QTY

1
1
1

CLR-GA
PU-16-NW
GN-16-NW

P/N
153-9693
154-0877
154-3769

TERM/PLUG
154-2389
154-2389

CLR-GA
OR-16-HF
YL-16-HF
WH-16-HF

J-C8
WIRE NAME
T860-J20
T864-J19
T962-J30

POS
1
2
3

INJECTOR VALVE
ACTUATOR 6 CONNECTOR
J-C9

J-C9
WIRE NAME POS
X988-J23
A
T857-J7
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

QTY
1
1
1

INJECTOR VALVE
ACTUATOR 5
CONNECTOR
J-C7

P/N
153-9693
154-0877
154-3769

TERM/PLUG
154-2389
154-2389

P/N
153-9693
154-0877
154-3769

TERM/PLUG
154-2389
154-2389

J-C7
WIRE NAME POS
X988-J22
A
T856-J6
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

J-C12
WIRE NAME POS
K737-J25
A
K739-J28
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

CLR-GA
PU-16-NW
WH-16-NW

TERM/PLUG
291-9856
291-9856
291-9856

QTY
1
1
1

CLR-GA
BR-16-NW
BU-16-NW

(T96
J-S10
(T990-BR)

BRAKE CYL 5&6

CONNECTOR
J-C12

QTY
1
1

CLR-GA
BR-16-NW
GN-16-NW
BU-16-NW

J-C1
WIRE NAME
K737-J1
K738-J2
K739-J3

POS
1
2
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
8T-8737
P/N
155-2272
155-2262

EXTERNAL ENGINE
HARNESS INTERFACE 1
CONNECTOR
J-C1

EXTERNAL ENGINE
HARNESS INTERFACE 2
CONNECTOR
J-C2

CLR-GA
YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW
QTY
1
1

J-S2
(T864-YL)

J-C2
WIRE NAME POS
X986-J4
1
X984-J5
2
T856-J6
3
T857-J7
4
X989-J8
5
X988-J9
6
T961-J10
7
T962-J11
8
T989-J12
9
T990-J13
10
T860-J14
11
T864-J15
12
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

BRAKE CYL 3&4

CONNECTOR
J-C11

P/N
155-2252
155-2258

QTY
1
1
1

J-C11
WIRE NAME POS
K738-J2
A
K739-J27
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

J-S3
(T860-OR)

J-S5
(K739-BU)

BRAKE CYL 1&2

CONNECTOR
J-C10

J-S7
(T961-GN)

J-S6
(K737-BR)

J-S4
(X988-PU)

INJECTOR VALVE
ACTUATOR 4
CONNECTOR
J-C5

J-S9
(T989-BU)

CLR-GA
OR-16-NW
BR-16-NW
QTY
1
1
1

INJECTOR VALVE
ACTUATOR 3
CONNECTOR
J-C4

J-S1
(X989-OR)

J-S8
62-WH)
0
)

CLR-GA
OR-16-NW
YL-16-NW

INJECTOR 5
CONNECTOR

CLR-GA
GN-16-NW
BU-16-NW

CLR-GA
OR-16-HF
YL-16-HF
GN-16-HF

J-C6
WIRE NAME
T860-J21
T864-J18
T961-J29

QTY
1
1
1
POS
1
2
3

TERM/PLUG
291-9856
291-9856
291-9856

J-C5
WIRE NAME POS
X989-J17
A
X984-J5
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

J-C4
WIRE NAME POS
X989-J16
A
X986-J4
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

J-C10
WIRE NAME POS
K737-J24
A
K739-J26
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

C
E

LE

C13 On-Highway Engine

Electrical System

EE9700-UP

Harness And Wire Elec

KENR9503-01
May 2013

Sy

Pressure
Symbol

Temperature
Symbol

Symbols a

Fuse: A component in an electrica

through it.

Switch (Normally Open): A switch

circle indicates that the component

Switch (Normally Closed): A swit

No circle indicates that the wire can

Ground (Wired): This indicates th

grounded wire is fastened to the ma

Ground (Case): This indicates tha

It is grounded by being fastened to

Reed Switch: A switch whose con

contacts of a normally open reed sw

Sender: A component that is used

measures the temperature or press
the gauge of the temperature or pre

Relay (Magnetic Switch): A relay

It has a coil that makes an electrom
electromagnet can open or close th

Solenoid: A solenoid is an electric

coil that makes an electromagnet w
can open or close a valve or move

ectrical Schematic Symbols

ymbols

Level
Symbol

Flow
Symbol

Circuit Breaker
Symbol

and Definitions

al circuit that will open the circuit if too much current flows

ch that will close at a specified point (temp, press, etc.). The

nt has screw terminals and a wire can be disconnected from it.

itch that will open at a specified point (temp, press, etc.).

annot be disconnected from the component.

hat the component is connected to a grounded wire. The

machine.

at the component does not have a wire connected to ground.

o the machine.

ntacts are controlled by a magnet. A magnet closes the

switch; it opens the contacts of a normally closed reed switch.

d with a temperature or pressure gauge. The sender

ssure. Its resistance changes to give an indication to
ressure.

y is an electrical component that is activated by electricity.

magnet when current flows through it. The
the switch part of the relay.

cal component that is activated by electricity. It has a

when current flows through it. The electromagnet
e a piece of metal that can do work.

BR-16-HF
QTY
1
4

T990-J32
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

291-9856
P/N
264-2407
291-9857

INJECTOR 6
CONNECTOR
J-C8

CLR-GA
GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF
QTY
1
4

E-C5
WIRE NAME POS
T858-E23
1
T862-E21
2
T957-E29
3
T985-E33
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
291-9856
291-9856
291-9856
291-9856
P/N
264-2407
291-9857

INJECTOR 1
CONNECTOR
E-C5

CLR-GA
BR-16-NW
BU-16-NW
OR-16-NW
QTY
1

E-C4
WIRE NAME POS
G826-E8
1
G827-E9
2
T853-E10
3
ACCESSORY TABLE
PART NAME
PLUG AS.

TERM/PLUG
180-9340
180-9340
180-9340

INTAKE VALVE ACTUATOR

OIL PRESSOR SENSOR
CONNECTOR
E-C4

P/N
230-4013

CLR-GA
BR-16-NW
BU-16-NW
QTY
1
1
1

E-C6
WIRE NAME POS
X987-E19
A
X983-E5
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

INTAKE VALVE ACTUATOR 1

CONNECTOR
E-C6

INTAKE VALVE ACTU

CONN
TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

CLR-GA
BR-16-NW
OR-16-NW
QTY
1
1
1

E-C8
WIRE NAME POS
X987-E20
A
X985-E6
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

Harness 313-4910

CLR-GA

WI

GN 16 HF
BU-16-HF

J-C6

QTY
1
4

291 9856
291-9856
P/N
264-2407
291-9857

Harness 313-4911 Connector and Splice Locations

CLR-GA
GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

INJECTOR 2
CONNECTOR
E-C7

QTY
1
4

E-C7
WIRE NAME POS
T858-E24
1
T862-E22
2
T958-E30
3
T986-E34
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
291-9856
291-9856
291-9856
291-9856

CLR-GA
WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

P/N
264-2407
291-9857

QTY
1
4

E-C9
WIRE NAME POS
T859-E27
1
T863-E25
2
T959-E31
3
T987-E35
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
291-9856
291-9856
291-9856
291-9856
P/N
264-2407
291-9857

CLR-GA
WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF
QTY
1
4

E-C10
WIRE NAME POS
T859-E28
1
T863-E26
2
T960-E32
3
T988-E36
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
291-9856
291-9856
291-9856
291-9856

Related Electrical Service Manuals

Title

P/N
264-2407
291-9857

Form Number
RENR9343

Troubleshooting

RENR9808

Systems Operation / Testing and Adjusting

INJECTOR 3
CONNECTOR
E-C9
E-S11
(T986-GN)

E-S10
(T985-WH)

E-S7
(T958-YL)

E-S6
(T957-PU)

INJECTOR 4
CONNECTOR
E-C10

E-S1
(X987-BR)

E-S8
(T859-BR)

TUATOR 2
NNECTOR
E-C8

OS
A
B

T961 J29
3
T989-J31
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

E-S3
(T858-GY)
E-S5
(T859-WH)

E-S9
(T960-BU)

E-S13
(T988-PU)

E-S12
(T987-GY)
E-S2
(T862-BU)
E-S4
(T863-GN)

TERM/PLUG
154-2389
154-2389

QTY
1
1

P/N
153-9693
154-0877
154-3769

E-C2
WIRE NAME POS
X983-E5
1
X985-E6
2
X987-E7
3
G826-E8
4
G827-E9
5
T853-E10
6
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

QTY
1
1

P/N
155-2273
155-2263

EXTERNAL ENGINE
HARNESS INTERFACE 2
CONNECTOR
E-C2

0 Connector and Splice Locations

F-C1
WIRE NAME

CLR-GA
BU-16-NW
OR-16-NW
BR-16-NW
BR-16-NW
BU-16-NW
OR-16-NW

CLR-GA
PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
WH-16-NW
GN-16-NW
GY-16-NW
PU-16-NW
GY-16-NW
WH-16-NW
BU-16-NW
GN-16-NW

POS

TERM/PLUG

EXTERNAL ENGINE
HARNESS INTERFACE
CONNECTOR
F-C1

2
E-C1
WIRE NAME POS
T957-E11
1
T958-E12
2
T959-E13
3
T960-E14
4
T985-E15
5
T986-E16
6
T987-E17
7
T988-E18
8
T858-E1
9
T859-E2
10
T862-E3
11
T863-E4
12
ACCESSORY TABLE
PART NAME
PLUG AS.
WEDGE

