Electric ITP's

STANDARD INSPECTION AND TEST PLAN
ITP No: 610

POWER AND CONTROL CABLE INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME: POWER AND CONTROL CABLE INSTALLATION
Activity
No.
PROJECT NO:
NAJYBIA 4x125 MW POWER PLANT PROJECT
Activity
Description
DRAWING NO/BUILDING NO/ SHALTER NO ECT:
740011
EQUIPMENT NO: 56BBT
Inspection/Test
Requirements
Doc. No.: 4740011 00 T-969 04

Rev.: 1
Date: 27 Nov. 2014
Page 1 of 23
UNIQUE ID:
Inspection and Acceptance Initials/Stamp and Date
Reference
Document
Enka Teknik QC.
Client/ Rep.
Cable route ready for cable

installation
By checking completion of trays enough for cable pulling.
H/R
H/R
610-2.0
Correct cable type and size

which is free from damage
installed, as per requirement.
Verify no undue mechanical stress is applied to cable during

installation.
Verify cable manufacturers criteria for max. Tension on
cables during pulling, no kinking.
Verify correct segregation/layering of cables.
Verify correct cable ID.
Verify correct splicing as per spec.
Verify min. bending radius of cable as per cable
manufacturer.
Manufacturer's
Instructions
Cable glanding/termination
complete.
Verify terminating materials are of specified type.

Verify cable connection tight and secure.
Manufacturer's
Instructions
610-3.0
Insulation resistance test and

continuity check after
glanding/lugging complete.
Verify continuity and insulation resistance test complete and

conformant.
610-4.0
Manufacturer's
Instructions
610-5.0
AC Hi-Pot test for MV cables

(After termination complete)
Verify AC Hi-Pot test complete and conformant for MV cables
610-6.0
Cable installation complete.
Verify all inspection and tests complete and conformant.
610-1.0
TEST EQUIPMENT
TYPE
AND SERIAL NO.:
CONTINUITY
CHECK
L1-L3
L2-L3
Report
Reference No.:
See table below

for continuity and
insulation
resistance check.
N/A
H
INSULATION RESISTANCE in M.OHMS

L1-L2
OTHER REFERENCES:
E-073 70-5
L1L2L3- N
ENKA TEKNIK QC Date & Signature /Stamp
L1L2L3N - E
ENKA TEKNIK
Client Rep. Date & Signature/ Stamp
CLIENT

ITP No: 601
CABLE TRAY AND COVERS INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME: CABLE TRAY AND COVERS INSTALLATION AT STEP-UP

TRANSFORMER
Activity
No.
601-1.0
Activity
Description
Structural steel ready for

installation of cable trays.
601-2.0 Supports installed.

Clamps, fittings, connectors,
hanger clamps, expansion
601-3.0 guides, installed as required.
601-4.0
601-5.0
601-6.0
601-7.0
PROJECT NO:
740011
EQUIPMENT NO: CABLE TRAY( STEP-UP 55)
Inspection/Test
Requirements

Enka Teknik QC.
H/R
Client/ Rep.
H/R
ITP-302
ITP-303
ITP-250
Verify cable tray supports installed as per drawings/specs.
Manufacturers S
Instructions
Verify anchor points located as per drawings, if applicable.

Verify clamps, screws, fasteners correctly installed/tight.
Manufacturers
Instructions
W
See NOTE under item 601-4.0.

Cable trays, cable tray fittings, Verify clear from heat sources
dividers, barriers, isolators, etc. Verify no damage
installed as required.
Verify sharp edges removed
Verify
dead
end trays provided with tray end caps, if
NOTE: Connecting metal surfaces
cleaned
from
applicable
oil, dirt, oxidation, abraded once with
emery
Verify galvanizing repairs made to areas which will be
paper and Corrosion inhibitor applied
Immediately prior to connection. inaccessible after installation
Verify touch up of galvanizing performed, if required
Trays installation.
All inspection complete and conformant.
Release for cable pulling.
Cable tray installation complete By checking the completion for all cables/wires for the tray.
and all cables for the tray
Release for installation of covers and fire-proofing of cable
pulled, terminated and tested.
trays.
Verify correct material, type etc.
Cable tray covers installation
Verify cable tray covers are undamaged, tight and secure.
complete.
Verify cover banding correct type, tight and secure.
601-8.0 Installation of covers complete. All inspection for covers complete and conformant.
OTHER REFERENCES:
E-082 59-1
UNIQUE ID:
Reference
Document
Verify ITP-302 for primary structural steel complete.

