Professional Documents
Culture Documents
Field Service
C6500/C6500P/
C5500
2007.11
Ver. 3.0
DF-609
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 17
* For particulars, see the contents of DF-609.
PF-601/HT-504
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 45
* For particulars, see the contents of PF-601/HT-504.
LU-202/HT-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 29
* For particulars, see the contents of LU-202/HT-503.
RU-503/504
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 3
* For particulars, see the contents of RU-503/504.
FD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 49
* For particulars, see the contents of FD-501.
LS-501/502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 23
* For particulars, see the contents of LS-501/502.
FS-503
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 39
* For particulars, see the contents of FS-503.
FS-520/607
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 7
ADJUSTMENT/SETTING ............................................................................................. 41
* For particulars, see the contents of FS-520/607.
PI-502
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................. 11
* For particulars, see the contents of PI-502.
PK-512/513
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 3
ADJUSTMENT/SETTING ............................................................................................... 9
* For particulars, see the contents of PK-512/513.
SD-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE ............................................................................................................. 9
ADJUSTMENT/SETTING ............................................................................................. 67
* For particulars, see the contents of SD-501.
ii
PB-501
OUTLINE ........................................................................................................................ 1
MAINTENANCE.............................................................................................................. 5
ADJUSTMENT/SETTING ............................................................................................. 77
* For particulars, see the contents of PB-501.
iii
Blank Page
iv
IMPORTANT NOTICE
Because of possible hazards to an inexperienced person servicing this product as well as
the risk of damage to the product, Konica Minolta Business Technologies, INC. (hereafter
called the KMBT) strongly recommends that all servicing be performed only by KMBTtrained service technicians.
Changes may have been made to this product to improve its performance after this Service
Manual was printed. Accordingly, KMBT does not warrant, either explicitly or implicitly, that
the information contained in this Service Manual is complete and accurate.
The user of this Service Manual must assume all risks of personal injury and/or damage to
the product while servicing the product for which this Service Manual is intended.
Therefore, this Service Manual must be carefully read before doing service work both in the
course of technical training and even after that, for performing maintenance and control of
the product properly.
Keep this Service Manual also for future service.
General
precaution
Electric hazard
High
temperature
General
prohibition
Do not touch
with wet hand
Do not
disassemble
General
instruction
Unplug
Ground/Earth
S-1
SAFETY WARNINGS
[1] MODIFICATIONS NOT AUTHORIZED BY KONICA MINOLTA
BUSINESS TECHNOLOGIES, INC.
Konica Minolta brand products are renowned for their high reliability. This reliability is
achieved through high-quality design and a solid service network.
Product design is a highly complicated and delicate process where numerous mechanical,
physical, and electrical aspects have to be taken into consideration, with the aim of arriving
at proper tolerances and safety factors. For this reason, unauthorized modifications involve
a high risk of degradation in performance and safety. Such modifications are therefore
strictly prohibited. The points listed below are not exhaustive, but they illustrate the reasoning behind this policy.
Prohibited Actions
DANGER
Using any cables or power cord not specified by KMBT.
S-2
AC230V
AC208V
240V
L (line)
N (neutral)
Green/Yellow:
PE (earth)
S-3
Power Supply
?V
S-4
kw
S-5
Wiring
WARNING
Never use multi-plug adapters to plug multiple power cords
in the same outlet.
If used, the risk of fire exists.
S-6
Installation Requirements
Ventilation
CAUTION
The product generates ozone gas during operation, but it
will not be harmful to the human body.
If a bad smell of ozone is present in the following cases,
ventilate the room.
a. When the product is used in a poorly ventilated room
b. When taking a lot of copies
c. When using multiple products at the same time
Fixing
CAUTION
Be sure to lock the caster stoppers.
In the case of an earthquake and so on, the product may
slide, leading to a injury.
S-7
Servicing
S-8
Safety Checkpoints
WARNING
When taking a report of problems from a user, check each
part and repair properly.
A risk of product trouble, injury, and fire exists.
Check the exterior and frame for edges, burrs, and other
damages.
The user or CE may be injured.
Do not allow any metal parts such as clips, staples, and
screws to fall into the product.
They can short internal circuits and cause electric shock
or fire.
Check wiring for squeezing and any other damage.
Current can leak, leading to a risk of electric shock or
fire.
Carefully remove all toner remnants and dust from electrical parts and electrode units such as a charging corona
unit.
Current can leak, leading to a risk of product trouble or
fire.
Check high-voltage cables and sheaths for any damage.
Current can leak, leading to a risk of electric shock or
fire.
S-9
Safety Checkpoints
WARNING
Do not remove the cover of the write unit. Do not supply
power with the write unit shifted from the specified mounting position.
The laser light can enter your eye, leading to a risk of
loss of eyesight.
When replacing a lithium battery, replace it with a new lithium battery specified in the Parts Guide Manual. Dispose
of the used lithium battery using the method specified by
local authority.
Improper replacement can cause explosion.
After replacing a part to which AC voltage is applied (e.g.,
optical lamp and fixing lamp), be sure to check the installation state.
A risk of fire exists.
Check the interlock switch and actuator for loosening and
check whether the interlock functions properly.
If the interlock does not function, you may receive an
electric shock or be injured when you insert your hand in
the product (e.g., for clearing paper jam).
Make sure the wiring cannot come into contact with sharp
edges, burrs, or other pointed parts.
Current can leak, leading to a risk of electric shock or
fire.
Make sure that all screws, components, wiring, connectors, etc. that were removed for safety check and maintenance have been reinstalled in the original location. (Pay
special attention to forgotten connectors, pinched cables,
forgotten screws, etc.)
A risk of product trouble, electric shock, and fire exists.
S-10
Handling of Consumables
WARNING
Toner and developer are not harmful substances, but care
must be taken not to breathe excessive amounts or let the
substances come into contact with eyes, etc. It may be
stimulative.
If the substances get in the eye, rinse with plenty of water
immediately. When symptoms are noticeable, consult a
physician.
Never throw the used cartridge and toner into fire.
You may be burned due to dust explosion.
S-11
Fuse
Fuse
CAUTION
CAUTION
Double pole / neutral fusing
ATTENTION
Double ple / Fusible sur le neutre
5.
Handling of batteries
CAUTION
ALL Areas
CAUTION
Danger of explosion if battery is incorrectly replaced.
Replace only with the same or equivalent type recommended by the manufacturer.
Dispose of used batteries according to the manufacturers instructions.
Germany
VORSICHT!
Explosionsgefahr bei unsachgemem Austausch der Batterie.
Ersatz nur durch denselben oder einen vom Hersteller empfohlenen gleichwertigen Typ.
Entsorgung gebrauchter Batterien nach Angaben des Herstellers.
France
ATTENTION
Il y a danger dexplosion sil y a remplacement incorrect de la batterie.
Remplacer uniquement avec une batterie du mme type ou dun type quivalent recommand par le constructeur.
Mettre au rebut les batteries usages conformment aux instructions du fabricant.
Denmark
ADVARSEL!
Lithiumbatteri - Eksplosionsfare ved fejlagtig hndtering.
Udskiftning m kun ske med batteri af samme fabrikat og type.
Levr det brugte batteri tilbage til leverandren.
Finland, Sweden
VAROlTUS
Paristo voi rjht, jos se on virheellisesti asennettu.
Vaihda paristo ainoastaan laitevalmistajan suosittelemaan tyyppiin.
Hvit kytetty paristo valmistajan ohjeiden mukaisesti.
VARNING
Explosionsfara vid felaktigt batteribyte.
Anvnd samma batterityp eller en ekvivalent typ som rekommenderas av apparattillverkaren.
Kassera anvnt batteri enligt fabrikantens instruktion.
Norway
ADVARSEL
Eksplosjonsfare ved feilaktig skifte av batteri.
Benytt samme batteritype eller en tilsvarende type anbefalt av apparatfabrikanten.
Brukte batterier kasseres i henhold til fabrikantens instruksjoner.
S-12
SAFETY INFORMATION
SAFETY INFORMATION
IMPORTANT NOTICE
The Center for Devices and Radiological Health (CDRH) of the U.S. Food and Drug Administration implemented regulations for laser products manufactured since August 1, 1976.
Compliance is mandatory for products marketed in the United States.
This copier is certified as a "Class 1" laser product under the U.S.
Department of Health and Human Services (DHHS) Radiation Performance Standard
according to the Radiation Control for Health and Safety Act of 1968. Since radiation emitted inside this copier is completely confined within protective housings and external covers,
the laser beam cannot escape during any phase of normal user operation.
S-13
SAFETY INFORMATION
a03up0e001ca
S-14
SAFETY INFORMATION
a03up0e002ca
CAUTION:
You may be burned or injured if you touch any area that you are advised by any
caution label to keep yourself away from. Do not remove caution labels. And also,
when the caution label is peeled off or soiled and cannot be seen clearly, replace
it with a new caution label.
S-15
S-16
Personal checks
Travelers checks
Money orders
Certificates of deposit
Bonds or other certificates of indebtedness
Stock certificates
<Legal Originals>
Food stamps
Postage stamps (canceled or uncanceled)
Checks or drafts drawn by government agencies
Internal revenue stamps (canceled or uncanceled)
Passports
Immigration papers
Motor vehicle licenses and titles
House and property titles and deeds
<General>
Identification cards, badges, or insignias
Copyrighted works without permission of the copyright owner
In addition, it is prohibited under any circumstances to copy domestic or foreign currencies,
or works of art without permission of the copyright owner.
When in doubt about the nature of an original, consult with legal counsel.
Detail
In order to prohibit the illegal reproduction of certain originals, such as paper currency, this
machine is equipped with a counterfeit prevention feature.
Due to the counterfeit prevention feature that this machine is equipped with, images may be
distorted.
C-1
MAINTENANCE:
ADJUSTMENT/SETTING:
TROUBLESHOOTING*:
ical adjustment
occurs and its release method, and list of error codes,
their causes, operation when a warning is issued and estimated abnormal parts.
APPENDIX*:
This section gives, as information required by the CE at the site (or at the customer's
premise), a rough outline of the service schedule and its details, maintenance steps, the
object and role of each adjustment, error codes and supplementary information.
The details of items with an asterisk "*" are described only in the service manual of
the main body.
C-2
Main body
Windows 95
Windows 98
Windows Me
Windows 2000
Windows XP
B. Brand name
The company names and product names mentioned in this manual are the brand name or
the registered trademark of each company.
Description
IN
PS
Sensor
PS
Door PS1
SIG
102 PS
24V
Solenoid
SD
DRV
SOL
24V
Clutch
CL
DRV
SOL
C-3
Motor
Description
24V
CONT
Drive signal
DRV1
DRV2
D1
D2
_U
_V
_W
DRV1
DRV2
DRV3
D1
D2
D3
D4
DRV A
DRV A
DRV B
DRV B
A
Motor
/A
B
/B
AB
BB
CLK, PLL
LCK, Lock, LD
FR
BLK
P/S
Power/stop
S/S
SS
Fan
Others
C-4
FM
CW/CCW, F/R
ENB
Effective signal
TEMP_ER
24V
CONT, DRIVE
Drive signal
HL
Detection signal
TH1.S, ANG
Analog signal
Serial communication
Description
Signal ground
PG, P.GND
Power ground
DCD
SIN
Serial input
SOUT
Serial output
DTR
GND
DSR, DSET
RTS
CTS
RI
Ring indicator
TXD
RXD
Feed direction
Notation
Transverse feed
A4
Longitudinal feed
A4S
Longitudinal feed
A3
C-5
Blank Page
C-6
SERVICE MANUAL
Field Service
C6500/C6500P/
C5500
Main body
2007.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the
corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2009/04
3.03
2009/01
3.02
2008/11
3.01
2007/11
3.0
2007/06
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
CONTENTS
bizhub PRO C6500/C6500P/C5500
OUTLINE
1. SYSTEM CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
MAINTENANCE
3. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1
3.2
3.3
3.4
3.5
Maintenance item . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.1
Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1.2
DF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.3
PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1.4
LU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.1.5
RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.6
FD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.1.7
FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.1.8
PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.1.9
SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.1.10
PB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.2.2
3.2.3
3.2.4
3.3.2
3.4.2
3.6
3.7
3.5.2
3.5.3
3.5.4
3.6.2
3.7.2
3.7.3
3.7.4
3.7.5
3.7.6
3.7.7
CONTENTS
3.8
3.9
3.7.8
3.7.9
Replacing the 2nd transfer roller /Lw and the transfer earth plate assy. . . . . . . . . . . . . . . . . . 61
3.7.10
3.7.11
3.8.2
3.10.2
3.10.3
3.11.2
3.11.3
3.13.2
3.14.2
3.15.2
3.16.2
Replacing the fusing drive gear /B and the fusing duct 2 assy . . . . . . . . . . . . . . . . . . . . . . . . 98
3.16.3
3.16.4
3.16.5
Replacing the fusing roller /2, fusing bearing, and fusing drive gear /O. . . . . . . . . . . . . . . . . 104
3.16.6
Replacing the fusing belt, fusing roller /1, insulating sleeve /Up,
fusing bearing /Up, and belt regulation sleeve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
3.16.7
3.16.8
Replacing the fusing roller /Lw, fusing bearing /Lw, and insulating sleeve /Lw . . . . . . . . . . . 111
3.16.9
3.16.10
3.16.11
3.16.12
Replacing the fusing regulation gear /A and the fusing limiter. . . . . . . . . . . . . . . . . . . . . . . . 119
3.17.2
3.17.3
ii
4.2
4.3
CONTENTS
4.3.1
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
4.3.2
4.3.3
4.3.4
4.3.5
4.3.6
5.2
5.3
5.4
5.5
ISW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
5.1.1
5.1.2
5.1.3
ISWTrns. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.2.1
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
5.2.2
5.2.3
5.2.4
5.3.2
OUTLINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
5.4.2
5.4.3
5.4.4
5.4.5
5.4.6
5.4.7
5.4.8
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
5.5.2
5.5.3
6. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
6.1
6.2
6.3
6.1.2
6.1.3
6.1.4
6.1.5
6.3.2
6.3.3
6.3.4
6.3.5
6.3.6
6.3.7
6.3.8
6.3.9
iii
CONTENTS
6.3.10
6.4
6.3.11
6.3.12
6.3.13
6.3.14
6.3.15
6.3.16
6.3.17
6.3.18
6.3.19
6.3.20
6.3.21
6.3.22
6.3.23
Removing/reinstalling OT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
6.4.2
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
7.1
Composition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241
iv
10.3.1
10.3.2
10.3.3
10.3.4
10.3.5
10.3.6
10.3.7
10.3.8
10.3.9
10.3.10
10.3.11
10.3.12
10.3.13
10.3.14
10.3.15
10.3.16
10.3.17
10.3.18
10.3.19
10.3.20
CONTENTS
10.3.21
10.3.22
10.3.23
10.3.24
10.3.25
10.3.26
10.3.27
10.3.28
10.4.2
10.4.3
10.4.4
10.4.5
10.4.6
10.4.7
10.4.8
10.4.9
10.4.10
10.4.11
10.4.12
10.4.13
10.4.14
10.4.15
10.4.16
10.4.17
10.4.18
10.4.19
10.4.20
10.4.21
10.4.22
10.4.23
10.4.24
10.4.25
10.4.26
10.4.27
10.5.2
10.5.3
10.5.4
10.6.2
10.6.3
10.6.4
10.7.2
10.7.3
CONTENTS
10.7.4
10.7.5
10.7.6
10.7.7
10.7.8
10.7.9
10.7.10
10.7.11
10.8.2
10.8.3
10.8.4
vi
10.9.1
10.9.2
10.9.3
10.9.4
10.9.5
10.9.6
10.9.7
10.9.8
10.9.9
Double Parallel Folds Pos. Adj. (Multi Folder (Fold) Adj.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 429
10.9.10
10.9.11
10.9.12
10.9.13
10.9.14
10.9.15
10.9.16
10.9.17
10.9.18
10.9.19
10.9.20
10.9.21
10.9.22
10.9.23
10.9.24
10.9.25
10.9.26
10.9.27
10.9.28
10.9.29
10.9.30
10.9.31
10.9.32
10.9.33
10.9.34
10.9.35
10.9.36
CONTENTS
10.9.37
10.9.38
10.9.39
10.9.40
10.9.41
10.9.42
10.9.43
10.9.44
10.9.45
10.9.46
Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
10.11.2
10.11.3
List of combinations of E-Mail CS Remote Care and Mail remote notification system . . . . . 466
10.11.4
10.11.5
10.11.6
10.11.7
10.11.8
10.11.9
10.13.2
10.15.2
10.15.3
CE Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 499
10.15.4
10.15.5
10.15.6
10.16.2
10.16.3
10.16.4
vii
CONTENTS
11.5 Separation pressure adjustment of the paper feed tray/1, /2 and /3 . . . . . . . . . . . . . . . . . . . . . . . . 506
TROUBLESHOOTING
12. JAM CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
12.1 Jam code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 507
13. MALFUNCTION CODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
13.1 Malfunction code list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 531
APPENDIX
14. PARTS LAYOUT DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
14.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
14.1.1
Switch/sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
14.1.2
Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 613
14.1.3
14.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 627
14.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
14.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
14.5 RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 637
14.6 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 639
14.7 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 647
14.8 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
14.8.1
FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 651
14.8.2
FS-520/607. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656
14.9 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 660
14.10 PK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
14.10.1
PK-512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 661
14.10.2
PK-513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 662
14.11 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 663
14.12 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 676
15. CONNECTOR LAYOUT DRAWING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691
15.1 Main body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 691
15.1.1
15.2 DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 701
15.2.1
15.3 PF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 702
15.3.1
15.4 LU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 703
15.4.1
15.5 RU . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 704
15.5.1
15.6 FD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 705
15.6.1
15.7 LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 709
15.7.1
15.8 FS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 711
15.8.1
15.9 PI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
15.9.1
15.10 PK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 715
15.10.1
viii
CONTENTS
15.11 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
15.11.1
15.12 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
15.12.1
FS-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 739
16.7.2
FS-520/607 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 742
PK-512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 747
16.9.2
PK-513 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 748
16.10 SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 749
16.11 PB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 755
17. OVERALL WIRING DIAGRAM
17.1 Main body 1/12
17.2 Main body 2/12
17.3 Main body 3/12
17.4 Main body 4/12
17.5 Main body 5/12
17.6 Main body 6/12
17.7 Main body 7/12
17.8 Main body 8/12
17.9 Main body 9/12
17.10 Main body 10/12
17.11 Main body 11/12
17.12 Main body 12/12
17.13 DF
17.14 PF 1/4
17.15 PF 2/4
17.16 PF 3/4
17.17 PF 4/4
17.18 LU
17.19 RU
17.20 FD
17.21 LS
17.22 FS
17.22.1
FS-503
17.22.2
FS-520/607
17.23 PI
17.24 PK
17.25 SD 1/4
17.26 SD 2/4
17.27 SD 3/4
ix
CONTENTS
17.28 SD 4/4
17.29 PB 1/4
17.30 PB 2/4
17.31 PB 3/4
17.32 PB 4/4
1. SYSTEM CONFIGURATION
OUTLINE
1. SYSTEM CONFIGURATION
A. System configuration (PRO C6500/PRO C6500P)
[21]
[22]
[2]
[9]
[20]
[3]
[10]
[4]
[23]
[19]
[1]
[5]
[11]
[14]
[18]
[6]
[7]
[13]
[17]
[8]
[12]
[14]
[16]
[13]
[15]
a03ut1c001cc
1. SYSTEM CONFIGURATION
[1]
Main body
[13]
[2]
[14]
[3]
[15]
[4]
[16]
[5]
[17]
[6]
[18]
[7]
[19]
[8]
[20]
[9]
[21]
[10]
[22]
[11]
[23]
Key counter
[12]
*1
*2
1. SYSTEM CONFIGURATION
AC power to be connected to
PF-601 *1
RU-504 *4
PF-601
*1
*4
FD-501
External (FD-501)
PF-601 *1
RU-503 *4
SD-501
External (SD-501)
PF-601 *1
RU-503 *4
PF-601 *1
RU-504 *4
FD-501
*1
*4
RU-503
FS-503
External (RU-504)
LS-501
External (LS-501)
FS-503
*5
PF-601
LS-501
FS-503
External (RU-504/LS-501)
PF-601 *1
RU-503 *4
LS-501
SD-501
External (LS-501/SD-501)
PF-601
*1
*4
FD-501
LS-501
External (FD-501/LS-501)
PF-601 *1
RU-503 *4
FD-501
SD-501
External (FD-501/SD-501)
10
LU-202 *2
FS-607 *3
11
PF-601 *1
OT-502
12
LU-202
*2
FS-520
13
LU-202 *2
OT-502
14
PF-601*1
RU-503*4
15
PF-601*1
RU-503*4
16
PF-601*1
RU-503*4
17
PF-601*1
RU-503*4
18
PF-601*1
RU-503*4
19
PF-601*1
FS-607 *3
20
PF-601*1
*3
21
PF-601*1
RU-504*4
22
LU-202*2
RU-504*4
23
LU-202*2
RU-504*4
24
PF-601*1
RU-504*4
RU-504
RU-503
*3
PB-501
External (PB-501)
FD-501
PB-501
SD-501
FD-501
PB-501
SD-501
LS-501
PB-501
PB-501
FS-520
SD-501
FD-501
*1
*2
SD-501
External (LS-501/PB-501)
FS-503
External (RU-504/SD-501)
FS-503
External (RU-504/FD-501)
External (RU-504)
FS-503
*3
*4
External (SD-501/PB-501)
External (FD-501/SD-501/PB-501)
FS-503
FD-501
External (FD-501/PB-501)
External (RU-504/FD-501/SD-501)
: RU-504
: External (RU-504)
1. SYSTEM CONFIGURATION
[9]
[12]
[11]
[8]
[2]
[6]
[3]
[10]
[13]
[1]
[9]
[8]
[5]
[4]
[7]
a03ut1c005ca
[1]
Main body
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
Key counter
[7]
1. SYSTEM CONFIGURATION
No.
AC power to be connected to
LU-202 *1
FS-607 *2
LU-202
*1
FS-520
*2
LU-202 *1
OT-502
*1
*2
2. PRODUCT SPECIFICATIONS
2. PRODUCT SPECIFICATIONS
A. Type
Type
Copying method
Original stand
Fixed
Original alignment
Photo conductor
OPC
Writing method
Paper capacity
*1
*2
B. Functions
Original
Copy size
Tray1, 2, 3
SRA3, A3, B4, SRA4, A4, SRA4S, A4, A4S, B5, B5S, A5S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S,
51/2 x 81/2S
81/2 x 13, 81/4 x 13, 8 1/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Max. 330 x 487 mm, Min. 140 x 182 mm)
Bypass feed
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S,
B6S, A6S,
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/2 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Max. 330 x 487 mm, Min. 100 x 148 mm)
ADU
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Custom paper (Max. 330 x 487 mm, Min. 140 x 182 mm)
Inch:
cation
Magnification
2. PRODUCT SPECIFICATIONS
Zoom magnifi-
cation
Warm-up time
Full color
Monochrome
Black-and-white
Full color
Monochrome
Black-and-white
Up to 9,999 sheets
Scan
Write
Main scanning : 600 dpi Sub-scanning : 600 dpi (1800 dpi *1)
Standard memory
Expansion memory
(HD-506)
No. of originals in memory
Full color
(Reference value)
white/mono-
chrome
sheets *2]
Conditions Original: FAX test chart #4 /A4
Density: Standard
Mode: Text/Photo, printed original, life size
Memory capacity: Standard 256 MB
Interface section
RJ45 Ethernet, Serial port (RS232-C), Service port, Serial port (USB
TypeB),Connector for printer controller
*1
*2
*3
PRO C6500
*4
PRO C5500
2. PRODUCT SPECIFICATIONS
Tray1, 2, 3
Bypass feed
64 to 300g/m2
Plain paper
A4 or smaller than 81/2 x 11 : 64 to 209 g/m2
High Quality paper
A4 or 81/2 x 11 or larger : 64 to 256 g/m2
64 to 300g/m2
2
64 to 300g/m2
paper
64 to 300g/m2
OHP film*1 *2
Index paper*1 *3
:Available U: Available only one sheet at a time : Not available
*1
Paper type of the label paper can be Plain, High Quality, Color Specific, or Coated_GL, ML, GO, MO
paper. Available ranges of paper weight (thickness) of the label paper are the same with those of the corresponding paper type.
*2
*3
2. PRODUCT SPECIFICATIONS
Parts name
Useful life
Type name
Toner bottle /Y
24,000 prints*1
23,000 prints*3
TN610Y
Toner bottle /M
24,000 prints*1
23,000 prints*3
TN610M
Toner bottle /C
24,000 prints*1
23,000 prints*3
TN610C
Toner bottle /K
*1
35,000 prints
34,000 prints*3
TN610K
*2
Drum cartridge
200,000 prints
150,000 prints *4
DU-102
Developer /Y
200,000 prints *2
150,000 prints *4
DV610 (Y)
Developer /M
200,000 prints *2
150,000 prints *4
DV610 (M)
Developer /C
Developer /K
*1
*2
*3
*4
D. Materials
*2
200,000 prints
150,000 prints *4
*2
200,000 prints
150,000 prints *4
DV610 (C)
DV610 (K)
2. PRODUCT SPECIFICATIONS
E. Maintenance
Maintenance cycle
Q zone*2
*1
The number of prints include all monochrome, solid color, and full color printings.
*2
*3
*4
PRO C5500
80
Humidity (%RH)
70
60
40
30
20
10
10
18 20
23
30
Temperature (C)
a03ut1c004ca
10
F.
2. PRODUCT SPECIFICATIONS
Machine data
Power source
4,550W or less : PRO C6500 (B. When the type of the optional unit
tion
Metric: 4,060W or less : PRO C6500 (B. When the type of the optional unit
connection configuration (P3) is No. 9)
3,400W or less : PRO C5500
3,550W or less
Dimensions
Approx. 360kg
G. Operating environment
Temperature
10 to 30 C
Humidity
Note
The information herein may be subject to change for improvement without notice.
11
2. PRODUCT SPECIFICATIONS
Blank page
12
3. PERIODIC CHECK
MAINTENANCE
3. PERIODIC CHECK
3.1
Maintenance item
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the housing section" to "3.16 Maintenance procedure of the fusing section"
3.1.1
Main body
A. Maintenance 1 (Every 200,000 copies/prints (PRO C6500)/Every 150,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
External
section
A03UR701
Implementation classification
Materials
Tools used
Actual replacement
cycle: Varies depend-
(service mode)
developing roller
drive distance and
temp/humidity.
Must be replaced
65AAR718
Cleaning pad
M, /C, /K
2
3
Scanner
section
ror)
Photo con-
ductor sec-
ter
tion
Drum cartridge
( )
Blower brush/
alcohol/cleaning pad
DU-102
Actual replacement
cycle: 106 km of
(service mode)
Developing
Developer /Y
section
DV610 (Y)
developing roller
(service mode)
Developer /M
Actual replacement
drive distance
1
DV610 (M)
Parts counter reset
(service mode)
13
3. PERIODIC CHECK
No.
Unit
Quantity
classification
4
Developing
Developer /C
section
DV610 (C)
Materials
Tools used
Actual replacement
cycle: 130km of the
developing roller
(service mode)
Developer /K
Implementation classification
Cleaning Check Lubrication Replacement
drive distance
1
DV610 (K)
Parts counter reset
(service mode)
Developing unit /Y
Alcohol/Hydro wipe
Developing unit /M
Developing unit /C
Developing unit /K
5
Intermediate
transfer sec-
A03U5042
tion
1
1
65AAR756
Belt Cleaning blade
A03U5530
(service mode)
1st transfer roller /Y
Actual replacement
distance
1
A03U5012
Parts counter reset
(service mode)
1st transfer roller /M
A03U5012
Parts counter reset
(service mode)
1st transfer roller /C
A03U5012
Parts counter reset
(service mode)
1st transfer roller /K
A03U5004
Parts counter reset
(service mode)
2nd transfer roller /Up
65AA2611
Belt drive roller
2nd transfer roller /Lw
Alcohol/Hydro wipe
1
65AA4501
Separation discharging assy
A03UR704
14
No.
Unit
3. PERIODIC CHECK
Description
Quantity
classification
6
Registration
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Paper feed
Alcohol/cleaning pad
section
ber
section
7
Bypass tray
section
ber
Separation roller rubber
Pick-up roller
Vertical con-
Intermediate convey-
veyance sec-
ance Roller /1
tion
10 ADU
11 Fusing
section
Multemp FF-RM
A03U7203
Fusing paper exit roller
/Up
A03U7225
Fusing paper exit roller
Alcohol/cleaning pad
/Lw
12 OT-502
65AA4849
Paper exit roller
A0438907
Paper exit driven roller
/2
65AA4818
13 Main body
Maintenance counter
reset (service mode)
15
3. PERIODIC CHECK
B. Maintenance 2 (Every 400,000 copies/prints (PRO C6500)/Every 300,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Paper feed
section
ber
Implementation classification
Materials
Tools used
Actual replacement
count: 125,000 feed
25SA4096
Separation roller rub-
ber
25SA4096
2
reverse/
paper exit
A03U8605
section
Reverse gate
Fusing
Fusing roller /2
section
1
Alcohol/cleaning pad
1
Multemp FF-RM
A03U7202
Fusing belt
A03U7205
Belt regulation sleeve
A03U7250
Insulating sleeve /Up
Multemp FF-RM
A03U7295
Fusing bearing /Lw
Fusing roller /1
A03U7201
Fusing bearing /Up
A03U8078
Fusing drive gear /O
A03U8095
Fusing bearing
56UA7507
Fusing drive gear /B
A03U8082
Unit
Description
Quantity
classification
1
Photo con-
ductor sec-
ter
tion
65AAR767
Fusing sec-
tion
26NA5371
Insulating sleeve /Lw
A03U7227
16
Implementation classification
Materials
Tools used
2
2
Multemp FF-RM
3. PERIODIC CHECK
No.
Unit
Description
Quantity
classification
1
Photocon-
ductor sec-
ter
tion
65AAR767
Developing
Developing unit /Y
section
A03UR706
Developing unit /M
Implementation classification
Materials
Tools used
1
1
A03UR706
Developing unit /C
A03UR706
Developing unit /K
A03UR707
3
Intermediate
transfer sec-
A03UR748
tion
65AAR753
4
5
Registration
section
65AAR780
Fusing
Fusing limiter
section
65AA5365
Fusing bearing /Lw
1
1
2
26NA5371
Insulating sleeve /Lw
Multemp FF-RM
A03U7227
Fusing regulation gear
/A
65AA7747
Fusing duct /2 Assy
A03UR753
17
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Developing
Developing unit /Y
section
A03UR706
Developing unit /M
Implementation classification
Materials
Tools used
1
1
A03UR706
Developing unit /C
A03UR706
Developing unit /K
A03UR707
2
Intermediate
transfer sec-
A03UR748
tion
65AAR753
3
4
Registration
section
65AAR780
Fusing
Fusing limiter
section
65AA5365
Fusing regulation gear /A
1
1
1
Multemp FF-RM
65AA7747
Fusing duct /2 Assy
A03UR753
F.
No.
Unit
Description
Quantity
classification
1
Intermediate
transfer sec-
assy
tion
65AAR778
Reverse/
paper exit
roller
section
A03U8926
Fusing
section
A03U8093
18
Materials
Tools used
Implementation classification
Cleaning Check Lubrication Replacement
Alcohol/cleaning pad
1
Multemp FF-RM
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Intermediate
transfer sec-
solenoid
tion
26NA8251
Bypass feed
tray section
ber
Implementation classification
Materials
Tools used
Actual replacement
count: 125,000 feed
25SA4096
3
Registration
section
65LAR707
Unit
Description
Quantity
classification
1
Vertical con-
Intermediate convey-
veyance sec-
ance clutch /1
tion
56AA8201
ADU
Intermediate convey-
Implementation classification
Materials
Tools used
ance clutch /2
56AA8201
Intermediate convey-
ance clutch /3
56AA8201
I.
No.
Unit
Description
Quantity
classification
1
2
Paper feed
Pick-up roller
section
56AAR721
Fusing
section
A03UM31F (Europe)
Implementation classification
Materials
Tools used
Actual replacement
count: 800,000 feed
A03UM31E (U.S.A)
Fusing heater lamp /4
A03UM32F (Europe)
A03UM32E (U.S.A)
Sensor mounting plate
A assy
A03UR734
Sensor mounting plate
B assy
A03UR735
19
3. PERIODIC CHECK
J.
No.
Unit
Description
Quantity
classification
1
Paper feed
section
56AA8201
Paper feed clutch /2
Implementation classification
Materials
Tools used
Actual replacement
count: 2,000,000
feed
56AA8201
Paper feed clutch /3
56AA8201
Pre-registration clutch /1
56AA8201
Pre-registration clutch /2
56AA8201
Pre-registration clutch /3
56AA8201
2
Bypass feed
Pick-up roller
tray section
65AAR789
Paper feed clutch /BP
Actual replacement
Actual replacement
56AA8201
count: 2,000,000
feed
Unit
Description
Quantity
classification
1
ADU
ADU conveyance
clutch /1
ADU conveyance
A03UM201
ADU conveyance
clutch /3
A03UM201
4
ADU pre-registration
clutch
A03UM201
20
Actual replacement
prints
clutch /2
3
Materials
Tools used
count: 3,600,000
A03UM201
2
Implementation classification
Cleaning Check Lubrication Replacement
3.1.2
3. PERIODIC CHECK
DF
Unit
Description
Quantity
classification
1
Paper feed
section
13YH4064
Pick-up roller
Implementation classification
Materials
Tools used
Actual replacement
count: 625,000 feed
13YH4039
Separation roller
20AJ4015
3.1.3
PF
Unit
Description
Quantity
classification
1
Paper feed
Pick-up rubber
section
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Separation roller
PF separation gear
2
( )
Alcohol/cleaning
section
pad/multemp FF-RM
Conveyance
Vertical conveyance
Alcohol/cleaning pad
section
roller /1
Horizontal conveyance roller /1
Unit
Description
Quantity
classification
1
Paper feed
Pick-up rubber
section
A03X5652
Paper feed roller
Implementation classification
Materials
Tools used
Actual replacement
count: 300,000 feed
A03X5653
Separation roller
A03X5654
21
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Paper feed
section
56AA8201
Separation clutch
Implementation classification
Materials
Tools used
Actual replacement
count: 2,000,000
feed
56AA8201
2
Conveyance
Vertical conveyance
section
clutch /1
56AA8201
Vertical conveyance
clutch /2
56AA8201
Vertical conveyance
clutch /3
56AA8201
Horizontal convey-
ance clutch /1
56AA8201
Horizontal convey-
ance clutch /2
56AA8201
Pre-registration clutch
56AA8201
3.1.4
LU
A. Maintenance 1 (Every 200,000 prints (PRO C6500)/Every 150,000 prints (PRO C5500))
No.
Unit
Description
classification
1
Paper feed
Pick-up roller
section
Quantity
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Separation roller
Pre-registration roller
Paper dust
removing brush
LU separation gear
section
22
( )
Alcohol/cleaning
pad/multemp FF-RM
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Paper feed
Pick-up roller
section
A03X5652
Paper feed roller
Implementation classification
Materials
Tools used
Actual replacement
count: 300,000 feed
A03X5653
Separation roller
A03X5654
Unit
Description
Quantity
classification
1
Paper feed
section
56AA8201
Pre-registration clutch
Implementation classification
Materials
Tools used
Actual replacement
count: 2,000,000
feed
56AA8201
3.1.5
RU
Unit
Description
Quantity
classification
1
Conveyance
Entrance roller /2
section
Entrance roller /1
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Conveyance roller
3.1.6
FD
Unit
Description
Quantity
classification
1
PI section
Implementation classification
Materials
Tools used
Actual replacement
13QN-443
Separation rubber
56BA-575
Unit
Description
Quantity
classification
1
PI section
Pick-up rubber
50BA-574
Implementation classification
Materials
Tools used
Actual replacement
count: 200,000 feed
23
3. PERIODIC CHECK
3.1.7
FS
A. FS-503
(1) Maintenance 1 (Every 600,000 prints (PRO C6500))
No.
Unit
Description
Quantity
classification
1
Main tray
section
122H4825
Implementation classification
Materials
Tools used
Unit
Description
Quantity
classification
1
Stapler
section
15AA4222
Stapler unit /Rr
Implementation classification
Materials
Tools used
Actual replacement
count: 500,000 staples
15AA-450
B. FS-520
(1) Maintenance 1 (Every 200,000 copies/prints (PRO C6500)/Every 150,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Conveyance
section
(sponge roller)
Implementation classification
Materials
Tools used
122H4825
Paper exit roller /B
(sponge roller)
A04D8904
Intermediate convey-
ance roller
(sponge roller)
13QE4531
(2) Maintenance 2 (Every 400,000 copies/prints (PRO C6500)/Every 300,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Stacker
section
(sponge roller)
20AK4210
Cleaning plate Assy
A07RA741
24
Implementation classification
Materials
Tools used
3. PERIODIC CHECK
No.
Unit
Description
Quantity
classification
1
Stapler sec-
tion
A07RA735
Stapler unit /Rr
Implementation classification
Materials
Tools used
Actual replacement
count: 500,000 staples
A07RA736
C. FS-607
(1) Maintenance 1 (Every 200,000 copies/prints (PRO C6500)/Every 150,000copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Conveyance
section
(sponge roller)
Implementation classification
Materials
Tools used
122H4825
Paper exit roller /B
(sponge roller)
A04D8904
Intermediate convey-
ance roller
(sponge roller)
13QE4531
(2) Maintenance 2 (Every 400,000 copies/prints (PRO C6500)/Every 300,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Stacker sec-
tion
(sponge roller)
Implementation classification
Materials
Tools used
20AK4210
(3) Maintenance 3 (Every 1,000,000 copies/prints (PRO C6500)/Every 900,000 copies/prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Stapler sec-
tion
15JM-501
Stapler unit /Rr
Implementation classification
Materials
Tools used
Actual replacement
count: 200,000 sta-
ples
15JM-501
25
3. PERIODIC CHECK
3.1.8
PI
A. Maintenance 1 (Every 200,000 prints (PRO C6500)/Every 150,000 prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Paper feed
Pick-up roller
section
Implementation classification
Materials
Tools used
Alcohol/cleaning pad
Separation roller
Unit
Description
Quantity
classification
1
Paper feed
section
13QN-446
Separation roller
Implementation classification
Materials
Tools used
Actual replacement
count: 100,000 feed
13QN-443
C. Maintenance 3 (Every 1,000,000 prints (PRO C6500)/Every 900,000 prints (PRO C5500))
No.
Unit
Description
Quantity
classification
1
Paper feed
Pick-up roller
section
50BA-574
Implementation classification
Materials
Tools used
Actual replacement
count: 200,000 feed
Unit
Description
Quantity
classification
1
Paper feed
Torque limiter
section
13QN4073
Implementation classification
Materials
Tools used
Actual replacement
count: 600,000 feed
Unit
Description
Quantity
classification
1
Paper feed
section
13QN8201
Papaer feed clutch /Lw
13QN8201
26
Implementation classification
Materials
Tools used
Actual replacement
count: 1,000,000
feed
3.1.9
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
Trimmer sec-
tion
bly
Implementation classification
Materials
Tools used
Actual replacement
count: 18,900 cuts
15AN5282
Counter reset
(I/O check mode)
Unit
Description
Quantity
classification
1
Trimmer sec-
tion
bly
Implementation classification
Materials
Tools used
Actual replacement
count: 37,500 cuts
15AN-570
C. Maintenance 3 (Every 4,000,000 prints (PRO C6500))
No.
Unit
Description
classification
Quantity
Implementation classification
Materials
Tools used
Trimmer sec-
Actual lubricated
tion
(whichever comes
screw /Up
4
screw /Lw
5
first.)
MOLYKOTE EM-30L
27
3. PERIODIC CHECK
Unit
Description
Quantity
classification
1
2
Saddle
stitching sec-
15AN-550
tion
Implementation classification
Materials
Tools used
staples
Actual replacement
Actual replacement
count: 1,000,000
15AN-550
3
Trimmer sec-
tion
15AN8002
15AN8002
5
Actual replacement
Bundle pro-
cessing sec-
gear
count:500,000 sets
tion
15AN7719
Unit
Description
classification
Quantity
Implementation classification
Materials
Tools used
Trimmer
Actual lubricated
section
cycle: every
200,000 cuts or
1 year
28
(whichever comes
first.)
MOLYKOTE EM-30L
3.1.10
3. PERIODIC CHECK
Unit
Description
classification
1
2
Conveyance
section
Quantity
Implementation classification
Materials
Tools used
Entrance sensor
Blower brush
SC entrance sensor
Sub tray conveyance
Drum cleaner/
cleaning pad
roller
4
Intermediate convey-
Entrance conveyance
ance roller
roller
6
*4
*2
Tweezers, industrial
wiper, multemp FF-RM
shafts
9
Glue tank
section
10
Glue tank
Filter
A0753724#
11 Cover paper
section
12
*1
plate
*1
plate
13
14
15
Cover paper
Drum cleaner/
cleaning pad
Cover paper
conveyance roller /Lt
17
18
Blower brush
brush
19
*3
plate shafts
20 Glue supply
Pellet hopper
21 Book stock
section
22
Blower brush
23
24
25
26
27
*5
29
3. PERIODIC CHECK
No.
Unit
Quantity
classification
Implementation classification
Materials
Tools used
28 Cover paper
tray section
29
30
Conveyance roller
31 SC section
Switchback roller
Blower brush
Drum cleaner/
cleaning pad
z
13GQ4519#
32
33
Drum cleaner/
cleaning pad
*1
Cleaning of the cover paper folding plate and the book spine backing plate is an abbreviated cleaning.
*2
*4
*5
Unit
Description
Quantity
classification
1
Cover paper
tray section
Implementation classification
Materials
Tools used
Pick-up roller
55VA-484#
Separation roller
55VA-483#
Unit
Description
Quantity
classification
1
Cover paper
tray section
Implementation classification
Materials
Tools used
Unit
Description
Quantity
classification
1
30
Glue tank
section
Implementation classification
Materials
Tools used
3.2
3.2.1
3. PERIODIC CHECK
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the housing section" to "3.16 Maintenance procedure of the fusing section".
The parts count No. given in the table below represents the number of "Count of special parts" in
the Service mode.
A. Main body
No.
Classification
Part name
Part number
External sec-
A03UR701
tion
65AAR718
ment cycle
No.
See P.40 2
Must be
replaced
Note
when replac-
included.
assy.
3
Photocon-
Drum cartridge
ductor section
Charging corona
DU-102
A03UR703
65AAR767
600,000 5
Intermediate
A03U5530
See P.40 37
transfer sec-
A03U5012
200,000 39
tion
A03U5012
200,000 40
A03U5012
200,000 41
10
A03U5004
200,000 42
11
Transfer belt
A03U5042
200,000 34
12
65AA2611
200,000 43
13
65AAR753
600,000 44
14
A03UR748
600,000 35
15
65AAR756
200,000 36
16
65AA4501
200,000 48
17
65AAR778
1,000,000 50
18
26NA8251
1,400,000 47
19
A03UR704
200,000 49
20
Developing
Developer /Y
DV610 (Y)
See P.40 22
21
section
Developer /M
DV610 (M)
See P.40 24
22
Developer /C
DV610 (C)
See P.40 26
23
Developer /K
DV610 (K)
See P.40 28
24
Developing unit /Y
A03UR706
600,000 30
25
Developing unit /M
600,000 31
31
3. PERIODIC CHECK
No.
Classification
Part name
Part number
26
Developing
Developing unit /C
27
section
Developing unit /K
A03UR707
28
Toner collec-
A03UR702
A03UR706
No.
600,000
32
600,000
33
See P.40
tion box
29
Paper feed
Pick-up roller
56AAR721
800,000
78, 79, 80
30
section
25SA4096
125,000
74, 75, 76
31
25SA4096
125,000
32
56AA8201
2,000,000
82
33
56AA8201
2,000,000
83
34
56AA8201
2,000,000
84
35
Pre-registration clutch /1
56AA8201
2,000,000
86
36
Pre-registration clutch /2
56AA8201
2,000,000
87
37
Pre-registration clutch /3
56AA8201
2,000,000
88
74, 75, 76
38
Bypass feed
Pick-up roller
65AAR789
800,000
81
39
tray section
25SA4096
125,000
77
40
25SA4096
125,000
77
41
56AA8201
2,000,000
85
56AA8201
2,000,000
89
92
42
43
Registration
65AAR780
600,000
44
section
65LAR707
1,400,000
93
45
ADU section
56AA8201
2,000,000
90
46
56AA8201
2,000,000
91
47
Reverse/
A03U8605
400,000
94
48
paper exit
A03U8926
1,000,000
95
section
49
Fusing sec-
A03U8082
400,000
61
50
tion
A03UR753
600,000
65
51
A03U8093
1,000,000
67
52
A03UM31F
2,400,000
68
53
Fusing roller /2
A03U7202
400,000
51
54
Fusing bearing
56UA7507
400,000
66
A03UM31E
55
A03U8095
400,000
63
56
Fusing belt
A03U7205
400,000
53
57
Fusing roller /1
A03U7201
400,000
60
58
A03U7295
400,000
57
59
A03U8078
400,000
62
60
A03U7250
400,000
54
61
A03UM32F
2,400,000
69
A03UM32E
32
3. PERIODIC CHECK
No.
Classification
Part name
Part number
62
Fusing sec-
A03U7203
200,000 52
63
tion
600,000 58
ment cycle
No.
26NA5371
64
A03U7227
600,000 59
65
A03UR734
2,400,000 71
66
A03UR735
2,400,000 70
67
A03U7225
200,000 55
68
65AA7747
600,000 64
Fusing limiter
65AA5365
600,000 56
65AA4849
200,000 113
69
70
OT-502
71
A0438907
200,000 111
72
65AA4818
200,000 112
Part number
B. Option
No.
Classification
Part name
ment cycle
1
13YH4064
Pick-up roller
13YH4039
625,000 218
Separation roller
20AJ4015
625,000 219
625,000 217
Pick-up rubber
55VA4111
55VA-483
Separation roller
55VA-483
56AA8201
56AA8201
2,000,000 132
Separation clutch /1
56AA8201
2,000,000 129
10
Separation clutch /2
56AA8201
2,000,000 133
11
56AA8201
2,000,000 134
12
56AA8201
2,000,000 135
13
56AA8201
2,000,000 136
14
56AA8201
2,000,000 137
15
56AA8201
2,000,000 138
16
Pre-registration clutch
56AA8201
2,000,000 139
17
PF
No.
DF
LU
18
Pick-up roller
A03X5652
300,000 118
A03X5653
300,000 119
19
Separation roller
A03X5654
300,000 119
20
56AA8201
2,000,000 120
Pre-registration clutch
56AA8201
2,000,000 121
13QN-443
Separation rubber
56BA-575
21
22
FD
23
24
Stapler unit/Fr
15AA4222
25
FS-503
Stapler unit/Rr
15AA-450
500,000 145
26
122H4825
600,000 147
33
3. PERIODIC CHECK
No.
Classification
27
FS-520
Part number
122H4825
No.
200,000 196
28
A04D8904
200,000 197
29
13QE4531
200,000 198
30
20AK4210
400,000 209
31
A07RA741
400,000 215
122H4825
200,000 196
(sponge roller)
32
FS-607
33
A04D8904
200,000 197
34
13QE4531
200,000 198
35
20AK4210
200,000 209
36
15JM-501
200,000 189
37
15JM-501
200,000 190
(sponge roller)
38
13QN-446
39
Separation roller
13QN-443
40
Pick-up roller
50BA-574
41
Torque limiter
13QN4073
15AN5282
18,900 179
15AN-570
37,500 178
42
PI
SD
43
44
PB
45
34
Switchback roller
13GQ4519#
200,000 228
Filter
A0753724#
200,000 234,235
3.2.2
3. PERIODIC CHECK
The parts shown below are not periodically replaced parts. However, be sure to replace them when they get to
the actual count value.
A. Main body
No.
Classification
Part name
Part number
ADU section
No.
A03UM201
3,600,000 96
A03UM201
3,600,000 97
A03UM201
3,600,000 98
A03UM201
3,600,000 99
B. Option
No.
Classification
Part name
Part number
No.
FD
Pick-up rubber
50BA-574
FS-520
A07RA735
500,000 210
A07RA736
500,000 211
13QN8201
1,000,000 199
13QN8201
1,000,000 204
15AN-550
1,000,000 176
3
4
PI
5
6
SD
15AN-550
1,000,000 177
15AN8002
200,000 180
15AN8002
200,000 180
10
15AN7719
500,000 184
500,000 229
11
Pick-up roller
55VA-484#
12
PB
55VA-483#
500,000 230
13
Separation roller
55VA-483#
500,000 230
14
56AA8201#
3,000,000 231
15
56AA8201#
3,000,000 232
16
A0753799#
35
3. PERIODIC CHECK
3.2.3
Note
For the replacement procedure of periodically replaced parts, see "3.4 Maintenance procedure of
the housing section" to "3.16 Maintenance procedure of the fusing section".
The parts count No. given in the table below represents the number of "Count of special parts" in
the Service mode.
A. Main body
No.
Classification
External section
Part name
Part number
3
4
Photo conductor
section
No.
A03UR701
See P.40
65AAR718
Must be
replaced
when
replacing
the dustproof filter /1
assy.
DU-102
See P.40
14,16,18,20
A03UR703
See P.40
6,8,10,12
Drum cartridge
Charging corona
Parts counter reset (Service
mode)
65AAR767
450,000
A03U5530
See P.40
37
A03U5012
150,000
39
A03U5012
150,000
40
A03U5012
150,000
41
10
A03U5004
150,000
42
6
7
8
Intermediate
transfer section
11
Transfer belt
A03U5042
150,000
34
12
65AA2611
150,000
43
13
65AAR753
600,000
44
14
A03UR748
600,000
35
15
65AAR756
150,000
36
16
65AA4501
150,000
48
17
65AAR778
900,000
50
18
26NA8251
1,350,000
47
19
A03UR704
150,000
49
22
20
21
Developing
section
22
36
Developer /Y
DV610(Y)
See P.40
Developer /M
DV610(M)
See P.40
24
Developer /C
DV610(C)
See P.40
26
DV610(K)
See P.40
28
A03UR706
600,000
30
23
Developer /K
24
Developing unit /Y
25
Developing unit /M
600,000
31
26
Developing unit /C
600,000
32
27
Developing unit /K
600,000
33
A03UR707
3. PERIODIC CHECK
No.
Classification
Part name
Part number
28
A03UR702
29
Paper feed
section
Pick-up roller
56AAR721
800,000 78,79,80
25SA4096
125,000 74,75,76
ment cycle
30
No.
See P.40 1
31
25SA4096
32
56AA8201
2,000,000 82
33
56AA8201
2,000,000 83
34
56AA8201
2,000,000 84
35
Pre-registration clutch /1
56AA8201
2,000,000 86
36
Pre-registration clutch /2
56AA8201
2,000,000 87
37
Pre-registration clutch /3
56AA8201
2,000,000 88
Pick-up roller
65AAR789
800,000 81
25SA4096
125,000 77
38
39
Bypass feed
tray section
125,000 74,75,76
40
25SA4096
125,000 77
41
56AA8201
2,000,000 85
1,950,000 89
42
Vertical conveyance
section
56AA8201
43
Registration
section
65AAR780
600,000 92
44
65LAR707
1,350,000 93
45
ADU section
56AA8201
1,950,000 90
56AA8201
1,950,000 91
A03U8605
300,000 94
A03U8926
900,000 95
300,000 61
46
47
48
49
Reverse/
paper exit
section
A03U8082
A03UR753
600,000 65
51
A03U8093
900,000 67
52
A03UM31F
A03UM31E
2,400,000 68
300,000 51
50
Fusing section
53
Fusing roller /2
A03U7202
54
Fusing bearing
56UA7507
300,000 66
55
A03U8095
300,000 63
56
Fusing belt
A03U7205
300,000 53
57
Fusing roller /1
A03U7201
300,000 60
58
A03U7295
300,000 57
59
A03U8078
300,000 62
60
A03U7250
300,000 54
61
A03UM32F
A03UM32E
2,400,000 69
62
A03U7203
150,000 52
63
26NA5371
450,000 58
64
A03U7227
450,000 59
37
3. PERIODIC CHECK
No.
Classification
65
Fusing section
Part number
66
A03UR734
2,400,000
No.
71
A03UR735
2,400,000
70
67
A03U7225
150,000
55
68
65AA7747
600,000
64
69
Fusing limiter
65AA5365
600,000
56
65AA4849
150,000
113
70
OT-502
71
A0438907
150,000
111
72
65AA4818
150,000
112
Part number
B. Option
No.
Classification
Part name
ment cycle
1
13YH4064
Pick-up roller
Separation roller
Pick-up roller
DF
LU
625,000 217
13YH4039
625,000 218
20AJ4015
625,000 219
A03X5652
300,000 118
300,000 119
A03X5653
Separation roller
A03X5654
300,000 119
56AA8201
2,000,000 120
Pre-registration clutch
56AA8201
2,000,000 121
122H4825
150,000 196
10
A04D8904
150,000 197
11
13QE4531
150,000 198
12
20AK4210
300,000 209
13
A07RA741
300,000 215
122H4825
150,000 196
8
9
14
FS-520
FS-607
15
A04D8904
150,000 197
16
13QE4531
150,000 198
17
20AK4210
300,000 209
18
15JM-501
200,000 189
19
No.
15JM-501
200,000 190
13QN-446
100,000 201,206
21
Separation roller
13QN-443
100,000 202,207
22
Pick-up roller
50BA-574
200,000 200,205
23
Torque limiter
13QN4073
600,000 203,208
20
38
PI
3.2.4
3. PERIODIC CHECK
The parts shown below are not periodically replaced parts. However, be sure to replace them when they get to
the actual count value.
A. Main body
No.
Classification
Part name
Part number
ADU section
No.
A03UM201
3,600,000 96
A03UM201
3,600,000 97
A03UM201
3,600,000 98
A03UM201
3,600,000 99
B. Option
No.
Classification
Part name
Part number
FS-520
PI
2
3
4
No.
A07RA735
500,000 210
A07RA736
500,000 211
13QN8201
1,000,000 199
13QN8201
1,000,000 204
39
3. PERIODIC CHECK
3.3
3.3.1
Replacement cycle
Drum cartridge
first.
On the user screen, the life counter shows
the remaining life with percentage (100%
is the end of life).
Developer
C5500)
Charging coronas
70 hours .
tance.
3.3.2
The replacement cycles (number of prints) are values calculated based on the actual life of parts when printing is
made under the conditions listed in the table below. Since the idle running time (when not creating an image) of
each part can vary widely depending on the print mode, the actual life cycle may become different between the
parts whose replacement cycle (number of sheets) are the same.
Item
40
Descriptions
Printing method
Paper size
A4
Coverage
Environmental temp/humidity
Q zone
3.4
3. PERIODIC CHECK
3.4.1
Dust-proof filter /1 assy : Every 200,000 prints (actual replacement cycle: Varies depending on the coverage,the developing roller drive distance and temp/humidity) *1
: Every 150,000 prints (actual replacement cycle: Varies depending on the coverage,the developing roller drive distance and temp/humidity) *2
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
[2].
a03uf2c001ca
[1]
a03uf2c002ca
41
3. PERIODIC CHECK
3.4.2
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
[2]
cover [2].
a03uf2c003ca
[1]
2. Pull out the dust-proof filter /2 assy [2] from the filter cover [1].
a03uf2c004ca
42
3.5.1
3.5
3. PERIODIC CHECK
43
3. PERIODIC CHECK
3.5.2
A. Procedure
[2]
[1]
44
[4]
[3]
a03uf2c037ca
3. PERIODIC CHECK
[2]
[2]
[1]
[1]
a03uf2c038ca
45
3. PERIODIC CHECK
3.5.3
Note
In order to prevent rollover accidents, safety feature of the product does not allow the process unit
and the ADU to be pulled out at the same time.
Be sure to put the ADU in the main body before pulling out the process unit.
If you cannot pull out the process unit, check the lock lever/1 and /2 for deformation and replace
them as necessary. (See P.220)
[1]
[2]
a03uf2c039ca
[3]
[1]
46
[2]
a03uf2c040ca
3.5.4
3. PERIODIC CHECK
: Every 200,000 prints (actual replacement cycle: 106 km of drum drive distance, or 130
km of roller drive distance after lubrication, whichever comes first) *1
: Every 150,000 prints (actual replacement cycle: 106 km of drum drive distance,or 130
km of roller drive distance after lubrication, whichever comes first) *2
*1
PRO C6500
*2
PRO C5500
B. Procedure
Note
The product installs four drum cartridges one each for yellow, magenta, cyan, and black, and they
are common parts. However, do not use a once-used drum cartridge for another color, or the old
remaining toner and the new toner will mix up and the print quality will degrade.
[2]
[8]
[1]
[7]
[5]
[6]
[9]
[4]
[3]
a03uf2c005ca
47
3. PERIODIC CHECK
3.6
3.6.1
Charging corona
*1
PRO C6500
*2
PRO C5500
B. Procedure
Note
The product installs four charging coronas one each for yellow, magenta, cyan, and black, and
they are common parts. However, do not use a once-used charging corona for another color, or
the old remaining toner and the new toner will mix up and the print quality will degrade.
[1]
[2]
8050ma3037
48
3.6.2
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[3]
[1]
[2]
8050ma3074
49
3. PERIODIC CHECK
3.7
3.7.1
A. Procedure
[3]
[2]
[3]
[1]
[2]
[1]
a03uf2c041ca
[3]
[1]
[2]
8050ma3044
50
3. PERIODIC CHECK
[1]
[2]
unit [2].
Note
Do not damage or touch the transfer belt [3]
with bare hands.
When removing the transfer belt unit, be sure
to hold the handles on both ends.
[3]
a03uf2c042ca
[2]
[1]
8050ma3046
51
3. PERIODIC CHECK
[1]
[2]
[2]
[3]
[5]
52
[4]
a03uf2c043ca
3.7.2
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[4]
[3]
(See P.59)
[3]
[1]
[2]
steps in reverse.
53
3. PERIODIC CHECK
3.7.3
Transfer roller /K
*1
PRO C6500
*2
PRO C5500
B. Procedure
[5]
[1]
[7] [1]
(See P.55)
[7]
[7]
Note
[4] [3]
[7] [6]
[3] [4]
[1]
[2]
8050ma3055
the cables are not fastened, correct by pressing the cables against the metal frame side. If
the plastic films are twisted, move the films to
the center of the cables.
54
3.7.4
3. PERIODIC CHECK
Transfer belt
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[1]
8050ma3053
55
3. PERIODIC CHECK
[2]
5. Have the transfer belt unit [1] stand with its front
[3] [6]
stopper [5].
[5]
up.
[1]
[11]
[8]
[10]
[9]
8050ma3054
8050ma3152
56
Note
When installing the tension plate/Rr, be sure
to push the projection of the plate as far as it
will go as shown in the figure on the left. Do
not pinch the black sheet when tightening the
screw.
When installing the C-clip, lift up the shaft so
that the C-clip is securely fitted in the groove
of the shaft.
Install the transfer belt with the UP SIDE mark
facing up.
Hold the transfer belt by its both ends within
10 mm from the edge, and do not touch other
areas.
Do not damage or touch the transfer belt with
bare hands.
When installing the transfer belt cleaner unit,
apply setting powder to the entire surface of
the transfer belt to which the belt cleaner unit
is attached. After applying setting powder,
rotate the transfer belt to brush all setting
powder off.
3.7.5
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[2]
(See P.55)
2. Lift the 2nd transfer roller /Up [1] upward temporarily, and remove the roller obliquely downward.
Note
the 2nd transfer roller /Up has been released
since the high voltage power supply collar /Rr
is removed.
[1]
[2]
[1]
8050ma3056
57
3. PERIODIC CHECK
3.7.6
B. Procedure
[3]
(See P.50)
[4]
Note
Do not damage or touch the transfer belt [3]
with bare hands.
Before installing the separation claw unit,
apply setting powder to half the area [4] of the
transfer belt [3]. After applying setting pow-
[2]
[2]
[1]
8050ma3050
[1]
[2]
8050ma3051
58
3.7.7
3. PERIODIC CHECK
: Every 600,000 prints (actual replacement cycle: 130km of belt Cleaning blade drive distance)
B. Procedure
[2]
[2]
[1]
[3]
C-clip: 2
Blade support shaft: 1
Toner collection sheet /1: 1
Toner collection sheet /2: 1
Screw: 3
Before installing the belt cleaner unit, apply
setting powder to the part [3] on the transfer
belt. After applying setting powder, rotate the
transfer belt tobrush all setting powder off.
When installing the belt cleaner unit, insert
the tow guides at the both bottom ends of the
belt cleaner unit over the pins of the transfer
belt unit and tighten the screws.
59
3. PERIODIC CHECK
3.7.8
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
60
[3]
8050ma3159
3.7.9
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[4]
5. Remove the two bearings [6] from the 2nd transfer roller /Lw[4].
[1] [6]
Note
Do not touch the roller surface of the 2nd
transfer roller /Lw [4] with bare hands. Always
hold the 2nd transfer roller/Lw by its shaft.
When installing the 2nd transfer roller /Lw,
make sure that the shaft surface with a concave portion is facing the rear side of the
[6]
[2]
[3]
[5]
[5]
8050ma3089
61
3. PERIODIC CHECK
3.7.10
*1
PRO C6500
*2
PRO C5500
B. Procedure
[6]
[2]
62
8050ma3069
steps in reverse.
3.7.11
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[2]
[1]
[3][4]
a03uf2c045ca
[2]
[3]
[1]
installation screw.
63
3. PERIODIC CHECK
3.8
3.8.1
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[3]
(See P.66)
ejecting developer.
After ejecting developer, be sure to put the
platel [1] back to its original position, and
secure the plate with a screw.
[1]
[2]
8050ma3150
64
3. PERIODIC CHECK
[1]
developing roller side, and turn the jig in the direction of the arrow.
Note
Do not turn the coupling against the direction
of the arrow.
After replacing the developing unit, be sure to
perform the Toner Density Sensor Initial
Auto. adjustment. in service mode.
(See P.301)
8050ma3151
65
3. PERIODIC CHECK
3.8.2
Developing unit /C
Developing unit /M
Developing unit /Y
Developing unit /K
B. Procedure
Note
Do not bend the teflon coated sheet attached to the developing roller side of the upper cover of
the developing unit.
Always use a hydro wipe authorized as a CE tool to clean the developing unit. Use of paper or
cloth other than the specified cloth (hydro wipe) will contaminate the developing control plate
inside the developing unit with paper dust or lint and may cause white bands on images.
The product installs four developing units one each for yellow, magenta, cyan, and black, and they
are common parts. However, do not use a once-used developing unit for another color, or the old
remaining toner and the new toner will mix up and the print quality will degrade.
[2]
[3]
(See P.44)
[1]
[3]
8050ma3062
66
3. PERIODIC CHECK
[1]
[2]
[1]
[2]
a03uf2c050ca
[1]
[3]
[2]
8050ma3064
67
3. PERIODIC CHECK
3.9
3.9.1
B. Procedure
1. Open the toner collection door [1], and pull out the
[1]
[2]
a03uf2c051ca
[3]
[2]
[2]
[1]
68
8050ma3008
3. PERIODIC CHECK
3.10.1
Pick-up roller
(PRO C6500/C5500)
: Every 300,000 prints (actual replacement cycle: every 125,000 feed) *2
*1
PRO C6500
*2
PRO C5500
B. Procedure
Note
The tray /1 was used to illustrate the replacement procedure below. The procedure is the same for
the tray /2 and tray/3.
[2]
[3]
[2] [3]
[1]
[3]
a03uf2c052ca
69
3. PERIODIC CHECK
[5]
[3]
[2]
[1]
[4]
a03uf2c053ca
[1]
[2]
70
[3]
a03uf2c054ca
[3]
[2]
3. PERIODIC CHECK
[6]
[5] [1]
[4]
[7]
Note
When installing the paper feed roller, be sure
that the arrow mark [7] is facing toward the
C-clip [5].
10. Remove the paper feed roller rubber [8] from the
[9]
[8]
Note
When installing the paper feed roller rubber,
be sure that the painted mark [9] is facing
toward the arrow mark [7].
71
3. PERIODIC CHECK
3.10.2
Separation roller rubber : Every 400,000 prints (actual replacement cycle: every 125,000 feed) *1
: Every 300,000 prints (actual replacement cycle: every 125,000 feed )*2
*1
PRO C6500
*2
PRO C5500
B. Procedure
Note
The tray /1 was used to illustrate the replacement procedure below. The procedure is the same for
the tray /2 and tray /3.
[2]
[1]
[3]
[4]
[2]
Note
When installing the separation roller rubber,
be sure that the painted mark [4] is facing
toward the c-clip [1].
72
3.10.3
3. PERIODIC CHECK
[9] [10]
[4]
[3]
[1]
[8]
[7]
[6] [5]
[2]
a03uf2c057ca
73
3. PERIODIC CHECK
Pick-up roller
Paper feed roller rubber : Every 1,400,000 prints (actual replacement cycle: every 125,000 feed) *1
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
(See P.86)
[2]
[1]
[2]
a03uf2c058ca
[1]
[3]
74
8050ma3076
[4]
3. PERIODIC CHECK
[3]
Note
[2]
[1]
8050ma3079
[2]
5. Remove the C-clip [1], pull out the shaft [2], and
[3]
[4]
[1]
8050ma3077
[4]
[2]
[3]
[5]
[1]
a03uf2c059ca
75
3. PERIODIC CHECK
3.11.2
Separation roller rubber : Every 400,000 prints (actual replacement cycle: every 125,000 feed) *1
: Every 300,000 prints (actual replacement cycle: every 125,000 feed) *2
*1
PRO C6500
*2
PRO C5500
B. Procedure
[6]
roller assy.
(See P.74)
76
[1]
[7]
a03uf2c060ca
3.11.3
3. PERIODIC CHECK
B. Procedure
[3]
(See P.44)
[1]
[1]
[8]
[7]
[4]
[2]
[5]
[6]
a03uf2c061ca
77
3. PERIODIC CHECK
[3]
[2]
[1]
[3]
8050ma3082
[1]
Note
When installing MC6 [1], match the stopper
[2] with the guide [3].
[2]
78
a03uf2c062ca
3. PERIODIC CHECK
3.12.1
*1
PRO C6500
*2
PRO C5500
B. Procedure
[5]
[4]
[1]
[2] [3]
a03uf2c063ca
79
3. PERIODIC CHECK
[1]
[2] [2]
[2]
[1]
[3]
a03uf2c064ca
[1]
[10]
[2]
[7]
[6]
[3]
[4] [3]
a03uf2c065ca
[2]
[4].
9. Remove the C-clip [5] and remove the intermediate conveyance clutch /1 (MC13) [6].
Note
When installing MC13, match the stopper [7]
with the guide [8].
[5]
[1]
a03uf2c066ca
80
steps in reverse.
3. PERIODIC CHECK
3.13.1
B. Procedure
[1]
[2]
4. Remove the two screws [3] and remove the cleaning stay assy [4].
[3]
[4]
[3]
a03uf2c067ca
81
3. PERIODIC CHECK
3.13.2
*1
PRO C6500
*2
PRO C5500
B. Procedure
[5]
[4]
(See P.77)
[7]
[6]
7. Remove the two screws [6] and remove the registration unit [7].
Note
[6]
[1]
[2]
[8]
[3]
82
[5]
[4]
8050ma3208
3. PERIODIC CHECK
[5]
[6]
[4]
[1]
[5]
[3]
[4]
[2]
[6]
8050ma3209
83
3. PERIODIC CHECK
[3]
[1]
84
[2]
8050ma3210
3. PERIODIC CHECK
[1]
[10]
[5]
[4]
[3]
[7]
[6]
[9]
[8]
8050ma3211
85
3. PERIODIC CHECK
PRO C6500
*2
PRO C5500
B. Procedure
[3]
[1]
86
[2]
a03uf2c068ca
[10]
[9]
[7]
3. PERIODIC CHECK
[5]
[4]
[8]
[6]
[1]
[3]
[2]
a03uf2c069ca
87
3. PERIODIC CHECK
3.14.2
Replacing the ADU conveyance clutch/1 (MC1), /2 (MC2), /3 (MC3), and the ADU pre-registration clutch (MC18)
: 3,600,000 prints
: 3,600,000 prints
: 3,600,000 prints
: 3,600,000 prints
B. Procedure
[4]
[3]
[2]
[1]
[4]
[3]
[2]
[1]
88
3. PERIODIC CHECK
[1]
[2]
Note
When installing the MC3 and the MC18, align
the stopper [6] with the guide [8].
[5]
[6]
[7]
[8]
[4]
[3]
a03uf2c139ca
89
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[5]
[1]
90
8050ma3096
[11] [10]
3. PERIODIC CHECK
[9]
[13]
[12]
8. Remove the two screws [5] and remove the bearing [6].
[8] [7]
[6]
[14]
[5]
[4] [3]
[2]
[1]
8050ma3097
91
3. PERIODIC CHECK
3.15.2
*1
PRO C6500
*2
PRO C5500
B. Procedure
[2]
(See P.184)
[1]
92
a03uf2c070ca
3. PERIODIC CHECK
[5]
[2]
[4]
[1]
[3]
a03uf2c071ca
[1]
[2]
[1]
a03uf2c072ca
93
3. PERIODIC CHECK
[8]
[3]
Note
When installing the gear [2], be sure that the
arrow mark [3] is facing toward the E-ring [1].
[7]
[4]
[5]
[6]
[2]
[1]
a03uf2c073ca
94
3. PERIODIC CHECK
[1]
[2]
[3]
[5]
[4]
a03uf2c074ca
13. Remove the two E-rings [1], and remove the two
bearings [2].
[1]
[2]
[2]
[1]
a03uf2c075ca
95
3. PERIODIC CHECK
Caution:
Immediately after turning off the main power switch (SW1) or the power switch (SW2), the fusing
section is very hot and you may get burnt. Be sure to start operations when the temperature cools
down sufficiently.
A. Procedure
[1]
[2]
(See P.44)
[3]
a03uf2c006ca
96
3. PERIODIC CHECK
[1]
[2]
[3]
[2]
[4]
a03uf2c007ca
[4]
[3]
[1]
a03uf2c008ca
97
3. PERIODIC CHECK
3.16.2
Replacing the fusing drive gear /B and the fusing duct 2 assy
PRO C6500
*2
PRO C5500
B. Procedure
[2]
(See P.96)
[1]
98
a03uf2c009ca
3. PERIODIC CHECK
[7]
[3]
[2]
[1] [6]
[4]
[5]
[6]
a03uf2c010ca
[1]
Note
When installing new fusing drive gear /B, be
sure to apply multemp FF-RM to its gear section.
When installing the fusing drive gear /B,
attach it so that the end surface with three
indentations [2] faces toward you.
[2]
a03uf2c011ca
99
3. PERIODIC CHECK
[1]
a03uf2c046ca
100
3.16.3
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[3] [2]
[1]
[4]
a03uf2c012ca
101
3. PERIODIC CHECK
3.16.4
Note
The fusing lamp /Up consists of the fusing heater lamp /1 (L2), /2 (L3), and /3 (L4).
B. Procedure
[1]
[2]
[3]
[2]
[1]
[4]
102
[2]
a03uf2c014ca
[5]
[3]
3. PERIODIC CHECK
[4]
[2]
[1]
a03uf2c015ca
[2]
[3]
[1]
a03uf2c016ca
[1]
a03uf2c017ca
103
3. PERIODIC CHECK
3.16.5
Replacing the fusing roller /2, fusing bearing, and fusing drive gear /O
Fusing roller /2
Fusing bearing
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
[1]
a03uf2c018ca
[2] [4]
[3]
104
[1]
a03uf2c019ca
3. PERIODIC CHECK
7. Insert the two fusing jigs [2], one each into the two
slits [1], and loosen the pressure of the fusing belt
[3].
[2]
[2]
[3]
[1]
[4]
[5]
[6]
a03uf2c020ca
105
3. PERIODIC CHECK
[2]
10. Spread a hydro wipe [2] over the fusing belt [1].
[1]
Note
Do not touch the fusing belt with bare hands.
[5]
[3]
[4]
a03uf2c021ca
[3]
12. Remove the E-ring [1] and the fusing drive gear /O
[2].
Note
When installing the fusing drive gear /O, be
sure that the arrow mark [3] is facing toward
the fusing bearing [4].
[1]
[2]
[4]
[5]
106
a03uf2c022ca
3.16.6
3. PERIODIC CHECK
Replacing the fusing belt, fusing roller /1, insulating sleeve /Up, fusing bearing /Up, and belt
regulation sleeve
[3]
[2]
[1]
(See P.96)
[4] [5]
[3]
[2]
[1]
a03uf2c023ca
107
3. PERIODIC CHECK
[3]
assy [1].
Note
Install the fusing belt with the lot number [3]
facing to the far side.
[1]
[2]
[1]
a03uf2c024ca
[2]
[2]
[1]
9. Remove the two O-rings [1] and the two belt regulation sleeve [2].
Note
Do not touch the roller of the fusing roller /1
[3].
When laying the fusing roller /1 on the ground,
spread a hydro wipe [4] under it in order not
to let the developer adhere to the roller.
[4]
[3]
a03uf2c025ca
108
3.16.7
3. PERIODIC CHECK
B. Procedure
[2]
6. Remove the two screws [1], and remove the fusing access guide plate [2].
[1]
a03uf2c026ca
[2]
[1]
[1]
a03uf2c027ca
109
3. PERIODIC CHECK
[2]
[1]
[4]
[3]
a03uf2c028ca
10. Disconnect the connector [1] and remove the fusing heater lamp/4 (L5) [2].
Note
Do not touch the lamp of L5 with bare hands.
When installing the L5, be sure to route the
white wire to the rear as shown in the figure.
When installing the fusing ducts /3 assy and /
4 assy, make sure that the tip of the duct is
placed under the retention plate/1, or the fusing heater lamp may be broken.
[2]
[1]
a03uf2c029ca
110
Replacing the fusing roller /Lw, fusing bearing /Lw, and insulating sleeve /Lw
3.16.8
3. PERIODIC CHECK
Fusing roller/Lw
Fusing bearing/Lw
Insulating sleeve/Lw
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
(See P.109)
7. Remove the two screws [1] and remove the retention block/Rr assy [2].
111
3. PERIODIC CHECK
[2]
[1]
[2]
Note
When installing the insulating sleeve, apply
multemp FF-RM to the contact surface with
the fusing roller/Lw.
[8]
[6]
[7]
a03uf2c031ca
[1]
112
[2]
a03uf2c032ca
3. PERIODIC CHECK
[1]
[2] [3]
a03uf2c033ca
113
3. PERIODIC CHECK
3.16.9
B. Procedure
[1]
[3]
[2]
a03uf2c034ca
114
3. PERIODIC CHECK
B. Procedure
[1]
[2]
[3]
a03uf2c035ca
115
3. PERIODIC CHECK
[1]
clamps [2].
[2]
[4]
[3]
[5]
a03uf2c036ca
116
3. PERIODIC CHECK
*1
PRO C6500
*2
PRO C5500
B. Procedure
[1]
[2]
a03uf2c047ca
117
3. PERIODIC CHECK
[3]
[2]
[4]
[1]
[1]
[4]
a03uf2c048ca
[1]
[2]
118
a03uf2c049ca
3. PERIODIC CHECK
3.16.12 Replacing the fusing regulation gear /A and the fusing limiter
A. Periodically replaced parts/cycle
Fusing limiter
B. Procedure
[1]
[2]
8050ma3144
4. Slide the shaft [1] to the rear side, and remove the
[1]
8050ma3145
[1]
8050ma3146
119
3. PERIODIC CHECK
[4]
120
[3]
[2]
[1]
8050ma3147
3. PERIODIC CHECK
3.17.1
*1
PRO C6500
*2
PRO C5500
B. Procedure
1. Remove OT-502.
[1]
(See P.231)
[2]
a03uf2c076ca
3. Remove the E-ring [1], pull out the shaft [2], and
remove the paper retainer roller [3].
[2]
[3]
[1]
a03uf2c077ca
121
3. PERIODIC CHECK
3.17.2
*1
PRO C6500
*2
PRO C5500
B. Procedure
1. Remove OT-502.
(See P.231)
[3]
[2]
[1]
a03uf2c123ca
122
3. PERIODIC CHECK
[2]
[1]
[6]
[5]
[7]
[3]
[6]
[4]
a03uf2c124ca
123
3. PERIODIC CHECK
3.17.3
*1
PRO C6500
*2
PRO C5500
B. Procedure
1. Remove OT-502.
(See P.231)
[4]
[2]
[3]
[3]
[1]
a03uf2c078ca
[1]
124
[2]
[3]
a03uf2c079ca
3. PERIODIC CHECK
[1]
[2]
[3]
a03uf2c080ca
[1]
[2]
a03uf2c081ca
125
4. SERVICE TOOLS
4. SERVICE TOOLS
4.1
Shape
Parts No.
Remark
Setting powder
000V-19-0
25g
Cleaning pad
000V-18-1
10pcs/1pack
Hydro wipe
65AA-9920
10pcs/1pack
Multemp grease
00GR00260
25g
00GR00020
25g
MOLYKOTE EM-30L
00GR00220
25g
FF-RM
126
Jig list
Quantity
Parts No.
Name
Shape
A03UPJG2##
Thermostat jig /L
A03UPJG3##
A03UPJG1##
7050K0020
00M6-2-00
Color chart
9J06PJP1##
9J06PJP2##
4040PJP1##
Black-and-white
4040PJP2##
Black-and-white
Adjustment chart
120A9711#
For DF
65AA-991#
4.2
4. SERVICE TOOLS
Remark
(A3 size)
Color chart
(11 x 17 size)
Test chart
(A3 size)
Test chart
(11 x 17 size)
speed adjustment
00VC-2-00
127
4. SERVICE TOOLS
Name
Quantity
Parts No.
Blower brush
00VD-1000
Tester
00VE-1005
Stapler positioning
13QEJG010
jig
128
Shape
Remark
For FS-607
4.3
4. SERVICE TOOLS
4.3.1
Outline
"Mail remote notification system" is a system that allows you to obtain a list print which can be output by the
main body using the Internet mail (E-mail).
Using this system dispenses not only with printing the list on paper but also visiting the users.
Sending a mail filled-in with a simple keyword to the main body allows you to receive by mail all sorts of list print
information of the main body.
4.3.2
Operating environments
In order to use the functions of "Mail remote notification system", the following conditions must be met. The
operation of the functions is available while in jams, malfunction and a low power mode. A mail sent to the main
body that is not operating does not get lost, but it is handled when the main body is activated again.
(1) The main body has a server that can receive a mail using POP3 or IMAP protocol.
(2) The main body has a mail server that can send a mail using SMTP protocol.
(3) In the following 4 cases, "Mail remote notification system" does not operate in the main body.
When the "Enhance Security Mode" is set to ON (the use of the main body NIC is not allowed.)
4.3.3
Major functions
Sending a mail with a simple keyword allows you to use the following functions.
(1) The list print information of the main body you want to obtain can be received by mail.
List prints that can be obtained are the following 11 lists.
Management list
Adjustment list
Counter list
129
4. SERVICE TOOLS
4.3.4
Initial setting
To make use of "Mail remote notification system", it is necessary to register the network parameter on the main
body and the account on the mail server.
A. Setting from the operation panel
Set the IP address of the main body from the operation panel to connect the main body to the network. When
already set, proceed to "B. Setting from the Web Utilities".
(1) Procedure
Step
1
Operation
Select [Utility/Counter] on the touch panel.
Note
The IP address of the main body is normally assigned by the system administrator. For particulars,
contact the system administrator.
B. Setting from the Web Utilities
Enter the setting of the mail server from the Web Utilities. To use the Web Utilities, make preparations of a PC
that can be connected to the network.
Note
No space is available in all items to be set. The following characters cannot be used for setting an
E-mail address.
()<>;:[]
When an improper entry or setting is made on the Web browser, be sure to make corrections following the error massage. When no correction is made, a down load error of the program may
result.
(1) Procedure
Step
1
Operation
Start the Web browser.
When a proxy is set on the Web browser, the main body Web may not be accessible. For particulars,
contact the network administrator. For Web browser, Internet Explorer 6.02, Netscape Navigator 7.1
or Firefox 1.0 is recommended. However, no setting should be made from two or more browsers
simultaneously.
130
Step
2
4. SERVICE TOOLS
Operation
Specify the IP address of the main body that is entered from "A. Setting from the operating panel."
"Main page" is displayed when an access is made to the Web Utilities of the main body.
Enter the user name and the password in the window and click "OK."
131
4. SERVICE TOOLS
Step
6
132
Operation
"E-Mail Initial Setting screen"
Set item
Details
When using the mail remote notification system, select "Use." Default is "Not
use."
Time difference
The time at which a mail was send out is calculated based on this value. For
time difference setting, enter the difference from the standard time UTC in
the range from -1200 (- 12 hour 00 minute) to +1200 (-12 hour 00 minute).
When no value is entered, +0000 (UTC) is set. (Ex.: In the case of Japan,
enter + 900.)
Sending mail
(SMTP) server
Set the port No. of the SMTP server. For default, 25 is set.
Sending mail
(SMTP) server time
out
Set the time-out of the SMTP connection. For default, 5 minutes is set.
Interval between
fetching mails
The main body check the receiving mail server to see if a mail is newly
received. (An interval can be specified in the range from 1 minute to 60 minutes.) Taking into consideration the load on the network, this is usually set at
the interval of 10 minutes.
Receiving mail
server
Select "Use the default value" when using 110 for POP3, and 143 for IMAP.
When using other than the default, select "Custom" and enter a port number
to be used.
Enter an account name assigned to the main body by the receiving mail
server.
Password
E-mail address of
this copy machine
Enter the mail address of the main body its own. This is normally "mail
account name@receiving mail server name."
Nickname
Enter a nickname that is added to the title (subject) of a mail sent from the
main body. No entry cause no problem.
4. SERVICE TOOLS
Step
6
Operation
Set item
CE password
Details
Enter a password that is added to the title (subject) of a mail sent to the main
body. The main body uses this password for security check.
no: Default
administrator
only illegal mail: When a mail received by the main body does not match
with the password above, or when the mail size is in excess of a fixed
size (10k bytes), transfer the mail.
all mails: Transfer all mails that use "Mail remote notification system."
Administrator
When "only illegal mail" or "all mails" is selected, enter an E-mail address for
E-mail address
transfer.
Announce delay
A selection is made if the difference (time required) between the time when a
mail was sent to the main body and the time when the main body handled
the mail is indicated in the mail. For default, "No" is selected.
before SMTP
to decide whether to send the mail or not. For default, "Yes" is selected.
A mail sending test is made on the SMTP server. A test mail is sent to "Email address of this copy machine" set in Step 6.
Receiving test
A receiving test is made on the receiving mail server. A test mail is received
from "E-mail address of this copy machine" set in Step 6.
133
4. SERVICE TOOLS
4.3.5
For commands for communications with the main body and the details of options, see the table below.
Command
Option
Description
Minimum
letters
GETLOG
ModeMemory
M
U
UserSetting
FontPattern
Management
Ma
Adjustment
UserManagement
Counter
CoverageData
Cov
CommunicationLog
Co
AuditLog
Au
ALL
AL
(Not specified)
[OldPasswd][New-
Passwd]
mail.
[OldPasswd]
[NewPasswd]
A
UseM
C
HELP
(Not specified)
Mail sending
The command and option on the mail are recognized by the top letters without distinction between capital and
small letters. Accordingly, not all letters of the command must be typed. It is recognized by the minimum letters
in the above table.
Note
Mail software can be used without discrimination by OS and a hand-held device or a free mail
using browser.
Use the mail software in the text mode. A mail in the HTML mode cannot be used.
For the mail software, as a condition for reception, 128 characters or more are recommended as
the maximum number of characters displayed in a line.
There are one or more spaces or TAB required between a command and an option that are written
in the mail. However, a line feed is not allowed.
Enter all the commands that are written in the mail in alphanumeric characters (ASCII characters).
When any other characters are used, an error message "Command Not Found" is sent back.
Start a command written in the mail from the line head without space.
When there is a space or TAB found at the line head, the line is ignored.
The maximum number of commands available in a mail is ten. Commands exceeding ten are
ignored.
Do not paste an attached file to a mail sent to the main body. This may be treated as an illegal mail
according to the size of the attached file.
134
4. SERVICE TOOLS
Do not enter a signature to a mail sent to the main body. A signature may be treated as a command and sent back as an error mail.
When the power is shut off while the main body is sending/receiving a mail or when the main body
is printing the list print, the same mail may be sent back twice.
The maximum number of mails that can be received by the main body at a time is five. When more
mails than 5 is being receive by the mail server, they will be handled while in the next reception.
135
5. FIRMWARE VERSION UP
5. FIRMWARE VERSION UP
5.1
ISW
5.1.1
Types of ISW
A. ISWTrns
This is a software for Windows to rewrite the firmware, it rewrites firmware with the main body and the PC locally
connected with a parallel cable or a UBS cable.
Note
When upgrading the ISWTrns version, be sure to uninstall the old version of ISWTrns before installing the new version. When installed by overwriting, the USB driver may not be installed.
When the main body uses the USB cable to conduct the ISW, it is necessary to install the USB
driver of the ISWTrns. For procedure for installation, see "5.2.3 Usage of the ISWTrns" "A. Installation of the USB driver (Windows2000/XP)".
B. USB memory ISW
Directly connect the USB memory to the service port of the main body, and use the program stored in the USB
memory to rewrite the firmware.
C. Internet ISW
Use the main body NIC to connect the main body to network environment, and use the FTP or the HTTP protocol to rewrite firmware via the program server on the Internet.
For the Internet ISW, the following methods are available.
136
5.1.2
5. FIRMWARE VERSION UP
I/F board
Printer control
(OACB)
board (IMCB)
(IFB)
board (PRCB)
When executing the ISW over the entire system, be sure to execute it in the order given below. (To minimize the
occurrence of malfunction resulting from the mismatch of the firmware version)
Step
Type of programs
FD (H), FS-503 (N1), FS-607, FS-520 (N2), SD (B), LS (S), RU (R), PB (J), DF (F)
Note
After replacing the OACB, be sure to conduct the ISW of the image control (Collective (I0)) first.
The main body power will not turn on if the overall control firmware is not in the OACB.
Whenever the FDCB, FNSCB (FS-503), SDCB, LSCB, or PBCB is replaced, be sure to make the
main body model setting using the DIPSW (FD, FS, SD, PB) (refer to P.705,P.711, P.716, P.718), or
using the LS toggle SW (refer to LS-501/502 Field Service P.22) before conducting the ISW.
5.1.3
There are the following two ways for settings on the main body side.
A. Types of the setting
Power ON mode
This mode is used when the firmware is not installed to the overall control board (OACB) or when it is damaged. In this condition, ISW of the OACB is possible when sub power switch (SW2) is turned ON.
Service mode
This mode is used when the firmware of the OACB is installed properly.
Mode
Normal
Service mode
Other boards
Normal
Service mode
137
5. FIRMWARE VERSION UP
C. When writing the firmware newly (When replacing the board or when failed in rewriting the firmware)
Target board
Overall control board
Mode
Power ON mode
Service mode
(1) For the overall control board (OACB), when something is wrong with the firmware or no firmware
is written, the normal start-up cannot be made. In this condition, the power save LED blinks in
orange when power switch is turned ON and placed in the ISW stand-by mode.
In this status, write the OACB firmware (I1 to I5 all) in ISWTrns using a PC.
Note
Firmware can only be written in ISWTrns.
(2) For other boards, when the firmware of the overall controller is normal and something is wrong
with other firmware, a malfunction code is shown on the touch panel when the power is turned
ON. In that case, enter the service mode and perform ISW normally.
138
ISWTrns
5.2.1
5.2
5. FIRMWARE VERSION UP
Specifications
OS:
CPU:
Windows95/98/98SE/Me/NT4.0/2000/XP
Pentium 75MHz or above
Memory:
32MB or more
100MB or more
Others:
Firmware
Item
Board to be rewritten
Specifications
Overall control board (OACB), Printer control board (PRCB), DF control
board (DFCB), FNS control board (FNSCB), FD control board (FDCB),
SD control board (SDCB), LS control board (LSCB), RU control board
(RUCB), PB control board (PBCB)
Rewritable firmware
Image control
Collective (I0), I1 to I5
Printer control
ADF
Stapler (FS-503)
N1
Stapler (FS-607,FS-520)
N2
Multi-folder
Saddle stitcher
Stacker
RU
Perfect Binder
Note
For boards other than the above, ROM replacement is required.
139
5. FIRMWARE VERSION UP
5.2.2
Operation
Copy the setup files to the PC and double click the [Setup.exe] file to start the install program.
Note
When the old version of the ISWTrns remains, uninstall the old version first, and then
install the new version.
Note
For default, "C: \ Program Files \ KONICA MINOLTA
\ ISWTrns" is set as a folder to which an installation is made.
When changing the folder to which an installation is made, click [Browse] and specify
the folder.
4
Following the instructions on the screen, check the folder to which the ISWTrns program is stored
and then click [Next].
Note
For default, "ISWTrns" is set as a folder to which an installation is made.
When changing the folder to which an installation is made, enter the folder name
directly, or select one from the existing folder displayed.
140
Step
5. FIRMWARE VERSION UP
Operation
Select [ISWTrns] from the start menu or double-click the [ISWTrns] icon on the desk top to start up
Note
This screen is shown only when the program is started for the first time after installing
the ISWTrns.
9
"Option screen"
Click [Make Folder].
Note
A folder (C:\Program Files\KONICA MINOLTA\ISWTrns) into which the ISWTrns program
is installed as a storage folder is set by default.
When changing the storage folder, click [Browse] to specify it arbitrarily or enter it
directly in the editor box in full path.
Clicking [Make Folder] creates hierarchical folders with the storage folder set above as
a route.
10
"Option screen"
Click [OK].
Note
This operation allows the data folder created in step 9 to be stored in the INI file of the
ISWTrns program.
141
5. FIRMWARE VERSION UP
5.2.3
Operation
Connect the other end of the USB cable to the USB connector of the PC.
From the screen below, select "Install from a list or specific location," and then click [Next].
The driver is stored in C:\WINDOWS\Drivers\Usb.
In the "Please choose your search and installation options" screen, select "Don't search. I will choose
Select USB driver in the driver selection screen and click [Next] to start the installation.
When the "Completing the Found New Hardware Wizard" screen is displayed, click [Finish] to exit the
installation.
142
Operation
Step
5. FIRMWARE VERSION UP
Check the "Device Manager screen" to see if the USB driver has been correctly installed.
Driver name: KONICA MINOLTA Pro_C6500/C5500 USB Driver for ISW
Operation
Start the PC.
Open "System" in the "Control panel" and select "Device manager" then look for LPT1 in the "Port
(COM and LPT)".
ECP port when the LPT1 port is "ECP printer port (LPT1)"
Normal parallel port when the LPT1 port is "Printer port (LPT1)"
When the printer port is set to ECP port, change the BIOS settings of the PC and cancel the ECP
port.
Note
Contact the system administrator to cancel the ECP mode as it varies depending on the
PC to change the BIOS.
143
5. FIRMWARE VERSION UP
C. Firmware copy
By using the ISWTrns, copy the firmware to be transferred to the main body and save it into the specified folder.
(1) Procedure
Step
Operation
Select [ISWTrns] from the start menu or double click the [ISWTrns] icon on the desktop to start up the
Click [Option (O)] from the menu and then click [Option (O)].
"Option screen"
ISWTrns.
Select a file you want to copy from the lower display section of the "Original Files."
Note
The plural transferred files (rewritten data) can be selected.
When copying all of the files that are displayed, skip this step and proceed to step 7.
144
5. FIRMWARE VERSION UP
Step
Operation
Clicking [Copy] automatically copies the selected file into the specified folder created by installing the
ISWTrns.
Note
When copying all of the files that are displayed in the lower display section of the "Original Files", click [Copy All] instead of [Copy].
In the upper display section of the "Copied Files", a folder name created at the setup of
the ISWTrns is displayed.
In the list shown in the lower display section of the "Copied Files," the copy of which has
been successfully completed are listed in full path. In the "Failed to Copy Files", files the
copy of which have been failed are listed. As the causes of failure, following are considered.
A. There exists a file of the same name and "O/W" is not checked.
B. Cannot find the folder to be stored.
C. An overwrite is made on an overwrite-prohibited file.
When changing a file that is currently stored into a new data, click the overwrite check
box to make a check mark.
10
"Option screen"
Click [OK].
145
5. FIRMWARE VERSION UP
146
Operation
Enter the Service mode.
Press the [01 ROM Version] in the sub menu shown to the right of the screen.
5. FIRMWARE VERSION UP
Operation
Enter the Service mode.
Press the [01 ISW] in the sub menu shown to the right of the screen.
147
5. FIRMWARE VERSION UP
Parallel cable
1)
Procedure
Step
Operation
Connect the parallel cable [2] to the IEEE1284 port [1] of the PC.
[1]
[2]
50gaf2c176na
Connect the parallel cable [1] of the PC to the ISW connector [2] of the main body.
[2]
[1]
a03uf2c132ca
148
5. FIRMWARE VERSION UP
USB cable
1)
Procedure
Step
1
Operation
Turn OFF the power of the main body.
Connect the UBS cable [2] to the USB port [1] of the PC.
[1]
[2]
50gaf2c178na
Connect the USB cable [1] of the PC to the ISW connector [2] of the main body.
[2]
[1]
a03uf2c133ca
149
5. FIRMWARE VERSION UP
F.
Rewriting of firmware
(1) Relationship between the ISW and the display of the operation panel
When the ISWTrns starts up, the main screen is displayed. In the main screen, the transmission file (firmware) is
selected, the information is displayed, the checksum and the transmission file are sent out. For detailed information of the functions, refer to the following.
[3]
[2]
[4]
[1]
[5]
[6]
[7]
[8]
[9]
[10]
150
5. FIRMWARE VERSION UP
[9] [FileCheck]
With a transmission file displayed in "SendFile info" of [8], press this key to calculate the file checksum
(checksum of the entire file) of the displayed transmission file and show a result beside the transmission file.
And also, compare the result of the checksum with the checksum file attached to the firmware and display
the obtained result in the form shown below.
"OK": Accord
"NG": Not accord
"??": Checksum file (*.sum) not found
[10] [FileSend]
Starts the transmission of the transferred file.
(2) Procedure
e.g.) When the overall program (ALL) is written.
Step
1
Operation
Start the ISWTrns program.
Click [Set-up (S)] from the menu and then click [Communication setting (C)].
Note
When [Parallel] is selected, be sure to specify [Port] as well.
4
Select the machine type, the destination and the board types.
Machine type: Pro_C6500 or Pro_C5500, Country: EU, Board type: I1/I5 (ALL)
The data to be used is displayed in the version selection frame and the send file information frame.
151
5. FIRMWARE VERSION UP
Step
6
Press the [FileCheck] to check if the file to be used has any problems.
Note
The files (I1 to I5 all) of Pro_C5500 or Pro_C6500 cannot be written in Pro_C6500. Doing
so will be detected as model name abnormality and the data wont be written in.
7
152
First, press [Start] on the touch panel, then click [FileSend] in ISWTrns.
10
Operation
Step
5. FIRMWARE VERSION UP
"Touch panel"
11
"ISWTrns"
Click [OK].
"Touch panel"
Press [Continue] when conducting the ISW successively.
To end ISW, press [End].
The main body automatically restarts when [End] is pressed.
12
Check the firmware version in the service mode to see if the ISW is completed successfully.
153
5. FIRMWARE VERSION UP
5.2.4
Error list
Operation
OFF
OFF
Blinks in orange
ISW processing (data being received from the PC and firmware being
Blinks in green
written)
5
Blinks in red
OFF
Opening of a send file failed. Possible causes include a corrupted file and
a file in use.
acquisition error
Communications port setup error
Opening of a send file failed. Possible causes include a corrupted file and
a file in use.
Output to the LPT port failed. Possible causes include a cable out of
LPT port
position.
An invalid folder name was entered. Start a folder name with a drive
name, such as C:\.
154
This message is displayed when ISW Trns launches for the fist time.
5. FIRMWARE VERSION UP
Message
No send file available
Unable to copy several files
The number of divisions of a send file recorded in the checksum file and
Error
41
42
43
Applicable program
Common
64
F (DFCB)
81
Common
C1
I (OACB)
C2
C3
Checksum abnormality
C4
E1
F (DFCB)
C (PRCB) /H (FDCB)
E2
E3
Common
/B (SDCB) /N (FNSCB)
/S (LSCB)
Communication error
F (DFCB)
C (PRCB) /H (FDCB)
/B (SDCB) /N (FNSCB)
/S (LSCB)
100
101
102
4xx
5xx
Common
155
5. FIRMWARE VERSION UP
D. ISWTrms troubleshooting
When an error occurs while in the execution of the ISWTrns program.
Condition
1
Causes
start up.
Measure taken
Set it up again.
Check the setup files and set it up
again.
specified folder.
not displayed.
set incorrectly.
changed.)
changed.)
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5. FIRMWARE VERSION UP
Condition
5
Causes
Measure taken
An error "Cannot
gram or system.
An error "Cannot
ened.
played.
file" is displayed.
condition.
An error "Unsuc-
cessful transmis-
ened.
ifications.
than 2 m.
to the PC manual.
157
5. FIRMWARE VERSION UP
5.3
5.3.1
Note
The "Service Port Device" must be set to [On] in the settings menu mode of the "User Setting-System Setting-service Port Device", or the USB memory ISW cannot be used.
A. Procedure
Step
1
Operation
Save the firmware to the USB memory in the folder structure described below.
PRO_C6500
PRO_C5500
I
I
I0
I0
I1
I1
I2
I2
I3
I3
I4
I4
I5
I5
N2
F
N1
N2
S
R
F
J
Note
Create the PRO_C6500 orPRO_C5500 folder directly under the USB memory route.
Several firmware can be saved to a folder. However 24 files is the maximum it can display on the touch panel. Also, two byte font cannot be displayed.
Maximum 40 letters for a file name.
158
Operation
Step
5. FIRMWARE VERSION UP
Connect the USB memory [1] to the main body service port [2].
[1]
[2]
a03uf2c134ca
159
5. FIRMWARE VERSION UP
Step
9
10
160
11
12
Operation
Step
5. FIRMWARE VERSION UP
13
5.3.2
Check the firmware version in the service mode to see if the ISW is completed successfully.
When an error occurs during USB memory ISW operation, the malfunction code is displayed on the touch panel.
(See P.155)
161
5. FIRMWARE VERSION UP
5.4
Internet ISW
5.4.1
OUTLINE
"Internet ISW" is a system to operate the ISW by the main body automatically receiving firmware from the program server, using Web browser, main body operation panel, or Internet mail (E-mail) to direct the ISW. ISW can
be operated at the customer facility without carrying the program, if Internet ISW using main body operation
panel or Web browser is used. Also, with Internet ISW using mail remote notification system, ISW can be operated remotely.
5.4.2
Operating environment
To use the Internet ISW function, the following conditions must to be met.
The main body must be connected to the network environment that allows the download of firmware from
the Internet by using ftp or http protocol.
The following four are status of "Internet ISW" not operating in the main unit.
When the "Security Strengthen Set" is set to ON, the main body NIC other than the CS Remote Care cannot be used.
During print operation, or various JOB (including reserve JOB) exists, or suspended JOB exists during main
body idling.
5.4.3
Initial settings
To use the Internet ISW, it is necessary to set in advance the network parameter, program server address and
the fire wall address etc. of the main body.
A. Settings from the operation panel
To introduce the main body into the network, set the IP address of the main body from the operation panel.
When this setting has been already made, proceed to "B. Settings from the Web browser" .
(1) Procedure
Step
Operation
Restart the main body by turning the sub power switch (SW2) OFF/ON.
Note
The IP address etc. of the main body is normally assigned by the system administrator. For particulars, contact the system administrator.
162
5. FIRMWARE VERSION UP
Operation
Start up the Web browser.
When the proxy is set on the Web browser, the main body Web may not be accessed.
For particulars, contact the network administrator. For Web browser, Internet Explorer 6.02,
Netscape Navigator 7.1 or Firefox 1.0 is recommended. However, be sure to avoid setting from two
or more browsers at a time.
Specify the IP address of the main body that is entered thorough "A. Settings from the operation
panel".
When you access the Web Utilities of the main body, "Main page screen" is displayed.
"Main page" screen
Enter user name and CE password in the window and press [OK].
163
5. FIRMWARE VERSION UP
Step
5
Operation
"Extension for maintenance screen"
Click [Internet ISW].
164
5. FIRMWARE VERSION UP
Operation
Step
"Proxy Server Setting screen"
Set the proxy server settings.
Enable proxy
When using the proxy server, set the IP address of the proxy
server.
Port Number
When using the proxy server, set the number of the port that
uses the proxy server.
server
After completion of entry, click [Next] and then after checking the set items in the setting check
screen, click [Next]. However, if there is an input error, click [Back] following the message shown in
red and then re-set the item.
165
5. FIRMWARE VERSION UP
Step
9
Operation
"Program Server Setting screen"
Set the program server settings. (When using the proxy)
Set the address of the server into which the program to be down
loaded is stored. Select the protocol to be used from the pulldown menu left and enter the address after that in the text box
on the right. In the case of ftp, it is a relative path from the home
directory.
server
Password for the program
server
Receiving time out
Set the receiving time out of the program. When the time is out,
the down load of the program forcibly comes to an end, and the
system returns to the normal mode without conducting the ISW.
10
After completion of entry, click [Next]. Then after checking the set items in the setting check screen,
click [Finish]. However, if there is an input error, click [Back] following the message shown in red and
then re-set the item.
11
Set the program server settings. (When not using the proxy)
Protocol
Target directory
With http, set the path after the host domain. Also, with ftp, set
downloaded.
the relative pass from the home directory.
User name on the program
server
Password for the program
server
Receiving time out
Set the receiving time out of the firmware. When the time is out,
the down load of the firmware forcibly comes to an end, and the
system returns to the normal mode without conducting the ISW.
12
After completion of entry, click [Next]. Then after checking the set items in the setting check screen,
click [Finish]. However, if there is an input error, click [Back] following the message shown in red and
then re-set the item.
166
Step
13
5. FIRMWARE VERSION UP
Operation
When the down load test failed, the response malfunction code from the server is display as
shown below. Since there may be a setting error, re-check the initialization.
167
5. FIRMWARE VERSION UP
5.4.4
Using the Web Utilities of the main body allows the customer engineer, by just making a click from the browser,
to download the programs from the program server automatically for rewriting.
(1) Procedure
Step
1
Operation
Proceed to "Internet ISW" on the Web Utilities.
"Internet ISW screen"
The firmware version of the board is displayed beside each of the board types.
Select one ISW intended board at the item of "ISW." When specifying a file name to be download,
enter it in the [File name] text box.
When firmware file name is not specified, it will be rewritten in the following files stored in the program
server.
I0
bootI0.bin
I1
bootI1.bin
I2
bootI2.bin
I3
bootI3.bin
I4
bootI4.bin
I5
bootI5.bin
C1
bootC1.bin
N1
bootN1.bin
N2
bootN2.bin
bootF1.bin
S1
bootS1.bin
H1
bootH1.bin
R1
bootR1.bin
J1
bootJ1.bin
bootB1.bin
F1
Note
168
B1
5. FIRMWARE VERSION UP
Step
3
Operation
After completion of entry, click the [ISW].
If there is an input error, click [Back] following the message displayed in red and then enter the item
again.
The main unit will automatically restart and complete ISW when ISW is normally completed.
After the main unit has restarted, check that the firmware version has been updated successfully in
the "Internet ISW main screen".
5.4.5
When the customer engineer sends a mail that describes the key word briefly to the main body, the main body
that receives that mail can download the program from the program server to conduct the rewrite automatically.
For the operating environment and initial setting, see "4.3 Mail remote notification system".
(1) Usage of the Internet ISW using the mail remote notification system
For a command that is sent to the main body and its options, see the table given below.
Command
ISW
Option
Descriptions
C1
F1
H1
N1
N2
B1
S1
R1
J1
5 (minimum)
1440 (maximum)
ISWHELP
(Not specified)
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5. FIRMWARE VERSION UP
When firmware file name is not specified, it will be rewritten in the following files saved in the program server.
I0
bootI0.bin
I1
bootI1.bin
I2
bootI2.bin
I3
bootI3.bin
I4
bootI4.bin
I5
bootI5.bin
C1
bootC1.bin
N1
bootN1.bin
N2
bootN2.bin
B1
bootB1.bin
F1
bootF1.bin
S1
bootS1.bin
H1
bootH1.bin
R1
bootR1.bin
J1
bootJ1.bin
Note
bootN1.bin is for FS-503, bootN2.bin is for FS-607, FS-520.
(2) Mail sending
Refer to "4.3 Mail remote notification system" for sending mail.
Note
The number of commands that can be written down on a mail is only 1. When two or more commands are written down, the second and the succeeding commands are ignored.
(3) Return mail
In the following cases, a mail is returned from the main body.
After receiving an ISW start mail, the main body starts ISW. (A command sent and the firmware version
before ISW are written down.)
When the ISW completed (sent command and the firmware version after ISW will be listed)
When the time of validity of the mail expires. (A command sent is written down.)
5.4.6
170
5.4.7
5. FIRMWARE VERSION UP
When the customer engineer uses the Internet ISW from the operation panel, with no PC brought with, the main
body can download the program from the program server to conduct the rewrite automatically.
(1) Procedure
e.g.) When rewrite the overall control board (OACB) firmware (ALL).
Step
Operation
Press [Internet ISW] on the screen, then press [Collective (I0)] of the <Image Control>.
171
5. FIRMWARE VERSION UP
Step
3
Press the [Start] and download the latest firmware to start the rewrite.
In a case in which the download of an old version firmware is required, press the [File Name Input]
key and enter the file name manually.
172
Check the firmware version in the service mode to see if the ISW is completed successfully.
5. FIRMWARE VERSION UP
A. Proxy server
Proxy server which is provided on the inside of the fire wall is the generic name of a mail server that serves the
proxy of a client who receives an access demand (HTTP and FTP) from the client.
B. Authentication of the proxy server
There are four types of authentication methods for the proxy server.
The Internet ISW is corresponding to these four types.
C. Authentication type of the proxy server and the command list
(1) Type 1: User user@host
When accessing the outside through the proxy, authentication to the proxy server is not required.
When accessing the outside through the proxy server, the entry of the user name and password of the proxy
server is not required, this proxy authentication is likely to be used.
Command
Command
Parameter
Reply Code
USER
User@host
331
PASS
password
230
Description
Transmit the user name of the program server and the
program server address
Transmit the password for the user name above
Parameter
host
Reply Code
ftp expanded
Description
Transmit the program server address
function, defined
for each server
USER
user
331
PASS
password
230
173
5. FIRMWARE VERSION UP
Parameter
FW user
Reply Code
331
Description
Transmit the user name of the proxy server
PASS
FW password
230
SITE
host
ftp expanded
function, defined
for each server
USER
user
331
PASS
password
230
Parameter
FW user
Reply Code
331
Description
Transmit the user name of the proxy server
PASS
FW password
230
USER
user@host name
331
PASS
password
230
D. Remark
For fwtk2.1 (for Unix) and Black Jumbo Dog (for Windows), the type 1 authentication is used. For most of the
proxy servers, the type 1 authentication is used. When the authentication type of the proxy server is not known,
you are recommended to make settings in type 1 authentication as a temporary measure.
174
5.5
5.5.1
5. FIRMWARE VERSION UP
By connecting a USB memory to the service port, the counter list information can be saved in the USB memory
in text file format.
5.5.2
Obtaining method
A. Preparation
(1) Set the Service Port Device settings [On].
(2) Connect the USB memory to the Service Port.
B. Procedure
1
Press [Details].
Press the key in the order of [Help] - [Utility Menu/Counter] - [Mode Check].
Note
Do not remove the USB memory before the message disappears. The data is being output to the
file while the message is displayed.
If the USB memory is removed while the message is displayed, the file cannot be saved properly.
C. File saving destination
The list print data file is saved to the root directory in the USB memory.
D. File name
The file name is defined as follows. When the same file name exists, it is overwritten with new data.
listprint + Machine type + Destination code + Serial No._Year_Date_Time.txt
e.g.) listprintA03U020000285_2007_0404_1749.txt
175
6. OTHERS
6. OTHERS
6.1
6.1.1
Scanner section
A. CCD unit
(1) Parts not allowed to be removed
[1]
[2]
[2]
[3]
[4]
[1]
[4]
CCD unit
[2]
[5]
a03uf2c125ca
176
6. OTHERS
[1]
[2]
a03uf2c126ca
[1]
Exposure unit
[2]
Mirror unit
177
6. OTHERS
6.1.2
[1]
[1]
[2]
[1]
a03uf2c127ca
[2]
178
6. OTHERS
[5]
[6]
[1]
[2]
[4]
[3]
a03uf2c128ca
[1]
[4]
Write unit /C
[2]
[5]
Write unit /M
[3]
Write unit /K
[6]
Write unit /Y
179
6. OTHERS
6.1.3
[4]
[3]
[1]
[2]
[5]
a03uf2c129ca
[1]
[4]
[2]
[5]
Drum cartridge
[3]
180
6.1.4
6. OTHERS
[2]
[1]
[3]
[1]
[2]
Belt
[3]
a03uf2c130ca
181
6. OTHERS
6.1.5
[4]
[3]
[2]
[1]
a03uf2c131ca
[1]
[3]
[2]
[4]
182
6.2
6. OTHERS
Note
The table below lists parts other than the periodically replaced part. The disassembly/reassembly
procedures of them are described on the following pages, however, except for the covers, they do
not need to be removed under normal conditions.
For information on how to replace the periodically replaced parts, see "3.4 Maintenance procedure of the housing section" to "3.17 Maintenance procedure of OT-502".
No.
1
Section
Part name
Reference page
Rear cover
P.184
Left cover
P.184
P.185
P.185
P.185
P.185
P.185
P.186
P.187
10
P.187
11
P.187
12
P.188
13
P.188
14
P.188
CCD unit
P.190
16
Exposure unit
P.192
17
Exposure lamp
P.195
18
P.196
19
P.198
15
Cover
Scanner section
20
Write section
Write unit
P.201
21
Process section
Process unit
P.203
22
P.204
23
P.205
24
tion
P.205
P.205
ADU
P.218
27
Lock lever /1
P.220
28
Lock lever /2
P.220
P.222
P.223
P.226
32
Thermostat /1 (TS1)
P.226
33
Thermostat /2 (TS2)
P.226
34
P.229
35
Thermostat /3 (TS3)
P.229
OT
P.231
25
26
29
ADU section
30
31
36
Fusing unit
OT
183
6. OTHERS
6.3
6.3.1
Disassembly/reassembly procedure
Removing/reinstalling rear cover
A. Procedure
[2]
[3]
[2]
(See P.42)
[2]
[2]
[1]
a03uf2c082ca
6.3.2
A. Procedure
[2]
[3]
[2]
[1]
[2]
a03uf2c083ca
184
6.3.3
6. OTHERS
A. Procedure
[7]
[6]
[5]
[2]
[1]
[4]
[3]
a03uf2c084ca
[1]
[4]
[2]
[6]
[5]
[3]
a03uf2c085ca
185
6. OTHERS
6.3.4
A. Procedure
[1]
[2]
[4]
[3]
1. Remove the three screws [1] and remove the original positioning plate /Rr [2].
2. Remove the two screws [3] and remove the scanner cover /Rt [4].
3. Remove the two screws [5] and remove the original glass assy [6].
[5]
[6]
[10]
a03uf2c086ca
Note
[7]
[8]
[9]
a03uf2c087ca
186
6.3.5
6. OTHERS
A. Procedure
[4]
[3]
[2]
[1]
a03uf2c088ca
[1]
[2]
a03uf2c089ca
[1] [2]
[3]
[4]
a03uf2c091ca
187
6. OTHERS
[1][2]
[4]
[3]
a03uf2c091ca
6.3.6
A. Procedure
[5][6]
[1][2]
a03uf2c092ca
188
6.3.7
6. OTHERS
A. Procedure
[2]
[1]
(See P.184) .