CLR-GA
GN-16-HV

A-C1
WIRE NAME
K738-AR5

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

GY-18-GXL
PK-18-GXL
GN-18-GXL

T852-AR32
386-AR112
A778-AR101

P/N
155-2253
155-2258

EXTERNAL ENGINE
HARNESS INTERFACE 1
CONNECTOR
E-C1

BR-16-HV

K737-AR54

OR-18-GXL

C801-AR98

GY-18-GXL
BU-16-HV
PK-18-GXL
WH-18-GXL
GN-18-GXL
BR-16-HV

Y754-AR101
K739-AR56
R746-AR20
U780-AR62
G829-AR2
X984-AR30

GY-18-GXL
WH-16-HV
OR-16-HV

C800-AR97
T856-AR31
X985-AR14

BK-18-GXL
WH-18-GXL
PU-18-GXL
GY-18-GXL

E963-AR27
G856-AR8
Y923-AR122
994-AR10

PK-18-GXL
YL-16-HV

G833-AR47
X986-AR22

YL-18-GXL

E795-AR121

WH-18-GXL
YL-18-GXL

E964-AR26
G857-AR9

GN-18-GXL

C829-AR66

PK-18-GXL
BR-18-GXL
GN-16-HV
GY-18-GXL

C991-AR125
C803-AR99
T857-AR36
U775-AR68

PK-14-GXL
YL-18-GXL
BU-18-GXL

U798-AR80
E966-AR49
E965-AR48

BU-16-HV
BU-18-GXL
GY-18-GXL
YL-16-HV
BU-18-GXL

X983-AR7
U774-AR58
Y738-AR106
T864-AR71
G827-AR69

POS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

TERM/PLUG
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340

CLR-GA
WH-18-GXL
PK-18-GXL
PK-18-GXL

QTY
1
120mm

CLR-GA
PU-18-GXL
OR-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
GY-18-GXL
QTY
1
150mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY

A-C2
WIRE NAME
G828-AR34
G833-AR21
U773-AR57

POS
1
2
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C3
WIRE NAME POS
Y733-AR103
1
Y736-AR50
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C4
WIRE NAME POS
G828-AR38
1
G829-AR43
2
994-AR10
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C5
WIRE NAME POS
G828-AR40
1
G829-AR42
2
U779-AR6
3
ACCESSORY TABLE
PART NAME

TERM/PLUG
180-9340
180-9340
180-9340
8T-8737
P/N
230-5008
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
P/N

CLR-GA
WH-18-GXL
YL-18-GXL
QTY
1
1
120mm
1

CLR-GA
GN-18-GXL
YL-18-GXL
QTY
1
1
150mm

CLR-GA
OR-18-GXL
BU-18-GXL
QTY
1
120mm

CLR-GA
GY-18-GXL
YL-18-GXL
QTY
1

A-C12
WIRE NAME PO
G856-AR8
2
G857-AR9
ACCESSORY TABLE
PART NAME
PLUG AS.
CAP-CONNECTO
PAINT/PRO
WEDGE

A-C13
WIRE NAME PO
A778-AR101
2
H807-AR102
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL-CAP
PAINT/PRO

A-C14
WIRE NAME PO
Y736-AR50
2
Y734-AR104
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

A-C15
WIRE NAME PO
T852-AR32
H807-AR33
2
ACCESSORY TABLE
PART NAME
PLUG AS.

Magnetic Latch Solenoid: A mag

activated by electricity and held latc
that make electromagnet when cur
the latch coil circuit open at the time

Harness an
Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

TOR

POS
1
2
LE
E

Part Number: for Connector Plug

2
Plug

2013 Caterpillar. All Rights Reserved

POS
1
2
LE
E

L-C12
3E-5179

AG-C4
111-7898

TERM/PLUG
180-9340
180-9340
P/N
155-2269
274-3774
289-5150
155-2261

TERM/PLUG
180-9340
180-9340
P/N
230-4011
274-3780
289-5150

POS
1
2
LE
E

TERM/PLUG
180-9340
180-9340

POS
1
2
LE
E

TERM/PLUG
180-9340
180-9340

P/N
230-4011
289-5150

P/N
238-8245

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL

QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL
QTY
1
120mm

A-C21
WIRE NAME
Y748-AR67
Y749-AR55
Y753-AR82

POS
1
2
3
4
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C22
WIRE NAME POS
Y748-AR60
1
Y749-AR53
2
Y743-A107
3
T846-A100
4
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

TERM/PLUG
180-9340
180-9340
180-9340
8T-8737
P/N
239-7349
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
P/N
230-5008
289-5150

Recepta
Pin or S

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

Printed in U.S.A.

CLR-GA
YL-18-GXL
PK-18-GXL
PK-18-GXL
YL-18-GXL
PU-18-GXL
GY-18-GXL
QTY
1
120mm

CLR-GA
OR-18-GXL
GY-18-GXL
QTY
1
120mm

A-C25
WIRE NAME POS
U781-A3
1
U782-A83
2
Y746-A92
3
Y741-A61
4
Y742-A76
5
Y754-A101
6
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
PAINT/PRO
A-C27
WIRE NAME POS
C801-A98
1
C800-A97
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

CLR-GA
RD-14-GXL
BK-14-GXL
QTY
1
120mm
1

A-C28
WIRE NAME POS
101-A4
1
229-A74
2
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
PAINT/PRO
WEDGE

P/N
230-5011
289-5150

P/N
3E-3364
289-5150
3E-3365

CLR-GA
BU-16-HV
OR-16-HV
BR-16-HV
BR-18-GXL
BU-18-GXL
OR-18-GXL
QTY
1
120mm
1

TERM/PLUG
180-9340
180-9340
P/N
238-8247
289-5150

TERM/PLUG
180-9339
180-9339

IVA EOR VALVE

CONNECTOR
A-C15

A-C30
WIRE NAME POS
X983-A7
1
X985-A14
2
X987-A37
3
G826-A70
4
G827-A69
5
T853-A11
6
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
PAINT/PRO
WEDGE

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
3E-3382
289-5150
3E-3383

CRANKCASE PRESSURE
SENSOR CONNECTOR
A-C41

CLR-GA
PU-16-HV
YL-16-HV
BR-16-HV
BU-16-HV
WH-16-HV
GN-16-HV
GY-16-HV
PU-16-HV
GY-16-HV
WH-16-HV
BU-16-HV
GN-16-HV
QTY
1
120mm
1

A-C31
WIRE NAME POS
T957-A16
1
T958-A17
2
T959-A18
3
T960-A19
4
T985-A89
5
T986-A90
6
T987-A85
7
T988-A87
8
T858-A23
9
T859-A24
10
T862-A78
11
T863-A75
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
PAINT/PRO
WEDGE

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
P/N
190-7612
289-5151
3E-5180

CLR-GA
WH-18-GXL
GN-18-GXL
WH-18-GXL
QTY
1
120mm

CLR-GA
BR-16-HV
GN-16-HV
BU-16-HV

CLR-GA
YL-16-HV
BR-16-HV
WH-16-HV
GN-16-HV
OR-16-HV
PU-16-HV
GN-16-HV
WH-16-HV
BU-16-HV
BR-16-HV
OR-16-HV
YL-16-HV
QTY
1
120mm
1

A-C35
WIRE NAME POS
X986-A22
1
X984-A30
2
T856-A31
3
T857-A36
4
X989-A51
5
X988-A52
6
T961-A28
7
T962-A29
8
T989-A86
9
T990-A84
10
T860-A25
11
T864-A71
12
ACCESSORY TABLE
PART NAME
RECEPTACLE AS.
PAINT/PRO
WEDGE

A-C33
WIRE NAME POS
G828-A65
1
G829-A64
2
U780-A62
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C34
WIRE NAME
K737-A54
K738-A5
K739-A126

POS
1
2
3
4
ACCESSORY TABLE

TERM/PLUG
180-9340
180-9340
180-9340

TER
18
18
18
18
18
18
18
18
18
18
18
18

3E
28
3E

P/N
230-4013
289-5150

TERM/PLUG
180-9339
180-9339
180-9339
8T-8737

G
P

gnetic latch solenoid is an electrical component that is

tched by a permanent magnet. It has two coils (latch and unlatch)
rrent flows through them. It also has an internal switch that places
me the coil latches.

nd Wire Symbols
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)
Harness Connector Serialization Code:
The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

L-C12
3E-5179

Part Number: for Connector Receptacle

ptacle
Socket Number

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14
Harness identification code:
This example indicates wire group 325,
wire 135 in harness "AG".

CLR-GA
OR-16-GXL

QTY
1
120mm

CLR-GA
GN-18-GXL
PK-18-GXL
QTY
1
120mm

QTY
1
150mm
1

CLR-GA
PK-18-GXL

QTY
1
150mm
1

AR-C38(NOTE J)
WIRE NAME POS TERM/PLUG
386-A116
1
180-9340
K739-A127
2
180-9340
ACCESSORY TABLE
PART NAME
P/N
PLUG AS.
155-2269
PAINT/PRO
289-5150
WEDGE
155-2261
AR-C39(NOTE J)
WIRE NAME POS TERM/PLUG
386-A115
1
180-9339
2
8T-8737
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE AS.
3E-3364
PAINT/PRO
289-5150
WEDGE
3E-3365

A-C36
WIRE NAME
U799-A102

POS
1
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C37
WIRE NAME POS
C829-A66
1
G833-A77
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

CLR-GA
WH-18-GXL
GN-18-GXL
YL-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PU-18-GXL
QTY
1
120mm

A-C41
WIRE NAME POS
G828-A117
1
G829-A119
2
E795-A121
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C42
WIRE NAME POS
G828-A118
1
G829-A120
2
Y923-A122
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013
289-5150

TERM/PLUG
180-9340
8T-8737
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

CGI ABSOLUTE PRESSURE

SENSOR CONNECTOR
A-C5

ARD IGNITION COIL

HARNESS CONNECTOR
A-C23

x 24 inches)

P/N
3E-5179
289-5151
3E-5180

CLR-GA
PK-18-GXL
BU-18-GXL

01

ERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339

Wire Gauge
Wire Color

YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

X
X
T
T
X
X
T9
T9
T9
T9
T8
T8
ACCE

QTY
1
1

CLR-GA
PU-16-NW
WH-16-NW

W
X

ACC

CLR-GA
PU-16-NW
GN-16-NW
QTY
1
1
1

F-C9
WIRE NAME POS
X988-F23
A
T857-F7
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

