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Machine

Location
C

Component Location Chart


Alarm - Action (EMS)

Schematic
Location
D-3

Alarm - Backup

D-14 E-15

21

Sensor - Trans Speed (Speedometer)

F-10

Alternator

F-14

25

Shifter - Transmission

F-5

Batteries

B-15, F-14

22

Solenoid - Air Conditioner Clutch

C-14

Breaker - Blower Motor

C-9

Solenoid - Bucket Positioner

B-6

Breaker - Main

A-14

23

Solenoid - Engine Shutdown

C-14

Breaker - Running Lamp

A-13

Solenoid - Lift Positioner

B-6

Control - Transmission

E-10

24

Solenoid - Ride Control

B-2, D-1

Converter - Voltage

F-6

26

Solenoid - Start Aid

Flasher

E-4

19

Solenoids - Transmission

F-9

Fuses

C-9

Switch - Air Intake Heater

E-9

Fuses - Alarm, Horn, Stoplamp, Key

A-13

Switch - Beacon

E-7

Gauge - Engine Coolant Temp

F-3

Switch - Blower

D-4

Gauge - Fuel Level

E-3

27

Switch - Brake Oil Press (EMS)

F-8

Gauge - Hydraulic Oil Temp

E-3

28

Switch - Bucket Positioner

Component

Machine
Location
20

Component
Sensor - Engine Speed (Trans)

Schematic
Location
B-10

12
31

Switch - Disconnect

B-15

Ground - Platform

C-5

Switch - Engine Coolant Temp (EMS)

F-12

Ground - Engine End Frame

A-6, B-6

Switch - Engine Coolant Temp (Start Aid)

F-12

Ground - Roof

E-6

23

Switch - Engine Oil Press (EMS)

B-14

Heater - Air Intake

Horn - Forward

Lamp - Action (EMS)

D-11

Switch - Flood Lamp

D-7

C-2, E-1

25

Switch - Forward Horn

D-5

D-3

Switch - Front Intermittent Wiper/Washer

E-6

F-3

Switch - Front Wiper/Washer

D-8

E-10

23

Switch - Fuel Press (EMS)

B-14

Lamp - Air Intake Heater

10

Lamp - Diagnostic (Trans)

Lamp - Neutralizer Override

F-3

Switch - Key Start

Lamp - Ride Control

F-3

29

Switch - Lift Positioner

Meter - Service

E-7

30

Switch - Neutralizer

A-3

Meter - Speedometer

F-4

31

Switch - Parking Brake (EMS)

D-10

Monitor - Operator (EMS)

E-3

32

Switch - Primary Steering Press (EMS)

A-15

10

3
17

20 14

22 23

25

32

7
10 1

33

12 Contacts

D-6
C-2, F-1

C-3

Switch - Rear Wiper/Washer

D-8

Motor - Front Washer

F-8

17

Switch - Refrigerant Press (AC)

E-12

Motor - Front Wiper

B-4

Switch - Ride Control

E-7

12

Motor - Rear Washer

F-8

Switch - Running Lamp

D-7

14

Motor - Rear Wiper

E-9

Switch - Start Aid

E-9

15

Motor - Starting

F-13

30

Switch - Stop Lamp

A-3

16

Radio

F-7

32

Switch - Supplemental Oil Flow (EMS)

A-15

15

Relay - Air Intake Heater

D-11

Switch - Test (EMS)

E-8

Relay - Main

A-13

Switch - Thermostat

C-3

Relay - Start

A-14

19

Switch - Torque Converter Oil Temp (EMS)

B-13

Resistor - Alternator

A-13

Switch - Transmission Auto/Manual

E-8

11

Resistor - Blower Motor Speed

C-3

33

Switch - Transmission Downshift

B-6

Sender - Engine Coolant Temp (Gauge)

F-12

Switch - Transmission Neutralizer Override

E-8

17

Sender - Fuel Level (Gauge)

E-12

25

Switch - Turn Signal

F-5

18

Sender - Hydraulic Oil Temp (Gauge)

B-13

Timer - Air Intake Heater

D-9

19

Sender - Torque Converter Temp (Gauge)

B-13

25

14
10 4

26

5
22

18

2
23

1
4

20
B

3
3

8
21

29

28

12
7

E-3

A -108-1124
B - 4E2846 Standard

A-3

A -108-1124
B - 8R4127 Attachment

A-3
D-2

A -108-1124
GGG - 4E8960

A-3

B - 8R4127 Attachment
Q - 4E4317 Attachment

E-1

A -108-1124
P-102-5889

B-5

D -102-9298
P - 102-5889 Standard

B-9

D -102-9298
FF - 4E0599 Attachment

B-9
C-10

P - 102-5889
Transmission Shifter

D-5

P-102-5889
FF - 4E0599 Attachment

B-9
C-9

FF - 4E0599 Attachment
GG - 4E2908 Attachment

E-10

F -102-5888
Operator Monitor (EMS)

E-3

LL - 101-5308 Attachment
Wiper Switch Attachment

D-6

A-108-1124
B - 4E2846 Standard

B-3

P - 102-5889
SS - 7X6015

C-4

A-108-1124
B - 8R4127 Attachment

B-3
D-2

A - 108-1124
D -102-9298

B-9

A -108-1124
Positioner Solenoids

B-6

B - 8R4127 Attachment
K - 4E4371 Attachment

F-1

L - 4E0598
UU -101-9161 Standard

D-9

L - 4E0598
AIH Timer Attachment

D-9

A-108-1124
C - 4E2307 Standard

D-13

A-108-1124
C - 8R4128 Attachment

D-13
E-14

A-108-1124
E-108-1123

C-11

A-108-1124
E-108-1123

C-12

8 Contacts

7 Contacts

6 Contacts

A
4 Contacts

L - 4E0598
N - 102-5891 Standard

D-9

10

N - 102-5891
Rear Wiper Motor

E-9

L - 4E0598
N - 4E4186 Attachment

D-9
F-7

P-102-5889
Front Wiper Motor

B-4

L - 4E0598
P -102-5889

C-6

L - 4E0598
P - 102-5889

C-6

P -102-5889
Transmission Shifter

D-6

918F Wheel Loader


Electrical System
3TJ1-UP
2CK1-UP
5DL1-UP

A = Connector is located in right console area.


B =Connector is located at breaker box.
C =Connector is located in dash area.

9 24

30
27

F - 102-5888
Cluster Gauge

* = Connector is located at the component.

13

11

19

15

17

31

10

Machine locations are repeated for connectors located close together.

33

E-10

10 Contacts

FF - 4E0599 Attachment
Data Link Plug Attachment

B-7

1
16

A-108-1124
L - 4E0598

9 Contacts

Schematic
Location

29

F-5

Harness And/Or Components

A-13

2
16

Machine
Location

E-108-1123
G - 8Y7607

28

11

19
26

20 Contacts

24

13

F-102-5888
P -102-5889

Connectors

30

21

Schematic
Location

E-10

15 18

Harness And/Or Components

FF - 4E0599 Attachment
Transmission Control Attchmnt

27

Harness Connector Location Chart

24 Contacts

13

F-3

12

25 Contacts

C-2, F-1

Gauge - Torque Converter Temp

Motor - Blower

C
40 Contacts

C-14

11

Connectors

Machine
Location

SENR5775-01
May 1999

32

Machine locations are repeated for components located close together.


A = Components located at right console.
B = Components located at breaker box.
C = Components located in dash area.

C57693P1

Machine Harness Connector And Component Locations


Printed in U.S.A.

