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PRODUCTION SYSTEM OPTIMIZATION FOR SUBMERSIBLE PUMP

LIFTED WELLS : A CASE STUDY

A THESIS SUBMITTED TO
THE GRADUATE SCHOOL OF NATURAL AND APPLIED SCIENCES
OF
THE MIDDLE EAST TECHNICAL UNIVERSITY

BY
NUR OZAN GLER

IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF


MASTER OF SCIENCE
IN
THE DEPARTMENT OF PETROLEUM AND NATURALGAS ENGINEERING

APRIL 2004

Approval of the Graduate School of Natural and Applied Sciences

Prof . Dr. Canan ZGEN


Director

I certify that this thesis satisfies all the requirements as a thesis for the degree of
Master of Science.

Prof. Dr. Birol DEMRAL


Head of Department

This is to certify that we have read this thesis and that in our opinion it is fully
adequate, in scope and quality, as a thesis for the degree of Master of Science.

Prof. Dr. A .Suat Bac


Supervisor
Examining Committee Members
Prof. Dr. Birol DEMRAL (Chair Person)
Prof. Dr. A. Suat BACI
Prof. Dr. Fevzi GMRAH
Prof. Dr. Mustafa V. KK
Prof. Dr. Nurkan KARAHANOLU

ABSTRACT

PRODUCTION SYSTEM OPTIMIZATION FOR SUBMERSIBLE


PUMP LIFTED WELLS : A CASE STUDY

GLER, Nuri Ozan


M.S. Department of Petroleum and Natural Gas Engineering
Supervisor: Prof. Dr. A. Suat Bac
April, 2004, 173 Pages

A computer program has been written to perform production


optimization in submersible pump lifted wells. Production optimization was
achieved by the principles of Nodal Analysis Technique which was applied
between the reservoir and the wellhead ignoring the surface choke and
separator. Computer program has been written according to two lifting
environment, which are: pumping with only liquid and pumping with both
liquid and gas. Program played an important role in the study by overcoming
difficult iterations existing in the pumping liquid and gas case due to
variation of liquid volume between pump intake and discharge pressure.
Hagedorn and Brown vertical multiphase flow correlation was utilized in the
program to determine the pressure at required depth. However, Griffith
Correlation was also used in the program since Hagedorn and Brown
Correlation failed to give accurate results at bubble flow.

iii

A case study was done by evaluating the 10 wells located in


Diyarbakr-GK field which are all submersible pump lifted. Well, reservoir,
fluid and lift-system data was transferred to already written computer
program. Output of the computer program for both cases was used to
calculate accurately the optimum production rates, required horsepower,
number of pump stages and the relation between these parameters with
each other. The sensitivity variable selected is the number of pump stages.
At the end of the study, by comparing the actual operating data and the
computer-based optimized data, it was observed that 3 wells: W-16, W-17,
and W-24 were producing completely within their optimum range, 5 wells:
W-07, W-08, W-25, W-27 and W-28 were not producing at their optimum
range but their production parameters can said to be acceptable , 1 well: W22 was producing inefficiently and should be re-designed to reach optimum
conditions. It was realized that W-15 has insufficient data to make
necessary interpretations.
Keywords: Production optimization, nodal system analysis technique,
electrical submersible pump, artificial lift, Hagedorn and Brown correlation,
Griffith correlation.

iv

ZET

DALGI POMPALARLA RETM YAPILAN KUYULARIN SSTEM


OPTMZASYONU: RNEK SAHA ALIMASI

GLER, Nuri Ozan


M.Sc., Petrol ve Doal Gaz Mhendislii Blm
Danman: Prof. Dr. A. Suat Bac
Nisan, 2004, 173 Sayfa

Dalg pompalarla retim yaplan kuyularn optimizasyonu iin


bilgisayar program yazlmtr. retim optimizasyonu Nodal Analizi
Tekniiyle gerekletirilmi ve rezervuar ile kuyuba arasnda, kuyuba
sonras yzey donanm ve separatr dikkate alnmadan uygulanmtr.
Program iki retim ortamna gre yazlmtr, bunlar: sadece sv ile hem sv
hem gaz retim ortamlardr. Bu bilgisayar program, sz edilen sv ile gaz
pompalanmas srasndaki pompa emi ve k basnc arasnda sistemdeki
gazdan dolay oluan sv hacmi deiimlerinin hesaplamasnda ortaya
kan iterasyonlarn zm asndan nemli bir rol oynamaktadr.
Programda istenilen derinlikteki basn deerlerini hesaplamak amacyla
Hagedorn ve Brown korelasyonu kullanlmtr. Hagedorn ve Brown
Korelasyonunun yetersiz kald ak rejimlerinde Griffith Korelasyonu
kullanlarak sonuca ulalmtr.

Yazlan bu programn pratie geirilmesi asndan Diyarbakr GK


sahasndaki dalg pompalarla retim yaplan 10 kuyu incelemeye
alnmtr. Bu kuyularn rezervuar, akkan ve retim verileri hazr olan
bilgisayar programna aktarlmtr. Daha nce belirtilen iki pompalama
ortamn kapsayan bu programn kts optimum retim debisi, gereken
beygirgc ve pompa kademe saysnn belirlenmesi iin kullanlmtr. Bu
hesaplamalarda hassas deiken olarak pompa kademe says seilmitir.
almann sonunda GK sahas verileri ile programdan karlan optimize
deerler karlatrlm ve dalg pompalarla retim yaplan 10 kuyudan
3nn: W-16, W-17, ve W-24n optimum deer snrlar ierisinde retim
yapt, kuyulardan 5inin W-07, W-08, W-25, W-27, W-28, optimum
deerler ierisinde olmasa bile kabul edilebilir ve geerli saylabilir
snrlarda retim yapt, 1 kuyunun, W-22, optimum snrlar dnda ve
verimsiz bir ekilde retime devam ettirildii saptanmtr. W-15in verileri
herhangi bir yorum yapmak iin yetersiz kalmtr.
Kelimeler: retim optimizasyonu, sistem analiz teknii, dalg pompa, yapay
retim, Hagedorn ve Brown Korelasyonu, Griffith Korelasyonu

vi

To my family,
idem, Yurdahan and Sanem Gler

vii

ACKNOWLEDGEMENTS

The author would like to thank his supervising professor, Dr. Suat
Bac, for his precious assistance throughout this study and also N.V.
Turkse Perenco for their cooperation.

viii

TABLE OF CONTENTS

ABSTRACT ..

iii

ZET .

ACKNOWLEDGEMENTS ..

viii

TABLE OF CONTENTS .

ix

LIST OF TABLES

xiii

LIST OF FIGURES .

xv

NOMENCLATURE ..

xviii

CHAPTER
1.

INTRODUCTION .

2.

ELECTRICAL SUBMERSIBLE PUMPS ..

2.1

Introduction ...

2.2

Pump Performance Curves

2.3

Pump Intake Curves ...

13

ix

2.3.1 Pumping Liquid Only 13


2.3.1.1 Procedure for the Preparation
of Tubing Intake Curves for
Liquid Only ..

14

2.3.2 Pumping Liquid and Gas ...

16

2.3.2.1 Determination of the Number


of Stages .

16

2.3.2.2 Determination of Horsepower ..

19

2.3.2.3 Pump Selection ..

20

2.3.2.4 Procedure for the Preparation


of Intake Curves for Wells

3.

Pumping Gas

21

NODAL ANALYSIS APPROACH .

23

3.1

Introduction ..

23

3.2

Application of Nodal Analysis to Electrical


Submersible Pumping Wells ..

3.3

4.

29

Description of the Computer


Program

31

3.3.1 Pumping Liquid

31

3.3.2 Pumping Liquid and Gas

32

STATEMENT OF THE PROBLEM

34

5.

HAGEDORN AND BROWN VERTICAL


MULTIPHASE FLOW CORRELATION
SUPPORTED BY GRIFFITH CORRELATION ..

36

5.1

Introduction ..

36

5.2

Hagedorn and Brown Method

38

5.3

Procedure for Calculating a Vertical Pressure


Traverse by the Method of Hagedorn and
Brown .

39

Griffith Correlation (Bubble Flow) .

49

DESCRIPTION OF THE GK FIELD .

51

6.1

Introduction ..

51

6.2

Geology

52

6.3

Reservoir, Fluid, and Lift System

5.4
6.

Properties .

53

Production History ..

54

RESULTS AND DISCUSSION .

57

7.1

Introduction ..

57

7.2

Results and Discussion ..

58

6.4
7.

7.2.1 Construction of Vertical Flowing


Pressure Gradient Curves Using
Computer Program Output .

58

7.2.2 Sensitivity Analysis by Using the


Computer Program Output

xi

64

7.2.3 Construction of Possible Production


Rate versus Stage and Horsepower
Chart for GK Field Wells by Using
the Pumping Liquid and Gas
Computer Algorithm ...

67

7.2.4 Comparison of Theorotical and


Actual Production Parameters and
Suggestion for Optimum Pump
Operating Conditions by Inspecting
Possible Production Rate versus
Stage and Hordepower Chart

77

CONCLUSION AND RECOMMENDATIONS .

81

REFERENCES

83

8.

APPENDIX
A

Pumping Liquid and Gas Computer Program .

85

Pumping Only Liquid Computer Program

101

Subprograms

109

Sample Calculation of W-08 ..

128

xii

LIST OF TABLES

TABLE
6.1

Reservoir and Fluid Properties of GK Field ....

6.2

Submersible Pump Lifted Wells Operated


in GK Field and Their Efficiency Ranges .

6.3

53

54

Gross Production Rate of the Wells in GK


Field and Required Pump Stages .. 56

7.1

Comparison of Computer-Based Vertical


Flowing Pressures with Beggs&Brill
Correlation at Selected Depths ....

7.2

Effect of Oil Density on Flowing Bottomhole


Pressures at Selected Depths ..

7.3

64

Effect of GLR on Flowing Bottomhole


Pressures .

7.4

63

65

Effect of WOR on Flowing Bottomhole


Pressures at Selected Depths...

xiii

65

7.5

Results Obtained After The Comparison


of Actual and Computer-Based Data
for GK Field ..

D1

79

Well, Fluid, Reservoir and Lift-System


Data Used In Calculations for W-08 .

129

D2

Production History of W-08

130

D3

Intake Pressures at Assumed Rates for W-08

161

D4

Horsepower Requirements for Possible


Rates from W-08 .

D5

171

Relation of Production Parameters


With Each Other ..

xiv

173

LIST OF FIGURES

FIGURES
2.1

A Typical Submersible Pump Installation

2.2

Submersible Pump Schematic ..

2.3

Pressure Traverses for Pump on Bottom

2.4

A Typical Pump Performance Curve (GN 3200)

3.1

Pressure Losses In a Production System

25

3.2

Tubing Intake Curves for Artificial Lift Systems .

26

5.1

Schematic Diagram of Possible Flow


Patterns in Two-Phase Pipelines ..

37

6.1

Generalized IPR Curve ..

55

7.1

Pressure Traverse Curve (WC = 0) .

59

7.2

Pressure Traverse Curve (WC = 0.5) ..

60

xv

7.3

Pressure Traverse Curve (WC = 1.0)

7.4

Graphical Analysis of Effect of GLR on


Flowing Bottomhole Pressures for W-08 .

7.5

73

Possible Production Rate vs Stages and


Horsepower for W-25 .

7.13

72

Possible Production Rate vs Stages and


Horsepower for W-24 .

7.12

71

Possible Production Rate vs Stages and


Horsepower for W-22 .

7.11

70

Possible Production Rate vs Stages and


Horsepower for W-17 .

7.10

69

Possible Production Rate vs Stages and


Horsepower for W-16 .

7.9

68

Possible Production Rate vs Stages and


Horsepower for W-08 .

7.8

66

Possible Production Rate vs Stages and


Horsepower for W-07 .

7.7

66

Graphical Analysis of Effect of WOR on


Flowing Bottomhole Pressures for W-08 .

7.6

61

74

Possible Production Rate vs Stages and


Horsepower for W-27 .

xvi

75

7.14

Possible Production Rate vs Stages and


Horsepower for W-28 .

76

D1

IPR Curve for W-08

131

D2

Intake Curves for W-08 ..

162

D3

Possible Production Rate vs Stages and


Horsepower for W-08 .

xvii

172

NOMENCLATURE

Symbol

Description

Unit

area of tubing

ft2

formation volume factor

rbbl/stb

CNL

viscosity number coefficient

tubing inner diameter

Es

fraction of free gas

friction factor

fo

fraction of oil flowing

Gf

gradient of the pumped fluid

psi/ft

GLR

gas liquid ratio

scf/stb

GOR

gas oil ratio

scf/stb

head per stage

ft/stage

HL

liquid hold-up

hp

horsepower per stage

hp/stage

HP

horsepower

hp

productivity index

stb/d/psi

mass associated with one bbl


of stock tank liquid

Nd

pipe diameter number

NGV

gas velocity number

NL

liquid viscosity number

NLV

liquid velocity number

(NRE)TP

two-phase Reynolds number

xviii

in

lbm/stbl

Symbol

Description

Unit

pressure

psi

flow rate

stb/d

Rs

solution gas oil ratio

scf/stb

St

pump stage

average flowing temperature

capacity

stb/d

VF

volume factor

mass flow rate

lbmday

weight of the capacity

lb/day

WC

water cut

gas compressibility

increment

viscosity

cp

velocity

ft/sec

density

lb/cuft

hold-up correlating function

secondary correction factor

liquid surface tension

specific gravity

Subscription

Description

bubble point

dn

pump discharge (downstream)

fluid

gas

xix

dyne/cm

Subscription

Description

liquid

mixture

oil

pc

pseudo critical

pr

pseudo reduced

reservoir

sc

standard condition

sg

superficial gas

sl

superficial liquid

sep

separator

up

pump intake (upstream)

water

wf

flowing well

wh

wellhead

discharge

intake

xx

CHAPTER I
INTRODUCTION
The electrical submersible pumping system can said to be an
attractive artificial lift technique in reservoirs having high water-cut and low
gas-oil ratio. Currently, it is considered as an effective and economical
means of lifting large volumes of fluid from great depths under a variety of
well conditions. Pumping equipment is capable of producing as high as
60,000 b/d and as low as 200 b/d. The oil cut may also vary within very wide
limits, from negligible amounts to 100 %. The pump performs at highest
efficiency when pumping liquid only; it can handle free gas with the liquid
but high volumes of free gas causes inefficient operation and gas lock
problems. The first submersible pumping unit was installed in an oil well in
1928 and since that time the concept has proven itself throughout the oilproducing world1. A submersible pumping unit consists of an electric motor,
a seal section, an intake section, a multistage centrifugal pump, an electric
cable, a surface installed switchboard, a junction box and transformers.
Additional miscellaneous components also present in order to secure the
cable alongside the tubing and wellhead supports. Pressure sentry for
sensing bottom-hole pressure, check and bleeder valves are the optional
equipment that can be taken into consideration. Under normal operating
conditions, submersible pumping unit can be expected to give from 1 to 3
years of good operating life with some units operating over 10 years.
Despite this advantage, many submersible pump lifted oil and gas wells
produce at rates different than optimum. This fact makes necessary to apply
production optimization techniques to wells having low production rates.
Nodal Analysis has been applied to artificial lift method for many years to

analyze the performance of the systems composed of interacting


components. It is a process of determining the effect of each component in
the production system on the total system performance. The analysis can
improve the completion design, well productivity and producing efficiency,
all of which lead to increased profitability from oil and gas investments. The
Nodal analysis technique is essentially a simulator of the producing well
system. The system includes all flow between the reservoir and the
separator. As the entire system is simulated, each of the components is
modelled using various correlations or equations to determine the pressure
loss through that component as a function of flow rate. The summation of
these individual losses make up the total pressure loss through the entire
system for a given flow rate. The production rate or deliverability of a well
can be severely restricted by the poor performance of just one component in
the system. If the effect of each component on the performance of the total
system can be isolated, the efficiency of the system can be optimized in the
most economical way. When performing a Nodal analysis, we divide the
production system into its components, i.e., reservoir, perforations, tubing,
surface choke, flowline and separator. Then we pick a problem area in this
production system as a node. This node acts as the intersection point
between the inflow and outflow performances. Different inflow and outflow
performance curves intersect on the same plot and give the design
considerations for different arrangements2. Optimization and design of
submersible pump lifted wells pumping only liquid are generally straightforward however pumping gas with the liquid is complicated because of the
high compressibility of gas. In this case, volume of the produced fluid rate
shows a significant variation between the pump intake and discharge
pressures, consequently considerable amount of iterations should be
performed to determine the volume factor at any pressure between the
intake and discharge pressures. Thus, computer program should be written
to overcome these iterations. Optimization of wells with Nodal Analysis
requires pressure gradient correlation in order to reach a solution so it is

necessary to use a vertical multiphase flow correlation method in the


computer program. In this study, Hagedorn and Brown vertical multiphase
flow correlation3 has been used to determine the pressure and pressure
losses at required depth. However, during the study it was observed that
Hagedorn and Brown Correlation failed to give accurate output at bubble
flow. Thus, Griffith Correlation4 was constructed at bubble flow to obtain
accurate results.
The purpose of this study was to write a general computer program
that gives simultaneously the possible production rates for submersible
pump lifted wells and also the optimum required horsepower and number of
pump stages at these possible rates both considering pumping liquid and
pumping gas with liquid. In addition to that objective, comparison made by
using the production data of wells located in the GK field will assist us in
suggesting optimum pump operating conditions.

CHAPTER II
ELECTRICAL SUBMERSIBLE PUMPS
2.1 Introduction
Many high volume wells are equipped with electric submersible pumps
(ESP) to lift the liquid and decrease the flowing bottom hole pressure. A
submersible pump is a multistage centrifugal pump that is driven by an
electric motor located in the well below the pump. Electrical power is
supplied by means of a cable from the surface.
The pump and motor are suspended on the tubing at a certain depth in
the well. The annulus is either vented or tied into the wells flowline, so that
as much gas as possible is separated from the liquid before it enters the
pump. In some cases, a centrifugal separator will be placed between the
pump and motor for obtaining maximum gas-liquid separation. A typical
submersible pump installation is given in Figure 2.1. A schematic of a well
equipped with a submersible pump is given in Figure 2.2, along with the
pressure traverse in the well. From the figure it can be seen that, initially,
flowing pressure of submersible pump lifted well is not sufficient to lift the
fluid (depleted well). This insufficient pressure (Pup) which we define as
intake pressure starts to increase at pump setting depth by required pump
stages and finally reaches to discharge pressure (Pdn) generated by the
pump which will assist fluid to flow throughout the surface. Figure 2.3 is a
typical pressure traverses for pump on bottom. Discharge pressure of the
pump will be defined as P2, and also intake pressure will be defined as P3
throughout the study. From figure, the effective lift point is that depth at

which the flowing bottomhole pressure is capable of supporting the fluids in


the tubing string.
The pump performs highest efficiency when pumping liquid only. It can
and does handle free gas along with the liquid. The manner in which the
pump handle gas is not completely understood; however high volumes of
free gas are known to cause inefficient operation.

Figure 2.1

A Typical Submersible Pump Installation

Figure 2.2

Figure 2.3

Submersible Pump Schematic

Pressure Traverses for Pump on Bottom

2.2 Pump Performance Curves


Pumps are divided into groups according to the minimum casing size
into which the pump can be run. But even within the same group, each
pump performs differently. A typical pump performance curve5 is given in
Figure 2.4.
The performance curves of a submersible electrical pump represent the
variation of head, horsepower, and efficiency with capacity. Capacity refers
to the volume of the produced flow rate, which may include free and/or
dissolved gas. These curves are for a fixed power cycle normally 50 or 60
cycle and can be changed with variable frequency controllers6.

k
j
k
j
k
j
k
j
k
j

Figure
Figure
2.32.4 A ATypical
TypicalPump
PumpPerformance
PerformanceCurve
Curve(GN3200)
(GN3200)5
k
j
k
j
k
j
k
j
k
j

The head (in feet per stage) developed by a centrifugal pump is the
same regardless of the type or specific gravity of the fluid pumped. But
when converting this head to pressure, it must be multiplied by the gradient
of the fluid in question. Therefore, the following can be stated:
Pressure developed by pump = head per stage gradient of fluid
number of stages
When pumping gas with the liquid, the capacity and, consequently, the
head per stage as well as the gradient vary as the pressure of the liquid
elevated from the intake value P3 to the discharge value P2. Thus, the above
equation can be written as follows6:

dP = h(V ) G f (V ) d ( St )

(1)

where:
dP = the differential pressure developed by the pump, psi
h = the head per stage, ft/stage
Gf = the gradient of the pumped fluid, psi/ft
d(St) = the differential number of stages
Note that parentheses are included to indicate that h and Gf are functions
of the capacity V, which is:

V = q scVF

(2)

The gradient of fluid at any pressure and temperature is given by:

G f (V ) = 0.433 f (V )

(3)

but:

10

f (V ) =

W
350V

(4)

where W is the weight of the capacity V at any pressure and temperature,


which is equal to the weight at standard conditions. Hence:

f (V ) =

q sc fsc

(5)

350V

Substituting equation 5 into 3 gives:

G f (V ) = (

0.433 q sc fsc
)
350
V

(6)

fsc is the weight of 1 bbl of liquid plus pumped gas (per 1bbl of liquid) at

standard conditions, or:

fsc = 350 wc wsc + 350(1 wc) osc + (GIP)(GLR) gsc

(7)

where gsc is the density of gas (in lb/scf) at standard conditions.


Substituting Equation 6 into Equation 1 gives:

d ( St ) = (

350
V
)
dP
0.433q sc fsc h(V )

(8)

The total number of stages is obtained by integrating the above equation


between the intake and discharge pressures:
St

2
V
350
d
St
=
dP
(
)
(
)
0

0.433q sc fsc P3 h(V )

(9)

or:

11

St = (

808.3141 2 V
)
dP
q sc fsc P3 h(V )

(10)

The pump performance curves give the horsepower per stage based on
a fluid specific gravity equal to 1.0. This horsepower must be multiplied by
the specific gravity of the fluid under consideration. Thus the following can
be stated:
(horsepower requirements) = (horsepower per stage) (specific gravity of
fluid) (number of stages)
Since the horsepower per stage, the specific gravity of fluid, and the
number of stages depend on the capacity V, which varies between the
intake and the discharge pressures, the above equation can be written as
follows:

d ( HP) = h p (V ) f (V ) d ( St )

(11)

Substituting Equations 5 and 8 into the above equation gives:

d (HP) = (

h p (V )
1
dP
)
0.433 h(V )

(12)

The total horsepower requirement is obtained by integrating the above


equation between the intake and the discharge pressures:
HP

d ( HP) = (
0

P2
h p (V )
1
)
dP
0.433 P h(V )

(13)

or:

12

HP = (

2
h p (V )
1
)
dP
0.433 P3 h(V )

(14)

For each pump, there is a capacity range within which the pump
performs at or near its peak efficency. The volume range of the selected
rate between the intake and the discharge pressures should, therefore,
remain within the efficiency range of the pump. This range, of course, can
be changed by using a variable frequency controller.
2.3 Pump Intake Curves
Predicting intake curves for submersible pumps is considered for two
cases: (1) pumping only liquid, and (2) pumping liquid and gas. For both
cases, it is assumed that the pump is set at the bottom of well and the
wellhead pressure and tubing size are fixed. For case 2, it is assumed that
all associated gas is pumped with the liquid. The sensitivity variable
selected is the number of stages6.
2.3.1 Pumping Liquid Only
Since the liquids are only slightly compressible, the volume of the
production rate can be considered constant and equal to the surface rate
qsc. Hence, the head per stage will also be constant, and Equation 10 can
be integrated to give6:

St = (

808.3141
)( P2 P3 )
fsc h

(15)

Solving Equation 15 for P3 gives:

13

P3 = P2 (

fsc h
808.3141

(16)

) St

Equation 14 also can be integrated to give:

HP = (

hp
1
)
( P2 P3 )
0.433 h

(17)

Substituting Equation 15 into the above equation yields:

HP = h p

fsc

(18)

St

Pump selection is limited by the casing size. Another constraint is the


desired production rate. If the objective is to maximize the production rate,
the proper procedure is to select a pump whose efficiency range includes
rates that are close to the maximum rate of the well.
2.3.1.1 Procedure For The Preparation of Tubing Intake
Curves for Liquid Only
A step-wise procedure for predicting intake curves for the case
when only liquid is pumped follows6:
(1) Select a suitable pump as dictated by the casing size and the flow
capacity of the well
(2) Calculate fsc from Equation 7 (GLR=0) and

fsc

from Equation 5.