TERM/PLUG
154-2389
154-2389

QTY
1
1
1

INTAKE VALVE
ACTUATOR 5
CONNECTOR
F-C7

P/N
153-9693
154-0877
154-3769

INTAKE VALVE
ACTUATOR 6
CONNECTOR
F-C9

CLR-GA
OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF
QTY
1
4

F-C8
WIRE NAME POS
T860-F20
1
T864-F19
2
T962-F25
3
T990-F27
4
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL

CLR-GA
OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

TERM/PLUG
291-9856
291-9856
291-9856
291-9856
P/N
264-2407
291-9857

INJECTOR 6
CONNECTOR
F-C8

QTY
1
4

F
WIRE
T860T864T961T989ACCESSO
PA
P

Harness 313-4912

X986-F4
1
X984-F5
2
T856-F6
3
T857-F7
4
X989-F8
5
X988-F9
6
T961-F10
7
T962-F11
8
T989-F12
9
T990-F13
10
T860-F14
11
T864-F15
12
CESSORY TABLE
PART NAME
PLUG AS.
WEDGE

YL-18-GXL
YL-18-GXL
BR-18-GXL
PU-16-HV
PU-18-GXL
BU-18-GXL
GN-16-HV

180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

OR-18-GXL
PK-18-GXL
OR-16-HV
BR-16-HV
YL-18-GXL
PK-18-GXL

P/N
155-2252
155-2258

WH-18-GXL

CLR-GA
OR-16-NW
YL-16-NW

F-C7
WIRE NAME POS
X988-F22
A
T856-F6
B
CCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

QTY
1
1
1

F-S2
(T864-YL)

TERM/PLUG
154-2389
154-2389

F-C4
WIRE NAME POS
X989-F16
A
X986-F4
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

F-S3
(T860-OR)

P/N
153-9693
154-0877
154-3769

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

INTAKE VALVE
ACTUATOR 3
CONNECTOR
F-C4

F-S5
(T961-GN)

OR-18-GXL
YL-18-GXL
BU-16-HV
YL-18-GXL
BR-18-GXL
WH-18-GXL
YL-18-GXL
GN-18-GXL
BU-18-GXL

OR-16-GXL
BR-18-GXL
OR-18-GXL

F-S7
(T989-BU)

PK-18-GXL
PU-18-GXL
BU-18-GXL
YL-18-GXL

F-S4
(X988-PU)
F-S1
(X989-OR)

F-S6
(T962-WH)

INTAKE VALVE
ACTUATOR 4
CONNECTOR
F-C5

F-S8
(T990-BR)

F-C6
E NAME POS
0-F21
1
4-F18
2
1-F24
3
9-F26
4
SORY TABLE
PART NAME
PLUG AS.
SEAL

TERM/PLUG
291-9856
291-9856
291-9856
291-9856
P/N
264-2407
291-9857

CLR-GA
OR-16-NW
BR-16-NW

INJECTOR 5
CONNECTOR
F-C6

12 Connector and Splice Locations

QTY
1
1
1

F-C5
WIRE NAME POS
X989-F17
A
X984-F5
B
ACCESSORY TABLE
PART NAME
PLUG
SEAL
CLIP

TERM/PLUG
154-2389
154-2389
P/N
153-9693
154-0877
154-3769

OR-16-HV
BR-16-HV
GY-16-HV
BU-16-HV
PU-16-HV
GY-16-HV
WH-16-HV
BR-16-HV
GN-16-HV
BU-16-HV
YL-16-GXL
WH-16-HV
GN-16-HV
WH-16-HV
PU-16-HV
YL-16-HV

QTY
1
1
4
4

T846-AR100
Y741-AR61
U779-AR6
X988-AR52
Y733-AR103
Y734-AR104
T863-AR75

55
56
57
58
59
60
61
62
Y753-AR82
63
64
65
Y746-AR92
66
X989-AR51
67
X987-AR37
68
Y737-AR105
69
U773-AR57
70
71
G828-AR1
72
73
T853-AR11
74
75
H807-AR33
76
T862-AR78
77
78
H807-AR102
79
G826-AR70
80
Y748-AR109
81
U781-AR3
82
Y749-AR110
83
995-AR12
84
85
86
87
Y751-AR88
88
Y747-AR108
89
90
Y743-AR107
91
92
U782-AR83
93
Y742-AR76
94
C967-AR15
95
F421-AR13
96
97
98
T860-AR25
99
T990-AR84
100
T987-AR85
101
T989-AR86
102
T988-AR87
103
T858-AR23
104
T962-AR29
105
T959-AR18
106
T961-AR28
107
T960-AR19
108
Y750-AR111
109
110
T985-AR89
111
112
T986-AR90
113
114
T859-AR24
115
T957-AR16
116
117
T958-AR17
118
119
120
ACCESSORY TABLE
PART NAME
PLUG AS.
COVER
STRAP-CABLE
STRAP-CABLE

180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
8T-8737
P/N
264-5732
292-0637
3S-2093
6K-0806

QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PK-18-GXL
QTY
1
150mm

CLR-GA
BU-18-GXL
YL-18-GXL
QTY
1
150mm

CLR-GA
BK-18-GXL
WH-18-GXL
QTY
1
120mm

CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1
150mm

CLR-GA
YL-18-GXL
PK-18-GXL
QTY
1
150mm

CLR-GA
BU-18-GXL
PK-18-GXL
QTY
1
150mm

PART NAME
PLUG AS.
PAINT/PRO
A-C6
WIRE NAME POS
G828-AR39
1
G829-AR41
2
R746-AR20
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

A-C7
WIRE NAME POS
E965-AR48
1
E966-AR49
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C8
WIRE NAME POS
E963-AR27
1
E964-AR26
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C9
WIRE NAME POS
C967-AR15
1
G833-AR45
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C10
WIRE NAME POS
F421-AR13
1
G833-AR46
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C11
WIRE NAME POS
995-AR12
1
G833-AR44
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

P/N
237-0227
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
P/N
237-0227
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

TERM/PLUG
180-9340
180-9340
P/N
230-4011
289-5150

1
120mm

CLR-GA
PK-14-GXL
OR-16-GXL
RD-14-GXL
BK-14-GXL
QTY
1
120mm

CLR-GA
YL-18-GXL
GY-18-GXL
QTY
1
150mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
PK-18-GXL
QTY
1
1
1
120mm

CLR-GA
WH-18-GXL
GN-18-GXL
BR-18-GXL
QTY
1
120mm

PLUG AS.
PAINT/PRO

A-C16
WIRE NAME PO
U798-AR80
U799-AR102
2
101-AR4
3
229-AR74
4
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

A-C17
WIRE NAME PO
Y737-AR105
Y738-AR106
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

A-C18
WIRE NAME PO
Y748-AR73
Y749-AR59
2
C803-AR99
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

A-C19
WIRE NAME PO
G828-AR123
2
G829-AR124
C991-AR125
3
ACCESSORY TABLE
PART NAME
PLUG AS.
SEAL-CAP
STRAP-CABLE
PAINT/PRO

A-C20
WIRE NAME PO
Y748-AR63
2
Y749-AR35
Y747-AR108
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

POS
1
2
3
4
LE
E

238 8245
289-5150

TERM/PLUG
180-9340
180-9340
180-9340
180-9340

TERM/PLUG
180-9340
180-9340

POS
1
2
3
LE
E

TERM/PLUG
180-9340
180-9340
180-9340

POS
1
2
3
LE
E

TERM/PLUG
180-9340
180-9340
180-9340

POS
1
2
3
LE
E

P/N
238-8245
289-5150

P/N
230-4013
289-5150

P/N
237-0227
289-5150

INTAKE MANIFOLD AIR

PRESSURE SENSOR
CONNECTOR
A-C6
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10
INTAKE MANIFOLD AIR
TEMPERATURE SENSOR
CONNECTOR
A-C9

AIR INLET TEMPERATURE

SENSOR CONNECTOR
A-C37

CLR-GA
YL-16-GXL
BK-16-GXL
OR-16-GXL
QTY
1
120mm

CLR-GA
BU-18-GXL
GY-18-GXL
QTY
1
120mm

A-C23
WIRE NAME POS
Y750-A111
1
200-A79
2
Y751-A88
3
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO
A-C24
WIRE NAME POS
U774-A58
1
U775-A68
2
ACCESSORY TABLE
PART NAME
PLUG AS.
PAINT/PRO

ARD FUEL ENABLE

VALVE CONNECTOR
A-C17

TERM/PLUG
180-9340
180-9340
180-9340
P/N
230-4013
289-5150

AFT INJECTOR
CONNECTOR
A-C35
A-S3
(G833-PK)

ARD NOZZLE CLEANING

SOLENOID CONNECTOR
A-C13

CGI TEMPERATURE
SENSOR CONNECTOR
A-C2

A-S2
(G829-GN)

AFT INJECTOR
CONNECTOR
A-C34

AR-S13
(K739-BU)
(NOTE J)

ARD MAIN FUEL PRESSURE

SENSOR CONNECTOR
A-C20

ARD HEATED NOZZLE

RELAY CONNECTOR
A-C16

FORE INJECTOR
CONNECTOR
A-C30

A-S1
(G828-WH)

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

P/N
238-8247
289-5150

P/N
3E-3376
289-5150
3E-3377

FORE INJECTO
CONNECTOR
A-C31

AR-S11
(386-PK)
(NOTE J)

