-73
1-75
1-103
1-114
504074730 8-33
8-35
504074744 8-33
8-35
504074777 8-33
8-35
504074779 8-33
8-35
504074796 8-33
8-35
504075738 8-37
504075742 6-27
6-29
6-31
9-3
9-5
504075764 7-19
7-23
8-33
8-35
9-3

26
23
23
4
3
10
6
35
9
26
21
1
2
2
2
2
2
2
2
2
2
2
2
11
9
8
12
12
7
13
4
6
13
16
5
5
16
12
4
29
6
14
28
28
23
23
6
3
10
4
17

PAGE ITEM

18
32
31
17
17
6
27
27
23
23
5
3
10
5
9
7
10
12
12
27
5
4
11
9
26
12
12
12
3
3
2
2
2
2
2
2
2
2
2
2
21
17
17
15
20
20
9
9
8
8
5

PART NO.

PAGE ITEM

9-5
504075767 8-37
504075776 7-4
7-8
7-19
7-23
8-7
8-11
8-37
9-7
9-29
504075780 7-19
7-23
504075781 7-31
10-25
504143500 6-77
504148200 7-11
7-27
8-19
8-21
8-43
8-47
9-15
504153200 7-11
7-27
8-19
8-43
504154200 7-11
7-27
8-19
8-43
504155200 4-3
4-34
6-37
6-65
6-65
8-51
8-53
8-58
8-62
9-19
9-21
9-23
10-23
10-25
10-27
10-29
10-31
10-31
10-33
10-45

2015 Yale Europe Materials Handling Limited

5
15
37
37
21
21
27
8
11
9
22
5
5
5
20
3
6
6
6
7
7
7
7
11
11
9
10
9
9
8
11
4
3
30
16
18
22
31
37
35
13
23
16
24
23
23
23
13
13
23
4

PART NO.

504158200

504163200
504223217
504225257

504226242

504228208
504228297
504229225
504229298
504230271

PAGE ITEM

10-45
10-45
10-47
10-47
10-47
10-47
10-47
10-47
10-47
9-11
9-13
9-31
9-33
7-27
8-43
1-102
1-104
1-111
1-111
1-113
1-113
10-53
1-21
1-25
1-29
1-39
1-41
1-65
1-69
1-73
1-76
1-79
1-93
1-93
1-99
1-107
2-9
2-11
2-15
6-37
6-37
6-65
6-5
6-75
1-21
1-25
1-61
1-63
1-63
1-109
5-11

12
13
1
2
4
7
8
12
13
5
5
5
5
10
12
3
2
14
22
18
27
12
5
4
7
10
7
19
29
28
39
7
13
17
8
8
23
23
23
11
15
6
2
2
13
5
7
6
12
7
3
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

5-13
504231285 1-81
1-83
1-85
504232205 8-47
9-15
504232230 7-28
504232275 1-114
504232277 8-47
9-15
504232281 2-65
2-68
2-80
2-85
2-87
2-91
2-112
2-117
2-119
2-123
2-127
2-131
2-156
2-161
10-49
504232297 2-63
10-13
504233232 7-20
7-24
7-31
8-33
8-35
8-41
8-49
9-3
9-5
9-17
10-25
10-29
10-33
504233265 8-37
504233271 1-117
504234216 8-11
8-15
9-35
504234265 7-20
7-24
8-33
8-35
9-3
9-5
G807

3
12
12
16
14
14
1
15
15
7
10
29
40
3
9
29
43
3
10
3
10
6
6
3
12
3
42
42
3
6
6
7
4
11
11
4
17
21
21
21
4
32
15
12
43
43
7
7
4
4

PART NO.

PAGE ITEM

504234266 7-20
7-24
8-11
8-15
8-37
9-35
504234269 7-11
7-28
8-19
8-21
8-44
8-47
9-11
9-15
9-31
504234286 8-41
9-9
504235239 7-11
7-27
8-19
8-21
8-43
8-47
9-15
504235278 7-31
8-49
9-17
10-25
10-29
10-33
504236213 8-41
9-9
504236253 7-4
7-8
7-19
7-23
8-7
8-11
8-37
9-7
9-29
504236269 5-3
504237286 1-43
504238219 1-121
504238222 1-85
1-87
504240200 7-3
7-7
8-7
504240220 8-7
504240239 7-3

37
37
33
16
12
13

PART NO.

504240276
504240294
504240712
504242207
504242253
504242721
504242722
504242723
504281794

21
7
5
5
5
6
5
6
6
10
5
5
18
22
22
22
6
38
38
20
20
26
7
10
8
21
16
2
9
11
13
13
20
16
14

504288730
504288733
504288741
504305711
504450739
504450758
504574259
504574267
504955200
505064713

505064747
505136042
505136043
505136049
505657521

PAGE ITEM

PART NO.

7-7
8-7
8-7
7-13
8-23
9-37
2-53
9-37
8-7
1-118
1-118
1-118
7-20
7-24
8-37
2-100
2-140
2-155
2-148
6-77
2-152
2-164
2-167
8-47
9-15
10-5
10-19
6-75
1-123
2-89
2-101
2-121
2-123
2-129
2-131
2-136
2-141
2-151
2-152
10-49
2-163
8-44
7-28
8-47
9-15
7-11
7-11
7-27
7-27
7-27
7-27

505657522 8-19
8-19
8-43
8-43
8-43
8-43
505657528 7-11
7-27
7-27
505959500 9-19
9-24
505961553 9-35
505961568 7-33
8-51
8-53
8-57
8-61
505961587 8-7
505962507 8-51
8-53
8-58
8-62
505962533 7-33
8-51
8-53
8-57
505962578 7-33
505965586 8-51
8-57
9-19
9-23
9-40
505965599 9-19
9-23
505966522 2-152
2-153
505966598 5-3
505967551 6-45
6-49
6-49
6-53
6-53
6-60
6-60
6-69
505968501 2-163
2-164
2-164
2-167
2-167
505968511 2-152

2015 Yale Europe Materials Handling Limited

14
21
16
5
5
3
6
7
23
1
1
1
36
36
19
15
15
4
2
11
7
2
2
9
9
4
7
3
11
37
29
37
11
37
11
18
32
2
4
5
11

3
3
3
3
3
3

PAGE ITEM

3
3
3
3
3
3
3
3
3
14
28
7
20
3
6
16
11
16
18
21
35
34
10
6
9
11
15
25
25
21
6
37
15
14
1
5
4
19
1
14
1
14
2
14
11
5
6
5
6
1
12-5

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

2-153
505968514 1-101
2-64
2-65
2-67
2-68
2-165
505968519 2-72
2-81
2-108
2-116
505968533 2-165
505968535 2-163
2-164
2-164
2-167
2-167
505968540 1-101
2-88
2-100
2-120
2-128
2-140
2-153
2-165
10-2
10-21
505968558 2-73
2-81
2-108
2-116
505968566 2-71
2-72
2-76
2-76
2-79
2-81
2-84
2-84
2-89
2-91
2-92
2-96
2-96
2-101
2-103
2-108
2-111
2-116
2-121
2-124
12-6

5
13
2
8
4
11
3
28
34
27
27
2
11
5
6
5
6
13
31
17
31
31
17
1
4
1
11
28
34
27
27
10
28
21
24
10
34
21
24
38
13
18
13
15
29
10
25
10
25
38
17

PART NO.

505968568

505968593
505970501
505970552
505970553
505970586

505971539
505972507
505972527
505972545
505972554
505972566

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

2-129
2-132
2-136
2-141
2-64
2-64
2-65
2-67
2-67
2-68
2-68
2-72
2-80
2-87
2-99
2-104
2-112
2-119
2-127
2-139
2-153
2-156
2-156
2-156
2-157
2-161
2-161
2-161
2-161
2-164
2-164
2-167
2-167
2-153
1-9
1-43
1-111
1-113
2-88
2-92
2-120
2-128
6-17
6-19
2-145
2-72
2-80
2-112
1-121
10-2
1-123

505972593
505974557
505975509
505975539
505976530
505976537

2-145
1-121
1-107
10-19
1-123
2-5
2-5
2-6
2-6
2-19
2-19
2-19
2-19
2-23
9-21
9-23
9-21
9-23
7-31
10-25
1-123
9-33
7-27
8-43
9-21
9-23
1-75
10-53
8-37
8-41
8-49
9-9
9-17
10-29
10-33
7-11
7-27
8-19
8-43
2-23
2-23
2-23
2-23
2-23
8-49
10-29
1-123
7-20
7-24
8-37
6-75

518803677 1-50
1-55
1-61
1-63
518804610 8-12
8-15
8-41
9-9
9-35
518806635 2-64
2-65
2-67
2-68
518807642 2-164
2-167
518807647 3-3
519244834 3-9
519477600 6-77
519517618 6-77
519517619 6-77
519521610 7-27
7-27
519521615 7-27
7-27
519521620 7-27
7-27
519521625 7-27
7-27
519521699 7-11
519521704 7-11
519521709 7-11
519521716 7-11
519523610 7-27
519523615 7-27
519523620 7-27
519523625 7-27
519523660 7-27
519523665 7-27
519523670 7-27
519523675 7-27
519524610 7-27
519524615 7-27
519524620 7-27
519524625 7-27
519524660 7-27
519524665 7-27
519524670 7-27
519524675 7-27
519528605 8-43
8-43
519528607 8-43

38
17
14
32
4
5
1
1
7
1
2
21
21
2
2
21
21
2
2
2
2
4
5
11
13
4
5
10
12
5
6
5
6
1
6
4
21
25
23
22
23
23
7
6
3
23
23
23
1
1
2

505976557
505976586
505978544
506395569
506547507
506845500
518790624
518791613
518791631
518792697

518794659

518796618

518797634
518797644
518801644
518801677

2015 Yale Europe Materials Handling Limited

3
3
7
3
5
10
17
17
17
6
6
6
12
12
7
3
7
3
7
19
6
13
4
4
7
3
23
10
21
24
9
8
9
18
18
7
7
11
8
7
8
9
17
18
2
20
3
40
40
18
4

PAGE ITEM

21
21
18
21
41
10
11
15
16
2
8
4
11
1
1
3
10
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1

2
2
2
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

8-43
519528609 8-43
8-43
519528611 8-43
8-43
519528613 8-43
8-43
519528655 8-19
519528657 8-19
519528659 8-19
519528661 8-19
519528663 8-19
519529605 8-43
519529607 8-43
519529609 8-43
519529611 8-43
519529613 8-43
519529655 8-43
519529657 8-43
519529659 8-43
519529661 8-43
519529663 8-43
519530605 8-43
519530607 8-43
519530609 8-43
519530611 8-43
519530613 8-43
519530655 8-43
519530657 8-43
519530659 8-43
519530661 8-43
519530663 8-43
519537600 8-47
9-15
519541604 8-47
519541606 8-47
519541607 9-15
519541608 8-47
519541611 8-47
519541612 9-15
519541613 8-47
519541618 9-15
519637608 9-13
9-33
519637613 9-13
9-33
519637618 9-13
9-33
519638608 9-13
9-33
519638613 9-13
G807

2
2
2
2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1

4
3
1
1
1
1
1
1
1
1
3
3
3
3
3
3
2
2
2

PART NO.

PAGE ITEM

9-33
519638618 9-13
9-33
519638658 9-11
9-31
519638663 9-11
9-31
519638668 9-11
9-31
519639708 9-11
9-13
9-31
9-33
519639713 9-11
9-13
9-31
9-33
519639718 9-11
9-13
9-31
9-33
519652608 9-11
9-31
519652613 9-11
9-31
519652618 9-11
9-31
520021634 8-47
520021636 8-47
520021637 9-15
520021638 8-47
520021641 8-47
520021642 9-15
520021643 8-47
520021648 9-15
520036852 7-19
7-23
7-31
8-33
8-35
9-3
9-5
9-17
10-25
10-33
520037804 8-33
8-35
520038855 2-65
2-67
2-68
2-81

2
2
2
2
2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
3
3
3
3
3
3
2
2
2
2
2
2
2
2
6
6
2
4
4
3
3
2
15
20
7
7
5
10
8
32

PART NO.

520038861
520038872
520039810
520039872
520039880

520039885
520039889
520041613
520041817
520041824

520041835
520041863
520041892
520041894
520044855
520044861

PAGE ITEM

2-87
2-91
2-113
2-117
2-119
2-127
2-163
1-111
1-113
2-76
2-84
8-53
8-58
8-62
8-51
8-58
8-62
2-76
2-84
2-116
2-144
2-144
2-56
6-11
6-75
2-42
2-42
6-77
1-111
1-113
1-81
1-83
1-85
1-87
2-11
2-15
10-9
1-111
1-113
1-111
1-113
2-11
2-15
10-13
2-15
6-17
2-75
2-83
2-92
2-100
2-107

2015 Yale Europe Materials Handling Limited

12
8
32
40
12
12
2
4
8
20
20
20
31
31
17
30
30
28
28
29
3
4
11
13
1
2
1
7
11
8
17
12
6
34
33

PART NO.

520045069
520045074
520045119
520045216
520045268
520045672

520045804
520045874
520052844

9
13
8
12
35
34
36
2
12
12
30
25
12

520052846
520052866
520052899

PAGE ITEM

2-115
2-124
2-132
2-140
2-100
2-140
2-155
2-100
2-140
2-155
1-123
8-21
8-21
2-80
2-85
2-88
2-92
2-113
2-117
2-123
2-131
2-155
2-144
2-144
2-72
2-72
2-80
2-80
2-89
2-89
2-100
2-100
2-104
2-104
2-112
2-112
2-121
2-121
2-129
2-129
2-140
2-140
2-151
2-152
2-153
2-151
2-152
2-24
6-37
6-65
10-33

12
30
30
26
15
15
4
15
15
4
7
15
14
31
42
17
33
31
42
8
8
2
9
10
23
24
23
24
39
40
12
13
23
24
23
24
39
40
39
40
12
13
3
9
6
3
9
28
13
3
20
12-7

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

520053821 10-29
520082886 6-25
520102600 9-11
9-31
520162600 9-13
9-33
520202601 2-64
2-65
2-67
2-68
2-71
2-75
2-75
2-76
2-76
2-79
2-83
2-83
2-84
2-84
2-88
2-91
2-91
2-92
2-92
2-95
2-95
2-96
2-96
2-100
2-101
2-103
2-107
2-107
2-108
2-108
2-111
2-115
2-115
2-116
2-116
2-120
2-123
2-123
2-124
2-124
2-128
2-131
2-131
2-132
2-132
12-8

20
7
4
4
4
4
3
4
6
5
1
15
16
29
31
1
15
16
29
31
27
1
3
24
25
8
9
20
22
21
26
1
14
15
30
32
1
14
15
30
32
27
1
3
24
25
27
1
3
24
25

PART NO.

PAGE ITEM

2-135
2-135
2-136
2-137
2-140
2-141
520202602 2-71
2-76
2-76
2-79
2-84
2-84
2-88
2-91
2-91
2-92
2-96
2-96
2-100
2-101
2-103
2-108
2-108
2-111
2-116
2-116
2-120
2-123
2-123
2-124
2-128
2-131
2-131
2-140
2-141
520202603 2-64
2-65
2-67
2-68
520202604 2-65
2-88
2-91
2-91
2-92
2-92
2-95
2-95
2-96
2-96
2-101
2-120

8
9
21
23
22
27
1
29
31
1
29
31
27
1
3
25
20
22
21
26
1
30
32
1
30
32
27
1
3
25
27
1
3
22
27
3
4
6
5
4
27
1
3
24
25
8
9
20
22
26
27

PART NO.

520202606

520357520
524135278
524136932
524141696

524141842

524141843
524141844

PAGE ITEM

2-123
2-123
2-124
2-124
2-128
2-131
2-131
2-132
2-132
2-135
2-135
2-136
2-137
2-141
2-75
2-83
2-95
2-107
2-115
2-132
2-135
2-136
2-137
2-52
4-20
4-25
4-26
3-10
6-33
7-15
7-17
7-33
7-33
8-51
8-53
8-57
8-58
8-61
9-19
9-21
9-24
9-39
9-39
9-39
7-19
7-23
8-37
9-7
9-7
9-29
8-11

2015 Yale Europe Materials Handling Limited

1
3
24
25
27
1
3
24
25
8
9
21
23
27
15
15
8
14
14
25
8
21
23
10
2
3
3
1
6
8
8
2
2
15
18
3
3
9
8
26
9
9
9
22
22
24
11
13
1
36

PART NO.