Verify ITP-303 for secondary structural steel complete.
Verify ITP-250 complete for grouting of supports, if
applicable.
Release for cable tray installation.
Doc. No.: 4740011 00 T-969 01

Rev.: 0
Date: 28 August. 2013
Page 2 of 23
Manufacturers
Instructions
Manufacturers
Instructions
Drawings
Manufacturers
Instructions
Report
Reference No.:

ITP No: 602
COVERS, FIREPROTECTION, ETC. FOR CABLE TRAYS
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
PROJECT NO:
OTHER REFERENCES:
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 02

Rev.: 0
Date: 17 Dec 2013
Page 3 of 23
Inspection/Test
Requirements
UNIQUE ID:
Reference
Document
602-1.0
Verify ITP-610, 701, 702 complete for all cables/wires for the
Cable tray installation complete
ITP-610
tray.
and all cables for the tray
ITP-701
pulled, terminated and tested. Release for installation of covers and fire-proofing of cable
ITP-702
trays.
602-2.0
Cable tray covers installation

complete.
Verify correct material, type etc.

Verify cable tray covers are undamaged, tight and secure.
Verify cover banding correct type, tight and secure.
Manufacturers
Instructions
602-3.0
Cable tray fireprotection

installation complete.
Verify correct grade, type of material

Verify visual inspection.
.
Manufacturers
Instructions
602-4.0
Permanent signs installation

complete.
Verify signs such as tray system voltage class, tray number

and safety signs as applicable.
Manufacturers
Instructions
602-5.0
Grounding connections from

tray to structural steel
complete.
Verify grounding connections complete as per vendor

data/specification requirements.
Manufacturers
Verify continuity checks performed and conformant, between Instructions
cable tray and structural steel.
602-6.0
Installation of covers,
fireprotection complete.
All inspection and tests complete and conformant.

Cable tray covers, fireprotection released..
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Report
Reference
No.:

ITP No: 603
CONDUIT INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
PROJECT NO:
Inspection/Test
Requirements
To check the structural steel ready for conduit installation.

Structural steel, trenches ready
Verify co-ordinates, depth of underground conduits as per
for conduit installation.
drawing.
603-2.0
Supports installed, as required.
603-3.0
NOTE: Conduit shall be

installed neatly,
Straight and plumb and in the
correct location.
OTHER REFERENCES:
UNIQUE ID:
Reference
Document
603-1.0
Rigid conduits and conduit

fittings as required.
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 03

Rev.: 0
Page 4 of 23
Verify conduit supported within maximum specified intervals

(if applicable).
Verify correct size, type of material used.
Vendor data.
Drawings
Verify cleaned from dirt, cuttings and foreign material prior to

installation
Verify conduits in parallel have a minimum equip. distance as
specified in the drawings.
Verify no welding of conduits
Vendor data
Verify threads coated with approved coating
Verify conduit body openings are sealed against the water
leakage.
Verify space factor conformity, correct size of conduit, etc.
603-4.0
Boxes installed, as required.
Verify boxes supported independently from conduits.
603-5.0
Conduit field bends (cold

bends)
Verify minimum radius of 6 times inner radius

Verify no flattening/distortion or damage to interior or exterior Vendor data
coating
603-6.0
Flexible conduit and unions,

installed as required.
Verify flexible conduit installed when specified by

drawings/specifications.
603-7.0
Conduit installation complete.
Verify all inspection complete and conformant.

Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Vendor data
Vendor data
Report
Reference No.:

ITP No: 620
POWER CIRCUIT INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
Activity
Description
Installation of socket outlets

620-2.0
and junction boxes complete.
620-3.0 Cables installed.
Power circuit installation

complete.
TEST EQUIPMENT
TYPE
AND SERIAL NO.:
Reference
Document

Sub-Contr. QC
H/R
Verify installation of conduits complete.
Verify installation of junction boxes completed.
Drawings
Release for power circuit installation.
S
Verify sockets outlets and junction boxes enclosures suitable
for the area.
Manufacturers
Instructions
Verify mounting and location of socket outlets correct as per
installation drawings.
W
Verify continuity and insulation tests complete for service
socket stations.
Manufacturers
Verify terminations checked.
Instructions
Verify loose connection checked.