ARD COMBUSTION AIR

CONTROL VALVE
A-C27

TERM/PLUG
180-9340
180-9340

PART NAME
RECEPTACLE AS.
PAINT/PRO
WEDGE

NOTE J
AIR INLET SHUTOFF
(AIR SHUTOFF RELAY)
CONNECTOR
AR-C38

P/N
237-0227
274-3781
3S-2093
289-5150

TERM/PLUG
180-9340
180-9340
180-9340

QTY
1
150mm
1

AIR INLET SHUTOFF

(MANUAL AIR SHUTOFF)
CONNECTOR
AR-C39

SECONDARY ENGINE
SPEED/TIMING
SENSOR(CAMSHAFT)
CONNECTOR
A-C7

P/N
230-5008
289-5150

POS
1
2
LE
E

LE

ARD COMBUSTION MAF

DELTA P PRESSURE
SENSOR CONNECTOR
A-C42

CGI ACTUATOR
CONNECTOR
A-C24

ENGINE OIL PRESSURE

SENSOR CONNECTOR
A-C4

A-S5
(Y748-WH)

ARD PILOT FUEL PRESSURE

CONTROL VALVE
CONNECTOR
A-C3
ARD PILOT FUEL PRESSURE
SENSOR CONNECTOR
A-C18

A-C1

ARD MAIN FUEL PRESSURE

CONTROL VALVE
CONNECTOR
A-C14

PRIMARY ENGINE
SPEED/TIMING
SENSOR(CRANKSHAFT)
CONNECTOR
A-C8

FUEL PRESSURE
SENSOR CONNECTOR
A-C19

Harness 313-5857 and 313-5858

Connector and Splice Locations

TIMING CALIBRATION (TC)

PROBE CONNECTOR
A-C12

A-S8
(Y749-GN

DPF WIRING GROUP

CONNECTOR
A-C25

GN)
ARD TURBO OUTLET AND
FLAME DETECT SENSOR
CONNECTOR
A-C22

ARD BOUNDARY
TEMPERATURE
SENSOR CONNECTOR
A-C21
ARD HEATED NOZZLE
RELAY POWER CONNECTOR
A-C28

ARD HEATED NOZZLE

WIRE ASSEMBLY CONNECTOR
A-C36

(Dimensions: 34 inches

A-T1

16 Page,

CGI DELTA P PRESSURE

SENSOR CONNECTOR
A-C33

KENR9503-

TOR
R

7
ENGINE CONTROL MODULE
2629112
A4E4V3 FF ECM
CAT BRAKE SOLENOID LOW/HIGH
IVA END OF RAIL VALVE
INLET AIR SHUTOFF
CLEANER SOLENOID
CAT BRAKE SOLENOID MED/HIGH
CRS COMBUSTION AIR CONTROL VALVE RETURN
PARTICULATE TRAP INTAKE TEMPERATURE
CAT BRAKE RETURN
INTAKE MANIFOLD AIR PRESSURE
CGI DELTA PRESSURE
P S R (IMAP, OIL, CGI DP, CGI ABS)
IVA 4 RETURN

CRS COMBUSTION AIR CONTROL VALVE

IVA 5 RETURN
IVA 2 RETURN
CRANK SHAFT (PRIMARY) SPEED
\TIMING
TDC SERVICE PROBE +
CRS COMBUSTION MAF DELTA PRESSURE
ENGINE OIL PRESSURE
T S R (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP)
IVA 3 RETURN
CRANK CASE PRESSURE SENSOR
CRANK SHAFT (PRIMARY) SPEED
\TIMING
TDC SERVICE PROBE AIR INLET TEMPERATURE SENSOR
FUEL PRESSURE
CRS PILOT FUEL PRESSURE
IVA 6 RETURN
CGI ACTUATOR CRS PURGE AIR PUMP
CAMSHAFT (SECONDARY) SPEED TIMING
CAMSHAFT (SECONDARY) SPEED TIMING
IVA 1 RETURN
CGI ACTUATOR +
CRS ACTUATOR RETURN (CRS VALVES)
INJECTOR 5+6 ACTUATOR HIGH SIDE
PRESSURE SENSOR RETURN (VVA)
CRS TURBO OUTLET TEMPERATURE SENSOR
PARTICULATE TRAP INTAKE TEMPERATURE
CGI ABSOLUTE PRESSURE
IVA 5+6 HIGH SIDE
CRS FUEL PRESSURE CONTROL
CRS FUEL PRESSURE CONTROL RETURN
INJECTOR 3+4 ACTUATOR HIGH SIDE
CRS BOUNDARY TEMPERATURE SENSOR
PARTICULATE TRAP DELTA PRESSURE
IVA 3+4 HIGH SIDE
IVA 1+2 HIGH SIDE
CRS FUEL ENABLE VALVE
CGI VENTURI TEMP
SNSR +5V (OIL, CGI ABS, CGI DP, CGI TEMP, CCP)
IVA OIL PRESSURE
ACTUATOR (IVA EOR) RETURN
INJECTOR 1+2 ACTUATOR 2 HIGH SIDE
CLEANER SOLENOID RETURN
PRESSURE SENSOR +5V (VVA)
CRS SENSOR +5V
DPF SENSOR +5V
CRS SENSOR RETURN
COOLANT TEMPERATURE

A-C1
2645732
J2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84

K738-A5 GN-16-HV
T852-A32 GY-18-GXL
386-AR112 PK-18-GXL
A778-101 GN-18-GXL

NOTE J

K737-A54 BR-16-HV
C801-A98 OR-18-GXL
Y754-A101 GY-18-GXL
K739-A56 BU-16-HV
R746-A20 PK-18-GXL
U780-A62 WH-18-GXL
G829-A2 GN-18-GXL
X984-A30 BR-16-HV
C800-A97 GY-18-GXL
T856-A31 WH-16-HV
X985-A14 OR-16-HV
E963-A27 BK-18-GXL
G856-A8 WH-18-GXL
Y923-A122 PU-18-GXL
994-A10 GY-18-GXL
G833-A47 PK-18-GXL
X986-A22 YL-16-HV
E795-A121 YL-18-GXL

E964-A26 WH-18-GXL
G857-A9 YL-18-GXL
C829-A66 GN-18-GXL
C991-A125 PK-18-GXL
C803-A99 BR-18-GXL
T857-A36 GN-16-HV
U775-A68 GY-18-GXL
U798-A80 PK-14-GXL
E966-A49 YL-18-GXL
E965-A48 BU-18-GXL
X983-A7 BU-16-HV
U774-A58 BU-18-GXL
Y738-A106 GY-18-GXL
T864-A71 YL-16-HV
G827-A69 BU-18-GXL
T846-A100 YL-18-GXL
Y741-A61 YL-18-GXL
U779-A6 BR-18-GXL
X988-A52 PU-16-HV
Y733-A103 PU-18-GXL
Y734-A104 BU-18-GXL
T863-A75 GN-16-HV
Y753-A82 OR-18-GXL
Y746-A92 PK-18-GXL
X989-A51 OR-16-HV
X987-A37 BR-16-HV
Y737-A105 YL-18-GXL
U773-A57 PK-18-GXL
G828-A1 WH-18-GXL
T853-A11 OR-18-GXL
H807-A33 YL-18-GXL
T862-A78 BU-16-HV
H807-102 YL-18-GXL
G826-A70 BR-18-GXL
Y748-A109 WH-18-GXL
U781-A3 YL-18-GXL
Y749-A110 GN-18-GXL
995-A12 BU-18-GXL

G828-A

5
FORE

K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV
T856-A31 WH-16-HV
T857-A36 GN-16-HV
T858-A23 GY-16-HV
T859-A24 WH-16-HV
T860-A25 OR-16-HV
T862-A78 BU-16-HV
T863-A75 GN-16-HV
T864-A71 YL-16-HV
T957-A16 PU-16-HV
T958-A17 YL-16-HV
T959-A18 BR-16-HV
T960-A19 BU-16-HV
T961-A28 GN-16-HV
T962-A29 WH-16-HV
T988-A87 PU-16-HV
T986-A90 GN-16-HV
T987-A85 GY-16-HV
T989-A86 BU-16-HV
T990-A84 BR-16-HV
X983-A7 BU-16-HV
X984-A30 BR-16-HV
X985-A14 OR-16-HV
X986-A22 YL-16-HV
X987-A37 BR-16-HV
X988-A52 PU-16-HV
X989-A51 OR-16-HV
T985-A89 WH-16-HV
G826-A70 BR-18-GXL
G827-A69 BU-18-GXL
T853-A11 OR-18-GXL

A-C15
2388245
T852-A32 GY-18-GXL
H807-A33 YL-18-GXL

1
2

CONNECTS TO A-C15
IF OPTION IS USED

E963-A27 BK-18-GXL
E964-A26 WH-18-GXL

NOTE A
E965-A48 BU-18-GXL
E966-A49 YL-18-GXL

K739-AR56 BU-16-HV

1
2

NOTE A
NOTE J

Y753-A82
Y751-A88
Y750-A111
Y747-A108
Y743-A107
Y738-A106
Y737-A105
Y734-A104
Y733-A103
T846-A100
C803-A99
C801-A98
C800-A97
994-A10
995-A12
Y746-A92
C967-A15
F421-A13
E963-A27
E964-A26
E965-A48
E966-A49
G856-A8
G857-A9
R746-A20
U779-A6
T852-A32
U775-A68
U774-A58
Y741-A61
Y742-A76
U780-A62
C829-A66
U773-A57

A1 WH-18-GXL

OR-18-GXL
OR-16-GXL
YL-16-GXL
BR-18-GXL
OR-18-GXL
GY-18-GXL
YL-18-GXL
BU-18-GXL
PU-18-GXL
YL-18-GXL
BR-18-GXL
OR-18-GXL
GY-18-GXL
GY-18-GXL
BU-18-GXL
PK-18-GXL
BU-18-GXL
YL-18-GXL
BK-18-GXL
WH-18-GXL
BU-18-GXL
YL-18-GXL
WH-18-GXL
YL-18-GXL
PK-18-GXL
BR-18-GXL
GY-18-GXL
GY-18-GXL
BU-18-GXL
YL-18-GXL
PU-18-GXL
WH-18-GXL
GN-18-GXL
PK-18-GXL