1993 Caterpillar
All Rights Reserved

Wire
Number

Wire
Color

101
102
104
105
108
109
112
113
114
116
118
120
121
124
126
127
128
129
130
135
144
160
164
193

RD
BU
YL
BR
BU
OR
PU
OR
GN
BR
GY
YL
YL
GN
PK
OR
PK
BU
GN
BU
GN
PU
WH
PU

200
201
202
206
276
277
278
279
280
281

BK
BK
BK
BK
BK
BK
BK
BK
BK
BK

301
304
306
307
308
309
310
311
321
322
326
373

BU
WH
GN
OR
YL
GY
PU
WH
BR
GY
PU
GN

403
405
406
409
410
411
413
415
416
417
419
428
432
441
442
443
447
449
450

GN
GY
PU
OR
WH
PK
BR
GN
OR
GY
YL
OR
PK
OR
GY
YL
PK
BU
YL

Wire Description Chart


Description
Power Distribution Circuits
BAT
HD LMP
AUX CKT
KEY START SW
AUX CKT
ALT OUTPUT (+) TERM
MAIN POWER RELAY OUTPUT
OPR MON PANEL
WARNING HORN (FORWARD)
AUX CKT
AUX CKT
AUX CKT
BACKUP ALARM TO LAMP
A/C
XMSN CONT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
AUX CKT
XMSN CONT TO DATA LINK
AUX CKT
Ground Circuits
MAIN CHASSIS
OPR MON PANEL
XMSN CONT
BAT SIDE OF DISCONNECT
XMSN CONT IDENT CODE 0
XMSN CONT IDENT CODE 1
XMSN CONT IDENT CODE 2
XMSN CONT IDENT CODE 3
XMSN CONT IDENT CODE 4
XMSN CONT IDENT CODE 5
Basic Machine Circuits
STARTER NO. 1 SOL
STARTER RELAY NO. 1 OUTPUT
STARTER RELAY COIL TO XMSN SHIFTER
KEY START SW TO XMSN SHIFTER
MAIN POWER RELAY COIL
ALTERNATOR REGULATOR TERM
START AID SW TO START AID SOL
START AID SOL TO TEMP SW
BCKP ALARM LAMP TRAVEL ALARM
WARNING HORN (FORWARD)
KEY START SW C TERM
AIH TIMER
Monitoring Circuits
ALTERNATOR (R) TERM
OPR MON OIL PRESS (LO SETTING)
OPR MON COOLANT TEMP
OPR MON NEUT
OPR MON ACTION ALARM
OPR MON ACTION LAMP
OPR MON FUEL PRESS
OPR MON TEST SW
SUPPL STER SW
PRIMARY STER SW
OPR MON PARKING BRAKE
OPR MON XMSN OIL TEMP
OPR MON BRAKE PRESS (OIL)
ENG COOLANT TEMP GAGE
HYD SYSTEM TEMP GAGE
POWER TRAIN TEMP GAGE
FUEL LEVEL GAGE
SPDOM SENDER (SIGNAL NO. 1)
TACH SENDER (+)

Wire
Number

Wire
Color

500
501
502
503
504
505
506
507
508
509
511
512
513
515
516
517
521
522
537
538

BR
GN
OR
BR
YL
BU
PU
WH
PU
WH
BR
GN
OR
GY
GN
BU
YL
WH
GN
BR

603
604
605
606
608
610
611
614
615
617
619
710
720
751
752
754
755
761
762
900
901
910
921
922
923
924
925
926
944
945
963
964
965
966
967
968
969
970
971
972
973
974
975
976
977
978
987
B757
B758
B766
C920

PK
OR
YL
GY
GN
OR
PU
PU
YL
BR
GN
GN
PU
GN
YL
BU
OR
GY
YL
PU
WH
YL
WH
BR
GY
GN
YL
BU
OR
BR
GN
BU
WH
GY
BU
BR
YL
GN
YL
BU
BR
PU
WH
OR
YL
GN
WH
WH
GN
WH
GY

Description
Accessory Circuits
WIPER - FRONT (PARK)
WIPER -FRONT (LO)
WIPER - FRONT (HI)
WIPER - REAR (PARK)
WIPER - REAR (LO)
WIPER - REAR (HI)
WASHER - FRONT
WASHER - REAR
RADIO SPEAKER - LEFT
RADIO SPEAKER - LEFT (COMMON)
RADIO SPEAKER - RIGHT
RADIO SPEAKER - RIGHT (COMMON)
A/C COMPRESSOR/REFRIGERANT PRESS SW
BLOWER MOTOR (HI)
BLOWER MOTOR (MEDIUM)
BLOWER MOTOR (LO)
A/C SW TO REFRIGERANT SW
A/C CLUTCH TO THERMOSTAT SW
TURN SIGNAL SW TO FLASHER
HAZARD INDICATOR
Lighting Circuits
ROTARY BEACON
STOP LAMP
TURN LAMP - LEFT
TURN LAMP - RIGHT
FLOOD LAMP - REAR
HEAD LAMP BASIC
HEAD LAMP HI
PARK/TAIL/DASH LAMP
CAB FLOOD LAMP/ROPS
TAIL/POSITION LAMP - LEFT (ROAD PKG/WIDTH)
HEAD LAMP LO
Control Circuits
XMSN SPEED PICKUP SIGNAL
XMSN BRAKE SW
XMSN SHIFT SOL NO. 1 OR 3
XMSN SHIFT SOL NO. 2
XMSN SHIFT SOL NO. 3 OR 1
XMSN SHIFT SOL NO. 4 OR 5
LIFT KICKOUT SOL SW
BUCKET POSITIONER SOL SW
XMSN SHIFT SOL NO. 5 OR 4
XMSN SHIFT SOL NO. 6
XMSN NEUTIZER OVERRIDE INDICATOR
XMSN SOL NO 1 OR 3 RETURN
XMSN SOL NO 2 RETURN
XMSN SOL NO 3 OR 1 RETURN
XMSN SOL NO 4 OR 5 RETURN
XMSN SOL NO 5 OR 4 RETURN
XMSN SOL NO 6 RETURN
CAT DATA LINK +
CAT DATA LINK BUCKET/FORK POSITION DETENT COIL
FORK POSITION SELECT
TRANS SOL 1 SW TO GND
TRANS SOL 3 SW TO GND
TRANS SOL 1 & SOL 3 SW TO B+ (CST ONLY)
TRANS SOL 2 SW TO GND
TRANS SOL 3 SW TO B+
TRANS SOL 4 SW TO GND
TRANS SOL 5 SW TO GND
TRANS SOL 6 SW TO GND
XMSN CONTROL - AUTO/MANUAL SW 2
XMSN CONTROL - SLOW MODE SW
XMSN CONTROL - SOL RETURN
RIDE CONT SOL
XMSN CONTROL - AUTO/MANUAL SW 1
XMSN CONTROL - SLOW MODE SW 1
DIVERTER SOL
XMSN CONTROL
XMSN CONTROL
KICKOUTS/DETENT DISABLE SW TO KICKOUTS
XMSN CONTROL - DIAGNOSTIC LAMP

Part No.
3E6429
3E6449
3E6450
3E6451
3E6453

4 grams
(.14oz)
38 3C
(100 5F)
1200 kPa MAX
(175 psi MAX)
107.0 3.0C
(224.6 6.0F)
129.0 3.0C
(264.0 6.0F)
70 kPa MAX
(10 psi MAX)
90 21 kPa
(13 3.0 psi)
10700 kPa MAX
(1550 psi MAX)
213 kPa MAX
(31 psi MAX)

Engine Coolant Temperature


(Start Aid)
Primary Steering Pressure
(EMS)
Engine Coolant Temperature
(EMS)
Torque Converter Oil
Temperature (EMS)
Fuel Pressure (EMS)

3E6455

Engine Oil Pressure (EMS)

9W0549

Actuate

Supplemental Steering Oil Flow

3E6454

3E7693

Off Machine Switch Specifications

Function

Brake Oil Pressure (EMS)


A/C Low Pressure

Deactuate

Contact Position

1.5 grams(.05oz)

Normally Open

26.7C MIN
(80F MIN)
700 100 kPa
(100 15 psi)
93.0C MIN
(199.0F MIN)
118.0C MIN
(244.0F MIN)
40 20 kPa
(6.0 3.0 psi)
70 21 kPa
(10 3.0 psi)
8960 345 kPa
(1300 50 psi)
172 kPa MIN
(25 psi MIN)

Resistor and Solenoid Specifications

Code
Flashed
11

Normally Closed
A-C, Normally Closed
A-B, Normally Open
Normally Closed
Normally Closed
Normally Closed
A-B, Normally Open
A-C, Normally Closed
A-B, Normally Open
A-C, Normally Closed
Normally Open

12
21

DIAGNOSTIC CODE CONVERSION


CID-FMI

NO ACTIVE
Not applicable
Faults
NO INACTIVE
Not applicable
Faults
368-02
Auto/manual switch signal not correct.