524141846

524142185
524142187
524142189
524142191
524142193
524142297
524142344
524142349
524146997
524146999
524147120
524147121
524147124
524147146
524147147
524147199
524147388
524147486
524147968
524147973
524147978
524147998
524148003

PAGE ITEM

8-15
8-41
9-9
9-35
7-3
7-7
7-19
7-23
8-11
8-15
8-37
9-3
9-5
9-29
8-33
8-35
8-33
8-35
8-33
8-35
8-33
8-35
8-33
8-35
9-3
9-5
9-3
9-5
9-3
9-5
8-41
8-41
9-9
8-41
8-41
9-9
8-41
9-9
10-29
10-33
10-45
10-47
9-19
9-21
9-19
9-21
9-19
9-21
9-19
9-21
9-19

18
18
11
18
24
24
29
29
6
27
25
24
24
17
3
3
3
3
3
3
3
3
3
3
2
2
2
2
2
2
3
3
2
3
3
2
3
2
15
15
13
13
3
5
3
5
3
5
4
4
4
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

9-21
524148008 9-19
9-21
524162256 1-121
524164714 2-35
524166936 4-15
524167321 4-15
524197448 8-49
9-17
10-29
10-33
524198366 8-3
524198368 8-3
524198370 8-3
524198371 7-3
524198373 8-3
524198375 8-3
524198377 7-3
524198382 7-3
524198386 8-3
8-5
524198388 8-3
8-5
524198390 8-3
8-5
524198393 8-3
8-5
524198395 8-3
8-5
524198411 7-3
7-7
524198417 7-3
7-7
524198422 7-3
7-7
524198436 8-3
8-5
524198438 8-3
8-5
524198440 8-3
8-5
524198443 8-3
8-5
524198445 8-3
8-5
524198458 9-27
524198463 9-27
524198470 8-3
8-5
9-27
524198471 7-13
G807

4
4
4
6
7
1
1
6
6
16
16
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
1
1
11
12
4
11

PART NO.

PAGE ITEM

10-23
524198472 7-13
10-23
524198473 7-13
10-23
524198474 8-7
524198475 8-11
8-15
9-35
524198476 8-11
8-15
524198477 8-7
8-11
524198479 8-7
8-11
524198485 7-15
7-17
524198486 7-15
7-17
524198488 8-11
8-15
524198489 9-21
524198493 8-27
9-21
524198496 8-25
8-27
8-29
524198499 8-27
8-29
524198501 8-27
8-29
8-53
8-58
8-61
9-21
9-24
9-39
524198502 8-27
8-30
524198504 8-27
8-29
524198505 8-27
8-29
8-53
8-57
8-61
9-21
9-24
9-39
524198506 8-27
8-29

16
6
18
7
15
15
30
4
6
19
22
36
10
34
20
14
14
14
14
18
23
17
18
16
16
11
33
23
18
17
27
34
44
24
15
35
19
10
35
8
16
14
23
28
19
19
14
30
22
15
25

PART NO.

524198507
524198509
524198510
524198523
524198548
524198557

524198558
524198559

524198560
524198563
524198564
524198567
524198568
524198569
524198577
524198582
524198587
524198588
524198589
524198590
524198593
524198599
524198600
524198607
524198612
524198617

PAGE ITEM

PART NO.

PAGE ITEM

8-53
8-57
8-61
9-21
9-24
9-39
8-12
8-15
9-35
8-53
8-58
8-61
8-51
8-57
8-61
7-3
7-7
7-11
7-3
7-7
8-3
8-7
7-3
7-7
8-7
7-15
7-17
8-25
8-29
9-39
9-39
9-39
9-39
9-40
9-39
9-39
9-35
9-35
9-35
8-27
8-29
8-29
8-27
9-27
9-35
9-27
9-35
8-29
9-39
9-39
9-39

524198627
524198632
524198637
524198647
524198652
524198657
524198667
524198672
524198677
524198680

9-39
9-39
9-39
9-40
9-40
9-40
9-40
9-40
9-40
8-27
8-27
8-29
8-29
8-27
8-27
8-27
8-29
8-29
8-29
9-40
9-40
9-40
8-25
8-25
8-25
8-25
8-25
8-51
8-53
8-58
9-19
9-24
9-24
9-24

2015 Yale Europe Materials Handling Limited

29
21
21
13
32
17
39
6
4
7
42
16
4
7
7
2
2
11
11
10
24
18
18
18
5
5
10
12
11
10
10
4
36
11
11
19
19
19
1
22
22
1

22
2
2
2

524198681

524198695
524198696
524198700

524198857
524198862
524198867
524198913
524198914
524198915
524198916 7-15
7-17
8-25
8-29
524199308 1-119
524199309 1-119
524199311 1-119
524201323 1-9
1-11
524208881 1-121
524216189 1-123
524281279 1-49
1-56
524283305 8-21

1
1
1
35
35
35
34
34
34
2
2
2
2
2
2
2
2
2
2
33
33
33
2
2
2
2
2
30
5
41
19
27
27
27

3
3
6
14
1
1
1
12
5
5
15
12
29

12-9

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

524283330
524283332
524283334
524283337
524283339
524283355
524283357
524283359
524283362
524283364
524284711
524284717
524284722
524284729
524286205
524286207
524286209
524286211
524286213
524286264
524286265
524286266
524289762
524291984
524292169

8-21
8-21
8-21
8-21
8-21
8-21
8-21
8-21
8-21
8-21
7-11
7-11
7-11
7-11
8-19
8-19
8-19
8-19
8-19
1-9
1-9
1-9
1-5
3-10
3-10
3-10
1-65
1-69
1-73
1-65
1-69
1-73
3-10
4-15
3-10
3-10
3-10
3-10
1-65
1-79
1-65
1-79
1-65
1-79
1-65
1-79
1-93
1-65
1-79
1-93
1-65

524292608
524292609
524292651
524292806
524292922
524292997
524293967
524303227
524303228
524303229
524303230
524303231
524303232
12-10

2
2
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
18
18
4
18
18
1
1
1
1
1
1
1
9
1
9
1
9
1
9
6
1
9
6
1

PART NO.

524303233
524303234
524303235
524303236
524303237
524303238
524303418
524303419
524303420
524303576
524303578
524303580
524305613
524307980
524307981
524307982
524310195
524310196
524310923
524310929
524310930
524324509
524325742
524325743
524327738
524327741
524327744
524328789
524328904
524329106
524329711
524329712
524329714
524330361
524330362

PAGE ITEM

PART NO.

1-79
1-93
1-65
1-79
1-65
1-79
1-65
1-79
1-65
1-79
1-65
1-79
1-65
1-79
1-65
1-65
1-65
1-93
1-93
1-93
1-121
1-85
1-85
1-85
1-117
1-117
1-117
1-117
1-17
1-29
1-17
1-29
1-17
1-29
2-53
6-37
6-41
1-99
1-99
1-99
1-101
1-99
1-85
1-121
1-29
1-19
1-29
1-39
1-15

524330363
524330364
524330365
524330366
524330367
524330368
524330369
524330370
524330371
524330372
524330374
524330375
524330376
524330377
524330378
524330379
524330380
524330381
524330382
524330383
524330384
524330385
524330386
524330387
524330388
524330390
524330391
524330392
524330393
524330394
524330395
524330396
524330397
524330398
524331888
524331889
524331890
524331891
524331892
524331893
524331894
524331895
524331896
524331897
524331898
524331899
524331901
524331902
524331903
524331904
524331905

9
6
2
9
2
9
2
9
2
9
2
9
2
9
3
3
3
7
7
7
8
1
1
1
1
1
1
1
3
3
3
5
17
26
2
4
3
4
7
16
2
14
24
11

PAGE ITEM

2015 Yale Europe Materials Handling Limited

PART NO.

524331906
524331907
524331908
524331909
524331910
524331911
524331912
524331913
524331914
524331915
524332204
524332271
524335565
524335567
524335570
524335572
524335575
524336793
524336794
524336795
524336812
524337823
524337824
524337825
524337826
524337828
550000349
550000365
550000366
550000367
550000368
550000369
550000370
550000371
550000372
550003069
550003070
550003071
550003072
550003073
550003074
550003075
550003076
550003077
550003078
550003079
550003080

PAGE ITEM

10-5
1-11
6-5
6-5
6-9
6-9
6-5
1-69
1-75
1-69
1-75
1-69
1-75
2-19
1-33
1-31
1-33
1-33
1-31
1-31
1-43
1-39
1-23
1-19
1-29
1-15
1-23
1-41
1-27

9
15
3
5
5
4
17
5
5
5
5
5
5
14
3
1
3
3
1
1

G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

550003081
550003082
550003083
550003092
550003093
550003094
550003095
550003096
550003097
550003098
550003099
550003100
550003101
550003102
550003103
550003192
550003193
550003194
550003195
550003196
550003197
550003198
550003199
550003200
550004068
550004069
550004070
550004071
550004072
550004073
550004074
550004075
550004076
550004077
550004078
550004079
550004083
550004084
550004085
550004086
550004087
550004088
550004089
550004090
550004091
550004092
550004093
550004094
550004095
550004097
550004544 6-46
G807

PART NO.

PAGE ITEM

550011943 1-23
1-27
1-29
550017001 1-105
550026997 1-107
550027111 1-11
550027112 1-11
550027113 1-11
550027121 1-87
550027122 1-87
550027123 1-87
550029734 2-19
550043718 1-75
550043719 1-75
550044369 1-75
550044441 1-79
550044442 1-79
550044443 1-79
550044445 1-79
550044446 1-79
550044447 1-79
550044448 1-79
550044449 1-79
550044450 1-79
550044451 1-79
550044452 1-79
550044453 1-79
550046840 2-43
550051639 5-13
550053304 1-7
550070561 1-73
550070562 1-73
550070563 1-73
550071204 1-11
550071205 1-11
550071206 1-11
550080240 1-119
550080327 1-119
1-119
550080328 1-119
1-119
550080329 1-119
550082061 2-19
550083618 1-93
550083619 1-93
550083620 1-93
550084140 1-93
550084141 1-93
550084142 1-93
550087403 2-23
550088446 1-97

9
14
18
1
1
1
1
1
16
16
16
14
18
22
18
9
9
9
9
9
9
9
9
9
9
9
9
1
1
5
5
5
1
1
1
1
1
1
1
1
1
14
1
1
1
4
4
4
14
1

PART NO.

PAGE ITEM

PART NO.

580000325
580000868
580001246
580001430

1-19
6-37
2-51
7-31
8-33
8-35
9-17
10-33
10-29
10-33
10-29
10-5
2-151
2-152
2-153
2-144
1-109
10-17
1-19
1-19
1-41
6-69
2-52
1-9
1-9
1-73
1-119
1-119
1-119
4-34
1-75
7-3
7-7
8-7
8-11
9-29
1-123
2-36
2-39
2-41
1-19
4-5
6-12
2-83
2-93
2-95
2-107
2-115
2-125
2-133
2-135

580009419 5-9
580010469 1-55
580010741 1-9
1-11
580010870 4-15
4-15
580011059 4-3
580011167 7-11
8-19
8-21
8-43
580011639 2-63
2-149
580011872 2-31
580012279 1-61
1-63
580012352 2-39
2-40
2-44
580012507 4-5
580012509 4-5
580012510 4-6
580012511 4-5
580012512 4-5
580012515 4-5
580012526 4-5
580012527 4-5
580012529 4-5
580012530 4-5
580012531 4-5
580012532 4-5
580012533 4-5
580012534 4-6
580012535 4-5
580012536 4-5
580012537 4-5
580012538 4-5
580012539 4-5
580012540 4-5
580012541 4-5
580012544 4-6
580013034 1-39
580013339 4-31
580013347 4-31
580013348 4-31
580013351 4-16
4-18
4-31
4-33
580014009 1-21
580014465 1-50

580001435
580001436
580001437
580001471
580001849
580002018
580003569
580003814
580003835
580004501
580004592
580004721
580004761
580006420
580006842
580006843
580006844
580006935
580006948
580007839

580008064
580008371
580008949
580009061
580009067

2015 Yale Europe Materials Handling Limited

6
8
2
2
4
4
2
20
20
20
20
2
2
4
2
5
5
6
13
12
10
12
9
4
5
26
4
3
2
5
26
19
19
31
4
15
4
6
12
13
8
31
3
5
37
4
5
5
36
36
4

PAGE ITEM

7
16
2
1
1
3
14
16
6
3
6
13
14
10
7
8
34
32
40
14
1
5
21
13
22
12
19
23
20
15
18
33
35
36
25
24
14
1
5
23
9
9
15

12-11

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580014572 5-7
580014765 1-39
580014766 1-21
1-39
580014767 1-21
1-39
580014768 1-21
580014780 1-19
580014783 1-19
1-41
580014813 1-31
580014821 2-43
580014898 4-6
580015057 1-39
580016583 1-33
580016584 1-29
580016589 1-21
1-39
1-41
580017695 3-7
3-9
580018567 1-50
1-55
1-55
580018577 1-55
580018613 1-50
580018614 1-50
580018616 1-50
1-55
580018642 1-53
1-59
580018643 1-53
1-59
580018833 10-45
10-47
580018834 10-45
10-47
580018835 10-45
10-47
580019097 2-72
2-80
2-87
2-99
2-103
2-112
2-119
2-127
2-139
580019098 2-72
2-80
2-87
12-12

7
5
7
3
6
2
10
15
11
16
25
8
41
8
15
12
3
12
5
5
6
13
17
10

15
4
4
6
6
11
11
9
9
10
10
16
16
7
4
13
13
7
7
6
16
16
7

PART NO.

PAGE ITEM

2-99
2-104
2-112
2-119
2-127
2-139
580019101 2-64
2-67
580019107 2-67
2-68
2-71
2-71
2-71
2-71
2-71
2-72
2-72
2-72
2-75
2-75
2-75
2-76
2-76
2-76
2-76
2-79
2-79
2-79
2-79
2-79
2-80
2-80
2-80
2-81
2-81
2-83
2-83
2-84
2-84
2-84
2-84
2-84
2-87
2-87
2-87
2-88
2-88
2-89
2-89
2-91
2-91

4
13
13
7
7
6
4
7
2
7
2
3
6
11
13
15
22
27
14
17
19
25
26
30
32
2
3
6
8
11
13
15
22
33
35
14
17
19
25
26
30
32
1
9
10
25
26
34
36
2
4

PART NO.

PAGE ITEM

PART NO.

2-91
2-91
2-92
2-92
2-92
2-95
2-95
2-96
2-96
2-96
2-96
2-96
2-99
2-99
2-99
2-101
2-101
2-103
2-103
2-103
2-103
2-104
2-104
2-104
2-107
2-107
2-107
2-108
2-108
2-108
2-108
2-108
2-108
2-111
2-111
2-111
2-111
2-111
2-112
2-112
2-112
2-115
2-115
2-115
2-116
2-116
2-116
2-116
2-116
2-116
2-119

2-119
2-119
2-120
2-120
2-121
2-121
2-123
2-123
2-123
2-123
2-124
2-124
2-124
2-127
2-127
2-127
2-128
2-128
2-129
2-129
2-131
2-131
2-131
2-131
2-132
2-132
2-132
2-135
2-135
2-136
2-136
2-136
2-136
2-137
2-139
2-139
2-139
2-141
2-141
2-145
2-155
2-157
2-161
10-49
580019119 2-64
2-65
2-65
2-67
2-68
2-71
2-71

2015 Yale Europe Materials Handling Limited

11
12
20
23
26
7
10
12
16
17
19
21
1
5
6
27
28
2
3
6
11
15
16
22
13
16
18
20
21
22
28
31
33
2
3
6
8
11
15
16
22
13
16
18
20
21
22
28
31
33
1

PAGE ITEM

9
10
25
26
34
36
2
4
9
14
20
23
26
1
9
10
25
26
34
36
2
4
9
14
20
23
26
7
10
12
16
19
20
22
1
4
5
28
31
4
1
12
11
4
1
8
9
5
12
7
11
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

2-71
2-72
2-72
2-72
2-72
2-72
2-73
2-75
2-79
2-79
2-79
2-79
2-80
2-80
2-80
2-80
2-81
2-81
2-83
2-87
2-87
2-87
2-87
2-87
2-87
2-87
2-88
2-88
2-89
2-92
2-95
2-99
2-99
2-99
2-99
2-99
2-99
2-100
2-100
2-103
2-103
2-103
2-103
2-104
2-104
2-104
2-104
2-104
2-104
2-107
2-111
G807

12
14
16
17
22
27
29
17
7
8
11
12
14
16
17
22
33
35
17
1
7
8
9
11
13
14
32
33
34
23
10
1
4
4
5
6
7
16
17
7
11
12
13
14
15
17
22
27
29
16
7

PART NO.

