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This test procedure is not for circulation and should be carried out by well
trained person. This procedure explained about operating value test and operating time test only.
Individual function only is considered for testing purposes and suitable setting can be adopted and
tested. It is not necessary to test the relay at all setting and one setting is enough for confirming
relay operation .Since P633/P32 is a numerical relay ,scheme operation check and load check
should be carried out by seeing measurement CHAPTER and DISTURBANCE RECORDER
WAVE FORM only.
Particulars of apparatus to be tested:
Designation
: Transformer Differential Protection Device(Relay)
Type P631/ P632/ P633/P634
Model No.
:
Sl.No.
:
Rating
: In=1/5 A, Vx=48-250 VDC/100-230VAC,Vn=50-130V AC
Rated Auxiliary supply : 220 VDC
Identification No.
:
Drawing No.
: P632
Mounting
: Vertical [Normal service]
Condition of sample
: New
Tests to be conducted:
PRODUCT DETAILS:
Rated Input current
: 1/5 A
Operating characteristics
Setting
: Idiff>0.1to2.5Amp,Idiff>>2.5to30Amp, Idiff>>>2.5to30Amp,
: 220 VDC
Range
: 48-250 VDC/100-230VAC
TERMINAL DETAILS:
Auxiliary supply terminals
Current input terminals
a- side (HV SIDE )
b-side ( LV SIDE)
Page 2 of 14
OPTO INPUT
U1
U2
U3
U4
Test conditions:
Auxiliary voltage to be applied
Id>A
Id>B
Id>C
Id>>A
Id>>B
Id>>C
Io> HV
Io> LV1
Io> LV2
Aux0
Relay Setting
-- Operating value test:
1) DIFFERETIAL FUNCTION TEST
Relay setting
Page 3 of 14
DIFF
DIFF
DIFF
DIFF
DIFF
DIFF
DIFF
DIFF
Procedure: Input energizing quantity (current) is increased slowly until relay contact operates
a- SIDE (HV SIDE )
Sl
No
Idiff>
(Amp)
C-PHASE
0.20 Iref
1.00 Iref
2.00 Iref
Sl
No
Idiff>>
Claimed Value
(Amp)
0.099 to 0.121
0.198 to 0.242
0.297 to 0.363
(Amp)
C-PHASE
3.00 Iref
10.0 Iref
25.0 Iref
Claimed Value
(Amp)
0.099 to 0.121
0.198 to 0.242
0.297 to 0.363
Idiff>
(Amp)
C-PHASE
0.20 Iref
1.00 Iref
2.00 Iref
Sl
No
Idiff>>
3.00 Iref
10.0 Iref
25.0 Iref
Claimed Value
(Amp)
0.099 to 0.121
0.198 to 0.242
0.297 to 0.363
(Amp)
C-PHASE
Claimed Value
(Amp)
0.099 to 0.121
0.198 to 0.242
0.297 to 0.363
Bias Test
Procedure: Apply equal value of current in a-SIDE (HV SIDE ) & b-SIDE (LV SIDE ).
a-SIDE (HV SIDE ) input energizing quantity (current) is increased slowly until relay
contact operates
Actual Differential Current = Vector sum of both current
Bias Current = ( Magnitude sum of currents) / 2
Page 4 of 14
A-Ph
B-Ph
C-Ph
Applied
Current (LV1)
Measured
Current
(HVside1)
0.2 A
0.5 A
1.0 A
2.5 A
5.0 A
0.2 A
0.5 A
1.0 A
2.5 A
5.0 A
0.2 A
0.5 A
1.0 A
2.5 A
5.0 A
RushI(2f0)/I(f0)
Applied 50Hz
current (Amp)
20 %
30%
Claimed Value
(Amp)
0.0925 to 0.1075
0.0925 to 0.1075
REF TEST
Procedure: Input energizing quantity (current) is increased slowly until relay contact operates
a- SIDE REF (HV SIDE )
Relay setting
Page 5 of 14
Sl
No
REF_1
REF_1
m1
m2
PS1--0.20
PS1--1.50
REF_1
IR,m2
PS1--1.00 Iref
Idiff>
(Amp)
Setting
0.2 Iref
0.3 Iref
0.5 Iref
0.7 Iref
1.0 Iref
Claimed Value
(Amp)
0.19 to 0.21
0.285 to 0.315
0.475 to 0.525
0.665 to 0.735
0..95 to 1.05
Sl
No
Idiff>
(Amp)
Setting
0.2 Iref
0.3 Iref
0.5 Iref
0.7 Iref
1.0 Iref
Claimed Value
(Amp)
0.19 to 0.21
0.285 to 0.315
0.475 to 0.525
0.665 to 0.735
0.95 to 1.05
Procedure: Input energizing quantity (current) is increased slowly until relay contact operates
RELAY SETTING
DTOC1
DTOC1
DTOC1
DTOC1
Enable
PS1--Yes
Block tim.st. IN PS1--Without
Gen.starting modePS1--W/o start. IN/Ineg
tGS
PS1--0.00 s
Page 6 of 14
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
DTOC1
Value(A AC)
I nom
0.5 I nom
5 I nom
20 I nom
0.5
5
20
1
1
1
Value(A AC)
I nom
0.5 I nom
5 I nom
20 I nom
0.5
5
20
1
1
1
I nom
Page 7 of 14
A Ph
0.5 I nom
5 I nom
20 I nom
0.5
5
20
B Ph
C Ph
(AAC)
0.475 0.525
4.75 5.25
19 21
1
1
1
Value(A AC)
I nom
0.2 I nom
1 I nom
8.0 I nom
0.2
1.0
8.0
1
1
1
Measured operating
value I neutral>
Claimed operating
value (AAC)
0.19 0.21
0.95 1.05
7.60 8.40
Value(A AC)
I nom
0.2 I nom
1 I nom
8.0 I nom
0.2
1.0
8.0
1
1
1
Measured
operating value
I neutral>>
Claimed operating
value (AAC)
0.19 0.21
0.95 1.05
7.60 8.40
Value(A AC)
I nom
0.2 I nom
1 I nom
8.0 I nom
0.2
1.0
8
1
1
1
Measured
operating value
I neutral>>>
Claimed operating
value (AAC)
0.19 0.21
0.95 1.05
7.60 8.40
I nom
0.5 I nom
5 I nom
8.0 I nom
1
1
1
0.5
5
8.0
Measured operating
value Ineg>
Claimed operating
value (AAC)
0.475 0.525
4.75 5.25
7.60 8.40
a.2.10) For NEGATIVE SEQUEMCE Ineg > >; tIneg >> 0 sec
INEG>> Setting
0.5 A
5A
8.0 I nom
Value(A
AC)
0.5
5
8.0
I nom
1
1
1
Measured operating
value Ineg>>
Claimed operating
value (AAC)
0.475 0.525
4.75 5.25
7.60 8.40
a.2.11) For NEGATIVE SEQUEMCE Ineg > >>; tIneg >>> 0 sec
Page 8 of 14
INEG>>>
Setting
0.5 I nom
5 I nom
8.0 I nom
Value(A AC)
I nom
0.5
5
8.0
1
1
1
Measured operating
value I neg>>>
Claimed operating
value (AAC)
0.475 0.525
4.75 5.25
7.60 8.40
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
IDMT1
Enable
PS1-- Yes
Block tim.st. IN PS1-- Without
Gen.starting modePS1-- W/o start. IN/Ineg
tGS
PS1-- 0.00 s
Rush restr.enabl PS1-- No
Iref,P
PS1-- 1.00 Inom
Iref,P dynamic PS1-- 1.00 Inom
Characteristic P PS1-- Definite Time
Factor kt,P
PS1-- 1.00
Min. trip t. P PS1-- 0.00 s
Hold time P
PS1-- 0.00 s
Release P
PS1-- Without delay
Iref,neg
PS1-- 0.80 Inom
Iref,neg dynamic PS1-- Blocked
Character. neg. PS1-- Definite Time
Factor kt,neg PS1-- 1.00
Min. trip t. neg PS1-- 1.00 s
Hold time neg PS1-- 0.00 s
Release neg PS1-- Without delay
Iref,N
PS1-- 0.80 Inom
Iref,N dynamic PS1-- Blocked
Characteristic N PS1-- Definite Time
Factor kt,N
PS1-- 1.00
Min. trip t. N PS1-- 1.00 s
Hold time N
PS1-- 0.00 s
Release N
PS1-- Without delay
Iref,P
Value(A AC)
I nom
Setting
0.2 I nom
1 I nom
4 I nom
0.2
1.0
4.0
1
1
1
Page 9 of 14
Iref,neg
Value(A AC)
I nom
Setting
0.2 I nom
0.4 I nom
0.8 I nom
0.2
0.4
0.8
1
1
1
Measured operating
value Ineg
Claimed operating
value (AAC)
0.19 2.1
0.380.42
0.76 0.84
Iref,N Setting
Value(A AC)
I nom
0.2 I nom
0.4 I nom
0.8 I nom
0.2
0.4
0.8
1
1
1
Measured operating
value I neutral
Claimed operating
value (AAC)
0.19 2.1
0.380.42
0.76 0.84
Enable
PS1-- Yes
V>
PS1-- 1. Vnom
V>>
PS1-- 1. Vnom
tV>
PS1-- 0.00 s
tV>>
PS1-- 0.00 s
V<
PS1-- 0.80 Vnom
V<<
PS1-- 0.80 Vnom
Vmin>
PS1-- 0.25 Vnom
tV<
PS1-- Blocked
tV<<
PS1-- Blocked
tTransient
PS1-- 1.00 s
Hyst. V<> meas. PS1-- 1 %
Value(V
AC)
69.859/121
V nom
110/3 V
Claimed operating
value (V AC)
67.76371.955
Page 10 of 14
1.25 V nom
1.5 V nom
79.385/137
.5
95.263/165
110/3 V
110/3 V
92.40598.121
Value(V
AC)
69.859
79.385
95.263
V nom
Claimed operating
value (V AC)
67.76371.955
77.003 --- 81.766
92.40598.121
110/3 V
110/3 V
110/3 V
Value(V AC)
V nom
0.3 V nom
0.6 V nom
0.9 V nom
19.05
38.10
57.15
110/3 V
110/3 V
110/3 V
Claimed operating
value (V AC)
18.47819.622
36.957---39.243
55.43558.865
Value(V AC)
V nom
V<< Optd
AN
0.3 V nom
0.6 V nom
0.9 V nom
19.05
38.10
57.15
BN
110/3 V
110/3 V
110/3 V
CN
Claimed operating
value AAC
18.47819.622
36.957---39.243
55.43558.865
Page 11 of 14
V/f FUNCTION-ALARM
Relay Setting
Page 12 of 14
V/f
V/f
V/f
V/f
V/f
V/f
V/f
V/f
V/f
Procedure :Apply AC voltage (50Hz) less than setting and increase the voltage with time
delay of 200mSec till it operates. Record the value (Operating value = setting X supply
frequency )
Sl No
V/f> (alarm)
Value(V AC)
Measured Operating
Value (Volt)
Setting
(Vnom/fnom)
1.00 110.0
1.10 121.0
1.19 130.9
Claimed Value
(Volt)
106.70 to 113.30
117.37 to 124.63
126.973 to 134.83
SETTINGS(1)
S1 Id>
200.0e-3PU
Procedure: Apply 1ph current with 5 times setting value & measure operating time ..
HV SIDE1
Sl No Measured Operating Time
Claimed Operating Time
A-PHASE
B-PHASE
C-PHASE
30 to 40 m Sec
SETTINGS(1)
S1 Id>>
5 PU
Procedure: Apply 1ph current with 5 times setting value & measure operating time ..
LV 1
Sl No Measured Operating Time
Claimed Operating Time
A-PHASE
B-PHASE
C-PHASE
10 to 20 m Sec
Page 13 of 14
SETTINGS(1)
S1 Io> HV
S1 Io> LV1
S1 Io> LV2
100.0e-3PU
100.0e-3PU
100.0e-3PU
Procedure: Apply 1ph current with 5 times setting value & measure operating time ..
Sl No Measured Operating Time
Claimed Operating Time
HV
LV1
LV2
20 to 40 m Sec
SETTINGS(1)
S1 V/f(Trip)Char DT
S1 V/f (Trip) 2.20Procedure: Apply voltage 121VAC (110% OF SETTING) ,50Hz and measure operating
time
Sl No tV/f (Trip) setting Measured Operating Time
Claimed Operating Time
(Sec)
(Sec)
1.90 to 2.1S
19.0 to 21.0S
47.5 to 52.5
2S
20 S
50 S
Relay Setting
SETTINGS(1)
S1 V/f(Trip) I DMT
S1 V/f (Trip) 2.20S1 TMS
1
Procedure: Apply voltage 121VAC (110% OF SETTING) ,50Hz and measure operating
time
Sl No Applied Voltage
Measured Operating Time
Claimed Operating Time
(Sec)
(Sec)
16.92 to 20.68
4.770 to 5.83
2.520 to 3.08
121V
132V
143V
OVERFLUX OPERATING TIME(ALARM);
Relay Setting
SETTINGS(1)
S1 V/f(Trip)Char DT
S1 V/f (ALARM) 2.20Procedure: Apply voltage 121VAC (110% OF SETTING) ,50Hz and measure operating
time
Sl No tV/f (ALARM) setting
Measured Operating Time
Claimed Operating Time
(Sec)
2S
20 S
(Sec)
1.90 to 2.1S
19.0 to 21.0S
Page 14 of 14
50 S
47.5 to 52.5