Power circuit released.
Cable No
Insulation Resistance in Mohms

L1-L2
OTHER REFERENCES:
UNIQUE ID:
Inspection/Test
Requirements
740011
EQUIPMENT NO:
Power circuit ready for cable

620-1.0 pulling and socket outlets
installation.
620-4.0
PROJECT NO:
Doc. No.: 4740011 00 T-969 05

Rev.: 0
Page 5 of 23
L1-L3
L1L2L3-N
L1L2L3N-E
Continuity
Check
Enka Teknik QC.
Client/ Rep.
Report
Reference No.:
H/R
See table below

for continuity and
insulation
resistance
checks
Sub-Contractor/Enka Teknik
Construction Signature & Date
Sub-Contractor/Enka Teknik
QC Signature and Date

ITP No: 621
POWER BOARD INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
621-1.0
PROJECT NO:
Structural steel, building,

foundation ready for power
board installation.
Inspection/Test
Requirements
Reference
Document
By checking the foundation and/or structural completions

enough for power board installation.
Release for power board installation.
Power board supports installed,

if applicable..
Power board installed.
Testing of power distribution

board complete
H/R
H/R
Client/ Rep.
Manufacturers
instructions
Installation
Drawings.
Manufacturers
instructions
All inspection complete and conformant
621-5.0
Enka Teknik QC.
ITP-222
ITP-302
Verify loose connection checked.

621-4.0

Sub-Contr. QC
Manufacturers
data
Verify as per installation drawings and vendor instructions.
Verify accessories, guards etc., fitted correctly.
621-3.0
OTHER REFERENCES:
UNIQUE ID:
Verify supports installed as per requirements

621-2.0
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 06

Rev.: 0
Page 6 of 23
Power board installation

complete.
Report
Reference No.:
Doc. No.: 4740011 00 T-969 07

Rev.: 0
Page 7 of 23

ITP No: 622
LIGHTING CIRCUIT INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
PROJECT NO:

EQUIPMENT NO:
Activity
Description
Inspection/Test
Requirements
By checking completion of concrete slabs and/or structural

steel installations are enough for lighting installation.
Release for lighting circuit installation.
Lighting supports, lighting

622-2.0 poles, lighting fixtures, cable
etc. installed.
622-4.0
Cable installation and

termination complete
Lighting system installation

complete.
OTHER REFERENCES:
Verify as per applicable lighting drawings.

Verify correct location of switches.
Verify correct support and fixtures installation.
Verify correct orientation and alignment.
Verify lamps installed in all fixtures.
Verify check lights and light switches for proper operation.
Verify check photo cells for proper operation
Verify termination and installation meets specification

requirement.
Verify all inspection complete.

Lighting system released..
UNIQUE ID:
Reference
Document
Concrete slabs ready for

lighting pole installation.
622-1.0 Structural steel ready for
supports and lighting fixture
installation.
622-3.0
740011

Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Drawings
ITP-224 or
ITP-231, ITP302 or ITP-303
Lighting layout
drawings
Manufacturers
Instructions.
Manufacturers
Instructions
ITP-610
W
Manufacturers
Instructions.
Report
Reference No.:

ITP No: 631
AREA GROUNDING NETWORK INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
PROJECT NO:
631-1.0
The below ground grounding

cable for the area installed, as
per requirement.
631-2.0
Splicing of below grade cable

complete.
631-3.0
Area grounding cable network

complete.
631-4.0
Grounding rod installed as per

requirement.
631-5.0
Area connected to grounding rod

directly or via grounding network.
Network connection to grounding
rod complete as per requirement,
if applicable.
631-6.0
Area grounding network

complete.
TEST EQUIPMENT TYPE

AND SERIAL NUMBER
Test No.:
Inspection/Test
Requirements
OTHER REFERENCES:
UNIQUE ID:
Reference
Document
Verify installation at correct depth and location as per

drawings.
Verify correct type and size of grounding wire.
Verify correct type and size of splice used.
Verify compression type splices wrapped with insulating tape
and sealant applied, as applicable.
Verify grounding cable placed as per drawings.
Verify cable backfilled/compacted, except for future
connections to equipment, structural steel etc.
Verify location and depth as per drawing.
Verify correct type and size of grounding rods.
Verify no damage to ground rod.
Verify cable connections undamaged and tight.
Verify complete for installation of grounding rods as
applicable.
Verify adjacent area grounding system complete if there are
no grounding rods in this grounding network area.
Verify connections to grounding rods tight.
Verify continuity to grounding rods/other grounding systems
acceptable.
Verify three different resistances to earth measurements
meet specification requirements.
Release for equipment, structural steel grounding
connections, as applicable..
R1
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 08

Rev.: 0
Page 8 of 23
Resistance Measurement for grounding Network to Earth

R2
R3
Ground Rod/Test Station No.:
Manufacturers
Instructions
Manufacturers
Instructions

Sub-Contr. QC
Enka Teknik QC.
W/R
W/R
Client/ Rep.
Report
Reference No.:
Drawings
Manufacturer's
Instructions
Drawings
See table below

for resistance of
grounding
network to earth.
Manufacturers
data sheets
Permissible
Value
ENKA TEKNIK
Construction Signature & Date
ENKA TEKNIK