PAGE ITEM

PART NO.

2-111
2-111
2-111
2-112
2-112
2-112
2-112
2-112
2-113
2-113
2-115
2-119
2-119
2-119
2-119
2-119
2-119
2-119
2-120
2-120
2-121
2-123
2-124
2-127
2-127
2-127
2-127
2-127
2-127
2-127
2-128
2-129
2-129
2-131
2-132
2-135
2-136
2-136
2-139
2-139
2-139
2-139
2-139
2-139
2-140
2-140
2-143
2-150
2-155
2-156
2-156

2-156
2-157
2-161
2-161
2-161
2-161
10-49
10-49
580019139 2-68
2-76
2-84
2-91
2-96
2-156
2-161
580019140 2-64
2-67
2-68
2-91
2-156
2-161
580019245 2-67
2-68
2-71
2-71
2-71
2-75
2-75
2-76
2-76
2-79
2-79
2-80
2-83
2-84
2-84
2-84
2-87
2-88
2-88
2-91
2-91
2-92
2-92
2-95
2-96
2-96
2-96
2-99
2-101
2-103

8
11
12
13
14
15
17
22
33
34
16
1
7
8
9
11
13
14
32
33
34
13
23
1
7
8
9
11
13
14
32
33
34
13
23
10
16
18
1
4
5
6
6
7
16
17
9
1
1
1
7

PAGE ITEM

2015 Yale Europe Materials Handling Limited

9
14
1
7
9
13
2
4
2
20
20
17
13
5
5
5
1
2
17
5
5
2
7
2
3
13
14
19
30
32
2
3
13
14
19
30
32
10
25
26
2
4
20
26
7
12
19
21
6
27
2

PART NO.

PAGE ITEM

2-103
2-104
2-107
2-107
2-108
2-108
2-108
2-108
2-108
2-111
2-111
2-112
2-115
2-115
2-116
2-116
2-116
2-116
2-116
2-119
2-120
2-120
2-123
2-123
2-123
2-123
2-124
2-124
2-127
2-128
2-128
2-131
2-131
2-131
2-131
2-132
2-132
2-135
2-136
2-136
2-136
2-136
2-136
2-139
2-141
2-145
2-157
2-161
580019246 2-67
2-68
2-71

3
16
13
18
20
21
22
31
33
2
3
16
13
18
20
21
22
31
33
10
25
26
2
4
14
15
20
26
10
25
26
2
4
14
15
20
26
7
12
15
16
20
22
4
28
4
12
11
2
7
2
12-13

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

12-14

PAGE ITEM

PART NO.

2-71
2-71
2-75
2-76
2-76
2-76
2-79
2-79
2-80
2-83
2-84
2-84
2-84
2-87
2-88
2-88
2-91
2-91
2-92
2-92
2-95
2-96
2-96
2-96
2-99
2-101
2-103
2-103
2-104
2-107
2-108
2-108
2-108
2-108
2-108
2-108
2-111
2-111
2-112
2-115
2-116
2-116
2-116
2-116
2-116
2-116
2-119
2-120
2-120
2-123
2-123

2-123
2-123
2-124
2-124
2-127
2-128
2-128
2-131
2-131
2-131
2-131
2-132
2-132
2-135
2-136
2-136
2-136
2-136
2-136
2-139
2-141
2-145
2-157
2-161
580019353 2-65
2-67
2-68
2-79
2-88
2-100
2-103
2-103
2-111
2-120
2-129
2-140
2-145
2-145
2-149
2-150
2-156
2-161
10-49
580019366 2-87
2-119
2-124
2-127
2-132
580019387 6-9
6-37
6-37

3
13
14
19
30
32
2
3
13
14
19
30
32
10
25
26
2
4
20
26
7
12
19
21
6
27
2
3
16
13
18
20
21
22
31
33
2
3
16
13
18
20
21
22
31
33
10
25
26
2
4

PAGE ITEM

14
15
20
26
10
25
26
2
4
14
15
20
26
7
12
15
16
20
22
4
28
4
12
11
9
5
12
7
33
16
7
7
7
33
33
16
1
3
1
1
1
1
2
15
16
22
16
22
7
25
26

PART NO.

580019805
580019806
580019808

580019817

580019838

580019860
580019861

580019865

PAGE ITEM

6-37
6-65
6-65
6-65
7-19
7-20
7-20
7-23
7-24
7-24
8-37
8-41
9-3
9-5
9-7
9-9
9-35
6-75
6-37
6-65
4-34
6-37
6-65
10-45
10-47
6-9
6-37
6-65
7-19
7-23
8-38
9-3
9-5
9-29
6-37
6-65
8-11
8-15
6-75
10-23
10-25
10-27
10-29
10-31
10-33
4-3
6-31
6-37
6-65
10-23
10-25

2015 Yale Europe Materials Handling Limited

27
11
14
15
29
31
33
29
31
33
25
18
25
25
12
11
18
27
28
17
3
32
16
12
12
7
25
15
31
31
35
25
25
12
27
14
16
19
7
24
23
23
23
13
23
4
20
30
18
24
23

PART NO.

580019894
580020431
580020576

580020585
580020708

580020710
580020719
580020721
580020724

580020726

580020741
580020942

580020943

PAGE ITEM

10-27
10-29
10-31
10-31
10-33
6-75
8-15
8-37
7-3
7-7
8-7
8-11
8-11
9-29
6-37
10-23
10-25
10-27
10-29
10-31
10-33
10-40
10-40
10-40
10-40
10-23
10-25
10-27
10-29
10-31
10-33
10-23
10-25
10-27
10-29
10-31
10-33
10-40
2-64
2-65
2-67
2-68
2-72
2-80
2-87
2-99
2-104
2-112
2-119
2-127
2-139

23
23
13
13
23
8
28
30
9
9
30
11
13
14
31
6
4
3
4
5
4
1
3
2
4
5
5
5
23
5
5
6
6
6
22
6
5
2
8
4
11
21
21
2
2
21
21
2
2
2
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

10-49
580020944 2-72
2-80
2-87
2-99
2-104
2-112
2-119
2-127
2-139
10-49
580021087 2-65
2-68
2-71
2-76
2-79
2-84
2-88
2-89
2-91
2-96
2-100
2-101
2-103
2-108
2-111
2-116
2-120
2-121
2-123
2-128
2-129
2-131
2-136
2-140
2-141
2-156
2-156
2-157
2-161
2-161
2-161
580021088 2-64
2-65
2-67
2-68
2-71
2-76
2-79
2-84
2-88
G807

5
21
21
2
2
21
21
2
2
2
5
1
1
9
23
9
23
32
37
14
15
17
29
9
24
9
24
32
37
16
32
37
16
14
17
32
4
11
13
4
10
12
4
1
7
1
9
23
9
23
32

PART NO.

580021466
580022274
580022501
580022502
580022505

580022507
580022508
580022804
580022847
580022887
580022891

PAGE ITEM

2-89
2-91
2-96
2-100
2-101
2-103
2-108
2-111
2-116
2-120
2-121
2-124
2-128
2-129
2-132
2-136
2-140
2-141
2-156
2-156
2-157
2-161
2-161
2-161
1-21
1-39
1-31
6-77
7-27
8-44
9-11
9-13
9-31
9-33
6-77
7-11
8-19
1-41
1-25
1-39
2-158
2-163
2-71
2-79
2-89
2-101
2-103
2-111
2-121
2-129
2-141

37
14
15
17
29
9
24
9
24
32
37
16
32
37
16
14
17
32
4
11
13
4
10
12
2
13
18
8
14
15
6
6
6
6
7
10
12
12
10
19
2
3
6
6
36
28
6
6
36
36
31

PART NO.

580022892

580022893

580022894

580022901
580022963
580023049

PAGE ITEM

PART NO.

2-152
2-153
2-156
2-161
2-71
2-79
2-89
2-101
2-103
2-111
2-121
2-129
2-141
2-152
2-153
2-156
2-161
1-101
2-71
2-76
2-79
2-84
2-88
2-89
2-91
2-96
2-100
2-101
2-103
2-108
2-111
2-116
2-120
2-121
2-128
2-129
2-136
2-140
2-141
2-153
10-2
10-21
2-76
2-84
2-92
2-96
2-124
2-132
1-21
8-5
1-99

580023124 7-33
8-51
8-53
8-57
8-61
580023425 6-77
580023845 2-155
580023890 3-3
580023947 2-148
580024136 4-5
580024138 4-5
580024141 4-5
580024143 4-5
580024144 4-5
580024145 4-5
580024920 8-41
9-3
9-5
580025509 5-7
5-9
580025558 2-147
580025559 1-50
1-56
2-145
580025602 9-11
9-13
9-31
9-33
580025717 1-35
1-37
580025868 2-64
2-67
580026299 2-93
2-101
2-125
2-133
2-140
2-152
2-158
2-163
580026621 1-93
2-6
2-9
2-11
2-11
2-15
2-15
2-23
2-48
10-9
580026640 4-11

2015 Yale Europe Materials Handling Limited

8
7
9
9
6
6
36
28
6
6
36
36
31
8
7
9
9
13
10
24
10
24
31
38
13
15
17
29
10
25
10
25
31
38
31
38
14
17
32
1
1
9
21
21
18
13
17
17
14
9
9

PAGE ITEM

11
5
8
10
10
4
5
2
7
9
8
2
4
3
13
12
12
5
1
1
25
37
2

11
5
1
38
34
37
37
19
6
3
5
34
19
30
30
33
29
32
20
9
5
9
12-15

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580026649 2-101
2-141
2-155
580026720 10-23
10-25
10-27
10-29
10-31
10-33
580026721 10-23
10-25
10-27
10-29
10-31
10-33
580026723 10-23
10-25
10-27
10-29
10-31
10-33
580026724 10-40
580026749 1-118
580026812 2-6
2-9
2-11
2-15
2-31
2-33
2-35
2-143
10-49
10-51
580026813 2-131
2-136
580027008 6-12
580027206 2-123
580027207 2-123
580027520 10-40
580027572 1-81
1-83
1-85
1-87
6-37
6-65
580027573 1-65
1-69
1-75
1-76
1-91
1-93
12-16

33
29
2
7
10
10
10
17
10
8
11
11
11
16
11
9
12
12
12
4
12
4
4
22
2
2
2
11
12
12
16
9
5
11
18
9
11
11
6
9
18
13
4
14
7
16
27
29
37
4
29

PART NO.

580027620

580027677
580027878
580028816
580028817
580028818
580029110
580029600
580029621
580029727
580029990
580030876
580030878

580030966

580030967
580030968
580030969
580030970

PAGE ITEM

1-97
1-99
1-107
5-3
5-11
5-13
6-5
2-144
2-144
2-144
2-144
6-27
6-29
6-31
7-31
1-29
1-29
1-29
1-33
3-9
3-7
1-113
10-17
10-19
10-21
2-101
2-141
2-9
2-11
2-15
2-72
2-77
2-80
2-85
2-104
2-109
2-112
2-117
1-93
1-97
2-9
2-11
2-15
2-19
1-107
2-19
2-23
1-107
2-19
2-23
4-16

7
10
6
9
3
3
12
1
2
11
12
9
9
6
7
10
9
6
22
3
4
7
2
5
8
30
34
19
19
19
26
38
26
38
26
39
26
46
30
8
24
24
24
4
12
3
4
11
15
15
10

PART NO.

580030975
580031629
580032011
580032260
580032373
580032375
580032377
580032520
580032669
580032779
580033516
580033537
580033718

580034540

580034850
580034999
580035000
580035001
580035002
580035031

PAGE ITEM

PART NO.

4-18
6-5
6-9
6-11
1-93
1-123
1-65
1-49
1-55
2-15
2-23
2-48
1-79
1-61
1-63
4-5
1-31
1-33
6-45
6-62
2-101
2-141
2-155
2-101
2-141
2-155
7-20
7-24
7-31
8-37
10-25
2-152
2-152
2-153
2-158
2-163
8-29
1-118
1-118
1-118
1-118
2-71
2-75
2-75
2-79
2-83
2-83
2-88
2-92
2-92
2-95

2-95
2-100
2-103
2-107
2-107
2-111
2-115
2-115
2-120
2-124
2-124
2-128
2-132
2-132
2-135
2-135
2-140
580035032 2-71
2-75
2-76
2-79
2-83
2-84
2-88
2-91
2-92
2-95
2-96
2-100
2-103
2-107
2-108
2-111
2-115
2-116
2-120
2-124
2-124
2-128
2-132
2-132
2-135
2-140
580035034 2-88
2-99
2-109
2-117
2-120
2-128
2-139
580035035 2-99

2015 Yale Europe Materials Handling Limited

10
18
9
12
25
1
13
3
5
37
21
8
4
6
7
6
4
1
11
3
33
29
2
33
29
2
41
41
8
16
22
2
3
4
4
6
9
2
3
5
5
13
18
5
13
18
28
21
32
5

PAGE ITEM

11
22
5
8
17
5
8
17
28
21
32
28
21
32
5
11
23
4
9
22
4
9
22
29
16
29
6
14
23
4
9
19
4
9
19
29
19
29
29
19
29
6
24
20
10
36
36
20
20
10
10
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

2-139
2-51
2-51
7-31
7-31
6-19
5-3
5-3
580036940 2-131
2-136
580036981 2-71
2-72
2-75
2-79
2-81
2-83
2-87
2-92
2-95
2-99
2-99
2-103
2-107
2-108
2-111
2-115
2-116
2-119
2-123
2-124
2-127
2-131
2-132
2-135
2-136
2-139
2-139
580036986 2-72
2-75
2-79
2-81
2-83
2-87
2-92
2-95
2-99
2-99
2-103
2-107
2-108
2-111
580035779
580035780
580035910
580035916
580036023
580036662

G807

PART NO.

10
14
12
1
7
5
8
11
18
11
27
17
11
33
17
13
23
10
5
7
11
16
28
11
16
28
13
9
23
13
9
23
10
19
5
7
27
17
11
33
17
13
23
10
5
7
11
16
28
11

580037209
580037254
580037260
580037805

580037807

PAGE ITEM

PART NO.

2-115
2-116
2-119
2-123
2-124
2-127
2-131
2-132
2-135
2-136
2-139
2-139
2-63
10-11
10-25
10-25
2-76
2-77
2-84
2-85
2-88
2-91
2-96
2-100
2-108
2-109
2-116
2-117
2-120
2-123
2-128
2-131
2-136
2-140
2-76
2-77
2-84
2-85
2-88
2-91
2-96
2-100
2-108
2-109
2-116
2-117
2-120
2-123
2-128
2-131
2-136

2-140
580038063 1-97
6-41
580038290 2-76
2-84
2-88
2-100
2-120
2-128
2-140
10-21
580038355 1-101
580038834 1-85
6-37
6-41
580039183 7-20
7-24
8-38
9-7
580039194 2-149
580039385 6-37
6-65
6-75
6-75
10-23
10-25
10-27
10-29
10-31
10-31
10-33
580039394 10-45
10-47
580039401 7-15
7-17
8-27
8-30
8-51
8-53
8-58
8-62
9-19
9-21
9-23
9-40
580039424 7-15
7-17
7-33
8-25
8-27
8-30

16
28
13
9
23
13
9
23
10
19
5
7
2
7
2
1
27
36
27
36
21
10
18
11
26
37
26
37
21
12
21
12
17
11
27
36
27
36
21
10
18
11
26
37
26
37
21
12
21
12
17

PAGE ITEM

2015 Yale Europe Materials Handling Limited

11
5
15
20
20
31
17
31
31
17
10
14
6
33
21
33
33
37
12
2
28
17
7
8
24
23
23
23
13
13
23
4
4
10
10
3
41
22
31
37
35
13
23
16
26
19
19
14
22
24
42

PART NO.