(3) Assume various production rates and, for each of these rates, do the
following:
(a) Read the head per stage from the pump performance curves and
calculate the quantity (fsch/808.3141).

14

(b) Determine the required discharge pressure from a pressure gradient


correlation.
(c) Assume various numbers of stages and, for each of these numbers,
calculate the intake pressure from Equation 16.
(4) Plot the intake pressures vs rate for each assumed number of stages on
the same graph as the IPR curve and to the same scale.
(5) Read the rates at the intersection of the pump intake curves with the IPR
curve.
(6) For each rate, read the horsepower per stage from the pump
performance curves; then calculate the total horsepower requirement
from Equation 18.
(7) Plot the rates vs the number of stages and horsepower requirements.
Impose the efficiency range of the pump on the same graph.
(8) Select a suitable rate.
Whether pumping only liquid or pumping gas with the liquid, the selected
rate must satisfy the following criteria:
(a) Its volume range between the intake and the discharge pressures
must remain within the efficiency range of the pump.
(b) It must be economically feasible.
As the number of stages and, consequently, the production rate
increase, the effect of friction in the tubing string becomes significant,
causing the discharge pressure to increase. As a result, the gain in the
production rate per one stage continues to diminish until it becomes
insignificant.

15

2.3.2 Pumping Liquid and Gas


Because of the high compressibility of gas, the volume of the
produced flow rate V may undergo a significant variation as the pressure of
the fluid changes from the intake value to the discharge value. At any
pressure point between the intake and discharge, if all gas is pumped with
the liquid, the volume factor is determined from6:

VF = wc + (1 wc) Bo + [GLR (1 wc) R s ]B g

(19)

if a certain percentage of the gas is vented:

VF = wc + (1 wc) Bo + GIP[GLR (1 wc ) R s ]B g

(20)

In either case, the volume of the flow rate is given by:

V = q scVF

(21)

2.3.2.1 Determination Of The Number of Stages


Because V and, consequently, h vary as the fluid passes through
the pump, direct integration of Equation 10 is possible only if the integrand
V/h(V) can be reduced to a simple function of pressure. But this is difficult
because VF is a very complicated function of pressure. For this reason,
numerical integration methods are recommended.
The existence of gas at the intake section of the pump implies that
the intake pressure is below the bubble point of the crude (saturated crude).
If that is the case and if the required discharge pressure is above the bubble
point, Equation 10 should be broken down into two integrals as follows6:

16

A
q sc

Pb

V
A
P h(V )dP + q sc
3

P2

h(V ) dP

(22)

where A = 808.3141/fsc = constant

(23)

St =

Pb

For performing numerical integration, Equation 22 can be written in a


more convenient form as follows:

St =

A
A m Vi
P3,i +

qsc i =1 hi
qsc

Vj

h
j =m

P3, j

(24)

where:
P3,i = any intake pressure above the bubble point
P3,j = any intake pressure below the bubble point
P3,o = discharge pressure (P2)
P3,m = bubble point pressure (Pb)

P3,i = P3,i=P3,i-1-P3,i
P3,j = P3,j=P3,j-1-P3,j

Vi / hi and V j / h j = average quantities evaluated at the average pressures

P3,i and P3, j , respectively.


where:

P3,i = ( P3,i 1 + P3,i ) / 2


and

P3, j = ( P3, j 1 + P3, j ) / 2

The main reason for breaking down the number of stages into two
summations is the fact that V and, consequently, h undergo only slight
change above the bubble point; hence, P3,i can be taken much larger than

17

P3,j. In fact, satisfactory results are obtained even if P3 is taken as the


difference between Pb and P2 and the quantity V / h is evaluated at the
midpoint.
When using a computer solution, it is easier to divide the interval
between the intake and the discharge pressure into equal increments by
taking P3 constant. For this case, Equation 24 can be written as:

St i = (
i =1

AP3 Vi
)
q sc hi

(25)

where:
P3,0 = discharge pressure (P2)
P3,n = intake pressure (P3)
n = (P2-P3)/P3
P3,i = P3,i-1 - P3

The quantity Vi / hi is evaluated at the average pressure given by:

P 3,i = ( P3,i 1 + P3,i ) / 2

(26)

In reality, any pressure P3,I can be considered an intake pressure. To


illustrate this point, Equation 25 can be written in the following form:
n

St i = ( St ) i

(27)

i =1

where:

( St ) i = (

AP3 Vi
)
q sc hi

(28)

18

Therefore, inorder to obtain an intake pressure P3,i , we have:

St1 = ( St )1 = (

AP3 Vi
)
q sc hi

(29)

In order to obtain P3,2, we have:

St 2 = ( St ) 1 + ( St ) 2 =

AP3 V1 V 2
( + )
q sc h1 h2

(30)

And in order to obtain P3,n, we have:

St n = ( St ) 1 + ( St ) 2 + ... + ( St ) n

=(

(31)

AP3 V1 V2
V
)(
+
+ ... + n )
q sc
h1 h2
hn

(32)

2.3.2.2 Determination of Horsepower


The horsepower requirement is obtained by integrating Equation
14 between the intake and the discharge pressures. Since the integrand
hp(V)/h(V) can not be reduced to a simple function of pressure, direct
integration is not possible, and numerical methods must be used.
If the interval between the intake and the discharge pressure is divided
into equal increments by taking P3 constant, Equation 14 can be written as
follows6:

HPi = (
i =1

P3 hp i
)
0.433 hi

(33)

19

If (HP)I is defined as:

( HP) i = (
i =1

P3 hp i
)
0.433 hi

(34)

then Equation 33 can be written as:


n

HPi = ( HP) i

(35)

i =1

2.3.2.3

Pump Selection

As mentioned previously, pump selection is limited by the casing


size and flow capacity of the well. Another constraint that must be taken into
account when pumping gas with the liquid is the volume range of the flow
rate. Because of the high compressibility of the gas, the difference between
the intake and discharge volumes may be too great to be contained within
the efficiency range of one pump. For this reason, the following procedure
for pump selection is suggested6:
(1) Prepare IPR curves in stbl/d and b/d to the same scale on the same
graph.
(2) Enter the b/d IPR curve at the upper limit of the efficiency range of
several pumps that are suitable from a casing-size standpoint. Move
horizontally to the stbl/d IPR curve and read the intake rate in stbl/d.
(3) For each intake rate determined in step 2, do the following:
(a) Determine the required discharge pressure from a two-phase flow
correlation.
(b) Calculate VF at the discharge pressure, then calculate the discharge
volume.

20

(4) Select the pump for which the discharge volume is greater than or equal
to the lower limit of its efficency range.
If more than one pump is found to be suitable, choose the one with the
highest capacity.
2.3.2.4

Procedure for the Preparation of Intake Curves for


Wells Pumping Gas

A step-wise procedure for predicting tubing intake curves for the


case in which gas is with the liquid is given as follows6:
(1) Select a suitable pump as outlined previously.
(2) Calculate fsc from Equation 7 and calculate the constant A from
Equation 23.
(3) Assume several production rates in stbl/d and, for each of these rates,
do the following:
(a) Determine the required discharge pressure (P3,0) from a two-phase
flow correlation.
(b) Choose P3 and calculate the quantity (AP3/qsc)
(c) Calculate P3,1 and P 3,1 .
(d) Determine VF 1 at P 3,1 , then calculate V1 .
(e) Read h1 at V1 from the pump performance curves.
(f) Calculate the required number of stages to obtain the intake pressure
P3,1 from Equation 25.
(g) Repeat steps c-f for P3,2, P3,3 through P3,i until a convenient intake
pressure is reached. Tabulate the intake pressure versus the number
of stages.
(4) By interpolating or plotting, obtain intake pressure for assumes rates for
an identical number of stages.

21

(5) Plot the intake pressure (obtained in step 4) versus the assumed
production rates for the various number of stages. Plot the stbl/d IPR
curve to the same scale on the same graph.
(6) Read the rates at the intersection of the pump intake curves with the IPR
curve.
(7) For each rate, calculate the horsepower requirement from Equation 33.
Calculation of horsepower requirements is similar to the calculation of
the number of stages.
(8) Plot the rate versus the number of stages and horsepower requirements.
Impose the efficiency range of the pump on the same graph.
(9) Select a suitable rate.

22

CHAPTER III
NODAL ANALYSIS APPROACH
3.1 Introduction
The systems analysis approach, often called NODALTM Analysis, has
been applied for many years to analyze the performance of systems
composed of interacting components. Electrical circuits, complex pipeline
networks and centrifugal pumping systems are all analyzed using this
method. Its application to well producing systems was first proposed by
Gilbert7 in 1954 and discussed by Nind8 in 1964 and Brown9 in 1978.
The production system can be relatively simple or can include many
components in which energy or pressure losses occur. Figure 3.1 illustrates
a number of the components in which pressure losses occur.
The procedure consists of selecting a division point or node in the well
and dividing the system at this point. All of the components upstream of the
node comprise the inflow section, while the outflow section consists of all of
the components downstream of the node. A relationship between flow rate
and pressure drop must be available for each component in the system. The
flow rate through the system can be determined once the following
requirements are satisfied2:
1 Flow into the node equals flow out of the node
2 Only one pressure can exist at a node.
At a particular time in the life of the well, there are always two pressures
that remain fixed and are not functions of flow rate. One of these pressures

23

is the average reservoir pressure, p R , and the other is the system


outlet pressure. The outlet pressure is usually the seperator pressure, psep,
but if the well is controlled by a surface choke the fixed outlet pressure may
be the wellhead pressure pwh.
Once the node is selected, the node pressure is calculated from both
directions starting at the fixed pressures.
Inflow to the node:
p R p (upstream components) = p node

(36)

Outflow from the node:


p sep + p (downstream component) = p node

(37)

The pressure drop, p , in any component varies with flow rate, q .


Therefore, a plot of node pressure versus flow rate will produce two curves,
the intersection of which will give the conditions satisfying requirements 1
and 2, given previously.
The effect of a change in any of the components can be analyzed by
recalculating the node pressure versus flow rate using the new
characteristics of the component that was changed. If a change was made
in an upstream component, the outflow curve will remain unchanged.
However, if either curve is changed, the intersection will be shifted, and a
new flow capacity and node pressure will exist. The curves will also be
shifted if either of the fixed pressures is changed, which may occur with
depletion or a change in separation conditions.
Figure 3.2 illustrates the comparison of intake curves for artificial lift
methods. It can be observed from the figure that electrical submersible

24

pump keeps the bottomhole pressure low, thus, creates large amount of
pressure drawdown to reach high production rates.

Figure 3.1

Pressure Losses In a Production System2

25

Figure 3.2

Tubing Intake Curves for Artificial Lift Systems6

Inflow to node:

p R p res p tubing = p wh

(38)

Outflow from node:

p sep + p flowline = p wh

(39)

The effect of increasing the tubing size, as long as the tubing is not too
large, is to give a higher node or wellhead pressure for a given flow rate,
because the pressure drop in the tubing will be decreased. This shifts the
inflow curve upward and the intersection to the right.
A larger flowline will reduce the pressure drop in the flowline, shifting the
outflow down and the intersection to the right. The effect of a change in any

26

component in the system can be isolated in this manner. Also, the effect of
declining reservoir pressure or changing separator can be determined.
A more frequently used analysis procedure is to select the node
between the reservoir and piping system. The inflow and outflow
expressions for the simple system will then be:
Inflow to node:

p R p res = p wf

(40)

Outflow from node:

p sep + p flowline + p tubing = p wf

(41)

A producing system may be optimized by selecting the combination of


component characteristics that will give the maximum production rate for the
lower cost. Although the overall pressure drop available for a system,

p R p sep , might be fixed at a particular time, the producing capacity of the


system depends on where the pressure drop occurs. If too much pressure
drop occurs in one component or module, there may be insufficient pressure
drop remaining for efficient performance of the other modules.
Even though the reservoir may be capable of producing a large amount
of fluid, if too much pressure drop occurs in the tubing, the well performance
suffers. For this type of well completion, it is obvious that increasing
reservoir performance by stimulation would be a waste of effort unless
larger tubing were installed.
If tubing is too large, the velocity of the fluid moving up the tubing may
be too low to effectively lift the liquids to the surface. This could be caused
by either large tubing or low production rates.The fluid velocity is the
production rate divided by the area of the tubing.

27

As tubing size is increased, the friction losses decrease, which results in


a lower p wf and, therefore, a larger inflow. However, as the tubing size is
further increased, the well begins loading with liquid and the flow becomes
intermittent or unstable. As the liquid level in the well builds the well will
eventually die.
Once a well that is producing liquids along with the gas reaches the
stage in which it will no longer flow naturally, it will usually be placed on
artificial lift.
The nodal systems analysis approach may used to analyze many
producing oil and gas well problems. The procedure can be applied to both
flowing and artificial lift wells, if the effect of artificial lift method on the
pressure can be expressed as a function of flow rate. The procedure can
also be applied to the analysis of injection well performance by appropriate
modification of the inflow and outflow expressions. A partial list of possible
applications is given as follows2:
1. Selecting tubing size
2. Selecting flowline size
3. Gravel pack design
4. Surface choke sizing
5. Subsurface safety valve sizing
6. Analyzing an existing system for abnormal flow restrictions
7. Artificial lift design
8. Well stimulation evaluation
9. Determinig the effect of compression on gas well performance
10. Analyzing the effects of perforating density
11. Predicting the effect of depletion on producing capacity
12. Allocating injection gas among gas lift wells
13. Analyzing a multiwell producing system
14. Relating field performance to time

28

3.2 Application of Nodal Analysis to Electrical Submersible Pumping


Wells
To perform a nodal analysis on a submersible pumping well, the node is
selected at the pump. The pump can be handled as an independent
component in the system in a manner similar to that used in gravel-packed
completions. The node pressure is either the pump intake pressure p up or
the pump discharge pressure p dn . The pressure gain that the pump must
generate for a particular producing rate is p = p dn p up . The pressure
traverse below the pump will be calculated based on the formation
gas/liquid ratio and the casing size. The traverse in the tubing above the
pump will be based on the gas/liquid ratio entering the pump and the tubing
size. The inflow and outflow expressions are2:
Inflow:

p R p res p csg (belowpump) = p up


Outflow:

p sep + p flowline + p tub ( abovepump) = p dn

The following procedure may be used to estimate the pressure gain and
power required to achieve a particular producing capacity.
Inflow:
1. Select a value for liquid producing rate q L .
2. Determine the required p wf for this q L .using the reservoir performance
procedures.
3. Determine the pump suction pressure p up using the casing diameter and
the total producing GLR to calculate the pressure drop below the pump.
4. Repeat for a range of liquid producing rates and plot p up versus.

29

qL .

Outflow:
1. Select a value for q L .
2. Determine the appropriate GLR for tubing and flowline pressure drop
calculations.
a. Determine p up and fluid temperature at the pump at this q L value from
inflow calculations.
b. Determine dissolved gas R s at this pressure and temperature.
c. Estimate fraction of free gas E s , separated at the pump. This will be
dependent whether or not a downhole separator is to be used. If not use

E s = 0.5 .
d. Calculate the GLR downstream of the pump from

GLRdn = = (1 E s )( Rtotal f o R s )

(42)

where:

Rtotal = total producing gas/liquid ratio,


R s = solution gas/oil ratio at suction conditions, and
f o = fraction of oil flowing

3. Determine p dn using GLRdn to calculate the pressure drop in the tubing


and the flowline if the casing gas is vented. If the casing tied into the
flowline, the total GLR will be used to determine the pressure drop in the
flowline.
4. Repeat for a range of q L and plot p dn vs q L on the same graph.
5. Select various producing rates and determine the pressure gain p
required to achieve an intersection of the inflow and outflow curves at
these rates. The suction and discharge pressures can also be
determined for each rate.

30

6. Calculate the power requirement, pump size, number of stages, etc., at


each producing rate.
The required horsepower can be calculated from:

HP = 1.72 10 5 p (q o Bo + q w B w )

(43)

where:
HP = horsepower required

p = pressure gain, psi


qo = oil rate, STB/day
qw = water rate, STB/day
Bo = oil formation volume factor at suction conditions, bbl/STB, and
Bw = water formation volume factor at suction conditions
The pressure gain can be converted to head gain if necessary for pump
selection. This is accomplished by dividing the pressure gain by the density
of fluid being pumped. The actual plotting of the data is not required if the
pump is to be selected for specific rates, as all the necessary information is
calculated before plotting.
3.3 Description of the Computer Program
3.3.1 Pumping Only Liquid
A two-stage computer program in Fortran Code has been written and
also EXCEL Worksheet was used to support the program.
At the first stage, program input consists of well, fluid, reservoir, and liftsystem data. Once these conditions were satisfied, program initially gives
the pressure at pump setting depth (discharge pressure) by applying
Hagedorn and Brown3 vertical multiphase correlation. In addition to

31

Hagedorn and Brown Correlation, Griffith4 Correlation was also used at


bubble flow to obtain accurate results. Steps followed in the correlation can
be observed in details at Chapter 4. During this process, program takes Pwh
as initial pressure and calculates depth increment at every 10 psi pressure
increase (pressure interval was taken low to reach an accurate solution) and
finally stores the pressure (discharge pressure) when depth reaches to total
pump setting depth. After recording discharge value program simply
calculates intake pressures at assumed flow rates and number of pump
stages. Head per stage data was required during these calculations and this
was achieved by constructing equation of each pump performance curve
and transferring it to program. These intake pressures are necessary to
construct intake curves on the same graph as the IPR curve. At the second
stage of the program, user should enter possible production rates to
programs, which are obtained manually by intersecting intake curve and IPR
curve. This procedure cannot be achieved by program since curve trendline
equation changes at every different input value and there is no chance of
data transfer between EXCEL Worksheet and the program. At the last step,
program calculates HP requirement at every possible rate, which will help
us to construct Possible Production Rate versus Stages and Horsepower
Figure. It should be kept in mind that pump selection is achieved manually
by entering to input, in other words program does not comprise an algorithm
that automatically selects a suitable pump for that well.
3.3.2 Pumping Liquid and Gas
Pumping gas with the liquid causes produced fluid rate V to undergo a
significant variation between the intake and discharge pressures. This is
due to high compressibility of gas. At any pressure point between the intake
and discharge, the volume factor should be determined. This process can
only be achieved by making huge amounts of iteration, which leads to
necessity of a computer program. A two-stage computer program in Fortran

32

Code has been written and also EXCEL Worksheet was used to support the
program. Input parameters of the program are same with pumping only
liquid program, however, GOR value should be entered since free gas
exists. At first stage, program calculates VF at pressure interval between
200 5000 psi. Afterwards, by following same steps with pumping only
liquid program, discharge pressure is calculated by Hagedorn and Brown3
Vertical Multiphase Flow Correlation (existing as a subprogram in the
algorithm) and program starts to make iterations by decreasing pressure 50
psi at every iteration in order to calculate volume (h), h (head per stage) and
number of stage (St) values at desired production rate. As explained
previously, program computes Griffith4 Correlation when bubble flow
conditions were formed. Program then calculates the intake pressure at
various numbers of stages to let us construct tubing intake curve on the
same graph as the IPR curve. At the second stage of the program, user
should again enter possible production rates to programs, which are
obtained manually by intersecting intake curve and IPR curve. This
procedure cannot be achieved by program as explained before. At this
point, program starts to make iterations to calculate horsepower per stage
and total horsepower requirement at every 50 psi pressure drop until it
reaches to intake pressure. This data will help us to construct Possible
Production Rate versus Stages and Horsepower Figure in order us to make
necessary evaluation. It should be kept in mind that pump selection is
achieved manually by entering to input, in other words program does not
include an algorithm that automatically selects a suitable pump for that well.

33

CHAPTER IV
STATEMENT OF THE PROBLEM

The objective of this study is to perform a production engineering


study at GK oil field in Southeastern Turkey. The main goal of the study is to
achieve production optimization of 10 electrical submersible pump lifted
wells currently operating in this field. Desired conclusion will be reached
after determining the optimum pump stages and horsepower requirement
for a possible production rate by a theorotical study and compare it with
actual field submersible pump operating data. The study will let us to
suggest optimum submersible pump running conditions for each well to
continue production in a more economical and cost saving approach.

Following steps were considered during the study to reach the aim:

writing computer program that applies vertical multiphase flow

correlation and computes the parameters that were required for the
optimization

collecting and evaluating the actual reservoir, well, fluid and lifting

data that the case study was performed

entering field data to computer program and taking the output for

two pumping conditions

34

preparing necessary figures and charts concerning pump stages,

production rate and

horsepower requirement using the computer

output

comparison of actual field values and theorotical values and

making necessary suggestions

35

CHAPTER V
HAGEDORN AND BROWN VERTICAL MULTIPHASE FLOW
CORRELATION SUPPORTED BY GRIFFITH CORRELATION
5.1 Introduction
The use of multiphase flow pipeline pressure drop correlations is very
important in applying nodal analysis.
The correlations that are most widely used at the present time for
vertical multiphase flow are as follows:
1. Hagedorn and Brown3
2. Duns and Ros10
3. Ros and Gray11
4. Orkiszewski12
5. Beggs and Brill13
6. Aziz14
These are found to calculate pressure drop very well in certain wells
and certain fields. However, one may be much better than the other under
certain conditions and field pressure surveys are the only way to find out.
Without any knowledge in a particular field, it would be recommended
beginning initial work with the correlations as listed in the above order.
In the literature it is recommended to from a hybrid by using the most
dependable parts of the four models. As an example, the commercial
vertical multiphase flow model (MTRAN) that was developed by Scientific
Software Incorporation uses the following sections:

36

1. Duns and Ros10 flow map


2. Use Orkiszewski12 for bubble flow
3. Use Hagedorn and Brown3 for slug flow
4. Use Duns and Ros10 for transitional and mist flow
Figure 5.1 illustrates the schematic diagram of possible flow patterns in
two-phase pipelines to visualize the flow systems that above correlations
used for.