G828-A123 WH-18-GXL
G828-A65 WH-18-GXL
G828-A40 WH-18-GXL
G828-A38 WH-18-GXL
A-S1
G828-A34 WH-18-GXL
G828-A39 WH-18-GXL
G828-A117 WH-18-GXL

G856-A8 WH-18-GXL
G857-A9 YL-18-GXL

A-C11
2304011
995-A12 BU-18-GXL
G833-A44 PK-18-GXL

A-C8
2304011

A-C7
2304011

A-C9
2304011
C967-A15 BU-18-GXL
G833-A45 PK-18-GXL

A-C10
2304011
F421-A13 YL-18-GXL
G833-A46 PK-18-GXL

A-C37
2304011
C829-A66 GN-18-GXL
G833-A77 PK-18-GXL

A-C12
1552269

1
2

1
2

1
2

1
2

SIGNAL
GROUND

1
2

SIGNAL
GROUND

1
2

SIGNAL
GROUND

1
2

CGI ACTUATOR
2986166

GN-16
GN-16

AR-S13

K739-AR112 BU-16-HV
K739-AR127 BU-16-GXL

IVA EOR VALVE (24V)

2924492

GN-16
GN-16

A-C24
2388247
U774-A58 BU-18-GXL
U775-A68 GY-18-GXL

NOTE A

IVA EOR VALVE (12V)

2924491

GN-16
GN-16

SIGNAL
GROUND

BK-18
WH-18

BK-18
WH-18

- S/T
+ S/T

- S/T
+ S/T

PRIMARY ENGINE
SPEED/TIMING
SENSOR (CRANKSHAFT)
257-4302

T957-A16
T958-A17
T959-A18
T960-A19
T985-A89
T986-A90
T987-A85
T988-A87
T858-A23
T859-A24
T862-A78
T863-A75

A-C30
3E3382
1
BU-16-HV
2
OR-16-HV
3
BR-16-HV
4
BR-18-GXL
5
BU-18-GXL
6
OR-18-GXL

E-C2
1552273
X983-E5
X985-E6
X987-E7
G826-E8
G827-E9
T853-E10

X987-E7 BR-16-NW
T862-E3 BU-16-NW

BU-16-NW
OR-16-NW
BR-16-NW
BR-16-NW
BU-16-NW
OR-16-NW

T858-E1 GY-16-NW
T863-E4 GN-16-NW
T859-E2 WH-16-NW

A-C31 E-C1
1907612 1552253
1
PU-16-HV
T957-E11 PU-16-NW
2
YL-16-HV
T958-E12 YL-16-NW
3
BR-16-HV
T959-E13 BR-16-NW
4
BU-16-HV
T960-E14 BU-16-NW
5
WH-16-HV
T985-E15 WH-16-NW
6
GN-16-HV
T986-E16 GN-16-NW
7
GY-16-HV
T987-E17 GY-16-NW
8
PU-16-HV
T988-E18 PU-16-NW
9
GY-16-HV
T858-E1 GY-16-NW
10
WH-16-HV
T859-E2 WH-16-NW
11
BU-16-HV
T862-E3 BU-16-NW
12
GN-16-HV
T863-E4 GN-16-NW

T957-E11 PU-16-NW
T958-E12 YL-16-NW
T959-E13 BR-16-NW
T960-E14 BU-16-NW
T985-E15 WH-16-NW
T986-E16 GN-16-NW
T987-E17 GY-16-NW
T988-E18 PU-16-NW

SECONDARY ENGINE
SPEED/TIMING
SENSOR (CAMSHAFT)
257-4301

+ TIMING CALIBRATION (TC)

- PROBE CONNECTOR

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
256-6453

FUEL TEMPERATURE SENSOR

256-6453

AIR INLET TEMPERATURE SENSOR

256-6453

E-S2

AFT HARNESS
CONNECTORS
J-C1, J-C2
BRAKE SOLENOID
3 &4 CONNECTOR
J-C11

T858-E23 GY-16-HF
T858-E24 GY-16-HF

E-S4

T863-E25 GN-16-HF
T863-E26 GN-16-HF

E-S5

T859-E27 WH-16-HF
T859-E28 WH-16-HF

E-S6

T957-E29 PU-16-HF

E-S7

T959-E31 BR-16-HF

E-S10
E-S11
E-S12
E-S13

T960-E32 BU-16-HF
T985-E33 WH-16-HF

T988-E36 PU-16-HF

+ VOLTS
GROUND
SIGNAL

1
2
3

ENGINE OIL PRESSURE SENSOR

293-5535

IVA 2
CONNECTOR
E-C8

INJECTOR 2
CONNECTOR
E-C7
INJECTOR 3
CONNECTOR
E-C9

X989-J8 OR-16-NW
T864-J15YL-16-NW

1
2

+ VOLTS
GROUND

CGI ABSOLUTE PRESSURE SENSOR

AFT INJECTOR CONNECTIONS

T860-J14OR-16-NW

E-C5
2642407
1
2
3
4

E-C6
1539693
X987-E19 BR-16-NW
X983-E5 BU-16-NW

A
B

T858-E24
T862-E22
T958-E30
T986-E34

E-C7
2642407

GY-16-HF
BU-16-HF
YL-16-HF
GN-16-HF

1
2
3
4

E-C8
1539693
X987-E20 BR-16-NW
X985-E6 OR-16-NW

T859-E27
T863-E25
T959-E31
T987-E35

WH-16-HF
GN-16-HF
BR-16-HF
GY-16-HF

T859-E28
T863-E26
T960-E32
T988-E36

WH-16-HF
GN-16-HF
BU-16-HF
PU-16-HF

A
B

J-S1

J-S2

J-S3

X989-J16 OR-16-NW
X989-J17 OR-16-NW
T864-J18 YL-16-HF
T864-J19 YL-16-HF
T860-J20 OR-16-HF
T860-J21 OR-16-HF

IV

E-C9
2642407
1
2
3
4

BRAKE SOLENOID
1 & 2 CONNECTOR
J-C10

IVA OIL PRESSURE

SENSOR CONNECTOR
E-C4

IVA 4
CONNECTOR
J-C5

1
2
3

GY-16-HF
BU-16-HF
PU-16-HF
WH-16-HF

T987-E35 GY-16-HF

BU-16-NW
OR-16-NW
OR-16-NW
BU-16-NW
BR-16-NW

INJECTOR 6
CONNECTOR
J-C8
IVA 3
CONNECTOR
J-C4

T858-E23
T862-E21
T957-E29
T985-E33

T986-E34 GN-16-HF

IVA 1
CONNECTOR
E-C6
INJECTOR 1
CONNECTOR
E-C5

INJECTOR 5
CONNECTOR
J-C6
INJECTOR 4
CONNECTOR
E-C10

E-C4
2304013
G826-E8 BR-16-NW
G827-E9 BU-16-NW
T853-E10 OR-16-NW

T958-E30 YL-16-HF

E-S8
E-S9

IVA 6
CONNECTOR
J-C9

IVA 5
CONNECTOR
J-C7

T862-E21 BU-16-HF
T862-E22 BU-16-HF

E-S3

X983-E5
X985-E6
T853-E10
G827-E9
G826-E8

FORE HARNESS
CONNECTOR
BRAKE SOLENOID E-C1, E-C2
5 & 6 CONNECTOR
J-C12

X987-E19 BR-16-NW
X987-E20 BR-16-NW

E-C10
2642407
1
2
3
4

J-C4
1539693
X989-J16 OR-16-NW
X986-J4 YL-16-NW

A
B

IV

J-C5
1539693
X989-J17 OR-16-NW
X984-J5 BR-16-NW

T860-J21
T864-J18
T961-J29
T989-J31

A
B

IV

J-C6
2642407

OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

TOP VIEW OF ENGINE(Injector Harness)

A-C5
2370227
G828-A40 WH-18-GXL
G829-A42 GN-18-GXL

E-S1

COOLANT TEMPERATURE SENSOR

256-6453

A-C4
2370227
G828-A38 WH-18-GXL
G829-A43 GN-18-GXL
994-A10 GY-18-GXL

X983-A7
X985-A14
X987-A37
G826-A70
G827-A69
T853-A11

INJECTOR CONNECTIONS

1
2
3
4

J-C7
1539693
X988-J22 PU-16-NW
T856-J6 WH-16-NW

T860-J20 OR-16-HF
T864-J19 YL-16-HF
T962-J30 WH-16-HF
T990-J32 BR-16-HF

A
B

IV

J-C8
2642407
1
2
3
4

4
ANALOG +5V
GROUND
SIGNAL

IVA OIL EOR PRESS.