4. Remove the two screws [1] and remove the connector cover/1 [2].
5. Remove the four screws [3] and remove the connector cover/2 [4].
[3]
[4]
[1]
a03uf2c095ca
[2]
Note
Be careful not to damage the connector [1] or
the wires when removing the main board unit.
[1]
[2]
a03uf2c096ca
[1]
[4]
[3]
[2]
a03uf2c097ca
189
6. OTHERS
6.3.8
A. Procedure
[4]
[1]
[5]
[3]
[2]
8050ma3141
[1]
190
[2]
cable [2].
a03uf2c098ca
[1]
6. OTHERS
[2]
unit [2].
Note
Never remove any screws other than the four
screws [1]. If they are removed, optical
adjustments that cannot be made in the field
service or stores are required.
Never touch the lends with your hand, otherwise it causes image quality problems.
a03uf2c099ca
steps in reverse.
191
6. OTHERS
6.3.9
A. Disassembly procedure
[2]
[1]
[1]
(See P.186)
[1]
[2]
a03uf2c0100ca
[1]
[1]
[2]
[4]
192
[3]
a03uf2c101ca
[4]
6. OTHERS
[1]
[2]
[3]
[5]
a03uf2c102ca
193
6. OTHERS
B. Reassembly procedure
[5]
[4]
[4]
[5]
[2]
[1]
[3]
a03uf2c103ca
194
6.3.10
6. OTHERS
A. Procedure
[3]
[4]
4. Remove the two screws [5] and remove the exposure lamp (L1) [6].
[2]
[1]
[5]
[6]
[5]
a03uf2c104ca
195
6. OTHERS
6.3.11
A. Procedure
[2]
(See P.192)
[1]
196
a03uf2c105ca
6. OTHERS
[2] from the wire stopper [7]. And then remove the
scanner wire/Rr [2] from each part in the following
[4]
[6]
[3]
ley/1 [9]
[9]
pulley [10].
[10]
step 3 to 5.
[2]
Note
The scanner wire /Fr and /Rr should be symmetrically installed.
[2]
[7] [8]
[2]
[3]
[1]
[11]
8050ma3024
197
6. OTHERS
6.3.12
A. Procedure
[1]
[2]
a03uf2c106ca
[6] [5]
[1]
[4]
[3]
[7]
as a starting point, wind the wire 3.5 turns [5] outwards and 3.5 turns [6] inwards.
[8]
Note
The scanner wire /Fr and /Rr are common
parts.
[8]
Wind each scanner wire so that the wire terminal comes outer side of the drive pulley
[4]
[5] [6]
[2]
[4]
[3]
[7]
8050ma3026
198
6. OTHERS
[9]
[10]
per [6].
[2]
[4] [6]
step 4 to 5.
[3]
FRONT
[2]
[7] [8]
[2]
[3]
[1]
[11]
8050ma3027
199
6. OTHERS
[2]
[1]
200
a03uf2c105ca
6.3.13
6. OTHERS
WARNING
Do not power the product when the write unit is not in its original position.
Never remove the covers of the write unit with the product powered. If a laser beam is emitted and
strikes your eye, it may result in permanent vision loss.
Note
Never remove the covers of the write unit, and even loosening the screws of the cover must be
avoided.
Be careful not to touch the dust-proof glass when removing the write unit.
Never remove the write unit for at least two minutes after turning the main power switch (SW1) off.
A. Procedure
[2]
[2]
[2]
[1]
[3]
[1]
a03uf2c107ca
[6] [8]
[7]
[1]
[4]
[3]
[9]
[5]
[2]
201
6. OTHERS
[4][3]
[2]
[1]
[6]
[5]
a03uf2c109ca
202
6.3.14
6. OTHERS
A. Procedure
[4]
[5]
[2]
[8]
[1]
[6]
[6]
7. Pull out the process unit [6] again. And remove the
[7]
process unit from the guide rail/Lt [2] and /Rt [3]
following the procedure below.
Projections [7] on the guide rail /Lt are inserted in
the notches [8] of the process unit. And the
notches [10] on the process unit are engaged with
the projections [9] on the guide rail/Rt. Release
the process unit from the guide rail/Lt while sliding
the guide rail/Lt a little against the process unit,
then lift the process unit to release it from the
guide rail/Rt, and remove the process unit.
[1]
[10]
[9]
[5]
[4]
steps in reverse.
a03uf2c110ca
203
6. OTHERS
6.3.15
A. Procedure
[4]
[2]
[3]
[1]
[4]
8050ma3071
204
6.3.16
6. OTHERS
Removing/installing belt collectin pipe, vertical conveyance pipe and horizontal conveyance
pipe
A. Procedure
Note
If a paper feed motor error (C-0101) or a transfer belt motor error (C-2220) occurs, clean the inside
of the pipes following the procedure below.
[2]
[1]
[3]
[4]
a03uf2c111ca
4. Spread a sheet [2] just below the horizontal conveyance pipe /1 [1] since waste toner may spill out
from the pipe.
[2]
[1]
8050ma3192
205
6. OTHERS
[1]
screw [2].
[1]
[1]
206
[2]
8050ma3193
6. OTHERS
6. Hold the belt waste toner inlet [1] and the drum/K
[1]
waste toner inlet [2], and remove the belt collection pipe [3], the vertical conveyance pipe /1 [4], /
2 [5], /3 [6] and /4 [7] with all those pipes connected each other.
Note
When removing the belt collection pipe and
the vertical conveyance pipe, be sure to
remove them while slightly tilting the belt
waste toner inlet side toward you.
When installing the belt collection pipe and
the vertical conveyance pipe, insert the pro-
[3]
[4]
[5]
[6]
[7]
[2]
8050ma3194
207
6. OTHERS
[3]
[2]
7. Remove the toner collection pipe [2] from the vertical conveyance pipe/1 [1], and pull out the toner
oscillating plate [3].
[1]
8050ma3195
208
6. OTHERS
Note
[2]
[4]
[3]
[1]
[5]
[1]
8050ma3196
209
6. OTHERS
[2]
[5] [1]
[6] [7]
[4]
210
[3]
8050ma3197
[4]
[6]
[3] [6]
6. OTHERS
[2]
[6]
[1]
[6]
[8]
[5]
[7]
8050ma3198
211
6. OTHERS
[1]
[4]
[3]
[2]
8050ma3199
[2]
212
[3]
[1]
8050ma3200
6. OTHERS
18. Remove the two screws [1] and pull out the hori-
[1]
zontal conveyance pipe assy [3] from the horizontal conveyance pipe /1 [2].
[3]
[3]
[2]
8050ma3201
213
6. OTHERS
[2]
[1]
[4][5]
[3]
8050ma3202
[3]
Note
Insert the bearing into the hole of the horizontal conveyance pipe assy [2] checking their
shapes [3].
[2]
214
[1]
8050ma3203
6. OTHERS
21. Pull out the screw [2] from the horizontal convey-
[1]
[2]
[2]
[3]
8050ma3204
215
6. OTHERS
22. Remove the two screws [1] and remove the hori-
[1]
23. Remove the two screws [3] and remove the horizontal conveyance pipe/3 [4].
24. Clean off the waste toner in each horizontal conveyance pipe/2 [5], /3 [4] and /4 [2].
[2]
[2]
[4]
[5]
[5]
[3]
216
[4]
8050ma3205
6. OTHERS
26. Clean off the waste toner in the horizontal conveyance pipe/1.
[1]
[2]
8050ma3206
217
6. OTHERS
6.3.17
A. Procedure
[1]
(See P.44)
[2]
(See P.96)
[3]
8050ma3085
218
[1]
[9]
6. OTHERS
[1]
[9]
11. Pull out the ADU [6] again and move the guide
pins [8] of the guide rail/Rt [7] within the elongate
hole so that the guide rail does not interfere with
removal of the ADU.
[7]
[8]
[10]
12. Remove the ADU [6] from the guide rail/Lt [3] and
/Rt [7].
Note
When removing the ADU [6], be sure to perform the work with two people, one is on the
paper feed side, another is on the paper eject
side.
When removing the ADU [6], the person who
performs on the paper feed side should hold
the ADU handle/Rt [10].
[4]
[5]
[11]
[2]
[3]
[6]
a03uf2c112ca
219
6. OTHERS
6.3.18
Note
Do not pull out the process unit and the ADU at a time or the main body may topple over. In order
to prevent rollover accidents, the lock lever/1 and /2 do not allow the process unit and the ADU to
be pulled out at the same time.
If you cannot pull out the process unit or the ADU, the lock lever/1 and /2 may be deformed as a
result of some operational error. Check the lock lever/1 and /2 for deformation and replace them
as necessary.
Since the lock lever/1 and /2 are not the regular maintenance parts, they were located without
considering the convenience of replacement. You must remove the levers without directly viewing
them. Therefore, when replacing the lock lever/1 and /2, refer to the pictures for each steps to figure out their locations and how they are installed beforehand.
220
6. OTHERS
A. Procedure
[6]
[5]
(See P.44)
[3]
[5]
[1] [2]
Note
When installing the stopper [4], match the
projection [5] with the positioning hole [6].
[2]
[3]
[7]
[1]
[3]
[8]
[9]
[12]
[10]
[11]
[13]
1 [2].
[2]
8050ma3220
221
6. OTHERS
6.3.19
A. Procedure
Note
Configuration of paper feed tray/1 is the same for those of paper feed trays /2 and /3. The explanation here is made by the example of paper feed tray/1.
[1]
(See P.69)
3. Remove the four screws [1] and lift the paper feed
tray /1 [2] to remove it.
[1]
[2]
8050ma3162
222
6.3.20
6. OTHERS
Wire length
[8]
[7]
[5]
[6]
1.
2.
3.
4.
[1]
[4]
[3]
[2]
a03uf2c119ca
223
6. OTHERS
[7]
[6]
[3]
[5]
10. After removing the E-ring [5], remove the pulley [6]
and release the wire/C [3] and /D [4] from the wire
[8]
cover [7].
[4]
[1]
[2]
[15]
[19]
[18]
[10] and release the wire/C [3] from the wire cover
[11].
[17]
[20]
[16]
[14] [13]
[23] [22]
[21]
[15]
[24]
[11]
[10]
[3]
[9]
224
[12]
8050ma3168
6. OTHERS
B. Wiring procedure
Note
[12]
[11]
[4]
[13]
[8]
[10]
[9]
[16]
the wire/C over the shaft [6] and cover it with the
wire cover [5]. Then secure them with the E-ring
[7].
[18]
screw [8].
ley [11], insert the wire/C and /D over the shaft
[13] and cover it with the wire cover [12]. Then
secure them with the E-ring [14].
Note
Place the wire/C [3] on the outer side while
the wire/D [10] on the inner side to wind them
to the pulley [11].
Note
After replacing the wires, manually turn the
[7]
[5]
[4]
[3]
[6]
[2]
[1]
8050ma3169
225
6. OTHERS
6.3.21
A. Disassembly procedure
[1]
(See P.96)
[1]
[4]
[2]
[1]
[4]
tempera-
[2]
a03uf2c113ca
[2]
[4]
10. Remove the four screws [4] and remove the thermostat/1 (TS1) and /2 (TS2) [6].
[1] [3]
[6]
[1]
[3]
[5]
[1]
a03uf2c114ca
226
6. OTHERS
B. Reassembly procedure
Note
Be sure to adjust the positions of the thermostat/1 (TS1) and /2 (TS2) with a thermostat jig/UC /UF
before securing them. Be sure to apply threadlocker to the fixing screws.
Be sure to adjust the positions with the fixing belt cooled down.
[6]
[1]
[5]
[7]
[2]
[3]
2. Install four fastons [4] to the TS1 and TS2 (two for
each).
[4]
[3]
[4]
a03uf2c120ca
Note
Be sure to adjust the positions of the TS1 and
TS2 so that the gap a between the TS1 or
the TS2 and the fusing belt becomes the
same as the thickness of the the thermostat
jig/UC /UF.
Standard value (UC): a = 1.2 0.2 mm
Standard value (UF): a = 1.8 0.2 mm
227
6. OTHERS
[1]
[2]
[3]
[1]
[2]
[3]
a03uf2c136ca
228
6.3.22
6. OTHERS
A. Disassembly procedure
[3]
[4]
(See P.96)
[2]
[1]
[1]
a03uf2c115ca
[3]
clamp [2].
7. Remove the two screws [4] and remove the thermostat/3 (TS3) [5].
[2]
[4]
[5]
a03uf2c116ca
229
6. OTHERS
B. Reassembly procedure
Note
Be sure to adjust the position of the thermostat/3 (TS3) with a thermostat jig/L before securing it.
Be sure to apply the threadlocker to the fixing screws.
Be sure to adjust the position with the fusing belt cooled down.
[1]
[4]
[5]
screws [2].
[3]
[2]
[3]
a03uf2c121ca
that the gap a between the TS3 and the fusing roller/Lw becomes the same as the thickness of the thermostat jig/L.
Standard value : a = 3 0.2 mm
[1]
[2]
Note
Before installing the TS3, make sure that
there is no contacts between the binding wire
and the fusing roller/Lw.
[3]
a03uf2c137ca
230
6.3.23
6. OTHERS
Removing/reinstalling OT
A. Procedure
[1]
(See P.184)
[2]
[1]
a03uf2c117ca
[2]
[1]
[2]
[3]
a03uf2c118ca
231
6. OTHERS
6.4
6.4.1
A. Configuration
Screws (x2)
a03uf2c145ca
232
6. OTHERS
B. Connector
(1) Connector locations
[1]
a03uf2c146ca
[1]
CN495
Pin no.
Signal
Description
Output timing
Signal type
495
PAT1_DR
Light on signal
Open collector
PAT2_DR
PAT3_DR
printing is possible.
scanning or printing.
the product stops
abnormally due to paper
jam, malfunction code,
no paper, no toner, etc.
4
PAT4_DR
24V
At all times
24V, 500mA
ply
6
GND
Ground
233
6. OTHERS
C. Procedure
[1]
[2]
a03uf2c147ca
[1]
[1]
[2]
[4]
a03uf2c148ca
[5]
[2]
234
[3]
a03uf2c149ca
[2]
6. OTHERS
[6]
cover/Rr2 [2].
Note
Pull out the cables [3] of the status indicator
light through the cracked cover for pulling out
the cables [4] of the upper cover/Rr2.
[4] [1]
[6]
[5]
[3]
a03uf2c150ca
235
6. OTHERS
6.4.2
A. Configuration
Key counter
Counter socket
a03uf2c151ca
B. Connector locations
[2]
[1]
a03uf2c152ca
[1]
236
CN493
[2]
6. OTHERS
C. Procedure
[1]
[2]
a03uf2c153ca
[2]
[1]
[1]
a03uf2c154ca
[2]
[3]
a03uf2c155ca
237
6. OTHERS
[2]
[2]
[1]
a03uf2c156ca
[1]
[3]
[4]
238
[6]
[5]
a03uf2c157ca
6. OTHERS
[1]
[2]
[4]
[3]
a03uf2c158ca
239
6. OTHERS
Blank page
240
ADJUSTMENT/SETTING
7. HOW TO USE THE ADJUSTMENT/SETTING SECTION
7.1
Composition
This part "ADJUSTMENT/SETTING" describes items to be adjusted and the method of adjustment that is
required by this machine, it also gives detailed explanations.
A. Checking before starting work
When conducting claims in the field, it is necessary to check first the following:
1. Are the power supply and voltage secured in accordance with the specifications?
2. Is the power supply properly grounded?
3. Is any equipment that repeatedly consumes a lot of electricity connected to the same power supply? (e.g.:
Electric noise sources such as elevator and air conditioner)
High temperature and high humidity, direct sunlight, air ventilation, etc.
1. Be sure to unplug the power cord from the power outlet. Also, when operating the machine with the power
supplied, be careful of the scan of the exposure unit and be sure not to get caught by the gear.
2.
3.
4.
5.
The fusing section may be very hot. Be careful not to get burnt when handling it.
The developing unit is strongly magnetized. Be careful not to bring a watch and instrument near to the unit.
Be careful not to damage the drum with a tool.
Be careful not to touch IC directly with bare hands.
241
8. UTILITY MENU
8. UTILITY MENU
8.1
01 Scan Send
01 Address Edit
Address
02 User Set-
01 System Set-
01 Language Setting
ting
ting
02 Unit Setting
03 Feed Tray
01 Paper Setting
Setting
04 Reset Set-
ting
ting
02 Buzzer for Job Stop Set
010 Key Response Time
011 Short cut
01 Application
Key Setting
02 Quality Adjust.(Copy)
03 Quality Adjust.(Scanner)
04 Quality Adjust. Area Set
03 Common Setting
04 Copy Setting
05 Scan Setting
06 Printer Set-
ting
242
8. UTILITY MENU
02 User Set-
07 Image Qual-
01 Screen
ting
ity Setting
01 System Set-
Admin. Setting
ting
Timer Setting
02 Timer Setting
03 Timer Action On/Off Set
04 Lunch Hour Off Setting
05 Timer Interrupt Password Set
04 Operation
01 Lock/Delete
Prohibit Set
Mode Memory
Adjustment
02 Erase Adjust-
ment
03 Printer Adjust-
ment
02 Centering Adjustment
03 FD-Mag. Adjustment
04 CD-Mag. Adjustment
05 Lead Edge Erase Adjustment
06 Registration Loop Adj.
07 Pre-registration Adj.
04 Finisher
Adjustment *1
04 Finisher
Adjustment *2
243
8. UTILITY MENU
03 Machine
01 System Set-
05 Expert
04 Finisher
Admin. Setting
ting
Adjustment
Adjustment*2
05 Scanner
Adjustment
02 Centering Adjustment
03 FD-Mag. Adjustment
06 Process
Adjustment
07 Quality
Adjustment
08 Perfect
Binding Setting
02 Administrator Register
03 Scanner
01 Address Edit
Send Address
04 User Auth./
01 Authentication Method
Account Track
02 User
01 Management Setting
Authentication
02 User Register
Set
03 User Counter
03 Account
01 Account Register
Track
02 Account Counter
04 Without Authentication
05 Network Set-
ting
06 Common Setting
244
03 Machine
07 Copy Setting
Admin. Setting
08 Scan Setting
09 System Con-
8. UTILITY MENU
01 Administrator
nection
10 Security Set-
01 Administrator Password
ting
245
9. ADUSTMENT LIST
Note
This table shows the list of adjustment items when replacing a part. Items are numbered in a circle
by the priority if there is any.
After replacing the developer, do NOT print until the toner density sensor initial automatic adjustment completes.
When replacing the overall control board (OACB) due to damage of the board, be sure to remove
Machine
Printer Adjustment
Adjustment
Quality Adjustment
Process
Adjustment
System Setting
Counter/Data
State Confirmation
Finisher
Adjustment
ISW
Others
246
Drum Peculiarity
Adjustment
Software SW Setting
Maintenance Counter
Parts Counter
I/O Check Mode
Stacker Adjustment
Punch Adjustment
ISW
Mirror unit positioning (require the jigs)
Dust-proof glass cleaning (Write unit)
Setting powder application
1st transfer roller installation direction (shaft groove
comes front side)
Transfer belt installation direction (UPSIDE mark comes
rear)
2nd transfer rollers/Up and /Lw installation direction
(Concave at the shaft edge comes front)
Fusing belt installation direction (lot number comes rear)
Fusing heater lamp installation direction (colored wiring
comes front)
Thermostat/UC, /UF, /L positioning (require the jigs)
NVRAM board (NRB) replacement
Main body NIC setting
Board DIPSW setting
Toggle switch setting
EEPROM remove and install
Stapler positioning (require the jigs)
Grip conveyance home sensor adjustment
CCD unit
Exposure of scanner/
V mirror unit
Adjustment/setting items
Transfer belt
Replacement parts/Others
Developer /Y,/M,/C,/K
the NVRAM board (NRB) on the current OACB and install it to the new OACB.
After maintenance
implementation
Drum cartridge /Y,/M,/C,/K
9. ADUSTMENT LIST
Thermostat /3 (TS3)
Thermostat /2 (TS2)
Thermostat /1 (TS1)
Write unit /K
Original glass
247
Page
01 Machine
01 Printer Adjust-
P.253
Adjustment
ment
02 Centering Adjustment
P.254
03 FD-Mag. Adjustment
P.255
04 CD-Mag. Adjustment
P.256
P.257
P.258
07 Pre-registration Adj.
P.259
P.260
P.260
P.261
11 Color Registration/Manual
P.262
P.264
13 CD Skew Adj.
P.266
P.267
02 Scanner Adjust-
P.268
ment
02 Centering Adjustment
P.269
03 FD-Mag. Adjustment
P.270
P.271
03 Quality Adjust-
P.272
ment
02 Printer gamma
P.273
adjustment
P.275
P.277
P.279
03 Sharpness adjustment
P.280
04 Contrast adjustment
P.280
05 Image Distinction
P.281
Level
P.282
P.283
06 ACS adjustment
07 Density adjustment
08 Tone adjustment
248
P.284
01 AES adjustment
P.285
P.286
03 Adjust Background
P.287
04 B-Side Prevent
P.288
01 Red
P.289
02 Green
P.290
03 Blue
P.290
P.291
P.292
Page
02 Process
01 High Voltage
P.294
Adjustment
Adjustment
P.294
P.294
P.294
P.294
02 Drum Peculiar-
P.294
ity Adj.
P.295
P.295
04 LD bias adjustment
P.296
P.298
P.301
P.301
03 Sensor output
P.302
check
P.302
P.302
P.302
P.303
06 Humidity/Temperature
P.303
P.304
04 Process Fine
P.305
Adjustment
P.306
03 Develop AC Frequency
P.307
P.308
05 Interval/Quan-
P.309
tity Adj.
P.309
P.310
P.310
03 System Set-
01 Software SW Setting
P.311
ting
P.325
P.325
P.326
04 Counter/Data
01 Maintenance Counter
P.327
02 Data Collection
P.330
P.330
P.330
04 ADF Counter
P.331
P.332
P.333
07 Jam Counter
P.333
P.335
P.341
249
Adjustment/Setting Item
04 Counter/
02 Data Collection
Data
03 Parts Counter
05 State Con-
Page
10 SC Counter
P.345
P.333
P.345
P.349
P.350
P.361
P.364
06 ADF Adjust-
P.417
ment
P.418
P.419
firmation
P.420
07 Finisher
01 Stapler Position
P.421
Adjustment *1
Adj.
P.422
P.423
02 Multi Folder
P.424
(Punch) Adj.
02 Hole-Punch Vertical
01 2-Hole Punch
P.425
Pos.
02 3-Hole Punch
P.425
03 4-Hole Punch
P.425
03 Multi Folder
P.426
(Fold) Adj.
P.427
P.428
P.429
P.430
P.431
P.432
P.432
05 Stacker Adjust-
P.433
ment
P.433
06 Saddle Stitcher
P.434
P.435
P.436
P.437
P.438
P.439
07 Trimming Adjustment
P.440
P.441
Adj.
250
07 RU Adjustment
P.441
08 Perfect Binder
P.442
Adjustment
P.443
P.444
P.445
Page
07 Finisher
08 Perfect Binder
P.446
Adjustment *1
Adjustment
P.447
07 Temperature Adjustment
P.448
P.449
P.450
P.451
P.452
P.453
07 Finisher
P.454
Adjustment *2
P.455
03 Punch Adjust-
P.456
ment
P.457
03 Registration Adjustment
P.458
P.458
08 Firmware
04 Tri-Fold Adjustment
P.459
P.460
P.461
P.461
08 Curl Adjustment
P.441
P.453
01 ROM Version
P.463
Version
09 CS Remote
01 CS Remote
01 E-Mail
P.464
Care
Care
02 Modem
P.464
10 List Output
P.484
P.484
P.484
Font Pattern
P.484
P.484
P.484
P.485
P.486
01 ISW
P.497
11 Test Mode
12 ISW
*1
Depending on which options among the FS-503, FD, LS, SD, RU and PB are installed, the enabled adjustment items change.
*2
Depending on which option(s) among the FS-520, FS-607, PK, and PI is (are) installed, the enabled
adjustment items change.
251
You can access the service mode while the power is both turned ON and OFF. In either way, the started service
mode is the same. Since starting up the service mode with the machine turned OFF skips the user mode, it is
preferred during machine setup before installing the consumables or when some malfunction code is occurring.
A. Starting and exiting service mode while the power is ON
1. While pressing [Utility Menu/Counter] key turn the sub power switch (SW2) ON.
Note
If a CE Authentication is set, input the password to enter the service mode.
252
5. "Copy screen"
Set the copy according to the item that has been adjusted and press the Start key to output a test pattern
(No. 16).
20
57gaf3c007na
7. When the value is not within the standard value, press the [SERVICE].
8. "Restart Timing Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -60 (shorter) to +60 (longer) 1 step = 0.1 mm
253
5. "Copy screen"
Set the copy according to the item that has been adjusted and press the Start key to output a test pattern
(No. 16).
6. Fold the output page in half in main scanning direction, and check the discrepancy from the center line of
the print.
Standard value 0 1.5mm or less
7. When the value is not within the standard value, press [SERVICE].
8. "Centering Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -40 (image in back) to +40 (image in front) 1 step = 0.1 mm
254
10.3.3
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
205.7 1
205.7 1 mm or less
57gaf3c003na
7. When the value is not within the standard value, press [SERVICE].
8. "FD-Mag. Adjustment screen"
Setting range Printer FD-Mag. (both sides at a time): -100 (shorter) to +100 (longer)
Other than the above: -80 (shorter) to +20 (longer)
1 step = 0.01%
255
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
190
57gaf3c004na
7. When the value is not within the standard value, press [SERVICE].
8. "FD-Mag. Adjustment screen"
Setting range: -100 (shorter) to +100 (longer) 1 step = 0.01%
256
10.3.5
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
57gaf3c029na
7. When the value is not within the standard value, press [SERVICE].
8. "Lead Edge Erase Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (narrower) to +40 (wider) 1 step = 0.1 mm
257
Adjust the paper loop amount in the registration roller section to remove paper skew and wrinkle, or paper jamming in the registration section.
A. Procedure
5. "Copy screen"
Set the copy according to the item that has been adjusted and press the Start key to output a test pattern
(No. 16).
258
10.3.7
Adjust the paper loop amount in the pre-registration roller section to remove paper skew and wrinkle, or paper
jamming in the pre-registration section.
A. Procedure
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
259
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
205.7 1
205.7 1 mm or less
57gaf3c003na
7. When the value is not within the standard value, press [SERVICE].
8. "Belt Line Speed Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -100 (shorter) to +100 (longer) 1 step = 0.01%
10.3.9
Note
Do not conduct this adjustment in the field.
260
5. The color registration adjustment starts and a message "Completed" is shown in about 2 minutes.
If the error message appears, perform an error correction referring to the below.
Error 1: It does not converge within the standard value.
The patch density may be too light. Check around the drum unit and perform the auto gamma
0. Then conduct this adjustment again.
Error 2: The difference of the color registration is too much.
Check the installation position of the write unit.
Error 3: Other
The other malfunction other than the auto color registration adjustment may occur. Restart the
main body in the normal mode to check for malfunction code.
261
5. "Copy screen"
[3]
[2]
[1]
8050fs1011
262
6. Press [SERVICE].
Press [Start] to scan the test pattern using the scanner.
7. Shows the misalignment amount of Y, M, and C relative to K of "Main Scan", "Mag.(ALL)" (whole magnification in main scanning), "Mag.(PART)" (partial magnification in main scanning), Sub Scan, "Incline"
(skew), and "Scan Bend" (main scanning) at "Rest" section on the touch panel. (unit: pixel).
8. Make sure that "OK" is displayed for all the items. If the value is out of standard, "NG" and an error code
will appear.
If "NG" appears for "Main Scan", "Mag.(ALL)", "Sub Scan", or "Incline", perform the Color registration
adjustment again.
Error code
Descriptions
Causes
Error 1
Chart misplacement
Error 2
Chart misplacement
Error 3
Error 4
Adjustment impossible
Software bug
Error 5
Error 6
Error 7
Software bug
Error 8
Memory-related abnormality
Software bug
Error 9
Program error
Software bug
Error 10
Chart is skewed
Chart misplacement
Error 11
Software bug
Error 12
Software bug
Error 13
Measurement error
[2]
[1]
a03uf3c007ca
263
4. Open the front door [1] of the PF, and open the jam.
[1]
processing guides PF2 [2] and PF5 [3] in the horizontal conveyance section.
[3]
[2]
a03uf3c025ca
264
[4]
[1]
[3]
[2]
a03uf3c026ca
7. If the multi feed detection adjustment is normally completed, "Completed" is displayed. If abnormally completed, "Error" is displayed. When the error message is is displayed, repeat steps 4 to 6.
Note
When an error occurs, the adjustment data is not written but the data before the adjustment still
remains.
14. Insert one more sheet of paper (total: two sheets) that the customer uses mainly.
Make sure that "1" is displayed on the panel.
265
5. "Copy screen"
Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
Note
When the Start key is pressed, CY2 lenses of YMCK are adjusted and the Color registration
adjustment is automatically started. When the adjustment is complete (approx. two minutes),
test pattern (No. 16) will be printed.
a03uf3c001ca
266
267
5. "Copy screen"
Select A3 or 11 x 17 paper. Set the test chart to the original glass and press Start key.
7. When the value is not within the standard value, press [SERVICE].
8. "Scanner Re-start Timing Adjustment screen"
When the value is not within the standard value, press [SERVICE].
Setting range: -10 (image faster) to +20 (image slower) 1 step = 0.1 mm
268
5. "Copy screen"
When you select [ADF Centering Adj-Front] or [ADF Centering Adj-Back], set the "Adjustment chart" on
the DF, select A3 or 11 X 17 paper and press Start key. When you select [Orig. Glass Left Image], set the
"Test chart" on the original glass, select A3 or 11 X 17 paper and press Start key.
6. Fold the output page in half in main scanning direction, and check the discrepancy from the center line of
the print.
Standard value (platen mode): 0 1.5mm or less
Standard value (DF mode): 0 2.0mm or less
7. When the value is not within the standard value, press [SERVICE].
8. "Scanner Centering Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -30 (image in front) to +30 (image in back) 1 step = 0.1 mm
269
5. "Copy screen"
Place a test chart on the original glass, select A3 or 11 X 17 paper and press Start key.
200
7. When the value is not within the standard value, press [SERVICE].
8. "Scanner FD-Mag. Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -40 (shorter) to +40 (longer) 1 step = 0.05%
270
57gaf3c005na
271
Caution:
Scanner gradation (gamma) has been adjusted for each machine at factory. Please be noted that
the scanner gradation data is overwritten to the average value if the [Adj. data reset] in the "Scanner Smooth Tone/Color Adjustment screen" is pressed.
Once [Adj. data reset] is pressed, previous data cannot be restored.
A. Procedure
1. After replacing the part(s), set a "Color chart" on the original glass, A3 or 11 X 17 paper and press Start
key.
Note
Press the hard key on the operation panel, not the soft key on the touch panel.
8. Press the [YES] key to overwrite the scanner gradation data to average value. Press [No] to cancel the
operation.
272
Procedure
6. Press [COPY].
7. Select A4 or 81/2 X 11 paper and press Start key to print a test pattern.
8. Check the printed test pattern.
Make sure that the high light density starting section
[1]
Y
M
C
K
8050fs1015
273
Y
M
C
K
[6]
[5]
[4] [2]
[3]
[1]
8050fs1016
13. If the gray balance is not the same, press the color (Y or M) you want to adjust, enter a value through the
numeric buttons and press [<<SET].
Setting range: -128 (lighter) to +127 (darker)
How to match the gray balance.
Take notice of the gray block [4] made up of 49 patches created in C, M and Y. In the 49 patches, M gets
darker toward right. And Y gets darker downward. C remains unchanged. The patch [5] at the center is
the same color as the gray [2]. The patches [6] positioned at the four corners of the patch [5] is the same
color as the gray [3]. Out of the 49 patches, select a gray of the same gray balance as the gray [6].
e.g.) When a patch on the lower right side is more suitable than the patch [5] at the center: Adjust M and
Y in the darker direction.
e.g.) When a patch on the upper left side is more suitable than the patch [5] at the center: Adjust M and Y
in the lighter direction.
274
Procedure
6. Press [Readjust].
To readjust press [Yes], and press [No] to cancel the operation.
Note
When the gradation in high light area is way off, press [Adj. data reset] and reset the printer
gamma offset value to 0, then press [Readjust].
7. Press [COPY].
8. "Copy" screen
Select the A4 (for metric machine) or 81/2 x 11 (for inch machine) paper and press START key to print a test
pattern.
275
[3]
[4]
[2]
[1]
a03uf3c030ca
10. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the original cover.
Note
Be sure to use white copy paper. Otherwise, the printer gamma cannot be corrected properly.
276
Procedure
6. Press [COPY].
7. Select the A4 (for metric machine) or 81/2 x 11 (for inch machine) paper and press START key to print a test
pattern.
[3]
[4]
[2]
[1]
8050fs1017
277
9. Place 10 sheets of copy paper (white) on top of the test pattern and close the DF or the original cover.
Note
Be sure to use white copy paper. Otherwise, the printer gamma cannot be corrected properly.
12. When an abnormality occurs, an error code is displayed for every cause. Correct the error referring to the
following and repeat steps 6 to 11.
Error code
Descriptions
Causes
Error 1
Chart misplacement
Error 2
Chart misplacement
Error 3
Error 4
Adjustment impossible
Software bug
Error 5
Error 6
278
Error 7
Software bug
Error 8
Memory-related error
Software bug
Error 9
Program error
Software bug
Error 10
Chart is skewed
Chart misplacement
Error 11
Software bug
Error 12
Error 13
Software bug
Error 31
Error 51
Error 52
Software bug
Error 53
Software bug
Error 54
Software bug
Error 55
Software bug
Procedure
6. Select A4 or 81/2 X11 paper and press Start key to print a test pattern.
7. Five sheets will be printed automatically so check that there are no tone jumps on the test patterns.
8. If tone jump has occurred, press [SERVICE].
9. "Printer Screen Gradation Adjustment screen"
Select the color that the tone jump has occurred in.
10. Enter the number subtracted one from the current value and press [<< SET].
Setting range: -3 to +1
279
5. "Copy screen"
Place a "Color chart" on the original glass, select A3 or 11 X 17 paper, and press Start.
6. Press [SERVICE].
7. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (soft/less moire) to +5 (sharp/more moire)
5. "Copy screen"
Place a "Color chart" on the original glass, select A3 or 11 X 17 paper, and press Start.
6. Press [SERVICE].
7. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (contrast increase) to +5 (contrast decrease)
280
Procedure
6. Place an original you want to adjust on the original glass, select A3 or 11 X 17 paper, and press Start key.
7. Dot detect pattern will be printed.
By this output pattern, you can find out what this image was distinguished into.
Cyan section: Distinguished as dot
White section: Distinguished as photo
Black section: Distinguished as black text
Magenta section: Distinguished as colored text
8. Press [SERVICE].
9. "Dot Detect Adjustment screen"
Select the color you wish to adjust, enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (dot area decrease) to +5 (dot area increase)
281
Procedure
6. Place an original you want to adjust on the original glass, select A3 or 11 X 17 paper, and press Start key.
7. Color text detect pattern will be printed.
By this output pattern, you can find out what this image was distinguished into.
Black section: Distinguished as black text
Magenta section: Distinguished as colored text
8. Press [SERVICE].
9. "Color Text Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (color text area decrease) to +5 (color text area increase)
282
Procedure
6. Place an original you want to adjust on the original glass, select A3 or 11 X 17 paper, and press Start key.
7. Dot/text detect pattern will be printed.
By this output pattern, you can find out what this image was distinguished into.
Cyan section: Distinguished as dot
White section: Distinguished as photo
Black section: Distinguished as black text
Magenta section: Distinguished as colored test
8. Press [SERVICE].
9. "Dot/Text Area Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (dot area increase/text area decrease) to +5 (dot area decrease/text area increase)
283
284
Procedure
-5 to +5
285
Procedure
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and
press Start key.
8. Press [SERVICE].
9. "Copy Density Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 5 +(darker)
286
Procedure
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a "Test chart" on the original glass, and press
Start key.
8. Press [SERVICE].
9. "Background Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 5 +(darker)
287
Procedure
6. Press [COPY].
7. "Copy screen"
Select the mode to adjust, select A3 or 11 X 17 paper, place a text chart on the original glass, and press
Start key.
8. Press [SERVICE].
9. "B-Side Prevent screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 0
288
Procedure
5. "Red screen"
Press [COPY].
6. Select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and press Start key.
7. Press [SERVICE].
8. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 5 +(darker)
289
(2) Green
Adjust the density of green.
a.
Procedure
5. "Green screen"
Press [COPY].
6. Select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and press Start key.
7. Press [SERVICE].
8. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 5 +(darker)
(3) Blue
Adjust the density of blue.
a.
Procedure
5. "Blue screen"
Press [COPY].
6. Select A3 or 11 X 17 paper, place a "Color chart" on the original glass, and press Start key.
7. Press [SERVICE].
8. Enter a value through the numeric buttons and press [<<SET].
Setting range: -5 (lighter) to 5 +(darker)
290
291
A. Procedure
292
293
Perform this adjustment when changing the belt cleaning blade or the transfer belt. In this mode, toner is applied
onto the transfer belt then cleaned with the belt cleaning blade. This prevents the damages of the transfer belt
and the belt cleaning blade.
A. Procedure
294
10.4.7
Measure the charging potential of each drum of Y, M, C, and K to adjust the developing bias value and the
charging voltage automatically. This adjustment is not necessary in the field. (Because this adjustment is
included in the "Auto gamma adjustment 0".)
A. Procedure
10.4.8
295
* A177
B174 *
a03uf0c000ca
7. Input the number written on the barcode of the replaced write unit and press [<< SET]
e.g.) Barcode shown in step 1 was attached to the write unit/Y,
[Y1 Adjustment Data]: Input A value, 177
[Y2 Adjustment Data]: Input B value, 174
296
10. Execute LD1/2 alarm data clear of the color that corresponds the write unit you have replaced.
"Output check"
Note
LD alarm data (laser power of the laser diode) can be checked using "Adjustment Data List" in "List
output".
"Default" in "Adjustment Data List" shows first measurement data, which is the value obtained
when executing 37-00 after clearing the LD alarm data by "37-9*".
"Setting" in "Adjustment data list normally shows "000". Measurement result of the LD alarm data
obtained by executing 37-00 will appear in the section, and the result will be overwritten each time
37-00 is executed.
The value of the LD alarm level will decrease as the laser diode deteriorates.
Steps 8 to 11 described above are the procedures to manage the history of the write unit replacement.
12. Executing the LD1/2 Laser emission timing adjustment (main scanning) in "Output check" 46-00. (Adjustment time: Max. 1 minute)
Note
The adjustment is performed for all four colors at a time. "FIN" will appear in the "OUT" column displayed on the touch panel when the adjustment is completed successfully.
If an abnormality is detected, an error code will be displayed
NG1 #: Deviation amount is larger than 70/100 pixel
NG2 #: Deviation amount is larger than 15/100 pixel
(Y, M, C, or K will appear at "#" to indicate which write unit is causing the error.)
297
[2]
cover/Fr [2].
[1]
a03uf3c012ca
[2]
[5]
[1]
[4]
5. Loosen the two screws [4] and remove the developer charging funnel/Lw [5].
[3]
298
a03uf3c013ca
[1]
[2]
[1]
[2]
a03uf3c014ca
299
[3]
[2]
[1]
Note
Be sure to attach the tip of the developer
charging funnel/Lw [2] securely to the toner
supply opening [3].
a03uf3c015ca
[2]
[1]
funnel/Lw [1].
Note
The developer charge funnel/Up [2] is packaged together with each developer. Be sure not
to reuse the funnel.
a03uf3c016ca
14. Press the [Start], then pour a new developer into the developer charging funnel/Up.
15. Make sure that the developer has been charged successfully before pressing the [CANCEL].
16. When charging another developer, repeat steps 3 to 12.
17. Press [Return] to return to "Drum Peculiarity Adjustment Menu screen".
18. Put the installed parts back to their original positions.
19. Perform "Toner density sensor Init." adjustment.(See P.301)
300
301
302
303
5. Press [Start] to supply toner to the developing unit with lower than the standard density value. When the
toner concentration reaches to the standard value, the main body stops.
Note
The Output value and the State (ON/OFF) on the touch panel are corresponding to the TCR sensor output value (8bits) and the state (ON/OFF) of toner supply operation.
304
305
306
307
308
Note
Execution frequency varies depending on environmental temperature and print modes.
309
310
10.5.1
[1]
[2]
[3]
[5]
[4]
a03uf3e001ca
[1]
DIPSW data (indicates the 8bit values of the selected DIPSW numbers in hexadecimals from 00 to FF.)
[2]
DIPSW number
[4]
[3]
Bit number (0 to 7)
[5]
Numeric buttons
311
Function
Default setting
Japan Inch Metric
Disabled
Enabled
0
0
screen
1
*1
*1
*1
*1
Allowed
Prohibited
*2
*2
*2
*2
7
2
*2
*2
Disabled
Enabled
Previous screen
New screen
1
2
Speed when
2/3 speed
print operation
is ended
3
Unlatched
Latched
Disabled
Enabled
4
5
Disabled
Enabled
Enabled
Disabled
Normal
port
2
Normal
Prevention of
wrinkle at lead
edge of paper in
duplex mode
5
Enabled
Disabled
Count as 1 *3
Count as 2 *3
Count as 1 *3
Count as 2 *3
312
DIPSW Bit
Default setting
Japan Inch Metric
Enabled
Disabled
B4 / 81/2 X14
A3 / 11X17
(maintenance counter)
(338mm) or
(365mm) or
larger
larger
0
life end
life end
Allowed
Prohibited
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
count is reached
6
Normal
Unavailable
Normal
Unavailable
exit
5
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
0
0
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
313
DIPSW Bit
Default setting
Japan Inch Metric
*4
*4
Count as 1
Count as 2
reverse/exit section
6
*5
*5
*5
*5
*5
*5
7
10
*5
*5
Disabled
Enabled
*6
*6
*6
*6
ance is
Count as 2
Count as 1
10mm
11
314
Disabled
Enabled
0
0
Disabled
Enabled
Disabled
Enabled
DIPSW Bit
Default setting
Japan Inch Metric
12
Enabled
Disabled
is turned ON
13
14
15
Telephone line
Disabled
Enabled
Enabled
Disabled
*7
*7
*7
*7
Disabled
Enabled
Disabled
Enabled
Disabled
Enabled
ning
7
LDAP function
315
DIPSW Bit
Default setting
Japan Inch Metric
16
Disabled
Enabled
Disabled
Enabled
Parallel
Serial
Disabled
Enabled
Enabled
Disabled
mode
menu mode
17
*8
*8
(LU/PF)
*8
*8
*9
*9
paper
6
18
*9
*9
*9
*9
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Normal
Unavailable
Prohibited
Allowed
Normal
Unavailable
0
0
19
Normal
Unavailable
Normal
Unavailable
*10
*10
ture selection
*10
*10
*10
*10
Enabled
Disabled
Normal
Unavailable
*11
*11
printing
*11
*11
316
DIPSW Bit
Default setting
Japan Inch Metric
20
Group stapling
Disabled
Enabled
Normal
Original priority
mode
2
nal
Normal
Increased at the
21
paper
edges
High-quality
Plain paper
paper/color
table
ver
paper/coated
paper table
1
Warm up
Not warm up
when power
when power
ON
ON
completion of
22
Not allowed
Allowed
Normal
Unavailable
Normal
Unavailable
0
0
2
3
Image position for the custom size original (when using DF)
Disabled
Enabled
*12
*12
*12
*12
at DF
Enabled
Disabled
Disabled
Enabled
Staple supply
Selecting
request
between staple
supply or staple
release
7
317
DIPSW Bit
Default setting
Japan Inch Metric
23
0
0
Normal *13
Fine *13
Enabled *14
Disabled *14
Enabled *15
Disabled *15
Enabled
Disabled
The color registration automatic correction in main scan direction (periodical correction)
24
25
Disabled
Enabled
Reset when
print job is
print job is
started
started
0
Enabled
Disabled
*16
*16
control
*16
*16
Normal *17
Speed prefer-
0
0
matic correction
26
318
ence *17
Enabled
Disabled
Enabled
Disabled
Enabled
Disabled
Enabled
Disabled
DIPSW Bit
Default setting
Japan Inch Metric
27
28
29
Disabled
Enabled
quantity
30
Disabled
Enabled
Enabled
Disabled
319
DIPSW Bit
Default setting
Japan Inch Metric
31
Disabled
Enabled
*18
*18
main tray
*18
*18
*19
*19
607
32
*19
*19
Disabled
Enabled
Disabled
Enabled
Note
Bold boxes show default settings.
*1
Mode
1-3
1-2
in the machine
Stops at a break between
copy set
Stops at the end of the
current job
Does not stop
*2
320
1-7
1-6
1-5
1,000 prints
Mode
2,000 prints
3,000 prints
4,000 prints
5,000 prints
1,000 prints
1,000 prints
1,000 prints
*3
maintenance counter)
This switch is used to set count of large size paper
print as 1 or 2. It changes count method for other
than maintenance counter.
The related switches are DIPSW5-5, 8-6 and 10-3
through 4.
Default differs depending on the main body destination.
Europe: count as 1
North America: 11x17 count as 2, 81/2 x14 count as 1
Other: count as 2.
*4
*5
Mode
8-5
Disabled
the jam)
9-7
9-6
9-5
9-4
No limit
Mode
1 print
3 prints
5 prints
9 prints
10 prints
20 prints
30 prints
50 prints
99 prints
No limit
No limit
No limit
No limit
No limit
No limit
321
Destination
Counter
Maintenance counter
Japan
Mode
Color
B/W
Color
B/W
Color
B/W
2
2
2
2
Color
Maintenance counter
Europe
Other than maintenance counter
Maintenance counter
U.S.A
B/W
Color
B/W
2
2
2
2
Color
B/W
Color
B/W
2
2
2
2
Color
B/W
Maintenance counter
Others
Other than maintenance counter
5-5-0
8-6-1
4-6-0
4-7-1
10-3-0
10-4-1
5-5-0
8-6-1
4-6-0
4-7-0
10-3-0
10-4-1
5-5-0
8-6-1
4-6-1
4-7-1
10-3-0
10-4-0
5-5-0
8-6-1
4-6-1
4-7-1
10-3-0
10-4-1
Mode
10-4
10-3
A3 / 11X17 or larger
B4 / 81/2 X 14 / 8K or larger
81/2 X 13,
15-4
15-3
Mode
16-6
16-5
Environment temperature
*7
Mode
Stop immediately after
detection
Stops at a break between
print set after detection
Does not stop while
printing
Does not stop while
printing
*8
+6 C
Environment temperature
+8 C
Environment temperature
+10 C
Environment temperature
+6 C
*9
17-6
17-5
17-4
Brightness level 80
Mode
Brightness level 40
(Lightest)
322
Brightness level 60
*10
19-3
19-2
-30 C
Mode
19-1
0
-20 C
-10 C
Standard
Standard
Standard
Standard
*11
Mode
Normal
19-7
19-6
22-2
22-1
(automatic switchover)
Rotation at 1/4 speed
when image is not developed
OFF when image is not
developed
Normal
(automatic switchover)
*12
Mode
2-hole
2/3-hole switchover
2/4-hole switchover
Swedish 4-hole
*13
Mode
23-2
Normal
Fine
*14
Mode
23-3
Enabled
Disabled
323
Mode
23-4
Enabled
Disabled
tion only. This is used temporarily when there is a registration error along the main scan as a result of a
trouble around the transfer belt unit, or when isolating
faulty part.
*16
25-4
25-3
Enabled
Mode
Disabled
No performed during
printing
Mode
25-5
Normal
Speed preference
This switch is used to select the max stacking capacity of paper which is Z-folded or center-folded by FD
31-3
31-2
50 sheets
Mode
40 sheets
30 sheets
20 sheets
324
31-5
31-4
5 sheets
Mode
8 sheets
10 sheets
3 sheets
10.5.2
Register telephone and fax numbers of a service center that will be displayed in help information or when a malfunction occurs.
A. Procedure
4. Enter telephone number or fax number to be registered with the numeric buttons.
Note
When a number is less than 16 digits, be sure to use hyphens or etc to fill up the blanks.
10.5.3
Set and display the serial numbers of the main body and options.
Note
The serial number of the main body cannot be changed.
A. Procedure
325
Set the starting date of the total counter that is displayed on the screen in the utility menu mode.
When the DIPSW 16-4 is set to "1", the starting date of the total counter is not displayed.
A. Procedure
326
10.6 Counter/data
10.6.1
Maintenance Counter
327
The maintenance counter is predetermined. Be sure not to change the count value normally. Default setting
is set to 200,000 (PRO C6500)/150,000 (PRO C5500) prints and 130,000 m (PRO C6500/C5500).
(1) Procedure
328
10.6.2
Data Collection
Display the counter/data of the main body shown below on the touch panel.
Counter/data can also be checked in the CS Remote Care, List Output and Mail Remote Notification System.
ADF Counter
Jam Counter
SC Counter
A. Procedure
329
No.
CSRC parameter
Size
Remarks
(B1,B6,B8,
BD,BE,BF)
01
00
Others
02
01
A3
03
02
A4
04
03
A5
05
04
A6
06
05
B4
07
06
B5
08
07
B6
09
08
12 x 18
10
09
11 x 17
11
0A
8.5 x 14
12
0B
8.5 x 11
13
0C
7.25 x 10.5
14
0D
5.5 x 8.5
15
0E
F4
16
0F
Post card
17
10
4x6
18
11
8K
19
12
16K
20
13
Long paper
21
14
A2
22
15
SRA3
23
16
SRA4
24
17
13 x 19
25
18
Infinite 1
26
19
Infinite 2
27
1A
Infinite 3
28
1B
Infinite 4
29
1C
Infinite 5
330
C. ADF Counter
Confirm the number of originals fed in each DF mode.
Note
Maximum count number is 99,999,999.
No.01 and No.02 counter do not double count with other counters.
One count for single-sided, two counts for double-sided.
No.
CSRC parameter
Item
Remarks
(F0)
01
00
02
01
03
02
04
03
Reserved
05
04
Reserved
Reserved
06
05
Reserved
07
06
Reserved
08
07
09
08
10
09
11
0A
12
0B
13
0C
Reserved
Reserved
331
No.
CSRC parameter
Print count
(V0)
332
Coverage
(%)
01
00
Total
02
01
Print count 1
03
02
Print count 2
04
03
Print count 3
05
04
Print count 4
06
05
Print count 5
07
06
Print count 6
08
07
Print count 7
09
08
Print count 8
10
09
Print count 9
11
0A
Print count 10
12
0B
Print count 11
13
0C
Print count 12
14
0D
Print count 13
15
0E
Print count 14
16
0F
Print count 15
17
10
Print count 16
18
11
Print count 17
19
12
Print count 18
20
13
Print count 19
21
14
Print count 20
22
15
Print count 21
23
16
Print count 22
24
17
Print count 23
25
18
Print count 24
26
19
Print count 25
27
1A
Print count 26
28
1B
Print count 27
29
1C
Print count 28
30
1D
Print count 29
31
1E
Print count 30
(00.0 to 99.9)
No.
CSRC
Item
parameter
(Jam code)
No.
CSRC
Item
parameter
(Jam code)
No.
(J0)
(J0)
CSRC
Item
parameter
(Jam code)
(J0)
001
00
J-1001
031
1E
J-1657
061
3C
J-3254
002
01
J-1002
032
1F
J-1658
062
3D
J-5101
003
02
J-1003
033
20
J-1701
063
3E
J-9201
004
03
J-1051
034
21
J-1702
064
3F
J-9202
005
04
J-1101
035
22
J-1703
065
40
J-9251
006
05
J-1151
036
23
J-1704
066
41
J-9252
007
06
J-1201
037
24
J-1705
067
42
J-9301
008
07
J-1251
038
25
J-1706
068
43
J-9351
009
08
J-1301
039
26
J-1707
069
44
J-9401
010
09
J-1351
040
27
J-1708
070
45
J-9451
011
0A
J-1501
041
28
J-1709
071
46
J-6101
012
0B
J-1502
042
29
J-1710
072
47
J-6102
013
0C
J-1551
043
2A
J-1751
073
48
J-6103
014
0D
J-1552
044
2B
J-1752
074
49
J-6201
015
0E
J-1601
045
2C
J-1753
075
4A
J-6203
016
0F
J-1602
046
2D
J-1754
076
4B
J-6206
017
10
J-1603
047
2E
J-1901
077
4C
J-6209
018
11
J-1604
048
2F
J-1902
078
4D
J-6301
019
12
J-1605
049
30
J-1903
079
4E
J-6304
020
13
J-1606
050
31
J-3201
080
4F
J-6305
021
14
J-1607
051
32
J-3202
081
50
J-6501
022
15
J-1608
052
33
J-3203
082
51
J-6502
023
16
J-1609
053
34
J-3204
083
52
J-6504
024
17
J-1610
054
35
J-3205
084
53
J-6508
025
18
J-1651
055
36
J-3206
085
54
J-7101
026
19
J-1652
056
37
J-3207
086
55
J-7103
027
1A
J-1653
057
38
J-3209
087
56
J-7105
028
1B
J-1654
058
39
J-3251
088
57
J-7106
029
1C
J-1655
059
3A
J-3252
089
58
J-7107
030
1D
J-1656
060
3B
J-3253
090
59
J-7216
333
No.
CSRC
Item
parameter
(Jam code)
No.
(J0)
334
CSRC
Item
parameter
(Jam code)
No.
(J0)
CSRC
Item
parameter
(Jam code)
(J0)
091
5A
J-7217
132
83
J-7666
173
AC
J-7510
092
5B
J-7218
133
84
J-7667
174
AD
J-7511
093
5C
J-7219
134
85
J-7668
175
AE
J-7512
094
5D
J-7220
135
86
J-7669
176
AF
J-7513
095
5E
J-7221
136
87
J-7670
177
B0
J-7514
096
5F
J-7222
137
88
J-7671
178
B1
J-7515
097
60
J-7223
138
89
J-7672
179
B2
J-7516
098
61
J-7224
139
8A
J-7673
180
B3
J-7517
099
62
J-7225
140
8B
J-7674
181
B4
J-7518
100
63
J-7226
141
8C
J-7675
182
B5
J-7519
101
64
J-7228
142
8D
J-7676
183
B6
J-7520
102
65
J-7229
143
8E
J-7677
184
B7
J-7521
103
66
J-7230
144
8F
J-7678
185
B8
J-7522
104
67
J-7235
145
90
J-7679
186
B9
J-7523
105
68
J-7243
146
91
J-7680
187
BA
J-7524
106
69
J-7248
147
92
J-7681
188
BB
J-7540
107
6A
J-7249
148
93
J-7682
189
BC
J-7541
108
6B
J-7250
149
94
J-7683
190
BD
J-7542
109
6C
J-7251
150
95
J-7684
191
BE
J-7543
110
6D
J-7281
151
96
J-7685
192
BF
J-7561
111
6E
J-7282
152
97
J-7686
193
C0
J-7562
112
6F
J-7283
153
98
J-7687
194
C1
J-7563
113
70
J-7290
154
99
J-7688
195
C2
J-7564
114
71
J-7401
155
9A
J-7689
196
C3
J-7565
115
72
J-7402
156
9B
J-7690
197
C4
J-7566
116
73
J-7403
157
9C
J-7691
198
C5
J-7567
117
74
J-7404
158
9D
J-7692
199
C6
J-7568
118
75
J-7405
159
9E
J-7693
200
C7
J-7569
119
76
J-7406
160
9F
J-7696
201
C8
J-7570
120
77
J-7407
161
A0
J-7697
202
C9
J-7571
121
78
J-7408
162
A1
J-7698
203
CA
J-7572
122
79
J-7409
163
A2
J-7108
204
CB
J-7573
123
7A
J-7410
164
A3
J-7501
205
CC
J-7574
124
7B
J-7411
165
A4
J-7502
206
CD
J-7575
125
7C
J-7412
166
A5
J-7503
207
CE
J-7576
126
7D
J-7660
167
A6
J-7504
208
CF
J-7577
127
7E
J-7661
168
A7
J-7505
209
D0
J-7578
128
7F
J-7662
169
A8
J-7506
210
D1
J-7579
129
80
J-7663
170
A9
J-7507
211
D2
J-7580
130
81
J-7664
171
AA
J-7508
212
D3
J-7581
131
82
J-7665
172
AB
J-7509
213
D4
J-7582
No.
CSRC
Item
parameter
(Jam code)
CSRC
Item
parameter
(Jam code)
(J0)
No.
(J0)
CSRC
Item
parameter
(Jam code)
(J0)
214
D5
J-7583
217
D8
J-3101
219
DA
J-3151
215
D6
J-7584
218
D9
J-3102
220
DB
J-3152
216
D7
J-7585
No.
CSRC
Item
Count condition
parameter
(F1)
001
00
1 1mode
002
01
1 2 mode
003
02
2 1 mode
004
03
2 2 mode
005
04
006
05
007
06
008
07
009
08
010
09
011
0A
012
0B
013
0C
014
0D
Image: text/photo
015
0E
Image: Text
016
0F
Image: Photo
017
10
Image: Map
018
11
Custom Size
019
12
020
13
021
14
022
15
023
16
Left Bind
024
17
Right Bind
025
18
Top Bind
026
19
Triple-Fold
027
1A
335
No.
CSRC
Item
parameter
(F1)
336
028
1B
029
1C
Uncollate
030
1D
Offset uncollate
031
1E
Collate
032
1F
Offset Collate
033
20
Face Down
034
21
Face Up
035
22
1 to N
036
23
N to 1
037
24
038
25
Paper Inserter
039
26
Trimmer
040
27
041
28
Preset magnification E4
042
29
Preset magnification E3
043
2A
Preset magnification E2
044
2B
Preset magnification E1
045
2C
Preset magnification R4
046
2D
Preset magnification R3
047
2E
Preset magnification R2
048
2F
Preset magnification R1
049
30
050
31
051
32
052
33
Zoom
053
34
Vertical/Horizontal zoom
054
35
Maximum zoom
055
36
Minimum zoom
056
37
APS
057
38
AMS
058
39
AES
059
3A
060
3B
061
3C
Interrupted copy
062
3D
063
3E
Insert Sheet
064
3F
Chapters control
065
40
Combine Originals
066
41
Booklet Pagination
067
42
068
43
Count condition
Item
Count condition
No.
parameter
(F1)
069
44
Insert Image
070
45
Book Copy
071
46
Program Job
072
47
073
48
Neg./Positive Reverse
074
49
Auto repeat
075
4A
Manual repeat
076
4B
077
4C
Frame erase
078
4D
Center erase
079
4E
Image centering
080
4F
All-image Area
081
50
Shift
082
51
083
52
Image Overlay
084
53
Watermark
085
54
Built-in Stamp
086
55
Date/Time
087
56
Page
088
57
Numbering
089
58
Set quantity 1
090
59
Set quantity 2 - 5
091
5A
Set quantity 6 - 10
092
5B
093
5C
094
5D
095
5E
096
5F
097
60
098
61
099
62
100
63
101
64
102
65
337
No.
CSRC
Item
Count condition
parameter
(F1)
103
66
104
67
105
68
106
69
107
6A
108
6B
109
6C
110
6D
N of ADF NF occured
111
6E
112
6F
113
70
114
71
N of scanner scanned
115
72
N of electrode cleaned
116
73
N of memory overflow
117
338
74
118
75
119
76
N of AGC retry
120
77
121
78
122
79
123
7A
124
7B
125
7C
126
7D
127
7E
128
7F
129
80
130
81
131
82
132
83
133
84
134
85
135
86
136
87
137
88
No.
CSRC
Count condition
parameter
(F1)
138
89
139
8A
140
8B
141
8C
142
8D
143
8E
Punch
144
8F
Z-Folding
145
90
146
91
147
92
148
93
149
94
150
95
151
96
152
97
153
98
154
99
155
9A
156
9B
157
9C
158
9D
159
9E
160
9F
161
A0
162
A1
163
A2
164
A3
165
A4
166
A5
167
A6
168
A7
169
A8
170
A9
171
AA
172
AB
173
AC
174
AD
175
AE
176
AF
177
B0
178
B1
339
No.
CSRC
Item
parameter
(F1)
179
B2
180
B3
181
B4
182
B5
183
B6
184
B7
185
B8
186
B9
187
BA
188
BB
189
BC
190
BD
191
BE
192
BF
193
C0
194
C1
195
C2
196
C3
197
C4
198
C5
199
C6
200
C7
201
C8
202
C9
203
CA
Copy protection
Total number of PB perfect binding books
204
CB
205
CC
206
CD
207
CE
208
CF
PB total thickness
10.0mm)
to 20.0mm)
to 30.0mm)
340
Count condition
No.
CSRC
Item
Count condition
parameter
(F2)
001
00
ACS
002
01
Full color
003
02
Black
004
03
005
04
006
05
007
06
008
07
009
08
010
09
DF Thick paper
011
0A
DF Thin paper
012
0B
013
0C
014
0D
015
0E
016
0F
B-side Prevent
017
10
Screen: Auto
018
11
Screen: Line1
019
12
Screen: Line2/Type1
020
13
Screen: Dot1
021
14
Screen: Dot2/Type1
022
15
Screen: Compression
023
16
Glossy
024
17
Density shift
025
18
Adjust Background
026
19
Red
027
1A
Green
028
1B
Blue
029
1C
Hue adjustment
030
1D
Saturation adjustment
031
1E
Brightness adjustment
032
1F
033
20
Sharpness adjustment
034
21
Contrast adjustment
035
22
036
23
341
No.
CSRC
Item
Count condition
parameter
(F2)
037
24
038
25
039
26
040
27
041
28
042
29
043
2A
044
2B
045
2C
Paper weight: 1
046
2D
Paper weight: 2
047
2E
Paper weight: 3
048
2F
Paper weight: 4
049
30
Paper weight: 5
050
31
Paper weight: 6
051
32
Paper weight: 7
052
33
Paper weight: 8
053
34
Multi-page enlargement
054
35
055
36
056
37
057
38
058
39
059
3A
060
3B
061
3C
062
3D
063
3E
064
3F
065
40
066
41
067
42
068
43
069
44
Time during which the color developing motor is ON. (unit: min.)
070
45
Time during which the black developing motor is ON. (unit: min.)
071
46
072
47
342
No.
CSRC
Count condition
parameter
(F2)
073
48
074
49
075
4A
076
4B
077
4C
078
4D
079
4E
080
4F
081
50
082
51
083
52
084
53
085
54
086
55
087
56
088
57
089
58
090
59
091
5A
092
5B
093
5C
094
5D
095
5E
096
5F
097
60
098
61
099
62
100
63
101
64
102
65
103
66
104
67
105
68
106
69
107
6A
108
6B
109
6C
110
6D
111
6E
343
No.
CSRC
Item
Count condition
parameter
(F2)
112
6F
113
70
114
71
115
72
116
73
117
74
118
75
119
76
120
77
121
78
122
79
123
7A
124
7B
125
7C
126
7D
127
7E
(unit: min.)
spindle motor.
Count of load/unload cycles of the
magnetic head of HDD/M into landing
zone position.
128
7F
129
80
130
81
(unit: min.)
spindle motor.
Count of load/unload cycles of the
magnetic head of HDD/C into landing
zone position.
131
82
132
83
133
84
(unit: min.)
spindle motor.
Count of load/unload cycles of the
magnetic head of HDD/K into landing
zone position.
134
85
135
86
344
136
87
137
88
138
89
Item
Count condition
No.
parameter
(F2)
139
8A
140
8B
I.
Note
Maximum count is 99,999,999.
The malfunction codes, C-35## to C-39##, are not counted when the DIPSW3-1 in service mode is
set to 1. (latched).
No.
CSRC
Item
parameter
(Code)
No.
(E0)
CSRC
Item
parameter
(Code)
No.
(E0)
CSRC
Item
parameter
(Code)
(E0)
001
00
C-0001
027
1A
C-0311
053
34
C-0416
002
01
C-0002
028
1B
C-0312
054
35
C-0417
003
02
C-0003
029
1C
C-0313
055
36
C-0418
004
03
C-0101
030
1D
C-0314
056
37
C-1005
005
04
C-0102
031
1E
C-0315
057
38
C-1006
006
05
C-0103
032
1F
C-0316
058
39
C-1007
007
06
C-0201
033
20
C-0317
059
3A
C-1008
008
07
C-0202
034
21
C-0318
060
3B
C-1101
009
08
C-0203
035
22
C-0319
061
3C
C-1102
010
09
C-0204
036
23
C-0320
062
3D
C-1103
011
0A
C-0205
037
24
C-0321
063
3E
C-1104
012
0B
C-0208
038
25
C-0401
064
3F
C-1105
013
0C
C-0209
039
26
C-0402
065
40
C-1106
014
0D
C-0211
040
27
C-0403
066
41
C-1107
015
0E
C-0212
041
28
C-0404
067
42
C-1108
016
0F
C-0213
042
29
C-0405
068
43
C-1109
017
10
C-0301
043
2A
C-0406
069
44
C-1110
018
11
C-0302
044
2B
C-0407
070
45
C-1111
019
12
C-0303
045
2C
C-0408
071
46
C-1112
020
13
C-0304
046
2D
C-0409
072
47
C-1113
021
14
C-0305
047
2E
C-0410
073
48
C-1114
022
15
C-0306
048
2F
C-0411
074
49
C-1115
023
16
C-0307
049
30
C-0412
075
4A
C-1116
024
17
C-0308
050
31
C-0413
076
4B
C-1124
025
18
C-0309
051
32
C-0414
077
4C
C-1125
026
19
C-0310
052
33
C-0415
078
4D
C-1126
345
No.
CSRC
Item
parameter
(Code)
No.
(E0)
346
CSRC
Item
parameter
(Code)
No.
(E0)
CSRC
Item
parameter
(Code)
(E0)
079
4E
C-1127
120
78
C-1247
161
A1
C-1402
080
4F
C-1132
121
79
C-1248
162
A2
C-1403
081
50
C-1137
122
7A
C-1249
163
A3
C-1404
082
51
C-1138
123
7B
C-1250
164
A4
C-1405
083
53
C-1140
124
7C
C-1251
165
A5
C-1411
084
54
C-1141
125
7D
C-1252
166
A6
C-1431
085
55
C-1142
126
7E
C-1253
167
A7
C-1432
086
56
C-1143
127
7F
C-1254
168
A8
C-1433
087
57
C-1201
128
80
C-1255
169
A9
C-1434
088
58
C-1202
129
81
C-1256
170
AA
C-1451
089
59
C-1203
130
82
C-1257
171
AB
C-1452
090
5A
C-1204
131
83
C-1258
172
AC
C-1453
091
5B
C-1205
132
84
C-1259
173
AD
C-2001
092
5C
C-1206
133
85
C-1260
174
AE
C-2002
093
5D
C-1211
134
86
C-1261
175
AF
C-2003
094
5E
C-1212
135
87
C-1262
176
B0
C-2004
095
5F
C-1213
136
88
C-1263
177
B1
C-2005
096
60
C-1214
137
89
C-1264
178
B2
C-2006
097
61
C-1215
138
8A
C-1265
179
B3
C-2201
098
62
C-1216
139
8B
C-1266
180
B4
C-2202
099
63
C-1221
140
8C
C-1267
181
B5
C-2203
100
64
C-1222
141
8D
C-1268
182
B6
C-2204
101
65
C-1223
142
8E
C-1269
183
B7
C-2211
102
66
C-1224
143
8F
C-1270
184
B8
C-2212
103
67
C-1225
144
90
C-1271
185
B9
C-2213
104
68
C-1226
145
91
C-1301
186
BA
C-2214
105
69
C-1227
146
92
C-1302
187
BB
C-2220
106
6A
C-1228
147
93
C-1303
188
BC
C-2221
107
6B
C-1229
148
94
C-1304
189
BD
C-2222
108
6C
C-1230
149
95
C-1305
190
BE
C-2301
109
6D
C-1231
150
96
C-1306
191
BF
C-2302
110
6E
C-1232
151
97
C-1307
192
C0
C-2303
111
6F
C-1233
152
98
C-1308
193
C1
C-2304
112
70
C-1234
153
99
C-1309
194
C2
C-2401
113
71
C-1235
154
9A
C-1310
195
C3
C-2402
114
72
C-1241
155
9B
C-1311
196
C4
C-2403
115
73
C-1242
156
9C
C-1321
197
C5
C-2404
116
74
C-1243
157
9D
C-1322
198
C6
C-2411
117
75
C-1244
158
9E
C-1323
199
C7
C-2412
118
76
C-1245
159
9F
C-1324
200
C8
C-2413
119
77
C-1246
160
A0
C-1325
201
C9
C-2414
120
78
C-1247
CSRC
Item
parameter
(Code)
No.
(E0, E1)
CSRC
Item
parameter
(Code)
(E1)
202
CA
C-2421
243
F3
C-2823
284
1C
C-3913
203
CB
C-2422
244
F4
C-2824
285
1D
C-3914
204
CC
C-2423
245
F5
C-2831
286
1E
C-3915
205
CD
C-2424
246
F6
C-2832
287
1F
C-3916
206
CE
C-2431
247
F7
C-2833
288
20
C-4101
207
CF
C-2432
248
F8
C-2834
289
21
C-4102
208
D0
C-2433
249
F9
C-2840
290
22
C-4103
209
D1
C-2434
250
FA
C-2841
291
23
C-4104
210
D2
C-2441
251
FB
C-3101
292
24
C-4111
211
D3
C-2442
252
FC
C-3102
293
25
C-4112
212
D4
C-2443
253
FD
C-3103
294
26
C-4113
213
D5
C-2444
254
FE
C-3104
295
27
C-4114
214
D6
C-2451
255
FF
C-3301
296
28
C-4120
215
D7
C-2452
256
00
C-3302
297
29
C-4301
216
D8
C-2453
257
01
C-3303
298
2A
C-4501
217
D9
C-2454
258
02
C-3501
299
2B
C-4502
218
DA
C-2461
259
03
C-3502
300
2C
C-4503
219
DB
C-2462
260
04
C-3503
301
2D
C-4504
220
DC
C-2463
261
05
C-3504
302
2E
C-4511
221
DD
C-2464
262
06
C-3505
303
2F
C-4512
222
DE
C-2470
263
07
C-3506
304
30
C-4513
223
DF
C-2701
264
08
C-3507
305
31
C-4514
224
E0
C-2702
265
09
C-3508
306
32
C-4520
225
E1
C-2703
266
0A
C-3801
307
33
C-4521
226
E2
C-2704
267
0B
C-3802
308
34
C-4522
227
E3
C-2711
268
0C
C-3803
309
35
C-4701
228
E4
C-2712
269
0D
C-3804
310
36
C-4702
229
E5
C-2713
270
0E
C-3805
311
37
C-4703
230
E6
C-2714
271
0F
C-3806
312
38
C-4705
231
E7
C-2720
272
10
C-3901
313
39
C-4706
232
E8
C-2721
273
11
C-3902
314
3A
C-4708
233
E9
C-2801
274
12
C-3903
315
3B
C-4709
234
EA
C-2802
275
13
C-3904
316
3C
C-4711
235
EB
C-2803
276
14
C-3905
317
3D
C-4712
236
EC
C-2804
277
15
C-3906
318
3E
C-4713
237
ED
C-2811
278
16
C-3907
319
3F
C-4714
238
EE
C-2812
279
17
C-3908
320
40
C-4715
239
EF
C-2813
280
18
C-3909
321
41
C-4716
240
F0
C-2814
281
19
C-3910
322
42
C-4717
241
F1
C-2821
282
1A
C-3911
323
43
C-4718
242
F2
C-2822
283
1B
C-3912
324
44
C-4719
347
No.
CSRC
Item
parameter
(Code)
No.
(E1)
348
CSRC
Item
parameter
(Code)
No.
(E1)
CSRC
Item
parameter
(Code)
(E1)
325
45
C-4720
366
6E
C-6721
407
97
C-D0E9
326
46
C-4721
367
6F
C-6722
408
98
C-D0EA
327
47
C-4722
368
70
C-6723
409
99
C-D0EB
328
48
C-4723
369
71
C-6724
410
9A
C-D0EC
329
49
C-4724
370
72
C-6725
411
9B
C-D0ED
330
4A
C-4725
371
73
C-6801
412
9C
C-D0EE
331
4B
C-4840
372
74
C-7001
413
9D
C-D0EF
332
4C
C-4850
373
75
C-8001
414
9E
C-D0F0
333
4D
C-5001
374
76
C-8101
415
9F
C-E001
334
4E
C-5002
375
77
C-8102
416
A0
C-E002
335
4F
C-5003
376
78
C-8103
417
A1
C-E003
336
50
C-5004
377
79
C-8401
418
A2
C-E004
337
51
C-5005
378
7A
C-8402
419
A3
C-E005
338
52
C-5010
379
7B
C-8403
420
A4
C-E006
339
53
C-5011
380
7C
C-8404
421
A5
C-E007
340
54
C-5301
380
7D
C-8405
422
A6
C-0322
341
55
C-5302
382
7E
C-8406
423
A7
C-2851
342
56
C-5303
383
7F
C-8407
424
A8
C-2852
343
57
C-6101
384
80
C-C101
425
A9
C-2853
344
58
C-6202
385
81
C-C102
426
AA
C-2861
345
59
C-6301
386
82
C-C103
427
AB
C-2862
346
5A
C-6701
387
83
C-C104
428
AC
C-2863
347
5B
C-6702
388
84
C-C106
429
AD
C-2871
348
5C
C-6703
389
85
C-C107
430
AE
C-2872
349
5D
C-6704
390
86
C-C108
431
AF
C-2873
350
5E
C-6705
391
87
C-C109
432
B0
C-1009
351
5F
C-6706
392
88
C-C111
433
B1
C-1010
352
60
C-6707
393
89
C-C112
434
B2
C-1011
353
61
C-6708
394
8A
C-C113
435
B3
C-1330
354
62
C-6709
395
8B
C-C114
436
B4
C-1331
355
63
C-6710
396
8C
C-C115
437
B5
C-1332
356
64
C-6711
397
8D
C-C120
438
B6
C-1333
357
65
C-6712
398
8E
C-D0E0
439
B7
C-1334
358
66
C-6713
399
8F
C-D0E1
440
B8
C-1406
359
67
C-6714
400
90
C-D0E2
441
B9
C-1435
360
68
C-6715
401
91
C-D0E3
442
BA
C-1436
361
69
C-6716
402
92
C-D0E4
443
BB
C-1437
362
6A
C-6717
403
93
C-D0E5
444
BC
C-1454
363
6B
C-6718
404
94
C-D0E6
445
BD
C-1501
364
6C
C-6719
405
95
C-D0E7
446
BE
C-1502
365
6D
C-6720
406
96
C-D0E8
447
BF
C-1504
No.
CSRC
Item
parameter
(Code)
(E1)
CSRC
Item
parameter
(Code)
No.
(E1)
CSRC
Item
parameter
(Code)
(E1)
448
C0
C-1505
466
D2
C-1523
484
E4
C-1546
449
C1
C-1506
467
D3
C-1524
485
E5
C-1547
450
C2
C-1507
468
D4
C-1525
486
E6
C-1548
451
C3
C-1508
469
D5
C-1526
487
E7
C-1549
452
C4
C-1509
470
D6
C-1527
488
E8
C-1550
453
C5
C-1510
471
D7
C-1528
489
E9
C-1551
454
C6
C-1511
472
D8
C-1530
490
EA
C-1552
455
C7
C-1512
473
D9
C-1531
491
EB
C-1553
456
C8
C-1513
474
DA
C-1532
492
EC
C-1554
457
C9
C-1514
475
DB
C-1534
493
ED
C-1555
458
CA
C-1515
476
DC
C-1537
494
EE
C-1556
459
CB
C-1516
477
DD
C-1538
495
EF
C-1557
460
CC
C-1517
478
DE
C-1540
496
F0
C-1558
461
CD
C-1518
479
DF
C-1541
497
F1
C-1559
462
CE
C-1519
480
E0
C-1542
498
F2
C-1560
463
CF
C-1520
481
E1
C-1543
499
F3
C-1561
464
D0
C-1521
482
E2
C-1544
500
F4
C-1562
465
D1
C-1522
483
E3
C-1545
501
F5
C-C116
J.
Confirm the latest 20 malfunction code, it is possible to confirm SC code, total count, date of occurrence, time
of occurrence and machine condition (00: Idling, 01: Scanner operating, 02: Printer operating, 03: Scanner and
printer operating).
349
5. Press [T] or [S] to select the part name you want to reset.
6. Press [Count Reset].
7. "Reset confirmation screen"
Press [Yes] to reset.
Press [No] to cancel and return to "Special Parts Count/Touch screen".
8. To register the parts to CMS, press the buttons on the left side of the parts you want to register tick off.
Note
To display the CMS screen on the user screen, set 1 in the DIPSW15-1 setting.
350
No.
CSRC
Part number
Count condition
parameter
(Z1)
001
00
A03UA365
002
01
A03UA122
*1
Counted with the combination of
003
02
65AA-142
004
03
005
04
65AA-387
*1
006
05
A03UA460
*2
007
06
A03UA460
008
07
A03UA460
*2
009
08
A03UA460
010
09
A03UA460
*2
011
0A
A03UA460
012
0B
A03UA460
*1
013
0C
A03UA460
014
0D
A03UA330
*2
351
No.
CSRC
Part name
Part number
Count condition
parameter
(Z1)
015
0E
A03UA330
016
0F
A03UA330
*2
017
10
A03UA330
018
11
A03UA330
*2
019
12
A03UA330
020
13
A03UA330
*1
021
14
A03UA330
022
15
A04PT700
*2
023
16
A04PT700
Counts the drive distance of the developing roller and shows the count in
tance %)
17
Enclosed Developing /M
(Page)
352
A04PT800
*2
No.
CSRC
Part number
Count condition
parameter
(Z1)
025
18
A04PT800
Counts the drive distance of the developing roller and shows the count in
tance %)
19
A04PT900
*2
027
1A
A04PT900
Counts the drive distance of the developing roller and shows the count in
tance %)
1B
A04PT600
*1
029
1C
A04PT600
Counts the drive distance of the developing roller and shows the count in
tance %)
1D
Developing unit/Y
A03UA370
031
1E
Developing unit/M
A03UA370
032
1F
Developing unit/C
A03UA370
033
20
Developing unit/K
A03UB390
034
21
Transfer belt
A03U5042
035
22
A03UA515
*2
*1
*1
036
23
65AA-293
*1
037
24
A03U5530
*1
038
25
A03U5530
%)
26
A03U5012
040
27
A03U5012
041
28
A03U5012
042
29
A03U5004
043
2A
65AA2611
044
2B
65AA-287
*2
*1
353
No.
CSRC
Part number
Count condition
parameter
(Z1)
045
2C
046
2D
047
2E
26NA8251
048
2F
65AA4501
049
30
A03UA522
050
31
65AA-456
*1
1 count for each paper exit in the
single side mode, 2 counts in the
double side mode.
051
32
Fusing roller/2
A03U7202
052
33
Fusing roller/L
A03U7203
053
34
Fusing belt
A03U7205
054
35
A03U7250
055
36
A03U7225
*1
056
37
Fusing limiter
65AA5365
057
38
Insulating sleeve/U
A03U7295
058
39
Fusing bearing/L
26NA5371
059
3A
Insulating sleeve/L
A03U7227
060
3B
Fusing roller/1
A03U7201
061
3C
A03U8082
062
3D
Fusing bearing/1
A03U8078
063
3E
A03U8095
064
3F
65AA7747
065
40
A03UA780
*1
066
41
Fusing bearing/2
56UA7507
067
42
A03U8093
068
43
Fusing lamp/U
A03UM31
069
44
Fusing lamp/L
A03UM32
070
45
071
46
A03UA737
072
47
65AA8801
073
48
65AA8802
074
49
25SA4096
075
4A
25SA4096
076
4B
25SA4096
077
4C
25SA4096
pass.
354
No.
CSRC
Part number
Count condition
parameter
(Z1)
078
4D
56AA-458
079
4E
56AA-458
080
4F
56AA-458
081
50
65AA-520
082
51
56AA8201
083
52
56AA8201
084
53
56AA8201
085
54
56AA8201
086
55
56AA8201
087
56
56AA8201
088
57
56AA8201
089
58
56AA8201
090
59
56AA8201
091
5A
56AA8201
092
5B
65AA-462
093
5C
Registration roller
65LA-464
094
5D
Decurler roller
A03U8605
095
5E
A03U8926
096
5F
A03UM201
097
60
A03UM201
098
61
A03UM201
099
62
A03UM201
100
63
Exposure ON time
A03UM301
pass.
2 and 3.
101
64
55GA8601
102
65
A03UM601
103
66
Door switch
40AA8501
104
67
13GG-802
opened.
105
68
106
69
107
6A
108
6B
109
6C
110
6D
355
No.
CSRC
Part name
Part number
Count condition
parameter
(Z1)
111
6E
A0438907
112
6F
65AA4818
113
70
65AA4849
114
71
115
72
116
73
117
74
118
75
A03X5652
119
76
A03X5653/5654
4 (LU).
120
77
56AA8201
121
78
56AA8201
122
79
123
7A
124
7B
125
7C
126
7D
A03X5652
127
7E
A03X5653/5654
4 (PF).
128
7F
56AA8201
129
80
56AA8201
130
81
A03X5652
131
82
A03X5653/5654
5 (PF).
132
83
56AA8201
133
84
56AA8201
134
85
56AA8201
clutch/1
135
86
56AA8201
clutch/2
136
87
56AA8201
clutch/3
137
88
56AA8201
138
89
56AA8201
clutch/1
139
8A
56AA8201
clutch/2
356
140
8B
141
8C
142
8D
143
8E
144
8F
Staple/Front
15AA4222
145
90
Staple/Back
15AA-540
No.
CSRC
Part number
Count condition
parameter
(Z1)
146
91
Solenoid/A
56QA8251
147
92
122H4825
148
93
503)
149
94
150
95
151
96
152
97
50BA-574
153
98
Reverse rubber/Top
13QN-443
154
99
50BA-575
155
9A
50BA-574
156
9B
Reverse rubber/Low
13QN-443
157
9C
56BA-575
158
9D
15AG-573
159
9E
Solenoid/A (release 1)
56QA8251
160
9F
Solenoid/A (release 2)
56QA8251
161
A0
Motor assy
129U-108
162
A1
163
A2
164
A3
165
A4
166
A5
Solenoid (Lead)
15AV8252
167
A6
Solenoid (ReSr)
15AV8253
168
A7
Solenoid (Center)
15AV8251
169
A8
Solenoid (Curl)
15AV8255
357
No.
CSRC
Part name
Part number
Count condition
parameter
(Z1)
170
A9
Up/Down motor
15AV8003
171
AA
172
AB
173
AC
174
AD
175
AE
176
AF
Staple/Right
15AN-550
177
B0
Staple/Left
15AN-550
178
B1
Trimmer edge
15AN-570
179
B2
Trimmer receiver
15AN5282
180
B3
15AN8002
181
B4
Convey solenoid
15AN8251
182
B5
Solenoid
13QE8251
183
B6
FNS solenoid
12QR8252
B7
Gear/B
15AN7719
185
B8
15AN5092
186
B9
187
BA
188
BB
189
BC
FNS stapler /F
15JM-501
190
BD
FNS stapler /R
15JM-501
191
BE
12QR-361
BF
12QR-361
193
C0
13QJ-502
194
C1
12QR-263
358
No.
CSRC
Part number
Count condition
parameter
(Z1)
195
C2
12QR-263
196
C3
122H4825
197
C4
A04D8904
198
C5
13QE4531
199
C6
PI conveyance clutch/U
13QN8201
200
C7
50BA-574
(PI)
201
C8
13QN-446
202
C9
PI reverse roller /U
13QN-443
203
CA
PI torque limiter /U
13QN4073
204
CB
PI conveyance clutch/L
13QN8201
205
CC
50BA-574
(PI)
206
CD
50BA-575
207
CE
PI reverse roller /L
13QN-443
208
CF
PI torque limiter /L
13QN4073
209
D0
20AK4210
210
D1
A07RA733
211
D2
A07RA734
212
D3
*****
213
D4
*****
(PK)
214
D5
*****
215
216
D7
217
D8
13YH4064
218
D9
13YH4039
219
DA
20AJ4015
220
DB
221
DC
222
DD
223
DE
224
DF
15ANR714
359
No.
CSRC
Part name
Part number
Count condition
parameter
(Z1)
225
E0
13GQ8005
226
E1
PB SC stopper solenoid
15AA8251
stacker.
227
E2
A07B746
228
E3
PB switchback roller
13GQ4519
229
E4
PB pick-up roller
55VA-464
230
E5
55VA-463
cover mode.
tion roller
231
E6
56AA8201
232
E7
56AA8201
233
E8
clutch
PB roller cutter blade assy
A0756230
234
E9
PB filter /1
A0753724
235
EA
PB filter /2
A0753724
236
EB
56QA8251
237
*1
EC
A075A39A
DIPSW 8-6 = 0: 1 count for each paper exit in the single side mode, 2 counts in the double side mode.
= 1: For large size, 2 counts for each paper exit in the single side mode, 4 counts for double.
*2
DIPSW 8-6 = 0: 1 count for each paper exit in the single side mode, 2 counts in the double side mode.
= 1: For large size, 2 counts for each paper exit in the single side mode, 4 counts for double.
360
10.6.4
This is used when you want to manage the service history of parts that are not registered in the "Count of special parts".
For 30 data from No. 01 up to 30, confirm and reset of the name, P/N (parts number), limit value and print
count.
When the counter exceeds the limit, the color of the character changes into red.
8. To register the parts to CMS, press the buttons on the left side of the parts you want to register to tick off.
Note
To display the CMS screen on the user screen, set 1 in the DIPSW15-1 setting.
361
B. Procedure of reset
(1) Procedure
362
No.
Part name
P/N
Count
Limit
CSRC
CSRC
CSRC
CSRC
CSRC
parameter
parameter
parameter
parameter
parameter
C. The relation ship between the data No. and the CSRC parameter
Start date
(Z4)
(Z3)
(G0)
(H0)
(H3)
001
00
00
00
00
00
002
01
01
01
01
01
003
02
02
02
02
02
004
03
03
03
03
03
005
04
04
04
04
04
006
05
05
05
05
05
007
06
06
06
06
06
008
07
07
07
07
07
009
08
08
08
08
08
010
09
09
09
09
09
011
0A
0A
0A
0A
0A
012
0B
0B
0B
0B
0B
013
0C
0C
0C
0C
0C
014
0D
0D
0D
0D
0D
015
0E
0E
0E
0E
0E
016
0F
0F
0F
0F
0F
017
10
10
10
10
10
018
11
11
11
11
11
019
12
12
12
12
12
020
13
13
13
13
13
021
14
14
14
14
14
022
15
15
15
15
15
023
16
16
16
16
16
024
17
17
17
17
17
025
18
18
18
18
18
026
19
19
19
19
19
027
1A
1A
1A
1A
1A
028
1B
1B
1B
1B
1B
029
1C
1C
1C
1C
1C
030
1D
1D
1D
1D
1D
363
This mode provide self-diagnostic functions (input/output check function) to check the condition of input (checking the each signal to sensors) and output (checking and adjustment of the load operation).
A. I/O Check Mode screen
[1] [2]
[3]
[4]
a03uf3e002ca
364
[1]
[3]
Input check
[2]
Multi code
[4]
Output check
10.7.2
TEM/
HUMS
TEM/
HUMS
TEMSB
TEM/
HUMS/2
TEM/
HUMS/2
11
12
Symbol
Multi code
Name
Code
B. List of sensors
001 (High)
000 (Low)
TEMS1
PZS/Y
Piezoelectric sensor /Y
PZS/M
Piezoelectric sensor /M
PZS/C
Piezoelectric sensor /C
PZS/K
Piezoelectric sensor /K
PS60
Box
No box
PS52
Full
Empty
Paper
No paper
PS31
PS37
PS43
PS47
PS108
PS3
PS11
PS32
PS38
Toner
No toner
365
13
14
16
18
19
366
Name
Symbol
12
Multi code
Code
PS44
Paper
PS102/
PS103/
PS104/
PS105
VR2
VR4
PS33
PS34
PS39
PS40
PS45
001 (High)
000 (Low)
No paper
(%)
PS46
PS48
PS49
PS5
PS6
10
PS13
11
PS14
12
PS110
13
PS111
VR1
VR2
OFF
ON
Display of AD value
VR3
VR4
VR1
VR3
VR1
PS30
PS36
PS42
PS25
PS109/
PS101
PS1
PS9
PS65
PS1
PS25
Multi feed
Other than
multi feed
Paper
No paper
PS29
PS35
Upper limit
Not at upper
limit
Multi code
Symbol
Name
19
PS41
PS26
20
23
24
PS106
PS2
PS10
PS107
PS23
PS61
PS27
PS28
PS22
Registration sensor
PS50
PS13
000 (Low)
Paper
No paper
PS19
10
PS21
11
PS12
Full
12
PS20
Paper
No paper
13
PS62
Decurler sensor
PS109/
PS101
PS1
PS9
PS24
Upper limit
Not at upper
limit
Other than
tion
home position
25
PS18
PS51
Open
Close
ON
OFF
PS54
PS14
MS2
MS1
SW100
PS22
Registration sensor
Paper
No paper
PS23
Open
Close
10
PS21
11
PS24
12
PS22
367
Code
Optical device
Multi code
Symbol
Code
27
25
PS10
Name
000 (Low)
Home posi-
Other than
tion
home position
29
30
SD1
Set
Not set
11
PS20
Paper
No paper
12
PS18
13
PS17
14
PS16
15
PS15
16
PS18
26
TEMS/1
28
TEMS/2
30
TEMS1
PS1
Scanner HP sensor
Home posi-
Other than
tion
home posi-
Paper
No paper
tion
1
33
PS3
APS sensor /1
PS4
APS sensor /2
PS2
INDEXB/ INDEVB/C
INDEXB/ INDEVB/M
INDEXB/ INDEVB/Y
INDEXB/ INDEVB/K
INDEXB
Open
Close
Abnormal
Normal
C
M
Y
K
INDEVB /C, /M, /Y, /K
It is abnormal
/C, /M, /
if there is any
Y, /K
of one or
more color.
38
PS1
Scanner HP sensor
Home posi-
Other than
tion
home position
368
Multi code
Symbol
45
TEMS/1
000 (Low)
roller center)
1
TEMS/3
TEMS/2
TEMS/4
TEMS/1
TEMS/2
TEMS/1
11
TEMS/1
12
TEMS/3
14
TEMS/2
47
PS16
Home posi-
Other than
tion
home position
48
PS64
Paper
No paper
PS15
Home posi-
Other than
tion
home posi-
Specific function
tion
50
58
59
12
TCRS/Y
13
TCRS/M
14
TCRS/C
15
TCRS/K
TCRS/Y
TCRS/M
TCRS/C
TCRS/K
PS17
0 to 255
Paper
No paper
369
Code
FD
60
70
Symbol
Multi code
Code
DF Classification
PS304
PS301
PS302
Timing sensor
PS305
PS306
PS303
PS308
PS307
000 (Low)
Original
No original
Open
Close
Close
Open
Open
Close
Paper
RS
PS1
FD entrance sensor
No paper
PS4
PI exit sensor
Paper
No paper
PS5
No paper
Paper
PS7
PS8
Other than
Home posi-
PS9
home posi-
tion
tion
7
PS10
Home posi-
Other than
PS11
tion
home posi-
PS12
Set
Not set
Paper
No paper
tion
10
PS13
11
PS16
12
PS17
13
PS18
Paper
14
PS20
Upper limit
No paper
Not at upper
limit
15
PS22
Lower limit
Not at lower
16
PS23
No paper
Paper
17
PS26
22
PS2
Paper
23
CN90
tion
24
PS51
No paper
Paper
25
PS52
26
PS53
27
PS54
28
PS55
No pressure
pressure
29
PS56
30
PS57
31
PS58
Paper
No paper
limit
370
No paper
Connection
Symbol
Name
000 (Low)
32
PS6
Paper
No paper
33
FDOB
OFF
ON
34
35
36
START/STOP switch
37
39
PS46
Full
40
PS31
Paper
No paper
41
PS37
42
PS32
Upper limit
Not at upper
limit
43
PS33
44
PS34
Home posi-
Other than
tion
home position
45
PS35
No paper
46
PS36
Paper
48
PS38
Upper limit
Not at upper
49
PS39
50
PS40
Home posi-
Other than
tion
home posi-
limit
SD
tion
71
51
PS41
No paper
52
PS42
Paper
53
PS43
54
PS44
close
open
No paper
55
PS45
Paper
61
PS47
62
PS48
PS1
Entrance sensor
PS2
Paper
No paper
PS3
PS4
PS5
PS6
No paper
Paper
PS7
PS8
Folding sensor /1
No paper
Paper
Paper
PS17
No paper
Home posi-
Other than
tion
home position
371
70
Multi code
Code
FD Classification
Multi code
Symbol
Code
SD Classification
71
10
PS18
Name
000 (Low)
Other than
Home posi-
Fr1
home posi-
tion
tion
11
PS49
12
PS20
13
PS21
Fr2
Home posi-
Other than
tion
home position
14
PS22
Other than
Home posi-
home posi-
tion
tion
15
PS23
Home posi-
Other than
16
PS24
tion
home posi-
17
PS9
Paper
18
PS10
tion
No paper
19
PS11
Paper
20
PS12
No paper
21
PS44
Folding sensor /2
No paper
Paper
22
PS19
Home posi-
Other than
Rr
tion
home position
23
PS46
24
HS2/
No clinch
Clinch
No paper
Paper
Other than
Home posi-
home posi-
tion
HS4
33
PS13
34
PS14
Bundle sensor /1
35
PS15
Bundle sensor /2
36
PS16
tion
37
PS25
Home posi-
Other than
tion
home position
38
PS26
Other than
Home posi-
home posi-
tion
tion
39
PS27
Home posi-
Other than
40
PS28
tion
home posi-
41
PS29
42
PS33
tion
Upper limit
Not at upper
limit
43
PS30
Lower limit
Not at lower
limit
372
Symbol
Multi code
Name
71
44
PS32
Home posi-
Other than
45
PS31
tion
home posi-
46
PS34
47
PS35
48
PS45
001 (High)
tion
Upper limit
sor
49
PS37
000 (Low)
Not at upper
limit
Other than
Home posi-
home posi-
tion
tion
50
PS47
Not at lower
Lower limit
limit
51
PS48
Other than
Home posi-
home posi-
tion
tion
52
PS40
Set
53
PS41
Not set
54
PS36
Home posi-
Other than
55
PS38
tion
home posi-
56
PS39
Not at upper
tion
Upper limit
limit
57
SW1
58
SW2
No staple
Staple
59
HS1
Other than
Home posi-
60
HS3
home posi-
tion
tion
61
PS50
Home posi-
Other than
tion
home position
62
PS51
Not at upper
Upper limit
limit
63
PS52
64
PS53
Lower limit
Not at lower
limit
65
PS42
66
PS43
Open
Close
67
PS54
Bundle sensor /4
Paper
No paper
68
PS55
Registration
Other than
position
registration
position
69
PS56
Home posi-
Other than
tion
home position
373
Code
SD Classification
Symbol
Multi code
Name
Code
FS-503
SD Classification
71
70
PS57
No paper
71
PS58
Not set
Set
72
PS59
Replace
Not replace
75
PS61
Full
77
PS60
No paper
Paper
PS35
Home posi-
Other than
PS33
tion
home posi-
PS32
PS14
72
001 (High)
000 (Low)
Paper
tion
Other than
Home posi-
home posi-
tion
tion
5
PS11
Home posi-
Other than
tion
tion
6
PS34
Set
PS30
PS1
Paper
No paper
PS5
10
PS4
No paper
Paper
11
PS15
Reset posi-
Other than
tion
reset position
Other than
Home posi-
home posi-
tion
12
PS12
tion
13
PS10
Paper
14
PS3
Lower limit
No paper
Not at lower
limit
15
PS7
Not at upper
Upper limit
limit
16
PS2
Upper limit
Not at upper
limit
21
PS47
Other than
Ready
ready
22
PS43
No cartridge
Cartridge
23
PS45
No staple
No staple
24
PS41
Other than
Home posi-
home posi-
tion
tion
25
PS46
Other than
Ready
ready
374
26
PS42
No cartridge
Cartridge
27
PS44
No staple
Staple
Multi code
Symbol
72
28
PS40
000 (Low)
Other than
Home posi-
home posi-
tion
tion
30
PS20
No paper
Paper
31
PS9
Other than
Home posi-
home posi-
tion
tion
32
MS1
Door switch
Open
Close
33
PS31
Home posi-
Other than
34
PS8
tion
home posi-
PS1
Paper
No paper
PS4
No paper
Paper
PS19
Full
PS12
Other than
Closed
the closed
position
FS-520/607
tion
72
position
5
PS16
Other than
Home posi-
home posi-
tion
tion
6
PS6
Paper
No paper
PS18
Other than
Home posi-
home posi-
tion
tion
10
PS3
Lower limit
Not at lower
limit
12
PS2
Upper limit
Not at upper
limit
13
PS7
Other than
Stand-by
the stand-by
position
position
14
PS15
17
PS5
Paper
No paper
18
PS8
19
PS9
Home posi-
Other than
tion
20
PS11
home posi-
21
PS13
22
PS14
23
PS20
Paper
24
MS1
Door switch
Open
Close
25
PS31
Other than
Home posi-
26
PS30
home posi-
tion
tion
No paper
tion
375
Code
FS-503 Classification
72
Symbol
Multi code
Code
FS-520/607 Classification
27
SW4
28
SW2
29
SW4
30
SW2
31
SW3
32
SW1
35
PS33
36
PS32
41
PS22
000 (Low)
No staple
Staple
No cartridge
Cartridge
Other than
Home posi-
only)
home posi-
tion
tion
only)
Folding knife home sensor (FS-607 only)
Other than
Home posi-
home posi-
tion
tion
42
43
PS23
PS24
Home posi-
Other than
607 only)
tion
home position
44
PS25
45
PS26
Paper
No paper
46
PS29
Full
49
PS201
Paper
No paper
50
PS206
57
PS301
Other than
Home posi-
home posi-
tion
tion
58
PS306
Light blocking
59
PS302
Exposure
60
PS304
set
Not set
61
PS303
Home posi-
Other than
tion
home position
62
PS305
63
64
65
66
Paper
No paper
No paper
Paper
Not at upper
Upper limit
73
PS202
74
PS203
75
PS205
limit
76
PS204
Not at lower
limit
376
Lower limit
77
PIOB
78
OFF
ON
79
80
MS201
Open
Close
81
PS207
No paper
Paper
82
PS212
83
PS209
Upper limit
(PI)
84
PS210
73
Not at upper
limit
Lower limit
(PI)
LS
000 (Low)
Not at lower
limit
86
PS208
No paper
Paper
PS4
Entrance sensor
Paper
No paper
PS11
PS7
Conveyance sensor /1
PS16
PS17
PS18
PS3
Upper limit
Not at upper
limit
PS6
Full
PS13
ON
OFF
10
PS19
11
PS14
12
PS9
Full
13
PS1
Set
Not set
14
RS1
15
PS15
ON
OFF
16
TOB
17
MS1
Door switch
Open
Close
18
RS2
19
PS8
20
MS2
Upper limit
Not at upper
limit
21
MS3
Lower limit
Not at lower
22
PS12
Home posi-
Other than
23
PS11
tion
home posi-
24
PS5
limit
tion
377
Symbol
72
Multi code
Code
FS-520/607 Classification
77
Symbol
Multi code
Code
RU Classification
75
PB
000 (Low)
41
PS2
Intermediate sensor
Paper
No paper
42
MS1
Interlock switch
ON
OFF
46
PS1
Entrance sensor
Paper
No paper
48
PS3
01
PS1
Entrance sensor
No paper
Paper
02
PS2
SC entrance sensor
03
PS3
04
PS4
05
PS5
Full
06
M2
Abnormal
Normal
07
M91
Normal
Abnormal
08
PS12
OFF
ON
sor
09
PS13
ON
OFF
10
PS14
SC alignment HP sensor
Home
Other than
position
home position
11
PS16
No paper
Paper
12
PS17
Press the
Release the
roller
roller
13
PS18
Home
Other than
position
home position
Press the
Release the
14
PS19
roller
roller
15
PS21
Home
Other than
16
PS22
Clamp HP sensor
position
home position
17
PS23
ON
OFF
18
PS24
Home
Other than
position
home position
19
PS25
Pressurize
Not pressur-
20
PS26
Upper limit
21
PS27
22
PS28
No paper
Paper
23
PS29
Detection
No detection
24
PS31
Upper limit is
Not reached
ize
Not at upper
limit
reached
378
25
PS32
No paper
Paper
26
PS33
Home
Other than
position
home position
27
PS36
No Pellet
Pellet
28
PS37
No detection
Detection
Multi code
Symbol
77
29
PS38
Upper limit
000 (Low)
Not at upper
limit
30
PS39
Lower limit
Not at lower
limit
31
M32
Normal
Abnormal
32
PS3
No paper
Paper
33
PS41
Home
Other than
34
PS42
position
home position
35
PS43
36
PS44
No paper
Paper
37
PS45
No paper
Paper
38
PS46
39
PS47
Other than
Home
40
PS53
home position
position
41
PS48
Home
Other than
42
PS49
position
home position
43
PS50
Detection
No detection
44
PS51
At the refer-
Not at the
ence position
position
45
PS52
Pressurize
Not pressurize
46
47
SW41
SW42
Cutter HP sensor
Cutter HP sensor
Other than
Home
home position
position
End position
position
48
MS2
Close
Open
49
PS57
Close
Open
50
PS61
Detection
No detection
51
PS62
Home
Other than
sensor
position
home position
52
PS63
53
PS64
Lower limit
Not at lower
limit
54
PS65
Not at upper
Upper limit
limit
55
PS66
Book sensor /1
56
PS67
Book sensor /2
57
PS68
No paper
Paper
Home
Other than
position
home position
Not set
58
PS69
Set
59
OB/2
SW OFF
SW ON
60
379
Code
PB Classification
77
61
SW1
Open
Close
62
M81
Exhaust fan /2
Abnormal
Normal
Symbol
Multi code
Name
Code
PB Classification
001 (High)
63
M4
64
PBCB
Connected
000 (Low)
Not
connected
65
Not set
Set
66
PS71
No paper
Paper
67
Connected
Not
connected
68
PS74
Upper limit
Not at upper
69
PS75
No paper
Paper
70
PS76
71
PS77
72
PS78
73
PS79
74
PS80
Full
75
PS81
Set
Not set
76
M71
Abnormal
Normal
77
M72
78
M74
Abnormal
Normal
79
M80
Exhaust fan /1
80
PS82
Locked
Unlocked
81
TH2
0 to 255
82
TH3
0 to 255
83
TH4
0 to 255
84
TH1
0 to 255
85
OB/1
Glue apply
Glue apply
SW OFF
SW ON
Alignment
Alignment
SW OFF
SW ON
limit
86
87
OB/1
OB/1
Start SW OFF
Start SW
ON
88
MS1
Close
Open
89
TH1
Abnormal
Normal
90
TH1
heat abnormality)
Glue apply roller temperature sensor
(low-temperature abnormality)
91
TH2
92
TH2
380
93
Name
TH3
Abnormal
000 (Low)
Normal
(overheat abnormality)
94
95
TH
96
10.7.3
Output check
Load operations can be checked and adjusted (output check) using this output check.
A. Procedure
8. When executing another output check of the signal or loading operation, repeat steps 3 to 7.
Multi code
L1
Exposure lamp
M53,
Symbol
Code
B. List of loads
Name
Restrictive conditions
MC14
3
M53,
MC15
6
M53,
MC16
9
M53,
MC17
381
Multi code
77
Symbol
Code
PB Classification
Symbol
Multi code
Code
HV/1
field.
15
HV/2
1
5
Restrictive conditions
1
3
3
Name
PS11
PS11
98
When
DIPSW3-6
Used in
CSRC
setting
18
is OFF, these
function do
not work.
PS65
PS1
PS25
MFDT
SD7
Pick-up solenoid /1
SD8
Pick-up solenoid /2
SD9
Pick-up solenoid /3
SD5
SD100
SD1
SD5
MC7
MC9
MC11
MC6
20
21
382
MC101
MC1
MC4
Symbol
22
MC8
Pre-registration clutch /1
MC10
Pre-registration clutch /2
MC12
Pre-registration clutch /3
MC102
M38
M39
M40
M35
M35
M100
23
24
26
M2
M3
M34
M31
27
M33
7
10
Restrictive conditions
3
25
Name
11
12
13
14
15
383
Multi code
Code
Symbol
27
Multi code
Code
16
M55
17
20
Name
Decurler motor (Reverse rotation: 1/1 speed)
Decurler motor (Reverse rotation: Max. speed)
M54
21
22
23
25
26
27
28
29
28
29
M41
M1
M1
MC13
MC4
MC5
SD1
FM1,
FM2
6
SD4
FM3,
FM4
8
FM1,
FM2
9
FM7,
FM8
10
FM5,
FM6
11
MC12
12
MC7
13
MC8
14
MC9
15
MC10
16
MC11
17
SD2,
SD3
19
SD6,
SD7
384
Restrictive conditions
21
SD4
22
SD8
23
MC2
24
MC5
25
FM9,
Name
Restrictive conditions
FM10
26
HTR3,
FM11,
FM12
28
HTR4,
FM13,
FM14
30
HTR1
32
M3
M4
M5
M6
M3,
M4,
M5,
M6
5
M3
M4
M5
M6
M3,
M4,
M5,
M6
33
INDEX
INDEVB /Y
B/Y
1
INDEX
INDEVB /M
B/M
2
INDEX
INDEVB /C
B/C
3
INDEX
INDEVB /K
B/K
4
INDEX
B/Y, /
M, /C,
/K
34
385
Symbol
29
Multi code
Code
Symbol
36
Multi code
Code
Name
PS8
PS9
LD alarm measurement
91
92
93
94
Restrictive conditions
99
38
11x17, magnification
100%, one scanning
11x17, magnification
100%, continuous scanning
11x17, magnification
400%, continuous scanning
11x17, magnification
50%, continuous scanning
Main body
operation)
41
M14
2
3
10
386
11
12
8
9
5
6
13
14
43
45
Symbol
Name
M2
Scanner fan
M25
IPB fan/2
M42
DCPS fan
M37
M48
M47
M43,
M44
M45,
M46
M26,
M27,
M28
M12
Drum fan /1
10
M13
Drum fan /2
11
M61,
62, 63
12
M66
ADU fan /1
13
M36
Deodorization fan
14
M10
15
M65
16
FM3
17
FM4
18
FM11,
FM12
19
FM13,
FM14
20
M67
ADU fan /2
TCT/1
Total counter /1
TCT/2
Total counter /2
KCT
Key counter
L2, L3,
L4, L5
Restrictive conditions
Temperature detection of
fusing upper heating roller
center
Temperature detection of
fusing upper heating roller
edge
Temperature detection of
fusing lower pressure
roller center
Temperature detection of
fusing lower pressure
roller edge
387
42
Multi code
Code
45
Symbol
Multi code
Code
Name
Restrictive conditions
L2, L3,
Non-contact sensor on
L4, L5
simultaneously)
Non-contact sensor on
L2,
TEMS/1
12
L3,
TEMS/3
13
L4,
TEMS/1
14
L5,
TEMS/2
46
47
M29
move)
speed)
10
11
13
M29,
L2, L3,
time)
L4, L5
48
M19
release position)
mode fusing position)
3
388
Multi code
Symbol
50
M20
8
9
Restrictive conditions
4
6
Name
2
3
10
11
12
M20
13
M21
14
M22
15
M23
16
M20,
M21,
M22
17
M20,
M21,
M22,
M23
51
54
55
56
EL/Y
Eraser lamp/Y
EL/M
Erasure lamp/M
EL/C
Erasure lamp/C
EL/K
Erasure lamp/K
M49
M50
M51
M52
12
MC14
13
MC15
14
MC16
15
MC17
SD2
SD3
389
Code
60
Symbol
Code
58
Multi code
DF
TCRS /Y
TCR sensor /Y
TCRS /M
TCR sensor /M
TCRS /C
TCR sensor /C
TCRS /K
TCR sensor /K
M301
Name
sec)
2
sec)
sec)
sec)
sec)
7
M302
10
11
12
13
M303
14
15
16
17
18
390
19
SD302
20
SD301
21
MC301
Restrictive conditions
Symbol
Name
M1
M2
M3
M4
5
6
M6
10
M7
PI conveyance motor
11
M8
M9
7
8
12
13
Restrictive conditions
14
15
M17
21
M10
22
23
M11
24
M12
26
M13
27
M14
28
29
M15
30
31
M16
32
61
SD1
62
SD3
63
SD4
64
SD5
Roller solenoid /1
65
SD6
Roller solenoid /2
66
SD7
Roller solenoid /3
67
SD8
Roller solenoid /4
68
SD9
391
70
Multi code
Code
FD Classification
SD
70
71
Symbol
Multi code
Code
FD Classification
Name
69
SD12
70
SD13
71
SD14
72
SD15
74
SD18
75
CL1
76
CL2
82
MFDB1
89
FDOB
90
JAMIB
M1
M2
M3
M4
Restrictive conditions
M6
M29
M30
M5
10
M8
21
M5
24
M7
25
27
M8
29
M9
position search)
tion search)
30
31
M10
32
movement)
33
M11
34
M12
35
M13
36
M14
37
392
Multi code
Symbol
71
39
M15
Name
Stapler movement motor (home position search)
41
M16
42
M16
40
Restrictive conditions
43
M17
44
M18
45
M19
46
M20
search)
47
48
M21
49
M22
50
M23
51
M24
52
M25
53
M31
54
55
56
57
58
release position)
59
M10
60
M23
61
M24
62
63
M32
65
M33
66
71
SD1
72
SD2
73
SD3
74
SD4
75
SD5
SD6
76
77
393
Code
SD Classification
Multi code
Symbol
Code
SD Classification
71
78
SD7
79
80
Restrictive conditions
SD8
81
82
Name
SD11
83
86
CL1
87
FM1
90
JAMIB
/2
95
98
M26
M1
M3
FS-503
trimmer board.
