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    20 views34 pages

    Ubw06 D5 1 000 Operating Instructions Page 57-91 PDF

    Uploaded by

    Luis Marcos

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
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    of 34
    ‘Tightening driving gear chain: (see photo) 1.) Remove cover approximately in the middle of the driving gear longitudinal ‘beam (2 screws, width across flats 13 mm). 2.) Attach special grease gua head supplied to lever-type manual grease gun and couple the head to the chain take-up cylinder. 3.) Add grease until the driving gear chain is sufficiently tight. 4.) Replace cover on driving gear beam. -57- 2 After draining the transmission ofl, the driving gear transmission should be flushed with ca. 0.4 gt transmission oil. ‘Transmission oil filling capacity and viscosity class are indicated on the driving gear transmission nameplate. The viscosity class indicated there, VG 220, refers to ambient temperatures of 10° to 30° C. At temperatures outside these limits the instructions in the following oil selection table should be observed. ‘The driving gear transmission should be filled with ca, 1.3 at oil. ~59- (adud SuPMo[[o] Uo Fxe} UIpyOq Jo WOTFe[SuBAy) LRUR@ [raomaullSSE8@ | owrcomen of «® “ “co vonsayson mt @| — wl ame eee aie exe soeana | sew | oan 22 wo ng zs cccag | Supees on 228 ge 09 xe wdo.an @ "8 satucon@, nvinwss @ M03 @ wo} 4a ouavns ca} enoo oo avs a8 ear | accu | voce un 1a038Iu39 0583 @ rates a @ wee} arene nviuvds @ ‘oom esovo oi araro | on-o6 | anon swommi$ 083 @ | pueauco woo = or PO ¥RwO ry “ool 3 ® popes ivory @ s8@ saci @ wisn @ wee 3 0@ 22804 | poseout 23 wo | ere | won “seo © “9.3 © 9 ox wostved @ "ba cu @ fay es a i ZOaTS NIC sopun FURTAT “ Qg9) 8/,0IUt *D ob 18 AiS008TA aypidourva uoysspursue.n 0} SuIprOooe ssvTo Ay]s0osTA OST oO ; oO 3 @® - highly doped gear lubricant of] for extended oil-change intervals ® - suitable gear lubricant oil obtainable at service stations All oils employed must at least achieve the 12th damage resistance level in FZG test [illegible]. At ambient temperatures of -10°C to +10° C an oil lower in viscosity by one class than that indicated on the nameplate should be selected. For ambient temperatures within the range from +30° C to +50° C, a viscosity class one level higher is recommended. None of these oils or greases attacks nonferrous metals, the paint (gray/green ~ RAL 6021 - color No. 8381 EP, mfr Paul Becker, 5000 Koeln-Hoehenberg, Adalbertstrasse 9), or any seals made of Simrit 31 PA/902. For roller bearings with separate lubrication a [illegible] saponified grease of NLGI class 2 is to be employed which is suitable for an application temperature range from [illegible]. FEED Feed chain: For checking the tension of the feed chain, the carriage should be positioned approximately level above the boring machine (transport position). The slide for the rotary power head must be moved either fully forward or fully to the rear. In this position the lower edge of the feed chain may sag maximally to the lower edge of the carriage. If the feed chain strikes the side face of the carriage when the slide is traversed (during forward boring), the tension of the feed chain is too low. To tighten the chain (see photo), loosen locknut "A" on one of the two chain adjusters and back off nut "B" somewhat. Then tighten nut "C" until proper chain tension is achieved. Finally, tighten nut "B" and locknut "A" (all nut 46 mm across flats). Kettenspanner "cr chain adjuster ~62+ ‘The feed chain should be sprayed with chain spray at least once a week, ‘Lubrication points of the chain revebser and the feed drive are shown in the ‘maintenance diagram. Feedgear mechanism: ‘The screws in the feedgear mechanism must be checked monthly for looseness. ‘The housing should always be kept clean to prevent heat dissipation from being reduced. Oil changes: The oil in the feedgear mechanism should be changed for the first time after ca. 300 hours of operation. Subsequent ofl changes should be carried out every 3000 hours of operation or every two years at the latest. The viscosity of the ofl used should be ca, 40 cSt (at 40° C), .e,, normally the same oil can he used as in the hydraulics. Filling capacity, shown on the nameplate, is 2.1 qt. -63- HOSE GUIDE ‘The hoses leading to the rotary power head are laid over the hose guide on their way tothe turning member and clamped there individually. As the "slide for rotary power head" moves forward, the hose guide is drawn forward with it (about haliway) by the hydraulic hoses. As the slide moves back, the hose guide is drawn back by a reversing cable, In laying the hydraulic hoses on the hose guide, or in replacing an hydraulic hose, care must be taken that all tubes are placed under equal tension. When the hose guide is in its rearmost position, the hoses should sag ca. 2 in between the tube guide and their clamping point on the turning member. If all hoses sag uniformly too far, they can be returned to proper tension by tightening the retracting cable (see photo for cable adjuster). Seilspanner cable adjuster ‘The remaining parts of the hose guide are maintenance-free. Aaoyyed, 1s844 DE) uonsenb ur yun 20} uoRepuaUWUOdaT [Jo 9s :wOT}OIT9s TIO 2} 0baubby uabytemel Jap “Gunjyaydwaig ayals ve4s0s}Q adyd xorty 1onF $404S43 DIY any uazynysynyug eens Ys iopoUTBSaIG ojour Tosorp momo eres @ TMI *megatease © To oyfmeapey 205 and smn PHT 1g sunospAH xO3UH fo oFTREIpAC_ Tay aghERpSAyUy Tap NyLOHAMDIPAH ee AE BuO | tee eattp__—— SPOKIYD Gtk ol! mane ernvoroe gla _F ei ne eee te fn bls) — aav. uisfueypout ave8ipoos | 34 31 foOqNUSION, ' ' | = 1 A uonsonb ur yrun 203 worprounnoas 1 B98 oy ava wHpsgR AL uauar = uasormypsg wou bot = rep ayeortqny uasalwypsqn. qaisjuoyas Hoedoadya sono uapiin iesaaiss ig £2 ai) Aono Od|ap Akeyod estan Aeads upeyo wim Apjeom ureyo Aeadg. Uayndsuis Kosdsuaysayy Jw YDyyuayPOM \oWUIa a44ay vojdsbunjsum wrexSeyp oousuoqureyy 19188 LO 2JBBy UabIjionol Jap Bunjyajdwaig aya!S UajJOS|Q, @ @ ~66- IV Rotary power heads / Hammers / Rotary power head combinations _ ~67- I-31 BETRIEB Driving mode, - FAH ft aa ypranz vaayoy STADE son wasyog preasoy “== ~68- W114 UBW_06 HB103 , Zange/Rollenfiihrung ELT woneyor a aes Bor WoL aay MOREE mE te ug Buwoy Juayaig uayuamys ayjajoq — vaddiy ayyayo7, aGupzuunds, 4 {4 i tee {| | zee sls ssuuay] 4@ + +| de eet] f i barr quar efupze. waa VoRE fh Y sionuo osora s}upay saan Joa simu Stipes wou = * Gnd aula Wayans ie Tusyaig, SEERA! : uayuanips ayajo] —uaddiy ayayoy] = abupzuuods wag wpe uaaig practi eo oo ‘BQH 8005 fa 4481493530, e BeLT ORR qaoddns ofejaavo etek Preator aat 5ghors { Preautoy mops. fee IE [uayug gaGpsyuay yaj07 gnydsioy, v7 qnuypsJon, & : (lo fe oo adund [7 . adund adwnd $ aunaioi L und SR | ~anpsson HUN Lf ro Ol FT OQ) 4 1 9] SBP) Aacabaas Vag PONE ox eon alte *pqunz wosbu spnunz uvasyo4 ypnunz_uasyp. ostoabr is) psy ——_asaoadk "ots “pany Seer SHU79F, WaIE cae SHOT TERT JOA yasUp. vuarg 338 son, vasuy ua Mf papa pus JN} uwoydsbunuaipa 90 man 90 han ve urea 1p toed oO © O r-5.1 “kis sitic APETTE AUF DIE GE- sired RL WUNSCHTE ARBEI TSSTELLUNG uy wiop aHot oBen2ayD,U3RB, *oBohateg th fi ayvamps 2440)01 uadd 2449)07 pote sh te © “=e > Lm po par you yn pur 42407 acting 2H2)07 Bre oBeptreo wing guory uy dn a ia a Pte 31H Vr c tats le WU : |S) se, } qaoddn SHeyEee Bi 99, MON ss uvelepr woes oO O =}-6 ove noe REM é =e T- 6.4 PERG PRE Neu HRUNG [oH es = re -£6 Lz] [eee eS >romng pedo abuozuueds, § + ! ! TT Ufo] § ) 90 MEN Jny uojds6unuaipag 90 MAN 40; urvadetp uoyesedg Oo EG T--+- . tE& [}--7> ’ wagons abuotuvods sony oso ae Iie be abupzyuods aban T ese ma dt 4 pag] © I-71 te pat ay yong an veel | = ws at e ' BAP SPSS, v7 RPL 7 i pe i wos6upy _” : si piu os SRG ES | aan [ean : i | H L L fe | || | p et 4b ee spnunt } } JE ay pansy tole eh Joy uojds6 SQ NED 20} utvaboyp uoxpesoes O oO oO oO & YS | | HYDRAULIC BORING HAMMER Specifications: Percussion uni Working pressure max. Working pressure min. Impact frequency Impact energy Rotary unit Working pressure max. Rotational speed "Rotation I" Rotational speed "Rotation II" Rotational moment Weight: Hammer ine, hammer plate Drill shank HB 103 Pmax = 170 bar Prin = 85 bar At pressures below 85 bars an integrated regulator takes percussion unit out of operation. ca. 1800 impacts/min ca. Nm/impact Pmax = 170 bar ca. 50 rpm ca, 100 rpm (hammer pump in rotation hydraulic as well) ca. 4000 Nm (2950 ft-Ib) ca, 880 Ib HBS ~73- Rimensions messungen ea e oe Le | a _ lubricating ni Schmernroper Rotational unit S/N Bercussion enit S/N 5 Te i y al 27 3] [— .@l a ro ce _ th cima age | E Typ YWode no. Model No. WORKING WITH HB 103 HYDRAULIC BORING HAMMER ‘The HB 108 boring hammer can be used for rotary boring, for ramming, and for rotary percussion boring. Rotary boring: When boring with rotary pereussion rods, the direction of rotation for boring is counter-clockwise. For counter~clockwise rotation the "Rotation I'' control lever is pushed down (lever snaps into place). In pure rotary boring it is possible to double the rotational speed by also shifting the "Rotation II" control lever (hammer jpump is also switched into the "Rotation" hydraulic circuit. Auger boring: One or two pumps can alternatively be switched into the "Rotation hydraulic circuit during auger boring as well. ‘When boring is to be performed with a right-hand auger, the H 55 drill shank must be removed and a shank with hexagonal cross section installed. Ramming: When ramming boring rods, care must be taken that the rods are screwed fully together, since only this ensures that the impact will be transmitted by the thread. ‘The percussion unit of the hammer is turned on by pushing down the "Hammer" control lever. -15= Oo ‘To prevent the rods from unscrewing, rotation can also be engaged during ramming. Caution; ‘The percussion mechanism in the hammer must be turned on only when rods are being subjected to feed pressure. During retraction the percussion mechanism should be turned off. Rotary percussion boring: Rot rotary peroussion boring the "Rotation I” control lever is shifted to "left turn" and the hammer simultaneously turned on. The instructions for hammer operation in the paragraph "Ramming" above must be heeded, "Rotation II” cannot be engaged during rotary percussion boring. General: ‘Attention must be paid to providing adequate flushing in all work with the HB 103 boring hammer except auger boring. Reference value for water flushing (for rod diameters up to 4.5 in): Pressure 10 to 25 bar Volume ca. 45 gal/min. Reference value for air flushing: Air volume ca, 150 £3/min at 6 bars. ~76~ 3 ‘rehbohten’ mit dem UBW 06 12 Iv ALLL I ae) 1} TEEPE HUNT U 44 1, PEE la a fa + @ |+ ey e + | Ie sys ay stupa pad WBE TT WOREIOL, uonejod poazouuy zopusiAd pady i or J uonEON Sun . Li aay ae rl oe soll a: dum eel : aalee i +] d+ Syne | vaya MALE Y uOTRON ) ) 90 MAN 403 UO | dsbunuaipay AS INGD, 20) uresBerp worse ae a oO ) Maintenance Bolt connections: ‘AIL bolt connections are subjected to extraordinary stress in striking tools. For maintenance the following wrenches are required: Wrench Size across flats Starting torque T ident.No. (mm) Part No. ft-Ib z ! + | sw 17 torque wrench ee 380 920288 sw 46 with inserts 8 520 + | sw 24 torque wrench 25 125 osaqzes sw 19 with inserts 63, 65!) 90 swi7 67, 73 110 0430612 sw 36/41 10,11,91 ca. 60 o119se2 + | sw 13/15 + (52),87 0430648 SW 10/13 26,94 0209251 sw 12 sal) wTe87 se, 3e 0119522 sw 6 68 ca. 16 0920280 tool set complete + Caution: Check daily for tighmess. 1) for HB 103 only 2) for HB 101 only Lubrication: Drill shanks Before putting into service for the first time, .and thereafter every 2 hours of operation with percussion unit operating at low pressure (ca. 100 bar}, lubricate using pressure lubricating head P/N 62 until grease escapes at retaining cap P/N 50, ~18- For lubrication use a high performance, friction bearing grease for high tempera~ tures with molybdenum disulfide additives (e.g., Retinax AM from Shell). Rotary unit lubrication Shell Special Type H or equivalent gear lubricant (0.4 pt} is required as a lubricant. Lubrication should be checked every 50 hours of operation and, if necessary, lubricant added up to the lower edge of the filling hole. In the event of rapid ‘lubricant loss, replace shaft seal P/N 53 (shopwork). ~79- fe away use ovapte, WU “SLRS MOU HELM, | “fudnoo soxos soetdex x0 wat “paxoos ALyeoyradns | HF Wolo Axouto 1213-009 TH Ustlod | | pue ‘avajo ‘xounsey BupI0q arquossusta,|

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