Figure 5.1

Schematic Diagram of Possible Flow Patterns in Two-Phase


Pipelines6

37

5.2 Hagedorn and Brown Method


The Hagedorn and Brown3 method was developed by obtaining
experimental pressure drop and flow rate data from a 1500 ft deep
instrumented well. Pressures were measured for flow in tubing sizes ranging
from 1 to 2 7/8 in O.D. A wide range of liquid rates and gas/liquid ratios
was included, and the effects of liquid viscosity were studied by using water
and oil as the liquid phase. The oils used had viscosities at stock tank
conditions of 10, 35 and 110 cp. Later two adjustments were made to
improve this correlation. When bubble flow existed, the Griffith4 Correlation
was used and when the no slip holdup was greater than the holdup value,
the no slip holdup was used2.
Neither liquid holdup nor flow pattern was measured during the
Hagedorn and Brown study, although a correlation for the calculated liquid
holdup is presented. The correlations were developed by assuming that the
two-phase friction factor could be obtained from the Moody diagram based
on a two-phase Reynolds number. This Reynolds Number requires a value
for H L in the viscosity term.
The Hagedorn and Brown method has been found to give good
results over a wide range of well conditions and is one of the most widely
used well flow correlations in the industry2. However, the original Hagedorn
and Brown correlation has several weaknesses: At first, it is not very
accurate in bubble flow. Moreover, calculated slip holdup is sometimes
below no-slip holdup and also the acceleration term is too dominant.
Thompson added that, the modified Hagedorn and Brown Correlation
tended to overpredict pressure loss in bubble flow (Griffith), while it tended
to underpredict slug flow. The Hagedorn and Brown Correlation gives best
results for wellbores with low to moderate liquid volume fractions (high gasliquid ratios) and relatively high mixture velocities (annular-mist or froth
flow).
The selection of appropriate correlation for a given production system
is important to reach to an accurate solution. In this study, Hagedorn and

38

Brown correlation was selected to calculate pressure drop for flow in the
vertical tubing. However, during the execution of the correlation in this
study, Griffith modification was also used when bubble flow conditions were
satisfied since Hagedorn and Brown method shows weaknesses at bubble
flow.
5.3 PROCEDURE FOR CALCULATING A VERTICAL PRESSURE
TRAVERSE BY THE METHOD OF HAGEDORN AND BROWN
The general equation of Hagedorn and Brown correlation is15:

V m2
)
(
2g c
p
fw 2
= m +
+ m
144
h
h
2.9652 1011 d 5 m

(44)

Solving for the depth increment, h

144p m (
h =

m +

V m2
)
2g c

(45)

fw 2
2.9652 1011 d 5 m

Start with a known pressure p1, assume a value for p2 and calculate the
depth increment.
1. Calculate the average pressure between the two pressure points,psia

p=

p1 + p 2
+ 14.7
2

(46)

Depending upon the requirements of the problem,i.e., whether or not a


flowing bottom-hole pressure is to be determined from surface information,
or whether the calculations are to start from total depth and come up the
pipe, the starting pressure must be known. Pressure increments or
decrements must then be assumed from which the distance between
pressure points (1) and (2) will be calculated.
As a word of precaution, if starting from the surface with a pressure
lower than 100 psi, increments of 25 psi should be taken until reaching 400

39

psi. This type of calculation is practically forbidden by long hand but lends
itself readily to machine computation. If starting from bottom with pressures
in excess of 1,000 psi, the pressure decrements may be as great as 200
psi.
2. Calculate the specific gravity of the oil, o:

o=

141.5
131.5 + API

(47)

3. Find total mass associated with one bbl of stock tank liquid:

m = o (350) (

1
WOR
) + w (350) (
) + (0.0764) (GLR) g
1 + WOR
1 + WOR

(48)

4. Calculate the mass flow rate:


w=qm

(49)

5. Obtain Rs at P and T by Standings16 Correlation :

Rs = g (

P 10 0.0125( API ) 1/0.83

)
18 10 0.00091(T )

(50)

where Rs = scf/bbl
Lasaters17 equation can also be used and it is more accurate than
Standings correlation especially at higher API. The equation of Lasaters
correlation is as follows:

40

Rs = (

(379.3)(350)( o ) Yg
)(
)C
Mo
1 Yg

(51)

where:
Mo = molecular weight
T = R
The value of C is 1.0 unless a correction factor is necessary to make the
equation check with actual field cases.
6. Obtain Bo according to calculated Rs value:

a) If P Pb :

F = Rs (

g
o

) 0.5 + 1.25T

(52)

Bob = 0.972 + 0.000147 F 1.175

(53)

b) If P Pb

Bo = Bob e ( co ( Pb P ))

(54)

7. Calculate the density of liquid phase:

L =

o (62.4) + R s g (0.0764) / 5.614


Bo

](

41

1
WOR
) + [ w (62.4)(
) ] (55)
1 + WOR
1 + WOR

8. Assuming T = constant, find a value of Z for a constant T , p and g. If

T is to be a variable, then a single trial and error solution develops.


Although the temperature gradient may be known, the depth at which
the pressure increment occurs is not known and, therefore, the
temperature at the next pressure point is not known.
Ppc = 17.292 g2 17.852 g + 688.4

(56)

T pc = 1.8324 g2 + 308.93 g + 172.94

(57)

Ppr =

P
Ppc

(58)

T pr =

T
T pc

(59)

A = 1.39(T pr 0.92) 0.5 0.36T pr 0.101

B = (0.62 023T pr ) Ppr + (

0.066
0.32
0.037) Ppr2 + ( (9 (T 1)) ) Ppr6
(T pr 0.86)
10 pr

C = 0.132 0.32 log(T pr )

D = 10

(60)

(61)

(62)

2
( 0.3106 0.49T pr + 0.1824T pr
)

(63)

a) If B 100

42

z = A+

1 A
+ CPprD
B
e

(64)

b) If B100

z = A + CPprD

(65)

9. Calculate the average density of the gas phase

p 520 1
)(
)( )
14.7 T Z

g = g (0.0764)(

(66)

10. Calculate the average viscosity of the oil from appropriate correlations.
As noted, a knowledge of fluid properties of the oil, p , and / or T is
required.
a) If P Pb

X = T 1.163 e ( 6.98240.04658 API )

(67)

oD = 10 X 1

(68)

A = 10.715( R s + 100) 0.515

(69)

B = 5.44( R s + 150) 0.338

(70)

B
o = A oD

(71)

b) If P Pb

C2

B = C1 P e ( C 3 + C 4 P )

(72)

43

where:
C1 = 2.6
C2 = 1.187
C3 = -11.513
C4 = -8.98 10-5
B
b = A oD

o = b (

P B
)
Pb

(73)

where:

b = viscosity of the reservoir liquid at the bubble point, cp


oD = dead oil viscosity, cp
11. Determine the average water viscosity from correlation below:

W = e (1.0031.47910

T +1.98210 5 T 2 )

(74)

12. Calculate the liquid mixture viscosity:

1
WOR

L = o

+ w
1 + WOR
1 + WOR

(75)

This can only be an approximation since the viscosity of two immiscible


liquids is quite complex.
12. Assuming constant surface tensions at each pressure point, calculate
the liquid mixture surface tension.

44

L = o (

WOR
1
) + w (
)
1 + WOR
1 + WOR

(76)

Again, this represents only an approximation of the surface tension of


the liquid phase.
13. Calculate the liquid viscosity number:

NL = 0.15726L(

3
L

)1/4

(77)

14. Determine CNL from the previously formed equation of CNL versus NL
graph.

CNL = 87.222NL6 106.04NL5 + 48.22NL4 10.069NL3 + 0.8612NL2 + 0.02NL + 0.002

(78)

15. Calculate the area of tubing, Ap.

Ap =

d 2

(79)

16. Obtain Bo at p, T
17. Assuming Bw = 1.0, calculate the superficial liquid velocity sL , ft/sec:

sL =

5.61q L
86400 A p

WOR
1

Bo (1 + WOR ) + B w (1 + WOR )

18. Calculate the liquid velocity number, NLV:

45

(80)

NLV = 1.938 sL (

L 1/ 4
)
L

(81)

19. Calculate the superficial gas velocity, sg :

sg

q L GLR R s

1 + WOR 14.7 T Z

=
p 520 1
86400 A p

(82)

20. Determine the gas velocity number, NGV:

NGV =1.938 sg L
L

1/ 4

(83)

21. Find the pipe diameter number, Nd:

Nd = 120.872d

L
L

(84)

22. Calculate the holdup correlating function :

N
= 0LV
N .575
gV

23. Obtain

HL

HL

14.7

0.10

CN L

Nd

(85)

from the correlation determined before:

= 2 1015 6 + 4 1013 5 3 1011 4 + 109 3 2 106 2 + 1823.2 + 0.11

46

(86)

24. Determine the secondary correction factor correlating parameter, :

N gv N L0.380
=
N 2.14
d

(87)

25. Obtain from the previously formed equation of versus graph.

= 8107 6 3107 5 + 4 106 4 300129 3 +10765 2 157.12 +1.7611

(88)

26. Calculate a value for HL:

H
HL = L [ ]

(89)

For low viscosities there will be no correction and = 1.00.

27. In order to obtain a friction factor, determine a value for the two-phase
Reynolds number, (NRe)TP:

( N Re ) TP

2.2 10 2 w
=
(d )( LH L )( g(1 H L ) )

(90)

28. Determine a value for /d. If the value of is not known, a good value to
use is 0.00015 ft which is an average value given for commercial steel.
29. Obtain the friction factor from the Jain18 Equation:
1
21.25
= 1.14 2 log( + 0.9 )
d
N Re
f

(91)

47

30. Calculate the average two-phase density of the mixtures m by two


methods.
(a) Using the value of HL, calculate m as follows:

m = L H L + g (1 H L )

(92)

(b) Calculate a value of m assuming no slippage.


31. Calculate the two-phase mixture velocity at both p1 and p2.

m1=sL1+sg1

(93)

m2=sL2+sg2

(94)

32. Determine a value for (m2)

(m2) = m2 1 m2 2

(95)

33. Calculate h corresponding to p = p1 p2

144p m (
h =

m +

m2
2g c

)
(96)

fw 2

2.9652 1011 d 5 m

34. Starting with p2 and the known depth at p2, assume another pressure
point and repeat the procedures until reaching total depth, or until reaching
the surface depending upon whether you are starting from the bottom or top
of tube.

48

5.4 GRIFFITH CORRELATION (BUBBLE FLOW)


The void fraction of gas (Hg) in bubble flow can be expressed as:
4q
1
q
q
Hg= 1 + t (1 + t ) 2 g
2 vs Ap
vs Ap
vs Ap

(97)

where :
vs = slip velocity (bubble rise velocity), ft/sec
Griffith suggested that a good approximation of an average vs is 0.8
ft/sec. The average flowing density can be computed as:

= L (1 H g ) + g H g

(98)

The friction gradient is:

f = f L v L 2 / 2 g c d h

(99)

where:

L =

qL
Ap (1 H g )

(100)

The Reynolds number is calculated as:

N Re = 1488 L d h

vL

(101)

where:

49

dh = hydraulic pipe diameter, ft

L = liquid viscosity, cp
Vertical pressure gradient curves (for three different reservoir
conditions) obtained from the computer program by following the above
steps were given at Chapter 7.

50

CHAPTER VI
DESCRIPTION OF THE GK FIELD
6.1 Introduction
The selected field is located on South East Anatolian. The field was
discovered in 1961 and has been on production since then. Currently, there
are a total of 29 wells with 12 producers, 13 closed-in, 2 dumpflooders and
2 injection wells. The main drive mechanism of the field is rock and fluid
expansion, there also exists a weak aquifer at the system but not sufficient
to create a producing force.
The field started its production life as a dry and natural flowing field. A
steep pressure decline in wells was observed during late 1961 and early
1962. It was decided that the field pressure should be maintained by water
injection through peripheral wells 3 and 5 on the Eastern and Western
flanks of the field to keep the production wells on natural flow. In 1966,
water cut increased and killed natural flow. In 1967, as a result of high field
offtake, pressure in producers began to decline rapidly. Thus, in August
1967, water injection was stopped to observe production declines in the field
and artificial lift system was installed. After realising that recovery is
constrained by pressure decline rather than the watercut development in
1986 dumpflooding started. In June 1997 from two wells re-injection
started19.

51

6.2 Geology
The field is an elongated structure in an approximate EastWest
direction. Up to date 29 wells have been drilled and two wells are located
outside the field (Well-9 and Well-10). The field is a frontal thrust structure
consisting of an anticline on the leading edge of the thrust block. The
reservoir rock has been divided into Mardin Units, I, II, III and IV. These
units are further subdivided based on lithology (limestone and dolomite) and
porosity classes.
There is a main continues East-West trending normal fault. This main
fault separates two blocks as Main Block and Northern Block and there is an
another block called Western Block. The unique pressure response of the
W-14 with respect to the rest of the field (pressure measured in W-14
showed slight depletion of only a few hundred psi, when the average
reservoir pressure in the rest of the field was more than 1000 psi) may show
the existence of a barrier between W-14 and W-11 due to either a fault or
reservoir rock quality deterioration (a permeability barrier) between those
wells. The reservoir deterioration between the wells on the other hand, can
not be confirmed due to shallow completion of the W-11 which prevents the
correlation of two wells because of the long distance between these two
wells, the deterioration of the reservoir quality is still quite possible.
The units having the highest porosities are the dolomite in Unit I and the
high porosity limestone close to the bottom of the Unit II. The average
porosities of this dolomite unit varies between 15% and 20% and the
average permeabilities between 6 mD-50mD based on core measurements.
Intercrystalline and vuggy porosities, and some solution channels and
fractures were also observed on the core samples.
Unit II is described as limestone-dolomitic limestone. Cores indicated
that it has vuggy porosity and solution channels, and some sub-vertical/subhorizontal fractures also exist. The average porosity is 10%-15% with air
permeabilities between 0.3 mD-1.5 mD based on core measurements.

52

All of the producing wells produce from Unit I and II, the dumpflooders
W-3, W-5, W-19 inject the water into Unit I and injectors W-11 and W-18
inject to Unit I and II.
6.3 Reservoir,Fluid and Lift-System Properties
In the absence of PVT sampling, reservoir fluid properties have been, to
large extent, derived from correlations. Estimated values for key parameters
are listed in Table 6.1.

TABLE 6.1

RESERVOIR AND FLUID PROPERTIES OF


GK FIELD

API

38

GOR, scf/STB

15

gsc

0.7

wsc

1.02

osc

0.83

Pb, psi

160

PR (initial), psi

2400

Tav, F

170

10 of 12 producer wells were lifted with electrical submersible pumps.


These wells and the series of pumps operated are given in Table 6.2.

53

TABLE 6.2

SUBMERSIBLE PUMP LIFTED WELLS OPERATED IN


GK FIELD AND THEIR EFFICIENCY RANGES

WELL

PUMP USED

EFFICIENCY
RANGE (bbl/d)

W-07

DN440

83 - 458

W-08

DN675

267 - 692

W-15

GN2000

1300 - 2650

W-16

GN1600

833 - 1792

W-17

GN1600

833 -1792

W-22

DN440

83 - 458

W-24

DN1100

500 - 1125

W-25

GN3200

1834 - 3417

W-27

DN675

267 - 692

W-28

DN675

267 - 692

6.4 Production History


Production rates and bottomhole pressures recorded for the producer
wells between the years 1961 and 1999 gives the generalized IPR curve
showed in Figure 6.1. This figure is the combination of 66 well test data from
12 different producer wells and by inspecting the figure, it can be observed
that the (qo)max is 1378 bbl/d or 1385 stb/d and flow rate at bubble point
pressure, (qo)b, is 1340 bbl/d or 1347 stb/d.

54

3000

2500

Pwf (psi)

2000

1500
BBL/D
STB/D

1000

500

0
0

200

400

600

800

1000

1200

1400

1600

q (BBL/D or STB/D)

Figure 6.1

Generalized IPR Curve

The gross rate of each submersible pump lifted producer well during
the production period and required pump stages used in the field are given
in Table 6.3.

55

TABLE 6.3

GROSS PRODUCTION RATE OF THE WELLS IN GK FIELD


AND REQUIRED PUMP STAGES

Well

Gross Rate (bbl/d)

Pump Stages

W-07

180

356

W-08

740

238

W-15

1180

216

W-16

1350

180

W-17

1270

181

W-22

70

320

W-24

1000

332

W-25

1620

239

W-27

400

338

W-28

530

338

56

CHAPTER VII
RESULTS AND DISCUSSION
7.1 INTRODUCTION
Calculations are based on the steps that are summarized in Chapter 2
at sections 2.3.1.1 for pumping liquid and 2.3.2.4 for pumping liquid and
gas. These calculations were done for the 10 submersible pump lifted wells
indicated in Table 6.2 and by using the pumps that were actually operated in
the GK field. Detailed sample calculation for W-08 and the output of
computer program can be observed in Appendix B.
Results of the study can be categorized into five different parts:
a. Construction of vertical flowing pressure gradient (pressure traverse)
curves according to computer program output and comparing the
results with Beggs&Brill13 Correlation
b. Performing Sensitivity Analysis based on effect of of oil density, GLR
and WOR on flowing bottomhole pressure by using the computer
program output
c. Construction

of

possible

production

rate

versus

stage

and

horsepower chart for each well (GLR = 15 scf / STB) by using the
pumping liquid and gas computer algorithm
d. Comparison of theoretical and actual production parameters and
suggestion for optimum pump operating conditions by inspecting
possible production rate versus stage and horsepower chart

57

7.2

RESULTS and DISCUSSION

7.2.1 Construction of Vertical Flowing Pressure Gradient Curves


Using Computer Program Output
Hagedorn

and

Brown3

subprogram

supported

with

Griffith4

Correlation gives program user a chance to construct the vertical flowing


pressure gradient curves at any flow rate and at the desired reservoir, fluid
and well conditions. Pressure traverse curves for a flow rate of 100 stb/d
and with a water-cut of 0, 0.5 and 1.0 were constructed respectively
according to GK field data and by the help of computer program output.
These curves can be observed at Figure 7.1, 7.2 and 7.3.

58

Pressure (psi)
0

400

800

1200

1600

2000

2400

2800

3200

3600

Tubing Size, in : 2.441


Liquid Rate, STBL/D : 100
Water Fraction : 0
Gas Gravity : 0.70
Oil API Gravity : 38
Water Specific Gravity : 1.02
Average Flowing Temp., F : 170
Correlation : Hagedorn&Brown
Griffith Correlation (bubble flow)

1000

2000

3000

5000
ID
QU
LI
SGA

Depth (ft)

4000

6000

RA
TB
f/S
sc
O,
TI

7000

8000

9000

500

10000

400 300 200

100

11000

Figure 7.1

Pressure Traverse Curve (WC = 0)

59

4000

Pressure (psi)
0

400

800

1200

1600

2000

2400

2800

3200

3600

4000

Tubing Size, in : 2.441


Liquid Rate, STBL/D : 100
Water Fraction : 0.5
Gas Gravity : 0.70
Oil API Gravity : 38
Water Specific Gravity : 1.02
Average Flowing Temp., F : 170
Correlation : Hagedorn&Brown
Griffith Correlation (bubble flow)

1000

2000

3000

5000

ID
QU
LI
SGA

Depth (ft)

4000

6000

TB
f/S
sc
O,
TI
RA

7000

8000

9000

500
10000

200 100
400300

11000

Figure 7.2

Pressure Traverse Curve (WC = 0.5)

60

4400

Pressure (psi)
0

400

800

1200

1600

2000

2400

2800

3200

3600

4000

4400

Tubing Size, in : 2.441


Liquid Rate, STBL/D : 100
Water Fraction : 1.0
Gas Gravity : 0.70
Oil API Gravity : 38
Water Specific Gravity : 1.02
Average Flowing Temp., F : 170
Correlation : Hagedorn&Brown
Griffith Correlation (bubble flow)

1000

2000

3000

5000

S
GA

Depth (ft)

4000

U
IQ
-L

6000

ID
RA
O,
TI

7000

B
ST
F/
SC
L

8000
500

9000
200 100

10000
400 300

11000

Figure 7.3

Pressure Traverse Curve (WC = 1.0)

61

4800

A comparison was made between pressure traverse curves prepared


by Beggs&Brill13 and curves constructed with computer output in order to
test the accuracy of correlation used in the program algorithm. Table 7.1
briefly indicates the pressures at selected depths with respect to two
conditions. Inspecting Table 7.1, we can understand that computer-based
pressures and the Beggs&Brill correlation values are very close to each
other. This means that vertical multiphase flow correlation within the
program is giving reliable output and encurages us about the accuracy of
rest of the study. It should be kept in mind that values determined from
Beggs&Brill correlation are recorded at slightly different reservoir and fluid
conditions than GK field parameters, that is, gas gravity is 0.65, oil API
gravity is 35 and average flowing temperature is 150 F. Another point that
should be taken into account during the comparison is that when GLR
increases, difference between pressure values of computer output and
Beggs&Brill values are also increases. This behaviour can be interpreted as
reliability of Hagedorn and Brown flow correlation supported by Griffith
Correlation should be re-tested at high GLR reservoirs.

62

TABLE 7.1 COMPARISON of COMPUTER-BASED VERTICAL FLOWING PRESSURES with


BEGGS&BRILL CORRELATION AT SELECTED DEPTHS

Water Fraction
0

0.5

1.0

GLR (scf/STB)

GLR (scf/STB)

GLR (scf/STB)

100

Pressure (psi)

100

Pressure (psi)

100
Pressure (psi)

Depth (ft)

Output

Beggs&Brill

Output

Beggs&Brill

Output

Beggs&Brill

Output

Beggs&Brill

Output

Beggs&Brill

Output

Beggs&Brill

4000

1440

1400

1050

1040

1590

1600

1220

1140

1680

1800

1400

1280

6000

2160

2090

1770

1750

2380

2400

2040

1960

2560

2720

2280

2180

8000

2870

2800

2480

2440

3190

3190

2820

2750

3440

3610

3180

3080

10000

3580

3500

3190

3130

3985

4000

3610

3560

4320

4540

4080

3090

63

7.2.2 Sensitivity Analysis by Using the Computer Program Output


Having a chance of changing all variables related to Hagedorn and
Brown vertical multiphase flow correlation within the program, sensitivity
analysis was performed by observing the effect of oil density, GLR and
WOR on flowing bottomhole pressure. Results were summarized in Table
7.2, 7.3 and 7.4. Reservoir and fluid data of W-08 was used during the
study. After making necessary observations for the output, it can be
observed that the increase in oil density and GLR creates a slight decrease
in bottomhole pressure, and an increase in WOR causes an increase in
flowing bottomhole pressure.
TABLE 7.2

EFFECT of OIL DENSITY on FLOWING BOTTOMHOLE


PRESSURES AT SELECTED DEPTHS

Well Depth (ft)


API
4000

6000

8000

10000

10

2000

2880

3760

4620

15

2000

2880

3760

4620

20

1990

2870

3760

4610

25

1990

2870

3750

4610

30

1990

2870

3750

4610

35

1990

2870

3750

4600

40

1990

2870

3740

4600

64

TABLE 7.3 EFFECT of GLR on FLOWING BOTTOMHOLE PRESSURES

Q = 100 STB/D
GLR

Wellhead Pressure (psi)

Flowing Bottomhole Pressure (psi)

250

2480

100

250

2190

200

250

1960

300

250

1860

400

250

1800

500

250

1720

TABLE 7.4 EFFECT of WOR on FLOWING BOTTOMHOLE


PRESSURES AT SELECTED DEPTHS

Flowing Bottomhole Pressure (psi)


Well Depth (ft)
WOR 0%

WOR 50%

WOR 100%

4000

1640

1820

2000

6000

2350

2620

2880

8000

3070

3420

3770

Figure 7.4 and 7.5 indicate a graphical analysis for the effect of GLR
and WOR on flowing botomhole pressure respectively. It can be observed
that flow rates that were selected show no or negligible effect on flowing
bottomhole pressures.

