Professional Documents
Culture Documents
OPERATION
EXPLANATION OF COMPONENTS
EXPLANATION OF COMPONENTS
The following is an explanation of devices needed for operating the machine.
To perform suitable operations correctly and safely, it is important to completely understand methods of operating
the equipment, and the meanings of the displays.
MACHINE MONITOR
(1)
(2)
(3)
(4)
(5)
A
B
C
D
E
3-8
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OPERATION
EXPLANATION OF COMPONENTS
CAUTION
Stop all the working equipment before operating the mode selector switch. If the mode selector switch is operated while the work
equipment is moving, the work equipment makes an emergency stop.
When this switch (5) is operated, the machine monitor display changes as shown below.
(a)
(b)
(c)
REMARK
If the radio control selector switch (if equipped) has been set to "Radio Control" and it has been made possible to
operate the travel with the radio control transmitter (if equipped), even if operation mode (b) is selected with the
mode selector switch, the machine monitor display will show travel mode (a).
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OPERATION
EXPLANATION OF COMPONENTS
(1)
(2)
(3)
3-9
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OPERATION
EXPLANATION OF COMPONENTS
If there is any abnormality when starting the engine, the check before starting screen (A) changes to the
maintenance interval warning screen (B), warning screen (D), or error screen (E).
After displaying the check before starting screen (A) for 2 seconds, the screen changes to the maintenance
interval warning screen (B).
After the maintenance time warning screen (B) has been displayed for 30 seconds, the screen will switch to the
normal operation screen (C). (The screen corresponding to the position of the mode selector switch is displayed.)
After displaying the check before starting screen (A) for 2 seconds, the screen changes to the warning screen (D)
or error screen (E).
3 - 10
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OPERATION
EXPLANATION OF COMPONENTS
(1)
(2)
(3)
If any abnormality occurs during operation, the normal operation screen (A) changes to warning screen (B) or the
error screen (D).
After displaying warning screen (B) for 2 seconds, the screen automatically changes to warning screen (C).
3 - 11
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OPERATION
EXPLANATION OF COMPONENTS
CAUTION
These monitors are not provided for the purpose of guaranteeing the conditions of the machine. Do not solely rely on the monitors
for the daily inspection, but conduct each specified item of the daily inspection without fail.
This displays the basic items that should be checked before starting the engine.
If there is any problem, the appropriate monitor lamp will flash.
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OPERATION
EXPLANATION OF COMPONENTS
3 - 13
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OPERATION
EXPLANATION OF COMPONENTS
CAUTION ITEMS
CAUTION
When the warning monitor lamp begins to flash or the revolving warning lamp lights up, check and identify the cause in no time.
If left unattended for some time, it will lead to a failure.
These are items which need to be observed while the engine is running. If any problem occurs, items which need
to be repaired as soon as possible are displayed.
If there is any problem, the appropriate monitor lamp will flash to indicate the location of the problem.
REMARK
When the starting switch is at the ON position, the lamp is always lighted up, and after the engine started, it goes
out.
When the starting switch is at the ON position, the lamp may light up and the buzzer and horn may sound for a
moment when the engine is started or stopped, but this is not an abnormality.
If the horn sounds, set the fuel control dial to low idling. The horn will stop.
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
CAUTION
When this monitor begins to flash or the revolving warning lamp lights up, either stop the engine or reduce the engine speed to
low idling immediately, and then check for the trouble spot and take appropriate actions, if necessary.
These items must be observed when the engine is running. If there is any abnormality, the monitor for the problem
location lights up and the buzzer and horn sound.
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
REMARK
Color when the monitor lights up for basic check items, caution items, and emergency stop items are as follows.
Color when monitor lights up
Type of monitor
When
normal
When
At low
abnormal temperature
OFF
Red
OFF
Red
OFF
Red
Charge monitor
OFF
Red
Green
Red
OFF
Red
Green
Red
White
Green
Red
White
OFF
Red
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OPERATION
EXPLANATION OF COMPONENTS
(A)
(B)
(C)
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
Fuel gauge
Hydraulic oil temperature gauge
Service meter
Crusher actual clearance monitor
Operating status display lamp
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
METER PORTION
ENGINE COOLANT TEMPERATURE GAUGE
This meter (5) shows the engine coolant temperature.
During operation, the indicator should be in black range (A) to (C).
If the indicator enters red range (A) to (B) during operation, the
overheat prevention system is actuated.
The overheat prevention system acts as follows.
Red range (A) position: Engine coolant temperature monitor (1)
lights up red.
Red range (B) position: Engine speed is set to low idling, engine
coolant monitor lamp (C) lights up red, and
at the same time, the alarm buzzer and
horn sound, and all work equipment stops.