580039438

580039440
580039490

580039491

580039492
580039499

PAGE ITEM

8-51
8-53
8-58
8-62
9-19
9-21
9-23
9-40
10-45
10-47
1-81
1-83
2-9
2-11
2-15
2-33
2-53
6-34
10-5
10-7
2-27
2-29
2-33
2-103
2-111
2-120
2-128
2-140
2-155
2-103
2-111
2-120
2-129
2-140
2-155
2-145
2-73
2-79
2-81
2-89
2-104
2-104
2-111
2-113
2-113
2-121
2-129
2-150
2-156
2-157
2-161

24
32
36
36
12
10
15
27
3
5
5
5
7
7
7
5
3
3
2
2
15
15
13
7
7
33
33
16
1
7
7
33
33
16
1
1
29
8
35
34
27
29
8
33
34
34
34
2
7
14
7
12-17

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

2-161
580039500 2-73
2-79
2-81
2-89
2-104
2-105
2-111
2-113
2-113
2-121
2-129
2-150
2-156
2-157
2-161
2-161
580039513 2-71
2-72
2-73
2-79
2-80
2-87
2-87
2-87
2-87
2-88
2-88
2-91
2-91
2-96
2-96
2-99
2-99
2-99
2-101
2-103
2-104
2-104
2-104
2-111
2-112
2-113
2-113
2-119
2-119
2-119
2-119
2-119
2-120
2-120
12-18

13
29
8
35
34
27
29
8
33
34
34
34
2
7
14
7
13
11
16
29
11
16
1
7
9
13
25
26
2
4
19
21
4
5
7
27
11
13
27
29
11
13
33
34
1
7
9
10
13
25
26

PART NO.

PAGE ITEM

2-123
2-123
2-123
2-123
2-127
2-127
2-127
2-127
2-127
2-128
2-128
2-131
2-131
2-131
2-131
2-136
2-136
2-136
2-137
2-139
2-139
2-139
2-141
2-150
2-152
2-153
2-156
2-156
2-157
2-161
2-161
2-161
580039602 2-76
2-77
2-84
2-85
2-96
2-100
2-108
2-109
2-116
2-117
2-136
2-140
580039764 2-77
2-85
2-91
2-96
2-109
2-117
2-123

2
4
14
15
1
7
9
10
13
25
26
2
4
14
15
15
16
20
22
5
6
7
28
2
8
7
7
9
14
7
9
13
27
36
27
36
18
11
26
37
26
37
17
11
37
37
7
23
38
38
7

PART NO.

580039799
580039900
580040120
580040456

580040850
580041195

PAGE ITEM

PART NO.

2-131
2-137
2-101
2-141
6-27
6-29
6-31
2-88
2-120
2-128
2-71
2-71
2-75
2-75
2-75
2-76
2-77
2-79
2-79
2-83
2-83
2-83
2-84
2-85
2-103
2-103
2-107
2-107
2-107
2-108
2-109
2-111
2-111
2-115
2-115
2-115
2-116
2-117
2-63
10-11
2-64
2-71
2-88
2-100
2-143
2-147
2-148
2-151
2-156
2-161
10-13

580041208 6-45
6-49
6-57
6-67
6-69
580041371 10-51
580041384 10-51
580041532 3-10
580041641 2-91
2-124
2-132
580041704 1-19
1-29
1-61
1-63
1-75
1-111
1-113
2-27
2-29
2-33
2-41
6-27
6-29
6-31
6-33
6-34
10-11
10-21
580041768 1-101
580042219 2-64
2-65
2-67
2-68
2-149
10-49
580042220 2-64
2-65
2-67
2-149
10-49
580042221 2-72
2-72
2-76
2-80
2-80
2-84
2-87
2-87
2-91
2-96

2015 Yale Europe Materials Handling Limited

7
24
31
33
18
18
16
24
24
24
4
5
9
13
18
22
35
4
5
9
13
18
22
35
4
5
8
9
17
19
36
4
5
8
9
17
19
36
3
5
1
7
33
16
8
3
1
1
1
1
1

PAGE ITEM

12
16
12
11
11
3
2
1
15
18
18
7
17
3
8
24
27
31
5
5
4
10
10
10
7
11
2
3
6
6
1
9
5
12
1
2
1
9
5
1
2
15
22
26
15
22
26
1
9
11
17
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

580042222

580042794
580043044
580043148
580043644

580044127
580044129
580044571

G807

PAGE ITEM

2-99
2-104
2-104
2-112
2-112
2-119
2-119
2-127
2-127
2-139
10-49
2-72
2-72
2-76
2-76
2-80
2-80
2-84
2-84
2-87
2-87
2-91
2-91
2-96
2-96
2-99
2-104
2-112
2-112
2-119
2-119
2-127
2-127
2-139
10-49
2-16
6-9
2-52
6-45
6-49
6-57
6-67
2-100
2-140
1-107
2-5
2-5
2-5
2-5
2-19
2-20

1
15
22
15
22
1
9
1
9
1
4
15
22
25
26
15
22
25
26
1
9
11
12
16
17
1
22
15
22
1
9
1
9
1
4
40
3
8
13
17
13
12
14
14
9
5
5
5
10
12
21

PART NO.

580044776
580044859

580044860

580044861

580044862
580044908

580044946
580045338
580045653

PAGE ITEM

2-23
2-44
6-5
1-81
1-83
1-111
1-113
2-36
2-39
10-2
2-19
2-19
2-23
2-23
2-63
6-38
10-13
1-9
1-11
1-19
1-29
1-39
1-83
2-19
2-23
2-65
2-67
2-68
2-80
2-85
2-89
2-91
2-112
2-117
2-121
2-123
2-129
2-131
2-143
2-156
2-156
2-161
1-93
5-11
5-13
4-16
4-18
6-33
7-15
7-17
7-33

12
1
13
6
6
13
17
4
4
2
5
11
3
6
8
36
6
10
14
5
15
23
9
16
16
2
9
3
28
41
35
5
28
41
35
5
35
5
10
3
10
3
23
4
4
5
5
5
7
7
3

PART NO.

580046077
580046139

580046145
580046399
580046451
580046783
580047034
580047195

580047197

580047198

PAGE ITEM

PART NO.

8-57
8-61
9-39
9-39
9-39
5-7
1-61
1-111
1-113
1-113
10-25
4-16
4-18
1-83
5-3
6-11
2-48
2-56
2-72
2-80
2-87
2-99
2-104
2-112
2-120
2-128
2-139
2-158
2-163
2-164
2-167
2-72
2-80
2-88
2-99
2-104
2-112
2-120
2-128
2-139
2-152
2-158
2-163
2-164
2-167
2-9
2-11
2-15
10-5
10-7
10-7

580047200 2-6
2-9
2-11
2-15
4-16
4-18
580047600 5-5
580047673 5-5
580047714 1-91
2-6
2-9
2-11
2-11
2-15
2-15
2-19
6-11
10-49
10-51
580047919 1-23
1-79
1-85
1-87
1-93
1-101
2-9
2-11
2-15
2-33
2-35
4-34
5-3
10-5
10-7
580048154 10-2
580048227 1-65
1-79
1-93
580048272 2-75
2-83
2-92
2-95
2-107
2-115
2-124
2-132
2-135
580048529 1-27
1-31
580048647 1-31
1-33

2015 Yale Europe Materials Handling Limited

4
4
8
8
8
6
11
11
5
15
25
5
5
8
14
5
5
2
25
25
16
8
25
25
17
17
8
1
1
3
3
25
25
16
8
25
25
17
17
8
5
1
1
3
3
6
6
6
1
1
4

PAGE ITEM

23
5
5
5
7
7
15
10
6
26
29
29
31
28
30
18
10
11
9
10
10
8
12
8
9
8
8
8
3
3
7
19
4
3
18
5
16
16
16
24
9
15
15
24
24
9
11
14
3
4
12-19

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

PART NO.

580048654
580048655
580048656
580048658
580048678
580049011

1-31
1-33
1-33
1-33
1-33
1-87
1-89
1-111
1-113
2-27
2-29
10-49
10-25
6-75
6-5
1-9
1-11
1-93
1-97
5-3
6-19
1-93
2-5
2-24
2-36
2-39
2-41
6-9
6-11
6-37
6-65
10-53
2-16
10-53
6-17
1-43
6-53
6-57
1-123
4-20
4-23
4-25
4-26
4-27
4-29
2-147
1-93
2-51
4-34
5-3
6-37

10-21
580049860 1-119
580049861 1-119
580049884 1-50
1-56
580049903 1-55
580049904 1-55
580050041 9-11
9-13
9-31
9-33
580050715 3-5
580050725 9-13
9-33
580050730 9-13
9-33
580050735 9-13
9-33
580050753 9-11
9-31
580050758 9-11
9-31
580050763 9-11
9-31
580051168 2-44
580051442 1-99
1-101
580051609 2-33
2-35
580051703 2-149
2-150
580051704 2-149
2-150
580051800 1-87
1-89
1-111
1-113
2-53
5-3
10-49
580052276 6-75
580052324 6-19
580053611 9-3
9-5
580053612 8-41
580054028 6-15
580055631 5-7
5-9
8-11
8-15
10-19

580049064
580049119
580049228
580049229

580049231

580049555
580049559
580049602
580049624
580049733
580049770
580049810

580049815
580049840

12-20

12
12
14
23
10
13
8
24
28
6
6
7
26
27
8
9
12
31
6
8
10
33
7
26
7
13
14
2
6
18
2
9
41
8
11
10
17
13
14
1
1
1
1
1
1
1
24
16
6
20
4

PAGE ITEM

7
5
23
24
7
7
7
7
5

12
1
12
10
10
2
3
3
4
14
9
22
27
4
19
6
19
4
15
15
17
10
4
2
23
25
2

PART NO.

PAGE ITEM

580055632 7-3
7-7
8-7
8-11
580055633 8-51
8-53
8-58
8-62
580055634 7-3
7-7
8-7
8-51
8-53
8-57
9-29
580055636 7-33
580055649 7-33
8-41
580055650 7-15
7-17
8-25
8-27
8-29
8-51
8-53
8-58
8-62
9-19
9-21
9-23
9-39
580055651 7-3
7-7
7-15
7-17
7-19
7-23
7-33
8-7
8-11
8-15
8-25
8-27
8-29
8-37
8-51
8-53
8-57
8-61
9-3
9-5

2015 Yale Europe Materials Handling Limited

30
30
10
22
20
23
33
33
33
33
12
9
12
14
9
10
12
28
17
17
15
13
4
29
35
29
26
23
21
11
20
21
21
11
11
27
27
19
33
5
26
4
22
8
29
12
15
8
8
21
21

PART NO.

580055652

580055730
580055731

580055733

580055734

580055735
580055736
580055738

PAGE ITEM

9-29
9-39
1-114
8-51
8-53
8-58
8-62
6-33
8-27
8-29
8-53
8-58
8-62
9-21
9-24
9-39
7-3
7-7
8-3
8-11
8-15
8-25
8-30
8-37
8-51
8-58
8-62
9-3
9-5
9-19
9-23
9-40
7-15
7-17
8-25
8-25
8-29
8-37
9-3
9-5
9-39
7-33
8-11
8-15
8-27
8-38
7-3
7-4
7-7
7-8
8-3

19
5
4
21
24
32
32
9
20
26
33
43
25
20
34
18
10
10
9
27
33
20
40
28
23
38
37
19
19
11
18
28
2
2
21
23
7
32
28
28
3
16
24
24
27
34
29
35
29
35

G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

580055742
580055863

580055864
580055976

580055977

580055979
580055980

580055981

G807

PAGE ITEM

8-7
8-11
7-3
7-7
8-7
6-33
7-15
7-17
8-27
8-29
8-51
8-53
8-57
8-61
9-19
9-23
9-39
9-40
2-41
8-29
8-62
7-19
7-23
8-37
8-41
8-61
9-3
9-5
9-7
7-15
7-17
7-33
8-25
8-29
8-51
8-53
8-57
8-61
8-3
8-5
9-27
7-13
10-23
10-25
10-27
10-29
10-31
10-33
7-15
7-17
8-25

9
21
34
34
11
7
20
20
6
30
14
17
6
6
17
12
7
38
12
21
28
17
17
4
29
13
30
30
6
6
6
13
9
11
8
11
13
13
13
13
5
12
14
8
8
8
9
8
13
13
14

PART NO.

580055982
580055983

580055989

580055990
580056000
580056001

580056004
580056005

PAGE ITEM

8-27
8-29
8-51
8-58
8-62
9-19
9-23
8-25
8-30
7-3
7-7
7-19
7-23
7-33
8-7
8-51
8-53
8-57
8-61
9-3
9-5
9-29
3-3
7-33
9-19
9-23
9-21
9-23
9-40
6-75
7-19
7-23
8-3
8-5
8-37
8-41
8-51
8-53
8-57
8-61
9-3
9-5
9-7
9-27
9-29
2-146
2-147
10-13
1-50
1-56
6-75

5
3
28
28
28
18
10
19
36
20
20
26
26
6
32
11
14
9
9
26
26
18
4
8
24
5
11
5
38
12
19
19
14
10
7
14
10
13
15
15
16
16
7
2
10
2
1
1
14
28
11

PART NO.

580056006

580056007
580056008

580056337
580056465

580056527
580056528
580056586
580056588
580056613

PAGE ITEM

7-19
7-23
8-3
8-5
8-25
8-29
8-37
8-41
9-3
9-5
9-27
2-67
2-72
2-80
2-87
2-99
2-104
2-112
2-119
2-123
2-127
2-131
2-136
2-139
2-146
2-147
10-13
8-30
10-23
10-25
10-27
10-29
10-31
10-33
6-19
6-11
6-34
6-37
6-65
1-11
1-105
1-107
1-105
5-3
10-45
10-47
10-45
10-47
2-6
2-9
2-11

2015 Yale Europe Materials Handling Limited

18
18
12
11
5
13
5
15
13
13
3
11
14
14
11
6
17
17
11
13
11
13
16
4
2
3
1
44
13
9
9
9
10
9
3
4
5
26
11
11
2
4
4
23
18
18
5
3
28
3
3

PART NO.

580056635
580056666
580056667
580056741
580056815

580056840
580056886
580057260
580057266
580057271
580057307

580057451
580058078
580058188
580058190
580058194
580058314
580058447
580058582

PAGE ITEM

2-15
2-31
2-33
2-35
6-41
10-49
10-51
1-55
1-107
5-3
6-19
10-45
10-47
1-50
1-55
2-63
10-9
10-13
6-41
1-11
1-53
1-59
1-53
1-59
1-49
1-55
1-49
1-53
1-53
1-55
1-59
1-59
1-49
1-55
4-16
4-18
2-63
10-13
2-9
2-11
2-15
5-3
2-63
10-13
10-21
2-75
2-83
2-93
2-100
2-107
2-115

3
12
11
11
23
8
4
14
10
24
13
17
17
20
20
7
6
7
25
7
9
9
11
11
2
2
6
7
10
6
7
10
8
26
5
5
13
5
21
21
21
11
15
4
4
1
1
39
19
1
1
12-21

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

580058583

580058844
580059493
580059753
580060019

580060020
580060022
580060043
580060127
580060136
580060645
580060686

580060918
580061290
580061352
580061378

580061401
12-22

PAGE ITEM

2-125
2-133
2-140
2-75
2-75
2-75
2-83
2-83
2-83
2-93
2-100
2-107
2-107
2-107
2-115
2-115
2-115
2-125
2-133
2-140
10-5
10-7
1-9
6-12
1-87
1-89
1-102
6-37
5-3
1-97
2-51
4-23
4-27
1-31
1-33
2-56
1-66
1-69
1-73
1-75
4-20
4-26
8-41
9-9
6-75
9-29
8-23
8-49
9-17
9-37
8-51

38
38
20
2
3
4
2
3
4
40
20
2
3
4
2
3
4
39
39
21
7
8
13
6
8
5

PART NO.

