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Culture Documents
Circuito de operacin
Etapas de Chancado
Angulo de reposo
Tamao Chancadora Primaria
Tamao Chancadora Secundaria
Capacidad de chancado del circuito
Amperajes de operacin
Chancadora de Quijadas
Chancadora conica
1.7
?
2
35
30"x40"
sy 4 1/4"
245
100
148
CHANCADO PRIMARIO
MALLA TYLER
GRIZZLY
ALIMENTO
U/S
O/S
MICRONES
PUNTO
A
B
C
304800
12"
100
100
100
254000
10"
100
100
100
203200
8"
90.7
98.7
78.3
152400
6"
86
96
70.4
101600
4"
79.1
92.4
58.6
76200
3"
72.6
88.8
47.5
50800
2"
60.1
75.7
36.2
38100
1.5"
53.7
69.3
29.5
25400
1"
48
63.5
24.2
19050
3/4"
43.5
59.4
19
15875
5/8"
39.6
55.7
14.7
12700
1/2"
34.8
50.7
10.2
9525
3/8"
31
45.7
8.2
4
4
23.7
34.6
6.7
6
6
20.6
30.8
4.9
8
8
17.8
27
3.7
12
12
14.9
23.8
1
-12
-12
0
0
0
FT80
F80
916.1
ratio de reduccion
1
2
3
% AC(-)
50
40
30
20
10
0
50000
100000
150000
200
micrones(u))
100
90
80
70
60
50
%AC(-)
40
30
20
10
0
50000
100000
150000
micrones(u)
D/80 c/u
152400
CHANCADO PRIMARIO
D80A
_
86
200000
X
101600
_
_
X
80
79.1
108226.08695652
76200
X
50800
D80B
_
88.8
_
80
_
75.7
X
59137.404580153
254000
X
203200
D80C
_
100
_
80
_
78.3
X
207179.72350231
1O1600
X
76200
D80D
_
_
_
X
76200
X
50800
D80E
_
_
_
X
93
80
78.7
75509.091
83.75
80
68.2
70074.59807074
EJEMPLO 1
kg/lt
grados
TMS/H
Amps
Amps
ARIO
DESCARGA
D
100
100
99.3
97.8
93
78.7
60.7
52.7
39.8
28.1
25.3
21.9
18.3
10.2
6.4
3.2
0.1
0
P80
o de reduccion
Potencia instalada
Chancadora primaria
Chancadora secundaria
Faja transportadora N2
Ancho
Longitud
Zaranda Vibratoria
Tension de corriente
Factor de Potencia (cos &)
CHANCADORA SEGUNDARIA
ZARANDA
CH-P
DESCARGA CH-P
U/S
O/S
F
G
H
PUNTO
100
100
100
12"
100
100
100
10"
100
100
100
8"
100
100
100
6"
100
95.92
100
4"
100
67.98
100
3"
100
36.16
100
2"
90.15
32.16
99.31
1.5"
76.16
28.89
96.95
1"
74.33
15.66
90.21
3/4"
68.94
7.32
88.01
5/8"
67.6
0
77.64
1/2"
65.82
0
68
3/8"
46.86
0
54.47
39.11
0
40.99
31.84
0
33.28
25.51
0
16.82
0
0
0
f80
p80
p80/f80
5
15
8
DE LA TOLVA DE GRUESOS
D
MASA
4
6
8
12
-12
0
0
7
15
48
143
180
80
129
117
28
34
36
81
38
32
31
1
1000
A
B
C
D
E
150000
200000
250000
300000
micrones(u))
E
F
G
H
I
150000
200000
250000
300000
micrones(u)
D/80 c/u
38100
CHANCADO SECUNDARIO
D80F
_
90.15
152400
F80T(A)
_
X
25400
_
_
X
101600
X
76200
D80G
_
_
_
X
15875
X
12700
D80H
_
_
_
X
19050
X
15875
D80I
_
_
_
X
80
76.16
28885.9185132
X
101600
95.92
80
67.98
87127.2727273