72
8
11
12
13
14
16
17
21
M8
22
23
24
M8
26
M31
M30
27
28
29
31
32
36
M13
41
M26
42
46
394
SD5
Bypass solenoid
Symbol
Name
47
SD2
Gate solenoid
48
SD9
49
SD7
51
M24
52
56
Restrictive conditions
57
61
M23
62
63
66
M6
71
M5
72
73
74
76
78
M5,
79
M22
80
90
JAMIB
99
20 sheets of A3 with 2
FS-520/607
staples
72
M1
M2
M3
10
M4
11
M5
12
FS-607 only
tion search
13
M5
position
14
operation
16
17
M7
395
72
Multi code
Code
FS-503 Classification
72
21
Symbol
Multi code
Code
FS-520/607 Classification
M8
22
26
M14
27
28
Restrictive conditions
mode)
tion search
M9
29
31
Name
M11,
M4
32
36
M13
38
M6
39
M16
FS-607 only
41
M18
FS-607 only
FS-607 only
search)
42
43
Saddle stitching stopper motor (release A4S stop- Available after home posiM19
per)
FS-607 only
FS-607 only
44
M20
45
SD4
46
SD5
47
SD6
48
SD51
49
SD7,
SD8
53
M21
55
M12
58
M51
65
M302
66
69
M301
83
M203
84
MC201
85
MC202
86
M201
70
(PI)
87
396
FS-607 only
FS-607 only
LS
Symbol
Name
72
88
M202
Restrictive conditions
(PI)
89
73
90
SD201
91
SD202
92
MC203
99
M2
Conveyance motor
M3
2
3
Conveyance motor
4
5
6
7
M4
8
9
M7
M5
M1
15
SD1
16
SD10
17
SD9
18
SD3
19
SD8
20
SD6
21
SD4
SD5
22
SD11
23
SD2
24
SD7
FM1,
10
11
Alignment motor
12
13
14
FM3
25
FM2,
RU
FM6
75
26
FM5
M1
M5
397
Multi code
Code
FS-520/607 Classification
Multi code
Symbol
Code
RU Classification
75
M2,
Name
Restrictive conditions
M3,
M4
PB
77
31
SD2
32
SD3
01
M1
02
M2
03
SD1
04
SD2
05
SD3
06
SD4
07
M11
08
M12
09
10
M13
11
12
13
M15
14
15
16
M17
17
M18
18
19
M19
20
398
Multi code
Symbol
77
21
M20
Name
Restrictive conditions
22
23
SD11
FD alignment solenoid
24
SD12
SC stopper solenoid
25
SD13
26
M21
27
28
29
30
31
M23
32
position)
performed in advance.
33
SD91
34
M31
search)
35
ment )
36
movement )
37
M32
38
SD31
39
SD32
399
Code
PB Classification
77
Symbol
Multi code
Code
PB Classification
Name
40
H1
41
H2
42
M33
Restrictive conditions
43
M34
44
45
M41
46
performed in advance.
47
48
M42
49
M43
position search)
performed in advance.
made in advance.
1. 77-55
2. 77-29
3. 77-34
400
Multi code
Symbol
77
50
M43
Name
Restrictive conditions
pressure)
51
M44
position search)
52
pressure)
53
M45
54
55
56
M46
M47
position search)
Cover paper table up down motor /Fr, /Rr (book
401
Code
PB Classification
Multi code
Symbol
Code
PB Classification
77
57
M48
58
Name
Restrictive conditions
performed in advance.
59
60
M49
61
performed in advance.
62
M50
63
64
SD41
65
66
67
M61
68
M62
69
70
performed in advance.
71
M63
72
73
402
M64
Multi code
Symbol
77
74
M65
Name
Restrictive conditions
75
performed in advance.
76
M73
77
M74
78
SD71
79
SD72
80
M71
81
M72
82
MC71
83
MC72
84
SD80
M80
Exhaust fan /1
87
88
JAMIB
85
86
/1
JAMIB
/2
89
OB/1
90
M81
Exhaust fan /2
91
SD61
92
95
M72,
performed in advance.
M73,
M74,
SD71,
SD72,
MC71,
ADU
MC72
80
81
82
84
96
SD4
MC1
MC2
MC18
MC3
SD10
M32
403
Code
PB Classification
Multi code
Symbol
Code
ADU Classification
84
M32
Adjustment/special mode
91
9
90
0
0
age
FD/SD/FS (FS-503)
age
92
93
FD/SD/FS (FS-503)
94
96
98
check
check
check
404
Restrictive conditions
9
85
Name
Symbol
Name
98
99
HDD/
Y, /M, /
C, /K
Restrictive conditions
check
405
Multi code
Code
Perform this adjustment when replacing the PF multi feed detection board (MFDTB) or the PF drive board
(PFDB), as well as when multi feeding is not detected properly for special papers (thin paper, thin coated paper,
thick paper, etc.).
Note
The multi feed detection board/S and /R are adjusted in the manufacturing process as a pair of
upper and lower. Be sure to replace them as a pair.
Be sure to perform the adjustment under normal room temperature (20 to 30 C) that is similar to
the real environment where the machine is operated because the temperature sensor output level
varies with its surface temperature. (When you bring in a replacement part from a place under a
different temperature, leave the part and wait for the sensor surface temperature to reach the
room temperature before performing the adjustment.)
A. Procedure
[1]
processing guides PF2 [2] and PF5 [3] in the horizontal conveyance section.
[3]
[2]
a03uf3c025ca
[4]
[1]
[3]
[2]
a03uf3c026ca
4. Turn on the sub power switch and enter the I/O check mode.
5. Enter "18" with the numeric buttons. Confirm that "18-00" is displayed in the message display area.
406
[3]
[2]
[1]
a03uf3c033ca
9. Turn the PFDB volume (VR) [3] so that the voltage falls within the standard value.
Standard value: 8.0 0.2 V
10. Press Stop key and remove the paper inserted in Step 2.
11. Insert a sheet of paper that the customer uses mainly (paper weight: 50 to 300 g/m2), and press Start key.
Make sure that 0 is displayed on the panel.
12. Insert one more sheet of paper (total: two sheets) that the customer uses mainly, and make sure that "1" is
displayed on the panel.
13. If the detection does not work properly, return to Step 3 and perform the adjustment again and redo the
adjustment from Step 3, setting a voltage 1.0 V lower than the previously set one at Step 9.
407
Perform this adjustment when replacing the PI multi feed detection board (MFDB) or the PI drive board (PIDB),
as well as when multi feeding is not detected properly for special papers (thin paper, thin coated paper, thick
paper, etc.).
Note
The multi feed detection board/S and /R are adjusted in the manufacturing process as a pair of
upper and lower. Be sure to replace them as a pair.
Be sure to perform the adjustment under normal room temperature (20 to 30 C) that is similar to
the real environment where the machine is operated because the temperature sensor output varies with its surface temperature. ( When you bring in a replacement part from a place under a different temperature, leave the part and wait for the sensor surface temperature to reach the room
temperature before performing the adjustment.)
A. Procedure
1. Replace the multi feed detection boards /1 and /2. (See 3.3.17 Removing/reinstalling the multi feed
detection boards /1 (MFDB/1) and /2 (MFDB/2) in Field Service for FD-501)
Rotary switch
[1]
Note
Rotary switch 5 is not used.
[2]
a03uf3c027ca
408
7. Open the upper door and the front door of the FD,
[2]
[1]
[4]
[3]
a03uf3c028ca
VR2
PIDB.
Positive terminal: Test pin No. TP51 (GAIN) [1]
Negative terminal: Test pin No. TP11 (SGND) [2]
Range: DC 20 V
Note
Do not allow the tester pin to touch or connect
to metal parts on the board nor irrelevant terminals as the FD is energized. It may cause shortcircuit and damage the board.
[1]
[2]
LED1
a03uf3c029ca
9. Turn the PIDB volume (VR2) so that the voltage falls within the standard value.
Standard value: 8.0 0.2 V
12. Insert one more sheet of paper (total: two sheets) that the customer uses mainly, and make sure that the
LED turns off.
13. If the detection does not work properly, return to Step 7 and perform the adjustment again. Then, turn the
PIDB volume (VR2) so that the voltage becomes 1.0 V lower than that of acquired in Step 9.
409
Adjust when replacing the multi feed detection board of the PB or the PB control board (PBCB). Also, perform
this adjustment when multi feed of special paper (thin paper, coated paper with less stiffness, thick paper) cannot be detected properly.
Note
The multi feed detection board /1 and /2 are adjusted in the manufacturing process as a pair of
upper and lower. Be sure to replace them as a pair.
Adjustment error may occur because of the temperature of the sensor surface. Make the adjustment at a temperature close to that in which the copier is actually used (20 to 30 C). (In case you
brought a new part from outdoors, make the adjustment after the temperature of the sensor surface and the room temperature become the same)
A. Procedure
1. Replace the multi feed detection board /1, /2. (See 3.2.24 Removing/reinstalling the multi feed detection
board/1 (MFDTB71) and /2 (MFDTB72) in Field Service for PB-501)
Rotary switch
[1]
[2]
564Af3c001cb
3. Insert one sheet of paper (P/N 65AA-9910, fusing adjustment paper, 16 sheets/A3) in the cover paper tray
of the PB (200 to 300 g/m2 paper can also be used).
4. Select the output check code "77-96" of the I/O check mode in the service mode.
5. Press the Start button to perform the all initializing operation.
6. After the operations, press the Stop button.
7. Select the output check code "77-95" of the I/O check mode in the service mode.
410
[1]
- terminal
Range
: DC 20 V
Note
Because the PB is powered, do not drop any
metal material on the board, or do not connect
the tester pin to an irrelevant terminal.
It may cause the board to short circuit and be
damaged.
VR4
[2]
564Af3c002cc
11. In the PBCB volume (VR4), set power voltage to the standard value.
Standard value: 8.0 0.1 V
14. Insert another sheet of paper (2 sheets in all), that customer mainly use, and to see if the LED is turned off.
15. In case of detection error, return to step 3 to conduct the adjustment again. In step 11, set power voltage
to the value 1.0 V lower than the previous adjustment.
411
Backup adjustment data of the FD, SD, FS and PB which are adjusted in the field are stored in the non-volatile
memory (EEPROM) of the FD control board (FDCB), SD control board (SDCD), FNCB (FNS control board) and
the PB control board (PBCB). When necessary, it can be recalled with "Installation Initial Data" of "Recall Standard Data" (Finisher Adjustment) in the service mode.
Note
Only one data can be backed up. When back up again, data will be overwritten.
The data is stored into the control boards of all the connected optional units; FS, SD, FD and PB.
Connect the optional units one-by-one if you want to save the data independently.
A. Procedure
412
10.7.8
Backup adjustment data of the main body which are adjusted in the field are stored in the NVRAM board (NRB),
it can be recalled with "Installation Initial Data" of "Recall Standard Data" (Machine adjustment, Process
adjustment) in the service mode.
Note
Only one data can be backed up. When back up again, data will be overwritten.
A. Procedure
413
Perform this check to see if abnormality has occurred at line memory on the image processing board (IPB) when
significant image trouble (irregular image in sub-scanning direction of the specific color) occurred.
A. Procedure
414
415
6.
If "NG" appears again, replace the defective hard disk(s) following the steps below.
416
4. Load A4 (for metric destination) or 81/2 x 11 (for inch destination) paper on the DF and press [Start].
5. A message "Completed" is displayed.
6. "ADF Original Size Adjustment screen"
Press [B6S] (for metric destination) or [51/2 x 81/2S] (for inch destination).
7. Load B6S (for metric destination) or 51/2 x 81/2S (for inch destination) paper on the DF and press [Start].
8. A message "Completed" is displayed.
9. "ADF Original Size Adjustment screen"
Press [A4S] (for metric destination) or [81/2 x 11S] (for inch destination).
10. Load A4S (for metric destination) or 81/2 x 11S (for inch destination) paper on the DF and press [Start].
11. After a message "Completed" is displayed, press [COPY].
12. Check if the original size is correctly detected by the DF.
417
4. "Copy screen"
Set the copy settings (original setting and mode) according to the item you selected, load an "Adjustment
chart" on the DF, select A3 or 11 X 17 paper, and press the Start key.
6. When the value is not within the standard value, press [SERVICE].
7. "ADF Original Stopper Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -14 (image faster) to +14 (image slower), 1step = 0.5 mm
418
10.8.3
Conduct this adjustment when a malfunction (JAM display does not disappear despite no paper JAM) occurs in
the reflective type sensors.
Preparation
A. Procedure
419
Adjust the original loop amount at the DF registration roller section to correct paper skew and wrinkle, or original
jamming in the registration section.
A. Procedure
4. "Copy screen"
Set an "Adjustment chart" in the DF, select A3 or 11 X17 paper, and press the Start key.
420
10.9.1
Adjust the staple position of the main scanning direction made by the FS-503.
A. Procedure
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No. 16).
6. Fold the output page in half in main-scanning direction, and measure the gap "a" between the center
line of the print and the staple center.
[1]
a
[2]
a03uf3c018ca
7. When the value is not within the standard value, press [SERVICE].
8. "Staple Center Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (in front) to +20 (in back), 1 step = 0.1mm
421
Adjust an uneven binding (main scanning direction) in a bundle of paper in staple mode by the FS-503.
This adjustment adjusts the position of the alignment plate while in alignment.
A. Procedure
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
7. Open the front door of the FS and pull out the stacker.
Note
If the length of the paper is longer than 239 mm in sub-scanning direction, the paper edge will
hanging out of the stacker. In that case, remove the paper through the paper opening section
before pulling out the stacker, and reload the paper in the stacker.
8. Measure the gap between the paper in the stacker and the alignment plate.
Standard value: 0 0.5mm
9. When the value is not within the standard value, press [SERVICE].
10. "Paper Width Adjustment (staple) screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (wider) to +20 (narrower), 1 step = 0.1 mm
422
10.9.3
Adjust an uneven paper stack (main scanning direction) on the main tray in non-sort and sort mode by the FS503.
This adjustment adjusts the position of the alignment plate while in alignment.
A. Procedure
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
7. Open the front door of the FS and pull out the stacker.
Note
If the length of the paper is longer than 239 mm in sub-scanning direction, the paper edge will
hanging out of the stacker. In that case, remove the paper through the paper opening section
before pulling out the stacker, and reload the paper in the stacker.
8. Measure the gap between the paper in the stacker and the alignment plate.
Standard value: 0.1 to 1 mm
9. When the value is not within the standard value, press [SERVICE].
10. "Paper Width Adjustment (straight) screen"
Enter the adjustment value with the setting buttons and press [<<SET].
Setting range: -20 (wider) to +20 (narrower), 1 step = 0.1 mm
423
Adjust the position of the punch holes made by the FD in main scanning direction.
This adjustment adjusts the position of the alignment plate while in alignment.
A. Procedure
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted, set the 10 sets of copies and press the
Start key to output a test pattern (No. 16).
7. Align the edges of the 10 sheets of the exited paper, and measure the diameter of the holes punched
through them.
Number of
holes
2 & 4 holes
5.0 or more
3 holes
6.5 or more
8. When the value is not within the standard value, press [SERVICE].
9. "Paper Width adjustment screen"
When the value is not within the standard value, press [SERVICE].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
Note
If the alignment plate is wider than an appropriate position, the punch centering is displaced,
and when too narrow, the punch holes are apt to disperse. On the other hand, the punch holes
may be misaligned if the alignment plate is positioned too narrow.
424
10.9.5
Adjust the position of the punch holes made by the FD in main scanning direction.
A. Procedure
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
holes
2 & 4 holes
3 holes
(mm)
10.5 4.0
9.5 4
fs503fs3013c
8. When the value is not within the standard value, press [SERVICE].
9. "Punch Vertical Position Adjustment screen"
Press [T] or [S] o select the paper size you want to adjust.
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -40 (wider) to +40 (narrower), 1 step = 0.1 mm
425
Adjust the fold position on the half fold mode by the FD.
This adjustment changes the paper stop position when folding papers.
A. Procedure
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
fs503fs3014c
8. When the value is not within the standard value, press [SERVICE].
9. "Half Fold Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
In the case of the mis-alignment given in the step 7, enter a set value on the positive side.
426
10.9.7
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
Paper size
A3
139.0
142.0
B4
120.3
123.3
A4S
98.0
101.0
12 x 18
151.4
154.4
11 x 17
142.9
145.9
81/2 x 14
117.5
120.5
81/2 x 11S
92.1
95.1
8K
129.0
132.0
[1]
b 1.5
[2]
a03uf3c019ca
8. When the value is not within the standard value, press [SERVICE].
9. "Tri-Fold-in Position Adjustment screen"
Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
427
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
b 1.5
A3
282.0
144.0
B4
243.7
123.3
A4S
199.0
101.0
12 x 18
306.8
156.4
11 x 17
289.9
147.9
81/2 x 14
238.1
120.5
81/2 x 11S
187.3
95.1
8K
262.0
134.0
a
[2]
[1]
a03uf3c020ca
8. When the value is not within the standard value, press [SERVICE].
9. "Tri-Fold-out Position Adjustment screen"
Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
428
10.9.9
Adjust the fold positions on the double parallel mode by the FD.
This adjustment changes the paper stop position when folding papers.
Note
When adjusting both the single and the double folds, be sure to adjust the single fold first.
A. Procedure
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
Paper size
[1]
b 1.5
A3
208.5
103.8
B4
180.5
89.8
A4S
147.0
73.0
12 x 18
227.1
113.1
11 x 17
214.4
106.7
81/2 x 14
176.3
87.7
81/2 x 11S
138.2
68.6
8K
193.5
96.3
a
[2]
a03uf3c021ca
8. When the value is not within the standard value, press [SERVICE].
9. "Double Parallel Position Adjustment screen"
Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 6 gets larger the set value is moved to the positive side and gets smaller
when moved to the negative side.
429
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
b 1.5
A3
105.5
108.5
B4
91.5
94.5
A4S
74.8
77.8
12 x 18
114.8
117.8
11 x 17
108.5
111.5
81/2 x 14
94.0
81/2 x 14
70.4
73.4
8K
98.0
101.0
[2]
[1]
a03uf3c022ca
8. When the value is not within the standard value, press [SERVICE].
9. "Double Parallel Position Adjustment screen"
Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
430
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
b
a
b 1.5
c 1.5
A3
103.5
213.0
106.5
B4
89.5
185.0
92.5
A4S
72.8
15
75.8
12 x 18
112.8
231.6
115.8
11x 17
106.5
218.9
109.5
81/2 x 14
87.4
180.8
90.4
81/2 x 11S
68.4
142.7
71.4
8K
96.0
198.0
99.0
[1]
[3]
[2]
a03uf3c023ca
8. When the value is not within the standard value, press [SERVICE].
9. "Gate Fold Position Adjustment screen"
Press [Single Fold].
10. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "a" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
431
14. Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
The dimension "c" in the step 6 gets larger when the set value is moved to the positive side and gets
smaller when moved to the negative side.
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. If the problem is not solved, press [SERVICE].
7. "Fold Resist Loop Adjustment" screen
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (smaller) to +50 (larger), 1 step = 0.1mm
432
Procedure
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. If the paper edges are not aligned, press [SERVICE].
7. Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
Procedure
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. If the paper edges are not aligned, press [SERVICE].
7. Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
433
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. Fold the output page in half in main scanning direction, and measure the gap "a" between the center
line of the print.
Standard value "a": = 2mm
434
fs503fs3300c
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
7. Check the bundle of papers is misaligned (a: a misalignment occurs when the paper width setting is
fs503fs3012c
8. When the value is not within the standard value, press [SERVICE].
9. "Staple Paper Width Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
435
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
a
b
fs503fs3011c
8. When the value is not within the standard value, press [SERVICE].
9. "Staple Pitch Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (narrower) to +20 (wider), 1 step = 0.1 mm
Setting range is restricted by the paper size.
Minimum value is determined based on the stapler movable range and the maximum value is determined
so that the saddle stitching alignment plate and stapler do not interfere with each other.
B5S: Setting is not possible (fixed to 91 mm)
B4: -20 to +20 mm (108.5 to 148.5 mm)
A4S: -14 to +14 mm (91 to 119 mm)
A3: -20 to +16.5 mm (128.5 to 165 mm)
81/2 x 14, 81/2 x 11S: -16.95 to +16.95 mm (91 to 124.9 mm)
11 x 17, 81/2 x 11: -20 to +20 mm (119.7 to 159.7 mm)
436
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
fs503fs3014c
8. When the value is not within the standard value, press [SERVICE].
9. "Half Fold Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 to +50, 1 step = 0.1 mm
In the case of the mis-alignment given in the step 7, enter a set value on the positive side.
437
5. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
b 2.0
A4S
97.5
102.0
81/2 x 11S
91.6
96.1
[2]
[1]
fs503fs3015c
7. When the value is not within the standard value, press [SERVICE].
8. "Tri-Fold Position Adjustment screen"
Select the paper size you want to adjust.
438
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
fs503fs3302c
8. When the value is not within the standard value, press [SERVICE].
9. "Fold Paper Width Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (narrower) to +50 (wider), 1 step = 0.1 mm
439
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
Note
When the trimmed length less than 2mm may
cause trimming fault.
8. When the value is not within the standard value, press [SERVICE].
9. "Trimming Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -400 (smaller) to +400 (larger), 1 step = 0.1mm
440
fs503fs3301c
441
5. Press [COPY].
6. Select the paper type and press the Start key to make test prints and carry out perfect binding.
7. Check the cover of the created book if its right side
[3]
[2]
[1]
1050fs3357c
8. Press [SERVICE] to change the trimming position of the right cover paper.
9. "Cover Trimming Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -128 (reduces the trimming amount) to +127 (enlarges the trimming amount), 1 step =
0.1mm
442
5. Press [T] or [S] to select the paper size from the following options.
Full Area
A4
B5
A5
8.5 x 11
16K
A5S
5.5 x 8.5S
Custom (220mm to 379mm)
Custom (148mm to 219mm)
Note
Above paper sizes are book (the inside pages) finished sizes.
6. Press [COPY].
7. Select the paper type and press the Start key to make test prints and carry out perfect binding.
8. Check that the width of the left cover paper is
[3]
[4]
[5]
[1]
[2]
1050fs3358c
443
5. Select the paper type and press the Start key to make test prints and carry out perfect binding.
6. Check that the corner edges of the cover paper are
[4]
[1]
[3]
[2]
7. When the corner edges of the cover paper are not created uniformly, press [SERVICE].
8. "Spine Corner forming Position Adjustment"
Select [Up/Down (Forward) Adj.] or [Up/Down (Rear) Adj.].
444
1050fs3359c
5. Press [T] or [S] to select the paper size from the following options.
Full Area
A4
B5
A5
8.5 x 11
16K
A5S
5.5 x 8.5S
Custom (220mm to 379mm)
Custom (148mm to 219mm)
Note
Above paper sizes are book (the inside pages) finished sizes.
6. Press [COPY].
7. Select the paper type and press the Start key to make test prints and carry out perfect binding.
8. Check that the glue applying start position to the
[3]
[1]
[2]
1050fs3360c
445
5. Press [T] or [S] to select the paper size from the following options.
Full Area
A4
B5
A5
8.5 x 11
16K
A5S
5.5 x 8.5S
Custom (220mm to 379mm)
Custom (148mm to 219mm)
Note
Above paper sizes are book (the inside pages) finished sizes.
6. Press [COPY].
7. Select the paper type and press the Start key to make test prints and carry out perfect binding.
8. Check that the glue applying finish position to the
[3]
[1]
[2]
446
1050fs3361c
5. Press [COPY].
6. Select the paper type and press the Start key to make test prints and carry out perfect binding.
7. Check that the finish position of the process to make a uniform layer of glue on the inside pages spine is
appropriate.
8. When adjusting the the finish position of the process to make a uniform layer of glue,
press [SERVICE].
447
5. Select the paper type and press the Start key to make test prints and carry out perfect binding.
6. Check that the glue applied has dried appropriately.
7. To adjust the dryness of the glue, press [SERVICE].
8. "Temperature Adjustment screen"
Select the option of which the temperature is set.
The following options are provided.
Melt Tank - Top
Melt Tank - Mid
Melt Tank - Low
Pasting Roller
448
6. Create multiple books in normal copy mode, and check the alignment of the second and later book.
Change set value set in Step 5 until an properly aligned book is created.
449
6. Create multiple books in normal copy mode, and check the alignment of the second and later book.
Change set value set in Step 5 until an properly aligned book is created.
450
5. Press [COPY].
6. Select the paper type and press the Start key to make test prints and carry out perfect binding.
7. Check if the relation between the main-scanning position of the cover and that of the inside pages are
appropriate.
451
5. Press [COPY].
6. Select the paper type and press the Start key to make test prints and carry out perfect binding.
7. Check if the sub-scanning direction of all the inside pages are properly aligned.
8. To adjust the alignment width in sub-scanning direction of the inside pages, press [SERVICE].
9. "Clamp FD Position Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (wider) to +20 (narrower), 1 step = 0.1mm
452
453
4. Press [COPY].
5. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
15sjf3c100na
7. When the value is not within the standard value, press [SERVICE].
8. "Fold & Staple Stopper Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -128 (lower) to +127 (upper), 1 step = 0.1 mm
454
4. Press [COPY].
5. Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
15sjf3c101na
7. When the value is not within the standard value, press [SERVICE].
8. "Half Fold Stopper Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -128 to +127, 1 step = 0.1 mm
In the case of the misalignment given in the step 6, enter a set value to the negative side.
455
5. Press [COPY].
6. Select the paper size according to the item you want to adjusted, set the 10 sets of copies and press the
Start key to output a test pattern (No. 16).
[1]
hole.
Standard value "a": 1 mm
a
[2]
15knf3c002nb
8. When the value is not within the standard value, press [SERVICE].
9. "Vertical position adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (in front) to +50 (in back), 1 step = 0.1 mm
456
5. Set paper in the tray or PI, and press Start to print the test pattern (No. 16).
6. Check the punch position "a" of the output paper
in the sub scan direction.
Paper size
metric area
10.5 5.0
inch area
9.5 5.0
15knf3c001nb
7. When the value is not within the standard value, press the [Service].
8. "Horizontal position adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -50 (shorter) to +50 (longer), 1 step = 0.1 mm
457
5. Set paper in the tray or PI, and press Start to print the test pattern (No. 16).
6. If the problem is not solved, press [SERVICE].
7. "Registration adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -20 (larger) to +20 (smaller), 1 step = 0.8 mm
458
4.
Select the paper size according to the item you want to adjusted and press the Start key to output a test
pattern (No. 16).
5.
A4S
95 2
101 2
101 2
81/2 x 11S
89 2
95 2
95 2
c
a
[1]
15sjf3c102na
6. When the value is not within the standard value, press the [Service].
7. "Tri-Fold Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: -128 (larger) to +127 (smaller), 1 step = 0.1 mm
459
4. Press [COPY].
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. Press Start to print the test pattern (No. 16).
Standard value "a": 128 6 mm
15sjf3c103na
[1]
a
15sjf3c104na
[1] Staple
[2] Fold & Staple
7. When the value is not within the standard value, press [SERVICE].
8. "2 Position Staple Pitch Adjustment screen"
Enter a value through the numeric buttons and press [<<SET].
Setting range: +128 (narrower) to +160 (wider), 1 step = 1 mm
460
[2]
461
: With the default setting "High", the paper tends to have a concave
curl. When the concave curl amount is large on the main tray, set
to "Middle" or "Low".
"Duplex"
: With the default setting "Middle", set to "Low" when the concave
curl amount is large on the main tray, and set to "High" when the
convex curl amount is large on the main tray.
b.
462
463
Operation
When using the phone line modem
Registered the machine ID in the application on the CS Remote Care center side.
Modem connection
phone line.
(Service mode System Input Software Switch Setting Set 15-5 to "On (1)")
464
Step
Center ID setting
(Enter the No. code Detail setting Basic setting Press the Center No. Enter the center No.*)
* Enter the center No. in five digits.
time)
tialization command *)
network.
Turn on and off the power switch (SW2) of the main body.
First call execution
is displayed.
465
10.11.3 List of combinations of E-Mail CS Remote Care and Mail remote notification system
To change a combination of E-Mail CS Remote Care and Mail remote notification system, refer to this table to
configure the software switch setting or the mail account setting.
Case
Mail remote
E-Mail CS
notification
Remote Care
system
Setting item
Value
Use
Remark
body NIC
system" of the main body NICs
Web utility
(*2)
1
Use
Web utility
"Service mode - Software
Do not
use
Web utility
"Service mode - Software
Service mode - Software Switch Setting: 15-5 (CS Remote Care function ON, 0=OFF,
*2
Mail remote notification system and CS Remote Care using the main body NIC share the same mail
1=ON)
account
10.11.4 Detailed setup procedure
A. CS Remote Care function ON
466
11. Enter the month with the numeric keys, and press [Set].
12. Enter the year in 2 digits with the numeric keys, and press [Set].
13. Enter time with the numeric keys, and press [Set].
14. Press [Time Zone].
15. Enter the time zone with the numeric keys, and press [Set].
16. Press [OK] to return to the "Setting menu screen."
*
467
11. Enter the modem initialization command with the keyboard, and press [OK]. *2
12. Press [OK] to return to the "Modem setting menu screen."
*1
When entering the telephone number, keys on the screen other than numeric keys represent the followings.
Change the modem initialization command if necessary (Usually, there is no need to change). For details,
refer to the manual of the modem.
468
1200 bps
2400 bps
4800 bps
9600 bps
19200 bps
38400 bps
57600 bps
6. Enter the response time out time with the numeric keys. (in minutes)
7. Press [OK] to return to the "E-Mail Setting Menu screen."
Note
The response time out setting is automatically set on receiving the initial connection mail. Change
the setting if necessary.
469
Note
About functions of each switch, see to B. List of software SW for CS Remote Care.
470
Functions
Bit
Bit Data
0
Default
1
Dial mode
Pulse dial
Tone dial
Modem reception
Receive *1
Do not receive *1
Baud rate
*2
*2
*2
*2
*2
*2
*2
*2
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
Do not call
Call
*3
*3
*3
*3
*4
*4
*4
*4
*4
*4
*4
*4
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
*5
parts
3
4 to 7
4
1
2 to 7
5
4 to 7
6
471
DIPSW
No.
7
Functions
Bit
Do not redial
Redial
*6
*6
*6
*6
*6
*6
*6
*6
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
*7
4 to 7
9
10
11
12
13
472
Default
1
1 to 7
8
Bit Data
0
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
*8
Timer 1
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
*9
Timer 2
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
*10
Timer 3
Not used
DIPSW
No.
13
14
Bit
16
17
18
Default
1
Timer 3
Not used
Timer 4
*11
*11
*11
*11
ery
15
Bit Data
0
*11
*11
*11
*11
*11
*11
*11
*11
*11
*11
*11
*11
Timer 5
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*12
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*13
*14
*14
*14
*14
*15
*15
*15
*15
*16
*16
MCBJ setting
*16
*16
*17
*17
MOBJ setting
*17
*17
Attention display
Do not call
Call
1 to 7
19 to 40 0 to 7
473
Modem reception
Mode
DIPSW No.1
1
Receive
*2
*3
Baud rate
Mode
DIPSW No.1
7
1200 bps
2400 bps
4800 bps
9600 bps
19200 bps
38400 bps
57600 bps
Mode
DIPSW No.4
1
*4
*5
Reservation
Mode
DIPSW No.5
3
1 minute
2 minutes
3 minutes
4 minutes
5 minutes
6 minutes
7 minutes
8 minutes
9 minutes
10 minutes
Mode
DIPSW No.06
6
0 to 9 times
10 times
11 to 99 times
474
Data modem
*6
*7
Mode
DIPSW No.08
3
0 minute
10 minutes
20 minutes
30 minutes
40 minutes
50 minutes
60 minutes
70 minutes
80 minutes
90 minutes
100 minutes
110 minutes
120 minutes
Mode
DIPSW No.09
6
0 to 9 times
0
11 to 99 times
-12 to -1
DIPSW No.12
7
0 to 63 sec
65 to 255 sec
Mode
64 sec
DIPSW No.11
7
33 to 255 sec
reception)
0 to 31 sec
Mode
32 sec
1 to 12
tion)
DIPSW No.10
7
*9
Mode
10 times
*8
475
Mode
gram delivery)
DIPSW No.14
7
0 to 31 (x 100 msec)
32 (x 100 msec)
33 to 255
(x 100 msec)
Mode
DIPSW No.15
7
0 to 29 sec
30 sec
0 to 254 (x 5 msec)
Mode
DIPSW No.17
1
6000 copies
9000 copies
12000 copies
Mode
DIPSW No.17
3
600 sheets
1200 sheets
1800 sheets
2400 sheets
Mode
0
0
3000 copies
476
DIPSW No.16
7
255 (x 5 msec)
Mode
request)
31 to 255 sec
DIPSW No.17
5
500
1000
2000
3000
Mode
DIPSW No.17
7
100
200
400
600
477
10. Confirm that the connection with the center is properly completed. *2
When properly completed, the "CS Remote Care setting screen" appears.
*1
*2
In case an error occurred in the communication with the center, check the displayed code. For details on
malfunction code, see "10.11.14 Malfunction code list".
478
About how to send the initial connection mail, refer to the CS Remote Care center's manual.
Mail transmission are possible only between the center and the main body that the initial connection has
been established.
The initial connection mail is sent from the center. The mail address of the center used then is stored in the
main body.
To check the center's mail address on the main body, output "Machine Management List".
Procedure: Service mode List Output Machine Management List. Press the [COPY] key at upper left
of the screen to output the list from the basic screen.
479
480
11. The RAM is cleared, and the "CS Remote Care setting screen" appears.
12. Perform the setup again if necessary.
*1
481
Error
Connection NG (Cannot connect from the modem,
Solution
Redial and wait for re-reception.
timed out).
K00_01
K00_03
Center ID mismatch.
K00_04
K00_05
Redial.
or parameters).
K00_06
K00_07
K00_08
Redial.
K00_10
Redial.
Redial.
K00_12
Redial.
K00_13
Redial.
K00_14
K00_16
K00_17
K01_00
K01_01
K01_02
K01_03
K01_04
K01_05
K02_01
K03_00
482
Redial.
In case of E-mail
Error code
K05_90
Error
Solution
K05_92
K05_93
a mail.
K05_94
K05_95
K05_96
The shaded error codes are the ones that may occur when a transmission is made from the main body to
the center.
10.11.15 Troubleshooting
Check the followings when the main body neither receives the initial connection mail nor returns a response.
1) The center ID or the machine ID are not set in the main body.
2) The center ID or the machine ID are different (A machine ID error is not returned at the initial connection).
3) CS Remote Care function is disabled, or the phone line is selected in the CS Remote Care function selection.
4) Communication between the main body and the mail server is not proper (Check this with a transmission
test).
483
Font Pattern
Note
If you set DIPSW30-1 to 1, the font pattern and after are displayed.
Memory Dump List is for development use only. Must not be used during maintenance/repair.
3. Press [COPY].
4. Press the Start key to output the selected list.
5. Press [SERVICE].
6. "List Output" screen
To print another list, repeat steps 2 to 5.
*1
Prints out the latest 30 items of the sending and receiving history of the CS Remote Care. The start time of
communications, the time period of communications (modem only), the communication modes, the
results of communications, and the senders (mail only) are printed. The communication modes and the
results of communications are displayed in the numbers of 4 digit number. For the meaning of them, refer
to the following table.
0000
Transmitted successfully
0001
Initial transmission
0002
Emergency transmission
Emergency recovery transmission
0004
0005
0008
0010
0020
Transmission for
warning
Warning recovery
transmission
Maintenance start
transmission
Communication result
Reception failed
Communication mode
Maintenance completion transmission
0080 Administrator
transmission
0100 Fixed date transmission
0200 Response transmission
0***
1000
Enquiry
2000
Data rewrite
4000
Response reception
Test mail
Received successfully
0040
8000
Transmission failed
The SMTP reply codes (200 to 554) prescribed in the RFC1846, 2554 and 2821 are displayed in this place of
***.
484
Paperless mode
Without detecting paper or jam, the printing operation is made nearly at the same timing as the normal
operation.
Running mode
The printing operation is made in the paperless endless mode plus the scanning operation and the auto
paper feed tray switching.
Measurement mode
Idles for 6 sec, keeps the fusing heater turned on (standby) for 9 sec, keeps the fusing heater turned on
(copy) for 9 sec, and performs scanning without feeding papers. The sequence is repeated 10 times and
stops.
A. Procedure
485
4. Press [COPY].
5. Select A3 or 11 X 17 paper and press Start key to output the test pattern (No.16).
6. To print another test pattern, press [SERVICE] and repeat steps 3 to 5.
486
No.11
Beam check
[Check Item 1]
Check the solid black pattern [1] to see if there is uneven density found in the main scanning and subscanning directions.
[Recommended checkpoints]: Charging corona, developing unit, transfer belt unit, 2nd transfer unit, and
dust-proof glass
[Check Item 2]
Check if there is any image repelling in the gradation pattern [2] at the leading/trailing edge of the test pattern in sub-scanning direction.
[Recommended checkpoints]: 2nd transfer unit
Test Pattern
[1]
[2]
8050fs1020
487
No.16
[Check Items]
This pattern is used to identify which of scanner system or printer system is causing the problem.
Items that can be checked include main scan magnification, sub scan magnification, image skew, and leading
edge timing, etc. of the printer system. If the copy image is defective despite no abnormality being visible on
the test pattern, the scanner system is defective.
Test Pattern
[1]
31mm
20mm
237mm
205.7mm
28
0m
190mm
[1]
28
0m
190mm
190mm
488
8050fs1021
No.51
[Check Items]
If there are image stripes or the uneven density, check if the write system or the process system operates
normally.
[Recommended checkpoints]: Developing unit, cleaning unit, charging corona, 2nd transfer unit, and
dust-proof glass
Test Pattern
a03uf3c002ca
489
No.52
[Check Items]
If there are image stripes or the uneven density, check if the write system or the process system operates
normally.
[Recommended checkpoints]: Developing unit, cleaning unit, charging corona, 2nd transfer unit, and
dust-proof glass
Test Pattern
a03uf3c003ca
490
No.53
Overall halftone
[Check Items]
Check the image quality of each screen. (No.1 can print only with Contone)
When the density is set to 70 (halftone)
If there are image stripes, determine whether the fault is with the scanner system or the process system.
[Recommended checkpoints]: Developing unit, cleaning unit, transfer belt unit, charging corona, 2nd
transfer unit, and dust-proof glass
When the density is set to 0 (white)
If the test pattern is image foggy background image, determine whether the fault is with the process system.
[Recommended checkpoints]: Charging corona, and high voltage contact.
When the density is set to 255 (Y, M, C, K)
If the density is light, determine whether the fault is with the process system.
[Recommended checkpoints]: Write unit
*See "10.13.2 Test Pattern Output Mode" for adjusting density.
Test Pattern
When the density is set to 70
8050fs1019
491
No.54
[Check Items]
Line1
Screen
Line2
Dot1
to secondary color.
Dot2
gamma offset.
Compression(ED)
Contone
step from the high light side, and the density in the
Test Pattern
[2]
[1]
a03uf3c004ca
492
No.55
5% Coverage
[Purpose]
When you need to make test prints continuously in order to check paper feed operation or etc., use this 5%
coverage test pattern to protect developer, drums, cleaners etc. from burden.
Test Pattern
a03uf3c005ca
493
No.58
[Purpose]
Use to locate the causes of sub-scan direction stripes which occur on the image.
[Checking procedure]
1.
2.
3.
4.
Select [Test Pattern] and set the density of each color M, C and K to "120".
Select [Dot1] for screen.
Press [COPY] tab and set a A3 paper.
Check whether the sub-scan direction stripes occur on area [1] or [2].
[Recommended checkpoints]
In case of [1] : Transfer belt unit/2nd transfer roller /Lw
In case of [2] : Drum cartridget
Test Pattern
[2]
[1]
a03uf3c034ca
494
No.62
Uneven density
[Purpose]
After the periodic maintenance, check uneven density and density defference between right and left side by
each gradation of YMCK, RBG and process Bk. Check uneven density with both edges [1] and [2] of Y, M, C
and process Bk.
[Checking procedure]
Test Pattern
[1]
[2]
a03uf3c035ca
495
No.80
[Check Item]
Line1
Screen
Line2
Dot1
to tertiary color.
Dot2
gamma offset.
Compression (ED)
Contone
step from the high light side, and the density in the
Test Pattern
a
b
c
a
b
c
a03uf3c024ca
a: Primary color
496
b: Secondary color
c: Tertiary color
10.14 ISW
Refer to "5. FIRMWARE VERSION UP" for details.
(See P.136)
497
Page
01 CE Authentication
P.499
02 CE Auth. Password
P.499
03 Admini. Authentication
P.500
04 Administrator Password
P.500
Important
The use of the [Security Strengthen Set] in the [Machine Admin. Setting] in the utility mode is limited only when the [CE Authentication Setting] and [Admini. Authentication] are set to ON.
498
Important
The use of the [Security Strengthen Set] in the [Machine Admin. Setting] in the utility mode is limited only when the [CE Authentication Setting] and [Admini. Authentication] are set to ON.
10.15.3 CE Authentication
To enhance security of the service mode, configure the setting so that a password is required to enter the service mode.
A. Procedure
3. Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
3. Press [New Password] to display a keyboard, enter new alphanumeric eight-digit password, and press
[OK].
4. Press [Check Input] to display a keyboard, enter new eight-digit password again, and press [OK].
5. "CE Authentication Password screen"
Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
499
3. Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
4. Press [Check Input] to display a keyboard, enter new eight-digit password again, and press [OK].
5. "Administrator Password screen"
Press [OK] to activate the setting, and the "CE/Administrator Security Setting Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
500
01 Coin Vendor
02 Management Function
3. Press [OK] to activate the setting, and the "Fee Collection Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
3. Press [OK] to activate the setting, and the "Fee Collection Menu screen" will be displayed.
Press [Cancel] to deactivate the new settings.
501
[3] [2]
(See P.218)
amount
502
adjustment
(bypass)
[2]
[1]
8050fs1052
4.
5.
6.
7.
503
4.
5.
6.
7.
[2]
[1]
8050fs1054
504
[1]
[2]
[3]
a052f3c002ca
[2]
[3]
[1]
505
[1]
(See P.69)
[3]
506
[2]
a03uf3c006ca
TROUBLESHOOTING
12. JAM CODE
12.1 Jam code list
Classification Jam code
Cause
Resulting
Correction
Bypass
J-1001
feed
During operation
operation
J-1002
J-1003
If paper jam
occurs during
printing process,
specified time.
paper, if any.
set again.
J-1151
Paper
J-1201
feed
Tray /2
J-1251
Paper
feed
Tray /3
J-1301
When idling
Tray /1
During operation
feed
When idling
J-1101
During operation
Paper
When idling
J-1051
During operation
If paper jam
occurs during
printing process,
specified time.
If paper jam
occurs during
printing process,
specified time.
If paper jam
occurs during
printing process,
specified time.
507
Cause
Resulting
Correction
J-1351
feed
Tray /3
LU
J-1501
J-1502
When idling
Paper
During operation
operation
If paper jam
occurs during
printing process,
specified time.
J-1552
PF
J-1601
J-1602
When idling
specified time.
J-1551
During operation
If paper jam
occurs during
printing process,
time.
specified time.
J-1603
J-1604
specified time.
if any.
J-1606
if any.
J-1607
508
Cause
Resulting
Correction
PF
J-1608
During operation
operation
J-1609
If paper jam
occurs during
PF vertical conveyance
printing process,
zontal conveyance
door /Lt and remove
J-1651
J-1652
When idling
J-1610
Stops immedi-
ately.
J-1653
J-1654
J-1655
if any.
J-1657
J-1658
PF vertical conveyance
dition.
zontal conveyance
dition.
Paper
J-1701
feed
J-1702
During operation
If paper jam
occurs during
printing process,
if any.
Stops immedi-
ately.
509
Cause
Resulting
Correction
Paper
J-1703
feed
J-1704
During operation
operation
After the pre-registration clutch /3
If paper jam
occurs during
printing process,
if any.
J-1706
if any.
J-1707
paper, if any.
if any.
J-1710
paper, if any.
PF vertical conveyance
time.
zontal conveyance
door /Lt and remove
jammed paper, if any.
J-1751
J-1752
J-1753
When idling
dition.
if any.
510
Cause
Resulting
Correction
J-1754
feed
OTH-
J-1901
ERS
LU
When idling
Paper
During operation
operation
If paper jam
occurs during
veyance door.
printing process,
ing.
J-1902
In case of LU
paper feed,
door.
PF
J-1903
In case of PF
paper feed,
after comple-
zontal conveyance
tion of paper
exit.
In case of paper
Lt.
J-3101
tion
Stops immedi-
ately.
if any.
Paper
exit
J-3201
During operation
J-3152
When idling
Stops immedi-
ately.
if any.
specified time.
511
Cause
Resulting
Correction
Paper
J-3202
exit
J-3203
During operation
operation
After the fusing paper exit sensor
Stops immedi-
ately.
if any.
specified time.
In the reverse paper exit mode, after
the reverse/exit sensor (PS19) is
turned ON, paper exit sensor (PS13)
is not turned ON within the specified
time.
J-3204
J-3205
J-3206
J-3207
J-3209
When idling
J-3252
J-3253
J-3254
OTHERS
512
J-5101
During operation
Stops immedi-
ately.
printing.
Cause
Resulting
Correction
J-6101
J-6102
J-6103
DF stops imme-
diately.
section cover.
If paper jam
occurs during
printing process,
tray.
when printing.
J-6203
J-6206
if any.
specified time.
J-6209
J-6301
J-6304
specified time.
if any.
J-6305
J-6501
J-6502
J-6504
When idling
DF
During operation
operation
idling condition.
if any.
513
Cause
Resulting
Correction
DF
J-6508
FS
J-7101
When idling
operation
Timing sensor (PS302) is ON in the
During operation
(FS-503)
FS/main body
stop immedi-
ately.
any.
idling condition.
(FS-520/607)
The front door and PI upper door are
opened while in printing.
LS
J-7103
FD
J-7105
RU
J-7106
SD
J-7107
LS/main body
stop immedi-
printing.
ately.
any.
FD/main body
stop immedi-
ately.
any.
RU/main body
stop immedi-
printing.
ately.
any.
SD/main body
stop immedi-
ately.
any.
J-7108
PB/main body
stop immedi-
ately.
any.
FS/main body
stop immedi-
ately.
any.
J-7216
J-7217
514
Cause
Resulting
Correction
FS
J-7218
J-7219
During operation
operation
The stacker entrance sensor (PS5)
FS/main body
stop immedi-
ately.
any.
J-7220
(FS-503)
While in stapling a small size paper,
the main tray paper exit sensor
(PS10) does not turn ON within a
specified period of time after the
paper exit arm motor (M23) turns ON.
(FS-520/607)
While in stapling a small size paper,
the main tray paper exit sensor (PS6)
does not turn ON within a specified
period of time after the start of exiting
paper.
J-7221
(FS-503)
While in stapling a large size paper,
the main tray exit sensor (PS10) does
not turn OFF within a specified period
of time after the paper exit arm motor
(M23) turns ON.
(FS-520/607)
While in stapling a large size paper,
the main tray paper exit sensor (PS6)
does not turn OFF within a specified
period of time after it turns ON.
J-7222
515
Cause
Resulting
Correction
operation
FS
J-7223
J-7224
During operation
FS/main body
stop immedi-
ately.
any.
J-7225
(FS-607)
The folding paper exit sensor (PS25)
does not turn ON within a specified
period of time after the folding knife
motor (M19) turns ON.
J-7226
(FS-607)
The folding paper exit sensor (PS25)
does not turn OFF within a specified
period of time after it turns ON.
J-7228
(FS-503)
While in the straight/shift of the small
size paper, the main tray paper exit
sensor (PS10) does not turn OFF
within a specified period of time after
the PS10 turns ON.
(FS-520/607)
While in the straight/shift of the small
size paper, the stacker entrance sensor (PS5) does not turn OFF within a
specified period of time after it turns
ON.
516
J-7229
(FS-520/607)
The main tray paper exit sensor (PS6)
does not turn OFF within a specified
period of time after it turns ON (while
in the non-stapling mode).
The sub tray paper exit sensor (PS1)
does not turn OFF within a specified
period of time after it turns ON (while
in the stapling mode).
J-7230
(FS-503)
While in stapling a small size paper,
the main tray paper exit sensor
(PS10) does not turn OFF within a
specified period of time after the
PS10 turns ON.
Cause
Resulting
Correction
FS
J-7230
During operation
operation
(FS-520/607)
FS/main body
While in stapling a small size paper,
stop immedithe main tray paper exit sensor (PS6) ately.
does not turn OFF within a specified
period of time after the PS6 turns ON.
PI
J-7235
PK
J-7243
FS
J-7248
(FS-607)
The folding pass-through sensor
(PS26) does not turn OFF within a
specified period of time after it turns
ON.
PI
J-7249
J-7250
J-7251
FS
J-7281
(FS-607)
any.
517
Cause
Resulting
Correction
FS
J-7282
During operation
operation
(FS-607)
FS/main body
stop immedi-
ately.
any.
J-7283
(FS-607)
The stapler motor home sensor /Rr
(PS30), /Fr (PS31), clincher motor
home sensor /Rr (PS32), and /Fr
(PS33) do not turn ON within a
specified period of time after the
stapler motor /Rr (M9), /Fr (M14),
clincher motor /Rr (M10), and
/Fr (M15) turn ON.
J-7290
(FS-520/607)
The FS does not stop within a
specified period of time after the main
body sends it a stop signal.
J-7301
When idling
(FS-503)
J-7302
(FS-503)
The stacker entrance sensor (PS5)
turns ON while in idling.
J-7305
J-7307
J-7308
J-7309
(FS-520/607)
FS/main body
stop immedi-
ately.
(FS-607)
The folding pass-through sensor
(PS26) turns ON while in idling.
J-7310
(FS-607)
The folding paper exit sensor (PS25)
turns ON while in idling.
PI
J-7314
J-7317
518
Cause
Resulting
Correction
RU
J-7362
J-7363
J-7364
When idling
operation
Entrance sensor (PS1) is ON in the
idling condition.
paper, if any.
idling condition.
Paper exit sensor (PS3) is ON in the
idling condition.
LS
J-7350
idling condition.
J-7351
J-7352
J-7353
paper, if any.
FD
J-7358
2, punch conveyance
tion.
J-7359
J-7360
idling condition.
paper, if any.
paper, if any.
condition.
519
Cause
Resulting
Correction
FD
J-7361
When idling
operation
Any one of the PI conveyance sensor
SD
J-7368
J-7369
idling condition.
J-7373
J-7374
J-7401
J-7402
During operation
LS/main body
stop immedi-
ately.
any.
specified time.
After the entrance sensor (PS4) is
turned ON, it is not turned OFF within
the specified time.
J-7403
520
Resulting
Correction
LS
J-7404
J-7405
During operation
operation
After the sub tray paper exit sensor
LS/main body
stop immedi-
ately.
any.
J-7406
J-7407
J-7408
J-7409
J-7410
J-7411
J-7412
FD
J-7501
FD/main body
stop immedi-
ately.
any.
J-7503
J-7504
521
Cause
Resulting
Correction
operation
FD
J-7505
J-7506
During operation
FD/main body
stop immedi-
ately.
any.
J-7507
J-7508
J-7509
J-7510
J-7511
J-7512
After the 3rd folding conveyance sensor (PS54) turns ON, intermediate
conveyance sensor (PS13) is not
turned ON within the specified time.
J-7513
J-7514
J-7515
522
Resulting
Correction
FD
J-7516
J-7517
During operation
operation
During fold operation, after the 3rd
FD/main body
stop immedi-
ately.
any.
J-7518
J-7519
J-7520
J-7521
J-7522
J-7523
J-7524
RU
J-7540
RU/main body
stop immedi-
ately.
any.
523
Cause
Resulting
Correction
operation
RU
J-7542
J-7543
During operation
RU/main body
stop immedi-
ately.
any.
specified time.
After the RU paper exit sensor (PS3)
is turned ON, it is not turned OFF
within the specified time.
SD
J-7561
SD/main body
stop immedi-
ately.
any.
specified time.
J-7562
J-7563
After the horizontal conveyance sensor/1 (PS2) turns ON, horizontal conveyance sensor /2 (PS3) is not turned
ON within the specified time.
J-7564
After the horizontal conveyance sensor/2 (PS3) turns ON, horizontal conveyance exit sensor (PS4) is not
turned ON within the specified time.
J-7565
J-7566
After the horizontal conveyance sensor/1 (PS2) turns ON, subtray sensor
(PS11) is not turned ON within the
specified time.
J-7567
J-7568
J-7569
J-7570
524
Cause
Resulting
Correction
SD
J-7571
J-7572
During operation
operation
After the bundle arm rotation motor
SD/main body
stop immedi-
ately.
any.
specified time.
After the bundle clip motor (M11)
turns ON, bundle sensor /2 (PS15) is
not turned ON within the specified
time.
J-7573
J-7574
J-7575
After the right angle conveyance sensor /2 (PS6) is turned ON, it is not
turned OFF within the specified time.
J-7576
J-7577
J-7578
J-7579
J-7580
J-7581
J-7582
J-7583
525
Cause
Resulting
Correction
operation
SD
J-7584
J-7585
During operation
SD/main body
stop immedi-
ately.
any.
Remove jammed
immediately.
PB/main body.
PB
J-7660
J-7662
J-7663
J-7664
J-7665
J-7666
J-7667
J-7668
526
Cause
Resulting
Correction
PB
J-7669
J-7670
During operation
operation
When conveying two pages at a time,
Remove jammed
immediately.
PB/main body.
J-7671
J-7672
J-7673
J-7674
J-7676
J-7677
J-7678
527
Cause
Resulting
Correction
operation
PB
J-7679
J-7680
During operation
Remove jammed
immediately.
PB/main body.
J-7682
J-7683
J-7684
J-7685
J-7686
528
Cause
Resulting
Correction
PB
J-7687
J-7688
During operation
operation
When loading first book, the book
Remove jammed
immediately.
PB/main body.
J-7689
J-7690
J-7691
J-7692
J-7693
J-7696
J-7697
J-7698
A cover paper has not been conveyed to the cover paper table section when clamping of inside pages is
finished.
529
Cause
Resulting
Correction
ADU
J-9201
J-9202
During operation
operation
After the reverse/exit sensor (PS19) is
Stops immedi-
ately.
if any.
specified time.
After the ADU stop sensor (PS20) is
turned ON, it is not turned OFF within
J-9401
J-9451
530
During operation
J-9351
When idling
J-9301
During operation
J-9252
When idling
Stops immedi-
ately.
When idling
Stops immedi-
ately.
NOTE
For codes with "*" in the code column, "Turn ON the power switch again" is displayed on the touch
panel. For other codes, "Please call service" is displayed.
Classification
Code
Causes
Resulting opera-
Communication abnormality
between printer control board
(PRCB) and PF drive board
(PFDB) or LU drive board
(LUDB).
C-0002*
Communication abnormality
between printer control board
(PRCB) and conveyance drive
board (CDB).
C-0003*
Communication abnormality
between printer control board
(PRCB) and conveyance drive
board (CDB).
Paper
feed
motor
abnormality
C-0101
LU
LU paper
feed
motor
abnormality
C-0102
Paper
C-0103
Main body
C-0001*
PF
tion
Communication
abnormality
Main body
stops immediately and main
relay (RY1) is
turned OFF.
feed
motor
abnor-
mality
531
Classification
Code
Causes
Resulting opera-
Main body
tion
Paper
Main body
feed tray
C-0201
stops immedi-
abnor-
mality
specified time.
relay (RY1) is
turned OFF.
C-0202
specified time.
C-0203
LU
specified time.
LU paper
lift motor
C-0204
abnor-
ON.
mality
C-0205
C-0208
lift motor
abnor-
mality
specified time.
C-0209
specified time.
C-0212
Paper
exit
C-0213
abnor-
mality
time.
Fan
C-0301
abnor-
mality
532
Classification
Code
Causes
Resulting opera-
Main body
tion
Fan
Main body
abnor-
C-0302
stops immedi-
mality
relay (RY1) is
turned OFF.
was ON.
C-0303
(CDB)
ON.
LU fan
C-0306
abnor-
mality
(M137)
(FM1)
specified time.
PF fan
C-0308
abnor-
mality
(M136)
(FM3)
533
Classification
Code
Causes
Resulting opera-
tion
PF
PF fan
C-0310
Main body
abnor-
mality
(FM2)
relay (RY1) is
specified time.
turned OFF.
C-0311
(FM4)
(FM5)
(FM7)
(FM6)
(FM8)
534
Classification
Code
Causes
Resulting opera-
PF
tion
PF fan
Main body
abnor-
C-0318
stops immedi-
mality
relay (RY1) is
turned OFF.
LU
ON.
LU fan
abnor-
C-0320
mality
ON.
Fan
LU
C-0322
abnor-
(CDB)
mality
power
abnor-
mality
C-0402
PF
C-0403
PF
C-0404
mality
C-0405
C-0406
PF tem-
perature
Temperature sensor/3
sensor
(TEMS/3)
Temperature sensor/4
(TEMS/4)
heater
abnormality.
abnor-
mality
Temperature sensor/3
(TEMS/3)
abnor-
C-0407
C-0408
mality
PF fan
C-0409
specified time.
535
Classification
Code
Causes
Resulting opera-
PF
tion
PF fan
Main body
heater
C-0410
abnormality.
stops immedi-
abnor-
mality
relay (RY1) is
Temperature sensor/4
turned OFF.
(TEMS/4)
specified time.
C-0411
perature abnormality.
Temperature sensor/3
(TEMS/3)
specified time.
C-0412
perature abnormality.
Temperature sensor /4
(TEMS/4)
specified time.
C-0413
temperature abnormality.
Temperature sensor/3
(TEMS/3)
temperature abnormality.
Temperature sensor/4
(TEMS/4)
LU tem-
perature
C-0415
sensor
abnormality
LU dehu-
midifier
C-0416
overheat abnormality.
heater
Dehumidifier heater /3
abnor-
(HTR2)
mality
specified time.
536
Classification
Code
Causes
Resulting opera-
LU
tion
LU dehu-
Main body
midifier
C-0417
low-temperature abnormality.
stops immedi-
heater
Dehumidifier heater /3
abnor-
relay (RY1) is
(HTR2)
mality
turned OFF.
specified time.
C-0418
FS
C-1005
Communication abnormality.
abnor-
FS stop imme-
mality
diately and
main relay
(RY1) is turned
FD
OFF.
FD
C-1006
Communication abnormality.
abnor-
FD stop imme-
mality
diately and
main relay
(RY1) is turned
SD
OFF.
SD
C-1007
Communication abnormality.
abnor-
SD stop imme-
mality
diately and
main relay
(RY1) is turned
RU
OFF.
RU
C-1008
Communication abnormality.
abnor-
RU stop imme-
mality
diately and
main relay
(RY1) is turned
PB
OFF.
PB
C-1009
Communication abnormality
abnor-
PB stop imme-
Control program
mality
diately and
C-1010
CPU1.
main relay
Communication abnormality
(RY1) is turned
OFF.
Control program
Control program
537
Classification
Code
Causes
Resulting opera-
tion
FS
FS-520/
607
C-1101
FS stop imme-
abnor-
diately and
main relay
(PS18)
mality
(RY1) is turned
OFF.
FS-503
C-1102
abnor-
mality
607
abnor-
(M3)
mality
(PS2)
abnor-
mality
(PS8)
time.
FS-503
C-1103
(PS31)
FS-520/
607
abnor-
mality
(PS8)
abnor-
C-1104
mality
607
abnor-
mality
FS-503
538
abnor-
mality
(M8)
time.
(PS12)
C-1105
Classification
Code
Causes
Resulting opera-
FS
tion
FS-520/
607
FS stop imme-
abnor-
diately and
(M8)
mality
main relay
(RY1) is turned
(PS12)
OFF.
FS-503
C-1105
C-1106
abnor-
mality
(M11)
specified time.
sensor (PS11)
FS-520/
607
abnor-
(M11)
mality
sensor (PS11)
abnor-
mality
(PS14)
FS-503
C-1107
time.
FS-607
abnor-
mality
sor (PS14)
abnor-
C-1108
mality
(PS14)
time.
FS-607
abnor-
mality
(PS13)
abnor-
C-1109
mality
time.
539
Classification
Code
Causes
Resulting opera-
tion
FS
FS-520/
607
FS stop imme-
abnor-
diately and
mality
main relay
Fr (PS31)
specified time.
(RY1) is turned
OFF.
FS-503
C-1109
C-1110
abnor-
mality
turned ON .
(PS40)
FS-520/
607
abnor-
mality
Rr (PS30)
specified time.
FS-607
abnor-
C-1111
mality
/Fr (PS33)
/Rr (PS32)
abnor-
mality
(PS35)
FS-607
abnor-
mality
motor (M18)
(PS24)
FS-503
C-1113
C-1114
(PS22)
540
Classification
Code
Causes
Resulting opera-
PI
FS
tion
FS-607
abnor-
FS stop imme-
mality
diately and
main relay
specified time.
(RY1) is turned
OFF.
PI
C-1116
C-1124
abnor-
mality
(PS209)
C-1125
(PS204)
C-1126
specified time.
PK
C-1127
abnor-
mality
fied time.
(PS303)
C-1132
(PS301)
541
Classification
Code
Causes
Resulting opera-
tion
FS
FS-520/
607
C-1137
FS stop imme-
abnor-
diately and
mality
main relay
(RY1) is turned
OFF.
C-1138
(PS9)
C-1140
abnor-
mality
(PS9)
solenoid (SD7)
542
Classification
Code
Causes
Resulting opera-
LS
FS
tion
FS-520/
607
FS stop imme-
abnor-
diately and
mality
main relay
(PS37)
each processing.
(RY1) is turned
OFF.
LS
C-1143
abnor-
C-1201
LS stop imme-
(M1)
mality
diately and
(first cou-
main relay
pling)
(RY1) is turned
OFF.
(M1)
ON.
switch (MS2)
(M1)
ON.
switch (MS3)
abnor-
(M1)
mality
(second
coupling)
C-1206
LS
C-1211
543
Classification
Code
Causes
Resulting opera-
LS
tion
LS
abnor-
C-1212
LS stop imme-
mality
diately and
(second
main relay
coupling)
(RY1) is turned
specified time.
OFF.
C-1213
C-1216
(M1)
ON.
switch (MS2)
(M1)
ON.
FD
FD
C-1221
abnor-
FD stop imme-
(M14)
mality
diately and
main relay
fied time.
(RY1) is turned
(PS55)
OFF.
C-1222
C-1223
544
switch (MS3)
(M15)
fied time.
sor (PS56)
(M16)
fied time.
sor (PS57)
Classification
Code
Causes
Resulting opera-
FD
tion
FD
abnor-
C-1224
FD stop imme-
mality
diately and
main relay
(PS8)
(RY1) is turned
OFF.
sensor (PS9)
(PS10)
(M13)
sensor (PS11)
(PS20)
(PS22)
time.
545
Classification
Code
Causes
Resulting opera-
FD
tion
FD
abnor-
C-1230
FD stop imme-
mality
diately and
main relay
(PS34)
(RY1) is turned
OFF.
(PS32)
(PS40)
(PS38)
(M1)
Intermediate conveyance
motor (M3)
(M17)
SD
C-1241
abnor-
SD stops
mality
immediately
(PS48)
(RY1) is turned
OFF.
546
Classification
Code
Causes
Resulting opera-
SD
tion
SD
abnor-
C-1242
SD stops
motor/Fr
mality
immediately
(M7)
(RY1) is turned
home sensor
OFF.
/Fr1 (PS18)
(PS24)
motor/Rt (M9)
(PS32)
sor (PS33)
(PS30)
547
Classification
Code
Causes
Resulting opera-
tion
SD
SD
abnor-
C-1247
SD stop imme-
(M12)
mality
diately and
main relay
sensor (PS34)
(RY1) is turned
OFF.
motor/Rr (M14)
(M15)
sensor (PS25)
motor/Lt (M16)
548
Classification
Code
Causes
Resulting opera-
SD
tion
SD
abnor-
C-1252
SD stop imme-
motor (M17)
mality
diately and
main relay
(RY1) is turned
OFF.
(M18)
(M19)
(M20)
sor (PS26)
549
Classification
Code
Causes
Resulting opera-
tion
SD
SD
abnor-
C-1256
SD stop imme-
(M21)
mality
diately and
main relay
sensor (PS27)
(RY1) is turned
OFF.
(M22)
sensor (PS31)
(PS37)
sor (PS47)
motor (M24)
(PS46)
550
Classification
Code
Causes
Resulting opera-
SD
tion
SD
Stapler section/Rt
abnor-
C-1261
SD stop imme-
mality
diately and
main relay
(RY1) is turned
passed.
OFF.
C-1262
Stapler section/Lt
C-1264
(PS50)
sensor (PS51)
(M33) is ON.
(PS53)
has passed.
C-1265
(M26)
sensor (PS38)
Bundle arm assist upper limit
sensor (PS39)
SD control board (SDCB)
SD drive board (SDDB)
C-1266
C-1267
(M1)
Horizontal conveyance
motor (M2)
551
Classification
Code
Causes
Resulting opera-
SD
tion
SD
abnor-
C-1268
SD stop imme-
mality
diately and
main relay
(RY1) is turned
OFF.
(M4)
C-1269
C-1270
(M5) operation.
C-1271
tion.
LS
LS
abnor-
C-1301
LS stop imme-
(FM1)
mality
diately and
(first cou-
main relay
(RY1) is turned
OFF.
pling)
C-1302
(FM2)
(FM3)
(FM4)
(FM5)
552
Classification
Code
Causes
Resulting opera-
LS
tion
LS
abnor-
C-1306
LS stop imme-
(FM1)
mality
diately and
(second
main relay
(RY1) is turned
OFF
coupling)
C-1307
(FM2)
(FM3)
(FM4)
(FM5)
C-1311
abnor-
SD stop imme-
(FM1)
mality
diately and
main relay
(RY1) is turned
OFF.
correctly).
RU
C-1321
abnor-
RU stop imme-
mality
diately and
main relay
(RY1) is turned
OFF.
553
Classification
Code
Causes
Resulting opera-
RU
tion
RU
abnor-
C-1322
RU stop imme-
mality
diately and
main relay
(RY1) is turned
OFF.
C-1323
the specified time when the ventilation assist fan/1 (M6) was ON.
C-1325
the specified time when the ventilation assist fan/2 (M7) was ON.
PB
PB
C-1330
abnor-
PB stop imme-
mality
diately and
main relay
(M71)
or driving.
(RY1) is turned
OFF.
C-1331
(M72)
or driving.
C-1332
started of driving.
C-1333
recover by reboot.
motor (M4)
554
Classification
Code
Resulting opera-
FS-520/607
tion
FS
abnor-
C-1402
FS stop imme-
mality
diately and
main relay
(RY1) is turned
FD
OFF.
FD
C-1403
abnor-
FD stop imme-
mality
diately and
main relay
(RY1) is turned
SD
OFF.
SD
C-1404
abnor-
SD stop imme-
mality
diately and
main relay
(RY1) is turned
RU
OFF.
RU
C-1405
abnor-
RU stop imme-
mality
diately and
main relay
(RY1) is turned
SD
OFF.
SD
C-1411
abnor-
SD stop imme-
mality
diately and
main relay
(RY1) is turned
FS-520/607
OFF.
FS
C-1431
abnor-
FS stop imme-
mality
Software bug.
diately and
main relay
(RY1) is turned
FD
OFF.
FD
abnormality
C-1432
FD stop imme-
Software bug.
diately and
main relay
(RY1) is turned
OFF.
555
Classification
Code
Causes
Resulting opera-
SD
tion
SD
C-1433
abnor-
SD stop imme-
mality
Software bug.
diately and
main relay
(RY1) is turned
RU
OFF.
RU
C-1434
abnor-
RU stop imme-
mality
Software bug.
diately and
main relay
(RY1) is turned
PB
OFF.
PB
C-1406
abnor-
PB stop imme-
Control program
mality
diately to turn
C-1435
relay (RL1).
Control program
Control program
Control program
Control program
mality.
PB received operation start signal from the main body when the
FD
PB is unready.
FD
C-1451
abnor-
Communication abnormality in
the FD.
FD stop imme-
mality
Software bug.
diately and
main relay
(RY1) is turned
OFF.
SD
SD
abnormality
C-1452
Communication abnormality in
the SD.
556
Software bug.
Classification
Code
Causes
Resulting opera-
RU
tion
RU
C-1453
abnor-
Communication abnormality in
the RU.
RU stop imme-
mality
Software bug.
diately and
main relay
(RY1) is turned
PB
OFF.
PB
C-1501
abnor-
PB stop imme-
mality
diately and
main relay
(M1)
(RY1) is turned
OFF.
Intermediate conveyance
motor (M2)
(M2) is driving.
C-1504
SC entrance conveyance
motor (M11)
SC switchback conveyance
motor (M12)
SC switchback release
motor (M13)
557
Classification
Code
Causes
Resulting opera-
tion
PB
PB
abnor-
C-1508
PB stop imme-
mality
diately and
SC bundle conveynace
main relay
motor (M17)
(RY1) is turned
OFF.
motor (M19)
motor (M20)
C-1513
(M21)
(M31)
558
Classification
Code
Causes
Resulting opera-
PB
tion
PB
abnor-
C-1517
PB stop imme-
mality
diately and
main relay
(RY1) is turned
OFF.
(M34)
motor (M41)
559
Classification
Code
Causes
Resulting opera-
tion
PB
PB
abnor-
C-1523
PB stop imme-
mality
diately and
main relay
motor (M45)
(RY1) is turned
OFF.
Rt (M48)
Lt (M49)
(M61)
560
Classification
Code
Causes
Resulting opera-
PB
tion
PB
abnor-
C-1531
PB stop imme-
mality
diately and
main relay
(RY1) is turned
OFF.
C-1532
C-1538
(M73)
(M74)
driving.
C-1540
**
time period.
C-1541
**
time period.
561
Classification
Code
Causes
Resulting opera-
tion
PB
PB
abnor-
C-1542
**
PB stop imme-
diately and
main relay
(RY1) is turned
OFF.
mality
C-1543
**
period.
C-1544
**
time period.
562
C-1545
**
time period.
C-1546
**
time period.
sensor (TH1)
Classification
Code
Resulting opera-
PB
tion
PB
abnor-
C-1547
**
PB stop imme-
diately and
main relay
(RY1) is turned
OFF.
mality
C-1548
**
C-1549
**
C-1550
**
C-1551
**
hardware detection.
563
Classification
Code
Resulting opera-
tion
PB
PB
abnor-
C-1552
**
PB stop imme-
hardware detection.
diately and
mality
OFF.
C-1553
**
hardware detection.
C-1554
**
hardware detection.
C-1555
**
completion of warm-up.
C-1556
**
temperature.
564
Classification
Code
Causes
Resulting opera-
PB
tion
PB
abnor-
C-1557
**
mality
PB stop imme-
diately and
main relay
pleted.
(RY1) is turned
OFF.
C-1558
**
C-1559
**
pleted.
sensor (TH1)
C-1560
**
C-1561
**
control temperature.
pleted.
565
Classification
Code
Causes
Resulting opera-
PB
tion
PB
abnor-
C-1562
**
mality
PB stop imme-
diately and
main relay
(RY1) is turned
OFF.
pleted.
Main body
Commu-
C-2001
Communication abnormality
Main body
nication
stops immedi-
abnor-
mality
(M14) or /M (M15).
relay (RY1) is
turned OFF.
C-2002
Communication abnormality
(M16) or /K (M17).
C-2003
Communication abnormality
Communication abnormality
(M14) or /M (M15).
C-2005
Communication abnormality
(M16) or /K (M17).
C-2006
Communication abnormality
C-2201
ing
motor
abnor-
mality
time.
C-2202
566
Classification
Code
Causes
Resulting opera-
Main body
tion
Develop-
Main body
ing
C-2203
stops immedi-
motor
abnor-
relay (RY1) is
mality
time.
turned OFF.
C-2204
C-2211
Main body
motor
stops immedi-
abnor-
mality
relay (RY1) is
time.
turned OFF.
C-2212
C-2220
belt unit
abnor-
mality
(PS15)
567
Classification
Code
Causes
Resulting opera-
tion
Main body
Toner
Main body
supply
C-2222
stops immedi-
abnor-
(TSDB)
mality
relay (RY1) is
turned OFF.
specified time.
Fan
C-2301
abnor-
mality
(TSDB)
time.
C-2302
C-2401
lamp
abnor-
C-2402
mality
C-2403
C-2404
568
be detected.
be detected.
be detected.
be detected.
Classification
Code
Resulting opera-
Main body
tion
TCR
C-2411
sensor
abnor-
C-2412
mality
C-2413
Main body
cannot be controlled.
stops immedi-
cannot be controlled.
relay (RY1) is
turned OFF.
cannot be controlled.
cannot be controlled.
ing drive
abnor-
mality
C-2414
Develop-
C-2421
569
Classification
Code
Causes
Resulting opera-
tion
Main body
TCR
Main body
sensor
stops immedi-
initial
adjust-
relay (RY1) is
turned OFF.
ment
C-2431
C-2432
abnor-
mality
(low den-
sity)
C-2433
sensor
C-2441
initial
adjust-
ment
abnor-
value.
C-2442
mality
(high
density)
low den-
C-2451
sity
abnor-
mality
570
Classification
Code
Causes
Resulting opera-
Main body
tion
Toner
Main body
low den-
C-2452
stops immedi-
sity
abnor-
relay (RY1) is
mality
turned OFF.
C-2461
ing
corona
connec-
board/Y (DRPSB/Y)
tion
fied value.
abnor-
(DRPS/Y)
mality
Drum
potential
abnormality
C-2462
board/M (DRPSB/M)
571
Classification
Code
Causes
Resulting opera-
tion
Main body
Charg-
Main body
ing
C-2463
stops immedi-
corona
connec-
relay (RY1) is
board/C (DRPSB/C)
tion
fied value.
turned OFF.
abnormality
(DRPS/C)
C-2464
Drum
potential
abnor-
board/K (DRPSB/K)
mality
fied value.
Process
C-2470
unit con-
nection
abnormality
High
pressure
C-2701
Charging coronas/Y
unit/1
abnor-
mality
High
specified time.
C-2702
pressure
Charging coronas/M
unit/1
abnor-
mality
specified time.
C-2703
Charging coronas/C
Charging coronas/K
572
C-2711
pressure
unit/2
abnor-
mality
specified time.
Classification
Code
Causes
Resulting opera-
Main body
tion
High
Main body
pressure
C-2712
stops immedi-
unit/2
abnor-
relay (RY1) is
mality
specified time.
turned OFF.
C-2713
Separation pole
C-2801
correc-
Developing unit /Y
tion
(Error 1)
Developing unit /M
(Error 1)
Developing unit /C
(Error 1)
abnormality
C-2802
C-2803
C-2804
Drum
C-2811
surface
potential
out of specification.
/Y (DRPSB/Y)
abnor-
mality
(DRPS/Y)
573
Classification
Code
Resulting opera-
tion
Main body
Drum
Main body
surface
C-2812
stops immedi-
potential
out of specification.
/M (DRPSB/M)
abnor-
relay (RY1) is
mality
turned OFF.
(DRPS/M)
C-2813
out of specification.
/C (DRPSB/C)
Drum potential sensor /C
(DRPS/C)
C-2814
out of specification.
/K (DRPSB/K)
Drum potential sensor /K
(DRPS/K)
Charg-
C-2821
ing
Vh/Y aborted.
potential
/Y (DRPSB/Y)
correc-
tion
(DRPS/Y)
abnormality
C-2822
Vh/M aborted.
C-2823
Vh/C aborted.
C-2824
Vh/K aborted.
C-2831
Vm/Y aborted.
574
Classification
Code
Causes
Resulting opera-
Main body
tion
Charg-
C-2832
Main body
Vm/M aborted.
stops immedi-
potential
board/M (DRPSB/M)
correc-
relay (RY1) is
tion
turned OFF.
(DRPS/M)
ing
abnor-
C-2833
mality
Vm/C aborted.
C-2834
Vm/K aborted.
Gamma
C-2840
correction
C-2841
abnormality
C-2851
C-2852
C-2853
C-2861
C-2862
C-2863
C-2871
C-2872
C-2873
Developing unit/Y
(Error 2)
Developing unit/M
(Error 2)
Developing unit/C
(Error 2)
Developing unit/Y
(Error 3)
Developing unit/M
(Error 3)
Developing unit/C
(Error 3)
Developing unit/Y
(Error 4)
Developing unit/M
(Error 4)
Developing unit/C
(Error 4)
575
Classification
Code
Causes
Resulting opera-
tion
Main body
Motor
Main body
abnor-
C-3101
stops immedi-
(CDB)
mality
relay (RY1) is
time.
turned OFF.
C-3102
(CDB)
(PS16)
(CDB)
abnor-
mality
Fan
C-3301
(M10)
(CDB)
576
Classification
Code
Causes
Resulting opera-
Main body
tion
Fusing high temperature abnor-
Main body
mality.
stops immedi-
tempera-
ture
relay (RY1) is
abnor-
turned OFF.
mality
time.
Temperature sensor/1
mality.
(TEMS/1)
Temperature sensor/2
(TEMS/2)
Temperature sensor/3
time.
(TEMS/3)
Temperature sensor/4
mality.
(TEMS/4)
Fusing
high
C-3501
**
C-3502
**
C-3503
**
time.
mality.
Temperature sensor/4 (TEMS/4)
was continuously detected at
over 250 C for the specified
time.
C-3505
**
WARNING
When C35**, C38** or
mode
software
DipSW3-1 to 0.
If the software DipSW
3-1 is set to 0 without
repairing
defective
time.
C-3506
**
C-3507
**
577
Classification
Code
Causes
Resulting opera-
Main body
tion
Fusing roller paper winding
Main body
abnormality.
stops immedi-
tempera-
ture
ous times.
relay (RY1) is
turned OFF.
Fusing
high
C-3508
**
abnor-
mality
Fusing low temperature abnor-
Temperature sensor/1
mality.
(TEMS/1)
perature
Temperature sensor/2
abnor-
(TEMS/2)
mality
Temperature sensor/3
time.
(TEMS/3)
Temperature sensor/4
mality.
(TEMS/4)
Fusing
low tem-
C-3801
**
C-3802
**
time.
mality.
Temperature sensor/2 (TEMS/2)
was continuously detected at
under 150 C for the specified
time.
C-3804
**
C-3805
**
C-3806
**
578
WARNING
When C35**, C38** or
mode
software
DipSW3-1 to 0.
If the software DipSW
3-1 is set to 0 without
repairing
defective
Classification
Code
Resulting opera-
Main body
tion
Fusing high temperature hard-
Main body
stops immedi-
abnor-
mality
Fusing
C-3901
sensor
**
C-3903
**
turned OFF.
Temperature sensor/1
(TEMS/1)
Temperature sensor/2
(TEMS/2)
Temperature sensor/3
(TEMS/3)
Temperature sensor/4
(TEMS/4)
C-3905
**
C-3906
**
WARNING
When C35**, C38** or
C39** (Fusing temperature related abnormality) occurs, be sure to
repair a defective part
before setting the service
mode
software
DipSW3-1 to 0.
If the software DipSW
3-1 is set to 0 without
repairing
fire.
defective
C-3908
**
579
Classification
Code
Causes
Resulting opera-
Main body
tion
Fusing
C-3909
sensor
**
abnormality
C-3910
**
C-3911
**
C-3912
**
C-3913
**
C-3915
**
C-3916
**
Polygon
C-4101
motor
abnormality
C-4102
relay (RY1) is
turned OFF.
Temperature sensor/3
Temperature sensor/1
(TEMS/1)
Temperature sensor/2
(TEMS/2)
(TEMS/3)
Temperature sensor/4
(TEMS/4)
WARNING
When C35**, C38** or
C39** (Fusing temperature related abnormality) occurs, be sure to
repair a defective part
before setting the service
mode
software
DipSW3-1 to 0.
If the software DipSW
3-1 is set to 0 without
repairing
defective
580
stops immedi-
**
C-3914
Main body
Classification
Code
Causes
Resulting opera-
Main body
tion
Polygon
Main body
motor
C-4103
stops immedi-
abnor-
mality
relay (RY1) is
time.
turned OFF.
C-4104
detected.
C-4113
C-4114
C-4120
(TEMSB)
unit/K.
Fan
abnor-
C-4301
mality
C-4501
registra-
tion
(M7)
abnor-
mality
(PS5)
C-4502
(M8)
Laser correction sensor/M
(PS6)
C-4503
(M9)
Laser correction sensor/C
(PS7)
581
Classification
Code
Causes
Resulting opera-
tion
Main body
Color
Main body
registra-
C-4504
stops immedi-
tion
(M58)
abnor-
OFF.
relay (RY1) is
turned OFF.
(PS59)
mality
C-4511
(M7)
(PS5)
abnormal.
C-4512
C-4513
C-4514
(M8)
(PS6)
(M9)
(PS7)
(M58)
(PS59)
abnormal.
C-4520
aborted.
C-4521
rection/Fr aborted.
C-4522
rection/Rr aborted.
Image
process-
ing
(IPB)
abnor-
pleted.
mality
C-4701*
582
Classification
Code
Causes
Resulting opera-
Main body
tion
Image
C-4702*
Main body
stops immedi-
(IPB)
ing
abnor-
relay (RY1) is
mality
turned OFF.
(IMCB)
process-
C-4703*
mality
(IPB)
I/F board (IFB)
Image memory control board
(IMCB)
C-4705*
(IPB)
(IMCB)
Write unit/Y
Write unit/M
Write unit/C
Write unit/K
C-4706*
(IPB)
was no resource.
(IMCB)
Program of overall control
board (OACB)
C-4708*
C-4709*
(IPB)
(IMCB)
board (OACB)
583
Classification
Code
Causes
Resulting opera-
tion
Main body
Image
C-4711*
Software failure.
Main body
process-
C-4712*
stops immedi-
(IPB)
ing
IROM program
abnor-
relay (RY1) is
mality
connector is damaged.
turned OFF.
C-4713*
(IPB)
I/F board (IFB)
Image memory control board
(IMCB)
Overall control board (OACB)
NVRAM board (NRB)
C-4714*
C-4715*
C-4716*
(IPB)
(IMCB)
Write unit/Y
sensor.
Write unit/M
C-4717*
Write unit/C
Write unit/K
C-4718*
APC failure.
C-4719*
(IPB)
C-4720*
Write unit/Y
Write unit/M
Write unit/C
C-4721*
Write unit/K
C-4722*
Connection abnormality
C-4723*
(IPB)
C-4724*
Write unit/Y
Write unit/M
Write unit/C
Write unit/K
C-4725*
C-4840
584
C-5001
12VDC abnormality.
nication
abnor-
mality
time.
Classification
Code
Causes
Resulting opera-
Main body
tion
Commu-
24VDC abnormality.
Main body
nication
C-5002
stops immedi-
abnor-
mality
relay (RY1) is
REN/2 ON.
turned OFF.
C-5003
24VDC abnormality.
(CDB)
abnormality.
Abnormal 5VDC for laser correction motor/Y, /M, /C, /K (M7,
M8, M9 and M58) was detected.
C-5005
12VDC abnormality.
C-5010
(IPB)
(IMCB)
Coin vendor/1
abnor-
mality
Fan
C-5301
585
Classification
Code
Causes
Resulting opera-
tion
Main body
Scanner
Main body
abnor-
C-6101
stops immedi-
mality
relay (RY1) is
turned OFF.
C-6102*
C-6301*
abnor-
mality
Image
C-6701*
process-
(IPB)
ing
prepared.
C-6702*
C-6703*
(IPB)
pleted.
(IMCB)
(IPB)
completed.
C-6704*
(IPB)
(IMCB)
586
(IPB)
was no resource.
(IMCB)
Classification
Code
Causes
Resulting opera-
Main body
tion
Image
Main body
process-
C-6706*
stops immedi-
(IPB)
ing
relay (RY1) is
turned OFF.
(IMCB)
Overall control board (OACB)
C-6707*
(GA abnormality)
(IPB)
mality
(IPB)
Blocking
cover and
lens
out of place.
(IMCB)
(IPB)
olution.
C-6710
be prepared properly.
(IPB)
I/F board (IFB)
Image memory control board
(IMCB)
Program of overall control
board (OACB)
C-6711*
C-6712*
(IMCB)
(IPB)
587
Classification
Code
Causes
Resulting opera-
tion
Main body
Image
Main body
process-
C-6714*
stops immedi-
(IPB)
ing
APC.
C-6715*
C-6716*
C-6717*
C-6718
C-6719
C-6720
complete.
(IPB)
was complete.
C-6721
(IPB)
error occurred.
C-6722
properly prepared.
588
Classification
Code
Causes
Resulting opera-
Main body
tion
Image
Connection abnormality
Main body
process-
C-6723*
stops immedi-
(IPB)
ing
(IPB).
relay (RY1) is
turned OFF.
C-6724*
(IPB)
(SW2).
C-6725*
(IPB)
tion.
Commu-
C-6801*
nication
abnor-
mality
RU
C-7001*
nication
Communication error.
RU stop imme-
abnor-
diately and
mality
main relay
(RY1) is turned
DF
OFF.
DF
C-8001*
Communication error.
abnormality
C-8101
Main body
stops immedi-
relay (RY1) is
turned OFF.
C-8102
C-8103
(M303) error.
(M303)
C-8401
error.
C-8402
C-8403
589
Classification
Code
Causes
Resulting opera-
DF
tion
DF
C-8404
abnormality
C-8405
C-8406
C-8407
Main body
stops immedi-
relay (RY1) is
Size VR (VR301)
turned OFF.
Commu-
C-C101*
nication
abnor-
mality
(IMCB)
fied time.
C-C102*
communication abnormality.
C-C103*
abnormality.
ISW
abnor-
C-C104
mality
C-C107
Printer cable
UBS cable
PC parallel port
time.
PC USB port
Printer cable
UBS cable
data.
C-C108
C-C109
Printer cable
UBS cable
to flash ROM.
FS control firmware
LS control firmware
590
LS control firmware
Classification
Code
Causes
Resulting opera-
Main body
tion
ISW
Main body
abnor-
C-C113
stops immedi-
mality
detected.
relay (RY1) is
FD control firmware
turned OFF.
C-C114
SD control firmware
RU control firmware
abnor-
C-D0E0
ity.
mality
(IMCB)
connector connection.
C-D0E1
C) disconnected. Otherwise,
M) disconnected. Otherwise,
M) disconnected. Otherwise,
591
Classification
Code
Causes
Resulting opera-
tion
Main body
HDD
Main body
abnor-
C-D0E7
stops immedi-
mality
ing initialization.
relay (RY1) is
turned OFF.
C-D0E8
Y) disconnected. Otherwise,
Y) disconnected. Otherwise,
ing initialization.
C-D0EC
M) disconnected. Otherwise,
ing initialization.
C-D0EE
ing initialization.
C-D0EF
C-D0F0
Security
C-DC##
abnor-
mality
592
Classification
Code
Causes
Resulting opera-
Main body
tion
Image
C-E001*
Main body
destructed.
stops immedi-
(IPB)
ing
abnor-
relay (RY1) is
mality
turned OFF.
(IMCB)
process-
C-E002*
able range.
board (OACB)
C-E003*
C-E004*
C-E005*
C-E006*
(IPB)
abnormality.
an undefined ID.
undefined.
C-E007*
tion abnormality.
(IMCB)
Overall control board (OACB)
593
Classifi-
code
Causes
DipSW
DIPSW18-3
cation
LU
C-0102
used.
PF
C-0103
DIPSW21-4
used.
DIPSW21-5
C-0201
body
DIPSW18-0
be used.
C-0202
DIPSW18-1
be used.
C-0203
DIPSW18-2
be used.
LU
C-0204
DIPSW18-3
used.
PF
C-0208
C-0209
cannot be used.
C-0211
C-0212
cannot be used.
DIPSW21-4
C-1102
not be used.
mality
C-1103
594
DIPSW6-4
Classifi-
code
DipSW
cation
FS
C-1104
C-1105
C-1106
Main tray paper exit motor (M7) abnor- The FS main tray, staple canmality
DIPSW6-4
mality
out.)
DIPSW6-3
DIPSW6-4
(FS-503)
mality
C-1107
C-1108
C-1109
C-1110
C-1113
C-1114
abnormality (FS-607)
DIPSW18-5
(FS-607)
C-1115
C-1116
PI
C-1124
(FS-607)
ity (FS-607)
PI cannot be used.
DIPSW18-6
DIPSW18-6
mality
PK
FS
C-1127
PK cannot be used.
C-1132
C-1140
C-1141
C-1142
ity
(SD7) abnormality
C-1143
DIPSW6-4
grayed out.)
DIPSW19-5
DIPSW6-5
595
Classifi-
code
Causes
DipSW
cation
LS
C-1201 to
1206
C-1211 to
1216
FD
DIPSW6-7
be used.
C-1221
Folding/punching section
C-1222
cannot be used.
C-1223
C-1224
C-1225
C-1226
C-1227
DIPSW6-6
be used.
DIPSW6-0
SD
C-1228
C-1229
used.
C-1230
DIPSW6-2
C-1231
C-1234
DIPSW7-0
ity
DIPSW7-1
cannot be used.
DIPSW7-3
DIPSW7-0
(M7) abnormality.
DIPSW7-1
DIPSW7-2
(M8) abnormality.
be used.
DIPSW7-3
DIPSW7-0
(M9) abnormality.
DIPSW7-1
C-1245
cannot be used.
DIPSW7-3
C-1246
C-1241
C-1242
C-1243
C-1244
C-1247
DIPSW6-1
C-1248
DIPSW7-0
C-1249
DIPSW7-1
(M14) abnormality.
DIPSW7-2
be used.
DIPSW7-3
DIPSW7-0
mality.
DIPSW7-1
cannot be used.
DIPSW7-3
DIPSW7-0
mality.
DIPSW7-1
DIPSW7-2
be used.
DIPSW7-3
C-1250
C-1251
(M16) abnormality.
C-1252
C-1253
596
Classifi-
code
DipSW
cation
SD
C-1254
C-1255
C-1256
mality.
be used.
DIPSW7-2
DIPSW7-0
mality.
DIPSW7-1
cannot be used.
DIPSW7-3
DIPSW7-0
abnormality.
C-1257
C-1258
C-1259
C-1260
(M24) abnormality.
C-1261
C-1262
DIPSW7-3
C-1263
DIPSW7-3
ity.
C-1264
C-1265
DIPSW7-0
ity.
DIPSW7-1
cannot be used.
DIPSW7-3
DIPSW7-4
mality.
C-1267
C-1268
C-1269
C-1270
C-1271
LS
C-1301 to
abnormality.
FS cannot be used.
DIPSW7-0
ity.
DIPSW7-1
DIPSW7-2
mality.
be used.
DIPSW7-3
DIPSW7-0
DIPSW7-1
cannot be used.
DIPSW7-3
DIPSW7-0
(M8) abnormality.
DIPSW7-1
DIPSW7-2
be used.
DIPSW7-3
DIPSW6-6
302
C-1306 to
be used.
307
SD
C-1311
DIPSW6-7
be used.
Scraps removal fan motor (FM1) abnor-
DIPSW7-3
DIPSW7-5
ity
unavailable.
mality.
PB
C-1330
C-1331
597
Classifi-
code
Causes
DipSW
cation
PB
C-1332
DIPSW7-6
possible.
C-1333
C-1334
C-1501
DIPSW7-7
able
C-1502
mality
possible.
C-1504
C-1505
C-1506
C-1507
C-1508
C-1509
mality
abnormality
abnormality
abnormality
C-1510
C-1511
C-1512
C-1513
C-1514
C-1515
C-1516
C-1518
C-1519
C-1520
C-1521
C-1522
C-1523
C-1524
C-1525
C-1526
598
DIPSW7-6
Classifi-
code
DipSW
cation
PB
C-1527
C-1528
abnormality
possible.
DIPSW7-6
C-1530
C-1531
C-1532
C-1533
C-1534
C-1537
C-1538
abnomality
unavailable.
DIPSW7-5
C-1540
Warming-up abnormality
able
DIPSW7-7
mality
C-1541
Warming-up abnormality
Glue tank low temperature abnormality
C-1542
Warming-up abnormality
Glue apply roller temperature abnormality
C-1543
C-1544
C-1545
C-1546
C-1547
C-1548
C-1549
599
Classifi-
code
Causes
DipSW
cation
PB
C-1550
C-1551
able
DIPSW7-7
C-1552
C-1553
C-1554
C-1555
C-1556
C-1557
C-1558
C-1559
C-1561
C-1562
Main
C-D0E0
body
600
DIPSW18-7
APPENDIX
14. PARTS LAYOUT DRAWING
14.1 Main body
14.1.1
Switch/sensor
[12]
[13]
[10]
[9]
a03uf5c001ca
[1]
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
[7]
601
[5]
[6]
[1]
[4]
[3]
[2]
a03uf5c002ca
602
[1]
[4]
[2]
[5]
[3]
[6]
[3]
[4]
[2]
[1]
a03uf5c003ca
[1]
[3]
[2]
[4]
[1]
a03uf5c004ca
[1]
603
[1]
[1]
604
8050fs6604
[9]
F.
[1] [2][3][4]
[8][7][6][5]
a03uf5c005ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
NOTE
Only the write unit/K equips the TEMSB.
605
G. Process section
[1]
[2]
[5]
[3]
[4]
a03uf5c006ca
[1]
[4]
[2]
[5]
[3]
H. Developing section
[1]
[2]
[3]
[4]
a03uf5c007ca
606
[1]
[3]
[2]
[4]
[1]
I.
[2]
[3]
J.
[1]
[3]
8050fs6608
[2]
[6]
[1]
[2]
[3]
[4]
[5]
a03uf5c008ca
[1]
[4]
[2]
[5]
[3]
[6]
607
K. Tray 1, 2, 3
a03uf5c009ca
[1]
[12]
[2]
[13]
[3]
[14]
[4]
[15]
[5]
[16]
[6]
[17]
[7]
[18]
[8]
[19]
[9]
[20]
[10]
[21]
[11]
L.
Bypass tray
[4]
[3]
[2]
[1]
8050fs6610
608
[1]
[3]
[2]
[4]
[1]
[2]
a03uf5c010ca
[1]
[2]
609
N. ADU section
[11]
[12]
[13]
[8]
[10]
[15]
[14]
[9]
[7]
[6] [5]
[4]
[3]
[2]
[1]
a03uf5c011ca
610
[1]
[9]
[2]
[10]
[3]
[11]
[4]
[12]
[5]
[13]
[6]
[14]
[7]
[15]
[8]
[2]
[1]
a03uf5c012ca
[1]
P.
[2]
Fusing section
[7]
[8]
[9]
[10]
[6]
[5]
[4]
[3] [2]
[1]
a03uf5c013ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
Thermostat /3 (TS3)
[9]
Thermostat /1 (TS1)
[5]
[10]
Thermostat /2 (TS2)
611
Q. OT
[1]
a03uf5c014ca
[1]
612
14.1.2
[13]
[18]
[22]
[23]
[24]
[10]
[9]
[8]
[7]
[6]
[1]
[14]
[2]
[15]
[3]
[16]
[4]
[17]
[5]
[18]
[6]
[19]
[7]
[20]
[8]
[21]
[9]
[22]
[10]
[23]
[11]
[24]
[12]
[25]
[13]
[25]
[1]
a03uf5c015ca
613
[1]
[2]
a03uf5c016ca
[1]
[2]
[1]
a03uf5c017ca
[1]
614
[1]
[7]
[2]
[6]
[4]
[3]
[5]
a03uf5c018ca
[1]
[5]
[2]
[6]
[3]
[7]
[4]
615
[4]
[3]
[5]
[2]
[6]
[1]
a03uf5c019ca
616
[1]
[4]
[2]
[5]
[3]
[6]
F.
[1]
[2]
[3]
[4]
[8]
[7]
[6]
[5]
a03uf5c020ca
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
G. Process section
[1]
[2]
[5]
[3]
[4]
a03uf5c021ca
[1]
[4]
[2]
[5]
[3]
617
[2]
[1]
I.
[1]
[2]
8050fs6620
[9]
[10]
[1]
[2]
[8]
618
[4] [3]
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
8050fs6621
J.
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[1]
a03uf5c023ca
[1]
619
ADU section
[17]
[18]
[19]
[16]
[1]
[2]
[15]
[3]
[14]
[4]
[13]
[20]
[5]
[12] [11] [10]
[9]
[8]
[7]
[6]
a03uf5c024ca
620
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
[5]
[15]
[6]
[16]
[7]
[17]
[8]
[18]
[9]
[19]
[10]
[20]
M. Fusing section
[6]
[5]
[4]
a03uf5c025ca
[1]
[4]
[2]
[5]
[3]
[6]
621
[13]
[14]
[15]
[12]
[11]
[10]
[16]
[17]
[9]
[19]
[22]
[20]
[21]
[1]
[4]
[8]
[3]
[2]
[5]
a03uf5c026ca
[12]
[2]
[13]
[3]
[14]
HDD /M (HDD/M)
[4]
[15]
HDD /Y (HDD/Y)
[5]
[16]
[6]
[17]
[7]
[18]
[8]
[19]
[9]
HDD /C (HDD/C)
[20]
[10]
[21]
[11]
HDD /K (HDD/K)
[22]
*1
622
[1]
[1]
[2]
a03uf5c027ca
[1]
[2]
[1]
[2]
a03uf5c028ca
[1]
[2]
623
D. Write section
[1][2][3][4]
a03uf5c029ca
[1]
[3]
[2]
[4]
E. Process section
[1]
[2]
[3]
[4]
a03uf5c030ca
624
[1]
[3]
[2]
[4]
F.
[1]
[2]
a03uf5c031ca
[1]
[2]
[1]
[1]
8050fs6628
625
H. ADU section
[1]
a03uf5c032ca
[1]
I.
Operation section
[6]
[1]
[5]
[2]
[3]
[4]
a03uf5c033ca
626
[1]
[4]
[2]
[5]
[3]
[6]
14.2 DF
[9]
[10]
[7] [8]
[6]
[5]
[4]
[3]
[2]
[18]
[19]
[1]
a052f5c001ca
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
Size VR (VR301)
[5]
[15]
[6]
[16]
[7]
[17]
[8]
[18]
[9]
[19]
[10]
627
14.3 PF
A. Configuration front side
[1]
[6]
[5]
[4]
[2]
[3]
a03xf5c001ca
628
[1]
[4]
[2]
[5]
[3]
[6]
[1]
[2]
[16] [17]
[3]
[18]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[15]
[11]
[14]
[13]
[12]
a03xf5c002ca
[1]
[12]
[2]
[13]
[3]
[14]
[4]
[15]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[16]
[17]
[18]
629
[1]
[2]
[3]
[4]
a03xf5c003ca
630
[1]
[3]
[2]
[4]
[1]
[8]
[2]
[3]
[4]
[7]
[5]
[6]
a03xf5c004ca
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
631
E. Tray section 1
[1]
[2]
[3]
[7]
[4]
[5]
[6]
a03xf5c005ca
[1]
[5]
[6]
[7]
[4]
632
[13]
[1]
F.
[2]
[12]
[3]
[4]
[11]
[10]
[14]
[9]
[8]
[5]
[7]
[6]
a03xf5c006ca
[1]
[8]
[9]
[11]
[13]
633
14.4 LU
A. Paper feed / up/down section
[15]
[16]
[17]
[18] [19]
[20]
[21]
[1]
[2]
[14]
[3]
[13]
[12]
[4]
[11]
[9]
[8]
[7]
[6]
[10]
634
[5]
a03wf5c001ca
[1]
[12]
[2]
[13]
[3]
[14]
[4]
[15]
[5]
[16]
[6]
[17]
[7]
[18]
[8]
[19]
[9]
HT-503
[20]
[10]
[21]
[11]
B. Inside
[7]
[6]
[1]
[5]
[2]
[4]
[3]
a03wf5c002ca
[1]
[5]
[2]
[6]
[3]
[7]
[4]
635
C. HT-503
[1]
[5]
[2]
[4]
[3]
a03wf5c003ca
636
[1]
[4]
[2]
[5]
[3]
14.5 RU
A. Conveyance section
[10]
[11]
[12]
[1]
[2]
[3]
[4]
[9]
[8]
[7]
[5]
[6]
a04jf5c001ca
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
637
[6]
[7]
[1]
[2]
[5]
[4]
[3]
a04jf5c002ca
638
[1]
[5]
[2]
[6]
[3]
[7]
[4]
14.6 FD
A. Conveyance section front side/right side
[9]
[10]
[11]
[12]
[1]
[2]
[3]
[4]
[8]
[5]
[7]
[6]
fd501fs5001c
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
639
[1]
[2]
[3]
[4]
[5]
[6]
[11]
[7]
[10]
640
[9]
[8]
[1]
[7]
[2]
[8]
Inlet
[3]
[9]
[4]
[10]
[5]
[11]
Relay (RL1)
[6]
Outlet
fd501fs5002c
[1]
[3]
[4]
[2]
[19]
[18]
[17]
[16]
[15]
[14]
[7]
[6]
[5]
[13]
[8]
[12]
[11]
[10]
[9]
fd501fs5003c
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
[5]
[15]
[6]
[16]
[7]
[17]
[8]
[18]
[9]
[19]
[10]
641
D. PI rear side
[6]
[7]
[8]
[1]
[2]
[3]
[4]
[5]
fd501fs5004c
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
E. PI upper surface
[1]
[2]
[3]
[4]
[5]
[6]
[13]
642
[12]
[11] [10]
[9]
[8]
[7]
fd501fs5005c
[1]
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
[7]
F.
[5]
[4]
[3]
[2]
[1]
fd501fs5006c
[1]
[4]
[2]
[5]
[3]
643
G. Punch section
[1]
[12]
[11]
[10]
[9]
[2]
[8]
[3]
[7]
644
[6]
[5]
[4]
fd501fs5007c
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
[1]
[10]
[2]
[9]
[3]
[8]
[7]
[4]
[6]
[5]
fd501fs5008c
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
645
[1]
[2]
[6]
[5]
[4]
[3]
646
fd501fs5009c
[1]
[4]
[2]
[5]
[3]
[6]
14.7 LS
A. Front side
[14]
[15]
[16]
[17]
[18]
[19] [20]
[21]
[22]
[1]
[2]
[3]
[4]
[5]
[6]
[7]
[10]
[13]
[12]
[9]
[8]
[11]
ls502fs5013c
[1]
[13]
[2]
[14]
[3]
[15]
[4]
[16]
[5]
[17]
[6]
[18]
[7]
[8]
[19]
[9]
[20]
[10]
[21]
[11]
[22]
[12]
647
B. Upper surface
[9]
[8]
648
[10] [11]
[7]
[12]
[6]
[1]
[5]
[4]
[3]
[2]
ls502fs5002c
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
C. Rear side
[20]
[19]
[1]
[18]
[2]
[17]
[3]
[4]
[16]
[15]
[5]
[6]
[14]
[13]
[7]
[12]
[11]
[10]
[9]
[8]
ls502fs5003c
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
[5]
[15]
[6]
[16]
[7]
[17]
[8]
[18]
[9]
[19]
[10]
[20]
649
D. Shift unit
[3]
[4]
[2]
650
[1]
ls502fs5004c
[1]
[3]
[2]
[4]
14.8.1
14.8 FS
FS-503
A. Rear side 1
[4]
[5]
[1]
[2]
[3]
fs503fs5001c
[1]
[4]
[2]
[5]
[3]
651
B. Rear side 2
[6]
[7]
[8]
[1]
[2]
[3]
[5]
[4]
fs503fs5002c
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
C. Front side
[8]
[9]
[10]
[1]
[2]
[7]
[6]
[3]
[5]
[4]
fs503fs5003c
652
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
[9]
[10]
D. Stacker inside 1
[1]
[8]
[2]
[3]
[7]
[5]
[4]
[6]
fs503fs5004c
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
653
E. Stacker inside 2
[10]
[9]
[1]
[2]
[3]
[4]
[8]
[5]
[7]
654
[6]
fs503fs5005c
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
F.
[6]
[5]
[1]
[4]
[2]
[3]
fs503fs5006c
[1]
[2]
[4]
[5]
[3]
655
FS-520/607
A. Front side
[29]
[1]
[28]
[2]
[27]
[3]
[26]
[21](FS-520)
[25]
[24]
[4]
[23]
[22]
[20](FS-520)
[5](FS-607)
[21](FS-607)
[20](FS-607)
[6]
[7]
[8]
FRONT
656
[19]
[9]
[18]
[10]
[17]
[11]
[16]
[15]
[1]
[2]
a04df5c001cb
[3]
[4]
[16]
[5]
[6]
[7]
[18]
[8]
[19]
[17]
(FS-607 only)
[20]
[9]
[21]
[10]
[22]
[11]
[23]
[12]
[24]
(FS-607 only)
[25]
[13]
[26]
(FS-607 only)
[27]
[14]
[28]
(FS-607 only)
[29]
[12]
[13]
B. Rear side
[14]
[11]
[1]
[10]
[2]
[3]
[9]
[4]
[8]
[5]
[7]
[6]
a04df5c002ca
[1]
[8]
[2]
[9]
[3]
[10]
[4]
[11]
[5]
[12]
[6]
[13]
[7]
[14]
657
C. Folding section
[9]
[1](FS-607)
[8]
[7]
[6]
[5]
658
[4](FS-520)
[1]
[2]
[3]
[2]
[1](FS-520)
a04df5c003cb
[6]
(FS-607 only)
[7]
[3]
[8]
[4]
[9]
[5]
(FS-607 only)
D. Stapler section
FS-520
[6]
[5]
[4]
[3]
FS-607
[6]
[5]
[4]
[3]
[2]
[1]
a04df5c004cb
[1]
[4]
[5]
[6]
(FS-607 only)
Clincher motor home sensor /Fr (PS33)
(FS-607 only)
[3]
659
14.9 PI
[1] [2] [3]
[24]
[4]
[23]
[5]
[6]
[22]
[7]
[21]
[8]
[20]
[9]
[10]
[19]
[11]
[12]
[18]
660
[17]
[16] [15]
[14]
[13]
FRONT
15jff5c001na
[1]
[13]
[2]
[14]
[3]
[15]
[4]
[16]
[5]
[17]
[6]
[18]
[7]
[19]
[8]
[20]
[9]
[21]
[10]
[22]
[11]
[23]
[12]
[24]
14.10 PK
14.10.1 PK-512
[7]
[6]
[1]
[5]
[4]
[3]
[2]
[9]
[8]
15knf5e003na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
661
14.10.2 PK-513
[1]
[2]
[3]
[4]
[8]
[5]
FRONT
662
[6]
[7]
15kjf5c001na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
14.11 SD
A. Horizontal conveyance section
(1) Entrance conveyance
[1]
[4]
[2]
[3]
15anf5c001na
[1]
[3]
[2]
[4]
[5]
[6] [7]
[8]
[9]
[1]
[4]
[3]
[2]
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
15anf5c002na
663
[1]
[7] [8]
[9]
[2]
[3]
[4]
[5]
[6]
664
15anf5c003na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
C. Folding section
(1) Top side /1
[10]
[1]
[9]
[2]
[8]
[3]
[7]
[4]
[6]
[5]
15anf5c004na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
[4]
[3]
[1]
[2]
15anf5c005na
[1]
[3]
[4]
(PS56)
[2]
665
[12]
[8]
[9]
[10]
[11]
[1]
[2]
[7]
[3]
[6]
666
[5] [4]
15anf5c006na
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
[4]
[1]
[2]
[3]
15anf5c007na
[1]
[3]
[2]
[4]
667
(5) Others
[1]
[2]
15anf5c008na
[1]
[2]
[1]
[2]
[3]
[4]
668
15anf5c009na
[1]
[3]
[2]
[4]
[7]
[1]
[6]
[2]
[3]
[5]
[4]
15anf5c010na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[10]
[1]
[2]
[3]
[9]
[4]
[5]
[6]
[8]
[7]
15anf5c011na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
669
[3]
[1]
[2]
15anf5c012na
[1]
[2]
[3]
(5) Stapler
[4]
[1]
[3]
[2]
15anf5c013na
[1]
[3]
[4]
(SW2)
[2]
670
(HS3)
[10]
[9]
[8]
[1]
[7]
[2]
[6]
[5]
[3]
[4]
15anf5c014na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
671
[7]
[6]
[5]
[1]
[4]
[2]
[3]
15anf5c015na
F.
[1]
[5]
[2]
[6]
[3]
[7]
[4]
Trimmer section
[8]
[7]
[9]
[6]
[10]
[1]
[2]
[5]
672
[4]
[3]
15anf5c022na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
G. Left side
[1]
[10]
[2]
[9]
[8]
[3]
[7]
[4]
[6]
[5]
15anf5c017na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[5]
[9]
(PS35)
[10]
673
H. Front side
[1]
[6]
[2]
[3]
[5]
[4]
15anf5c018na
674
[1]
[4]
[2]
[5]
[3]
[6]
I.
[1]
[9]
[2]
[3]
[4]
[5]
[8]
[6]
[7]
15anf5c019na
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
675
14.12 PB
A. SC section
(1) Front side/Top side
[8]
[9]
[10]
[1]
[2]
[7]
[3]
[6]
676
[5]
[1]
[7]
[2]
[8]
[3]
[4]
a075f5c001ca
[4]
[9]
[5]
[10]
[6]
sensor (PS12)
[8]
[9]
[1]
[2]
[7]
[6]
[3]
[5]
[4]
a075f5c002ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
677
B. Clamp section
(1) Top side
[8]
[9]
[1]
[2]
[3]
[7]
[6]
[5]
[4]
a075f5c003ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[4]
[3]
[1]
[2]
a075f5c004ca
678
[1]
[3]
[2]
[4]
[9]
[10]
[1]
[8]
[7]
[6]
[2]
[5]
[4]
[3]
a075f5c005ca
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
679
[11]
[12]
[10]
[1]
[9]
[2]
[8]
[7]
[4]
[3]
[5]
[6]
a075f5c006ca
680
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
[12]
[1]
[2]
a075f5c007ca
[1]
[2]
681
[1]
[2]
[3]
[7]
[4]
[5]
[6]
a075f5c019ca
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[1]
[2]
[5]
682
[4]
[3]
a075f5c020ca
[1]
[4]
[2]
[5]
[3]
F.
[16]
[15]
[17]
[18]
[19]
[20]
[1]
[14]
[2]
[3]
[13]
[12]
[11]
[10]
[9]
[8]
[7]
[6]
[5]
[4]
a075f5c008ca
[1]
[11]
[2]
[12]
[3]
[13]
[4]
[14]
[5]
[15]
[6]
[16]
[7]
[17]
[8]
[18]
[9]
[19]
[10]
[20]
683
[2]
[3]
[1]
a075f5c009ca
684
[1]
[2]
[3]
[1]
[2]
[3]
[4]
[5]
[11]
[6]
[10]
[7]
[9]
[8]
[1]
[7]
[2]
[8]
[3]
[9]
[4]
[10]
[5]
[11]
[6]
a075f5c010ca
685
(2) Inside
[7]
[6]
[5]
[4]
[3]
[2]
686
[1]
a075f5c011cb
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[10]
[1]
[2]
[9]
[8]
[3]
[7]
[4]
[6]
[5]
a075f5c012cb
[1]
[6]
[2]
[7]
[3]
[8]
[4]
[9]
[5]
[10]
687
[8]
[1]
[7]
[6]
[5]
[2]
[3]
[4]
a075f5c013ca
688
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
[12]
[13]
[14]
[15]
[11]
[10]
[1]
[2]
[9]
[8]
[7]
[6]
[5]
[4]
[3]
a075f5c014ca
[1]
[9]
[2]
[10]
[3]
[11]
[4]
[12]
[5]
[13]
[6]
[14]
[7]
[15]
[8]
689
(4) Inside
[3]
[2]
[1]
a075f5c015ca
690
[1]
[2]
[3]
252(Silver Metal:4pin)
255(Silver Metal:12pin)
251(BN:40pin)
250(BN:3pin)
259(Silver Metal:4pin)
257(BK:9pin)
258(W:3pin)
256(BK:36pin)
1000(W:8pin)
1(W:20pin)
2(W:40pin)
5(GY:16pin)
4(BN:60pin)
3(BN:60pin)
254(BK:120pin)
253(BK:100pin)
a03uf5c034ca
691
384(BN:36pin)
309(BN:40pin)
357(BN:18pin)
150(BN:14pin)
NC
NC NC NC
376(BN:22pin)
467(BN:32pin)
35(BN:5pin)
NC
700(BN:34pin)
NC
907(BM:14pin)
500(BN:26pin)
906(BM:14pin)
564(BN:18pin)
5(BN:100pin)
NC
360(BM:40pin)
736(BN:24pin)
393(BN:38pin)
908(BN:6pin)
730(BN:36pin)
NC
442(BN:18pin)
651(BN:34pin)
901(B:10pin)
301(W:4pin)
650(BN:24pin)
459(BN:24pin)
NC
340(BN:28pin)
620(BN:7pin)
302(W:6pin)
4(W:10pin)
600(BN:20pin)
464(BN:40pin) 414(B:30pin)
428(W:30pin)
400(BN:30pin)
300(BN:38pin)
a03uf5c035ca
262(BK:120pin)
261(BK:120pin)
3(BK:60pin)
217(BK:50pin)
1(BN:10 pin)
272(BN:28pin)
260(Silver Metal:68pin)
280(BN:28pin)
276(B:28pin)
284(B:28pin)
a03uf5c036ca
692
261(BK:120pin)
220(BK:268pin)
D. I/F board
262(BK:120pin)
265(W:10pin)
264(W:8pin)
263(W:22pin)
a03uf5c037ca
254(BK:120pin)
220(BK:268pin)
253(BK:100pin)
18(BK:60pin)
24(BK:60pin)
10(BN:60pin)
14(BN:60pin)
12(BN:60pin)
27(BK:60pin)
21(BK:60pin)
16(BN:60pin)
a03uf5c038ca
693
NC
NC
692(BN:10pin)
580(BN:10pin)
536(BN:7pin)
510(BN:20pin)
NC
569(BN:10pin)
503(BN:26pin)
524(BN:6pin)
507(BN:6pin)
527(BN:34pin)
556(BN:3pin)
530(BN:11pin)
a03uf5c039ca
G. AC drive board
569(BN:12pin)
463(BN:6pin)
121(BN:10pin)
642(BN:18pin)
153(BN:4pin)
152(BN:9pin)
155(BN:3pin)
157(BN:8pin)
a03uf5c040ca
694
106(BN:10pin)
H. DC power supply /1
102(BN:6pin)
103(BN:12pin)
105(BN:10pin)
104(BN:10pin)
101(BN:3pin)
a03uf5c041ca
I.