65

3000

GLR=0 scf/stbl

2500

GLR=100
GLR=200
GLR=300
GLR=400
GLR=500

Pwf (psi)

2000

1500

BBL/D
STB/D

1000

IPR
500

0
0

200

400

600

800

1000

1200

q (BBL/D or STB/D)

Figure 7.4

Graphical Analysis of Effect of GLR on Flowing


Bottomhole Pressure for W-08

3000
WOR=1.0

2500

Pwf (psi)

WOR=0.5
2000

WOR =0

BBL/D

1500
STB/D

1000
IPR

500
0
0

200

400

600

800

1000

1200

q (BBL/D or STB/D)

Figure 7.5

Graphical Analysis of Effect of WOR on Flowing


Bottomhole Pressure for W-08

66

7.2.3 Construction of Possible Production Rate versus Stage


and Horsepower Chart for GK Field Wells by Using
the Pumping Liquid and Gas Computer Algorithm

Possible production rate versus stage and horsepower chart was


prepared for each electrical submersible pump lifted wells in GK field by
considering the intake pressures obtained from computer program at
selected flow rates. These charts can said to be the final step of the study
and helped us to make necessary suggestions for optimum pump operating
conditions. In below figures, actual value point is the real production rate of
the well in GK field and the number of pump stages used for that well. It
should be noted that actual horsepower requirement data for these wells
are not available. On Figures 7.6 to 7.14, the efficiency range of the pumps
used and also suggested flow rate and corresponding horsepower
requirement and number of pump stages can be observed.

67

600
550

Possible Rate (STB/D)

500
450
400
350
Efficiency Range

300
250

Actual Value (St)

200
150

HP
Suggested HP

Suggested Stage

100
50

Stages

0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE 7.6

Possible Production Rate vs Stages and Horsepower for W-07


68

400

450

1400
1300
1200

Possible Rate (STB/D)

1100
1000

HP

900

Suggested HP

800

Actual Value (St)

700
Suggested Stage

600
500

Stages

400

Efficiency Range

300
200
100
0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE 7.7

Possible Production Rate vs Stages and Horsepower for W-08


69

400

450

2400
2200
HP

Possible Rate (STB/D)

2000

Stages

1800
1600

Actual Value(St)

Efficiency Range

1400 Suggested HP
1200
Suggested Stage

1000
800
600
400
200
0
0

100

200

300

400

500

600

Stages or Horsepower

FIGURE 7.8 Possible Production Rate vs Stages and Horsepower for W-16
70

700

800

2000
Stages

HP

1800

Possible Rate (STB/D)

1600
Suggested HP

1400

Suggested Stage

1200

Actual Value (St)

Efficiency Range

1000
800
600
400
200
0
0

100

200

300

400

Stages or Horsepower

FIGURE 7.9 Possible Production Rate vs Stages and Horsepower for W-17
71

500

600

1800
1600

Possible Rate (STB/D)

1400
1200
1000
HP
800
600

Stages

400
Suggested HP

Efficiency Range

Suggested Stage

200

Actual Value (St)

0
0

100

200

300

400

500

Stages or Horsepower

FIGURE 7.10

Possible Production Rate vs Stages and Horsepower for W-22


72

600

1800
1600
HP

Possible Rate (STB/D)

1400
Stages
1200
Actual Value (St)

Suggested HP

1000

Suggested Stage

800
Efficiency Range
600
400
200
0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE 7.11

Possible Production Rate vs Stages and Horsepower for W-24


73

400

450

3500

3000

Possible Rate (STB/D)

Efficiency Range
2500

Suggested HP
2000

Suggested Stage

Actual Value(St)
1500

HP
1000

Stages

500

0
0

100

200

300

400

500

Stages or Horsepower

FIGURE 7.12

Possible Production Rate vs Stages and Horsepower for W-25


74

600

700

1400
1300
1200

HP

Possible Rate (STB/D)

1100
1000
900

Stages

800

Suggested Stage

700

Suggested HP

600
500

Actual Value (St)

Efficiency Range

400
300
200
100
0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE 7.13

Possible Production Rate vs Stages and Horsepower for W-27


75

400

450

1400
1300
1200
HP

Possible Rate (STB/D)

1100
1000
900

Stages

800

Suggested Stage

700
Suggested HP

600

Actual Value (St)

500
Efficiency Range

400
300
200
100
0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE 7.14

Possible Production Rate vs Stages and Horsepower for W-28


76

400

450

7.2.4 Comparison of Theoretical and Actual Production Parameters


and Suggestion for Optimum Pump Operating Conditions by
Inspecting Possible Production Rate versus Stage and
Horsepower Chart
Inspection

of

Possible

Production

Rate

versus

Stage

and

Horsepower charts for GK field wells let us to make following interpretations:


Actual operating rate of W-07 is 180 stb/d with 356 stages. This
operating rate is within the efficiency range (83-458 bpd) of the pump used
(DN 440), however from the Figure 7.6 it can be observed that beyond 100
stb/d, the horsepower requirement and the number of pump stages increase
very fast without a significant gain in the production rate. A production rate
of 90 stb/d with a horsepower requirement of 40 HP, and a pump stages of
450 can said to be ideal considering the chart.
W-08 is operated with 740 stb/d with 238 stages. This production rate
is higher than the upper limit of pump efficiency range (267-692 bpd). On
the other hand, by examining Figure 7.7, 740 stb/d rate at 238 stages seem
to be a good choice, since HP and pump stage curve slope increases
significantly with an increase in production rate. A production rate of 680
stb/d and a corresponding horsepower requirement of 35 HP and 230 pump
stages can be suggested which are close to actual operating values. 680
stb/d production rate is useful since it is within the upper limit of efficiency
range and providing maximum production rate from W-08.
W-15 cannot be interpreted due to lack of required data.
W-16 is operated with 1350 stb/d with a pump stage of 180. The rate
is within the efficiency range of the pump (833-1792 bpd) and the
corresponding pump stages and HP requirement can said to be economical
by observing Figure 7.8. A production rate of 1200 stb/d with a 70 HP and
160 pump stages can be a perfect design and it should be noted that the
actual production rate and pump stage values are nearly equal to theoretical
values.

77

W-17 is operated with 1270 stb/d with 181 stages. This rate indicates
that the pump is used efficiently (833-1792 bpd). Besides, observing Figure
7.9, operating production rate and pump stage values are said to be at
optimum range, and the actual and theoretical values are close to each
other. Thus, a production rate of 1400 stb/d and a corresponding HP
requirement of 100 HP and 220 pump stages can be offered in theorotical
circumstances.
W-22 produces with a low rate, 70 stb/d, with 320 stages. Figure 7.10
shows that the rate is below pump efficiency range (83-458 bpd) and also
320 stages is useless since HP requirement increases significantly,
however production rate increases slightly. This well can said to be
operated inefficiently. 390 stb/d production rate can be selected with a 18
HP requirement and a pump stages of 212.
W-24 produces 1000 stb/d within upper limit of pump efficiency range
(500-1125 bpd). Pump stage value is 332, and entire actual operating data,
is acceptable. Suggested values can be given as 1050 stb/d production rate
with a 32 HP and 270 pump stages.
W-25 is operated with 1620 stb/d with 239 stages. Figure 7.12 shows
that the actual operating production rate can be selected higher, especially
within efficiency range (1834-3417 bpd) of the pump. 1900 stb/d production
rate with a 310 HP and a pump stage of 400 can be suggested for this well
but it should be noted that horsepower requirement is too high to be
operated in field conditions.
W-27 has a production rate of 400 stb/d and a pump stage of 338.
Examining Figure 7.13, it can be concluded that the pump is operating at its
optimum range (267-692 bpd). Operating with 650 stb/d with a 25 HP and
170 pump stages can be economical.
W-28 operates with 530 stb/d within its pump efficiency range (267692 bpd) with 338 stages 680 stb/d production rate with a 28 HP and 192
pump stages can be a good selection.

78

TABLE 7.5. RESULTS OBTAINED AFTER the COMPARISON of ACTUAL


and COMPUTER-BASED DATA for GK FIELD

WELL

Actual
Flow
Rate
(stb/d)

Actual
Pump
Stages

Actual HP

W-07

180

356

N/A

W-08

740

238

W-15

1180

W-16

Suggested
Flow Rate
(stb/d)

Suggested
Pump
Stages

Suggested HP

90

450

40

N/A

680

230

35

216

N/A

N/A

N/A

N/A

not completely optimum but can be


acceptable
not completely optimum but can be
acceptable
N/A

1350

180

N/A

1200

160

70

completely optimum

W-17

1270

181

N/A

1400

220

100

completely optimum

W-22

70

320

N/A

390

212

18

inefficient production

W-24

1000

332

N/A

1050

270

32

W-25

1620

239

N/A

1900

400

310

W-27

400

338

N/A

650

170

25

completely optimum
not completely optimum but can be
acceptable
not completely optimum but can be
acceptable

W-28

530

338

N/A

680

192

28
79

RESULT

not completely optimum but can be


acceptable

where:
NA = not applicable due to lack of required data

80

CHAPTER VIII
CONCLUSIONS AND RECOMMENDATIONS
System Nodal Analysis is an useful method in designing and optimizing
a production system having interacting components. Application of Nodal
Analysis technique to electrical submersible pumps lets production
engineers to run the pump more efficiently by selecting optimum flow rate
and corresponding number of pump stages and horsepower requirement.
System optimization is especially important when dealing with gas with
liquid rather than producing and pumping only liquid. In these cases, system
analysis should be supported by a computer program to overcome large
iterations due to production volume change between pump discharge and
intake pressures. It should be noted that GK field has a low GOR (15
scf/STB) which allows straight-forward pump designs without a need of
detailed optimization procedures. This study is useful especially for high
GOR submersible pump lifted wells. A computer program is also necessary
to predict pressure at required depth simultaneously by using vertical
multiphase flow correlation. It can be observed from the results that
Hagedorn and Brown correlation generally gave acceptable program output
when compared with Beggs&Brill Correlation, however failed to give
accurate values at bubble flow. During the study, Griffith Correlation was
used when bubble flow conditions were met. Results indicated that when
dealing with high GLR wells by the help of the computer program, Hagedorn
and Brown Correlation showed tendency to give less accurate output. In this
study, sensitivity analysis was also performed based on the effect of oil
gravity, WOR and GLR on flowing bottomhole pressure which was
evaluated with graphical analysis.
Evaluation of possible production rate versus stage and horsepower
chart showed that within 10 submersible pump lifted wells, 3 wells, W-16,

81

W-17, and W-24 were operated at their optimum range. 5 wells, W-07, W08, W-25, W-27, and W-28, were not operated completely at optimum
operating conditions but can said to be acceptable. 1 well, W-22, was
operated inefficiently which should be re-designed to reach optimum
parameters. W15 could not be interpreted due to lack of required
production data. The study gave the writer a chance to suggest optimum
operating parameters for each well. Finally, it should be kept in mind that
actual production rates for the wells in GK field can be different from the
optimized values because of the commercial production needs of the oil
companies.

82

REFERENCES

1. Brown, K.E., The Technology of Artificial Lift Methods, Vol. 2b,


PennWell Publishing Company, Tulsa, Oklahoma, 1980.

2. Beggs, H.D., Production Optmization Using Nodal Analysis, OGCI


Publications, Tulsa, Oklahoma, 1991.

3. Hagedorn, Alton R., Brown, K.E., Experimental Study of Pressure


Gradients Occuring During Continuous Two-phase Flow in Small
Diameter Vertical Conduits, Journal of Petroleum Technology, April
1965, p.475

4. Griffith, P., Two-Phase Flow In Pipes, Summer Program, M.I.T., 1962.


5. Reda Pump Company Pte. Ltd., 1992
6. Brown, K.E., The Technology of Artificial Lift Methods, Vol. 4, PennWell
Publishing Company, Tulsa, Oklahoma, 1984.

7. Gilbert,

W.E.,

Flowing

and

Gas-Lift

Well

Performance,

API

Drill.Prod.Practice,1954.

8. Nind, T.E.W., Principles of Oil Well Production, McGraw-Hill, 1964.


9. Brown, K.E., Beggs, H.D., The Technology of Artificial Lift Methods,
Vol. 1, Petroleum Publishing Company, Tulsa, Oklahoma, 1978

83

10. Duns, H.Jr., Ros, N.C.J., Vertical Flow of Gas and Liquid Mixtures in
Wells, 6th World Petroleum Congress, Frankfurt, Germany.

11. Gray, H.E., Vertical Flow Correlations in Gas Wells, User Manual for
API 14B Subsurface Control Safety Valve Sizing Computer Program
App.B., June 1974

12. Orkizewski, J. Predicting Two-Phase Pressure Drops in Vertical Pipe,


Journal of Petroleum Technology, June 1967

13. Beggs, H.D., Brill, J.P. A Study of Two Phase Flow in Inclined Pipes,
Journal of Petroleum Technology, May 1973

14. Aziz, K., Govier, G.W., and Fogarasi, M., Pressure Drop in Wells
Producing Oil and Gas, Journal of Canadian Petroleum Technology,
July-September 1972

15. Brown, K.E., The Technology of Artificial Lift Methods, Vol. 1,


Petroleum Publishing Company, Tulsa, 1977

16. Standing, M.B., Volumetric and Phase Behavior of Oilfield Hydrocarbon


Systems, NewYork, Reinhold Publishing Corp., 1952

17. Lasater, J.A., Bubble Point Pressure Correlation, Transactions of the


AIME, 1958, pg379

18. Jain,

A.K.,

Accurate

Explicit

Equation

for

Friction

J.Hydl.Div.ASCE, NoHY5, May, 1976

19. Private Communication with N.V. Turkse Perenco, 2003

84

Factor,

APPENDIX A

PUMPING LIQUID AND GAS COMPUTER PROGRAM

1. Nomenclature
2. Flow Chart
3. Main Program

85

PUMPING LIQUID AND GAS


A1 Nomenclature:
A1.1 Simple Variables Used In The Program
A,B,C,D

terms used in z factor calculation

API

API value of the oil

AREA

area of the tubing, ft2

AVALUE

constant used in determination of the number of pump stages

BHT

bottomhole temperature, F

BO

formation volume factor of oil, rbbl/STB

BOB

formation volume factor of oil at bubble point pressure,


rbbl/STB

CNL

viscosity number coefficient

CO

coefficient of isothermal compressibility

DELP

pressure increment, psi

DENAV

average density of the gas phase, lb/ft3

DENF

weight of 1 bbl liquid plus pumped gas at standard conditions,


lb/stbl

DENGAS

gas density at standard conditions, lb/scf

DENLIQ

density of the liquid phase, lb/ft3

DENMIX

average two phase density of the mixture, lb/ft3

DIA

inner diameter of tubing, in.

DIANUM

pipe diameter number

DIST

distance used in Hagedorn and Brown correlation, ft

DOV

dead oil viscosity, cp

ED

pipe roughness

86

term used in calculating formation volume factor of oil

FF

friction factor

GLR

gas liquid ratio, scf/STB

GOR

gas oil ratio, scf/STB

HEADCAP

head per stage, ft/stage

HOLDCOF

holdup correlating function

HOLDUP

liquid holdup

HOLOSEC

liquid holdup over secondary correction factor

HPLOAD

horsepower per stage, HP/stage

PAV

average pressure between P1 and P2

PBUB

bubble point pressure, psi

PPC

pseudo critical pressure

PPR

pseudo reduced pressure

P1

initial pressure (wellhead pressure in this case), psi

P2

final pressure, psi

flow rate term used in pump head capacity subprogram,


STB/D

QOIL

oil flow rate, STB/D

QOPTM

flow rate term used in pump horsepower subprogram, STB/D

QWATER

water flow rate, STB/D

RS

solution gas oil ratio, scf/STB

RS1

solution gas oil ratio at initial condition, scf/STB

RS2

solution gas oil ratio at final condition, scf/STB

SCF

secondary correction factor

SECORF

secondary correction factor correlating parameter

SGGAS

specific gravity of gas

SGOIL

specific gravity of oil

SGWATER specific gravity of water


T

average flowing temperature, F

TD

total depth of the well, ft

TENLIQ

liquid mixture surface tension, dynes/cm

87

TPC

pseudo critical temperature

TPR

pseudo reduced temperature

VELNGAS

gas velocity number

VELNLIQ

liquid velocity number

VISAV

average viscosity between initial and final condition, cp

VISGAS

gas viscosity (assumed constant), cp

VISNLIQ

liquid viscosity number

VISO1

oil viscosity at initial condition, cp

VISO2

oil viscosity at final condition, cp

VISWAT

average water viscosity, cp

VSG

superficial gas velocity, ft/sec

VSL

superficial liquid velocity, ft/sec

mass flow rate, lb/day

WM

mass associated with one barrel of stock tank liquid, lb/STBL

WC

water cut

WOR

water oil ratio

A1.2. Arrays Used In The Program


BE

array showing factor B used in z factor calculation

HP

array showing the calculation of required pump horsepower

array showing VF data at various pressures

PR

array showing the calculation of number of pump stages

ST

array showing the intake pressures at various pump stages

ZE

array showing z factor

88

A2 Flow Chart
MAIN PROGRAM

START

Input: Well, fluid,


reservoir, and liftsystem data

Calculate: Rs, Bo, Bg


and VF at various
pressures
(200 5000 psi)

Output: file name


is Table1
volume factor
data at various
pressures

CALL HAGBROWN
(pressure gradient correlation)
Store discharge pressure at pump
depth. Apply Griffith Correlation if
bubble flow exists
A

Begin with first iteration. At


every iteration decrease the
pressure 50 psi (P) starting
from the discharge pressure

Calculate: Average
pressure
Pinitial + Pfinal
Pav =
2

89

Calculate: volume factor


at the average pressure
by making interpolation
and volume of fluid
according to volume
factor value

According to input lift data:


CALL DN440H for pump DN440
CALL DN675H for pump DN675
CALL DN1100H for pump DN1100
CALL GN1600H for pump GN1600
CALL GN2000H for pump GN2000
CALL GN3200H for pump GN3200
Store head per stage at volume of
fluid
Output: file name
is Table2
iterations to
calculate total
number of pump
stages at various
pressures

Calculate: stage
increment and
total number of
stages

If average
pressure
is less
than 200
psi

90

Input: number of pump


stages (7 values) at
which intake pressure
will be calculated

Calculate: intake
pressures at selected
pump stages by
interpolation

Input: possible (optimized)


production rate and
corresponding intake
pressure determined from
EXCEL Worksheet

CALL HAGBROWN
Store discharge pressure at
possible (optimum) flow rate.
Apply Griffith Correlation if
bubble flow exists
B
Begin with first iteration. At
every iteration decrease the
pressure 50 psi (P)
starting from the discharge
pressure

91

Output: file name


is Table3
intake pressure
values at
selected pump
stages

Calculate: Average
pressure
Pinitial + Pfinal
Pav =
2

Calculate: volume factor at


the average pressure by
making interpolation and
volume of fluid according to
volume factor value

According to input lift data:


CALL DN440HP for pump DN440
CALL DN675HP for pump DN675
CALL DN1100HP for pump DN1100
CALL GN1600HP for pump GN1600
CALL GN2000HP for pump GN2000
CALL GN3200HP for pump GN3200
Store horsepower per stage at volume
of fluid

According to input lift data:


CALL DN440H for pump DN440
CALL DN675H for pump DN675
CALL DN1100H for pump DN1100
CALL GN1600H for pump GN1600
CALL GN2000H for pump GN2000
CALL GN3200H for pump GN3200
Store head per stage at volume of fluid

Calculate: horsepower
increment and total
required horsepower

92

If average
pressure is
less than
intake
pressure

T
Output: file name is Table4
iterations to calculate total
horsepower requirement
between intake and
discharge pressures

STOP

93

A3 Main Program
C

**********LIQUID AND GAS CASE MAIN PROGRAM**********


DIMENSION P(25,5),BE(25),ZE(25),PR(100,8),ST(10,10),HP(100,9)
REAL HEAD,XY,YX,HPPERST

**********OPEN FILE**********
OPEN (15,FILE='TABLE1.FOR')
OPEN (35,FILE='TABLE2.FOR')
OPEN (41,FILE='TABLE3.FOR')
OPEN (31,FILE='TABLE4.FOR')

**********INPUT DATA**********
PRINT *,'SELECT YOUR PUMP'
PRINT *,'TYPE 1 FOR DN440'
PRINT *,'TYPE 2 FOR DN675'
PRINT *,'TYPE 3 FOR DN1100'
PRINT *,'TYPE 4 FOR GN1600'
PRINT *,'TYPE 5 FOR GN2000'
PRINT *,'TYPE 6 FOR GN3200'
READ *,SELECT
IF (SELECT.EQ.1) PRINT *,'YOU CHOOSE DN440'
IF (SELECT.EQ.2) PRINT *,'YOU CHOOSE DN675'
IF (SELECT.EQ.3) PRINT *,'YOU CHOOSE DN1100'
IF (SELECT.EQ.4) PRINT *,'YOU CHOOSE GN1600'
IF (SELECT.EQ.5) PRINT *,'YOU CHOOSE GN2000'
IF (SELECT.EQ.6) PRINT *,'YOU CHOOSE GN3200'
PRINT *,'ENTER WATERCUT'
READ *,WC
PRINT *,'ENTER SPECIFIC GRAVITY OF WATER'
READ *,SGWAT
PRINT *,'ENTER SPECIFIC GRAVITY OF OIL'
READ *,SGOIL

94

PRINT *,'ENTER GOR'


READ *,GOR
PRINT *,'ENTER SPECIFIC GRAVITY OF GAS'
READ *,SGGAS
PRINT *,'ENTER VISCOSITY OF GAS'
READ *,VISGAS
PRINT *,'ENTER WELLHEAD PRESSURE'
READ *,P1
PRINT *,'ENTER PRESSURE INTERVAL'
READ *,DELP
PRINT *,'ENTER BOTTOMHOLE TEMPERATURE'
READ *,BHT
PRINT *,'ENTER BUBBLE POINT PRESSURE'
READ *,PBUB
PRINT *,'ASSUME A LIQUID FLOW RATE'
READ *,QLIQ
PRINT *,'ENTER INNER DIAMETER OF TUBING'
READ *,DIA
PRINT *,'ENTER TOTAL DEPTH'
READ *,TD
**********CALCULATION OF VF DATA ATVARIOUS PRESSURES*****
T=BHT
QWATER=QLIQ*WC
QOIL=QLIQ-QWATER
GLR=GOR/(1/(1-WC))
DENGAS=SGGAS*0.0763
DENF=350*WC*SGWAT+350*(1-WC)*SGOIL+GLR*DENGAS
PRINT *,'FLUID DENSITY IS',DENF
AVALUE=808.3141/DENF
API=(141.5/SGOIL-131.5)
P2=P1+DELP

95

PAV=(P1+P2)/2+14.7
PPC=-17.292*SGGAS**2-17.852*SGGAS+688.4
TPC=1.8324*SGGAS**2+308.93*SGGAS+172.94
TPR=(T+460)/TPC
PPR=PAV/PPC
A=1.39*(TPR-0.92)**0.5-0.36*TPR-0.101
B=(0.62-0.23*TPR)*PPR+(0.066/(TPR-0.86)-0.037)*PPR**2
+ +(0.32/10**(9*(TPR-1)))*PPR**6
C=(0.132-0.32*ALOG10(TPR))
D=10**(0.3106-0.49*TPR+0.1824*TPR**2)
DO 10 I=2,26
P(I-1,1)=200+200*(I-2)
P(I-1,2)=SGGAS*((P(I-1,1)/18)*(10**(0.0125*API)/10**(0.00091*T)))
+ **(1/0.83)
IF (P(I-1,1).GE.PBUB) P(I-1,2)=GOR
IF (P(I-1,1).LT.PBUB) THEN
P(I-1,3)=0.972+0.000147*(P(I-1,2)
+ *(SGGAS/SGOIL)**0.5+1.25*T)**1.175
ELSE
P(I-1,3)=(0.972+0.000147*(P(I-1,2)*(SGGAS/SGOIL)**0.5+1.25*T)
+ **1.175)*EXP(((-1433+5*P(I-1,2)+17.2*T-1180*SGGAS+12.61*API)
+ /(10**5*P(I-1,1))*(PBUB-P(I-1,1))))
END IF
BE(I-1)=(0.62-0.23*TPR)*(P(I-1,1)/(-17.292*SGGAS**2-17.852*SGGAS
+ +688.4))+(0.066/(TPR-0.86)-0.037)*(P(I-1,1)/(-17.292*SGGAS
+ **2-17.852*SGGAS+688.4))**2+(0.32/10**(9*(TPR-1)))*(P(I-1,1)
+ /(-17.292*SGGAS**2-17.852*SGGAS+688.4))**6
IF (BE(I-1).LT.100) ZE(I-1)=A+(1-A)/EXP(BE(I-1))+C
+ *(P(I-1,1)/(-17.292*SGGAS**2-17.852*SGGAS+688.4))**D
IF (BE(I-1).GT.100) ZE(I-1)=A+C*(P(I-1,1)/(-17.292*SGGAS
+ **2-17.852*SGGAS+688.4))**D

96

P(I-1,4)=0.00504*(T+460)*ZE(I-1)/P(I-1,1)
IF (P(I-1,2).EQ.GOR) P(I-1,4)=0
P(I-1,5)=WC+(1-WC)*P(I-1,3)+(GLR-(1-WC)*P(I-1,2))*P(I-1,4)
20 FORMAT (25(2X,F9.4))
WRITE (15,20) (P(I-1,J),J=1,5)
10 CONTINUE
C ******************CALCULATION OF NUMBER OF STAGES********
SUMST=0
PR(1,1)=0
CALL HAGBROWN (QOIL,QWATER,WC,GLR,GOR,WOR,WM,W,API,
+ RS,BO,DENLIQ,SGGAS,SGWAT,SGOIL,DELP,P1,P2,PBUB,VISO1,
+VISO2,DIA,VISGAS,TD)
PR(1,2)=P2
SS=((PR(1,2)-200)/50)+1
NL=AINT(SS)
DO 21 I=2,NL
PR(I,1)=I-1.0
PR(I,2)=PR(I-1,2)-50
IF (PR(I,2).LT.200) GO TO 70
PR(I,3)=(PR(I,2)+PR(I-1,2))/2
DO 25 J=1,25
IF (PR(I,3).EQ.P(J,1)) PR(I,4)=P(J,5)
X=PR(I,3)-P(J,1)
IF (X.LT.200.AND.X.GT.0) PR(I,4)=P(J,5)+(P(J+1,5)-P(J,5))
+ *((PR(I,3)-P(J,1))/(P(J+1,1)-P(J,1)))
25 CONTINUE
PR(I,5)=PR(I,4)*(QWATER+QOIL)
XY=PR(I,5)
IF (SELECT.EQ.1) CALL DN440H(XY,HEAD)
IF (SELECT.EQ.2) CALL DN675H(XY,HEAD)
IF (SELECT.EQ.3) CALL DN1100H(XY,HEAD)

97

IF (SELECT.EQ.4) CALL GN1600H(XY,HEAD)


IF (SELECT.EQ.5) CALL GN2000H(XY,HEAD)
IF (SELECT.EQ.6) CALL GN3200H(XY,HEAD)
PR(I,6)=HEAD
PR(I,7)=50*AVALUE*(PR(I,4)/PR(I,6))
SUMST=SUMST+PR(I,7)
PR(I,8)=SUMST
36 FORMAT (25(1X,F7.2))
WRITE (35,36) (PR(I,J),J=1,8)
21 CONTINUE
C ******************INTAKE PRESSURE DATA*******************
70 PRINT *,'ENTER THE NUMBER OF STAGE VALUES'
READ *,(ST(K,1),K=1,7)
M=1
48 N=2
49 IF (PR(N,8).GT.ST(M,1)) GO TO 52
N=N+1
IF (N.GT.NL) GO TO 53
GO TO 49
52 ST(M,2)=PR(N-1,2)+(ST(M,1)-PR(N-1,8))/(PR(N,8)-PR(N-1,8))
+ *(PR(N,2)-PR(N-1,2))
53 M=M+1
IF (M.EQ.8) GO TO 51
GO TO 48
51 DO 100 NS=1,7
37 FORMAT (7(1X,F7.2))
WRITE (41,37) (ST(NS,LN),LN=1,2)
100 CONTINUE
C

**********CALCULATION OF HORSEPOWER REQUIREMENT*******


PRINT *,'ENTER THE INTAKE PRESSURE AT OPTIMUM FLOW RATE'
READ *,PINT

98

PRINT *,'ENTER THE OPTIMUM FLOW RATE AT ASSUMED STAGE'


READ *,QOPT
QWATER=QOPT*WC
QOIL=QOPT-QWATER
SUMHP=0
HP(1,1)=0
CALL HAGBROWN (QOIL,QWATER,WC,GLR,GOR,WOR,WM,W,API,
+ RS,BO,DENLIQ,SGGAS,SGWAT,SGOIL,DELP,P1, P2, T, PBUB,
+VISO1, VISO2,DIA,VISGAS,TD)
HP(1,2)=P2
PRINT *,P2
TT=((P2-PINT)/50)+2
NT=AINT(TT)
DO 38 I=2,NT
HP(I,1)=I-1
HP(I,2)=HP(I-1,2)-50
IF (HP(I,2).LE.PINT) HP(I,2)=PINT
HP(I,3)=(HP(I,2)+HP(I-1,2))/2
DO 39 J=1,25
IF (HP(I,3).EQ.P(J,1)) HP(I,4)=P(J,5)
XX=HP(I,3)-P(J,1)
IF (XX.LT.200.AND.XX.GT.0) HP(I,4)=P(J,5)+(P(J+1,5)-P(J,5))
+ *((HP(I,3)-P(J,1))/(P(J+1,1)-P(J,1)))
39 CONTINUE
HP(I,5)=HP(I,4)*QOPT
YX=HP(I,5)
IF (SELECT.EQ.1) CALL DN440HP(YX,HPPERST)
IF (SELECT.EQ.2) CALL DN675HP(YX,HPPERST)
IF (SELECT.EQ.3) CALL DN1100HP(YX,HPPERST)
IF (SELECT.EQ.4) CALL GN1600HP(YX,HPPERST)
IF (SELECT.EQ.5) CALL GN2000HP(YX,HPPERST)

99

IF (SELECT.EQ.6) CALL GN3200HP(YX,HPPERST)


HP(I,6)=HPPERST
IF (SELECT.EQ.1) CALL DN440H(YX,HEAD)
IF (SELECT.EQ.2) CALL DN675H(YX,HEAD)
IF (SELECT.EQ.3) CALL DN1100H(YX,HEAD)
IF (SELECT.EQ.4) CALL GN1600H(YX,HEAD)
IF (SELECT.EQ.5) CALL GN2000H(YX,HEAD)
IF (SELECT.EQ.6) CALL GN3200H(YX,HEAD)
HP(I,7)=HEAD
HP(I,8)=115.47*HP(I,6)/HP(I,7)
SUMHP=SUMHP+HP(I,8)
HP(I,9)=SUMHP
32 FORMAT (25(1X,F7.2))
WRITE (31,32) (HP(I,J),J=1,9)
38 CONTINUE
STOP
END

100

APPENDIX B

PUMPING ONLY LIQUID COMPUTER PROGRAM

1. Nomenclature
2. Flow Chart
3. Main Program

101

PUMPING ONLY LIQUID


B1 Nomenclature:
B1.1 Simple Variables Used In The program
Simple variables used in this program are included in the nomenclature
of pumping liquid and gas case.

B1.2 Arrays Used In The Program


HP

array showing the calculation of required pump horsepower

LIQT array showing the intake pressures at various pump stages


QOPT array showing the optimum (possible) production rates
STL

array showing the selected pump stages

102

B2 Flow Chart
MAIN PROGRAM

START

Input: Well, fluid,


reservoir, and liftsystem data

Calculate: gas density at


standard conditions, weight
of 1 bbl liquid plus pumped
gas at standard conditions
and specific gravity of fluid

According to input lift data:


CALL DN440H for pump DN440
CALL DN675H for pump DN675
CALL DN1100H for pump DN1100
CALL GN1600H for pump GN1600
CALL GN2000H for pump GN2000
CALL GN3200H for pump GN3200
Store head per stage at assumed
production rate

CALL HAGBROWN
(pressure gradient correlation)
Store discharge pressure at
pump depth. Apply Griffith
Correlation if bubble flow exist

103

Output: file name


is Table5
intake pressures
at selected pump
stages

According to input lift data:


CALL DN440HP for pump DN440
CALL DN675HP for pump DN675
CALL DN1100HP for pump DN1100
CALL GN1600HP for pump GN1600
CALL GN2000HP for pump GN2000
CALL GN3200HP for pump GN3200
Store horsepower per stage at possible
(optimized) production rate that is
calculated from EXCEL Worksheet

Calculate: HP and
qp/St values

Output: file name is


Table6
Horsepower requirement
for possible (optimized)
rates

STOP

104

B3 Main Program
C

**********ONLY LIQUID CASE MAIN PROGRAM**********


REAL LIQT(10,10),STL(10),HP(10,10),QOPT(10)

**********OPEN FILE**********
OPEN (11,FILE='TABLE5.FOR')
OPEN (15,FILE='TABLE6.FOR')

**********INPUT DATA**********
PRINT *,'SELECT YOUR PUMP'
PRINT *,'TYPE 1 FOR DN440'
PRINT *,'TYPE 2 FOR DN675'
PRINT *,'TYPE 3 FOR DN1100'
PRINT *,'TYPE 4 FOR GN1600'
PRINT *,'TYPE 5 FOR GN2000'
PRINT *,'TYPE 6 FOR GN3200'
READ *,SELECT
IF (SELECT.EQ.1) PRINT *,'YOU CHOOSE DN440'
IF (SELECT.EQ.2) PRINT *,'YOU CHOOSE DN675'
IF (SELECT.EQ.3) PRINT *,'YOU CHOOSE DN1100'
IF (SELECT.EQ.4) PRINT *,'YOU CHOOSE GN1600'
IF (SELECT.EQ.5) PRINT *,'YOU CHOOSE GN2000'
IF (SELECT.EQ.6) PRINT *,'YOU CHOOSE GN3200'
PRINT *,'ENTER WATERCUT'
READ *,WC
PRINT *,'ENTER SPECIFIC GRAVITY OF WATER'
READ *,SGWAT
PRINT *,'ENTER SGOIL'
READ *,SGOIL
PRINT *,'ENTER GOR'
READ *,GLR
PRINT *,'ENTER SPECIFIC GRAVITY OF GAS'

105

READ *,SGGAS
PRINT *,'ENTER VISCOSITY OF GAS'
READ *,VISGAS
PRINT *,'ENTER WELLHEAD PRESSURE'
READ *,P1
PRINT *,'ENTER PRESSURE INTERVAL'
READ *,DELP
PRINT *,'ENTER BOTTOMHOLE TEMPERATURE'
READ *,T
PRINT *,'ENTER BUBBLE POINT PRESSURE'
READ *,PBUB
PRINT *,'ENTER A LIQUID FLOW RATE'
READ *,QLIQ
PRINT *,'ENTER INNER DIAMETER OF TUBING'
READ *,DIA
PRINT *,'ENTER TOTAL DEPTH'
READ *,TD
PRINT *,'ASSUME NUMBER OF STAGES (7 VALUES)'
READ *,(STL(I),I=1,7)
DATA WC/0/ ,SGWAT/1.02/ ,SGOIL/0.83/ ,SGGAS/0.7/
DATA P1/1/ ,DELP/10/ ,BHT/170/ ,PBUB/160/ ,QLIQ/100/
DATA GLR/100/ ,VISGAS/0.018/ ,TD/1000/ ,DIA/2.441/
C

**********CALCULATION OF INTAKE PRESSURE**********


T=BHT
QWATER=QLIQ*WC
QOIL=QLIQ-QWATER
DENGAS=SGGAS*0.0763
DENF=350*WC*SGWAT+350*(1-WC)*SGOIL+GLR*DENGAS
SGFLUID=DENF/350
DO 13 I=1,7
QASS=QWATER+QOIL

106

LIQT(I,1)=QASS
IF (SELECT.EQ.1) CALL DN440H(QASS,HEAD)
IF (SELECT.EQ.2) CALL DN675H(QASS,HEAD)
IF (SELECT.EQ.3) CALL DN1100H(QASS,HEAD)
IF (SELECT.EQ.4) CALL GN1600H(QASS,HEAD)
IF (SELECT.EQ.5) CALL GN2000H(QASS,HEAD)
IF (SELECT.EQ.6) CALL GN3200H(QASS,HEAD)
LIQT(I,2)=HEAD
IF (I.GT.1) GO TO 14
CALL HAGBROWN(QOIL,QWATER,WC,GLR,GOR,WOR,WM,W,API,
+ RS,BO,DENLIQ,SGGAS,SGWAT,SGOIL,DELP,P1,P2,T,PBUB,
+ VISO1,VISO2,DIA,VISGAS,TD)
14

LIQT(I,3)=P2
LIQT(I,4)=STL(I)
LIQT(I,5)=LIQT(I,3)-((DENF*LIQT(I,2))/808.3141)*LIQT(I,4)

12

FORMAT (7(1X,F9.3))
WRITE (11,12) (LIQT(I,J),J=1,5)

13

CONTINUE

**********HORSEPOWER REQUIREMENT**********
PRINT *,'ENTER OPTIMUM FLOW RATES AT EACH
+ ASSUMED STAGES RESPECTIVELY'
DO 16 I=1,7
READ *,QOPT(I)
HP(I,1)=STL(I)
HP(I,2)=QOPT(I)
ZX=QOPT(I)
IF (SELECT.EQ.1) CALL DN440HP(ZX,HPMOTOR)
IF (SELECT.EQ.2) CALL DN675HP(ZX,HPMOTOR)
IF (SELECT.EQ.3) CALL DN1100HP(ZX,HPMOTOR)
IF (SELECT.EQ.4) CALL GN1600HP(ZX,HPMOTOR)
IF (SELECT.EQ.5) CALL GN2000HP(ZX,HPMOTOR)

107

IF (SELECT.EQ.6) CALL GN3200HP(ZX,HPMOTOR)


HP(I,3)=HPMOTOR
HP(I,4)=SGFLUID*HP(I,3)*HP(I,1)
HP(I,5)=(HP(I,2)-HP(I-1,2))/(HP(I,1)-HP(I-1,1))
17 FORMAT (7(1X,F9.3))
WRITE (15,17) (HP(I,J),J=1,5)
16 CONTINUE
STOP
END

108

APPENDIX C

SUBPROGRAMS

1. Nomenclature
2. Flow Chart
3. Program Listing

109

SUBPROGRAMS
C1 Nomenclature:
C1.1 Simple Variables Used In The program
Simple variables used in subprograms are included in the nomenclature
of pumping liquid and gas case.

C1.2 Arrays Used In The Program


Arrays used in subprograms are included in the nomenclature of
pumping liquid and gas case.
Subprograms written for entire program are:
1. HAGBROWN SUBPROGRAM
2. DN440HP, DN675HP, DN1100HP, GN1600HP, GN2000HP,
GN3200HP SUBPROGRAMS
3. RSOL, FVF, ZF, VISCOS, WATVIS, VSOL, VSOG, FFACTOR
SUBPROGRAMS
where:
RSOL

= solution-gas oil ratio (Standings correlation)

FVF

= formation volume factor of oil (Standings correlation)

ZF

= compressibility of gas (Standings Modification to the Beggs


& Brill correlation)

VISCOS

= viscosity of oil (Beggs & Robinson correlation)

WATVIS

= water viscosity (Brill & Beggs correlation)

110

VSOL

= superficial liquid velocity (Hagedorn & Brown correlation)

VSOG

= superficial gas velocity (Hagedorn & Brown correlation)

FF

= friction factor (Jain Equation)

111

C2 Flow Chart
HAGBROWN SUBPROGRAM

START

Calculate: Mass associated


with one bbl of stock tank
liquid,mass flow rate, density
of the liquid phase, water-oil
ratio, gas oil ratio

Total Depth = 0

C
Beginning with wellhead
pressure (correlation from top
of the well to bottom),
incrementation of pressure 10
psi in every iteration

Calculate: Average
pressure
Pinitial + Pfinal
Pav =
2

112

Calculate: z factor, average density


of the gas phase, solution gas-oil
ratio, average viscosity of oil,
average water viscosity, liquid
mixture viscosity, liquid mixture
surface tension, liquid viscosity
number, viscosity number
coefficient

Calculate: area of tubing, superficial


liquid velocity, liquid velocity
number, superficial gas velocity, gas
velocity number, pipe diameter
number, holdup correlating function,
HL/, two-phase Reynolds number,
pipe roughness, friction factor

If
Bubble
flow
exists

Calculate: void
fraction of gas,
average flowing
density, friction
gradient, Reynolds
Number

Calculate depth increment


(h) by Griffith Approach

Calculate: average
mixture density, average
mixture velocity,

113

Calculate depth increment (h) and Total Depth


Total Depth = Depth increment (h) + Total Depth
D

If

F
Well Depth = Total Depth
(or 50 ft)

T
Output: pressure at required
depth (discharge pressure)

RETURN

114

C3 Program Listing
HAGBROWN SUBPROGRAM
C

**********HAGBROWN SUBPROGRAM**********
SUBROUTINE HAGBROWN (QOIL, QWATER,WC, GLR,GOR, WOR,
+WM, W,API, RS, BO, DENLIQ,SGGAS, SGWAT,SGOIL, DELP,P1,P2,
+T, PBUB, VISO1,VISO2, DIA,VISGAS,TD)
GOR=GLR*1/(1-WC)
QLIQ=QOIL+QWATER
WOR=QWATER/QOIL
WM=SGOIL*350*(1/(1+WOR))+SGWAT*350*(WOR/(1+WOR))+
+0.0764*GLR*SGGAS
W=WM*(QWATER+QOIL)
BHT=T
SUM=0

P2=P1+DELP
PRINT*,'P2 (psi) =',P2
PAV=(P1+P2)/2+14.7
API=(141.5/SGOIL-131.5)
CALL RSOL(SGGAS,PAV,API,T,RS)
IF (PAV.GT.PBUB) RS=GOR
CALL FVF(PAV,PBUB,RS,T,SGGAS,SGOIL,API,BO)
DENLIQ=((SGOIL*62.4+(RS*SGGAS*0.0764)/5.614)/(BO))*(1/
(1+WOR))+ (SGWAT*62.4*(WOR/(1+WOR)))
PRINT *,'THE DENSITY OF THE LIQUID PHASE (lb/cuft) = ',DENLIQ
CALL ZF(SGGAS,T,PAV,Z)
PRINT *,Z
DENAV=SGGAS*0.0764*(PAV/14.7)*(520/(T+460))*(1/Z)
PRINT*,DENAV
CALL RSOL(SGGAS,P1,API,T,RS1)

115

CALL RSOL(SGGAS,P2,API,T,RS2)
IF (RS.EQ.0) RS1=0
IF (RS.EQ.0) RS2=0
IF (PAV.GT.PBUB) RS1=GOR
IF (PAV.GT.PBUB) RS2=GOR
CALL FVF(P1,PBUB,RS1,T,SGGAS,SGOIL,API,BO1)
CALL FVF(P2,PBUB,RS2,T,SGGAS,SGOIL,API,BO2)
PRINT*,BO1,BO2,RS1,RS2,T
CALL VISCOS(P1,PBUB,T,API,RS1,VISO1)
CALL VISCOS(P2,PBUB,T,API,RS2,VISO2)
VISAV=(VISO1+VISO2)/2
PRINT *,'AVERAGE VISCOSITY (cp) = ',VISAV
C

ONE VALUE (NO AVERAGE) FOR VISCOSITY OF WATER-NO


SALINITY
CALL WATVIS(T,VISWAT)
VISLIQ=VISAV*(1/(1+WOR))+VISWAT*(WOR/(1+WOR))
PRINT *,'LIQUID MIXTURE VISCOSITY (cp) = ',VISLIQ

ASSUME CONSTANT SURFACE TENSION OF OIL AND


WATER(30&70 DYNES/CM)
TENLIQ=30*(1/(1+WOR))+70*(WOR/(1+WOR))
PRINT *,'LIQUID MIXTURE SURFACE TENSION (dynes/cm) = '
TENLIQ
VISNLIQ=0.15726*VISLIQ*(1/(DENLIQ*TENLIQ**3))**(0.25)
PRINT *,'LIQUID VISCOSITY NUMBER = ',VISNLIQ
CNL=87.222*VISNLIQ**6-106.04*VISNLIQ**5+48.22*VISNLIQ**4+10.069
+*VISNLIQ**3+0.8612*VISNLIQ**2+0.02*VISNLIQ+0.002
PRINT*,'CNL = ',CNL
AREA=((3.14159*DIA**2)/4)/144
PRINT *,'AREA OF TUBING (sq ft) = ',AREA

116

FORMATION VOLUME FACTOR OF WATER IS TAKEN AS 1.0


(Bw=1.0)
CALL VSOL(QLIQ,AREA,BO,WOR,VSL)
CALL VSOL(QLIQ,AREA,BO1,WOR,VSL1)
CALL VSOL(QLIQ,AREA,BO2,WOR,VSL2)
PRINT *,'SUPERFICIAL LIQUID VELOCITY (ft/sec) = ',VSL
VELNLIQ=1.938*VSL*(DENLIQ/TENLIQ)**(1/4)
PRINT *,'LIQUID VELOCITY NUMBER = ',VELNLIQ
CALL VSOG(QLIQ,GLR,RS,WOR,AREA,PAV,T,Z,VSG)
CALL VSOG(QLIQ,GLR,RS1,WOR,AREA,P1,T,Z,VSG1)
CALL VSOG(QLIQ,GLR,RS2,WOR,AREA,P2,T,Z,VSG2)
PRINT *,'SUPERFICIAL GAS VELOCITY (ft/sec) = ',VSG
VELNGAS=1.938*VSG*(DENLIQ/TENLIQ)**(1/4)
PRINT *,'GAS VELOCITY NUMBER = ',VELNGAS
AZ=1.071-(0.2218*(VSL+VSG)**2)/DIA
IF (AZ.GE.0.13) AZ=AZ
IF (AZ.LT.0.13) AZ=0.13
PRINT *,AZ
BZ=VSG/(VSL+VSG)
S=BZ-AZ
IF (S.GE.0) GO TO 22
IF (S.LT.0) PRINT *,'CONTINUE WITH GRIFFITH CORRELATION'

*********GRIFFITH CORRELATION FOR BUBBLE FLOW************


VS=0.8
HOLDUP=1-0.5*(1+(VSL+VSG)/VS-SQRT((1+(VSL+VSG)/VS)**2+4*VSG/VS))
HLNS=VSL/(VSL+VSG)
IF (HOLDUP.LT.HLNS) HOLDUP=HLNS
DENMIX=DENLIQ*HOLDUP+DENAV*(1-HOLDUP)
REY=1488*DENLIQ*(VSL/HOLDUP)*DIA/VISLIQ
CALL FFACTOR(REY,DIA,FF)