Open

Transmission speed sensor signal not valid.

641-05

Solenoid 1 open circuit.

32

642-05

Solenoid 2 open circuit.

33

643-05

Solenoid 3 open circuit.

34

644-05

Solenoid 4 open circuit.

35

645-05

Solenoid 5 open circuit.

36

646-05

Solenoid 6 open circuit.

41

641-06

Solenoid 1 short to ground.

42

642-06

Solenoid 2 short to ground.

43

643-06

Solenoid 3 short to ground.

44

644-06

Solenoid 4 short to ground.

45

645-06

Solenoid 5 short to ground.

Model

46

646-06

Solenoid 6 short to ground.

918F

51

641-03

Solenoid 1 short to + battery.

52

642-03

Solenoid 2 short to + battery.

6T7864

55

645-03

Solenoid 5 short to + battery.

Resistor - Blower Motor Speed

9G1950

56

646-03

Solenoid 6 short to + battery.

Solenoid - Air Conditioner Clutch

8T8813

39.00 1.95
Overall 2.00 0.10
Tap 1.00 0.05
14.4 0.6

61

660-02

Invalid shift lever input line 12.

Solenoid - Bucket
Solenoid - Engine Shutdown
Start (Latch) Coil
Stop (Unlatch) Coil
Solenoid - Lift Positioner

9T5679

108.0 5.5

62

661-02

Invalid shift lever input line 13.

63

662-02

Invalid shift lever input line 14.

64

663-02

Invalid shift lever input line 15.

9T5678

108.0 5.5

65

664-02

Invalid shift lever input line 16.

Solenoid - Ride Control

9X3267

17.8 0.9

66

665-02

Invalid shift lever input line 17.

Solenoid - Start Aid

3E6332

6.0

67

666-02

Invalid shift lever input line 18.

Solenoids - Transmission

3E6269

33.8 1.0

68

667-02

Invalid shift lever input line 19.

69

668-02

Invalid shift lever input.

71

168-00

System voltage above normal.

72

168-01

System voltage below normal.

74

650-02

Invalid harness code.

At room temperature.

Ground

191-08

Resistor - Alternator

Open

Open

31

Solenoid 4 short to + battery.

Open

Ground

25

Solenoid 3 short to + battery.

Ground
Open

Engine speed sensor signal not valid.

644-03

Contact 5

Open

190-08

643-03

Contact 3

To Clear

24

54

Contact 1

To Scroll INACTIVE Faults

Downshift switch signal not correct.

53

1.55 0.15
10.30 1.03

To Scroll ACTIVE Faults

621-02

Resistance (Ohms)

8C3663

Operation

22

Part No.

Component

Electrical Schematic Symbols And Definitions

Activation of Diagnostic Indicator Operation


(Quick Reference)

Description

These contact are located in the harness code connector.


Remove the connection to ground to place the desired information shown during scrolling on-hold.
A fault is cleared only while it is on-hold. A fault that is active can not be cleared.

Harness And Wire Electrical Schematic Symbols


A

AA

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Flow
Symbol

Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.

Receptacle

Plug

1
2

1
2

Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.

Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification

Normally open switch that will close with an increase of a specific condition (temp-press-etc.).

Electronic Transmission Harness Code Plug


Serial No.
3TJ,2CK,5DL

Component
Part Number

Single Wire
Connector

Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.

A
325-PK-14

Harness Code Plug Part No.

Pin

4E-2908

Normally closed switch that will open with an increase of a specific condition.

AA
1

Wire
Color

Socket

Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.

9X-1123
325-PK-14

200-BK-14

Circuit Number
Identification

The circle indicates that the component has screw terminals and a wire can be disconnected
from it.

Wire
Gauge

Electrical Schematic Symbols And Definitions


FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.

No circle indicates that the wire cannot be disconnected from the component.

Related Electronic Service Manuals


Title

Form No.

Alternator: K1/N1

SENR3685

Electronic Transmission Control

SENR5751

Monitoring System

SENR2945

Starting Motor: R5.5

SENR3828

This indicates that the component has a wire connected to it that is connected to ground.

This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.

REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

A
B
C

201-BK-18
417-GY-18

201-BK-18
417-GY-18
201-BK-18

A
B
C

NOTE F

NN
109-OR-6

COSA ROADING ATCH

101-RD-6

BK
RD
BU

PRIMARY
STEERING
PRESSURE
SW 3E-6450

A
B
C

1
2

Z
201-BK-18

SUPPLEMENTAL
STEERING
SW 3E-6429

BACKUP ALARM
FORWARD HORN
STOPLAMPS
KEY
SPARE
SPARE
SPARE

109-OR-6
101-RD-6
121-YL
114-GN
130-GN
105-BR
WH
WH
WH

102-BU-14

102-BU-14

START RELAY
3E-7640

A
A
B
C

NN
109-OR-10
109-OR-6

NN

JJJ

309-GY

RESISTOR
6T-7864
304-WH-10
BK-18
BK-18

112-PU-6

MAIN RELAY
3E-9171

109-OR-6
101-RD-6
121-YL-18
114-GN-18
130-GN
105-BR

19
20
2
3
4
5
6
15
16
1
9
7
10
14
21
11
17
13
18
8
24
12
23
22
25

BK-18
BK-18
308-YL

BK-18

201-BK-18
417-GY-18

416-OR-18
201-BK-18

G
G
G
G
G
G
G

BK-18

BK-18

Z
BK-18
BK-18

RUNNING LAMP
BREAKER
3T-2662
WW
101-RD-10
15A

BK-18

Z
BK
RD
BU

10A
10A
10A
15A

304-WH-10

NOTE G

102-BU-14

L29

L28

306-GN
308-YL
308-YL
309-GY

304-WH-10
200-BK
200-BK

L23

L23

L27

L26

L25

L25

L24

L24

JJJ
112-PU-6

112-PU-6
A

BREAKER GP 8Y-7609

COSA ROADING ATCH

522-WH-14
202-BK-18
405-GY-18
413-BR-18
443-YL-18
326-PU
428-OR-18
310-PU
710-GN-18
450-YL-18
201-BK-18
403-GN
406-PU-18
441-OR-18
521-YL-14
308-YL
306-GN
105-BR
130-GN
114-GN-18
102-BU-14
416-OR-18
417-GY-18
201-BK-18
160-PU
442-GY-18
447-PK -18
201-BK-18
608-GN
617-BR
605-YL-14
321-BR-18
606-GY-14
604-OR
614-PU-14
200-BK-14

ENGINE
SPEED
SENSOR
6V-2455

2
1

L20
L21

L35

710-GN-18
450-YL-18
202-BK-18
201-BK-18
201-BK-18
201-BK-18

974-PU-18
978-GN-18
202-BK-18

202-BK-18

L18

200-BK-14
403-GN
614-PU-14
617-BR
310-PU
102-BU-14
608-GN
308-YL
326-PU
105-BR
522-WH-14
521-YL-14
406-PU-18
413-BR-18
428-OR-18
416-OR-18
442-GY-18
443-YL-18
441-OR-18
447-PK-18
405-GY-18
417-GY-18
160-PU
321-BR-18
306-GN
606-GY-14
605-YL-14
130-GN
604-OR
114-GN-18