To stop the horn, turn the fuel control dial
to the low idling position.
The overheat prevention system works until the temperature enters the black range (A) to (C).
When the engine is started, if the indicator is at position (C), engine water temperature monitor (1) lights up white.
In this case, carry out the warming-up operation. For details, see "ENGINE WARM UP (PAGE 3-86)".
FUEL GAUGE
This meter (6) displays the level of the fuel in the fuel tank. During
operations, the indicator should be in the black range.
If the indicator enters red range (A) during operations, there is less
than 110 liters (29.06 US gal) of fuel remaining in the tank, so
check and add fuel.
REMARK
When the indicator reaches red range (B), there is less than 80
liters (21.14 US gal) of fuel remaining.
When the indicator is in the red range (B), fuel level monitor (D)
lights up red.
If the indicator enters the red range (A) to (B), do not carry out
operations on steep slopes. There is danger of the engine stalling.
The correct fuel level may not be displayed for a short time when
the starting switch is turned ON, but this is not an abnormality.
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OPERATION
EXPLANATION OF COMPONENTS
SERVICE METER
This monitor (8) shows the total hours of operation of the machine.
Use the time display to set the periodic maintenance intervals.
When the starting switch is at the ON position, the service meter
advances even if the machine is not moving. The reading of the
meter advances by 1 for every hour of operation, regardless of the
engine speed.
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OPERATION
EXPLANATION OF COMPONENTS
O.S.S. clearance
0 - 55 mm
(0 - 2.167 in)
55 - 100 mm
(2.167 - 3.940 in)
100 - 200 mm
(3.940 - 7.880 in)
More than 200 mm
(More than 7.880 in)
Operation
Crushing operations impossible
Only concrete crushing operations possible
Crushing operations possible
Crushing operation is impossible
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OPERATION
EXPLANATION OF COMPONENTS
Stop
Normal rotation
drive
Reverse rotation
drive
Overload
Abnormal load
Magnetic
separator
(if equipped)
Muck discharge
conveyor
(if equipped)
Transparent
Transparent
Transparent
Transparent
Red lamp
lights up
Red lamp
flashed
Red lamp
lights up
Conveyor
Crusher
Feeder
White lamp
lights up
White lamp
lights up
White lamp
lights up
White lamp
lights up
White lamp
lights up
Red lamp
flashed
Red lamp
lights up
Red lamp
flashed
White lamp
lights up
White lamp
lights up
Red lamp
flashed
Red lamp
lights up
Crusher abnormal
load
Reducing overload
Crusher operation
prohibited period
after adjusting
clearance
Red lamp
flashed
Red lamp
flashed
Green lamp
flashed
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OPERATION
EXPLANATION OF COMPONENTS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
Return switch
UP and numeral input (+) switch
DOWN and numeral input (-) switch
Input confirmation switch
Liquid-crystal monitor adjustment switch
Maintenance screen selector switch
Crusher clearance increase switch
Crusher clearance decrease switch
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
RETURN SWITCH
This switch (1) has a function to return the current display to the
immediately foregoing one. It works in displays of the maintenance
mode as well as brightness and contrast adjusting mode. Every
time the switch is pressed in those modes, a display in the screen
continuously returns to the immediately foregoing one.
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
BRIGHTNESS ADJUSTMENT
1. Press either UP switch (2) or DOWN switch (3) to call the
brightness adjusting monitor.
CONTRAST ADJUSTMENT
1. Press either UP switch (2) or DOWN switch (3) to call the
contrast monitor.
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
Maintenance items
Initial
setting
screen(H)
01
500
02
500
03
1000
04
1000
05
500
06
07
1000
08
2000
10
5000
27
1000
28
1000
41
500
If it is desired to change settings for the maintenance interval, have your Komatsu distributor change the settings.
The method of checking time remaining until maintenance is as follows:
1. Look at the maintenance screen and press the UP switch (2) or
DOWN switch (3) on the monitor switches to select the item.
(The selector monitor is highlighted in black.)
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OPERATION
EXPLANATION OF COMPONENTS
REMARK
Switches (7) and (8) are effective only when the mode selector switch on the control panel is at inspection mode and
the crusher clearance adjustment mode is at manual mode.
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OPERATION
EXPLANATION OF COMPONENTS
REMARK
While these switches are kept pressed, the jaw crusher rotates in the normal direction or reverse direction.
Switches (9) and (10) are effective only when the mode selector switch on the control panel is at working mode
or inspection mode.