117

FGR=FF*DENLIQ*(VSL/HOLDUP)**2/(2*32.2*DIA*144)
GO TO 23
C

*****************************************************

22 PRINT *,'CONTINUE WITH HAGEDORN&BROWN CORRELATION'


DIANUM=120.872*DIA/12*SQRT(DENLIQ/TENLIQ)
PRINT *,'PIPE DIAMETER NUMBER = ',DIANUM
IF (PAV.GE.PBUB) GO TO 50
HOLDCOF=(VELNLIQ/VELNGAS**0.575)*((((P1+P2)/2)/14.7)**0.10)
+ *(CNL/DIANUM)
PRINT *,HOLDCOF
HOLOSEC=-2*10**15*HOLDCOF**6+4*10**13*HOLDCOF**5-3*10**11
+ *HOLDCOF**4+10**9*HOLDCOF**3-2*10**6*HOLDCOF**2+1823.2
+ *HOLDCOF+0.1078
IF (HOLOSEC.GT.1) HOLOSEC=1
PRINT *,HOLOSEC
SECORF=(VELNGAS*VISNLIQ**0.380)/(DIANUM**2.14)
PRINT *,SECORF
SCF=8*10**7*SECORF**6-3*10**7*SECORF**5+4*10**6*SECORF**4
+ -300129*SECORF**3+10765**SECORF**2-157.12*SECORF+1.7611
IF (SECORF.LE.0.01) SCF=1
PRINT *,SCF
HOLDUP=HOLOSEC*SCF
GO TO 60
50

HOLDUP=1

60

PRINT *,'LIQUID HOLD-UP = ',HOLDUP


REY=(2.2E-2*W)/((DIA/12)*(VISLIQ**HOLDUP)
+ *(VISGAS**(1-HOLDUP)))
PRINT *,'TWO-PHASE REYNOLDS NUMBER = ',REY
CALL FFACTOR(REY,DIA,FF)
PRINT *,'FRICTION FACTOR = ',FF
DENMIX=DENLIQ*HOLDUP+DENAV*(1-HOLDUP)

118

VMIX1=VSL1+VSG1
VMIX2=VSL2+VSG2
VDIF=VMIX1**2-VMIX2**2
PRINT *,'TWO-PHASE DENSITY OF THE MIXTURE (lb/cuft) =
+',DENMIX
DIST=(144*ABS(P2-P1)-DENMIX*(VDIF/64.4))/
+ (DENMIX+(FF*W**2)/2.9652E11*(DIA/12)**5*DENMIX)
GO TO 24
23 DIST=144*(ABS(P2-P1)*(1-((W/86400)*VSG *AREA)/ (4637* AREA**2
+ *PAV)))/(DENMIX+FGR)
24

PRINT*,'DISTANCE (ft)= ',DIST


SUM=SUM+DIST

****TEMPERATURE GRADIENT IS TAKEN AS 1.5F/100 FT******


T=BHT-SUM/100*1.5
PRINT *,'TOTAL DEPTH CALCULATED = ',SUM
PRINT*,VISO1,VISO2,P1,P2
IF (ABS(SUM-TD).LT.50) GO TO 2
P1=P2
GO TO 3

DISPR=P2
PRINT *,'DISCHARGE PRESSURE (psi) =',PDISPR

119

DN440HP, DN675HP, DN1100HP, GN1600HP, GN2000HP,


GN3200HP
SUBPROGRAMS
C

********PUMP PERFORMANCE CURVES SUBPROGRAM********

**********DN440*********
SUBROUTINE DN440HP(QOPTM,HPLOAD)
REAL QOPTM,HPLOAD
HPLOAD=-1E-07*QOPTM**2+6E-5*QOPTM+0.0661
RETURN
END

**********DN675*********
SUBROUTINE DN675HP(QOPTM,HPLOAD)
REAL QOPTM,HPLOAD
HPLOAD=-1E-07*QOPTM**2+0.0002*QOPTM+0.0561
RETURN
END

**********DN1100***************
SUBROUTINE DN1100HP(QOPTM,HPLOAD)
REAL QOPTM,HPLOAD
HPLOAD=-7E-08*QOPTM**2+0.0001*QOPTM+0.11
RETURN
END

***********GN1600***************
SUBROUTINE GN1600HP(QOPTM,HPLOAD)
REAL QOPTM,HPLOAD
HPLOAD=-4E-08*QOPTM**2+0.0002*QOPTM+0.281
RETURN
END

***********GN2000***************
SUBROUTINE GN2000HP(QOPTM,HPLOAD)

120

REAL QOPTM,HPLOAD
HPLOAD=6E-08*Q**2+0.0003*Q+0.5697
RETURN
END
C

************GN3200***************
SUBROUTINE GN3200HP(QOPTM,HPLOAD)
REAL QOPTM,HPLOAD
HPLOAD=-6E-09*QOPTM**2+9E-05*QOPTM+0.625
RETURN
END

121

DN440H, DN675H, DN1100H, GN1600H, GN2000H, GN3200H


SUBPROGRAMS
C

********PUMP PERFORMANCE CURVES SUBPROGRAM********

**********DN440*********
SUBROUTINE DN440H(Q,HEADCAP)
REAL Q,HEADCAP
HEADCAP=-2E-16*Q**6+4E-13*Q**5-3E-10*Q**4+5E-08*
+ Q**3-6E-05*Q**2+0.0047*Q+19.751
RETURN
END

**********DN675*********
SUBROUTINE DN675H(Q,HEADCAP)
HEADCAP=-3E-5*Q**2+0.0027*Q+23.11
RETURN
END

**********DN1100***************
SUBROUTINE DN1100H(Q,HEADCAP)
HEADCAP=-1E-05*Q**2+0.0077*Q+19.464
RETURN
END

***********GN1600***************
SUBROUTINE GN1600H(Q,HEADCAP)
HEADCAP=-9E-06*Q**2+0.0065*Q+38.134
RETURN
END

***********GN2000***************
SUBROUTINE GN2000H(Q,HEADCAP)
HEADCAP=-5E-06*Q**2+0.0035*Q+50.676
RETURN
END

122

************GN3200***************
SUBROUTINE GN3200H(Q,HEADCAP)
HEADCAP=-1E-06*Q**2-0.0015*Q+38.79
RETURN
END

123

RSOL, FVF, ZF, VISCOS, WATVIS, VSOL, VSOG, FFACTOR


SUBPROGRAMS
C

*****FLUID PROPERTIES CORRELATION SUBPROGRAMS****

***********SOLUTION-GAS OIL RATIO**************

***********STANDINGS CORRELATION****************
SUBROUTINE RSOL(SGAS,P,APIO,TEMP,RSO)
RSO=SGAS*((P/18)*(10**(0.0125*APIO)/10
+ **(0.00091*TEMP)))**(1/0.83)
RETURN
END

*********FORMATION VOLUME FACTOR OF OIL*********

***********STANDINGS CORRELATION****************
SUBROUTINE FVF(P,PBUBB,RSO,TEMP,SGAS,SOIL,APIO,FVFO)
CO=(-1433+5*RSO+17.2*TEMP-1180*SGAS+12.61*APIO)/(10**5*P)
IF (P.LT.PBUBB) THEN
F=RSO*(SGAS/SOIL)**0.5+1.25*TEMP
FVFO=0.972+0.000147*F**1.175
ELSE
F=RSO*(SGAS/SOIL)**0.5+1.25*TEMP
BOB=0.972+0.000147*F**1.175
FVFO=BOB*EXP(CO*(PBUBB-P))
END IF
RETURN
END

124

*********COMPRESSIBILITY OF GAS*****************

****STANDINGS MODIFICATION TO THE BEGS&BRILL


CORRELATION*****
SUBROUTINE ZF(SGAS,TEMP,P,ZFAC)
PPC=-17.292*SGAS**2-17.852*SGAS+688.4
TPC=1.8324*SGAS**2+308.93*SGAS+172.94
TPR=(TEMP+460)/TPC
PPR=P/PPC
A=1.39*(TPR-0.92)**0.5-0.36*TPR-0.101
B=(0.62-0.23*TPR)*PPR+(0.066/(TPR-0.86)-0.037)*PPR**2
+ +(0.32/10**(9*(TPR-1)))*PPR**6
C=(0.132-0.32*ALOG10(TPR))
D=10**(0.3106-0.49*TPR+0.1824*TPR**2)
IF (B.LT.100) ZFAC=A+(1-A)/EXP(B)+C*PPR**D
IF (B.GT.100) ZFAC=A+C*PPR**D
RETURN
END

********VISCOSITY OF OIL*********************

********BEGGS&ROBINSON CORRELATION***************
SUBROUTINE VISCOS(P,PBUBB,TEMP,APIO,RSO,VISOIL)
IF (P.LE.PBUBB) THEN
X=(TEMP**(-1.163))*EXP(6.9824-0.04658*APIO)
DOV=10**X-1
AA=10.715*(RSO+100)**(-0.515)
BB=5.44*(RSO+150)**(-0.338)
VISOIL=AA*DOV**BB
ELSE
BBB=2.6*P**1.187*EXP(-11.513+(-8.98E-5*P))
X=(TEMP**(-1.163))*EXP(6.9824-0.04658*APIO)
DOV=10**X-1

125

AA=10.715*(RSO+100)**(-0.515)
BB=5.44*(RSO+150)**(-0.338)
VISBUB=AA*DOV**BB
VISOIL=VISBUB*(P/PBUBB)**BBB
ENDIF
RETURN
END
C

*************WATER VISCOSITY*************

*************BRILL&BEGGS CORRELATION*******
SUBROUTINE WATVIS(TEMP,VISW)
VISW=EXP(1.003-1.479E-2*TEMP+1.982E-5*TEMP**2)
RETURN
END

*************SUPERFICIAL LIQUID VELOCITY******

*************HAGEDORN&BROWN CORRELATION**********
SUBROUTINE VSOL(QLIQD,TAREA,FVF,WORAT,VSLIQ)
VSLIQ=((5.61*QLIQD)/(86400*TAREA))*(FVF*(1/(1+WORAT))+1.0
+ *(WORAT/(1+WORAT)))
RETURN
END

*************SUPERFICIAL GAS VELOCITY******

*************HAGEDORN&BROWN CORRELATION**********
SUBROUTINE VSOG(QLIQD,GLRAT,RSO,WORAT,TAREA,
P,TEMP,ZFAC, VSGAS)
VSGAS=((QLIQD*(GLRAT-RSO*(1/(1+WORAT))))/ (86400*TAREA))

+*(14.7/P)
+ *((TEMP+460)/520)*(ZFAC/1)
RETURN

126

END
C

*****************FRICTION FACTOR*********************************

*****************JAIN EQUATION******************
SUBROUTINE FFACTOR(REYN,DIAM,FFR)
EDP=0.00015*12/DIAM
IF (REYN.GT.2000) GO TO 5
FFR=64/REYN

FGI=0.0056+0.5/REYN**0.32
I=1

DEN=1.14-2*ALOG10(EDP+9.34/(REYN*SQRT(FGI)))
FFR=(1/DEN)**2
DIFF=ABS(FGI-FFR)
IF (DIFF.LE.0.0001) GO TO 7
FGI=(FGI+FFR)/2
I=I+1
IF (I.LT.10) GO TO 6

FFR=FGI
RETURN
END

127

APPENDIX D

SAMPLE CALCULATION
W-08

Pumping Liquid and Gas (GOR = 15 scf /STB)

128

TABLE D1

WELL, FLUID, RESERVOIR AND LIFT-SYSTEM DATA


USED IN CALCULATIONS FOR W-08

W-08
5800

Depth, ft
Casing size, in.

Tubing size, in.

2.441

Wellhead pressure, psi

250

Wellhead temperature, F

110

API

38

osc

0.83

gsc

0.7
96.5%

Water Cut

wsc

1.02

GOR, scf/stbo

15

Pb, psi

160

Pr, psi

2400
-

J (above Pb), stbl/d/psi


qmax, bbl/d

1132

Average flowing temperature, F

170

129

TABLE D2

PRODUCTION HISTORY OF W-08

VOLUME
DATE

Pr (psi)

DAYS ON PRODUCTION

PRODUCED

(bbls)

(bbls)

2400

q (bbl/day)

Dec.62

2224

12

4984

415

May63

2052

26

12606

485

Aug.63

2055

31

14745

476

Dec.63

2071

18

9096

505

April64

2220

24

11990

500

Nov.64

2074

30

15457

515

March65

2247

821

411

Jan.66

2222

1075

538

March66

2243

25

3373

135

Sept.67

2090

10

5630

563

March68

1970

2839

406

April70

1340

25

18811

752

Dec.73

742

30

20573

686

Nov.84

304

27

2535

94

July91

614

29

1753

60

Sept.93

742

April98

1903

29

1008

35

Oct.99

1716

130

2750
2500
2250

Pwf (psi)

2000
1750
B B L/D

1500
1250

S T B/
D

1000
750
500
250
0
0

100

200

300

400

500

600

700

800

q (B B L /D o r S T B /D )

FIGURE D1 IPR Curve for W-08


131

900

1000

1100

1200

The units of the computer program production parameter output are


given below:
Flow Rate (Q) : stb/d
Formation Volume Factor of Oil (Bo): rbbl/stb
Formation Volume Factor of Gas (Bg):rbbl/scf
Head per stage (h) : ft/stage
Horsepower per stage (hp) : HP/stage
Horsepower Requirement (HP) : HP
Intake Pressure (P3) : psi
Pressure (P): psi
Solution Gas-Oil Ratio (Rs): scf/bbl
Volume of the Produced Fluid (V) : bbl/d
Volume Factor (VF) : bbl/stbl

132

VF DATA AT VARIOUS PRESSURES FOR THE FLUID OF W-08

Rs

Bo

Bg

VF

200.0000

15.0000

1.0553

0.0000

1.0019

400.0000

15.0000

1.0501

0.0000

1.0018

600.0000

15.0000

1.0484

0.0000

1.0017

800.0000

15.0000

1.0475

0.0000

1.0017

1000.0000

15.0000

1.0470

0.0000

1.0016

1200.0000

15.0000

1.0467

0.0000

1.0016

1400.0000

15.0000

1.0464

0.0000

1.0016

1600.0000

15.0000

1.0462

0.0000

1.0016

1800.0000

15.0000

1.0461

0.0000

1.0016

2000.0000

15.0000

1.0460

0.0000

1.0016

2200.0000

15.0000

1.0459

0.0000

1.0016

2400.0000

15.0000

1.0458

0.0000

1.0016

2600.0000

15.0000

1.0457

0.0000

1.0016

2800.0000

15.0000

1.0457

0.0000

1.0016

3000.0000

15.0000

1.0456

0.0000

1.0016

3200.0000

15.0000

1.0456

0.0000

1.0016

3400.0000

15.0000

1.0456

0.0000

1.0016

3600.0000

15.0000

1.0455

0.0000

1.0016

3800.0000

15.0000

1.0455

0.0000

1.0016

4000.0000

15.0000

1.0455

0.0000

1.0016

4200.0000

15.0000

1.0454

0.0000

1.0016

4400.0000

15.0000

1.0454

0.0000

1.0016

4600.0000

15.0000

1.0454

0.0000

1.0016

4800.0000

15.0000

1.0454

0.0000

1.0016

5000.0000

15.0000

1.0454

0.0000

1.0016

133

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 100 STB/D)


i

P3,I

P3,I

VFi

Vi

hi

Sti

Sti

1.00 2730.00 2755.00

1.00 100.16 23.08

4.94

4.94

2.00 2680.00 2705.00

1.00 100.16 23.08

4.94

9.89

3.00 2630.00 2655.00

1.00 100.16 23.08

4.94 14.83

4.00 2580.00 2605.00

1.00 100.16 23.08

4.94 19.78

5.00 2530.00 2555.00

1.00 100.16 23.08

4.94 24.72

6.00 2480.00 2505.00

1.00 100.16 23.08

4.94 29.67

7.00 2430.00 2455.00

1.00 100.16 23.08

4.94 34.61

8.00 2380.00 2405.00

1.00 100.16 23.08

4.94 39.56

9.00 2330.00 2355.00

1.00 100.16 23.08

4.94 44.50

10.00 2280.00 2305.00

1.00 100.16 23.08

4.94 49.45

11.00 2230.00 2255.00

1.00 100.16 23.08

4.94 54.39

12.00 2180.00 2205.00

1.00 100.16 23.08

4.94 59.34

13.00 2130.00 2155.00

1.00 100.16 23.08

4.94 64.28

14.00 2080.00 2105.00

1.00 100.16 23.08

4.94 69.23

15.00 2030.00 2055.00

1.00 100.16 23.08

4.94 74.17

16.00 1980.00 2005.00

1.00 100.16 23.08

4.94 79.12

17.00 1930.00 1955.00

1.00 100.16 23.08

4.94 84.06

18.00 1880.00 1905.00

1.00 100.16 23.08

4.94 89.01

19.00 1830.00 1855.00

1.00 100.16 23.08

4.94 93.95

20.00 1780.00 1805.00

1.00 100.16 23.08

4.94 98.90

21.00 1730.00 1755.00

1.00 100.16 23.08

4.94 103.84

22.00 1680.00 1705.00

1.00 100.16 23.08

4.94 108.79

23.00 1630.00 1655.00

1.00 100.16 23.08

4.94 113.73

24.00 1580.00 1605.00

1.00 100.16 23.08

4.94 118.68

25.00 1530.00 1555.00

1.00 100.16 23.08

4.94 123.62

26.00 1480.00 1505.00

1.00 100.16 23.08

4.94 128.57

27.00 1430.00 1455.00

1.00 100.16 23.08 4.95 133.51

28.00 1380.00 1405.00

1.00 100.16 23.08 4.95 138.46

134

29.00 1330.00 1355.00

1.00 100.16 23.08 4.95 143.40

30.00 1280.00 1305.00

1.00 100.16 23.08 4.95 148.35

31.00 1230.00 1255.00

1.00 100.16 23.08 4.95 153.29

32.00 1180.00 1205.00

1.00 100.16 23.08 4.95 158.24

33.00 1130.00 1155.00

1.00 100.16 23.08 4.95 163.18

34.00 1080.00 1105.00

1.00 100.16 23.08 4.95 168.13

35.00 1030.00 1055.00

1.00 100.16 23.08 4.95 173.07

36.00 980.00 1005.00

1.00 100.16 23.08 4.95 178.02

37.00 930.00 955.00

1.00 100.16 23.08 4.95 182.96

38.00 880.00 905.00

1.00 100.17 23.08 4.95 187.91

39.00 830.00 855.00

1.00 100.17

23.08

4.95 192.85

40.00 780.00 805.00

1.00 100.17

23.08

4.95 197.80

41.00 730.00 755.00

1.00 100.17 23.08

4.95 202.74

42.00 680.00 705.00

1.00 100.17 23.08

4.95 207.69

43.00 630.00 655.00

1.00 100.17 23.08

4.95 212.64

44.00 580.00 605.00

1.00 100.17 23.08

4.95 217.58

45.00 530.00 555.00

1.00 100.17 23.08

4.95 222.53

46.00 480.00 505.00

1.00 100.17 23.08

4.95 227.47

47.00 430.00 455.00

1.00 100.17 23.08

4.95 232.42

48.00 380.00 405.00

1.00 100.18 23.08

4.95 237.36

49.00 330.00 355.00

1.00 100.18 23.08

4.95 242.31

50.00 280.00 305.00

1.00 100.18 23.08

4.95 247.25

51.00 230.00 255.00

1.00 100.19 23.08

4.95 252.20

135

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 100 STB/D)

St

P3

150.00

1263.30

175.00

1010.52

200.00

757.75

250.00

252.25

300.00

350.00

400.00

136

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 150 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti

1.00 2730.00 2755.00

1.00 150.24 22.84

5.00

5.00

2.00 2680.00 2705.00

1.00 150.24 22.84

5.00

9.99

3.00 2630.00 2655.00

1.00 150.24 22.84

5.00 14.99

4.00 2580.00 2605.00

1.00 150.24 22.84

5.00 19.99

5.00 2530.00 2555.00

1.00 150.24 22.84

5.00 24.99

6.00 2480.00 2505.00

1.00 150.24 22.84

5.00 29.98

7.00 2430.00 2455.00

1.00 150.24 22.84

5.00 34.98

8.00 2380.00 2405.00

1.00 150.24 22.84

5.00 39.98

9.00 2330.00 2355.00

1.00 150.24 22.84

5.00 44.97

10.00 2280.00 2305.00

1.00 150.24 22.84

5.00 49.97

11.00 2230.00 2255.00

1.00 150.24 22.84

5.00 54.97

12.00 2180.00 2205.00

1.00 150.24 22.84

5.00 59.96

13.00 2130.00 2155.00

1.00 150.24 22.84

5.00 64.96

14.00 2080.00 2105.00

1.00 150.24 22.84

5.00 69.96

15.00 2030.00 2055.00

1.00 150.24 22.84

5.00 74.96

16.00 1980.00 2005.00

1.00 150.24 22.84

5.00 79.95

17.00 1930.00 1955.00

1.00 150.24 22.84

5.00 84.95

18.00 1880.00 1905.00

1.00 150.24 22.84

5.00 89.95

19.00 1830.00 1855.00

1.00 150.24 22.84

5.00 94.94

20.00 1780.00 1805.00

1.00 150.24 22.84

5.00 99.94

21.00 1730.00 1755.00

1.00 150.24 22.84

5.00 104.94

22.00 1680.00 1705.00

1.00 150.24 22.84

5.00 109.94

23.00 1630.00 1655.00

1.00 150.24 22.84

5.00 114.93

24.00 1580.00 1605.00

1.00 150.24 22.84

5.00 119.93

25.00 1530.00 1555.00

1.00 150.24 22.84

5.00 124.93

26.00 1480.00 1505.00

1.00 150.24 22.84

5.00 129.92

27.00 1430.00 1455.00

1.00 150.24 22.84

5.00 134.92

137

28.00 1380.00 1405.00

1.00 150.24 22.84

5.00 139.92

29.00 1330.00 1355.00

1.00 150.24 22.84

5.00 144.92

30.00 1280.00 1305.00

1.00 150.24 22.84

5.00 149.91

31.00 1230.00 1255.00

1.00 150.24 22.84

5.00 154.91

32.00 1180.00 1205.00

1.00 150.25 22.84

5.00 159.91

33.00 1130.00 1155.00

1.00 150.25 22.84

5.00 164.91

34.00 1080.00 1105.00

1.00 150.25 22.84

5.00 169.90

35.00 1030.00 1055.00

1.00 150.25 22.84

5.00 174.90

36.00 980.00 1005.00

1.00 150.25 22.84

5.00 179.90

37.00 930.00 955.00

1.00 150.25 22.84

5.00 184.89

38.00 880.00 905.00

1.00 150.25 22.84

5.00 189.89

39.00 830.00 855.00

1.00 150.25 22.84

5.00 194.89

40.00 780.00 805.00

1.00 150.25 22.84

5.00 199.89

41.00 730.00 755.00

1.00 150.25 22.84

5.00 204.88

42.00 680.00 705.00

1.00 150.25 22.84

5.00 209.88

43.00 630.00 655.00

1.00 150.25 22.84

5.00 214.88

44.00 580.00 605.00

1.00 150.25 22.84

5.00 219.88

45.00 530.00 555.00

1.00 150.26 22.84

5.00 224.87

46.00 480.00 505.00

1.00 150.26 22.84

5.00 229.87

47.00 430.00 455.00

1.00 150.26 22.84

5.00 234.87

48.00 380.00 405.00

1.00 150.26 22.84

5.00 239.87

49.00 330.00 355.00

1.00 150.27 22.84

5.00 244.87

50.00 280.00 305.00


51.00 230.00 255.00

1.00 150.28

22.84

5.00 249.86

1.00 150.28 22.84

5.00 254.86

138

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 150 STB/D)