580061563
580061836
580061837
580061870
580062025
580062036
580062048
580062078
580062102
580062118

580062119
10
15
10
15
5
12
4
27
16
16
16
2
3
4
4
10
7
10
7
7
9
19

PAGE ITEM

PART NO.

8-53
8-58
8-62
8-27
8-29
1-39
1-39
7-15
7-17
8-61
1-31
1-31
1-27
1-49
1-56
1-31
1-33
2-76
2-85
2-88
2-99
2-109
2-117
2-120
2-128
2-139
2-71
2-71
2-75
2-75
2-75
2-76
2-77
2-79
2-79
2-83
2-83
2-83
2-84
2-85
2-88
2-88
2-88
2-91
2-92
2-92
2-92
2-95
2-95
2-95
2-96

2-99
2-100
2-100
2-103
2-103
2-107
2-107
2-107
2-108
2-111
2-111
2-115
2-115
2-115
2-116
2-120
2-120
2-120
2-124
2-124
2-124
2-124
2-128
2-128
2-128
2-132
2-132
2-132
2-132
2-135
2-135
2-135
2-136
2-139
2-140
2-140
580062127 2-47
2-48
580062388 2-71
2-72
2-76
2-79
2-81
2-84
2-89
2-91
2-91
2-96
2-96
2-101
2-103

22
34
29
12
17
9
6
16
16
12
23
19
5
12
29
21
19
35
35
20
10
36
36
20
20
10
4
5
9
13
18
22
35
4
5
9
13
18
22
35
20
28
29
16
21
29
32
5
6
11
14

PAGE ITEM

2015 Yale Europe Materials Handling Limited

10
22
23
4
5
8
9
17
19
4
5
8
9
17
19
20
28
29
19
21
29
32
20
28
29
19
21
29
32
5
6
11
13
10
23
24
4
4
9
28
23
9
34
23
37
14
17
13
15
29
9

PART NO.

580062390

580062392
580063957
580063982
580063983
580063984
580063986
580064145

580064170
580064348
580064349

580064617
580064872
580065475
580066000
580066043
580066714

PAGE ITEM

2-108
2-108
2-111
2-116
2-116
2-121
2-123
2-124
2-129
2-131
2-132
2-136
2-136
2-141
2-149
2-150
8-12
8-15
8-41
9-35
4-16
4-18
2-143
2-145
10-45
10-45
10-45
10-45
7-4
7-8
8-7
8-11
9-29
1-27
8-41
9-9
9-19
9-19
9-19
9-21
9-21
9-21
3-10
2-42
9-19
9-23
7-33
10-45
10-47
3-7
3-9

24
27
9
24
27
37
11
16
37
11
16
14
18
32
2
3
38
8
8
14
3
3
7
1
1
8
7
2
39
39
28
12
23
8
23
5
5
5
5
6
6
6
1
5
7
23
5
14
14

G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580066715 3-7
3-9
580066779 6-11
580066855 6-33
580067209 8-21
8-47
9-15
580067308 3-10
580067321 4-15
580067351 1-55
580067649 1-121
580067676 6-27
6-29
6-31
580067790 7-20
7-24
8-7
580068221 7-33
8-51
8-53
8-58
9-19
9-21
9-24
580068222 8-37
9-19
9-23
9-40
580068237 1-55
580068361 2-11
2-15
580068520 9-9
580068525 9-9
580068539 8-41
580068541 8-41
580068542 8-41
580068544 8-41
580069228 9-19
580069355 6-15
580069704 2-71
2-71
2-79
2-79
2-87
2-88
2-100
2-103
2-111
2-119
2-127
2-150
G807

PART NO.

3
14
6
6
6
1
1
3
9
6
6
18
35
35
25
4
16
19

580069705

10
9
25
22
6
24
25
18
17
17
3
3
19
19
19
19
25
6
7
12
7
12
14
33
16
12
12
14
14
1

580072264
580072266
580072267
580072682
580072738
580073651

580069801
580071052

580071066
580071585
580071586
580071587

580074783
580074863
580074868
580075011
580075139
580075200
580075214
580075584
580075589
580075594
580075599
580075637
580075639
580075640
580075641

PAGE ITEM

PART NO.

PAGE ITEM

2-156
2-161
2-71
2-79
2-88
2-100
2-150
2-156
2-161
1-41
8-12
8-15
8-41
9-9
9-35
2-164
2-167
2-147
1-101
1-99
1-101
1-105
5-3
5-3
4-5
2-165
1-49
1-55
9-9
2-19
2-23
2-19
2-23
1-27
1-35
1-37
5-3
1-111
1-113
7-19
7-23
7-19
7-23
7-19
7-23
7-19
7-23
8-33
8-33
9-3
8-33

580075642
580075644
580075645
580075646
580075647
580075650
580075652
580075657
580075813

7-19
8-33
9-3
8-33
7-19
9-3
7-19
7-19
9-3
9-5
9-9
9-3
9-5
9-9
9-3
9-5
9-9
8-33
8-35
8-37
8-41
8-33
8-35
8-37
8-41
8-33
8-35
8-37
8-41
8-33
8-35
8-37
8-41
8-33
8-35
8-37
8-41
8-12
8-15
9-35
4-3
4-5
1-41
6-77
6-75
6-77
6-75
1-102
1-104
8-21
8-21

1
1
7
7
33
16
1
1
1
6
37
9
9
12
15
5
5
1
13
5
13
3
22
21
26

580075818
580075823
580075972

580075974

580075976
3
5
3
1
1
1
1
7
3
18
17
21

580075978

580075980

580076133
580076834
580076856
580077160
580077161

1
1
1
1

580077405
580077563
580077907

2015 Yale Europe Materials Handling Limited

1
1
1
1
1
1
1
1

PART NO.

580078341
580078342
580078419
580078421
580078423
580078426
580078475
580078476
580078477
580078524
580078598
580078599
580078656

580078742
580078920
580078941
580078985
580078986
580079252
580079372
580079433
580079483
580079484
580079615
45
7
3
1
11

580079741
580079892
580079963
580079965
580080319

1
1
2
3
3
9

580080516
580080654
580080768

PAGE ITEM

8-47
9-15
2-33
2-27
8-21
8-21
8-21
8-21
1-69
1-73
1-75
2-53
2-53
6-9
6-11
6-12
6-45
6-45
1-65
1-69
1-73
1-75
5-11
10-13
7-11
6-27
6-29
6-31
6-27
6-29
6-31
10-11
2-143
1-41
10-11
10-11
2-63
10-13
2-63
2-47
1-5
1-5
2-76
2-84
2-91
2-96
1-85
1-5
1-7
2-63
2-156

9
9
1
7

19
19
19
1
1

8
17
17
17
1
1
16
15
13
15
16
12
1
5
4
2
8
14
1
18
3
2
2
25
25
12
16
5
5
5
19

12-23

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580080769 2-53
2-63
2-67
580080801 5-7
5-9
580080884 1-111
1-113
580080890 2-148
2-151
580080891 2-148
2-151
580080967 2-52
580081111 8-11
8-15
9-40
580081128 7-3
7-7
7-13
8-3
8-5
8-23
9-27
9-37
10-23
10-27
10-31
580081129 10-23
10-27
10-31
580081230 8-19
580081232 8-19
580081234 8-19
580081236 8-19
580081238 8-19
580081256 4-5
580081257 4-5
580081258 4-5
580081260 4-5
580081262 4-5
580081263 4-5
580081265 4-5
580081266 4-5
580081267 4-6
580081268 4-5
580081271 4-6
580081273 4-6
580081274 4-6
580081275 4-6
580081279 1-65
1-69
1-76
12-24

17
8
8
5
9
1
1
1
1
2
29
32
24
5
5
2
4
4
2
10
2
21
20
1
21
20
1

17
37
38
11
27
26
31
29
39
30

14
25
35

PART NO.

PAGE ITEM

580081310 9-19
580081322 1-85
2-39
2-40
2-44
580081348 1-81
1-83
1-85
580081502 1-65
1-79
1-93
580081678 6-23
580081679 6-23
580081680 6-23
580081686 6-23
6-25
580081687 6-23
6-25
580081688 6-23
6-25
580081792 6-41
580081863 7-33
580081871 7-33
580081874 7-33
580081882 6-5
580081907 7-33
580081927 9-24
580081928 9-24
580081930 9-21
580081933 9-24
580081942 8-57
8-61
580081945 8-51
8-57
8-61
580081948 8-51
8-57
8-61
580081950 8-51
580081952 8-51
8-57
8-61
580081977 8-51
580082006 9-24
580082008 9-21
580082019 8-57
8-61
580082021 8-51
8-57
8-61
580082023 8-51

8
10
9
6
7
11
11
15
17
6
15
2
2
2
3
5
3
5
3
5
12
1
1
1
4
1
36
36
3
36
2
2
2
2
2
2
2
2
2
2
2
2
2
38
2
1
1
1
1
1
1

PART NO.

580082026
580082028
580082030
580082105

580082123
580082260
580082261
580082265
580082447
580082524
580082525
580082583
580082923

580083122
580083295
580083300
580083301
580083302
580083421
580083425
580083426
580083427
580083431
580083432
580083433
580083535
580083620
580083689

PAGE ITEM

8-57
8-61
8-51
8-51
8-57
8-61
8-51
8-12
8-15
9-9
9-35
10-45
10-47
3-7
6-75
6-75
6-75
8-21
4-16
4-18
4-31
4-16
4-18
4-31
6-37
6-65
1-65
1-69
1-73
1-75
6-38
6-77
6-75
7-11
7-11
1-61
1-61
1-63
1-63
10-9
10-9
10-13
9-37
8-23
7-13
7-13
8-23
9-37
6-45
1-61
1-69

2015 Yale Europe Materials Handling Limited

1
1
1
1
1
1
1
42
2
19
2
6
6
17
20
23
22

PART NO.

580083835
580083836
580083837
580084066
580084113
580084295
580084425
580084552
580084553
580084584

9
9

580084586

9
9

580084590

24
9
23
14
14
14
37
1
12
2
1
9
7
8
8
1
1
1

580084591
580084609
580084617
580084673
580084678
580084683
580084684
580084685
580084686
580084687
580084788
580084789
580084793
580084918
580084924
580084929

14
13

580084935

PAGE ITEM

1-73
1-75
2-63
10-13
10-9
10-9
1-35
1-37
8-3
9-27
2-155
6-17
6-17
6-19
1-121
1-121
8-25
8-29
8-12
8-15
9-35
8-25
8-29
8-51
8-57
8-61
9-19
9-23
9-39
8-62
8-27
8-30
8-11
10-23
10-27
10-31
10-23
10-27
10-31
10-23
3-3
3-3
5-3
5-5
7-3
7-7
7-3
7-7
7-3
7-7
8-3

13
13
5
8
8
7
4
1
15
11
12
5
9
10
10
7
15
43
5
5
18
28
26
23
23
22
8
16
40
9
43
17
1
1
6

10
1
8
12

G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

580084937

580084941

580084944

580084946

580084947

580084952
580084954
580084955
580084970
580084972
580084973
580084974
580084975
580084977
580084978
580084979
580084981
580084998
580084999

G807

PAGE ITEM

PART NO.

8-5
8-7
8-11
8-15
8-3
8-5
8-7
8-11
8-15
8-3
8-5
8-7
8-11
8-15
8-3
8-5
8-7
8-11
8-15
8-3
8-5
8-7
8-11
8-15
10-25
10-29
10-33
10-35
10-37
10-39
1-49
1-55
1-50
1-55
1-50
1-56
8-15
8-15
8-11
8-15
8-11
8-11
8-15
8-15
8-11
8-11
9-29
7-4
7-8
8-7
8-11

9-29
580085052 2-6
2-148
580085207 7-15
7-17
580085282 2-75
2-75
2-75
2-83
2-83
2-83
2-92
2-92
2-92
2-95
2-95
2-95
2-107
2-107
2-115
2-115
2-124
2-124
2-125
2-132
2-132
2-133
2-135
2-135
2-135
580085297 2-53
2-63
2-64
580085347 7-3
7-7
580085361 7-3
580085375 2-5
2-5
2-9
2-11
2-15
580085376 6-17
580085421 8-29
580085423 8-25
8-29
580085425 8-25
8-29
580085429 8-25
580085433 8-25
8-27
8-29

28
27
27
5
5
5
7
23
23
24
20
20
2
20
2
2
20
20
2
2
20
36
36
29
14

PAGE ITEM

13
21
18
18
6
7
8
6
7
8
34
35
36
1
2
3
6
7
6
7
33
34
35
33
34
35
1
2
3
17

1
13
13
13
13
13
3
1
1
1
1
1
1
1
1
1

PART NO.

PAGE ITEM

580085437 8-25
8-27
580085478 7-17
580085481 7-15
580085485 7-17
580085486 7-15
580085488 7-17
580085491 7-15
580085495 7-17
580085496 7-15
580085506 2-158
2-163
580085603 5-5
580085604 5-5
580085606 5-5
580085607 5-5
580085608 5-5
580085610 5-5
580085612 2-146
6-41
580085613 2-146
580085909 2-63
580085910 2-63
580086019 2-16
2-52
580086081 1-65
1-79
1-93
580086121 7-19
7-23
8-38
9-7
580086209 2-72
2-80
2-87
2-99
2-104
2-112
2-119
2-127
2-139
2-143
580086220 8-11
8-15
580086232 2-64
2-65
2-67
2-68
580086312 1-49
580086313 1-49
580086330 6-33

2015 Yale Europe Materials Handling Limited

1
1
1
1
1
1
1
1
1
1
5
7
11
12
13
16
17
21
29
1
4
4
38
12
21
13
12
30
30
38
14
17
17
8
4
14
14
8
8
6
6
28
21
6
3
3
4

PART NO.

580086384

580086460
580086470
580086471
580086472
580086473
580086478
580086479
580086480
580086510
580086511
580086512
580086513
580086514
580086515
580086516
580086517
580086518
580086523
580086545
580086546
580086547
580086548
580086549

580086550

PAGE ITEM

8-27
8-29
6-33
10-25
10-29
10-33
10-35
10-37
10-39
1-81
1-83
1-113
1-113
1-111
1-111
6-23
6-23
6-23
2-5
2-19
2-23
2-5
2-19
2-23
2-5
2-19
2-23
2-5
2-19
2-5
2-19
2-5
2-19
2-5
2-19
2-5
2-19
2-5
2-20
6-34
1-29
1-33
1-29
1-31
1-29
1-33
1-29
1-31
1-29
1-33
1-29

7
19
29
28
28
4
4
4
7
7
4
3
2
3
2
2
2
11
7
11
9
8
10
10
12
12
6
20
5
21
6
20
5
21
6
20
5
21
1
1
2
1
2
1
2
12-25

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

1-31
580086551 1-111
1-113
580086554 2-5
2-19
2-23
580086566 1-39
580086567 1-39
580086579 1-111
1-113
580086580 1-113
580086581 6-41
580086727 2-5
2-19
2-23
580086728 2-6
2-19
2-23
580086729 2-6
2-19
2-23
580086736 3-5
580086739 3-5
580086741 3-5
580086745 3-5
580086747 3-5
580086749 3-5
580086874 4-16
4-16
4-18
4-18
580086875 4-16
4-18
580086892 6-15
580086893 6-15
580086894 6-15
580086895 6-15
580086907 8-41
9-9
580086910 10-2
10-9
10-11
580086916 1-9
580086939 1-87
1-89
1-102
580086959 1-61
580087032 8-47
580087034 8-47
580087035 9-15
580087036 8-47
12-26

1
1
17
6
7
21
22
1
1
2
35
17
6
7
17
6
8
17
6
9
1
2
3
4
7
6
5
5
5
5
5
5
4
5
12

PART NO.

PAGE ITEM

PART NO.

