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Navi Mumbai
Industry: Manufacturing
L&T Technology Services helps manufacturing industries monitor the field and
its assets with a high precision security and industrial control system.
Client Profile:
Video analytic solutions include event monitoring, object detection and object event
interaction. These are the essential components of security system for industries like Oil &
Gas industry to alert any suspicious activities in and around the field. The solution is also
used in a wide range of domains including safety & security, automotive, transport, home
automation, health care, etc.
Business Challenge:
Organizations are driving new uses for video surveillance technologies beyond crime
prevention or security into applications such as asset management, risk mitigation, retail
analytics, and safety. The challenge for camera manufacturers, however, is developing
intelligent cameras at a reasonable price. More and more, digital high definition (HD) internet
protocol surveillance cameras are replacing analog cameras because of lower installation
costs, scalability, and the ability to add intelligence. Advanced video analytics is replacing
simple motion detection to provide reliable, automated video analysis enabling effective
operational costs.
Approach:
The classifier was trained with various types of data, to make the algorithm robust and reduce
the false alarms. The algorithm is further optimized and tested and its performance is
benchmarked.
Client Profile:
The client is a leading manufacturer of innovative, protective packaging
products and packaging systems. Their service portfolio includes designing and marketing
packaging solutions and services for industries worldwide
Business perspective:
Client Required
Cost Reduction
Weight Reduction
Improved Production Yield
Estimated Cost Savings
Scope of Engagement:
Our engagement to optimize the machine design modifications and leaner manufacturing
process included
Our approach:
optimization activity. We studied the working mechanism stages & section dissection. We
prepared the design specifications and detailing task for sensor mount assembly, motor &
clutch.
We worked on electrical BOM cost reduction,3-D part models, drawings and existing
component cost to execute the project as per standard. This specialized requirement saw our
team justifying assembly weight, scrutinize manufacturing process to reduce material wastage
and assimilate the number of parts used. The objective of cost reduction with process and part
optimization was achieved in the expected time frame.
Altium Designer 9
Solid Works 14 Techniques:
Cost Breakup Analysis
Function Analysis System Technique
Function Cost Worth Analysis
Fishbone analysis
Final Result:
We delivered overall 30% cost reduction and achieved design optimization to simplify
package process that reduced material wastage and brought down manufacturing cost.