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OPERATION
EXPLANATION OF COMPONENTS
CAUTION
Use the conveyor manual switch for operations only when an abnormality has occurred in the conveyor or when carrying out
inspection, maintenance, or repair, and use it only for inching operations. When carrying out this operation, check that the area
around the conveyor is safe.
While this switch (11) is kept pressed, the conveyor rotates in the
normal direction.
REMARK
Switches (11) and (12) are effective only when the mode selector switch on the control panel is at inspection mode.
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OPERATION
EXPLANATION OF COMPONENTS
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OPERATION
EXPLANATION OF COMPONENTS
Andesite
Granite
Limestone
Sandstone
Basalt
Greywacke
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SEN03153-00
MOBILE CRUSHER
1SHOP MANUAL
BR580JG-1
Machine model
Serial number
BR580JG-1
1001 and up
BR580JG-1
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SEN03153-00
BR580JG-1
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SEN03153-00
Service menu
Electrical systems
Mechanical systems
25
Function of default
[06]
Language
Unit
26
12
Option registration
BR580JG-1
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SEN03153-00
1.
2.
3.
4.
BR580JG-1
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SEN03153-00
5.
6.
7.
8.
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SEN03153-00
9.
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SEN03153-00
BR580JG-1
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SEN03153-00
a
User code
Failure mode
Action
E02
E10
E11
Operate machine to a safe posture and have inspection carried out immediately.
E14
Operate machine to a safe posture and have inspection carried out immediately.
E15
E0E
Network error
Pump controller solenoid power source
error
Operate machine to a safe posture and have inspection carried out immediately.
BR580JG-1
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SEN03153-00
E02
B JZ 138 28
The telephone mark and telephone number are displayed only when the telephone
number is registered to the machine monitor.
Registration, correction or deletion of a
telephone number is done from the service menu.
For detailed information of failure codes,
see the Failure code table.
BR580JG-1
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SEN03153-00
Failure
code
Failure contents
Alarm
buzzer
Applicable
equipment
History
classification
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
10
BR580JG-1
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User
code
SEN03153-00
Failure
code
Failure contents
Alarm
buzzer
Applicable
equipment
History
classification
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Mechanical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
W/E
Electrical system
MON
Mechanical system
MON
Mechanical system
ENG
Mechanical system
MON
Mechanical system
ENG
Mechanical system
MON
Mechanical system
MON
Mechanical system
E11
CA111
ENG
Electrical system
E10
CA115
ENG
Electrical system
E11
CA122
ENG
Electrical system
E11
CA123
ENG
Electrical system
E14
CA131
ENG
Electrical system
E14
CA132
ENG
Electrical system
E15
CA135
ENG
Electrical system
E15
CA141
ENG
Electrical system
E15
CA144
ENG
Electrical system
E15
CA145
ENG
Electrical system
E15
CA153
ENG
Electrical system
E15
CA154
ENG
Electrical system
E15
CA187
ENG
Electrical system
E11
CA221
ENG
Electrical system
E11
CA222
ENG
Electrical system
E15
CA227
ENG
Electrical system
CA234
Eng Overspeed
ENG
Mechanical system
E15
CA238
ENG
Electrical system
E15
CA263
ENG
Electrical system
E15
CA265
ENG
Electrical system
E11
CA273
ENG
Electrical system
E11
CA274
ENG
Electrical system
E11
CA322
ENG
Electrical system
E11
CA323
ENG
Electrical system
E11
CA324
ENG
Electrical system
E11
CA325
ENG
Electrical system
E11
CA331
ENG
Electrical system
E11
CA332
ENG
Electrical system
Electrical system
E10
CA342
ENG
E10
CA351
ENG
Electrical system
E15
CA352
ENG
Electrical system
11
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SEN03153-00
User
code
Failure
code
E15
CA386
Alarm
buzzer
Applicable
equipment
History
classification
ENG
Electrical system
Failure contents
E10
CA441
ENG
Electrical system
E10
CA442
ENG
Electrical system
E11
CA449
ENG
Electrical system
E11
CA451
ENG
Electrical system
Electrical system
E11
CA452
ENG
E15
CA553
ENG
Electrical system
CA554
ENG
Electrical system
E15
CA559
ENG
Electrical system
E15
CA689
ENG
Electrical system
E15
CA731
ENG
Electrical system
E10
CA757
ENG
Electrical system
E15
CA778
ENG
Electrical system
E15
CA1228
ENG
Electrical system
E11
CA1625
ENG
Electrical system
E0E
CA1633
ENG
Electrical system
E14
CA2185
ENG
Electrical system
E14
CA2186
ENG
Electrical system
E11
CA2249
ENG
Electrical system
E11
CA2271
ENG
Electrical system
E11
CA2272
ENG
Electrical system
E11
CA2351
ENG
Electrical system
E11
CA2352
ENG
Electrical system
E15
CA2555
ENG
Electrical system
E15
CA2556
ENG
Electrical system
W/E
Electrical system
W/E
Electrical system
E0E
E0E
E0E
PUMP
Electrical system
PUMP
Electrical system
PUMP
Electrical system
PUMP
Electrical system
MON
Electrical system
W/E
Electrical system
Electrical system
MON
PUMP
Electrical system
PUMP
Electrical system
W/E
Electrical system
W/E
Electrical system
E02
PUMP
Electrical system
E02
PUMP
Electrical system
E02
PUMP
Electrical system
PUMP
Electrical system
PUMP
Electrical system
PUMP
Electrical system
12
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SEN03153-00
13
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SEN03153-00
2)
2)
14
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SEN03153-00
3)
Confirmation of display
Make sure that the conventional display is
turned on.