580087039
580087040
580087041
580087046
580087332
580087336

8-47
9-15
8-47
9-15
6-17
1-5
1-7
1-125
7-15
7-17
9-3
9-5
9-3
9-5
9-7
7-19
7-23
8-37
7-19
7-23
8-38
7-20
7-24
6-21
6-21
6-21
2-53
7-3
7-7
7-3
7-7
8-7
7-15
7-17
8-25
8-29
8-25
8-25
8-25
8-25
8-25
8-29
8-51
8-53
8-57
8-62
9-19
9-24
9-39
2-149
2-100

2-140
580087685 8-25
8-29
9-39
580087732 8-41
9-27
580087737 8-7
8-11
580087763 2-149
580087764 2-100
2-140
580087767 6-65
6-67
580087772 6-65
6-67
580087788 6-9
6-11
6-15
580087791 8-41
9-9
580087792 8-41
9-9
580087802 8-41
580087814 1-85
1-87
580087815 1-85
1-87
580087816 1-85
1-87
580087820 2-39
2-40
2-44
580087831 7-3
7-7
7-13
8-7
10-23
580087844 8-11
8-15
9-35
580087845 8-11
8-15
580087869 7-15
7-17
8-25
8-29
580087941 10-23
580087966 1-109
580087967 1-109
580087968 1-109
580087969 1-109

580087338
580087467
580087519
580087520
580087521
580087522
580087523
580087524
580087580
580087581
580087586
580087593
580087613
580087614
580087618

580087631
10
10
3
9
4
3
9
4
16
580087646
580087649

9
6
6
1
4
4
22
22
23
23
15
24
24
31
25
25
33
32
32
1
5
1
31
31
32
32
13
15
15
8
10
3
3
3
3
3
29
31
4
27
27
26
29
14
4
14

PAGE ITEM

2015 Yale Europe Materials Handling Limited

14
17
31
13
2
7
37
15
4
14
14
1

PART NO.

PAGE ITEM

580087970
580087972
580087973
580088014

1-109
1-109
1-109
8-51
8-57
9-19
9-23
6-5
6-9
6-9
7-3
7-7
8-27
8-29
8-53
8-57
8-61
9-21
9-24
9-40
8-53
8-53
8-57
8-61
8-53
8-53
8-57
8-61
8-53
8-53
8-53
8-57
8-61
8-53
8-53
8-57
8-61
8-53
2-47
2-19
4-5
2-36
2-39
2-39
2-40
6-5
5-3
5-3
5-3
2-27
2-29

580088041
580088045
580088046
580088047
580088061

1
8
2
6
14
5
17
19
2
1
2
1
2
1
8
8
6
16
16
8
17
19
31
13
10
26
31
9
9
12
5
11
2
1
1
1

580088071
580088073
580088075
580088081
580088083
580088111
580088113
580088115
580088117
580088119
580088267
580088319
580088325
580088366
580088367
580088376
580088377
580088380
580088381
580088502

1
3
4
27
26
20
9
14
5
4
12
12
16
32
30
22
22
18
33
23
2
2
17
14
2
2
17
14
2
1
1
18
18
1
1
18
18
1
5
2
27
3
2
2
4
1
3
7
6
1
1
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580088503 2-27
2-29
580088506 2-33
580088508 2-33
580088569 10-29
580088570 10-33
580088601 9-27
9-35
580088620 9-27
580088625 9-27
580088630 9-27
580088633 9-27
580088640 6-41
580088641 6-41
6-41
6-41
580088643 6-41
580088667 9-27
580088696 2-19
2-27
580088716 2-47
580088826 2-51
580088911 9-19
9-23
580088916 9-19
9-23
580088921 9-19
9-23
580088940 9-19
9-23
580088945 9-19
9-23
580088950 9-19
9-23
580089008 9-21
580089068 9-24
580089069 9-21
580089070 9-24
580089072 9-21
580089076 9-21
580089089 9-21
580089162 5-7
5-9
580089241 6-15
580089242 6-15
580089325 9-35
580089344 3-9
580089351 3-9
580089358 3-7
580089362 3-7
580089376 4-13
G807

9
9
6
8
1
1
13
13
13
1
5
6
28
31
28
6
17
6
13
1
1
1
1
1
1
2
2
2
2
2
2
22
38
2
38
2
3
3
9
4
9
7
2
4
7
18
2

PART NO.

PAGE ITEM

580089405
580089413
580089414
580089416
580089419
580089420
580089421
580089422
580089423
580089424
580089425
580089427
580089437
580089529
580089531

3-9
3-7
3-7
3-7
3-7
3-7
3-7
3-7
3-7
3-7
3-7
3-7
2-53
3-9
3-7
3-9
10-47
10-47
10-47
10-47
1-85
1-87
10-45
10-45
10-45
10-45
10-47
10-47
10-47
10-47
1-50
1-56
2-5
2-9
2-11
2-15
2-104
2-113
1-50
1-56
2-5
2-9
2-11
2-15
2-72
2-81
4-5
6-37
6-65
2-53
2-67

580089564
580089565
580089566
580089567
580089574
580089576
580089577
580089578
580089579
580089633
580089634
580089635
580089636
580089657

580089658

580089701
580089702
580089704
580089790

9
2
3
1
14
12
13
11
9
10
8
15
2
1
16
5
1
2
7
8
11
5
1
2
7
8
1
2
7
8
24
36
2
16
16
16

PART NO.

580089877
580089878
580089880
580089881
580089882
580089885
580089886
580089891
580089895
580089953
580089956

580090208
580090209

580090217

580090260
580090334

24
36
2
16
16
16
27
22
13
6
8

580090335

580090336
580090484

580090503

PAGE ITEM

2-85
2-88
2-92
2-117
2-120
2-128
2-147
2-156
2-161
7-7
7-3
8-7
7-7
7-3
7-7
7-3
7-3
8-7
2-23
2-48
2-6
2-9
2-11
2-15
2-147
1-65
1-65
1-69
1-73
1-76
1-65
1-69
1-73
1-75
5-7
5-9
6-17
6-19
6-21
2-6
2-9
2-11
2-15
2-6
2-9
2-11
2-5
2-9
2-11
2-15
1-69

2015 Yale Europe Materials Handling Limited

43
22
19
44
22
22
2
8
8
4
4
16
4
4
4
4
4
16
23
10
20
25
25
25
25
26
22
22
32
10
7
7
7
3
3
4
2
24
27
27
26
25
28
28
8
22
22
22
3

PART NO.

580090522
580090523
580090524
580090540
580090541
580090542
580090543
580090544
580090545
580090565

580090566

580090605

580090635
580090639

580090672
580090680

PAGE ITEM

1-73
1-75
1-81
1-83
1-85
1-81
1-83
1-85
2-36
2-39
2-40
6-27
6-29
6-31
6-27
6-29
6-31
6-27
6-27
5-3
2-5
2-19
1-65
1-69
1-73
1-75
1-65
1-69
1-73
1-75
8-23
9-37
10-27
10-31
6-41
2-72
2-80
2-87
2-99
2-104
2-112
2-120
2-128
2-139
2-152
2-158
2-163
2-164
2-167
6-19
7-11

3
3
10
10
14
13
13
17
2
1
3
16
15
13
15
16
12
16
15
17
4
19
5
19
19
19
5
19
19
19
6
6
16
19
24
25
25
16
8
25
25
17
17
8
5
1
1
3
3
12

12-27

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

8-19
580090681 7-11
8-19
580090682 10-23
10-27
10-31
580090832 8-27
580090840 8-41
9-3
9-5
9-9
580090912 1-81
1-85
1-87
580090913 1-81
1-83
580091006 8-49
580091007 10-29
580091008 9-17
580091009 10-33
580091217 1-123
580091403 2-72
2-72
2-75
2-80
2-80
2-83
2-83
2-93
2-95
2-104
2-104
2-107
2-107
2-112
2-112
2-115
2-115
2-125
2-133
2-135
580091405 2-75
2-75
2-75
2-75
2-83
2-83
2-83
2-107
2-107
2-115
12-28

4
4
1
1
6
21
16
14
14
13
15
19
10
7
7
1
2
1
2
8
23
24
8
23
24
6
8
37
4
23
24
6
7
23
24
6
7
36
36
4
5
6
7
8
6
7
8
6
7
6

PART NO.

580091420
580091421
580091422
580091423
580091425
580091427
580091437
580091639
580091703
580091704
580091705
580091706
580091707
580091708
580091709
580091710
580091801
580091900
580092014
580092120
580092199
580092200
580092201
580092289
580092290
580092291
580092315
580092327
580092362

PAGE ITEM

PART NO.

2-115
6-12
6-12
6-12
6-12
6-12
6-12
4-26
1-9
1-11
1-13
1-15
1-13
1-15
1-13
1-15
1-13
1-17
1-27
1-13
1-17
1-27
1-13
1-17
1-27
1-13
1-17
1-43
1-45
1-50
6-17
1-111
1-113
2-55
2-59
6-41
1-65
1-65
1-65
2-63
10-13
10-9
10-9
1-41
2-152
2-36
2-39
2-40
2-36
2-39
2-40

580092373 1-65
580092374 1-79
1-93
580092459 1-109
580092460 1-109
580092479 8-25
8-30
580092485 2-6
10-9
580092516 2-6
2-9
2-11
2-149
580092519 2-145
6-41
580092525 6-41
580092526 6-37
580092536 1-81
1-83
580092538 1-81
1-83
580092539 1-81
1-83
580092568 6-41
580092595 1-81
1-83
580092596 1-81
1-83
580092597 1-81
1-83
580092600 1-50
580092606 2-27
2-29
2-33
2-35
580092620 6-37
580092621 5-11
5-13
580092632 6-37
580092634 6-27
6-29
6-31
6-31
580092635 6-27
6-29
6-31
580092678 4-16
4-18
580092679 4-23
4-27
580092681 4-23

7
11
12
4
5
13
14
11
11
13
3
3
3
6
6
6
6
6
6
5
5
1
8
18
22
12
12
1
7
6
7
5
8
8
7
13
2
1
3
2
1
3

PAGE ITEM

2015 Yale Europe Materials Handling Limited

6
12
10
8
8
11
34
18
20
4
4
4
17
5
1
1
1
1
1
1
22
2
2
2
2
2
2
18
10
10
9
9
6
6
6
2
5
5
3
9
4
4
11
1
1
5
12
5

PART NO.

PAGE ITEM

4-27
580092686 6-27
580092732 1-50
1-56
2-6
6-41
6-41
580092746 10-2
580092748 4-16
4-18
580092754 6-27
6-29
6-31
580092756 6-27
580092759 2-51
580092792 1-31
1-33
580092794 1-31
1-33
580092795 1-31
1-33
580092796 1-33
580092797 1-33
580092798 1-33
580092800 1-33
580092801 1-33
580092808 1-33
580092815 1-61
1-63
580092816 1-61
580092817 1-61
580092930 2-149
2-149
2-150
2-150
580092934 10-21
580092985 6-65
580092987 1-50
1-56
2-6
580092988 10-9
580092997 6-27
6-29
6-31
580093008 1-65
1-69
1-73
1-75
580093009 1-65
1-69
1-73

12
5
28
40
32
7
30
1
4
4
1
1
1
1
17
5
6
10
24
11
11
20
18
17
16
25
13
8
27
4
5
5
6
5
6
3
8
27
39
29
3
7
7
17
9
21
21
31
9
21
21
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

1-75
580093010 1-65
1-69
1-73
1-75
580093011 10-2
580093013 2-63
10-13
580093014 2-63
10-13
580093015 6-41
580093016 6-41
580093017 6-41
580093020 1-50
1-55
580093059 5-3
580093060 5-3
580093061 5-3
580093067 8-49
580093068 9-17
580093098 10-21
580093110 10-21
580093117 6-27
6-29
6-31
580093128 7-3
7-7
7-13
8-3
8-5
8-23
9-27
9-37
10-23
10-27
10-31
580093195 2-5
2-9
580093196 5-3
6-33
580093198 10-13
580093212 6-41
580093213 6-27
580093219 9-3
9-5
580093232 5-3
580093280 2-19
2-33
580093281 2-33
580093282 2-27
2-29
G807

31
9
21
21
31
1
6
2
6
2
13
14
16
22
22
1
10
2

PART NO.

PAGE ITEM

PART NO.

580093289
580093290
580093291
580093292

6-23
6-23
6-23
1-111
1-113
2-55
1-111
1-113
10-9
1-50
10-49
6-27
6-27
6-29
6-31
6-17
8-29
9-39
8-53
8-57
8-61
9-24
1-39
10-27
10-29
10-31
10-33
2-67
2-68
2-59
2-59
2-55
2-59
2-59
2-59
2-55
2-59
2-55
2-59
2-55
2-59
2-155
2-163
8-11
8-15
7-7
2-42
2-42
2-42
9-3
9-5

580093718 2-31
2-35
2-44
2-63
10-14
580093735 2-63
10-14
10-53
580093745 2-55
2-59
580093848 1-27
580093852 1-111
1-113
580093901 1-85
1-87
580093935 2-23
580093985 1-11
580093986 1-11
580093987 1-11
580093988 1-11
580094122 1-121
580094130 1-19
1-41
580094141 6-41
580094142 6-41
580094205 1-19
580094256 1-123
580094279 1-79
1-93
580094284 2-143
5-7
580094577 1-23
1-43
580094602 10-19
580094801 1-111
1-113
580094848 10-17
580094902 6-41
580094903 6-41
580094904 6-41
580094905 6-41
580095052 10-17
580095072 1-69
1-73
1-75
6-37
10-51
580095093 2-63
10-11
580095115 2-143
580095116 2-143

580093297
580093323
580093324
580093325
580093386
580093398
580093399
580093418
580093429
580093430

2
1
8
8
5
7
7
4
6
6
4
9
3
22
21
3
3
17
20
9
1
33
3
18
18
16
10
7
8
8

580093519
580093526

580093528
580093542
580093543
580093544
580093546
580093547
580093549
580093550
580093551
580093559
580093561
580093562
580093563
580093612
580093638
580093639
580093650
580093651
580093671
580093713

1
5
5
6
10
5
19
23
9
1
2
2
2
2
10
24
21
27
20
20
31
25
4
25
8
25
11
6
1
1
1
1
1
1
1
1
1
1
1
1
3
4
1
3
4
6
6
7
27
27

PAGE ITEM

2015 Yale Europe Materials Handling Limited

7
4
10
11
3
10
2
3
20
20
12
16
20
7
7
5
3
4
6
16
4
4
14
31
34
3
9
1
11
13

PART NO.

PAGE ITEM

580095117
580095137
580095140
580095141
580095196

2-143
1-83
1-83
1-83
7-3
7-7
8-7
8-29
8-11
8-15
8-11
8-15
8-11
8-15
9-35
8-11
8-15
6-67
6-69
6-71
6-67
6-71
6-67
6-67
6-67
6-67
6-67
6-69
6-67
6-71
6-67
6-71
6-67
6-71
6-67
6-67
6-73
6-67
6-67
6-67
6-73
6-69
6-67
6-67
6-67
6-71
2-36
2-36
2-36
2-39
2-40

580095198
580095217
580095218
580095219
580095220
580095226
580095227
580095228
580095229
580095230
580095231
580095232
580095233

11
580095234
1
5
9
4
11
10
9
8
8
15
15
15
7
7
1
6
12
11

580095235
580095236
580095237
580095268
580095269
580095272
580095273

580095315

15
15
15
15
25
25
2
20
1
3
1
3
1
3
7
1
3
7
16
6
8
7
15
10
10
9
1
2
3
4
6
13
5
13
4
5
6
2
2
2
1
3
12-29

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

580095327
580095328
580095329
580095330

580095331

580095333

580095335
580095364
580095365
580095366
580095367
580095369
580095370
580095371
580095372
580095374
580095375
580095376
580095377
580095378
580095379
580095380
580095381
580095382
580095384
580095392
580095393
580095399

580095401
580095402
12-30

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

2-40
2-40
2-44
6-45
6-62
6-59
6-57
6-69
6-45
6-49
6-53
6-67
6-45
6-49
6-53
6-67
6-45
6-49
6-53
6-67
6-57
6-69
6-71
1-23
1-23
1-23
1-23
1-41
1-41
1-29
1-29
1-29
1-29
1-41
1-41
1-41
1-27
1-27
1-27
1-27
1-27
1-27
1-27
8-11
8-15
8-23
9-35
10-27
10-31
1-27
1-27

580095403
580095404
580095405
580095406
580095407
580095408
580095409
580095410
580095414
580095415
580095416
580095417
580095418
580095419
580095420
580095421
580095422
580095423
580095424
580095426
580095427
580095428
580095429
580095430
580095460

1-39
1-39
1-39
1-39
1-39
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-21
1-19
1-21
1-21
1-53
1-59
1-53
1-59
1-49
1-55
1-49
1-55
1-49
1-50
1-56
1-50
1-49
1-49
1-55
1-49
1-49
1-49
1-55
1-49
1-55
1-49
1-43
2-144
6-73
6-73
6-73

580095547 6-73
580095549 6-69
6-71
580095550 6-69
6-71
580095557 6-69
580095558 6-69
6-71
580095559 6-69
580095560 6-69
580095561 6-69
580095562 6-69
6-71
580095563 6-67
580095564 6-67
580095565 6-67
580095674 8-12
8-15
9-35
580095678 8-41
9-9
580095679 4-34
580095683 6-45
6-49
6-53
6-59
6-62
580095685 6-45
6-62
580095686 6-45
6-49
6-53
6-61
580095687 6-61
580095688 6-61
580095689 6-45
6-49
6-53
6-61
580095690 6-61
580095691 6-45
6-49
6-53
6-57
580095692 6-57
580095693 6-57
6-59
580095694 6-57
6-59
580095695 6-57
580095696 6-57

3
3
1
11
2
11
10
10
10
10
15
10
10
10
15
10
10
10
15
9
1
1
8
8
8
1
2
3
3
13
11
3
8
9
1
2
3
4
6
9
10
34
12
7
9
18
20
1
1

580095461
580095462
580095463
580095464
580095465
580095466
580095471
580095472
580095473
580095474
580095475
580095476
580095477
580095513
580095544
580095545
580095546

4
15
20
7
1
1
9
8
11
17
18
16
21
27
29
28
25
20
30
31
22
14
26
32
8
8
1
1
4
7
5
8
5

2
3
5
1
2
3
5
1
5
6
2
1
2
3

PAGE ITEM

2015 Yale Europe Materials Handling Limited

1
2
5
3
4
5
6
2
7
8
9
4
3
15
15
15
40
1
1
1
18
4
11
11
11
14
11
4
8
8
8
1
2
8
8
8
1
9
9
9
10
8
3
7
2
6
5

PART NO.