ITP No: 632
GROUNDING OF EQUIPMENT, STRUCTURE STEEL ECT.
PROJECT NAME:
MAIN ACTIVITY NAME: Grounding Of Equipment, Structure Steel at Station Service

Transformer
Activity
No.
632-1.0
632-2.0
632-3.0
632-4.0
632-5.0
PROJECT NO:
Activity
Description
Inspection/Test
Requirements
Grounding cable routing complete.
Verify clamps fitting tight and snug as per specification

requirements.
Verify correct size and type of clamps.
Verify grounding cable routing as per spec.
requirements.
Verify grounding cable fittings and hold down clamps as
per specification.
Verify steel surfaces wire brushed and thoroughly

cleaned prior to installing ground clamp.
Verify correct grade and type of connections used for
Grounding terminations, connections
connection to the grounding system.
complete for each individual equipment, Verify grounding system connections wrapped, coated,
structural steel, instrument etc.
sealed as applicable.
Verify connections checked for tightness.
Verify continuity of grounding connection to grounding
system conformant.
Verify underground connections backfilled.
Verify all inspection and tests complete and
Grounding connections complete.
conformant.
Grounding of equipment, structures etc. released.
OTHER REFERENCES:
E-078 89-1
UNIQUE ID:
Reference
Document
Verify grounding network complete.

Equipment structural steel supports etc. Verify complete for structural steel items.
Released for grounding of equipment, structures etc.
ready for grounding connections.
Installation of grounding clamps

complete.
740011
EQUIPMENT NO: BBT02
Doc. No.: 4740011 00 T-969 09

Rev.: 0
Page 9 of 23
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Drawings
Drawings.
Drawings
Report
Reference No.:

ITP No 634
INSTALLATION OF NEUTRAL EARTH RESISTORS
PROJECT NAME:
Activity
No.
PROJECT NO: 740011 DRAWING NO:
MAIN ACTIVITY NAME:
Document No: 4 740011 00 T-969 11

Rev. No: 0
Date: 03 Jan. 2014
Page 10 of 23
EQUIPMENT NO:
UNIQUE ID:
Reference
Document
Activity
Description
Inspection/Test
Requirements
634-1.0
Equipment ready for neutral earth

resistor installation
Verify ITP-501, 550 complete for initial setting of

equipment.
Verify ITP-631 or ITP-633 for completion of grounding
rod/area grounding network as applicable.
Release for neutral earth resistor installation
634-2.0
Pre-installation check complete.
Verify no damages.
Verify correct labels rating and compliance with specs.
Manufacturer's
W
Instructions
634-3.0
Neutral earth resistors installed.
Verify installation as per drawings and vendor data sheet.

Verify correct orientation and alignment.
Manufacturer's
W
Instructions
634-4.0
Equipment connection to grounding

rod or via grounding network and to
the power system neutral complete.
Verify connections as per spec.

Verify space heater and its power source properly
connected, if applicable.
Manufacturer's
W
Instructions
634-5.0
Insulation test and high voltage tests Verify insulation resistance test conformant.
complete, as applicable.
Verify high voltage test conformant, as applicable.
Manufacturer's
W
Instructions
634-6.0
Installation of neutral earth resistor

complete.
All inspection and test complete and conformant.

Neutral earth resistor released.
OTHER REFERENCES:
ITP-501
ITP-550
ITP-631
ITP-633
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Report
Reference
No.:

ITP No 634
INSTALLATION OF NEUTRAL EARTH RESISTORS
Test
Equipme
nt
Type and
Serial
Number
Insulation
Resistance
Desired
Resistance
Measured
Resistance
High Voltage Pressure Test

Test
Voltage in
kVolts
Applied Voltage
in kVolts
Leakage Current in
mApms
Document No: 4 740011 00 T-969 11

Rev. No: 0
Date: 03 Jan. 2014
Page 11 of 23
Sub-Contractor/Contractor
Sub-Contractor/Contractor
Construction Signature &

Date
30%
60%
90%
100
%1MIN
.

ITP No: 635
LIGHTNING PROTECTION SYSTEM INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
PROJECT NO:
Reference
Document
Structure, building, equipment By checking condition of structure, building and/ or

ready for lightning protection
equipment enough for installation of the lightning system.
system installation.
Release for lightning protection system installation.
635-2.0
Air terminals installed correctly.
Verify air terminals installed as per drawings/specifications

and manufacturers instructions.
635-3.0
Earth tapes and conductors

installed correctly
Verify correct materials

Verify tapes and conductors securely fixed.
Verify specified type and size of rods installed.
635-4.0
Test clamp and disconnect

facilities installed.
Verify test clamps and disconnect facilities installed correctly.
635-5.0
Lightning protection system

connected to grounding rod
directly or via grounding
network.
Verify connections to ground road/network as per spec.
635-6.0
Installation of lightning
protection system complete.
All inspection complete and conformant.