TRANSMISSION

L35

614-PU-14
310-PU
102-BU-14
403-GN
617-BR
608-GN
308-YL
326-PU
105-BR

201-BK-18
202-BK-18
L6

A
974-PU-18
978-GN-18
202-BK-18

L35

MM
A
B
C

XMSN DOWNSHIFT SW MM
9X-4959
202-BK-18
1
2
974-PU-18
202-BK-18
978-GN-18
3
4

963-GN
144-GN

L35

617-BR

TO PLATFORM

B766-WH
610-OR-14
617-BR
964-BU
762-YL
976-OR
987-WH
126-PK-18
614-PU-14

307-OR-18
720-PU-18

L13

L18

449-BU-18

506-PU
507-WH
200-BK
432-PK-18
201-BK-18

L20
L16

BUCKET
POSITIONER
DETENT
SOLENOID
9T-5679

LIFT
POSITIONER
DETENT
SOLENOID
9T-5678

506-PU
507-WH
200-BK

TO ENGINE
END FRAME

L1

L1

14

13

12

11

201-BK-18

GROUND
+ BATTERY
SOLENOID
K
605-YL-14
200-BK-14
K

K
1
2
3
4
5
6

YY
B
A
C

200-BK-14
200-BK-14
200-BK-14
615-YL

N X

615-YL
200-BK

SS
3
4
5
1
2
6
7

522-WH-14

1
2

SS

200-BK-14
200-BK-14

571-OR
200-BK-14

1
2

571-OR
200-BK-14

X
LOAD CHECK ATCH
LLL

B
200-BK-14
987-WH

U
976-OR
200-BK

200-BK-14
987-WH

2
1

571-OR
200-BK-14

LLL
2
1

AAA
1
2

AAA
1
2

WH/RD-14
BK-14

MOTOR

L4

118-GY
500-BR
502-OR
501-GN

200-BK-14

LOAD CHECK
SOLENOID
6T-8046

ABBREV

4TH FUNCTION
DIVERTER SOL
6T5859

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

619-GN-14

RD-18
BK-18

1
2

976-OR
200-BK-14

KEYED "A"

FRAME

L15

611-PU

976-OR
762-YL
B766-WH
987-WH
610-OR-14
964-BU
126-PK-18
617-BR
614-PU-14
604-OR
130-GN
114-GN-18

619-GN-14
610-OR-14
611-PU

U
1
2

126-PK-18
720-PU-18
130-GN
604-OR
A

AAA
1 571-OR
2 200-BK-14

200-BK-14

RIGHT
TURN
LAMP
3E-6466

NOTE D
610-OR-14

FLOOD
LAMP
9X-1439

571-OR
200-BK-14

571-OR
200-BK-14

AAA
1
2

2
1

200-BK-14
987-WH

LLL
2
1

AAA
1
2

LOAD CHECK
SOLENOID
6T-8046
LOAD CHECK
SOLENOID
6T-8046

4TH FUNCTION
DIVERTER SOL
6T5859

PART NO.

CHG

LOC

HARNESS AS.
A
108-1124
B
4E-2503
B
8R-4130
C
4E-2307
C
8R-4128
D
102-9298
E
108-1123
F
102-5888
G
8Y-7607
H
4E-1188
J
4E-3079
K
4E-4371
L
4E-0598
M
4E-0602
N
102-5891
N
4E-4186
P
102-5889
Q
4E-4317
S
8R-4124
U
8Y-7930
V
4E-0597
X
4E-0630
Y
8Y-7770
Z
4E-2379
FF
4E-0599
LL
101-5308
MM
4E-3617
SS
7X-6015
AAA 8R-4501
CCC 8R-9190
FFF
8Y-7929
GGG 4E-8960
LLL
4E-4417

A-3
00
B-3
03
D-2
03
D-13
03
E-14
04
B-9
01
A-12
00
E-5
00
00
A-12
02 D-2/C-11
C-13
02
F-1
03
B-7
04
F-8
02
D-9
00
02
F-7
B-5
00
E-1
03
E-12
01
B-2
00
E-5
02
01
D-2
01
A-14
03
A-14
D-10
03
01
D-6
02
B-6
02
C-3
02
B-2
01
F-7
01
A-3
01
A-3
03
A-2

WIRE AS.
GG
4E-4589
HH
8Y-7526
JJ
104-5467
KK
104-5466
NN
8Y-8744
PP
8Y-8745
WW
8Y-8746
RR
4E-2898
UU
101-9161
VV
4E-2900
MMM 4E-2902
YY
8Y-8429
ZZ
8R-6892
JJJ
8Y-7606

02
00
00
00
00
00
00
00
00
00
00
00
00
00

E-10
B-13
D-11
D-11
A-13
A-13
A-13
D-9
D-9
D-9
E-8
F-1/E-1
F-13
A-12

CABLE AS.
4E-3187
4E-3186
4E-3185
4E-3184
8R-1461
9W-3073
4E-0773

01
00
01
00
00
02
00

B-14
B-14
F-14
F-15
F-13
F-7
F-13

AA
BB
CC
DD
EE
BBB
EEE

NEUTRALIZER SW
105-6117

NOTE

STD
ATCH
STD
ATCH

ATCH
ATCH
ATCH
STD
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH J
ATCH K
ATCH
ATCH
ATCH
ATCH
ATCH
ATCH

ATCH
ATCH L
H
ATCH
ATCH

ATCH
ATCH
ATCH

ATCH
ATCH

GGG

126-PK-18
720-PU-18
130-GN-18
604-OR-18

GGG

GGG

GGG

THIS SCHEMATIC IS FOR THE IT18F (8C-9629 CHG 01)

LH VALVE AS
8R-8529

COMPONENTS ARE SHOWN INSTALLED ON A FULLY


OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
AND XMSN SHIFTER IN NEUTRAL

GGG
NOTE
LOC
A-14

FFF

FFF
1 619-GR-14
2
3 611-PU-14

DIMMER SW
2H-1855

610-OR-14
COSA ROADING ATTACH

RD-18
BK-18

LLL

B
200-BK-14
987-WH

STOP LAMP SW
105-6118

200-BK
200-BK
200-BK
200-BK-14
200-BK-14

1
2

IDENT

RIDE
CONTROL
SOLENOID
9X-3267

1
2

976-OR
200-BK

ATCH WIRE, CABLE &


COMPONENT

619-GN-14
200-BK-14

FRONT

1
2
3
4
5
6
7
8

DESCRIPTION

INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR

LOAD CHECK ATTACHMENT PLUGS INTO RIDE CONTROL CONNECTOR

6
2
1
3
4
7
5
8

200-BK-14
987-WH

606-GY-14
200-BK-14
200-BK-14

619-GN-14

COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE

LEFT
TURN
LAMP
3E-6466

B
605-YL-14
200-BK-14

964-BU
617-BR
611-PU
614-PU-14

CIRCUIT NOT CONNECTED

FLOOD
LAMP
9X-1439

200-BK-14

3
4
2
1

6
5
4
3
8
9
7
1
2
10
11
12

NOTE:
LOAD CHECK
ATTACHMENT
PLUGS INTO
RIDE CONTROL
CONNECTOR

CIRCUIT CONNECTED

LIFT POSITIONER
3E-7844
GROUND
200-BK-14
A BK-18
B766-WH
B OR-18
+ BATTERY
C BU-18
SOLENOID
761-GY
B
B
FORWARD
114-GN-18
HORN
322-GY-18
7T-0969