DC power supply /2
111(BN:8pin)
113(BN:10pin)
114(BN:6pin)
112(BN:10pin)
115(BN:7pin)
110(BN:3pin)
a03uf5c042ca
695
732(BN:9pin)
731(BN:9pin)
733(BN:9pin)
735(BN:3pin)
734(BN:9pin)
a03uf5c043ca
737(BN:12pin)
738(BN:10pin)
739(BN:3pin)
740(NC)
741(NC)
696
a03uf5c044ca
L.
707 (W : 3 pin)
711 (W : 6 pin)
706 (W : 6 pin)
710 (W : 5 pin)
704 (W : 28 pin)
705 (W : 7 pin)
709 (W : 2 pin)
a03uf5c045ca
M. Operation board /2
712 (W : 6 pin)
a03uf5c046ca
N. Operation board /3
702(W:41pin)
701(W:4pin)
700(W:40pin)
708(W:4pin)
703(W:28pin)
a03uf5c047ca
697
1 (N.C.)
601 (W : 20 pin)
603 (W : 3 pin)
P.
a03uf5c048ca
CCD board
551 (W : 50 pin)
a03uf5c049ca
a03uf5c050ca
R. Inverter board /1
606 (W : 3 pin)
604 (W : 4 pin)
a03uf5c051ca
S. Inverter board /2
183 (W : 7 pin)
698
a03uf5c052ca
T.
275,279,283,287 (W : 12 pin)
a03uf5c053ca
U. NVRAM board
141 (W : 40 pin)
142 (W : 20 pin)
a03uf5c054ca
V.
724 (W : 18 pin)
702 (W : 26 pin)
711 (W : 8 pin)
726 (W : 12 pin)
706 (W : 6 pin)
705 (W : 7 pin)
708 (W : 11 pin)
a03uf5c055ca
699
498 (W : 4 pin)
381 (W : 4 pin)
379 (W : 4 pin)
382 (W : 4 pin)
a03uf5c056ca
700
15.2.1
15.2 DF
Connector in the board
14 (W : 9 pin)
13 (W : 15 pin)
3 (W : 7 pin)
12 (W : 5 pin)
2 (W : 6 pin)
1 (N.C.)
5 (W : 5 pin)
8 (N.C.)
7 (W : 9 pin) 10 (W : 8 pin)
4 (W : 6 pin)
6 (W : 2 pin)
8050fs6102
10 (W : 5 pin)
11 (W : 6 pin) 12 (W : 3 pin)
a052f5c002ca
701
15.3 PF
15.3.1
A. PF control board
931 (W : 3 pin)
930 (W : 4 pin)
925 (W : 6 pin)
N.C.
928 (BN : 32 pin)
800 (W : 8 pin)
N.C.
N.C.
a03xf5c008ca
702
15.4.1
15.4 LU
Connector in the board
A. LU control board
802 (W : 10 pin)
3 (N.C.)
2 (N.C.)
836 (W : 11 pin)
804 (W : 28 pin)
805 (W : 11 pin)
4 (N.C.)
800 (W : 6 pin)
808 (W : 2 pin)
962 (W : 5 pin)
801 (W : 32 pin)
803 (W : 6 pin)
a03wf5c004ca
850 (W : 3 pin)
969 (W : 6 pin)
a03wf5c005ca
703
15.5 RU
15.5.1
A. RU control board
4 (W : 6 pin)
2 (W : 12 pin)
3 (BN : 9 pin)
11 (W : 5 pin)
1 (BN : 15 pin)
N.C.
N.C.
12 (W : 2 pin)
SW 1
SW1
ON
1 2 3 4
5 (W : 7 pin)
7 (W : 2 pin)
6 (W : 8 pin)
a04jf5c003ca
704
15.6.1
15.6 FD
Connector in the board
A. FD control board
18 (W : 2 pin)
13 (GY : 9 pin)
17 (W : 8 pin)
9 (N.C.)
11 (GY : 6 pin)
7 (N.C.)
16 (W : 7 pin)
12 (N.C.)
8 (N.C.)
22 (N.C.)
20 (W : 4 pin)
15 (GY : 7 pin)
SW3
21 (N.C.)
5 (B : 40 pin)
2 (GY : 40 pin)
14 (GY : 18 pin)
1 (GY : 32 pin)
3 (GY : 16 pin)
4 (B : 32 pin)
ON
6 (B : 16 pin)
ON
SW3
1
C6500
1050
fd501fs5010c
705
206 (W : 4 pin)
221 (GY : 22 pin)
215 (W : 8 pin)
211 (W : 4 pin)
217 (W : 9 pin)
207 (W : 6 pin)
216 (W : 12 pin)
205 (W : 5 pin)
fd501fs5011c
500 (W : 4 pin)
506 (W : 6 pin)
505 (W : 12 pin)
706
fd501fs5012c
309 (W : 4 pin)
D. PI drive board
300 (W : 2 pin)
fd501fs5013c
E. FD operation board
fd501fs5014c
F.
fd501fs5015c
707
51 (W : 8 pin)
1 (W : 3 pin)
fd501fs5016c
490 (W : 3 pin)
fd501fs5025c
I.
fd501fs5026c
708
15.7.1
15.7 LS
Connector in the board
A. LS control board
22 (W : 2 pin) 5 (W : 9 pin)
21 (W : 4 pin)
11 (W : 6 pin)
24 (W : 12 pin)
2 (W : 15 pin)
6 (W : 3 pin)
23 (W : 11 pin)
30 (BL : 10 pin)
28 (W : 2 pin)
1 (W : 13 pin)
4 (W : 12 pin)
3 (W : 5 pin)
29 (W : 7 pin)
9 (W : 11 pin)
(N.C.) (N.C.)
26 (W : 5 pin)
8 (W : 8 pin)
27 (W : 4 pin)
12 (W : 6 pin)
25 (W : 6 pin)
13 (W : 7 pin)
14 (W : 2 pin)
10 (W : 10 pin)
20 (W : 4 pin)
19 (W : 3 pin)
18 (W : 7 pin)
15 (W : 12 pin) 17 (W : 6 pin)
7 (W : 14 pin)
16 (W : 13 pin)
ls502fs5005c
B. Relay board /1
4 (W : 17 pin)
1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin)
ls502fs5006c
C. Relay board /2
4 (W : 17 pin)
1 (W : 3 pin)
2 (W : 2 pin)
3 (W : 4 pin)
ls502fs5007c
709
D. DC power supply
51 (W : 6 pin)
1 (W : 5 pin)
52 (W : 2 pin)
ls502fs5008c
710
15.8.1
15.8 FS
Connector in the board
A. FS-503
(1) FNS control board
19 (W : 4 pin)
9 (GY : 40 pin)
16 (W : 7 pin)
10 (GY : 3 pin) 12 (N.C.)
22 (GY : 20 pin)
20 (W : 4 pin)
23 (N.C.)
SW3
21 (W : 3 pin)
2 (GY : 40 pin)
14 (GY : 18 pin)
1 (GY : 32 pin)
3 (GY : 16 pin)
ON
ON
1 : ON
2 : ON
3 : ON
4 : ON
SW3
1
C6500
1 : ON
2 : OFF
3 : ON
4 : ON
SW3
1
1050
fs503fs5007c
711
53 (W : 8 pin)
52 (W : 18 pin)
66 (W : 2 pin)
62 (GY : 16 pin)
71 (GY : 6 pin)
70 (W : 8 pin)
55 (GY : 15 pin)
61 (GY : 40 pin)
51 (W : 26 pin)
65 (GY : 3 pin)
56 (W : 22 pin)
64 (GY : 18 pin)
60 (W : 4 pin)
57 (GY : 40 pin)
58 (GY : 30 pin)
63 (GY : 32 pin)
54 (W : 15 pin)
59 (GY : 14 pin)
fs503fs5008c
4 (R : 3 pin)
2 (O : 3 pin)
3 (W : 3 pin)
5 (O : 3 pin)
1 (W : 7 pin)
fs503fs5009c
712
B. FS-520/607
(1) FNS control board
9 (W : 6 pin)
1 (W : 5 pin)
19 (W : 4 pin)
17(W : 8 pin)
18 (BN : 34 pin)
35 (BN : 4 pin)
20 (BN : 30 pin)
2 (W : 7pin)
7 (BN : 36 pin)
8 (GY : 12 pin)
10 (GY : 18pin)
14 (W : 5 pin)
16 (BN : 11 pin)
12 (BN : 36 pin)
11 (W : 10 pin)
13 (BN : 38 pin)
(FS-607 only)
a04df5c005cb
29(W : 4 pin)
27 (BN : 24 pin)
23 (W : 10 pin)
22 (BN : 36 pin)
24 (BN : 38 pin)
(FS-607 only)
28 (W : 6 pin)
25 (GY : 22 pin)
34 (BN : 13 pin)
(FS-607 only)
26 (BN : 6 pin)
32 (W : 6 pin)
(FS-607 only)
31 (GY : 20 pin)
(FS-607 only)
30 (W : 17 pin)
33 (GY : 28 pin)
(FS-607 only)
(FS-607 only)
a04df5c006cb
713
15.9 PI
15.9.1
A. PI drive board
53 (BN : 30 pin)
56 (W : 6 pin)
58 (BN : 12 pin)
52 (BN : 38 pin)
54 (W : 8 pin)
B. PI control board
1 (BN : 12 pin)
a04hf5c002ca
714
15.10 PK
15.10.1 Connector in the board
A. Punch drive board
44 (W : 6 pin)
41 (BN : 34 pin)
40 (W : 8 pin)
45 (W : 3 pin)
48 (BN : 11 pin)
47 (BN : 6 pin)
46 (BN : 9 pin)
a04ef5c001ca
25 (BN : 11 pin)
a04ef5c002ca
715
15.11 SD
15.11.1 Connector in the board
A. SD control board
19 (W : 4 pin)
18 (W : 2 pin)
17 (W : 8 pin)
16 (W : 7 pin)
20 (W : 4 pin)
SW3
22 (N.C.)
24 (W : 2 pin)
23 (N.C.)
21 (N.C.)
2 (W : 40 pin)
3 (W : 16 pin)
14 (W : 18 pin)
4 (GY : 32 pin)
6 (GY : 16 pin)
1 (W : 32 pin)
ON
1 2 3 4
1 : OFF
2 : ON
3 : ON
4 : ON
C6500
716
5 (GY : 40 pin)
ON
1 2 3 4
1050
1 : OFF
2 : OFF
3 : ON
4 : ON
15anf5c020nb
B. SD drive board
164 (W : 8 pin)
148 (W : 6 pin)
143 (W : 6 pin)
147 (W : 8 pin)
162 (W : 6 pin)
142 (W : 11 pin)
155 (W : 8 pin)
146 (W : 22 pin)
157 (W : 12 pin)
145 (W : 36 pin)
140 (W : 40 pin)
120 (W : 32 pin)
170 (Y : 12 pin)
150 (W : 4 pin)
169 (W : 4 pin)
167 (W : 2 pin)
122 (W : 34 pin)
166 (W : 4 pin)
110 (W : 18 pin) 168 (W : 15 pin)
121 (W : 40 pin)
163 (W : 6 pin)
717
15.12 PB
15.12.1 Connector in the board
A. PB control board (PBCB)
VR4
33(GY:20 pin)
39(W:3 pin)
30(GY:30 pin)
5(GY:11 pin)
31(GY:24 pin)
32(GY:28 pin)
18(GY:36 pin)
22(W:2 pin)
15(GY:40 pin)
SW1
38(W:5 pin)
7(N.C.)
VR2
16(GY:38 pin)
13(N.C.)
21(GY:6 pin)
14(N.C.)
29(W:4 pin)
8(N.C.)
19(GY:34 pin)
3(N.C.)
53(N.C)
12(N.C.)
24(N.C.)
6(N.C.)
SW2
2(W:7 pin)
20(GY:24 pin)
36(GY:40 pin)
1(W:3 pin)
11(N.C.)
44(W:4 pin)
17(GY:36 pin)
9(N.C.)
23(N.C.)
34(W:9 pin)
4(GY:12 pin)
10(N.C.)
37(GY:18 pin)
62(GY:4 pin)
35(GY:38 pin)
ON
3 4 5
B C DE
ON
1 : ON
2 : OFF
3 : OFF
4 : OFF
89
67
SW1
DipSW
1
1 : OFF
2 : OFF
3 : OFF
4 : OFF
DipSW
2 3 4
C6500
3 4
1050
a075f5c016ca
NOTE
Do not change the SW1 setting during maintenance and repair.
718
80(GY:26 pin)
57(GY:36 pin)
54(GY:40 pin)
88(N.C.)
52(W:6 pin)
81(GY:22 pin)
71(W:12 pin)
50(W:4 pin)
89(N.C.)
55(GY:38 pin)
70(W:12 pin)
72(W:13 pin)
82(W:8 pin)
90(N.C.)
83(GY:17 pin)
60(GY:6 pin)
85(GY:16 pin)
87(GY:24 pin)
74(W:6 pin)
59(GY:24 pin)
56(GY:36 pin)
79(N.C.)
86(W:15 pin)
58(GY:34 pin)
78(W:7 pin)
73(W:6 pin)
76(W:13 pin)
61(W:4 pin)
260(GY:2 pin)
69(W:5 pin)
75(W:12 pin)
84(W:12 pin)
77(W:13 pin)
68(W:6 pin)
261(W:2 pin)
51(W:4 pin)
a075f5c017cb
41(W:7 pin)
45(W:6 pin)
40(W:3 pin)
43(W:3 pin)
46(W:2 pin)
42(W:5 pin)
a075f5c018ca
719
[1] [2]
[3]
[4]
[5]
Item
Scanner motor (M1)
F
R
720
[1]
[2]
Initial communication between overall control board (OACB) and printer control board (PRCB)
[3]
Shading correction
[4]
[5]
End of warm-up
Item
Reverse/exit motor
(M33)
V TOP
B. Full color, life size, DF two single sided originals, duplex printing, feeding from paper feed tray/1
a03uf5c802ca
721
722
Reverse/exit
motor (M303)
Conveyance
motor (M302)
Paper feed
motor (M301)
16.2 DF
a052f5c003ca
Reverse/
exit motor
(M303)
Conveyance motor
(M302)
Paper feed
motor
(M301)
a052f5c004ca
723
724
Time (sec)
Item
16.3 PF
a03xf5c007ca
V-TOPsignal
Loop
Loop
16.4 LU
a03wf5c800ca
725
726
V-TOP signal
Loop
Loop
a03wf5c801ca
16.5 FD
A. Letter fold-in, A3, 2 originals, 2 copies, sub tray paper exit
Item
Time (sec)
fd501fs5017c
727
Item
Time (sec)
10
fd501fs5018c
728
Item
Time (sec)
fd501fs5019c
729
Item
Time (sec)
fd501fs5020c
730
Item
Time (sec)
10
11
12
13
14
15
16
17
fd501fs5021c
731
Item
Time (sec)
fd501fs5022c
732
Item
Time (sec)
fd501fs5023c
733
Item
Time (sec)
fd501fs5024c
734
Item
Time (sec)
16.6 LS
ls502fs5009c
735
736
Item
Time (sec)
ls502fs5010c
Item
Time (sec)
ls502fs5011c
737
738
Item
Time (sec)
ls502fs5012c
Time (sec)
Start button ON
16.7.1
Item
16.7 FS
FS-503
fs503fs5010c
739
740
Time (sec)
Item
1
fs503fs5011c
Time (sec)
Item
1
fs503fs5012c
741
Item
742
930 mm/s
400 mm/s
400 mm/s
253 mm/s
Copy 2 Page 2
FNS conveyance
drive motor (M1)
Copy 3 Page 1
Copy 1 Page 1
Copy 3 Page 2
Copy 1 Page 2
DOWN
UP
Item
Copy 2 Page 1
16.7.2
FS-520/607
a04df5c800ca
Item
Open
Close
280 mm/s
670 mm/s
Alignment motor /
Up (M5)
Item
Alignment motor /
Up (M5)
DOWN
UP
670 mm/s
950 mm/s
Open
Close
a04df5c801ca
743
744
Item
Copy 2 Page 1
Copy 2 Page 2
Copy 1 Page 1
Copy 2 Page 3
Copy 1 Page 2
Copy 1 Page 3
Item
a04df5c802ca
Item
Open
Close
Open
Close
Stopper (M18)
Down
Up
Tri-folding gate solenoid (SD6)
Tri-folding gate solenoid (M20)
Folding paper exit sensor (PS25)
Flat stitching stopper release solenoid (SD7, SD8)
930 mm/s
Stacker entrance motor (M13)
500 mm/s
Folding pass-through sensor (PS26)
Folding knife motor (M19)
Item
Down
Stopper (M18)
Up
Tri-folding gate solenoid (SD6)
Tri-folding gate solenoid (M20)
Folding paper exit sensor (PS25)
Close
Alignment motor /Lw (M16)
Open
Stacker entrance sensor (PS5)
930 mm/s Stacker entrance motor
500 mm/s (M13)
Folding pass-through sensor (PS26)
Folding knife motor (M19)
Folding knife home sensor (PS22)
FNS conveyance motor (M1)
a04df5c803ca
745
746
253 mm/s
670 mm/s
Transfer clutch /Lw (MC202)
Item
Conveyance motor
(M203)
16.8 PI
A. PI auto paper feeder (lower tray), 2 flat stitching staples, A4, 2 originals, 2 copies, Single side
15jff5c800na
Item
Open
Close
Alignment motor /
Up (M5)
16.9.1
16.9 PK
PK-512
15knf5c800na
747
Item
748
Fr
Rr
16.9.2
PK-513
15kjf5c800na
Time (sec)
Item
10
11
16.10 SD
15anf5c800na
749
750
Time (sec)
Item
10
11
15anf5c801na
Time (sec)
Item
10
11
12
F
R
F
R
Right angle conveyance gate solenoid (SD2)
Roller release solenoid /1 (SD5)
Roller release solenoid /2 (SD6)
Right angle conveyance sensor /1 (PS5)
Right angle conveyance sensor /2 (PS6)
Folding entrance motor (M3)
H
Folding conveyance
motor (M4)
L
R
R
F
R
F
R
F
1st
folding
R
F
2nd
folding
Exit
15anf5c802na
751
Time (sec)
13
14
15
16
17
18
19
20
21
22
Item
Entrance conveyance motor (M1)
Entrance sensor (PS1)
F
R
F
Right angle
conveyance motor
(M6)
Overlap motor (M13)
R
Right angle conveyance gate solenoid (SD2)
Roller release solenoid /1 (SD5)
Roller release solenoid /2 (SD6)
Right angle conveyance sensor /1 (PS5)
Right angle conveyance sensor /2 (PS6)
Folding entrance motor (M3)
H
L
Folding conveyance
motor (M4)
R
F
R
F
R
F
R
F
1st
folding
1st
folding
R
F
2nd
folding
2nd
folding
Exit
15anf5c803na
752
Time (sec)
Item
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
R
F
R
F
R
H
L
R
F
Folding
Folding
Folding
Folding
F
F
R
F
Staple
F
R
F
Bundle registration
motor (M12)
Bundle press
movement motor (M17)
Bundle press
motor (M23)
F
F
F
F
R
F
R
Main body start signal
15anf5c804na
753
Time (sec)
28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54
Item
Entrance sensor (PS1)
F
R
F
R
Folding
R
F
R
F
R
Staple
Exit
Trim
Trim
R
F
R
15anf5c805na
754
16.11 PB
15anf5c806c
755
756
Forward
Backward
Open
Close
Down
Up
Down
Up
Up
Down
Open
Close
Open
Close
Open
Close
Open
Close
Clamp rotation motor (M23) Left
Right
SC switchback conveyF
ance motor (M12)
R
F
SSC switchback release
motor (M13)
R
SC alignment motor(M15) Open
Close
SC roller release motor(M18)
First book
(1)
Positioning (alignment)
to be trimmed
26
(40)
(1)
27
Clamp
28
Next book
29
Upright
30
31
32
Forward
(10)
33
Open
Backward
34
35
36
37
38
39
5 seconds waiting
(20)
40
41
42
43
Up
44
Down
Booklet Release
(30)
Rotation
45
46
48
Down of booklet
Positioning
(alignment)
47
49
B. Perfect Binding, A4, 40 originals, 2 copies, single side, PB cover paper supply
15anf5c807c
(40)
51
Positioning (alignment)
to be trimmed
50
52
53
Clamp
54
Upright
55
Positioning
(alignment)
56
Forward
57
58
60
Open
Returning to HP
Backward
59
61
62
64
65
5 seconds waiting
63
66
Down
67
Up
Down
69
Booklet Release
68
Rotation
70
71
73
Down of booklet
Positioning
(alignment)
72
74
75
76
77
78
79
80
82
83
84
81
15anf5c808c
757
758
Forward
Backward
SC switchback conveyance F
motor (M12)
R
SC alignment motor (M15) Open
Close
Up
Clamp entranse movement motor (M19)
Down
Clamp entranse roller release motor
(M20)
First book
(1)
22
23
24
25
26
(40)
27
29
Positioning
(alignment)
Clamp
30
Next book
Change
Cover paper path
(1)
28
Upright
31
Positioning
(alignment)
32
Forward
33
35
Open
Returning to HP
(10)
34
Backward
36
37
38
40
41
5 seconds waiting
39
Down
42
43
Rotation
45
Down
Booklet Release
44
46
47
C. Perfect Binding, A4, 40 originals, 2 copies, single side, main body cover paper supply
15anf5c809c
48
49
50
Down
Positioning (alignment)
to be trimmed
Returning
to HP
Two pages
(40)
51
52
53
54
Change
Cover paper path
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
83
84
85
82
15anf5c810c
759
Blank page
760
1
2
M
3
4
5
131-B1 - B6
6
7
8
9
10
11
642-1 5V
642-2 5V
642-3 5V
642-4 DEC_CLK
Main relay
25
26
27
12
28
29
33
30
31
122-9
34
35
36
37
38
39
32
PRCB(1/6)
501
502
13
123-9
123-8
123-10
123-1
104-8 PGND
104-3 24V1
104-7 PGND
104-2 24V1
104-9 PGND
104-4 24V1
104-10 SGND
12
123-7
123-6
123-5
123-4
123-3
123-2
18
122-8
122-7
122-10
21
122-5
20
122-6
122-1
19
104-5 12V1
104-6 PGND
104-1 24V1
103-12 SGND
103-6 5V2
103-11 SGND
103-10 SGND
103-9 SGND
11
122-4
17
122-3
122-2
16
357-18 5V
357-17 5V
357-16 5V
357-15 DEC_CLK
642-5 DEC_ENA
14
500-13B ADU_LOCK
357-14 DEC_ENA
642-6 DEC_CWB
13
500-12B MCL1_24V
357-13 DEC_CWB
11
15
500-11B REG_CONT
12
642-7 DEC_VREF
103-8 SGND
FT10
357-12 DEC_VREF
642-8 GND
103-7 PGND
10
500-10B FMT_CLK
357-11 GND
642-9 EXT_CLK
103-5 5V2
103-4 3.3V1
103-3 3.3V2
103-2 3.3V2
103-1 24V1
102-6 5V1
102-5 SGND
102-3 AC_OFF
102-2 REM/1
102-4 SGND
102-1 12V2
Decurler motor
10
500-9B SSD_TXD
357-10 EXT_CLK
642-10 EXT_ENA
500-8B SSD_RXD
357-9 EXT_ENA
642-11 EXT_CWB
642-12 EXT_VREF
500-7B DECH_SIG
357-8 EXT_CWB
357-7 EXT_VREF
500-6B 12V
500-5B FRL_SIG
642-13 GND
642-14 RLMT_CLK
357-6 GND
357-5 RLMT_CLK
160-1-3
24V
24V
500-4B BPNF_SIG
500-3B REV_SIG
642-15 RLMT_EN
590-11
598-1-6
357-4 RLMT_EN
590-7
598-2-5
160-2-2
590-5
598-3-4
160-3-1
590-1
598-4-3
500-2B HAN_SIG2
642-16 RLMT_CW
357-3 RLMT_CW
642-17 RESET
155-1 MRL(+)
(PGND)
155-2 MRL_DRV
(24VIN)
155-3 N.C
590-9
598-5-2
500-1B HAN_SIG1
357-2 RESET
642-18 GND
152-1 L6_DRV
152-2 L5_DRV
152-3 L4_DRV
152-4 L3_DRV
152-5 L2_DRV
569-12 DECMT_/B
590-3
598-6-1
500-13A FD_OPEN
357-1 GND
151-9 L6_DRV
151-8 L5_DRV
151-7 L4_DRV
151-6 L3_DRV
151-5 L2_DRV
152-6 MRL_DRV
152-7 H_CONT
589-11
599-1-6
500-12A FEXT_SIG
500-11A ADUR_SIG
500-10A REG_SIG
500-9A BMAX_SIG
500-8A ADUH_SIG
500-7A ADUP_SIG
151-3 H_CONT
589-7
599-2-5
129
151-4 MRL_DRV
589-5
599-3-4
24V
24V
500-6A GND
589-1
599-4-3
M55
569-11 DECMT_B
569-10 DECMT_/A
569-9 DECMT_A
589-9
599-5-2
NF
500-5A ADU_RXD
152-8 SGND
152-9 5V
24V1
151-2 GND
151-1 5V
569-8 24V2
569-7 24V2
569-6 HAIMT_/B
589-3
599-6-1
M54
500-4A ADU_TXD
500-3A ADUS_SIG
150-1 FTEMP1_1
569-5 HAIMT_B
569-4 HAIMT_/A
569-3 HAIMT_A
358-6-1
358-5-2
358-4-3
358-3-4
358-2-5
M19
150-2 FTEMP1_2
150-3 FTEMP1_3
150-4 FTEMP2_1
569-2 24V2
112
569-1 24V2
24
150-5 FTEMP2_2
643-1 RLM1_A
643-2 RLM1_/A
150-6 FSET_UH
150-7 FSET_UL
150-8 FTEMP3_1
643-3 RLM1_B
643-4 RLM1_/B
358-1-6
131 133
150-9 FTEMP3_2
150-10 FTEMP3_3
643-5 24V
643-6 24V
SW3
150-11 FTEMP4_1
150-12 FTEMP4_2
111
153-4 PGND
150-13 FSET_LH
23
153-3 PGND
500-2A FLS_SIG
K
150-14 FSET_LL
153-1 24V1
153-2 24V2
HTR
500-1A AREG_CONT
131-B6 - B1
Sub relay
131-B5 - B2
131-B4 - B3
131-B3 - B4
RY2
121-10
121-9
121-8
142-2
142-1
130 132
131-B2 - B5
121-7
121-6
121-5
121-4
146-2
131-A7 - A1
131-A6 - A2
131-A5 - A3
EUROPE ONLY
131-A4 - A4
RY1
146-1
FT12
121-3
121-2
131-A3 - A5
AC(N)
121-1
FT8
131-A1 - A7
131-A2 - A6
131-4
#187(W)T0.5
FT20 AC_N
24V1
131-3
148-2
FT11
131-2
131-1
130-B9 - B1
120-3
120-2
120-1
Circuit breaker/1
130-B8 - B2
157-8 5V2
157-7 L3_CONT
FT7
130-B7 - B3
159-1
157-6 L5_CONT
157-5 SGND
130-B6 - B4
130-B5 - B5
130-B4 - B6
BT-1
159-2
159-3
159-4
AC(H)
130-B3 - B7
BT-3
130-B2 - B8
BT-2
FUSCB/2
BT-4
130-B1 - B9
130-A10- A1
130-A9 - A2
130-A8 - A3
FT6
FT20
FT18
130-A7 - A4
BT-1
148-1
BT-3
130-A5 - A6
BT-2
157-4 5V2
FT5
130-A6 - A5
148-2
Circuit breaker/2
130-A4 - A7
BT-4
157-3 L2_CONT
CBR/2
158-1
157-2 L4_CONT
Y/G
130-A3 - A8
I
158-2
FT4
FUSCB/1
157-1 SGND
FT3
158-3
FT2
158-4
FT19
#187(W)T0.5
CBR/1
130-A2 - A9
147-1
FT17
130-A1 - A10
J
147-2
FT19 AC_N
#250(BK)T0.8
FT18 AC_N
(RL1 FT)
FT1
130-6
147-2
#250(BK)T0.8
FT17 AC_N
#187 T0.5
FT16 AC_H
130-4
148-1
147-1
Plug
130-3
130-2
130-1
130-5
13
SW1
128
FT9
101-1 AC(H)
101-2 NC
DCPS/1(1/2)
B
Dehumidifier heater
101-3 AC(N)
Noise filter
22
23
24
40
FT15
T0.5
(RL1 FT)
ACDB
G
F/G
Part name
Location
ACDB
AC drive board
1-F
CBR/1
Circuit breaker /1
2-A
CBR/2
Circuit breaker /2
2-B
DCPS/1
DC power supply /1
9-A
FUSCB/1
2-H
FUSCB/2
3-H
HTR
Dehumidifier heater
5-C
M19
7-D
M54
8-C
M55
Decurler motor
8-C
NF
Noise filter
2-A
PRCB
7-K
RY1
Main relay
2-F
RY2
Sub relay
4-F
SW1
4-A
SW3
4-D
14
15
16
17
M
18
19
20
21
PRCB(2/6)
22
23
24
SD7
PS32
PS33
PS34
VR1
PS35
PS36
PS37
MC9
MC10
SD8
PS38
PS39
PS40
VR2
PS41
PS42
PS43
MC11
MC12
SD9
PS44
PS45
PS46
VR3
437-5-1
MC8
429-14A-1A
MC7
428-1B GND
99 100
464-1A TR2_DRV
PS31
437-4-2
PS30
429-13A-2A
441-1
25
124-8
124-7
124-6
116
124-5
124-1
114
124-2
115-7 PGND
115-6 PGND
115-5 PGND
115-4 PGND
115-3 PGND
115-2 24V2
115-1 24V2
114-6 PGND
114-4 24V2-2
114-5 PGND
114-3 24V2-2
114-2 REM/3
114-1 REM/2
113-10 PGND
113-9 PGND
113-5 24V2-2
113-4 24V2-2
113-8 PGND
113-3 24V2-2
113-7 PGND
24
124-3
124-4
113
428-2B T3DET(H)
441-2
437-2-4
437-3-3
Paper size
sensor/Rr3
PS29
428-3B GND
429-12A-3A
429-11A-4A
441-3
437-1-5
440-3
440-2
464-2A 24V2
428-5B 3.3V2
428-4B PAPERVR3
429-10A-5A
429-9A-6A
439-3
440-1
108
464-3A TR3_DRV
428-6B GND
428-7B T3PSIZE2
429-8A-7A
429-7A-8A
429-6A-9A
Paper size
sensor/Fr3
107
464-4A 24V2
464-5A PF_SOCL1
428-8B 5V
428-9B GND
439-2
439-1
126-10
113-6 PGND
113-2 24V2-2
23
464-6A PF_RVCL1
464-7A PF_RVCL2
428-10B T3PSIZE1
429-5A-10A
429-4A-11A
438-3
438-2
105 106
464-8A PF_CHCL1
428-11B 5V
429-3A-12A
429-2A-13A
104
464-9A PF_CHCL2
428-12B GND
428-13B T3QUANT
438-1
68
464-10A PF_CHCL3
464-11A PF_CHCL4
464-12A PF_CHCL5
429-1A-14A
Pick-up solenoid/3
103
428-14B 5V
429-16B-1B
436-2
568-2-1
102
428-15B N.C
436-1
568-1-2
Pre-registration
clutch/3
101
464-13A PF_CHCL6
429-15B-2B
429-14B-3B
435-2
430-13-1
126-9
126-8
126-1
125-10
22
464-14A PF_PUSD1
464-15A PF_NFSIG1
428-1A PUSD3
435-1
430-12-2
82
428-2A T3MC24V
429-13B-4B
429-12B-5B
434-2
430-11-3
126-7
126-6
126-5
126-4
126-3
126-2
125-9
125-8
125-7
81
464-16A PF_NPSIG1
464-17A PF_CHSIG1
428-3A PFEEDMC3
428-4A T3MC24V
428-5A PSUPMC3
429-11B-6B
434-1
430-10-4
TRAY2
464-18A PF_CHSIG2
464-19A PF_CHSIG3
464-20A PF_CHSIG4
433-3
430-9-5
Paper empty
sensor/3
98
428-6A T3MC24V
433-2
430-8-6
97
429-10B-7B
429-9B-8B
433-1
430-7-7
96
428-7A GND
429-8B-9B
429-7B-10B
432-3
430-6-8
95
428-9A 5V2
432-2
430-5-9
125-5
125-6
113-1 24V2-2
112-10 PGND
21
428-8A NOPAPER3
432-1
430-4-10
94
428-10A GND
429-6B-11B
429-5B-12B
429-4B-13B
431-3
430-3-11
93
428-11A UPLIMIT3
431-2
430-2-12
92
428-12A 5V2
428-13A GND
429-3B-14B
431-1
430-1-13
91
429-2B-15B
429-1B-16B
423-5-1
90
428-14A NOFEED3
415-14A-1A
89
428-15A 5V2
414-1B SGND
414-2B T2DET(H)
427-1
423-4-2
427-2
423-2-4
423-3-3
125-4
125-3
125-1
20
464-1B GND
415-13A-2A
415-12A-3A
415-11A-4A
88
464-2B LTCCLCNT
414-3B SGND
414-4B PAPERVR2
87
464-3B PF_FRSIG1
427-3
423-1-5
125-2
112-9 PGND
112-5 24V2-2
112-4 24V2-2
112-8 PGND
112-3 24V2-2
112-7 PGND
112-6 PGND
112-2 24V2-2
112-1 24V2-2
DCPS/1(2/2)
464-4B PF_FRSIG2
415-10A-5A
86
414-5B 3.3V
Paper size
sensor/Rr2
85
414-6B SGND
426-3
426-2
426-1
84
464-5B LTNP_SIG
415-9A-6A
415-8A-7A
415-7A-8A
83
464-6B LTPR_SIG
414-7B T2PSIZE2
414-8B 5V2
Paper size
sensor/Fr2
78
464-7B LTSO_SIG
464-8B GND
414-9B SGND
425-3
80
464-9B PF_HTROFF
415-6A-9A
425-2
425-1
424-3
424-2
79
414-10B T2PSIZE1
415-5A-10A
415-4A-11A
415-3A-12A
415-2A-13A
128-5
128-1
127-5
127-1
111-8 PGND
19
464-10B LTSSDCNT
414-11B 5V2
414-12B SGND
128-8
128-7
69
464-11B LTRCLCNT
464-12B LTSCLCNT
414-14B 5V2
414-13B T2QUANT
424-1
128-6
128-4
128-3
128-2
127-8
127-7
127-6
127-4
127-3
70
464-13B GND
464-14B SOUT2_2
415-1A-14A
415-16B-1B
Pick-up solenoid/2
77
414-15B N.C
414-1A PUSD2
422-2
567-2-1
Pre-registration
clutch/2
76
464-15B SIN2_2
464-16B GND
415-15B-2B
TRAY1
414-2A T2MC24V
421-2
422-1
416-13-1
421-1
416-12-2
567-1-2
420-2
416-11-3
75
464-17B TONERDET
415-14B-3B
415-13B-4B
420-1
416-10-4
Paper empty
sensor/2
74
414-3A PFEEDMC2
414-4A T2MC24V
415-12B-5B
415-11B-6B
415-10B-7B
419-3
416-9-5
127-2
111-4 24V2-1
111-7 PGND
111-6 PGND
111-3 24V2-1
111-2 24V2-1
18
464-18B 5V2
464-19B TR1_DRV
414-6A T2MC24V
419-2
416-8-6
73
414-5A PSUPMC2
415-9B-8B
415-8B-9B
72
464-20B 24V2
414-7A GND
418-3
419-1
416-6-8
416-7-7
71
414-8A NOPAPER2
414-9A 5V
415-6B-11B
415-7B-10B
60
442-1 GND
442-2 FEEDOPEN
414-10A GND
418-2
416-5-9
67
442-3 5V2
415-5B-12B
418-1
416-4-10
64
414-11A UPLIMIT2
415-4B-13B
111-5 PGND
111-1 24V2-1
17
442-4 GND
414-12A 5V
417-3
416-3-11
66
442-5 NOFEED
414-13A GND
417-2
416-2-12
65
442-6 5V2
415-3B-14B
415-2B-15B
417-1
416-1-13
63
414-14A NOFEED2
415-1B-16B
409-5-1
409-4-2
413-1
409-3-3
62
442-7 MC1_DRV
414-15A 5V2
401-14A-1A
401-13A-2A
413-2
409-2-4
61
442-8 MCL1_24V
400-1B SGND
400-2B T1DET(H)
401-12A-3A
413-3
409-1-5
Paper size
sensor/Rr1
110-3 AC(N)
442-9 SGND
442-10 TONERDET
400-3B SGND
400-4B PAPERVR1
401-11A-4A
401-10A-5A
412-3
412-2
412-1
106-10 SGND
106-4 5V2
129
400-5B 3.3V
401-9A-6A
401-8A-7A
401-7A-8A
411-3
Paper size
sensor/Fr1
128
400-6B SGND
400-7B T1PSIZE2
400-8B 5V2
401-6A-9A
411-2
106-12 PGND
16
442-11 5V2
442-12 PSMT_H/L
442-13 PSMT_ER
400-9B SGND
401-5A-10A
411-1
106-11 SGND
106-9 SGND
106-6 24V1
106-5 12V
106-3 5V2
106-8 SGND
442-14 PSMT_CW
442-15 PSMT_CLK
400-10B T1PSIZE1
401-4A-11A
59
442-16 PSMT_CNT
400-11B 5V2
58
442-17 GND
442-18 5V2
410-3
56
401-3A-12A
410-2
410-1
57
400-12B SGND
401-2A-13A
401-1A-14A
Pick-up solenoid/1
106-2 5V2
106-7 SGND
106-1 5V2
105-10 SGND
105-5 5V2
105-9 SGND
105-4 5V2
15
400-13B T1QUANT
400-14B 5V2
408-2
566-2-1
55
459-1A GND
400-15B N.C
408-1
566-1-2
Pre-registration
clutch/1
46
459-2A T4PSIZ2
401-16B-1B
401-15B-2B
407-2
402-13-1
54
459-3A 5V2
400-1A PUSD1
401-14B-3B
407-1
402-12-2
53
459-4A GND
400-2A T1MC24V
401-13B-4B
401-12B-5B
459-5A T4PSIZ1
400-4A T1MC24V
400-3A PFEEDMC1
406-2
402-11-3
51
459-6A 5V2
459-7A GND
401-11B-6B
50
400-5A PSUPMC1
406-1
402-10-4
49
459-8A PAPERVR4
405-3
402-9-5
Paper empty
sensor/1
48
400-6A T1MC24V
401-10B-7B
401-9B-8B
405-2
402-8-6
105-8 SGND
105-7 SGND
105-6 SGND
105-3 5V2
105-2 5V2
105-1 5V2
14
459-9A 3.3V3
400-7A GND
401-8B-9B
47
459-10A GND
400-8A NOPAPER1
459-11A NOPAPER4
400-9A 5V
404-3
405-1
402-6-8
404-2
402-5-9
402-7-7
404-1
402-4-10
44
459-12A 5V2
401-7B-10B
401-6B-11B
401-5B-12B
403-3
43
400-10A GND
400-11A UPLIMIT1
401-4B-13B
403-2
402-3-11
42
459-1B PSFAN_DR1
400-12A 5V
400-13A GND
401-3B-14B
41
459-2B PSFAN_ER1
459-3B PSFAN_HL1
400-14A NOFEED1
403-1
459-4B GND
K
402-2-12
G
402-1-13
401-2B-15B
401-1B-16B
400-15A 5V
25
26
A
A
DCPS/2
110-1 AC(H)
110-2 N.C
120
115
E
E
TRAY3
H
H
I
I
J
J
500
26
Part name
Location
DCPS/1
DC power supply /1
14-A
DCPS/2
DC power supply /2
17-A
MC7
15-F
MC8
Pre-registration clutch /1
15-F
MC9
19-F
MC10
Pre-registration clutch /2
19-F
MC11
22-F
MC12
Pre-registration clutch /3
22-F
PRCB
14-J
PS29
14-F
PS30
14-F
PS31
15-F
PS32
16-F
PS33
16-F
PS34
16-F
PS35
18-F
PS36
18-F
PS37
18-F
PS38
19-F
PS39
20-F
PS40
20-F
PS41
21-F
PS42
22-F
PS43
22-F
PS44
23-F
PS45
23-F
PS46
24-F
SD7
Pick-up solenoid /1
15-F
SD8
Pick-up solenoid /2
19-F
SD9
Pick-up solenoid /3
23-F
VR1
Paper size VR /1
17-F
VR2
Paper size VR /2
20-F
VR3
Paper size VR /3
24-F
Z
1
M67
2
MC4
PS21
PS20
3
4
ADU stop sensor
5
ADU
centering
sensor
6
7
8
MC18
SD4
PS23
PS19
PS62
TEMS/5
PS22
PS63
ADU pre-registration
sensor
Reverse/exit sensor
Decurler sensor
Registration temperature
sensor
Registration sensor
551-1-3
552-3-1
552-2-2
552-1-3
531-2
531-3
520-1
520-2
520-3
648-1-3
693-8-1
693-7-2
624-3
641-2-1
641-1-2
10
586-3
586-2
586-1
533-3
533-2
134
11
549-3
549-2
549-1
132
PS24
538-5
538-7
538-11
B
B
538-1
A
A
538-9
24V
538-3
554-1-3
554-2-2
136
136
12
503-1B NC
135
137
SD6
563-2-1
563-1-2
134
503-2B NC
132
579-6 LOPMT_/B
503-3B REG_CONT
503-4B FMT_CLK
503-5B SSD_TXD
503-6B SSD_RXD
503-7B DECH_SIG
503-8B 12VIN
503-9B FRL_SIG
503-10B RBPNF_SIG
502-13B-1B
502-12B-2B
502-11B-3B
502-10B-4B
502-9B-5B
502-8B-6B
502-7B-7B
502-6B-8B
502-5B-9B
502-4B-10B
502-3B-11B
502-2B-12B
502-1B-13B
502-13A-1A
502-12A-2A
502-11A-3A
502-10A-4A
502-9A-5A
502-8A-6A
502-7A-7A
502-6A-8A
502-5A-9A
502-4A-10A
502-3A-11A
11
579-5 LOPMT_B
579-4 LOPMT_/A
579-3 LOPMT_A
579-2 24V2
579-1 24V2
527-1A SGND
527-2A 2KAI_SIG
527-3A 5V2
503-11B REV_SIG
503-12B HAN2_SIG
503-13B HAN1_SIG
503-1A FD_OPEN
503-2A FEXT_SIG
503-3A ADUR_SIG
503-4A REG_SIG
503-5A BMAX_SIG
503-6A ADUH_SIG
503-7A ADUP_SIG
503-8A SGND
503-9A ADU_RXD
503-10A ADU_TXD
503-11A ADUS_SIG
502-2A-12A
502-1A-13A
10
527-4A SGND
527-5A FDD_PS
527-6A 5V2
527-7A 5V2
527-8A PTOP_PS
527-9A SGND
527-10A 5V2
527-11A REG_PS
527-12A SGND
527-13A REG_TH1
527-14A SGND
527-15A SGND
527-16A DECH_PS
503-12A FLS_SIG
503-13A AREG_CONT
504-7
504-8
554-3-1
693-1-8
693-2-7
693-3-6
693-4-5
693-5-4
693-6-3
648-2-2
624-2
527-1B SGND
527-17A 5V2
504-5
504-6
533-1
648-3-1
624-1
505-7
505-8
504-3
504-4
116
527-2B REV_PS
505-6
505-5
505-4
505-3
504-1
504-2
115
527-3B 5V2
507-6 SGND
507-5 5V2
507-4 PGND
507-3 PGND
505-2
505-1
506-1A
114
527-4B SGND
507-1 24V1
507-2 24V2
506-2A
508-1
113
527-5B ADUP_PS
527-6B 5V2
527-7B EXSD_DRV
527-8B 24V3
506-2B
506-1B
508-2
508-3
508-4
135-1-2
135-2-1
134-1-3
137-1
3191-01P1
Loop motor
551-2-2
24V
551-3-1
531-1
526-1-2
526-2-1
527-9B APCL_DRV
527-10B 24V3
527-11B AMC1_DRV
527-12B 24V3
527-13B AMC2_DRV
133
529-1-2
529-2-1
519-1-2
519-2-1
532-3
509-3-1
M65
527-14B 24V3
509-2-2
M29
528-1-2
532-1
532-2
509-1-3
TEMS/4
TEMS/2
134-2-2
134-3-1
L5
133-1-2
133-2-1
MC2
ADU/CONVEYANCE UNIT
MC1
PS65
MC3
PS61
527-15B AMC3_DRV
F/G
528-2-1
527-16B 24V3
580-1 24V1
F/G
580-2 LEDCONT1
Temperature sensor/2
Temperature sensor/4
136-1
3191-01P1
TEMS/3
138-3
692-1-2
580-4 SGND
TS3
Thermostat/3
FT29
580-3 CLK
512-11
570-4-2
Fusing motor
Temperature sensor/3
FT30
580-5 SI
580-6 SGND
580-7 -5V
580-8 5V2
512-10
570-5-1
512-9
570-2-4
570-3-3
512-7
512-8
512-6
570-1-5
512-5
514-20-1
512-4
514-17-4
514-18-3
512-3
514-16-5
514-19-2
512-2
514-15-6
F/G
580-9 SGND
580-10 VDOSIG1
530-1 24V1
510-1 H/L
510-2 LD
510-3 CW/CCW
510-4 CLK
510-5 S/S
510-6 SGND
137
692-2-1
521-1A-16A
649-1-10
530-2 LEDCONT2
530-3 CLK
530-4 SGND
530-5 SI
530-6 SGND
530-7 -5V
530-8 5V2
530-9 SGND
530-10 VDOSIG2
132-1-3
132-2-2
132-3-1
L4
521-2A-15A
521-3A-14A
521-4A-13A
521-5A-12A
521-6A-11A
521-7A-10A
521-8A-9A
649-2-9
649-3-8
649-4-7
649-5-6
649-6-5
649-7-4
649-8-3
521-9A-8A
138
584-10
584-9
584-8
584-7
584-6
584-5
584-4
584-3
649-9-2
TEMS/1
138-2
L3
584-2
584-1
Temperature sensor/1
Fusing paper
exit sensor
PS17
512-1
517-3
517-2
PS16
514-14-7
516-6-1
514-13-8
517-1
F/G
510-7 5V2
516-4-3
516-5-2
514-11-10
514-12-9
515-3
515-2
515-1
FT26
530-11 NC
510-8 SGND
510-9 FEXT_PS
510-10 5V2
510-11 SGND
514-10-11
514-9-12
514-8-13
637-3
637-2
FT22
521-10A-7A
639-1 SGND
639-2 ADUH_PS
639-3 5V2
639-4 SGND
639-5 ADUS_PS
639-6 5V2
510-13 5V2
510-12 FLR_SIG
514-7-14
637-1
FT23
649-10-1
521-11A-6A
521-12A-5A
521-13A-4A
521-14A-3A
639-8 ADUR_PS
639-7 SGND
516-3-4
514-6-15
Fusing fan/Lw
PS64
522-3
522-2
522-1
626-3
626-2
521-15A-2A
521-16A-1A
521-1B-16B
510-14 SGND
510-15 FLS_PS
516-1-6
516-2-5
514-5-16
632-4-1
514-4-17
F/G
626-1
639-9 5V2
510-16 5V2
510-17 FFAN_DR
632-3-2
514-3-18
TS2
138-1
523-3
521-2B-15B
639-10 MCL2_DRV
510-18 FFAM_ER
514-2-19
FT27
521-3B-14B
540-1-2
639-11 24V2
632-1-4
632-2-3
514-1-20
540-2-1
510-20 PGND
510-19 FFAN_PWM
FUSING SECTION
639-12 TR4CONT1
639-13 TR4CONT2
553-2
692-1 AGSD_DRV
692-2 AMC_24V
692-3 ADUF1_DR
692-4 ADUF1_ER
692-5 ADUF1_HL
692-6 PGND
692-7 ADUF2_DR
F/G
523-2
523-1
521-4B-13B
553-1
521-5B-12B
628-2
521-6B-11B
587-1-3
628-1
521-7B-10B
587-2-2
521-8B-9B
L2
ADU conveyance
sensor
M35
Intermediate
conveyance
clutch/2
M66
SD10
X
521-9B-8B
FT25
587-3-1
TS1
FT24
Thermostat/2
692-1-3
692-8 ADUF2_ER
692-9 ADUF2_HL
Q
Thermostat/1
692-2-2
W
692-10 PGND
ADU fan/1
ADU fan/2
692-3-1
12
13
501
502
F/G
47
48
120
Interlock switch /1
PS18
MS1
135
138
CDB(1/2)
V
133
M31
13
Part name
Location
CDB
1-U
L2
2-O
L3
2-O
L4
2-O
L5
6-O
M29
Fusing motor
5-R
M31
Loop motor
12-Y
M35
3-Y
M65
3-R
M66
ADU fan /1
2-Y
M67
ADU fan /2
2-Y
MC1
7-X
MC2
8-X
MC3
7-Y
MC4
3-Y
MC18
8-Y
MS1
Interlock switch /1
8-R
PS16
4-R
PS17
5-R
PS18
7-R
PS19
Reverse/exit sensor
9-Y
PS20
4-Y
PS21
4-Y
PS22
Registration sensor
10-Y
PS23
9-Y
PS24
11-Y
PS61
4-Y
PS62
Decurler sensor
9-Y
PS63
10-Y
PS64
4-R
PS65
5-Z
SD4
8-Y
SD6
12-T
SD10
3-Y
TEMS1
10-Y
TEMS/1
Temperature sensor /1
5-P
TEMS/2
Temperature sensor /2
6-P
TEMS/3
Temperature sensor /3
5-P
TEMS/4
Temperature sensor /4
7-P
TS1
Thermostat /1
2-Q
TS2
Thermostat /2
2-Q
TS3
Thermostat /3
6-P
15
ADU loop
motor
ADU reverse
motor
535-5
535-1
535-3
535-4
535-4
24V
A
A
B
B
M30
M33
16
525-1
525-5
525-7
525-11
A
A
B
B
M34
17
PS27
18
PS25
PS26
19
543-3
543-2
PS28
SD5
545-1-2
539-1 BPCL_DRV
539-2 24V2
539-3 BPSD_DRV
539-4 24V2
539-5 5V2
539-6 HAN2_PS
539-7 SGND
20
21
22
130 131
466-10
23
LU/PF
ADU/CONVEYANCE UNIT
24
25
450-2
450-1
465-1A-16A
465-2A-15A
465-3A-14A
465-4A-13A
465-5A-12A
465-6A-11A
465-7A-10A
465-8A-9A
465-9A-8A
465-10A-7A
465-11A-6A
465-12A-5A
465-13A-4A
465-14A-3A
465-15A-2A
66
M40
M39
Paper lift motor/2
466-9
67
24
449-2
466-8
449-1
466-7
23
466-6
452-1-8
452-2-7
452-3-6
452-4-5
452-5-4
452-6-3
452-7-2
452-8-1
479-1-3
479-2-2
479-3-1
457-1-4
457-2-3
457-3-2
457-4-1
456-1-7
456-2-6
456-3-5
456-4-4
456-5-3
456-6-2
456-7-1
443-1-12
443-2-11
443-3-10
443-4-9
443-5-8
443-6-7
443-7-6
443-8-5
443-9-4
443-10-3
443-11-2
443-12-1
22
465-16A-1A
466-5
57
N.C
AC(N)
466-4
59
145-5
AC(H)
466-3
56
145-4
GND
466-2
58
145-3
AC(N)
AC(H)
465-1B-16B
465-2B-15B
465-3B-14B
465-4B-13B
465-5B-12B
465-6B-11B
465-7B-10B
465-8B-9B
465-9B-8B
465-10B-7B
465-11B-6B
465-12B-5B
465-13B-4B
465-14B-3B
465-15B-2B
465-16B-1B
461-3
461-2
461-1
451-2
451-1
455-3
455-2
455-1
454-3
454-2
454-1
453-2
453-1
460-3
460-2
460-1
458-11
458-10
458-9
458-8
458-7
458-6
458-5
458-4
458-3
458-2
458-1
447-3
447-2
447-1
446-3
446-2
446-1
445-3
445-2
445-1
444-3
444-2
444-1
462-1-4
462-2-3
462-3-2
462-4-1
55
145-2
145-1
PS60
466-1
M38
545-2-1
544-1-2
544-2-1
557-1-3
557-2-2
539-8 MCL3_DRV
PS51
MC5
Pick-up solenoid/BP
Intermediate conveyance
sensor/2
557-3-1
541-1-2
539-9 24V2
PS50
543-1
539-10 SGND
539-11 BPNF_PS
539-12 5V2
539-13 SGND
MC13
541-2-1
555-1-6
555-2-5
555-3-4
555-4-3
539-14 BMAX_PS
539-15 5V2
547-3
547-2
547-1
546-3
555-5-2
555-6-1
556-1 5V2
556-2 HAN1_PS
M41
546-2
546-1
542-3
556-3 SGND
569-10 WEB_/B
569-9 WEB_B
569-8 WEB_/A
569-7 WEB_A
569-6 24V3
569-5 24V3
569-4 2KAI_A
569-3 2KAI_/A
569-2 2KAI_B
569-1 2KAI_/B
524-6 HANM_/B
524-5 HANM_B
524-4 HANM_/A
524-3 HANM_A
524-2 24V2
524-1 24V2
BY-PASS
542-2
542-1
550-1-6
550-2-5
550-3-4
550-4-3
550-5-2
550-6-1
525-9
24V
536-6 REGMT_/B
536-7 NC
PS52
537-11
536-5 REGMT_B
DCPS fan
PS49
537-7
536-4 REGMT_/A
536-3 REGMT_A
536-2 24V2
536-1 24V2
534-12 ADUH_/B
534-11 ADUH_B
534-10 ADUH_/A
534-9 ADUH_A
534-8 24V2
534-7 24V2
534-6 LOPMT_/B
534-5 LOPMT_B
534-4 LOPMT_/A
534-3 LOPMT_A
534-2 24V2
534-1 24V2
Intermediate conveyance
sensor/1
537-5
525-3
537-1
24V
537-9
537-3
24V
24V
630-12-1
630-11-2
630-10-3
630-9-4
630-8-5
630-7-6
630-6-7
630-5-8
630-4-9
630-3-10
PS48
629-6
535-2
629-4
24V
629-3
Reverse/exit motor
Registration motor
M32
VR4
PGND
M57
PS47
24V2-1
630-2-11
O
21
PGND
629-1
106
20
24V2-1
105
19
PGND
630-1-12
M42
18
24V1
14
629-5
P
17
SGND
629-2
Q
16
12V
Z
15
SGND
24V
14
5V2
Y
24V
25
26
500
N
N
103
104
60
65
68
132 133
T
T
U
U
CDB(2/2)
V
MC6
Symbol
Connector
Faston
Crimp
Relay connector
26
Part name
Conveyance drive board
Location
14-T
M30
Registration motor
14-X
M32
15-Y
M33
Reverse/exit motor
16-X
M34
16-X
M38
19-P
M39
25-Q
M40
25-Q
M41
17-P
M42
DCPS fan
15-P
M57
14-Y
MC5
19-W
MC6
20-W
MC13
18-P
PS25
18-X
PS26
18-X
PS27
17-X
PS28
19X
PS47
15-P
PS48
16-P
PS49
16-P
PS50
19-P
PS51
19-P
PS52
18-P
PS60
20-P
SD5
19-W
VR4
16-P
1
2
273-B3 -B12
273-B2 -B13
273-B1 -B14
273-A2 -A13
INDEXB/Y
3
4
LASDB/Y
5
INDEXB/M
WRITING SECTION/Y(1/2)
6
277-B3 -B12
277-B2 -B13
277-B1 -B14
7
8
LASDB/M
281-B3 -B12
281-B2 -B13
281-B1 -B14
281-A2 -A13
281-A1 -A14
281-B14-B1
INDEXB/C
WRITING SECTION/M(1/2)
10
11
283-1A
281-A14-A1
281-A13-A2
281-A12-A3
281-A11-A4
281-A10-A5
281-A9 -A6
281-A8 -A7
281-A7 -A8
281-A6 -A9
281-A5 -A10
280-14A GND
280-13A +VIDEO2
280-12A -VIDEO2
280-11A GND
280-10A +5VRN
280-9A LD+5V
280-8A LD+5V
280-7A GND
280-6A /S/H1
280-5A /S/HB1
280-4A /ALM1
280-3A /ENB
280-11B GND
280-10B +VIDEO1
280-9B -VIDEO1
280-8B GND
280-7B /ALMCRST
280-6B /S/H2
280-5B /S/HB2
280-4B /ALM2
11
283-2A
283-3A
283-4A
283-5A
283-6A
283-7A
283-8A
283-9A
283-10A
281-A4 -A11
281-A3 -A12
281-B11-B4
281-B10-B5
281-B14-B6
281-B8 -B7
281-B7 -B8
281-B6 -B9
281-B5 -B10
281-B4 -B11
260-B34 GND
260-B33 N.C
260-B32 WAKEUP260-B31 CPRDY+
260-B30 CTS260-B29 RXD+
260-B28 ONLINE260-B27 AC_DOWN+
260-B26 ENG_SLP260-B25 ENG_SET+
260-B24 RTS260-B23 TXD+
260-B22 PSIG0260-B21 GND
260-B20 PSIG1260-B19 PSIG2260-B18 GND
260-B17 PCLK260-B16 PSIG3260-B15 GND
260-B14 PSIG4260-B13 PSIG5260-B12 GND
260-B11 PSIG6260-B10 PSIG7260-B8 SSIG3+
260-B7 SCLK+
260-B5 SSIG2+
260-B4 SSIG1+
260-B3 GND
260-B2 SSIG0+
260-B1 GND
260-A34 GND
260-A33 N.C
260-A32 WAKEUP+
260-A31 CPRDY260-A30 CTS+
260-A29 RXD260-A28 ONLINE+
260-A27 AC_DOWN260-A26 ENG_SLP+
260-A25 ENG_SET260-A24 RTS+
260-A23 TXD260-A22 PSIG0+
260-A21 GND
260-A20 PSIG1+
260-A19 PSIG2+
260-A18 GND
260-A17 PCLK+
260-A16 PSIG3+
260-A15 GND
260-A14 PSIG4+
260-A13 PSIG5+
260-A12 GND
260-A11 PSIG6+
260-A10 PSIG7+
260-A9 GND
260-A8 SSIG3260-A7 SCLK260-A6 GND
260-A5 SSIG2260-A4 SSIG1260-A3 GND
260-A2 SSIG0260-A1 GND
10
283-11A
283-12A
283-1B
283-2B
283-3B
283-4B
283-5B
283-6B
283-7B
280-3B DAI
280-2B DACLK
280-1B LOAD
280-2A LD5V
280-1A SGND
280-14B LDCIDX
280-13B SGND
280-12B IDXCJTB
276-14A GND
276-13A +VIDEO2
276-12A -VIDEO2
276-11A GND
283-8B
276-9A LD+5V
276-10A +5VRN
35-10 N.C
35-9 N.C
35-8 N.C
283-9B(GND)
283-10B
283-11B
283-12B
282-1
282-2
282-4
281-B13-B2
281-B12-B3
277-A14-A1
277-A13-A2
277-A12-A3
277-A11-A4
277-A10-A5
276-8A LD+5V
276-7A GND
276-6A /S/H1
276-5A /S/HB1
276-4A /ALM1
276-3A /ENB
276-11B GND
276-10B +VIDEO1
35-7 N.C
35-6 N.C
35-5 N.C
35-4 N.C
35-3 N.C
35-2 N.C
282-4
282-5
279-1A
279-2A
279-3A
279-4A
279-5A
277-A9 -A6
277-A8 -A7
277-A7 -A8
277-A6 -A9
277-A5 -A10
277-A4 -A11
277-A3 -A12
277-B11-B4
277-B10-B5
276-9B -VIDEO1
276-8B GND
276-7B /ALMMRST
276-6B /S/H2
276-5B /S/HB2
276-4B /ALM2
35-1 N.C
279-6A
279-7A
279-8A
279-9A
279-10A
279-11A
279-12A
279-1B
279-2B
277-B14-B6
277-B8 -B7
277-B7 -B8
277-B6 -B9
277-B5 -B10
277-B4 -B11
276-3B DAI
276-2B DACLK
276-1B LOAD
276-2A LD5V
276-1A SGND
276-14B LDMIDX
276-13B SGND
276-12B IDXMJTB
272-14A GND
272-13A +VIDEO2
279-3B
279-4B
279-5B
279-6B
279-7B
279-8B
279-9B(GND)
279-10B
279-11B
277-A2 -A13
277-A1 -A14
277-B14-B1
277-B13-B2
277-B12-B3
273-A14-A1
272-12A -VIDEO2
272-11A GND
272-10A +5VRN
272-9A LD+5V
272-8A LD+5V
272-7A GND
272-6A /S/H1
272-5A /S/HB1
272-4A /ALM1
279-12B
278-1
278-2
278-3
278-4
278-5
275-1A
273-A13-A2
273-A12-A3
273-A11-A4
273-A10-A5
273-A9 -A6
273-A8 -A7
273-A7 -A8
273-A6 -A9
273-A5 -A10
272-3A /ENB
272-11B GND
272-10B +VIDEO1
272-9B -VIDEO1
272-8B GND
272-7B /ALMYRST
272-6B /S/H2
275-2A
275-3A
275-4A
275-5A
275-6A
275-7A
275-8A
275-9A
275-10A
273-A4 -A11
273-A3 -A12
272-4B /ALM2
272-5B /S/HB2
551-50
551-49
551-48
551-47
551-46
551-45
551-44
551-43
551-42
551-41
551-40
551-39
551-38
551-37
551-36
551-35
551-34
551-33
551-32
551-31
551-30
551-29
551-28
551-27
551-26
551-25
551-24
551-23
551-22
551-21
551-20
551-19
551-18
551-17
551-16
551-15
551-14
551-13
551-12
551-11
551-10
551-9
551-8
551-7
551-6
551-5
551-4
551-3
551-2
551-1
275-11A
275-12A
273-B11-B4
273-B10-B5
273-B14-B6
273-B8 -B7
273-B7 -B8
273-B6 -B9
275-1B
275-2B
275-3B
275-4B
275-5B
273-B5 -B10
273-B4 -B11
217-50 GND
217-49 AD_12V
217-48 AD_12V
217-47 AD_12V
217-46 GND
217-45 AD_5V
217-44 AD_5V
217-43 AD_5V
217-42 AD_5V
217-41 AD_5V
217-40 AD_5V
217-39 AD_5V
217-38 AD_5V
217-37 AD_5V
217-36 AD_5V
217-35 GND
217-34 ADRST
217-33 GND
217-32 LVDSCK1+
217-31 LVDSCK1217-30 GND
217-29 AD_D4+
217-28 AD_D4217-27 GND
217-26 AD_D3+
217-25 AD_D3217-24 GND
217-23 LVDSCK0+
217-22 LVDSCK0217-21 GND
217-20 AD_D2+
217-19 AD_D2217-18 GND
217-17 AD_D1+
217-16 AD_D1217-15 GND
217-14 AD_D0+
217-13 AD_D0217-12 GND
217-11 SDO
217-10 SDI
217-9 /SEN
217-8 SCK
217-7 GND
217-6 RCK217-5 RCK+
217-4 GND
217-3 PRD_KEEP
217-2 TG
217-1 GND
275-6B
275-7B
272-3B DAI
272-2B DACLK
272-1B LOAD
272-2A LD5V
272-1A SGND
272-14B LDYIDX
275-8B
275-9B(GND)
275-10B
275-11B
275-12B
274-1
273-A1 -A14
273-B14-B1
274-2
272-12B IDXYJTB
272-13B SGND
274-3
273-B13-B2
273-B12-B3
274-4
274-5
12
12
13
A
A
SCANNER SECTION
B
B
CCDB
C
IC
E
F
F
G
G
IPB(1/2)
I
H
LASDB/C
WRITING SECTION/C(1/2)
M
L
13
Part name
Location
CCDB
CCD board
2-A
INDEXB/C
Index board /C
9-L
INDEXB/M
Index board /M
5-L
INDEXB/Y
Index board /Y
2-L
IPB
2-G
LASDB/C
9-K
LASDB/M
6-K
LASDB/Y
3-K
14
15
16
17
18
19
20
21
22
23
24
25
17
18
-4 SGND
25
-4 Y2
-3 X1
-2 Y1
175-1 X2
LCDB
-3 12V4
-41
-40
-39
-38
-37
-36
-35
-34
-3 VL2
171-4-1
-2 SGND
173-1 5V1
-41 U/D("L")
-40 3.3V
-39 3.3V
-38 R/L("H")
-37 LCD_EN
-36 SGND
-35 B_5
24
171-3-2
-B1 5V0
-B2 5V0
-B3 SW_LED
-B4 SHUT_SIG
-B5 SGND
-33
-32
-31
Backlight/2
-34 B_4
-33 B_3
-32 SGND
-30
-29
-28
-27
-26
-25
-24
-23
-22
185-1 VH2
-B6 SW_SIG
-B7 SHUT_LED
-B8 WT_LED
-31 B_2
-30 B_1
-29 B_0
-28 SGND
-27 SGND
-26 SGND
-25 G_5
-24 G_4
-23 G_3
-21
-20
-19
-18
-17
-16
-15
-14
23
-B9 SGND
-B10 TXD_OUT
-B11 SGND
-B12 DTR_OUT
-B13 SGND
-B14 RTS_OUT
-B15 SGND
-B16 RXD_IN
-B17 SGND
-22 SGND
-21 G_2
-20 G_1
-19 G_0
-18 SGND
-17 SGND
-16 SGND
-15 R_5
-13
22
-B18 DSR_IN
-B19 SGND
172-B20 CTS_IN
-A1 5V1
-A2 5V1
-A3 SGND
-A4 SGND
-A5 RXIN0-
-14 R_4
21
-A6 RXIN0+
-12
-11
-10
-9
-8
-7
-6
-5
-4
-2 NC
-13 R_3
-12 SGND
-11 R_2
-10 R_1
-9 R_0
-8 SGND
-7 SGND
-6 SGND
-5 VSYNC
-3
-2
-2 NC
-A7 SGND
-A8 RXIN1-
-A9 RXIN1+
-A10 SGND
-A11 RXIN2-
-A12 RXIN2+
-A13 SGND
-A14 RXCLKIN-
-A15 RXCLKIN+
-4 HSYNC
-3 SGND
186-1
20
171-2-3
171-1-4
OB/3
-A16 SGND
-4 ROM_TXDOUT
-A17 SGND
-3 VPP
-2 CLK
-7
-6
-5
-4
VR
174-1 SGND
-7 BRT
-6 ALM
-5 RMT
-3
-2
INVB/2
-A18 LCD_R/L
-B14
-B13
-B12
-B11
-B10
-B9
-4 SGND
-3 SGND
183-1
19
-A19 LCD_U/D
-B1 SGND
-B2 TXD_OUT
-B3 SGND
-B4 DTR_OUT
-B5 SGND
-B6 RTS_OUT
-B8
-B7
-2 12V2
178-1 12V2
OB/2
-B7 SGND
-B8 RXD_IN
-B6
-B5
-B4
-B3
-B2
181-B1
-A14
-A13
-A12
18
-B9 SGND
-B10 DSR_IN
-B11 SGND
-B12 CTS_IN
-B13 5V1_1
170-B14 5V1_1
-A1 X2
-A2 Y1
-A11
DATA
-A3 X1
-A10
-A9
17
-A4 Y2
-A5 SGND
-A8
-A7
-1
-2
-3
-4
-5
182-6
SW
-A6 SW_SIG
-A7 5V0
-A6
711-1 5V1
264-5 5V1
-A5
-A4
-6 SUB_LED
-5 MAIN_LED
-4 GND
-3 DATA_LED
-2 5V1
177-1 BRT
-3 N.C.
-2 SGND
179-1 SUB_SW
SW2
-A9 WT_LED
-A10 SW_LED
-6 SGND
-A11 SHUT_SIG
-5 ROM_RESET
-A3
-3 MONI_RXDIN
16
-A12 12V3
F
-2 MONI_CLKOUT
-2 SGND
OPERATION SECTION
-A2
710-1 5V1
181-A1
200
15
-A13 12V3
201
180-1 FOOT_SW
14
172-A20 SGND
H
170-A14 12V3
E
161-1-3
161-2-2
161-3-1
26
A
A
B
B
184-1 VH1
-3 VL1
Backlight/1
OKB
D
D
-4 MONI_TXDOUT
-5 SGND
-2 ROM_RXDIN
OB/1
1
2
26
504
K
K
L
L
M
M
Part name
Inverter board /2
Location
19-C
LCDB
LCD board
20-C
OB/1
Operation board /1
15-X
OB/2
Operation board /2
16-X
OB/3
Operation board /3
19-P
OKB
25-Q
14-C
SW2
Backlight /1
21-C
Backlight /2
21-C
1
2
3
CHARGER/Y
CHARGER/M
CHARGER/C
5
CHARGER/K
6
7
8
Z
9
10
11
F/G
739-3 PGND
739-2 NC
739-1 24V2
738-1
738-2
738-3
738-4
738-5
738-6
736-12B SEPA_ER
736-11B SEPA_DCI
736-10B SEPA_ACI
736-9B SEPA_CNT
736-8B 2ND_ER
736-7B 2ND_GAIN
736-6B 2ND_VI
736-5B 2ND_CONT
736-4B GPCONT
736-3B SGND
736-2B N.C
650-1B AJTCK_24V
650-2B AJTCK_24V
650-3B AJTC_A
650-4B AJTC_/A
650-5B AJTC_B
650-6B AJTC_/B
683-12B-1B
683-11B-2B
683-10B-3B
683-9B-4B
683-8B-5B
683-7B-6B
664-9-1
664-8-2
664-7-3
665-6
665-5
665-4
667-6-1
667-5-2
667-3-4
667-4-3
667-2-5
667-1-6
666-3
666-2
666-1
Laser
correction
motor/C
Laser correction
sensor/C
Polygon
motor/C
10
Bias
Separation
738-7
738-8
738-9
738-10
736-1B N.C
736-12A TRANSKER
736-11A TRANSKI
651-1B GND
651-2B AJTGC_HP
651-3B 5V2
651-4B TEMPC_ER
664-6-4
664-5-5
M8
2nd TRANSFER
1st TRANSFER/K
737-1
736-10A TRANSK
736-9A TRANSCER
651-6B POL_CLKC
651-5B POLCLOCK
665-3
Laser
correction
motor/M
737-2
737-3
737-4
736-8A TRANSCI
736-7A TRANSC
736-6A TRANSMER
736-5A TRANSMI
736-4A TRANSM
664-4-6
665-1
665-2
PS6
737-5
737-6
737-7
737-8
737-9
651-7B POLCCONT
664-3-7
M4
736-3A TRANSYER
664-1-9
664-2-8
663-6-1
663-5-2
663-3-4
663-4-3
663-2-5
663-1-6
Laser correction
sensor/M
WRITING SECTION/M(2/2)
1st TRANSFER/C
HV/1
654-2-1
654-1-2
683-6A-7A
683-5A-8A
683-4A-9A
683-3A-10A
683-2A-11A
683-1A-12A
662-3
662-2
737-10
650-7A AJTYM_24V
650-8A AJTYM_24V
550-9A AJTM_A
650-10A AJTM_/A
76
736-2A TRANSYI
736-1A TRANSY
730-1B TK_ANA
730-2B DEVEKCLK
650-11A AJTM_B
650-12A AJTM_/B
72
737-11
737-12
734-9
734-8
730-3B DEVEKDCV
730-4B DEVEACK
730-5B DEVEDCK
730-6B CHGK_ER
734-7
734-6
734-5
730-7B GKDCV
660-9-1
662-1
Polygon
motor/M
1st TRANSFER/M
734-3
734-4
651-8A GND
661-6
661-5
661-4
661-3
1st TRANSFER/Y
X
730-8B CHGKDCV
730-9B CHGKCONT
660-8-2
660-7-3
660-6-4
660-5-5
660-4-6
660-3-7
661-1
661-2
PS5
651-9A AJTM_HP
651-10A 5V2
651-11A TEMPM_ER
651-12A POLMLOCK
651-13A POL_CLKM
651-14A POLMCONT
660-2-8
660-1-9
M7
734-2
730-10B TC_ANA
730-11B GND
730-12B DEVECDCV
730-13B DEVEACC
730-14B DEVEDCC
730-15B CHGC_ER
730-16B GCDCV
653-2-1
653-1-2
Laser
correction
motor/Y
WRITING SECTION/Y(2/2)
734-1
733-9
733-8
733-7
733-6
733-5
733-4
733-3
730-17B CHGCDCV
730-18B CHGCCONT
75
733-2
730-1A TM_ANA
730-2A DEVECCLK
730-3A DEVEMDCV
730-4A DEVEACM
71
733-1
732-9
732-8
732-7
730-5A DEVEDCM
730-6A CHGM_ER
730-7A GMDCV
730-8A CHGMDCV
730-9A CHGMCONT
659-6-1
659-5-2
659-3-4
659-4-3
Laser correction
sensor/Y
DEVELOPING BIAS/K
GRID/C
732-6
732-5
732-4
732-3
732-2
730-10A TY_ANA
730-11A SGND
730-12A DEVEYDCV
730-13A DEVEACY
730-14A DEVEDCY
730-15A CHGY_ER
730-16A GYDCV
683-12A-1A
683-11A-2A
683-10A-3A
659-2-5
659-1-6
658-3
658-2
658-1
M3
DEVELOPING BIAS/C
GRID/M
732-1
731-9
731-8
731-7
731-6
731-5
731-4
650-1A AJTYM_24V
650-2A AJTYM_24V
550-3A AJTY_A
683-9A-4A
657-6
Polygon
motor/Y
DEVELOPING BIAS/M
GRID/Y
731-3
730-17A CHGYDCV
730-18A CHGYCONT
731-2
731-1
U
735-3 PGND
650-4A AJTY_/A
683-8A-5A
683-7A-6A
656-9-1
656-8-2
656-7-3
657-5
657-4
DEVELOPING BIAS/Y
W
650-5A AJTY_B
650-6A AJTY_/B
656-5-5
656-6-4
657-2
657-3
735-2 NC
735-1 24V2
651-1A GND
651-2A AJTY_HP
651-3A 5V2
651-4A TEMPY_ER
651-5A POLYLOCK
656-4-6
656-3-7
657-1
651-6A POL_CLKY
651-7A POLYCONT
R
656-2-8
656-1-9
652-2-1
652-1-2
11
12
12
13
N
N
WRITING SECTION/C(2/2)
M9
M5
PS7
Q
Q
73
77
PRCB(3/6)
S
101
102
123
119
V
V
HV/2
W
F/G
GRID/K
13
Part name
Location
HV/1
3-U
HV/2
9-U
M3
Polygon motor /Y
2-O
M4
Polygon motor /M
5-O
M5
Polygon motor /C
9-O
M7
3-O
M8
7-O
M9
9-O
PRCB
2-R
PS5
3-O
PS6
6-O
PS7
10-O
1st transfer /C
10-Y
1st transfer /K
10-Y
1st transfer /M
9-Y
1st transfer /Y
9-Y
2st transfer
10-Y
Grid /C
4-X
Grid /K
5-X
Grid /M
4-X
Grid /Y
3-X
Developing bias /C
6-X
Developing bias /K
6-X
Developing bias /M
6-X
6-X
Developing bias /Y
Charger /C
4-X
Charger /K
5-X
Charger /M
4-X
Charger /Y
3-X
Bias
11-Y
Separation
11-Y
14
15
650-11B AJTK_B
16
650-9B AJTK_A
300-B18 ADFAN_HL2
300-B19 GAND
650-7B AJTK_5V
17
18
19
300-A11 S_VV
20
21
22
23
Z
24
25
37-1 N.C
37-2 N.C
37-3 N.C
37-4 N.C
37-5 N.C
37-6 N.C
OACB
IPB(2/2)
25
251-B20 5V0
251-B19 5V0
251-B18 SW_LED
251-B17 SHUT
251-B16 SGND
251-B15 SW_SIG
251-B14 SHUT_LED
251-B13 WT_LED
251-B12 SGND
251-B11 RXD_IN
251-B10 SGND
251-B9 DSR_IN
251-B8 SGND
251-B7 CTS_IN
251-B6 SGND
251-B5 TXD_OUT
251-B4 SGND
251-B3 DTR_OUT
251-B2 SGND
251-B1 RTS_OUT
251-A20 LCD5V
251-A19 LCD5V
251-A18 SGND
251-A17 SGND
251-A16 TXOUT0-
251-A15 TXOUT0+
251-A14 SGND
251-A13 TXOUT1-
251-A12 TXOUT1+
251-A11 SGND
251-A10 TXOUT2-
251-A9 TXOUT2+
251-A8 SGND
251-A7 TXCLKOUT-
24
37-7 N.C
37-8 N.C
37-9 N.C
37-10 N.C
37-11 N.C
35-10 N.C
35-9 N.C
35-8 N.C
35-7 N.C
256-1 HT_CLK
256-2 CENTD0
256-3 CENTD1
256-4 CENTD2
256-5 CENTD3
256-6 CENTD4
256-7 CENTD5
256-8 CENTD6
256-9 CENTD7
256-10 PR_CLK
256-11 PR_BUSY
256-12 ADREQ
256-13 XFLAG
256-14 HT_BUSY
256-15 N.C
256-16 N.C
256-17 N.C
256-18 N.C
256-19 GND
256-20 GND
256-21 GND
256-22 GND
256-23 GND
256-24 GND
256-25 GND
256-26 GND
256-27 GND
256-28 N.C
256-29 N.C
256-30 N.C
256-31 INT_ISWB
256-32 DAVALB
256-33 N.C
256-34 N.C
256-35 N.C
256-36 AC1284
252-1 VBUS
252-2 D252-3 D+
252-4 GND
259-1 VBUS
259-2 D259-3 D+
259-4 GND
251-A5 SGND
251-A4 SGND
251-A3 LCD_RL
23
35-6 N.C
35-5 N.C
20
35-4 N.C
19
35-3 N.C
22
35-2 N.C
50
35-1 N.C
21
302-6 REM4_CNT
HDD/Y
302-5 PGND
251-A1 SGND
22
302-4 REM3_CNT
49
302-3 24V2
M25
302-1 24V1
HDD/K
HD-506
302-2 PGND
HDD/C
1000-1 VEND5V
1000-2 5V1
1000-3 RXD
1000-4 TXD
1000-5 GND
1000-6 IO_IN
1000-7 IO_OUT
1000-8 NC
NRB
301-4 SGND
301-2 12V
IMCB
251-A6 TXCLKOUT+
P
251-A2 LCD_UD
16
250-3 NC
15
250-2 SGND
250-1 SUBSW
14
301-3 SGND
IPB fan/2
21
301-1 5V2
470-4-1
470-3-2
470-2-3
470-1-4
M24
471-9-1
471-8-2
471-7-3
471-6-4
471-5-5
PS59
IPB fan/1
-B11
20
300-A1 STFAN_DR1
300-A2 STFAN_ER1
300-A3 STFAN_HL1
300-A4 GND
300-A5 STFAN_DR2
463-4-1
463-3-2
M6
471-4-6
M58
300-A6 STFAN_ER2
463-2-3
463-1-4
Laser correction
motor/K
471-3-7
471-2-8
471-1-9
IFB
300-A7 STFAN_HL2
300-A8 GND
-B10
-B9
265-9 SGND
265-10 SGND
19
300-A9 AC_OFF
300-A10 EE_VV
-B8
265-8 SGND
265-7 SGND
265-6 SGND
265-5 5V2
265-4 3.3V1
265-3 3.3V2
265-2 3.3V2
265-1 24V1
264-8 SGND
264-7 SGND
264-6 SGND
264-5 5V1
264-4 12V1
264-3 AC_OFF
11
300-A12 REM/2
-B7
264-1 12V2
264-2 REM/1
13
300-A13 GND
-B6
-B5
284-14A GND
284-13A +VIDEO2
10
300-A14 P_PTOP
287-1A
284-12A -VIDEO2
12
300-A15 P_VTOP
-B4
285-A14-A1
287-2A
284-11A GND
300-A16 SGND
-B3
285-A13-A2
287-3A
284-10A +5VRN
300-A17 INDEX_K
285-A12-A3
287-4A
284-9A LD+5V
-B2
263-B1
285-A11-A4
287-5A
284-8A LD+5V
18
300-A18 INDEX_C
285-A10-A5
287-6A
284-7A GND
300-A19 INDEX_M
-A11
285-A9 -A6
287-7A
284-6A /S/H1
300-B1 INDEX_Y
-A10
-A9
-A8
-A7
285-A8 -A7
287-8A
284-5A /S/HB1
284-4A /ALM1
284-3A /ENB
284-11B GND
284-10B +VIDEO1
284-9B -VIDEO1
284-8B GND
284-7B /ALMKRST
284-6B /S/H2
284-5B /S/HB2
284-4B /ALM2
300-B2 GND
300-B3 P_CTS
300-B4 P_STS
300-B5 P_RTS
-A6
285-A7 -A8
287-11A
285-A5 -A10
285-A4 -A11
287-12A
285-A6 -A9
285-A3 -A12
287-1B
287-9A
285-B11-B4
287-2B
HDD/M
287-10A
285-B10-B5
287-3B
285-B7 -B8
287-5B
285-B8 -B7
285-B6 -B9
287-6B
285-B14-B6
285-B5 -B10
287-7B
287-4B
285-B4 -B11
287-8B
284-3B DAI
284-2B DACLK
300-B6 P_CMD
-A5
-A4
-A3
-A2
287-10B
284-1B LOAD
284-2A LD5V
284-1A SGND
284-14B LDKIDX
17
300-B7 SBSW_OFF
300-B8 GND
300-B9 MST_IDX1
263-A1
WRITING SECTION/K
300-B10 MST_IDX2
771-8-1
771-7-2
771-6-3
771-5-4
771-4-5
771-3-6
771-2-7
771-1-8
672-5-2
672-6-1
LASDB/K
300-B11 P_BTOP
300-B12 ADFAN_DR1
300-B13 ADFAN_ER1
300-B14 ADFAN_HL1
300-B15 GND
683-6B-7B
683-5B-8B
672-3-4
672-4-3
Laser correction
sensor/K
285-B3 -B12
287-11B
284-12B IDXKJTB
284-13B SGND
16
300-B16 ADFAN_DR2
300-B17 ADFAN_ER2
X
650-8B AJTK_5V
683-4B-9B
683-3B-10B
683-2B-11B
672-2-5
672-1-6
671-3
671-2
671-1
285-B2 -B13
287-12B
287-9B(GND)
285-B1 -B14
286-1
285-A1 -A14
285-B14-B1
285-A2 -A13
286-2
286-3
285-B13-B2
285-B12-B3
15
650-10B AJTK_/A
683-1B-12B
668-9-1
668-8-2
670-6
Polygon
motor/K
INDEXB/K
650-12B AJTK_/B
651-8B GND
651-9B AJTK_HP
668-6-4
668-7-3
670-5
670-3
670-3
670-2
670-1
TEMSB
671-10B 5V2
651-11B TEMPK_ER
668-5-5
668-4-6
668-3-7
668-2-8
668-1-9
673-3
Temperature
sensor board
286-4
286-5
14
651-12B POLKLOCK
651-13B POL_CLKK
651-14B POLKCONT
W
655-2-1
655-1-2
669-3-1
673-2
651-15B SGND
V
673-1
669-2-2
669-1-3
651-16B TEMP_SIG
651-17B 5V2
26
504
N
N
200
201
O
O
255-1 TX+
255-2 TX255-3 RX+
255-4 GND
255-5 GND
255-6 RX255-7 GND
255-8 GND
257-1 DCD
257-2 RXD
257-3 TXD
257-4 DTR
257-5 GND
257-6 DSR
257-7 RTS
257-8 CTS
257-9 RI
26
LAN I/F
CSRC I/F
(RS-232)
Parallel port
COIN VENDER/1
109
107
110
108
74
78
PRCB(4/6)
Y
Y
Symbol
Connector
Faston
Crimp
Relay connector
Part name
Location
HDD/C
HDD /C
21-R
HDD/K
HDD /K
21-R
HDD/M
HDD /M
21-S
HDD/Y
HDD /Y
21-S
IFB
I/F board
15-O
IMCB
20-O
INDEXB/K
Index board /K
14-S
IPB
14-O
LASDB/K
15-S
M6
Polygon motor /K
15-U
M24
IPB fan /1
20-T
M25
IPB fan /2
21-T
M58
16-T
NRB
NVRAM board
22-Q
OACB
21-O
PRCB
14-W
PS59
15-T
TEMSB
14-T
F/G
1
2
63
64
3
4
53
602-4 PGND
602-3 24V2
602-2 SGND
609-8 SIG
608-1-3
Scanner fan
Reset switch
Scanner HP sensor
RS
M2
607-3 PGND
608-2-2
608-3-1
616-1
616-2
611-1
611-2
611-3
610-1
610-2
PS2
607-2 EM
614-1-3
614-2-2
APS sensor/2
PS1
607-1 CONT
613-1
615-1-6
617-1-9
PS4
609-13 SIG
613-2
615-2-5
617-2-8
APS sensor/1
609-14 SGND
613-3
615-3-4
617-3-7
610-3
612-1
614-3-1
612-2
615-4-3
617-4-6
PS3
609-6 5V2
609-5 SIG
609-4 SGND
609-3 5V2
609-2 SIG
609-1 SGND
609-12 SGND
609-11 SIG
609-10 5V2
609-9 SGND
615-5-2
617-5-5
Exposure lamp
602-1 5V2
601-1
601-2
601-3
601-4
612-3
615-6-1
617-6-4
606-3
606-2
M1
601-5
609-7 5V2
617-7-3
617-8-2
606-1
Scanner motor
L1
601-6
605-3 PGND
605-2 CONT
617-9-1
INVB/1
601-7
601-8
601-9
601-10
605-1 24V4
604-2
604-1
601-11
601-12
601-13
603-3 W
601-14
601-15
601-16
604-6
604-5
604-4
604-3
604-7
DF
601-17
603-2 V
603-1 U
DSET
RTS
SGND
DRXD
CTS
SGND
601-18
601-19
623-1A-9A
623-2A-8A
623-3A-7A
623-4A-6A
623-5A-5A
623-6A-4A
623-7A-3A
623-8A-2A
DTXD
SGND
SGND
5V
601-20
621-1-7
621-2-6
621-3-5
621-4-4
621-5-3
623-9A-1A
623-8B-1B
623-7B-2B
623-6B-3B
5V
PGND
PGND
621-6-2
621-7-1
622-2
622-1
623-5B-4B
623-4B-5B
24V
F/G
622-4
622-3
E
623-3B-6B
24V
623-2B-7B
623-1B-8B
623-1-1
7
9
10
10
11
11
12
12
13
A
A
SCANNER SECTION
F
F
SCDB
G
H
G
54
79
80
J
I
K
J
51
L
52
M
507
13
Part name
INVB/1
Inverter board /1
Location
5-C
L1
Exposure lamp
5-B
M1
Scanner motor
4-C
M2
Scanner fan
7-C
PS1
Scanner HP sensor
6-C
PS2
7-C
PS3
APS sensor /1
5-C
PS4
APS sensor /2
6-C
RS
Read switch
7-C
SCDB
4-E
711-8 24V2
711-7 YBCLCONT
711-6 24V2
711-5 MBCLCONT
724-18 PGND
724-17 TAI1_ERR
724-16 TAI1_DR
(24V1)
724-15 TB_5V
472-1-3
472-2-2
472-3-1
712-1
712-2
712-3
715-1
Charge intake
fan
Toner bottle
clutch/ K
Toner bottle
clutch/ C
Toner bottle
clutch/ M
Toner bottle
clutch/ Y
MC16
MC15
MC14
710-2-1
741-8-1
741-6-3
741-7-2
741-4-5
741-5-4
711-4 24V2
711-3 CBCLCONT
724-13 SGND
724-14 TBYSIG
715-2
715-3
718-1
718-2
718-3
721-1
721-2
721-3
725-1
725-2
725-3
703-2
703-1
703-4
703-3
703-6
703-5
701-12B-2B
701-13B-1B
701-10B-4B
701-11B-3B
701-8B-6B
701-9B-5B
701-6B-8B
701-7B-7B
701-4B-10B
701-5B-9B
701-2B-12B
701-3B-11B
701-13A-1A
701-1B-13B
701-11A-3A
701-12A-2A
701-9A-5A
701-10A-4A
701-7A-7A
701-8A-6A
701-5A-9A
701-6A-8A
701-3A-11A
701-4A-10A
Piezoelectric
sensor /Y
MC17
710-1-2
713-1
713-2
716-1
719-1
741-3-6
711-2 24V2
711-1 KBCLCONT
724-12 TB_5V
724-11 TBMSIG
724-9 TB_5V
724-10 SGND
724-8 TBCSIG
724-7 SGND
724-6 TB_5V
724-5 TBKSIG
724-4 SGND
724-3 5V2
724-1 SGND
724-2 TBOSIG
704-1 5V2
704-2 SGND
704-3 24V2
704-4 24V2
704-5 PGND
704-6 PGND
702-1B
702-2B
702-3B
702-4B
702-5B
702-6B
702-7B
702-8B
702-9B
702-10B
702-11B
702-12B
702-1A
702-13B
702-2A
702-3A
702-4A
702-5A
702-6A
702-7A
702-8A
702-9A
702-10A
702-11A
701-1A-13A
Piezoelectric
sensor /M
M49
K
K
716-2
719-2
741-2-7
741-1-8
706-1 TSUPY_A
706-3 TSUPY_B
706-2 TSUPY_/A
706-4 TSUPY_/B
706-5 24V2
706-6 24V2
705-1 TSUPM_A
705-2 TSUPM_/A
705-4 TSUPM_/B
705-3 TSUPM_B
705-5 24V2
705-6 24V2
705-7 N.C
726-1 TSUPC_A
726-2 TSUPC_/A
726-3 TSUPC_B
726-5 24V2
726-4 TSUPC_/B
726-6 24V2
726-7 TSUPK_A
726-8 TSUPK_/A
726-9 TSUPK_B
726-10 TSUPK_/B
726-11 24V2
726-12 24V2
708-11 5V2
708-10 SGND
708-9 DBLT_CNT
708-8 DBLT_CLK
708-7 DBLT_CW
708-6 DBLT_LD
708-4 PGND
708-5 DBLT_HL
708-3 PGND
708-2 24V2
708-1 24V2
M48
701-2A-12A
Piezoelectric
sensor /C
M50
26
25
24
23
22
21
20
19
18
722-1
707-1-6
707-2-5
707-3-4
707-4-3
707-5-2
707-6-1
727-1-6
727-2-5
727-3-4
727-4-3
727-5-2
727-6-1
728-1-6
728-2-5
728-3-4
728-4-3
728-5-2
728-6-1
709-1
709-2
709-3
709-4
709-5
709-6
709-7
709-8
709-9
709-10
709-11
702-12A
702-13A
Piezoelectric
sensor /K
M51
L
81
84
62
83
Toner supply
door open/
close sensor
M52
G
G
PZS/Y
PZS/M
PZS/C
PZS/K
PS54
61
82
TSDB
I
17
16
15
14
M
506
Toner supply
motor/ Y
J
J
722-2
M53
MS2
Toner supply
motor/ M
F
F
E
Interlock switch /2
Toner supply
motor/ C
Toner bottle motor
Toner supply
motor/ K
26
25
24
23
22
21
20
19
18
17
16
15
14
H
H
Part name
Location
M48
19-K
M49
17-K
M50
17-K
M51
16-K
M52
15-K
M53
14-K
MC14
20-E
MC15
19-E
MC16
19-E
MC17
19-E
MS2
Interlock switch /2
20-E
PS54
18-K
PZS/C
Piezoelectric sensor /C
18-K
PZS/K
Piezoelectric sensor /K
18-K
PZS/M
Piezoelectric sensor /M
19-K
PZS/Y
Piezoelectric sensor /Y
19-K
TSDB
14-H
2
PROCESS SECTION
3
4
5
Belt separation
claw solenoid
TCRS/K
TCRS/C
TCRS/M
TCRS/Y
EL/K
EL/C
EL/M
6
DRPSB/Y
DRPS/Y
DRPSB/M
DRPS/M
7
DRPSB/C
DRPS/C
Z
8
DRPSB/K
DRPS/K
PS8
Color registration
sensor/ Fr
10
11
PS9
12
SD3
PS66
315-1
314-1
314-2
314-3
311-6-5
311-5-6
311-4-7
311-3-8
311-2-9
292-6-5
292-5-6
292-4-7
292-3-8
292-2-9
292-1-10
496-11B-1B
496-10B-2B
496-9B-3B
496-8B-4B
496-7B-5B
496-6B-6B
496-5B-7B
309-6A SGND
309-5A ENA2
309-4A 5V
309-3A SGND
309-2A ENA1
309-1A 5V
376-11B SHUT_SD
376-10B 24V2
376-9B IDC1_SIG
376-8B 12V
376-7B SGND
376-6B IDC_CNT
376-5B IDC1_VREF
908-4 PAT3_DR
35-5 GND
35-4 KEY_CONT
35-3 GND
35-2 KEY_SET
35-1 24V
908-6 PAT1_DR
908-5 PAT2_DR
494-3
493-3
489-1-4
489-2-3
489-3-2
489-4-1
494-2
494-1
493-1
494-4
493-4
493-2
495-1
495-2
495-3
495-4
495-5
495-6
389-1
389-2
389-3
Drum fan/ 1
KCT
311-1-10
377-11B-1B
377-10B-2B
377-9B-3B
377-8B-4B
377-7B-5B
377-6B-6B
377-5B-7B
376-4B 5V2
376-3B SGND
376-2B CREG2LED
376-1B CREG2MON
908-3 PAT4_DR
908-2 24V
908-1 GND
384-18B N.C
384-17B 5V
Key counter
315-2
306-1
306-2
380-1
380-2
380-3
380-4
496-4B-8B
496-3B-9B
496-2B-10B
376-11A IDC2_PWMS
376-10A SGND
376-9A IDC_5V
376-8A IDC2_SIG2
376-7A IDC2_SIG
384-15B GND
384-16B TSU_OPEN
488-1-4
11
315-3
PS11
PGC shutter solenoid
CRB/Rr
380-5
382-1
377-4B-8B
377-3B-9B
377-2B-10B
496-1B-11B
376-5A SGND
376-4A CREG1LED
376-6A 5V2
M36
PGC sensor
381-4
382-3
382-2
377-1B-11B
496-6A-6A
496-5A-7A
488-3-2
488-2-3
488-4-1
Total counter
Total counter
10
383-4
381-2
381-3
CRB/Fr
383-3
382-4
377-6A-6A
496-4A-8A
384-14B GND
384-13B CLFAN_PWM
384-12B CLFAN_ER
491-1-4
491-2-3
491-3-2
491-4-1
392-1-4
392-2-3
392-3-2
392-4-1
PS14
383-2
381-1
379-1
377-5A-7A
377-4A-8A
376-3A CREG1MON
376-2A SHUT_SD
384-11B CLFAN_DR
384-10B GND
384-9B FFAN2_HL
384-8B FFAN2_ER
384-7B FFAN2_DR
384-6B GND
384-5B FFAN3_PWM
384-4B FFAN3_ER
384-3B FFAN3_DR
384-2B SHUT_24V
559-1-2
559-2-1
390-1-2
390-2-1
Deodorization fan
383-1
498-4
379-2
379-3
496-3A-9A
496-2A-10A
376-1A 24V2
564-18 SGND
564-17 SGND
564-16 SURF_EVK
384-1B TCNT_DR2
307-1-4
307-2-3
M11
499-4
498-3
498-2
SD2
377-3A-9A
377-2A-10A
U
496-1A-11A
361D-18-1
361D-17-2
361D-16-3
564-15 SURF_24V
384-18A SHUT_24V
384-17A TCNT_DR1
384-16A GND
307-3-2
754-1-4
754-2-3
754-3-2
754-4-1
753-1-4
753-2-3
753-3-2
753-4-1
752-1-4
752-2-3
752-3-2
M10
379-4
V
377-1A-11A
367-9-1
367-8-2
367-7-3
361D-15-4
564-14 SGND
564-13 SGND
564-12 SURF_EVC
384-15A FFAN_PWM
307-4-1
751-1-12
751-2-11
751-3-10
751-4-9
751-5-8
751-6-7
751-7-6
751-8-5
751-9-4
751-10-3
752-4-1
M37
378-1
375-1
375-2
375-3
367-6-4
361D-14-5
361D-13-6
361D-12-7
564-11 SURF_24V
384-14A FFAN_ER
384-13A FFAN_DR
751-12-1
751-11-2
TCT/2
378-2
PGND
SGND
SURFK_EV
375-4
367-5-5
367-4-6
367-3-7
361D-11-8
564-10 SGND
384-12A GND
384-11A WXFANPWM3
384-10A WXFANER3
384-9A WXFAN_DR3
384-8A GND
384-7A WXFANPWM2
384-6A WXFANER2
384-5A WXFAN_DR2
384-4A GND
384-3A WXFANPWM1
384-2A WXFANER1
384-1A WXFAN_DR1
600-20 SCAN_CK
600-19 SGND
600-18 SCAN_EN
600-17 SGND
TCT/1
24V2
374-1
374-2
374-3
367-2-8
361D-10-9
564-9 SGND
564-8 SURF_EVM
564-7 SURF_24V
564-6 SGND
564-5 SGND
600-15 SGND
600-14 SCAN_PC
600-16 SCANVREF
507
PGND
SGND
SURFC_EV
374-4
366-8-1
361D-9-10
361D-8-11
361D-7-12
361D-6-13
361D-5-14
564-4 SURF_EVY
564-3 SURF_24V
600-11 APS2
600-12 APS3
600-13 SCAN_CW
24V2
373-1
366-7-2
366-6-3
366-5-4
366-4-5
366-3-6
361D-4-15
361D-3-16
564-2 SGND
564-1 CN564_1
360-20B SEPSD_DR
360-19B SHUT_24V
360-18B TCRKVREF
360-17B SGND
360-16B TONERK_S
360-15B TCR_12V
360-14B TCRCVREF
360-13B SGND
360-12B TONERC_S
360-11B TCR_12V
600-10 APS1
600-9 SCFAN
600-8 SCFAN_LD
600-7 SGND
600-6 SCAN_HPS
600-5 APST_SIG
600-4 SAPS_SIG
600-3 LAPS_SIG
600-2 SGND
600-1 LAMPCONT
M63
PGND
373-2
373-3
373-4
372-1
366-1-8
366-2-7
361D-2-17
361D-1-18
361B-20-1
361B-19-2
361B-18-3
361B-17-4
361B-16-5
361B-15-6
361B-14-7
361B-13-8
361B-12-9
361B-11-10
360-10B TCRMVREF
360-9B SGND
360-8B TONERM_S
360-7B TCR_12V
360-6B TCRYVREF
360-5B SGND
360-4B TONERY_S
360-3B TCR_12V
360-2B CN564_1
M62
SGND
SURFM_EV
24V2
PGND
SGND
372-2
372-3
372-4
763-2-1
767-2-1
SURFY_EV
SD1
24V2
763-1-2
767-1-2
475-2-1
475-1-2
371-4-1
371-3-2
371-2-3
371-1-4
370-4-1
370-3-2
370-2-3
370-1-4
361B-10-11
361B-9-12
361B-8-13
361B-7-14
361B-6-15
361B-5-16
361B-4-17
361B-3-18
360-1B DRAW_SET_2
620-7 DSET
620-6 CTS
620-5 SGND
499-2
TDS_VREF
SGND
TDS_SIG
12V
TDS_VREF
SGND
TDS_SIG
12V
369-4-1
369-3-2
369-2-3
369-1-4
368-4-1
368-3-2
368-2-3
368-1-4
361B-1-20
361B-2-19
360-20A DRAW_SET_2
620-3 RTS
620-4 SOUT
Q
M61
499-3
SGND
TDS_VREF
765-2-1
360-18A PCL_DRVK
360-19A DRAW_SET_1
620-1 SIN
620-2 SGND
O
7
498-1
12V
TDS_SIG
761-1-2
761-2-1
765-1-2
361A-10-1
360-17A KPCL_24V
360-16A PCL_DRVC
360-15A CPCL_24V
360-14A PCL_DRVM
360-13A CPCL_24V
360-12A PCL_DRVY
360-11A CPCL_24V
360-10A DRAW_SET_1
360-9A DRAW_SET
360-8A 5V
360-7A PRO_HUM
360-6A SGND
360-5A PRO_TEMP
360-4A N.C
360-3A N.C
360-2A N.C
360-1A N.C
499-1
SGND
TDS_VREF
760-2-1
764-2-1
361A-9-2
361A-8-3
361A-7-4
361A-6-5
361A-5-6
361A-4-7
361A-3-8
361A-2-9
361A-1-10
361C-12-1
361C-11-2
361C-10-3
361C-8-5
361C-9-4
361C-7-6
361C-6-7
361C-5-8
12V
TDS_SIG
760-1-2
365-2-1
365-1-2
364-2-1
364-1-2
363-2-1
363-1-2
362-2-1
764-1-2
CONT
24V2
CONT
24V2
CONT
24V2
CONT
362-1-2
762-2-1
766-2-1
24V2
762-1-2
593-2
593-1
593-3
593-4
766-1-2
TEM/HUMS/2
EL/Y
X
361C-4-9
361C-3-10
R
4
700-4A GND
W
3
700-2A DFAN_ER1
T
2
700-3A DFAN_HL1
361C-2-11
700-1A DFAN_DR1
361C-1-12
12
13
N
STATUS
INDICATOR
LIGHT
M12
S
S
PRCB(5/6)
T
PS67
Color registration
sensor/ Rr
13
Part name
Location
9-X
CRB/Rr
10-X
DRPS/C
7-Y
DRPS/K
8-Y
DRPS/M
7-Y
DRPS/Y
6-Y
DRPSB/C
7-W
DRPSB/K
8-W
DRPSB/M
7-W
DRPSB/Y
6-W
EL/C
Erase lamp /C
3-W
EL/K
Erase lamp /K
3-W
EL/M
Erase lamp /M
3-W
EL/Y
Erase lamp /Y
2-W
KCT
Key counter
11-P
M10
9-O
M11
9-O
M12
Drum fan /1
12-Q
M36
Deodorization fan
7-P
M37
8-O
M61
6-O
M62
6-O
M63
7-O
PRCB
1-R
PS8
9-Y
PS9
10-Y
PS11
PGC sensor
11-X
PS14
9-O
PS66
12-Y
PS67
13-X
SD1
6-W
SD2
9-X
SD3
11-X
TCRS/C
TCR sensor /C
5-W
TCRS/K
TCR sensor /K
5-W
TCRS/M
TCR sensor /M
4-W
TCRS/Y
TCR sensor /Y
4-W
TCT/1
Total counter /1
7-O
TCT/2
Total counter /2
8-O
TEM/HUMS/2
Temp/humidity sensor /2
2-W
321-1
321-2
321-3
329-1
336-1
M17
24V
24V
PGND
5V
CONT
PWM
FG
24V
24V
PGND
PGND
5V
CONT
PWM
FG
24V
24V
PGND
PGND
FG
5V
CONT
PWM
24V
24V
PGND
PGND
Drum motor/ K
336-2
336-3
Drum motor/ C
329-2
329-3
Drum motor/ M
Drum motor/ Y
PGND
318-5-6
318-6-5
318-7-4
318-8-3
318-9-2
318-10-1
319-4-1
319-3-2
319-2-3
319-1-4
322-2
322-1
324-7
324-4
324-3
324-1
324-8
324-9
324-10
324-11
325-5-6
325-6-5
325-7-4
325-8-3
325-9-2
325-10-1
326-4-1
326-3-2
326-2-3
326-1-4
328-2
328-1
331-7
331-4
331-3
331-1
331-8
331-9
331-10
331-11
332-5-6
332-6-5
332-7-4
332-8-3
332-9-2
332-10-1
333-4-1
333-3-2
333-2-3
333-1-4
335-2
335-1
338-7
338-4
338-3
338-1
338-8
338-9
338-10
338-11
20
21
22
23
24
M20
M21
M22
M23
Developing motor/ C
25
Developing motor/ K
26
348-1-4
348-2-3
99
352-11
89
352-10
348-3-2
98
352-9
90
348-4-1
344-1-7
344-2-6
344-3-5
344-4-4
344-5-3
340-1B DMTK_H/L
340-2B DMTK_LD
340-3B DMTK_CW
340-4B DMTK_CLK
340-5B DMTK_SS
340-6B SGND
467-16B 5V
467-15B HAI_PS
467-14B SGND
467-13B 5V
467-12B EXIT_PS
467-11B GND
467-10B GND
483-4B-12B
483-5B-11B
387-1
387-2
388-1
387-3
388-2
688-1-3
483-7B-9B
483-6B-10B
388-3
42
688-2-2
69
483-8B-8B
25
352-8
352-7
352-6
352-5
344-6-2
340-7B 5V2
467-8B 5V
PS12
352-4
352-3
352-2
344-7-1
87
467-9B EXFUL_PS
5V2
5V2
SGND
SGND
P_EXIT
5V2
SGND
24V2
PGND
Tucking fan/ 1
FS
352-1
97
347-1-4
43
688-3-1
588-1-5
588-2-4
588-3-3
588-4-2
588-5-1
469-6
469-5
469-2
469-3
469-1
469-4
468-1-6
468-2-5
468-3-4
468-4-3
468-5-2
468-6-1
M26
483-9B-7B
45
351-11
347-2-3
96
351-10
340-8B DMTC_H/L
340-9B DMTC_LD
592-1-2
592-2-1
46
347-3-2
88
347-4-1
343-1-7
340-10B DMTC_CW
340-11B DMTC_CLK
467-7B P_EXIT
484-1-4
484-2-3
484-3-2
484-4-1
Tucking fan/ 2
Tucking fan/ 3
24
351-9
351-8
343-2-6
343-3-5
343-4-4
340-12B DMTC_SS
340-13B SGND
340-14B 5V2
44
351-7
351-6
351-5
343-5-3
343-6-2
343-7-1
467-6B RTS3_2
467-5B GND
467-4B SIN3_2
467-3B CTS3_2
483-1A-15A
483-2A-14A
41
351-4
351-3
351-2
351-1
85
346-1-4
95
350-11
346-2-3
346-3-2
94
350-10
340-1A DMTM_H/L
340-2A DMTM_LD
340-3A DMTM_CW
340-4A DMTM_CLK
340-5A DMTM_SS
340-6A SGND
340-7A 5V2
467-2B GND
467-1B SOUT3_2
467-16A GND
467-15A EPFAN_HL1
467-14A EPFAN_ER1
483-3A-13A
483-4A-12A
70
350-9
86
346-4-1
342-1-7
342-2-6
342-3-5
342-4-4
342-5-3
342-6-2
342-7-1
340-8A DMTY_H/L
340-9A DMTY_LD
340-10A DMTY_CW
467-13A EPFAN_DR1
485-1-4
485-2-3
485-3-2
485-4-1
486-1-4
486-2-3
486-3-2
486-4-1
689-1
689-2
689-3
23
350-8
350-7
350-6
350-5
350-4
350-3
350-2
350-1
345-1-4
345-2-3
345-3-2
93
349-11
349-10
349-9
345-4-1
341-1-7
341-2-6
340-11A DMTY_CLK
340-12A DMTY_SS
483-5A-11A
483-6A-10A
483-7A-9A
483-8A-8A
483-9A-7A
483-10A-6A
483-11A-5A
483-12A-4A
483-13A-3A
483-14A-2A
22
349-8
349-7
349-6
341-3-5
341-4-4
341-5-3
467-12A GND
467-11A EPFAN_HL2
467-10A EPFAN_ER2
Developing fan/3
483-15A-1A
Main body
fan
M27
349-5
349-4
349-3
340-13A SGND
340-14A 5V2
353-15B 5V2
467-9A EPFAN_DR2
467-8A GND
467-7A EPFAN_HL3
467-6A EPFAN_ER3
467-5A EPFAN_DR3
467-4A 5V
467-3A HA1_HP
Developing
fan/2
M28
Developing motor/ M
M18
353-14B DRUMK_HP
353-13B SGND
353-12B 5V2
353-11B DRUMC_HP
353-10B SGND
353-9B 5V2
353-8B DRUMM_HP
353-7B SGND
353-6B 5V2
353-5B DRUMY_HP
467-1A NC
467-2A GND
TEM/HUMS/1
353-4B SGND
Developing
fan/1
Writing
intake fan/1
PS10
341-6-2
353-1B SGND
353-3B 5V2
353-2B RL_HP
399-1
399-2
399-3
399-4
770-1-4
770-2-3
770-3-2
770-4-1
Writing
intake fan/1
Drum fan/ 2
349-2
122
341-7-1
291-3-1
291-2-2
291-1-3
353-15A NC
353-14A NC
353-13A 5V2
353-12A SGND
353-11A DBLT_CNT
353-10A DBLT_CLK
353-9A DBLT_CW
353-8A DBLT_LD
353-7A DBLT_H/L
353-6A SGND
353-5A BELT_EB
353-4A 5V2
353-3A SGND
353-2A BELT_EA
353-1A 5V2
398-1-3
398-2-2
398-3-1
397-1-4
397-2-3
397-3-2
397-4-1
396-1-4
396-2-3
396-3-2
396-4-1
395-1-4
395-2-3
395-3-2
395-4-1
394-1-4
394-2-3
394-3-2
394-4-1
490-1-4
490-2-3
490-3-2
490-4-1
349-1
359-1
359-2
359-3
304-6-1
304-5-2
304-4-3
304-3-4
304-2-5
304-1-6
309-20B 5V
309-19B CONT
309-18B PWM
309-17B FG
309-16B SGND
309-15B ENA2
309-14B 5V
309-13B SGND
309-12B ENA1
309-11B 5V
309-10B 5V
309-9B CONT
309-8B PWM
309-7B FG
309-6B SGND
309-5B ENA2
309-4B 5V
309-3B SGND
309-2B ENA1
309-1B 5V
309-20A 5V
309-19A CONT
309-18A PWM
309-17A FG
309-16A SGND
309-15A ENA2
309-14A 5V
309-13A SGND
309-12A ENA1
309-11A 5V
309-10A 5V
309-9A CONT
21
Developing motor/ Y
355-1-4
355-2-3
355-3-2
355-4-1
354-7-1
354-6-2
354-5-3
354-4-4
354-3-5
354-2-6
354-1-7
289-1
289-2
289-3
305-1
305-2
305-3
299-1-4
299-2-3
299-3-2
299-4-1
298-10-1
298-9-2
298-8-3
298-7-4
298-6-5
298-5-6
298-4-7
298-3-8
298-2-9
298-1-10
297-1-4
297-2-3
297-3-2
297-4-1
296-10-1
296-9-2
296-8-3
296-7-4
296-6-5
296-5-6
296-4-7
296-3-8
296-2-9
296-1-10
295-1-4
295-2-3
295-3-2
295-4-1
294-10-1
294-9-2
294-8-3
294-7-4
294-6-5
294-5-6
294-4-7
294-3-8
294-2-9
294-1-10
293-1-4
293-2-3
293-3-2
293-4-1
309-8A PWM
20
356-11
356-10
356-9
356-8
356-1
356-2
356-3
356-4
356-5
356-6
356-7
332-4-7
335-3
332-3-8
332-2-9
332-1-10
325-4-7
328-3
325-3-8
325-2-9
325-1-10
318-4-7
318-3-8
318-2-9
318-1-10
312-1-4
312-2-3
312-3-2
312-4-1
322-3
317-11
317-10
317-9
317-8
117
393-19B N.C
PS75
393-18B N.C
292-10-1
M64
393-17B N.C
311-10-1
M47
393-16B 5V
317-1
M46
393-15B M_HUM
5V
M45
393-14B GND
309-7A FG
M44
393-13B M_TEMP
292-9-2
M43
393-12B GND
292-8-3
506
393-11B DEVFAN_HL3
317-3
19
393-10B DEVFAN_ER3
393-9B DEVFAN_DR3
19
393-12B GND
PS74
393-7B FLFAN_HL2
36
393-6B FLFAN_ER2
35
393-5B FLFAN_DR2
40
393-4B GND
39
393-3B FLFAN_HL1
34
393-2B FLFAN_ER1
CONT
18
393-1B FLFAN_DR1
33
393-19A GND
S
393-18A O3FAN_ER
18
393-17A O3FAN_DR
PS73
393-16A GND
PS72
393-15A DEVFAN_HL2
M16
393-14A DEVFAN_ER2
393-13A DEVFAN_DR2
292-7-4
17
393-12A GND
393-11A DEVFAN_HL1
38
393-10A DEVFAN_ER1
37
393-9A DEVFAN_DR1
28
393-8A GND
17
393-7A WFAN_HL2
27
393-6A WFAN_ER2
16
PS71
393-5A WFAN_DR2
311-9-2
M13
393-4A GND
311-8-3
16
393-3A WFAN_HL1
PS70
393-2A WFAN_ER1
M15
393-1A WFAN_DR1
32
700-17B GND
311-7-4
700-16B DFAN_HL2
317-4
700-15B DFAN_ER2
31
700-14B DFAN_DR2
26
700-13B CHFAN_ER
317-7
15
700-12B CHFAN_ON
700-11B GND
25
700-10B TBC_SIG
700-9B CBCLCONT
700-8B TBC_EN
700-7B TBC_CLK
15
700-6B TBK_SIG
PS69
700-5B KBCLCONT
PS68
700-4B TBK_EN
M14
700-3B TBK_CLK
700-2B TSMT_SS
FG
14
700-1B TSMT_CLK
700-17A TSMT_LD
700-16A TSMT_HL
700-15A TBY_CLK
30
700-14A TBY_EN
29
700-13A YBCLCONT
14
700-12A TBY_SIG
U
700-11A TBM_CLK
Z
700-10A TBM_EN
Y
700-9A MBCLCONT
X
700-8A TBM_SIG
T
700-7A TB5VCONT
W
700-6A GND
V
700-5A TBO_SIG
PWM
26
N
PS13
PRCB(6/6)
S
100
92
91
118
121
PS15
Symbol
Connector
Faston
Crimp
Relay connector
Part name
Drum fan /2
Location
16-P
M14
Drum motor /Y
14-X
M15
Drum motor /M
15-X
M16
Drum motor /C
17-X
M17
Drum motor /K
18-X
M18
20-W
M20
Developing motor /Y
22-V
M21
Developing motor /M
23-V
M22
Developing motor /C
24-V
M23
Developing motor /K
25-V
M26
Tucking fan /1
23-O
M27
Tucking fan /2
22-O
M28
Tucking fan /3
22-O
M43
17-P
M44
17-P
M45
Developing fan /1
18-P
M46
Developing fan /2
18-P
M47
19-P
M64
Developing fan /3
20-P
PRCB
14-R
PS10
21-O
PS12
25-O
PS13
26-O
PS15
21-V
PS68
15-Y
PS69
16-X
PS70
16-Y
PS71
17-X
PS72
18-Y
PS73
18-X
PS74
19-V
PS75
20-V
TEM/HUMS/1
Temp/humidity sensor /1
20-Q
No paper sensor
Registration
sensor
A
M301
M302
Conveyance motor
M303
PS303
PS304
PS301
Timing sensor
PS302
Tray open/close
sensor
PS308
PS310
SD302
DFCB
Paper feed
cover sensor
Size
sensor/Lt
Reverse solenoid
PS309
SD301
Size VR
17.13 DF
VR301
MC301
Registration clutch
F
Reverse sensor
PS305
Paper exit
sensor
PS306
G
Paper exit
cover sensor
PS307
Symbol
Connector
Faston
Crimp
Relay connector
I
1
DF location list
Symbol
Part name
Location
DFCB
DF control board
4-A
M301
7-A
M302
Conveyance motor
7-B
M303
7-C
MC301
Registration clutch
7-F
PS301
Registration sensor
1-B
PS302
Timing sensor
1-C
PS303
1-A
PS304
No paper sensor
1-B
PS305
Reverse sensor
1-F
PS306
1-G
PS307
1-G
PS308
1-D
PS309
Size sensor/Lt
1-E
PS310
Size sensor/Rt
1-D
SD301
7-E
SD302
Reverse solenoid
7-D
SSB
2-D
VR301
Size VR
1-E
17.14 PF 1/4
10
11
12
13
AC drive Assy
EUROPE ONLY
FT9
FT1
FT7
RY
850-1 AC(H)
Inlet
plug
ACDB
Relay
FT3
FT5
850-2 NC
CBR
NF
24V1
850-3 NC
FT6
Power plug
FT10
FT2
FT8
FT4
850-4 AC(N)
Noise filter
972-1
969-1 AC2(H)
FOR JAPAN/U.S.A
972-2
969-2 AC2(H)
978-1
508
969-3 NC
850-1 AC(H)
972-3
969-4 NC
SSR1
850-2 NC
963-6 T1_H_CONT
SSR2
963-7 T2_H_CONT
963-5 T_H_5V
850-4 AC(N)
963-3 24V1
978-4
963-4 FH_RL_DRV
963-1 24V_IN(TEST)
972-4
969-5 T1_H_DRV(N)
969-6 T2_H_DRV(N)
963-2 GND(TEST)
850-3 NC
973-5-1
973-4-2
973-3-3
973-2-4
973-1-5
K
509
946-1-2
946-2-1
L
1
10
11
12
13
PF location list
Symbol
Part name
Location
ACDB
AC drive board
9-H
CBR
Circuit breaker
5-I
NF
Noise filter
6-I
RY
Relay
8-I
17.15 PF 2/4
14
15
16
17
18
19
20
21
22
23
24
25
26
Dehumidifier Dehumidifier
fan/2
fan/1
915-1
HTR 3
915-3
FM12
FM11
Temperature
sensor/3
TEMS/3
918-1-4
918-2-3
918-3-2
918-4-1
917-1-4
917-2-3
917-3-2
917-4-1
Fan heater/Up
Temperature
Dehumidifier Dehumidifier
sensor/4
fan/4
fan/3
916-1
HTR 4
916-3
508
958-1-2
958-2-1
F/G
FM13
FM14
TEMS/4
920-4-1
920-3-2
920-2-3
920-1-4
919-4-1
919-3-2
919-2-3
919-1-4
Fan heater/Lw
939-1-12
939-2-11
939-3-10
939-4-9
939-5-8
939-6-7
939-7-6
939-8-5
939-9-4
939-10-3
939-11-2
939-12-1
938-1-12
959-1-2
938-3-10
938-2-11
959-2-1
938-5-8
938-6-7
938-7-6
938-8-5
938-9-4
938-10-3
938-11-2
938-12-1
938-4-9
F/G
510
M
14
15
16
17
18
19
20
21
22
23
24
25
26
PF location list
Symbol
Part name
Location
FM11
Dehumidifier fan /1
25-G
FM12
Dehumidifier fan /2
26-G
FM13
Dehumidifier fan /3
24-I
FM14
Dehumidifier fan /4
24-I
HTR3
23-G
HTR4
21-I
TEMS/3
Temperature sensor /3
26-G
TEMS/4
Temperature sensor /4
24-I
X
Symbol
464-15B SIN2_2
Y
Connector
Faston
Crimp
Relay connector
3
4
5
6
7
8
SD4
902-3
902-2
902-1
PS23
10
11
858-1(24V)
956-1-2
934-1 T2_UPM_24V
934-2 /T2_UPM_DRV
M2
M3
908-2-2(EM)
908-1-3(GND)
909-3-1(CONT)
909-2-2(EM)
909-1-3(GND)
910-3-1(CONT)
910-2-2(EM)
910-1-3(GND)
942-7-5
942-6-6
941-11-1
941-10-2
941-9-3
942-11-1
942-10-2
942-9-3
854-B9-B11
854-B8-B12
854-B7-B13
854-B6-B14
854-B5-B15
854-B4-B16
854-B3-B17
854-B2-B18
854-B1-B19
Paper feed
assist fan/Fr11
Paper feed
assist fan/Rr11
Paper feed
assist fan/Fr12
Paper feed
assist fan/Rr12
FM1
FM2
FM3
FM4
12
852-B20 N.C
852-B19 P.GND
908-3-1(CONT)
942-8-4
854-B10-B10
11
852-B18 T1_FM4_EM
852-B17 T1_FM34_DRV
852-B16 P.GND
852-B15 T1_FM3_EM
852-B14 T1_FM34_DRV
852-B13 P.GND
852-B12 T1_FM2_EM
852-B11 T1_FM12_DRV
852-B10 P.GND
907-3-1(CONT)
907-1-3(GND)
Separation clutch/1
MC2
907-2-2(EM)
MC1
941-6-6
Shutter solenoid/Rr1
SD3
941-7-5
Shutter solenoid/Fr1
SD2
941-8-4
Pick-up solenoid/1
SD1
854-B12-B8
862-2-1
953-15-1
854-B13-B7
Temperature sensor/1
TEMS/1
854-B11-B9
862-1-2
VR1
852-B9 T1_FM1_EM
861-2-1
953-13-3
953-14-2
861-1-2
875-2-1
942-5-7
953-12-4
874-2-1
875-1-2
942-4-8
854-B14-B6
854-B15-B5
854-B16-B4
874-1-2
941-5-7
941-4-8
873-2-1
854-B17-B3
873-1-2
953-11-5
863-1-2
VR2
852-B8 T1_FM12_DRV
863-2-1
903-3
903-2
903-1
904-1
904-2
PS8
956-2-1
860-3
942-3-9
10
858-2(CONT)
860-2
942-2-10
PS7
934-3 T1_UPM_24V
860-1
PS6
934-4 /T1_UPM_DRV
859-3
942-1-11
PS5
955-1-2
955-2-1
859-2
941-3-9
904-3
859-1
941-1-11
941-2-10
886-3
886-2
886-1
885-3
885-2
885-1
884-3
884-2
PS4
857-1(24V)
883-3
953-9-7
PS3
TEM/HUMS
852-B7 T1_CL_24V
852-B6 T1_RVCL_DRV
852-B5 T1_SECL_DRV
883-2
953-8-8
953-10-6
F/G
854-B19-B1
854-B18-B2
854-A1-A20
854-A2-A19
854-A3-A18
854-A4-A17
854-A5-A16
854-A6-A15
854-A7-A14
854-A8-A13
854-A9-A11
854-A10-A11
883-1
953-7-9
PS2
857-2(CONT)
934-5 SENS_5V
934-6 PFU_HUM_SIG
934-7 S.GND
852-B4 T1_SHSD_DRV
852-B3 T1_SHSD_DRV
852-B2 T1_CL_24V
852-B1 T1_PUSD_DRV
852-A20 T1_SET_SIG
852-A19 T1_TH_SIG2
852-A18 T1_TH_SIG1
852-A17 S.GND
852-A16 T1_PSIZE_VR
852-A15 T1_PQUANT_VR
852-A14 SENS_5V
852-A13 T1_SIZE4_SIG
852-A12 T1_SIZE3_SIG
852-A11 T1_SIZE2_SIG
852-A10 S.GND
854-A12-A9
854-A13-A8
854-A11-A10
881-3
953-6-10
PS1
966-1
934-8 PFU_TH_SIG
933-1 S.GND
933-2 FD_OPEN_SIG
933-3 SENS_5V
933-4 LOCKSD_24V
933-5 T1_LOCKSD_DRV
800-6 PGND
966-2
982-1-7
982-2-6
982-3-5
982-4-4
933-6 LOCKSD_24V
933-7 T2_LOCKSD_DRV
800-1 5V2
966-3
966-4
876-1-2
876-2-1
982-5-3
982-6-2
982-7-1
852-A8 SENS_5V
852-A9 T1_SIZE1_SIG
881-2
953-5-11
884-1
881-1
Temperature-humidity sensor
SD8
Tray lock solenoid/1
PRCB(Main body)
880-1-2
922-2
922-1
1
880-2-1
FT1
801-16A T1_SECL_CONT
801-15A T1_RVCL_CONT
801-14A T2_RVCL_CONT
801-13A CH_CL1_CONT
801-12A CH_CL2_CONT
854-A14-A7
854-A15-A6
854-A16-A5
882-3
953-4-12
FT2
SW1
465-16A-1A
465-15A-2A
465-14A-3A
465-13A-4A
465-12A-5A
801-11A CH_CL3_CONT
852-A7 T1_LOCK_SIG
852-A6 T1_0_SIG
852-A5 T1_NF_SIG
882-2
953-3-13
464-5A PF_SOCL1
464-6A PF_RVCL1
464-7A PF_RVCL2
464-8A PF_CHCL1
464-9A PF_CHCL2
464-10A PF_CHCL3
801-10A CH_CL4_CONT
801-9A CH_CL5_CONT
801-8A CH_CL6_CONT
801-7A T1_PUSD_CONT
801-6A T1_NF_SIG
801-5A T1_O_SIG
801-4A CH_FE1_SIG
801-3A CH_FE2_SIG
801-2A CH_FE3_SIG
800-4 SGND
465-11A-6A
465-10A-7A
465-9A-8A
465-8A-9A
465-7A-10A
465-6A-11A
465-5A-12A
465-4A-13A
465-3A-14A
465-2A-15A
882-1
953-1-15
145-3
953-2-14
464-11A PF_CHCL4
464-12A PF_CHCL5
464-13A PF_CHCL6
464-14A PF_PUSD1
464-15A PF_NFSIG1
464-16A PF_NPSIG1
464-17A PF_CHSIG1
464-18A PF_CHSIG2
464-19A PF_CHSIG3
854-A17-A4
854-A18-A3
F/G
852-A3 SENS_5V
HTR 2
TRAY4
852-A4 T1_MAX_SIG
145-2
801-1A CH_FE4_SIG
145-1
465-1A-16A
854-A19-A2
854-A20-A1
854-1
854-2
961-1
961-2
464-20A PF_CHSIG4
852-A2 S.GND
852-A1 S.GND
800-7 24V2
801-16B N.C
800-8 PGND
801-15B SGND
801-14B PF_CL_CONT
801-13B CH_FE5_SIG
801-12B N.C
465-16B-1B
465-15B-2B
465-14B-3B
465-13B-4B
464-1B GND
464-2B LTCLCNT
464-3B PF_FRSIG1
801-10B PF_PR_SIG
801-11B T2_O_SIG
F/G
464-4B PF_FRSIG2
465-12B-5B
466-5
464-5B LTNP_SIG
106-6 24V1
801-9B T2_NF_SIG
106-12 PGND
466-6
465-11B-6B
466-1
465-10B-7B
106-3 5V2
465-9B-8B
466-2
464-8B GND
466-3
464-6B LTPR_SIG
464-7B LTSO_SIG
106-5 12V
801-6B T2_PUSD_CONT
106-9 SGND
801-8B SGND
466-4
801-7B /FE_HTROFF
106-11 SGND
465-8B-9B
111-2 24V2
466-7
464-9B PF_HTROFF
111-6 PGND
466-8
801-5B PRCL_CONT
T
466-9
465-7B-10B
DCPS1
466-10
465-6B-11B
111-3 24V2
Dehumidifier
heater/2
464-11B LTRCLCNT
111-7 PGND
Dehumidifier
heater/1
464-10B LTSSDCNT
S
145-2
801-4B T2_SECL_CONT
DCPS2
145-1
465-5B-12B
121-4 200VAC(H)
465-4B-13B
121-10 200VAC(N)
464-12B LTSCLCNT
ACDB(Main body)
F/G
801-3B S.GND
121-9 200VAC(N)
801-2B PFUD_RXD
121-3 200VAC(H)
464-13B GND
U
801-1B PFUD_TXD
465-3B-14B
465-2B-15B
465-1B-16B
464-14B SOUT2_2
HTR 1
960-2
960-1
17.16 PF 3/4
12
13
N
N
800-3 12V
800-2 SGND
800-5 24V1
PFDB(1/2)
T
W
W
Vertical conveyance(1/2)
Z
Z
13
PF location list
Symbol
ACDB(Main
Part name
Location
1-P
FM1
11-P
FM2
11-P
FM3
12-P
body)
FM4
12-P
HTR1
Dehumidifier heater /1
4-O
HTR2
Dehumidifier heater /2
4-O
M2
11-X
M3
11-X
MC1
10-P
MC2
Separation clutch /1
11-P
PFDB
PF drive board
4-R
PS1
6-P
PS2
6-P
PS3
7-P
PS4
7-P
PS5
7-P
PS6
7-P
PS7
8-P
PS8
8-P
PS23
10-X
SD1
Pick-up solenoid /1
10-P
SD2
10-P
SD3
10-P
SD4
9-X
SD8
9-X
SW1
8-X
VR1
Paper size VR /1
9-P
VR2
Remaining paper VR /1
8-P
TEM/HUMS
Temperature-humidity sensor
10-X
TEMS/1
Temperature sensor /1
9-P
14
MFDTB/R
MFDTB/S
15
PS25
16
17
948-5B-14B
948-4B-15B
948-3B-16B
948-2B-17B
948-1B-18B
948-18A-1A
948-17A-2A
948-16A-3A
976-5-2
976-4-3
976-3-4
976-2-5
976-1-6
977-3-1
977-2-2
977-1-3
965-2
965-3
898-1
898-2
898-3
899-1
899-2
899-3
PS22
18
MC10
MC11
MC12
19
20
21
22
23
MC7
MC8
MC9
FM9
FM10
Ventilation fan/2
Ventilation fan/1
PS24
Vertical conveyance clutch/3
PS17
Vertical conveyance clutch/2
PS27
Vertical conveyance
door sensor
867-2-1
24
869-1-2
869-2-1
25
967-1-4
927-A1 PFU_FAN1_DRV
927-A2 PFU_FAN1_ER
927-A3 PFU_FAN1_HL
927-A4 P.GND
927-A5 PFU_FAN2_DRV
927-A6 PFU_FAN2_ER
927-A7 PFU_FAN2_HL
927-A8 P.GND
937-A12 S.GND
937-A11 T1_HTSET_SIG
937-A10 H_TH1_SIG2
937-A9 H_TH1_SIG1
937-A8 P.GND
937-A7 T1_HFAN2_HL
937-A6 T1_HFAN2_ER
937-A5 T1_HFAN_DR
937-A4 P.GND
937-A3 T1_HFAN1_HL
937-A2 T1_HFAN1_ER
937-A1 T1_HFAN_DR
937-B12 S.GND
937-B11 T2_HTSET_SIG
937-B10 H_TH2_SIG2
937-B9 H_TH2_SIG1
937-B8 P.GND
937-B7 T2_HFAN2_HL
937-B6 T2_HFAN2_ER
937-B5 T2_HFAN_DR
937-B4 P.GND
937-B3 T2_HFAN1_HL
937-B2 T2_HFAN1_ER
937-B1 T2_HFAN_DR
962-5 T2_HEAT_DRV
914-1-3(GND)
944-9-3
Paper feed
assist fan/Rr22
25
967-2-3
967-3-2
967-4-1
968-1-4
968-2-3
968-3-2
927-A9 PFU_FAN3_DRV
927-A10 PFU_FAN3_ER
927-A11 PFU_FAN3_HL
927-A12 P.GND
962-3 SENS_5V
962-4 T1_HEAT_DRV
914-2-2(EM)
944-10-2
24
927-A13 PFU_FAN4_DRV
927-A14 PFU_FAN4_ER
927-A15 PFU_FAN4_HL
927-A16 P.GND
927-A17 N.C
927-A18 N.C
927-B1 /CH_CL3_DRV
927-B2 V_MC_24V
927-B3 /CH_CL2_DRV
927-B4 V_MC_24V
927-B5 /CH_CL1_DRV
927-B6 V_MC_24V
927-B7 S.GND
927-B8 VD_OPEN_SIG
927-B9 SENS_5V
927-B10 S.GND
927-B11 CH_FE1_SIG
927-B12 SENS_5V
962-1 24V1
962-2 H_RL_DRV
914-3-1(CONT)
944-11-1
Paper feed
assist fan/Fr22
509
868-1-2
868-2-1
867-1-2
949-1-18
949-2-17
949-3-16
949-10 to 15 N.C
949-10-9
949-11-8
949-12-7
927-B13 S.GND
927-B14 CH_FE2_SIG
927-B15 SENS_5V
927-B16 S.GND
927-B17 CH_FE3_SIG
927-B18 SENS_5V
913-1-3(GND)
943-9-3
23
968-4-1
900-3
900-2
900-1
895-3
895-2
895-1
949-13-6
949-14-5
949-15-4
949-16-3
949-17-2
853-B20 N.C
913-2-2(EM)
943-10-2
22
PS26
Vertical conveyance
sensor/1
896-3
896-2
896-1
897-3
949-18-1
4-9
4-8
4-7 PF_CL_DRV
913-3-1(CONT)
943-11-1
Paper feed
assist fan/Rr21
FM8
4-6 H_MC_24V
855-B1-B19
912-1-3(GND)
944-6-6
FM7
853-B19 P.GND
855-B3-B17
855-B2-B18
912-2-2(EM)
944-7-5
FM6
4-5 CH_CL6_DRV
853-B18 T2_FM4_EM
853-B17 T2_FM34_DRV
912-3-1(CONT)
943-5-4
Paper feed
assist fan/Fr21
FM5
Vertical conveyance
sensor/2
M1
4-4 H_MC_24V
855-B4-B16
855-B5-B15
855-B6-B14
855-B7-B13
911-1-3(GND)
21
897-2
897-1
2
4-3 SGND
853-B16 P.GND
855-B9-B11
855-B8-B12
911-2-2(EM)
943-6-6
20
4-2 YOBI_SIG
4-1 SENS_5V
853-B15 T2_FM3_EM
853-B14 T2_FM34_DRV
853-B13 P.GND
853-B12 T2_FM2_EM
853-B11 T2_FM12_DRV
855-B10-B10
Separation clutch/2
911-3-1(CONT)
943-7-5
Shutter solenoid/Rr2
943-8-4
Shutter solenoid/Fr2
MC5
853-B10 P.GND
855-B12-B8
Pick-up solenoid/2
MC4
855-B11-B9
865-2-1
954-15-1
Temperature sensor/2
SD7
853-B9 T2_FM1_EM
865-1-2
954-14-2
SD6
853-B8 T2_FM12_DRV
864-2-1
954-13-3
SD5
952-1-4
855-B14-B6
855-B13-B7
864-1-2
879-2-1
944-5-7
954-12-4
878-2-1
879-1-2
943-5-7
944-4-8
TEMS/2
952-2-3
853-B7 T2_CL_24V
853-B6 T2_RVCL_DRV
853-B5 T2_SECL_DRV
855-B15-B5
855-B16-B4
877-2-1
878-1-2
954-11-5
943-4-8
877-1-2
954-10-6
866-1-2
VR3
925-6 PFUM_GAIN
925-5 PFUM_EM
925-4 PFUM_FR
925-3 PFUM_CLK
925-2 PFUM_CONT
853-B4 T2_SHSD_DRV
853-B3 T2_SHSD_DRV
855-B17-B3
855-B18-B2
855-B19-B1
855-A1-A20
866-2-1
905-3
905-2
VR4
856-11 24V
PRCL_DRV
928-1A
853-B2 T2_CL_24V
853-B1 T2_PUSD_DRV
853-A20 T2_SET_SIG
855-A2-A19
855-A3-A18
855-A4-A17
855-A5-A16
PS16
952-3-2
H_MC_24V
928-2A
925-1 5V2
CH_CL5_DRV
928-3A
928-4A H_MC_24V
928-5A CH_CL4_DRV
853-A19 T2_TH_SIG2
853-A18 T2_TH_SIG1
853-A17 S.GND
853-A16 T2_PSIZE_VR
PS15
856-10 24V
S.GND
928-7A
905-1
906-1
906-2
906-3
894-3
894-2
PS14
952-4-1
HDIN_OPEN_SIG
928-8A
855-A6-A15
855-A7-A14
944-3-9
944-2-10
894-1
887-3
887-2
887-1
893-3
893-2
893-1
892-3
892-2
892-1
891-3
891-2
891-1
890-3
890-2
890-1
PS13
PGND
SENS_5V
928-9A
853-A15 T2_PQUANT_VR
853-A14 SENS_5V
855-A8-A13
944-1-11
943-3-9
943-2-10
943-1-11
954-9-7
PS12
PGND
S.GND
928-10A
853-A13 T2_SIZE4_SIG
954-7-9
954-8-8
888-3
888-2
888-1
PS11
856-9
H/L
LD
F/R
CLK
CONT
S.GND(N.C)
5V
HD_OPEN_SIG
928-11A
928-6A H_MC_24V
SENS_5V
928-12A
855-A9-A12
855-A10-A11
855-A11-A10
855-A12-A9
855-A13-A8
855-A14-A7
855-A15-A6
954-6-10
954-5-11
PS10
856-8
856-7
856-6
856-5
856-4
856-3
856-2
856-1
872-1-2
872-2-1
871-1-2
871-2-1
870-1-2
948-1A-18A
948-2A-17A
948-3A-16A
948-4A-15A
948-5A-14A
948-6A-13A
853-A12 T2_SIZE3_SIG
853-A11 T2_SIZE2_SIG
853-A10 S.GND
853-A9 T2_SIZE1_SIG
853-A8 SENS_5V
853-A7 T2_LOCK_SIG
853-A6 T2_0_SIG
855-A16-A5
889-3
889-2
19
Vertical conveyance
sensor/3
964-3
964-2
964-1
901-3
901-2
928-13A S.GND
928-14A CH_FE5_PS
928-15A SENS_5V
928-16A N.C
928-1B S.GND
928-2B CH_FE4_SIG
928-3B SENS_5V
928-4B S.GND
928-5B PF_PR_PS
928-6B SENS_5V
928-7B VDDSIG1
928-8B S.GND
928-9B SENS_5V
853-A5 T2_NF_SIG
954-4-12
954-3-13
889-1
18
Pre-registration clutch
948-6B-13B
976-6-1
PS21
Horizontal conveyance
clutch/2
948-7B-12B
924-1-10
921-1
870-2-1
948-8B-11B
924-2-9
921-2
PS19
Horizontal conveyance
clutch/1
948-9B-10B
924-3-8
921-3
928-10B -5V
928-11B S.GND
928-12B SI
954-1-15
954-2-14
17
Y
PS18
Horizontal conveyance
door sensor/2
948-10B-9B
924-4-7
921-4
PS20
901-1
948-11B-8B
924-5-6
921-5
928-13B S.GND
855-A17-A4
855-A18-A3
PS9
Horizontal conveyance
door sensor/1
948-12B-7B
924-6-5
921-6
853-A3 SENS_5V
853-A4 T2_MAX_SIG
928-14B SENS_CLK
928-15B LED_CONT
855-A19-A2
TRAY5
948-13B-6B
853-A2 S.GND
16
Horizontal conveyance
sensor/2
948-14B-5B
924-8-3
924-7-4
921-7
928-16B 24V2-1
853-A1 S.GND
855-A20-A1
855-1
855-2
921-8
965-1
948-15B-4B
924-9-2
CT
921-9
W
948-16B-3B
924-10-1
931-3 P.GND
931-2 A.GND
931-1 JCLK_OUT
921-10
490-3
F/G
490-2
15
Horizontal conveyance
sensor/1
MI2
490-1
930-4 A.GND
930-3 A.GND
930-2 MF_SIG(-)
930-1 MF_SIG(+)
14
Pre-registration sensor
Centering sensor
X
491-3
491-2
491-1
17.17 PF 4/4
26
510
N
N
F/G
Q
Q
S
S
PFDB(1/2)
Vertical conveyance(2/2)
Horizontal conveyance
Z
26
PF location list
Symbol
FM5
Part name
Paper feed assist fan /Fr21
Location
20-O
FM6
20-O
FM7
21-O
FM8
21-O
FM9
Ventilation fan /2
25W
FM10
Ventilation fan /1
26W
M1
20-X
MC4
19-O
MC5
Separation clutch /2
20-O
23-W
MC7
MC8
24-W
MC9
24-W
MC10
18-X
MC11
19-X
MC12
Pre-registration clutch
19-X
MFDTB/R
14-X
MFDTB/S
14-X
PFDB
PF drive board
20-S
PS9
15-O
PS10
15-O
PS11
16-O
PS12
16-O
PS13
16-O
PS14
17-O
PS15
17-O
PS16
17-O
PS17
23-W
PS18
17-X
PS19
17-X
PS20
Pre-registration sensor15-U
16-X
PS21
18-X
PS22
18-X
PS24
23-W
PS25
Centering sensor
15-X
PS26
22-W
PS27
22-W
SD5
Pick-up solenoid /2
19-O
SD6
19-O
SD7
19-O
TEMS/2
Temperature sensor /2
18-O
VR3
18-O
VR4
18-O
1
2
3
464-6A PF_RVCL1
4
464-10B LTSSDCNT
PS101
PS102
PS103
PS104
PS105
Remaining
paper
sensor/1
Remaining
paper
sensor/2
Remaining
paper
sensor/3
Remaining
paper
sensor/4
FM1
7
TEMS/1
PS111
PS110
VR1
Paper size
seonsor/Fr
Paper size
seonsor/Rr
Remaining
paper VR
FM2
I
8
845-3
845-2
845-1
846-1
849-1-3
849-2-2
849-3-1
850-1-8
850-2-7
836-1 5V2
836-2 SIZE_VR
836-3 SGND
836-4 5V2
836-5 SIZE_PS1
836-6 SGND
836-7 5V2
836-8 SIZE_PS2
804-11B 24V2
804-14B LT_CL_DRV
804-13B 24V2
830-1-2
830-2-1
826-1-2
833-1
833-2
833-3
17.18 LU
8
9
MS1
LUDB
Connector
Faston
Crimp
Relay connector
PS100
804-12B PRCL_DRV
813-1
826-2-1
813-2
839-2-4
839-1-5
832-1
832-2
832-3
Pre-registration sensor
SW100
804-10B SECL_DRV
804-9B 24V2
804-8B 5V2
804-7B UPOP_PS
804-6B SGND
804-5B DW_SW
804-4B SGND
804-3B 5V2
839-3-3
LU exit sensor
846-2
850-3-6
850-4-5
850-5-4
823-1
823-2
823-3
824-1
PS115
846-3
847-1
847-2
839-4-2
839-5-1
MS2
804-1B SGND
817-2
804-2B FROP_SIG
824-3
824-2
825-1
825-2
825-3
PS106
836-9 SGND
841-1-14
841-2-13
841-3-12
841-4-11
841-6-9
841-5-10
841-7-8
841-9-6
841-8-7
831-1
831-2
831-3
Pick-up solenoid
PS107
850-6-3
804-14A SGND
804-13A POUT_SIG
804-12A 5V2
804-11A SGND
804-10A PR_PS
804-9A 5V2
804-8A 5V2
804-7A 0_PS
804-6A SGND
804-5A 5V2
841-10-5
841-11-4
841-12-3
829-1-2
829-2-1
PS108
847-3
836-10 TH1_SIG1
836-11 TH1_SIG2
804-3A SGND
804-4A MAX_SIG
841-14-1
841-13-2
24V
24V
P.G.
P.G.
H/L
LD
PS109
850-7-2
850-8-1
803-1 LF_DRV
803-2 LFAN1_EM
804-1A 24V
804-2A PUSD_DRV
CONT
CLK
CW/CCW
SD100
848-1-2
848-2-1
837-1-6
837-2-5
803-3 PGND
5V
S.G.
Temperature
sensor/1
811-1-3
811-2-2
803-5 LFAN2_EM
803-4 LF_DRV
816-1
837-3-4
837-4-3
803-6 PGND
816-2
811-3-1
812-1-3
837-5-2
837-6-1
815-11
815-10
815-9
815-8
815-7
815-6
815-5
815-4
815-3
815-2
815-1
M1
Paper feed
assist fan/Rr
812-3-1
MAIN BODY
812-2-2
805-11 24V2
805-10 24V2
805-9 PGND
805-8 PGND
805-7 LCTMGAIN
805-6 LCTM_EM
805-5 LCTM_F/R
805-4 LCTM_CLK
805-3 LCTMCONT
817-1
806-1 SGND
806-2 QUANT4
806-3 5V2
806-4 SGND
806-5 QUANT3
806-6 5V2
805-1 5V2
805-2 SGND
TEMS/2
822-3
822-2
822-1
806-8 QUANT2
806-7 SGND
821-3
821-2
821-1
820-3
806-9 5V2
806-10 SGND
806-11 QUANT1
806-12 5V2
806-13 SGND
PS1
820-2
806-15 5V2
806-14 LOW_SIG
810-10
820-1
819-3
819-2
819-1
818-3
818-2
810-8
810-9
Centering sensor
Paper feed
assist fan/Fr
M100
Lower
Limit Sensor
802-10 24V2
802-9 LED
802-8 CLK
802-7 SGND
810-7
810-6
810-5
810-4
810-3
810-2
810-1
Temperature sensor/2
818-1
808-2 D2
808-1 D1
802-6 SI
938-1-12
938-2-11
938-3-10
Fan heater
802-5 SGND
802-4 -5V
802-3 5V2
802-2 SGND
802-1 VIDEO
835-12 S.GND
835-11 HTSET_SIG
938-4-9
HTR1
814-2
801-B15 SGND
801-B14 LT_CL_CONT
801-B13 LT_SIG1
801-B12 LT_SIG2
801-B11 0_SIG
801-B10 PR_SIG
801-B9 POUT_SIG
835-9 H_TH_SIG1
835-10 H_TH_SIG2
Dehumidifier heater
Paper lift
motor
465-15B-2B
465-14B-3B
465-13B-4B
465-12B-5B
465-11B-6B
465-10B-7B
465-9B-8B
801-B6 PUSD_CONT
801-B7 /LT_HTROFF
801-B8 SGND
LU-202
814-1
464-1B GND
464-2B LTCLCNT
464-3B PF_FRSIG1
464-4B PF_FRSIG2
464-5B LTNP_SIG
464-6B LTPR_SIG
464-7B LTSO_SIG
465-8B-9B
Dehumidifier
fan/2
HTR2
465-7B-10B
938-5-8
938-6-7
938-7-6
915-3
464-8B GND
465-6B-11B
835-8 P.GND
835-7 HFAN2_HL
938-8-5
Dehumidifier
fan/1
915-1
464-9B PF_HTROFF
835-5 HFAN_DR
835-6 HFAN2_ER
938-10-3
FM4
801-B5 PRCL_CONT
801-B4 SECL_CONT
801-B3 S.GND
801-B2 LCTD_RXD
835-4 P.GND
FM3
465-5B-12B
465-4B-13B
465-3B-14B
465-2B-15B
801-B1 LCTD_TXD
938-11-2
464-11B LTRCLCNT
464-12B LTSCLCNT
464-13B GND
464-14B SOUT2_2
464-15B SIN2_2
F
938-9-4
972-4
835-3 HFAN1_HL
938-12-1
972-3
835-2 HFAN1_ER
835-1 HFAN_DRV
915-2
465-1B-16B
801-A16 N.C
801-A15 N.C
962-5
973-1-5
F/G
465-16A-1A
465-15A-2A
801-A14 N.C
801-A13 N.C
801-A12 N.C
973-3-3
973-4-2
973-2-4
145-3
464-5A PF_SOCL1
465-14A-3A
465-13A-4A
962-4 T1_HEAT_DRV
962-3 SENS_5V
973-5-1
972-2
464-7A PF_RVCL2
801-A11 N.C
962-1 24V1
972-1
464-8A PF_CHCL1
464-9A PF_CHCL2
465-12A-5A
465-11A-6A
800-5 SGND
464-10A PF_CHCL3
801-A10 N.C
106-3 5V2
466-1
465-10A-7A
106-9 SGND
466-2
464-11A PF_CHCL4
466-5
962-2 FH_RL_DRV
466-6
801-A9 N.C
466-3
801-A8 N.C
466-4
800-3 24V2
464-12A PF_CHCL5
106-5 12V
801-A7 N.C
106-11 SGND
800-6 PGND
465-9A-8A
106-6 24V1
801-A6 N.C
465-8A-9A
106-12 PGND
AC drive
ASSY
464-13A PF_CHCL6
111-2 24V2
466-7
801-A5 N.C
466-8
465-7A-10A
111-6 PGND
464-14A PF_PUSD1
DCPS1
111-3 24V2
464-15A PF_NFSIG1
145-5
145-6
799-1
799-2
799-3
799-4
801-A4 N.C
465-6A-11A
145-4
801-A3 N.C
F/G
465-5A-12A
D
111-7 PGND
834-2
464-16A PF_NPSIG1
DCPS2
834-1
145-2
801-A2 N.C
B
145-1
465-4A-13A
121-8 220VAC(H)
464-18A PF_CHSIG2
121-3 220VAC(H)
464-17A PF_CHSIG1
801-A1 N.C
ACDB
465-3A-14A
465-2A-15A
465-1A-16A
464-19A PF_CHSIG3
464-20A PF_CHSIG4
MC101 MC102
466-10
466-9
800-2 12V
800-4 SGND
800-1 5V2
Symbol
PRCB
LU location list
Symbol
FM1
Part name
Paper feed assist fan /Fr
Location
6-H
FM2
7-H
FM3
Dehumidifier fan /1
4-C
FM4
Dehumidifier fan /2
4-C
HTR1
Dehumidifier heater /1
3-A
HTR2
Dehumidifier heater /2
4-B
LUDB
LU drive board
3-D
M1
5-B
M100
5-H
MC101
8-B
MC102
Pre-registration clutch
9-B
MS1
Interlock switch /1
6-C
MS2
Interlock switch /2
6-C
PS1
Centering sensor
5-B
PS100
8-B
PS101
5-H
PS102
5-H
PS103
6-H
PS104
6-H
PS105
6-H
PS106
Pre-registration sensor
7-B
PS107
LU exit sensor
7-B
PS108
7-B
PS109
7-B
PS110
7-B
PS111
8-H
PS115
8-B
SD100
Pick-up solenoid
7-B
SW100
8-B
TEMS/1
Temperature sensor /1
8-H
TEMS/2
Temperature sensor /2
4-C
VR1
Paper size VR
8-H
I
1
FT1
AC INRET
26NA-752
2
FT2
FT3
FT4
AC OUTRET/2
H
CBR1
FT5
FT6
Circuit breaker/1
3
CN35-2
CN36-1
AC CODE
26NA88610(KBJ:100V)
26NE88610(KBT:120V)
26NF88610(KBI:240V)
Noise filter
FT7
3
FT8
4
FT10
MS1
NF1
1
FT11
RL1
Circuit breaker/2
CBR2
2
RU504
CN34-5:FGND
FT9
FT12
CN34-1:HOT
Relay
CN34-3:NEUTRAL
5V
8
9
3
CN35-1
FA13
FA14
S.GND
6
7
24V
101
17 21
19
P.GND
4
5
RUCB
10
102(RU504)
OR
105(RU503)
C
D
E
F
G
H
18
10
11
12
7
8
9
1
J
K
2
3
L
M
Main body
CN6-1 FNS1_SOUT
CN6-2 S.GND
CN6-3 FNS1_CTS
CN6-4 FNS1_SIN
CN6-5 NC
CN6-6 FNS1_RTS
CN6-7 PAPEROUT2
CN6-8 NC
A
N
P
Q
R
S
4
21
20
22
CN24-1 24V
CN24-2 5V
CN24-3 SG
CN24-4 PG
CN24-5 PG
CN24-6 FG
15
Paper fan/1
Paper fan/2
Paper fan/3
PS2
PS3
M2
M3
M4
M6
M7
CN111- 3
CN111- 2
CN111- 1
CN112- 3
CN112- 2
CN112- 1
CN106- 3
CN106- 2
CN106- 1
CN105- 3
CN105- 2
CN105- 1
CN103- 3
CN103- 2
CN103- 1
CN102- 3
CN102- 2
CN102- 1
CN101- 3
CN101- 2
CN101- 1
Intermediate sensor
PS1
CN110- 3
CN110- 2
CN110- 1
CN7-2 SYS_SIN
CN7-1 SYS_RTS
CN11-1 24V_IN
CN11-2 5V_IN
CN11-3 S.GND
CN11-4 P.GND
CN11-5 P.GND
Entrance sensor
CN25-5 PAPER_OUT
CN25-4 SG
CN25-3 SG
CN25-2 5V
CN25-1 5V
16 23
CN26-6 MTXD
CN26-5 SG
CN26-4 MCTS
CN26-3 MRXD
CN26-2 SG
CN26-1 MRTS
12 20
CN27-1
CN27-2
11 22
CN5-1 SYS_SIN
CN5-2 S.GND
CN5-3 SYS_RTS
CN5-4 SYS_SOUT
CN5-5 S.GND
CN5-6 SYS_CTS
CN5-7 PAPEROUT_1
CN13-A 1 NC
CN13-A 2 NC
CN13-A 3 NC
CN13-A 4 NC
CN13-A 5 NC
CN13-A 6 NC
CN13-A 7 NC
CN13-A 8 NC
CN13-A 9 NC
CN13-A10 NC
CN13-A11 NC
CN13-A12 NC
CN13-A13 NC
CN13-A14 NC
CN13-A15 NC
CN13-A16 NC
CN13-A17 NC
CN13-A18 NC
CN13-A19 NC
CN13-A20 NC
CN13-B 1 NC
CN13-B 2 NC
CN13-B 3 NC
CN13-B 4 NC
CN13-B 5 NC
CN13-B 6 NC
CN13-B 7 NC
CN13-B 8 NC
CN13-B 9 NC
CN13-B10 NC
CN13-B11 NC
CN13-B12 NC
CN13-B13 NC
CN13-B14 NC
CN13-B15 NC
CN13-B16 NC
CN13-B17 NC
CN13-B18 NC
CN13-B19 NC
CN13-B20 NC
CN20-1 24V
CN20-2 5V
CN20-3 SG
CN20-4 PG
CN20-5 PG
CN20-6 FG
101
CN12-1 RL_5V
CN12-2 RL_DRV
CN21-1 PAPER_OUT
CN21-2 SG
CN21-3 SG
CN21-4 5V
CN21-5 5V
-1
-2
-3
-4
-5
-6
-13
-14
-15
J1
-3
-2
-1
-B13
-B14
-B15
-B 3
-B 2
-B 1
-10
-11
-12
CN4- 4 M2/3/4/6/7_DRV
CN4- 5 M7_LD_IN
CN4- 6 M7_24V
-6
-5
-4
-B10
-B11
-B12
-B 6
-B 5
-B 4
-7
-8
-9
CN4- 1 M2/3/4/6/7_DRV
CN4- 2 M6_LD_IN
CN4- 3 M6_24V
-B 7
-B 8
-B 9
-B 9
-B 8
-B 7
CN22-1 MTXD
CN22-2 SG
CN22-3 MCTS
CN22-4 MRXD
CN22-5 SG
CN22-6 MRTS
FA14
FA13
-1
-2
-3
-4
-5
-6
J2
E
I
-4
-5
-6
-1
-2
-3
-4
-9
-8
-7
-B 4
-B 5
-B 6
-B12
-B11
-B10
-1
-2
-3
-1
-2
-3
J6
J8
-1
-2
-3
CN3- 7 M2/3/4/6/7_DRV
CN3- 8 M4_LD_IN
CN3- 9 M4_24V
-12
-11
-10
-B 1
-B 2
-B 3
-B15
-B14
-B13
-3
-2
-1
J5
D
CN3- 4 M2/3/4/6/7_DRV
CN3- 5 M3_LD_IN
CN3- 6 M3_24V
-15
-14
-13
-A13
-A14
-A15
-A 3
-A 2
-A 1
-3
-2
-1
-1
-2
-3
CN3- 1 M2/3/4/6/7_DRV
CN3- 2 M2_LD_IN
CN3- 3 M2_24V
-A10
-A11
-A12
-A 6
-A 5
-A 4
J7
B
CN1-13 PS3_S.GND
CN1-14 PS3_SIG
CN1-15 PS3_5V
CN1-10 PS2_S.GND
CN1-11 PS2_SIG
CN1-12 PS2_5V
-3
-2
-1
17.19 RU
7
8
23
16
15
17
CN28-3:-V/PGND
CN28-2:-V/PGND
CN28-1:-V/PGND
DCPS
T
V
W
13
13
14
CN36-2
Connector
Faston
Crimp
Relay connector
SD3
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
N.C
-A 7
-A 8
-A 9
-A 9
-A 8
-A 7
CN109-2
CN109-1
-A 5
-A 6
-A11
-A10
SD2
CN1- 7 PS1_S.GND
CN1- 8 PS1_SIG
CN1- 9 PS1_5V
CN1- 5 SD3_24V
CN1- 6 SD3_DRV
-A 3
-A 4
-A13
-A12
CN108-2
CN108-1
-A 1
-A 2
J3
-A15
-A14
-1
-2
-3
-4
-5
-6
AC OUTRET/1
CN1- 3 SD2_24V
CN1- 4 SD2_DRV
CN1- 1 SD1_24V
CN1- 2 SD1_DRV
-13
-1
M5
N.C
N.C
N.C
N.C
N.C
J2
101
J1
MS1
CN104- 5
CN104- 2
CN104- 4
CN104- 6
CN104- 3
CN104- 1
M1
FT16
F
N.C
N.C
N.C
RU503
-1
-2
-3
-4
J1
-7
-8
-9
-10
-11
-12
FT15
G
-7
-6
-5
-4
-3
-2
CN2- 7 M5_24V
CN2- 8 M5_24V
CN2- 9 M5_DRV_A
CN2-10 M5_DRV_A/
CN2-11 M5_DRV_B
CN2-12 M5_DRV_B/
CN100- 3
CN100- 9
CN100- 1
CN100- 5
CN100- 7
CN100-11
-1
-2
-3
-4
-5
-6
J4
-13
-12
-11
-10
-9
-8
-1
-2
-3
-4
-5
-6
D
CN2- 1 M1_24V
CN2- 2 M1_24V
CN2- 3 M1_DRV_A
CN2- 4 M1_DRV_A/
CN2- 5 M1_DRV_B
CN2- 6 M1_DRV_B/
for RU503
105
14
18
Interlock switch
19
To rear option
Interlock switch
CN28-7:+V/24V
CN28-8:+V/24V
Symbol
CN28-4:-V/PGND
CN28-5:+V/24V
CN28-6:+V/24V
RU location list
Symbol
Part name
Location
CBR1
Circuit breaker /1
3-I
CBR2
Circuit breaker /2
3-I
DCPS
DC power supply
5-I
M1
2-B
M2
Paper fan/1
7-B
M3
Paper fan/2
7-B
M4
Paper fan/3
7-B
M5
2-B
M6
8-B
M7
8-B
MS1
Interlock switch
2-G,4-H
NF
Noise filter
3-I
PS1
Entrance sensor
6-B
PS2
Intermediate sensor
6-B
PS3
6-B
RL1
Relay
4-I
RUCB
RU control board
2-D
SD2
3-B
SD3
3-B
1
FT6
WIT
FT8
4
2
2
FT10
NF1
WIT
CBR2
Circuit breaker/2
RT1
Outlet
CN181- 1
CN181- 2
BLK
Y/G
WIT
RT5
CN151- 2
FT12 BLK
RT2
WIT
CN183- 1
WIT
CN183- 2
I
3
CN183- 1
WIT
CN183-A1
BLK
WIT
CN183-A2
CN183- 2
Y/G
BLK
WIT
CN184-5
:frame GND
DCPS
CN184-1
:line(L)
CN184-3
:neutral(N)
CN191-8
:+V/24V
CN191-7
:+V/24V
CN191-6
:+V/24V
CN191-5
:+V/24V
CN191-4
:-V/PGND
CN191-3
:-V/PGND
CN191-2
:-V/PGND
CN191-1
:-V/PGND
MS1
CN183-B2
CN183-B1
BLK
WIT
AC L
F.GND
AC N
5
CN**-1 24V
CN**-2 5V
CN**-3 S.GND
CN**-4 P.GND
CN**-5 P.GND
CN**-6 F.GND
RU-503/504
RT10
4
5
AC OUTLET
CN602-1
CN602-2
CN602-3
CN602-4
CN602-5
CN602-6
CN603-1
CN603-2
CN603-3
CN603-4
CN603-5
CN603-6
24V
5V
S.GND
P.GND
P.GND
F.GND
12
13
MAIN BODY
14
15
SGND
MAIN BODY
8
CN610- 5
CN610- 8
CN610- 7
CN610- 6
CN610- 4
CN610- 3
CN610- 2
CN606- 6
CN606- 5
17 21
16 20
CN8-A 1 KCOUT_113
CN8-A 2 KCOUT_114
CN8-A 3 KCOUT_115
CN8-A 4 KCOUT_116
CN8-A 5 KCOUT_117
CN8-A 6 KCOUT_118
CN8-A 7 KCOUT_119
CN8-A 8 KCOUT_120
CN9-A 9 KCOUT_121
CN8-A10 KCOUT_122
CN8-A11 KCOUT_123
CN8-A12 KCOUT_124
CN8-A13 KCOUT_125
CN8-A14 KCOUT_126
CN8-A15 KCOUT_127
CN8-A16 KCOUT_128
CN8-A17 NC
CN8-B 1 KCOUT_129
CN8-B 2 KCOUT_130
CN8-B 3 KCOUT_131
CN8-B 4 KCOUT_132
CN8-B 5 KCOUT_133
CN8-B 6 KCOUT_134
CN8-B 7 KCOUT_135
CN8-B 8 KCOUT_136
CN8-B 9 KCOUT_137
CN8-B10 KCOUT_138
CN8-B11 KCOUT_139
CN8-B12 KCOUT_140
CN8-B13 KCOUT_141
CN8-B14 KCOUT_142
CN8-B15 KCOUT_143
CN8-B16 KCOUT_144
CN8-B17 NC
CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CN7-B 2 KCIN_78
CN7-B 3 KCIN_79
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
CN7-B 9 KCIN_85
CN7-B10 KCIN_86
CN7-B11 KCIN_87
CN7-B12 KCIN_88
CN210-A 1 TCLKE_2
CN210-A 2 TCLKF_2
CN210-A 3 SGND
CN210-A 4 SGND
CN210-A 5 SGND
CN210-A 6 5V
CN210-A 7 5V
CN210-A 8 5V
CN210-A 9 NC
CN210-A10 NC
CN210-A11 SUBIN1
CN210-A12 NC
CN210-A13 KCOUT71
CN210-A14 KCOUT72
CN210-B 1 KCOUT57
CN210-B 2 KCOUT58
CN210-B 3 KCOUT59
CN210-B 4 KCOUT60
CN210-B 5 KCOUT61
CN210-B 6 KCOUT62
CN210-B 7 KCOUT63
CN210-B 8 KCOUT64
CN210-B 9 KCOUT65
CN210-B10 KCOUT66
CN210-B11 KCOUT67
CN210-B12 KCOUT68
CN210-B13 KCOUT69
CN210-B14 KCOUT70
CN224-18 SGND
CN224-19 PS13_SIG
CN224-20 5V
CN224-15 SGND
CN224-16 PS7_SIG
CN224-17 5V
CN224-12 SGND
CN224-13 PS20_SIG
CN224-14 5V
CN224- 9 SGND
CN224-10 PS23_SIG
CN224-11 5V
CN224- 6 SGND
CN224- 7 PS13_SIG
CN224- 8 5V
CN79- 1
CN79- 2
CN73- 1
CN73- 2
CN74- 1
CN74- 2
CN77- 1
CN77- 2
CN78- 1
CN78- 2
PS20
PS7
CN40- 3
CN40- 2
CN40- 1
CN26- 3
CN26- 2
CN26- 1
Intermediate
PS13
conveyance sensor
PS23
CN43- 3
CN43- 2
CN43- 1
CN33- 3
CN33- 2
CN33- 1
PS2
CN33- 3
CN33- 2
CN33- 1
SD9
Punch registration
sensor
SD3
S size gate
solenoid
L size gate
solenoid
Roller
solenoid/3
PS18
RED
BLU
PS6
SD4
SD7
Roller
solenoid/4
CN38- 3
CN38- 2
CN38- 1
CN33- 3
CN33- 2
CN33- 1
RED
BLU
RED
BLU
RED
BLU
SD8
PS5
RED
BLU
PS10
CN25- 3
CN25- 2
CN25- 1
PS12
CN30- 3
CN30- 2
CN30- 1
CN46- 3
CN46- 2
CN46- 1
Intermediate
conveyance motor
FD entrance sensor
PS1
CN53- 1
CN53- 2
CN53- 3
CN53- 4
CN53- 5
CN53- 6
CN53- 7
CN53- 8
CN53- 9
CN53-10
CN53-11
PI exit sensor
PS4
CN21- 3
CN21- 2
CN21- 1
PS52
CN512- 3
CN512- 2
CN512- 1
CN517- 3
CN517- 2
CN517- 1
CN536- 1
CN536- 2
CN313- 4 SGND
CN313- 5 PS39_SIG
CN313- 6 5V
CN313- 1 SGND
CN313- 2 PS38_SIG
CN313- 3 5V
CN306-16 SGND
CN306-17 PS31_SIG
CN306-18 5V
CN306-13 SGND
CN306-14 PS47_SIG
CN306-15 5V
CN306-10 SGND
CN306-11 PS44_SIG
CN306-12 5V
CN306- 7 SGND
CN306- 8 UPTRY_SIZ
CN306- 9 3.3V
CN306- 4 SGND
CN306- 5 PS36_SIG
CN306- 6 5V
CN306- 1 SGND
CN306- 2 PS35_SIG
CN306- 3 5V
CN309- 1 SGND
CN309- 2 +
CN309- 3 CN309- 4 NC
CN308- 1 +
CN308- 2 CN300- 3 AGND
CN317- 1 TH_SIG
CN317- 2 GND
CN317- 3 N.C
CN317- 4 5V
CN311-A13 OP_LED12
CN311-A12 OP_LED13
CN311-A11 OP_LED14
CN311-A10 OP_LED15
CN311-A 9 OP_LED16
CN311-A 8 OPE_SW1
CN311-A 7 OPE_SW2
CN311-A 6 OPE_SW3
CN311-A 5 OPE_SW4
CN311-A 4 OPE_SW5
CN311-A 3 OPE_S1
CN311-A 2 OPE_S2
CN311-A 1 OPE_S3
CN311-B13 5V
CN311-B12 SGND
CN311-B11 OP_LED 1
CN311-B10 OP_LED 2
CN311-B 9 OP_LED 3
CN311-B 8 OP_LED 4
CN311-B 7 OP_LED 5
CN311-B 6 OP_LED 6
CN311-B 5 OP_LED 7
CN311-B 4 OP_LED 8
CN311-B 3 OP_LED 9
CN311-B 2 OP_LED10
CN311-B 1 OP_LED11
CN507-13 SGND
CN507-14 PS57 SIG
CN507-15 5V
PS53
CN513- 3
CN513- 2
CN513- 1
AC L
F.GND
AC N
RT11
To Next Option
CN318-1 NC
CN318-2 NC
CN318-3 NC
CN318-4 NC
CN318-5 NC
CN318-6 NC
CN318-7 JYU_CLK1
CN305-15 M9_DRV1
CN305-16 M9_DRV2
CN339- 2/1
CN339- 1/2
CN338- 2/1
CN338- 1/2
PI conveyance sensor/Up
PS31
PS38
PS39
CN321- 3
CN321- 2
CN321- 1
CN328- 3
CN328- 2
CN328- 1
CN329- 3
CN329- 2
CN329- 1
CN323- 3
CN323- 2
CN323- 1
RED
BLU
CN324- 3
CN324- 2
CN324- 1
CN337-11
CN337-10
CN337- 9
CN337- 8
CN337- 7
CN337- 6
CN337- 5
CN337- 4
CN337- 3
CN337- 2
CN337- 1
CN333- 3
CN333- 2
CN333- 1
RED
BLU
CN345- 1
CN345- 2
PI registration clutch/Up
17.20 FD
9
bizhub PRO C6500
/C6500P/C5500
PI conveyance motor
CL1
CN322- 3
CN322- 2
CN322- 1
CN344-1/1
CN344-2/2
PI registration clutch/Lw
CN330- 3
CN330- 2
CN330- 1
CL2
CN327- 3
CN327- 2
CN327- 1
CN346- 1
CN346- 2
PS46
CN326- 3
CN326- 2
CN326- 1
CN324- 3
CN324- 2
CN324- 1
PS45
CN335- 3
CN335- 2
CN335- 1
S size sensor/Lw
PS42
CN332- 3
CN332- 2
CN332- 1
CN342- 1
CN342- 2
CN342- 3
L size sensor/Lw
PS41
CN331- 3
CN331- 2
CN331- 1
PS47
CN325- 3
CN325- 2
CN325- 1
CN343-1/1
CN343-2/2
PS44
CN334- 3
CN334- 2
CN334- 1
M7
CN305-12 SGND
CN305-13 PS34_SIG
CN305-14 5V
CN305- 1 24V
CN305- 2 24V
CN305- 3 M7 PGND
CN305- 4 M7 PGND
CN305- 5 M7 H/L
CN305- 6 M7 LD
CN305- 7 M7 F/R
CN305- 8 M7 CLK
CN305- 9 M7 S/P
CN305-10 SGND
CN305-11 5V
CN314-13 SGND
CN314-14 PS43_SIG
CN314-15 5V
CN314-11 M8_DRV1
CN314-12 M8_DRV2
CN314- 9 MC1_DRV
CN314-10 24V
CN314- 7 SD14_DRV
CN314- 8 24V
CN314- 4 SGND
CN314- 5 PS33_SIG
CN314- 6 5V
CN314- 1 SGND
CN314- 2 PS32_SIG
CN314- 3 5V
CN315- 4 SGND
CN315- 5 PS40_SIG
CN315- 6 5V
CN315- 1 SGND
CN315- 2 PS37_SIG
CN315- 3 5V
CN307-19 MC2_DRV
CN307-20 24V
S size sensor/Lw
PS36
CN341- 1
CN341- 2
CN341- 3
L size sensor/Up
PS35
CN326- 3
CN326- 2
CN326- 1
MFDB1
CN490- 3
CN490- 1
CN490- 2
CN325- 3
CN325- 2
CN325- 1
MFDB2
TSB
CN361-A 1 OP_LED12
CN361-A 2 OP_LED13
CN361-A 3 OP_LED14
CN361-A 4 NC
CN361-A 5 NC
CN361-A 6 OPE_SW1
CN361-A 7 OPE_SW2
CN361-A 8 OPE_SW3
CN361-A 9 OPE_SW4
CN361-A10 OPE_SW5
CN361-A11 NC
CN361-A12 NC
CN361-A13 NC
CN361-B 1 5V
CN361-B 2 SGND
CN361-B 3 OP_LED 1
CN361-B 4 OP_LED 2
CN361-B 5 OP_LED 3
CN361-B 6 OP_LED 4
CN361-B 7 OP_LED 5
CN361-B 8 OP_LED 6
CN361-B 9 OP_LED 7
CN361-B10 OP_LED 8
CN361-B11 OP_LED 9
CN361-B12 OP_LED10
CN361-B13 OP_LED11
CN490- 2
CN490- 1
CN490- 2
CN374- 4
CN374- 3
CN374- 2
CN374- 1
S size conveyance
sensor
M8
CN300- 1 24VDC
CN300- 2 PGND
CN302-A16 KCIN_33
CN302-A15 KCIN_34
CN302-A14 KCIN_35
CN302-A13 KCIN_36
CN302-A12 KCIN_37
CN302-A11 KCIN_38
CN302-A10 KCIN_39
CN302-A 9 KCIN_40
CN302-A 8 KCIN_41
CN302-A 7 KCIN_42
CN302-A 6 KCIN_43
CN302-A 5 KCIN_44
CN302-A 4 KCIN_45
CN302-A 3 KCIN_46
CN302-A 2 KCIN_47
CN302-A 1 KCIN_48
CN302-B16 KCIN_49
CN302-B15 KCIN_50
CN302-B14 KCIN_51
CN302-B13 KCIN_52
CN302-B12 KCIN_53
CN302-B11 KCIN_54
CN302-B10 KCIN_55
CN302-B 9 KCIN_56
CN302-B 8 KCIN_57
CN302-B 7 KCIN_58
CN302-B 6 KCIN_59
CN302-B 5 KCIN_60
CN302-B 4 KCIN_61
CN302-B 3 KCIN_62
CN302-B 2 KCIN_63
CN302-B 1 KCIN_64
CN301-16 KCOUT_97
CN301-15 KCOUT_98
CN301-14 KCOUT_99
CN301-13 KCOUT_100
CN301-12 KCOUT_101
CN301-11 KCOUT_102
CN301-10 KCOUT_103
CN301- 9 KCOUT_104
CN301- 8 KCOUT_105
CN301- 7 KCOUT_106
CN301- 6 KCOUT_107
CN301- 5 KCOUT_108
CN301- 4 KCOUT_109
CN301- 3 KCOUT_110
CN301- 2 KCOUT_111
CN301- 1 KCOUT_112
CN303- 6 3.3V
CN303- 5 3.3V
CN303- 4 AD_1
CN303- 3 AD_2
CN303- 2 AD_3
CN303- 1 AD_4
CN307-16 SGND
CN307-17 PS46_SIG
CN307-18 5V
CN307-13 SGND
CN307-14 PS48_SIG
CN307-15 5V
PS58
PS51
CN511- 3
CN511- 2
CN511- 1
CN536- 1
CN536- 2
PS54
CN514- 3
CN514- 2
CN514- 1
CN304-A14 M7_CLK7
CN304-A13 JYU_CLK7
CN304-A12 SGND
CN313- 7 SD13_DRV
CN304-A11 SGND
CN313- 8 SD_24V
CN304-A10 SGND
CN304-A 9 5VD
CN304-A 8 5VD
CN304-A 7 5VD
CN307- 1 SGND
CN304-A 6 NC
CN307- 2 PS41_SIG
CN304-A 5 NC
CN307- 3 5V
CN304-A 4 PANCH_S3 (Reserve)
CN304-A 3 NC
CN304-A 2 OP_LED15
CN304-A 1 OP_LED16
CN307- 4 SGND
CN304-B14 OP_LED 1
CN307- 5 PS42_SIG
CN307- 6 5V
CN304-B13 OP_LED 2
CN304-B12 OP_LED 3
CN304-B11 OP_LED 4
CN304-B10 OP_LED 5
CN307- 7 SGND
CN304-B 9 OP_LED 6
CN307- 8 LOWTRY_SZ
CN304-B 8 OP_LED 7
CN307- 9 3.3V
CN304-B 7 OP_LED 8
CN304-B 6 OP_LED 9
CN304-B 5 OP_LED10
CN304-B 4 OP_LED11
CN307-10 SGND
CN307-11 PS45_SIG
CN304-B 3 OP_LED12
CN307-12 5V
CN304-B 2 OP_LED13
CN304-B 1 OP_LED14
CN36- 3
CN36- 2
CN36- 1
CN67- 1
CN37- 2
CN67- 3
CN67- 4
CN67- 5
CN67- 6
CN67- 7
CN67- 8
CN67- 9
CN67-10
CN67-11
RED
BLU
PS22
CN37- 3
CN37- 2
CN37- 1
CN82- 1
CN82- 2
CN51- 1
CN51- 2
CN51- 3
CN51- 4
CN51- 5
CN51- 6
CN51- 7
CN51- 8
CN51- 9
CN51-10
CN51-11
CN33- 3
CN33- 2
CN33- 1
Tray up down
motor
CN507- 9 SD15_DRV
CN507-10 SD_24V
CN507- 7 SD18_DRV
CN507- 8 SD_24V
PS55
CN15-1 NC
CN15-2 NC
CN15-3 NC
CN15-4 NC
CN15-5 NC
CN15-6 NC
CN15-7 JYU_CLK1
CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN4-A 5 KCIN_37
CN4-A 6 KCIN_38
CN4-A 7 KCIN_39
CN4-A 8 KCIN_40
CN4-A 9 KCIN_41
CN4-A10 KCIN_42
CN4-A11 KCIN_43
CN4-A12 KCIN_44
CN4-A13 KCIN_45
CN4-A14 KCIN_46
CN4-A15 KCIN_47
CN4-A16 KCIN_48
CN4-B 1 KCIN_49
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN4-B 8 KCIN_56
CN4-B 9 KCIN_57
CN4-B10 KCIN_58
CN4-B11 KCIN_59
CN4-B12 KCIN_60
CN4-B13 KCIN_61
CN4-B14 KCIN_62
CN4-B15 KCIN_63
CN4-B16 KCIN_64
CN 6- 1 KCOUT_97
CN 6- 2 KCOUT_98
CN 6- 3 KCOUT_99
CN 6- 4 KCOUT_100
CN 6- 5 KCOUT_101
CN 6- 6 KCOUT_102
CN 6- 7 KCOUT_103
CN 6- 8 KCOUT_104
CN 6- 9 KCOUT_105
CN 6-10 KCOUT_106
CN 6-11 KCOUT_107
CN 6-12 KCOUT_108
CN 6-13 KCOUT_109
CN 6-14 KCOUT_110
CN 6-15 KCOUT_111
CN 6-16 KCOUT_112
1 24VDC
2 PGND
3 24VDC
4 PGND
5 PGND
CN205CN205CN205CN205CN205-
CN606- 4
CN606- 3
CN11-1 3.3V
CN11-2 3.3V
CN11-3 AD_0
CN11-4 AD_1
CN11-5 AD_2
CN11-6 AD_3
1 24VDC
2 PGND
3 24VDC
4 24VDC
5 PGND
6 PGND
CN211- 1 24V
CN211- 2 5V
CN211- 3 SGND
CN211- 4 PGND
CN221-B 9 SD5_DRV
CN221-B10 SD24V_1
CN207CN207CN207CN207CN207CN207-
CN71- 1
CN71- 2
CN221-B 7 SD6_DRV
CN221-B 8 SD24V_1
CN206- 1 5VDC
CN206- 2 5VDC
CN206- 3 SGND
CN206- 4 SGND
10
CN606- 6
CN15- 1 TIME_18
CN15- 2 TIME_19
CN15- 3 TIME_20
CN15- 4 TIME_21
CN15- 5 TIME_22
CN15- 6 TIME_23
CN15- 7 NC
9 11
CN606- 5
SD5
Roller solenoid/1
CN71- 1
CN71- 2
CN224- 1 SD9_DRV
CN224- 2 SD24V_3
CN221-B 1 5V
CN221-B 2 LED1_SIG
CN221-B 3 LED2_SIG
CN221-B 4 LED3_SIG
CN221-B 5 LED4_SIG
CN221-B 6 LED5_SIG
CN224- 3 SGND
CN224- 4 PS18_SIG
CN224- 5 5V
CN223- 9 SGND
CN223-10 PS6_SIG
CN223-11 5V
CN223- 7 SD3_DRV
CN223- 8 SD24V_2
CN223- 5 SD4_DRV
CN223- 6 SD24V_2
CN223- 3 SD7_DRV
CN223- 4 SD24V_2
CN223- 1 SD8_DRV
CN223- 2 SD24V_2
CN222-10 SGND
CN222-11 PS5_SIG
CN222-12 5V
CN222- 7 SGND
CN222- 8 PS10_SIG
CN222- 9 5V
CN222- 4 SGND
CN222- 5 PS12_SIG
CN222- 6 5V
CN222- 1 SGND
CN222- 2 PS26_SIG
CN222- 3 5V
CN221-A10 SD1_DRV
CN221-A11 SD24V_1
CN606- 4
CN71- 2
CN71- 1
CN220-B12 5V
CN220-B11 SGND
CN220-B10 M3_CONT
CN220-B 9 M3_CLK
CN220-B 8 M3_F/R
CN220-B 7 M3_LD
CN220-B 6 M3_H/L
CN220-B 5 PGND
CN220-B 4 PGND
CN220-B 3 24V
CN220-B 2 24V
CN220-B 1 NC
CN220-A10 SGND
CN220-A11 PS1_SIG
CN220-A12 5V
CN220-A 7 SGND
CN220-A 8 PS4_SIG
CN220-A 9 5V
CN220-A 4 SGND
CN220-A 5 PS16_SIG
CN220-A 6 5V
CN220-A 1 SGND
CN220-A 2 PS17_SIG
CN220-A 3 5V
CN219-B 2 SD24V_2
CN219-B 1 SD7_DRV
CN219-B13 5V
CN219-B12 SGND
CN219-B11 M17_CONT
CN219-B10 M17_CLK
CN219-B 9 M17_F/R
CN219-B 8 M17_LD
CN219-B 7 M17_H/L
CN219-B 6 PGND
CN219-B 5 PGND
CN219-B 4 24V
CN219-B 3 24V
CN219-A 2 SD12_24V
CN219-A 1 SD12_DRV
RED
BLU
Alignment motor
Punch conveyance
motor
CN507- 4 SGND
CN507- 5 PS52 SIG
CN507- 6 5V
CN507- 1 SGND
CN507- 2 PS53 SIG
CN507- 3 5V
PS56
CN515- 3
CN515- 2
CN515- 1
CN610- 1
29
CN606- 3
SD6
Roller solenoid/2
CN370- 6 5V
CN370- 5 LED1_SIG
CN370- 4 LED2_SIG
CN370- 3 LED3_SIG
CN370- 2 LED4_SIG
CN370- 1 NC
SD1
CN221-A 7 SGND
CN221-A 8 PS8_SIG
CN221-A 9 5V
PS8
CN221-A 4 SGND
CN221-A 5 PS9_SIG
CN221-A 6 5V
PS9
CN606- 2
26
23
CN606- 1
25
19
CN606- 2
24
28 31
CN17-1 FNS1_SOUT
CN17- 2 S.GND
CN17-3 /FNS1_CTS
CN17-4 FNS1_SIN
CN17-5 /FNSSET
CN17-6 /FNS1_RTS
CN17-7 /PAPEROUT_2
CN17- 8 NC
CN18-2 FNS2_SIN
CN18-1 /FNS2_RTS
CN19-1 SYS_SIN
CN19-2 /SYS_RTS
CN19-3 FNS2_SIN
CN19-4 /FNS2_RTS
CN221-A 1 SGND
CN221-A 2 PS11_SIG
CN221-A 3 5V
PS11
CN203-18 TIME_0
CN203-17 TIME_1
CN203-16 TIME_2
CN203-15 TIME_3
CN203-14 TIME_4
CN203-13 TIME_5
CN203-12 TIME_6
CN203-11 TIME_7
CN203-10 TIME_8
CN203- 9 TIME_9
CN203- 8 TIME_10
CN203- 7 TIME_11
CN203- 6 TIME_12
CN203- 5 TIME_13
CN203- 4 TIME_14
CN203- 3 TIME_15
CN203- 2 TIME_16
CN203- 1 TIME_17
CN202-B 1 KCIN_32
CN204-A20 KCOUT_57
CN204-A19 KCOUT_58
CN204-A18 KCOUT_59
CN204-A17 KCOUT_60
CN204-A16 KCOUT_61
CN204-A15 KCOUT_62
CN204-A14 KCOUT_63
CN204-A13 KCOUT_64
CN204-A12 KCOUT_65
CN204-A11 KCOUT_66
CN204-A10 KCOUT_67
CN204-A 9 KCOUT_68
CN204-A 8 KCOUT_69
CN204-A 7 KCOUT_70
CN204-A 6 KCOUT_71
CN204-A 5 KCOUT_72
CN204-A 4 KCOUT_73
CN204-A 3 KCOUT_74
CN204-A 2 KCOUT_75
CN204-A 1 KCOUT_76
CN204-B20 KCOUT_77
CN204-B19 KCOUT_78
CN204-B18 KCOUT_79
CN204-B17 KCOUT_80
CN204-B16 KCOUT_81
CN204-B15 KCOUT_82
CN204-B14 KCOUT_83
CN204-B13 KCOUT_84
CN204-B12 KCOUT_85
CN204-B11 KCOUT_86
CN204-B10 KCOUT_87
CN204-B 9 KCOUT_88
CN204-B 8 KCOUT_89
CN204-B 7 KCOUT_90
CN204-B 6 KCOUT_91
CN204-B 5 KCOUT_92
CN204-B 4 KCOUT_93
CN204-B 3 KCOUT_94
CN204-B 2 KCOUT_95
CN204-B 1 KCOUT_96
CN61- 1
CN61- 2
CN62- 2
CN62- 5
CN62- 1
CN62- 3
CN62- 4
CN62- 6
CN52- 2
CN52- 5
CN52- 1
CN52- 3
CN52- 4
CN52- 6
CN500- 1 24VDC
CN500- 2 24VDC
CN500- 3 PGND
CN500- 2 PGND
PS57
CN516- 3
CN516- 2
CN516- 1
RED
RED
BLK
BLN
ORG
YEL
CN606- 1
14 12
15 13
CN604-5
CN604-4
CN604-3
CN604-2
CN604-1
1
2
3
4
5
27 30
18 22
JAMIB
CN605-6
CN605-5
CN605-4
CN605-3
CN605-2
CN605-1
B
M13
1
2
3
4
5
6
CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 /SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1
F
Punch motor
M10
CN610-2
CN610-1
FDCB
CN20-1 5V
CN20-2 5V
CN20-3 S.GND
CN20-4 S.GND
CN14- 1 TIME_0
CN14- 2 TIME_1
CN14- 3 TIME_2
CN14- 4 TIME_3
CN14- 5 TIME_4
CN14- 6 TIME_5
CN14- 7 TIME_6
CN14- 8 TIME_7
CN14- 9 TIME_8
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17
CN5-A 1 KCOUT_57
CN5-A 2 KCOUT_58
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN5-A 7 KCOUT_63
CN5-A 8 KCOUT_64
CN5-A 9 KCOUT_65
CN5-A10 KCOUT_66
CN5-A11 KCOUT_67
CN5-A12 KCOUT_68
CN5-A13 KCOUT_69
CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN5-B 2 KCOUT_78
CN5-B 3 KCOUT_79
CN5-B 4 KCOUT_80
CN5-B 5 KCOUT_81
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96
PDB
1
2
RL1
Relay
M3
S.GND
S.GND
5V
5V
FT4
BLK
CN151- 1
PIDB
CN21-1 SYS_SIN
CN21-2 S.GND
CN21-3 /SYS_RTS
CN21-4 SYS_SOUT
CN21-5 S.GND
CN21-6 /SYS_CTS
CN21-7 /PAPEROUT_1
1
BLK FT11
BLK
9 11
CN19-4 /FNS2_RTS
CN19-3 FNS2_SIN
CN19-2 /SYS_RTS
CN19-1 SYS_SIN
M17
CN621-2
CN621-1
FT7
CN1-A 1 KCIN_1
CN1-A 2 KCIN_2
CN1-A 3 KCIN_3
CN1-A 4 KCIN_4
CN1-A 5 KCIN_5
CN1-A 6 KCIN_6
CN1-A 7 KCIN_7
CN1-A 8 KCIN_8
CN1-A 9 KCIN_9
CN1-A10 KCIN_10
CN1-A11 KCIN_11
CN1-A12 KCIN_12
CN1-A13 KCIN_13
CN1-A14 KCIN_14
CN1-A15 KCIN_15
CN1-A16 KCIN_16
CN1-B 1 KCIN_17
CN1-B 2 KCIN_18
CN1-B 3 KCIN_19
CN1-B 4 KCIN_20
CN1-B 5 KCIN_21
CN1-B 6 KCIN_22
CN1-B 7 KCIN_23
CN1-B 8 KCIN_24
CN1-B 9 KCIN_25
CN1-B10 KCIN_26
CN1-B11 KCIN_27
CN1-B12 KCIN_28
CN1-B13 KCIN_29
CN1-B14 KCIN_30
CN1-B15 KCIN_31
CN1-B16 KCIN_32
8 10
B
A
M1
2
1
BLK
CN182- 2
RED
To 5V (CCP)
M11
FDOB
CN**-5 SOUT
CN**-4 CTS
FT5
WIT
BLK
CN182- 1
M12
CN601-1
CN601-2
CN601-3
CN601-4
CN601-5
FT3
FT9
M2
Faston
Connector
Crimp
Relay connector
5
4
3
2
1
Circuit breaker/1
CBR1
PGC1
JTAG
CN24-1 5V
CN24-2 RL_CONT
512-1-1
512-2-2
512-3-3
512-4-4
D
FDB
CN**-5 EXIT PS
CN**-4 S.GND
CN**-3 S.GND
CN**-2 5V
CN**-1 5V
BLK
Y/G
WIT
Interrupt
Symbol
CN600-1
CN600-2
CN600-3
CN600-4
CN600-5
CN600-6
Inlet
CN517- 3
CN517- 2
CN517- 1
CN535-6- 1
CN535-5- 2
CN535-4- 3
CN535-3- 4
CN535-2- 5
CN535-1- 6
M16
511-15B-1B
511-14B-2B
511-13B-3B
511-12B-4B
511-11B-5B
511-10B-6B
511-9B-7B
511-8B-8B
511-7B-9B
511-6B-10B
511-5B-11B
511-4B-12B
511-3B-13B
511-2B-14B
511-1B-15B
511-1B-15B
511-1B-15B
CN508-A 9 M15_A
CN508-A10 M15_A/
CN508-A11 M15_B
CN508-A12 M15_B/
M15
PGC2
G
CN501-A17 PS51_SIG CN508-A13 M16_24V
CN501-A16 PS52_SIG CN508-A14 M16_24V
CN501-A15 PS53_SIG CN508-A15 M16_A
M16_A/
CN501-A14 PS54_SIG CN508-A16
CN508-A17 M16_B
CN501-A13 PS55_SIG CN508-A18 M16_B/
CN501-A12 PS56_SIG
CN501-A11 PS57_SIG
CN501-A10 ORI_SET
CN501-A 9 M4_CONT1 CN508-B 1 SGND
CN508-B 2
CN501-A 8 M4_CONT2
CN508-B 3 5V
CN501-A 7 M4_F/R
CN508-B 4 SGND
CN501-A 6 M4_RESET CN508-B
5 PS57 SIG
CN501-A 5 SGND
CN508-B 6 5V
CN501-A 4 SGND
CN501-A 3 SGND
CN501-A 2 SGND
CN508-B 7 SGND
CN501-A 1 5V
8 PS56 SIG
CN501-B17 M4_ENBLECN508-B
CN508-B 9 5V
CN501-B16 M5_CONT1
CN501-B15 M5_CONT2
CN501-B14 M5_F/R
CN501-B13 M5_RESET CN508-B10 SGND
CN501-B12 M5_ENBLECN508-B11 PS55 SIG
CN508-B12 5V
CN501-B11 M6_CONT1
CN501-B10 M6_CONT2
CN501-B 9 M6_F/R
CN501-B 8 M6_RESET CN508-B13 SGND
CN501-B 7 M6_ENBLE CN508-B14 PS54 SIG
CN508-B15 5V
CN501-B 6 5V
CN501-B 5 5V
CN501-B 4 5V
CN501-B 3 M4_CLK
CN508-B16 SGND
CN501-B 2 M5_CLK
CN501-B 1 M6_CLK CN508-B17 PS51 SIG
CN508-B18 5V
M14
CN23-1 TCK
CN23-2 TDO3
CN23-3 TDI
CN23-4 TMS
CN23-5 TRST
CN10-1 IRQ4
CN10-2 /IRQ3
CN10-3 IRQ
511-15A-1A
511-14A-2A
511-13A-3A
511-12A-4A
511-11A-5A
511-10A-6A
511-9A-7A
511-8A-8A
511-7A-9A
511-6A-10A
511-5A-11A
511-4A-12A
511-3A-13A
511-2A-14A
511-1A-15A
511-1A-15A
511-1A-15A
RED
RED
BLK
BLN
ORG
YEL
M6
6
5
4
3
2
1
FT2
CN534-6- 1
CN534-5- 2
CN534-4- 3
CN534-3- 4
CN534-2- 5
CN534-1- 6
RED
RED
BLK
BLN
ORG
YEL
YEL
BLK
RED
ORG
WIT
BLU
CN**-1 TXD
CN**-2 S.GND
CN**-3 CTS
CN**-4 RXD
CN**-5 S.GND
CN**-6 RTS
Power plug
CN533-6- 1
CN533-5- 2
CN533-4- 3
CN533-3- 4
CN533-2- 5
CN533-1- 6
CN532- 1
CN532- 2
CN532- 3
CN532- 4
CN532- 5
CN532- 6
M5
CN2-A 1 KCOUT_1
CN2-A 2 KCOUT_2
CN2-A 3 KCOUT_3
CN2-A 4 KCOUT_4
CN2-A 5 KCOUT_5
CN2-A 6 KCOUT_6
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN2-A10 KCOUT_10
CN2-A11 KCOUT_11
CN2-A12 KCOUT_12
CN2-A13 KCOUT_13
CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN2-A16 KCOUT_16
CN2-A17 KCOUT_17
CN2-A18 KCOUT_18
CN2-A19 KCOUT_19
CN2-A20 KCOUT_20
CN2-B 1 KCOUT_21
CN2-B 2 KCOUT_22
CN2-B 3 KCOUT_23
CN2-B 4 KCOUT_24
CN2-B 5 KCOUT_25
CN2-B 6 KCOUT_26
CN2-B 7 KCOUT_27
CN2-B 8 KCOUT_28
CN2-B 9 KCOUT_29
CN2-B10 KCOUT_30
CN2-B11 KCOUT_31
CN2-B12 KCOUT_32
CN2-B13 KCOUT_33
CN2-B14 KCOUT_34
CN2-B15 KCOUT_35
CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40
E
CN222-9 /CPUIN_1(IRQ4)
CN209-A 1 KCIN_24
CN222-8 /CPUIN_2(IRQ3)
CN209-A 2 KCIN_25
CN222-7 CPUIN_3(IRQ1)
CN209-A 3 KCIN_26
CN222-6 CPUIN_4(TIM Input)
CN209-A 4 KCIN_27
CN222-5 NC
CN209-A 5 KCIN_28
CN222-4 CPUIN_7(TIM Input)
CN209-A 6 KCIN_29
CN222-3 GND
CN209-A 7 KCIN_30
CN222-2 CPUIN_8(TIM Input)
CN209-A 8 ORI_SET
CN222-1 NC
CN209-A 9 KCOUT_73
CN209-A10 KCOUT_74
CN209-A11 KCOUT_75
CN209-A12 KCOUT_76
CN201-A20 KCOUT_1
CN209-A13 SGND
CN201-A19 KCOUT_2
CN209-A14 SGND
CN201-A18 KCOUT_3
CN209-A15 SGND
CN201-A17 KCOUT_4
CN209-A16 SGND
CN201-A16 KCOUT_5
CN209-A17 5V
CN201-A15 KCOUT_6
CN209-B 1 KCOUT_77
CN201-A14 KCOUT_7
CN209-B 2 KCOUT_78
CN201-A13 KCOUT_8
CN209-B
3 KCOUT_79
CN201-A12 KCOUT_9
CN201-A11 KCOUT_10 CN209-B 4 KCOUT_80
CN201-A10 KCOUT_11 CN209-B 5 KCOUT_81
CN209-B 6 KCOUT_82
CN201-A 9 KCOUT_12
CN209-B 7 KCOUT_83
CN201-A 8 KCOUT_13
CN209-B 8 KCOUT_84
CN201-A 7 KCOUT_14
CN209-B 9 KCOUT_85
CN201-A 6 KCOUT_15
CN201-A 5 KCOUT_16 CN209-B10 KCOUT_86
CN201-A 4 KCOUT_17 CN209-B11 KCOUT_87
CN209-B12 5V
CN201-A 3 KCOUT_18
CN209-B13 5V
CN201-A 2 KCOUT_19
CN209-B14 5V
CN201-A 1 KCOUT_20
CN209-B15 TIME0
CN201-B20 KCOUT_21
CN209-B16 TIME2
CN201-B19 KCOUT_22
CN209-B17
TIME3
CN201-B18 KCOUT_23
CN201-B17 KCOUT_24
CN201-B16 KCOUT_25
CN201-B15 KCOUT_26
CN201-B14 KCOUT_27
CN201-B13 KCOUT_28
CN201-B12 KCOUT_29
CN201-B11 KCOUT_30
CN201-B10 KCOUT_31
CN201-B 9 KCOUT_32
CN201-B 8 KCOUT_33
CN201-B 7 KCOUT_34
CN216-12 M12_24V
CN201-B 6 KCOUT_35
CN216-11 M12_24V
CN201-B 5 KCOUT_36
CN216-10 M12_A
CN201-B 4 KCOUT_37
CN216- 9 M 2_A/
CN201-B 3 KCOUT_38
CN216- 8 M 2_ B
CN201-B 2 KCOUT_39
CN216- 7 M 2_B/
CN201-B 1 KCOUT_40
CN216- 6 M12_24V
CN216- 5 M12_24V
CN216- 4 M12_A
CN216- 3 M12_A/
CN202-A16 KCIN_1
CN216- 2 M12_ B
CN202-A15 KCIN_2
CN216- 1 M12_B/
CN202-A14 KCIN_3
CN202-A13 KCIN_4
CN202-A12 KCIN_5
CN217- 1 M11 DRV1
CN202-A11 KCIN_6
CN217- 2 M11 DRV2
CN202-A10 KCIN_7
CN202-A 9 KCIN_8
CN217- 3 5V
CN202-A 8 KCIN_9
CN217- 4 RL_CONT
CN202-A 7 KCIN_10
CN202-A 6 KCIN_11
CN202-A 5 KCIN_12
CN224- 5 5V
CN217- 6 PS13_SIG
CN202-A 4 KCIN_13
CN217- 7 SGND
CN202-A 3 KCIN_14
CN202-A 2 KCIN_15
CN202-A 1 KCIN_16
CN202-B16 KCIN_17
CN202-B15 KCIN_18
CN202-B14 KCIN_19
CN202-B13 KCIN_20
CN202-B12 KCIN_21
CN202-B11 KCIN_22
CN219-A13 5V
CN202-B10 KCIN_23
CN219-A12 SGND
CN219-A11 M1_CONT
CN202-B 9 KCIN_24
CN219-A10 M1_CLK
CN202-B 8 KCIN_25
CN219-A 9 M1_F/R
CN202-B 7 KCIN_26
CN219-A 8 M1_LD
CN202-B 6 KCIN_27
CN219-A 7 M1_H/L
CN202-B 5 KCIN_28
CN219-A 6 PGND
CN219-A 5 PGND
CN202-B 4 KCIN_29
CN219-A 4 24V
CN202-B 3 KCIN_30
CN219-A 3 24V
CN202-B 2 KCIN_31
CN503-16 KCOUT_41
CN503-15 KCOUT_42
CN506- 5 M6_B
CN503-14 KCOUT_43
CN506- 1 M6_24V
CN506- 6 M6_B/
CN503-13 KCOUT_44
CN506- 3 M6_A
CN503-12 KCOUT_45
CN506- 2 M6_24V
CN503-11 KCOUT_46
CN506- 4 M6_A/
CN503-10 KCOUT_47
CN503- 9 KCOUT_48
CN503- 8 KCOUT_49
CN503- 7 KCOUT_50 CN508-A 1 M14_24V
CN503- 6 KCOUT_51 CN508-A 2 M14_24V
CN508-A 3 M14_A
CN503- 5 KCOUT_52
CN508-A 4 M14_A/
CN503- 4 KCOUT_53
CN508-A 5 M14_B
CN508-A 6 M14_B/
CN503- 3 KCOUT_54
CN503- 2 KCOUT_55
CN503- 1 KCOUT_56
CN508-A 7 M15_24V
CN508-A 8 M15_24V
M4
WIT
FT1
510-1A-16A
510-16A-1A
510-15A-2A
510-14A-3A
510-13A-4A
510-12A-5A
510-11A-6A
510-10A-7A
510-9A-8A
510-8A-9A
510-7A-10A
510-6A-11A
510-5A-12A
510-4A-13A
510-3A-14A
510-2A-15A
YEL
BLK
RED
ORG
WIT
BLU
BLK
H
CN531- 1
CN531- 2
CN531- 3
CN531- 4
CN531- 5
CN531- 6
YEL
BLK
RED
ORG
WIT
BLU
CN13-1 /CPUIN_1(IRQ4)
CN13-2 /CPUIN_2(IRQ3)
CN13-3 CPUIN_3(IRQ1)
CN13-4 CPUIN_4(TIM Input)
CN13-5 NC
CN13-6 CPUIN_7(TIM Input)
CN13-7 SGND
CN13-8 CPUIN_8(TIM Input)
CN13-9 5V
CN3- 1 KCOUT_41
CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN3- 6 KCOUT_46
CN3- 7 KCOUT_47
CN3- 8 KCOUT_48
CN3- 9 KCOUT_49
CN3-10 KCOUT_50
CN3-11 KCOUT_51
CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN3-16 KCOUT_56
C
CN530- 1
CN530- 2
CN530- 3
CN530- 4
CN530- 5
CN530- 6
B
CN505- 11 M5_B
CN505- 7 M5_24V
CN505- 12 M5_B/
CN505- 9 M5_A
CN505- 8 M5_24V
CN505- 10 M5_A/
CN505- 5 M4_B
CN505- 1 M4_24V
CN505- 6 M4_ B/
CN505- 3 M4_A
CN505- 2 M4_24V
CN505- 4 M4_A/
M9
4
5
FNS
FNS FDCB PDB FDCB PDB
26 27 28 29 30 31
PDB
3
SSJC HYB6
24 MAIN BODY 25
5v
SGND
AC INLET
FD location list
Symbol
-
Part name
Location
Symbol
Part name
Location
Symbol
Outlet
2-I
PDB
1-D
PS43
Part name
Location
9-A
6-A
Inlet
1-H
PIDB
PI drive board
4-B
PS44
Power plug
1-H
PS1
FD entrance sensor
4-D
PS45
7-A
CBR1
Circuit breaker /1
2-H
PS2
6-D
PS46
8-A
CBR2
Circuit breaker /2
2-H
PS4
PI exit sensor
4-D
PS47
6-A
CL1
8-A
PS5
5-D
PS48
6-A
CL2
8-A
PS6
6-D
PS51
2-B
DCPS
DC power supply
4-H
PS7
6-D
PS52
2-B
FDB
1-B
PS8
5-E
PS53
2-B
FDCB
FD control board
1-G
PS9
5-E
PS54
2-B
FDOB
FD operation board
4-A
PS10
5-D
PS55
2-B
JAMIB
6-F
PS11
5-E
PS56
2-B
M1
3-D
PS12
5-D
PS57
2-B
M2
2-D
PS13
7-D
PS58
3-B
M3
4-D
PS16
4-D
RL1
Relay
3-H
M4
1-B
PS17
4-D
SD1
6-F
M5
1-B
PS18
6-D
SD3
6-C
M6
1-B
PS20
6-D
SD4
5-C
M7
PI conveyance motor
9-A
PS22
3-D
SD5
Roller solenoid /1
6-F
M8
9-A
PS23
6-D
SD6
Roller solenoid /2
6-F
M9
9-A
PS26
5-D
SD7
Roller solenoid /3
5-C
M10
Punch motor
5-F
PS31
6-A
SD8
Roller solenoid /4
5-C
M11
3-D
PS32
8-A
SD9
6-C
M12
Alignment motor
3-D
PS33
8-A
SD12
3-C
7-A
M13
5-F
PS34
9-A
SD13
M14
1-B
PS35
6-A
SD14
8-A
M15
1-B
PS36
6-A
SD15
3-B
M16
1-B
PS37
8-A
SD18
2-B
M17
4-D
PS38
7-A
VR31
6-A
MFDB1
6-A
PS39
7-A
VR32
7-A
MFDB2
5-A
PS40
8-A
TSB
5-A
MS1
Door switch
3-I
PS41
7-A
NF1
Noise filter
2-H
PS42
7-A
I
1
PS3
2
PS19
3
RS2
PS8
4
PS11
PS12
PS13
PS14
PS15
5
PS18
6
FM6
FM4
MS3
RLB/2
LS-501 only
LS-501 only
CONVEYANCE
AC
Inlet
MS2
Outlet
FM2
MS1
AC
M7
MAIN BODY
I/F
M6
17.21 LS
LS-501 only
8
9
Symbol
Faston
Connector
Crimp
Relay connector
LSCB
DCPS
LS-501 only
LS/FS
Main
Body/LS
CONVEYANCE
I/F
M6
CONVEYANCE
I/F
Alignment motor
M5
Stacker tray
lower limit switch
Coupling
conveyance motor
M4
CONVEYANCE
I/F
Coupling
conveyance motor
M3
Stacker tray
upper limit switch
M2
Grip conveyance
motor
Stacker tray
up down motor
Conveyance
motor
MAIN BODY
I/F
LS-501 only
MAIN BODY
I/F
Paper press
solenoid/2
Coupling
conveyance
lock solenoid
Stacker tray
encoder
sensor
2nd gate
solenoid
Toggle switch
SD11
SD7
SD10
SD6
SW1
M1
LS-501 only
Coupling exit
sensor
PS17
5,000 sheets
stacked sensor
PS1
2,000 sheets
stacked sensor
LED1
Alignment home
sensor
G
LS-501 only
LS-502 only
RS1
LS-501 only
PS2
Conveyance
sensor/3
PS10
PS9
Rear stopper
solenoid
SD3
Entrance
conveyance
lock solenoid
Paper press
solenoid/1
Job partition
solenoid
SD5
LS-501 only
PS16
PS10
JAM door
switch
PS9
Conveyance
sensor/2
PS8
PS7
SD2
JAMIB
SD1
TOB
Conveyance
sensor/1
PS6
Paper detection
sensor
PS5
Paper empty
sensor
PS4
Grip conveyance
home sensor
SD9
SD8
Entrance
sensor
Front stopper
solenoid
Paper press
solenoid/3
Stacker tray
upper limit sensor
LS-501 only
C
C
D
D
LS-502 only
RLB/1
LS location list
Symbol
M1
Part name
Location
Symbol
Part name
Location
5-A
PS5
2-H
M2
Conveyance motor
5-A
PS6
3-H
M3
6-A
PS7
Conveyance sensor /1
3-H
M4
6-A
PS8
3-H (LS-501)
PS9
3-H (LS-501)
PS10
3-H (LS-501)
M5
6-A
M6
6-A (LS-501)
M7
Alignment motor
7-A
4-H (LS-502)
7-A (LS-502)
4-H (LS-502)
FM1
4-A
FM2
6-H
PS11
4-H (LS-502)
5-H
FM3
5-A
PS12
5-H
FM4
7-H
PS13
5-H
FM5
5-A
PS14
5-H
FM6
6-H
PS15
6-H
SD1
3-A
PS16
Conveyance sensor /2
SD2
3-A
PS17
Conveyance sensor /3
SD3
3-A
PS18
SD4
4-A
PS19
4-H
SD5
4-A
RS1
SD6
4-A
RS2
7-A
SD7
4-A
MS1
7-A
SD8
2-H
MS2
7-A
SD9
2-H
MS3
2-A
SD10
TOB
3-A
SD11
JAMIB
2-F
SW1
Toggle switch
5-B
RLB/1
Relay board /1
2-G
LED1
4-H
RLB/2
Relay board /2
2-D
PS1
5-H
LSCB
LS control board
PS2
5-A
DCPS
DC power supply
PS3
2-H
Inlet
PS4
Entrance sensor
2-H
Outlet
3-H
I
1
2
CN125-3
CN125-2
CN125-1
CN136-3
CN136-9
CN136-1
CN136-5
CN136-7
CN136-11
CN134-3
CN134-9
CN134-1
CN134-5
CN134-7
CN134-11
PS14
PS32
PS33
PS35
PS34
PS8
PS20
PS9
PS31
M22
M5
M24
M25
M26
M2
M11
M4
SD7
Stapler rotation
home sensor
Stack asist
home sensor
Intermediate roller
home sensor
Rear stopper
home sensor
3
Staple scraps box
set sensor
Alignment home
sensor/Rr
Stacker empty
sensor
Paper exit arm
home sensor
Alignment home
sensor/Fr
Alignment motor/Fr
Alignment motor/Rr
4
Intermediate roller
open close motor
5
Rear stopper motor
Paddle motor
Stapler movement
motor
Stapler rotation
motor
Intermediate roller
release solenoid
CN138-2
6
7
1
2
CN755-6
CN755-4
CN755-5
CN750-B
CN751-B
CN750-A
CN751-A
CN70-2 5V
CN70-3 5V
CN70-4 F.GND
CN70-5 P.GND
CN70-6 P.GND
CN70-7 S.GND
CN70-8 S.GND
CN70-1 24V
CN16-7 PAPEROUT_1
CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 SYS_CTS
CN19-1 NC
CN19-2 NC
CN19-3 FNS2_SIN
CN19-4 FNS2_RTS
CN20-4 S.GND
CN113-3
CN113-2
CN113-1
CN116-3
CN116-2
CN116-1
CN750-A
CN751-B
CN750-A
CN750-B
CN750-B
CN751-A
CN750-B
CN750-A
CN752-5 5V
CN752-4 5V
CN752-3 S.GND
CN752-2 S.GND
CN752-1
CN756-1 MTXD
CN756-2 S.GND
CN756-3 MCTS
CN756-4 MRXD
CN756-5 S.GND
CN756-6 MRTS
CN757-2 SIN
CN757-1 RTS
exit opening
PS12 Paper
sensor
CN114-3
CN114-2
CN114-1
JAMIB
PS5
CN112-3
CN112-2
CN112-1
Stacker entrance
sensor
PS1
CN108-3
CN108-2
CN108-1
CN751-A
CN751-B
CN14-18
CN14-17
CN14-16
CN14-15
CN14-14
CN14-13
CN14-12
CN14-11
CN14-10
CN14- 9
CN14- 8
CN14- 7
CN14- 6
CN14- 5
CN14- 4
CN14- 3
CN14- 2
CN14- 1
CN3-16
CN3-15
CN3-14
CN3-13
CN3-12
CN3-11
CN3-10
CN3- 9
CN3- 8
CN3- 7
CN3- 6
CN3- 5
CN3- 4
CN3- 3
CN3- 2
CN3- 1
CN10- 3
CN10- 2
CN10- 1
PS4
CN111-3
CN111-2
CN111-1
MS1
CN29-2
CN29-1
CN64- 1 NC
CN64- 2 NC
CN64- 3 NC
CN64- 4 NC
CN64- 5 NC
CN64- 6 NC
CN64- 7 M1_CLK
CN64- 8 M7_CLK
CN64- 9 NC
CN64-10 NC
CN64-11 M3_CLK
CN64-12 M23_CLK
CN64-13 M22_CLK
CN64-14 M5_CLK
CN64-15 NC
CN64-16 NC
CN64-17 NC
CN64-18 M13_CLK
CN62- 1 M8_A
CN62- 2 M8_A/
CN62- 3 M8_B
CN62- 4 M8_B/
CN62- 5 M24_A
CN62- 6 M24_A/
CN62- 7 M24_B
CN62- 8 M24_B/
CN62- 9 M26_A
CN62-10 M26_A/
CN62-11 M26_B
CN62-12 M26_B/
CN62-13 M11_A
CN62-14 M11_A/
CN62-15 M11_B
CN62-16 M11_B/
CN66-1 M13_VREF
CN66-2 NC
CN65-1 STP_HP_SIG
CN65-2 PS8_SIG
CN65-3 PS31_SIG
CN20-2 5V
CN20-1 5V
CN370-6 5V
CN370-5 LED5
CN370-4 LED6
CN370-3 LED7
CN370-2 LED8
CN370-1 NC
CN20-3 S.GND
CN217-1
CN217-2
CN217-3
CN217-3
CN217-2
CN217-1
CN115-3
CN115-2
CN115-1
CN755-2
CN755-3
CN29-2
CN29-1
CN56-A 3 M13_24V
CN56-A 4 M13_24V
CN56-A 5 M13_DRV_A
CN56-A 6 M13_DRV_A/
CN56-A 7 M13_DRV_B
CN56-A 8 M13_DRV_B/
CN56-A 9 NC
CN56-A10 NC
CN56-A11 NC
CN56-B 1 M23_24V
CN56-B 2 M23_24V
CN56-B 3 M23_P.GND
CN56-B 4 M23_P.GND
CN56-B 5 M23_H/L
CN56-B 6 M23_LD_SIG
CN56-B 7 M23_F/R
CN56-B 8 M23_CLK
CN56-B 9 M23_CONT
CN56-B10 M23_S.GND
CN56-B11 M23_5V
CN56-A 2 SD7_DRV
CN71-1 5V
CN71-2 LED5
CN71-3 LED6
CN71-4 LED7
CN71-5 LED8
CN71-6 NC
CN214-1
CN214-2
CN214-3
CN214-3
CN214-2
CN214-1
CN213-3
CN213-2
CN213-1
CN213-1
CN213-2
CN213-3
CN213-3
CN213-2
CN213-1
PS3
CN110-3
CN110-2
CN110-1
PS7
CN144-3
CN144-2
CN144-1
Door switch
CN201-6
CN201-5
CN201-4
CN201-3
CN201-2
CN201-1
CN201-7
CN56-A 1 SD7_24V
CN57-B20 M 4_DRV
CN57-B19 M 4_24V
CN57-B13 M11_24V
CN57-B14 M11_24V
CN57-B15 M11_DRV_A
CN57-B16 M11_DRV_A/
CN57-B17 M11_DRV_B
CN57-B18 M11_DRV_B/
CN55-13 PS12_S.GND
CN55-14 PS12_SIG
CN55-15 PS12_5V
CN212-4
CN212-5
CN212-6
CN212-3
CN212-2
CN212-1
PS2
CN109-3
CN109-2
CN109-1
SD9
CN755-1
M23
Paper exit arm motor
CN201-2
-1
CN201-8
CN208-1
CN208-2
CN208-8
CN208-7
CN208-6
CN208-5
CN208-4
CN208-3
CN57-B 7 M 2_24V
CN57-B 8 M 2_24V
CN57-B 9 M 2_DRV_B/
CN57-B10 M 2_DRV_A/
CN57-B11 M 2_DRV_B
CN57-B12 M 2_DRV_A
CN55-10 PS 5_S.GND
CN55-11 PS 5_SIG
CN55-12 PS 5_5V
CN55- 7 PS30_S.GND
CN55- 8 PS30_SIG
CN55- 9 PS30_5V
CN55- 4 PS 1_S.GND
CN55- 5 PS 1_SIG
CN55- 6 PS 1_5V
CN55- 1 PS10_S.GND
CN55- 2 PS10_SIG
CN55- 3 PS10_5V
CN54-13 PS12_S.GND
CN54-14 PS12_SIG
CN54-15 PS12_5V
CN212-1
CN212-2
CN212-3
CN212-6
CN212-5
CN212-4
CN107-1
CN107-2
-2
-1
M6
CN201-3
CN201-4
CN201-5
CN201-6
CN201-7
CN201-8
CN201-1
CN208-8
CN208-7
-2
CN210-1
CN210-2
CN208-1
CN208-2
CN208-3
CN208-4
CN208-5
CN208-6
-6
-5
-4
-3
-2
-1
CN203-B6
CN203-B5
CN203-B4
CN203-B3
CN203-B2
CN203-B1
CN57-B 1 M26_24V
CN57-B 2 M26_24V
CN57-B 3 M26_DRV_A
CN57-B 4 M26_DRV_A/
CN57-B 5 M26_DRV_B
CN57-B 6 M26_DRV_B/
CN57-A20 M25_24V
CN57-A19 M25_DRV
CN57-A13 M24_24V
CN57-A14 M24_24V
CN57-A15 M24_DRV_A
CN57-A16 M24_DRV_A/
CN57-A17 M24_DRV_B
CN57-A18 M24_DRV_B/
CN57-A 7 M 5_24V
CN57-A 8 M 5_24V
CN57-A 9 M 5_DRV_A
CN57-A10 M 5_DRV_A/
CN57-A11 M 5_DRV_B
CN57-A12 M 5_DRV_B/
CN54-10 PS10_S.GND
CN54-11 PS10_SIG
CN54-12 PS10_5V
CN54- 7 PS 3_S.GND
CN54- 8 PS 3_SIG
CN54- 9 PS 3_5V
CN54- 4 PS 7_S.GND
CN54- 5 PS 7_SIG
CN54- 6 PS 7_5V
CN54- 1 PS 2_S.GND
CN54- 2 PS 2_SIG
CN54- 3 PS 2_5V
CN106-1
CN106-2
CN106-3
CN106-4
CN106-5
CN106-6
-6
-5
-4
-3
-2
-1
M8
CN143-11
CN143-10
CN143-9
CN143-8
CN143-7
CN143-6
CN143-5
CN143-4
CN143-3
CN143-2
CN143-1
CN142-3
CN142-9
CN142-1
CN142-5
CN142-7
CN142-11
CN210-2
-1
CN203-B13
CN203-B14
CN203-B15
CN203-B16
CN203-B17
CN203-B18
-6
-5
-4
-3
-2
-1
CN203-B12
CN203-B11
CN203-B10
CN203-B9
CN203-B8
CN203-B7
CN203-B13
CN203-B14
CN203-A6
CN203-A5
CN203-A4
CN203-A3
CN203-A2
CN203-A1
CN203-A12
CN203-A12
CN203-A10
CN203-A9
CN203-A8
CN203-A7
CN57-A 1 M22_24V
CN57-A 2 M22_24V
CN57-A 3 M22_DRV_A
CN57-A 4 M22_DRV_A/
CN57-A 5 M22_DRV_B
CN57-A 6 M22_DRV_B/
CN58-B13 PS31_S.GND
CN58-B14 PS31_SIG
CN58-B15 PS31_5V
CN103-1
CN103-2
CN103-3
CN103-4
CN103-5
CN103-6
-6
-5
-4
-3
-2
-1
M7
CN102-11
CN102-10
CN102-9
CN102-8
CN102-7
CN102-6
CN102-5
CN102-4
CN102-3
CN102-2
CN102-1
M13
CN210-1
-2
CN203-B6
CN203-B7
CN203-B8
CN203-B9
CN203-B10
CN203-B11
CN203-B12
-6
-5
-4
-3
-2
-1
CN203-B5
-2
-1
CN203-A13
CN203-A14
CN203-A15
CN203-A16
CN203-A17
CN203-A18
-6
-5
-4
-3
-2
-1
CN203-A7
CN203-A8
CN203-A9
CN203-A10
CN203-A11
CN203-A12
CN203-A18
CN203-A17
CN203-A16
CN203-A15
CN203-A14
CN203-A13
CN200-B3
CN200-B2
CN200-B1
CN58-B10 PS 9_S.GND
CN58-B11 PS 9_SIG
CN58-B12 PS 9_5V
CN53-7 SD9_24V
CN53-8 SD9_DRV
CN53-1 M6_24V
CN53-2 M6_24V
CN53-3 M6_DRV_A
CN53-4 M6_DRV_A/
CN53-5 M6_DRV_B
CN53-6 M6_DRV_B/
CN52-B 3 M8_24V
CN52-B 4 M8_24V
CN52-B 5 M8_DRV_A
CN52-B 6 M8_DRV_A/
CN52-B 7 M8_DRV_B
CN52-B 8 M8_DRV_B/
CN52-B 9 NC
CN52-A 1 M7_24V
CN52-A 2 M7_24V
CN52-A 3 M7_P.GND
CN52-A 4 M7_P.GND
CN52-A 5 M7_H/L
CN52-A 6 M7_LD_SIG
CN52-A 7 M7_F/R
CN52-A 8 M7_CLK
CN52-A 9 M7_CONT
CN52-B 1 M7_S.GND
CN52-B 2 M7_5V
M3
Bypass solenoid
Gate solenoid
CN145-11
CN145-10
CN145-9
CN145-8
CN145-7
CN145-6
CN145-5
CN145-4
CN145-4
CN145-2
CN145-1
SD5
SD2
CN140-2
CN140-1
CN141-2
CN200-B10
CN200-B11
CN200-B12
CN216-3
CN216-2
CN216-1
CN200-B6
CN200-B5
CN200-B4
CN58-B 7 PS20_S.GND
CN58-B 8 PS20_SIG
CN58-B 9 PS20_5V
CN58-B 4 PS 8_S.GND
CN58-B 5 PS 8_SIG
CN58-B 6 PS 5_5V
CN58-B 1 PS34_S.GND
CN58-B 1 PS34_SIG
CN58-B 1 PS34_5V
CN58-A13 PS35_S.GND
CN58-A14 PS35_SIG
CN58-A15 PS35_5V
CN58-A10 PS33_S.GND
CN58-A11 PS33_SIG
CN58-A12 PS33_5V
CN58-A 7 PS32_S.GND
CN58-A 8 PS32_SIG
CN58-A 9 PS32_5V
CN58-A 4 PS14_S.GND
CN58-A 5 PS14_SIG
CN58-A 6 PS14_5V
CN105-1
CN105-2
-2
-1
CN141-1
CN135-1
CN135-2
CN135-3
CN135-4
CN135-5
CN135-6
CN146-1
CN146-2
CN146-3
CN146-4
CN146-5
CN146-6
CN139-1
CN139-2
CN139-3
CN139-4
CN139-5
CN139-6
CN200-B7
CN200-B8
CN200-B9
CN216-6
CN216-5
CN216-4
CN200-B9
CN200-B8
CN200-B7
CN200-B12
CN200-B11
CN200-B10
CN200-A6
CN200-A5
CN200-A4
CN200-A9
CN200-A8
CN200-A7
CN200-A12
CN200-A11
CN200-A10
CN209-3
CN209-2
CN209-1
CN58-A 1 PS11_S.GND
CN58-A 2 PS11_SIG
CN58-A 3 PS11_5V
CN51-B 3 M3_24V
CN51-B 4 M3_24V
CN51-B 5 M3_P.GND
CN51-B 6 M3_P.GND
CN51-B 7 M3_H/L
CN51-B 8 M3_LD_SIG
CN51-B 9 M3_F/R
CN51-B10 M3_CLK
CN51-B11 M3_CONT2
CN51-B12 M3_S.GND
CN51-B13 M3_5V
CN104-1
CN104-2
-2
-1
Conveyance motor
CN138-1
CN200-B4
CN200-B5
CN200-B6
CN206-3
CN206-2
CN206-1
CN203-A1
CN203-A2
CN203-A3
CN203-A4
CN203-A5
CN203-A6
CN200-B1
CN200-B2
CN200-B3
CN206-6
CN206-5
CN206-4
CN200-A7
CN200-A8
CN200-A9
CN200-A4
CN200-A5
CN200-A6
CN200-A1
CN200-A2
CN200-A3
CN209-4
CN209-5
CN209-6
CN209-6
CN209-5
CN209-4
CN59- 8 F_5V
CN59- 9 F_HP_SIG
CN59-10 F_S.GND
CN59-11 F_LS_SIG
CN59-12 F_CD_SIG
CN59-13 F_READY_SIG
CN59-14 F_S.GND
CN51-B 1 SD5_24V
CN51-B 2 SD5_DRV
CN51-A12 SD2_24V
CN51-A13 SD2_DRV
M1
CN137-1
CN137-2
CN137-3
CN137-4
CN137-5
CN137-6
CN216-4
CN216-5
CN216-6
CN216-1
CN216-2
CN216-3
CN206-4
CN206-5
CN206-6
CN206-1
CN206-2
CN206-3
CN211-3
CN211-2
CN211-1
CN209-1
CN209-2
CN209-3
CN204-7
CN204-6
CN204-5
CN204-4
CN204-3
CN204-2
CN204-1
CN60-3 F_DRV1
CN60-4 F_DRV2
CN126-3
CN126-2
CN126-1
CN129-3
CN129-2
CN129-1
CN130-3
CN130-2
CN130-1
CN117-3
CN117-2
CN117-1
CN133-3
CN133-2
CN133-1
CN211-1
CN211-2
CN211-3
CN204-8
CN204-9
CN204-10
CN204-11
CN204-12
CN204-13
CN204-14
CN205-3
CN205-4
CN100-11
CN100-10
CN100-9
CN100-8
CN100-7
CN100-6
CN100-5
CN100-4
CN100-3
CN100-2
CN100-1
CN132-3
CN132-2
CN132-1
CN131-3
CN131-2
CN131-1
CN128-3
CN128-2
CN128-1
PS11
Stapler movement
home sensor
CN127-3
CN127-2
CN127-1
CN124-1
CN124-2
CN124-3
CN124-4
CN124-5
CN124-6
CN124-7
CN205-3
CN205-4
CN59- 1 R_5V
CN59- 2 R_HP_SIG
CN59- 3 R_S.GND
CN59- 4 R_LS_SIG
CN59- 5 R_CD_SIG
CN59- 6 R_READY_SIG
CN59- 7 R_S.GND
CN51-A 1 M1_24V
CN51-A 2 M1_24V
CN51-A 3 M1_P.GND
CN51-A 4 M1_P.GND
CN51-A 5 M1_H/L
CN51-A 6 M1_LD_SIG
CN51-A 7 M1_F/R
CN51-A 8 M1_CLK
CN51-A 9 M1_CONT
CN51-A10 M1_S.GND
CN51-A11 M1_5V
CN123-1
CN123-2
CN204-14
CN204-13
CN204-12
CN204-11
CN204-10
CN204-9
CN204-8
E
CN60-1 R_DRV1
CN60-2 R_DRV2
CN204-1
CN204-2
CN204-3
CN204-4
CN204-5
CN204-6
CN204-7
F
CN205-1
CN205-2
CN122-1
CN122-2
CN122-3
CN122-4
CN122-5
CN122-6
CN122-7
G
CN205-1
CN205-2
Stapler unit/Fr
Stapler unit/Rr
H
CN121-1
CN121-2
17.22 FS
17.22.1 FS-503
7
8
FNSDB
3
4
CN61-A 1 M1_H/L
CN61-A 2 M1_F/R
CN61-A 3 M1_CONT
CN61-A 4 M7_H/L
CN61-A 5 M7_F/R
CN61-A 6 M7_CONT
CN61-A 7 LED5
CN61-A 8 M3_F/R
CN61-A 9 M3_CONT
CN61-A10 M6_A
CN61-A11 M6_A/
CN61-A12 M6_B
CN61-A13 SD2_CONT
CN61-A14 SD5_CONT
CN61-A15 M6_B/
CN61-A16 SD9_CONT
CN61-A17 STA_R_CONT
CN61-A18 STA_R_F/R
CN61-A19 STA_F_CONT
CN61-A20 STA_F_F/R
CN61-B 1 M4_CONT
CN61-B 2 SD7_CONT
CN61-B 3 M25_CONT
CN61-B 4 M23_H/L
CN61-B 5 M23_F/R
CN61-B 6 M23_CONT
CN61-B 7 LED8
CN61-B 8 M2_A
CN61-B 9 M2_A/
CN61-B10 M2_B
CN61-B11 M2_B/
CN61-B12 LED7
CN61-B13 M13_EN
CN61-B14 LED6
CN61-B15 M22_F/R
CN61-B16 M22_EN
CN61-B17 M22_VREF
CN61-B18 M5_F/R
CN61-B19 M5_EN
CN61-B20 M5_VREF
CN 2-A20
CN 2-A19
CN 2-A18
CN 2-A17
CN 2-A16
CN 2-A15
CN 2-A14
CN 2-A13
CN 2-A12
CN 2-A11
CN 2-A10
CN 2-A 9
CN 2-A 8
CN 2-A 7
CN 2-A 6
CN 2-A 5
CN 2-A 4
CN 2-A 3
CN 2-A 2
CN 2-A 1
CN 2-B20
CN 2-B19
CN 2-B18
CN 2-B17
CN 2-B16
CN 2-B15
CN 2-B14
CN 2-B13
CN 2-B12
CN 2-B11
CN 2-B10
CN 2-B 9
CN 2-B 8
CN 2-B 7
CN 2-B 6
CN 2-B 5
CN 2-B 4
CN 2-B 3
CN 2-B 2
CN 2-B 1
CN63-A 1 PS2_SIG
CN63-A 2 PS7_SIG
CN63-A 3 PS3_SIG
CN63-A 4 PS10_SIG
CN63-A 5 PS12_SIG
CN63-A 6 PS15_SIG
CN63-A 7 PS4_SIG
CN63-A 8 PS5_SIG
CN63-A 9 PS1_SIG
CN63-A10 PS30_SIG
CN63-A11 PS34_SIG
CN63-A12 PS11_SIG
CN63-A13 PS14_SIG
CN63-A14 PS32_SIG
CN63-A15 PS33_SIG
CN63-A16 PS35_SIG
CN63-B 1 24VDEC
CN63-B 2 PS9_SIG
CN63-B 3 PS20_SIG
CN63-B 4 NC
CN63-B 5 R_HP_SIG
CN63-B 6 R_LS_SIG
CN63-B 7 R_CD_SIG
CN63-B 8 R_READY_SIG
CN63-B 9 F_HP_SIG
CN63-B10 F_LS_SIG
CN63-B11 F_CD_SIG
CN63-B12 F_READY_SIG
CN63-B13 M1_LD_SIG
CN63-B14 M7_LD_SIG
CN63-B15 M3_LD_SIG
CN63-B16 M23_LD_SIG
CN 1-A16
CN 1-A15
CN 1-A14
CN 1-A13
CN 1-A12
CN 1-A11
CN 1-A10
CN 1-A 9
CN 1-A 8
CN 1-A 7
CN 1-A 6
CN 1-A 5
CN 1-A 4
CN 1-A 3
CN 1-A 2
CN 1-A 1
CN 1-B16
CN 1-B15
CN 1-B14
CN 1-B13
CN 1-B12
CN 1-B11
CN 1-B10
CN 1-B 9
CN 1-B 8
CN 1-B 7
CN 1-B 6
CN 1-B 5
CN 1-B 4
CN 1-B 3
CN 1-B 2
CN 1-B 1
Symbol
Faston
Connector
Crimp
Relay connector
FNSCB
Part name
FNSCB
Location
Symbol
Part name
Location
6-B
PS8
3-H
FNSDB
1-C
PS9
4-H
JAMIB
6-A
PS10
5-A
M1
Conveyance motor
1-A
PS11
2-H
M2
Paddle motor
6-H
PS12
5-A
M3
2-A
PS14
3-H
M4
6-H
PS15
4-A
M5
4-H
PS20
4-H
M6
3-B
PS30
5-A
M7
3-A
PS31
4-H
M8
3-B
PS32
3-H
M11
6-H
PS33
3-H
M13
6-H
PS34
3-H
M30
PS35
3-H
M31
PS40
M22
4-H
PS41
M23
7-H
PS42
M24
5-H
PS43
M25
5-H
PS44
M26
5-H
PS45
MS1
Door switch
7-H
PS46
PS1
5-A
PS47
PS2
4-A
SD2
Gate solenoid
2-B
PS3
4-A
SD5
Bypass solenoid
2-B
PS4
5-A
SD7
6-H
PS5
5-A
SD9
4-B
PS7
4-A
STB
Stapler board
1
2
M20
3
M10
M6
Clincher
motor /Rr
Stapler rotation
motor
4
5
6
M5
PS8
Paper assist
SD51
solenoid
M51
CN120-1
CN120-2
CN112-3
CN112-9
CN112-1
CN112-5
CN112-7
CN112-11
CN145-1
CN145-3
CN136-3
CN136-2
CN135-3
CN135-2
CN135-1
CN29-3 24V1
CN29-4 SD51_DRV
CN29-1 M51_DRV1
CN29-2 M51_DRV2
CN28-5 M13_DRV_B
CN28-6 M13_DRV_B/
CN27-B7 S.GND
CN27-B8 PS9_SIG
CN27-B9 5V
CN27-B4 S.GND
CN27-B5 PS8_SIG
CN27-A9 5V
RB
Door switch
CN3-4 REAR_ISW_RTS3
CN3-1
CN3-2
CN2-1 FRONT_SIN1
CN2-2 S.GND
C
C
CN18
CN17- 1 24V
CN
MS2
CN141-3
SD5
Counter reset
sensor
Main tray
upper limit sensor
CN18 MINICT-32PIN
CN41- 7 S.GND
CN41- 8 S.GND
CN41- 1 24V
CN52-A19 5V
CN52-A 1 24V
CN52-A 2 24V
CN52-A 3 PG
CN468-3 CTS
CN468-2 SGND
CN468-1 SOUT
CN1-2 5V
CN1-3 S.GND
CN1-4 P.GND
CN1-5 P.GND
CN1-1 24V
FS-607 only
CN468-6 RTS
CN468-5 SGND
J1
J1
2
1
M1
CN134-3
CN134-2
CN134-1
CN129-3
CN129-2
CN129-1
CN130-1
CN102-1
CN102-11
CN102-10
CN102-9
CN102-8
CN100-2
CN100-5
CN100-1
CN100-3
CN100-4
CN100-6
1
3
4
2
PIDB
CN588-1 5V2
CN588-2 5V2
CN588-3 SGND
CN588-4 SGND
CN469-1 24V
CN469-2 5V2
CN469-3 SGND
CN469-4 PGND
CN469-5 NC
CN469-6 FGND
ORG
CN20-A15 NC
CN21-A1 FMX1_24V
CN21-A2 FMX1_LD
CN21-A3 P.GND
CN16-10 M7/SD_24V
CN16-11 SD5_DRV
CN16-8 PS15_SIG
CN16-9 PS15_5V
CN16-6 PS7_5V
CN16-4 PS7_S.GND
CN16-1 PS2_S.GND
CN16-2 PS2_SIG
CN10-B9 NC
CN9-1 HB/PM_24V
CN15-8 PS307_SIG
CN15-9 PS307_5V
CN15-5 M303_DRV_B
CN15-6 M303_DRV_B/
CN15-1 HB/PM_24V
CN15-2 HB/PM_24V
CN15-3 M303_DRV_A
CN14-3 M21_OUT2A
CN14-4 M21_OUT2B
CN14-5 NC
CN14-1 M21_OUT1A
CN8-B6 SD4_DRV
2
1
Stacker entrance
M13
motor
Alignment
home sensor /Up
Stacker empty
PS20
sensor
CN137-3
CN137-2
CN137-1
CN132-1
CN4-B17 NC
CN4-B18 NC
CN4-B19 S.GND
CN4-B20 S.GND
CN4-A1 5V
CN4-A2 5V
CN8-B3 M8_DRV1
CN8-B4 M8_DRV2
CN8-B5 M7/SD_24V
CN107-1
CN107-2
CN1
CN1
Stacker entrance
PS5
sensor
Alignment
motor /Up
CN26-1 24V1
CN25-B9 HED/R_LOW
CN25-B10 HED/R_CART
CN25-B11 S.GND
CN25-B11 S.GND
CN25-A1 M14DRV1
CN25-A2 M14DRV1
CN8-B1 M2_DRV1
CN8-B2 M2_DRV2
Gate motor
FA 1A
#110 ORG
Stapler movement
M11
motor
M9
M14
CN108-1
CN108-13 NC
CN108-12
CN113-13 NC
CN113-12
CN113-11
CN34-13 PS29_SIG_IN
CN34-12 S.GND
CN8-A1 HB/PM_24V
CN8-A2 HB/PM_24V
CN8-A5 M12_DRV_B
CN8-A6 M12_DRV_B/
CN8-A4 M12_DRV_A/
M9
M14
CN151-3
CN151-1
CN139-2
CN139-1
CN34-7 24V2
CN34-8 SD6_DRV
CN34-6 M6_DRV_B/
CN33-B14 M10_DRV2
CN33-B8 5V
CN24-B5 CLI/F_START
CN24-B4 CLI/R_START
CN24-B3 CLI/F_HP
CN24-B2 CLI/R_HP
CN24-B1 BM_SET
CN24-B10 PS24_SIG
CN24-B9 PS25_SIG
CN24-B8 PS26_SIG
CN24-B7 PS29_SIG
CN24-B15 M18_CONT1
CN24-B14 M18_CONT2
CN24-B13 M20_LD
CN24-B12 PS22_SIG
CN24-A1 SD6_CONT
CN24-B19 SD7/8_CONT
CN24-B18 M18_CLK
CN24-B17 M18_ENA
CN24-A6 M20_S/S
CN24-A5 M20_F/R
CN24-A4 M20_H/L
CN24-A3 M19_CONT
CN7-B16 PS18_S.GND
CN7-B17 PS18_SIG
CN7-B18 PS18_5V
CN7-B13 PS6_S.GND
CN7-B14 PS6_SIG
CN7-B15 PS6_5V
CN138-2
CN138-1
Folding full
PS29
sensor
Stapler rotation
PS13
home sensor
CN109-7
CN114-1
CN33-A14 NC
CN33-A9 24V2
CN33-A10 SD7/8_DRV
CN33-A7 24V2
CN33-A8 SD7/8_DRV
CN33-A1 24V2
CN33-A2 24V2
CN32-1 24V2
CN32-2 24V2
CN13-A1 M6_A
CN13-A2 M6_A/
CN7-B10 PS16_S.GND
CN7-B11 PS16_SIG
CN7-B12 PS16_5V
CN7-B8 PS12_SIG
CN7-B9 PS12_5V
CN7-B6 PS19_5V
M15
Clincher
motor /Fr
CN140-3
CN140-2
CN140-1
CN126-1
CN126-2
CN125-1
CN125-2
M4
CN116-6
CN116-3
CN116-1
CN116-2
CN116-5
CN24-A9 M16_B
CN24-A13 M4_B
CN24-A19 M6_A
CN24-A18 M6_A/
CN11-1 5V
CN12-B17 HED/R_CART
CN12-B18 100STP_SET
CN7-B4 PS19_S.GND
CN7-B1 PS1_S.GND
CN7-B2 PS1_SIG
CN7-B3 PS1_5V
CN7-A15 PS32_S.GND
CN7-A16 PS32_SIG
CN7-A17 PS32_5V
CN7-A18 NC
Clincher rotation
motor
Saddle stiching
M18
stopper motor
Folding transfer
motor
CN31-A7 M19_DRV1
CN31-A8 M19_DRV2
FS-607 only
CN118-11
CN118-10
CN118-9
CN118-8
CN118-7
CN118-6
CN118-5
CN118-4
CN118-3
CN118-2
CN118-1
CN117-1
CN117-2
CN23-1 5V
CN23-2 5V
CN23-3 S.GND
CN23-4 S.GND
CN23-5 24V
CN23-6 24V
CN23-7 24V
CN23-8 P.GND
CN23-9 P.GND
CN23-10 P.GND
CN22-B6 HED/R_LOW
CN22-B5 HED/F_READY
CN22-B4 HED/R_READY
CN22-B3 HED/F_CART
CN22-B2 HED/R_CART
CN22-B1 100STP_SET
CN22-B11 PS14_SIG
CN22-B10 PS20_SIG
CN22-B9 HED/F_HP
CN22-B8 HED/R_HP
CN22-B16 PS5_SIG
CN22-B15 PS8_SIG
CN22-B14 PS9_SIG
CN22-B13 PS11_SIG
CN7-A13 PS4_SIG
CN7-A14 PS4_5V
CN7-A10 M7_S.GND
CN7-A11 M7_5V
CN106-6
CN106-5
CN106-4
CN106-3
Folding knife
M19
motor
CN31-A1 24V2
CN31-A2 24V2
CN30-17 S.GND
CN30-16 5V
CN30-14 PS26IN
CN30-15 5V
CN30-12 5V
CN30-10 S.GND
CN22-A3 M13_CONT1
CN22-A2 M13_CONT2
CN22-A1 SD51_CONT
CN22-B18 M51_CONT
CN22-A6 M13_CLK
CN22-A5 M13_ENA
CN22-A8 M9_CONT
CN22-A10 M14_CONT
Alignment
M16
motor /Lw
CN152-1
CN152-2
CN152-3
CN150-3
CN150-2
CN150-1
CN149-3
CN149-2
CN149-1
CN22-A16 M5_B
CN22-A12 M11_B
Folding passPS26
through sensor
Folding paper
exit sensor
CN30-7 S.GND
CN30-8 PS24IN
CN30-4 S.GND
CN30-5 PS23IN
CN30-6 5V
CN30-1 S.GND
CN30-2 PS22IN
CN30-3 5V
Alignment home
PS24
sensor /Lw
CN147-3
CN147-2
CN147-1
Saddle stiching
stopper home
PS23
sensor
I
CN146-3
CN146-2
CN146-1
Folding knife
home sensor PS22
17.22.2 FS-520/607
PDB
bizhub PRO C6500
/C6500P/C5500
A
A
TO 15YGN104
C
C
FNSCB
MAIN BODY
Faston
Connector
Crimp
Relay connector
Symbol
Part name
FNS conveyance motor
Location
4-B
Symbol
PS12
Part name
Paper exit home sensor
Location
2-B
M2
3-B
PS13
4-I
M3
4-B
PS14
3-I
5-B
M4
3-I
PS15
M5
7-I
PS16
2-B
M6
4-I
PS18
2-B
M7
1-B
PS19
2-B
M8
3-B
PS20
7-I
M9
5-I, 6-I
PS22
1-I
M10
4-I
PS23
1-I
M11
6-I
PS24
1-I
M12
Gate motor
3-B
PS25
1-I
M13
8-I
PS26
1-I
M14
5-I, 6-I
PS29
2-I
M15
3-I
PS29
5-I
M16
2-I
SD4
3-B
M18
3-I
SD5
5-B
M19
2-I
SD6
4-I
M20
2-I
SD7
3-I
M21
3-B
SD8
3-I
M51
8-I
SD51
8-I
MS1
Door switch
8-G
FNSCB
1-D
1-F
PS1
1-B
RB
Relay board
PS2
5-B
SW1
PS3
4-B
SW2
PS4
1-B
SW3
PS5
7-I
SW4
PS6
2-B
PS30
PS7
5-B
PS31
PS8
7-I
PS32
PS9
7-I
PS33
PS11
7-I
1
2
CN231-B 1
CN231-B 2
CN231-B 3
CN231-B 4
CN231-B 5
CN231-B 6
CN231-B 7
CN231-B 8
CN231-B 9
CN231-B10
CN231-B11
CN231-B12
CN231-B13
CN231-B14
CN231-B15
CN231-B16
CN231-B17
CN231-B18
CN231-B19
CN231-B19
CN231-B18
CN231-B17
CN231-B16
CN231-B15
CN231-B14
CN231-B13
CN231-B12
CN231-B11
CN231-B10
CN231-B 9
CN231-B 8
CN231-B 7
CN231-B 6
CN231-B 5
CN231-B 4
CN231-B 3
CN231-B 2
CN231-B 1
3
4
FA 1B
110 ORG
J30-1
J30-2
J30
J31-1
J31-2
J31
5
6
7
CN238-10
CN238-6
CN238-2
CN238-9
CN238-5
CN238-1
CN238-3
CN238-7
CN238-11
CN238-4
CN238-8
CN238-12
CN232-1
CN232-2
CN232-3
CN232-4
CN232-5
CN232-6
CN232-7
CN232-8
CN232-9
CN232-10
CN232-11
CN232-12
CN238-11
CN238-7
CN238-3
CN238-2
CN238-6
CN238-10
3.3V
CN58- 1 5V
CN58- 2 LED1
CN58- 3 LED2
CN58- 4 LED3
CN58- 5 LED4
CN58- 6 LED5
CN58- 7 LED6
CN58- 8 LED7
CN58- 9 SW201 IN
CN58- 10 SW202 IN
CN58- 11 SW203 IN
CN58- 12 SG
CN53-A10 5V
CN53-B 5 LED8
CN53-B15 SG
CN238-12
CN238-8
CN238-4
CN238-1
CN238-5
CN238-9
CN236-3
CN236-2
CN236-1
CN236-1
CN236-2
CN236-3
CN299-1
CN299-2
CN299-3
CN299-4
CN299-5
CN299-6
CN299-7
CN299-8
CN299-9
CN299-10
CN299-11
CN299-12
CN292-1
CN292-2
CN292-3
CN262-1
CN262-2
CN262-3
CN258-1
CN258-2
CN258-3
CN257-1
CN257-2
CN257-3
CN260-1
CN260-2
CN260-3
CN259-1
CN259-2
CN259-3
SD202
CN53-A 9 VR202 5V
CN53-B 4 VR202 IN
CN53-B14 VR202 SG
CN53-B13 PS213 SG
CN53-A 8 PS213 5V
CN53-B 3 PS213 IN
CN53-A 7 PS212 5V
CN53-B 2 PS212 IN
CN53-B12 PS212 SG
CN53-A 6 PS211 5V
CN53-B 1 PS211 IN
CN53-B11 PS211 SG
CN53-A 3 PS208 5V
CN53-A13 PS208 IN
CN53-B 8 PS208 SG
CN53-A 2 PS207 5V
CN53-A12 PS207 IN
CN53-B 7 PS207 SG
CN237-3
CN237-2
CN237-1
J30
CN237-1
CN237-2
CN237-3
CN256-1
CN256-2
CN256-3
CN206-1
CN206-2
CN205-2-1
CN205-1-2
CN204-1
CN204-2
CN291-3
CN291-1
CN291-2
CN53-A 5 PS210 5V
CN53-A15 PS210 IN
CN53-B10 PS210 SG
CN235-11
CN235-6
CN235-1
CN235-5
CN235-10
CN235-15
SGND
CN53-A 4 PS209 5V
CN53-A14 PS209 IN
CN53-B 9 PS209 SG
CN53-A 1 PS206 5V
CN53-A11 PS206 IN
CN53-B 6 PS206 SG
CN235-12
CN235-7
CN235-2
CN235-4
CN235-9
CN235-14
3.3V
CN235-13
CN235-8
CN235-3
CN235-3
CN235-8
CN235-13
CN255-1
CN255-2
CN255-3
CN254-1
CN254-2
CN254-3
CN235-14
CN235-9
CN235-4
CN235-2
CN235-7
CN235-12
CN55-B 2 5V
CN55-B 4 NC
CN55-B12 SG
CN55-B11 VR201 SG
CN55-A 7 VR201 5V
CN55-B 3 VR201 IN
CN55-A 6 5V
CN55-B 2 NC
CN55-B10 SG
CN55-A 5 PS205 5V
CN55-B 1 PS205 IN
CN55-B 9 PS205 SG
CN55-A 4 PS204 5V
CN55-A12 PS204 IN
CN55-B 8 PS204 SG
CN253-1
CN253-2
CN253-3
CN235-15
CN235-10
CN235-5
CN235-1
CN235-6
CN235-11
CN252-1
CN252-2
CN252-3
CN251-1
CN251-2
CN251-3
CN203-1
CN203-2
Registration clutch
MC203
CN207-1
CN207-2
CN202-2-1
CN202-1-2
MC201
CN201-1
CN201-2
CN55-A 3 PS203 5V
CN55-A11 PS203 IN
CN55-B 7 PS203 SG
CN55-A 2 PS202 5V
CN55-A10 PS202 IN
CN55-B 6 PS202 SG
CN55-B 5 PS201 SG
CN55-A 1 PS201 5V
CN55-A 9 PS201 IN
CN200-8
CN200-9
CN200-10
CN200-11
CN52-B 1 MPI_S_IN1_1
CN52-B 2 MPI_S_IN1_2
CN52-B 3 MPI_S_IN2_1
CN52-B 4 MPI_S_IN2_2
CN52-B 5 MPI_S_OUT1_1
CN52-B 6 MPI_S_OUT1_2
CN52-B 7 MPI_S_OUT2_1
CN52-B 8 MPI_S_OUT2_2
CN52-B 9 MPI_OBOUT1_1
CN52-B10 MPI_OBOUT1_2
CN52-B11 MC203 DRV
CN52-B12 PS201 IN
CN52-B13 PS206 IN
CN52-B14 VR201 IN
CN52-B15 VR202 IN
CN52-B16 NC
CN52-B17 NC
CN52-B18 NC
CN52-B19 NC
CN52-A 1 24V
CN52-A 2 24V
CN52-A 3 PG
CN52-A 4 PG
CN52-A 5 5V
CN52-A 6 5V
CN52-A 7 SG
CN52-A 8 SG
CN52-A 9 MPI_DRV_SEL
CN52-A10 MPI_M_CONT
CN52-A11 MPI_M_FR
CN52-A12 MPI_SD_CONT
CN52-A13 MPI_MC_CONT
CN52-A14 M203 P/S
CN52-A15 M203 CLK
CN52-A16 M203 H/L
CN52-A17 M203 LD
CN52-A18 M203 F/R
CN52-A19 5V
FA 1A
#110 ORG
CN200-3
CN200-4
CN200-5
CN200-6
CN200-1
CN231-A 1
CN231-A 2
CN231-A 3
CN231-A 4
CN231-A 5
CN231-A 6
CN231-A 7
CN231-A 8
CN231-A 9
CN231-A10
CN231-A11
CN231-A12
CN231-A13
CN231-A14
CN231-A15
CN231-A16
CN231-A17
CN231-A18
CN231-A19
CN57- 1 5V
CN57- 2 SG
CN57- 3 M203 P/S
CN57- 4 M203 CLK
CN57- 5 M203 F/R
CN57- 6 M203 LD
CN57- 7 H/L
CN57- 8 PG
CN57- 9 PG
CN57-10 24V
CN57-11 24V
CN231-A19
CN231-A18
CN231-A17
CN231-A16
CN231-A15
CN231-A14
CN231-A13
CN231-A12
CN231-A11
CN231-A10
CN231-A 9
CN231-A 8
CN231-A 7
CN231-A 6
CN231-A 5
CN231-A 4
CN231-A 3
CN231-A 2
CN231-A 1
F
MS201
CN20-B1 MPI_S_IN1_1
CN20-B2 MPI_S_IN1_2
CN20-B3 MPI_S_IN2_1
CN20-B4 MPI_S_IN2_2
CN20-B5 MPI_S_OUT1_1
CN20-B6 MPI S_OUT1_2
CN20-B7 MPI_S_OUT2_1
CN20-B8 MPI_S_OUT2_2
CN20-B9 MPI_OBOUT1_1
CN20-B10 MPI_OBOUT1_2
CN20-B11 PI_MC203CONT
CN20-B12 PS201_SIG
CN20-B13 PS206_SIG
CN20-B14 PI-VR201
CN20-B15 PI_VR202
CN35- 1 3.3V
CN35- 2 SG
CN35- 3 3.3V
CN35- 4 SG
CN19- 1 24V
CN19- 2 24V
CN19- 3 PG
CN19- 4 PG
CN20-A1 5V
CN20-A2 5V
CN20-A3 SG
CN20-A4 SG
CN20-A5 MPI_DRV_SEL
CN20-A6 MPI_M_CONT
CN20-A7 MPI_M_F/R
CN20-A8 MPI_SD_CONT
CN20-A9 MPI_MC_CONT
CN20-A10 M203 P/S
CN20-A11 M203 CLK
CN20-A12 M203 H/L
CN20-A13 M203 LD
CN20-A14 M203 F/R
CN20-A15 NC
G
Upper door open/close switch
17.23 PI
7
8
FNSCB
I
8
Faston
Connector
Crimp
Relay connector
PIOB
SGND
J31
PIDB
Symbol
PI location list
Symbol
Part name
Location
M201
4-B
M202
5-B
M203
Conveyance motor
3-B
MC201
3-B
MC202
5-B
MC203
Registration clutch
3-B
MS201
2-F
PS201
4-B
PS202
4-B
PS203
4-B
PS204
4-B
PS205
4-B
PS206
6-B
PS207
6-B
PS208
6-B
PS209
6-B
PS210
6-B
PS212
7-B
SD201
3-B
SD202
5-B
VR201
5-B
VR202
7-B
PIOB
PI operation board
7-B
PIDB
PI drive board
2-D
1
2
3
CN17- 1 24V
CN17- 2 24V
CN17- 5 5V
CN17- 6 5V
4
CN18-A4 M301_EN
CN18-A9 M302_CONT2
CN18-B17 CPU_ANA3
CN18-B16 CPU_ANA2
CN18-B15 PK_SIZE0
CN18-B14 PK_SIZE6
CN18-B13 PK_SIZE5
CN18-B12 PK_SIZE4
CN18-B11 PK_SIZE3
CN18-B10 PK_SIZE2
CN41-A9 M302_CONT2
CN41-B1 CPU_ANA3
CN41-B2 CPU_ANA2
CN41-B3 PK_SIZE0
CN41-B4 PK_SIZE6
CN41-B5 PK_SIZE5
CN41-B6 PK_SIZE4
CN41-B7 PK_SIZE3
CN41-B8 PK_SIZE2
CN41-B9 PK_SIZE1
CN41-B10 PS303_SIG
CN41-B11 PS304_SIG
CN41-B12 PS302_SIG
CN41-B13 PS306_SIG
CN41-B14 PS301_SIG
CN41-B15 ANA_SEL1
CN41-B17 PK_SET2
CN41-B16 ANA_SEL0
CN41-A1 PK_SET1
CN41-A2 PK_SIZE_SEL2
CN41-A3 PK_SIZE_SEL1
CN41-A4 PK_SIZE_SEL0
CN41-A5 D/A_DATA
CN41-A6 D/A_CLK
CN41-A7 D/A_LD
CN41-A8 PK_M302_RESET
E
E
CN44-1 24V
CN44-2 24V
CN44-3 DRVA
CN44-4 DRVA
CN44-5 DRVB
CN44-6 DRVB
CN552-3
CN552-9
CN552-1
CN552-5
CN552-7
CN552-11
CN505-1
CN505-2
CN505-3
CN47-3 PS303 5V
CN47-2 PS303 IN
CN47-1 PS303 SG
CN503-1
CN503-2
CN503-3
CN504-11
CN504-10
CN504-9
CN504-8
CN504-7
CN504-6
CN504-5
CN504-4
CN504-3
CN504-2
CN504-1
CN502-1
CN502-2
CN502-3
CN501-1
CN501-2
CN501-3
CN506-1
CN506-2
CN506-3
PS305
CN47-6 PS304 5V
CN47-5 PS304 IN
CN47-4 PS304 SG
CN48-1 PC1_LED
CN48-2 PC2_LED
CN48-3 PC3_LED
CN48-4 PC4_LED
CN48-5 PC5_LED
CN48-6 PC1_IN
CN48-7 PC2_IN
CN48-8 PC3_IN
CN48-9 PC4_IN
CN48-10 PC5_IN
CN48-11 SGND
CN46-3 5V
CN46-2 PS302 IN
CN46-1 SG
CN46-6 5V
CN46-5 PS301 IN
CN46-4 PS306 SG
CN46-9 5V
CN46-8 PS306 IN
CN46-7 PS301 SG
CN551-2-1
CN551-1-2
CN18-B9 PK_SIZE1
CN18-B8 PS303_SIG
CN18-B7 PS304_SIG
CN18-B6 PS302_SIG
CN18-B5 PS306_SIG
CN18-B4 PS301_SIG
CN18-B3 ANA_SEL1
CN41-A12 M302_ENA
CN41-A10 M302_CONT1
CN41-A11 M302_F/R
PK-512 only
CN18-B1 PK_SET2
CN18-B2 ANA_SEL0
CN18-A17 PK_SET1
CN18-A16 PK_SIZE_SEL2
CN18-A15 PK_SIZE_SEL1
CN18-A14 PK_SIZE_SEL0
CN18-A13 D/A_DATA
CN18-A12 D/A_CLK
CN18-A11 D/A_LD
CN41-A14 M301_EN
CN41-A13 M302_CLK
CN18-A10 PK_M302_RESET
H
CN18-A8 M302_CONT1
CN18-A7 M302_F/R
CN18-A6 M302_ENA
CN18-A5 M302_CLK
CN41-A16 M301_CONT2
CN41-A15 M301_PWM
CN18-A3 M301_PWM
CN18-A2 M301_CONT2
CN41-A17 M301_CONT1
CN40- 8 S.GND
CN40- 7 S.GND
CN40- 6 5V
CN40- 5 5V
CN18-A1 M301_CONT1
CN17- 8 S.GND
CN17- 7 S.GND
CN40- 1 24V
CN40- 2 24V
CN40- 4 P.GND
CN40- 3 P.GND
CN17- 4 P.GND
CN17- 3 P.GND
17.24 PK
6
7
FNSCB
I
8
PDB
Faston
Connector
Crimp
Relay connector
Symbol
PK location list
Symbol
M301
Part name
Location
Punch motor
4-C
M302
7-C
PS301
5-C
PS302
5-C
PS303
6-C
PS304
6-C
PS305
5-C
PS306
4-C
PDB
3-E
1
2
3
4
SDDB 1/2
5
6
7
8
CN110-18 M6_CLK
CN110-17 M7_CLK
CN110-16 M9_CLK
CN110-15 M10_CLK
CN110-14 M22_CLK
CN110-13 M12_CLK
CN110-12 M1_CLK
CN110-11 M2_CLK
CN110-10 M3_CLK
CN110- 9 M4_CLK
CN110- 8 M5_CLK
CN110- 7 M8_CLK
CN110- 6 (PULLUP)
CN110- 5 (PULLUP)
CN110- 4 (PULLUP)
CN110- 3 (PULLUP)
CN110- 2 M17_CLK
CN110- 1 (PULLUP)
I
29
CN145-B16 SG
CN145-B17 PS46_SIG
CN145-B18 5V
CN145-B13 SG
CN145-B14 PS 8_SIG
CN145-B15 5V
J11- 6
J11- 5
J11- 4
J11- 3
J11- 2
J11- 1
J21- 6
J21- 5
J21- 4
J21- 3
J21- 2
J21- 1
J15- 6
J15- 5
J15- 4
J15- 3
J15- 2
J15- 1
J14- 9
J14- 8
J14- 7
J14- 6
J14- 5
J14- 4
J14- 3
J14- 2
J14- 1
J12- 3
J12- 2
J12- 1
J16- 6
J39- 1
J39- 2
J39- 3
J39- 4
J39- 5
J39- 6
J39- 7
J39- 8
J39- 9
J39- 10
J39- 11
J23-A 1
J23-A 2
J23-A 3
J23-A 4
J23-A 5
J23-A 6
J23-A 7
J23-A 8
J23-A 9
J23-A10
J23-A11
J23-B 1
J23-B 2
J23-B 4
J23-B 4
J23-B 5
J23-B 6
J23-B 7
J23-B 8
J23-B 9
J23-B10
J23-B11
J25- 1
J25- 2
J25- 3
J25- 4
J25- 5
J25- 6
J25- 7
J25- 8
J24J24J24J24J24J24-
J24- 7
J24- 8
J24- 9
J24- 10
J24- 11
J24- 12
J22-A 1
J22-A 2
J22-A 3
J22-A 4
J22-A 5
J22-A 6
J22-A 7
J22-A 8
J22-A 9
J22-A10
J22-A11
J22-A12
J22-A13
J22-A14
J22-A15
J22-A16
J22-A17
J22-A18
J22-B 1
J22-B 2
J22-B 3
J22-B 4
J22-B 5
J22-B 6
J22-B 7
J22-B 8
J22-B 9
J22-B10
J22-B11
J22-B12
J22-B13
J22-B14
J22-B15
J22-B16
J22-B17
J22-B18
J16- 1
J39- 11
J39- 10
J39- 9
J39- 8
J39- 7
J39- 6
J39- 5
J39- 4
J39- 3
J39- 2
J39- 1
J23-A11
J23-A10
J23-A 9
J23-A 8
J23-A 7
J23-A 6
J23-A 5
J23-A 4
J23-A 3
J23-A 2
J23-A 1
J23-B11
J23-B10
J23-B 9
J23-B 8
J23-B 7
J23-B 6
J23-B 5
J23-B 4
J23-B 3
J23-B 2
J23-B 1
J25- 1
J25- 2
J25- 3
J25- 4
J25- 5
J25- 6
J25- 7
J25- 8
J24- 12
J24- 11
J24- 10
J24- 9
J24- 8
J24- 7
J24- 6
J24- 5
J24- 4
J24- 3
J24- 2
J24- 1
J22-A18
J22-A17
J22-A16
J22-A15
J22-A14
J22-A13
J22-A12
J22-A11
J22-A10
J22-A 9
J22-A 8
J22-A 7
J22-A 6
J22-A 5
J22-A 4
J22-A 3
J22-A 2
J22-A 1
J22-B18
J22-B17
J22-B16
J22-B15
J22-B14
J22-B13
J22-B12
J22-B11
J22-B10
J22-B 9
J22-B 8
J22-B 7
J22-B 6
J22-B 5
J22-B 4
J22-B 3
J22-B 2
J22-B 1
J12- 1
J12- 2
J12- 3
J14- 7
J14- 8
J14- 9
J14- 4
J14- 5
J14- 6
J14- 1
J14- 2
J14- 3
J15- 4
J15- 5
J15- 6
J15- 1
J15- 2
J15- 3
J21- 4
J21- 5
J21- 6
J21- 1
J21- 2
J21- 3
J11- 4
J11- 5
J11- 6
J11- 1
J11- 2
J11- 3
CN213- 6
CN213- 5
CN213- 4
CN213- 3
CN213- 2
CN213- 1
CN224- 2
CN224- 1
CN234- 2
CN234- 1
PS11
PS12
PS3
SD3
SD4
CN246- 3 S.GND
CN246- 2 SIG
CN246- 1 5V
CN247- 3 S.GND
CN247- 2 SIG
CN247- 1 5V
CN238- 3 S.GND
CN238- 2 SIG
CN238- 1 5V
CN230- 1 24V
CN230- 2 DRV
CN231- 1 24V
CN231- 2 DRV
M4
M7
SD7
M25
M18
M19
M14
PS19
PS60
PS21
PS20
PS22
PS23
PS7
PS56
PS18
PS44
PS49
PS24
PS8
PS46
CN234- 1 24V
CN234- 2 DRV
CN224- 1 DRV1
CN224- 2 DRV2
CN217- 1 DRV1
CN217- 2 DRV2
CN218- 1 DRV1
CN218- 2 DRV2
CN213- 1 COM
CN213- 2 COM
CN213- 3 A
CN213- 4 A/
CN213- 5 B
CN213- 6 B/
CN254- 3 S.GND
CN254- 2 SIG
CN254- 1 5V
CN254- 3 S.GND
CN254- 2 SIG
CN254- 1 5V
CN256- 3 S.GND
CN256- 2 SIG
CN256- 1 5V
CN255- 3 S.GND
CN255- 2 SIG
CN255- 1 5V
CN256- 3 S.GND
CN256- 2 SIG
CN256- 1 5V
CN255- 3 S.GND
CN255- 2 SIG
CN255- 1 5V
CN242- 3 S.GND
CN242- 2 SIG
CN242- 1 5V
CN292- 3 S.GND
CN292- 2 SIG
CN292- 1 5V
CN253- 3 S.GND
CN253- 2 SIG
CN253- 1 5V
CN279- 3 S.GND
CN279- 2 SIG
CN279- 1 5V
CN285- 3 S.GND
CN285- 2 SIG
CN285- 1 5V
CN259- 3 S.GND
CN259- 2 SIG
CN259- 1 5V
CN243- 3 S.GND
CN243- 2 SIG
CN243- 1 5V
CN282- 3 S.GND
CN282- 2 SIG
CN282- 1 5V
M8
CN207-11 24V
CN207-10 24V
CN207- 9 P.GND
CN207- 8 P.GND
CN207- 7 H/L
CN207- 6 LD
CN207- 5 CW/CCW
CN207- 4 CLOCK
CN207- 3 START/STOP
CN207- 2 S.GND
CN207- 1 5V
M3
CN202-11 24V
CN202-10 24V
CN202- 9 P.GND
CN202- 8 P.GND
CN202- 7 H/L
CN202- 6 LD
CN202- 5 CW/CCW
CN202- 4 CLOCK
CN202- 3 START/STOP
CN202- 2 S.GND
CN202- 1 5V
CN203-11 24V
CN203-10 24V
CN203- 9 P.GND
CN203- 8 P.GND
CN203- 7 H/L
CN203- 6 LD
CN203- 5 CW/CCW
CN203- 4 CLOCK
CN203- 3 START/STOP
CN203- 2 S.GND
CN203- 1 5V
CN206- 3 COM
CN206- 2 NC
CN206- 9 COM
CN206- 4 NC
CN206- 1 A
CN206- 6 NC
CN206- 5 A/
CN206- 8 NC
CN206- 7 B
CN206-10 NC
CN206-11 B/
Folding sensor/2
Folding sensor/1
CN145-B10 SG
CN145-B11 PS24_SIG
CN145-B12 5V
CN145-B 7 SG
CN145-B 8 PS49_SIG
CN145-B 9 5V
CN145-B 4 SG
CN145-B 5 PS44_SIG
CN145-B 6 5V
CN145-B 1 SG
CN145-B 2 PS18_SIG
CN145-B 3 5V
CN145-A16 SG
CN145-A17 PS56_SIG
CN145-A18 5V
CN145-A13 SG
CN145-A14 PS 7_SIG
CN145-A15 5V
CN145-A10 SG
CN145-A11 PS23_SIG
CN145-A12 5V
CN145-A 7 SG
CN145-A 8 PS22_SIG
CN145-A 9 5V
CN145-A 4 SG
CN145-A 5 PS20_SIG
CN145-A 6 5V
CN145-A 1 SG
CN145-A 2 PS21_SIG
CN145-A 3 5V
CN157- 10 SG
CN157- 11 PS60_SIG
CN157- 12 5V
CN157- 7 SG
CN157- 8 PS19_SIG
CN157- 9 5V
J16- 5
J16- 2
1
2
3
4
5
6
J16- 4
J16- 3
PS10
M2
PS2
CN245- 3 S.GND
CN245- 2 SIG
CN245- 1 5V
CN201-11 24V
CN201-10 24V
CN201- 9 P.GND
CN201- 8 P.GND
CN201- 7 H/L
CN201- 6 LD
CN201- 5 CW/CCW
CN201- 4 CLOCK
CN201- 3 START/STOP
CN201- 2 S.GND
CN201- 1 5V
CL1
CN280- 1 24V
CN280- 2 DRV
PS9
CN244- 3 S.GND
CN244- 2 SIG
CN244- 1 5V
CN237- 3 S.GND
CN237- 2 SIG
CN237- 1 5V
PS43
CN277- 1 5V
CN278- 3 S.GND
CN278- 2 SIG
CN278- 1 5V
CN127-B 3 (PULLUP)
CN127-B 2 PS6_SIG
CN127-B 1 (PULLUP)
CN127-A15 NC
CN127-A14 NC
CN127-A13 NC
CN127-A12 PS42_SIG
CN127-A11 PS43_SIG
CN127-A10 PS54_SIG
CN127-A 9 PS55_SIG
CN127-A 8 PS56_SIG
CN127-A 7 PS57_SIG
CN127-A 6 PS58_SIG
CN127-A 5 KCIN_72
CN127-A 4 M31_STOP
CN127-A 3 M32_STOP
CN127-A 2 KCIN_75
CN127-A 1 KCIN_76
CN127-B15 KCIN_77
CN127-B14 NC
CN127-B13 NC
CN127-B12 NC
CN127-B11 NC
CN127-B10 NC
CN127-B 9 NC
CN127-B 8 NC
CN127-B 7 NC
CN127-B 6 NC
CN127-B 5 NC
CN127-B 4 NC
CN157- 1 24V
CN157- 2 24V
CN157- 3 M14_DRV_A
CN157- 4 M14_DRV_A/
CN157- 5 M14_DRV_B
CN157- 6 M14_DRV_B/
CN147- 7 M19_DRV_1
CN147- 8 M19_DRV_2
J16- 3
J16- 4
M6
CN205- 2 COM
CN205- 5 COM
CN205- 1 A
CN205- 3 A/
CN205- 4 B
CN205- 6 B/
CN147- 5 M18_DRV_1
CN147- 6 M18_DRV_2
CN147- 3 M25_DRV_1
CN147- 4 M25_DRV_2
J16- 2
CN231- 2
CN231- 1
CN230- 2
CN230- 1
SD8
CN235- 1 DRV1
CN235- 2 DRV2
Horizontal conveyance
CN147- 1 SD7_DRV1
CN147- 2 SD7_DRV2
J16- 1
J16- 5
J16- 6
J20-1
J20-2
J20-3
J20-3
J20-2
J20-1
SD5
CN232- 1 DRV1
CN232- 2 DRV2
PS42
SD6
CN233- 1 24V
CN233- 2 DRV
CN277- 3 S.GND
CN277- 2 SIG
PS6
CN241- 3 S.GND
CN241- 2 SIG
CN241- 1 5V
Overlap motor
CN146-B 1 24V
CN146-B 2 24V
CN146-B 3 P.GND
CN146-B 4 P.GND
CN146-B 5 M8_H/L
CN146-B 6 M8_LD
CN146-B 7 M8_F/R
CN146-B 8 M8_CLK
CN146-B 9 M8_S/S
CN146-B10 S.GND
CN146-B11 5V
CN146-A 1 24V
CN146-A 2 24V
CN146-A 3 P.GND
CN146-A 4 P.GND
CN146-A 5 M3_H/L
CN146-A 6 M3_LD
CN146-A 7 M3_F/R
CN146-A 8 M3_CLK
CN146-A 9 M3_S/S
CN146-A10 S.GND
CN146-A11 5V
CN142- 1 24V
CN142- 2 24V
CN142- 3 P.GND
CN142- 4 P.GND
CN142- 5 M4_H/L
CN142- 6 M4_LD
CN142- 7 M4_F/R
CN142- 8 M4_CLK
CN142- 9 M4_S/S
CN142- 10 S.GND
CN142- 11 5V
CN148- 6 M7_DRV_B/
CN148- 5 M7_DRV_B
CN148- 4 M7_DRV_A/
CN148- 3 M7_DRV_A
CN148- 2 24V
CN148- 1 24V
J19-1
J19-2
J19-3
J19-3
J19-2
J19-1
CN280- 2
CN280- 1
M13
Entrance sensor
CN126-A20 M9_ENA
CN126-A19 M9_F/R
CN126-A18 M9_CONT1
CN126-A17 M9_CONT2
CN126-A16 M10_ENA
CN126-A15 M10_F/R
CN126-A14 M10_CONT1
CN126-A13 M10_CONT2
CN126-A12 M22_ENA
CN126-A11 M22_F/R
CN126-A10 M22_CONT1
CN126-A 9 M22_CONT2
CN126-A 8 M12_ENA
CN126-A 7 M12_F/R
CN126-A 6 M12_CONT1
CN126-A 5 M12_CONT2
CN126-A 4 STA/R_CONT
CN126-A 3 STA/L_CONT
CN126-A 2 M26_CONT
CN126-A 1 M26_F/R
CN126-B20 TRI/M1_CONT
CN126-B19 TRI/M1_F/R
CN126-B18 TRI/M2_CONT
CN126-B17 TRI/M2_F/R
CN126-B16 M17_ENA
CN126-B15 M17_F/R
CN126-B14 M17_CONT1
CN126-B13 M17_CONT2
CN126-B12 M20_CONT
CN126-B11 NC
CN126-B10 M21_CONT
CN126-B 9 NC
CN126-B 8 M11_CONT
CN126-B 7 M11_F/R
CN126-B 6 M23_CONT
CN126-B 5 M23_F/R
CN126-B 4 M24_CONT
CN126-B 3 M24_F/R
CN126-B 2 M25_CONT
CN126-B 1 NC
CN125-A16 PS13_SIG
CN125-A15 PS14_SIG
CN125-A14 PS15_SIG
CN125-A13 PS16_SIG
CN125-A12 PS25_SIG
CN125-A11 PS26_SIG
CN125-A10 PS27_SIG
CN125-A 9 PS28_SIG
CN125-A 8 PS29_SIG
CN125-A 7 PS33_SIG
CN125-A 6 PS30_SIG
CN125-A 5 PS32_SIG
CN125-A 4 PS31_SIG
CN125-A 3 PS34_SIG
CN125-A 2 PS35_SIG
CN125-A 1 PS45_SIG
CN125-B16 PS37_SIG
CN125-B15 PS47_SIG
CN125-B14 PS48_SIG
CN125-B13 PS40_SIG
CN125-B12 PS41_SIG
CN125-B11 PS36_SIG
CN125-B10 PS38_SIG
CN125-B 9 PS39_SIG
CN125-B 8 STA/R_LOW
CN125-B 7 STA/L_LOW
CN125-B 6 STA/R_HP
CN125-B 5 STA/L_HP
CN125-B 4 TRI_START
CN125-B 3 TRI_END
CN125-B 2 TRI_UP
CN125-B 1 TRI_DOWN
CN144-B 5 24V
CN144-B 6 24V
CN144-B 7 P.GND
CN144-B 8 P.GND
CN144-B 9 M2_H/L
CN144-B10 M2_LD
CN144-B11 M2_F/R
CN144-B12 M2_CLK
CN144-B13 M2_S/S
CN144-B14 S.GND
CN144-B15 5V
CN144-B 3 24V
CN144-B 4 SD4_DRV
CN144-B 1 24V
CN144-B 2 SD3_DRV
CN144-A13 SG
CN144-A14 PS 3_SIG
CN144-A15 5V
CN144-A10 SG
CN144-A11 PS12_SIG
CN144-A12 5V
CN144-A 7 SG
CN144-A 8 PS11_SIG
CN144-A 9 5V
CN144-A 4 SG
CN144-A 5 PS10_SIG
CN144-A 6 5V
CN144-A 1 SG
CN144-A 2 PS 2_SIG
CN144-A 3 5V
CN141- 10 24V
CN141- 11 MC 1_DRV
J8-4
J8-5
J8-2
J8-1
CN235- 2
CN235- 1
CN232- 2
CN232- 1
CN233- 2
CN233- 1
PS17
CN212- 1 COM
CN212- 2 COM
CN212- 3 A
CN212- 4 A/
CN212- 5 B
CN212- 6 B/
M1
PS5
CN252- 3 S.GND
CN252- 2 SIG
CN252- 1 5V
CN200-11 24V
CN200-10 24V
CN200- 9 P.GND
CN200- 8 P.GND
CN200- 7 H/L
CN200- 6 LD
CN200- 5 CW/CCW
CN200- 4 CLOCK
CN200- 3 START/STOP
CN200- 2 S.GND
CN200- 1 5V
PS1
CN240- 3 S.GND
CN240- 2 SIG
CN240- 1 5V
CN122-B17 NC
CN122-B16 LED1
CN122-B15 LED2
CN122-B14 LED3
CN122-B13 LED4
CN122-B12 LED5
CN122-B11 LED6
CN122-B10 LED7
CN122-B 9 LED8
CN122-B 8 SD8_CONT1
CN122-B 7 SD8_CONT2
CN122-B 6 TRI/M3_CONT
CN122-B 5 TRI/M3_F/R
CN122-B 4 Reserve output 1
CN122-B 3 Reserve output 2
CN122-B 2 Reserve output 3
CN122-B 1 Reserve output 4
CN122-A17 NC
CN122-A16 M13_A
CN122-A15 M13_A/
CN122-A14 M13_B
CN122-A13 M13_B/
CN122-A12 M14_A
CN122-A11 M14_A/
CN122-A10 M14_B
CN122-A 9 M14_B/
CN122-A 8 M15_A
CN122-A 7 M15_A/
CN122-A 6 M15_B
CN122-A 5 M15_B/
CN122-A 4 M16_A
CN122-A 3 M16_A/
CN122-A 2 M16_B
CN122-A 1 M16_B/
H
CN141- 7 SG
CN141- 8 PS 9_SIG
CN141- 9 5V
J5-1
J5-2
J5-3
J5-4
J5-5
J5-6
J5-6
J5-5
J5-4
J5-3
J5-2
J5-1
J8-1
J8-2
J8-3
J10-1
J10-2
J10-2
J10-1
J8-5
J8-4
J8-3
J38-4
J38-5
J38-2
J38-1
J3-4
J3-5
J3-6
J38-1
J38-2
J38-3
J38-5
J38-4
J38-3
J3-3
J3-2
J3-1
J2-1
J2-2
J2-3
J2-4
J2-5
J2-6
J2-7
J2-8
J2-9
J2-10
J2-11
J2-11
J2-10
J2-9
J2-8
J2-7
J2-6
J2-5
J2-4
J2-3
J2-2
J2-1
CN212- 6
CN212- 5
CN212- 4
CN212- 3
CN212- 2
CN212- 1
SD2
CN236- 3 S.GND
CN236- 2 SIG
CN236- 1 5V
CN141- 4 SG
CN141- 5 PS43_SIG
CN141- 6 5V
J6-4
J6-5
J6-6
J6-7
J6-8
J6-9
J6-6
J6-5
J6-4
J6-3
J6-2
J6-1
J3-1
J3-2
J3-3
J6-1
J6-2
J6-3
J6-9
J6-8
J6-7
J3-6
J3-5
J3-4
J9-1
J9-2
J9-3
J9-3
J9-2
J9-1
SD1
CN229- 1 24V
CN229- 2 DRV
CN141- 1 SG
CN141- 2 PS42_SIG
CN141- 3 5V
CN143- 1 24V
CN143- 2 24V
CN143- 3 M6_DRV_A
CN143- 4 M6_DRV_A/
CN143- 5 M6_DRV_B
CN143- 6 M6_DRV_B/
CN140-B19 SD8_DRV1
CN140-B20 SD8_DRV2
CN140-B17 SD5_DRV1
CN140-B18 SD5_DRV2
CN140-B15 24V
CN140-B16 SD6_DRV
J1-5
J1-6
J1-7
J1-3
J1-2
J1-1
CN229- 2
CN229- 1
CN228- 1 24V
CN228- 2 DRV
CN140-B12 SG
CN140-B13 PS6_SIG
CN140-B14 5V
CN140-B 1 24V
CN140-B 2 24V
CN140-B 3 PG
CN140-B 4 PG
CN140-B 5 M1_H/L
CN140-B 6 M1_LD
CN140-B 7 M1_F/R
CN140-B 8 M1_CLK
CN140-B 9 M1_S/S
CN140-B10 SG
CN140-B11 5V
CN140-A20 NC
CN140-A14 24V
CN140-A15 24V
CN140-A16 M13_DRV_A
CN140-A17 M13_DRV_A/
CN140-A18 M13_DRV_B
CN140-A19 M13_DRV_B/
CN140-A11 SG
CN140-A12 PS17_SIG
CN140-A13 5V
CN140-A 8 SG
CN140-A 9 PS5_SIG
CN140-A10 5V
CN140-A 5 SG
CN140-A 6 PS1_SIG
CN140-A 7 5V
J1-3
J1-4
J1-5
J1-4
F
CN228- 2
CN228- 1
J1-1
J1-2
J1-7
J1-6
CN140-A 3 24V
CN140-A 4 SD2_DRV
CN140-A 1 24V
CN140-A 2 SD1_DRV
CN121-A20 M1_S/S
CN121-A19 M1_F/R
CN121-A18 M1_H/L
CN121-A17 M2_S_S
CN121-A16 M2_F/R
CN121-A15 M2_H/L
CN121-A14 M18_CONT
CN121-A13 M18_F/R
CN121-A12 M3_S/S
CN121-A11 M3_F/R
CN121-A10 M3_H/L
CN121-A 9 M4_S/S
CN121-A 8 M4_F/R
CN121-A 7 M4_H/L
CN121-A 6 M19_CONT
CN121-A 5 M19_F/R
CN121-A 4 SD1_CONT
CN121-A 3 SD2_CONT
CN121-A 2 SD3_CONT
CN121-A 1 SD4_CONT
CN121-B20 SD5_CONT1
CN121-B19 SD5_CONT2
CN121-B18 SD7_CONT1
CN121-B17 SD7_CONT2
CN121-B16 M7_ENA
CN121-B15 M7_F/R
CN121-B14 M7_CONT1
CN121-B13 M7_CONT2
CN121-B12 M8_S/S
CN121-B11 M8_F/R
CN121-B10 M8_H/L
CN121-B 9 SD6_CONT
CN121-B 8 M6_ENA
CN121-B 7 M6_F/R
CN121-B 6 M6_CONT1
CN121-B 5 M6_CONT2
CN121-B 4 M5_S/S
CN121-B 3 M5_F/R
CN121-B 2 M5_H/L
CN121-B 1 MC1_CONT
CN120-A16 PS1_SIG
CN120-A15 PS2_SIG
CN120-A14 PS3_SIG
CN120-A13 PS4_SIG
CN120-A12 PS5_SIG
CN120-A11 PS6_SIG
CN120-A10 PS7_SIG
CN120-A 9 PS8_SIG
CN120-A 8 PS17_SIG
CN120-A 7 PS18_SIG
CN120-A 6 PS49_SIG
CN120-A 5 PS20_SIG
CN120-A 4 PS21_SIG
CN120-A 3 PS22_SIG
CN120-A 2 PS23_SIG
CN120-A 1 PS24_SIG
CN120-B16 PS9_SIG
CN120-B15 PS10_SIG
CN120-B14 PS11_SIG
CN120-B13 PS12_SIG
CN120-B12 PS44_SIG
CN120-B11 PS19_SIG
CN120-B10 PS46_SIG
CN120-B 9 CLI_TIM
CN120-B 8 M1_LD
CN120-B 7 M2_LD
CN120-B 6 M3_LD
CN120-B 5 M4_LD
CN120-B 4 M5_LD
CN120-B 3 M8_LD
CN120-B 2 24V_DET
CN120-B 1 5V_DET
17.25 SD 1/4
Folding unit
G
B
SD location list
Symbol
SDDB
Part name
SD drive board
Location
1-G
M1
1-C
M2
4-C
M3
6-C
M4
5-C
M6
3-C
M7
5-C
M8
6-C
M13
Overlap motor
1-C
M14
7-C
M18
7-C
M19
7-C
M25
7-C
CL1
3-C
PS1
Entrance sensor
1-C
PS2
3-C
PS3
4-C
PS5
1-C
PS6
2-C
PS7
Folding sensor /1
8-C
PS8
9-C
PS9
3-C
PS10
4-C
PS11
4-C
PS12
4-C
PS17
1-C
PS18
9-C
PS19
Fr1
8-C
Rr
PS20
8-C
PS21
8-C
PS22
8-C
PS23
8-C
PS24
9-C
PS42
3-C
PS43
3-C
PS44
Folding sensor /2
9-C
PS46
9-C
PS49
9-C
Fr2
PS56
8-C
PS60
8-C
SD1
1-C
SD2
1-C
SD3
4-C
SD4
4-C
SD5
2-C
SD6
2-C
SD7
7-C
SD8
2-C
10
11
12
30
13
SDDB 2/2
14
31
15
STA/R_DRV1
STA/R_DRV2
STA/L_DRV1
STA/L_DRV2
CLI/R_DRV1
CLI/R_DRV2
CLI/L_DRV1
CLI/L_DRV2
16
17
I
32
18
CN152-B 1 24V
CN152-B 2 24V
CN152-B 3 M12_DRV_A
CN152-B 4 M12_DRV_A/
CN152-B 5 M12_DRV_B
CN152-B 6 M12_DRV_B/
J28-B 4
J28-B 5
J28-B 6
J28-B 7
J28-B 8
J28-B 9
J28-B10
J28-B11
J28-B12
J28-B13
J28-B14
J28-B15
J28-B16
J28-B17
J28-B18
J26J26J26J26J26J26-
J26- 7
J26- 8
J26- 9
J26- 10
J26- 11
J26- 13
J26- 13
J35- 1
J35- 2
J28-B15
J28-B14
J28-B13
J28-B12
J28-B11
J28-B10
J28-B 9
J28-B 8
J28-B 7
J28-B 6
J28-B 5
J28-B 4
J28-B 3
J28-B 2
J28-B 1
J26- 13
J26- 12
J26- 11
J26- 10
J26- 9
J26- 8
J26- 7
J26- 6
J26- 5
J26- 4
J26- 3
J26- 2
J26- 1
J35- 1
J35- 2
J37- 1
J37- 2
J37- 3
J37- 4
J37- 5
J37- 6
J37- 7
J37- 8
J37- 9
J34- 1
J34- 2
J34- 3
J34- 4
J34- 5
J34- 6
J34- 7
J34- 8
J34- 9
J34- 10
J34- 11
J34- 12
J17- 1
J17- 2
J17- 3
J43- 1
J43- 2
J43- 3
J45- 1
J45- 2
J45- 3
J45- 4
J45- 5
J45- 6
J36- 1
J36- 2
J36- 3
J36- 4
J36- 5
J36- 6
J37- 9
J37- 8
J37- 7
J37- 6
J37- 5
J37- 4
J37- 3
J37- 2
J37- 1
J34- 12
J34- 11
J34- 10
J34- 9
J34- 8
J34- 7
J34- 6
J34- 5
J34- 4
J34- 3
J34- 2
J34- 1
J17- 3
J17- 2
J17- 1
J43- 3
J43- 2
J43- 1
J45- 6
J45- 5
J45- 4
J45- 3
J45- 2
J45- 1
J36- 6
J36- 5
J36- 4
J36- 3
J36- 2
J36- 1
J31- 7
J31- 8
J31- 9
J31- 4
J31- 5
J31- 6
J31- 1
J31- 2
J31- 3
J13- 1
J13- 2
J13- 3
J 7- 1
J 7- 2
J 7- 3
J27- 1
J27- 2
J27- 3
CN362- 1
CN362- 3
CN362- 2
PS32
PS13
PS25
PS26
PS14
PS30
PS33
M10
M9
M23
M24
PS15
PS34
PS54
CN267- 3 S.GND
CN267- 2 SIG
CN267- 1 5V
CN248- 3 S.GND
CN248- 2 SIG
CN248- 1 5V
CN260- 3 S.GND
CN260- 2 SIG
CN260- 1 5V
CN261- 3 S.GND
CN261- 2 SIG
CN261- 1 5V
CN249- 3 S.GND
CN249- 2 SIG
CN249- 1 5V
CN265- 3 S.GND
CN265- 2 SIG
CN265- 1 5V
CN268- 3 S.GND
CN268- 2 SIG
CN268- 1 5V
CN209- 2 COM
CN209- 5 COM
CN209- 1 A
CN209- 3 A/
CN209- 4 B
CN209- 6 B/
CN208- 3 COM
CN208- 2 NC
CN208- 9 COM
CN208- 4 NC
CN208- 1 A
CN208- 6 NC
CN208- 5 A/
CN208- 8 NC
CN208- 7 B
CN208-10 NC
CN208-11 B/
CN222- 1 DRV1
CN222- 2 DRV2
CN223- 1 DRV1
CN223- 1 DRV1
CN250- 3 S.GND
CN250- 2 SIG
CN250- 1 5V
CN269- 3 S.GND
CN269- 2 SIG
CN269- 1 5V
CN290- 3 S.GND
CN290- 2 SIG
CN290- 1 5V
PS47
PS55
PS16
PS4
PS31
PS35
PS40
PS48
PS45
PS61
PS57
PS58
PS41
CN283- 3 S.GND
CN283- 2 SIG
CN283- 1 5V
CN291- 3 S.GND
CN291- 2 SIG
CN291- 1 5V
CN251- 3 S.GND
CN251- 2 SIG
CN251- 1 5V
CN239- 3 S.GND
CN239- 2 SIG
CN239- 1 5V
CN266- 3 S.GND
CN266- 2 SIG
CN266- 1 5V
CN270- 3 S.GND
CN270- 2 SIG
CN270- 1 5V
CN275- 3 S.GND
CN275- 2 SIG
CN275- 1 5V
CN284- 3 S.GND
CN284- 2 SIG
CN284- 1 5V
CN281- 3 S.GND
CN281- 2 SIG
CN281- 1 5V
CN297- 3 S.GND
CN297- 2 SIG
CN297- 1 5V
CN293- 3 S.GND
CN293- 2 SIG
CN293- 1 5V
CN294- 3 S.GND
CN294- 2 SIG
CN294- 1 5V
CN276- 3 S.GND
CN276- 2 SIG
CN276- 1 5V
M17
M22
M12
CN216- 5 COM
CN216- 2 COM
CN216- 4 A
CN216- 6 A/
CN216- 3 B
CN216- 1 B/
CN221- 2 COM
CN221- 5 COM
CN221- 1 A
CN221- 3 A/
CN221- 4 B
CN221- 6 B/
CN211- 2 COM
CN211- 5 COM
CN211- 1 A
CN211- 3 A/
CN211- 4 B
CN211- 6 B/
CN362- 3 GND
FM1
PS37
CN272- 3 S.GND
CN272- 2 SIG
CN272- 1 5V
CN362- 1 24V
CN362- 2 LD
PS36
CN271- 3 S.GND
CN271- 2 SIG
CN271- 1 5V
M5
PS28
CN263- 3 S.GND
CN263- 2 SIG
CN263- 1 5V
CN204-11 24V
CN204-10 24V
CN204- 9 P.GND
CN204- 8 P.GND
CN204- 7 H/L
CN204- 6 LD
CN204- 5 CW/CCW
CN204- 4 CLOCK
CN204- 3 START/STOP
CN204- 2 S.GND
CN204- 1 5V
PS39
CN274- 3 S.GND
CN274- 2 SIG
CN274- 1 5V
Bundle sensor/4
Bundle sensor/2
Bundle sensor
17
CN152-A 1 24V
CN152-A 2 24V
CN152-A 3 M22_DRV_A
CN152-A 4 M22_DRV_A/
CN152-A 5 M22_DRV_B
CN152-A 6 M22_DRV_B/
CN158- 1 24V
CN158- 2 24V
CN158- 3 M17_DRV_A
CN158- 4 M17_DRV_A/
CN158- 5 M17_DRV_B
CN158- 6 M17_DRV_B/
CN169-1 24V
CN169-2 FAN/1_LOCK
CN169-3 PG
CN169-4 PG
CN149-B13 SG
CN151-B17 PS41_SIG
CN149-B15 5V
CN149-B10 SG
CN149-B11 PS58_SIG
CN149-B12 5V
J28-B 1
J28-B 2
J28-B 3
J28-B18
J28-B17
J28-B16
PS38
CN273- 3 S.GND
CN273- 2 SIG
CN273- 1 5V
16
CN149-B 7 SG
CN149-B 8 PS57_SIG
CN149-B 9 5V
CN149-B 4 SG
CN149-B 5 PS61_SIG
CN149-B 6 5V
CN149-B 1 SG
CN149-B 2 PS45_SIG
CN149-B 3 5V
CN149-A13 SG
CN149-B 5 PS48_SIG
CN149-A15 5V
CN149-A10 SG
CN149-A11 PS40_SIG
CN149-A12 5V
CN149-A 7 SG
CN149-A 8 PS35_SIG
CN149-A 9 5V
CN149-A 4 SG
CN149-A 5 PS31_SIG
CN149-A 6 5V
CN149-A 1 SG
CN149-A 2 PS 4_SIG
CN149-A 3 5V
J31- 3
J31- 2
J31- 1
J28-A16
J28-A17
J28-A18
J28-A 3
J28-A 2
J28-A 1
PS29
CN264- 3 S.GND
CN264- 2 SIG
CN264- 1 5V
15
CN165- 1 5V
CN165- 2 5V
CN165- 3 SG
CN165- 4 SG
CN165- 5 STA/R_LOW
CN165- 6 STA/R_HP_IN
CN165- 7 CLI/R_TIM
CN165- 8 5V
CN165- 9 5V
CN165-10 SG
CN165-11 SG
CN165-12 STA/L_LOW
CN165-13 STA/L_HP_IN
CN165-14 CLI/L_TIM
CN164-1
CN164-2
CN164-3
CN164-4
CN164-5
CN164-6
CN164-7
CN164-8
CN151-B19 NC
CN151-B20 NC
CN151-B13 SG
CN151-B14 PS16_SIG
CN151-B15 5V
CN151-B16 SG
CN151-B17 KCIN_76
CN151-B18 5V
CN151-B10 SG
CN151-B11 PS55_SIG
CN151-B12 5V
CN151-B 7 SG
CN151-B 8 PS47_SIG
CN151-B 9 5V
J31- 6
J31- 5
J31- 4
J28-A13
J28-A14
J28-A15
J28-A 6
J28-A 5
J28-A 4
PS27
CN262- 3 S.GND
CN262- 2 SIG
CN262- 1 5V
Saddle stitching
CN168-13 SG
CN168-14 KCIN_72
CN168-15 5V
CN168-10 SG
CN168-11 TRI_DOWN
CN168-12 5V
CN168-7 SG
CN168-8 TRI_UP
CN168-9 5V
CN168-4 SG
CN168-5 TRI_END
CN168-6 5V
CN168-1 SG
CN168-2 TRI_START
CN168-3 5V
CN151-B 4 SG
CN151-B 5 PS37_SIG
CN151-B 6 5V
CN151-B 1 SG
CN151-B 2 PS36_SIG
CN151-B 3 5V
CN151-A10 24V
CN151-A11 24V
CN151-A12 P.GND
CN151-A13 P.GND
CN151-A14 M5_H/L
CN151-A15 M5_LD
CN151-A16 M5_F/R
CN151-A17 M5_CLK
CN151-A18 M5_S/S
CN151-A19 S.GND
CN151-A20 5V
CN151-A 7 SG
CN151-A 8 PS54_SIG
CN151-A 9 5V
CN151-A 4 SG
CN151-A 5 PS34_SIG
CN151-A 6 5V
CN151-A 1 SG
CN151-A 2 PS15_SIG
CN151-A 3 5V
J31- 9
J31- 8
J31- 7
J28-A10
J28-A11
J28-A12
J28-A 9
J28-A 8
J28-A 7
M26
CN225- 1 DRV1
CN225- 2 DRV2
14
CN167-1 TRI/M3_DRV1
CN167-2 TRI/M3_DRV2
CN166-3 TRI/M2_DRV1
CN166-4 TRI/M2_DRV2
CN166-1 TRI/M1_DRV1
CN166-2 TRI/M1_DRV2
CN163-6 P.GND
CN150- 3 M24_DRV_1
CN150- 4 M24_DRV_2
CN150- 1 M23_DRV_1
CN150- 2 M23_DRV_2
CN156-B 6 M 9_DRV_B/
CN156-B 7 NC
CN156-B 5 M 9_DRV_B
CN156-B 4 M 9_DRV_A/
CN156-B 3 M 9_DRV_A
CN156-B 2 24V
J13- 3
J13- 2
J13- 1
J28-A 7
J28-A 8
J28-A 9
J28-A12
J28-A11
J28-A10
1
2
3
4
5
6
J 7- 3
J 7- 2
J 7- 1
J28-A 4
J28-A 5
J28-A 6
J28-A15
J28-A14
J28-A13
J44- 1
J44- 2
J44- 3
M21
CN220- 2 DRV2
CN220- 1 DRV1
13
CN163-5 P.GND
CN163-4 P.GND
CN163-3 24V
CN163-2 24V
CN163-1 24V
CN162-6 P.GND
CN162-5 P.GND
CN162-4 P.GND
CN162-3 24V
CN162-2 24V
CN162-1 24V
CN101-6 P.GND
CN156-A 1 24V
CN156-A 2 24V
CN156-A 3 M10_DRV_A
CN156-A 4 M10_DRV_A/
CN156-A 5 M10_DRV_B
CN156-A 6 M10_DRV_B/
CN156-A 7 NC
CN156-B 1 24V
J27- 3
J27- 2
J27- 1
J28-A 1
J28-A 2
J28-A 3
J28-A18
J28-A17
J28-A16
M20
CN219- 1 DRV1
CN219- 2 DRV2
12
CN101-5 P.GND
CN101-4 P.GND
CN101-3 24V
CN101-2 24V
CN153-B16 SG
CN153-B17 PS33_SIG
CN153-B18 5V
CN153-B13 SG
CN153-B14 PS30_SIG
CN153-B15 5V
CN153-B10 SG
CN153-B11 PS14_SIG
CN153-B12 5V
CN153-B 7 SG
CN153-B 8 PS26_SIG
CN153-B 9 5V
CN153-B 4 SG
CN153-B 5 PS25_SIG
CN153-B 6 5V
CN153-B 1 SG
CN153-B 2 PS13_SIG
CN153-B 3 5V
CN153-A16 SG
CN153-A17 PS32_SIG
CN153-A18 5V
CN153-A13 SG
CN153-A14 PS28_SIG
CN153-A15 5V
CN153-A10 SG
CN153-A11 PS39_SIG
CN153-A12 5V
J30- 7
J30- 8
J30- 2
J30- 1
M11
CN210- 1 DRV1
CN210- 2 DRV2
11
CN101-1 24V
H
CN153-A 7 SG
CN153-A 8 PS38_SIG
CN153-A 9 5V
J30- 5
J30- 6
J30- 4
J30- 3
J44- 3
J44- 2
J44- 1
J30- 3
J30- 4
J30- 6
J30- 5
M16
CN215- 1 COM
CN215- 2 COM
CN215- 3 A
CN215- 4 A/
CN215- 5 B
CN215- 6 B/
CN153-A 4 SG
CN153-A 5 PS29_SIG
CN153-A 6 5V
CN153-A 1 SG
CN153-A 2 PS27_SIG
CN153-A 3 5V
CN155- 7 M26_DRV_1
CN155- 8 M26_DRV_2
J30- 1
J30- 2
J30- 8
J30- 7
CN215- 6
CN215- 5
CN215- 4
CN215- 3
CN215- 2
CN215- 1
M15
CN214- 1 COM
CN214- 2 COM
CN214- 3 A
CN214- 4 A/
CN214- 5 B
CN214- 6 B/
10
CN100-1 5V
CN100-2 5V
CN100-3 S.GND
CN100-4 S.GND
CN170- 1 5V
CN170- 2 LED1
CN170- 3 LED2
CN170- 4 LED3
CN170- 5 LED4
CN170- 6 NC
CN170- 7 5V
CN170- 8 LED5
CN170- 9 LED6
CN170-10 LED7
CN170-11 LED8
CN170-12 NC
CN155- 5 M21_DRV_1
CN155- 6 M21_DRV_2
CN155- 3 M20_DRV_1
CN155- 4 M20_DRV_2
CN155- 1 M11_DRV_1
CN155- 2 M11_DRV_2
J29- 7
J29- 8
J29- 9
J29-10
J29-11
J29-12
J29- 6
J29- 5
J29- 4
J29- 3
J29- 2
J29- 1
F
CN214- 6
CN214- 5
CN214- 4
CN214- 3
CN214- 2
CN214- 1
J29- 1
J29- 2
J29- 3
J29- 4
J29- 5
J29- 6
J29-12
J29-11
J29-10
J29- 9
J29- 8
J29- 7
CN154- 7 24V
CN154- 8 24V
CN154- 9 M16_DRV_A
CN154- 10 M16_DRV_A/
CN154- 11 M16_DRV_B
CN154- 12 M16_DRV_B/
CN154- 1 24V
CN154- 2 24V
CN154- 3 M15_DRV_A
CN154- 4 M15_DRV_A/
CN154- 5 M15_DRV_B
CN154- 6 M15_DRV_B/
17.26 SD 2/4
18
Bundle
G
B
SD location list
Symbol
Part name
Location
FM1
17-C
M5
17-C
M9
13-C
M10
13-C
M11
10-C
18-C
M12
M15
10-C
M16
10-C
M17
18-C
M20
10-C
M21
10-C
M22
18-C
M23
14-C
M24
14-C
M26
11-C
PS4
16-C
PS13
12-C
PS14
Bundle sensor /1
12-C
PS15
Bundle sensor /2
14-C
PS16
16-C
PS25
12-C
PS26
12-C
PS27
11-C
PS28
11-C
PS29
11-C
PS30
12-C
PS31
16-C
PS32
11-C
PS33
12-C
PS34
14-C
PS35
16-C
PS36
15-C
PS37
15-C
PS38
11-C
PS39
11-C
PS40
16-C
PS41
17-C
PS45
17-C
PS47
15-C
PS48
16-C
PS54
Bundle sensor /4
14-C
PS55
15-C
PS57
17-C
PS58
17-C
PS61
17-C
1
2
J48-1
J48-2
J48-3
J48-4
O
1
2
3
1
2
4
3
4
6
20
CN12-1 NC
CN12-2 M33_CLK
CN12-3 NC
CN12-4 NC
CN12-5 NC
CN12-6 M33_CONT
CN12-7 M33_LD
CN12-8 M33_FR
19
5
20
19
5
6
CN363-11 24V
CN363-10 24V
CN363- 9 P.GND
CN363- 8 P.GND
CN363- 7 H/L
CN363- 6 LD
CN363- 5 CW/CCW
CN363- 4 CLOCK
CN363- 3 START/STOP
CN363- 2 S.GND
CN363- 1 NC
M33
AC CODE
15
16
AC INRET
FT1
FT2
BLK
Circuit breaker/1
WIT
FT3
FT5
FT4
FT6
CBR2
BLK FT7
WIT FT8
FT9
FT10
CN14- 1 TIME_0
CN14- 2 TIME_1
CN14- 3 TIME_2
CN14- 4 TIME_3
CN14- 5 TIME_4
CN14- 6 TIME_5
CN14- 7 TIME_6
CN14- 8 TIME_7
CN14- 9 TIME_8
CN14-10 TIME_9
CN14-11 TIME_10
CN14-12 TIME_11
CN14-13 TIME_12
CN14-14 TIME_13
CN14-15 TIME_14
CN14-16 TIME_15
CN14-17 TIME_16
CN14-18 TIME_17
CN10- 1 IRQ_4
CN10- 2 /IRQ_3
CN10- 3 /IRQ_1
CN7-A 1 KCIN_65
CN7-A 2 KCIN_66
CN7-A 3 KCIN_67
CN7-A 4 KCIN_68
CN7-A 5 KCIN_69
CN7-A 6 KCIN_70
CN7-A 7 KCIN_71
CN7-A 8 KCIN_72
CN7-A 9 KCIN_73
CN7-A10 KCIN_74
CN7-A11 KCIN_75
CN7-A12 KCIN_76
CN7-B 1 KCIN_77
CN7-B 2 KCIN_78
CN7-B 3 KCIN_79
CN7-B 4 KCIN_80
CN7-B 5 KCIN_81
CN7-B 6 KCIN_82
CN7-B 7 KCIN_83
CN7-B 8 KCIN_84
CN7-B 9 KCIN_85
CN7-B10 KCIN_86
CN7-B11 KCIN_87
CN7-B12 KCIN_88
CN5-A 1 KCOUT_57
CN5-A 2 KCOUT_58
CN5-A 3 KCOUT_59
CN5-A 4 KCOUT_60
CN5-A 5 KCOUT_61
CN5-A 6 KCOUT_62
CN5-A 7 KCOUT_63
CN5-A 8 KCOUT_64
CN5-A 9 KCOUT_65
CN5-A10 KCOUT_66
CN5-A11 KCOUT_67
CN5-A12 KCOUT_68
CN5-A13 KCOUT_69
CN5-A14 KCOUT_70
CN5-A15 KCOUT_71
CN5-A16 KCOUT_72
CN5-A17 KCOUT_73
CN5-A18 KCOUT_74
CN5-A19 KCOUT_75
CN5-A20 KCOUT_76
CN5-B 1 KCOUT_77
CN5-B 2 KCOUT_78
CN5-B 3 KCOUT_79
CN5-B 4 KCOUT_80
CN5-B 5 KCOUT_81
CN5-B 6 KCOUT_82
CN5-B 7 KCOUT_83
CN5-B 8 KCOUT_84
CN5-B 9 KCOUT_85
CN5-B10 KCOUT_86
CN5-B11 KCOUT_87
CN5-B12 KCOUT_88
CN5-B13 KCOUT_89
CN5-B14 KCOUT_90
CN5-B15 KCOUT_91
CN5-B16 KCOUT_92
CN5-B17 KCOUT_93
CN5-B18 KCOUT_94
CN5-B19 KCOUT_95
CN5-B20 KCOUT_96
CN4-A 1 KCIN_33
CN4-A 2 KCIN_34
CN4-A 3 KCIN_35
CN4-A 4 KCIN_36
CN4-A 5 KCIN_37
CN4-A 6 KCIN_38
CN4-A 7 KCIN_39
CN4-A 8 KCIN_40
CN4-A 9 KCIN_41
CN4-A10 KCIN_42
CN4-A11 KCIN_43
CN4-A12 KCIN_44
CN4-A13 KCIN_45
CN4-A14 KCIN_46
CN4-A15 KCIN_47
CN4-A16 KCIN_48
CN4-B 1 KCIN_49
CN4-B 2 KCIN_50
CN4-B 3 KCIN_51
CN4-B 4 KCIN_52
CN4-B 5 KCIN_53
CN4-B 6 KCIN_54
CN4-B 7 KCIN_55
CN4-B 8 KCIN_56
CN4-B 9 KCIN_57
CN4-B10 KCIN_58
CN4-B11 KCIN_59
CN4-B12 KCIN_60
CN4-B13 KCIN_61
CN4-B14 KCIN_62
CN4-B15 KCIN_63
CN4-B16 KCIN_64
NOISE FILTER
NF
BLK
WIT
CN24-2 RL1_P.GND
CN24-1 RL1_CONT
CN17-1 MTXD
CN17-2 SG
CN17-3 MCTS
CN17-4 MRXD
CN17-5 SG
CN17-6 MRTS
CN17-7 /PAPEROUT_2
CN17-8 NC
CN18-2 FNS2_SIN
CN18-1 /FNS2_RTS
CN3- 1 KCOUT_41
CN3- 2 KCOUT_42
CN3- 3 KCOUT_43
CN3- 4 KCOUT_44
CN3- 5 KCOUT_45
CN3- 6 KCOUT_46
CN3- 7 KCOUT_47
CN3- 8 KCOUT_48
CN3- 9 KCOUT_49
CN3-10 KCOUT_50
CN3-11 KCOUT_51
CN3-12 KCOUT_52
CN3-13 KCOUT_53
CN3-14 KCOUT_54
CN3-15 KCOUT_55
CN3-16 KCOUT_56
FT13
14
FT14
CN191-5
10
CN191-6
5V
CN191-2
CN191-3
18
CN191-4
17
CN191-1
CN190-5
12
CN190-6
CN190-2
CN190-3
13
CN190-4
16
CN190-1
11
CN192-8
SG
J48-4 M33_CLK
J48-3 M33_CONT
J48-2 M33_LD
J48-1 M33_FR
CN106-1 24V
CN106-2 5V
CN106-3 SG
CN106-4 PG
CN106-5 PG
CN106-6 FG
CN106-1 24V
CN106-2 5V
CN106-3 SG
CN106-4 PG
CN106-5 PG
CN106-6 FG
CN108-5 PAPER_OUT
CN108-4 SG
CN108-3 SG
CN108-2 5V
CN108-1 5V
15
CN192-6
5V
CN192-7
CN105-6 MTXD
CN105-5 SG
CN105-4 MCTS
CN105-3 MRXD
CN105-2 SG
CN105-1 MRTS
CN6- 1 KCOUT_97
CN6- 2 KCOUT_98
CN6- 3 KCOUT_99
CN6- 4 KCOUT_100
CN6- 5 KCOUT_101
CN6- 6 KCOUT_102
CN6- 7 KCOUT_103
CN6- 8 KCOUT_104
CN6- 9 KCOUT_105
CN6-10 KCOUT_106
CN6-11 KCOUT_107
CN6-12 KCOUT_108
CN6-13 KCOUT_109
CN6-14 KCOUT_110
CN6-15 KCOUT_111
CN6-16 KCOUT_112
CN112-1
CN112-2
8
CN192-4
CN192-5
CN192-2
10
CN192-3
CN192-1
CN20-1 5V
CN20-2 5V
CN20-3 S.GND
CN20-4 S.GND
CN103-1 24V
CN103-2 5V
CN103-3 SG
CN103-4 PG
CN103-5 PG
CN103-6 FG
CN107-1 PAPER_OUT
CN107-2 SG
CN107-3 SG
CN107-4 5V
CN107-5 5V
CN16-1 SYS_SIN
CN16-2 S.GND
CN16-3 /SYS_RTS
CN16-4 SYS_SOUT
CN16-5 S.GND
CN16-6 /SYS_CTS
CN16-7 /PAPEROUT_1
CN19-4 FNS2_RTS
CN19-3 FNS2_SIN
CN19-2 NC(SYS_RTS)
CN19-1 NC(SYS_SIN)
CN2-A 1 KCOUT_1
CN2-A 2 KCOUT_2
CN2-A 3 KCOUT_3
CN2-A 4 KCOUT_4
CN2-A 5 KCOUT_5
CN2-A 6 KCOUT_6
CN2-A 7 KCOUT_7
CN2-A 8 KCOUT_8
CN2-A 9 KCOUT_9
CN2-A10 KCOUT_10
CN2-A11 KCOUT_11
CN2-A12 KCOUT_12
CN2-A13 KCOUT_13
CN2-A14 KCOUT_14
CN2-A15 KCOUT_15
CN2-A16 KCOUT_16
CN2-A17 KCOUT_17
CN2-A18 KCOUT_18
CN2-A19 KCOUT_19
CN2-A20 KCOUT_20
CN2-B 1 KCOUT_21
CN2-B 2 KCOUT_22
CN2-B 3 KCOUT_23
CN2-B 4 KCOUT_24
CN2-B 5 KCOUT_25
CN2-B 6 KCOUT_26
CN2-B 7 KCOUT_27
CN2-B 8 KCOUT_28
CN2-B 9 KCOUT_29
CN2-B10 KCOUT_30
CN2-B11 KCOUT_31
CN2-B12 KCOUT_32
CN2-B13 KCOUT_33
CN2-B14 KCOUT_34
CN2-B15 KCOUT_35
CN2-B16 KCOUT_36
CN2-B17 KCOUT_37
CN2-B18 KCOUT_38
CN2-B19 KCOUT_39
CN2-B20 KCOUT_40
CN1-A 1 KCIN_1
CN1-A 2 KCIN_2
CN1-A 3 KCIN_3
CN1-A 4 KCIN_4
CN1-A 5 KCIN_5
CN1-A 6 KCIN_6
CN1-A 7 KCIN_7
CN1-A 8 KCIN_8
CN1-A 9 KCIN_9
CN1-A10 KCIN_10
CN1-A11 KCIN_11
CN1-A12 KCIN_12
CN1-A13 KCIN_13
CN1-A14 KCIN_14
CN1-A15 KCIN_15
CN1-A16 KCIN_16
CN1-B 1 KCIN_17
CN1-B 2 KCIN_18
CN1-B 3 KCIN_19
CN1-B 4 KCIN_20
CN1-B 5 KCIN_21
CN1-B 6 KCIN_22
CN1-B 7 KCIN_23
CN1-B 8 KCIN_24
CN1-B 9 KCIN_25
CN1-B10 KCIN_26
CN1-B11 KCIN_27
CN1-B12 KCIN_28
CN1-B13 KCIN_29
CN1-B14 KCIN_30
CN1-B15 KCIN_31
CN1-B16 KCIN_32
CN104-1 MTXD
CN104-2 SG
CN104-3 MCTS
CN104-4 MRXD
CN104-5 SG
CN104-6 MRTS
CN111-1
CN111-2
CN9-A 1 5V
CN9-A 2 5V
CN9-A 3 NSW1-1
CN9-A 4 NSW1-2
CN9-A 5 NSW1-4
CN9-A 6 NSW1-8
CN9-A 7 NSW2-1
CN9-A 8 NSW2-2
CN9-A 9 NSW2-4
CN9-A10 NSW2-8
CN9-A11 NSW3-1
CN9-A12 NSW3-2
CN9-A13 NSW3-4
CN9-A14 NSW3-8
CN9-A15 NSW4-1
CN9-A16 NSW4-2
CN9-A17 NSW4-4
CN9-A18 NSW4-8
CN9-A19 NSW5-1
CN9-A20 NSW5-2
CN9-B 1 NSW5-4
CN9-B 2 NSW6
CN9-B 3 NSW8
CN9-B 4 NSW7
CN9-B 5 NLED0
CN9-B 6 NLED1
CN9-B 7 NLED2
CN9-B 8 NLED3
CN9-B 9 NLED4
CN9-B10 NLED5
CN9-B11 NLED6
CN9-B12 NLED7
CN9-B13 NC
CN9-B14 NC
CN9-B15 NC
CN9-B16 NC
CN9-B17 NC
CN9-B18 NC
CN9-B19 NC
CN9-B20 NC
17.27 SD 3/4
29
FT11
Circuit breaker/2
R
9
J
J
K
K
SDCB
L
SG
18
17
CBR1
FT12
RL1
Power relay
BLK
33
34
To rear option
R
SD location list
Symbol
Part name
Location
SDCB
SD control board
1-K
CBR1
Circuit breaker /1
8-O
CBR2
Circuit breaker /2
8-P
NF
Noise filter
8-O
RL1
Power relay
9-P
M33
7-P
33
CN195-1
CN195-2
34
10
CN188-1A
CN188-2A
BLK
WIT
CN188-1B
CN188-2B
MS1
CN189-2A
BLK
WIT
CN189-1B
CN189-2B
BLK
WIT
CN195-3
CN195-4
11
ACSW
G/Y
BLK
BLK
WIT
WIT
MS2
G/Y
BLK
WIT
G/Y
BLK
WIT
CN183-5
: Frame GND
CN183-1
: Line (H)
CN183-3
: Neutral (N)
P
CN184-5
: Frame GND
CN184-1
: Line (H)
CN184-3
: Neutral (N)
Q
CN185-5
: Frame GND
CN185-1
: Line (H)
CN185-3
: Neutral (N)
R
12
CN181-8
:+V/24V
CN181-7
:+V/24V
CN181-6
:+V/24V
CN181-5
:+V/24V
CN181-4
:-V/PGND
CN181-3
:-V/PGND
CN181-2
:-V/PGND
CN181-1
:-V/PGND
CN182-8
:+V/24V
CN182-7
:+V/24V
CN182-6
:+V/24V
CN182-5
:+V/24V
CN182-4
:-V/PGND
CN182-3
:-V/PGND
CN182-2
:-V/PGND
CN182-1
:-V/PGND
13
14
15
Trimmer unit
16
PS53
PS59
17
Stapler motor/Lt
M30
27
CN351- 5 MOTOR_24V
CN351-11 MOTOR_DRV
CN351- 2 NC
CN351- 4 NC
CN351- 6 NC
CN351- 8 5V
CN351- 9 5V
CN351-10 S.GND
CN351-12 S.GND
CN351- 1 STA_LOW
CN351- 3 STA_HP
CN351- 7 CLINCH
23
CN353-1 CLI_SD_DRV
CN353-2 CLI_SD_GND
CN350- 2 NC
CN350- 4 NC
CN350- 6 NC
CN350- 8 5V
CN350- 9 5V
CN350-10 S.GND
CN350-12 S.GND
CN350- 1 STA_LOW
CN350- 3 STA_HP
CN350- 7 CLINCH
CN350- 5 MOTOR_24V
CN350-11 MOTOR_DRV
JAMIB/2
SD10
CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V
CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V
-9
-10
J32-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
-9
-10
J32- 1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
J33- 1
-2
-3
-4
-5
-6
-7
-8
J33- 1
-2
-3
-4
-5
-6
-7
-8
16
Clincher solenoid/Lt
M29
PS52
CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V
Stapler motor/Rt
PS51
CN2??- 3 S.GND
CN2??- 2 SIG
CN2??- 1 5V
31
SD9
PS50
CN2??- 1 24V
CN2??- 2 DRV
CN2??- 1 24V
CN2??- 2 DRV
15
Clincher solenoid/Rt
SD11
M32
CN180-8
:+V/24V
CN180-7
:+V/24V
CN180-6
:+V/24V
CN180-5
:+V/24V
CN180-4
:-V/PGND
CN180-3
:-V/PGND
CN180-2
:-V/PGND
CN180-1
:-V/PGND
CN2??- 1 24V
CN2??- 2 DRV
30
14
CN352-1 CLI_SD_DRV
CN352-2 CLI_SD_GND
13
M31
12
JAMIB/1
DCPS1
11
DCPS2
-6
-5
-4
-3
-2
-1
10
DCPS3
J46-1
-2
-3
-4
-5
-6
K
CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC
CN370- 6 5V
CN370- 5 LED1
CN370- 4 LED2
CN370- 3 LED3
CN370- 2 LED4
CN370- 1 NC
17.28 SD 4/4
17
18
32
22
21
23
25
26
22
24
18
J
J
13
14
11
12
21
27
28
M
28
26
24
25
N
N
Stapler/Clincher
Q
Symbol
Connector
Faston
Crimp
Relay connector
SD location list
Symbol
JAMIB/1
Part name
Location
10-K
JAMIB/2
11-K
M29
16-N
M30
17-N
M31
15-N
M32
15-N
MS1
10-P
MS2
11-P
PS50
15-N
PS51
15-N
PS52
15-N
PS53
16-N
PS59
16-N
SD9
16-N
SD10
17-N
SD11
15-N
DCPS1
DC power supply /1
12-O
DCPS2
DC power supply /2
12-P
DCPS3
DC power supply /3
12-Q
1
2
3
4
5
6
7
-B 3
-B 4
-1
-2
-1
-2
-3
-4
J42-B 9
J42-B 8
J41-18
J41-17
J47- 4
J47- 3
J47- 2
J47- 1
-2
-1
-2
-1
-2
-1
PS #110
PS #110
Exhaust fan /1
Exhaust fan /2
SC alignment motor
Clamp motor
M80
M81
M4
M11
M12
M15
M17
M19
M13
M18
SD12
SD11
M20
SD13
SD91
M21
M22
M23
M31
CN116- 1 DRV1
CN116- 2 DRV2
FT-2
FT-1
CN117- 1 DRV1
CN117- 2 DRV2
CN149- 1 24V
CN149- 2 DRV
CN148- 1 24V
CN148- 2 DRV
CN148- 1 24V
CN148- 2 DRV
M32
SD31
SD33
SD32
M34
MS 1
M33
CN115-11 24V
CN115-10 24V
CN115- 9 P.GND
CN115- 8 P.GND
CN115- 7 H/L
CN115- 6 LD
CN115- 5 CW/CCW
CN115- 4 CLOCK
CN115- 3 START/STOP
CN115- 2 S.GND
CN115- 1 5V
CN114- 2 COM
CN114- 5 COM
CN114- 1 A
CN114- 3 A/
CN114- 4 B
CN114- 6 B/
CN113- 1 DRV1
CN113- 2 DRV2
CN112- 1 DRV1
CN112- 2 DRV2
CN111- 3 COM
CN111- 9 COM
CN111- 1 A
CN111- 5 A/
CN111- 7 B
CN111-11 B/
CN157- 1 24V
CN157- 2 DRV
SD80
7
8
CN59-A 1 M2_LD
CN59-A 2 AD_SUB1
CN59-A 3 VR71_SIG
CN59-A 4 PS82_SIG
CN59-A 5 PS77_SIG
CN59-A 6 PS76_SIG
CN59-A 7 PS75_SIG
CN59-A 8 PS74_SIG
CN59-A 9 SIN_9
CN59-A10 PS71_SIG
CN59-A11 TRAY_SET(SW71)
CN59-A12 24V_DEC
CN59-B 1 SIN_7
CN59-B 2 M81_LD
CN59-B 3 AD_SUB2
CN59-B 4 M4_LD
CN59-B 5 PS92_SIG
CN59-B 6 PS91_SIG
CN59-B 7 M80_LD
CN59-B 8 M74_LD
CN59-B 9 M72_LD
CN59-B10 M71_LD
CN59-B11 M32_LD
CN59-B12 M91_LD
CN68- 4 M33_DRV1
CN68- 5 M33_DRV2
CN68- 6 PGND(NC)
CN68- 1 24V1_OUT
CN68- 2 PGND(NC)
CN68- 3 24V1_IN
CN83- 16 M34_DRV1
CN83- 17 M34_DRV2
CN83- 14 SD32_24V
CN83- 15 SD32_DRV
-2
-1
-2
-1
CN110- 1 DRV1
CN110- 2 DRV2
CN146- 1 24V
CN146- 2 DRV
SD4
CN58-A 1 SOUT14
CN58-A 2 SOUT13
CN58-A 3 M48_CONT
CN58-A 4 M34_F/R
CN58-A 5 M34_CONT
CN58-A 6 M33_F/R
CN58-A 7 M33_CONT
CN58-A 8 M23_F/R
CN58-A 9 M23_CONT
CN58-A10 M23_F/R
CN58-A11 M22_CONT
CN58-A12 M20_F/R
CN58-A13 M20_CONT
CN58-A14 M18_F/R
CN58-A15 M18_CONT
CN58-A16 M13_F/R
CN58-A17 M13_CONT
CN58-B 1 SOUT16
CN58-B 2 SOUT15
CN58-B 3 M73_F/R
CN58-B 4 M73_CONT
CN58-B 5 M64_F/R
CN58-B 6 M64_CONT
CN58-B 7 M63_F/R
CN58-B 8 M63_CONT
CN58-B 9 M60_F/R
CN58-B10 M60_CONT
CN58-B11 M50_F/R
CN58-B12 M50_CONT
CN58-B13 M49_F/R
CN58-B14 M49_CONT
CN58-B15 M48_F/R
CN58-B16 SOUT10
CN58-B17 SOUT9
-B 1
-B 2
J42-B11
J42-B10
CN83- 12 SD31_24V
CN83- 13 SD31_DRV
E
(DB CN70)
-A 3
-A 4
-A 5
-A 6
-A 7
-A 8
-A 9
-A10
-A11
-5
J31- 1
J42-A 9
J42-A 8
J42-A 7
J42-A 6
J42-A 5
J42-A 4
J42-A 3
J42-A 2
J42-A 1
-3
-4
J31- 3
J31- 2
-2
-1
-2
-1
SD3
Clamp
CN83- 1 NC
CN83- 2 NC
CN83- 3 M32_PGND
CN83- 4 M32_PGND
CN83- 5 M32_H/L
CN83- 6 M32_LD
CN83- 7 M32_F/R
CN83- 8 M32_CLK
CN83- 9 M32_CONT
CN83- 10 M32_SGND
CN83- 11 M32_5V
-1
-2
J31- 5
J31- 4
CN260- 1 M32_24V
CN260- 2 M32_24V
-3
-4
J20- 8
J20- 7
-2
-1
CN144- 1 24V
CN144- 2 DRV
SD1
CN82- 5 M23_DRV1
CN82- 6 M23_DRV2
CN82- 7 RSV_SD1_24V
CN82- 8 RSV_SD1_DRV
CN82- 3 SD21_24V
CN82- 4 SD21_DRV
CN82- 1 M22_DRV1
CN82- 2 M22_DRV2
CN73- 1 M21_24V
CN73- 2 M21_24V
CN73- 3 M21_DRV_A
CN73- 4 M21_DRV_A/
CN73- 5 M21_DRV_B
CN73- 6 M21_DRV_B/
CN81-B 9 SD91_24V
CN81-B10 SD91_DRV
CN81-B11 NC
-1
-2
J20-10
J20- 9
-2
-1
CN145- 1 24V
CN145- 2 DRV
CN108- 1 DRV1
CN108- 2 DRV2
CN105- 2 DRV1
CN105- 1 DRV2
CN109- 1 COM
CN109- 2 COM
CN109- 3 A
CN109- 4 A/
CN109- 5 B
CN109- 6 B/
CN107- 5 COM
CN107- 2 COM
CN107- 4 A
CN107- 6 A/
CN107- 3 B
CN107- 1 B/
CN106- 3 COM
CN106- 9 COM
CN106- 1 A
CN106- 5 A/
CN106- 7 B
CN106-11 B/
CN104- 3 COM
CN104- 9 COM
CN104- 1 A
CN104- 5 A/
CN104- 7 B
CN104-11 B/
CN103- 3 COM
CN103- 9 COM
CN103- 1 A
CN103- 5 A/
CN103- 7 B
CN103-11 B/
CN139- 1 DRV
CN139- 2 EM
CN139- 3 PGND
CN158- 1 DRV
CN158- 2 EM
CN158- 3 H/L
CN158- 4 PGND
CN138- 1 DRV
CN138- 2 EM
CN138- 3 H/L
CN138- 4 PGND
CN153- 1 DRV1
CN153- 2 DRV2
CN143- 1 24V
CN143- 2 DRV
CN142- 1 24V
CN142- 2 DRV
CN140- 1 24V
CN140- 2 DRV
SD2
Sub compile
CN56-A 1 M61_CONT2
CN56-A 2 M61_CONT1
CN56-A 3 M61_F/R
CN56-A 4 M61_EN
CN56-A 5 M61_MODE1
CN56-A 6 M61_CLK
CN56-A 7 M47_CONT2
CN56-A 8 M47_CONT1
CN56-A 9 M47_F/R
CN56-A10 M47_EN
CN56-A11 M47_MODE1
CN56-A12 M47_CLK
CN56-A13 M46_CONT2
CN56-A14 M46_CONT1
CN56-A15 M46_F/R
CN56-A16 M46_EN
CN56-A17 M46_MODE1
CN56-A18 M46_CLK
CN56-B 1 M80_H/L
CN56-B 2 M80_CONT
CN56-B 3 M81_H/L
CN56-B 4 M72_CONT
CN56-B 5 M71_H/L
CN56-B 6 M71_CONT
CN56-B 7 M65_/B
CN56-B 8 M65_B
CN56-B 9 M65_/A
CN56-B10 M65_A
CN56-B11 M62_/B
CN56-B12 M62_B
CN56-B13 M62_/A
CN56-B14 M62_A
CN56-B15 M19_/B
CN56-B16 M19_B
CN56-B17 M19_/A
CN56-B18 M19_A
1 SUB1_CONT2
2 SUB1_CONT1
3 SUB1_F/R
4 SUB1_EN
5 SUB1_MODE1
6 SUB1_CLK
-1
-2
-2
-1
-2
-1
-6
-5
-4
-3
-2
-1
-3
-2
-1
-2
-1
-2
-1
-2
-1
CN141- 1 24V
CN141- 2 DRV
CN81-B 7 SD13_24V
CN81-B 8 SD13_DRV
-7
-8
J10-14
J10-13
J21- 2
J21- 1
CN81-B 5 M20_DRV1
CN81-B 6 M20_DRV2
-5
-6
J10-16
J10-15
52
CN81-B 3 SD11_24V
CN81-B 4 SD11_DRV
CN81-B 1 SD12_24V
CN81-B 2 SD12_DRV
CN81-A 9 M18_DRV1
CN81-A10 M18_DRV2
CN81-A11 NC
CN81-A 7 M13_DRV1
CN81-A 8 M13_DRV2
CN81-A 1 M19_24V
CN81-A 2 M19_24V
CN81-A 3 M19_DRV_A
CN81-A 4 M19_DRV_A/
CN81-A 5 M19_DRV_B
CN81-A 6 M19_DRV_B/
-3
-4
J10-18
J10-17
-2
-1
CN60CN60CN60CN60CN60CN60-
CN57-A 1 SD2_CONT
CN57-A 2 SD1_CONT
CN57-A 3 M74_H/L
CN57-A 4 M74_F/R
CN57-A 5 M74_CLK
CN57-A 6 M74_CONT
CN57-A 7 M32_H/L
CN57-A 8 M32_F/R
CN57-A 9 M32_CLK
CN57-A10 M32_CONT
CN57-A11 M91_H/L
CN57-A12 M91_F/R
CN57-A13 M91_CLK
CN57-A14 M91_CONT
CN57-A15 M2_H/L
CN57-A16 M2_F/R
CN57-A17 M2_CLK
CN57-A18 M2_CONT
CN57-B 1 SOUT17
CN57-B 2 CL72_CONT
CN57-B 3 CL71_CONT
CN57-B 4 SD80_F/R
CN57-B 5 SD80_CONT
CN57-B 6 SD72_CONT
CN57-B 7 SD71_CONT
CN57-B 8 SD43_CONT
CN57-B 9 SD42_CONT
CN57-B10 SD41_CONT
CN57-B11 SD32_CONT
CN57-B12 SD31_CONT
CN57-B13 SD21_CONT
CN57-B14 SD13_CONT
CN57-B15 SD12_CONT
CN57-B16 SD11_CONT
CN57-B17 SD4_CONT
CN57-B18 SD3_CONT
-1
-2
J10-20
J10-19
-2
-1
Conveyance/Main frame
CN72- 1 M15_24V
CN72- 2 M15_24V
CN72- 3 M15_DRV_A
CN72- 4 M15_DRV_A/
CN72- 5 M15_DRV_B
CN72- 6 M15_DRV_B/
CN72- 7 NC
CN72- 8 M17_24V
CN72- 9 M17_24V
CN72- 10 M17_DRV_A
CN72- 11 M17_DRV_A/
CN72- 12 M17_DRV_B
CN72- 13 M17_DRV_B/
CN71- 7 M12_24V
CN71- 8 M12_24V
CN71- 9 M12_DRV_A
CN71- 10 M12_DRV_A/
CN71- 11 M12_DRV_B
CN71- 12 M12_DRV_B/
-1
-2
J16-6
J16-7
CN71- 1 M11_24V
CN71- 2 M11_24V
CN71- 3 M11_DRV_A
CN71- 4 M11_DRV_A/
CN71- 5 M11_DRV_B
CN71- 6 M11_DRV_B/
CN61- 2 M4_PGND
CN61- 3 M80_DRV
CN61- 4 M80_PGND
CN61- 1 M4_DRV
CN80-B 9 M4_LD
CN80-B10 M80_LD
CN80-B11 M80_H/L
CN80-B12 M81_LD
CN80-B13 M81_H/L
CN80-B 7 SD80_DRV1
CN80-B 8 SD80_DRV2
CN80-B 5 SD4_24V
CN80-B 6 SD4_DRV
CN80-B 3 SD3_24V
CN80-B 4 SD3_DRV
CN80-B 1 SD1_24V
CN80-B 2 SD1_DRV
CN80-A12 SD2_24V
CN80-A13 SD2_DRV
Intermediate conveyance
motor
M2
CN101-11 24V
CN101-10 24V
CN101- 9 P.GND
CN101- 8 P.GND
CN101- 7 H/L
CN101- 6 LD
CN101- 5 CW/CCW
CN101- 4 CLOCK
CN101- 3 START/STOP
CN101- 2 S.GND
CN101- 1 5V
M1
CN55-A 1 M43_CLK
CN55-A 2 M42_CONT2
CN55-A 3 M42_CONT1
CN55-A 4 M42_F/R
CN55-A 5 M42_EN
CN55-A 6 M42_MODE1
CN55-A 7 M42_CLK
CN55-A 8 M41_CONT2
CN55-A 9 M41_CONT1
CN55-A10 M41_F/R
CN55-A11 M41_EN
CN55-A12 M41_MODE1
CN55-A13 M41_CLK
CN55-A14 M31_CONT2
CN55-A15 M31_CONT1
CN55-A16 M31_F/R
CN55-A17 M31_EN
CN55-A18 M31_MODE1
CN55-A19 M31_CLK
CN55-B 1 SOUT23
CN55-B 2 SOUT22
CN55-B 3 M45_CONT2
CN55-B 4 M45_CONT1
CN55-B 5 M45_F/R
CN55-B 6 M45_EN
CN55-B 7 M45_MODE1
CN55-B 8 M45_CLK
CN55-B 9 M44_CONT2
CN55-B10 M44_CONT1
CN55-B11 M44_F/R
CN55-B12 M44_EN
CN55-B13 M44_MODE1
CN55-B14 M44_CLK
CN55-B15 M43_CONT2
CN55-B16 M43_CONT1
CN55-B17 M43_F/R
CN55-B18 M43_EN
CN55-B19 M43_MODE1
G
(Glue tank movement motor M31)
CN80-A 1 M2_24V
CN80-A 2 M2_24V
CN80-A 3 M2_PGND
CN80-A 4 M2_PGND
CN80-A 5 M2_H/L
CN80-A 6 M2_LD
CN80-A 7 M2_F/R
CN80-A 8 M2_CLK
CN80-A 9 M2_CONT
CN80-A10 M2_SGND
CN80-A11 M2_5V
C
CN100- 2 COM
CN100- 5 COM
CN100- 1 A
CN100- 3 A/
CN100- 4 B
CN100- 6 B/
CN70- 1 M1_24V
CN70- 2 M1_24V
CN70- 3 M1_DRV_A
CN70- 4 M1_DRV_A/
CN70- 5 M1_DRV_B
CN70- 6 M1_DRV_B/
CN70- 7 M31_24V
CN70- 8 M31_24V
CN70- 9 M31_DRV_A
CN70- 10 M31_DRV_A/
CN70- 11 M31_DRV_B
CN70- 12 M31_DRV_B/
CN54-A 1 M15_MODE1
CN54-A 2 M15_CLK
CN54-A 3 M12_CONT2
CN54-A 4 M12_CONT1
CN54-A 5 M12_F/R
CN54-A 6 M12_EN
CN54-A 7 M12_MODE1
CN54-A 8 M12_CLK
CN54-A 9 M11_CONT2
CN54-A10 M11_CONT1
CN54-A11 M11_F/R
CN54-A12 M11_EN
CN54-A13 M11_MODE1
CN54-A14 M11_CLK
CN54-A15 M1_CONT2
CN54-A16 M1_CONT1
CN54-A17 M1_F/R
CN54-A18 M1_EN
CN54-A19 M1_MODE1
CN54-A20 M1_CLK
CN54-B 1 M4_CONT
CN54-B 2 SD61_F/R
CN54-B 3 SD61_CONT
CN54-B 4 SD91_CONT
CN54-B 5 M21_CONT2
CN54-B 6 M21_CONT1
CN54-B 7 M21_F/R
CN54-B 8 M21_EN
CN54-B 9 M21_MODE1
CN54-B10 M21_CLK
CN54-B11 M17_CONT2
CN54-B12 M17_CONT1
CN54-B13 M17_F/R
CN54-B14 M17_EN
CN54-B15 M17_MODE1
CN54-B16 M17_CLK
CN54-B17 M15_CONT2
CN54-B18 M15_CONT1
CN54-B19 M15_F/R
CN54-B20 M15_EN
17.29 PB 1/4
Glue tank
52
I
101
51
7
8
5
6
51
PBDB(1/2)
PB location list
Symbol
M1
Part name
Entrance conveyance motor
Location
1-C
M2
1-C
M4
3-C
M11
3-C
M12
3-C
M13
4-C
M15
SC alignment motor
3-C
M17
4-C
M18
4-C
M19
4-C
M20
5-C
M21
5-C
M22
Clamp motor
6-C
M23
6-C
M31
6-C
M32
6-C
M33
8-C
M34
7-C
M80
Exhaust fan /1
3-C
M81
Exhaust fan /2
2-C
MS1
3-C
PBDB
PB drive board
1-G
SD1
2-C
2-C
SD2
SD3
2-C
SD4
2-C
SD11
FD alignment solenoid
5-C
SD12
SC stopper solenoid
5-C
SD13
5-C
SD31
7-C
SD32
7-C
SD33
7-C
SD80
2-C
SD91
5-C
10
11
12
13
14
15
16
CN64- 5
CN87-B1
CN87-B 7 PS75_SIG
CN87-B 8 RSV_PS1_SIG
CN87-B 9 NC
CN87-B 6 PS74_SIG
CN87-B 5 PS82_SIG
CN87-B 4 PS77_SIG
CN87-B 3 PS76_SIG
CN87-B 2 PS71_SIG
-18
-20
-2
-11
-16
-4
-3
-23
-22
-17
J73-18
J73-20
J73- 2
J73-11
J73-16
J73- 4
J73- 3
J73-23
J73-22
J73-17
H
PBDB(2/2)
CN88- 1 SGND
CN88- 2 PS91_SIG
CN88- 3 5V
CN88- 4 SGND
17
PS75
M71
M72
34- 1 DRV
R
34- 2 EM
34- 3 PGND
35- 1 DRV
R
35- 2 EM
35- 3 PGND
AC CODE
BLK
WIT
FT9
BLK
WIT
BLK
A
WIT
13
WIT
CN248-2B
CN248-2A
BLK
CN248-1B
B
CN248-1A
DCPU/2
DCPU/1
(with interlock)
(without interlock)
14
18
BLK
CN239-1A
CN239-1B
BLK
J8-2 WIT
A
CN239-2B
WIT
DCPU/3
CN89- 7 M91_F/R
CN89- 8 M91_CLK
CN89- 9 M91_CONT
CN89- 10 M91_SGND
CN89- 11 M91_5V
11
I
18
WIT
PS74
CN224- 2 SIG
CN224- 1 5V
CN223- 2 SIG
CN223- 1 5V
BLK FT7
7
BLK
PS82
CN231- 1 5V
CN231- 3 SGND
FT5
J7-2
J7-3
J2-2
PS77
CN226- 3 SGND
CN226- 2 SIG
CN226- 1 5V
WIT
WIT
PS76
CN225- 3 SGND
CN225- 2 SIG
CN225- 1 5V
FT10
CN65-1 :LINE(H)
PS71
CN222- 3 SGND
CN222- 2 SIG
CN222- 1 5V
17.30 PB 2/4
18
Circuit breaker
CBR
CN95-4
-V/SGND
SD71
CN151- 1 24V
CN151- 2 DRV
R
WIT FT8
8
J2-1
MC72
RV1
R
R
RV2
FT6
BLK
MC71
CN155- 1 24V
CN155- 2 DRV
R
CN47-2A
CN65-3 :LINE(N)
M73
CN154- 1 24V
CN154- 2 DRV
R
17
V/5V
SD72
CN152- 1 24V
CN152- 2 DRV
CN137- 2 S.GND
CN137- 1 5V
J8-2
CN95-1
V/5V
M74
CN137- 6 LD
CN137- 5 CW/CCW
CN137- 4 CLOCK
J7-1
BLK
SD61
RV1
R
R
RV2
CN137-11 24V
WIT
WIT
M64
CN132- 1 DRV1
R
CN132- 2 DRV2
R
AC INRET
CN67-1 :LINE(H)
M65
CN133- 6 B/
CN92-1 PS_ON
CN92-2 PGND
M63
CN133- 1 COM
J7-2
WIT
BLK
J
J2-3
J
J2-4
M62
CN130- 1 COM
CN130- 2 COM
J7-4
CN67-5 :LINE(N)
WIT
-3
M61
CN129- 1 B/
CN129- 3 COM
CN129- 9 COM
CN129- 1 A
V/24V
V/24V
V/24V
BLK
WIT
-1
-2
-3
-1
-2
-3
-1
-2
-3
-4
-5
-6
Cutter HP sensor
SD41
CN150- 2 DRV
R
CN66-1 :LINE(H)
CN66-5 :LINE(N)
J81-3
J80-3
-1
-2
-3
-1
-2
-3
-2
-1
-2
-1
Cutter motor
(Within the cutter unit)
M50
16
CN93-1 PS_ON
CN93-2 PGND
CN98-2 -V/PGND
CN98-1 -V/PGND
-24
-19
J73-19
J73-24
-12
-9
-10
-1
-13
J73-14
J73-12
J73- 9
J73-10
J73- 1
J73-13
M48
15
CN52-6 PGND
CN52-5 PGND
CN52-4 PGND
CN52-3 24V2
CN52-2 24V2
CN52-1 24V2
CN51-4 PGND
CN51-3 PGND
CN51-2 24V1
CN51-1 24V1
CN50- 4 SGND
CN50- 3 SGND
CN50- 2 5V
CN50- 1 5V
CN87-B 1 SD71_DRV
R
-15
-21
J73-15
J73-21
-1
-2
-1
-6
-5
-2
-1
-1Red
M49
CN126- 1 DRV1
R
14
CN87-A12 CL72_DRV
R
-1
-2
J70- 2
J70- 1
CN166-6
CN166-5
M45
CN122- 1 B/
CN122- 5 COM
Booklet
CN87-A11 CL71_DRV
R
CN87-A
-1
-2
J92- 2
J92- 1
J64- 8
J64- 7
-1
-2
-3
-4
-5
-1
M44
CN121- 1 B/
CN121- 3 COM
CN121- 9 COM
CN121- 1 A
A/
13
CN86- 1
CN85-B 6 M65_D
CN85-B 4 M65_D
J61-15
J61-14
J53-9
J53-8
M43
CN120- 1 B/
CN120- 3 COM
CN120- 9 COM
CN120- 1 A
12
J62-18
J62-17
J62-16
J62-15
J62-14
-1
-2
J91- 2
J91- 1
-4
-5
-6
-8
-9
J91- 4
J91- 3
M42
1 B/
CN85-A
CN85-A
CN78- 7 M61_D
-6
-7
J91- 6
J91- 5
CN78- 5 M61_D
-4
-5
J91- 8
J91- 7
R
RV
1
-2
-3
J91 9
J56 6
M41
CN118- 5 COM
11
CN84- 1
CN74- 5 M45_DRV_B/
R
CN74- 4 M45_D
CN74- 1 M45_24V
CN77- 13 M44_D
-8
-9
J95- 5
J95- 4
J95- 2
J95- 1
J95- 8
J95- 7
-4
-5
-1
-2
-2
-3
-4
-5
-6
J94-13
J94-12
M47
CN124- 5 COM
CN124- 2 COM
CN124- 4 A
CN124- 6 A/
CN124- 3 B
CN124- 1 B/
10
CN77- 11 M44_D
CN77- 6 M43_D
CN76- 13 M42_DRV_B/
R
CN76- 11 M42_D
CN76- 6 M41_D
CN76- 4 M41_D
CN76- 1 M41_24V
CN75- 10 M47_D
CN75- 1
CN75- 12 M47_D
CN123- 3 B
CN123- 1 B/
C
M46
CN123- 5 COM
CN123- 2 COM
CN123- 4 A
CN75- 6 M46_D
CN75- 4 M46_D
Noise filter
2
J8-4
J8-3
MS4
MS3
Upper door switch
BLK
1
102
CN89- 4 M91_PGND
CN89- 5 M91_H/L
CN89- 1 M91_24V
CN89- 2 M91_24V
12
CN88- 6 5V
CN88- 7 SGND
19
CN88CN88- 12 5V
PB location list
Symbol
Part name
Location
CBR
Circuit breaker
18-A
DCPU/1
17-F
DCPU/2
17-F
DCPU/3
18-F
M41
10-C
M42
10-C
M43
11-C
M44
11-C
M45
11-C
M46
10-C
M47
10-C
M48
12-C
M49
12-C
M50
Cutter motor
12-C
M61
12-C
M62
13-C
M63
13-C
M64
13-C
M65
13-C
M71
16-C
M72
16-C
M73
15-C
M74
14-C
MC71
15-C
MC72
15-C
MS2
17-C
MS3
18-C
MS4
18-B
NF
Noise filter
18-A
PBDB
PB drive board
10-H
PS71
15-C
PS74
16-C
PS75
16-C
PS76
15-C
PS77
15-C
PS82
16-C
SD41
12-C
SD61
14-C
SD71
15-C
SD72
14-C
R
1
CN174- 3 S.GND
CN174- 2 SIG
CN174- 1 5V
CN171- 3 S.GND
CN171- 2 SIG
CN171- 1 5V
Conveyance
2
CN176- 3 S.GND
CN176- 2 SIG
CN176- 1 5V
CN177- 3 S.GND
CN177- 2 SIG
CN177- 1 5V
CN179- 3 S.GND
CN179- 2 SIG
CN179- 1 5V
CN180- 3 S.GND
CN180- 2 SIG
CN180- 1 5V
CN178- 3 S.GND
CN178- 2 SIG
CN178- 1 5V
CN181- 3 S.GND
CN181- 2 SIG
CN181- 1 5V
CN185- 3 S.GND
CN185- 2 SIG
CN185- 1 5V
CN182- 3 S.GND
CN182- 2 SIG
CN182- 1 5V
CN183- 3 S.GND
CN183- 2 SIG
CN183- 1 5V
CN184- 3 S.GND
CN184- 2 SIG
CN184- 1 5V
CN189- 3 SIG
CN189- 2 NC
CN189- 1 SGND
CN186- 3 S.GND
CN186- 2 SIG
CN186- 1 5V
CN187- 3 S.GND
CN187- 2 SIG
CN187- 1 5V
CN188- 3 S.GND
CN188- 2 SIG
CN188- 1 5V
PS12
PS13
Sub compile
Clamp
4
5
6
CN198- 3 S.GND
CN198- 2 SIG
CN198- 1 5V
CN200- 3 S.GND
CN200- 2 SIG
CN200- 1 5V
CN242- * NO
CN202- 3 S.GND
CN202- 2 SIG
CN202- 1 5V
CN203- 3 S.GND
CN203- 2 SIG
CN203- 1 5V
CN206- 3 S.GND
CN206- 3 S.GND
CN206- 1 5V
CN207- 3 S.GND
CN207- 2 SIG
CN207- 1 5V
CN208- 3 S.GND
CN208- 2 SIG
CN208- 1 5V
CN209- 3 S.GND
CN209- 2 SIG
CN209- 1 5V
CN242- * COM
CN201- 3 S.GND
CN201- 2 SIG
CN201- 1 5V
SW42
CN166-4
CN166-3
CN166-2
CN166-1
Cutter unit
Yellow-3
Brown-4
Yellow-5
Brown-6
-1
-2
-1
-2
-1
-3
-2
-1
-3
-2
-1
-1
-2
-7
-6
-5
-4
-3
-2
-1
-3
-2
-1
-3
-2
-1
J32- 1
J32- 2
J32- 3
J34- 1
J34- 2
J34- 3
J33- 2
J33- 1
J53-3
J53-4
J53-5
J53-6
J53-7
J53-8
J53-9
J52- 1
J52- 2
J52- 3
J58- 1
J58- 2
J58- 3
-B 3
-B 2
-B 1
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
-6
-5
-4
-3
-2
-1
J42-B 9
J42-B10
J42-B11
J41- 3
J41- 4
J41- 5
J41- 6
J41- 7
J41- 8
J41- 9
J41-10
J41-11
J41-12
J41-13
J41-14
J41-15
J41-16
J41-17
J41-18
-A19
-A18
-A17
-A16
-A15
-A14
-A13
-A12
-A11
-A10
-A 9
-A 8
-A 7
-A 6
-A 5
-A 4
-A 3
-A 2
-A 1
-B19
-B18
-B17
-B16
-B15
-B14
-B13
-B12
-B11
-B10
-B 9
-B 8
-B 7
-B 6
-B 5
-B 4
-B 3
-B 2
-B 1
J90-A 1
J90-A 2
J90-A 3
J90-A 4
J90-A 5
J90-A 6
J90-A 7
J90-A 8
J90-A 9
J90-A10
J90-A11
J90-A12
J90-A13
J90-A14
J90-A15
J90-A16
J90-A17
J90-A18
J90-A19
J90-B 1
J90-B 2
J90-B 3
J90-B 4
J90-B 5
J90-B 6
J90-B 7
J90-B 8
J90-B 9
J90-B10
J90-B11
J90-B12
J90-B13
J90-B14
J90-B15
J90-B16
J90-B17
J90-B18
J90-B19
-1
-B 4
J42-B 8
J43- 8
-B 5
J42-B 7
-2
-B 6
J42-B 6
J43- 7
-B 7
J42-B 5
-3
-B 3
-B 2
-B 1
J30-B11
J30-B12
J30-B13
J43- 6
-B 4
J30-B10
-4
-B 5
J30-B 9
J43- 5
-B10
-B 9
-B 8
J30-B 4
J30-B 5
J30-B 6
-5
-B13
-B12
-B11
J30-B 1
J30-B 2
J30-B 3
J43- 4
-A 4
-A 3
-A 2
-A 1
J30-A10
J30-A11
J30-A12
J30-A13
-6
-B 6
J30-B 8
-7
-B 7
J30-B 7
J43- 3
-A 7
-A 6
-A 5
J30-A 7
J30-A 8
J30-A 9
-8
-A10
-A 9
-A 8
J30-A 4
J30-A 5
J30-A 6
J43- 2
-A13
-A12
-A11
J30-A 1
J30-A 2
J30-A 3
J43- 1
-3
-2
-1
J20- 8
J20- 9
J20-10
CN20-A12 M2_LD
CN20-A11 AD_SUB1
CN20-A10 VR71_SIG
CN20-A 9 PS82_SIG
CN20-A 8 PS77_SIG
CN20-A 7 PS76_SIG
CN20-A 6 PS75_SIG
CN20-A 5 PS74_SIG
CN20-A 4 SIN_9
CN20-A 3 PS71_SIG
CN20-A 2 TRAY_SET(SW71)
CN20-A 1 24VDEC
CN20-B12 SIN_7
CN20-B11 SIN_6
CN20-B10 AD_SUB2
CN20-B 9 M4_LD
CN20-B 8 PS92_SIG
CN20-B 7 PS91_SIG
CN20-B 6 M80_LD
CN20-B 5 M74_LD
CN20-B 4 M72_LD
CN20-B 3 M71_LD
CN20-B 2 M32_LD
CN20-B 1 M91_LD
CN19-A17 SOUT14
CN19-A16 SOUT13
CN19-A15 M48_CONT
CN19-A14 M34_F/R
CN19-A13 M34_CONT
CN19-A12 M33_F/R
CN19-A11 M33_CONT
CN19-A10 M23_F/R
CN19-A 9 M23_CONT
CN19-A 8 M22_F/R
CN19-A 7 M22_CONT
CN19-A 6 M20_F/R
CN19-A 5 M20_CONT
CN19-A 4 M18_F/R
CN19-A 3 M18_CONT
CN19-A 2 M13_F/R
CN19-A 1 M13_CONT
CN19-B17 SOUT16
CN19-B16 SOUT15
CN19-B15 M73_F/R
CN19-B14 M73_CONT
CN19-B13 M64_F/R
CN19-B12 M64_CONT
CN19-B11 M63_F/R
CN19-B10 M63_CONT
CN19-B 9 M60_F/R
CN19-B 8 M60_CONT
CN19-B 7 M50_F/R
CN19-B 6 M50_CONT
CN19-B 5 M49_F/R
CN19-B 4 M49_CONT
CN19-B 3 M48_F/R
CN19-B 2 SOUT10
CN19-B 1 SOUT9
CN17-A18 M61_CONT2
CN17-A17 M61_CONT1
CN17-A16 M61_F/R
CN17-A15 M61_EN
CN17-A14 M61_MODE1
CN17-A13 M61_CLK
CN17-A12 M47_CONT2
CN17-A11 M47_CONT1
CN17-A10 M47_F/R
CN17-A 9 M47_EN
CN17-A 8 M47_MODE1
CN17-A 7 M47_CLK
CN17-A 6 M46_CONT2
CN17-A 5 M46_CONT1
CN17-A 4 M46_F/R
CN17-A 3 M46_EN
CN17-A 2 M46_MODE1
CN17-A 1 M46_CLK
CN17-B18 M80_H/L
CN17-B17 M80_CONT
CN17-B16 M72_H/L
CN17-B15 M72_CONT
CN17-B14 M71_H/L
CN17-B13 M71_CONT
CN17-B12 M65_/B
CN17-B11 M65_B
CN17-B10 M65_/A
CN17-B 9 M65_A
CN17-B 8 M62_/B
CN17-B 7 M62_B
CN17-B 6 M62_/A
CN17-B 5 M62_A
CN17-B 4 M19_/B
CN17-B 3 M19_B
CN17-B 2 M19_/A
CN17-B 1 M19_A
CN21- 6 SUB1_CONT2
CN21- 5 SUB1_CONT1
CN21- 4 SUB1_F/R
CN21- 3 SUB1_EN
CN21- 2 SUB1_MODE1
CN21- 1 SUB1_CLK
CN18-A18 SD2_CONT
CN18-A17 SD1_CONT
CN18-A16 M74_H/L
CN18-A15 M74_F/R
CN18-A14 M74_CLK
CN18-A13 M74_CONT
CN18-A12 M32_H/L
CN18-A11 M32_F/R
CN18-A10 M32_CLK
CN18-A 9 M32_CONT
CN18-A 8 M3_H/L
CN18-A 7 M3_F/R
CN18-A 6 M3_CLK
CN18-A 5 M3_CONT
CN18-A 4 M2_H/L
CN18-A 3 M2_F/R
CN18-A 2 M2_CLK
CN18-A 1 M2_CONT
CN18-B18 SOUT17
CN18-B17 CL72_CONT
CN18-B16 CL71_CONT
CN18-B15 SD80_F/R
CN18-B14 SD80_CONT
CN18-B13 SD72_CONT
CN18-B12 SD71_CONT
CN18-B11 SD43_CONT
CN18-B10 SD42_CONT
CN18-B 9 SD41_CONT
CN18-B 8 SD32_CONT
CN18-B 7 SD31_CONT
CN18-B 6 SD21_CONT
CN18-B 5 SD13_CONT
CN18-B 4 SD12_CONT
CN18-B 3 SD11_CONT
CN18-B 2 SD4_CONT
CN18-B 1 SD3_CONT
CN16-A19 M43_CLK
CN16-A18 M42_CONT2
CN16-A17 M42_CONT1
CN16-A16 M42_F/R
CN16-A15 M42_EN
CN16-A14 M42_MODE1
CN16-A13 M42_CLK
CN16-A12 M41_CONT2
CN16-A11 M41_CONT1
CN16-A10 M41_F/R
CN16-A 9 M41_EN
CN16-A 8 M41_MODE1
CN16-A 7 M41_CLK
CN16-A 6 M31_CONT2
CN16-A 5 M31_CONT1
CN16-A 4 M31_F/R
CN16-A 3 M31_EN
CN16-A 2 M31_MODE1
CN16-A 1 M31_CLK
CN16-B19 SOUT23
CN16-B18 SOUT22
CN16-B17 M45_CONT2
CN16-B16 M45_CONT1
CN16-B15 M45_F/R
CN16-B14 M45_EN
CN16-B13 M45_MODE1
CN16-B12 M45_CLK
CN16-B11 M44_CONT2
CN16-B10 M44_CONT1
CN16-B 9 M44_F/R
CN16-B 8 M44_EN
CN16-B 7 M44_MODE1
CN16-B 6 M44_CLK
CN16-B 5 M43_CONT2
CN16-B 4 M43_CONT1
CN16-B 3 M43_F/R
CN16-B 2 M43_EN
CN16-B 1 M43_MODE1
CN35-B16 SGND
CN35-B17 PS52_SIG
CN35-B18 5V
CN35-B19 NC
CN35-B13 SGND
CN35-B14 PS51_SIG
CN35-B15 5V
CN35-B10 SGND
CN35-B11 PS50_SIG
CN35-B12 5V
CN35-B 7 SGND
CN35-B 8 PS49_SIG
CN35-B 9 5V
CN35-B 4 SGND
CN35-B 5 PS46_SIG
CN35-B 6 5V
CN35-B 1 SGND
CN35-B 2 PS45_SIG
CN35-B 3 5V
CN35-A17 SGND
CN35-A18 PS44_SIG
CN35-A19 5V
CN35-A16 SGND
CN35-A15 SW42
CN35-A14 SGND
CN35-A13 SW41
CN35-A10 SGND
CN35-A11 PS43_SIG
CN35-A12 5V
CN35-A 7 SGND
CN35-A 8 PS41_SIG
CN35-A 9 5V
CN35-A 4 SGND
CN35-A 5 PS48_SIG
CN35-A 6 5V
CN35-A 1 SGND
CN35-A 2 PS42_SIG
CN35-A 3 5V
CN34- 8 SGND
CN34- 9 NC
CN34- 7 TH4_SIG
CN34- 6 SGND
CN34- 5 TH3_SIG
CN34- 4 SGND
CN34- 3 TH2_SIG
CN34- 2 SGND
CN34- 1 TH1_SIG
CN33- 18 SGND
CN33- 19 PS40_SIG
CN33- 20 5V
CN33- 15 SGND
CN33- 16 PS39_SIG
CN33- 17 5V
CN33- 12 SGND
CN33- 13 PS38_SIG
CN33- 14 5V
CN33- 11 5V
CN33- 10 LED32_CONT
CN33- 9 SGND
CN33- 8 PS37_SIG
CN33- 5 SGND
CN33- 6 PS36_SIG
CN33- 7 5V
CN33- 4 5V
CN33- 3 LED31
CN33- 2 SGND
CN33- 1 PS32_SIG
CN32-B12 SGND
CN32-B13 PS29_SIG
CN32-B14 5V
CN32-B11 SGND
CN32-B10 LED21_CONT
CN32-B 7 SGND
CN32-B 8 PS27_SIG
CN32-B 9 5V
CN32-B 4 SGND
CN32-B 5 PS26_SIG
CN32-B 6 5V
CN32-B 1 SGND
CN32-B 2 PS25_SIG
CN32-B 3 5V
CN32-A14 SGND
CN32-A13 PS28_SIG
CN32-A10 SGND
CN32-A11 PS23_SIG
CN32-A12 5V
CN32-A 7 SGND
CN32-A 8 PS22_SIG
CN32-A 9 5V
CN32-A 4 SGND
CN32-A 5 PS21_SIG
CN32-A 6 5V
CN32-A 1 SGND
CN32-A 2 PS24_SIG
CN32-A 3 5V
CN31-B10 SGND
CN31-B11 SIN_11
CN31-B12 5V
CN31-B 7 SGND
CN31-B 8 PS19_SIG
CN31-B 9 5V
CN31-B 4 SGND
CN31-B 5 PS16_SIG
CN31-B 6 5V
CN31-B 1 SGND
CN31-B 2 PS18_SIG
CN31-B 3 5V
CN31-A10 SGND
CN31-A11 PS17_SIG
CN31-A12 5V
CN31-A 7 SGND
CN31-A 8 PS14_SIG
CN31-A 9 5V
CN31-A 4 SGND
CN31-A 5 PS13_SIG
CN31-A 6 5V
CN31-A 1 SGND
CN31-A 2 PS12_SIG
CN31-A 3 5V
CN30-B12 H1_CONT
CN30-B13 H2_CONT
CN30-B14 RL_CONT
CN30-B15 NC
CN30-B 9 SGND
CN30-B10 PS33_SIG
CN30-B11 SGND
CN30-B 6 SGND
CN30-B 7 PS31_SIG
CN30-B 8 5V
CN30-B 5 SGND
CN30-B 4 SW1
CN241- * COM
CN241- * NO
CN205- 3 S.GND
CN205- 2 SIG
CN205- 1 5V
Cutter HP sensor
SW41
(Within the cutter unit)
CN199- 3 S.GND
CN199- 2 SIG
CN199- 1 5V
CN253- 2
CN253- 1
CN252- 2
CN252- 1
CN251- 2
-2
-1
-2
-3
-2
-1
J22- 1
J22- 2
J22- 3
-6
-5
-4
-1
J16- 7
J20- 5
J20- 6
J20- 7
-2
J16- 6
CN30-B 1 SGND
CN30-B 2 PS2_SIG
CN30-B 3 5V
CN30-A13 SGND
CN30-A14 PS5_SIG
CN30-A15 5V
CN30-A10 SGND
CN30-A11 SIN_10
CN30-A12 5V
CN30-A 7 SGND
CN30-A 8 PS4_SIG
CN30-A 9 5V
CN251- 1
CN250- 2
CN250- 1
CN197- 3 S.GND
CN197- 2 SIG
CN197- 1 5V
CN249- 3 S.GND
CN249- 2 SIG
CN249- 1 5V
CN196- 3 S.GND
CN196- 2 SIG
CN196- 1 5V
CN195- 3 SIG
CN195- 2 NC
CN195- 1 SGND
-3
-2
-1
J27- 1
J27- 2
J27- 3
-5
-4
-3
J16- 3
J16- 4
J16- 5
-3
-2
-1
-3
-2
-1
J10-18
J10-19
J10-20
J24- 1
J24- 2
J24- 3
-6
-5
-4
J10-15
J10-16
J10-17
CN30-A 4 SGND
CN30-A 5 PS3_SIG
CN30-A 6 5V
CN15-A20 M15_MODE1
CN15-A19 M15_CLK
CN15-A18 M12_CONT2
CN15-A17 M12_CONT1
CN15-A16 M12_F/R
CN15-A15 M12_EN
CN15-A14 M12_MODE1
CN15-A13 M12_CLK
CN15-A12 M11_CONT2
CN15-A11 M11_CONT1
CN15-A10 M11_F/R
CN15-A 9 M11_EN
CN15-A 8 M11_MODE1
CN15-A 7 M11_CLK
CN15-A 6 M1_CONT2
CN15-A 5 M1_CONT1
CN15-A 4 M1_F/R
CN15-A 3 M1_EN
CN15-A 2 M1_MODE1
CN15-A 1 M1_CLK
CN15-B20 M4_CONT
CN15-B19 M66_F/R
CN15-B18 M66_CONT
CN15-B17 SD91_CONT
CN15-B16 M21_CONT2
CN15-B15 M21_CONT1
CN15-B14 M21_F/R
CN15-B13 M21_EN
CN15-B12 M21_MODE1
CN15-B11 M21_CLK
CN15-B10 M17_CONT2
CN15-B 9 M17_CONT1
CN15-B 8 M17_F/R
CN15-B 7 M17_EN
CN15-B 6 M17_MODE1
CN15-B 5 M17_CLK
CN15-B 4 M15_CONT2
CN15-B 3 M15_CONT1
CN15-B 2 M15_F/R
CN15-B 1 M15_EN
CN162- 3 S.GND
CN162- 2 NC
CN162- 1 5V
CN194- 3 S.GND
CN194- 2 SIG
CN194- 1 5V
CN161- 3 S.GND
CN161- 2 NC
CN161- 1 5V
CN192- 3 SIG
CN192- 2 NC
CN192- 1 SGND
-3
-2
-1
J17- 4
J17- 5
J17- 6
CN190- 1 S.GND
CN190- 2 SIG
CN190- 3 5V
N
(ACDB CN43)
-6
-5
-4
J17- 1
J17- 2
J17- 3
-9
-8
-7
J10-12
J10-13
J10-14
CN30-A 1 SGND
CN30-A 2 PS1_SIG
CN30-A 3 5V
CN160- 3 S.GND
CN160- 2 NC
CN160- 1 5V
CN175- 3 S.GND
CN175- 2 SIG
CN175- 1 5V
-3
-2
-1
J12- 1
J12- 2
J12- 3
-12
-11
-10
J10- 9
J10-10
J10-11
CN193- 3 S.GND
CN193- 2 SIG
CN193- 1 5V
-3
-2
-1
CN191- 3 S.GND
CN191- 2 SIG
CN191- 1 5V
CN240- 1 S.GND
CN240- 2 SIG
CN173- 3 S.GND
CN173- 2 SIG
CN173- 1 5V
CN172- 3 S.GND
CN172- 2 SIG
CN172- 1 5V
Q
Cover paper entrance sensor PS3
P
J11- 1
J11- 2
J11- 3
CN170- 3 S.GND
CN170- 2 SIG
CN170- 1 5V
17.31 PB 3/4
101
2
3
PBCB(1/2)
PB location list
Symbol
LED21
Part name
Location
5-O
LED31
6-O
LED32
6-O
PBCB
PB control board
1-J
PS1
Entrance sensor
1-O
PS2
SC entrance sensor
2-O
PS3
1-O
PS4
1-O
PS5
1-O
PS12
3-O
PS13
3-O
PS14
SC alignment HP sensor
3-O
PS16
3-O
PS17
3-O
PS18
3-O
PS19
4-O
PS21
4-O
PS22
Clamp HP sensor
4-O
PS23
4-O
PS24
4-O
PS25
5-O
PS26
5-O
PS27
5-O
PS28
4-O
PS29
5-O
PS31
2-O
PS32
5-O
PS33
2-O
PS36
6-O
PS37
6-O
PS38
6-O
PS39
6-O
PS40
7-O
PS41
8-O
PS42
7-O
PS43
8-O
PS44
8-O
PS45
8-O
PS46
8-O
PS48
7-O
PS49
9-O
PS50
9-O
PS51
9-O
PS52
9-O
SW1
2-O
SW41
Cutter HP switch
8-O
SW42
8-O
TH1
7-O
TH2
7-O
TH3
7-O
TH4
7-O
CN221- 3 S.GND
CN221- 2 SIG
CN221- 1 5V
CN217- 3 SIG
CN217- 2 NC
CN217- 1 SGND
CN213- 3 S.GND
CN213- 2 SIG
CN213- 1 5V
CN214- 3 S.GND
CN214- 2 SIG
CN214- 1 5V
CN216- 3 S.GND
CN216- 2 SIG
CN216- 1 5V
CN215- 3 S.GND
CN215- 2 SIG
CN215- 1 5V
PS69
10
Booklet load limit sensor PS65
PS62
PS64
Booklet conveyance
PS63
belt HP sensor
Booklet
11
12
CN228- 3 S.GND
CN228- 2 SIG
CN228- 1 5V
CN229- 3 S.GND
CN229- 2 SIG
CN229- 1 5V
CN230- 3 S.GND
CN230- 2 SIG
CN230- 1 5V
Cover paper
conveyance sensor /4 PS78
Cover paper
conveyance sensor /5 PS79
Waste box full sensor PS80
Waste box set sensor PS81
13
JAMB/1
JAMB/2
14
OB/1
15
OB/2
FNS
16
R
17
Main body
18
CN165- 3
CN165- 1
-1
-2
-3
-4
-5
-6
J44- 3
J44- 4
J44- 5
J44- 6
J44- 2
CN41- 1 AC_HOT
CN41- 2 NC
CN41- 3 H1_DRIVE
CN41- 4 NC
CN41- 5 AC_HOT
CN41- 6 NC
CN41- 7 H2_DRIVE
BLK
BLK
BLK
WIT
WIT
WIT
CN40- 1 AC_IN(H)
CN40- 2 NC
CN40- 3 AC_IN(N)
WIT
BLK
17
CN45- 1 AC_H(5V)
CN45- 2 AC_H(24V1)
CN45- 3 AC_H(24V2)
CN45- 4 AC_N(5V)
CN45- 5 AC_N(24V1)
CN45- 6 AC_N(24V2)
16
CN43- 1 RL_CONT
CN43- 2 H2_CONT
CN43- 3 H1_CONT
14
CN42- 1 5V
CN42- 2 SGND
CN42- 3 NC
CN42- 4 24V1
CN42- 5 PGND
15
J44- 1
PBCB(2/2)
CN46- 1 5V2 (MAIN_RL CONT)
CN46- 2 SGND2(MAIN_RL GND )
18
CN44- 1 5V
CN44- 2 5V
CN44- 3 SGND
CN44- 4 SGND
19
CN 1- 1 5V
CN 1- 2 NC
CN 1- 3 SGND
20
CN22- 1 24V1
CN22- 2 PGND
CN14- 1 /RES_CONT
CN14- 2 FWE_CNT1
CN14- 3 MD2
CN14- 4 SGND
CN14- 5 TXD1_OUT
CN14- 6 SGND
CN14- 7 TXD1_IN
CN14- 8 5V
CN14- 9 5V
CN13-A20 NSW5-2
CN13-A19 NSW5-1
CN13-A18 NSW4-8
CN13-A17 NSW4-4
CN13-A16 NSW4-2
CN13-A15 NSW4-1
CN13-A14 NSW3-8
CN13-A13 NSW3-4
CN13-A12 NSW3-2
CN13-A11 NSW3-1
CN13-A10 NSW2-8
CN13-A 9 NSW2-4
CN13-A 8 NSW2-2
CN13-A 7 NSW2-1
CN13-A 6 NSW1-8
CN13-A 5 NSW1-4
CN13-A 4 NSW1-2
CN13-A 3 NSW1-1
CN13-A 2 5V
CN13-A 1 5V
CN13-B20 SGND
CN13-B19 SGND
CN13-B18 NC
CN13-B17 NC
CN13-B16 NC
CN13-B15 NC
CN13-B14 NC
CN13-B13 NC
CN13-B12 NLED7
CN13-B11 NLED6
CN13-B10 NLED5
CN13-B 9 NLED4
CN13-B 8 NLED3
CN13-B 7 NLED2
CN13-B 6 NLED1
CN13-B 5 NLED0
CN13-B 4 NSW7
CN13-B 3 NSW8
CN13-B 2 NSW6
CN13-B 1 NSW5-4
CN12- 1 MONI_TXD
CN12- 2 SGND
CN12- 3 MONI_RXD
CN11- 1 /RES_CONT
CN11- 2 FWE_CNT1
CN11- 3 MD2
CN11- 4 SGND
CN11- 5 TXD1_OUT
CN11- 6 SGND
CN11- 7 TXD1_IN
CN11- 8 5V
CN11- 9 5V
17
-1
-2
-3
-4
(CB CN30)
J3-4
-3
-2
-1
CN 2-1 SYS_SIN
CN 2-2 S.GND
CN 2-3 /SYS_RTS
CN 2-4 SYS_SOUT
CN 2-5 S.GND
CN 2-6 /SYS_CTS
CN 2-7 /PAPEROUT_1
CN29-1 NC
CN29-2 NC
CN29-3 FNS2_RTS
CN29-4 FNS2_SIN
CN24-1 FS_SOUT
CN24-2 S.GND
CN24-3 FS_CTS
CN24-4 FS_SIN
CN24-5 FSSET
CN24-6 FS_RTS
CN24-7 BACK_PAPER
CN24-8 NC
CN29-1 SYS_SIN
CN29-2 SYS_RTS
CN29-3 ISW_SIN
CN29-4 ISW_RTS
CN23-1 TXD
CN23-2 RXD
CN23-3 SCK
CN23-4 RTS
CN23-5 CTS
CN62- 1 5V
CN62- 2 SW61
CN62- 3 OBOUT6
CN62- 4 SGND
CN5- 5 SW_4
CN5- 6 SW_5
CN5- 7 SW_6
CN5- 8 LED_2
CN5- 9 LED_3
CN5-10 LED_4
CN5-11 LED_RSV
CN5- 1 5V
CN5- 2 SW_1
CN5- 3 LED_1
CN5- 4 SGND
CN25-1 24V
CN25-2 5V
CN25-3 SG
CN25-4 PG
CN25-5 PG
CN25-6 FG
-4
-3
-2
-1
-7
-6
-5
-4
-3
-2
-1
-11
-10
-9
-8
CN4- 1 5V
CN4- 2 JAM_OUT1
CN4- 3 JAM_OUT2
CN4- 4 JAM_OUT3
CN4- 5 JAM_OUT4
CN4- 6 NC
CN4- 7 5V
CN4- 8 JAM_OUT5
CN4- 9 JAM_OUT6
CN4-10 JAM_OUT7
CN4-11 JAM_OUT8
CN4-12 NC
CN10-A20 NSW5-2
CN10-A19 NSW5-1
CN10-A18 NSW4-8
CN10-A17 NSW4-4
CN10-A16 NSW4-2
CN10-A15 NSW4-1
CN10-A14 NSW3-8
CN10-A13 NSW3-4
CN10-A12 NSW3-2
CN10-A11 NSW3-1
CN10-A10 NSW2-8
CN10-A 9 NSW2-4
CN10-A 8 NSW2-2
CN10-A 7 NSW2-1
CN10-A 6 NSW1-8
CN10-A 5 NSW1-4
CN10-A 4 NSW1-2
CN10-A 3 NSW1-1
CN10-A 2 5V
CN10-A 1 5V
CN10-B20 SGND
CN10-B19 SGND
CN10-B18 NC
CN10-B17 NC
CN10-B16 NC
CN10-B15 NC
CN10-B14 NC
CN10-B13 NC
CN10-B12 NLED7
CN10-B11 NLED6
CN10-B10 NLED5
CN10-B 9 NLED4
CN10-B 8 NLED3
CN10-B 7 NLED2
CN10-B 6 NLED1
CN10-B 5 NLED0
CN10-B 4 NSW7
CN10-B 3 NSW8
CN10-B 2 NSW6
CN10-B 1 NSW5-4
CN 9- 1 MONI_TXD
CN 9- 2 SGND
CN 9- 3 MONI_RXD
16
CN26-1 PAPER_OUT
CN26-2 SG
CN26-3 SG
CN26-4 5V
CN26-5 5V
-1
-2
-3
-4
-5
-6
CN27-1 MTXD
CN27-2 SG
CN27-3 MCTS
CN27-4 MRXD
CN27-5 SG
CN27-6 MRTS
J4-1
-2
-3
-4
-5
-6
CN28-2
CN28-1
CN235-1 24V
CN235-2 5V
CN235-3 SG
CN235-4 PG
CN235-5 PG
CN235-6 FG
CN236-1 PAPER_OUT
CN236-2 SG
CN236-3 SG
CN236-4 5V
CN236-5 5V
CN237-1 MTXD
CN237-2 SG
CN237-3 MCTS
CN237-4 MRXD
CN237-5 SG
CN237-6 MRTS
CN238-2
CN238-1
J66-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
J6-1
-2
-3
-4
-18
-17
-16
-15
-14
-13
-12
-11
-10
-9
-8
-7
1 AGND
2 JCLK_OUT
3 JCLK_AGND
4 NC
5 NC
CN39- 1 PCB72_IN
CN39- 2 PCB72_INCN39- 3 AGND
CN38CN38CN38CN38CN38-
CN37- 16 SGND
CN37- 17 PS53_SIG
CN37- 18 5V
CN37- 13 SGND
CN37- 14 PS47_SIG
CN37- 15 5V
CN37- 10 SGND
CN37- 11 PS81_SIG
CN37- 12 5V
CN37- 7 SGND
CN37- 8 PS80_SIG
CN37- 9 5V
CN37- 4 SGND
CN37- 5 PS79_SIG
CN37- 6 5V
CN 8- 1 /RES_CONT
CN 8- 2 FWE_CNT1
CN 8- 3 MD2
CN 8- 4 SGND
CN 8- 5 TXD1_OUT
CN 8- 6 SGND
CN 8- 7 TXD1_IN
CN 8- 8 5V
CN 8- 9 5V
15
CN164- 3
CN164- 1
CN49- 7 MAN_SW2
CN49- 6 MAN_SW3
CN49- 5 NC
CN49- 4 MAN_LED2
CN49- 3 MAN_LED3
CN49- 2 MAN_LED4
CN49- 1 NC
-6
-5
-4
-3
-2
-1
-7
-8
-9
-10
-11
-12
J57- 1
J57- 2
J57- 3
J57- 4
J57- 5
J57- 6
J57- 7
J57- 8
J57- 9
J57-10
J57-11
J57-12
-3
-2
-1
-4
-3
-2
-1
1 SGND
2 SIN_12
3 5V
4 SGND
5 SIN_12
6 5V
7 NC
CN37- 1 SGND
CN37- 2 PS78_SIG
CN37- 3 5V
CN53CN53CN53CN53CN53CN53CN53-
CN36-B15 SGND
CN36-B16 PS57_SIG
CN36-B17 5V
CN36-B18 SGND
CN36-B19 PS58_SIG
CN36-B20 5V
CN36-B14 5V
CN36-B13 LED61_CONT
CN36-B10 SGND
CN36-B11 PS63_SIG
CN36-B12 5V
CN36-B 7 SGND
CN36-B 8 PS64_SIG
CN36-B 9 5V
CN 7-A20 NSW5-2
CN 7-A19 NSW5-1
CN 7-A18 NSW4-8
CN 7-A17 NSW4-4
CN 7-A16 NSW4-2
CN 7-A15 NSW4-1
CN 7-A14 NSW3-8
CN 7-A13 NSW3-4
CN 7-A12 NSW3-2
CN 7-A11 NSW3-1
CN 7-A10 NSW2-8
CN 7-A 9 NSW2-4
CN 7-A 8 NSW2-2
CN 7-A 7 NSW2-1
CN 7-A 6 NSW1-8
CN 7-A 5 NSW1-4
CN 7-A 4 NSW1-2
CN 7-A 3 NSW1-1
CN 7-A 2 5V
CN 7-A 1 5V
CN 7-B20 SGND
CN 7-B19 SGND
CN 7-B18 NC
CN 7-B17 NC
CN 7-B16 NC
CN 7-B15 NC
CN 7-B14 NC
CN 7-B13 NC
CN 7-B12 NLED7
CN 7-B11 NLED6
CN 7-B10 NLED5
CN 7-B 9 NLED4
CN 7-B 8 NLED3
CN 7-B 7 NLED2
CN 7-B 6 NLED1
CN 7-B 5 NLED0
CN 7-B 4 NSW7
CN 7-B 3 NSW8
CN 7-B 2 NSW6
CN 7-B 1 NSW5-4
CN 6- 1 MONI_TXD
CN 6- 2 SGND
CN 6- 3 MONI_RXD
14
CN48- 4 5V
CN48- 3 MAN_SW1
CN48- 2 MAN_LED1
CN48- 1 SGND
CN49- 7 MAN_SW2
CN49- 6 MAN_SW3
CN49- 5 NC
CN49- 4 MAN_LED2
CN49- 3 MAN_LED3
CN49- 2 MAN_LED4
CN49- 1 NC
CN48- 4 5V
CN48- 3 MAN_SW1
CN48- 2 MAN_LED1
CN48- 1 SGND
CN371 - 6 5V
CN371 - 5 LED1
CN371 - 4 LED2
CN371 - 3 LED3
CN371 - 2 LED4
CN371 - 1 NC
-12
-11
-10
-9
-8
-7
J5-1
-2
-3
-4
-5
-6
J75- 1
J75- 2
J75- 3
J74- 1
J74- 2
J74- 3
J74- 4
-3
-2
-1
-6
-5
-4
-3
-2
-1
-6
-5
-4
-9
-8
-7
-3
-2
-1
-3
-2
-1
CN36-B 4 SGND
CN36-B 5 PS62_SIG
CN36-B 6 5V
CN36-B 1 SGND
CN36-B 2 PS61_SIG
CN36-B 3 5V
CN36-A20 SGND
CN36-A19 PS65_SIG
CN36-A16 SGND
CN36-A17 PS60_SIG
CN36-A18 5V
CN36-A13 SGND
CN36-A14 PS59_SIG
CN36-A15 5V
CN36-A10 SGND
CN36-A11 PS69_SIG
CN36-A12 5V
13
CN247- 1 SIG
CN247- 2 SIGCN247- 3 GND
CN370 - 6 5V
CN370 - 5 LED1
CN370 - 4 LED2
CN370 - 3 LED3
CN370 - 2 LED4
CN370 - 1 NC
Multi feed
MFDTB72
detection board /2
CN246- 3 GND
J57-16
J57-17
J57-18
J57-13
J57-14
J57-15
J71- 7
J71- 8
J71- 9
J71- 4
J71- 5
J71- 6
J71- 1
J71- 2
J71- 3
J93- 1
J93- 2
J93- 3
J61-13
J61-14
J61-15
-6
-5
-4
-9
-8
-7
-3
-2
-1
-6
-5
-4
-3
-2
-1
CN36-A 7 SGND
CN36-A 8 PS67_SIG
CN36-A 9 5V
12
Multi feed
MFDTB71CN246- 1 CLK
CN246- 2 CLKdetection board /1
Cover paper
PS53
table HP sensor /Rr
CN210- 3 S.GND
CN210- 2 SIG
CN210- 1 5V
CN204- 3 S.GND
CN204- 2 SIG
CN204- 1 5V
CN227- 3 S.GND
CN227- 2 SIG
CN227- 1 5V
-3
-2
-1
J65- 1
J65- 2
J65- 3
J61-10
J61-11
J61-12
J61- 7
J61- 8
J61- 9
J62-16
J62-17
J62-18
-6
-5
-4
11
Cover paper
PS47
table HP sensor /Fr
CN232- 3 S.GND
CN232- 2 SIG
CN232- 1 5V
Booklet conveyance
belt lower limit sensor
-3
-2
-1
N
J63- 1
J63- 2
J63- 3
J62-13
J62-14
J62-15
CN36-A 4 SGND
CN36-A 5 PS68_SIG
CN36-A 6 5V
CN36-A 1 SGND
CN36-A 2 PS66_SIG
CN36-A 3 5V
10
CN163- 3 S.GND
CN163- 2 NC
CN163- 1 5V
CN219- 3 S.GND
CN219- 2 SIG
CN219- 1 5V
-9
-8
-7
-12
-11
-10
CN220- 3 S.GND
CN220- 2 SIG
CN220- 1 5V
P
Booklet stopper HP sensor PS68
O
J62-10
J62-11
J62-12
J62- 7
J62- 8
J62- 9
CN218- 3 S.GND
CN218- 2 SIG
CN218- 1 5V
17.32 PB 4/4
18
102
11
12
13
Connector
Faston
Crimp
Relay connector
ACDB
3
2
Symbol
PB location list
Symbol
ACDB
Part name
Location
AC drive board
18-J
H1
18-P
H2
18-P
JAMB/1
13-O
JAMB/2
14-O
LED61
11-O
MFDTB71
13-O
MFDTB72
13-O
OB/1
14-O
OB/2
15-O
PBCB
PB control board
10-J
PS47
13-O
PS53
13-O
PS57
12-O
PS61
11-O
11-O
PS62
PS63
11-O
PS64
11-O
PS65
11-O
PS66
Booklet sensor /1
10-O
PS67
Booklet sensor /2
10-O
PS68
10-O
PS69
10-O
PS78
12-O
PS79
12-O
PS80
12-O
PS81
12-O
SERVICE MANUAL
Field Service
DF-609
2007.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
3.0
2007/06
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
DF-609
CONTENTS
DF-609
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
2.1.2
2.1.3
2.1.4
2.1.5
2.1.6
2.1.7
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1
3.2
Removing/reinstalling DF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2.2
3.2.3
3.2.4
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1
4.1.2
DF-609
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
DF-609
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
Original size
297 x 431.8mm
128 x 139.7mm
Various sizes of paper can be accommodated
C. Original type
Paper type
Plain paper
Special paper
Same as plain paper. However, paper feed and conveyance performance are not guaranteed.
Recycled paper, coarse paper, thermal paper, bindingholed paper, user-defined paper, paper with smooth
surface, paper with rough surface, and paper with folds
Following types of special paper cannot be used.
OHP film, blueprint master paper, label paper, off-set
master, bonded original, high quality paper (paper
weight: Less than 34g/m2 or more than 211g/m2)
[1]
15sat1c001na
a Curing: 10 mm or less
[1] Original
Max. tray capacity
1. PRODUCT SPECIFICATIONS
Scan speed
(81/2 x 11)
DF-609
After the original that is conveyed on the belt stops, the scanner moves and
scans the original.
D. Machine data
Power source
Power consumption
Weight
Approx. 14.5kg
Dimensions
588 (W) x 519 (D) x 135 (H) mm (Excluding paper feed tray)
E. Maintenance
Maintenance
F.
Operating environment
Temperature
10 to 30 C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PERIODIC INSPECTION
DF-609
MAINTENANCE
2. PERIODIC INSPECTION
Caution:
Be sure to unplug the power cord from the power outlet.
2.1
2.1.1
A. Procedure
[2]
[2]
[3]
[5]
[8]
[6]
[7]
a052f2c001ca
2. PERIODIC INSPECTION
DF-609
[2]
[5]
[4]
[3]
[3]
[4]
a052f2c002ca
[4]
[3]
[2]
[1]
Note
When removing the paper feed unit, be sure
not to damage the arm [2] with the shaft [1].
When installing the paper feed unit, make
sure the arm [2] is mounted on the shaft [1].
When installing the paper feed unit, insert the
tab [3] under the cover plate [4] as shown in
the figure.
a052f2c003ca
2. PERIODIC INSPECTION
Paper feed roller : Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
Pick-up roller
DF-609
B. Procedure
[1]
[2]
a052f2c004ca
[5]
[4]
[1]
[3]
[2]
and remove the pin [3]. Then remove the gear [1]
and the belt [4] in the direction of the arrow [5].
a052f2c005ca
[1]
[2]
[3]
a052f2c006ca
2. PERIODIC INSPECTION
[1]
[2]
DF-609
Note
Be careful not to lose the pin [2] as it may
drop off the shaft when removing the arm [1].
a052f2c007ca
[2]
[3]
[1]
roller assy [3] from the paper feed roller assy [2].
a052f2c008ca
[1]
[2]
[4]
8. Remove the C-clip [1] and pull out the paper feed
roller [2] from the shaft to replace it with new one.
Note
When installing the paper feed roller, make
sure that the arrow mark [3] on the paper feed
roller is facing the gear [4].
[3]
a052f2c009ca
2. PERIODIC INSPECTION
[3]
[1].
10. Remove the pin [2] and remove the pick-up roller
[3].
[4]
[1]
Note
Be careful not to lose the pin [5] as it may
drop off the shaft when removing the C-clip
[4].
12. Remove the pin [5] and remove the pick-up roller
[6].
[6]
steps in reverse.
[5]
a052f2c010ca
DF-609
[2]
2. PERIODIC INSPECTION
2.1.3
DF-609
Separation roller: Every 1,800,000 prints (actual replacement cycle: every 625,000 feed)
B. Procedure
[2]
[1]
[2]
a052f2c011ca
[1]
a052f2c012ca
2. PERIODIC INSPECTION
[1]
steps in reverse.
a052f2c013ca
2.1.4
*1
*2
PRO C6500
PRO C5500
B. Procedure
[1]
[2]
[4] [5]
[3]
[2]
a052f2c014ca
DF-609
a new one.
2. PERIODIC INSPECTION
2.1.5
DF-609
A. Procedure
[3]
[4]
[1]
[2]
[3]
a052f2c015ca
2.1.6
*1
*2
B. Procedure
[1]
a052f2c016ca
10
2. PERIODIC INSPECTION
*1
*2
DF-609
PRO C6500
PRO C5500
B. Procedure
[1]
a052f2c017ca
11
3. OTHERS
3. OTHERS
DF-609
3.1
No.
Reference page
Main body
DF
P.13
Cover section
Front cover
P.15
Rear cover
P.15
P.16
3
4
12
Part name
Conveyance section
3.2
3. OTHERS
Disassembly/reassembly procedures
DF-609
Caution:
Be sure to unplug the power cord from the power outlet.
3.2.1
Removing/reinstalling DF
Note
Before removing the DF, be sure to secure the hinge adjustment bracket of the DF at 90 degrees.
When removing the parts from the scanner section with the DF opened, secure the hinge adjustment bracket at 90 degrees as well. Not doing so may deform the metal frame in the DF installation section.
A. Procedure
[2]
[3]
[1]
[3]
a052f2c018ca
13
3. OTHERS
DF-609
[1]
plate [4].
[2]
[3]
[4]
a052f2c019ca
[1]
[2]
[3]
[3]
[2]
Note
After installing DF, perform the service mode
"ADF original stop position adjustment".
a052f2c020ca
14
3. OTHERS
[6]
[7]
[5] [3]
[1]
[4]
4. Lift the front cover [5] a little so that the tab [6] is
released through the hole [7], and remove the
front cover [5].
[2]
steps in reverse.
a052f2c021ca
3.2.3
A. Procedure
1. Open the paper feed cover [1] and the paper exit
[3] [1]
[5]
[4]
[3] [2]
cover [2].
a052f2c022ca
15
DF-609
A. Procedure
3. OTHERS
3.2.4
DF-609
Note
Do not touch, fold, or damage the belt roller. If necessary, be sure to hold it within the range of
20mm from each end of the belt in sub-scanning direction.
A. Procedure
[3]
[3]
[1]
[2]
[4]
[5]
a052f2c023ca
[1]
section upward.
[1]
16
a052f2c024ca
4. MECHANICAL ADJUSTMENT
DF-609
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
4.1.1
A. Procedure
[1]
[2]
a052f3c001ca
17
4. MECHANICAL ADJUSTMENT
4.1.2
DF-609
A. Procedure
[2]
Note
[1]
[2]
[1]
a052f3c002ca
18
SERVICE MANUAL
Field Service
PF-601/HT-504
2007.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
3.0
2007/06
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
PF-601/HT-504
CONTENTS
PF-601/HT-504
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
PF-601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
HT-504 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2. PERIODIC INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
2.2
2.1.2
2.1.3
Replacing the paper feed clutch (MC1/MC4) and the separation clutch (MC2/MC5). . . . . . . . . 13
2.2.2
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1
3.2
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
3.2.10 Removing/installing the multi feed detection board (MFDTB/R and /S) . . . . . . . . . . . . . . . . . . . 41
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.1
4.2
4.3
4.4
4.5
Horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PF-601/HT-504
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
PF-601/HT-504
OUTLINE
1. PRODUCT SPECIFICATIONS
1.1
PF-601
A. Type
Type
B. Functions
Number of trays
Tray capacity
C. Paper type
Paper size
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5*1, A5S, B6S, A6S*1
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Tray/4: Custom paper (Max. 330 x 487mm, Min. 100 x 182 mm)
Tray/5: Custom paper (Max. 330 x 487mm, Min. 100 x 148 mm)
Applicable paper
Paper weight
Tray/4
64 to 256g/m2
Tray/5
64 to 300g/m2
*1
D. Maintenance
Maintenance
E. Machine data
Power source
Weight
Approx. 170kg
F.
Operating environment
Temperature
10 to 30C
Humidity
1. PRODUCT SPECIFICATIONS
PF-601/HT-504
1.2
HT-504
A. Type
Type
B. Machine data
24/5VDC (supplied from the main body), 200 to 240VAC*1
Power source
Weight
*1
C. Operating environment
Temperature
10 to 30C
Humidity
2. PERIODIC INSPECTION
PF-601/HT-504
MAINTENANCE
2. PERIODIC INSPECTION
2.1
Caution:
Be sure to unplug the power cord from the power outlet.
Note
The replacement procedures for the pick-up roller, paper feed roller, and the separation roller in
tray/4 are the same for those in tray/5. The explanation here is made by the example of tray/4.
After the installation is completed, rotate the pick-up roller in the paper feed direction (clockwise
as seen from the front side) to see if the paper feed roller rotates smoothly. The rotation is
restricted only in the paper feed direction (clockwise as seen from the front side) and be careful
not to rotate the roller counterclockwise.
The orientation of the pick-up roller assy and the separation roller assy in the main unit differs
from that of the rollers in the PF.
2. PERIODIC INSPECTION
2.1.1
PF-601/HT-504
Pick-up rubber
B. Procedure
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up
these two rollers.
[3]
[4]
[2]
[1]
[5]
a03xf2c001ca
2. PERIODIC INSPECTION
Do not pull out tray [1] all the way. Hold tray
[1] so that the stopper [3] on the left side of
the tray pushed in, and make the pick-up
[3]
[2]
[1]
a03xf2c002ca
PF-601/HT-504
Note
2. PERIODIC INSPECTION
PF-601/HT-504
[8]
[7]
[5]
[6]
[2]
[1]
Note
When installing the bearing, hold down the
metal plate [6] of the pick-up roller assy
slightly, and insert the flat part [7] of the bearing/Rr [5] while keeping it horizontally into the
notch [8] of the metal plate. Then, insert the
bearing/Fr [4] in the same manner.
[4]
[5]
a03xf2c003ca
2. PERIODIC INSPECTION
[6]
[4]
[3]
[2]
[5]
[1]
a03xf2c004ca
PF-601/HT-504
2. PERIODIC INSPECTION
PF-601/HT-504
[3]
[2]
[1]
a03xf2c005ca
[1]
[3]
[2]
10. Remove the C-clip [1], pull out the shaft [2], and
remove the pick-up roller [3].
a03xf2c006ca
[1]
[2]
2. PERIODIC INSPECTION
[4]
[3]
[5]
13. Remove the C-clip [1] and remove the bearing [2].
14. Slide the bearing [3] and remove the paper feed
roller [4] together with the shaft [5].
a03xf2c007ca
[1]
[2]
[3]
[4]
[5]
a03xf2c008ca
[2]
[1]
a03xf2c009ca
PF-601/HT-504
2. PERIODIC INSPECTION
2.1.2
PF-601/HT-504
Separation roller
B. Procedure
Note
The appearance of the collars is the same for the paper feed roller and the separation roller. However, the collar of the paper feed roller has a one-way mechanism inside, be sure not to mix up
these two rollers.
[3]
[4]
[2]
[1]
[5]
a03xf2c010ca
10
2. PERIODIC INSPECTION
[3]
while pressing down the metal plate [3] of the separation roller assy [2], and remove the separation
roller assy [2].
Note
When installing the separation roller assy,
press down the metal plate [3] of the separa-
[5]
[4]
[2]
[1]
a03xf2c011ca
[2]
[3]
[1]
a03xf2c012ca
11
PF-601/HT-504
2. PERIODIC INSPECTION
PF-601/HT-504
[1]
[4]
[3]
[2]
7. Pull out the gear [2], the collar [3] and the separation roller [4] from the shaft [1] to the arrowmarked direction, and remove them.
[6]
[5]
collar [6] of the separation roller has no oneway mechanism, be sure not to mix up these
two rollers.
a03xf2c013ca
12
Replacing the paper feed clutch (MC1/MC4) and the separation clutch (MC2/MC5)
Note
The replacement procedures for the paper feed clutch and the separation clutch in tray/4 are the
same for those in tray/5. The explanation here is made by the example of tray/5.
A. Periodically replaced parts/cycle
Paper feed clutch/1 (MC1), /2 (MC4) : Every 2,400,000 prints (actual replacement cycle: every 2,000,000
feed)
: Every 2,400,000 prints (actual replacement cycle: every 2,000,000
feed)
B. Procedure
[1]
[3]
P.24)
[2]
[3]
[6]
[4]
[5]
a03xf2c014ca
13
PF-601/HT-504
2.1.3
2. PERIODIC INSPECTION
2. PERIODIC INSPECTION
PF-601/HT-504
[3]
[4]
paper feed clutch (MC1/MC4) [3] and the separation clutch (MC2/MC5) [4].
Note
When installing the clutch, be sure to engage
the stopper [5] of the clutch with the projection [6] of the metal plate.
[2]
[5] [6]
[5]
[2]
[6] [1]
[1]
a03xf2c015ca
14
2.2.1
PF-601/HT-504
2.2
2. PERIODIC INSPECTION
B. Procedure
[2]
[1]
a03xf2c016ca
[6]
[7]
[8]
5. Remove the three C-clips [5] and remove the vertical conveyance clutch/1 (MC7) [6], /2 (MC8) [7],
and /3 (MC9) [8].
[5]
[3]
[2]
[1]
[4]
a03xf2c017ca
15
2. PERIODIC INSPECTION
PF-601/HT-504
[1]
[2]
a03xf2c018ca
16
2. PERIODIC INSPECTION
Replacing the horizontal conveyance clutch/1 (MC10), /2 (MC11), and pre-registration clutch
PF-601/HT-504
(MC12)
A. Periodically replaced parts/cycle
B. Procedure
[1]
[2]
a03xf2c019ca
17
2. PERIODIC INSPECTION
[1]
PF-601/HT-504
[4]
[3]
[10]
[9]
[2]
[5]
[8]
[7]
[1]
[4]
[11]
[2]
[3]
[9]
[5]
a03xf2c020ca
18
3. OTHERS
3.1
No.
1
Part name
Reference page
Right cover
P.20
Rear cover/Lt2
P.21
P.22
Front door
P.23
Cover
Tray section
Tray
P.24
Lift wire
P.27
P.34
P.36
P.39
10
P.41
6
7
8
Conveyance section
19
PF-601/HT-504
3. OTHERS
3. OTHERS
PF-601/HT-504
3.2
Disassembly/reassembly procedures
Caution:
Be sure to unplug the power cord from the power outlet.
3.2.1
A. Procedure
[2]
[1]
a03xf2c021ca
[1]
[2]
[1]
[1]
a03xf2c022ca
20
[2]
3.2.2
A. Procedure
[2]
[1]
cover/Lt2 [2].
[1]
a03xf2c024ca
[1]
Note
[2]
21
PF-601/HT-504
[1]
3. OTHERS
3. OTHERS
3.2.3
PF-601/HT-504
A. Procedure
[3]
[4]
[3]
[1]
cover/Lt1 [2].
[3]
[2]
a03xf2c026ca
[2]
Note
[1]
Note
[1]
a03xf2e001ca
22
A. Procedure
[2]
[1]
[3]
[4]
[5]
a03xf2c030ca
23
PF-601/HT-504
3.2.4
3. OTHERS
3. OTHERS
PF-601/HT-504
3.2.5
Caution:
As the trays are very heavy, the following work should be performed by two people.
Do not pull out the two trays at a time or the PF may topple over.
Note
The removal and installation procedures of tray/4 is the same for those of tray/5. The explanation
here is made by the example of tray/4.
When lifting up the tray, be sure to hold it at the specified positions. Not doing so may cause damage to the trays or result in a paper jam.
A. Procedure
[3]
[4]
[2]
[1]
[5]
a03xf2c031ca
24
3. OTHERS
[1]
[3]
[2]
a03xf2c060ca
[3]
[2]
[1]
a03xf2c032ca
25
PF-601/HT-504
3. OTHERS
[6]
[2]
[1]
Note
When reinstalling the tray, make sure that the
four knobs [3] on the rails are properly fitted
in the notches [4] of the tray.
[5]
[2]
[1]
jam.
[3]
[4]
a03xf2c033ca
Note
[1]
[2]
a03xf2c034ca
26
PF-601/HT-504
3.2.6
3. OTHERS
Note
The removing/installing procedure of the lift wire is the same for tray/4 and tray/5.
A. Procedure
[2]
1. Press the down button [1] to let the lift plate [2] go
[1]
a03xf2c035ca
27
3. OTHERS
PF-601/HT-504
[4]
[1]
[1]
[1]
[2]
a03xf2c036ca
28
3. OTHERS
a03xf2c037ca
[1]
[2]
[1]
[2].
[1]
a03xf2c061ca
Note
When installing the cover [1], make sure to
fasten the gear [3] and the spring [4] with the
plate [2] of the tray-down stopper.
[2]
[1]
[3]
[4]
a03xf2c062ca
29
PF-601/HT-504
Note
[1]
3. OTHERS
PF-601/HT-504
[1]
[2]
a03xf2c063ca
8. Slide the pulley/Fr1 [1] and /Fr2 [2], and pull out
[4]
[2]
[1]
the wire ends of the lift wire/Fr1 [3] and /Fr2 [4]
from each hole of the shaft [5].
Note
When inserting the wire ends to the shaft
holes, be sure to insert each wire into the corresponding shaft holes. The shaft hole near
the center of the tray is used for the shorter
wire/Fr2 [3].
When installing the pulley, raise the lift plate
slightly to give slack to the wire, insert the
wire ends one at a time into the shaft hole,
[3]
[5]
way.
When installing the pulley, be sure to fasten
the pulley/Fr1 [1] in advance, and then install
the pulley/Fr2 [2].
30
[2]
[3]
[5]
[4]
9. Remove the four E-rings [1], and remove the fourwire covers [2].
10. Remove the wires/Fr1 [4] and /Fr2 [5] from the
four pulleys [3].
Note
When installing the wires, be sure that the
wires are placed under the wire covers [2] and
do not cross each other.
[5]
[4]
a03xf2c040ca
31
PF-601/HT-504
[1]
3. OTHERS
3. OTHERS
PF-601/HT-504
[3]
11. Pull out the wire ends [4] of the wire/Fr1 [2] and /
[2]
[1]
[4]
a03xf2c041ca
[1]
a03xf2c065ca
32
13. Remove the lift wire/Rr1 [1] and /Rr2 [2] in the
[2]
a03xf2c042ca
33
PF-601/HT-504
[1]
3. OTHERS
3. OTHERS
3.2.7
PF-601/HT-504
A. Procedure
[1]
[2]
[5]
[1]
[6]
[4]
[3]
a03xf2c043ca
34
[1]
[2]
PF-601/HT-504
[3]
3. OTHERS
a03xf2c044ca
[1]
[2]
a03xf2c045ca
[2]
[1]
a03xf2c046ca
35
3. OTHERS
3.2.8
PF-601/HT-504
A. Procedure
[1]
[2]
[3]
[4]
a03xf2c047ca
36
3. OTHERS
[8]
9. Remove the two screws [8] and remove the connector cover [5].
[7]
[1]
[2]
[5]
[4]
[3]
[5]
[6]
a03xf3c048ca
[1]
a03xf2c049ca
37
PF-601/HT-504
3. OTHERS
PF-601/HT-504
11. Remove the four screws [1] and remove the vertical conveyance unit [2].
[1]
Note
When installing the vertical conveyance unit
[2], be sure that the two tabs [3] on the vertical conveyance unit are fitted in the holes [4]
in the PF main unit.
[4]
[1]
[2]
[3]
a03xf2c050ca
38
A. Procedure
[1]
a03xf2c051ca
[1]
a03xf2c052ca
39
PF-601/HT-504
3.2.9
3. OTHERS
3. OTHERS
PF-601/HT-504
[3]
[1]
[2]
a03xf2c053ca
Note
[2]
[1]
40
Note
When replacing the multi feed detection board/S (MFDTB/S), be sure to replace the multi feed
detection board/R (MFDTB/R) at the same time.
When the multi feed detection board is replaced, be sure to conduct the adjustment when replacing multi feed detection board (PF). (See "10.7.4 Adjustment when replacing multi feed detection
board (PF)" in Field Service for the main body.)
A. Procedure
[8]
4. Remove the two screws [8] and remove the connector cover [5].
[7]
[1]
[2]
[3]
[5]
[4]
[5]
[6]
a03xf3c048ca
41
PF-601/HT-504
3.2.10
3. OTHERS
3. OTHERS
PF-601/HT-504
[1]
[2]
[3]
a03xf2c056ca
[2]
[1]
[3]
a03xf2c057ca
42
3. OTHERS
[1]
[3]
[4]
[2]
a03xf3c058ca
[1]
[2]
[3]
a03xf2c059ca
43
PF-601/HT-504
[2]
PF-601/HT-504
3. OTHERS
Blank page
44
4. MECHANICAL ADJUSTMENT
PF-601/HT-504
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
[2]
4. Install the tray and pull out it again after the lift
[1]
5. Remove the rail stopper, and pull out the tray fura03xf3c001ca
45
4. MECHANICAL ADJUSTMENT
PF-601/HT-504
[1]
[3]
[7]
[2]
[3]
[6]
[4]
[5]
a03xf3c002ca
46
[1]
[6]
[2]
11. Tighten the screw [5] and fasten the pick-up solenoid [1].
[3]
A
[4]
a03xf3c003ca
47
PF-601/HT-504
[5]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
PF-601/HT-504
4.2
Perform the adjustment under the following conditions: no feed occurs frequently; printed page is often folded;
paper jam occurs at short intervals; feeding paper with a large amount of curl.
According to the pick-up roller height adjustment, the height of the upper most paper and the paper through
height of the paper feed roller are decided.
Note
Pick-up roller height adjustment changes paper feed pick-up amount accordingly. When the
adjustment is completed, perform the paper feed pick-up amount adjustment to check the pickup amount.
A. Procedure
[2]
4. Install the tray and pull out it again after the lift
[1]
5. Remove the rail stopper, and pull out the tray fura03xf3c004ca
48
[3]
7. Put the tray back to the position where the stopper [2] is pushed in the paper feed cover [3], and
[7]
[3]
[2]
make the pick-up roller assy [7] placed horizontally (paper feed position).
[6]
[4]
[5]
a03xf3c005ca
[2]
[1]
[1]
[2]
[3]
a03xf3c006ca
49
PF-601/HT-504
[1]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
PF-601/HT-504
[4]
[3]
[2]
[1]
[6]
[5]
Reference
Raising the position of the upper limit sensor
brings down the pick-up roller [5] (resulting in
the increased difference [7] of elevation
[7]
a03xf3c007ca
steps 9 to 14.
50
[1]
[2]
[3]
a03xf3c008ca
51
PF-601/HT-504
4.3
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
PF-601/HT-504
4.4
A. Procedure
4. Install the tray and pull out it again after the lift
[2]
[1]
a03xf3c009ca
[1]
[3]
[2]
a03xf3c010ca
52
Horizontal adjustment
Perform the adjustment when the unit is not placed horizontally, or when the height/tilt of the unit is different from
that of the main body.
Note
Horizontal adjustment may displace the unit position relative to the main body. When the adjustment is completed, be sure to make a test copy/print to see if papers are properly fed from the PF.
A. Procedure
[1]
ground.
[2]
Note
If there are adjuster(s) that are off the ground,
turn the nut [2] with a wrench to extend the
adjuster(s) until you feed the adjuster(s) are
securely grounded.
a03xf3c011ca
53
PF-601/HT-504
4.5
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4. Pull out the tray/4, and make sure that the gap A
PF-601/HT-504
[1]
[2]
a03xf3c012ca
54
SERVICE MANUAL
Field Service
LU-202/HT-503
2007.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
3.0
2007/06
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
LU-202/HT-503
CONTENTS
LU-202/HT-503
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1
LU-202 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2
HT-503 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
MAINTENANCE
2. PERIODIC INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
Cleaning/pre-registration roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2
2.1.3
2.1.4
2.1.5
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.1
3.2
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.1
4.2
4.3
4.4
4.5
4.6
LU-202/HT-503
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
LU-202/HT-503
OUTLINE
1. PRODUCT SPECIFICATIONS
1.1
LU-202
A. Type
Type
B. Functions
Max. tray capacity
*1
C. Paper type
Paper size
Applicable paper
Available types of paper weighing 300 g/m2 are limited to specific types.
*1
D. Maintenance
Maintenance
E. Machine data
Power source
Maximum power consump- DC: 40W or less, AC: 50W or less (not including HT-503)
tion
Weight
Approx. 40kg
Dimensions
F.
Operating environment
Temperature
10 to 30C
Humidity
1. PRODUCT SPECIFICATIONS
LU-202/HT-503
1.2
HT-503
A. Type
Type
B. Machine data
Power source
Weight
C. Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PERIODIC INSPECTION
LU-202/HT-503
MAINTENANCE
2. PERIODIC INSPECTION
2.1
Caution
Be sure to unplug the power cord from the power outlet.
2.1.1
Cleaning/pre-registration roller
*1
*2
PRO C6500
PRO C5500
B. Procedure
[1]
[2]
[3]
a03wf2c001ca
2. PERIODIC INSPECTION
2.1.2
LU-202/HT-503
A. Procedure
[9][4][2][1]
[6] [8]
[6]
[7]
a03wf2c002ca
Note
When removing/installing, be careful not to
damage the upper limit sensor (PS109) [3] and
the paper empty sensor (PS108) [4].
When installing, make sure that the arm [9] is
underneath the lever [10].
LU-202/HT-503
2.1.3
2. PERIODIC INSPECTION
Paper feed roller : Every 600,000 prints (actual replacement cycle: every 300,000 feed)
Pick-up roller
B. Procedure
[2]
[3]
(See P.4)
[1]
[2]
[2]
a03wf2c003ca
[7]
[1]
[3] [4]
[6]
[5]
a03wf2c004ca
2. PERIODIC INSPECTION
LU-202/HT-503
[2]
[3]
[1]
a03wf2c005ca
LU-202/HT-503
2.1.4
2. PERIODIC INSPECTION
Separation roller : Every 600,000 prints (actual replacement cycle: every 300,000 feed)
B. Procedure
[2]
[1]
a03wf2c006ca
3. Remove the two screws [1], pull out the front side
while pressing down the separation roller [2],
remove the coupling [3], and remove the separa-
[3]
[2]
[4]
[1]
a03wf2c007ca
2. PERIODIC INSPECTION
LU-202/HT-503
[1]
[3] [4]
Note
When removing/installing, be careful not to
[2]
[1]
[1]
a03wf2c008ca
[3]
[2]
a03wf2c009ca
Pre-registration clutch (MC102) : Every 2,400,000 prints (actual replacement cycle: every 2,000,000 feed)
B. Procedure
[2]
[3]
[5]
[4]
[2]
[1]
a03wf2c010ca
LU-202/HT-503
2.1.5
2. PERIODIC INSPECTION
3. OTHERS
LU-202/HT-503
3. OTHERS
3.1
No.
1
10
Up/down section
Part name
Reference page
Upper door
P.11
Clutch cover
P.11
P.12
Right cover
P.12
Front cover
P.13
Rear cover
P.14
Lift wire
P.15
Disassembly/Reassembly Procedures
LU-202/HT-503
3.2
3. OTHERS
Caution
Be sure to unplug the power cord from the power outlet.
3.2.1
A. Procedure
[1]
[7]
[2]
[5]
3.2.2
a03wf2c011ca
A. Procedure
[1]
[2]
[3]
[2]
a03wf2c012ca
11
3. OTHERS
3.2.3
LU-202/HT-503
A. Procedure
[3]
[1]
[2]
3.2.4
a03wf2c013ca
A. Procedure
[1]
[3]
[2]
12
a03wf2c014ca
A. Procedure
[1]
[2]
[3]
[2]
a03wf2c015ca
13
LU-202/HT-503
3.2.5
3. OTHERS
3. OTHERS
3.2.6
LU-202/HT-503
A. Procedure
[2]
[1]
[1]
[3]
[1]
[1]
[1]
[4]
a03wf2c016ca
14
Note
When the HT-503 (option) is installed, remove it before performing the replacement.
Be sure to lower the paper lift plate to its lower most position in advance by pressing the tray
down switch (SW100) with electricity supplied.
Remove the lift wire in the order of "A. Removing/installing the paper feed motor assy" "B. Removing/installing the paper lift drive section" "C. Removing/reinstalling the lift wire". Reinstall the lift
wire following the removal steps in reverse.
After replacing the lift wire, carry out the paper lift plate horizontal adjustment. (See P.30)
There are six lift wires; Fr1[2], Fr2 [3], Fr3 [4], Rr1 [5], Rr2 [6], and Rr3 [7]. All of them are wound on
the pulleys attached to the drive shaft [1] as shown.
The four lift wires; Fr2, Fr3, Rr2, Rr3 are the same in length, and are referred to as drive wire/A
which lifts the paper lift plate [8]. The other two lift wires; Fr1 and Rr1 are different in length and
attached to the spring/Fr [9] and the spring/Rr [10] as shown. The Fr1 and Rr1, referred to as
assist wire/C and /D respectively, pull the paper lift plate downward to stabilize the plate.
Drive wire/A (1450 mm)
Attach the cylindrical-shaped end [11] of the wire to the drive shaft, and attach the other ball
shaped end [12] to the metal plate or the spring.
[8]
[10]
[5]
[6]
[7]
FRONT
[4]
[9]
[1]
[11]
[12]
[3]
[2]
[1]
Drive shaft
a03wf2c017ca
[6]
[2]
Lift wire/Fr1
[7]
Lift wire/Rr3
[3]
Lift wire/Fr2
[8]
[4]
Lift wire/Fr3
[9]
Spring/Fr
[5]
Lift wire/Rr1
[10]
Spring/Rr
15
LU-202/HT-503
3.2.7
3. OTHERS
3. OTHERS
LU-202/HT-503
[1]
[2]
(See P.12)
[4]
[1]
[2]
[3]
a03wf2c018ca
[3]
[4]
10. Push the lower part of the bulkhead plate [6] a few
millimeters in the direction of the arrow [7], then
while avoiding actuator [8], push the tab [9] to
remove the lower limit sensor (PS101) [10].
Note
[3]
[5]
[7]
[3]
[8]
16
[10]
[9]
a03wf2c019ca
[3]
[4]
[6] [8]
[1]
[5]
[2] [7]
[5]
a03wf2c020ca
[2]
[1]
[4]
(See P.12)
[3]
a03wf2c021ca
17
LU-202/HT-503
[6]
3. OTHERS
3. OTHERS
LU-202/HT-503
[3]
[4].
Note
The screws [3] are shoulder screws. Make
sure to properly attach the screws so that the
metal plate is fitted securely.
[2]
[1]
[6]
[5] [4]
a03wf2c022ca
[1]
[2]
Note
When installing the gear [1] with the paper lift
plate located at its lowest position, align the
edge surface of the actuator [3] of the
remaining paper detection gear [2] with the
surface [5] of the remaining paper sensor/4
(PS105) [4].
Make sure to attach the gear [1] in the correct
direction.
[2]
[5]
[4]
[3]
18
a03wf2c023ca
3. OTHERS
10. Remove the E-ring [4], then remove the gear [5]
and the outer/inner bearings [6].
[2]
[3]
[1]
[6]
[4]
[5]
a03wf2c024ca
11. Remove the E-ring [1], then remove the gear [2]
and the pin [3].
[5]
[4]
[3]
[2]
[1]
a03wf2c025ca
[3]
13. Remove the four screws [1] and the two screws
[2]
[1]
[4]
a03wf2c026ca
19
LU-202/HT-503
3. OTHERS
LU-202/HT-503
[4]
[3]
[1]
[2]
4. Remove the lift wire/Rr1 [7] from the pulley [4], [5]
and [6].
5. Remove the E-ring [8] and the pulley [9], and then
remove the lift wire/Rr1 [7].
[5]
[6]
[8]
20
[7]
[9]
[6]
a03wf2c027ca
[3]
[9]
[10]
[1]
Note
When installing the lift wire/Rr1 [1], insert the
cylindrical-shaped end of the wire [3] into the
hole of the drive shaft [2], and insert the pulley [5] letting the wire through the cutout [4],
and then wind the wire seven turns clockwise
[6] (from the panel [7] side to outward [8]) in a
single layer.
When installing the lift wire/Rr1, be sure that
the lift wire/Rr2 [9] and /Rr3 [10] are not on
either side edge of the pulley, and the lift wire/
Rr1 [1] is wound one turn at the panel side [7].
[8]
[7]
[6]
[4]
a03wf2c028ca
[6] [7]
[8]
7. Remove the lift wire/Fr1 [6] from the pulley [4] and
[5].
8. Remove the E-ring [7] and the pulley [8], and then
remove the lift wire/Fr1 [6].
[5]
a03wf2c029ca
21
LU-202/HT-503
3. OTHERS
LU-202/HT-503
3. OTHERS
[5]
[4]
[2]
[3]
[1]
Note
When installing the lift wire/Fr1 [1], insert the
cylindrical-shaped end of the wire [3] into the
hole of the drive shaft [2], and insert the pulley [5] letting the wire through the cutout [4],
and then wind the wire seven turns counterclockwise [6] (from the panel [7] side to outward [8]) in a single layer.
Before Installing the lift wire/Fr1, rotate the
shaft counterclockwise to prevent the lift
[7]
[10] [9]
[8] [6]
a03wf2c030ca
22
[10]
9. Remove the E-ring [1] and the pulley [2], and then
[12]
10. Remove the lift wire/Fr2 [4] from the pulley [5], [6]
and [7].
Note
When removing the wire from the pulley [5],
[6] and [7], pull the wire out from the convex
[9]
[5]
wire cover.
[8]
11. Remove the screw [10], and remove the wire protective cover [11].
[5]
[7]
[1]
[2]
[3]
a03wf2c031ca
23
LU-202/HT-503
[11]
3. OTHERS
3. OTHERS
LU-202/HT-503
[8]
13. Remove the two E-rings [1] and pulley [2], and
[7]
[5]
[6]
[4]
[2]
24
[3]
[1]
a03wf2c032ca
3. OTHERS
[8]
[5]
Note
After installing the lift wire, make sure that the
lift wire does not contact with the metal
plates or some other parts.
[4]
[1]
[2]
[3] [6]
a03wf2c033ca
25
LU-202/HT-503
[7]
3. OTHERS
LU-202/HT-503
[7]
19. Remove the two E-rings [1] and pulley [2], and
[8]
[5]
Note
After installing the lift wire, make sure that the
lift wire does not contact with the metal
plates or some other parts.
[6]
[3] [4]
[1] [2]
26
(See P.30)
a03wf2c034ca
[1]
[3]
[4]
door.
[5]
a03wf2c035ca
27
LU-202/HT-503
3.2.8
3. OTHERS
3. OTHERS
LU-202/HT-503
[1]
1. Widen the guide plates /Fr [1], /Rr [2] to the max.
[2]
width.
[5]
[3]
[4]
a03wf2c036ca
28
4. MECHANICAL ADJUSTMENT
LU-202/HT-503
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
Conduct the separation pressure adjustment when there occurs a no feed or double feed condition repeatedly.
Note
Do not make an excessive adjustment. Doing so may reverse the symptoms.
Paper type and ambient temperature/humidity can be a major cause of the no-feed or multi-feed
jam. For example, no-feed jam tends to occur in low temperature, and multi-feed jam does in high
temperature. Make sure to carry out this adjustment with that in mind.
A. Procedure
[1]
pressure.
Reducing pressure: lowers multi-feed jam
rate.
Raising pressure: lowers no-feed jam rate.
[2]
[3]
about 10%.
a03wf3c001ca
29
4. MECHANICAL ADJUSTMENT
LU-202/HT-503
4.2
Conduct the paper lift plate horizontal adjustment when a paper feed jam occurs repeatedly or when the lift wire
has been changed.
A. Procedure
upper door.
[3]
[5]
[4]
in the wires.
[1]
a03wf3c002ca
30
Perform this adjustment when images are not printed on the center of paper, which fed from LU, even after performing the "Printer centering adjustment (tray4)" (adjustment range: 4 mm) in service mode.
A. Procedure
[1]
[3]
[4]
2. Feed paper from the tray4 (LU) and print the test
pattern No. 16.
3. Fold the printed sheet in half in main scan direction to see how much the printed pattern is offcentered.
4. Close the upper door. And turn off the main power
switch (SW1) and the sub power switch (SW2)
after the paper lift plate stops at its uppermost
position (listen to the sound of the paper lift motor
to figure out the stop status).
[7]
9. Load paper and press the guide plate /Fr [1] and /
Rr [3] against the paper, and tighten the two
screws [2] and the two screws [4].
Note
When pressing the guide plates against
[6]
[7]
[5]
31
LU-202/HT-503
4.3
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
LU-202/HT-503
4.4
Conduct this adjustment when there is a difference in the inclination found with the main body tray and the
paper skew. However, this method has a limited effect since all of the paper supplied is adjusted at the registration section.
An adjustment is made at a different place according to the case in which there occurs a skew of the same inclination in all of the paper supplied from the LU or in which there occurs a skew at random for each sheet of
paper.
A. Preparation
1. Make the continuous print of the test pattern (No. 16) to check the skew.
2. Depending on the inclination of a skew, conduct either of the following adjustment B and C.
Skew in the same inclination for the entire LU: Adjustment procedure B
Skew at random: Adjustment procedure C
B. Adjustment procedure of all the paper skew regularly
[1] [3]
[2]
32
a03wf3c004ca
4. MECHANICAL ADJUSTMENT
[2]
[1]
[3]
[4]
[5]
[6]
4. Press the guide plate /Fr [2], /Rr [4] and /Rt [6]
a03wf3c005ca
33
LU-202/HT-503
4. MECHANICAL ADJUSTMENT
LU-202/HT-503
4.5
No-feed jam of thick paper; it gets stuck with the entrance guide plate (the guide plate of the separation
roller section).
Note
Be sure to carry out the pick-up roller separation adjustment after performing this adjustment,
since this adjustment changes the distance between the pick-up roller surface and paper when
the roller moved away from the paper. (See P.35)
A. Procedure
[1]
[3] [4]
upper door.
34
Conduct this adjustment when there occurs a no feed jam repeatedly and when the paper feed height (upper
limit) adjustment is made.
A. Procedure
[1]
upper door.
[6]
[7]
[3]
[4]
[5]
a03wf3c006ca
35
LU-202/HT-503
4.6
4. MECHANICAL ADJUSTMENT
LU-202/HT-503
4. MECHANICAL ADJUSTMENT
Blank page
36
SERVICE MANUAL
Field Service
RU-503/504
2007.11
Ver. 2.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
RU-503/504
CONTENTS
RU-503/504
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
2.2
2.2.2
2.2.3
2.2.4
2.2.5
RU-503/504
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
RU-503/504
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
(1) Functions
Accelerated conveyance
mode
Decurler conveyance mode
Reduces paper curl and conveys at an accelerating rate with posttreatment linear velocity.
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 8 1/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
Tab paper (A4, 81/2 x 11)
Custom paper (Max. 330 x 487mm, Min. 100 x 148 mm)
Paper type
Plain paper, high quality paper, color paper, coated paper, tab paper (five-tab
type): same as the main body.
Paper weight
Accelerated con-
64 to 300g/m2
veyance mode
Decurler convey-
64 to 209g/m2
ance mode
D. Maintenance
Maintenance
1. PRODUCT SPECIFICATIONS
E. Machine data
RU-503/504
Power source
RU-503
RU-504
Weight
RU-503
Approx. 33 kg
RU-504
Approx. 35 kg
F.
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. OTHERS
RU-503/504
MAINTENANCE
2. OTHERS
2.1
No.
1
Part name
Reference page
Conveyance unit
P.4
Upper cover
P.9
P.9
P.11
Conveyance section
2. OTHERS
RU-503/504
2.2
Disassembly/reassembly procedures
Caution:
Be sure to unplug the power cord from the power outlet.
2.2.1
A. Procedure
[2]
[3]
[1]
[6]
[5]
[4]
a04jf2c001ca
2. OTHERS
[3]
[4]
[5]
[2]
a04jf2c002ca
RU-503/504
Note
[1]
2. OTHERS
[2] through the holes [3], and then remove the rear
cover [4].
[2]
[3]
[4]
[1]
a04jf2c003ca
2. OTHERS
cover [2].
RU-503/504
[1]
a04jf2c004ca
[2]
[3]
a04jf2c005ca
[2]
[1]
a04jf2c006ca
2. OTHERS
[2]
[4]
cover [2].
Note
[3]
Do not carry the main body with the conveyance unit [1] pulled out without the upper
[5]
cover [2].
When installing the conveyance unit, put the
[2] [1]
Caution:
Be sure to install the lock shaft that you have
removed during unpacking, or the conveyance unit may pop up and you may get hurt.
a04jf2c007ca
Note
When handling the conveyance unit, do not
hold the unit by its handle [1] or the guide
plate [2]. Be sure to grasp the sturdy parts
such as the frame [3] or the shaft [4].
[4]
[3]
[1]
[2]
a04jf2c008ca
2. OTHERS
[2]
[1]
a04jf2c009ca
2.2.3
A. Procedure
[1]
[4]
[5]
[2]
[3]
2.
3.
4.
5.
a04jf2c010ca
RU-503/504
A. Procedure
2. OTHERS
RU-503/504
[3]
[2]
[4]
[1]
a04jf2c011ca
[1]
[3] [2]
a=3 0.5mm
[4]
a04jf2c012ca
10
2. OTHERS
[1] [3]
[2]
[1]
a04jf2c013ca
[1] [5]
[4]
[2]
[3] [4]
a04jf2c014ca
11
RU-503/504
A. Procedure
2. OTHERS
RU-503/504
[3]
[2]
[1]
[4]
[5]
[4]
[5]
a04jf2c015ca
12
[1]
[2]
a04jf2c016ca
Note
Be sure to install the "A" sections of the EEPROM (IC3) in the same direction.
a04jf2c017ca
13
RU-503/504
2.2.5
2. OTHERS
RU-503/504
2. OTHERS
Blank page
14
SERVICE MANUAL
Field Service
FD-501
2007.11
Ver. 4.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding
page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
4.0
2006/09
3.0
2005/04
2.0
2004/10
1.0
Date
Revision mark
CONTENTS
FD-501
CONTENTS
FD-501
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
2.2
2.2.1
2.3
2.4
2.4.2
2.4.3
2.4.4
2.4.5
2.4.6
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.1
3.2
3.3
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
FD-501
CONTENTS
ii
4.1
4.2
4.3
Height adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
4.4
PI section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
4.4.1
4.4.2
1. PRODUCT SPECIFICATIONS
FD-501
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
(1) Functions
Normal paper exit function
Punching function
Transfer paper exited from the main body is exited into the main tray/sub tray.
Transfer paper that is exited by the main body or fed to the PI is punched for
each sheet of paper and exited into the main tray/sub tray.
Folding function
Transfer paper that is exited from the main body or fed to the PI is handled for
folding (either one of the following: Z-fold, Letter fold-out, Letter fold-in, Double
parallel fold, Gate fold, and folding) for each sheet of paper, and exited into the
sub tray/main tray (The Z-fold exit to the main tray while in the FS connection is
limited only to B4, A3, 81/2 x 14, 11 x 17, 12 x 18 and 8K.)
PI insertion function
PI tray paper is inserted in the transfer paper exited from the main body.
Manual mode
PI tray paper is punched, folded and stapled, and then exited into the sub tray/
main tray. (The stapling function is available only when the staple unit is connected to the downstream of the FD.)
1. PRODUCT SPECIFICATIONS
2,500 sheets:
FD-501
1,500 sheets:
500 sheets:
Tab paper*4
: A3, B4, A4, A4S, B5, B5S,11 x 17, 81/2 x 11,81/2 x 11S,
Custom paper
1050 only
*3
*2
C6500 only
C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the
trail edge side is not assured.
Sub tray *1
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S, A6S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2, 51/2 x 81/2S,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*2, 16K*2, 16KS*2
Tab paper*3
Custom paper
*1
*2
C6500 only
C6500: supported in all the destinations.
1050: only supported in Taiwan and China.
*3
Operation of paper exit with tab area at the trail edge side is not assured.
1. PRODUCT SPECIFICATIONS
C. Type of paper
Paper size
2 holes:
3 holes/4 holes:
*1
1050 only
*2
C6500 only
*3
*4
Applicable paper
Paper weight
50 to 209 g/m2
C6500 only
*2
Applicable paper
Plain paper
Paper weight
Folding, Letter
50 to 130 g/m2
fold-in, Letter
fold-out, Z-fold
Double parallel
50 to 91 g/m2
FD-501
1. PRODUCT SPECIFICATIONS
(3) PI functions
Paper size
FD-501
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3
Tab paper*4
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x 11S,
custom paper*5 (Max. 324 x 460 mm, Min. 182 x
140mm)
Custom paper*2
Wide paper*1
*1
1050 only
*3
*2
C6500 only
*4
When use custom paper as a cover paper in the perfect binding mode:
up to 307 mm x 460 mm
Applicable paper
Paper weight
50 to 300 g/m2
D. Maintenance
Maintenance
E. Machine data
Power source
230 VAC, DCS 5V (5V DCS is supplied from the main body.)
Power source
200 VAC, DCS 5V (5V DCS is supplied from the main body.)
Weight
Approx. 130 kg
F.
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PERIODIC CHECK
FD-501
MAINTENANCE
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord from the power outlet.
2.1
2.1.1
Roller solenoids /1 (SD5) to /4 (SD8) : Every 10,000,000 prints (actual replacement cycle: every 5,000,000
punches) *1
*1
1050
B. Procedure
[1]
[2]
[4]
[3]
fd501fs2001c
steps in reverse.
[3]
[2]
[1]
fd501fs2002c
2. PERIODIC CHECK
2.2
2.2.1
FD-501
*1
Punch motor (M10) : Every 10,000,000 prints (actual replacement cycle: every 5,000,000 punches) *1
1050
B. Procedure
[1]
[3]
[2]
fd501fs2003c
[3]
[1]
[2]
fd501fs2004c
2.3.1
FD-501
2.3
2. PERIODIC CHECK
Tray up down motor (M11) : Every 5,250,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1
1050
B. Procedure
Note
Be sure to remove the tray up down motor (M11) while supporting the up/down stay with your
hands.
[2]
2. Open the front door and pull out the folding unit.
3. Disconnect the connector [1].
4. Remove 2 screws [2] and then remove the tray up
down motor (M11) [3].
[3]
[1]
fd501fs2005c
2. PERIODIC CHECK
2.4
2.4.1
FD-501
*1
Pick-up roller rubber : Every 5,250,000 prints (actual replacement cycle: every 200,000 feed) *1
1050
*2
C. Procedure
[1]
[2]
fd501fs2006c
[4]
[1]
[3]
[5]
[2]
fd501fs2007c
[2]
[4]
[3]
fd501fs2008c
[4]
[3]
[2]
[1]
fd501fs2009c
[1]
fd501fs2010c
[1]
[2]
fd501fs2011c
FD-501
[1]
2. PERIODIC CHECK
2. PERIODIC CHECK
[1]
[2] [3]
11. Remove the belt [3] from the gear [2], [4] and then
remove the gear [2], [4] and the pin [1], [5] from
FD-501
[5]
[4]
fd501fs2012c
12. Pull out the pick-up roller shaft [1] to the front side,
and remove the pick-up roller assembly [2].
[1]
[2]
fd501fs2013c
[2]
10
[1]
[3]
fd501fs2014c
[4]
2. PERIODIC CHECK
[7]
remove the gear [5] and the pin [6] from the pickup roller shaft [7].
18. Pull out the pick-up roller shaft [7] to the rear side,
and remove the pick-up roller assembly [8].
[2]
fd501fs2015c
[3]
[4]
[7]
remove the gear [4] and the pin [5] from the pick-
[2]
[6]
23. Pull out the pick-up roller shaft [6] from the rear
side, and remove the pick-up roller assembly [7].
[1]
[5]
[8]
[1]
fd501fs2016c
11
FD-501
2. PERIODIC CHECK
2.4.2
FD-501
Paper feed rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
: Every 2,200,000 prints (actual replacement cycle: every 100,000 feed) *2
*1
1050
*2
C6500
B. Procedure
[8]
[7]
[3]
[4]
[1]
[6] [5]
2.
3.
4.
5.
6.
7.
[2]
fd501fs2017c
[2]
[3]
[1]
12
fd501fs2018c
[3]
[2]
[1]
FD-501
[4]
2. PERIODIC CHECK
fd501fs2019c
[3]
[2]
[1]
fd501fs2020c
[2]
[1]
[3]
16. Remove the paper feed roller [1] and replace the
paper feed rubber[2].
fd501fs2021c
13
2. PERIODIC CHECK
2.4.3
FD-501
Separation rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
: Every 2,200,000 prints (actual replacement cycle: every 100,000 feed) *2
*1
1050
*2
C6500
B. Procedure
[1]
[2]
[1]
[3]
[4]
[5]
[6]
[1]
[2]
fd501fs2023c
14
2. PERIODIC CHECK
*1
FD-501
1050
*2
C6500
C. Procedure
Note
A shaft fixing screw is inserted when removing the PI tray /Up. Be sure to remove this shaft fixing
screw from the PI tray /Up after completion of the replacement of the pick-up roller /Lw. Operating
the machine with the shaft fixing screw inserted to the PI tray /Up may cause damage to the PI
section.
[2]
1. Make sure that the PI lift plate /Up [1] has come
[3]
[2]
[1]
fd501fs2024c
15
2. PERIODIC CHECK
[1]
[2]
[5]
[3]
fd501fs2025c
[1]
[2]
5. Remove the spring [2] hooked between the separation roller unit [1] and the PI tray /Up [3].
[4]
16
[4]
fd501fs2026c
2. PERIODIC CHECK
[1]
[2]
[2]
fd501fs2027c
17
FD-501
[3]
2. PERIODIC CHECK
2.4.5
FD-501
Paper feed rubber : Every 2,250,000 prints (actual replacement cycle: every 100,000 feed) *1
Every 2,000,000 prints (actual replacement cycle: every 100,000 feed) *2
*1
1050
*2
C6500
B. Procedure
1. Conduct the steps 1 to 9 in "2.4.4 Replacing the pick-up rubber (lower stage)"
2. The subsequent operations are the same as those for the paper feed rubber (upper stage). (See P.12)
3. Reinstall a new paper feed rubber following the removal steps in reverse.
2.4.6
Separation rubber: Every 2,250,000 prints (actual replacement cycle: every 100,000 feed)
B. Procedure
[1]
3. For the subsequent operations, conduct the separation rubber (upper stage) (steps 2 to 6).
(See P.14)
[2]
fd501fs2028c
18
3. OTHERS
3. OTHERS
Items not allowed to be disassembled and/or adjusted
FD-501
3.1
Caution:
Be sure to unplug the power cord from the power outlet.
3.1.1
Note
Be sure to avoid removing or loosening the screws [1], [2], [3] of the folding/conveyance switching
position adjustment section provided on the front of the folding conveyance unit. The adjustment
scale marked on the folding conveyance frame are intended to be used in the factory.
[1]
[3]
[2]
fd501fs2079c
19
3. OTHERS
3.2
FD-501
No.
1
20
Part name
Page referred to
P.21
P.22
Upper door
P.22
Rear cover
P.23
P.23
P.24
P.24
Right cover
P.25
P.25
10
Stand cover
P.26
11
Front door
P.27
12
Folding conveyance
P.28
13
section
P.28
14
P.29
15
P.31
16
P.36
17
PI section
P.45
3.3.1
A. Procedure
1. Open the upper door [1] and the front door [2].
2. Remove 3 screws [3], pull out the PI cover /Fr [5]
[1]
[5]
[4]
[2]
[3]
fd501fs2029c
[1]
cover /Fr [3] together with the upper cover /Fr [2].
[3]
[2]
fd501fs2030c
21
FD-501
3.3
3. OTHERS
3. OTHERS
3.3.2
FD-501
A. Procedure
[1]
[4]
[3]
[2]
3.3.3
fd501fs2031c
A. Procedure
[1]
[5]
[4]
[2]
[3]
fd501fs2032c
22
3. OTHERS
[1]
[2]
fd501fs2033c
3.3.5
A. Procedure
[1]
[2]
[1]
fd501fs2034c
23
FD-501
A. Procedure
3. OTHERS
3.3.6
A. Procedure
FD-501
[1]
[2]
[1]
3.3.7
fd501fs2035c
A. Procedure
[1]
fd501fs2036c
24
3. OTHERS
cover [2].
[1]
fd501fs2037c
3.3.9
A. Procedure
[1]
[2]
[1]
fd501fs2038c
25
FD-501
A. Procedure
3. OTHERS
3.3.10
A. Procedure
FD-501
[1]
[4]
[3]
[2]
fd501fs2039c
26
3. OTHERS
FD-501
Note
When removing the front door, be sure to support it so that it does not fall down.
A. Procedure
1.
2.
3.
4.
[2]
[1]
[3]
[4]
[5]
fd501fs2040c
27
3. OTHERS
3.3.12
A. Procedure
FD-501
[1]
[2]
[3]
fd501fs2041c
3.3.13
A. Procedure
unit.
[2]
fd501fs2042c
28
3. OTHERS
FD-501
[1]
fd501fs2043c
3.3.14
A. Procedure
[2]
1. Open the front door and pull out the folding unit.
2. Remove the stand cover.
3. The 2 springs [2] are hooked to the shaft [1].
[1]
[4]
[3]
fd501fs2044c
29
3. OTHERS
[1]
plate [2].
FD-501
[2]
fd501fs2045c
[1]
fd501fs2046c
30
FD-501
3.3.15
3. OTHERS
Caution:
The folding conveyance section is very heavy. Be sure to conduct this operation with 2 people.
A. Procedure
[2]
[1]
[3]
fd501fs2047c
[1]
[3]
[4]
[2]
fd501fs2048c
31
3. OTHERS
[1]
the left and right rails and pull further out the fold-
FD-501
[1]
32
fd501fs2049c
3. OTHERS
[1]
FD-501
rails.
[1]
fd501fs2050c
33
3. OTHERS
FD-501
[3]
ing it up.
Caution:
Be careful of your posture when removing it.
Be sure to carry out this operation with 2 peo-
[1]
Note
When lifting up the folding conveyance section, be sure to hold the shaft at the places [1]
and [2]. Holding it at other places such as the
roller shaft or the guide plate may cause
deformation to these places.
[2]
fd501fs2051c
[2]
[3]
steps in reverse.
fd501fs2052c
34
3. OTHERS
Note
[2]
[1]
the right to engage the upper rail and the bottom pushed to the left to engage the lower
rail.
[1]
[2]
fd501fs2053c
Note
When installing the folding conveyance section, pull out the rail further than the length of
[2]
[1]
[3]
fd501fs2054c
35
FD-501
3. OTHERS
3.3.16
A. Procedure
FD-501
Note
The following procedure for replacing the up/
[1]
[2]
[3] on the rear side. These two wires are different in the direction of the wire mounting
plates. Be sure to use the wire with the correct wire mounting plate direction when
installing it. The distinction of these two wires
can be made by the direction of the wire
mounting plate when the shorter wire [2] is
placed under the longer wire.
[3]
[2]
fd501fs2056c
36
3. OTHERS
[1]
FD-501
[3]
Caution:
When the gear box is removed, the up/down
stay may fall down. So, when removing the
gear box, be sure to support the stay with
[4]
your hands.
[2]
fd501fs2057c
[2]
[4]
[3]
[1]
fd501fs2058c
37
3. OTHERS
[5]
FD-501
[5]
[4]
[6]
Note
When removing the gear [8], be careful not to
drop the pin [9].
[2]
[1]
[3]
[7]
[9]
[8]
fd501fs2059c
38
3. OTHERS
FD-501
[1]
[2]
fd501fs2060c
[3]
[2]
[1]
fd501fs2061c
39
3. OTHERS
FD-501
[1]
[2]
[4]
[3]
the front side and the other for the rear side,
but these two wires are different in the direction of the wire mounting plates. Be sure to
use a wire that fits in with the direction of a
wire mounting plate.
fd501fs2062c
40
3. OTHERS
10. Fasten the new up/down wire /Rr [1] with the wire
ley /RrLw [2] and insert it into the shaft [6]. Rotate
the up/down pulley /RrLw [2] and wind it 5.5 turns
clockwise from inside to outside around the up/
[2]
[1]
[3]
[4]
[6]
[5]
fd501fs2063c
41
FD-501
3. OTHERS
11. Hook up the up/down wire /Rr [1] onto the up/
down pulley /RrUp [3] through the relay pulley /Rr
FD-501
[2].
[3]
[1]
[2]
fd501fs2064c
12. Wind the up/down wire /Rr [1] 2 turns counterclockwise from inside to outside around the up/
down pulley /RrLw [2] with no slack and fasten it
with the wire end [3].
[1]
[2]
[3]
fd501fs2065c
42
3. OTHERS
The route along which the up/down wire /Rr passes
FD-501
fd501fs2066c
[2]
[1]
fd501fs2067c
43
3. OTHERS
steps in reverse.
[1]
fd501fs2068c
[4]
[1]
[5]
[3]
[2]
fd501fs2069c
44
Note
When replacing the multi feed detection board /1 (MFDB/1), be sure to replace the multi feed
detection board /2 (MFDB/2) at the same time.
When the multi feed detection board is replaced, be sure to conduct the adjustment in replacing
multi feed detection board (PI) (See "10.7.5 Adjustment when replacing multi feed detection board
(PI)" in Field Service for the main body.)
A. Procedure
[2]
[1]
fd501fs2070c
[3]
[2]
[1]
fd501fs2071c
45
FD-501
3.3.17
3. OTHERS
3. OTHERS
[1]
fd501fs2072c
[1]
[2]
fd501fs2073c
[2]
[1]
46
[3]
fd501fs2074c
3. OTHERS
[3]
[2]
[1]
fd501fs2075c
B. Notes to keep in mind when installing the multi feed detection boards /1 (MFDB/1) and /2 (MFDB/
2)
[2]
[1]
fd501fs2076c
47
FD-501
3. OTHERS
3.3.18
FD-501
sure to remove the EEPROM (IC68) from the old control board [1] and install it into the new control board
[2].
Note
The setting of the SW3 [3] should be the same
as that of the old FDCB. (See P.705 in Field
Service for the main body.)
[1]
[2]
[3]
fd501fs2077c
Note
Be sure to set the "A" sections of the EEPROM (IC68) in the same direction for installation.
fd501fs2078c
48
4. MECHANICAL ADJUSTMENT
FD-501
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
When the roller solenoids /1 (SD5), /2 (SD6), /3 (SD7), /4 (SD8) are changed, be sure to conduct this adjustment.
Note
The adjustment steps given below show the steps for the roller solenoid /2 (SD6). For the roller
solenoids /1 (SD5), /3 (SD7) and /4 (SD8), the same steps as those for the roller solenoid /2 are
employed.
A. Procedure
[1]
[4]
[2]
[3]
[1]
[3]
A
[5]
[4]
fd501fs3001c
49
4. MECHANICAL ADJUSTMENT
4.2
FD-501
When the front to rear position of the punch holes cannot be adjusted up to the specification in the paper width
adjustment in the service mode, be sure to conduct this adjustment. (See 10.9.4 Paper Width Adjustment
(Multi Folder (Punch) Adj.) in Field Service for the main body.)
A. Procedure
[3]
[1]
[2]
[1]
[2]
fd501fs3002c
[3]
50
fd501fs3003c
Height adjustment
A. Procedure
[1]
[2]
fd501fs3004c
51
FD-501
4.3
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4.4
FD-501
4.4.1
PI section
Gear position adjustment of the paper feed regulation plate
Note
Be sure to conduct the gear position adjustment when disassembling the paper feed regulation
plate of the PI trays /Up and /Lw, the rack and the paper size VR section.
A. Procedure
[1]
[3]
[2]
[3]
fd501fs3008c
[1]
[2]
52
fd501fs3009c
[2]
[4]
[3]
fd501fs3010c
53
FD-501
[1]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4.4.2
FD-501
Perform this adjustment when multi-feed or paper jam occurs when feeding paper from the PI.
[4]
and insert the shafts [2] into the holes [3] in the
paper feed arm to secure the paper feed arm [4].
[3]
[4]
[2]
[1]
fd501fs3011c
54
SERVICE MANUAL
Field Service
LS-501/502
2007.11
Ver. 4.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
4.0
2006/09
3.0
2005/04
2.0
2004/10
1.0
Date
Revision mark
CONTENTS
LS-501/502
CONTENTS
LS-501/502
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
2.1.2
2.1.3
2.1.4
2.1.5
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1
3.2
3.2.2
3.2.3
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.1
4.2
4.3
4.4
4.5
Horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.6
LS-501/502
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
LS-501/502
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
Conveyance method
ance
Stacker tray con-
veyance
Sub tray convey-
ance
Coupling convey-
ance
Alignment method
Method of stacking
ing
Shifting method
Conveyance
direction shift
B. Functions
Mode
sort mode
Sub tray mode
mode
Coupling mode
Maximum number of
Stacker tray
sheets loadable
Sub tray
1. PRODUCT SPECIFICATIONS
C. Type of paper
LS-501/502
Paper size
Stacker tray
1050 only
*3
*2
C6500 only
SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, B5S, A5,
A5S*2, B6S*2, A6S*2
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11,
81/2 x 11S, 51/2 x 81/2*1, 51/2 x 81/2S*2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3
Tab paper*4
Custom paper*2
Wide paper*1
1050 only
*3
*2
C6500 only
Paper weight
Stacker tray
50 to 244 g/m2
Sub tray
50 to 300 g/m2
1. PRODUCT SPECIFICATIONS
D. Maintenance
Same as the main body.
LS-501/502
Maintenance
E. Machine data
Power source
LS-501
LS-502
Weight
Approx. 110 kg
F.
Operating environment
Temperature
10 to 30C
Humidity
10 to 80%RH
Note
The information herein may be subject to change for improvement without notice.
LS-501/502
1. PRODUCT SPECIFICATIONS
Blank page
2. PERIODIC CHECK
LS-501/502
MAINTENANCE
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord from the power outlet.
2.1
2.1.1
Stacker tray up down motor (M1) : Every 15,000,000 prints (actual replacement cycle: every 5,000,000
prints) *1
*1
1050
B. Procedure
[3]
[1]
[4]
[2]
[5]
ls502fs2001c
2. PERIODIC CHECK
LS-501/502
[5]
[4]
[1]
[3]
[2]
ls502fs2002c
[1]
ls502fs2003c
steps in reverse.
2. PERIODIC CHECK
Paper press solenoid /3 (SD8) : Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1
1050
Note
When conducting this operation, be sure to bring the stacker tray down to the bottom in advance.
B. Procedure
Note
[3]
[1]
ls502fs2004c
LS-501/502
2. PERIODIC CHECK
3. Slant the shift unit [1] to the front side so that you
LS-501/502
[1]
[2]
4. Release the cable stopper [3] and remove the ribbon cable [5] from the connector [4].
[4]
[5]
[3]
ls502fs2005c
Note
Slide the lock [2] of the connector [1] for the
ribbon cable in the arrow-marked direction
[1]
[3]
[2]
[1]
[3]
[2]
ls502fs2006c
2. PERIODIC CHECK
[4]
[5]
[3]
2
[2]
1
[1]
ls502fs2007c
LS-501/502
2. PERIODIC CHECK
LS-501/502
[2]
section [1], slide the shift unit [3] in the arrowmarked direction and engage the stopper
[1]
[2]
[1]
[3]
ls502fs2008c
[1]
[4]
[2]
[4]
10
[3]
ls502fs2009c
2. PERIODIC CHECK
[1]
[3]
[5]
[3] [2]
[4]
[3]
ls502fs2010c
Note
When reinstalling the paper press solenoid /3
[1]
[2]
ls502fs2011c
11
LS-501/502
2. PERIODIC CHECK
LS-501/502
[3]
[1]
[2]
2.1.3
ls502fs2012c
*1
Paper press solenoid /1 (SD6): Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
1050
B. Procedure
[2]
1.
2.
3.
4.
[3]
[6]
[4]
Note
When reinstalling the paper press solenoid /1
assy, be sure to insert the actuator [6] pro-
[5]
[1]
ls502fs2013c
[3]
[2]
12
[1]
ls502fs2014c
2. PERIODIC CHECK
Paper press solenoid /2 : Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
*1
1050
B. Procedure
[2]
[6]
[5]
1.
2.
3.
4.
[3]
Note
When reinstalling the paper press solenoid /2
(SD7), be sure to insert the actuator [6] provided at the tip of the shaft into the slit section [5] at the tip of the solenoid.
[1]
[4]
ls502fs2033c
2.1.5
*1
Rear stopper solenoid (SD3): Every 15,000,000 prints (actual replacement cycle: every 5,000,000 prints) *1
1050
B. Procedure
[5]
[6]
1.
2.
3.
4.
[2]
[3]
Note
[4]
[1]
ls502fs2016c
13
LS-501/502
3. OTHERS
LS-501/502
3. OTHERS
3.1
No
Section
Part name
Page referred to
P.16
P.15
P.15
Upper cover
P.17
P.18
14
Cover
Wire
P.16
3.2
3. OTHERS
Caution:
Be sure to unplug the power cord from the power outlet.
3.2.1
A. Procedure
[1]
[1]
[2]
[1]
[1]
[4]
[3]
[3]
[6]
[5]
[5]
ls502fs2034c
15
3. OTHERS
[1]
LS-501/502
[1]
[2]
[1]
[1]
[3]
ls502fs2035c
[3]
[5]
[4]
[4]
[1]
[2]
ls502fs2036c
16
3. OTHERS
[2]
LS-501/502
cover [2].
[1]
[1]
ls502fs2037c
[1]
[2]
ls502fs2038c
17
3. OTHERS
LS-501/502
3.2.2
Note
When conducting this operation, be sure to set the stacker tray at the home position (the upper
most position) in advance.
A. Procedure
[2]
[1]
[1]
[2]
ls501f2c001a
18
3. OTHERS
[2]
[1]
[1]
[4]
[2]
LS-501/502
ls501f2c002a
[3]
[2]
[5]
[7]
[6]
ls501f2c003a
19
3. OTHERS
[2]
[4]
LS-501/502
[1]
8. Release the winding of the wire /1 [2] from the pulley [1].
[3]
ls502fs2027c
[1]
Note
When installing the wire retaining bracket [2],
install it to the wire /1 [1] so that the bracket
comes to the rear side.
[2]
ls501f2c004a
[1]
[2]
ls502fs2028c
20
3. OTHERS
[1]
[3]
[1]
ls502fs2029c
[2]
[3]
ls502fs2030c
[1]
ls501f2c005a
21
LS-501/502
Note
[2]
3. OTHERS
steps 5 to 12 above.
[1]
[2]
22
15atf2c001ca
4. MECHANICAL ADJUSTMENT
LS-501/502
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
A. Procedure
A
Paper exit guide plate
ls502to3002c
6 0.5 mm
ls502to3003c
23
4. MECHANICAL ADJUSTMENT
LS-501/502
4.2
A. Procedure
ls502to3004c
ls502to3005c
4.3
A. Procedure
ls502fs3006c
24
4. MECHANICAL ADJUSTMENT
ls502fs3007c
4.4
A. Procedure
NG
OK
[1]
[2]
ls502to3009c
ls502fs3008c
25
LS-501/502
4. MECHANICAL ADJUSTMENT
LS-501/502
4.5
Horizontal adjustment
Adjustments are made when there is any discrepancy in height and slant found between the main body and
other optional devices.
A. Procedure
[1]
Note
When any caster is found raised, rotate the
screw [2] with a wrench to extend the length
[2]
26
Note
After replacing the LS control board (LSCB), be sure to conduct the following adjustments when a
shift unit abnormality appears.
A. Procedure
[2]
[1]
ls502fs3010c
[1]
ls502fs3011c
4. Rotate VR1 [1] to the right and stop it at the position in which LED2 [2] turns on from flashing.
Note
When LED2 is rotated too much from the
turn-on position to the flashing position,
repeat the procedure starting at Step 2.
[2]
[1]
ls502fs3012c
27
LS-501/502
4.6
4. MECHANICAL ADJUSTMENT
LS-501/502
4. MECHANICAL ADJUSTMENT
Blank page
28
SERVICE MANUAL
Field Service
FS-503
2007.11
Ver. 5.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, 1 is shown at the left margin of the revised section.
The number inside 1 represents the number of times the revision has been made.
To indicate clearly a page that contains the revision, 1 is shown near the page number of the corresponding page.
The number inside 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2008/11
5.01
2007/11
5.0
2006/11
4.0
2006/09
3.0
2005/04
2.0
2004/10
1.0
Date
Revision mark
CONTENTS
FS-503
CONTENTS
FS-503
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1.1
2.1.2
2.1.3
2.1.4
2.1.5
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.1
3.2
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.1
4.2
4.3
4.4
Horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
FS-503
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
FS-503
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
(1) Functions
Straight mode
Shift mode
Staple mode
Bundles of flat-stapled sheets of paper and single sheets of paper being exited
at random into the main tray.
(2) Staple
Maximum number of
sheets to be flat-stapled
(Plain paper)
Stapling position
1 staple at the rear (45), 1 staple at the front, and 2 staples at the center
1. PRODUCT SPECIFICATIONS
FS-503
Main tray
Straight/Shift
(Weighing 50 to 244 g/
m2 paper length
279mm or larger)
51/2 x 81/2,
size entry : (Max. 324 x 460 mm)
500 sheets : A5, A5S*2, B6S*2 (straight only),
51/2 x 81/2*1, 51/2 x 81/2S*2
Tab paper*4
: A3, B4, A4, A4S, B5, B5S
11 x 17, 81/2 x 11, 81/2 x 11S
custom size (Max. 324 x 460 mm, Min.
182 x 140 mm)
Custom paper
*1
*3
*4
*5
Staple mode
1050 only
*2
C6500 only
C6500: supported in all the destinations.
1050: only supported in Taiwan and China.
C6500: only A4 and 81/2 x11. Operation of paper exit with tab
area at the trail edge side is not assured.
Straight mode only.
Staple sheet
Set
2 to 9
10 to 20
50
21 to 30
30
31 to 40
25
41 to 50
20
51 to 60
15
61 to 100
10
1. PRODUCT SPECIFICATIONS
Sub tray
SRA3*2, A3, B4, SRA4*2, SRA4S*2 A4, A4S, B5, B5S, A5, A5S*2, B6S*2, A6S*2
(Weighing 50 to 300 g/
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2*1, 51/2 x 81/2S*2
m )
FS-503
: A3, B4, A4, A4S, B5, B5S, 11 x 17, 81/2 x 11, 81/2 x 11S,
Custom paper
Wide paper*1
: A3, B4, A4, A4S, B5, B5S, A5, 12 x 18, 11 x 17, 81/2 x 11,
custom size (Max. 324 x 460 mm, Min. 182 x 140 mm)
C6500 (Max. 330 x 487 mm, Min. 100 x 148 mm)
81/2 x 11S, 51/2 x 81/2,
size entry : (Max. 324 x 460 mm)
*1
1050 only
*3
*2
C6500 only
C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the trail
edge side is not assured.
C. Type of paper
(1) Staple
Paper size
Custom paper
Wide paper*1
1050 only
*3
*2
C6500 only
C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the
trail edge side is not assured.
Applicable paper
Paper weight
Main tray
D. Maintenance
Maintenance
1. PRODUCT SPECIFICATIONS
E. Machine data
FS-503
Power source
Weight
F.
Approx. 80 kg
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PERIODIC CHECK
FS-503
MAINTENANCE
2. PERIODIC CHECK
2.1
Maintenance procedure
Caution:
Be sure to unplug the power cord from the power outlet.
2.1.1
*1
B. Procedure
1. Open the front door and pull out the stacker unit.
2. Remove 2 screws [1] of the intermediate roller
[2]
[1]
fs503fs2057c
[2]
[1]
3. Disconnect the connector [1] and remove the wiring harness from the wire binding band [2].
fs503fs2058c
2. PERIODIC CHECK
[2]
FS-503
2 [2].
[1]
fs503fs2059c
[2]
5. Remove 2 screws [1] and then remove the intermediate roller solenoid [2].
[1]
fs503fs2060c
2. PERIODIC CHECK
Stapler unit /Fr: Every 3,000,000 prints (actual replacement cycle: every 500,000 staples)
Stapler unit /Rr: Every 3,000,000 prints (actual replacement cycle: every 500,000 staples)
FS-503
Caution:
After moving the stapler, be sure to unplug the power cord from the power outlet.
[3]
Note
[4]
[1]
[2]
fs503fs2030c
[1]
[2]
3. Open the front door and pull out the stacker unit.
4. Remove the screw [2] of the wire [1].
fs503fs2029c
2. PERIODIC CHECK
[3]
FS-503
[1]
[2]
[3]
fs503fs2005c
2. PERIODIC CHECK
[1]
stapler unit."
[1]
fs503fs2031c
[2]
[3]
[1]
fs503fs2032c
[7]
[6]
[8]
[1]
[2]
[5]
[4]
[3]
fs503fs2033c
FS-503
[2]
2. PERIODIC CHECK
[2]
stapler unit."
FS-503
[1]
Note
The steps given below are the removal steps
using a short driver. When using a driver of a
regular length, removal of the stapler unit /Rr
is available only when the stapler unit /Fr has
been already removed. When using a regular
length driver, be sure to remove the stapler
unit /Fr in advance by following the steps
given in "C. Removing/reinstalling the stapler
[1]
fs503fs2034c
unit /Fr."
[2]
[3]
[1]
fs503fs2035c
10
2. PERIODIC CHECK
[6]
/Fr, remove the screw [3] and raise the lower por-
[2]
[1]
[4]
[3]
[5]
1050fs2036c
11
FS-503
2. PERIODIC CHECK
[1]
FS-503
[2]
fs503fs2012c
[1]
[3]
units /Fr and Rr, and then remove the bracket [3]
from the stapler [2].
Note
Take note that the brackets for the stapler
[2]
fs503fs2013c
12
2. PERIODIC CHECK
[1]
F.
fs503fs2063c
Note
The pasting of the stapler guide seal is limited only to the stapler unit /Rr.
[1]
[3]
[2]
fs503fs2064c
13
FS-503
[2]
2. PERIODIC CHECK
2.1.3
FS-503
B. Procedure
1. Open the front door and pull out the stacker unit.
2. Pull the stapler cartridge knob [1] in the arrowmarked direction to remove it.
[1]
fs503fs2001c
[2]
3. Hold the knob [2] of the cover [1] and open it.
4. Rotate and wind up carefully the remaining refill
[1]
[3]
Note
The refill staples are apt to break away. Be
[4]
fs503fs2043c
14
2. PERIODIC CHECK
[2]
FS-503
pler cartridge.
[1]
fs503fs2044c
[4]
marked direction [2] and get the tip of the refill staples near to the stapling position [3].
Note
New refill staples are attached with a lead
[2]
[1]
sheet.
fs503fs2045c
steps in reverse.
A. Procedure
[1]
[2]
fs503fs2037c
15
2. PERIODIC CHECK
2.1.5
FS-503
*1
1050
*2
C6500
Caution:
After having lowered the main tray, be sure to unplug the power cord from the power outlet.
Note
When replacing the paper exit rollers /A (sponge roller), be sure to replace all 4 pairs of rollers (8
rollers in all).
B. Procedure
[2]
16
fs503fs2002c
2. PERIODIC CHECK
[1]
FS-503
open.
fs503fs2003c
[1]
[1]
fs503fs2004c
17
3. OTHERS
3. OTHERS
FS-503
3.1
No.
1
Part name
Front cover
Page referred to
P.19
Sub tray
P.20
Upper cover /1
P.20
Upper cover /2
P.21
P.21
Rear cover
P.22
Stacker section
Stacker unit
P.23
Main tray
P.27
Lift wire
P.29
10
P.34
P.35
P.35
11
12
18
Section
Cover
Stapler section
3.2
3. OTHERS
Caution:
Be sure to unplug the power cord from the power outlet.
3.2.1
A. Procedure
[2]
[1]
fs503fs2062c
[1]
[3]
[2]
fs503fs2046c
19
3. OTHERS
3.2.2
FS-503
A. Procedure
[7]
tion [2] and remove the ball catch [3] from the ball
[4].
[6]
[5]
[1]
[4]
[2]
[3]
fs503fs2047c
3.2.3
A. Procedure
[1]
[2]
cover /1 [2].
Note
When the front door support section [3] is dif-
[3]
[1]
ficult to remove, slide the upper cover [2] a little to the front side and remove it while lifting
it up.
fs503fs2048c
20
3. OTHERS
[1]
cover /2 [2].
[2]
fs503fs2049c
3.2.5
A. Procedure
[2]
[3]
[1]
fs503fs2050c
21
FS-503
A. Procedure
3. OTHERS
3.2.6
A. Procedure
FS-503
steps in reverse.
[2]
[3]
22
[1]
fs503fs2051c
FS-503
3.2.7
3. OTHERS
Caution:
Be sure to conduct this operation with 2 people.
A. Procedure
[2]
[1]
fs503fs2039c
5. Remove the E-ring [3] and the shaft [4] and cut off
the coupling arm [5].
[1]
[3]
[4]
[2]
[5]
fs503fs2040c
23
3. OTHERS
[1]
FS-503
[1]
24
fs503fs2061c
3. OTHERS
tions [3], release the hook of the rail [4] from the
hole [6] and remove the stacker section [2].
[3]
Caution:
Be careful of your posture when removing it.
And be sure to conduct this operation with 2
[1]
Note
When lifting up the stacker section, be sure to
hold it at the specified positions [3]. Holding
[6]
[5]
[4]
steps in reverse.
Note
When reinstalling the stacker section to the
[3]
[1]
[2]
[6]
[5]
[4]
fs503fs2041c
25
FS-503
3. OTHERS
FS-503
[3]
[1]
26
[2]
fs503fs2042c
FS-503
3.2.8
3. OTHERS
Caution:
After having lowered the main tray, be sure to unplug the power cord from the power outlet.
A. Procedure
[2]
fs503fs2016c
27
3. OTHERS
[2]
FS-503
[3]
28
[1]
fs503fs2017c
Note
The following replacement procedure of the lift wire shows the steps taken on the rear side. The
figuration and the winding of wires on the front side are symmetrical to those on the rear side.
The brackets of the lift wire are stamped with "F" on the front side and "R" on the rear side. Be
careful not to confuse one with the other.
A. Procedure
[1]
[1]
[3]
[2]
fs503fs2038c
[1]
[3]
Caution:
When the gear box is removed, the main tray
will fall down. So, be sure to support the tray
by hand when removing the gear box.
[4]
[2]
fs503fs2018c
29
FS-503
3.2.9
3. OTHERS
3. OTHERS
mounting plate [3] of the lift wire /Rr [2] from the lift
[4]
stay [4].
[2]
[1]
[3]
fs503fs2019c
[2]
fs503fs2020c
30
3. OTHERS
[2] and the lift pulley /Lw [3] to remove the lift wire
FS-503
/Rr [4].
Note
[3]
[1]
[2]
[5]
[4]
fs503fs2021c
[3]
[4]
Note
Be sure to install the lift wires placing the
[2]
9. Fasten the new lift wire /Rr [1] with the wire end [6]
of the lift pulley /Lw [5] and insert it into the shaft.
And rotate the lift pulley /Lw [5] and wind it 6 turns
clockwise from inside to outside around the lift
[1]
[5]
pulley /Lw [5] with no slack, and then insert the lift
pulley /Lw [5] fully deep into the shaft so that it
coincides with the pin [7].
[7]
[6]
fs503fs2022c
31
3. OTHERS
10. With the lift wire /Rr [1] hooked to the lift pulley /
Up [2], wind it 2 turns counterclockwise from
FS-503
[2]
[1]
[4]
[3]
fs503fs2023c
11. Insert the pin [1] and the gear [2] into the shaft,
and fasten them with the E-ring [3].
[3]
[2]
[1]
[3]
[2]
fs503fs2024c
32
3. OTHERS
FS-503
[1]
[2]
fs503fs2025c
[4] [5]
[3]
[2]
[1]
[5]
[2]
fs503fs2026c
33
3. OTHERS
3.2.10
FS-503
A. Procedure
[1]
[3]
[2]
[4]
[6]
[5]
fs503fs2027c
34
3. OTHERS
A. Procedure
FS-503
[1]
When
the
stapler
cartridge
cannot
be
[3]
[2]
fs503fs2052c
2."
A. Procedure
[3]
Caution:
[4]
[1]
[2]
35
3. OTHERS
[3]
[2]
FS-503
[1]
fs503fs2054c
[2]
[4]
[1]
fs503fs2055c
[5]
[6]
[4]
[3]
[2]
[1]
Caution:
Considerable force is required to rotate the gear.
Be sure to wear gloves not to get injured.
fs503fs2056c
Note
The gear can be rotated in whichever direction is easiest.
36
[1]
[3]
[2]
fd501fs2077c
Note
Be sure to set the "A" sections of the EEPROM (IC68) in the same direction for installation.
fd501fs2078c
37
FS-503
3.2.13
3. OTHERS
FS-503
3. OTHERS
Blank page
38
4. MECHANICAL ADJUSTMENT
FS-503
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
Conduct this adjustment when paper gets jammed in the intermediate roller in the stacker during paper conveyance.
A. Procedure
1. Open the front door and pull out the stacker unit.
2. Remove the rail stopper screws [1], one each pro-
[1]
[1]
fs503fs3002c
39
4. MECHANICAL ADJUSTMENT
[1]
FS-503
[2]
4. Raise up the intermediate roller and insert a thickness gauge of 4.5 mm between the mounting
plate [2] of the intermediate roller /Up [1] and the
intermediate roller /Lw [3].
[3]
fs503fs3020c
Note
Be careful not to let the thickness gauge drop
into the stacker. (Be sure to fix it with tape.)
Make sure that there is no raised section
found in the thickness gauge so that the
clearance is to be accurate.
[3]
[1]
40
[2]
fs503fs3021c
In the flat-stapling mode, adjustments are made when the distance from the edge of paper to the stapling position is not within the standard value, or when it is on a slant.
Note
When making adjustments, be sure not move the stapler by hand. (This may cause the teeth of the
belt and the gear to jump.)
A. Procedure
[1]
[2]
tion search)
position search)
41
FS-503
4.2
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
[1]
screws [1], one each, in front and rear and pull the
FS-503
[1]
42
fs503fs3002c
4. MECHANICAL ADJUSTMENT
5. Loosen the screws [2], one each, of the 4 flat-stapling stopper [1] and make adjustments of the
FS-503
[4]
[3]
[1]
[5]
[1]
[3]
[2]
fs503fs3009c
43
4. MECHANICAL ADJUSTMENT
FS-503
[1]
fs503fs3004c
4.3
Conduct this adjustment operation when the slippage in the bundle of paper while in stapling and the uneven
paper exit while in non-stapling cannot be adjusted by conducting "Stapling center position adjustment" and
"Paper width adjustment" in the service mode.
Note
After completion of this adjustment, be sure to conduct "Stapling center position adjustment" and
"Paper width adjustment" in the service mode.
A. Procedure
[1]
[2]
fs503fs3010c
44
4. MECHANICAL ADJUSTMENT
[1]
screws [1], one each, in front and rear and pull the
[1]
FS-503
fs503fs3005c
45
4. MECHANICAL ADJUSTMENT
[2]
5. Loosen 2 screws [1] and check to see if the distance from the front side of the side plate [2] in the
FS-503
[5]
[4]
[1]
[3]
fs503fs3006c
0 mm
-0.5
46
4.4
4. MECHANICAL ADJUSTMENT
Horizontal adjustment
Adjustments are made when there is any discrepancy in height and slant found between the main body and
FS-503
[1]
[2]
fs503fs3007c
47
FS-503
4. MECHANICAL ADJUSTMENT
Blank page
48
SERVICE MANUAL
Field Service
FS-520/607
2007.11
Ver. 3.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
3.0
2007/06
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
FS-520/607
CONTENTS
FS-520/607
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.1
2.2
2.3
2.1.2
2.2.2
2.2.3
2.3.2
2.3.3
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.1
3.2
3.3
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4.1
4.2
4.3
4.4
4.5
4.5.2
4.6
4.7
FS-520/607
CONTENTS
4.7.1
4.7.2
4.8
4.9
ii
1. PRODUCT SPECIFICATIONS
FS-520/607
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
(1) Functions
Non-sort mode
Sort/group mode
Exited to the main tray after being shifted for every copy.
Stapling mode
Exited to the booklet tray with the paper folded into two after being stitched and
folded at the center of the paper (FS-607 only).
Folding mode
Exited to the booklet tray with the paper folded into two at its center (FS-607
only).
Tri-folding mode
Exited to the booklet tray after being overlapped up to 3 sheets and being trifolded (FS-607 only).
1. PRODUCT SPECIFICATIONS
(2) Stapling
FS-520/607
Max. flat-stapling
FS-520
capacity
At coner
At 2 places
FS-607
20 sheets of 64 to 80 g/m2
16 sheets of 81 to 105 g/m2
Up to 1 sheet of 200g/m2 can be added unless the total number of sheets
exceeds the above capacity.
staple position
Max.Tri-folding
1. PRODUCT SPECIFICATIONS
Non-sort
(Weighing 80g/
mode, sort/
m2)
group mode
16K, 16KS
FS-520/607
Main tray
Tab paper*3
: A4, 81/2 x 11
The others
scan direction is
150 to 417 mm
FS-607
Non-sort
2 to 9
100 copies
50 copies
10 to 20
50 copies
50 copies
21 to 30
30 copies
30 copies
31 to 40
25 copies
25 copies
41 to 50
20 copies
20 copies
mode, sort/
group mode
16K, 16KS
1500 sheets: A3, B4, SRA4S,
12 x 18, 11 x 17, 81/2 x 14,
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K
500 sheets:
Tab paper*3
: A4, 81/2 x 11
The others
scan direction is
418mm or longer
2 to 9
50 copies
100 copies
10 to 20
50 copies
50 copies
21 to 30
30 copies
30 copies
31 to 40
25 copies
25 copies
41 to 50
20 copies
20 copies
FS-520/607
1. PRODUCT SPECIFICATIONS
Booklet tray
Saddle stitch-
(Weighing 80g/m2)
ing mode
(FS-607 only)
Size in the sub scan direction is 299 mm or longer : 25 copies in 3 sheets of folding
other than the above : 33 copies in 3 sheets of folding
Tri-folding
mode
Sub tray
100 sheets : SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S,
A6S
(Weighing 80g/
m2)
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S, 51/2 x 81/2S
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K, 16K, 16KS
*1
Tab paper*3
: A4, 81/2 x 11
Custom paper
*2
*3
Operation of paper exit with tab area at the trail edge side is not assured.
C. Type of paper
(1) Stapling mode
Paper size
Applicable paper
Plain paper, high-quality paper, color paper, coated paper (same as the main
body)
Paper weight
*1
FS-607 only
*2
Operation of paper exit with tab area at the trail edge side is not assured.
Applicable paper
Paper weight
64 to 105 g/m2
1. PRODUCT SPECIFICATIONS
FS-520/607
Paper size
Paper weight
64 to 105 g/m2
A4S
81/2 x11S
Applicable paper
Paper weight
64 to 105 g/m2
D. Maintenance
Maintenance
E. Machine data
Power source
When the main tray is pulled out: 790.5 (W) x 656 (D) x 990 (H) mm
When the main tray is set in: 674.5 (W) x 656 (D) x 990 (H) mm
Weight
Approx. 60 kg (FS-520)
Approx. 65 kg (FS-607)
F.
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
FS-520/607
1. PRODUCT SPECIFICATIONS
Blank page
2. PERIODIC CHECK
FS-520/607
MAINTENANCE
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord of the main body from the power outlet.
2.1
2.1.1
*1
*2
PRO C6500
PRO C5500
Note
When replacing the paper exit rollers /A (sponge rollers), be sure to replace all 5 pairs of rollers
(10 rollers in all).
2. PERIODIC CHECK
B. Procedure
FS-520/607
3. Turn OFF the SW1 and the SW2 of the main body,
and then unplug the power cord of the main body
from the power outlet.
[1]
[2]
15vlf2c001na
2. PERIODIC CHECK
[1]
open.
15jkf2c002na
[1]
steps in reverse.
[1]
15jkf2c003na
FS-520/607
2. PERIODIC CHECK
2.1.2
FS-520/607
*1
*2
PRO C6500
PRO C5500
Note
When replacing the intermediate transfer rollers (sponge rollers), be sure to replace all 2 pairs of
rollers (4 rollers in all).
B. Procedure
[2]
[1]
[3]
15jkf2c004na
[1]
15jkf2c005na
10
2. PERIODIC CHECK
[1]
steps in reverse.
Note
[1]
11
FS-520/607
2. PERIODIC CHECK
FS-520/607
2.2
2.2.1
*1
*2
PRO C6500
PRO C5500
B. Procedure
[2]
[1]
15jkf2c007na
2.2.2
*1
*2
PRO C6500
PRO C5500
B. Procedure
[3]
12
[2]
[1]
15jmf2c001na
2. PERIODIC CHECK
FS-520/607
PRO C6500
PRO C5500
B. Procedure
[1]
[2]
a0drf2c001ca
13
2. PERIODIC CHECK
FS-520/607
2.3
2.3.1
Caution:
Be careful not to let FS fall down when removing FS from the main body and pulling out the
stacker unit from FS. It may cause the injury.
A. Procedure
[1]
15jmf2c002na
[1]
[2]
[3]
14
15jmf2c003na
2. PERIODIC CHECK
[1]
[2]
2.3.2
15jmf2c004na
Note
The stapler unit consists of the clincher section and the stapler section.
Never move the clincher section and the stapler section in the horizontal direction manually.
Otherwise, it may cause the timing belt skipping.
After the reinstallation, be sure to adjust the stapler position in the vertical direction.
(See P.61)
A. Periodically replaced parts/cycle
Stapler unit : Every 1,000,000 prints (actual replacement cycle : every 200,000 staples) *1
: Every 900,000 prints (actual replacement cycle : every 200,000 staples) *2
*1
*2
PRO C6500
PRO C5500
B. Procedure
[2]
[1]
[3]
1. Enter the service mode and select [State Confirmation]- [I/O Check Mode]. Perform the output
code 72-32 : Stapler movement motor (M11) (A4,
1-stapling position). Then turn OFF the main body.
15
FS-520/607
2. PERIODIC CHECK
[5]
FS-520/607
clamp [3].
[6]
[3]
[4]
[1]
[2]
15jmf2c006na
[2]
[1]
8. Remove the screw [1] and then remove the flatstapling stopper release unit /Rr [2].
[3]
[4]
15jmf2c007na
16
2. PERIODIC CHECK
10. Remove 4 screws [2] from the clincher /Rr [1], and
[2]
[1]
[3]
FS-520/607
15jmf2c008na
[3]
[4]
[1]
[5]
[2]
15jmf2c009na
[2]
[1]
[2]
[3]
[4]
15jmf2c010na
17
2. PERIODIC CHECK
[1]
[3]
[2]
15jmf2c011na
[1]
the stapler /Rr [1], and then remove the screw [4]
from the ground and disconnect the connector
[5].
Note
[2]
[5]
[3]
[6]
[4]
15jmf2c012na
[1]
[2]
Note
When removing the stapler /Rr [2], be sure not
to damage PS13 [4].
[1]
[4]
18
[3]
15jmf2c013na
2. PERIODIC CHECK
[3]
2.3.3
[1]
[2]
15jmf2c014na
Stapler unit
NOTE
Be sure not to move the stapler unit in the horizontal direction by hand.
Otherwise, it may cause the timing belt skipping.
B. Procedure
[3]
[4]
[1]
1.
2.
3.
4.
NOTE
When reinstalling the stapler platform, you
can use the screw holes [3] if the screw holes
[2] are loose.
When reinstalling it, be sure not to damage
the pet [4].
[2]
15jkf2c008na
19
FS-520/607
2. PERIODIC CHECK
[4]
[3]
[2]
[2]
[1]
15jkf2c009nb
[1]
[2], and then remove the stapler /Fr [3] from the
stapler platform /Fr [2].
[3]
15jkf2c010na
[1]
8. Remove the stapler /Rr [1] by repeating the procedure from steps 4 to 7 .
15jkf2c011na
20
3. OTHER PARTS
3.1
FS-520/607
3. OTHER PARTS
Items not allowed to be disassembled and adjusted
[1]
15jmf2c017na
[1]
Note
For ease of understand, the position of the folding stopper is shown lower than the actual position
in the illustration.
(2) Reason
The tilt adjustment of the folding stopper should be made at the slide shaft of the folding stopper. (See P.64)
Never loosen the screw not allowed to be removed in the folding stopper because the tilt of the folding stopper
may be changed and the adjustment reference in the slide shaft may be misaligned if the screw is loosen.
21
3. OTHER PARTS
3.2
FS-520/607
No.
1
Section
Cover
Page referred to
P.23
Upper cover /2
P.23
Front door
P.24
Rear cover
P.24
Left cover
P.25
Main tray
P.26
Lift wire
P.27
P.33
Stacker unit
P.36
P.38
7
8
Stacker section
9
10
22
Part name
Upper cover /1
Transfer section
3.3.1
A. Procedure
[1]
[3]
[4]
steps in reverse.
[2]
[3]
3.3.2
15jkf2c012na
Note
Remove optional PI if it is installed.
A. Procedure
[3]
[4]
[1]
steps in reverse.
[2]
15jkf2c013na
23
FS-520/607
3.3
3. OTHER PARTS
3. OTHER PARTS
3.3.3
FS-520/607
A. Procedure
[3]
[1]
[2]
15jkf2c034na
3.3.4
A. Procedure
[1]
[1]
Note
When reinstalling the rear cover, be sure to
[3]
[4]
[2]
24
15jkf2c035nb
3. OTHER PARTS
[1]
cover [2].
[2]
15jkf2c036na
25
FS-520/607
A. Procedure
3. OTHER PARTS
FS-520/607
3.3.6
Caution:
After opening the main tray, be sure to unplug the power cord of the main body from the power
outlet.
A. Procedure
[1]
[2]
15jkf2c014na
[2]
from the lift stay [3], and then remove the main
tray [2].
[1]
[3]
15jkf2c015na
26
Caution:
When the main tray lift motor is removed, the main tray may fall down. When removing the main
tray lift motor, be sure to support the main tray with your hand.
Note
The following procedure for replacing the lift wire shows the examples on the rear side. The configuration and winding of the wires on the front side are symmetrical to the rear side.
The front and rear lift wires are marked as "F" and "R" on their mounting plates respectively. Be
sure to check it when reinstalling the lift wires.
A. Procedure
For FS-520
[3]
[4]
[2]
[1]
15jkf2c016na
For FS-607
[3]
[4]
[2]
[1]
15jmf2c015na
27
FS-520/607
3.3.7
3. OTHER PARTS
3. OTHER PARTS
[1]
FS-520/607
[2]
Caution:
When the lift motor assy [2] is removed, the
main tray may fall down. When removing the
lift motor assy, be sure to support the main
tray with your hand.
15jkf2c017na
[2]
[1]
[3]
[4]
15jkf2c018na
28
3. OTHER PARTS
FS-520/607
[2]
[1]
15jkf2c019na
6. Remove the E-ring [1], the gear [2], and the lift
pulley /Lw [3], and then remove the lift wire [4].
[3]
[5]
Note
When removing the lift pulley /Lw, be sure not
to let 2 pins [5] fall down.
[4]
[1]
[2]
15jkf2c020na
29
3. OTHER PARTS
wire [4] on the lift stay [2] with 2 screws [3] temporarily.
Note
The lift wire [4] should be placed with the
short side [5] to the bottom and the long side
[6] to the top.
[6]
[2]
[4]
[1]
[3]
[5]
15jkf2c021na
8. Fasten the wire end of the lift wire with the inner
wire end hole of the lift pulley /Lw [1]. Then, draw
the lift wire through the notch [2] and wind it a little
less than 5 turns from inside to outside around the
lift pulley with no slack, and then insert the lift pulley /Lw [1] into the shaft so that it coincides with
[1]
[3]
[2]
15jkf2c022na
30
[1]
[4]
[3]
the wire into the shaft so that the pin [3] that has
been inserted into the shaft [2] in advance is set to
the groove [4] of the pulley.
15vlf2c009na
10. Hook the lift wire on the lift pulley /Up [1]. Then,
wind the lift wire 2 turns from inside to outside
[1]
[3]
[2]
15jkf2c023na
11. Insert the pin [1] and the gear [2], and then fasten
it with E-ring [3].
[2]
[1]
[3]
15jkf2c024na
31
FS-520/607
[2]
3. OTHER PARTS
3. OTHER PARTS
[3]
[2]
[1]
15jkf2c025na
[2]
plate [1] at the front to push down the lift stay [3]
to the horizontal position, and then remove 4
screws [2] and [5] from both the front and the rear.
Note
[1]
Be sure to check the lift stay [3] is in the horizontal position. If it is in the tilt position, the
main tray lift motor (M3) or the gear may be
damaged due to the excessive force.
[4]
32
[5]
[3]
15jkf2c026na
steps in reverse.
3. OTHER PARTS
[2]
[1]
15jmf2c016na
33
FS-520/607
A. Procedure
3. OTHER PARTS
FS-520/607
3.3.9
Caution
Be sure to conduct this operation with 2 personnel.
Be sure to unplug the power cord of the main body from the power outlet.
Be careful not to let FS fall down when removing FS from the main body and pulling out the
stacker unit from FS. It may cause the injury.
A. Procedure
Booklet tray
[3]
[1]
a0drf2c002ca
6. Remove the C-clip [1] and the shaft [2], and then
[2]
[3]
34
[1]
a0drf2c003ca
3. OTHER PARTS
[2]
[3]
[1]
15vlf2c012na
[4]
[5]
[1]
[2]
[1]
[3]
[5]
[4]
15vlf2c013na
35
FS-520/607
[1]
3. OTHER PARTS
FS-520/607
3.3.10
Caution:
Be sure to conduct this operation with 2 personnel.
Be sure to unplug the power cord of the main body from the power outlet.
Be careful not to let FS fall down when removing FS from the main body and pulling out the
stacker unit from FS. It may cause the injury.
A. Procedure
[1]
[2]
Booklet tray
a04df2c001ca
[2]
[3]
36
6. Remove the C-clip [1] and the shaft [2], and then
[1]
15jkf2c028na
3. OTHER PARTS
[1]
[2]
[1]
[3]
15jkf2c029na
[4]
Note
Be careful of your posture in order not to
[5]
[1]
[2]
[3]
[5]
[4]
[5] securely.
[1]
15jkf2c030na
37
FS-520/607
3. OTHER PARTS
3.3.11
FS-520/607
A. Procedure
[2]
[1]
15vlf2c014na
[2]
[3]
[1]
15jkf2c031na
[4]
[1]
[2]
[3]
38
15jkf2c032na
3. OTHER PARTS
1 each, from both the front and the rear, and then
remove the paper exit unit [3].
[2]
[3]
[1]
15jkf2c033na
39
FS-520/607
[1] [2]
3. OTHER PARTS
3.3.12
FS-520/607
[1]
[2]
a04df2e001ca
Note
Be sure to set the "A" sections of the EEPROM (IC10) in the same direction for installation.
fd501fs2078c
40
4. MECHANICAL ADJUSTMENT
FS-520/607
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
Conduct this adjustment when the paper gets jammed in the bypass gate.
A. Procedure
[2]
Note
Be sure to place a support [3] under the
stacker unit to prevent FS from falling down.
[1]
[2]
[3]
15jkf3c001na
[2]
[1]
.2
=3
[3]
0.5
[2]
15jkf3c002na
41
4. MECHANICAL ADJUSTMENT
[2]
[1]
FS-520/607
[3]
trol board (FNSCB) [1], and then remove the wiring harnesses from the clamp [3].
[4]
[4]
[5]
a04df2c002ca
[2]
[1]
a04df2c003ca
A=
3.2
0.5
mm
[3]
[2]
[5]
[1]
42
15jkf3c005na
Conduct this adjustment when the shift amount of the paper exited to the main tray is not within a standard
value (30 mm).
A. Procedure
2. Turn ON the main body. And then enter the service mode and select [State Confirmation]- [I/O
Check Mode]. Perform the output code 72-03 :
Shift roller motor (M2) (home position search).
[4]
[3]
[5]
[4]
[1]
[3]
[2]
[2]
[4]
15jkf3c006na
[1]
15jkf3c007na
43
FS-520/607
4.2
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
FS-520/607
4.3
Conduct this adjustment when the paper exited to the main tray is misaligned.
A. Procedure
2. Turn ON the main body. And then enter the servA=6.5 0.5mm
[2]
[3]
15jkf3c008na
[1]
[2]
[3]
44
15jkf3c009na
4. MECHANICAL ADJUSTMENT
[1]
15jkf3c010na
45
FS-520/607
[2]
4. MECHANICAL ADJUSTMENT
FS-520/607
[1]
[5]
[4]
[3]
[2]
[4]
[2]
46
[2]
[3]
15jkf3c011na
Conduct this adjustment when there is problem with the paper exit during the stapling operation.
A. Procedure
1. Open the front door, and then pull out the stacker
unit.
[3]
[2]
[1]
15jkf3c012na
47
FS-520/607
4.4
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
For FS-520
FS-520/607
45
[2]
[1]
15jkf3c013nc
For FS-607
[2]
[1]
15jmf3c001na
48
4. MECHANICAL ADJUSTMENT
[2]
15jkf3c014na
49
FS-520/607
[1]
4. MECHANICAL ADJUSTMENT
FS-520/607
4.5
4.5.1
Conduct this adjustment when there is misalignment in the stapled paper bundle.
A. Procedure
2. Open the front door, and then pull out the stacker
unit.
[2]
[1]
15jkf3c015na
ment plate /Up [1] and the panel /Rr [2] is within a
standard value.
Standard value: A = 41.2 0.5 mm (inside to
inside)
When the value is not within the standard value,
perform the following adjustment.
[1]
50
[2]
15jkf3c016nb
4. MECHANICAL ADJUSTMENT
A=335.5
1.5
0.5
mm
[5]
4.5.2
[4]
[1]
[2]
15jkf3c017nb
Conduct this adjustment when there is misalignment in the flat-stapled paper bundle.
A. Procedure
[1]
[2]
2. Open the front door, and then pull out the stacker
unit.
51
FS-520/607
[3]
4. MECHANICAL ADJUSTMENT
mm
FS-520/607
A=335.5
[1]
[4]
15jmf3c003nb
[1]
[2]
[2]
[1]
[3]
15jmf3c004na
52
4.6
4. MECHANICAL ADJUSTMENT
Conduct this adjustment when there is misalignment in the saddle stitched paper bundle.
A. Procedure
1. Check to see if "4.5 Adjusting the mounting position of the alignment plate /Up" has been completed.
2. Turn ON the main body. And then enter the service mode and select [State Confirmation]- [I/O
Check Mode]. Perform the output code 72-41 :
Saddle stitching stopper motor (M18) (home position search).
[1]
unit.
[2]
[3]
15jmf3c005na
Note
Be sure to place a support under the stacker
unit to prevent FS from falling down.
[3]
[4]
[2]
+0.5
Standard value: A = 335.5 -0
mm (inside to
inside)
When the value is not within the standard value,
perform the following adjustment.
A=335.5
mm
15jmf3c006nb
53
FS-520/607
4. MECHANICAL ADJUSTMENT
FS-520/607
[1]
[2]
15jmf3c007na
[2]
[1]
[2]
[1]
54
15jmf3c008na
4.7.1
4.7
4. MECHANICAL ADJUSTMENT
Conduct this adjustment when the staple position is not within the standard value.
NOTE
Be sure not to move the stapler unit in the horizontal direction by hand. Otherwise, it may cause
the belt and gear tooth skipping.
A. Procedure
[1]
[2]
A=8.5 3mm
B=8.5 3mm
[3]
parallel.)
C=8.5 3mm
[4]
15jkf3c018na
55
4. MECHANICAL ADJUSTMENT
2. Open the front door, and then pull out the stacker
[2]
FS-520/607
unit.
4. Loosen 2 adjusting screws [1] on each of the flatstapling stoppers /Fr and /Rr and 1 adjusting
[1]
[3]
[1]
15jkf3c019na
56
4. MECHANICAL ADJUSTMENT
Note
Be sure not to move the stapler unit in the horizontal direction by hand. Otherwise, it may cause
the belt and gear tooth skipping.
A. Procedure
[1]
[2]
A=8.5 3mm
B=8.5 3mm
[3]
parallel.)
C=8.5 3mm
[4]
15jmf3c009na
57
FS-520/607
Conduct this adjustment when the staple position is not within the standard value.
4. MECHANICAL ADJUSTMENT
3. Open the front door, and then pull out the stacker
unit.
[1]
[3]
[2]
[4]
58
15jmf3c010na
Conduct this adjustment when the edge of the paper and the staple positions are not in parallel at the saddle
stitching.
A. Procedure
Note
Be sure not to move the stapler unit in the horizontal direction by hand. Otherwise, it may cause
the belt and gear tooth skipping.
[1]
[2]
[3]
L
15jmf3c011na
59
FS-520/607
4.8
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
[1]
3. Open the front door, and then pull out the stacker
unit.
[2]
[3]
the front and the rear if [4] and [5] are the cases
respectively.
8. Tighten the 3 screws, and then perform the stapling operation and check to see if the saddle
[4]
[5]
15jmf3c012na
60
[1]
[2]
[3]
L=0.7mm
15jmf3c014na
2. Turn ON the main body. And then enter the service mode and select [State Confirmation]- [I/O
Check Mode]. Perform the output code 72-32.
Then move the stapler unit to the position for A4
and 1 staple in the service mode, and then turn
OFF the main body.
3. Open the front door, and then pull out the stacker
unit.
[1]
[2]
[3]
[3]
15jmf3c015na
61
FS-520/607
4.9
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
[1]
15jmf3c016na
62
4. MECHANICAL ADJUSTMENT
[1]
[3]
inserted forcedly.
[4]
[2]
15jmf3c017na
63
FS-520/607
4. MECHANICAL ADJUSTMENT
FS-520/607
[1]
15jmf3c018na
A. Procedure
15jmf3c019na
64
4. MECHANICAL ADJUSTMENT
unit.
[2]
[3]
[1]
Note
Never loosen the screw [4] of the folding
15jmf3c020na
65
FS-520/607
2. Open the front door, and then pull out the stacker
4. MECHANICAL ADJUSTMENT
FS-520/607
1.
2.
3.
4.
[1]
A
[3]
B
C
Note
C
B
A
[3]
66
C
B
A
[2]
15jmf3c021na
4. MECHANICAL ADJUSTMENT
Conduct this adjustment when the 1st folding position or the 2nd folding position is not within the standard
value.
A. Procedure
1. Check to see if "4.10 Folding stopper tilt adjustment (FS-607)" has been completed.
c
a
15jmf3c022na
Folding
Standard value
position
A4S
81/2 x 11S
Standard
95 mm
89 mm
2 mm
101 mm
95 mm
2 mm
101 mm
95 mm
2 mm
[3]
unit.
[2]
[4]
[2]
[1]
15jmf3c023na
67
FS-520/607
FS-520/607
4. MECHANICAL ADJUSTMENT
Blank page
68
SERVICE MANUAL
Field Service
PI-502
2007.11
Ver. 2.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding
page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
PI-502
CONTENTS
PI-502
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
Replacing the pick-up roller /Up and the paper feed roller /Up . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1.2
Replacing the pick-up roller /Lw and the paper feed roller /Lw . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.3
Replacing the separation roller /Up and the torque limiter /Up . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.1.4
Replacing the separation roller /Lw and the torque limiter /Lw . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3. OTHER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.1
3.2
3.2.2
3.2.3
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
4.1
PI-502
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
PI-502
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
Auto sheet feeding (online
Feeds the sheet to FS automatically under the instruction from the main body.
operation)
Manual sheet feeding
Feeds the sheet to FS under the instruction from the operation panel of PI.
(offline operation)
C. Type of paper
Paper size
Tray /Up
Tray /Lw
Paper type
Plain paper, recycle paper, color paper, special paper, coated paper, high-quality paper
Paper weight
50 to 200 g/m2
Capacity
Paper curling
[1]
15jft1c001na
a Curling: 10 mm or less
[1] 5 papers
1. PRODUCT SPECIFICATIONS
D. Maintenance
Same as the main body.
PI-502
Maintenance
E. Machine data
Power source
Weight
Approx. 10.5 kg
F.
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
2. PERIODIC CHECK
PI-502
MAINTENANCE
2. PERIODIC CHECK
2.1
Caution:
Be sure to unplug the power cord of the main body from the power outlet.
2.1.1
Replacing the pick-up roller /Up and the paper feed roller /Up
Pick-up roller /Up: Every 1,000,000 prints (actual replacement cycle: every 200,000 prints)
Paper feed roller /Up: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
B. Procedure
[1]
[1]
[2]
[2]
[3]
15jff2c001na
2. PERIODIC CHECK
actuator [2].
[1]
[2]
a04hf2c001ca
a04hf2c002ca
[3]
[2]
6. Slide 2 roller shafts [2] to the arrow-marked direction to remove the pick-up roller /Up [3] and the
paper feed roller /Up [4].
Note
Reinstalling the pick-up roller and the paper
feed roller with the blue faces of the one-way
clutches of the pick-up roller and the paper
[4]
[1]
[5]
[1]
[7]
[4]
[8]
[6]
[3]
a04hf2c004ca
steps in reverse.
PI-502
[2]
2. PERIODIC CHECK
2. PERIODIC CHECK
2.1.2
Replacing the pick-up roller /Lw and the paper feed roller /Lw
PI-502
Pick-up roller /Lw: Every 1,000,000 prints (actual replacement cycle: every 200,000 prints)
Paper feed roller /Lw: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
B. Procedure
[1]
[2]
1. Pull the release lever [1] and open the top door [2].
2. Perform the steps 2 to 7 in "2.1.1 Replacing the
pick-up roller /Up and the paper feed roller /Up."
15jff2c004na
2.1.3
Replacing the separation roller /Up and the torque limiter /Up
Separation roller /Up: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
Torque limiter /Up: Every 3,000,000 prints (actual replacement cycle: every 600,000 prints)
B. Procedure
[1]
[1]
[2]
[2]
[3]
15jff2c005na
2. PERIODIC CHECK
[2]
PI-502
[1]
[1]
15jff2c006na
[2]
[3]
steps in reverse.
Note
[4]
[5]
2.1.4
15jff2c007na
Replacing the separation roller /Lw and the torque limiter /Lw
Separation roller /Lw: Every 600,000 prints (actual replacement cycle: every 100,000 prints)
Torque limiter /Lw: Every 3,000,000 prints (actual replacement cycle: every 600,000 prints)
B. Procedure
[1]
[2]
1. Pull the release lever [1] and open the top door [2].
2. Perform the steps 2, 3, and 4 in "2.1.3 Replacing
the separation roller /Up and the torque limiter /
Up."
15jff2c008na
3. OTHER PARTS
3. OTHER PARTS
PI-502
3.1
No.
1
Section
Cover
Part name
Page referred to
Top cover
P.9
Rear cover
P.9
P.10
3.2
3. OTHER PARTS
Caution:
Be sure to unplug the power cord of the main body from the power outlet.
3.2.1
A. Procedure
[3]
[2]
cover [1].
[1]
steps in reverse.
15jff2c009na
3.2.2
A. Procedure
[3]
[4]
cover [4].
steps in reverse.
[3]
15jff2c010na
3. OTHER PARTS
3.2.3
A. Procedure
PI-502
[2]
[1]
[3]
10
15jff2c011na
4. MECHANICAL ADJUSTMENT
PI-502
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
Conduct this adjustment if the edge of the paper and the punch hole position of the paper fed from PI is not in
parallel.
A. Procedure
[2]
15jff3c004na
[1]
[3]
[2]
[5]
[4]
15jff3c005na
11
PI-502
4. MECHANICAL ADJUSTMENT
Blank page
12
SERVICE MANUAL
Field Service
PK-512/513
2007.11
Ver. 2.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
2.0
2006/09
1.0
Date
Revision mark
CONTENTS
PK-512/513
CONTENTS
PK-512/513
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1
Maintenance procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.1
3.2
3.3
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4.1
PK-512/513
CONTENTS
Blank page
ii
1. PRODUCT SPECIFICATIONS
PK-512/513
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
Punching method
No. of holes
PK-512:
PK-513:
4 holes
Hole diameter
Hole pitch
PK-512:
PK-513:
21, 70, 21 mm
Supported mode
mode
C. Type of paper
Paper size
PK-512 (2 holes):
Plain paper, high quality paper, color paper, coated paper (same as the main
body)
Paper weight
Punch prohibited paper
60 to 128 g/m2
Label paper, tab paper, transparency film, 2nd base paper, holed paper, and the
other paper that may interfere with the operation of the punch unit or the punch
blade.
Paper curling
[1]
15knt1c001na
1. PRODUCT SPECIFICATIONS
D. Maintenance
PK-512/513
Maintenance
E. Machine data
Power source
Maximum power
40 W or less
consumption
Dimensions
Weight
Approx. 3 kg
F.
Operating environment
Temperature
10 to 30C
Humidity
NOTE
The information herein may be subject to change for improvement without notice.
2. PERIODIC CHECK
PK-512/513
MAINTENANCE
2. PERIODIC CHECK
2.1
Maintenance procedure
3. OTHERS
PK-512/513
3. OTHERS
3.1
[1]
[2]
15kjf2c001na
[1]
Punch unit
[2]
(2) Reason
The specified performance cannot be retained if the screw is loosen.
No.
1
Section
Punch unit
Part name
Punch unit
Page referred to
P.6
PK-512/513
3.2
3. OTHERS
3. OTHERS
PK-512/513
3.3
Caution:
Be sure to unplug the power cord of the main body from the power outlet.
3.3.1
A. Procedure
[1]
15kjf2c002na
[2]
15kjf2c003na
3. OTHERS
[3]
[4]
[1]
[2]
15kjf2c004nb
[1]
[2]
15kjf2c005na
[3]
[2]
[1]
[1]
[2]
15kjf2c006na
PK-512/513
3. OTHERS
PK-512/513
[1]
15kjf2c007na
4. MECHANICAL ADJUSTMENT
PK-512/513
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
Conduct this adjustment if the edge of the paper and the punch hole position on the paper are not in parallel.
A. Procedure
15kjf3c001na
[1]
[2]
15kjf3c002na
4. MECHANICAL ADJUSTMENT
[1]
PK-512/513
[3]
[1]
10
[2]
15kjf3c003na
SERVICE MANUAL
Field Service
SD-501
2007.11
Ver. 4.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
4.0
2006/11
3.0
2006/09
2.0
2005/04
1.0
Date
Revision mark
CONTENTS
SD-501
CONTENTS
SD-501
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.1
2.2
2.1.2
2.1.3
2.1.4
2.3
2.4
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
3.1
3.2
3.3
3.1.2
Trimmer press upper limit stoppers /Rt and /Lt and trimmer stoppers /Rt and /Lt . . . . . . . . . . 47
3.3.2
3.3.3
3.3.4
3.3.5
3.3.6
3.3.7
3.3.8
3.3.9
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.1
SD horizontal adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
SD-501
CONTENTS
ii
4.2
4.3
4.4
4.5
1. PRODUCT SPECIFICATIONS
SD-501
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
(1) Functions
Subtray exit
Coupling exit
Saddle stitching
Exits paper to the bundle exit tray after being center folding and saddle stitching.
Exits to the bundle exit tray after being center folding, saddle stitching, and
ming
trimming processes.
Exits to the bundle exit tray after being center folding on one or more sheets of
paper.
Exits to the tri-folding tray after being letter folding process on one or more
sheets of paper.
200 sheets
Z-Folding
20 sheets
Folding
40 sheets
Center folding/
sheet
trimming
2 to 10
More than 50
11 to 20
More than 30
21 to 40
More than 20
41 to 50
More than 15
30 sets
20 sets
set
1. PRODUCT SPECIFICATIONS
C. Type of paper
SD-501
SRA3*2, A3, B4, SRA4*2, SRA4S*2, A4, A4S, B5, B5S, A5,
A5S*2, B6S*2, A6S*2
13 x 19*2, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S,
51/2 x 81/2*1, 51/2 x 81/2S*2
81/2 x 13, 81/4 x 13, 81/8 x 131/4, 8 x 13
8K*3, 16K*3, 16KS*3
Tab paper*4
Custom paper
Wide paper*1
1050 only
*3
*2
C6500 only
C6500: only A4 and 81/2 x11. Operation of paper exit with tab area at the
trail edge side is not assured.
Paper weight
50 to 300 g/m2
1. PRODUCT SPECIFICATIONS
SD-501
Paper size
Wide paper*1
*1
1050 only
*3
*2
C6500 only
50 to 244g/m2
Maximum saddle
Plain
stitching sheets
paper
1050
and
coated
paper:
Paper weight
Coated paper
50 to 81 g/m2
50
*1
30
*1
82 to 91 g/m2
30
*1
15
*1
92 to 130 g/m2
20
*1
10
*1
15
*1
*1
10
*1
C6500
Paper weight
Coated paper/
Color copy paper
64 to 80 g/m2
50
*1
30
*1
81 to 105 g/m2
30
*1
15
*1
20
*1
10
*1
15
*1
*1
10
*1
Staple position
Can be automatically changed (90 to 165 mm) in accordance with paper size.
[1]
[2]
15ant1c006na
1. PRODUCT SPECIFICATIONS
Folding height
SD-501
[1]
15ant1c011na
Folding sheets
B4
12 x 18
81/2 x 14
81/2 x 11S
11 x 17
A4S
(401 mm or
more)
2 to 5
35 mm or less
40 mm or less
45 mm or less
6 to 15
45 mm or less
50 mm or less
Not defined
16 to 30
50 mm or less
55 mm or less
31 to 50
60 mm or less
65 mm or less
(The above information is applied when paper weight is 64 g/m2 and no thick cover
is not used.)
1. PRODUCT SPECIFICATIONS
SD-501
Paper size
Wide paper*1
1050 only
*3
*2
C6500 only
50 to 244 g/m2
1. PRODUCT SPECIFICATIONS
SD-501
Paper size
Wide paper*1
1050 only
*3
*2
C6500 only
50 to 244 g/m2
Paper weight
Sheets
50 to 81 g/m2
5 sheets
82 to 130 g/m2
3 sheets
2 sheets
Folding precision
(for 1 sheet)
[1]
15ant1c009na
[1]
[1] = 1.5 mm or less
15ant1c008na
1. PRODUCT SPECIFICATIONS
Paper weight
50 to 91 g/m2
Maximum folding
Paper weight
Sheets
sheets
50 to 81 g/m2
5 sheets
82 to 91 g/m2
3 sheets
Folding precision
(for 1 sheet)
Original size
SD-501
Paper size
[1]
[2]
A4S
97.5 4 mm
102.0 4 mm
81/2 x 11S
91.6 4 mm
96.1 4 mm
[3]
1.5 mm or less
[3]
[3]
[1]
[2]
15ant1c010na
D. Maintenance
Maintenance
E. Machine data
Power source
F.
Approx. 263 kg
Operating environment
Temperature
10 to 30C
Humidity
Note
The information herein may be subject to change for improvement without notice.
SD-501
1. PRODUCT SPECIFICATIONS
Blank page
2. PERIODIC CHECK
SD-501
MAINTENANCE
2. PERIODIC CHECK
Caution:
Be sure to unplug the power cord from the power outlet .
2.1
2.1.1
Roller release solenoid /1 (SD5) : Every 20,000,000 prints (actual replacement cycle: every 5,000,000
operations) *1
*1
1050
B. Procedure
[2]
[1]
15anf2c028na
2. PERIODIC CHECK
[4]
[5]
[3]
[6]
SD-501
[2]
[1]
15anf2c029na
[3]
steps in reverse.
[1]
15anf2c030nb
10
2. PERIODIC CHECK
Roller release solenoid /2 (SD6) : Every 20,000,000 prints (actual replacement cycle: every 5,000,000
operations) *1
*1
1050
B. Procedure
[1]
[2]
[2].
15anf2c031na
[1]
[6]
[2]
15anf2c032na
[3]
[1]
15anf2c033nb
11
SD-501
2. PERIODIC CHECK
2.1.3
SD-501
Right angle conveyance gate solenoid (SD2): Every 20,000,000 prints (actual replacement cycle: every
5,000,000 operations) *1
*1
1050
B. Procedure
[1]
screw [1].
15anf2c057na
[3]
[2] [1]
4. Remove the E-ring [1] and the pulley [2] and then
remove the belt [3].
[4]
15anf2c058na
12
2. PERIODIC CHECK
per [2].
[2]
[1]
15anf2c059nb
[8]
[3]
per [2].
[1]
[2]
[6]
[7]
[5]
15anf2c130ca
13
2. PERIODIC CHECK
[3]
[3]
[1]
SD-501
[1]
[1]
[2]
15anf2c060na
12. Remove the E-ring [4] and then remove the belt
retainer [5], the belt [6] and the pulley.
[2]
[1]
[3]
15anf2c131ca
14
[2]
[4]
[3]
2. PERIODIC CHECK
[7]
[6]
[5]
[8]
16. Remove the two screws [9], pull out the arm [6]
from the shaft [7], and remove the solenoid
mounting plate assembly [10].
[10]
[1]
[9]
15anf2c132ca
15
SD-501
2. PERIODIC CHECK
[4]
[2]
[3]
SD-501
[1]
[5]
[6]
15anf2c133ca
[1]
[4]
[3]
[2]
a
15anf2c062nb
16
2. PERIODIC CHECK
*1
1050
B. Procedure
[1]
[2]
15anf2c157ca
[2]
[6]
[3]
[1]
[4]
[5]
15anf2c158ca
17
SD-501
2. PERIODIC CHECK
SD-501
[1]
[2]
[3]
a
15anf2c159ca
18
2.2.1
Stapler assembly /Rt : Every 20,000,000 prints (actual replacement cycle: every 1,000,000 staples) *1
Stapler assembly /Lt : Every 20,000,000 prints (actual replacement cycle: every 1,000,000 staples) *1
*1
1050
*2
C6500
C. Procedure
[1]
15anf2c034na
[3]
[2]
Note
When moving the stapler assembly, be sure to
move it by rotating the rotating knob [3] to
prevent the belt tooth from skipping. Otherwise, it may cause the belt tooth skipping.
[1]
15anf2c035na
19
SD-501
2.2
2. PERIODIC CHECK
2. PERIODIC CHECK
[3]
[2]
[3]
[2]
[3]
SD-501
[1]
[4]
[5]
[1]
15anf2c036na
Note
When removing/reinstalling the stapler /Lt, be
sure not to bend the guide sheet [6].
[6]
[1]
15anf2c037na
[2]
15anf2c038na
20
2. PERIODIC CHECK
Note
When reinstalling the saddle stitching unit, be
sure not to make the connector [1] contact
with the main body.
[1]
[2]
[3]
15anf2c039na
[4]
[1]
[1]
[2]
[5]
15anf2c040na
[4]
13. Remove the screw [1] each and then remove the
[6]
ground [2].
When installing the grounds, the wiring harness should be on the lower side.
[1]
[3]
[2]
[3]
[1]
15anf2c041na
21
SD-501
[3]
2. PERIODIC CHECK
[3]
[1]
[4]
[2]
15anf2c042na
Note
[5]
[6]
[7]
22
15anf2c043na
2. PERIODIC CHECK
[7]
[11]
[11]
[4]
[6]
[10]
the sub scan direction for adjustment while rotating the screw [1] counterclockwise to make the
[8]
[5]
Section A
[3]
[2]
[1]
15anf2c063nb
23
SD-501
[7]
2. PERIODIC CHECK
2.3
2.3.1
SD-501
[2]
Danger:
Pay extra caution when holding the trimmer
blade [1]. Never touch the edge [2] of the
blade. You may suffer the injury.
Remove the blade cover [3] only at the
replacement. Otherwise, never remove the
cover. You may suffer the injury.
Caution:
Dispose the used trimmer blade as specified
by the local authority.
[3]
[1]
15anf2c045na
24
2. PERIODIC CHECK
Trimmer blade assembly : Every 1,500,000 prints (actual replacement cycle: every 37,500 cuts) *1
*1
1050
*2
C6500
SD-501
B. Procedure
1.
2.
3.
4.
[1]
[3]
Note
#3 hex wrench is for trimmer blade fixing
screw, long #2.5 hex wrench is for removing/
[4]
[6]
screw.
When returning the mounting handle [1] to the
[2]
[5]
15anf2c064nb
25
2. PERIODIC CHECK
SD-501
[1]
Caution:
It cannot reuse the removed screws [1].
Install the new screws that are shipped with
the trimmer blade assembly at the installation.
Note
Be sure not to peel off or bend the cover
sheet [2].
[2]
[5]
15anf2c046nb
[3]
[2]
[1]
6. Insert the slit [3] to the trimmer blade [4] with the
notch [2] of the mounting handle [1] faces up and
align the hole [5], and then insert the long #2.5
hex wrench [6].
[4]
[6]
15anf2c047na
26
2. PERIODIC CHECK
[4]
[1]
SD-501
Danger:
Pay extra caution when handling the trimmer
blade [1]. Never touch the edge [4] of the
blade. You may suffer the injury.
[3]
[2]
[5]
15anf2c048na
[6]
Danger:
[4]
[1]
[2]
[3]
15anf2c049na
Note
Be sure to install the blade cover with its
notch [6] faces the handle side.
10. Insert the #2.5 hex wrench [2] onto the mounting
slit [1] of the trimmer blade, and then slide it back
and forth to clean the trimmer scraps.
Note
Be sure to use #2.5 hex wrench for cleaning. If
you insert #3 hex wrench into the mounting
slit, the slit may be deformed. To change the
direction of the hex wrench [2], remove the
wrench once and reinsert it again.
While cleaning, be careful not to bend the
[1]
[2]
[3]
sheet [3].
15anf2c050nb
27
2. PERIODIC CHECK
[3] [4]
[5]
12. Insert the new trimmer blade [3] end into the slit
[2]
SD-501
face up and the hole [6] aligned with the hole [4] of
the trimmer blade, and then insert the long #2.5
hex wrench [7].
[7]
[2]
[6]
[1]
15anf2c052na
[1]
15anf2c051na
28
13. Remove the blade cover [2] from the new trimmer
blade [1].
[3]
[2]
[1]
14. Hold the mounting handle [1] with the hex wrench
[2], and then insert the trimmer blade [3] onto the
mounting slit [4] of the trimmer section from above
in the slanting direction.
15. Fully insert the trimmer blade (short head) [3], and
then lower the mounting handle to the horizontal
level and pull it until contacting with the stopper
[5].
Note
Install the trimmer blade with its blade edge
[6] faces up and the mark "SKH-2" [7] faces
the side on which the screw is installed.
[5] [7]
[6]
15anf2c053na
16. Insert the short #2.5 hex wrench [3] into the hole
[1]
[3]
[2]
15anf2c054na
29
SD-501
[4]
2. PERIODIC CHECK
2. PERIODIC CHECK
[3]
wrench.
SD-501
[1]
Note
Be sure not to peel off or bend the cover
sheet [2].
[4]
[5]
Caution:
Install the brand-new screws [1] that are
shipped with the trimmer blade assembly.
When tightening the screws [1], tighten 3
screws [1] temporarily with the torque that
bents the tip of the #3 hex wrench [3] approximately 5 [4], and then fully tighten them with
the strong torque that bends it approximately
15 [5].
Note
[2]
15anf2c055nb
30
2. PERIODIC CHECK
SD-501
1050
*2
C6500
B. Procedure
[3]
[4]
[6]
[5]
[2]
[1]
[8] [7]
15anf2c134ca
31
2. PERIODIC CHECK
[1]
assembly [1] with the pin [3], insert the tip of the
SD-501
[7]
[4]
[3] [5]
[6]
[1]
[5]
[2]
15anf2c135ca
[2]
15anf2c136ca
32
2. PERIODIC CHECK
[1]
SD-501
[2]
15anf2c141ca
[1]
[2]
[4]
[3]
[5]
15anf2c068nb
33
2. PERIODIC CHECK
2.3.3
SD-501
*1
Trimmer blade motor: Every 8,000,000 prints (actual replacement cycle: every 200,000 cuts)*1
1050
*2
C. Procedure
[2]
1.
2.
3.
4.
5.
[3]
[1]
34
15anf2c142ca
2. PERIODIC CHECK
Note
When replacing the trimmer blade motor
assembly, the belt [1] may drop off from the
motor. When installing the belt, be sure to
hitch the belt to the gear of the motor shaft [2]
and the drive gear [3].
When installing the trimmer blade motor
assembly, be sure that the gear shafts [4] is
inserted into the holes [5] in the metal frame.
[1]
[3]
[2]
[3]
[5]
15anf2c143ca
[4]
[1]
[2]
15anf2c144ca
35
SD-501
[4]
2. PERIODIC CHECK
[2]
[3]
[1]
[4]
SD-501
[6]
[3]
[5]
15anf2c145ca
36
2. PERIODIC CHECK
*1
Trimmer press motor: Every 8,000,000 prints (actual replacement cycle: every 200,000 cuts)*1
SD-501
1050
*2
C. Procedure
[3]
1.
2.
3.
4.
5.
[1]
[2]
15anf2c146ca
37
2. PERIODIC CHECK
[4]
SD-501
[3]
[1]
[5]
[2]
15anf2c147ca
[4]
[1]
38
[2]
[3]
15anf2c148ca
2. PERIODIC CHECK
[3]
[5]
[1]
[2]
15anf2c149ca
[1]
steps in reverse.
15anf2c150ca
39
SD-501
[4]
2. PERIODIC CHECK
2.3.5
SD-501
[1]
15anf2c160ca
40
2. PERIODIC CHECK
[2]
[1]
[4]
[3]
[5]
15anf2c161ca
41
SD-501
/Lw [2].
2. PERIODIC CHECK
2.3.6
SD-501
1050
comes first.) *2
comes first.) *2
comes first.) *2
comes first.) *2
*2
C6500
C. Procedure
[2]
[1]
15anf2c163ca
42
2. PERIODIC CHECK
/Lt [5].
[3]
Note
[2]
[1]
[5]
[4]
15anf2c162ca
43
SD-501
2. PERIODIC CHECK
2.4
2.4.1
SD-501
Bundle press stage gear: Every 5,000,000 prints (actual replacement cycle: every 500,000 set (number of
sets of sheets exited to the bundle tray.) ) *1
*1
1050
Bundle press stage gear: Actual replacement cycle: every 500,000 set (number of sets of sheets exited to
the bundle tray.) *2
*2
C6500
C. Procedure
[1]
15anf2c151ca
44
[2]
gear.
a15anf2c152ca
45
SD-501
[1] [3]
2. PERIODIC CHECK
3. OTHERS
3. OTHERS
SD-501
3.1
3.1.1
[1]
[2]
15anf2c070na
[1]
[2]
B. Reason of prohibition
Parallelism of the alignment stopper/Rr and first folding blade has been adjusted in the manufacturing process to prevent the skew (gap) of folding. Accordingly, the alignment stopper /Rr is not allowed to be
removed.
If you change the mounting position of the alignment stopper /Rr you will lose the parallelism with the first
folding blade and cannot return to the original position.
46
3. OTHERS
Trimmer press upper limit stoppers /Rt and /Lt and trimmer stoppers /Rt and /Lt
Each adjustment screw of the trimmer press upper limit stoppers /Rt and /Lt
[4]
[5]
[6]
[7]
SD-501
[8]
[1]
[3]
[2]
15anf2c001na
[1]
[5]
[2]
[6]
[3]
[7]
[4]
[8]
B. Reason of prohibition
The trimmer press upper limit stoppers /Rt and /Lt releases the trimmer board. The trimmer board may be
released without reaching to the required level of the opening for the operation if they are misaligned. Consequently, never change the position of the trimmer press upper limit stoppers /Rt and /Lt.
The trimmer stoppers /Rt and /Lt determine the trimming amount of the trimmer blade to the paper and the
parallelism between the trimmer blade and the paper. If the trimmer blade is misaligned, the paper may be
failed to be trimmed or the trimmer board may be damaged because the trimmer blade cuts in the trimmer
board deeply. Accordingly, the trimmer stoppers /Rt and /Lt are not allowed to be removed.
47
3. OTHERS
3.2
SD-501
No.
1
Section
Cover
Page referred to
P.49
P.49
Left cover
P.50
P.50
P.51
Subtray cover
P.52
P.53
P.54
Folding section
Folding unit
P.55
10
P.59
P.64
Trimmer unit
P.65
P.66
11
12
Trimmer section
13
48
Part name
Rear cover /Lt
3.3
3. OTHERS
Caution:
Be sure to unplug the power cord from the power outlet .
3.3.1
A. Procedure
[1]
[1]
3.3.2
[2]
15anf2c002na
A. Procedure
[1]
[2]
[1]
15anf2c003na
49
3. OTHERS
3.3.3
SD-501
A. Procedure
[1]
[2]
3.3.4
[1]
15anf2c004na
A. Procedure
[3]
[2]
[6]
[4]
50
[5]
15anf2c005nb
3. OTHERS
[1]
[2]
screws [2].
[5]
[3]
[3]
[4]
[3]
15anf2c006na
51
SD-501
A. Procedure
3. OTHERS
3.3.6
SD-501
A. Procedure
[2]
[3]
[2]
[3] [1]
[4]
[1]
15anf2c007na
52
3. OTHERS
[6]
[5]
[4]
[1]
[2]
steps in reverse.
15anf2c008na
53
SD-501
A. Procedure
3. OTHERS
3.3.8
SD-501
A. Procedure
[5]
[4]
[6]
[2]
[3]
[1]
54
15anf2c009na
SD-501
3.3.9
3. OTHERS
Caution:
Be sure to perform this operation with 2 people because the folding unit is heavy.
A. Procedure
[5]
[4]
[2]
[3]
[1]
[6]
[7]
[1]
15anf2c010na
55
3. OTHERS
[8] [11]
[1]
[4]
[6]
[7]
[5]
15anf2c011na
Note
Install the lower cover/3 [11] between 2 pins
[2] of the shaft [1]. If it is installed at an
improper position, other parts may be damaged when the folding unit is stored.
[1]
56
[2]
15anf2c071na
3. OTHERS
[1]
Note
When reinstalling it, be sure to align the positioning pin [3] with the hole.
[3]
[2]
[3]
[1]
15anf2c012na
57
SD-501
3. OTHERS
[7]
[5]
[6]
Note
When holding the folding unit, be sure to hold
SD-501
[8]
[4]
15anf2c013na
58
3. OTHERS
A. Procedure
SD-501
[2]
[1]
[3]
15anf2c014na
[1]
[2]
[1]
[4]
[3]
[4]
15anf2c015na
59
3. OTHERS
SD-501
[3]
[2]
[1]
[4]
15anf2c016na
15anf2c017na
[2]
[1]
60
cover [2].
15anf2c018na
3. OTHERS
[1]
15anf2c019na
[2]
[1]
61
3. OTHERS
[2]
[4]
SD-501
[2]
[1]
[3]
15anf2c022na
[1]
15anf2c069na
62
[6]
[1]
[1]
12. Rotate the bundle arms [1] to the guide plate [6]
[3]
[2]
[4]
[5]
[3]
[5]
[4]
[1]
[2]
[1]
[2]
15anf2c021na
[1]
[1]
[2] [3]
[1]
15anf2c024na
63
SD-501
[1]
3. OTHERS
3. OTHERS
SD-501
3.3.11
Caution:
Be sure to perform this operation with 2 people because the saddle stitching unit is heavy.
A. Procedure
[3]
[4]
[5]
[2]
[6]
[1]
64
15anf2c025na
steps in reverse.
3. OTHERS
[1]
1.
2.
3.
4.
[2]
15anf2c153ca
[2]
[1]
[3]
[4]
[6]
[5]
15anf2c154ca
65
SD-501
A. Procedure
3. OTHERS
3.3.13
SD-501
A. Procedure
[1]
SD.
[2]
[2]
[1]
[3]
66
15anf2c156ca
4. MECHANICAL ADJUSTMENT
SD-501
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
SD horizontal adjustment
[1]
Note
When any caster is found raised, rotate the
screw [2] with a wrench to extend the length
[2]
67
4. MECHANICAL ADJUSTMENT
4.2
SD-501
a
[3]
15anf3c002na
[4]
[2]
2. Open the front door /Rt and pull out the folding
unit.
[1]
[6]
[5]
Note
In case of the paper that has been exited in
the front direction [7] of the bundle exit tray in
the folding skew pattern [8], move the alignment claw /Fr2 [3] to the front side of SD.
[8]
[9]
[7]
68
4.3
4. MECHANICAL ADJUSTMENT
Adjust the misalignment between the staple position and the folding position.
A. Procedure
a
15anf3c005na
[1]
[2]
15anf3c006na
69
4. MECHANICAL ADJUSTMENT
[3]
[1]
SD-501
[6]
[5]
7. While pushing the mounting plate [7] to the arrowmarked direction [9] and contacting the saddle
stitching hold /Up [2] to the screw [1], tighten the
screws [5].
70
4.4
4. MECHANICAL ADJUSTMENT
When the SD control board (SDCB) is replaced, be sure to replace the EEPROM (IC68).
A. Procedure
1. Remove the EEPROM (IC68) from the old SD control board (SDCB) [1] and install it into the new SD
control board (SDCB) [2].
Note
Be sure to install the "A" sections of the
EEPROM (IC68) in the same direction.
Settings of the SW3 [3] should be the same as
that of the old SDCB (See P.716 in Field Service for the main body.)
[1]
[2]
[3]
15anf3c008na
71
4. MECHANICAL ADJUSTMENT
4.5
SD-501
Perform this adjustment when the staple break through the paper by stapling a few pages of booklet.
A. Procedure
[3]
[2]
2.
3.
4.
5.
Note
When moving the stapler assemblies, be sure
[1]
15anf3c009na
[1]
[2]
cover [2].
15anf3c010na
72
4. MECHANICAL ADJUSTMENT
Note
When reinstalling the saddle stitching unit, be
careful not to let the connector [1] make contact with the main body.
[2]
[1]
15anf3c011na
73
SD-501
[3]
4. MECHANICAL ADJUSTMENT
[3]
SD-501
[2]
clinchers once. Then perform the adjustment following the procedure below.
[1]
15anf3c012ca
74
[2]
[5]
[4]
13. Put the saddle stitching unit back. Then carry out
stapling operation with two sheets of papers, and
check if the staple does not break through the
paper.
[1]
[2] ,[3]
15anf3c013ca
75
SD-501
[3]
4. MECHANICAL ADJUSTMENT
SD-501
4. MECHANICAL ADJUSTMENT
Blank page
76
SERVICE MANUAL
Field Service
PB-501
2007.11
Ver. 2.0
Revision history
After publication of this service manual, the parts and mechanism may be subject to change for
improvement of their performance.
Therefore, the descriptions given in this service manual may not coincide with the actual machine.
When any change has been made to the descriptions in the service manual, a revised version will be
issued with a revision mark added as required.
Revision mark:
To indicate clearly a section revised, show 1 to the left of the revised section.
A number within 1 represents the number of times the revision has been made.
To indicate clearly a section revised, show 1 in the lower outside section of the corresponding page.
A number within 1 represents the number of times the revision has been made.
NOTE
Revision marks shown in a page are restricted only to the latest ones with the old ones deleted.
When a page revised in Ver. 2.0 has been changed in Ver. 3.0:
The revision marks for Ver. 3.0 only are shown with those for Ver. 2.0 deleted.
When a page revised in Ver. 2.0 has not been changed in Ver. 3.0:
The revision marks for Ver. 2.0 are left as they are.
2007/11
2.0
2006/11
1.0
Date
Revision mark
C6500/C6500P
Issue of the first edition
Descriptions of revision
CONTENTS
PB-501
CONTENTS
PB-501
OUTLINE
1. PRODUCT SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE
2. PERIODIC INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.1
2.2
2.3
2.4
2.1.2
2.1.3
2.1.4
2.2.2
2.2.3
2.3.2
2.3.3
2.3.4
Replacing the cover paper pick up clutch (MC71)/cover paper separation clutch (MC72) . . . . . 24
2.5
2.5.1
2.6
2.7
Replacing filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
2.6.2
2.8
3. OTHERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3.1
3.2
3.2.2
3.2.3
3.2.4
3.2.5
3.2.6
3.2.7
3.2.8
3.2.9
CONTENTS
PB-501
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
ii
1. PRODUCT SPECIFICATIONS
PB-501
OUTLINE
1. PRODUCT SPECIFICATIONS
A. Type
Type
B. Functions
Perfect binding mode
Min. 10 sheets
Max.
-1050All paper types (plain paper, high-quality paper,
color paper, coated paper)
300 sheets or 30 mm
-C6500Plain paper 300 sheets or 30 mm
High-quality paper, color paper, coated paper
150 sheets or 15 mm
Binding sheets with Z-fold sheets: See the
table below*
- Single-sided print No. of Z-fold sheets Max. No. of unfold sheets
Total
1 sheet
200 sheets
201 sheets
2 sheets
150 sheets
152 sheets
Total
1 sheet
200 sheets
201 sheets
2 sheets
150 sheets
152 sheets
3 sheets
100 sheets
103 sheets
4 sheets
50 sheets
54 sheets
- Single-sided/double-sided print (printer function)When the unfold sheet is single-sided, the specification is same
as that of single-sided print.
When the unfold sheet is double-sided, the specification is same
as that of double-sided print.
* : When DIPSW37-2 is set to 1(ON), it is possible to release the limit of the total
sheets.
1. PRODUCT SPECIFICATIONS
PB-501
Tray capacity:
Warm-up time
Approx. 20 minutes
C. Paper type
(1) Paper size
Perfect binding mode
Inside paper : A4, B5, A5, A5S, 81/2 x 11, 51/2 x 81/2,
16K
Custom paper (Max. 307 (W) x 221 (L) mm)
Available only in Z-folding:
SRA3, A3, B4, SRA4, SRA4S, A4, A4S, B5, B5S, A5, A5S, B6S
13 x 19, 12 x 18, 11 x 17, 81/2 x 14, 81/2 x 11, 81/2 x 11S,
81/4 x 13, 81/2 x 13, 81/8 x 131/4, 8 x 13, 71/4 x 101/2,
71/4 x 101/2, 51/2 x 81/2, 51/2 x 81/2S
Custom paper (Max. 331 (W) x 488 (L) mm, Min.100 (W) x 139 (L) mm),
Wide paper, Standard index paper*1
Operation of paper exit with tab area at the trail edge side is not warranty.
-1050Inside paper
: 62 to 91g/m2
Cover paper
: 82 to 161g/m2
-C6500-
Inside paper
: 64 to 105g/m2
Cover paper
: 75 to 162g/m2
50 to 300g/m2
1. PRODUCT SPECIFICATIONS
D. Maintenance
Same as the main body.
PB-501
Maintenance
E. Machine data
Power source
Power consumption
720W or less
Dimensions
Weight
F.
Approx. 210kg
Operating environment
Temperature
10 to 30 C
Humidity
Note
The information herein may be subject to change for improvement without notice.
PB-501
1. PRODUCT SPECIFICATIONS
Blank page
2. PERIODIC INSPECTION
PB-501
MAINTENANCE
2. PERIODIC INSPECTION
2.1
Caution
Make sure to unplug the power code of the main body from the power outlet when PB-501 is connected to the main body.
2.1.1
Switchback roller
*1
1050
*2
C6500
B. Procedure
[6]
[7]
[5]
[4]
[5]
[3]
[8]
[2]
[1]
3. Release the pulley [7] from the belt [6] gently, and
remove the switchback roller assy [8].
a075f2c001ca
2. PERIODIC INSPECTION
[2]
Note
[1]
PB-501
use a mirror to check that the belt [1] is properly looped over the pulley [2] without any
slackness. If the belt has comes off the pulley,
remove the SC cover/Up to correct that. (See
P.43)
a075f2c002ca
[9]
[4]
[3]
[8]
Note
[6]
[5]
[8] in the direction of the arrow [6] (toward the pulley) and remove the pin [7]. Then remove the
switchback roller [8] in the direction of the arrow
[9].
[7]
[2]
[1]
a075f2c003ca
2. PERIODIC INSPECTION
*1
1050
B. Procedure
[5]
[1]
[10]
[4]
[3]
[11] [2]
a075f2c100ca
[2]
[1]
a075f2c101ca
PB-501
2. PERIODIC INSPECTION
PB-501
dard value.
a075f2c102ca
2.1.3
*1
SC pressure arm solenoid (SD13): Every 20,000,000 prints (actual replacement cycle: 5,000,000 prints) *1
1050
B. Procedure
[1]
a075f2c103ca
[1]
[3]
[2]
a075f2c104ca
2. PERIODIC INSPECTION
Note
[1]
[2]
2.1.4
a075f2c105ca
*1
FD alignment solenoid (SD11): Every 20,000,000 prints (actual replacement cycle: Every 5,000,000 prints) *1
1050
B. Procedure
[2]
Note
When put the SC unit on the stand, be sure
not catch the harness between the SC unit
and the stand.
Be sure to place a support under the SC unit
to prevent contact between the bottom of the
SC alignment unit [1] and the stand.
Be sure to place a support under the SC unit
to prevent contact between SC switchback
release motor Assy [1] and the stand.
[1]
[3]
a075f2c106ca
PB-501
2. PERIODIC INSPECTION
[3]
[4]
[1]
PB-501
[2]
[5]
a075f2c107ca
[1]
[4]
[3]
[2]
a075f2c108ca
[1]
[2]
[4]
10
[3]
a075f2c109ca
2. PERIODIC INSPECTION
Note
a075f2c110ca
11
PB-501
2. PERIODIC INSPECTION
PB-501
2.2
Caution
Make sure to unplug the power code of the main body from the power outlet when PB-501 is connected to the main body.
The glue tank unit is extremely hot immediately after turning off the main power switch (SW1) or
the power switch (SW2) of the main body. To prevent burn injuries, leave the unit until it cools
enough before performing the maintenance work.
Note
Before performing the maintenance work, be sure to carry out the initial operation so that the each
part/unit is at the home position.
2.2.1
Cover paper folding plate/book spine backing plate : Every 750,000 prints *1
: Every 200,000 prints *2
*1
1050
*2
C6500
[1]
[2]
a075f2c004cb
12
2. PERIODIC INSPECTION
PB-501
*1
1050
B. Procedure
[1]
Note
Pull out the cover paper waste box before
removing the roller cutter assy.
When reinstalling the roller cutter assy, be
sure to route the wire binding [4] under the
[2]
[6]
[1]
[4]
[5]
[3]
a075f2c007ca
13
2. PERIODIC INSPECTION
2.2.3
PB-501
*1
1050
*2
C6500
B. Procedure
1. Turn the knob [1] to move the cover paper alignment plate inward.
[3]
[2]
[2]
[1]
[3]
a075f2c094ca
14
2.3.1
A. Procedure
[2]
[1]
[3]
[2]
a075f2c008ca
[3]
a075f2c009ca
15
PB-501
2.3
2. PERIODIC INSPECTION
2. PERIODIC INSPECTION
[1]
PB-501
[2]
[2]
[5]
same manner.
[4]
[3]
a075f2c010ca
16
[5]
[4]
[3]
[2]
[6]
[7]
a075f2c011ca
17
PB-501
[1]
2. PERIODIC INSPECTION
2. PERIODIC INSPECTION
[3]
PB-501
[1]
[2]
[3]
a075f2c081ca
18
2. PERIODIC INSPECTION
[1]
PB-501
[2]
a075f2c012ca
[1]
a075f2c013ca
19
2. PERIODIC INSPECTION
[2]
PB-501
pling pin [2] from the joint [3]. Then remove the
separation roller assy [4].
Note
When reinstalling, make sure to engage the
[3]
[1]
[4]
a075f2c014ca
20
2. PERIODIC INSPECTION
Pick-up roller
PB-501
B. Procedure
Note
The external view of the collars is the same for the paper feed roller and the separation roller.
However, there is a one-way mechanism provided on the inside of the collar for the paper feed
roller while no one-way mechanism is provided for the separation roller collar, be careful not to
confuse one with the other.
[4]
[2]
[1]
[3]
a075f2c015ca
[1]
[4]
[3]
a075f2c082ca
21
2. PERIODIC INSPECTION
[1]
PB-501
[4] [5]
[2]
[3] a075f2c086ca
[1]
[3]
[2]
[2]
a075f2c087ca
[1]
Note
The external view of the collar is the same for
the paper feed roller and the separation roller.
However, there is a one-way mechanism provided on the inside of the collar [1] for the
paper feed roller while no one-way mechanism is provided for the separation roller collar [2], be careful not to confuse one with the
other. Reinstall the above parts following the
removal steps in reverse.
a08rf2c010ca
22
2. PERIODIC INSPECTION
PB-501
B. Procedure
[3]
[2]
[1]
a075f2c017ca
[2]
[3]
[4]
[1]
3. Pull out the gear [2], the collar [3] and the separation roller [4] from the shaft [1] in the direction of
the arrow.
[6]
[5]
a075f2c018ca
23
2. PERIODIC INSPECTION
2.3.4
Replacing the cover paper pick up clutch (MC71)/cover paper separation clutch (MC72)
PB-501
Cover paper separation clutch (MC72) : Spot replacement (actual replacement cycle: every 3,000,000
feeds)
feeds)
B. Procedure
[1]
[2]
a075f2c019ca
[4]
[2]
[3]
[5] [6]
[5]
[6]
[1]
a075f2c020ca
24
2.4.1
Sub tray exit solenoid (SD4): Every 10,000,000 prints (actual replacement cycle: every 3,000,000 prints) *1
*1
1050
B. Procedure
1.
2.
3.
4.
[7]
[4]
[10]
[11]
[9]
9. Remove the six screws [8], and remove the conveyance unit [11].
Note
Be sure to place a support under the SC unit to
[8]
[3]
[1]
[2]
[5]
[3]
a075f2c111ca
25
PB-501
2.4
2. PERIODIC INSPECTION
2. PERIODIC INSPECTION
10. Loosen the two screws each for the upper cover/
[2]
PB-501
[1]
a075f2c112ca
[2]
[3]
[1]
a075f2c113ca
13. Remove the two screws [1], and remove the sub
[1]
[2]
a075f2c114ca
26
2. PERIODIC INSPECTION
Note
When reinstalling the sub tray exit solenoid to
the plate, with the plunger [2] pulled, adjust
[2]
a075f2c115ca
a
a075f2c116ca
a075f2c117ca
27
PB-501
[1]
2. PERIODIC INSPECTION
PB-501
2.5
Caution
Make sure to unplug the power code of the main body from the power outlet when PB-501 is connected to the main body.
2.5.1
Replacing filter
Filter
*1
1050
*2
C6500
B. Procedure
[2]
[1]
cover [2].
a075f2c021ca
[2]
28
[1]
a075f2c022ca
2.6.1
Cover paper glue roller drive gear bearing: Every 30,000,000 prints (actual replacement cycle: every
6,000 hours) *1
*1
1050
*2
Cover paper glue roller drive gear bearing: Actual replacement cycle: every 6,000 hours *2
C6500
C. Procedure
[1]
/Lt [2].
[2]
[1]
a075f2c124ca
29
PB-501
2.6
2. PERIODIC INSPECTION
2. PERIODIC INSPECTION
[1]
/Rt [2].
PB-501
[2]
a075f2c125ca
[2]
[1]
a075f2c126ca
[4]
[5]
[1]
30
[2]
a075f2c127ca
2. PERIODIC INSPECTION
Note
When reinstalling, be sure to adjust to the
positioning projections [2] (four places).
[2]
a075f2c128ca
8. Lift the glue tank [1] and remove the cover paper
[2]
[3]
[1]
a075f2c129ca
31
PB-501
[1]
2. PERIODIC INSPECTION
PB-501
2.6.2
Lubricating the glue apply roller motor connecting gears
A. Periodically lubricated parts/cycle
Glue apply roller motor connecting gears : Every 750,000 prints *1
: Every 200,000 prints *2
*1
1050
*2
C6500
B. Procedure
[1]
a075f2c091ca
3. Open the front door and move the glue tank unit
[3]
[4]
[2]
[1]
a075f2c092ca
32
2. PERIODIC INSPECTION
steps in reverse.
[1]
a075f2c093ca
33
PB-501
2. PERIODIC INSPECTION
2.7
2.7.1
PB-501
*1
1050
*2
C6500
B. Procedure
[2]
[1]
[2]
a075f2c122ca
34
2.8.1
PB-501
2.8
2. PERIODIC INSPECTION
*1
1050
*2
C6500
B. Procedure
[1]
a075f2c123ca
35
3. OTHERS
3. OTHERS
PB-501
3.1
No.
1
Section
Cover
Reference page
P.37
Upper cover/Fr
P.38
Upper cover/Rr
P.38
Upper cover/Lt
P.39
Rear cover
P.39
Left cover
P.40
P.41
SC cover/Fr
P.42
SC cover/Lt
P.42
10
SC cover/Up
P.43
11
P.43
12
P.44
13
P.45
14
P.46
15
P.47
16
SC section
SC unit
P.51
17
Clamp section
Clamp unit
P.54
18
P.56
P.59
19
36
Part name
Front door
20
Conveyance section
Conveyance unit/Lw
P.63
21
P.64
22
section
P.67
Disassembly/reassembly procedures
Caution
Make sure to unplug the power code of the main body from the power outlet when PB-501 is connected to the main body.
3.2.1
A. Procedure
[6]
[5]
[4]
[3]
[2]
[1]
[7]
a075f2c023ca
37
PB-501
3.2
3. OTHERS
3. OTHERS
3.2.2
PB-501
A. Procedure
[1]
[5]
[3]
[2]
1. Open the front door [1] and the upper door [2].
2. Remove the seven screws [3].
3. Pull the left part of the upper cover/Fr [4] in the
direction of the arrow [5]. Then release the upper
cover/Fr from the projection [6] and disconnect it
from the connector [7].
Note
When reinstalling, be sure to properly put the
connector [7] under the upper cover/Fr [4] so
as not to let the cables get caught between
the cover and the frame.
[4]
[7]
3.2.3
[6]
a075f2c024ca
A. Procedure
[3]
[1]
[2]
38
a075f2c025ca
3. OTHERS
[1]
[2]
a075f2c026ca
3.2.5
A. Procedure
[1]
[2]
[3]
a075f2c027ca
39
PB-501
A. Procedure
3. OTHERS
3.2.6
PB-501
A. Procedure
[2]
[1]
a075f2c028ca
40
3. OTHERS
A. Procedure
Remove the upper cover/Rr. (See P.38)
PB-501
1.
2.
3.
4.
[3]
Note
When removing/installing the glue supply
cover, be careful not to cut or damage the
wire binding [3].
[4]
steps in reverse.
[1]
[2]
a075f2c029ca
41
3. OTHERS
3.2.8
PB-501
A. Procedure
[1]
[2]
Fr [2].
a075f2c030ca
3.2.9
A. Procedure
[1]
[2]
a075f2c031ca
42
3. OTHERS
A. Procedure
Remove the upper cover/Rr. (See P.38)
PB-501
1.
2.
3.
4.
5.
6.
[4]
[1]
[2]
3.2.11
[1]
steps in reverse.
a075f2c032ca
A. Procedure
[2]
left and then lift it a little. Disconnect the connector [3] and remove the book stock cover/Up [2].
[1]
[3]
a075f2c033ca
43
3. OTHERS
3.2.12
A. Procedure
PB-501
[8]
[5] [3]
[7]
tray [2].
[1]
[9]
[6] [4]
screws [4] avoiding the screw [8] and the arm [9].
[10]
[2]
[12]
[11]
a075f2c034ca
44
3. OTHERS
[3]
[1]
[2]
[1]
a075f2c035ca
45
PB-501
A. Procedure
3. OTHERS
3.2.14
PB-501
A. Procedure
[4]
[2]
1.
2.
3.
4.
5.
6.
7.
Note
When removing the unit, be careful not to spill
the pellet.
[3]
[1]
46
a075f2c036ca
Caution
The glue tank unit is extremely hot immediately after turning off the main power switch (SW1) or
the power switch (SW2) of the main body. To prevent burn injuries, leave the unit until it cools
enough before performing the maintenance work.
A. Procedure
[2]
[1]
[3]
[4]
[5]
[6] [7]
a075f2c118ca
47
PB-501
3.2.15
3. OTHERS
3. OTHERS
[1]
PB-501
[2]
a075f2c119ca
48
[2]
7. Pull out the glue tank unit [1] and remove the four
screws [2].
Note
When moving the glue tank unit, be sure to
hold it by the metal frame [3] on the right side
of the unit.
When removing the screw [2], be extremely
careful to avoid injury from sharp metal edges
around the screw.
[4]
[5]
[1]
steps in reverse.
Note
After installing the glue tank unit, make a test
print and binding to check that no glue is
squeezed out of the top and bottom edges of
the created book and no pages come off the
cover when opening the book.
[3]
a075f2c038ca
49
PB-501
[2]
3. OTHERS
3. OTHERS
[1]
PB-501
a075f2c084ca
50
3. OTHERS
[3]
[2]
[1]
a075f2c040ca
51
PB-501
A. Procedure
3. OTHERS
PB-501
[1]
[3] and the knob [4]. Then remove the belt [5].
Note
After installing the belt [5], check that the lug
belt is properly engaging with the pulleys with
no slack and turns smoothly when the knob is
turned.
16. Hold the metal frames [6] on the rear and front
[6]
[7]
[1]
[5]
[6]
[4]
[3]
[2]
a075f2c041ca
52
3. OTHERS
Note
[2] is released from the stopper [3]. Therefore,
when installing the SC unit, be sure to put the
lock arm [2] under the stopper [3] while lifting
and tilting the unit in the direction of the
arrow [4].
[2]
[1]
[4] [3]
a075f2c042ca
53
PB-501
3. OTHERS
3.2.17
PB-501
A. Procedure
1.
2.
3.
4.
5.
6.
7.
[2]
9. Remove the E-ring [5] and pull out the pin [6]
downward to release the coupling arm [7].
[1]
[5]
[7]
54
[6]
[8]
[4]
[3]
a075f2c043ca
3. OTHERS
[3]
11. Pull out the clamp unit [1] carefully watching the
wire binding and the coupling arm on the rear of
the unit.
12. Remove the two screws [2] and then remove the
lock bracket [3].
13. While lifting the clamp unit [1] by holding its left
and right metal frames [4], release the four cutouts
[5] from the hooks [6] and remove the clamp unit.
Note
When reinstalling the clamp unit, make sure
that the four hooks [6] are properly fitted in
the cutouts [5] of the unit.
[4]
[1]
[5]
[6]
a075f2c044ca
55
PB-501
[2]
3. OTHERS
3.2.18
PB-501
A. Procedure
[5]
[6]
1.
2.
3.
4.
5.
6.
[2]
[1]
[3]
[2]
wire binding) [5] and CN68 (yellow wire binding) [6] have six pins.
[8]
[4]
[7]
[9]
[10]
a075f2c056ca
56
3. OTHERS
[1]
[1]
a075f2c057ca
57
3. OTHERS
[3]
[2]
[1]
11. Slightly open the front side of the book stock unit
[3] leftward [1] to release the unit from the two
PB-501
pins [2] on the far side, and then separate the unit
from the main body.
Note
The casters of the book stock unit [3] are
installed at only two positions on the left side
of the unit. The main body side of the unit is
supported by the two metal plates [4] protruded from lower left of the main body.
Because of this, be sure to support the unit by
hand while separating the unit to avoid the
right bottom [5] of the unit falling down. When
you release your hand from the unit, be sure
to put some support under the right bottom of
the unit.
When installing the book stock unit, put the
right bottom of unit [5] on the metal plates [4]
before engaging the two pins [2].
[2]
[5]
[4]
a075f2c058ca
58
3. OTHERS
[2]
[3]
[3]
[1]
[1]
[5]
2.
3.
4.
5.
6.
[6]
Note
When reinstalling, route the book lift wire/Fr
[3] and /Rr [4] between the two [1] screws and
one [1] screw, and secure them with the
mounting brackets [2].
[4]
Fr [5].
Note
When installing the tension bracket/Fr [5], be
sure to tighten the screws [6] while pulling the
[1]
[1]
[8]
[7]
[2]
a075f2c059ca
Note
When installing the tension bracket/Rr [7], be
sure to tighten the screws [8] while pulling the
bracket downward by the specified tension.
Specification value: 5kgf
59
PB-501
A. Procedure
3. OTHERS
9. Remove the E-ring [1], pulley [2], pin [3], and the
[11]
wire end [4]. Then remove the book lift wire/Fr [5].
PB-501
[4]
Note
[2]
[1]
[5]
[3]
[7]
[2]
[6]
[5]
[9]
[2]
[8]
[10]
a075f2c060ca
60
3. OTHERS
[5]
[3]
PB-501
[2]
[4]
[1]
[6]
[7]
a075f2c061ca
61
3. OTHERS
12. Remove the E-ring [1], pulley [2], pin [3], and the
[2] [1]
[3]
wire end [4]. Then remove the book lift wire/Rr [5].
PB-501
[4]
Note
Install the book lift wire/Rr [5] following the
[5]
procedure below.
Route the wire so that it comes out of the
lower left [6] of the pulley [2].
[11]
[7]
[5]
[6]
steps in reverse.
[9]
[8]
[10]
a075f2c062ca
62
3. OTHERS
[7]
[5] [7]
[4]
[4]
[6]
[1]
[2]
[3]
a075f2c063ca
63
PB-501
A. Procedure
3. OTHERS
PB-501
3.2.21
Caution
As the cover paper tray is very heavy, the following work should be performed by two people.
Note
When lifting the cover paper tray, be sure to hold it by the specified positions. Not doing so may
cause damage to the cover paper tray or may result in a paper jam.
A. Procedure
[2]
[1]
[3]
64
a075f2c064ca
3. OTHERS
[2]
PB-501
paper tray.
[1]
a075f2c065ca
65
3. OTHERS
4. Remove the four screws [1], two for each left and
right rail, hold the cover paper tray [2] by the
PB-501
[5]
[1]
[6] [2]
people.
Do not hold the part indicated with [6] as the
part can easily become deformed, which
adversely affects paper feed resulting in a
paper jam.
[2]
[3]
[1]
[5]
[4]
a075f2c066ca
66
3. OTHERS
[2]
[1]
[1]
[3]
a075f2c067ca
67
PB-501
A. Procedure
3. OTHERS
[5]
[3]
[2]
[1]
PB-501
[4]
a075f2c068ca
[1]
a075f2c069ca
[3]
7. Slide the pulley [1], and pull out the wire ends of
[2]
the lift wire/Fr1 [2] and /Fr2 [3] from each hole of
the shaft [4].
Note
[1]
[4]
a075f2c070ca
68
3. OTHERS
[4]
[1]
[5]
[3]
Note
When installing the wires, make sure that the
wires are properly routed inside the wire covers [2] and are not crossed each other.
[4]
[5]
a075f2c071ca
10. Pull out the each wire end [2] through each hole of
the cover paper lift plate arm [1].
Note
When pulling out the wire, pull it out carefully
so as not to damage it with sharp metal
edges.
[2]
[1]
a075f2c072ca
69
PB-501
[2]
3. OTHERS
11. Remove the six screws [1] and remove the gear
PB-501
cover [2].
[1]
[1]
[2]
[1]
[2]
a075f2c073ca
[3]
[2]
[1]
70
a075f2c074ca
3. OTHERS
[4]
13. Remove the bearing [1] and the E-ring [2], and
then remove the gear [3].
Note
When removing the gear [3], be careful not to
drop and lose the pin [4].
[1]
[2]
a075f2c075ca
[1]
Note
When removing the gear [2], be careful not to
drop and lose the bearing [3].
[3]
[2]
[1]
a075f2c076ca
[3]
[2]
a075f2c077ca
71
PB-501
[3]
3. OTHERS
[1]
[2]
[3]
PB-501
a075f2c078ca
[2]
18. Remove the cover paper lift wire/Rr1 [1] and /Rr2
[1]
[3]
[4]
a075f2c079ca
72
When the problem occurs at the clamp section or cover table section, the bookbinding can beconfirmed by
the manual operation.
Note
Disconnect the CN5 on PB control board (PRCB) after checking. (State of manual operation prohibition)
A. Procedure
[1]
a075f2c120ca
[1]
[2]
[3]
4.
5.
6.
7.
73
PB-501
3.2.23
3. OTHERS
3. OTHERS
3.2.24
PB-501
Note
When replacing the multi feed detection board/1 (MFDTB/71), be sure to replace the multi feed
detection board/2 (MFDTB/72) at the same time.
When the multi feed detection board is replaced, be sure to conduct the adjustment in replacing
multi feed detection board (See "10.7.6 Adjustment when replacing multi feed detection board
(PB)" in Field Service for the main body.)
A. Procedure
[1]
[2]
[3]
[1]
a075f2c095ca
[2]
[3]
74
a075f2c096ca
3. OTHERS
[1]
[2]
[1]
a075f2c097ca
[2]
[3]
a075f2c098ca
75
3. OTHERS
B. Notes to keep in mind when installing the multi feed detection board/1 (MFDTB71) and /2
PB-501
(MFDTB72)
The multi feed detection boards/1 (MFDTB/
[2]
[1]
76
a075f2c099ca
4. MECHANICAL ADJUSTMENT
PB-501
ADJUSTMENT/SETTING
4. MECHANICAL ADJUSTMENT
4.1
The fore edges near the top or the bottom of the book do not line up perfectly.
The pages come off from the cover paper near the top or the bottom of the book due to insufficient gluing
to the spine of inside papers.
Misalignment of the pages in the sub scan direction is caused by an improper gap between the reference plate
and the sub scan alignment plate. To correct the misalignment, perform " Clamp FD Position Adj. (Perfect
Binder Adjustment)" in Service Mode Finisher Adjustment Perfect Binding Machine Adjustment. (Refer to
P.452 in Field Service for the main body)
77
4. MECHANICAL ADJUSTMENT
A. Procedure
[3]
[1]
PB-501
[2]
[5]
[4]
side [7] (front side when inside papers alignment is performed): Move the clamp entrance
assy [2] in the direction of the arrow [4] to
make the gap at the front side narrower.
b. To correct the misalignment near the top side
[8] (rear side when inside papers alignment is
performed): Move the clamp entrance assy [2]
in the direction of the arrow [5] to make the
gap at the front side wider.
When moving the clamp entrance assy [2] in
the direction of the arrow [5], the misalign-
[7]
[8]
Top
[6]
78
The top and bottom edges of inside papers do not line up and it cannot be corrected even after performing
"Clamp section CD alignment width adjustment" and "SC section CD alignment width adjustment" in the
service mode.
Note
The misalignment of cover and inside papers can also be adjusted in "4.10 Cover paper alignment
plate adjustment" and "4.12 Cover paper table positioning". (See P.90, P.92)
A. Procedure
[2]
[4]
[1]
[3]
[6]
[7]
Note
Adjust the position as described below.
Top
[5]
Bottom
79
PB-501
4.2
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4.3
PB-501
The pellet is supplied to the tank improperly and it spills out of the tank.
The pellet supply arm contacts with the other parts when the arm is in its home position.
Note
Be sure to turn Off the power switch (SW2) and the main power switch (SW1) of the main body in
advance.
A. Procedure
[8] [3]
[4]
[2] [1]
[5]
[8] [12]
[7]
80
[6]
a075f3c016ca
4. MECHANICAL ADJUSTMENT
Note
that the distance between the arm and the
edge of the metal frame is 10 mm 2 mm: B
when the arm comes to the home position.
Do not move the mounting plate excessively
to avoid contact with the other parts.
a075f2c089ca
B= 10 0.2mm
81
PB-501
4. MECHANICAL ADJUSTMENT
4.4
PB-501
This adjusts the gap between the metal surface of the glue apply roller and the spine of inside papers. Changing
the gap allows you to adjust the amount of glue applied to the spine.
Note
Reference values: The thickness of glue layer formed on the roller is about 1.5 mm with the gap of
1 mm.
Caution
The glue tank unit is extremely hot immediately after turning off the main power switch (SW1) or
the power switch (SW2) of the main body.
To prevent burn injuries, make sure to leave the unit until it cools enough before performing the
adjustment.
A. Procedure
[1]
upward
making
the
gap
become
[2]
[3]
a075f3c017ca
82
4.5
4. MECHANICAL ADJUSTMENT
This adjusts the gap between the surface of the cover paper glue roller (metal roller) and the spine of inside
PB-501
papers. Changing the gap allows you to adjust the glue amount applied to the book spine.
Note
Reference values: The gap between the cover paper glue roller and the spine is about 1.5 mm.
Caution
The glue tank unit is extremely hot immediately after turning off the main power switch (SW1) or
the power switch (SW2) of the main body.
To prevent burn injuries, make sure to leave the unit until it cools enough before performing the
adjustment.
A. Procedure
[5]
1. Open the front door and move the glue tank unit
[2] frontward.
Note
Be sure to hold the glue tank unit by its right
arm [1].
[4]
[2]
Note
The stopper has a scale marked at 1mm interval, and the right and left scales shift 0.5 mm
vertically. When adjusting it, be sure to move
it by 1 mm and check the position.
When raising or lowering the stopper, be sure
to maintain its horizontal state.
Raising the stopper brings the cover paper
glue roller closer to the book spine and it
makes the scraped-off glue amount larger,
which reduces the glue amount applied to the
book spine.
[3]
[1]
a075f3c029ca
83
4. MECHANICAL ADJUSTMENT
4.6
PB-501
This adjusts the parallelism of the glue tank movement rail with respect to the spine of inside papers. Perform
this when glue is not applied uniformly on the spine, especially when amount of glue applied is different between
the top and bottom side of the book.
A. Procedure
[1]
[5]
[2]
Note
Be sure to turn the screws [7] and [8] by the
[9]
[3]
[7]
[10]
[4]
[6]
[8]
a075f3c020ca
84
This adjusts the position of the cover paper folding plate/Lt to apply pressure to the cover paper. Perform this
adjustment when the cover paper is not folded at the right angle (when the book spine inclines).
A. Procedure
[3]
[6]
[4]
1. Turn the knob [1] to move the cover paper alignment plate/Fr [2] backward.
[1]
[2]
[5]
[7]
[8]
[9]
a075f3c021ca
85
PB-501
4.7
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4.8
PB-501
This adjusts the parallelism between the cover paper folding plate/Rt and /Lt. Perform the adjustment when the
book spine corners are not uniformly formed from the top and the bottom.
A. Procedure
[1]
[2]
[1]
a075f3c022ca
86
[8]
[1]
tion and turn the knob [2] to move the cover paper
folding plate/Rt [3] and /Lt [4] so that the gap
between them becomes a few millimeters [5].
[7]
Note
Make sure that the pressure drive plate/Rt [8]
does not run on the pressure assist plate [9].
Do not turn the knob [2] too much. Doing so
brings the plates into pressure-applying state
making the position adjustment impossible.
[6]
[2]
[3]
[5]
[4]
a075f3c023ca
87
PB-501
[9]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
4.9
PB-501
The cover paper table up down drive system does not synchronize successfully.
The front and rear cover paper table belts do not synchronize smoothly.
A. Check point
[2]
[1]
a075f3c030ca
88
4. MECHANICAL ADJUSTMENT
[5] [4]
[2]
[1]
[3]
[6]
[2]
[1]
a075f3c024cb
89
PB-501
B. Procedure
4. MECHANICAL ADJUSTMENT
This adjusts the position of the cover paper alignment plate/Fr in the main scan direction and its perpendicularity
against the main scan direction. Perform the adjustment when the cover paper and the inside papers are vertically or relatively misaligned.
Note
The misalignment of cover and inside papers can also be adjusted in "4.2 Clamp main scan direction alignment adjustment" and "4.12 Cover paper table positioning". (See P.79, P.92)
A. Procedure
[8]
[7]
[1]
brackets/Rt [5] and /Lt [6] frontward [7] and backward [8] referring to the engraved lines [3] and [4].
[5]
[3]
Note
Do not move the mounting bracket/Lt [6]
excessively, or the plate contacts with the
[2] [6]
gear [10].
[4]
[8]
[7]
distance.
b. When the cover paper runs off the bottom
edge of inside papers [13]: Move the mounting
brackets/Rt [5] and /Lt [6] backward [8] by the
same distance.
c. When the three edges of cover paper misalign
with those of inside papers [14]: Move the
mounting bracket/Rt [5] backward [8] and
move the mounting bracket/Lt [6] frontward
[7].
[10]
[9]
[12]
Top
[13]
[11]
Bottom
[14]
[15]
a075f3c025ca
90
4. MECHANICAL ADJUSTMENT
Perform the adjustment when the roller cutter trims the cover paper askew.
A. Procedure
[2]
[1]
[5]
a075f3c026ca
[4]
[2]
[1]
[3]
a075f3c027ca
91
4. MECHANICAL ADJUSTMENT
This adjusts the relative position between the clamp unit and the cover table unit in the main scan direction. Perform the adjustment when the cover paper is vertically misaligned with the inside papers.
Note
The misalignment can also be corrected in "4.2 Clamp main scan direction alignment adjustment"
and "4.10 Cover paper alignment plate adjustment". (See P.79, P.90)
A. Procedure
[3]
[2]
[5]
[4]
[1]
[7]
[8]
Top
[6]
Bottom
a075f3c028ca
92
4. MECHANICAL ADJUSTMENT
Perform the adjustment when no feed from the cover paper tray occurs frequently.
A. Procedure
5. Install the cover paper tray, and pull out the tray
again after the cover paper lift plate has lifted to
the upper limit, which can be judged by the operating sound of the cover paper lift motor.
[2]
[1]
[3]
a075f3c001ca
[2]
a075f3c002ca
93
4. MECHANICAL ADJUSTMENT
[1]
[2]
PB-501
[5]
[6]
11. Tighten the screw [5] and fasten the pick-up solenoid [1].
[3]
[4]
a075f3c003ca
94
4. MECHANICAL ADJUSTMENT
This adjusts the vertical position of the cover paper pick-up roller. Changing the roller position changes the vertical gap between the top paper surface on the tray and the bottom surface of the cover paper feed roller. Perform this adjustment when no-feed, crimp of leading edge, or paper jam occurs frequently when feeding the
cover papers from the cover paper tray, or when curled cover papers need to be used.
Note
With this adjustment, cover paper pick-up ability changes accordingly. When the adjustment is
completed, make sure to perform the cover paper feed pick-up amount adjustment to check the
pick-up amount.
A. Procedure
5. Install the cover paper tray, and pull out the tray
again after the cover paper lift plate has lifted to
the upper limit, which can be judged by the operating sound of the cover paper lift motor.
[2]
[1]
[3]
a075f3c004ca
95
PB-501
4. MECHANICAL ADJUSTMENT
PB-501
[1]
[2]
[1]
a075f3c005ca
[2]
[3]
[4]
96
a075f3c006ca
[3]
10. Mark off the position of the cover paper tray upper
[1]
[4]
Note
Be sure to install the cover paper tray upper
[1]
[3]
[6]
[5]
[7]
97
PB-501
[2]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
Perform this adjustment when no-feed or multi-feed from the cover paper tray occurs frequently.
Note
A no-feed error tends to occur in low temperature environment, while a multi-feed error does in
high temperature environment. Perform this adjustment with this in mind.
An excessive adjustment may result in just reversing the symptom between the no-feed and multifeed.
A. Procedure
[1]
[2]
[3]
a075f3c008ca
98
4. MECHANICAL ADJUSTMENT
Perform this adjustment when the deviation between the cover paper and the inside papers is out of spec.
Specification value:0 1 mm or less (aligned edges), 0 1.5 mm or less (trimmed edges)
A. Procedure
[1]
[2]
[3]
edges)
99
4. MECHANICAL ADJUSTMENT
PB-501
5. Install the cover paper tray, and pull out the tray
again after the cover paper lift plate has lifted to
the upper limit, which can be judged by the operating sound of the cover paper lift motor.
[2]
[1]
[3]
a075f3c010ca
100
[1]
6. Check if the cover paper lift plate [3] is placed horizontally using the engraved lines on the near side
[1] and the far side [2] of the tray. If the plate is not
horizontal, perform step 7 and the steps that follow.
[3]
a075f3c011ca
101
PB-501
[2]
4. MECHANICAL ADJUSTMENT
4. MECHANICAL ADJUSTMENT
[2]
PB-501
[3]
[1]
[1]
a075f3c012ca
102
4. MECHANICAL ADJUSTMENT
[9]
[5]
13. Check that the cover paper lift plate [8] is placed
[3]
[7]
[1]
[8]
[10]
[6]
[2]
a075f3c013ca
103
PB-501
PB-501
4. MECHANICAL ADJUSTMENT
Blank page
104
Printed in Japan
CCA03U-M-FE3-0750