88.01
80
77.64
13422.5650916
82.27
80
78.475
17150.85639
_
_
F80T
254000
X
203200
101600
X
76200
101600
X
76200
15875
X
12700
19050
X
15875
P80T (I)
_
_
_
P80T
16
CAPACIDAD DE FAJA
17
CONCLUSIONES
112
149
HP
HP
36"
194.2
6'x14'
440
0.85
m
voltios
D
%AC(+)
%PESO
0
0
0.7
1.5
4.8
14.3
18
8
12.9
11.7
2.8
3.4
3.6
8.1
3.8
3.2
3.1
0.1
100
B
%AC(-)
0
0
0.7
2.2
7
21.3
39.3
47.3
60.2
71.9
74.7
78.1
81.7
89.8
93.6
96.8
99.9
100
100
100
99.3
97.8
93
78.7
60.7
52.7
39.8
28.1
25.3
21.9
18.3
10.2
6.4
3.2
0.1
0
PUNTO
12"
10"
8"
6"
4"
3"
2"
1.5"
1"
3/4"
5/8"
1/2"
3/8"
4
6
8
12
-12
MASA
%PESO
0
0
0
0
13
1.3
27
2.7
36
3.6
36
3.6
131
13.1
64
6.4
58
5.8
41
4.1
37
3.7
50
5
50
5
111
11.1
38
3.8
38
3.8
32
3.2
238
23.8
1000
100
80T(A)
86
Rr (CH-P)
Rr (CH-S)
2.63892654
6.4911045
RrT
80
79.1
108226.087
0.15847248
EL Wi EN LA CHANCADORA PRIMARIA
0 -C- 0/S
100
80
78.3
207179.724
-D-( CH-P)
93
80
78.7
78509.0909
W
Wi
9
EL Wi EN LA CHANCADORA SECUNDARIA
0 -G- 0/S
95.92
80
67.98
87127.2727
-H-( CH-S)
P
W
Wi
88.01
80
77.64
13422.5651
10
80T (I)
82.27
80
78.475
17150.8564
W
WORK INDEX
Wi
11
EFICIENCIA EN EL HARNERO
12
LA CAPACIDAD DE STOCPILE
B
%AC(+)
0
0
1.3
4
7.6
11.2
24.3
30.7
36.5
40.6
44.3
49.3
54.3
65.4
69.2
73
76.2
100
%AC(-)
100
100
98.7
96
92.4
88.8
75.7
69.3
63.5
59.4
55.7
50.7
45.7
34.6
30.8
27
23.8
0
PUNTO
12"
10"
8"
6"
4"
3"
2"
1.5"
1"
3/4"
5/8"
1/2"
3/8"
4
6
8
12
-12
MASA
0
0
20
42
84
179
311
144
187
158
65
84
86
192
76
70
63
239
2000
%PESO
0
0
1
2.1
4.2
8.95
15.55
7.2
9.35
7.9
3.25
4.2
4.3
9.6
3.8
3.5
3.15
11.95
100
E
%AC(+)
0
0
1
3.1
7.3
16.25
31.8
39
48.35
56.25
59.5
63.7
68
77.6
81.4
84.9
88.05
100
DE LA CHANCADORA PRIMARIA Y
UNDARIA
STALADA EN EL HARNERO
MARIA
CUNDARIA
ADO
H
%AC(-)
100
100
99
96.9
92.7
83.75
68.2
61
51.65
43.75
40.5
36.3
32
22.4
18.6
15.1
11.95
0
PUNTO
12"
10"
8"
6"
4"
3"
2"
1.5"
1"
3/4"
5/8"
1/2"
3/8"
4
6
8
12
-12
MASA
0
0
0
0
0
0
0
6.9
23.6
67.4
22
103.7
96.4
135.3
134.8
77.1
164.6
168.2
1000
%PESO
0
0
0
0
0
0
0
0.69
2.36
6.74
2.2
10.37
9.64
13.53
13.48
7.71
16.46
16.82
100
%AC(+)
0
0
0
0
0
0
0
0.69
3.05
9.79
11.99
22.36
32
45.53
59.01
66.72
83.18
100
%AC(-)
100
100
100
100
100
100
100
99.31
96.95
90.21
88.01
77.64
68
54.47
40.99
33.28
16.82
0
F
PUNTO
12"
10"
8"
6"
4"
3"
2"
1.5"
1"
3/4"
5/8"
1/2"
3/8"
4
6
8
12
-12
MASA
0
0
0
0
0
0
0
98.5
139.9
18.3
53.9
13.4
17.8
189.6
77.5
72.7
63.3
255.1
1000
%PESO
0
0
0
0
0
0
0
9.85
13.99
1.83
5.39
1.34
1.78
18.96
7.75