Lightning protection system released.
R1
R2
R3
Ground Rod/Test Station

No.:

Sub-Contr. QC
H/R
Enka Teknik QC.
Installation
W
drawings
Manufacturers
Instructions
Installation
W/R
drawings
Manufacturers
Instructions
H
Permissible
Value
Report
Reference No.:
Client/ Rep.
H/R
Manufacturers W
Instructions
Drawings
W
Manufacturers
Instructions.
Resistance Measurement for grounding Network to Earth

Test No.:
OTHER REFERENCES:
UNIQUE ID:
Inspection/Test
Requirements
635-1.0
TEST EQUIPMENT
TYPE
AND SERIAL
NUMBER
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 12

Rev.: 0
Page 12 of 23
W/R
ENKA TEKNIK
See table below

for resistance of
grounding
network to earth.
CLIENT

ITP No: 636
ELECTRICAL JUNCTION BOX INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
636-1.0
636-2.0
636-3.0
PROJECT NO:
Structural steel, building,

foundation, equipment ready
for junction box installation.
Inspection/Test
Requirements
Junction box installed correctly.
Junction box installation

complete
OTHER REFERENCES:
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 13

Rev.: 0
Page 13 of 23
UNIQUE ID:
Reference
Document
Verify completion of structural steel.

Verify completion of buildings or initial setting of equipment.
Verify completion of foundations.
Release for junction box installation.
Verify as per applicable specifications.

Verify as per installation drawings and plot plan
Verify correct tag number and IP rating.
Verify holding down bolts tightened.

Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Installation
Drawings.
Manufacturers
Instructions
Verify inspection complete and conformant
Report
Reference No.:

ITP No: 640
RECTIFIER INSTALLATION
PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
640-1.0
640-2.0
640-3.0
640-4.0
640-5.0
PROJECT NO:
Inspection/Test
Requirements
Concrete foundation ready for

installation of rectifier.
Rectifier installed as per

requirement.
Rectifier cables connected to

deep well anodes
Rectifier/junction box
installation complete.
OTHER REFERENCES:
UNIQUE ID:
Reference
Document
Verify ITP-224 for foundation complete.

Verify ITP-654 complete for deep well anode installation.
Release for rectifier installation..
Junction box, including

supports installed as per
requirement.
740011
EQUIPMENT NO:
Activity
Description
Doc. No.: 4740011 00 T-969 14

Rev.: 0
Date: 17 Dec 2013
Page 14 of 23
Verify equipment undamaged.

Verify orientation and alignment correct.
Verify name plate correct.
Verify rectifier bolted down securely.
Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
ITP-224
ITP-654
Manufacturers
Instructions
Verify orientation and alignment correct.

Verify no damage to junction box
Verify JB bolted down securely
Manufacturers
Instructions
Verify anode cable connections secure and tight.
Manufacturers
Instructions

Rectifier release.
Report
Reference
No.:

ITP No: 641
INSTALLATION OF POWER TRANSFORMERS
PROJECT NAME:
Activity
No.
PROJECT NO: 4740011 DRAWING NO ECT: E-096 32-1
AL-NAJYBIA 4X125 MW GAS TURBINE POWER PLANT PROJECT
MAIN ACTIVITY NAME: INSTALLATION OF POWER TRANSFORMER (STATION SERVICE

TRANSFORMER)
Activity
Description
EQUIPMENT NO: BBT 02
Inspection/Test
Requirements
Transformer ready for electrical

installation.
Verify completion of initial setting of

equipment.
Release for transformer installation.
641-2.0
Check oil level indicator shows

correct level.
Verify oil level indicators show correct

level.
Vendor
data
641-3.0
Electric fan cooling and alarm

system continuity checks (if
applicable).
Verify cooling system and alarm in

accordance with Data sheet.
Vendor
data
641-4.0
Initial charge of transformer oil
Verify oil as per manufacturers data

sheets.
Verify oil filed to correct level.
Vendor
data
641-5.0
Check oil and winding temperature

indicators.
Verify correct as per manufacturers data

sheets
Verify moisture indicator fitted, if required
Vendor
data
641-6.0
Transformer installation complete.