BLOWER
9G-8697
MOTOR

FORK POSITIONER
3E-7843
A
OR-18
+ BATTERY
B
BU-18
SOLENOID
C
BK-18
GROUND
B

L13

Q
200-BK-14
Q
614-PU-14
FRONT
POSITION
Q
LAMP
BUCKET
Q MARKER
LAMP

LOAD CHECK
SOLENOID
6T-8046

BUCKET POSITIONER
3E-7843
B766-WH
A
OR-18
+ BATTERY
762-YL
B
BU-18
SOLENOID
C
BK-18
GROUND
200-BK-14
B

B766-WH

BLOWER
9G-8693

B766-WH
762-YL
761-GY
200-BK-14
322-GY-18
976-OR
619-GN-14
605-YL-14
606-GY-14
114-GN-18

31
BK-14
PU-14 56A
GN-14 56B

RIDE
CONTROL
SOLENOID
9X-3267

B766-WH
964-BU
200-BK-14

MOTOR

HEADLAMP
HI/LO BEAM
MARKER LAMP
9X-3462

BLADE, SPADE, RING,


OR SCREW TERMINAL

515-GY-14

BK-14
WH/RD-14

YY

1
2

X
CAB FLOOD
LAMP
9X-1439

200-BK-14

FRONT
WIPER
9X-3392

K FRONT
POSITION
LAMP
K

A
B
C

COSA ROADING FRONT HARNESS

200-BK-14

SS

K BUCKET
MARKER
K LAMP

Q
322-GY-18
114-GN-18
Q
Q
FORWARD
200-BK-14
HORN
606-GY-14
Q
7T-0969
TURN
LAMP
5C-8964

200-BK-14
322-GY-18

1
2
3
4
5
6
7
8

AAA

THERMOSTAT SW
3E-6454

976-OR
976-OR

HEADLAMP
HI/LO BEAM
MARKER LAMP
56A 9X-3462
PU-14
BK-14 31
GN-14 56B

614-PU-14
200-BK-14

976-OR
200-BK-14

200-BK-14
987-WH

200-BK-14

619-GN-14

611-PU-14

TURN
LAMP
5C-9029

617-BR-14

619-GN-14
200-BK-14
200-BK-14
200-BK-14

611-PU-14

200-BK-14
322-GY
606-GY-14
611-PU-14
614-PU-14
619-GN-14
114-GN-18

964-BU
617-BR-14
611-PU-14
614-PU-14

RESISTOR
9G-1950
515-GY-14

SS

517-BU-14

SS

L36

201-BK-18
201-BK-18
201-BK-18
201-BK-18
200-BK-14

LIFT
POSITIONER SW
3E-7844

200-BK-14

200-BK-14

200-BK-14

OPERATOR STATION

FRONT DASH ASSEMBLY

200-BK
200-BK
200-BK
603-PK
615-YL

FLOOD
LAMP
7N-5876

200-BK-14
200-BK-14
761-GY

L16

10

N X

515-GY-14
515-GY-14

ENGINE END FRAME GND

15

HAZARD FLASHER
LAMP
7N-5876

515-GY-14
200-BK-14

201-BK-18
521-YL-14
449-BU-18
406-PU-18
413-BR-18
428-OR-18
416-OR-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18

L16

L18

200-BK-14
200-BK-14
200-BK-14

522-WH-14
516-GN-14
517-BU-14
515-GY-14
200-BK-14

200-BK-14

L14

L18

BK-18
OR-18
BU-18

SYMBOL

322-GY-18
605-YL-14
606-GY-14
611-PU
720-PU-18

L14

L14

615-YL
200-BK

B766-WH
762-YL
761-GY
200-BK-14
322-GY
976-OR
619-GN-14
605-YL-14
606-GY-14
114-GN-18

BEACON
9X-9556
H
N H
603-PK
1
200-BK
2
N H

ACTION
LAMP 7N-5876

200-BK
615-YL

L13

L15

N X

FRONT DASH ASSEMBLY

A
B
C
A

CAB FLOOD
LAMP
9X-1439

N X

RIGHT TURN
LAMP
7N-5876

200-BK
538-BR

L17

L15

1
2
5
4
3

HIGH BEAM
LAMP
7N-5876

200-BK
411-PK-18

L5

LOAD CHECK
RELEASE SW
6T-5925

200-BK
606-GY-14

L16

144-GN

RD
BK

516-GN-14

432-PK-18
405-GY-18

KEYED "C"
A

6
2
1
3
4
7
5
8

200-BK-14
200-BK-14

L39

L18

L17

200-BK

322-GY-18

419-YL-18
910-YL-18
415-GN-18
124-GN-14
113-OR-18
307-OR-18
720-PU-18
977-YL-18
973-BR-18
164-WH-18

L36

A FRAME

614-PU
614-PU
200-BK

L6

L39

OPERATOR STATION

200-BK
200-BK
200-BK
200-BK
200-BK
615-YL
538-BR
606-GY-14
611-PU-14

1
2
3
605-YL-14
606-GY-14
537-GN-14
901-WH-18
926/972-BU-18
202-BK-18
720-PU-18
321-BR-18
307-OR-18
306-GN-18
409-OR-18
7
8
2
1
5
4
3
6

L3
751-GN-18
921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18
1
4
2
3
7
6
8
5
9
10

537-GN-14
409-OR-18
403-GN-18
615-YL
614-PU-14
102-BU-14
976-OR
910-YL-18
415-GN-18
113-OR-18
124-GN-14
419-YL-18

L40

L39

KEYED "B"
D

6
5
4
3
8
9
7
1
2
10
11
12

ALARM
LAMP

1
2

200-BK
611-PU-14

614-PU

A
B
C

200-BK-14

L3

L4

L40

449-BU-18

603-PK
615-YL
200-BK
200-BK
200-BK
200-BK
L4

L12

OPERATOR
MONITOR
(EMS)
8C-3508

200-BK-14

SWITCH PANEL

+ BATTERY
FUEL PR
NEUTRAL
PARK BRK
ALTERNATOR
PRIM STEER
TEST SW IN
SUPP STEER
COOL TEMP
BRK OIL PRESS
ENG OIL PRESS
TC OIL TEMP
GROUND
GROUND
GROUND
GROUND

619-GN-14

977-YL-18
973-BR-18
164-WH-18

L10

F
F
F
F
F

1
13
9
19
3
17
15
14
6
12
5
7
4
2
18
8
20
16
10
11

ACTION
ALARM
9G-9813

200-BK

BUCKET
POSITIONER SW
3E-7843

617-BR-14

FUEL LEVEL

1
2

L9

GND

1
2

124-GN-14

EMS/GAGES
113-OR-18
AUX FLOOD LAMPS
127-OR
REAR FLOOD LAMPS
116-BR
CIGAR LIGHTER
129-BU
KICKOUTS
128-PK
XMSN CONTROL
164-WH-18
SWITCH PANEL

GND

410-WH-18
411-PK-18

L2

BLOWER MOTORS

200-BK
614-PU
614-PU
614-PU

200-BK-14

L
L
L
L
L
L

IGN
SEND

410-WH-18
201-BK-18

+ BATTERY
SOLENOID
GROUND

L4

501-GN
118-GY
500-BR
502-OR
403-GN-18
615-YL
102-BU-14
614-PU-14
B757-WH-18
B758-GN-18

10
1
2
3
4
5
6
7
8
9

L9

IGN
SEND

L3

144-GN

606-GY-14
605-YL-14

10A
10A
10A
10A
10A
10A

144-GN
144-GN

OR-18
BU-18
BK-18

IGN

PANEL LAMPS
7N-5876

A
B
C

200-BK-14

L2

606-GY-14
605-YL-14

15A

L8

GERMAN
ROADING
FLASHER
8V-2514

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK

606-GY-14
605-YL-14
322-GY-18

L7
L12

L1

L3
L9

HAZARD
GROUND
HEAD LAMP
+ BATTERY

BLOWER SW
6P-3236

417-GY-18
611-PU-14
606-GY-14
605-YL-14

FUSE
3K-8782
112-PU-10
112-PU-10
112-PU-6

118-GY
126-PK-18
193-PU
144-GN

L37
200-BK
200-BK
200-BK
200-BK
200-BK

L7

L7
102-BU-14

F 2

200-BK
614-PU
124-GN-14
521-YL-14
515-GY-14
516-GN-14
517-BU-14

P
1
2
3
4
5
6
8
7
9
10

C2
31
49A
49
C
30B

F 1
FLASHER
8D-6946

102-BU-14

L1

FORK POSITIONER
3E-7843

200-BK-14

538-BR
200-BK
200-BK
537-GN-14

L2

SEND

IGN

113-OR-18
413-BR-18
409-OR-18
419-YL-18
403-GN-18
417-GY-18
415-GN-18
416-OR-18
406-PU-18
432-PK-18
405-GY-18
428-OR-18
201-BK-18
201-BK-18
201-BK-18
201-BK-18

537-GN-14
102-BU-14

+ BATTERY
SOLENOID
GROUND

200-BK-14

GND

HYDRAULIC TEMP

RD-18
GN-18
PU-18
WH-18
OR-18
GY-18
YL-18
PK-18
BK-18

538-BR

FORWARD
HORN SW
2T-3360
BK/YL-18

L10
L8

8
3
4
1
6
9
5
7
2

OR-18
BU-18
BK-18

B
200-BK-14
605-YL-14
611-PU-14
617-BR-14
619-GN-14

CONV TEMP

SEND

113-OR-18
113-OR-18
113-OR-18

432-PK-18
405-GY-18
417-GY-18
611-PU
606-GY-14
605-YL-14
322-GY-18

CIRCUIT BREAKER
6N-8589
L
112-PU-10

CONVERTER 120-YL
WIPER MOTORS
XMSN SHIFTER
RIDE CONT/DVTR
BEACON/LOAD CHK

428-OR-18
419-YL-18
113-OR-18
201-BK-18
606-GY-14
615-YL
611-PU-14

L2

202-BK-18
307-OR-18
720-PU-18
306-GN-18
321-BR-18

L
112-PU-10

L
L
L
L
L

FRONT WIPER SW ATTACHMENT

1
2
3
4
5
6
7
8
118-GY
118-GY
200-BK
502-OR
501-GN
500-BR
506-PU
L11

L8

403-GN-18
308-YL
326-PU
307-OR-18
105-BR

610-OR-14
608-GN

617-BR

615-YL
615-YL

102-BU-14
102-BU-14

105-BR
105-BR

507-WH
129-BU
116-BR
127-OR

RUNNING
LAMP SW
6T-3989

432-PK-18
405-GY-18
417-GY-18
403-GN-18

L1

L C OFF
L S ON
L B ST

326-PU
307-OR-18
105-BR

500-BR
506-PU

B+
B+
GROUND
HIGH SPEED
LOW SPEED
PARK
WASHER

RD
RD
BK
WH
YL
BU
BR

L8

403-GN-18

614-PU-14

610-OR-14

614-PU
614-PU
113-OR-18
441-OR-18
443-YL-18
442-GY-18
447-PK-18
200-BK

L10

L 8

308-YL

KEY START SW
9G-7641

403-GN-18
10A
10A
10A
10A
10A

102-BU-14
120-YL
105-BR
603-PK
615-YL

L19
202-BK-18
B757-WH-18
B758-GN-18

987-WH

193-PU
617-BR
614-PU-14

9 L

COOLANT TEMP

200-BK-14
B766-WH
761-GY

RIDE CONTROL
LAMP
7N-5876

CLUSTER GAGE
GROUP
9X6752
GND

200-BK
200-BK

617-BR

200-BK-14

449-BU-18
605-YL-14
976-OR
910-YL-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18
416-OR-18
406-PU-18
415-GN-18
413-BR-18
409-OR-18

B766-WH
762-YL
200-BK-14

200-BK-14

NEUTRALIZER
OVERRIDE LAMP
7N-5876

976-OR
200-BK

B766-WH

AIR INTAKE HEATER


LAMP
7N-5876

910-YL-18
200-BK

A
B
C
B

LEFT TURN
LAMP
7N-5876

160-PU
200-BK

200-BK
200-BK
200-BK
200-BK
200-BK
605-YL-14
976-OR
910-YL-18
160-PU

517-BU-14
516-GN-14
515-GY-14
200-BK
521-YL-14
124-GN-14
614-PU

508-PU-18
509-WH-18

12

GND
ROOF

200-BK-14

STRIP
8V-0404
8R-2814

605-YL-14
606-GY-14
537-GN-14

135-BU
206-BK

419-YL-18
976-OR

102-BU-14
105-BR

507-WH

614-PU-14

603-PK

614-PU-14

LL

308-YL
308-YL

L42

PW
L L
FRONT
WIPER
SW
3T-6655

120-YL

PARK
BRAKE
(LOC D-10)

BEACON
(LOC E-2)
603-YL

ROT. BEACON

120-YL
963-GN
964-BU
762-YL
118-GY

614-PU-14

614-PU-14

200-BK

BK

144-GN

3
2
1

910-YL-18
720-PU-18

126-PK-18

126-PK-18

201-BK-18

415-GN-18

373-GN
308-YL
200-BK
373-GN
310-PU

200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
614-PU-14

L 11
B B

120-YL

615-YL

CAB FLOOD
(LOC F-2)

200-BK

GND-ROOF
(LOC D-5)

(LOC D-2)
1
2
200-BK
GND-PLATE
(LOC D-9)
CAB FLOOD
200-BK
(LOC D-2)
200-BK
615-YL

200-BK

507-WH

2
1

1
2

12 L

L12

24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
11
17
7
8
4
6
21
20
1

FUSE 15A 9W-1441


FUSE 10A 9W-1442
PP
101-RD-10
FUSE BLOCK
9W-2035
PP
101-RD-10

105-BR

LL

614-PU-14

TO ENGINE
END FRAME

MAIN BREAKER
G 9S-0174
PP
101-RD-10
60A
PP
101-RD-10
WW 101-RD-10

L41

615-YL

L9

442-GY-18

BREAKER BOX

L 11

TO PLATFORM
GROUND

FUSE
HOLDER
4K-5122

L6

L20

AA

9 L

FLOOD
LAMP SW
9X-1423

L L

B757-WH-18
B758-GN-18

L21

L 8

L1

614-PU
LAMP
7X-2058

L15

3 L 608-GN
6

614-PU-14

L6

A
450-YL-18
202-BK-18

102-BU-14
105-BR
L
200-BK

L41

105-BR

L 2
L 5

FRONT
INTERMITTENT
WIPER SW
3E-0155

L7

202-BK-18

L23

118-GY
118-GY

L
NOTE C

B766-WH
964-BU
200-BK-14

605-YL-14
200-BK

L17

AA

DISCONNECT SW
7N-0718

12V BATTERY
3T-5760 STD
9X-3404 ATT

L23

L28

BB

109-OR-6

POS NEG

BK-0

201-BK-18
417-GY-18
416-OR-18

HYDRAULIC GAGE
SENDER
4W-9972

BK-0

BB

DD

FUEL
PRESSURE SW
3E-6454

HH A
A
B
C

118-GY

3 L

3
4
5
2
1
6

ENGINE OIL
PRESSURE SW
3E-6455

BK-18
BK-18
BK-18

NOTE E

B B

P W
L
L

L19

720-PU-18
306-GN-18
321-BR-18

2
1
BK
BK

BK-18
RD-18
BU-18
BK-0

PRIMARY
STEERING
PRESSURE
SW 3E-6450

BK

201-BK-18
428-OR-18

503-BR

L H

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18

NOTE: TO INSTALL TRANSMISSION CONTROL,


UNPLUG 24 PIN CONNECTOR AT FLOOR OF CAB,
PLUG TRANSMISSION HARNESS INTO CAB HARNESS
AND INTO FLOOR MOUNTED CONNECTOR.

E
2
1

127-OR

F
11
31
33
32
6
39
8
9
24
37
40
16
38
25
26
27
28
29
22
23
15
3
12
19
14
18
13
36
34
5
35
10
17
7
4
2
30
21
20
1

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
21
20
1
6

121-YL
513-OR-14
521-YL-14

202-BK-18
977-YL-18
973-BR-18
164-WH-18
B758-GN-18

L L

L
2

L2

L10

113-OR-18
113-OR-18

720-PU-18
306-GN
321-BR-18
976-OR
522-WH-14
521-YL-14
449-BU-18
406-PU-18
413-BR-18
428-OR-18
416-OR-18
160-PU
442-GY-18
443-YL-18
441-OR-18
447-PK-18

443-YL-18

E
BK

B757-WH-18
751-GN-18
975-WH-18
752 YL-18
975-WH-18
754-BU-18
975-WH-18
755-OR-18
975-WH-18
900-PU-18
975-WH-18
901-WH-18
975-WH-18