7.27
6.33
25.51
100
%AC(+)
0
0
0
0
0
0
0
9.85
23.84
25.67
31.06
32.4
34.18
53.14
60.89
68.16
74.49
100
%AC(-)
100
100
100
100
100
100
100
90.15
76.16
74.33
68.94
67.6
65.82
46.86
39.11
31.84
25.51
0
PUNTO
304800
254000
203200
152400
101600
76200
50800
38100
25400
19050
15875
12700
9525
4
6
8
12
-12
I
MASA
%PESA
%AC+
%AC0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
105.4
5.27
5.27
163.5
8.175
13.445
85.7
4.285
17.73
75.9
3.795
21.525
117.1
5.855
27.38
114.2
5.71
33.09
324.9
16.245
49.335
212.3
10.615
59.95
149.8
7.49
67.44
227.9
11.395
78.835
423.3
21.165
100
2000
100
100
100
100
100
100
100
100
94.73
86.555
82.27
78.475
72.62
66.91
50.665
40.05
32.56
21.165
0
MALLA N
2-1/2"
2"
1 1/2"
1"
3/8"
28 M
100 M
-100
MALLA N
2-1/2"
2"
1 1/2"
1"
3/8"
28 M
100 M
-100
MALLA N
2-1/2"
2"
1 1/2"
1"
3/8"
28 M
100 M
Peso
g
3340
1797
5417
8265
17500
14234
1359
3190
55102
Peso
g
3340
5137.0
10554.0
18819.0
36319.0
50553.0
51912.0
55102.0
Peso
g
3340
5137
10554
18819
36319
50553
51912
PESO (G)
3340
1797
5417
8265
17500
14234
1359
3190
55102
% PESO
6.0614859715
3.2612246379
9.830859134
14.9994555552
31.7592827847
25.832093209
2.4663351602
5.7892635476
100
% PESO
6.0614859715
3.2612246379
9.830859134
14.9994555552
31.7592827847
25.832093209
2.4663351602
5.7892635476
0
6.0614859715
3.2612246379
9.830859134
14.9994555552
31.7592827847
25.832093209
2.4663351602
% PESO
6.061485971
3.261224638
9.830859134
14.99945556
31.75928278
25.83209321
2.46633516
5.789263548
100
LEY % Cu
0.36
0.45
0.56
0.68
0.64
0.51
0.55
0.72
Leyes
%Cu
0.36
0.45
0.56
0.68
0.64
0.51
0.55
0.72
Distribucin
Leyes
%Cu
0.36
0.45
0.56
0.68
0.64
0.51
0.55
0.72
Distribucin Acumulada
%Cu
1.80
2.32
7.04
18.04
67.37
98.20
0.00
Leyes
%Cu
0.36
0.45
0.56
0.68
0.64
0.51
0.55
Distribucin Pasante
%Cu
98.20
97.68
92.96
81.96
32.63
1.80
100.00
%Cu
1.80
0.52
4.73
11.00
49.32
32.63
100.00
-100
55102
5.7892635476
0.72
EJEMPLO 2
% DE RECUPERACION
4.0252333658
2.7070899545
10.1552111775
18.8145513659
37.4938570332
24.301844296
2.5022128071
7.6889188245
107.6889188245
RATIO
0.0606148597
0.0326122464
0.0983085913
0.1499945556
0.3175928278
0.2583209321
0.0246633516
0.0578926355
%Pb
4.13
2.78
10.42
19.30
38.46
24.93
100
%Zn
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
%Fe
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
#REF!
%Pb
4.13
6.91
17.32
36.62
75.07
%Zn
#REF!
#REF!
#REF!
#REF!
#REF!
%Fe
#REF!
#REF!
#REF!
#REF!
#REF!