conformant.
Transformer released.
As per
drawings
OTHER REFERENCES:
UNIQUE ID:
Reference
Document
641-1.0
Doc. No.: 4740011 00 T-969 15

Rev.: 1
Date: 04 Feb. 2015
Page 15 of 23
Enka Teknik QC.
Client/ Rep.
H/R
H/R
Report
Reference No.:

ITP No: 642
Document No: 4740011 00 T-972 27 0

Rev. No: 0
Date: 27 March 2013
Page 16 of 23
EMERGENCY DIESEL GENERATOR INSTALLATION

PROJECT NAME:
MAIN ACTIVITY NAME:
Activity
No.
642-1.0
642-2.0
642-3.0
PROJECT NO: 4740011
NAJYBIA 4X125 MW TURBINE POWER PLANT PROJECT

EQUIPMENT NO:
Activity
Description
Inspection/Test
Requirements
Verify initial setting of diesel generator

Diesel generator skid or generator
skid/generator.
ready for electrical installation.
Release for generator installation.
Generator lubrication satisfactory
Insulation/resistance test of
generator winding.
Verify lubrication, as per vendor data.
Verify insulation resistance test

conformant.
Reference
Document

Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
Client/ Rep.
Report
Reference No.:
Vendor data.
Vendor data.
Vendor data
FM-6421
Insulation resistance check of

space heater, if applicable.
Verify insulation resistance test

conformant.
Generator installation complete.

Project
conformant.
specifications
Generator released.
Manuf. Data
Sheet
FM-6421
H
642-5.0
OTHER REFERENCES:
UNIQUE ID:
W
642-4.0
DRAWING NO ECT:
FM-6421
EMERGENCY DIESEL GENERATOR
INSPECTION AND TEST RECORD
EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
Doc. No: 4740011 00 T-972 27

Rev. No: 0
Date: 27 March 2013
Page 17 of 23
GENERATOR DATA
VOLTAGE
KV
RATING
KVA
FREQUENCY
Hz
SPEED
RPM
ENGINE TYPE
ENGINE SPEED
FUEL SYSTEM
COOLING
DESCRIPTION
1.0
INSTALLATION INSPECTION
1.1
EQUIPMENT INSTALLED UNDAMAGED
1.2
ORIENTATION AND ALIGNMENT CORRECT (SEE ITP-550)
1.3
AUXILIARY ITEMS INSTALLED
1.4
LUBE OIL SYSTEMS CHARGED
1.5
SYSTEM FREE FROM LEAKS AND SPILLAGES
1.6
INTERCONNECTION WIRING/CABLES/FUNCTIONAL CHECK/LOOP COMPLETE IN

ACCORDANCE WITH RELEVANT PROJECT DOCUMENTS AND MANUFACTURERS
DOCUMENTS.
2.0
INSULATION RESISTANCE
Sub-Contractor/
Sub-Contractor/
Enka Teknik
Enka Teknik QC
Construction
Signature And Date
Signature And Date
INSULATION RESISTANCE - MEG. OHMS

3 WIRE
6 WIRE
PH1 - E
PH1 - E
PH2 - E
PH3 - E
2.1
STATOR WINDING
2.2
ROTOR WINDING
2.3
SPACE HEATER
3.0
FUNCTION CHECKS
3.1
GENERATOR CONTROL PANEL FUNCTIONALLY CHECKED

ITP No:643
INSTALLATION OF MOTORS
PROJECT NAME:
Activity
No.
PROJECT NO: 740011 DRAWING NO ECT:
MAIN ACTIVITY NAME:
EQUIPMENT NO:
Activity
Description
Inspection/Test
Requirements
Reference
Document
ITP No 250
Bearing lubrication
643-2.0 satisfactory and motor
rotates freely by hand.
Vendor data
Verify bearing lubrication with motor disconnected from

load.
643-3.0
Anti condensation heaters

installed if applicable
Verify Anti condensation heater is provided (Motor
643-4.0
Insulation resistance test of

motor winding.
Verify insulation resistance test for 415 V motors and

below complete and conformant.
643-5.0
Insulation resistance test of

motor, test performed.
Verify motors above 415 V insulation resistance test,
squalor above 1,1kW)
performed and conformant.
Sub-Contr. QC
Enka Teknik QC
H/R
H/R
Client Rep.
Report
Reference
No.:
Vendor data
W/R
Vendor data
FM-6431
W
W/R
Vendor data
Verify correct as per manufacturers data sheets
Vendor data
643-7.0
Insulation resistance check Verify insulation resistance test of space heater

of space heater, if applicable
conformant, if applicable.
Vendor data
643-8.0
Motor installation complete

and conformant.