116-BR
L

108-BU

202-BK-18

201-BK-18
428-OR-18
443-YL-18

FRAME

TORQUE
CONVERTER
3E-6453

1
2

L37
L32

L30

L31

L42

504-YL

1
2

976-OR

A
B
C

972-BU-18

24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
11
17
7
4
8
6
21
20
1
FF

614-PU-14
614-PU-14
614-PU-14
614-PU-14

L42

CCC

N
102-BU-14

4 1

+24

F
200-BK

SIG

V3
2

7G-1060 GND STRAP

CONV OIL GAGE


TEMP
E
4W-9972

201-BK-18
413-BR-18

405-GY-18
201-BK-18

ENGINE

L
419-YL-18
503-BR
118-GY
505-BU
504-YL
102-BU-14
603-PK
615-YL
105-BR
120-YL

L H

GROUND
+12 VOLT

VOLTAGE CONVERTER
7T-8000

SPEEDOMETER
F
100-6852

BK
BK

971-YL-18

FF
24
22
23
9
3
12
19
14
18
13
10
15
2
16
5
11
17
7
4
8
6
21
20
1

1
2
3
4
5
6
7
8
9
10
11
12

201-BK-18

308-YL
121-YL-18
522-WH-14
513-OR-14
403-GN
406-PU-18
441-OR-18

306-GN

L32
201-BK-18
201-BK-18

114-GN-18
130-GN
105-BR
102-BU-14

L28

603-PK
200-BK

970-GN-18

L32

L28
L32

967-BU-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18

202-BK-18
450-YL-18

L32

10
6
8
3
4
5
7
2
1
9

RR
L

REAR WIPER SW
3T-6655

505-BU

BK-18
OR-18

GEAR
4F
3F
2F
1F
N
1R
2R
3R

24V OUTPUT
GND ALSO
N B
/ U
SOLENOID
1 2 3 4 5 6 S

TURN SIGNAL SW
9G-5589

BK
BK

L30

603-PK

310-PU

L30

L33

326-PU
STOP
405-GY-18
413-BR-18
201-BK-18
201-BK-18

PARKING
BRAKE SW
3T-3132

AIH
TIMER
4Y-7948

SWITCH PANEL
LAMPS
7N-5876

L41

200-BK

963-GN
200-BK
200-BK
761-GY

BEACON
9X-9556

L19

+ BATTERY
GROUND

L10

SERVICE METER
6T-7337
L
- +
200-BK
L
L41

610-OR-14
608-GN
308-YL
326-PU
105-BR

1
2

B766-WH
VV

419-YL-18

L5

DIAL SHIFTER
OPERATION

SOL 1
SOL 1 RTN
SOL 2
SOL 2 RTN
SOL 3
SOL 3 RTN
SOL 4
SOL 4 RTN
SOL 5
SOL 5 RTN
SOL 6
SOL 6 RTN
NEUTRALIZER
GROUND
BKUP OUT
START RELAY
START SW
EMS

6
5

L10

129-BU

RD-18
BK-18

1
2

CCC

4TH FUNCTION
DIVERTER VALVE SW
6T-3990

L
L 2

617-BR

N
120-YL
200-BK

RADIO
NOTE B

617-BR

513-OR-14
522-WH-14

2
1

201-BK-18
201-BK-18

SHUTDOWN
SOLENOID
8C-3663

1
2

L32

E START
301-BU-10
200-BK-10
GND

GN
GN

202-BK-18
449-BU-18
450-YL-18
710-GN-18
751-GN-18
754-BU-18
752-YL-18
755-OR-18
900-PU-18
901-WH-18
975-WH-18
978-GN-18
974-PU-18
202-BK-18

XMSN SHIFTER
9W-1982

120-YL

2
1
3

SPEAKER AS.
6T-7695

L5

VOLTAGE CONVERTER
7T-8000

3 L

403-GN-18
B766-WH

311-WH
310-PU

311-WH
310-PU

603-PK
200-BK

GROUND
+12 VOLT

L37

403-GN

A/C CLUTCH
SOLENOID
8T-8813

ALL DASHED LINES ARE ATTACHMENTS.

1
2

TO
PLATFORM

200-BK
N

VV

VV
2

UU
202-BK-18
202-BK-18

KICKOUT
NEUTRALIZER SW
6T-3990

102-BU-14

E
BK-18
BK-18

164-WH-18
B757-WH-18
B758-GN-18
973-BR-18
977-YL-18
965-WH-18
969-YL-18
968-BR-18
967-BU-18
966-GY-18
970-GN-18
971-YL-18
972-BU-18

614-PU-14
506-PU
507-WH
144-GN
963-GN
964-BU
762-YL
976-OR
987-WH
126-PK-18
310-PU

START AID
SOLENOID
3E-6332

1
2

BK-18
OR-18

SPEAKER AS.
6T-7695

RIDE CONTROL SW
6T-3990
193-PU

24
22
23
9
3
12
19
14
18
13
10
15
8
16
5
11
17
7
4
2
6
21
20
1

608-GN
200-BK-14

200-BK
200-BK
CIGAR LIGHTER
9W-0335
NOTE K

L22

L33

TRANSMISSION CONTROL CIRCUIT.

L22

5
8
3
4
6
1
7
2
9
10
11
12

START AID CIRCUIT.


OR AIR INLET HEATER CIRCUIT.

L34

L33

FLOOD
LAMP
9X-1439

TURN SIGNAL CIRCUIT.

CCC

108-BU
512-GN-18
511-BR-18

+ BATTERY
GROUND

751-GN-18
921/965-WH-18
752/969 YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18
901-WH-18
926/972-BU-18
720-PU-18
202-BK-18
321-BR-18
306-GN-18
307-OR-18
409-OR-18

L37

BEACON SW
6T-3990

L19

164-WH-18
164-WH-18
202-BK-18

1
3

MMM

614-PU-14

STOP/TAIL/PARK LAMP
3E-6467

ENGINE SHUTDOWN CIRCUIT.

L34

521-YL-14
513-OR-14

BUCKET/FORK
POSITIONER SELECT
SW 6T-3991

614-PU-14

604-OR

1 L
3
L

118-GY
118-GY
502-OR
501-GN

604-OR
614-PU
200-BK-14

A
C
B

513-OR-14
521-YL-14

200-BK-14

GROUND CIRCUIT.

RD-18
WH-18
BK-18

L25

L 2

L7

C
S
T

HEATER AND AIR CONDITIONER CIRCUIT.

L24

160-PU
A
AIR INTAKE HEATER
RELAY
3E-0075

XMSN AUTO/
MANUAL SW
6T-3991

L10

XMSN NEUTRALIZER
OVERRIDE SW
7X-6396
L
6 L
2
L 5
3 L

126-PK-18
720-PU-18
201-BK-18
202-BK-18
200-BK
614-PU-14
614-PU-14

200-BK-14

2
1
3

206-BK
135-BU

RD-18
BK-18

L9

RIGHT TURN LAMP


3E-6466

WIPER/WASHER CIRCUIT.

101-RD-4

L24

JJ

KK

L12

PANEL LAMP CIRCUIT.

606-GY-14
200-BK-14

121-YL
321-BR-18
608-GN
617-BR
605-YL-14
606-GY-14
604-OR
614-PU-14
200-BK-14

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
C920-GY-18
944-OR-18
945-BR-18

977-YL-18
973-BR-18

603-PK
193-PU
963-GN
964-BU
762-YL
976-OR
987-WH
310-PU
126-PK-18
144-GN
910-YL-18
415-GN-18

C
1
2

RD-18
BK-18

A
9
2
3
5
7
8
604-OR
4
614-PU
6
1
10
11
12
NOTE J

24
25
26
27
28
29
30
8
9
10
40
11
37
1
3
4
21
20
12
19
14
18
13
15
16
17
38
2
7
6
5
31
33
32
34
35
36
39
22
23

975-WH-18

EMS CIRCUIT.

1
2

710-GN-18

GAUGE CIRCUIT.

200-BK-14
200-BK-14
200-BK-14

BACKUP ALARM
3T-1815

311-WH
310-PU

202-BK-18

STARTING CIRCUIT.

FF

128-PK
B766-WH

121-YL-18
321-BR-18

160-PU-4

605-YL-14
200-BK-14

311-WH
310-PU

311-WH

1
2

L25

RD-18
BK-18
C

604-OR

LEFT TURN
LAMP
3E-6466

JJ

7G-1060 STRAP

DIAGNOSTIC
LAMP
3E-8679

DOME LAMP
6T-4864

RD-18
BK-18

N
120-YL

ANTENNA
RIGHT SPKR
RIGHT SPKR
GROUND
LEFT SPKR
LEFT SPKR
+ BATTERY
MEMORY

L11

L11

EMS TEST SW
6T-6066

L
1

128-PK
B766-WH

STOP/TAIL/PARK LAMP
3E-6467

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS ON.

