Professional Documents
Culture Documents
17-SAMSS-502
25 June 2007
Scope.............................................................
Conflicts and Deviations................................
References.....................................................
Qualification...................................................
Modifications to Industry Standard................
2
2
2
4
4
Page 1 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Scope
This Specification, together with the Data Sheets, defines the mandatory requirements
for form-wound squirrel-cage induction motors rated 4 kV and above, and 185 kW
(250 HP) and above.
If there are any conflicts between this Specification and associated purchasing,
project or engineering documents, this specification shall take precedence. For
any deviation and exception, an approved Waiver has to be included with the
purchasing documents.
2.2
Any conflicts between this Specification and other Mandatory Saudi Aramco
Engineering Requirements (MSAERs*) or referenced industry standards shall be
identified to the Company or Buyer Representative who will request the
Manager, Consulting Services Department of Saudi Aramco, Dhahran to resolve
the conflict.
*
2.3
Direct all requests to deviate from this Specification in writing to the Company
or Buyer Representative, who shall follow internal company waiver procedure.
2.4
References
The following is a summary of all the documents which have been mentioned within
this Specification. The specific part(s) of these documents which are applicable have
been identified throughout this Specification.
3.1
32-SAMSS-013
34-SAMSS-625
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Noise Control
3.2
Form NMR-7912
SA 6409-ENG
CENELEC
EN 10126
EN 10165
IEC 38
Standards Voltage
IEC 72
IEC 79
IEC 894
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Machines Windings
IEC 61986
IEEE 286
IEEE 386
IEEE 522
ANSI/IEEE C62.11
ISO 1680.1
ISO 12944-2
Qualification
Induction motors shall be supplied by vendors qualified and approved by Saudi Aramco.
Page 4 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
When the phrase "unless otherwise specified" is used in this document, it shall be taken
to mean unless otherwise specified by the Saudi Aramco Company Representative or
Saudi Aramco Buyer.
Section 1
General
1.2
Alternative Designs
All deviations from this Specification shall be separately listed by the
Vendor in his quotation and shall refer to the relevant paragraph number.
Deviations shall be handled as outlined in Section 2 above.
1.3
1.4
Conflicting Requirements
(Exception) See paragraph 2 (above) of this specification.
Section 2
Basic Design
2.1
General
2.1.2
2.1.2.1
2.1.2.2
The motor painting system shall be suitable for ISO 12944-2 corrosion
category C4. If severe corrosive area or offshore is specified, the motor
painting system shall be suitable for corrosion category C5-M.
2.1.3
Page 5 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
accordance with IEEE-85 or ISO 1680.1 and IEC-60034-9 with the motor
operating at full voltage, rated frequency, and no load.
2.1.10
If coil end turn covers or baffles cannot be easily removed for inspection
then provisions must be made for easy access to the coil end turns for
boroscope/endoscope inspection. Drawings showing the locations of
access ports and a detailed procedure for boroscope/endoscope inspection
of the particular motor design shall be included in the instruction manual.
2.1.11
2.1.13
2.2
Electrical Design
2.2.1.1
2.2.3
2.2.3.1
The motor shall be capable of starting and accelerating the driven load to
operating speed with 80% of the rated voltage applied to the motor
terminals. Purchaser will provide load speed vs. torque curve and load
Wk when motor is purchased separately from driven equipment.
Exception:
Unless specified otherwise by Saudi Aramco or the motor is controlled with
an Adjustable Frequency Drive.
2.3
2.3.1
2.3.3
Stator insulation system shall be service proven and shall have been
subjected to thermal evaluation in accordance to IEEE-429 for voltages up
to 6900 V, IEEE-434 for voltages above 6900 V, or IEC 34-18. Also, a
proven system is acceptable with the approval of Motor & Generators
Standards Chairman.
2.4
Mechanical Design
Page 6 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
2.4.1
Enclosures
2.4.1.1
General Requirements
2.4.1.1a
2.4.1.1c
2.4.1.2
2.4.1.2.1
2.4.1.2.3f
If auxiliary cooling fans are used for TEAAC motors, the main motors
shall meet the following requirements:
1)
2)
More than one fan shall be used. Fan motors shall be easily
accessible for maintenance and it shall be possible to remove and
replace cooling fan motors with the main motor operating the driven
equipment.
3)
For motors 6000 kW (8000 HP) of greater, the heat exchanger design
shall be such that the main motor meets all load and temperature rise
requirements with any one auxiliary cooling fans out of service.
2.4.1.2.3g
2.4.2
2.4.2.6
Motor mounting plate arrangement shall be such that the complete motor
assembly can be removed intact for repair without any on-site dismantling.
If bearing pedestals are baseplate mounted then it must be possible to
remove the complete motor/baseplate unit as one assembly. Soleplates
Page 7 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
2.4.5
Rotating Element
2.4.5.1
General
2.4.5.1.1
2.4.5.1.7a
2.4.6
Dynamics
2.4.6.1
Resonances
2.4.6.1.1
2.4.6.2
Dynamic Analysis
2.4.6.2.1
For motors 2000 kW (2700 HP) and above which operate at or above 1800
RPM, the vendor shall provide a damped unbalanced response analysis for
each machine from zero to 115% of the maximum operating speed.
2.4.6.2.5
2.4.6.3
Balancing
2.4.6.3.8
2.4.6.4
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Vibration
In the case of motors supplied with driven equipment, the package vendor
shall meet the API vibration limits with the motor coupled to the driven
equipment and operated at rated voltage and speed.
2.4.6.4.1
The maximum bearing housing velocity, in any direction, shall not exceed
3 mm/s (0.12 in/sec) RMS.
2.4.7
2.4.7.1
Bearings
2.4.7.1.1
2.4.7.1.2
2.4.7.1.14
2.4.7.1.15
Oil cooler shall maintain the lube oil supply temperature at or below 60C.
2.4.7.2
Bearing Housings
2.4.7.2.4
2.4.7.3
Shaft Seals
Pressure balancing tubing material may be industrial grade flexible hose
suitable for the environment.
2.4.8
Lubrication
2.4.8.1
2.4.8.4
2.4.8.5
Page 9 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
2.4.8.6
2.4.8.9
2.4.9
2.4.9.4
Unless otherwise specified, the electrical machine vendor shall install the
motor half coupling on the motor shaft with a cylindrical fit.
2.4.10
Materials
2.4.10.2
Castings
2.4.10.2.3
2.4.10.6
Fans
(Exception) Only metallic fans are acceptable.
2.4.11
2.4.11.1
Nameplates and rotation arrows shall be AISI 316 stainless steel with 2mm
minimum thickness.
2.4.11.2
All writing shall be indelibly marked in English with raised metal lettering,
engraving or stamping.
2.4.11.4
2.4.11.5
Each major component of the motor shall be identified with the motor
serial number, which may be stamped on a nameplate affixed to the
component or stamped directly on the component itself. The instruction
manual shall indicate where these markings can be found. The following
major components shall be identified:
a.
b.
c.
Stator frame
Stator core pack (if removable)
Rotor
Page 10 of 25
d.
e.
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Bearing pedestals
Bearing end caps
Section 3
Accessories
3.1
Terminal Boxes
3.1.1
3.1.2
3.1.3
Terminal boxes for accessory leads shall be located on the side of the
motor opposite the main terminal box, unless otherwise specified.
Accessory leads shall terminate on terminal blocks.
Exception:
Terminal boxes for terminal leads for current and potential transformers
located in the main terminal box are not required to be on the opposite side
of the motor from the main terminal box. These PT and CT leads are
permitted to terminate in the main terminal box provided that they are
separated from the power leads by a suitable physical barrier and that they
can be accessed with the cover or door for the main terminal leads in place.
(i.e., A separate door or cover provides access to the CT and PT terminal
section.) CT leads shall terminate on shorting terminal blocks suitable for
CT terminations. Main terminal box space heater leads may be terminated
on the same side as the main terminal box.
3.1.4
Terminal boxes for accessory leads shall meet the requirements for NEMA
4 or, in the case of severe corrosive areas, NEMA 4X or IP54, with 316
stainless steel.
(Exception) If vertical gasketed surfaces are not provided with a drip
shield, then the enclosure shall be NEMA 4X type.
3.1.6b
3.1.6c
3.1.6d
3.1.6f
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
3.1.6g
Adequate space for outdoor type terminations for the shielded cables shall
be provided in the terminal box.
3.1.6m
Ground bus shall be provided for motors 750 kW (1000 HP) and above.
3.1.8
3.1.10
3.2
3.2.1
3.2.1.1
3.2.1.2
3.3
3.3.1
3.4
Space Heaters
3.4.1
3.4.2
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
3.6
3.6.2
Surge Protection
Motors rated 13.2 kV and above shall be furnished with surge capacitors
and surge arresters. Unless otherwise specified, surge capacitors and
arresters are not required on lower voltage motors.
Exception:
Surge arresters and capacitors shall not be installed with motors fed from
Adjustable Frequency Drives.
3.6.3
3.8
Vibration Detectors
3.8.3.1
3.8.3.2
3.8.3.3
3.8.3.4
3.9
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
3.9.1
3.9.2
2)
Section 4
4.2
Inspection
4.2.1
General
4.2.1.1a
4.2.1.1e
4.2.1.3
4.2.3.2
For all machines having circulating, pressure oil systems, the oil system
furnished shall meet the cleanliness requirements of API STD 614 or
equivalent standards.
4.3
Final Testing
4.3.2
Routine Test
Page 14 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
4.3.2.1d
The preferred values of test voltage shown in Table 6 (API STD 541) shall
be used for the polarization index. Minimum insulation resistance when
corrected to 40C shall be 100 megohms.
4.3.4
Stator Tests
4.3.4.1
4.3.4.2
Surge Test
Special surge tests on two additional sample coils shall be performed, per
purchase order, whether the order consists of one motor or more. It is
required when the order consists of motors rated 6.6 kV and above and
motors rated above 3700 kW (5000 HP). Saudi Aramco shall have the
option to select the two test coils.
4.3.4.3
4.3.4.4
4.3.5
Special Tests
Page 15 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
4.3.5.1
Complete Test
4.3.5.1.1
The complete test shall be performed for all motors rated 6.6 kV and above
and all motors rated above 3700 kW (5000 HP). As an alternative, this test
shall be in accordance to the applicable portion of IEC 34-2 and IEC 34-4.
Exception:
Unless otherwise specified, the complete test is required on only one of
each motor of identical design and rating supplied on the same order or
contract.
4.3.5.1.1e
4.3.5.1.1g
The sound pressure level test shall be in accordance with ISO 1680.1 or
ANSI/NEMA MG 1, Part 9.
4.3.5.2.1
The heat run test shall be performed for all motors. If motor rating
exceeds test field limitations, an extrapolation of the expected temperature
rise at full load shall be provided, such as the method described by IEC
61986.
Exception:
Unless otherwise specified, the heat run test is required on only one of
each motor of identical design and rating supplied on the same order or
contract.
4.4
4.4.1b
All loose materials and mill scale shall be removed from housings.
4.4.1g
Section 5
5.1
Page 16 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
5.2
Section 6
Vendor's Data
6.1
Proposals
6.1.4
Additional specified conditions for performance curves and data are: 25%,
50% and 90% of the rated voltage.
6.1.4f
6.1.4h
When the motor is purchased from the vendor who supplies the driven
equipment, the vendor shall supply as part of his proposal, in addition to
the motor inertia required in 6.1.4.g., the total load Wk and the motor and
load torque versus speed, line current versus speed, power factor versus
speed, and acceleration time for the operating conditions specified.
6.2
Contract Data
6.2.3
Data
6.2.3.2e
6.2.4
Instruction Manuals
6.2.4.3j
As built vendor data sheets and all curves (thermal curves, speed-torque
curves, etc.) and drawings referred to on the vendor data sheets shall be
included in the operations and maintenance manuals.
28 September 2005
25 June 2007
Revision Summary
Major revision.
Minor revision.
Page 17 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
APPLICABLE TO:
[ ] Inquiry
[ ] Proposal
Plant: ______________
Plant No. ______________
[ ] Purchase
[ ] As Built
Driven Equipment: _________________________
8
9
10
11
12
13
14
15
BASIC DATA:
Type of Motor:
[ ] General Purpose
[ ] Special Purpose
Volts: __________
Phase: 3
Hertz: 60
Nameplate: _____________kW _____________HP
Synchronous RPM: ________
Min. % Overspeed:
[ ] Per NEMA MG 1
[ ] Special ______%
Bearing Type:
[ ] Hydrodynamic [ ] Antifriction
Maximum Drive Equipment Vertical Thrust (Vertical Motors): ________________________________________________
Differential Protection Required: [ ] Yes [ ] No
ANSI Class of Differential Current Transformer Required: _________________________________________
16
17
18
19
20
21
22
23
SITE DATA:
Area Classification:
[ ] Non-Hazardous
[ ] Hazardous (Classified)
Class: ___________
Group: ___________
Division: ______________
Ignition Temperature: _________C
Elevation: _____________m.
Motor Location:
[ ] Outdoors
[ ] Indoors
[ ] Offshore
Non-Massive Foundation Description: __________________________________________________________________
24
25
26
27
UNUSUAL CONDITIONS:
[ ] Severe Corrosive Area
[ ] External Forces and Moments ___________________________________
Seismic Loading: _____________________________
[ ] Other ______________________________________
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
STARTING:
[ ] Full Voltage
[ ] Reduced Voltage % and Type _______________________________________________
[ ] Variable Frequency Drive Unit Type ________________________________________________________________
[ ] VFD Details Attached (If motor purchased separately from drive unit.)
[ ] Torques in Excess of NEMA MG 1, if required _________________________________________________________
[ ] Loaded (100%)
[ ] Partially Loaded ___________________%
[ ] Other __________________
[ ] Load Speed vs Torque Curve and Load wK __________________________ Provided
[ ] Voltage at Locked Rotor (Min. % of Rated if Less Than 80%) _____________%
[ ] Capability in Excess of Table 2, if required ___________________________________________________________
43
44
45
46
47
MOUNTING:
[ ] Horizontal
[ ] Vertical Shaft Up
[ ] Vertical Shaft Down
[ ] Foot Mounted
[ ] Flange Mounted, NEMA Type ___________________________________________
[ ] Baseplate Furnished By _________________ [ ] Soleplate Furnished By: _______________________
48
49
50
51
52
53
ENCLOSURE:
[ ] TEFC
[ ] TEAAC
[ ] TEPV
[ ] Explosion Proof
TEAAC Tubes: [ ] Copper
[ ] Other ______________________________________
[ ] Copper Alloy
[ ] Aluminum
[ ] Aluminum Alloy
[ ] Stainless Steel
[ ] AISI 300 Series Hardware (Always required for severe corrosive area)
54
55
56
Drive System:
[ ] Direct Connected
[ ] Gear
Page 18 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Rotation Required by Driven Equipment When Facing Motor Opposite Drive End:
[ ] Clockwise
[ ] Counterclockwise
Driven Equipment Wk ________________ kg-m (lb-ft) @ ________________ RPM
[ ] Other _________________________________________________________________________________________
9
10
11
12
13
Miscellaneous:
Evaluation Factor (EF) _____________________$/kW (Paragraph 5 of specification)
Normal Operating Load; kW (HP) ___________________
ACCESSORY EQUIPMENT
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Lubrication System:
[ ] Self Lube
[ ] Pressure Lube
[ ] Oil Mist
[ ] Bearing Oil Rings for Coastdown Required
[ ] Bearing Constant-Level Sight Feed Oilers Required; Type _______________________________________________
[ ] Special Seals Required For Gas Purge
[ ] Non-Conductive Seals Required
[ ] Lube System Common with Driven Equipment: Supplied By ____________________________________________
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
Page 19 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Coupling:
[ ] Taper Fit
[ ] Cylindrical Fit
[ ] Coupling Supplied By ___________________________________
Manufacturer _______________
Model _______________
Data Sheet No. _____________________
Supplied By:
[ ] Motor Manufacturer
[ ] Driven Equip. Mfg.