2482168

3
A-C36
2304011
U799-A102 OR-16-GXL

INJECTOR 1
Y733-A103 PU-18-GXL
Y736-A50 OR-18-GXL

A-C14
2304011

IVA 1

INJECTOR 2

A-C3
2304011

ARD HEATED NOZZLE WIRE ASSEMBLY

318-3133 (107cm)
318-3134 (115cm)
318-3135 (130cm)

1
2

1
2

ARD PILOT FUEL PRESS CTRL VALVE

2858735

GN-16
GN-16

Y734-A104 BU-18-GXL

GN-16
GN-16

ARD MAIN FUEL PRESS CTL VALVE

2858734

A-C17
2388245
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL

1
2

GN-16
GN-16

ARD FUEL ENABLE VALVE +12V

3000510

TO VEHICLE
COMPONENTS

OFF
ON
START

ALTERNATOR

A-C18
2304013

INJECTOR 3

N/O RELAY

+ VOLTS
GROUND
SIGNAL

1
2
3

STARTER
MOTOR

GROUND

ARD PILOT FUEL PRESS

2830242

INJECTOR 4

+ VOLTS
GROUND
SIGNAL

A-C21
2397349
1
Y748-A67 WH-18-GXL
2
Y749-A55 GN-18-GXL
3
Y753-A82 OR-18-GXL

OR-18
BK 18
WH 18

ARD MAIN FUEL PRESS

2842728

+ VOLTS
GROUND
SIGNAL

- 12V +

- 12V +

- 12V +

BATTERY 3

BATTERY 2

BATTERY 1

WH-18-GXL
GN-18-GXL
OR-18-GXL
YL-18-GXL

SIGNAL +

TACHOMETER
SIGNAL +
SIGNAL -

1
2
3
4

Y750-A111 YL-16-GXL
200-A79 BK-16-GXL
Y751-A88 OR-16-GXL

VOLTS
GND
SIG 1 FLAME DETECT TEMP
SIG 2 TURBO OUTLET TEMP

ARD TURBO OUTLET AND FLAME

DETECT TEMPERATURE SENSOR

14 AWG GXL
14 AWG GXL

10A

14 AWG GXL

10A

14 AWG GXL
14 AWG GXL
14 AWG GXL
14 AWG GXL

ENGINE
BLOCK

14 AWG GXL
C978-BR
C979-OR

SET/RESUME SWITCH

SERVICE BRAKE PEDAL POSITION SWITCH N/C

L-C1
2304014 RE01

H795-PK

Y750-L1 YL-16-GXL

1
2
3

H795-PK

C975-WH

CRUISE CONTROL ON/OFF SWITCH

IGN COIL GND

H795-PK
RETARDER SOLENOID ON/OFF SWITCH

L-C2
2304013
1

304mm PIGTAIL

C992-PU

(PEDAL RELEASED POSITION)

Y751-L2 OR-16-GXL

A-T1
131-1505

Y750-L1 YL-16-GXL

450-YL

IGNITION COIL

LO
MED
HI
LO
MED
HI

C974-P

C973-G
NOTE
B & E

SIGNAL -

451-BR
NOTE
B & E

A-C22
2305008

A-C23
2304013

INJECTOR 5

INJECTOR 6

SPEEDOMETER

10A

ARD BOUNDARY TEMPERATURE

SENSOR
274-8008

H795-PK

IVA 5

AFTERTREATMENT
REGENERATION LAMP
HIGH EXHAUST
TEMPERATURE LAMP

10A

Y748-A60
Y749-A53
Y743-A107
T846-A100

65

TO CHASSIS
J1939 DATALINK
1
2
3

IVA 3

IVA 4

CHECK ENGINE LAMP

WARNING LAMP

NOTE Z
(BLACK CONNECTOR)

NOTE D
A-C20
2370227
Y748-A63 WH-18-GXL
Y749-A35 GN-18-GXL
Y747-A108 BR-18-GXL

TO + BATTERY

9 PIN CAB
CONNECTOR
+ BATTERY B
- BATTERY A
J
H
J1587- G E793-BU
J1587+ F E794-YL
J1939 SHIELD E A249-BK
J1939- D K990-GN
J1939+ C K900-YL

ARD FUEL ENABLE VALVE +24V

2875783

GN-16
GN-16

IVA 2

TYPICAL VEHICLE

9 PIN CAB
CONNECTOR
+BATTERY A
-BATTERY B
C
D
E
F
G
E793-BU
J1587 NEG. H
E794-YL
J1587 POS. J
NOTE Z
(GREY CONNECTOR)

CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS

KEYSWITCH
1
2

Y748-A73 WH-18-GXL
Y749-A59 GN-18-GXL
C803-A99 BR-18-GXL

E HARNESS WIRING DIAGRAM

L994-YL
NOTE A

659-PK

P1
1607689

L994-YL
659-PK
G880-PK
K998-BU

C985-BU
H795-PK

-PU

C974-PU

E794-YL
E793-BU

-GN

C973-GN
450-YL
451-BR
E793-BU
E794-YL
A249-BK
K990-GN
K900-YL
J906-BR

G840-PU
C977-BU
E716-GY

101-RD
101-RD
101-RD
101-RD
229-BK
229-BK
229-BK
229-BK
C978-BR
C979-OR

C992-PU

C975-WH

E716-GY

L994-YL
659-PK
K998-BU
G880-PK
G808-BU
G809-GN
K990-GN
C978-BR
C974-PU
C973-GN
450-YL
451-BR
E717-GN
E971-GN
A249-BK
C979-OR
C992-PU

101-RD
K900-YL

E717-GN

101-RD

1
2 +5V
3
INPUT SENSOR COMMON #2
4 +8V
5 AP SENSOR/SWITCH COMMON
6 INPUT #6
7 INPUT #4
8 J1587 DATA LINK POSITIVE
9 J1587 DATA LINK NEGATIVE
10 OUTPUT #2
11 OUTPUT #5
12 OUTPUT #3
13 OUTPUT #4
14
15
16
17 INPUT #14
18 INPUT SENSOR COMMON #1
19 OUTPUT #6
20 OUTPUT #7
21 OUTPUT #8 (COOLING FAN)
22 CLUTCH PEDAL POSITION SWITCH
23 RETARDER SOLENOID LOW/HI SWITCH
24 INPUT #15 POSITIVE
25 INPUT #15 NEGATIVE
26 INPUT #10
27 INPUT #9
28 CHECK ENGINE LAMP
29 WARNING LAMP
30 HIGH EXHAUST TEMPERATURE LAMP
31 AFTERTREATMENT REGENERATION LAMP
32 VEHICLE SPEED IN POSITIVE
33 VEHICLE SPEED IN NEGATIVE
34 J1939 DATA LINK NEGATIVE
35 CRUISE CONTROL SET
36 SPEEDOMETER POSITIVE
37 SPEEDOMETER NEGATIVE
38 TACHOMETER POSITIVE
39 TACHOMETER NEGATIVE
40 RETARDER SOLENOID MED/HI SWITCH
41 INPUT #11
42 J1939 DATA LINK SHIELD
43
44 CRUISE CONTROL RESUME
45 SERV. BRAKE PEDAL POSITION SWITCH
46 INPUT #7
47 INPUT #5
48 UNSWITCHED + BATTERY
49 ENGINE COOLANT LEVEL NORMAL
50 J1939 DATA LINK POSITIVE
51
52 UNSWITCHED + BATTERY

COOLANT TEMPERATURE

CRS IGNITION PRIMARY RETURN

CRS MAIN FUEL PRESSURE
CRS OUTLET TEMPERATURE SENSOR (FLAME DETECT)
DPF SENSOR RETURN
PARTICULATE TRAP OUTLET TEMPERATURE
INTAKE MANIFOLD AIR TEMPERATURE
FUEL TEMPERATURE
INJECTOR 5+6 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
INJECTOR 1+2 ACTUATOR #1
INJECTOR 6 ACTUATOR
INJECTOR 3 ACTUATOR
INJECTOR 5 ACTUATOR
INJECTOR 4 ACTUATOR
CRS IGNITION PRIMARY

995 A12 BU 18 GXL

85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

HIGH SIDE
#2 RETURN
#2 RETURN
#2 RETURN
#2 RETURN
HIGH SIDE
#1 RETURN
#1 RETURN
#1 RETURN
#1 RETURN
HIGH SIDE

INJECTOR 1 ACTUATOR 2 RETURN

INJECTOR 2 ACTUATOR 2 RETURN
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE
INJECTOR 1 ACTUATOR 1 RETURN
INJECTOR 2 ACTUATOR 1 RETURN

Y751-A88 OR-16-GXL
Y747-A108 BR-18-GXL
Y743-A107 OR-18-GXL
U782-A83
Y742-A76
C967-A15
F421-A13

T860-A25 OR-16-HV
T990-A84 BR-16-HV
T987-A85 GY-16-HV
T989-A86 BU-16-HV
T988-A87 PU-16-HV
T858-A23 GY-16-HV
T962-A29 WH-16-HV
T959-A18 BR-16-HV
T961-A28 GN-16-HV
T960-A19 BU-16-HV
Y750-A111 YL-16-GXL

T859-A24 WH-16-HV
T957-A16 PU-16-HV

Y749-A1

T958-A17 YL-16-HV

10

22 21 20 19 18 17

16 15 14 13 12 11

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33

52 51 50 49

48 47 46 45

60 59 58 57

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73
88 87 86 85 84 83

x 24 inches)

Y748-A1

T986-A90 GN-16-HV

264-5732

01

G833-A4

T985-A89 WH-16-HV

72 71 70 69
82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

120 119 118 117 116

115 114 113 112 111

160-7689

G829-A

PK-18-GXL
PU-18-GXL
BU-18-GXL
YL-18-GXL

13

23

14

31

24

39

32

47

40

57

48

G828-A118 WH-18-GXL

A2 GN-18-GXL

A47 PK-18-GXL

G829-A124 GN-18-GXL
G829-A64 GN-18-GXL
G829-A42 GN-18-GXL
G829-A43 GN-18-GXL
A-S2
G829-A41 GN-18-GXL
G829-A119 GN-18-GXL
G829-A120 GN-18-GXL

A-S3

G833-A45 PK-18-GXL
G833-A46 PK-18-GXL
G833-A44 PK-18-GXL
G833-A77 PK-18-GXL
G833-A21 PK-18-GXL

Y748-A63 WH-18-GXL
Y748-A73 WH-18-GXL

A109 WH-18-GXL

A-S5

Y748-A60 WH-18-GXL
Y748-A67 WH-18-GXL

Y749-A59 GN-18-GXL
Y749-A35 GN-18-GXL

A110 GN-18-GXL

A-S8

Y749-A53 GN-18-GXL
Y749-A55 GN-18-GXL

U798-A80 PK-14-GXL
H807-A33 YL-18-GXL
E795-A121 YL-18-GXL
Y923-A122 PU-18-GXL
A778-101 GN-18-GXL
H807-102 YL-18-GXL
C991-A125 PK-18-GXL
U781-A3 YL-18-GXL
U782-A83 PK-18-GXL
Y754-A101 GY-18-GXL