Motor released.
OTHER REFERENCES:
UNIQUE ID:
Verify completion of initial setting of motors and

completion of grouting, as applicable.
Initial setting and grouting of
Note: Motors directly coupled to pumps etc. may not
643-1.0 motor complete, as
have a separate alignment record. Refer to the
applicable.
equipment the motor is connected to.
Release for motor installation.
Check bearing oil and

643-6.0 winding temperature
indicators if applicable.
Doc. No.: 4740011 00 T-969 17

Rev.: 0
Date: 27 June. 2012
Page 18 of 23
FM-6432
W
Doc. No.: 4740011 00 T-969 17

Rev.: 0
Date: 27 June. 2012
Page 19 of 23
FM-6431
INSPECTION AND TEST RECORD
FOR MOTORS
EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
1.0
INSPECTION OF MOTOR AND HEATER ELEMENTS

DESCRIPTION
ENKA TEKNIK
1.1
CHECK THE EQUIPMENT DATA SHEET AGAINST MOTOR TAG
1.2
CHECK MANUFACTURERS INSTRUCTION AND DOCUMENTS AVAILABLE ON SITE
1.3
VISUALLY INSPECT MOTOR FOR PHYSICAL DAMAGE
1.4
REMOVE ANY SHAFT BLOCKING
1.5
CONFIRM THAT ALL MECHANICAL CHECKS HAVE BEEN CARRIED OUT ON THE
MOTOR
1.6
CHECK STATOR WINDING CONNECTIONS AND RECORD PHASE ROTATION
1.7
INSPECT TERMINAL BOX FIXING BOLTS
1.8
INSPECT TERMINAL BOX FLANGE SURFACES & APPLY PROPRIETARY GREASE

AS NECESSARY
1.9
CHECK MOTOR HEATER RATING.
1.10
CHECK THE FOLLOWING INSTRUMENTS WHERE APPROPRIATE :
RATING = V :
CLIENT
A:
1.10A WINDING TEMPERATURE ( IF ANY)

1.10B AIR TEMPERATURE INDICATORS ( IF ANY )
1.10C BEARING TEMPERATURE INDICATORS ( IF ANY )
1.11
INSPECT THE INSTALLATION OF ANY VENTILATION / PURGE FANS ( IF ANY )
2.0
TEST EQUIPMENT
TEST EQUIPMENT
TEST CERTIFICATION No.
TYPE
VALID
FROM
3.0
PHASE
MAKER
EXPIRY DATE
SERIAL No.
RESISTANCE AND INSULATION CHECK OF MOTORS (415 V AND BELOW)

WINDING RESISTANCE
OHM
U-V
V-W
W-U
INSULATION MEGGER CHECK

MOHMS
U-E
V- E
W- E
ENKA TEKNIK
CLIENT
UVW- E
MEASUREMENT
TEMPERATURE
HUMIDITY
4.0
ITEM
INSULATION RESISTANCE OF HEATER, DETECTORS, ETC.

U-V
W-V
U-W
UVW-E
ENKA TEKNIK
CLIENT
Doc. No.: 4740011 00 T-969 17

Rev.: 0
Date: 27 June. 2012
Page 20 of 23
FM-6432
MOTOR TEST RECORD
(ABOVE 415 VOLTS)
EQUIPMENT TITLE
LOCATION
EQUIPMENT TAG No.
SERIAL No.
TEST EQUIPMENT
TEST EQUIPMENT
MAKER
VALID FROM
TAPE
SERIAL No.
EXPIRY DATE
RESISTANCE AND INSULATION CHECK OF MOTOR
PHASE
WINDING RESISTANCE OHM
U-V
V-W
INSULATION MEGGER CHECK MOHMS
W-U
U- E
V-E
W-E
UVW- E
MEASUREMENT

ITP No: 644
MOTOR OPERATED VALVE (MOV) INSTALLATION
PROJECT NAME: AL-NAJYBIA
4X125 MW GAS TURBINE POWER PLANT PROJECT
MAIN ACTIVITY NAME:
Activity
No.
Activity
Description
Inspection/Test
Requirements
644-1.0
By checking completion of piping

installation
Release for MOV installation.
644-2.0
Pre-installation equipment
inspection complete.
Verify correct tag number.

Verify no damages
Verify MOV as per specification
Verify as per installation drawings.