a Changing to Service Menu is usually available only from this conventional display.
No.
Service menu
2)
Switch operation
Do the following switch operation.
q
Switch operation:
[E] + [1] o [2] o [3]
(Enter the numbers while holding E down)
4)
15
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SEN03153-00
Menu selection
Select 01 Monitoring in the initial display
of Service Menu and depress [ ] switch.
a
2)
3)
4)
16
BR580JG-1
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SEN03153-00
Code
No
ISO
meter
inch
Component
charge
PUMP
00200
00201
Machine ID
ENG
01002
Engine speed
r/min
rpm
rpm
ENG
01601
r/min
rpm
rpm
PUMP
01100
F Pump Pressure
MPa
kg/cm2
psi
PUMP
01101
R Pump Pressure
MPa
kg/cm2
psi
PUMP
24101
MPa
kg/cm2
psi
PUMP
24102
MPa
kg/cm
psi
PUMP
24300
Conv. Pressure
MPa
kg/cm2
psi
PUMP
24400
MPa
kg/cm
psi
PUMP
24401
Mag. Pressure
MPa
kg/cm2
psi
PUMP
24402
MPa
kg/cm
psi
PUMP
04107
Coolant Temperature
ENG
14200
Fuel temperature
ENG
04401
MON
01300
mA
mA
mA
PUMP
01500
mA
mA
mA
PUMP
24700
mA
mA
mA
PUMP
25900
mA
mA
mA
PUMP
26000
mA
mA
mA
PUMP
25705
Accessory 1 EPC
mA
mA
mA
PUMP
25706
Accessory 2 EPC
mA
mA
mA
PUMP
25707
mA
mA
mA
PUMP
25708
Magnetic separator
mA
mA
mA
PUMP
28801
mA
mA
mA
PUMP
03200
Battery Voltage
PUMP
03203
ENG
04300
37200
MON
MPa
kg/cm2
psi
ENG
36400
Rail Pressure
MPa
kg/cm
psi
ENG
37400
Ambient Pressure
kPa
kg/cm2
psi
ENG
18500
Charge Temperature
ENG
36500
Boost Pressure
kPa
kg/cm2
psi
ENG
18100
mm
mm
in
ENG
36700
ENG
18700
Nm
Nm
kgfm
ENG
03000
ENG
04200
MON
04105
ENG
14201
ENG
04402
MON
37201
ENG
37401
ENG
Remarks
Indicated by absolute
value (Including
ambient pressure)
Indicated by absolute
value (Including
ambient pressure)
17
BR580JG-1
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SEN03153-00
Code
No
ISO
meter
inch
Component
charge
18501
ENG
36501
ENG
36401
ENG
18101
ENG
17201
CA
CA
CA
ENG
17500
ENG
31701
Throttle Position
ENG
31706
ENG
18600
mg/st
mg/st
mg/st
ENG
36200
MPa
kg/cm2
psi
ENG
36300
CA
CA
CA
ENG
37300
Fuel Rate
l/h
l/h
l/h
ENG
01602
PUMP
13113
Nm
kgm
lbft
PUMP
04500
Monitor input 1
Key Switch
MON
Start
MON
Preheat
ONOFF
Light
04501
Monitor Input 2
Switch Input 0
Rad. Level
MON
Air cleaner
MON
ONOFF
Switch Input 1
Conv. ON Sw.
PUMP
PUMP
Crusher ON Sw.
Crusher OFF Sw.
ONOFF
25003
Switch Input 2
Switch Input 3
Feeder ON Sw.
PUMP
PUMP
PUMP
ONOFF
Switch Input 4
PUMP
R-Ctrl. On Trv.
PUMP
PUMP
Crush. FWD/REV
PUMP
ONOFF
PUMP
Machine Select1
PUMP
Machine Select2
PUMP
Emergency Sw.
PUMP
PUMP
1-touch start Sw
ONOFF
25004
PUMP
PUMP
MON
MON
MON
MON
Battery Charge
25000
Remarks
PUMP
PUMP
Conv. Hi Sensor
PUMP
Conv. Mi Sensor
PUMP
MuckConv. Sen.
ONOFF
Overfeed Sensor
18
PUMP
PUMP
BR580JG-1
CLASS REF ONLY PDF PAGE 46 of 64
Code
No
25005
25006
SEN03153-00
Switch Input 5
ISO
meter
inch
PUMP
TravelSpeed switch 1
PUMP
TravelSpeed switch 2
ONOFF
PUMP
Clearance Auto.
PUMP
MuckConv.ON switch
PUMP
MuckConv.OFF switch
PUMP
Mag. ON switch
PUMP
ONOFF
PUMP
Acc. 1 input
PUMP
Acc. 2 input
Switch Input 7
25500
Solenoid Valve
PUMP
ONOFF
PUMP
ONOFF
PUMP
25601
PUMP
Relay Drive 0
PUMP
Horn Relay
PUMP
Becon Relay
PUMP
Abno.Press Relay
PUMP
ONOFF
LockCyl.Push Re.
PUMP
LockCyl.Pull Re.
PUMP
PUMP
26100
26200
Clearance Angle
rad
PUMP
26300
PUMP
20216
ENG
20217
ENG
PUMP
18900
ENG
20400
ENG
20200
MON
20227
MON
20402
Monitor Serial No
MON
20212
PUMP
20230
PUMP
20229
PUMP
20403
PUMP
a
a
Remarks
PUMP
Clearance F-auto
Switch Input 6
02202
Component
charge
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3)
4)
2)
Number
00
01
Electrical systems
02
Mechanical systems
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5)
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1]
2]
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2)
Information to be displayed
q
Oil and filter names
q
Replacement time elapsed up to
present
q
Time elapsed on service meter up to
the last replacement
Menu selection
Select 04 Maintenance Mode Change
from the Service Menu and then depress
[ ] switch.
2)
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Number
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5)
00
01
02
03
04
05
06
07
08
09
10
11
12
13
14
3)
4)
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3)
Menu selection
Select 05 Phone Number Entry menu
from the Service Menu initial screen and
then depress [ ] switch.
1]
2)
2]
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3)
Menu selection
Select 06 Default menu from the Service
Menu initial screen and then press [ ]
switch.
a
a
4)
2)
Number
00
01
Language
02
Unit
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2)
3)
00
01
02
03
04
05
Option register
06
Adjustment
value
Adjustment
value
220
+8.0
225
2.0
221
+6.0
226
4.0
222
+4.0
227
6.0
223
+2.0
228
8.0
224
0.0
4)
Number
Max. speed
770 910
Min. speed
300 650
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1]
2]
3]
a
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1]
2]
3]
a
a
5)
Input range
(mA)
10 1000
Forward
250 600
Reverse
250 600
Min. speed
(EPC current)
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6)
7]
7)
1]
2]
3]
4]
5]
6]
Number
00
01
Magnetic separator
02
03
Overfeed sensor
04
2nd conveyor
05
Travel lever
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2]
3]
1900
677
1740
67E
1880
676
1720
67D
1860
675
1700
67C
1840
674
1680
67B
1820
673
1660
67A
1800
672
1640
679
1780
671
1620
678
1760
670
1600
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Selecting menu
Select 08 Cylinder cut out menu from the
Service Menu initial screen and press [ ]
switch.
3)
2)
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4)
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2)
3)
4)
Selecting menu
Select 09 No Injection Cranking from the
Service Menu initial screen and press [ ]
switch.
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5)
6)
7)
8)
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As the preparation for no injection cranking is completed, display of Under Preparation is replaced with After No
Injection.
a The letters After No Injection are
displayed in green.
From this state, crank the engine using
the starting motor.
a Limit the cranking time to 20 seconds
to protect the starting motor.
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Selection of menu
Select 10 Crusher Clearance Record in
the initial display of Service Menu, and
depress [ ] switch.
1)
2)
Selection of menu
Select 11 Lock Cylinder Slip Record in
the initial display of Service Menu, and
depress [ ] switch.
which
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2)
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Deletion of data
[ ] + [1] o [2] o [3]
(While pressing [ ], input numbers]
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2007 KOMATSU
All Rights Reserved
Printed in Japan 06-07 (01)
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