G829-A42 GN-18-GXL
U779-A6 BR-18-GXL

GROUND
SIGNAL

2
3

T860 J21 OR 16 HF

296-8060
A-C34
3E3376

NOTE A
A-C6
2370227
G828-A39 WH-18-GXL
G829-A41 GN-18-GXL
R746-A20 PK-18-GXL

+ VOLTS
GROUND
SIGNAL

1
2
3

K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV

INTAKE MANIFOLD AIR PRESSURE SENSOR

293-5534

U-C2
A-C33 U-C1
2304013
2304013 2304014
1
G828-U1 WH-18-GXL
G828-A65 WH-18-GXL
2
G833-U2 PK-18-GXL
G829-A64 GN-18-GXL
3
G849-U3 BR-18-GXL
U780-A62 WH-18-GXL

1
2
3

+ VOLTS
GROUND
SIGNAL

X986-A22
X984-A30
T856-A31
T857-A36
X989-A51
X988-A52
T961-A28
T962-A29
T989-A86
T990-A84
T860-A25
T864-A71

CGI DELTA P
PRESSURE SENSOR
294-6119

NOTE A

A-C2
2305008
G828-A34 WH-18-GXL
G833-A21 PK-18-GXL
U773-A57 PK-18-GXL
NOTE A

1
2
3
4

+ VOLTS
GROUND
SIGNAL

OR-18
BK 18
WH 18

CGI TEMPERATURE SENSOR

280-3921

J-C1
1552272
K737-J1 BR-16-NW
K738-J2 GN-16-NW
K739-J3 BU-16-NW

1
2
3
4

X988-J9 PU-16-NW
K739-J3 BU-16-NW
K737-J1 BR-16-NW

A-C35 J-C2
3E5179 1552252
1
YL-16-HV
X986-J4
2
BR-16-HV
X984-J5
3
WH-16-HV
T856-J6
4
GN-16-HV
T857-J7
5
OR-16-HV
X989-J8
6
PU-16-HV
X988-J9
7
GN-16-HV
T961-J10
8
WH-16-HV
T962-J11
9
BU-16-HV
T989-J12
10
BR-16-HV
T990-J13
11
OR-16-HV
T860-J14
12
YL-16-HV
T864-J15

T961-J10 GN-16-NW
YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

T962-J11 WH-16-NW
T989-J12 BU-16-NW
T990-J13 BR-16-NW

J-S4

J-S5

K739-J27 BU-16-NW
K739-J28 BU-16-NW
K739-J26 BU-16-NW

J-S6

J-S8
J-S9
J-S10

T961-J29 GN-16-HF

J-C9
1539693
A
B

J-C11
1539693
K738-J2 GN-16-NW
K739-J27 BU-16-NW

J-C12
1539693
K737-J25 BR-16-NW
K739-J28 BU-16-NW

A
B

U799-A102 OR-16-GXL

+ VOLTS
GROUND
SIGNAL

1
2
3

CRANKCASE PRESSURE SENSOR

284-5320

F-C4
1539693

AR-S11

386-AR115 PK-18-GXL
386-AR116 PK-18-GXL

ARD COMBUSTION MAF

DELTA P PRESSURE SENSOR
298-6502

+ VOLTS
GROUND
SIGNAL

1
2
3

ARD HEATED NOZZLE RELAY 12V

312-1079

HEATED NOZZLE RELAY CTL

HEATED NOZZLE RELAY SUPPLY CTL
B+
B-

ARD HEATED NOZZLE RELAY 24V

312-1080

HEATED NOZZLE RELAY CTL

HEATED NOZZLE RELAY SUPPLY CTL
B+
B-

CONNECT TO A-16
WHEN 24V RELAY
IS USED

1
2

X989-F8 OR-16-NW

T864-F15 YL-16-NW

A-C16
2305008
1
U798-A80 PK-14-GXL
2
U799-A102 OR-16-GXL
3
101-A4 RD-14-GXL
4
229-A74 BK-14-GXL

A-C13
2304011
A778-101 GN-18-GXL
H807-102 YL-18-GXL

386-AR112 PK-18-GXL

T860-F14 OR-16-NW

AFT INJECTOR CONNECTIONS

WITHOUT BRAKE

ARD NOZZLE CLEANING SOLENOID

A-C19
2370227
NOTE J

BRA
CY

A-C41
2304013

G828-A117 WH-18-GXL
G829-A119 GN-18-GXL
E795-A121 YL-18-GXL
A-C42
2304013
G828-A118 WH-18-GXL
G829-A120 GN-18-GXL
Y923-A122 PU-18-GXL

229-A74 BK-14-GXL

BR
CY

A
B

X989-F16 OR-16-NW
X986-F4 YL-16-NW

101-A4 RD-14-GXL

BR
CY

A
B

T989-J31 BU-16-HF

BR-16-NW
YL-16-NW
GN-16-NW
WH-16-NW
GN-16-NW

IV

J-C10
1539693
K737-J24 BR-16-NW
K739-J26 BU-16-NW

T962-J30 WH-16-HF

T990-J32 BR-16-HF

X988-J23 PU-16-NW
T857-J7 GN-16-NW

K737-J24 BR-16-NW
K737-J25 BR-16-NW

J-S7

X984-J5
X986-J4
K738-J2
T856-J6
T857-J7

T990-J32 BR-16-HF

X988-J23 PU-16-NW
X988-J22 PU-16-NW

G828-A123 WH-18-GXL
G829-A124 GN-18-GXL
C991-A125 PK-18-GXL

CONNECT TO A-C35
IF OPTION IS USED
1
2
3

+ VOLTS
GROUND
SIGNAL

FUEL PRESSURE SENSOR

C800-A97 GY-18-GXL
C801-A98 OR-18-GXL
C803-A99 BR-18-GXL
T846-A100 YL-18-GXL
Y734-A104 BU-18-GXL
Y737-A105 YL-18-GXL
Y738-A106 GY-18-GXL
Y743-A107 OR-18-GXL
Y747-A108 BR-18-GXL
Y748-A73 WH-18-GXL
Y748-A67 WH-18-GXL
Y748-A63 WH-18-GXL
Y748-A60 WH-18-GXL
Y733-A103 PU-18-GXL
Y749-A55 GN-18-GXL
Y749-A53 GN-18-GXL
Y749-A59 GN-18-GXL
Y749-A35 GN-18-GXL
Y753-A82 OR-18-GXL
Y750-A111 YL-16-GXL
Y751-A88 OR-16-GXL
U799-A102 OR-16-GXL

YL-16-NW
BR-16-NW
WH-16-NW
GN-16-NW
OR-16-NW
PU-16-NW
GN-16-NW
WH-16-NW
BU-16-NW
BR-16-NW
OR-16-NW
YL-16-NW

AIR INLET SHUTOFF

386-AR115 PK-18-GXL

1 1
2 2

AR-C38
1552269

386-AR116 PK-18-GXL
K739-AR127 BU-18-GXL

CONNECT TO
A-C39
WHEN USED
CONNECT TO
A-C38
WHEN USED

1
2

1
2

1552269

3E3364

MANUAL AIR
INLET SHUTOFF
OPERATOR INTERFACE

OEM CIRCUIT

BK-18
BK-18

AIR INLET
SHUTOFF RELAY
241-8371

R-T2 131-1497

R-T1 131-1494

A-C29
1552269

VEHICLE BATTERY POWER

155-2269

OEM CIRCUIT
OEM CIRCUIT
OEM CIRCUIT
NEG

WIRE1914 OR-10
233-6196

A-C28
3E3364

F-C1
1552252
X986-F4
X984-F5
T856-F6
T857-F7
X989-F8
X988-F9
T961-F10
T962-F11
T989-F12
T990-F13
T860-F14
T864-F15

T961-F10 GN-16-NW
T962-F11 WH-16-NW
T989-F12 BU-16-NW
T990-F13 BR-16-NW

F-S2

F-S3

F-S4

F-S5
F-S6
F-S7
F-S8

T857-F7
T856-F6
X986-F4
X984-F5

X989-F16 OR-16-NW
X989-F17 OR-16-NW
T864-F18 YL-16-HF
T864-F19 YL-16-HF
T860-F20 OR-16-HF
T860-F21 OR-16-HF
X988-F22 PU-16-NW
X988-F23 PU-16-NW
T961-F24 GN-16-HF

F-C5
1539693
X989-F17 OR-16-NW
X984-F5 BR-16-NW

A
B

T990-F27 BR-16-HF

GN-16-NW
WH-16-NW
YL-16-NW
BR-16-NW

IV

F-C6
2642407

T860-F21
T864-F18
T961-F24
T989-F26

OR-16-HF
YL-16-HF
GN-16-HF
BU-16-HF

1
2
3
4

F-C7
1539693 40RE03
A
X988-F22 PU-16-NW
IV
B
T856-F6 WH-16-NW

T962-F25 WH-16-HF
T989-F26 BU-16-HF

IVA

T860-F20
T864-F19
T962-F25
T990-F27

OR-16-HF
YL-16-HF
WH-16-HF
BR-16-HF

F-C8
2642407
1
2
3
4

F-C9
1539693
X988-F23 PU-16-NW
T857-F7 GN-16-NW

A
B

IV

SECONDARY
SPEED/TIM
SENSOR CO
(CAMSHAFT
A-C7

AR-C39 AR-C40
3E3364 1552269

NOTE J

1
2
3
4
5
6
7
8
9
10
11
12

X988-F9 PU-16-NW

F-S1

A
B

POS

VEHICLE
BATTERY
AIR INLET
SHUTOFF SOLENOID
2285826

Y750 L1 YL 16 GXL
200-L3 BK-16-GXL
Y751-L2 OR-16-GXL

2
3

2
3

IGNITION COIL
2967724

AP-T1 128-4182

200-AP1 BK-4

L-T1
131-1505

IVA 6

AP-T2 BOOT2

SPARKPLUG WIRE
286-7949

SPARKPLUG
295-3099

C801-A98 OR-18-GXL
C800-A97 GY-18-GXL

C977-BU

H795-PK

E971-GN
NOTE
C & F

COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED

A-C27
2388247

BRAKE
CYL 3&4

H795-PK

(PEDAL RELEASED POSITION)