Verify correct operational position.
Verify correct valve flow direction.
Verify permanent gaskets
Installation
drawings
Manufacturers
data sheets
Verify post-installation insulation resistance

of .motor windings performed and
conformant.
Manufacturers
data sheets
Verify inspection and tests complete and

conformant.
Release for insulation, pre-commissioning
etc., as applicable.
644-3.0
MOV installed.
644-4.0
Post-installation winding
insulation resistance test
complete.
644-5.0
Installation of motor
operated valve (MOV)
complete
OTHER REFERENCES:
UNIQUE ID:
Reference
Document
Piping ready for MOV

installation.
DRAWING NO/BUILDING NO/ ISO NO ECT:
PROJECT NO: 740011
EQUIPMENT NO:
Doc. No: 4 740011 00 T-969 18

Rev. : 0
Date: 10 Sep. 2012
Page 21 of 23

Sub-Contr. QC
Enka Teknik QC.
H/R
H/R
H/R
H/R
Client/ Rep.
Report
Ref No.:
ITP-421
MOV data sheet

Manufacturers
data sheets
W/R
FM 6441
FM-6441
MOTOR OPERATED VALVE
(MOV) TEST RECORD
EQUIPMENT TAG No (s)
Doc. No: 4 740011 00 T-969 18

Rev. : 0
Date: 10 Sep. 2012
Page 22 of 23
VALVE SIZE RATING
DRAWING No. (s)
DATA SHEET Nos.
ACTUATOR SERIAL No.
ACTUATOR MODEL No.
VALVE MOTOR DATA

RATING
KVA
VOLTAGE
VOLTS
FREQUENCY
Hz
CURRENT
AMPS
MOTOR WINDING INSULATION RESISTANCE TEST AFTER INSTALLATION

TEST EQUIPMENT
TYPE
VALID FROM
MAKER
EXPIRY DATE
SERIAL No.
MEASURED RESISTANCE
INSULATION RESISTANCE (MOHMS)
U-E
V-E
W-E

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STANDARD INSPECTION AND TEST PLAN

ITP No: 610

MAIN ACTIVITY NAME: POWER AND CONTROL CABLE INSTALLATION

NAJYBIA 4x125 MW POWER PLANT PROJECT

DRAWING NO/BUILDING NO/ SHALTER NO ECT:

Doc. No.: 4740011 00 T-969 04

Inspection and Acceptance Initials/Stamp and Date

Enka Teknik QC.

Cable route ready for cable

By checking completion of trays enough for cable pulling.

Correct cable type and size

Verify no undue mechanical stress is applied to cable during

Verify terminating materials are of specified type.

Insulation resistance test and

Verify continuity and insulation resistance test complete and

AC Hi-Pot test for MV cables

Verify AC Hi-Pot test complete and conformant for MV cables

Cable installation complete.

Verify all inspection and tests complete and conformant.

See table below

INSULATION RESISTANCE in M.OHMS

ENKA TEKNIK QC Date & Signature /Stamp

Client Rep. Date & Signature/ Stamp

STANDARD INSPECTION AND TEST PLAN

MAIN ACTIVITY NAME: CABLE TRAY AND COVERS INSTALLATION AT STEP-UP

Structural steel ready for

601-2.0 Supports installed.

NAJYBIA 4x125 MW POWER PLANT PROJECT

DRAWING NO/BUILDING NO/ SHALTER NO ECT:

Inspection and Acceptance Initials/Stamp and Date

Verify cable tray supports installed as per drawings/specs.

Verify anchor points located as per drawings, if applicable.

See NOTE under item 601-4.0.

Verify ITP-302 for primary structural steel complete.

Doc. No.: 4740011 00 T-969 01

ENKA TEKNIK QC Date & Signature /Stamp

Client Rep. Date & Signature/ Stamp

STANDARD INSPECTION AND TEST PLAN

MAIN ACTIVITY NAME:

NAJYBIA 4x125 MW POWER PLANT PROJECT

DRAWING NO/BUILDING NO/ SHALTER NO ECT:

Doc. No.: 4740011 00 T-969 02

Inspection and Acceptance Initials/Stamp and Date

Cable tray covers installation

Verify correct material, type etc.

Cable tray fireprotection

Verify correct grade, type of material

Permanent signs installation

Verify signs such as tray system voltage class, tray number

Grounding connections from

Verify grounding connections complete as per vendor

All inspection and tests complete and conformant.

ENKA TEKNIK QC Date & Signature /Stamp

Enka Teknik QC.

Client Rep. Date & Signature/ Stamp

STANDARD INSPECTION AND TEST PLAN

MAIN ACTIVITY NAME:

NAJYBIA 4x125 MW POWER PLANT PROJECT

To check the structural steel ready for conduit installation.

Supports installed, as required.

NOTE: Conduit shall be

Rigid conduits and conduit

DRAWING NO/BUILDING NO/ SHALTER NO ECT: