Reciprocating Compressor (Api 618-4Th) Data Sheet U.S. Customary Units

JOB NO.
ITEM NO.
PURCHASE ORDER NO.

SPECIFICATION NO.
RECIPROCATING COMPRESSOR
(API 618-4TH) DATA SHEET
U.S. CUSTOMARY UNITS
1 APPLICABLE TO:
PROPOSALS
2 FOR/USER
3 NOTE:
PURCHASE
DATE
OF
NO. WITH CYLS.
NO. REQ'D
BY MANUFACTURER OR
PURCHASER AS APPLICABLE
SERIAL NO(S)
NOMINAL FRAME RATING
MAX/MIN ALLOWABLE SPEED
8 DRIVER MFGR.
BHP @ RATED RPM OF
RPM
DRIVER NAMEPLATE HP/OPERATING RPM
9 DRIVE SYSTEM:
DIRECT COUPLED
10 TYPE OF DRIVER:
IND. MOTOR
GEARED & COUPLED

SYN. MOTOR
STEAM TURBINE
GAS TURBINE
YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES.
12
NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES
(NNT)
MAX ACCEPTABLE AVG PISTON SPEED
15
SERVICE OR ITEM NO.
16
STAGE
17
NORM. OR ALT. CONDITION
18
CERTIFIED PT. (X) MARK ONE
19
MOLECULAR WEIGHT
20
Cp/Cv (K) @ 150F OR
21
INLET CONDITIONS:
AT INLET TO:
22
PRESSURE (PSIA) @ PUL. SUPP. INLET
24
PRESSURE (PSIA) @ CYL. FLANGE
25
TEMPERATURE (F)
26
27
REF: SIDE STREAM TEMPS (F)

COMPRESSIBILITY (Zs )
28
INTERSTAGE:
INTERSTAGE P INCL:
29
P BETWEEN STAGES, %/psi
30
DISCHARGE CONDITIONS:
31
PRESSURE (PSIA) @ CYL. FLANGE
32
PRESS. (PSIA) @ PUL. SUPP. OUTLET
33
TEMP., ADIABATIC, F
34
TEMP., PREDICTED, F
COMPRESSIBILITY (Z2 ) OR (ZAVG )
36 * REQUIRED CAPACITY,
LBS/HR
38
39
AT OUTLET FROM:
y
LUBE
NON-LUBE
PULSE DEVICES
COMPRESSOR CYLINDER FLANGES
SIDE STREAM TO
STAGE(S), THESE INLET PRESS. ARE FIXED
PULSE DEVICES
PULSE DEVICE
PIPING
COOLERS
SEPARATORS
COMP. CYL. FLANGES
OTHER
OTHER
RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)
CAPACITY SPECIFIED
IS
WET
DRY
MMSCFD/SCFM (14.7 PSIA & 60F)
40 * MFGR.'S RATED CAPACITY

41
OTHER
CYLINDERS:
FT/MIN
NOTE:
23
37
ENGINE
OPERATING CONDITIONS (EACH MACHINE)
14
35
V-BELT
11 NO NEGATIVE TOLERANCE APPLIES:
13
BY
SERVICE
BY MANUFACTURER
AFTER ORDER
TYPE MODEL NO(S)
6 COMPR.THROWS: TOTAL NO.
17
AS BUILT
BY MANUFACTURER
WITH PROPOSAL
5 COMPR. MFGR
PAGE
SITE/LOCATION
INDICATES INFO. TO BE
COMPLETED BY PURCH.
REVISION NO.
LBS/HR
42
(AT INLET TO COMPRESSSOR) & BHP @ CERTIFIED TOLERANCE OF 3% FOR CAP. & 3% FOR BHP
CAPACITY SPECIFIED
IS
WET
DRY
43
ICFM
44
45
BHP/STAGE
46
TOTAL BHP @ COMPRESSOR SHAFT
47
TOTAL HP INCLUDING
48
49
50
51
52
V-BELT & GEAR LOSSES

* CAPACITY FOR NNT
MANUFACTURER'S = REQUIRED 0.97
THEREFORE REQUIRED = MFR'S x 0.97
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JOB NO.
1
ITEM NO.
REVISION
PAGE
DATE
2
OF
17
BY
GAS ANALYSIS AT OPERATING CONDITIONS

MOLE % (BY VOLUME) ONLY
2
3
SERVICE/ITEM NO.
STAGE
NORMAL OR ALT
REMARKS
M.W.
7 AIR
28.966
8 OXYGEN
O2
32.000
9 NITROGEN
N2
28.016
10 WATER VAPOR
H2O
18.016
11 CARBON MONOX.
CO
28.010
12 CARBON DIOX.
CO2
44.010
13 HYDRO. SULFIDE
H2S
34.076
14 HYDROGEN
H2
2.016
15 METHANE
CH4
16.042
16 ETHYLENE
C2H4
28.052
17 ETHANE
C2H6
30.068
18 PROPYLENE
C3H6
42.078
19 PROPANE
C3H8
44.094
20 I-BUTANE
C4H10
58.120
21 n-BUTANE
C4H10
58.120
22 I-PENTANE
C5H12
72.146
23 n-PENTANE
C5H12
72.146
25 AMMONIA
NH3
17.031
INDUSTRY SERVICES
26 HYDRO. CHLOR.
HCI
36.461
NACE MR-O175 (2.14.1.10)
27 CHLORINE
Cl2
70.914
APPLICABLE SPECIFICATIONS
API-618-RECIPROCATING COMPRESSORS
FOR PETROLEUM, CHEMICAL AND GAS
24 HEXANE PLUS
28 CHLORIDES - TRACES
29
30
31
32
33
CALCULATED MOL WT.

Cp/Cv (K) @ 150 OR
34 NOTE:
IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE
35
TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE.
36
SITE/LOCATION CONDITIONS
37 ELEVATION
FT.
BAROMETER
PSIA
AMBIENT TEMPS: MAX
38
MIN DESIGN METAL TEMP
F (2.14.8)
39 COMPRESSOR LOCATION:
INDOOR
HEATED
UNHEATED
40
OUTDOOR
NO ROOF
UNDER ROOF
41
OFF-SHORE
42
WINTERIZATION REQUIRED
43 UNUSUAL CONDITIONS:
CORROSIVES
AT GRADE LEVEL
FUMES
F
%
MIN
ELEVATED:
PARTIAL SIDES
WEATHER PROTECTION REQ.
DUST
F MIN
RELATIVE HUMIDITY: MAX
FT.
PLATFORM:
ON-SHORE
TROPICALIZATION REQ.
OTHER
44
45
ELECTRICAL CLASSIFICATIONS
46
HAZARDOUS
NON-HAZRDOUS
47 MAIN UNIT
CLASS
GROUP
DIVISION
48 L.O. CONSOLE
CLASS
GROUP
DIVISION
49 CW CONSOLE
CLASS
GROUP
DIVISION
50
51
52
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ITEM NO.
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DATE
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OF
17
BY
PART LOAD OPERATING CONDITIONS
2 CAPACITY CONTROL
BY:
FOR:
WITH:
USING:
MFG'S CAP. CONTROL
PURCHASERS BY-PASS
BOTH
PART LOAD COND.
START-UP ONLY
BOTH
AUTO LOADING DELAY INTERLOCK (3.6.2.2)

FIXED VOLUME POCK.
OTHER
AUTO IMMEDIATE UNLOADING
SUCTION VALVE UNLOADERS:
ACTION:
NUMBER OF STEPS:
FINGER
PLUG
DIRECT (AIR-TO-UNLOAD)
ONE
OTHER
REVERSE (AIR-TO-LOAD/FAIL SAFE)
THREE
FIVE
OTHER
RAIN COVER REQUIRED OVER UNLOADERS
8
9
ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.
10 INLET AND DISCHARGE PRESSURE ARE
AT CYLINDER FLANGES
11
SERVICE OR ITEM NO.
12
STAGE
13
NORMAL OR ALTERNATE CONDITION
14
PERCENT CAPACITY
15
WEIGHT FLOW, LBS/HR
16
17
POCKETS/VALVES OPERATION *
18
POCKET CLEARANCE ADDED %
19
TYPE UNLOADERS, PLUG/FINGER
20
INLET TEMPERATURE, F
21
INLET PRESSURE, PSIA
22
DISCHARGE PRESSURE, PSIA
23
DISCHARGE TEMP., ADIABATIC F
24
DISCHARGE TEMP., PREDICTED F
25
VOLUMETRIC EFF.,%HE/%CE
26
CALC. GAS ROD LOAD, LBS, C **
27
CALC. GAS ROD LOAD, LBS, T **
28
COMB. ROD LOAD, LBS C (GAS & INERTIA)
29
COMB. ROD LOAD, LBS T (GAS & INERTIA)
30
ROD REV., DEGREES MIN @ X-HD PIN ***
31
BHP/STAGE
32
TOTAL BHP @ COMPRESSOR SHAFT
33
TOTAL HP INCL. V-BELT & GEAR LOSSES
PULSATION SUPPRESSOR FLANGES
34
35
* SHOW OPERATION WITH THE FOLLOWING SYMBOLS:
36
37
HEAD END
38
OR
39
CRANK END
HE
CE
SUCTION VALVE(S) UNLOADED
PLUS
FIXED POCKET OPEN
40
OR
OR
VARIABLE POCKET OPEN
41
42
EXAMPLE:
HE-F/CE-S = HEAD END FIXED POCKET OPEN / CRANK END SUCTION VALVE(S) UNLOADED.
43
* * C = COMPRESSION
44
MINIMUM PRESSURE REQUIRED TO OPERATE CYLINDER UNLOADING DEVICES,
T = TENSION
45 CYLINDER UNLOADING MEDIUM:

46
AIR
*** X - HD = CROSSHEAD
NITROGEN
PRESSURE AVAILABLE FOR CYLINDER UNLOADING DEVICES, MAX/MIN
PSIG
OTHER
/
PSIG
47 REMARKS, SPECIAL REQUIREMENTS, AND/OR SKETCH

48
49
50
51
52
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DATE
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17
BY
SCOPE OF BASIC SUPPLY
1
2
PURCHASER TO FILL IN
DRIVER
) AFTER COMMODITY TO INDICATE:

):
BY COMPR. MFR.
BY PURCH.
VARIABLE SPEED
SPEED RANGE
RPM TO
RPM
INDUCTION MOTOR
SYNCHRONOUS MOTOR
STEAM TURBINE
ENGINE
API-541
API-546
API-611
API-612
OUTBOARD BEARING
SLIDE BASE FOR DRIVER (
MOTOR STARTING EQUIPMENT
9
10
GEAR (
):
11
V-BELT DRIVE (
13
DRIVE GUARD(S) (
API-613
LOW SPD.
):
HI-SPD.
API-677
KEY-LESS DRV.
MANUFACTURER'S STD.
KEY'D DRV.
OTHER
STATIC CONDUCTING V-BELTS
NON-SPARKING
BANDED V-BELTS
CALIF CODE
API-671 APPENDIX C
OTHER
PULSATION SUPPRESSORS WITH INTERNALS (
):
16
PULSATION SUPPRESSORS WITHOUT INTRNL (
):
18
19
SUPPRESSOR(S) TO HAVE MOISTURE REMOVAL SECTION:
20
ACOUSTICAL SIMUL. STUDY
21
DIGITAL
SUPPORTS
INTERSTAGE
SUPPORTS
INITIAL INLET & FINAL DISCHARGE
SUPPORTS
INTERSTAGE
SUPPORTS
ALL INLET SUPPRESSORS
DESIGN
1,
W/SIMPLIFIED ANALYSIS OF PIPING SYSTEM
APPROACH
2,
SEE 3.9.2.1 AND APPENDIX M
(Check Only One)
3,
SEE 3.9.2.1 AND APPENDIX M
NOTE: SEE APPENDIX N FOR
24
INITIAL INLET & FINAL DISCHARGE
INITIAL INLET ONLY
):
ANALOG
22
23
QUILL SHAFT
SHEAVES & V-BELTS (

):
14
17
); DEFINE
API 671
12
15
SOLE PLATE FOR DRIVER
):
OTHER
PROVISION FOR DRY AIR PURGE FOR OUTBOARD BEARING.
BASEPLATE FOR GEAR
COUPLING(S) (
BY OTHERS
STUDY TO
CONSIDER:
INFORMATION REQUIRED FOR STUDY
ALL SPECIFIED LOAD COND., INCL.
SINGLE ACT., PLUS
COMP.OPER.IN PARALLEL
25
ALTERNATE GASES
WITH EXISTING COMP. AND PIPING SYSTEMS
26
STUDY TO BE WITNESSED
COMPRESSOR VALVE DYNAMIC RESPONSE
27
VENDOR REVIEW OF PURCHASER'S PIPING ARRANGEMENT
PULSATION SUPRESS'N DEVICE LOW CYCLE FATIGUE ANALYSIS
28
PIPING SYSTEM FLEXIBILITY
29
PACKAGED:
30
SKID
31
NO
SOLEPLT.
YES
BASEPLT.
DEFINE BASIC SCOPE OF PACKAGING IN REMARKS SECTION, PAGE 5
BOLTS OR STUDS FOR SOLEPLT. TO FRAME
RAILS
CHOCK BLOCKS
SHIMS
SUITABLE FOR COLUMN MOUNTING (UNDER SKID AND/OR BASEPLATE)
32
LEVELING SCREWS
NON-SKID DECKING
SUB SOLEPLATES
33
DIRECT GROUTED
CEMENTED/MORTAR GROUT
34
INTERCLR(S) (
35
INTERSTAGE PIP. (
36
SEPARATOR(S)
):
EPOXY GROUT; MFG/TYPE
PIPING MATCHMARKED
AFTERCLR(S) (
INTERCOOLERS:
SHOP FITTED
MACHINE MTD.
CONDENSATE SEPARATION & COLLECTION FACILITY SYSTEM PER 3.8.12

(
):
OFF MOUNTED
37
INLET STRAINER(S)
INITIAL INLET
38
MANIFOLD PIPING;
39
RELIEF VALVE(S) (
):
INITIAL INLET
40
RUPTURE DISC(S) (
THRU STUDS IN PIPING FLANGES
41
CRANKCASE RAPID PRESSURE RELIEF DEVICE(S) (
42
SPECIAL PIPING REQUIREMENTS PER 3.7.1.12.24. (DEFINE IN REMARKS SECTION NEXT PAGE)
43
INITIAL INLET,
44
FOR ATMOSPHERIC INLET AIR COMPR. ONLY:
45
PREFERRED TYPE OF CYLINDER COOLING
DRAINS
VENTS
SIDESTREAM INLET
RELIEF VALVES
AIR/GAS SUPPLY
FLANGE FINISH
INTERSTAGE
FINAL DISCHARGE
API-618 FLANGE FINISH

REF 3.9.3.15 > 125 < 250
INTERSTAGE SUCTION PIPING ARR'D FOR:
FLANGE FINISH PER ANSI 16.5
INSULATION
INLET AIR FILTER

(
SPOOL PIECE FOR INLET STRAINERS
):
SPECIAL FINISH
(
FORCED
HEAT TRACING
INLET FILTER -SILENCER
THERMOSYPHON
46 NOTE:
MANUFACTURER SHALL RECOMMEND
STATIC (STAND-PIPE)
47
BEST TYPE OF COOLING AFTER
CYL. COOLING WATER PIPING (
48
FINAL ENGINEERING REVIEW OF ALL
SINGLE INLET/OUTLET MANIFOLD & VALVES
49
OPERATING CONDITIONS
INDIVIDUAL INLET/ OUTLET PER CYL.
50
STAGE CYL'(S)
STAGE CYL'(S)
)
MATCH M'RKED
SIGHT GL'SS(ES)
VALVE(S)
CLOSED SYS. WITH WATER PUMP, C00LER, SURGE TANK, & PIPING
51
SHOP RUN
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ARR'D FOR HEATING JACKET AS WELL AS COOLING
REV 0
JOB NO.
PAGE
SEPARATE COOLING CONSOLE (
):
17
BY
DUAL PUMPS (AUX .& MAIN)
ARRANGED FOR HEATING JACKET WATER AS WELL AS COOLING

FRAME LUBE OIL SYSTEM (
):
AUX. PUMP
DUAL FILTERS WITH TRANSFER VALVE
SHOP RUN
CONTINUOUS FLOW IN SENSING LINE TO PRESSURE SWITCHES
5
6
SEPARATE LUBE OIL CONSOLE (
API 614 APPLIES (REFER TO NOTE OF 2.12.2)
):
EXTENDED TO MOTOR OUTBOARD BEARING

NO
SHOP RUN
YES
NOTE: PIPING BETWEEN ALL CONSOLES AND COMPRESSOR UNIT BY PURCHASER
8
9
OF
ONE CMMN TO ALL UNITS
ONE FOR EA. UNIT
3
4
DATE
5
SCOPE OF BASIC SUPPLY (Con't)
1
2
ITEM NO.
REVISION
CAPACITY CONTROL (
):
SEE DATA SHEET PAGE 3 FOR DETAILS
10
SEPARATE MACHINE MOUNTED PANEL
11
PNEUMATIC
12
PROGRAMMABLE CONTROLLER
IN INSTRUMENT & CONTROL PANEL

SEPARATE FREE STANDING PANEL
ELECTRIC
ELECTRONIC
HYDRAULIC
13
14
15
INSTRUMENT & CONTROL PANEL (
):
16
17
18
ONE FOR EACH UNIT
ONE COMMON TO ALL UNITS
MACHINE MOUNTED
FREE STANDING (OFF UNIT)
SEE INSTRUMENTATION DATA SHEETS FOR DETAILS OF PANEL, ADDITIONAL REMARKS, AND INSTRUMENTATION.
NOTE:
19
ALL TUBING, WIRING, & CONNECTIONS BETWEEN OFF-UNIT FREE STANDING PANELS AND COMPRESSOR UNIT BY
PURCHASER.
20
21
22
HEATERS (
):
23
FRAME LUBE OIL
CYL. LUBRICATORS
ELECTRIC
STEAM
COOLING WATER
DRIVER(S)
GEAR OIL
24
(
):
25
BARRING DEVICE
26
ROD PRESSURE PACKING COOLING SYSTEM
27
SPECIAL CORROSION PROTECTION:
28
HYDRAULIC TENSIONING TOOLS
29
MECHANICAL RUN TEST:
MANUAL
PNEUMATIC
):
NO
NO
NO
FLYWHEEL LOCKING DEVICE

FILTERS
MFR'S STANDARD
OTHER
YES
YES
30
YES
ELECTRIC
SEPARATE CONSOLE
MFG'S STANDARD
OTHER
COMPLETE SHOP RUN TEST OF ALL MACHINE MOUNTED EQUIPMENT, PIPING & APPURT.'(S)
31
32
PAINTING:
MANUFACTURER'S STANDARD
33
NAMEPLATES:
34
SHIPMENT:
DOMESTIC
35
EXPORT
EXPORT BOXING REQUIRED
STANDARD 6 MONTH STORAGE PREPARATION
36
37
SPECIAL
SI UNITS
OUTDOOR STORAGE FOR OVER 6 MONTHS (
), PER SPEC
), PER SPEC
INITIAL INSTALLATION AND OPERATING TEMP ALIGNMENT CHECK AT JOBSITE BY VENDOR REPRESENTATIVE
38
39
COMPRESSOR MANUFACTURER'S USER'S LIST FOR SIMILAR SERVICE
40
PERFORMANCE DATA REQUIRED PER 5.3.3:
BHP VS. SUCTION PRESSURE CURVES
41
ROD LOAD/GAS LOAD CHARTS
42
VALVE FAILURE DATA CHARTED
43
SPEED/TORQUE CURVE DATA
44
BHP VS. CAPACITY PERFORMANCE CURVES OR TABLES REQUIRED FOR UNLOADING STEPS AND/OR VARIABLE
45
SUCTION/DISCHARGE PRESSURES
46
47
REMARKS:
48
49
50
51
52
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17
BY
UTILITY CONDITIONS
1
2 ELECTRICAL POWER:
AC VOLTS /
PHASE
HERTZ
DC VOLTS
AC VOLTS
PHASE
HERTZ
DC VOLTS
MAIN DRIVER
INSTRUMENT
AUXILIARY MOTORS
ALARM & SHTDWN
HEATERS
6
7
8
9 INSTRUMENT AIR:
10 STEAM
11 INLET:
NORMAL PRESSURE
FOR:
PRESS
12 (NORM.)
TEMP
13 EXH'ST:
PRESS
14 (NORM.)
TEMP
PSIG
MAX/MIN
DRIVERS
PSIG
HEATERS
PSIG
MAX/MIN
MAX/MIN
PSIG
MAX/MIN
MAX/MIN
FOR:
COMPRESSOR CYLINDERS
PSIG INLET:
F
(NORM.)
PRESS
TEMP
PSIG EXH'ST:PRESS
F
(NORM.)
TEMP
PSIG
MAX/MIN
PSIG
MAX/MIN
PSIG
MAX/MIN
PSIG
MAX/MIN
15
16
17 COOLING WATER
18
TYPE WATER
19 SUPP.:
PRESS
20 (NORM.)
TEMP
21 R'T'RN:
PRESS
22 (NORM.)
TEMP
COOLERS
TYPE WATER
PSIG
MAX/MIN
MAX/MIN
PSIG
MAX/MIN
MAX/MIN
PSIG SUPP.:
F
(NORM.)
PSIG R'T'RN:
F
(NORM.)
PRESS
TEMP
PRESS
TEMP
PSIG
MAX/MIN
PSIG
MAX/MIN
PSIG
MAX/MIN
PSIG
MAX/MIN
23
24 COOLING FOR ROD PACKING:
25 TYPE FLUID
SUPPLY PRESS
26 FUEL GAS:
NORMAL PRESSURE
27
COMPOSITION
PSIG @
PSIG
F
MAX/MIN
RETURN
PSIG @
/
PSIG
F
LHV
BTU/FT
3
28
29 REMARKS/SPECIAL REQUIREMENTS:
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
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DATE
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OF
17
BY
CYLINDER DATA AT FULL LOAD CONDITION
1
2 SERVICE/ITEM NO.
3 STAGE
4 INLET PRESSURE, PSIA
5 DISCHARGE PRESSURE, PSIA

6 CYLINDERS PER STAGE
7 SINGLE OR DOUBLE ACTING (SA OR DA)
@ CYLINDER
FLANGES
8 BORE, INCHES
9 STROKE, INCHES
10 RPM:
RATED / MAX ALLOW
11 PISTON SPEED, FT/MIN:
RATED / MAX ALLOW
12 CYLINDER LINER, YES/NO

13 LINER NOMINAL THICKNESS, INCHES
14 PISTON DISPLACEMENT, CFM
15 CYLINDER DESIGN CLEARANCE, % AVERAGE
16 VOLUMETRIC EFFICIENCY, % AVERAGE
17 VALVES, INLET/DISCHARGE, QTY PER CYL.
18 TYPE OF VALVES
19 VALVE LIFT, INLET/DISCHARGE, INCHES
20 VALVE VELOCITY, API 4TH EDITION, FT/MIN
21
SUCTION VALVE(S)
22
DISCHARGE VALVE(S)
23 ROD DIAMETER, INCHES

24 MAX ALLOW. COMBINED ROD LOADING, LBS, C *
25 MAX ALLOW. COMBINED ROD LOADING, LBS, T *
26 CALCULATED GAS ROD LOAD, LBS, C *
27 CALCULATED GAS ROD LOAD, LBS, T *
28 COMBINED ROD LOAD (GAS + INERTIA), LBS, C *
29 COMBINED ROD LOAD (GAS + INERTIA), LBS, T *
30 ROD REV., DEGREES MIN @ X-HD PIN**
31 RECIP WT. (PISTON, ROD, X-HD & NUTS), LBS**
32 MAX ALLOW. WORKING PRESSURE, PSIG
33 MAX ALLOW. WORKING TEMPERATURE, F
34 HYDROSTATIC TEST PRESSURE, PSIG
35 HELIUM TEST PRESSURE, PSIG
36 INLET FLANGE SIZE/RATING
37
FACING
38 DISCHARGE FLANGE SIZE/RATING

39
FACING
40 DISCHARGE RELIEF VALVE SETTING DATA AT INLET PRESSURES GIVEN ABOVE:

41
RECOMMENDED SETTING, PSIG
42
GAS ROD LOAD, LBS, C *
43
GAS ROD LOAD, LBS, T *
44
COMBINED ROD LOAD, LBS, C *
45
COMBINED ROD LOAD, LBS, T *
46
ROD REVERSAL, MIN @ X-HD PIN**
47 NOTE: CALCULATED AT INLET PRESSURES

48
GIVEN ABOVE & RECOMMENDED SETTING.
49
SETTLE-OUT GAS PRESSURE
50
(DATA REQUIRED FOR STARTING)
51
* C = COMPRESSION
* T = TENSION
**X-HD = CROSSHEAD
52 NOTES/REMARKS:
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DATE
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OF
17
BY
CONSTRUCTION FEATURES
1
2 SERVICE ITEM NO.
3 STAGE
4 CYLINDER SIZE (BORE DIA), INCHES
5 ROD RUN-OUT: NORMAL COLD VERTICAL
6 (per appendix C)
7
MATERIALS OF CONSTRUCTION
8 CYLINDER(S)
9 CYLINDER LINER(S)
10 PISTON(S)
11 PISTON RINGS
12 WEAR BANDS
REQUIRED
13 PISTON ROD(S): MATERIAL/YIELD, PSI

14 THREAD ROOT STRESS @ MACRL * @ X-HD END
15 PISTON ROD HARDNESS, BASE MATERIAL, Rc
X REQUIRED
16 PISTON ROD COATING

17
COATING HARDNESS, Rc
18 VALVE SEATS / SEAT PLATE

19 VALVE SEAT MIN HARDNESS, Rc
20 VALVE GUARDS (STOPS)
21 VALVE DISCS
22 VALVE SPRINGS
23 ROD PRESSURE PACKING RINGS
24 ROD PRESSURE PACKING CASE
25 ROD PRESSURE PACKING SPRINGS
26 SEAL / BUFFER PACKING, DISTANCE PIECE
27 SEAL / BUFFER PACKING, INTERMEDIATE
28 WIPER PACKING RINGS
29 MAIN JOURNAL BEARINGS, CRANKSHAFT
30 CONNECTING ROD BEARING, CRANKPIN
31 CONNECTING ROD BUSHING, X-HD END
32 CROSSHEAD (X-HD) PIN BUSHING
33 CROSSHEAD PIN
34 CROSSHEAD
35 CROSSHEAD SHOES
36 CYLINDER INDICATOR VALVES (X)
37 INDICATOR CONNECTIONS ABOVE 5000 PSI
38 FLUOROCARBON SPRAYED CYLINDER (X)
39 INSTRUMENTATION IN (X) COLD SIDE
40 CONTACT W/PROCESS GAS (X) HOT SIDE
41 * MAXIMUM ALLOWABLE COMBINED ROD LOAD
USE (X) IN APPROPRIATE COLUMN WHERE APPLICABLE
42
DISTANCE PIECE(S):
COMPRESSOR CYLINDER ROD PACKING
43
FULL FLOATING PACKING
44
VENTED TO:
TYPE B
TYPE C
PSIG
SUCTION PRESSURE @
NON-LUBE
ATMOS.
COVERS:
PSIG
CYLINDER COMPARTMENT:
(Outboard Distance Piece)
SCREEN
LOUVERED
VENTED TO
PSIG
PURGED AT
PSIG
PSIG
FORCED LUBRICATED
47
WATER COOLED,
STAGE(S),
GPM REQ'D
PRESSURIZED TO
48
OIL COOLED,
STAGE(S),
GPM REQ'D
WITH RELIEF VALVE
49
WATER FILTER
50
VENT/BUFFER GAS SEAL PACKING ARR.
PROV.FUTURE WATER/OIL COOLING
51
CONSTANT OR
52
BUFFER GAS PRESSURE,
SHT 8 OF17
API618_1.XLS
319680592.xlsx, API618 Page 1 to 8
(Ref: Appndx I FIG I-1)
FRAME COMPARTMENT:
(Inboard Distance Piece)
VARIABLE DISPOSAL SYSTEM

PSIG
SPLASH GUARDS FOR WIPER PACKING

06/95
TFE
SOLID METAL
46
53
TYPE D
Ref: Appendix G, Fig. G-3
FLARE @
45
TYPE A
VENTED TO
PSIG
PURGED AT
PSIG
PRESSURIZED TO
PSIG
WITH RELIEF VALVE

DISTANCE PIECE MAWP
PSIG
REV 0
JOB NO.
ITEM NO.
REVISION NO.
PAGE
DATE
OF
17
BY
CONSTRUCTION FEATURES (CONTINUED)
1
2
FABRICATED CYLINDER, HEADS, & CONNECTION
SKETCHES FOR DESIGN REVIEW
BUFFER GAS PACKING ARR.

OIL WIPER PACKING PURGE
BY PURCHASER. (2.14.5.2.8)
INTERMEDIATE PARTITION PURGE
N2
INERT BUFFER PURGE GAS:
6
7
Ref: Appendix I
Figures I-1, I-2 &I-3
VENT, DRAIN, PURGE PIPING BY MFG'R

COUPLING(S)
LOW-SPEED
HI-SPEED
Between Compressor
& Driver or Gear
Between Driver &

Gear
V-BELT DRIVE
OTHER
NO
DRIVE SHEAVE
(Compressor Shaft)
(Driver Shaft)
RPM (EXPECTED)
10
BY MANUFACTURER
PITCH DIA. (Inches)
11
MODEL
QTY & GROOVE X-SEC.
12
TYPE
POWER TRANSMITT'D
Incl. Belt Losses
13
14
API-671 APPLIES
15
INSPECTION AND SHOP TESTS (REF. 4.1.3)
YES
NO
16
DRIVER NAMEPLATE HP RATING

CENTER DISTANCE (INCHES)
REQ'D
WITN.
OBSER.
QTY, TYPE,
17
*SHOP INSPECTION
18
ACTUAL RUNNING CLEARANCES
19
AND RECORDS
20
MFG STANDARD SHOP TESTS
21
CYLINDER HYDROSTATIC TEST
NON-LUBE
22
CYLINDER PNEUMATIC TEST
LUBRICATED
23
CYLINDER HELIUM LEAK TEST
24
CYL. JACKET WATER HYDRO TEST
25
*MECHANICAL RUN TEST (4 HR)
26
BAR-OVER TO CHECK ROD RUNOUT
27
28
*LUBE OIL CONSOLE RUN/TEST (4 HR)

*COOLING H2O CONSOLE RUN/TEST
29
RADIOGRAPHY BUTT WELDS
30
31
YES
DRIVEN SHEAVE
GAS
X-SEC., & LENGTH BELTS

BELT SERVICE FACTOR (RELATIVE TO
DRIVER NAMEPLATE HP RATING)
OIL
CYLINDER LUBRICATION
STAGE(S)/SERVICE
STAGE(S)/SERVICE
TYPE OF LUBE OIL:
SYNTHETIC
X
X
HYDROCARBON
LUBRICATOR
COMP. CRANKSHAFT, DIRECT
DRIVE BY:
CHAIN, FROM CRANKSHAFT

ELECTRIC MOTOR
OTHER
LUBRICATOR MFR
FAB CYLS.
MODEL
MAG PARTICLE/LIQUID
TYPE LUBRICATOR:
SINGLE PLUNGER PER POINT
32
PENETRANT OF WELDS
33
SPECIFY ADDITIONAL
COMPARTM'T, TOTAL QTY.
34
REQUIREMENTS (4.2.1.3)
PLUNGERS (PUMPS), TOTAL QTY.
(2.13)
35
DIVIDER BLOCKS
SPARE PLUNGERS, QTY.
36
QC OF INACCESSIBLE WELDS
37
(2.14.5.2.4)
38
SHOP FIT-UP OF PULSATION SUPPL.
SPARE COMPARTM'T W/OUT PLUNGERS

HEATERS:
ELECTRIC W/THERM.(S)
STEAM
ESTIMATED WEIGHTS AND NOMINAL DIMENSIONS
39
DEVICES & ALL ASSOCIATED
TOTAL COMPR. WT, LESS DRIVER & GEAR
LBS
40
GAS PIPING
WT, OF COMPLETE UNIT, (LESS CONSOLES)
LBS
MAXIMUM ERECTION WEIGHT
LBS
41
*CLEANLINESS OF EQUIP., PIPING,

& APPURTENANCES
42
MAXIMUM MAINTENANCE WEIGHT
43
*HARDNESS OF PARTS, WELDS &
44
HEAT AFFECTED ZONES
DRIVER WEIGHT/GEAR WEIGHT

LUBE OIL/COOLING H2O CONS.
45
*NOTIFICATION TO PURCHASER OF
FREE STANDING PANEL
46
ANY REPAIRS TO MAJOR
47
COMPONENTS
SPACE REQUIREMENTS-FEET:
LBS
LENGTH
LBS
LBS
WIDTH
HEIGHT
COMPLETE UNIT
48
LUBE OIL CONSOLE

COOLING H2O CONSOLE
49
50
*SPECIFIC REQUIREMENTS TO BE DEFINED,
51
FOR EXAMPLE, DISMANTLING, AUX EQUIPMENT
52
OPERATIONAL & RUN TESTS.
53
APPENDIX K COMPLIANCE:
55
SHT 9 OF 17
API618_2.XLS
319680592.xlsx, API618 Page 9 to 17
PISTON ROD REMOVAL DIST.

OTHER EQUIPMENT SHIPPED LOOSE (DEFINE)
54
06/95
FREE STANDING PANEL
VENDOR
PULSATION SUPP., WEIGHT
LBS
PURCHASER
PIPING
LBS
INTERSTAGE EQUIPMENT
LBS
REV 0
JOB NO.
ITEM NO.
REVISION NO.
PAGE
DATE
10
OF
17
BY
UTILITY CONSUMPTION
1
2
3
ELECTRIC MOTORS
4
5
6
For Induction
Motors See Note
of 3.1.2.5 and
Motor Data Sheet
MAIN DRIVER
NAMEPLATE
LOCKED ROTOR
FULL LOAD
HP
AMPS
STEADY STATE
MAIN DRIVER NON-STEADY

STATE AMPS AT COMPRES-
AMPS
SOR RATED HORSEPOWER

(Induction Motors Only)
AMPS
10
MAIN LUBE OIL PUMP
@ COMPRESSOR RATED
11
AUX LUBE OIL PUMP
HP OF
12
MAIN COOLING WATER PUMP
@ CURRENT PULSATIONS
13
AUX COOLING WATER PUMP
OF
14
ROD PACKING COOLING PUMP
15
CYLINDER LUBRICATOR
16
17
18
19
ELECTRIC HEATERS
20
21
WATTS
22
FRAME OIL HEATER(S)
23
COOLING WATER HEATER(S)
24
CYL. LUBRICATOR HEATER(S)
VOLTS
HERTZ
25
26
27
28
STEAM
29
30
FLOW
PRESSURE
TEMPERATURE
BACK PRESSURE
31
MAIN DRIVER
LBS/HR @
PSIG
FTT TO
PSIG
32
FRAME OIL HEATER(S)
LBS/HR @
PSIG
FTT TO
PSIG
33
CYL. LUB. HEATER(S)
LBS/HR @
PSIG
FTT TO
PSIG
34
LBS/HR @
PSIG
FTT TO
PSIG
35
LBS/HR @
PSIG
FTT TO
PSIG
36
COOLING WATER REQUIREMENTS
37
38
FLOW
GPM
39
40
CYLINDER JACKETS
41
INTERCOOLER(S)
42
AFTERCOOLER
43
FRAME LUBE OIL COOLER
44
ROD PRESSURE PACKING*
INLET TEMP
F
OUTLET TEMP
F
INLET PRESS
PSIG
OUTLET PRESS
PSIG
MAX PRESS
PSIG
45
46
47
48
TOTAL QUANTITY, GPM
49 REMARKS/SPECIAL REQUIREMENTS:
50
*ROD PACKING COOLANT MAY BE OTHER THAN WATER
51
06/95
SHT 10 OF 17
API618_2.XLS
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REV 0
JOB NO.
PAGE
DATE
11
OF
17
BY
FRAME LUBE OIL SYSTEM
1
2
BASIC LUBE OIL SYSTEM FOR FRAME:
REF: TYPE MAIN BEARINGS:
ITEM NO.
REVISION NO.
PRESSURE SYSTEM:
SPLASH
PRESSURE (FORCED)
TAP'RD ROLL'R
HEATERS REQUIRED:
PRECISION SL'VE
MAIN OIL PUMP DRIVEN BY:
ELEC. W/THERMOSTAT(S)
COMP. CRANKSHAFT
ELEC. MOTOR
PSV FOR MAIN PUMP EXTERNAL TO CRANKCASE
AUX OIL PUMP DRIVEN BY:
HAND OPERATED PRE-LUBE PUMP FOR STARTING
API-614 LUBE SYSTEM:
CONTINUOUS FLOW THROUGH OIL (3.7.2.7)
ELEC. MOTOR
NO
OTHER
OPERATIONAL TEST & 4 HOUR MECH RUN TEST
YES (See Note of 2.12.2)
CHECK VALVE ON MAIN PUMP (FIG G-5)
10
SEP. CONSOLE FOR PRESS. LUBE SYS:
ONE CONSOLE FOR EA. COMP.
11
Note:
CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR

MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.
12
13
14
Instrumentation to be listed on
Instrumentation Data Sheets.
ELECTRICAL CLASSIFICATION : CLASS
GROUP
ONE CONSOLE FOR
DIV
COMPRESSORS
NON-HAZARDOUS
BASIC SYS. REQ'MTS (NORM. OIL FLOWS & VOLUMES)
15
LUBE OIL
FLOW
GPM
16
17
COMPRESSOR FRAME
18
DRIVER
19
PRESSURE
PSIG
VISCOSITY
SSU @ 100F
SSU @ 210F
SUMP VOLUME
GALLONS
GEAR
20
SYSTEM PRESSURES:
DESIGN
21
22
STEAM
OTHER
PSIG
HYDROTEST
PRESSURE CONTROL VALVE SETTING

PIPING MATERIALS:
CARBON
STEEL
23
24
UPSTREAM OF PUMPS & FILTERS
25
DOWNSTREAM OF FILTERS
PSIG
PSIG
PUMP REL'F VALVE(S) SET
STAINLESS STEEL
WITH SS FLANGES
PSIG
STAINLESS STEEL
WITH CARBON STEEL FLANGES
26
27
28
29
PUMPS
(Gear
or Screw Type Only)
30
MAIN
31
AUXILIARY
RAT'D FL'W
GPM
PRESSURE
PSIG
32
PUMP CASING MATERIAL (Ref. 2.12.3.1):
33
GUARD(S) REQ. FOR COUPLING(S):
34
DRIVER
HP
SPEED
RPM
MAIN PUMP
MECH. SEAL
REQ'D
AUX PUMP
MAIN PUMP
AUX PUMP
BY PURCH.
BY MFR.
WIRING TO TERMINAL BOX:
BY PURCH.
BY MFR.
36
SWITCHES
SHELL & TUBE
AUTOMATIC
GUARD TYPE OR CODE
ON-OFF-AUTO SEL. SWITCH:
COOLERS:
MANUAL
COUPLING
REQ'D
35
37
AUXILIARY PUMP CONTROL:
COLD START
REQ'D BHP
SINGLE
TEMA R (API-660
MFG'S STD.
TEMA C
Data Shts Attached)
AIR COOLED W/AUTO TEMP CONTROL (API-661 Data Shts - Attached)
DUAL W/TRANSFER VALVE
38
REMOVABLE BUNDLE
39
WATER COOLED
W/BYPASS & TEMP CONTROL VALVE:
MANUAL
AUTO
SEE SEPARATE HEAT EXCHANGER DATA SHT

FOR DETAILS SPECIFY % GLYCOL ON COOLING
WATER SIDE
40
41
FILTER(S)
SINGLE
RTD'S/THERMOCOUPLES
ASME CODE DESIGN

P CLEAN,
43
MICRON RATING,
CARTRIDGE MATERIAL,
CARTRIDGE P/N
44
BONNET MATERIAL,
CASING MATERIAL,
FURN.SPARE CARTR.,QTY
SYS. COMPONENT SUPP.
MANUFACTURER
PSI
P COLLAPSE,
DESIGN PRESSURE,
45
PSIG
ASME CODE STAMPED
42
MODEL
MANUFACTURER
46
MAIN PUMP
OIL COOLER(S)
47
AUXILIARY PUMP
TRANSFER VALVE(S)
48
MECHANICAL SEALS
PUMP COUPLING(S)
49
ELECTRIC MOTORS
SUCTION STRAINER(S)
50
STEAM TURBINES
CHECK VALVE(S)
51
OIL FILTER(S)
06/95
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API618_2.XLS
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PSI
MODEL
REV 0
JOB NO.
PAGE
DATE
12
OF
17
BY
COOLING WATER SYSTEM
1
2
ITEM NO.
REVISION NO.
BASIC COOLING SYS. FOR:
COMPRESSOR CYL.(S)
INTERCOOLER(S)
HEATERS REQ.'D FOR PRE-HEATING:
AFTERCOOLER
PRESSURE FORCED CIRCULATING SYS:
MAIN WATER PUMP DRIVEN BY:
ELEC. MOTOR
STEAM TURBINE
OTHER
AUX WATER PUMP DRIVEN BY:
ELEC. MOTOR
STEAM TURBINE
OTHER
7
8
NOTE:
9
10
11
OPEN, PIPING BY:
SEP. CONSOLE FOR COOLING WATER SYS.:
PURCH.
GROUP
FORCED
COOL'G
14
CYLINDER(S),
STAGE
15
CYLINDER(S),
STAGE
16
CYLINDER(S),
STAGE
17
CYLINDER(S),
STAGE
18
CYLINDER(S),
STAGE
19
CYLINDER(S),
STAGE
20
PISTON ROD PACK'G TOTAL
21
INTERCOOLER(S) TOTAL
22
AFTERCOOLER
23
OIL COOLER(S)
ONE CONSOLE FOR
DIV
BASIC SYS. REQ'MTS (NORM. COOLING WATER FLOW DATA)
13
CLOSED, PIPING BY MFR.
COMP'RS
CONSOLE TO BE OF DECK PLATE TYPE CONSTRUCTION SUITABLE FOR

MULTI-POINT SUPPORT AND GROUTING WITH GROUT & VENT HOLES.
ELECTRICAL CLASSIFICATION : CLASS
12
STEAM
MFR
ONE CONSOLE FOR EA. COMP.
Instrumentation to be Listed on
Instrumentation Data Sheets
OIL COOLER(S)
ELEC.,W/ THERMOSTAT(S)
NON-HAZARDOUS
COOL'G WATER TO BE
THERMO
SYPHON
STAND
PIPE
% ETHYL'NE GLYC'L
FLOW
PRESSURE
INLET TEMP
GPM
PSIG
SITE
OUTLET TEMP
F
FLOW
IND'TR
24
25
TOTAL FLOW
26
SYS. PRESSURES:
27
WATER RESERVOIR:
DESIGN,
PSIG
SIZE,
HYDROTEST,
FT IN DIA X
FT IN HT.
PSIG
RELIEF VALVE(S), SETTING
CAPACITY
GALLONS
@ Normal Operating Level
28
29
RESERVOIR MATERIAL
30
LEVEL GAUGE
31
PUMPS: (Centrifugal Only)
33
MAIN
34
AUXILIARY
INTERNAL COATING, TYPE

LEVEL SWITCH
RAT'D FL'W
GPM
32
PUMP CASING MATERIAL (Ref 2.12.3.1):
MAIN PUMP
36
GUARD(S) REQ.'D FOR COUP'G(S)
MAIN PUMP
AUX.PUMP CONTROL:
MANUAL
AUTO
38
39
COOLING WATER HEAT EXCH.:
DRAIN VALVE
PRESS.
PSIG.
35
37
SHELL & TUBE
REQ'D
BHP
INSPECTION & CLEAN-OUT OPENINGS

DRIVER
HP
SPEED
RPM
COUPLING
REQ'D
GUARD TYPE OR CODE
ON-OFF-AUTO SEL. SWITCH:
BY PURCH.
WIRING TO TERMINAL BOX:
BY PURCH.
SINGLE
BY MANUFACTURER
BY MANUFACTURER
TEMA C
41
AIR COOLED EXCHANGER W/AUTO TEMP CONTROL (API-661 Data Sheets Attached)
42
W/BYPASS & TEM. CONTROL VALVE
43
SEE SEPARATE COOLER DATA SHEET FOR DETAILS; SPECIFY % GLYCOL ON BOTH SIDES
OF SHELL & TUBE
45
SYS. COMPONENT SUPP.
MANUFACTURER
MECH.SEAL
REQ'D
AUX PUMP
AUX PUMP
40
44
PSIG
MANUAL
MODEL
AUTO
LOUVERS FOR AIR EXCH.
MANUFACTURER
46
MAIN PUMP
TEMP CONTROL VALVE(S)
47
AUXILIARY PUMP
TRANSFER VALVE(S)
48
MECHANICAL SEALS
PUMP COUPLING(S)
49
ELECTRIC MOTORS
50
STEAM TURBINES
TEMA R(API-660
Data Shts Attached)
MODEL
51
52
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REV 0
JOB NO.
ITEM NO.
REVISION NO.
PAGE
DATE
13
OF
17
BY
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION
3 APPLICABLE TO:
PROPOSALS
PURCHASE
AS BUILT
4 FOR/USER
5 SITE/LOCATION
AMBIENT TEMPERATURE MIN/MAX
6 COMPRESSOR SERVICE
NUMBER OF COMPRESSORS
7 COMPRESSOR MFG.
MODEL/TYPE
8 SUPPRESSOR MFG.
9 NOTE:
Ind.Data Comp.'d Purch.
By Compr/Supp.Mfg.w/Proposal
By Mfg(s) after order
By Mfg(s)/Purchaser as Applicable
GENERAL INFORMATION APPLICABLE TO ALL SUPPRESSORS
10
11 TOTAL NUMBER OF SERVICES AND/OR STAGES
12 TOTAL NUMBER OF COMPRESSOR CYL.
TOTAL NUMBER OF CRANKTHROWS
13
ASME CODE STAMP
14
OTHER APPLICABLE PRESSURE VESSEL SPEC. OR CODE
15
LUBE SERVICE
16
RADIOGRAPHY (X-RAY OF WELDS):
17
SHOP INSPECTION
18
STROKE
GOVERNMENTAL CODES OF
NON-LUBE SERV.
NO OIL ALLOWED INTERNALLY

NONE
WITNESS HYDROTEST
WITNESSED
IN. RPM
CODE REGULATIONS APPLY
SPOT
DRY TYPE INTER.CORR.COATING
100%
IMPACT TEST
YES
NO
SPECIAL WELDING REQUIREMENTS
OUTDOOR STORAGE OVER 6 MONTHS
SPECIAL PAINT SPEC
OBSERVED
19
CYLINDER, GAS, OPERATING, AND SUPPRESSOR DESIGN DATA
20
21
SERVICE
STAGE NO.
22
COMPRESSOR MANUFACTURER'S RATED CAPACITY
LBS/HR
SCFM
23
LINE SIDE OPERATING PRESSURE
INLET,
PSIA
DISCHARGE,
24
OPERATING TEMP. WITHIN SUPPRESSORS
INLET,
DISCHARGE,
25
ALLOWABLE PRESSURE DROP THROUGH SUPPRESSORS
PSI
26
MMSCFD
INLET SUPPRESSOR
27
SUPRESSOR TAG NUMBER
28
COMBINATION INLET SUPP SEPARATOR/INTERNALS
29
NO. (QTY) OF INLET & DISCH. SUPP. PER STAGE
30
31
32
DESIGN FOR FULL VACUUM CAPABILITY
33
MIN. REQ'D WORKING PRESSURE & TEMPERATURE
34
NOTE:
PSIA
F
PSI
ALLOWABLE PEAK-PEAK PULSE @ LINE SIDE NOZZLE
PSI
PSI
ALLOWABLE PEAK-PEAK PULSE @ CYL FLANGE NOZZLE
PSI
PSI
NO
NO
YES
NO
%
%
YES
NO
After design, the actual Mawp & temp are to be determined
35
based on the weakest component and stamped on the
36
vessel. The actual Mawp is to be shown on pg.14 line 12
37
YES
YES
DISCHARGE SUPPRESSOR
NO
YES
PSIG,
PSIG,
and on the U1A Forms.
38
INITIAL SIZING VOL. PER FORMULA OF 3.9.2.2.2
39
NOTE:
This is a Reference
FT
FT
FT
FT
40
41
AS BUILT VOLUME (FT)
42
43
44
45
46
47
48
49
50
51
52
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REV 0
JOB NO.
ITEM NO.
REVISION NO.
PAGE
PULSATION SUPPRESSION DEVICES FOR RECIPROCATING COMPRESSORS (CONT'D)
THESE SHEETS TO BE FILLED OUT FOR EACH SERVICE AND/OR STAGE OF COMPRESSION
SUPRESSOR TAG NUMBER
BASIC MATERIAL REQUIRED, CS, SS, ETC.
ACTUAL MATERIAL DESIGNATION
SHELL/HEAD
SPECIAL HARDNESS LIMITATIONS, Rc
YES
CORROSION ALLOWANCE., IN.
WALL THICKNESS, IN.
DISCHARGE SUPPRESSOR
SHELL & HEADS
SHELL/HEAD
PIPE OR ROLLED PLATE CONSTRUCTION
12
ACT. MAX ALLOW. WORKING PRESS. AND TEMPERATURE
13
MINIMUM DESIGN METAL TEMP (2.14.8)
14
INLET SUPRESS. TO BE SAME MAWP AS DISCH'RGE SUPPRESS.
15
MAX EXPECTED PRESSURE DROP( P, PSI / %) LINE PRESS
16
WEIGHT (LBS EACH)
17
INSUL NUTS & ALLOW. FOR INSULATION REQUIRED (X)
18
19
EXPECTED P-P PULSE @ LINE SIDE/CYL FLG, % LINE PRESS

BASED ON FINAL SUPPRESSOR DESIGN
20
(INCH/VOL.FT)
WELDS
SHELL & HEADS
WELDS
SUPPORTS, TYPE/QUANTITY
IN.
IN./
IN.
IN./
IN./
FT
IN./
PIPE
ROLLED PLATE
PSI @
PIPE
IN.
FT
ROLLED PLATE
PSI @
F
YES
P
NO
PSI/
PSI/
LBS
%/
LBS
%/
CONNECTION REQUIREMENTS & DATA
21
22
LINE SIDE FLANGE.
23
COMP CYL FLANGE(S), QTY/SIZE/RATING/FACING/TYPE
24
SIZE/RATING/FACING/TYPE
FLANGE FINISH,
PER 3.9.3.15
>125 <250
25
SPECIAL (SPECIFY)
PER ANSI 16.5
INSPECTION OPENINGS REQUIRED
27
YES
NO
BLINDED
YES
NO
BLINDED
SPEC. QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING
28
* QTY. SIZE, 6000 LB NPT CPLG./FLG TYPE & RATING

VENT CONNECTIONS REQUIRED
30
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
YES
NO
31

DRAIN CONNECTIONS REQUIRED
33
34

PRESSURE CONNECTIONS REQUIRED
36
37
38
STAGE NO.
IN.
11
35
BY
SERVICE
REQUIRED
NOM. SHELL DIA X OVERALL LGTH.
32
17
/
NO
10
29
OF
INLET SUPPRESSOR
3 CONSTRUCTION REQUIREMENTS & DATA
26
DATE
14

TEMPERATURE CONNECTIONS REQUIRED
39
40
CYL NOZZLE
41
MAIN BODY
42
43
44
45
OTHER DATA AND NOTES
46
47
COMPRESSOR MFG'S SUPP. OUTLINE OR DRAWING NO.
48
SUPP. MFG'S OUTLINE OR DRAWING NO.
49
NOTES * = AS BUILT
50
51
52
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REV 0
JOB NO.
ITEM NO.
REVISION NO.
PAGE
DATE
15
OF
17
BY
INSTRUMENTATION
1
2 PURCHASER TO FILL IN
INSTRUMENT & CONTROL
PANEL
) AFTER COMMODITY TO INDICATE:

ONE FOR EA. UNIT
):
BY COMP. MFR.
BY PURCH.
BY OTHERS
REMOTE
OUTDOORS
ONE COMMON TO ALL UNITS
MACHINE MT'ED
FREE STANDING (OFF UNIT)
PNEUMATIC
ELEC.
NEMA 7, CLASS
, GROUP
I/S BARRIERS (
NEMA 4, WATERTIGHT & DUSTTIGHT
OTHER NEMA
LOCAL
ELECTRONIC
HYDRAULIC
PROGRAMMABLE CONTL'R
, DIVISION
INTRINSICALLY SAFE
PURGED TO NFPA 496 TYPE

LOW PURGE PRESS.
STRIP HEATERS
ALARM
10
VIB, ISOLATORS
11
ANNUNCIATOR W/FIRST-OUT INDICATION LOCATED ON CONTROL PANEL
12
PURCHASER'S CONN. BROUGHT OUT TO TERMINAL BOX BY VENDOR
SHUTDOWN
PURGE CONN.
EXTRA CUTOUTS
13 ADDITIONAL PANEL REMARKS:

14
15
16
17
INSTRUMENTATION SUITABLE FOR:
INDOORS
OUTDOORS
OTHER
18
PREFERRED INSTRUMENT SUPPLIERS, (TO BE COMPLETED BY PURCHASER), OTHERWISE MFR'S STANDARD APPLIES
19
PRESSURE GAUGES
MFR
SIZE & TYPE
MTL
20
TEMPERATURE GAUGES
MFR
SIZE & TYPE
MTL
21
LIQUID LEVEL GAUGES
MFR
22
DIFF. PRESSURE GAUGES
MFR
23
PRESS. TRANSMITTERS
MFR
TYPE
MTL
24
LIQUID LEV. TRANSMITTER
MFR
TYPE
MTL
25
PRESSURE SWITCHES
MFR
TYPE
MTL
26
TEMPERATURE SWITCHES
MFR
TYPE
MTL
27
LIQUID LEVEL SWITCHES
MFR
TYPE
MTL
28
DIFF. PRESSURE SWITCHES
MFR
TYPE
MTL
29
CONTROL VALVES
MFR
TYPE
MTL
30
PRESSURE SAFETY VALVES
MFR
TYPE
MTL
31
SIGHT FLOW INDICATORS
MFR
TYPE
MTL
32
VIBRATION MONITORS & EQUIP.
MFR
TYPE
MTL
33
THERMOCOUPLES
MFR
TYPE
MTL
34
RTD'S
MFR
TYPE
MTL
35
SOLENOID VALVES
MFR
TYPE
MTL
36
ANNUNCIATOR
MFR
37
PROGRAMMABLE CONTROLLER
MFR
TYPE
MTL
38
MFR
TYPE
MTL
39
MFR
TYPE
MTL
TYPE
MTL
SIZE & TYPE
MTL
MODEL & (QTY SPARE POINTS)
40
41
PRESSURE GAUGE REQUIREMENTS
LIQUID FILLED PRESSURE GAUGES:
42
43 FUNCTION
YES
NO
LOCALLY
PANEL
LOCALLY
PANEL
MOUNTED
MOUNTED
MOUNTED
MOUNTED
44
LUBE OIL MAIN PUMP DISCHAR.
45
LUBE OIL AUX. PUMP DISCHARG.
@ EA. STAGE
46
LUBE OIL PRESS. AT FRAME HEADER (
DISCH. PRESS.
47
LUBE OIL FILTER P
@ EA. STAGE
48
COOLING H2O INLET HEADER
49
50
PROCESS GAS: INLET PRESS.
51 REMARKS:
52
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JOB NO.
ITEM NO.
REVISION NO.
PAGE
DATE
16
OF
17
BY
INSTRUMENTATION (CONT'D)
1
2 TEMPERATURE MEASUREMENT REQUIREMENTS
3 FUNCTION
LOCALLY
PANEL
GAUGE W/
THERMO
RTD
I/S
MOUNTED
MOUNTED
CAPIL'RY
CPL SYS
SYS
SYS
LUBE OIL
INLET TO
OUT OF
FRAME
LUBE OIL
INLET TO
OUT OF
COOLER
MAIN JRNL BEARINGS (THERMOCOUPLES OR RTD'S ONLY)
MOTOR BEARING(S)
COOLING WATER HEADER:
(THERMOCOUPLES OR RTD'S ONLY)

INLET
CYL. COOLING WATER:
INLET
OUTLET
OUTLET
EA. CYL
10
PROCESS GAS:
INLET
DISCH.
EACH CYL
11
INTERCOOLER(S)
INLET
GAS
WATER
INLET
GAS
WATER
INLET
GAS
WATER
INLET
GAS
WATER
INLET
OUTLET/COOLED PKG CASE(S)
12
13
AFTERCOOLER:
14
15
COOLING WATER
16
PRESS. PGK CASE, CYL PIST ROD (THRM'CPLS OR RTD'S ONLY)
17
COMPRESSOR VALVES
18
19
20
SUCT.
DISCH. TC'S OR RTD'S ONLY
ALARM & SHUTDOWN SWITCH REQ'MTS
NOTE: ALARM & SHUTDOWN SWITCHES SHALL BE INDIVIDUALLY SEPARATE

ANNUNCIATION POINTS
21
ALARM
22
SHUTDOWN
23
IN
IN CTL
IN
IN CTL
TOTAL
24
PNL
ROOM
PNL
ROOM
NO.
25
26
ALARM
FUNCTION
SHUT
BY
DOWN
MFR
27
LOW LUBE OIL PRESS. @ BEARING HEADER
) (
28
HIGH LUBE OIL P ACROSS

FILTERFILTER
P ACROSS
) (
29
LOW LUBE OIL LEVEL, FRAME
) (
30
AUX LUBE OIL PUMP, FAIL TO START
) (
31
CYL LUBE SYSTEM PROTECTION
) (
32
COMPR. VIBRATION, SHUTDOWN ONLY
33
VIBRATION, W/ CONTINUOUS MONITORING
) (
34
ROD DROP DETECTOR, CONTACT TYPE(1/CYL)
) (
35
ROD DROP PROXIMITY PROBE (1/CYL)
) (
36
OIL TEMP OUT OF FRAME
) (
37
HIGH GAS DISCH. TEMP EACH CYLINDER
) (
38
HIGH JACKET WATER TEMP., EA. CYL
) (
39
LOW SUCTION PRESS., FIRST STG INLET
) (
40
HI DISCH. PRESS.
) (
41
HI CYL. GAS P, EACH STAGE
) (
42
HI LIQ. LEV., EA. MOISTURE SEPARATOR
) (
43
LOW PURGE GAS PRESS, DISTANCE PIECE(S)
) (
44
HI X-HD PIN TEMP
) (
45
PRESS PKG CASE (PISTON ROD TEMP)
) (
) (
FINAL
46
EA STG
47
PANEL
OTH'RS
BY
PANEL
MFR
OTH'RS
OF
POINTS
)
TOTAL NUMBER OF ANNUNCIATION POINTS
48
SWITCH CONTACT OPERATION
49
ALARM CONTACTS SHALL:
NOTE: EACH SWITCH SHALL BE MINIMUM SPDT ARRANGEMENT

OPEN ( DE-ENER.) TO SOUND ALARM & BE ENERGIZED WHEN COMPR. IS IN OPERATION
50
CLOSE (ENERGIZE) TO SOUND ALARM & BE DE-ENERGIZED WHEN COMPR. IS IN OPERATION
51
SHUTDOWN CONTACTS SHALL:
OPEN ( DE-ENERGIZED) TO SHUTDOWN & BE ENERGIZE WHEN COMPR. IS IN OPERATION
52
CLOSE (ENERGIZE) TO SHUTDOWN & BE DE-ENERGIZE WHEN COMPR. IS IN OPERATION
53 REF: 3.6.5.1 FOR MINIMUM RECOMMENDED PROTECTION REQUIREMENTS

06/95
SHT 16 OF 17
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REV 0
JOB NO.
PAGE
MISCELLANEOUS INSTRUMENTATION
FOR:
PNEUMATIC PRESSURE TRANSMITTERS
FOR:
PRESSURE TRANSMITTERS (ELEC. OUTP.)
FOR:
PNEUMATIC LEVEL TRANSMITTERS
ALARM HORN & ACKN'LMT TEST BUTTON
CONDUIT & WIRING W/JUNCT. BOXES
TEST VALVES
FOR:
10
DRAIN VALVES
FOR:
11
GAUGE GLASS(ES)
FOR:
12
TACHOMETER
13
CRANKSHAFT KEY PHASER
14
AND TRANSDUCER
15
16
(CONSOLES)
SEPARATE LUBE OIL CONSOLE INSTRUMENTATION:

(
20
21
22
23
SEPARATE COOLING WATER CONSOLE INSTRUMENT:
AFTERCLR
CYL JACKET WATER
26
27
28
29
30
H2O CLR
ROD PRESS. PKG CASES
SPEED RANGE
TO
RPM
FOR:
RELIEF VALVES
LOCATION
32
BY
MANUFACTURER
33
34
35
36
37
38
39
40
41
42
NOTES:
TYPE
SIZE
FOR TURBINE DRIVERS USE APPLICABLE API DATA SHEETS
45
FOR GEAR REDUCERS USE APPLICABLE API DATA SHEETS
46
ELECTRICAL & INSTRUMENTATION CONNECTIONS SHALL BE MADE DIRECTLY BY THE PURCHASER TO INDIVIDUAL
47
SETTING
SEE MOTOR DATA SHEET FOR ADDITIONAL MOTOR INSTRUMENTATION REQUIREMENTS
44
48
OIL CLR
PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS
25
43
BY
19
31
17
PURCH. TO LIST REQ'MTS IN ADDITION TO ANY ABOVE REQ'MTS
18
24
OF
INTERCLR(S)
SIGHT FLOW IND. (COOLING H2O ONLY)
17
DATE
17
INSTRUMENTATION (CONT'D)
1
2
ITEM NO.
REVISION NO.
INSTRUMENTS ON THE COMPRESSOR

ADDITIONAL INSTRUMENTATION REMARKS/SPECIAL REQUIREMENTS:
49
50
06/95
SHT 17 OF 17
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REV 0

Reciprocating Compressor (Api 618-4Th) Data Sheet U.S. Customary Units

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Reciprocating Compressor (Api 618-4Th) Data Sheet U.S. Customary Units

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JOB NO.

PURCHASE ORDER NO.

NO. WITH CYLS.

NOMINAL FRAME RATING

MAX/MIN ALLOWABLE SPEED

BHP @ RATED RPM OF

DRIVER NAMEPLATE HP/OPERATING RPM

GEARED & COUPLED

YES - PURCHASER TO FILL IN "REQUIRED CAPACITY" LINES.

NO - PURCHASER TO FILL IN "MFGR.'S RATED CAP." LINES

SERVICE OR ITEM NO.

NORM. OR ALT. CONDITION

CERTIFIED PT. (X) MARK ONE

Cp/Cv (K) @ 150F OR

PRESSURE (PSIA) @ CYL. FLANGE

REF: SIDE STREAM TEMPS (F)

P BETWEEN STAGES, %/psi

PRESSURE (PSIA) @ CYL. FLANGE

PRESS. (PSIA) @ PUL. SUPP. OUTLET

COMPRESSOR CYLINDER FLANGES

STAGE(S), THESE INLET PRESS. ARE FIXED

COMP. CYL. FLANGES

RATED FOR PROCESS, AT INLET TO COMPRESSOR, NO NEGATIVE TOLERANCE (-0%)

MMSCFD/SCFM (14.7 PSIA & 60F)

40 * MFGR.'S RATED CAPACITY

OPERATING CONDITIONS (EACH MACHINE)

11 NO NEGATIVE TOLERANCE APPLIES:

TYPE MODEL NO(S)

6 COMPR.THROWS: TOTAL NO.

MMSCFD/SCFM (14.7 PSIA & 60F)

TOTAL BHP @ COMPRESSOR SHAFT

V-BELT & GEAR LOSSES

319680592.xlsx, API618 Page 1 to 8

Page 1 of 17, Date Printed: 05/30/2016

GAS ANALYSIS AT OPERATING CONDITIONS

NACE MR-O175 (2.14.1.10)

CALCULATED MOL WT.

IF WATER VAPOR AND/OR CHLORIDES ARE PRESENT, EVEN MINUTE

TRACES, IN THE GAS BEING COMPRESS'D, IT MUST BE INCLU'D ABOVE.

AMBIENT TEMPS: MAX

MIN DESIGN METAL TEMP

WEATHER PROTECTION REQ.

RELATIVE HUMIDITY: MAX

319680592.xlsx, API618 Page 1 to 8

Page 2 of 17, Date Printed: 05/30/2016

PART LOAD OPERATING CONDITIONS

MFG'S CAP. CONTROL

PART LOAD COND.

AUTO LOADING DELAY INTERLOCK (3.6.2.2)

AUTO IMMEDIATE UNLOADING

SUCTION VALVE UNLOADERS:

REVERSE (AIR-TO-LOAD/FAIL SAFE)

RAIN COVER REQUIRED OVER UNLOADERS

ALL UNLOADING STEPS BASIS MANUFACTURERS CAPACITY SHOWN ON PAGE 1.

10 INLET AND DISCHARGE PRESSURE ARE

SERVICE OR ITEM NO.

NORMAL OR ALTERNATE CONDITION

WEIGHT FLOW, LBS/HR

MMSCFD/SCFM (14.7 PSIA & 60F)

POCKET CLEARANCE ADDED %

TYPE UNLOADERS, PLUG/FINGER

INLET PRESSURE, PSIA

DISCHARGE PRESSURE, PSIA