[ ] Purchaser
Idling Adapter/Mass Moment Similator Supplied By ________________________________________________________
Coupling to be Used For Test: [ ] Contract
[ ] Shop
[ ] None
Painting:
[ ] Vendor's Standard
[ ] Extra Coat at Shipment
[ ] Saudi Aramco Approved Protective Coating System APCS _______________________________ (Copy Attached)
Miscellaneous:
[ ] Epoxy Grout to be Used, Type ____________________________________________________________________
Nameplate material:
[ ] Stainless Steel
[ ] Monel
Quantity of Special Tools and/or Special Lifting Equipment Required __________________________________________
[ ] Shaft Seal of Electrically Non-Conducting Material
Location of Auxiliary Junction Boxes ___________________________________________________________________
Switches with Contacts Rated for DC
[ ] Yes
[ ] No
[ ] Data Required on Current Variation and Efficiency for Variable Torque Load
[ ] Motor Manufacturer Review and Comment on Foundation Drawings Required
[ ] Assembly Photographs Required per 6.2.4.5
External Forces on Motor Housing That May Affect Site Performance _________________________________________
_________________________________________________________________________________________________
[ ] Special Shipping Bearings Required per 4.4.3.9
Other/Comments __________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
Page 20 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Witnessed
Observed
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
[
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
]
[
[
[
[
]
]
]
]
[
[
[
[
]
]
]
]
Note: Not all Purchaser data items are applicable for all orders. Items which are not applicable should
be marked "N/A" by the purchaser. Purchaser should mark with an asterisk (*) items which are to be as
specified by the driven equipment manufacturer. Items marked with an asterisk (*) shall be filled in by
the vendor and returned with the proposal.
Page 21 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Page 22 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Comments: _______________________________________________________________________________________
_________________________________________________________________________________________________
_________________________________________________________________________________________________
[ ] As Built
GENERAL INFORMATION
Vendor ___________________ Purchased By ___________________ Ultimate User ______________________
Vendor Job Reference _______________ Proposal No. ________________ Contract No. __________________
Site _____________________ Service _____________________ Equip. No. ____________________________
Model ___________________
Serial No. ___________________
MOTOR DATA
Rating Data at 1.0 Service Factor:
Nameplate Power _________kW (HP)
Voltage __________
Phase _________
Hertz __________
Full Load Speed __________RPM Enclosure Type __________________
Frame Size ____________________
Rotation When Facing Motor Opposite Drive End:
[ ] Clockwise
[ ] Counter-Clockwise
[ ] Bi-Directional
Thermal Capacity Curve Numbers _____________________________________________________________________
Insulation System:
Class ___________
Page 23 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
[ ] 3 Phase
Wattage _______kW
[ ] 3 Phase
Wattage _______kW
Current Transformers:
Differential:
Class _______________
Phase:
Class _______________
Ratio _______________
Ratio _______________
Voltage Transformers:
Connection __________________
Fuse Type __________________
Ratio _______________
Ratio _______________
Page 24 of 25
17-SAMSS-502
Form-Wound Induction Motors 250 HP and Above
Surge Protection:
Surge Arrestor Type: ___________________
Voltage ___________________
Capacitor Type ____________________
Capacitance ___________________ uF
OTHER INFORMATION
Drawing References ___________________________
Wiring Diagram _____________________________
Page 25 of 25