Fuel System (D4EA) GENERAL ‘SPECIFICATION Fa DIESEL CONTROL SYSTEM SERVICE STANDARD wnsonsnsnsnnnnnnsnsnan FL INSPECTION on SEALANT : tc COMPONENT LOCATION. TIGHTENING TORQUES FL ENGINE CONTROL MODULE ECM CONNECTOR rn BASIC TROUBLESHOOTING ECM PIN CHECK SHEET . BASIC TROUBLESHOOTING GUIDE FL AIR FLOW SENSOR, CUSTOMER PROBLEM ANALYSIS SHEET .FL-7 AIR TEMPERATURE SENSOR BASIC INSPECTION PROCEDURE srsusnn FL-8 ENGINE COOLANT TEMPERATURE ECM PROBLEM INSPECTION ‘SENSOR sone FL BB PROCEDURE FL-13 CRANSHAFT POSITION SENSOR FL-54 INSPECTION CHART FOR DIAGNOSTIC. CAMSHAFT POSITION SENSOR yee FL-85 TROUBLE CODES son FL-14 EGR SOLENOID VALVE... rane FL 8 SYMPTOM TROUBLESHOOTING GUIDE ‘THROTTLE FLAP SOLENOID VALVE FL-S7 CHART ooFLAT RAIL PRESSURE SENSOR FL 58 RAIL PRESSURE REGULATOR wv ssossvononn FL-59 ‘ACCELERATION PEDAL POSITION SENSOR sonore FL BO FUEL TEMPERATURE SENSOR FL6tDTC TROUBLESHOOTING PROCEDURES B00 anrnnninonininmnsnsnanansnnnenenn FL 248, POT00 oan rela P0602 . FL -254 Potot P0803 tnunanan FL -258, Po102 P0650 FL -258, P0103 P0706 FL 262 Pott . Prte2 FL -267 Ports Pitas cP 274 Pots Pitas -FL-278 Poti? P1185 FL-281 P18 P1186 FL -286 P0120 .. Pite7 FL-288 P0123 P1188 FL -291 ote? ... P1189 FL -294 P0183 P1190 FL -208, P0190 P1300 FL-307 P0192 P1321 FL-314 P0193 P1322 FL-318 P0220 «.. P1326 FL-321 P1327 FL-327 P1522 FL -331 P1523 FL -336, P1524 FL -338 P1525 FL -343, P1529 FL -345 P1s45 FL-347 P1546 FL-351 P1602 FL -354 P1603 FL -359 P1616 FL -362 P1634 FL -370 P1636 FL -378 P1638 FL -380 P1639 FL -382 P1646 FL -384 P1647 FL -386 Pre61 FL -387 P1765.» FL -300 P2136 ... : FL -393 P2228 FL 401 P2228 FL -404FUEL DELIVERY SYSTEM ‘COMPONENTS... semen FL MOT SCHEMATIC DIAGRAM vss “FL -409 INJECTOR DESCRIPTION .rursnsnnsnsn FL-4tt METHODD OF OPERATION vecsonsnon FL -412 CLEANING... FL-413 REMOVAL, FL-414 REPLACEMENT . FL 415 INSTALLATION “FL 616 INSPECTION... . FL-418 ACCUMULATOR DESCRIPTION FL 423, REMOVAL... sennanan FL ~423, INSTALLATION vv vsso FL -424 HIGH PRESSURE FUEL PUMP: DESCRIPTION... FL -425 REMOVAL, FL 430 ACCELERATION PEDAL COMPONENTS vn seonennee FL 481 REMOVAL, ns FL 431 INSTALLATION. FL-431 FUEL FILTER. COMPONENTS .. po nsnnonneninnnnen FL 432 REMOVAL FL 433, INSPECTION. FL -433 FUEL TANK COMPONENTS... FL 434 REMOVAL. FL 435 INSTALLATION SFL 436 DISASSEMBLY . FL 436 ASSEMBLY | “FL 436 FUEL PUMP DISASSEMBLY vo FL 437 ‘SUB FUEL SENDER DISASSEMBLY «so sonsnonnnninennnnn FL 38FL3 FUEL SYSTEM GENERAL SPECIFICATION — cesseoza 1 Items | Specification | Fuel Tank Capacity 58t L - | Ty Ele I, in-tank | | Low Pressure Pump | _Type_|Fieobical tani ype __| | Driven by | Electrical motor Fuel Pump + — : Type, Mechanical High Pressure Pump 1 Dien by | Mechanical gear Fuel fiter [Type | High pressure type Fuel Pressure (at high pressure side) | Maximum | 350 bar (135 MPa, 19,580 psi) a = Type [HFM (Hot film sen: [__8kgih 10 kath Skah [30 Kam Mass Air Flow Sensor (MAFS) + kg ‘Specification 60 Kg/h 120 Kg/h | 250 Koh | 370Kgih | 480 Kg/ih | | Type Thermister type -40°C(-40°F) | 36.14~43.76 KO -20°C(-4°F) | 35.14 ~ 43.76 kD OrC(s2°F) | 35.14~43.76 KO Specification | 20°C(68F) | 35.14~43.76k0 40°C(104°F) | 35.14 ~ 43.76 ka 60°C(140°F) (35.14 ~ 43.76 KO. | Boro t76°F) | _95.14~ 43,76 KO Sensors Intake Air Temperature Sensor (IATS) | Output Voltage oT 0.7 ~08 (Sensor 1) W.o0.T 38~44V ‘Accelerator Position Sensor (APS) ° - Output Voltage cr 0.275 ~0.475V | (Sensor 2) wor 1.75 ~235V Camshaft Position Sensor (CMPS) Type __| Hall IC type | Crankshaft Position Sensor (CKPS) Type ‘Magnetic sensor typeGENERAL FL4 L tems - Specification = iE ~ Type Piezo electrictiy type OMPa_ 8 20 MPa 1.03V 40 MPa 157V Rail Pressure Sensor (RPS) | 210V Output Voltage 3a7Vv 130 MPa 397V 135 MPa atov 150 MPa ~4.50V OO Type __| Thermistertype 20°C “13.2~ 18.1 oC | 62~66K0 Sensors Fuel Temperature Sensor (FTS) 20°C | -227~273k0 Specification 40°C 1.06 ~ 1.28 ka | “60°C 0.54 ~ 0.65 kA 80°C 0.32 ~ 0.39 ka Type | Thermistertype “A0°C(-40°F) | + 48.14 KO | -20°C(4°F) | 14.13 ~1683k0 Engine Coolant Temperature Sensor OCF) | B79KD (ECTS) Specification 20°C(68°F) 2.31 ~ 2.59 kO 40°C(104°F) 115KQ 60°G(140°F) 059KQ | aorc(i7eF) | 0.32K0 a Vehicle Speed Sensor (VSS) Type | Hall IC type - 7 ' Type | Electromagnetictype Injector Pe Goilresistance | 0.33 0 at 20°C Actuators EGR Solenoid Valve Coil resistance | 14.7 ~ 16.1 Dat 20°C Throttle Plate Vacuum Modulator Coilresistance | 14.7 ~ 16.1 0 at20°C Fuel Pressure Regulator Valve Goll resistance | 2.07 ~ 253 0 at 20° SEALANT. Engine Coolant Temperature Sensor THREE BOND TB 2403 SERVICE STANDARD ‘ICON OFF 720 + 40 rpm Curb Idle Speed (rpm) N-Range ~ { ‘AIGON ON 720 + 40 rpmFLS FUEL SYSTEM TIGHTENING TORQUES - Item Nm ott | Gamat Poiion Sensor (MPS) instalation 4-6 295-443 Crankshaft Postion Sensor (CKPS) instalation 4-6 oes-48 Engine Coolant Temperature Sensor (ECTS) : one installation bott 20-40 14.78 ~ 29.50 Rail Pressure Sensor (RPS) installation 33~37 2434-2729 | Engine Control | EGR solenoid valve and Throttle Plate Vacuum 7H 516-841 System Modulator bracket installation bolt EGR Valve installation nut 25~30 1844~22.13 | Glow Plug installation nut 10~ 14 | Glow Plug nut-washer instalation __08~15 | Oi Pressure Switch installation 15~22 | ECM bracket installation bottinut 4-6 Fuel Pressure Regulator Valve installation bott 4-6 ‘Accelerator Pedal Module installation bolt 8-12 590 ~ 885 High Pressure Pipe (Rall + Injector) 25-29 16744 ~ 21.39 High Pressure Pipe (Rall «+ High Pressure Pump 25~29 18.44 ~21.39 Fuel Delivery | High Pressure Pump installation bolt 13-18 9.59 ~ 1328 System ‘Common Rail installation bolt 8~10 5.90 ~7.38 Injector Clamp installation bolt 25~29 18.44 ~ 21.39 Fuel Filter mounting bolt o~14 664-1033 Fuel Tank Band installation nut 39~ 54