OVER FLOW
58.33
2.95
91.21 488,69
39.01
1.3474
119.23
41.1
Under Flow
2.91
361.58
74.37
1.952
Alimento Fresco
58.33
2.98
98.9
0.65
89 2.91647909
TMS/H
m3 H2O/h
Leyenda
Ge
GPM
%S
D (Kg/lt)
ALIMENTO ZAF
130.39
143.22
1.456
827.25
47.655422
1.456
47.655422
UNDERSSIZE
67.91
2.92
125.17
653.58
35.17
1.301
ALIMENTO AL MOLINO
67.91
2.92
0.99
TMS/H
m3 H2O/h
Leyenda
Ge
GPM
%S
D (Kg/lt)
EJEMPLO 3
Alimento al Ciclon
177.56
1.604 57.3032983
132.3
850.76
1.604
40.66 AGUA
507
Descarga del Molino
177.56
2.92
82.41
631.05
49.89 AGUA
EJEMPLO 4
68.3
1.814
62.48
18.04
OVERSIZE
2.92
173.7
77.58
2.041
TO AL MOLINO
98.56
2.84143987
DESCARGA DEL MOLINO
130.39
1.827
58.99
456.38
39.96 AGUA
84.23
57.3032983
CARGA CIRCULANTE
CC
CONSUMO DE AGUA
AGUA
CARGA CIRCULANTE
CC
1.08690781
CONSUMO DE AGUA
AGUA
124.19
A DEL MOLINO
68.85
1.827
AGUA
68.85
CARGA CIRCULANTE
2.04405966
CONSUMO DE AGUA
90.55
MALLAS
20
28
35
48
60
100
200
400
-400
um
841
595
420
297
250
149
74
37
% PESO RETENIDO
ALIMENTO
U/F
7.34
17.86
6.15
14.74
2.17
5.16
12.41
22.5
4.87
6.36
11.67
11.02
18.55
11.02
9.9
3.5
26.94
7.86
DATOS ADICIONALES
TMSPH
Sp.Gr
%S
ALIMENTO
12.42
42.013
ARENAS
REBALSE
3.08
63.4
2.71
O/F
0.44
0.51
0.22
5.79
3.89
12.1
23.5
14.1
39.46
UN HIDROCICLON
PRODUCTOS
CABEZA
CC-CU
RELAVE
RATIO
1100.6
216.4
884.2
5.08595194
PRODUCTOS
CONC. C-1
CONC. C-2
CONC. C-3
CONC. C-4
CONC. C-5
CONC. C-6
RELAVE R
CABEZA
PESO (g)
44.2
51.2
34.8
24.6
28.4
33.2
884.2
1100.6
TIEMPO
1
2
2
2
3
5
REC
52.4036799
30.2019381
8.94283872
3.59185333
1.82454468
0.96950838
LEY % Cu
20.3
10.1
4.4
2.5
1.1
0.5
0.04
1.12
52.4036799
30.2019381 82.605618
8.94283872 91.5484567
3.59185333 95.1403101
1.82454468
0.96950838
97.9343631
2.06563689
Chart Title
60
50
40
30
20
10
0
0.5
1.5
2.5
3.5
4.5
tle
3.5
4.5
5.5
1200.000
PESOS
TMS
% Peso % Cu
1200.00 100.00
0.16
0.68
0.06 22.92
37.78
3.15
3.07
48.98
4.08
0.78
1112.56
92.71
0.02
ENSAYES
% Pb
% Zn
Oz Ag
1.96
2.44 5.667529
12.24
5.06
617
55.18
4.16
133
0.29
51.5
5
0.22
0.22
1
a
b
c
d
FORMULAS DE CALCULO
Factor de proporcionalidad
22.90
3.05
0.76
0.14
CONTENIDO
Cu
1.92
0.16
1.16
0.38
0.22
e 12.02
f 54.96
g 0.07
h 1.74
X
0.019
P 62488.76
Peso Conc. Cu
0.68
Peso Conc. Pb
37.780
Peso Conc. Zn
48.983
Peso Relave 1112.56
CONTENIDO METALICO
Pb
Zn
Ag
23.52
29.28 6801.0
0.08
0.03
418.8
20.85
1.57 5024.8
0.14
25.23
244.9
2.45
2.45 1112.6
6801.0
i
j
k
l
4.84
3.94
51.28
2.22
RECUPERACION
RATIO Radio
% Cu
% Pb
% Zn
Oz Ag
100.00 100.00 100.00 100.00
8.10
0.35
0.12
6.16 163.6 1768.1
60.41
88.64
5.37
73.88 31.6
31.8
19.90
0.60
86.16
3.60 23.1
24.5
11.59
10.41
8.36
16.36
CONCENTRADO Pb
Humedad del Concentrado
No mayor a 9.0%
ESPECIE MINERAL
LEY
Plomo (Pb)
No menor de 54.00 %
Zinc (Zn)
No mayor a 4.5 %
Cobre (Cu)
No mayor a 1.00 %
Fierro (Fe)
No mayor a 4.5 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Cu
Humedad del Concentrado
No mayor a 13.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 11.00 %
Zinc (Zn)
No mayor a 5.00 %
Cobre (Cu)
No menor de 22.00 %
Fierro (Fe)
No mayor a 26.0 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Zn
Humedad del Concentrado
No mayor a 10.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 1,0 %