A/C HIGH PRESSURE SWITCH N/C

CRS GND

BRAKE
CYL 1&2

CLUTCH PEDAL POSITION SWITCH N/C

1
2

GN-16
GN-16

ARD COMBUSTION AIR CONTROL VALVE

3000512

BK
RD
WH

ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON

+8V
ACCELERATOR PEDAL POSITION

B
A
C

PASSIVE MAGNETIC
VEHICLE SPEED
SENSOR

1
2

H795-PK
C985-BU
C986-BR

J403/P403

ACCELERATOR PEDAL POSITION SENSOR

G808-BU
G809-GN

COOLING FAN
SOLENOID

RAKE
YL 5&6

ARC
SUPP

ARD GROUND WIRE

A-T2 131-1505

VA 3

200 BK-16

COIL GND

A-T3 7H-1176

CRS GND

AIR INLET SHUTOFF

(MANUAL AIR SHUTOFF)
CONNECTOR
(NOTE J)
AR-C39

IVA 4

AIR INLET SHUTOFF

(AIR SHUTOFF RELAY)
CONNECTOR
(NOTE J)
AR-C38

INJECTOR 5

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR CONNECTOR
A-C9

VA 5

INJECTOR 6

CRANKCASE PRESSURE
SENSOR CONNECTOR
A-C41

TEMPERAT
FORE INJECTORS
CONNECTORS
A-C30, A-C31
AFT INJECTORS
CONNECTORS
A-C34, A-C35

INTAKE MANIFOLD
AIR PRESSURE
SENSOR CONNECTOR
A-C6

IVA 6

RY ENGINE
IMING
CONNECTOR
FT)

CGI DELTA P PRESSURE

SENSOR CONNECTOR
A-C33

ARD PILOT FUEL

PRESSURE SENSOR
CONNECTOR
(CLOSEST TO BLOCK)
A-C18

ARD FUEL ENABLE

VALVE CONNECTOR
A-C17

ARD MAIN FUEL

PRESSURE SENSOR
CONNECTOR
(AWAY FROM BLOCK)
A-C20
FUEL TEMPERATURE
SENSOR CONNECTOR
A-C10
ARD MAIN FUEL
CONTROL VALVE
CONNECTOR
A-C14

ENGINE OIL
PRESSURE SENSOR
CONNECTOR
A-C4

ARD HEATED NOZZLE

RELAY POWER CONNECTOR
A-C28

PRIMARY ENGINE
SPEED/TIMING
SENSOR CONNECTOR
(CRANKSHAFT)
A-C8
ARD NOZZLE
CLEANING SOLENOID
CONNECTOR
A-C13
ARD HEATED
NOZZLE RELAY

DPF CONNECTOR
A-C25
ARD PILOT FUEL
CONTROL VALVE
CONNECTOR
A-C3
FUEL PRESSURE
SENSOR CONNECTOR

CGI
C

101-RD
C977-BU

101-RD

C975-WH
E971-GN
G808-BU
G809-GN

229-BK
229-BK
C986-BR
229-BK

H795-PK
C985-BU
C986-BR
G840-PU

C
PPRESSOR

NOTE A

229-BK
J906-BR

AIR INLET
ATURE SENSOR
CONNECTOR
A-C37

UNSWITCHED

BATTERY

53 UNSWITCHED + BATTERY
54 ENGINE COOLANT LEVEL LOW
55 UNSWITCHED + BATTERY
56 INPUT #1
57
58 INPUT #2
59 CRUISE CONTROL ON/OFF SWITCH
60 INPUT #3
61
62 INPUT #12
63 - BATTERY
64 INPUT #13
65 - BATTERY
66 ACCELERATOR PEDAL POSITION
67 - BATTERY
68 INPUT #8
69 -BATTERY
70 IGNITION KEY SWITCH

ARD COMBUSTION MAF

DELTA P PRESSURE SENSOR
CONNECTOR
A-C42

I ACTUATOR
CONNECTOR
A-C24

ARD COMBUSTION
AIR CONTROL VALVE
CONNECTOR
A-C27

COOLANT TEMPERATURE
SENSOR CONNECTOR
A-C11

CGI TEMPERATURE
SENSOR
CONNECTOR
A-C2

RIGHT SIDE VIEW OF ENGINE

DESIGNATION
A

DESCRIPTION
MAIN ENGINE HARNESS

PART NUMBER
313-5857

CHG LVL
01

58

(Dimensions: 34 inche

16 Page,

KENR9503

70

230-4014

239-7353

230-5011

155-2252
12

11

10

190-7612
7

10 11 12

101-A4 RD-14-GXL
229-A74 BK-14-GXL

1
2

OEM BAT PWR

20AMP

NEG

REAR VIEW OF ENGINE

POS

U781-J11 RD-18-GXL

U781-A3
U782-A83
Y746-A92
Y741-A61
Y742-A76
Y754-A101

A-C25
2305011
1
YL-18-GXL
2
PK-18-GXL
3
PK-18-GXL
4
YL-18-GXL
5
PU-18-GXL
6
GY-18-GXL

P-C2 N-C1
P-C1
2305010 2305011
2305010
1
U781-J11
U781-P1 WH-16
2
U782-J13
U782-P2 GN-16
3
J896-J16
Y746-P3 PK-16
4
J894-J17
Y741-P4 YL-16
5
Y742-P5 GN-16
J892-J18
6
U782-P6 BU-16
K895-J19
OEM SUPPLIED
JUMPER

U782-J13 BK-18-GXL
RD-18-GXL
BK-18-GXL
WH-18-GXL
BL-18-GXL
BR-18-GXL
BK-18-GXL

K895-J19 BK-18-GXL

J-S1

J-S2

U781-J12 RD-18-GXL
U781-J21 RD-18-GXL
U782-J14 BK-18-GXL
K895-J20 BK-18-GXL

715 1%
J-S3

J-C2
2407878
U781-J12 RD-18-GXL
U782-J15 BK-18-GXL
J896-J16 WH-18-GXL

1
2
3

+ VOLTS
GROUND
SIGNAL

J-C3
2610524
RD-18-GXL
BK-18-GXL
BU-18-GXL
BR-18-GXL

1
2
3
4

+ VOLTS
GROUND
SIGNAL 1 DPF INLET TEMP
SIGNAL 2 DPF OUTLET TEMP

U782-J14 BK-18-GXL
U782-J15 BK-18-GXL
U782-J22 BK-18-GXL

U781-J21
U782-J22
J894-J17
J892-J18

J896-J16 WH-18-GXL
J894-J17 BL-18-GXL
J892-J18 BR-18-GXL

ARD T
FLAM

DPF PRESSURE SENSOR

TE

DPF IN-OUT
TEMPERATURE
SENSOR

DPF WIRING GROUP

230-4013

155-2272

1
2

RED

237-0227

4
3

238-8247

239-7349

GREY

3E-3376

3E-3382

4
3

230-4011

RED

1
2

230-5008

238-8245

RED
3

GRAY

YELLOW

264-2407

155-2273

155-2269

153-9693

RED
GREY

NOZZLE RELAY
CONNECTOR
A-C16

SENSOR CONNECTOR
A-C19

TIMING CALIBRATION (TC)

PROBE CONNECTOR
A-C12

LEFT SIDE VIEW OF ENGINE

COLOR ABBREVIATIONS

TURBO OUTLET AND

AME DETECT SENSOR
CONNECTOR
A-C22

ARD BOUNDARY
TEMPERATURE SENSOR
CONNECTOR
A-C21

ARD HEATED NOZZLE

WIRE ASSEMBLY
CONNECTOR
A-C36
CGI ABSOLUTE
PRESSURE SENSOR
CONNECTOR
A-C5

ARD IGNITION COIL

HARNESS CONNECTOR
A-C23

SYMBOL

DESCRIPTION

ABBREV

COLOR

CIRCUIT CONNECTED

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

CIRCUIT NOT CONNECTED

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR
H#

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

IVA EOR
CONNECTOR
A-C15
(+) BATTERY
(+) BATTERY SWITCHED
STARTING CIRCUIT
(-) BATTERY / SENSOR RETURN
SENSOR / ACTUATOR SUPPLY
SIGNAL TO ECM

THIS SCHEMATIC IS FOR

MEDIA NUMBER: KENR95
SCHEMATIC PART NUMB

CONTROL (POSITIVE) FROM ECM

CONTROL (RETURN) FROM ECM
J1939 DATA LINK
HIGHWAYS

Components are shown installed on a

in neutral and with parking brake set.
Refer to the appropriate Service Manu

TOP VIEW OF ENGINE

AR
E
J
F
U
L
L
L

MAIN ENGINE HARNESS(WITH AIR SHUTOFF)

INTERNAL HARNESS (FORE)
INTERNAL HARNESS (AFT WITH BRAKE)
INTERNAL HARNESS (AFT WITHOUT BRAKE)
CGI MAF DELTA P JUMPER HARNESS
IGN COIL JUMPER (VALVE COVER)
IGN COIL JUMPER (RIGHT FRONT)
IGN COIL JUMPER (RIGHT REAR)

313-5858
313-4910
313-4911
313-4912
278-5325
303-2404
310-7978
303-2403

01
00
00
00
00
00
00
00

NOTE A: WIRES TWISTED ONE TWIST PER 25mm.

NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
DO NOT CONNECT TO GROUND.
NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
TO THE BATTERY IS NOT REQUIRED.
NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
NOTE J: WIRING ONLY EXISTS ON HARNESS 313-5858 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
A-C34 PIN 3.
NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829.
CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
COMMUNICATION ADAPTER II.
THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.

R THE C13 ON-HIGHWAY ENGINE ELECTRICAL SYSTEM

503-01
BER: 238-6712, CHANGE: 17, VERSION: -

a fully operable machine with the key and engine off, transmission shifter
.
nual for Troubleshooting, Specifications and Systems Operations.