PAGE ITEM

580095697
580095698
580095699
580095700

6-57
6-57
6-57
6-45
6-45
6-45
6-45
6-49
6-49
6-49
6-49
6-49
6-53
6-53
6-53
6-53
6-53
6-59
6-45
6-49
6-53
6-59
6-59
6-59
6-59
6-59
6-59
2-144
6-75
2-55
2-59
2-59
2-59
2-55
2-59
6-59
2-143
4-34
2-165
1-43
1-19
2-151
2-51
2-51
2-51
6-45
6-49
6-53
6-45
6-49
6-53

580095701

580095702
580095703
580095704
580095705
580095706
580095835
580095846
580095849

580095850
580095864
580095888
580095898
580095930
580095953
580095962
580095963
580095964
580095965
580095976
580095977

4
3
2
2
3
4
5
2
3
4
5
12
2
3
4
5
12
16
20
18
8
7
6
5
4
6
21
13
13
13
13
14
14
9
3
2
3
9
3
4
5
10
10
10
2
12
12
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

6-59
580096019 6-45
6-49
6-53
580096020 6-45
6-49
6-53
580096021 6-46
6-49
6-53
580096022 6-45
6-49
6-53
6-57
580096023 6-45
6-49
6-59
580096024 6-45
6-49
6-57
580096025 6-45
6-49
6-53
6-59
580096027 6-45
6-49
6-49
6-53
6-53
6-59
580096028 6-49
6-59
580096029 6-45
6-49
6-53
6-60
580096080 6-37
6-65
580096106 6-41
580096147 2-55
2-59
580096192 2-43
580096197 1-29
580096198 1-29
580096199 1-29
580096200 1-13
1-17
1-23
580096201 1-13
1-17
1-23
G807

10
10
10
10
10
10
10

7
7
7
14
6
6
11
9
9
1
5
5
5
1
3
2
3
2
3
1
2
1
1
1
1
1
32
16
17
13
13
10
8
8
4
2
2
2
2

PART NO.

PAGE ITEM

580096202 1-13
1-17
1-23
580096203 1-23
580096204 1-23
580096205 1-23
580096227 2-55
2-55
2-55
2-59
2-59
2-59
2-59
580096228 2-59
580096229 2-55
2-59
580096234 4-34
580096235 2-19
2-51
580096236 6-33
580096237 6-33
580096238 6-33
580096239 6-33
580096240 6-33
580096241 6-33
580096242 6-33
580096243 6-33
580096260 1-61
1-63
1-63
580096286 6-33
580096292 4-34
580096322 1-13
1-17
1-19
1-21
580096323 1-13
1-17
1-19
1-21
580096324 1-13
1-17
1-39
580096349 4-16
4-18
4-31
580096409 1-43
580096410 2-47
580096411 2-55
2-59
580096412 2-55

2
2
1
1
1
2
3
4
2
3
4
5
5
3
3
1
13

PART NO.

580096414
580096415
580096416
580096417
580096538
580096546
580096547
580096548
580096549
580096550
580096577
580096628
580096629

1
2
3
4
1
2
3
4

580096630

2
10
10
7
4
4
1

580096631

4
4
1

580096665
580096671
580096672

1
1
9
9
11
13
19
19
18

580096675
580096712
580096769
580096770
580096771
580096773
580096774
580096775

PAGE ITEM

PART NO.

2-59
2-47
2-47
2-51
2-51
4-16
4-18
1-23
1-23
1-23
1-19
1-79
1-93
2-158
10-5
8-53
8-57
8-61
8-53
8-53
8-57
8-57
8-61
8-61
9-21
9-24
8-53
8-53
8-57
8-57
8-61
8-61
9-21
9-24
9-21
9-24
6-41
8-37
8-37
8-37
8-37
8-37
2-143
2-143
4-26
4-26
4-26
4-20
4-26
4-26
4-26

580096776 4-26
580096777 4-26
580096778 4-20
4-26
580096779 4-20
580096780 4-20
580096781 4-20
580096783 4-20
580096813 6-5
580096835 4-18
4-26
580096836 4-16
4-20
580096837 1-61
580096842 6-37
6-65
580096843 8-27
8-30
8-53
8-58
8-62
9-23
9-40
580096844 8-27
8-30
8-53
8-58
8-62
9-23
9-40
580097075 1-23
580097076 1-23
1-25
580097077 1-23
580097078 1-23
580097080 1-33
1-37
580097081 1-33
580097082 1-33
580097084 1-31
1-33
580097086 1-33
1-37
580097087 1-33
580097090 1-33
1-37
580097091 1-33
580097096 1-31
1-35
580097097 1-31
580097098 1-31

2015 Yale Europe Materials Handling Limited

18
12
11
10
2
2

11
9
6
3
24
17
3
3
24
24
17
17
1
37
3
3
24
24
17
17
1
37
1
37
2
26
26
26
26
26
1
2
2
3
4
5
6
7
8

PAGE ITEM

9
10
8
12
2
3
6
7
11
6
6
21
12
25
38
25
39
39
19
30
26
39
26
40
38
20
31
2
3
2
2
2
5
8
9
9
2
8
2
8
2
20
17
12-31

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

580097099
580097100
580097101
580097102
580097103
580097105

1-31
1-31
1-31
1-31
1-31
1-31
1-35
1-31
1-31
1-35
1-31
10-45
10-47
1-61
1-63
1-63
2-51
2-51
2-51
2-5
2-9
2-71
2-75
2-79
2-83
2-5
2-9
2-103
2-107
2-111
2-115
2-55
2-59
2-55
2-59
2-55
2-59
2-55
2-59
2-55
2-59
2-55
2-59
2-55
2-59
2-55
2-59
1-27
2-63
10-14
1-111

580097106
580097108
580097109
580097128
580097245
580097260
580097261
580097262
580097300

580097301

580097386
580097387
580097388
580097389
580097432
580097446
580097447
580097448
580097506
580097533
12-32

27
24
26
16
13
2
20
2
20
5
3
1
3
11
6
7
8
1
1

PART NO.

582000150
582000151
582000407
582000408
582000409
582000410
582000411
582000412
582000484

582000489
582000502
582000510
582000520
582000521

1
1

582000523
582000549
582000550

9
9
11
11
7
7
17
17
8
8
6
6
16
16
10
10
13
9
1
20

582000561
582000563
582000565
582000566
582000568
582000570
582000571
582000576
582000581
582000627
582000628
582000629
582000630
582000631
582000632
582000633
582000634
582000635
582000636

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

1-113
9-23
9-23
1-109
1-109
1-109
1-109
1-109
1-109
2-83
2-93
2-95
2-107
2-115
2-125
2-133
2-135
8-29
8-57
8-61
8-57
8-61
8-57
8-61
8-57
8-61
8-57
8-61
8-57
8-61
8-57
8-61
8-5
8-5
8-5
7-7
8-5
8-5
7-7
7-7
7-7
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15

582000638
582000639
582000640
582000641
582000642
582000643
582000644
582000645
582000646
582000647
582000651
582000658
582000659
582000661
582000739

1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
1-15
6-45
6-45
6-45
2-153
2-164
2-165
2-167
4-33
10-21
2-144
1-47
2-144
2-42
2-42
8-57
8-61
2-165
10-7
8-35
8-35
9-5
8-35
7-23
8-35
9-5
8-35
7-23
9-5
7-23
7-23
7-4
7-8
8-3
8-7
8-30
10-9
6-12
1-109
1-109
1-109

582001011 6-33
582001022 1-73
582001078 1-31
1-33
582001152 6-34
7-20
7-24
582001164 1-69
1-73
1-75
582001171 2-51
582001181 2-153
2-163
2-165
2-164
2-167
582001182 2-153
2-163
2-165
2-164
2-167
582001247 1-111
1-113
582001304 1-11
582001306 10-9
582001307 10-9
582001501 2-143
582001502 6-37
582001764 10-49
10-51
582001835 6-41
582001995 2-63
10-11
582002102 1-45
582002103 1-45
582002104 1-45
1-47
582002105 1-45
582002106 1-45
582002107 1-45
1-47
582002108 1-45
1-47
582002109 1-45
582002110 1-45
582002111 1-45
582002112 1-45
1-47
582002114 1-45
582002115 1-45
1-47

24
22
21
8
8
1
1
1
1
5
37
4
5
5
36
36
4
1
2
2
1
1
17
14
18
18
18
18
18
18
17
14
1
1
1
1
1
1
1
1
1
1
2
10
5
4
3
9
8
7
6

582000740
582000744
582000772
582000773
582000788
582000803
582000819
582000858
582000860
582000861
582000862
582000863
582000865
582000866
582000867
582000869
582000872
582000874
582000881
582000921

582000926
582000959
582001004
582001005
582001006

2015 Yale Europe Materials Handling Limited

1
2
4
8
7
1
4
8
7
2

3
4
7
4
5
7
22
8
1
2
17
14
5
1
1
1
1
1
1
1
1
1
1
1
1

3
45
4
16
9
11
10

PAGE ITEM

13
25
6
7
1
45
45
1
1
1
13
10
5

8
6
26
30
2
1
4
34
10
6
3
2
8
5
10
23
2
1
4
21
3
9
8
18
7
6
1
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

582002117
582002132
582002377
582002379
582002387
582002534
582002535

1-45
6-75
9-39
9-39
9-39
1-63
1-50
1-56
1-63
1-63
1-61
1-63
1-35
1-63
5-3
6-37
4-9
1-19
1-21
1-21
1-35
1-35
1-35
1-37
1-37
1-37
1-37
1-35
1-35
1-35
1-37
1-37
1-37
10-49
1-35
1-37
1-35
1-37
1-35
1-37
1-35
1-37
1-49
1-49
2-55
2-59
1-63
2-5
2-5
2-5
2-5

582002564
582002565
582002616
582002619
582002648
582002698
582002924
582003205
582003206
582003207
582003415
582003416
582003418
582003419
582003420
582003421
582003422
582003423
582003424
582003425
582003426
582003427
582003479
582003538
582003539
582003541
582003542
582003584
582003585
582003674
582003682
582003697

G807

PART NO.

9
18
15
15
15
20
18
30
17
5
4
5
15
29
9
10
12
22
1
8
7
7
12
8
4
1
8
5
12
8
4
12
2
10
6
6
10
5
3
2
6
6
18
4
5
5
5

582003730
582003731
582003754

582004137
582004287
582004290
582004291
582004292
582004293
582004294
582004295
582004390
582004448

582004449
582004450
582004451
582004452

PAGE ITEM

PART NO.

2-5
2-5
2-5
2-5
2-5
2-19
2-19
2-19
2-19
2-20
2-23
2-23
2-23
2-23
2-23
2-23
2-23
2-23
1-61
1-63
1-61
1-63
2-5
2-9
2-11
2-15
9-23
9-23
9-23
1-23
1-25
1-25
1-25
1-25
1-25
1-25
2-153
6-45
6-49
6-53
6-59
6-46
6-49
6-53
6-45
6-49
6-53
6-45
6-49
6-45
6-49

582004454 6-45
6-49
6-53
582004455 6-46
6-49
6-53
582004475 6-41
582004482 1-37
582004483 1-37
582004484 1-37
582004485 1-35
582004486 1-35
582004487 1-35
582004554 1-50
1-55
582005028 1-55
582005270 1-35
1-37
582005304 2-83
2-89
2-89
2-93
2-95
2-100
2-100
2-107
2-115
2-121
2-121
2-125
2-129
2-129
2-133
2-135
2-140
2-140
582005411 2-56
582005465 8-37
582005761 1-55
582005762 1-55
582005797 3-7
582005799 3-7
582005800 3-7
582005840 6-37
582005940 2-55
2-59
582006327 2-92
2-108
2-124
2-132
582006467 2-11

6
6
6
9
11
7
8
19
20
21
7
8
9
10
11
17
18
24
14
22
16
24
12
12
12
12
13
13
13
7
3
6
7
11
12
13
6
18
13
13
13
22
22
17
21
21
15
19
14
18

PAGE ITEM

2015 Yale Europe Materials Handling Limited

20
15
15
23
18
12
8
4
1
8
5
19
19
9
9
9
5
39
40
37
4
12
13
5
5
39
40
36
39
40
36
4
12
13
1
23

9
15
15
31
29
31
31
26

PART NO.

582006469
582006470
582006492
582006493
582006585
582006587
582006632
582006634
582006661
582006754
582006755
582006901
582006951
582006952
582006953
582007208
582008442
582008645
582008646
582009563
582009593

582009888

582009889

582009973
582010037
582010039
582010040
582010041
582010042
582010043
582010160
582010407
582010758
582010887

PAGE ITEM

2-19
2-47
2-47
2-47
1-109
1-109
5-11
5-11
1-55
1-55
8-21
8-47
9-15
1-111
1-113
1-111
1-113
6-33
6-49
6-49
6-49
6-33
8-38
6-23
6-23
1-93
6-45
6-45
6-49
6-53
6-59
8-30
8-62
9-23
9-40
8-30
8-62
9-24
9-40
7-33
1-47
1-47
1-47
1-47
1-47
1-47
6-17
9-39
4-13
1-69
1-73

9
1
7
8
8
1
1
1
1
10
10
10
25
29
23
26

15
36
5
5
22
4
4
4
4
1
37
38
17
29
46
39
40
39
5
4
15
3
12
11
6
6
10
14
9
9
12-33

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

1-75
582010888 1-69
1-73
1-75
582010890 1-69
1-73
1-75
582011382 10-35
582011385 1-75
582011603 1-69
1-73
1-75
582011617 1-101
582011618 1-101
582011619 1-101
582011620 1-69
1-73
1-76
582011621 1-69
1-73
1-76
582011628 1-101
582011629 1-87
1-101
582011889 2-163
10-5
582011988 1-43
1-47
582012023 1-73
582012037 6-41
582012046 1-50
1-56
582012058 1-11
582012185 10-25
10-29
10-33
10-35
10-37
10-39
582012200 8-57
8-61
582012209 8-57
8-61
582012211 8-57
8-61
582012213 10-23
10-25
10-27
10-29
10-31
10-33
12-34

9
9
9
9
20
20
30
6
21
20
20
30
8
5
2
23
23
33
24
24
34
1
15
6
1
6
26
9
27
26
26
3
3
3
21
21
19
19
20
20
12
7
7
7
11
7

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

PART NO.