Zinc (Zn)
No menor de 53.5 %
Cobre (Cu)
No mayor a 0.90 %
Fierro (Fe)
No mayor a 8.00 %
Bismuto (Bi)
No mayor a 0.065 %
1200.000
PESOS
TMS
% Peso % Cu
1200.00 100.00
0.18
0.65
0.05
23.5
39.74
3.31
3.5
50.58
4.22
0.78
1109.02
92.42
0.02
ENSAYES
% Pb
% Zn
2.05
2.55
12.7
5.6
55.18
4.2
0.29
52.3
0.22
0.22
a
b
c
d
FORMULAS DE CALCULO
Factor de proporcionalidad
23.48
3.48
0.76
0.16
CONTENIDO
Oz Ag
6.28792
620
140
4.9
1.2
Cu
2.16
0.15
1.39
0.39
0.22
e 12.48
f 54.96
g 0.07
h 1.83
X
0.019
P 64753.14
Peso Conc. Cu
0.65
Peso Conc. Pb
39.744
Peso Conc. Zn
50.582
Peso Relave 1109.02
CONTENIDO METALICO
Pb
Zn
Ag
24.60
30.60 7545.5
0.08
0.04
402.6
21.93
1.67 5564.2
0.15
26.45
247.9
2.44
2.44 1330.8
7545.5
i
j
k
l
5.38
3.98
52.08
2.33
RECUPERACION
RATIO Radio
% Cu
% Pb
% Zn
Oz Ag
100.00 100.00 100.00 100.00
7.06
0.34
0.12
5.34 146.8 1848.0
64.40
89.15
5.46
73.74 30.0
30.2
18.27
0.60
86.45
3.28 22.4
23.7
10.27
9.92
7.97
17.64
CONCENTRADO Pb
Humedad del Concentrado
No mayor a 9.0%
ESPECIE MINERAL
LEY
Plomo (Pb)
No menor de 54.00 %
Zinc (Zn)
No mayor a 4.5 %
Cobre (Cu)
No mayor a 1.00 %
Fierro (Fe)
No mayor a 4.5 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Cu
Humedad del Concentrado
No mayor a 13.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 11.00 %
Zinc (Zn)
No mayor a 5.00 %
Cobre (Cu)
No menor de 22.00 %
Fierro (Fe)
No mayor a 26.0 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Zn
Humedad del Concentrado
No mayor a 10.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 1,0 %
Zinc (Zn)
No menor de 53.5 %
Cobre (Cu)
No mayor a 0.90 %
Fierro (Fe)
No mayor a 8.00 %
Bismuto (Bi)
No mayor a 0.065 %
1200.000
PESOS
TMS
% Peso % Cu
1200.00 100.00
0.15
1.22
0.10
22.2
43.14
3.60
2.07
53.39
4.45
0.78
1102.26
91.85
0.02
ENSAYES
% Pb
% Zn
2.21
2.63
11.1
5.25
55.18
4.25
0.29 51.02
0.22
0.22
a
b
c
d
FORMULAS DE CALCULO
Factor de proporcionalidad
22.18
2.05
0.76
0.13
CONTENIDO
Oz Ag
7.10733
598
135
4
1.6
Cu
1.80
0.27
0.89
0.42
0.22
e 10.88
f 54.96
g 0.07
h 1.99
X
0.020
P 60610.49
Peso Conc. Cu
1.22
Peso Conc. Pb
43.141
Peso Conc. Zn
53.386
Peso Relave 1102.26
CONTENIDO METALICO
Pb
Zn
Ag
26.52
31.56 8528.8
0.14
0.06
727.6
23.81
1.83 5824.0
0.15
27.24
213.5
2.42
2.42 1763.6
8528.8
i
j
k
l
5.03
4.03
50.80
2.41
RECUPERACION
RATIO
% Cu
% Pb
% Zn
Oz Ag
100.00 100.00 100.00 100.00
15.01
0.51
0.20
8.53 170.6
49.61
89.76
5.81
68.29 27.6
23.13
0.58
86.30
2.50 21.1
12.25
9.14
7.68
20.68
Radio
986.2
27.8
22.5
CONCENTRADO Pb
Humedad del Concentrado
No mayor a 9.0%
ESPECIE MINERAL
LEY
Plomo (Pb)
No menor de 54.00 %
Zinc (Zn)
No mayor a 4.5 %
Cobre (Cu)
No mayor a 1.00 %
Fierro (Fe)
No mayor a 4.5 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Cu
Humedad del Concentrado
No mayor a 13.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 11.00 %
Zinc (Zn)
No mayor a 5.00 %
Cobre (Cu)
No menor de 22.00 %
Fierro (Fe)
No mayor a 26.0 %
Bismuto (Bi)
No mayor a 1.75 %
CONCENTRADO Zn
Humedad del Concentrado
No mayor a 10.5 %
ESPECIE MINERAL
LEY
Plomo (Pb)
No mayor a 1,0 %
Zinc (Zn)
No menor de 53.5 %
Cobre (Cu)
No mayor a 0.90 %
Fierro (Fe)
No mayor a 8.00 %
Bismuto (Bi)
No mayor a 0.065 %