AIR INTAKE
HEATER
6I-4753

413-BR-18
405-GY-18
326-PU
202-BK-18
450-YL-18
710-GN-18
310-PU

WIRES THAT HAVE BATTERY VOLTAGE


WHEN THE KEY SWITCH IS OFF.

604-OR
617-BR
200-BK-14

A
C
B

1
2
3
4

C
RD-18
WH-18
BK-18

3
4
2
1
N

HARNESS CODE 0
HARNESS CODE 1
HARNESS CODE 2
HARNESS CODE 3
HARNESS CODE 4
HARNESS CODE 5
FAULT LAMP
DATA LINK +
DATA LINK UNUSED
UNUSED
UNUSED
UNUSED
+ BATTERY
UNUSED A/S SW
UNUSED A/S SW
AUTO/MAN SW 2
AUTO/MAN SW 1
FWD HI SW
REV PAR SW
REV SW
FWD PAR SW
FWD LOW SW
SPD 1 SW
SPD 2 SW
SPD 3 SW
UNUSED
GROUND
SPEEDO DRIVER
ENG SPD INPUT
XMSN SPD INPUT
FWD HI SOL
FWD LOW SOL
REV SOL
SPD SOL 1
SPD SOL 2
SPD SOL 3
SOL RETURN
SLOW MODE SW 1
SLOW MODE SW 2

200-BK-14
608-GN

200-BK
118-GY
503-BR
505-BU
504-YL

BK-18

L31

AIH OR ETHER
START AID SW
6T-6066

MOTOR H

128-PK

TRANSMISSION
CONTROL
3E-9253

COSA ROADING ATTACH

S
T

FF

977-YL-18
973-BR-18
164-WH-18
B758-GN-18

L27
L29

310-PU

8
7
6
5
4
3
1
2
L34

CCC

SWITCH PANEL

308-YL
308-YL

REAR WIPER
9X-3392

1
2
3
4

L33

NOTE H

L25

L26

L26
L33

GG
FF

201-BK-18
447-PK-18

DATA
LINK
PLUG

RD-18
BK-18
GN-18
YL-18

L19

276-BK-18
277-BK-18
278-BK-18
279-BK-18
280-BK-18
281-BK-18
202-BK-18

L34

FLOOD LAMP
9X-1439
FLOOD
LAMP
9X-1439

BBB

L31
521-YL-14
513-OR-14

N
1
2

ANTENNA AS.
9W-3072

OPEN ROPS LIGHTING

202-BK-18

L29

L27

SOL 5
SPD 2

9
1
2
7
5
4
3
8
6
10

403-GN
441-OR-18
406-PU-18

1
2
L33

L26

L27

BRAKE OIL SW
3E-7693

XMSN SOLENOID
VALVES
3E-6269

SOL 4
SPD 1

4
1
3
5
6
2

608-GN
200-BK-14

BK
RD
BU

A
B
C

200-BK

L19

202-BK-18
202-BK-18
202-BK-18
202-BK-18
202-BK-18

L31

432-PK-18
201-BK-18

SOL 6
SPD 3

REFRIGERANT SW
NOTE A
9W-0549

FUEL LVL SENDER


9X-0265

9
2
3
5
7
8
4
6
1
10
11
12

604-OR
614-PU
200-BK-14

N
A

L34

STOP/TAIL/TURN LAMP
5C-9930
C
604-OR
S
614-PU
TA
606-GY-14
TU
200-BK-14

C
121-YL-18
321-BR-18
608-GN

200-BK-14
604-OR

200-BK-14
614-PU

2
1

200-BK

REAR WASHER
7T-8890

921-WH-18
751-GN-18
924-GN-18
755-OR-18

925-YL-18
900-PU-18

101-RD-4

L29
608-GN

C
200-BK-14

121-YL-18
321-BR-18

922-BR-18
752-YL-18

L37

419-YL-18

926-BU-18
901-WH-18

109-OR-6
101-RD-6
309-GY
304-WH-10
200-BK-10
301-BU-10
200-BK
200-BK

BACKUP ALARM
3T-1815
C

200-BK

FRONT WASHER
7T-8890

105-BR
200-BK

615-YL
603-PK

EE

STOP/TAIL
TURN LAMP
5C-9931

LICENSE
PLATE
LAMP

ENGINE END FRAME


403-GN

M MOTOR

L21

L21

441-OR-18

1
2

FLOOD LAMP
9X-1439
C
604-OR
S
617-BR
TA
605-YL-14
TU
200-BK-14

923-GY-18
754-BU-18

6
L5

M MOTOR

120-YL
105-BR
615-YL
603-PK
102-BU-14

TO
ENGINE BLOCK

COOLANT GAGE
SENDER
4W-9972

TRANS/SPEEDO
SPEED
SENSOR
6V-2455

L21

200-BK-6
7G-1060 STRAP

2
1

200-BK
200-BK

START
RECEPTACLE
BK-00
RD-00
EEE

BK-00

200-BK-6

EE

EEE

202-BK-18
710-GN-18

202-BK-18

200-BK-14
608-GN

200-BK-10

311-WH
200-BK

L22

200-BK
200-BK
200-BK

1
2

L22

202-BK-18
202-BK-18

403-GN
309-GY

E
E

W
D+ B+
E
BE

BK
BK

COOLANT SW
3E-6449
(START AID)

XMSN SOLENOID
VALVES
3E-6269

751-GN-18
921/965-WH-18
752/969-YL-18
922/968-BR-18
754/967-BU-18
923/966-GY-18
755-OR-18
924/970-GN-18
900-PU-18
925/971-YL-18
901-WH-18
926/972-BU-18

E
E

101-RD-4
EEE

SOL 1
FWD HIGH

751-GN-18
921-WH-18
752 YL-18
922 BR-18
754-BU-18
923-GY-18
755-OR-18
924-GN-18
900-PU-18
925-YL-18
901-WH-18
926-BU-18

301-BU-10
ZZ
STARTER
MOTOR
3E-5381

ALTERNATOR
9W-3043
109-OR-6

CC

SOL 3
FWD LOW

GN-18
B757-WH-18

MTR BAT

406-PU-18
201-BK-18

1
2

8
200-BK
506-PU
507-WH
432-PK-18
201-BK-18

L20

2
1

S E

BK
BK

COOLANT SW
3E-6451

2
1

301-BU-10

112-PU-6

BK-0

944-OR-18
945-BR-18

ZZ

12V BATTERY
3T-5760 STD
9X-3404 ATT

SOL 2
REV

A
H
C
D
E
F
G
B
J

CC
NEG POS

164-WH-18

DD

10

L20

506-PU

11

12

13
RD-0

710-GN-18
450-YL-18
978-GN-18
974-PU-18
449-BU-18
202-BK-18

14

L21

15

E-10
D-13

NOTE G: FOR USE WITH SUPPLEMENTAL STEERING


ATTACHMENT TO INDICATE PRIMARY STEERING
FAILURE AND/OR REDUCED SUPPLEMENTAL
STEERING OIL FLOW
NOTE H: USED ONLY WITH IT18F (MACHINE CODE PLUG)
NOTE J: TO CONNECT REFRIGERANT SW REMOVE PLUGS FROM
CONNECTOR LOCATIONS 11 AND 12. INSERT PINS
FROM HARNESS AS. S
NOTE K: 9U-7204 FLORESCENT SERVICE LAMP IS AVAILABLE
AND IS POWERED FROM THE CIGAR LIGHTER SOCKET

NOTE
LOC
E-12
F-7
E-6
A-3
B-13
B-1

THE DATA LINK WIRES (944-OR & 945-BR) MUST BE TWISTED


TOGETHER AT LEAST 1 TURN PER INCH
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: NORMALLY CLOSED AT PROPER REFRIGERANT CHARGE
NOTE B: RADIO TO BE INSTALLED BY DEALER
NOTE C: UNUSED TRANSMISSION SW
NOTE D: TO ATTACH DIMMER SWITCH REMOVE JUMPER
INSERT PINS FROM HARNESS FFF
NOTE E: TO ATTACH COSA ROADING CIRCUIT
REMOVE WIRE AS. HH
NOTE F: FOR USE WITH SUPPLEMENTAL STEERING ATTACHMENT
TO INDICATE PRIMARY STEERING FAILURE

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