582012293
582012597
582012598
582012631
582012634

1-101
6-12
6-12
1-21
10-25
10-29
10-33
10-35
10-39
10-43
10-23
10-27
10-31
10-35
10-37
10-43
6-13
10-37
10-39
1-107
4-13
10-27
10-29
10-31
10-33
10-35
10-35
10-35
10-35
10-25
10-23
10-23
6-38
1-69
1-73
1-75
1-11
1-11
1-107
1-107
1-107
1-56
1-50
1-56
1-47
1-47
1-47
1-47
1-47
1-47
1-47

582014471
582014472
582014473
582014474
582014889
582014937
582014957

1-47
1-47
1-47
1-47
6-13
3-3
10-23
10-27
10-31
10-25
10-29
10-33
10-43
10-43
4-5
4-5
1-85
1-87
4-23
4-25
4-27
4-29
1-93
3-7
4-3
4-5
6-53
6-59
6-75
6-75
1-55
4-5
4-6
4-16
4-18
2-42
2-42
2-42
2-42
2-42
2-42
2-42
2-43
2-43
2-43
2-31
10-25
1-101
1-89
1-101
2-101

2-141
582020268 10-27
10-31
582020325 4-5
582020326 4-5
582020433 1-7
582020905 1-41
582020912 1-41
582020914 1-41
582020963 1-85
1-87
1-89
582020983 10-25
10-29
10-33
582021286 2-9
2-12
2-16
582021375 2-48
582021376 6-6
582021639 6-75
582021825 4-18
4-27
582021826 4-16
4-23
582021968 7-33
582022447 10-39
582022448 10-39
582022515 7-33
582022522 2-153
582022524 6-19
582022554 10-39
582022774 6-75
582022928 1-69
1-73
1-76
582022955 2-87
2-99
2-119
2-127
2-139
582022996 6-65
6-67
582022997 6-65
6-67
582022998 6-53
582022999 6-53
582023001 6-53
582023142 2-164
10-7
582023286 6-19

582012635

582012661
582012663
582012880
582013018
582013275

582013471
582013472
582013475
582013476
582013562
582013580
582013581
582013786
582013981
582013982
582013983
582014154
582014155
582014213
582014269
582014270
582014464
582014465
582014466
582014467
582014468
582014469
582014470

7
7
15
1

7
7
582014958

7
7
17
6
6
13
5
4
25
8
25
2
1
2
1
26
10
11
35
8
8
8
8
10
3
5
2

5
16
19
2
17
10
7

582015139
582015140
582015168
582015428
582015438
582016330

582017798
582017950
582017968
582018661
582018663
582018668
582018841
582019140
582019141
582019181
582019331
582019332
582019333
582019334
582019335
582019336
582019337
582019418
582019419
582019426
582019554
582019731
582020006
582020007
582020053

2015 Yale Europe Materials Handling Limited

8
13
14
20
18
10
2
2
7
3
3
3
38
28
11
5
3
4
6
13
27
6
1
2
1
26
28
6
28
10
10

1
2
2
2
11
12
9
8
25
2
7
33

PAGE ITEM

29
15
15
6
21
2

4
3
3
27
26
26

1
2
28
6
6
11
2
1
20
5
3
26
28
27
38
13
7
13
13
7
1
1

6
11
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

PART NO.

582023319
582023713
582023935
582024069
582024070
582024321
582024336

8-15
1-75
6-19
1-75
1-75
6-25
1-49
1-56
10-51
10-37
10-39
2-92
2-92
2-92
2-95
2-95
2-95
2-124
2-124
2-125
2-132
2-132
2-133
2-135
2-135
2-135
2-92
2-93
2-95
2-95
2-125
2-125
2-133
2-133
2-135
2-135
1-121
1-121
8-61
2-15
2-135
2-139
2-15
2-95
2-99
2-35
2-23
2-52
2-35
2-29
2-31

582026265 2-19
2-29
582026483 4-18
4-29
582026484 4-16
4-25
582026728 6-29
6-31
582026734 10-39
582026740 10-37
10-39
582026741 10-37
10-39
582026745 6-29
6-31
582026946 2-44
582026947 2-23
582026948 2-23
582026949 2-23
582026951 2-23
582026952 2-23
582026953 2-23
582027234 4-9
4-11
4-13
582027313 10-43
582027327 10-43
582027328 10-43
582027470 10-37
10-39
582027471 10-37
10-39
582028143 2-15
582028371 2-11
2-87
2-91
582028372 2-11
2-119
2-123
582028549 2-63
2-161
582028832 2-53
2-63
2-65
582028836 1-85
1-87
582029018 1-111
1-113
582029423 6-67
6-69
582029424 6-67

582024461
582024514
582024619

582024620

582024745
582024747
582024931
582025076
582025078
582025210
582025217
582026005
582026255
582026256

G807

29
28
1
20
25
9
12
29
8
11
11
34
35
36
1
2
3
33
34
35
33
34
35
1
2
3
35
36
2
3
34
35
34
35
2
3
9
9
11
1
1
1
17
1
6
7
2

PAGE ITEM

17
6
6
3
10
6
10
10
9
9
14
4
1
24
17
18
18
18
17

7
23
22
2
2
1
1
27
1
1
19
17
3
2
5
9
7
16
6

PART NO.

PAGE ITEM

582029425 6-67
6-69
582029429 6-67
582029495 6-11
582029496 6-11
582029497 6-11
582029585 1-31
582029880 4-27
582029881 4-27
4-29
582029882 4-27
582029883 4-27
582029884 4-27
4-29
582029885 4-27
4-29
582029886 4-25
4-27
4-29
582029887 4-27
4-29
582029888 4-27
4-29
582029904 4-23
582029905 1-109
582030135 6-25
582030136 6-25
582030137 6-25
582030138 6-25
582030281 4-9
582030307 6-25
582030308 6-25
582030309 6-25
582030502 6-25
582030506 6-25
582030507 6-25
582030510 6-25
582030511 6-25
582031844 1-102
1-103
582031845 1-104
582031846 1-104
582032105 6-33
582033136 10-43
582033306 2-40
582033354 2-100
2-140
582033397 2-31
582033451 5-11
582033506 5-3
582033575 2-15

2015 Yale Europe Materials Handling Limited

14
15
5
7
9
8
22
2
3
4
4
5
8
11
7
12
6
11
6
10
7
9
14
2
3
11
11
11
11
10
1
3
2
12
12
12
12
12
1
1
1
1
10
28
9
24
25
3
1
13
4

PART NO.

PAGE ITEM

2-150
582033578 2-23
2-52
582033599 2-31
582033639 2-24
582033662 10-43
582033811 10-43
582033812 10-43
582033813 10-43
582033907 2-41
2-44
582034026 6-25
582034185 6-5
582034524 1-93
582034576 6-53
582034578 6-53
6-57
582034579 6-53
6-59
582034580 6-53
6-57
582034598 6-67
6-69
582034616 1-83
582034645 1-93
582034646 1-93
582034647 1-93
582034648 1-93
582034652 2-53
2-63
2-68
582034695 4-20
582034696 4-26
582035197 4-25
4-29
582035198 4-25
4-29
582035199 4-29
582035200 4-29
582035201 4-29
582035202 4-29
582035203 4-29
582035205 4-25
582035206 4-25
582035207 4-25
582035685 1-119
582036589 2-53
2-63
2-65
582037335 4-23
582037647 2-35

19
1
27
27
3
10
3
13
13
1
26
6
16
12
24
9
1
1
16
20
21
19
28
17
4
5
2
2
3
3
9
10
15
8
5
5
8
7
17
4
8
12-35

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

582038389 1-91
582038671 2-11
2-15
582038673 4-16
4-18
4-33
582038675 4-16
4-18
4-33
582038799 2-11
2-15
582038970 4-9
582038971 4-9
582038972 4-9
582038973 4-9
582038974 4-9
582038976 4-9
582038977 4-9
4-11
582038978 4-9
582038979 4-9
582038980 4-11
582038981 4-11
582038982 4-11
582038983 4-11
582038984 4-11
582038985 4-11
582038986 4-11
582038987 4-13
582038988 4-13
582038991 4-13
582038992 4-13
582038993 4-13
582038994 4-13
582038995 4-13
582038996 4-13
582038997 4-13
582038998 4-13
582039001 4-13
582039002 4-13
582039003 4-13
582039021 4-13
582039022 4-13
582039023 4-13
582039024 4-13
582039025 4-13
582039031 4-14
582039042 2-11
2-15
582039043 2-11
2-15
12-36

7
36
35
9
9
9
9
36
35
1
2
3
4
5
7
8
8
11
6
1
2
3
4
5
6
7
1
3
4
6
7
8
9
10
11
12
15
17
18
16
16
16
16
16
1
16
16
16
16

PART NO.

PAGE ITEM

PART NO.

PAGE ITEM

582039204
582039205
582039206
582039208
582039209
582039210
582039333
582039646
582039706
582039726

10-53
10-53
10-53
10-53
10-53
10-53
5-3
10-51
1-55
2-11
2-127
2-131
2-23
2-23
2-44
3-3
3-5
1-25
1-25
1-25
1-25
1-25
1-97
1-97
1-93
6-25
2-52
2-167
4-9
4-9
4-14
4-14
2-44
2-52
2-52
1-97
1-97
1-93
1-97
1-93
1-121
1-93
2-15
1-103
1-91
1-91
1-91
1-91
1-91
1-91
1-89

582046125
582049413
640046913
640136901

1-89
10-43
6-12
1-50
1-56
2-5
2-5
2-5
2-6
2-6
2-19
2-19
2-19
2-19
2-19
2-23
2-23
2-158
2-163
7-19
7-23
7-19
7-23
7-19
7-23
2-39
8-11
8-15
8-37
6-75
7-3
7-7
7-19
7-23
8-3
8-5
8-33
8-35
9-3
9-5
9-27
8-47
9-15
6-75
1-61
6-5
6-6
7-20
7-24
8-38
1-61

582040021
582040022
582040759
582041194
582041371
582041372
582041373
582041374
582041375
582041783
582041785
582041794
582041959
582042033
582042078
582042119
582042120
582042122
582042123
582042374
582042483
582042484
582042488
582042489
582042496
582042497
582042748
582042884
582043213
582043822
582045697
582045698
582045699
582045700
582045701
582045702
582045703

1
2
6
4
7
5
2
1
3
1

720249901

2
2
1
9
1
2
14
15
16
3
2
5
6
13
12
13
4
3
2
3
4
9
4
2
3
11
32
14
4
5
5
5
1
1
1
2

751194100
900002254
900002264
900002268
900003206
900003213
900003275
900003277

900004269
900005215
900014292
900014293
900015238
909882404

2015 Yale Europe Materials Handling Limited

1
9
10
31
43
9
11
17
17
17
6
6
6
7
8
10
11
6
9
5
5
5
5
5
5
5
25
30
27
9
8
8
11
11
7
7
12
12
7
7
14
11
11
16

PART NO.

909882405
909904403
910065119

912261301
926887302
931014902
931014907
931017915
931109909
931109911
931109912
932107911

932200902
932726904
932728903

19
1
34
34
10

932728908

PAGE ITEM

1-63
1-81
1-83
1-85
1-9
1-117
1-111
1-113
2-65
2-68
2-80
2-85
2-89
2-91
2-112
2-117
2-117
2-119
2-123
2-127
2-131
2-156
2-161
5-5
1-69
1-73
1-75
10-45
10-47
3-3
1-5
2-143
2-27
2-29
2-31
2-33
2-27
2-29
2-33
2-35
6-33
2-35
5-11
5-13
1-111
1-111
1-113
1-113
1-111
1-113
10-17

25
14
14
18
7
5
10
14
6
9
30
39
41
6
30
39
45
15
6
15
6
2
2
14
4
4
4
6
6
13
3
14
11
11
10
14
2
2
2
2
12
5
5
5
15
15
19
19
12
16
5
G807

NUMERICAL INDEX

NUMERICAL INDEX (continued)


PART NO.

PAGE ITEM

10-19
932728910 1-61
1-63
932729905 5-11
5-13
10-17
932729908 1-109
934204901 1-65
1-69
1-76
1-91
937100902 2-47
937100903 2-5
2-9
2-11
2-15
2-27
2-29
2-33
940004902 1-43

G807

4
15
23
2
2
7
6
15
26
36
9
10
15
11
11
11
14
14
16
9

PART NO.

940004903

940004914
940102912
940400903
940400904
940400905

PAGE ITEM

1-99
1-101
2-48
1-43
2-27
2-29
2-31
2-44
2-52
10-53
6-75
1-5
1-7
2-6
2-47
1-50
1-56
2-5
2-9
2-11

6
11
7
6
12
12
9
11
5
14
25
7
7
30
9
29
41
16
10
10

PART NO.

940400906
940400907
940400908

940600905
940600907
940600908
940600909

PAGE ITEM

PART NO.

2-15
2-27
2-29
2-33
2-51
2-52
2-27
2-29
2-31
1-61
1-63
1-63
1-79
10-14
10-5
10-17
10-19
1-61
10-19
1-114

6-75
952405902 2-76
2-76
2-84
2-85
2-88
2-88
2-99
2-109
2-109
2-117
2-117
2-120
2-120
2-128
2-128
2-139
952408901 2-99
2-139

2015 Yale Europe Materials Handling Limited

10
13
13
15
18
14
4
4
5
5
13
2
4
3
3
6
8
5

PAGE ITEM

14
33
34
33
34
18
19
9
34
35
34
35
18
19
18
19
9
9
9

12-37

NUMERICAL INDEX

NUMERICAL INDEX (continued)


NOTES

12-38

2015 Yale Europe Materials Handling Limited

G807

SECTION 13

13

USER SUPPORT INFORMATION

CONTENTS

SECTION 13
USER SUPPORT INFORMATION
DESCRIPTION

PAGE

SERVICE PARTS ORDERING INSTRUCTIONS ........................................................................................... 13-2


TECHNICAL SERVICE PUBLICATIONS ........................................................................................................ 13-2

G807

2015 Yale Europe Materials Handling Limited

13-1

USER SUPPORT INFORMATION


Your investment in a Yale Industrial Truck is important to you and to your Yale Dealer. You measure the return on
that investment through the performance of these trucks and the drivers who operate and the mechanics who service
them safely and efficiency. The following information is intended to help you to achieve your investments objectives:
SERVICE PARTS ORDERING INSTRUCTIONS
HOW TO ORDER SERVICE PARTS
In order to prevent delay, too much communication and
to have your orders filled correctly, quickly, and at the
least possible cost, the following is the correct procedure
to use to order replacement parts.
WHEN ORDERING PARTS
Contact your authorized Yale Industrial Truck Dealer
giving them the following information:
1.

Your Purchase order number.

2.

Complete addresses for sending the invoice and


parts.

3.

Tell us how you want your parts sent. If we do not


get this information, we will send the parts using the
lowest priced method.

4.
5.

Correct part number(s) and description(s). Use your


parts manual as a reference.
Model and serial number of the truck.

TECHNICAL SERVICE PUBLICATIONS

13-2

Technical literature, with detailed information, is


available at a nominal fee to assist users to effectively
maintain Yale Industrial Trucks in a safe, useful
condition. Part Manuals with complete replacement parts
identification, Service Maintenance Manuals which
provide service and overhaul procedures and additional
copies of the Operating Manual can be obtained from
your Yale Industrial Truck Dealer.
To provide instructions for safely operating and servicing
Yale Industrial Trucks, each truck is equipped with an
operators manual. It describes various operating
techniques and safety warnings to the operator. It
contains a guide to safe maintenance practices and
recommended schedules for maintenance. if the
operators manual is missing from any Yale Industrial
Truck, it should be replaced. Replacement copies are
available for a nominal fee from your Yale Dealer.
For additional information or assistance in obtaining
these user support publications see your Yale Industrial
Truck Dealer or contact:
Yale Materials Handling Corporation
Yale Europe Materials Handling Limited
Flagship House, Reading Road North
Fleet, Hampshire GU138 HR United Kingdom

2015 Yale Europe Materials Handling Limited

G807

Yale Europe Materials Handling Limited


Centennial House, Building 4.5
Frimley Business Park
Frimley, Surry GU16 7SG, United Kingdom

524308696
Yale Corp.
04/2015

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