St

P3

150.00

1279.14

175.00

1029.00

200.00

778.87

250.00

278.64

300.00

350.00

400.00

139

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 200 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti
5.08

1.00 2730.00 2755.00

1.00 200.32 22.45

5.08

2.00 2680.00 2705.00

1.00 200.32 22.45

5.08 10.17

3.00 2630.00 2655.00

1.00 200.32 22.45

5.08 15.25

4.00 2580.00 2605.00

1.00 200.32 22.45

5.08 20.33

5.00 2530.00 2555.00

1.00 200.32 22.45

5.08 25.42

6.00 2480.00 2505.00

1.00 200.32 22.45

5.08 30.50

7.00 2430.00 2455.00

1.00 200.32 22.45

5.08 35.58

8.00 2380.00 2405.00

1.00 200.32 22.45

5.08 40.67

9.00 2330.00 2355.00

1.00 200.32 22.45

5.08 45.75

10.00 2280.00 2305.00

1.00 200.32 22.45

5.08 50.83

11.00 2230.00 2255.00

1.00 200.32 22.45

5.08 55.92

12.00 2180.00 2205.00

1.00 200.32 22.45

5.08 61.00

13.00 2130.00 2155.00

1.00 200.32 22.45

5.08 66.08

14.00 2080.00 2105.00

1.00 200.32 22.45

5.08 71.17

15.00 2030.00 2055.00

1.00 200.32 22.45

5.08 76.25

16.00 1980.00 2005.00

1.00 200.32 22.45

5.08 81.33

17.00 1930.00 1955.00

1.00 200.32 22.45

5.08 86.42

18.00 1880.00 1905.00

1.00 200.32 22.45

5.08 91.50

19.00 1830.00 1855.00

1.00 200.32 22.45

5.08 96.58

20.00 1780.00 1805.00

1.00 200.32 22.45

5.08 101.67

21.00 1730.00 1755.00

1.00 200.32 22.45

5.08 106.75

22.00 1680.00 1705.00

1.00 200.32 22.45

5.08 111.83

23.00 1630.00 1655.00

1.00 200.32 22.45

5.08 116.92

24.00 1580.00 1605.00

1.00 200.32 22.45

5.08 122.00

25.00 1530.00 1555.00

1.00 200.32 22.45

5.08 127.09

26.00 1480.00 1505.00

1.00 200.33 22.45

5.08 132.17

27.00 1430.00 1455.00

1.00 200.33 22.45

5.08 137.25

140

28.00 1380.00 1405.00

1.00 200.33 22.45

5.08 142.34

29.00 1330.00 1355.00

1.00 200.33 22.45

5.08 147.42

30.00 1280.00 1305.00

1.00 200.33 22.45

5.08 152.50

31.00 1230.00 1255.00

1.00 200.33 22.45

5.08 157.59

32.00 1180.00 1205.00

1.00 200.33 22.45

5.08 162.67

33.00 1130.00 1155.00

1.00 200.33 22.45

5.08 167.75

34.00 1080.00 1105.00

1.00 200.33 22.45

5.08 172.84

35.00 1030.00 1055.00

1.00 200.33 22.45

5.08 177.92

36.00 980.00 1005.00

1.00 200.33 22.45

5.08 183.00

37.00 930.00 955.00

1.00 200.33 22.45

5.08 188.09

38.00 880.00 905.00

1.00 200.33 22.45

5.08 193.17

39.00 830.00 855.00

1.00 200.33 22.45

5.08 198.25

40.00 780.00 805.00

1.00 200.33 22.45

5.08 203.34

41.00 730.00 755.00

1.00 200.33 22.45

5.08 208.42

42.00 680.00 705.00

1.00 200.34 22.45

5.08 213.51

43.00 630.00 655.00

1.00 200.34 22.45

5.08 218.59

44.00 580.00 605.00

1.00 200.34 22.45

5.08 223.67

45.00 530.00 555.00

1.00 200.34 22.45

5.08 228.76

46.00 480.00 505.00

1.00 200.35 22.45

5.08 233.84

47.00 430.00 455.00

1.00 200.35 22.45

5.08 238.93

48.00 380.00 405.00

1.00 200.35 22.45

5.08 244.01

49.00 330.00 355.00

1.00 200.36 22.45

5.08 249.09

50.00 280.00 305.00

1.00 200.37 22.45

5.08 254.18

51.00 230.00 255.00

1.00 200.38 22.45

5.08 259.26

141

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 200 STB/D)

St

P3

150.00

1305.12

175.00

1059.00

200.00

813.47

250.00

322.89

300.00

350.00

400.00

142

CALCULATION OF NUMBER OF STAGES FOR W-08


(Q = 300 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti
5.38

1.00 2730.00 2755.00

1.00 300.48 21.21

5.38

2.00 2680.00 2705.00

1.00 300.48 21.21

5.38 10.76

3.00 2630.00 2655.00

1.00 300.48 21.21

5.38 16.14

4.00 2580.00 2605.00

1.00 300.48 21.21

5.38 21.52

5.00 2530.00 2555.00

1.00 300.48 21.21

5.38 26.90

6.00 2480.00 2505.00

1.00 300.48 21.21

5.38 32.28

7.00 2430.00 2455.00

1.00 300.48 21.21

5.38 37.65

8.00 2380.00 2405.00

1.00 300.48 21.21

5.38 43.03

9.00 2330.00 2355.00

1.00 300.48 21.21

5.38 48.41

10.00 2280.00 2305.00

1.00 300.48 21.21

5.38 53.79

11.00 2230.00 2255.00

1.00 300.48 21.21

5.38 59.17

12.00 2180.00 2205.00

1.00 300.48 21.21

5.38 64.55

13.00 2130.00 2155.00

1.00 300.48 21.21

5.38 69.93

14.00 2080.00 2105.00

1.00 300.48 21.21

5.38 75.31

15.00 2030.00 2055.00

1.00 300.48 21.21

5.38 80.69

16.00 1980.00 2005.00

1.00 300.48 21.21

5.38 86.07

17.00 1930.00 1955.00

1.00 300.48 21.21

5.38 91.45

18.00 1880.00 1905.00

1.00 300.48 21.21

5.38 96.83

19.00 1830.00 1855.00

1.00 300.48 21.21

5.38 102.20

20.00 1780.00 1805.00

1.00 300.49 21.21

5.38 107.58

21.00 1730.00 1755.00

1.00 300.49 21.21

5.38 112.96

22.00 1680.00 1705.00

1.00 300.49 21.21

5.38 118.34

23.00 1630.00 1655.00

1.00 300.49 21.21

5.38 123.72

24.00 1580.00 1605.00

1.00 300.49 21.21

5.38 129.10

25.00 1530.00 1555.00

1.00 300.49 21.21

5.38 134.48

26.00 1480.00 1505.00

1.00 300.49 21.21

5.38 139.86

143

27.00 1430.00 1455.00

1.00 300.49 21.21

5.38 145.24

28.00 1380.00 1405.00

1.00 300.49 21.21

5.38 150.62

29.00 1330.00 1355.00

1.00 300.49 21.21

5.38 156.00

30.00 1280.00 1305.00

1.00 300.49 21.21

5.38 161.38

31.00 1230.00 1255.00

1.00 300.49 21.21

5.38 166.76

32.00 1180.00 1205.00

1.00 300.49 21.21

5.38 172.14

33.00 1130.00 1155.00

1.00 300.49 21.21

5.38 177.52

34.00 1080.00 1105.00

1.00 300.49 21.21

5.38 182.89

35.00 1030.00 1055.00

1.00 300.49 21.21

5.38 188.27

36.00 980.00 1005.00

1.00 300.49 21.21

5.38 193.65

37.00 930.00 955.00

1.00 300.50 21.21

5.38 199.03

38.00 880.00 905.00

1.00 300.50 21.21

5.38 204.41

39.00 830.00 855.00

1.00 300.50 21.21

5.38 209.79

40.00 780.00 805.00

1.00 300.50 21.21

5.38 215.17

41.00 730.00 755.00

1.00 300.50 21.21

5.38 220.55

42.00 680.00 705.00

1.00 300.50 21.21

5.38 225.93

43.00 630.00 655.00

1.00 300.51 21.21

5.38 231.31

44.00 580.00 605.00

1.00 300.51 21.21

5.38 236.69

45.00 530.00 555.00

1.00 300.51 21.21

5.38 242.07

46.00 480.00 505.00

1.00 300.52 21.21

5.38 247.45

47.00 430.00 455.00

1.00 300.52 21.21

5.38 252.83

48.00 380.00 405.00

1.00 300.53 21.21

5.38 258.21

49.00 330.00 355.00

1.00 300.54 21.21

5.38 263.59

50.00 280.00 305.00

1.00 300.55 21.21

5.38 268.97

51.00 230.00 255.00

1.00 300.57 21.21

5.38 274.35

144

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 300 STB/D)

St

P3

150.00

1386.12

175.00

1154.00

200.00

921.74

250.00

457.98

300.00

350.00

400.00

145

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 400 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti
5.89

1.00 2730.00 2755.00

1.00 400.64 19.38

5.89

2.00 2680.00 2705.00

1.00 400.64 19.38

5.89 11.78

3.00 2630.00 2655.00

1.00 400.64 19.38

5.89 17.67

4.00 2580.00 2605.00

1.00 400.64 19.38

5.89 23.56

5.00 2530.00 2555.00

1.00 400.64 19.38

5.89 29.44

6.00 2480.00 2505.00

1.00 400.64 19.38

5.89 35.33

7.00 2430.00 2455.00

1.00 400.64 19.38

5.89 41.22

8.00 2380.00 2405.00

1.00 400.64 19.38

5.89 47.11

9.00 2330.00 2355.00

1.00 400.64 19.38

5.89 53.00

10.00 2280.00 2305.00

1.00 400.64 19.38

5.89 58.89

11.00 2230.00 2255.00

1.00 400.64 19.38

5.89 64.78

12.00 2180.00 2205.00

1.00 400.64 19.38

5.89 70.67

13.00 2130.00 2155.00

1.00 400.64 19.38

5.89 76.56

14.00 2080.00 2105.00

1.00 400.64 19.38

5.89 82.45

15.00 2030.00 2055.00

1.00 400.64 19.38

5.89 88.33

16.00 1980.00 2005.00

1.00 400.65 19.38

5.89 94.22

17.00 1930.00 1955.00

1.00 400.65 19.38

5.89 100.11

18.00 1880.00 1905.00

1.00 400.65 19.38

5.89 106.00

19.00 1830.00 1855.00

1.00 400.65 19.38

5.89 111.89

20.00 1780.00 1805.00

1.00 400.65 19.38

5.89 117.78

21.00 1730.00 1755.00

1.00 400.65 19.38

5.89 123.67

22.00 1680.00 1705.00

1.00 400.65 19.38

5.89 129.56

23.00 1630.00 1655.00

1.00 400.65 19.38

5.89 135.45

24.00 1580.00 1605.00

1.00 400.65 19.38

5.89 141.34

25.00 1530.00 1555.00

1.00 400.65 19.38

5.89 147.23

26.00 1480.00 1505.00

1.00 400.65 19.38

5.89 153.11

146

27.00 1430.00 1455.00

1.00 400.65 19.38

5.89 159.00

28.00 1380.00 1405.00

1.00 400.65 19.38

5.89 164.89

29.00 1330.00 1355.00

1.00 400.65 19.38

5.89 170.78

30.00 1280.00 1305.00

1.00 400.65 19.38

5.89 176.67

31.00 1230.00 1255.00

1.00 400.65 19.38

5.89 182.56

32.00 1180.00 1205.00

1.00 400.65 19.38

5.89 188.45

33.00 1130.00 1155.00

1.00 400.66 19.38

5.89 194.34

34.00 1080.00 1105.00

1.00 400.66 19.38

5.89 200.23

35.00 1030.00 1055.00

1.00 400.66 19.38

5.89 206.12

36.00 980.00 1005.00

1.00 400.66 19.38

5.89 212.01

37.00 930.00 955.00

1.00 400.66 19.38

5.89 217.90

38.00 880.00 905.00

1.00 400.66 19.38

5.89 223.79

39.00 830.00 855.00

1.00 400.66 19.38

5.89 229.68

40.00 780.00 805.00

1.00 400.67 19.38

5.89 235.56

41.00 730.00 755.00

1.00 400.67 19.38

5.89 241.45

42.00 680.00 705.00

1.00 400.67 19.38

5.89 247.34

43.00 630.00 655.00

1.00 400.68 19.38

5.89 253.23

44.00 580.00 605.00

1.00 400.68 19.38

5.89 259.12

45.00 530.00 555.00

1.00 400.68 19.38

5.89 265.01

46.00 480.00 505.00

1.00 400.69 19.38

5.89 270.90

47.00 430.00 455.00

1.00 400.70 19.38

5.89 276.79

48.00 380.00 405.00

1.00 400.70 19.38

5.89 282.68

49.00 330.00 355.00

1.00 400.72 19.37

5.89 288.57

50.00 280.00 305.00

1.00 400.74 19.37

5.89 294.46

51.00 230.00 255.00

1.00 400.75 19.37

5.89 300.36

147

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 400 STB/D)

St

P3

150.00

1507.32

175.00

1294.00

200.00

1082.47

250.00

658.18

300.00

233.78

350.00

400.00

148

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 500 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti
6.74

1.00 2730.00 2755.00

1.00 500.80 16.94

6.74

2.00 2680.00 2705.00

1.00 500.80 16.94

6.74 13.47

3.00 2630.00 2655.00

1.00 500.80 16.94

6.74 20.21

4.00 2580.00 2605.00

1.00 500.80 16.94

6.74 26.95

5.00 2530.00 2555.00

1.00 500.80 16.94

6.74 33.68

6.00 2480.00 2505.00

1.00 500.80 16.94

6.74 40.42

7.00 2430.00 2455.00

1.00 500.80 16.94

6.74 47.16

8.00 2380.00 2405.00

1.00 500.80 16.94

6.74 53.89

9.00 2330.00 2355.00

1.00 500.80 16.94

6.74 60.63

10.00 2280.00 2305.00

1.00 500.80 16.94

6.74 67.37

11.00 2230.00 2255.00

1.00 500.80 16.94

6.74 74.10

12.00 2180.00 2205.00

1.00 500.81 16.94

6.74 80.84

13.00 2130.00 2155.00

1.00 500.81 16.94

6.74 87.58

14.00 2080.00 2105.00

1.00 500.81 16.94

6.74 94.31

15.00 2030.00 2055.00

1.00 500.81 16.94

6.74 101.05

16.00 1980.00 2005.00

1.00 500.81 16.94

6.74 107.79

17.00 1930.00 1955.00

1.00 500.81 16.94

6.74 114.52

18.00 1880.00 1905.00

1.00 500.81 16.94

6.74 121.26

19.00 1830.00 1855.00

1.00 500.81 16.94

6.74 128.00

20.00 1780.00 1805.00

1.00 500.81 16.94

6.74 134.73

21.00 1730.00 1755.00

1.00 500.81 16.94

6.74 141.47

22.00 1680.00 1705.00

1.00 500.81 16.94

6.74 148.21

23.00 1630.00 1655.00

1.00 500.81 16.94

6.74 154.95

24.00 1580.00 1605.00

1.00 500.81 16.94

6.74 161.68

25.00 1530.00 1555.00

1.00 500.81 16.94

6.74 168.42

149

26.00 1480.00 1505.00

1.00 500.81 16.94

6.74 175.16

27.00 1430.00 1455.00

1.00 500.81 16.94

6.74 181.89

28.00 1380.00 1405.00

1.00 500.81 16.94

6.74 188.63

29.00 1330.00 1355.00

1.00 500.82 16.94

6.74 195.37

30.00 1280.00 1305.00

1.00 500.82 16.94

6.74 202.10

31.00 1230.00 1255.00

1.00 500.82 16.94

6.74 208.84

32.00 1180.00 1205.00

1.00 500.82 16.94

6.74 215.58

33.00 1130.00 1155.00

1.00 500.82 16.94

6.74 222.32

34.00 1080.00 1105.00

1.00 500.82 16.94

6.74 229.05

35.00 1030.00 1055.00

1.00 500.82 16.94

6.74 235.79

36.00 980.00 1005.00

1.00 500.82 16.94

6.74 242.53

37.00 930.00 955.00

1.00 500.83 16.94

6.74 249.26

38.00 880.00 905.00

1.00 500.83 16.94

6.74 256.00

39.00 830.00 855.00

1.00 500.83 16.94

6.74 262.74

40.00 780.00 805.00

1.00 500.83 16.94

6.74 269.48

41.00 730.00 755.00

1.00 500.84 16.94

6.74 276.21

42.00 680.00 705.00

1.00 500.84 16.94

6.74 282.95

43.00 630.00 655.00

1.00 500.84 16.94

6.74 289.69

44.00 580.00 605.00

1.00 500.85 16.94

6.74 296.43

45.00 530.00 555.00

1.00 500.86 16.94

6.74 303.16

46.00 480.00 505.00

1.00 500.86 16.94

6.74 309.90

47.00 430.00 455.00

1.00 500.87 16.94

6.74 316.64

48.00 380.00 405.00

1.00 500.88 16.94

6.74 323.38

49.00 330.00 355.00

1.00 500.90 16.94

6.74 330.12

50.00 280.00 305.00

1.00 500.92 16.93

6.74 336.86

51.00 230.00 255.00

1.00 500.94 16.93

6.74 343.60

150

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 500 STB/D)

St

P3

150.00

1667.22

175.00

1481.00

200.00

1296.97

250.00

925.48

300.00

554.18

350.00

400.00

151

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 600 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti
8.21

1.00 2730.00 2755.00

1.00 600.96 13.90

8.21

2.00 2680.00 2705.00

1.00 600.96 13.90

8.21 16.42

3.00 2630.00 2655.00

1.00 600.96 13.90

8.21 24.63

4.00 2580.00 2605.00

1.00 600.96 13.90

8.21 32.84

5.00 2530.00 2555.00

1.00 600.96 13.90

8.21 41.05

6.00 2480.00 2505.00

1.00 600.96 13.90

8.21 49.26

7.00 2430.00 2455.00

1.00 600.96 13.90

8.21 57.47

8.00 2380.00 2405.00

1.00 600.96 13.90

8.21 65.68

9.00 2330.00 2355.00

1.00 600.96 13.90

8.21 73.89

10.00 2280.00 2305.00

1.00 600.97 13.90

8.21 82.10

11.00 2230.00 2255.00

1.00 600.97 13.90

8.21 90.31

12.00 2180.00 2205.00

1.00 600.97 13.90

8.21 98.52

13.00 2130.00 2155.00

1.00 600.97 13.90

8.21 106.73

14.00 2080.00 2105.00

1.00 600.97 13.90

8.21 114.95

15.00 2030.00 2055.00

1.00 600.97 13.90

8.21 123.16

16.00 1980.00 2005.00

1.00 600.97 13.90

8.21 131.37

17.00 1930.00 1955.00

1.00 600.97 13.90

8.21 139.58

18.00 1880.00 1905.00

1.00 600.97 13.90

8.21 147.79

19.00 1830.00 1855.00

1.00 600.97 13.90

8.21 156.00

20.00 1780.00 1805.00

1.00 600.97 13.90

8.21 164.21

21.00 1730.00 1755.00

1.00 600.97 13.90

8.21 172.42

22.00 1680.00 1705.00

1.00 600.97 13.90

8.21 180.63

23.00 1630.00 1655.00

1.00 600.97 13.90

8.21 188.84

24.00 1580.00 1605.00

1.00 600.97 13.90

8.21 197.05

152

25.00 1530.00 1555.00

1.00 600.97 13.90

8.21 205.26

26.00 1480.00 1505.00

1.00 600.98 13.90

8.21 213.47

27.00 1430.00 1455.00

1.00 600.98 13.90

8.21 221.68

28.00 1380.00 1405.00

1.00 600.98 13.90

8.21 229.89

29.00 1330.00 1355.00

1.00 600.98 13.90

8.21 238.10

30.00 1280.00 1305.00

1.00 600.98 13.90

8.21 246.32

31.00 1230.00 1255.00

1.00 600.98 13.90

8.21 254.53

32.00 1180.00 1205.00

1.00 600.98 13.90

8.21 262.74

33.00 1130.00 1155.00

1.00 600.98 13.90

8.21 270.95

34.00 1080.00 1105.00

1.00 600.99 13.90

8.21 279.16

35.00 1030.00 1055.00

1.00 600.99 13.90

8.21 287.37

36.00 980.00 1005.00

1.00 600.99 13.90

8.21 295.58

37.00 930.00 955.00

1.00 600.99 13.90

8.21 303.79

38.00 880.00 905.00

1.00 600.99 13.90

8.21 312.00

39.00 830.00 855.00

1.00 601.00 13.90

8.21 320.22

40.00 780.00 805.00

1.00 601.00 13.90

8.21 328.43

41.00 730.00 755.00

1.00 601.00 13.90

8.21 336.64

42.00 680.00 705.00

1.00 601.01 13.90

8.21 344.85

43.00 630.00 655.00

1.00 601.01 13.90

8.21 353.06

44.00 580.00 605.00

1.00 601.02 13.90

8.21 361.28

45.00 530.00 555.00

1.00 601.03 13.90

8.21 369.49

46.00 480.00 505.00

1.00 601.04 13.90

8.21 377.70

47.00 430.00 455.00

1.00 601.04 13.90

8.21 385.91

48.00 380.00 405.00

1.00 601.05 13.89

8.21 394.13

49.00 330.00 355.00

1.00 601.08 13.89

8.21 402.34

50.00 280.00 305.00

1.00 601.10 13.89

8.22 410.56

51.00 230.00 255.00

1.00 601.13 13.89

8.22 418.77

153

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 600 STB/D)

St

P3

150.00

1867.12

175.00

1714.30

200.00

1562.56

250.00

1258.12

300.00

953.28

350.00

649.45

400.00

345.74

154

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 700 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti

1.00 2730.00 2755.00

1.00 701.12 10.26 11.13 11.13

2.00 2680.00 2705.00

1.00 701.12 10.26 11.13 22.25

3.00 2630.00 2655.00

1.00 701.12 10.26 11.13 33.38

4.00 2580.00 2605.00

1.00 701.12 10.26 11.13 44.50

5.00 2530.00 2555.00

1.00 701.12 10.26 11.13 55.63

6.00 2480.00 2505.00

1.00 701.12 10.26 11.13 66.76

7.00 2430.00 2455.00

1.00 701.12 10.26 11.13 77.88

8.00 2380.00 2405.00

1.00 701.13 10.26 11.13 89.01

9.00 2330.00 2355.00

1.00 701.13 10.26 11.13 100.13

10.00 2280.00 2305.00

1.00 701.13 10.26 11.13 111.26

11.00 2230.00 2255.00

1.00 701.13 10.26 11.13 122.39

12.00 2180.00 2205.00

1.00 701.13 10.26 11.13 133.51

13.00 2130.00 2155.00

1.00 701.13 10.26 11.13 144.64

14.00 2080.00 2105.00

1.00 701.13 10.26 11.13 155.77

15.00 2030.00 2055.00

1.00 701.13 10.26 11.13 166.89

16.00 1980.00 2005.00

1.00 701.13 10.26 11.13 178.02

17.00 1930.00 1955.00

1.00 701.13 10.26 11.13 189.14

18.00 1880.00 1905.00

1.00 701.13 10.26 11.13 200.27

19.00 1830.00 1855.00

1.00 701.13 10.26 11.13 211.40

20.00 1780.00 1805.00

1.00 701.13 10.26 11.13 222.52

21.00 1730.00 1755.00

1.00 701.13 10.26 11.13 233.65

22.00 1680.00 1705.00

1.00 701.13 10.26 11.13 244.78

23.00 1630.00 1655.00

1.00 701.13 10.26 11.13 255.90

24.00 1580.00 1605.00

1.00 701.14 10.26 11.13 267.03

155

25.00 1530.00 1555.00

1.00 701.14 10.26 11.13 278.16

26.00 1480.00 1505.00

1.00 701.14 10.26 11.13 289.28

27.00 1430.00 1455.00

1.00 701.14 10.26 11.13 300.41

28.00 1380.00 1405.00

1.00 701.14 10.26 11.13 311.54

29.00 1330.00 1355.00

1.00 701.14 10.26 11.13 322.67

30.00 1280.00 1305.00

1.00 701.14 10.26 11.13 333.79

31.00 1230.00 1255.00

1.00 701.14 10.25 11.13 344.92

32.00 1180.00 1205.00

1.00 701.15 10.25 11.13 356.05

33.00 1130.00 1155.00

1.00 701.15 10.25 11.13 367.17

34.00 1080.00 1105.00

1.00 701.15 10.25 11.13 378.30

35.00 1030.00 1055.00

1.00 701.15 10.25 11.13 389.43

36.00 980.00 1005.00

1.00 701.15 10.25 11.13 400.56

37.00 930.00 955.00

1.00 701.16 10.25 11.13 411.69

38.00 880.00 905.00

1.00 701.16 10.25 11.13 422.81

39.00 830.00 855.00

1.00 701.16 10.25 11.13 433.94

40.00 780.00 805.00

1.00 701.17 10.25 11.13 445.07

41.00 730.00 755.00

1.00 701.17 10.25 11.13 456.20

42.00 680.00 705.00

1.00 701.18 10.25 11.13 467.33

43.00 630.00 655.00

1.00 701.18 10.25 11.13 478.46

44.00 580.00 605.00

1.00 701.19 10.25 11.13 489.59

45.00 530.00 555.00

1.00 701.20 10.25 11.13 500.72

46.00 480.00 505.00

1.00 701.21 10.25 11.13 511.85

47.00 430.00 455.00

1.00 701.22 10.25 11.13 522.98

48.00 380.00 405.00

1.00 701.23 10.25 11.13 534.11

49.00 330.00 355.00

1.00 701.26 10.25 11.13 545.25

50.00 280.00 305.00

1.00 701.29 10.25 11.14 556.38

51.00 230.00 255.00

1.00 701.32 10.25 11.14 567.52

156

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 700 STB/D)

St

P3

150.00

2106.22

175.00

1994.70

200.00

1881.12

250.00

1657.83

300.00

1432.16

350.00

1207.67

400.00

983.24

157

CALCULATION OF NUMBER OF STAGES FOR W-08 (Q = 800 STB/D)

P3,I

P3,I

VFi

Vi

hi

Sti

Sti

1.00 2730.00 2755.00

1.00 801.28

6.01 18.98 18.98

2.00 2680.00 2705.00

1.00 801.28

6.01 18.98 37.96

3.00 2630.00 2655.00

1.00 801.28

6.01 18.98 56.94

4.00 2580.00 2605.00

1.00 801.28

6.01 18.98 75.92

5.00 2530.00 2555.00

1.00 801.28

6.01 18.98 94.90

6.00 2480.00 2505.00

1.00 801.28

6.01 18.98 113.88

7.00 2430.00 2455.00

1.00 801.29

6.01 18.98 132.86

8.00 2380.00 2405.00

1.00 801.29

6.01 18.98 151.84

9.00 2330.00 2355.00

1.00 801.29

6.01 18.98 170.82

10.00 2280.00 2305.00

1.00 801.29

6.01 18.98 189.81

11.00 2230.00 2255.00

1.00 801.29

6.01 18.98 208.79

12.00 2180.00 2205.00

1.00 801.29

6.01 18.98 227.77

13.00 2130.00 2155.00

1.00 801.29

6.01 18.98 246.75

14.00 2080.00 2105.00

1.00 801.29

6.01 18.98 265.73

15.00 2030.00 2055.00

1.00 801.29

6.01 18.98 284.71

16.00 1980.00 2005.00

1.00 801.29

6.01 18.98 303.69

17.00 1930.00 1955.00

1.00 801.29

6.01 18.98 322.67

18.00 1880.00 1905.00

1.00 801.29

6.01 18.98 341.66

19.00 1830.00 1855.00

1.00 801.29

6.01 18.98 360.64

20.00 1780.00 1805.00

1.00 801.29

6.01 18.98 379.62

21.00 1730.00 1755.00

1.00 801.29

6.01 18.98 398.60

22.00 1680.00 1705.00

1.00 801.30

6.01 18.98 417.59

23.00 1630.00 1655.00

1.00 801.30

6.01 18.98 436.57

24.00 1580.00 1605.00

1.00 801.30

6.01 18.98 455.55

158

25.00 1530.00 1555.00

1.00 801.30

6.01 18.98 474.53

26.00 1480.00 1505.00

1.00 801.30

6.01 18.98 493.52

27.00 1430.00 1455.00

1.00 801.30

6.01 18.98 512.50

28.00 1380.00 1405.00

1.00 801.30

6.01 18.98 531.48

29.00 1330.00 1355.00

1.00 801.30

6.01 18.98 550.47

30.00 1280.00 1305.00

1.00 801.31

6.01 18.98 569.45

31.00 1230.00 1255.00

1.00 801.31

6.01 18.98 588.44

32.00 1180.00 1205.00

1.00 801.31

6.01 18.98 607.42

33.00 1130.00 1155.00

1.00 801.31

6.01 18.99 626.41

34.00 1080.00 1105.00

1.00 801.31

6.01 18.99 645.39

35.00 1030.00 1055.00

1.00 801.32

6.01 18.99 664.38

36.00 980.00 1005.00

1.00 801.32

6.01 18.99 683.36

37.00 930.00 955.00

1.00 801.32

6.01 18.99 702.35

38.00 880.00 905.00

1.00 801.33

6.01 18.99 721.34

39.00 830.00 855.00

1.00 801.33

6.01 18.99 740.33

40.00 780.00 805.00

1.00 801.33

6.01 18.99 759.31

41.00 730.00 755.00

1.00 801.34

6.01 18.99 778.30

42.00 680.00 705.00

1.00 801.34

6.01 18.99 797.29

43.00 630.00 655.00

1.00 801.35

6.01 18.99 816.29

44.00 580.00 605.00

1.00 801.36

6.01 18.99 835.28

45.00 530.00 555.00

1.00 801.37

6.01 18.99 854.27

46.00 480.00 505.00

1.00 801.38

6.01 19.00 873.27

47.00 430.00 455.00

1.00 801.39

6.01 19.00 892.27

48.00 380.00 405.00

1.00 801.40

6.01 19.00 911.27

49.00 330.00 355.00

1.00 801.44

6.00 19.01 930.28

50.00 280.00 305.00

1.00 801.47

6.00 19.01 949.29

51.00 230.00 255.00

1.00 801.51

6.00 19.02 968.31

159

INTAKE PRESSURES AT SELECTED PUMP STAGES


FOR W-08 (Q = 800 STB/D)

St

P3

150.00

2385.22

175.00

2319.70

200.00

2253.12

250.00

2122.83

300.00

1990.16

350.00

1858.67

400.00

1726.24

160

TABLED3

INTAKE PRESSURES AT ASSUMED RATES FOR W-08

P3 for Assumed Number of Stages


Assumed Flow Rate, qL ,
STB/D

150

175

200

250

300

350

400

100

1263

1011

758

252

150

1279

1029

779

279

200

1305

1059

813

322

300

1386

1154

921

457

400

1507

1294

1082

658

233

500

1667

1481

1296

925

554

600

1867

1714

1562

1258

953

649

345

700

2106

1994

1881

1657

1432

1207

983

800

2385

2319

2253

2122

1990

1858

1726

161

3000
IP R

2500

Pwf (psi)

2000
1500
S ta g e = 1 5 0

1000

175
200

500

250

300

350

400

0
0

200

400

600

q (B B L /D o r S T B /D )

Figure D2

Intake Curves for W-08


162

800

1000

1200

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 598 stb/d, Stage = 150)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 598.96

0.14 13.96

1.16

1.16

2.00 2680.00 2705.00

1.00 598.96

0.14 13.96

1.16

2.32

3.00 2630.00 2655.00

1.00 598.96

0.14 13.96

1.16

3.47

4.00 2580.00 2605.00

1.00 598.96

0.14 13.96

1.16

4.63

5.00 2530.00 2555.00

1.00 598.96

0.14 13.96

1.16

5.79

6.00 2480.00 2505.00

1.00 598.96

0.14 13.96

1.16

6.95

7.00 2430.00 2455.00

1.00 598.96

0.14 13.96

1.16

8.10

8.00 2380.00 2405.00

1.00 598.96

0.14 13.96

1.16

9.26

9.00 2330.00 2355.00

1.00 598.96

0.14 13.96

1.16 10.42

10.00 2280.00 2305.00

1.00 598.96

0.14 13.96

1.16 11.58

11.00 2230.00 2255.00

1.00 598.96

0.14 13.96

1.16 12.74

12.00 2180.00 2205.00

1.00 598.96

0.14 13.96

1.16 13.89

13.00 2130.00 2155.00

1.00 598.96

0.14 13.96

1.16 15.05

14.00 2080.00 2105.00

1.00 598.96

0.14 13.96

1.16 16.21

15.00 2030.00 2055.00

1.00 598.96

0.14 13.96

1.16 17.37

16.00 1980.00 2005.00

1.00 598.96

0.14 13.96

1.16 18.52

17.00 1930.00 1955.00

1.00 598.97

0.14 13.96

1.16 19.68

18.00 1880.00 1905.00

1.00 598.97

0.14 13.96

1.16 20.84

19.00 1870.00 1875.00

1.00 598.97

0.14 13.96

1.16 22.00

163

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 631 stb/d, Stage = 175)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 632.01

0.14 12.83

1.28

1.28

2.00 2680.00 2705.00

1.00 632.01

0.14 12.83

1.28

2.57

3.00 2630.00 2655.00

1.00 632.01

0.14 12.83

1.28

3.85

4.00 2580.00 2605.00

1.00 632.01

0.14 12.83

1.28

5.13

5.00 2530.00 2555.00

1.00 632.01

0.14 12.83

1.28

6.41

6.00 2480.00 2505.00

1.00 632.01

0.14 12.83

1.28

7.70

7.00 2430.00 2455.00

1.00 632.01

0.14 12.83

1.28

8.98

8.00 2380.00 2405.00

1.00 632.01

0.14 12.83

1.28 10.26

9.00 2330.00 2355.00

1.00 632.01

0.14 12.83

1.28 11.54

10.00 2280.00 2305.00

1.00 632.02

0.14 12.83

1.28 12.83

11.00 2230.00 2255.00

1.00 632.02

0.14 12.83

1.28 14.11

12.00 2180.00 2205.00

1.00 632.02

0.14 12.83

1.28 15.39

13.00 2130.00 2155.00

1.00 632.02

0.14 12.83

1.28 16.68

14.00 2080.00 2105.00

1.00 632.02

0.14 12.83

1.28 17.96

15.00 2030.00 2055.00

1.00 632.02

0.14 12.83

1.28 19.24

16.00 1980.00 2005.00

1.00 632.02

0.14 12.83

1.28 20.52

17.00 1930.00 1955.00

1.00 632.02

0.14 12.83

1.28 21.81

18.00 1880.00 1905.00

1.00 632.02

0.14 12.83

1.28 23.09

19.00 1830.00 1855.00

1.00 632.02

0.14 12.83

1.28 24.37

20.00 1792.00 1811.00

1.00 632.02

0.14 12.83

1.28 25.65

164

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 658 stb/d, Stage = 200)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 659.06

0.14 11.86

1.41

1.41

2.00 2680.00 2705.00

1.00 659.06

0.14 11.86

1.41

2.81

3.00 2630.00 2655.00

1.00 659.06

0.14 11.86

1.41

4.22

4.00 2580.00 2605.00

1.00 659.06

0.14 11.86

1.41

5.63

5.00 2530.00 2555.00

1.00 659.06

0.14 11.86

1.41

7.03

6.00 2480.00 2505.00

1.00 659.06

0.14 11.86

1.41

8.44

7.00 2430.00 2455.00

1.00 659.06

0.14 11.86

1.41

9.85

8.00 2380.00 2405.00

1.00 659.06

0.14 11.86

1.41 11.25

9.00 2330.00 2355.00

1.00 659.06

0.14 11.86

1.41 12.66

10.00 2280.00 2305.00

1.00 659.06

0.14 11.86

1.41 14.07

11.00 2230.00 2255.00

1.00 659.06

0.14 11.86

1.41 15.47

12.00 2180.00 2205.00

1.00 659.06

0.14 11.86

1.41 16.88

13.00 2130.00 2155.00

1.00 659.06

0.14 11.86

1.41 18.29

14.00 2080.00 2105.00

1.00 659.06

0.14 11.86

1.41 19.69

15.00 2030.00 2055.00

1.00 659.06

0.14 11.86

1.41 21.10

16.00 1980.00 2005.00

1.00 659.06

0.14 11.86

1.41 22.51

17.00 1930.00 1955.00

1.00 659.06

0.14 11.86

1.41 23.92

18.00 1880.00 1905.00

1.00 659.06

0.14 11.86

1.41 25.32

19.00 1830.00 1855.00

1.00 659.06

0.14 11.86

1.41 26.73

20.00 1780.00 1805.00

1.00 659.06

0.14 11.86

1.41 28.14

21.00 1730.00 1755.00

1.00 659.06

0.14 11.86

1.41 29.54

22.00 1725.00 1727.50

1.00 659.07

0.14 11.86

1.41 30.95

165

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 694 stb/d, Stage = 250)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 695.11

0.15 10.49

1.62

1.62

2.00 2680.00 2705.00

1.00 695.11

0.15 10.49

1.62

3.23

3.00 2630.00 2655.00

1.00 695.11

0.15 10.49

1.62

4.85

4.00 2580.00 2605.00

1.00 695.11

0.15 10.49

1.62

6.46

5.00 2530.00 2555.00

1.00 695.11

0.15 10.49

1.62

8.08

6.00 2480.00 2505.00

1.00 695.11

0.15 10.49

1.62

9.69

7.00 2430.00 2455.00

1.00 695.12

0.15 10.49

1.62 11.31

8.00 2380.00 2405.00

1.00 695.12

0.15 10.49

1.62 12.93

9.00 2330.00 2355.00

1.00 695.12

0.15 10.49

1.62 14.54

10.00 2280.00 2305.00

1.00 695.12

0.15 10.49

1.62 16.16

11.00 2230.00 2255.00

1.00 695.12

0.15 10.49

1.62 17.77

12.00 2180.00 2205.00

1.00 695.12

0.15 10.49

1.62 19.39

13.00 2130.00 2155.00

1.00 695.12

0.15 10.49

1.62 21.01

14.00 2080.00 2105.00

1.00 695.12

0.15 10.49

1.62 22.62

15.00 2030.00 2055.00

1.00 695.12

0.15 10.49

1.62 24.24

16.00 1980.00 2005.00

1.00 695.12

0.15 10.49

1.62 25.85

17.00 1930.00 1955.00

1.00 695.12

0.15 10.49

1.62 27.47

18.00 1880.00 1905.00

1.00 695.12

0.15 10.49

1.62 29.08

19.00 1830.00 1855.00

1.00 695.12

0.15 10.49

1.62 30.70

20.00 1780.00 1805.00

1.00 695.12

0.15 10.49

1.62 32.32

21.00 1730.00 1755.00

1.00 695.12

0.15 10.49

1.62 33.93

22.00 1680.00 1705.00

1.00 695.12

0.15 10.49

1.62 35.55

23.00 1632.00 1656.00

1.00 695.12

0.15 10.49

1.62 37.16

166

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 720 stb/d, Stage = 300)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 721.15

0.15

9.46

1.81

1.81

2.00 2680.00 2705.00

1.00 721.15

0.15

9.46

1.81

3.62

3.00 2630.00 2655.00

1.00 721.16

0.15

9.46

1.81

5.43

4.00 2580.00 2605.00

1.00 721.16

0.15

9.46

1.81

7.25

5.00 2530.00 2555.00

1.00 721.16

0.15

9.46

1.81

9.06

6.00 2480.00 2505.00

1.00 721.16

0.15

9.46

1.81 10.87

7.00 2430.00 2455.00

1.00 721.16

0.15

9.46

1.81 12.68

8.00 2380.00 2405.00

1.00 721.16

0.15

9.46

1.81 14.49

9.00 2330.00 2355.00

1.00 721.16

0.15

9.46

1.81 16.30

10.00 2280.00 2305.00

1.00 721.16

0.15

9.46

1.81 18.11

11.00 2230.00 2255.00

1.00 721.16

0.15

9.46

1.81 19.93

12.00 2180.00 2205.00

1.00 721.16

0.15

9.46

1.81 21.74

13.00 2130.00 2155.00

1.00 721.16

0.15

9.45

1.81 23.55

14.00 2080.00 2105.00

1.00 721.16

0.15

9.45

1.81 25.36

15.00 2030.00 2055.00

1.00 721.16

0.15

9.45

1.81 27.17

16.00 1980.00 2005.00

1.00 721.16

0.15

9.45

1.81 28.98

17.00 1930.00 1955.00

1.00 721.16

0.15

9.45

1.81 30.79

18.00 1880.00 1905.00

1.00 721.16

0.15

9.45

1.81 32.61

19.00 1830.00 1855.00

1.00 721.16

0.15

9.45

1.81 34.42

20.00 1780.00 1805.00

1.00 721.16

0.15

9.45

1.81 36.23

21.00 1730.00 1755.00

1.00 721.17

0.15

9.45

1.81 38.04

22.00 1680.00 1705.00

1.00 721.17

0.15

9.45

1.81 39.85

23.00 1630.00 1655.00

1.00 721.17

0.15

9.45

1.81 41.66

24.00 1580.00 1605.00

1.00 721.17

0.15

9.45

1.81 43.47

25.00 1559.00 1569.50

1.00 721.17

0.15

9.45

1.81 45.29

167

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 742 stb/d, Stage = 350)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 743.19

0.15

8.55

2.02

2.02

2.00 2680.00 2705.00

1.00 743.19

0.15

8.55

2.02

4.04

3.00 2630.00 2655.00

1.00 743.19

0.15

8.55

2.02

6.06

4.00 2580.00 2605.00

1.00 743.19

0.15

8.55

2.02

8.08

5.00 2530.00 2555.00

1.00 743.19

0.15

8.55

2.02 10.10

6.00 2480.00 2505.00

1.00 743.19

0.15

8.55

2.02 12.12

7.00 2430.00 2455.00

1.00 743.19

0.15

8.55

2.02 14.14

8.00 2380.00 2405.00

1.00 743.19

0.15

8.55

2.02 16.16

9.00 2330.00 2355.00

1.00 743.19

0.15

8.55

2.02 18.18

10.00 2280.00 2305.00

1.00 743.19

0.15

8.55

2.02 20.20

11.00 2230.00 2255.00

1.00 743.19

0.15

8.55

2.02 22.22

12.00 2180.00 2205.00

1.00 743.19

0.15

8.55

2.02 24.24

13.00 2130.00 2155.00

1.00 743.20

0.15

8.55

2.02 26.26

14.00 2080.00 2105.00

1.00 743.20

0.15

8.55

2.02 28.28

15.00 2030.00 2055.00

1.00 743.20

0.15

8.55

2.02 30.30

16.00 1980.00 2005.00

1.00 743.20

0.15

8.55

2.02 32.32

17.00 1930.00 1955.00

1.00 743.20

0.15

8.55

2.02 34.34

18.00 1880.00 1905.00

1.00 743.20

0.15

8.55

2.02 36.36

19.00 1830.00 1855.00

1.00 743.20

0.15

8.55

2.02 38.38

20.00 1780.00 1805.00

1.00 743.20

0.15

8.55

2.02 40.40

21.00 1730.00 1755.00

1.00 743.20

0.15

8.55

2.02 42.42

22.00 1680.00 1705.00

1.00 743.20

0.15

8.55

2.02 44.44

23.00 1630.00 1655.00

1.00 743.20

0.15

8.55

2.02 46.46

24.00 1580.00 1605.00

1.00 743.20

0.15

8.55

2.02 48.48

25.00 1530.00 1555.00

1.00 743.20

0.15

8.55

2.02 50.50

26.00 1496.00 1513.00

1.00 743.21

0.15

8.55

2.02 52.52

168

CALCULATION OF HORSEPOWER FOR W-08


(Qp = 760 stb/d, Stage = 400)

P3,I

P3,I

VFi

Vi

hpi

hi

HPi

HPi

1.00 2730.00 2755.00

1.00 761.22

0.15

7.78

2.23

2.23

2.00 2680.00 2705.00

1.00 761.22

0.15

7.78

2.23

4.46

3.00 2630.00 2655.00

1.00 761.22

0.15

7.78

2.23

6.70

4.00 2580.00 2605.00

1.00 761.22

0.15

7.78

2.23

8.93

5.00 2530.00 2555.00

1.00 761.22

0.15

7.78

2.23 11.16

6.00 2480.00 2505.00

1.00 761.22

0.15

7.78

2.23 13.39

7.00 2430.00 2455.00

1.00 761.22

0.15

7.78

2.23 15.62

8.00 2380.00 2405.00

1.00 761.22

0.15

7.78

2.23 17.85

9.00 2330.00 2355.00

1.00 761.22

0.15

7.78

2.23 20.09

10.00 2280.00 2305.00

1.00 761.22

0.15

7.78

2.23 22.32

11.00 2230.00 2255.00

1.00 761.22

0.15

7.78

2.23 24.55

12.00 2180.00 2205.00

1.00 761.22

0.15

7.78

2.23 26.78

13.00 2130.00 2155.00

1.00 761.22

0.15

7.78

2.23 29.01

14.00 2080.00 2105.00

1.00 761.22

0.15

7.78

2.23 31.24

15.00 2030.00 2055.00

1.00 761.23

0.15

7.78

2.23 33.48

16.00 1980.00 2005.00

1.00 761.23

0.15

7.78

2.23 35.71

17.00 1930.00 1955.00

1.00 761.23

0.15

7.78

2.23 37.94

18.00 1880.00 1905.00

1.00 761.23

0.15

7.78

2.23 40.17

19.00 1830.00 1855.00

1.00 761.23

0.15

7.78

2.23 42.40

20.00 1780.00 1805.00

1.00 761.23

0.15

7.78

2.23 44.64

21.00 1730.00 1755.00

1.00 761.23

0.15

7.78

2.23 46.87

22.00 1680.00 1705.00

1.00 761.23

0.15

7.78

2.23 49.10

23.00 1630.00 1655.00

1.00 761.23

0.15

7.78

2.23 51.33

24.00 1580.00 1605.00

1.00 761.23

0.15

7.78

2.23 53.56

25.00 1530.00 1555.00

1.00 761.23

0.15

7.78

2.23 55.79

169

26.00 1480.00 1505.00

1.00 761.24

0.15

7.78

2.23 58.03

27.00 1443.00 1461.50

1.00 761.24

0.15

7.78

2.23 60.26

170

TABLE D4

HORSEPOWER REQUIREMENTS FOR POSSIBLE


RATES FROM W-08

St

qp
(STB/D)

P3 (psi)

P2 (psi)

HP

qp/St

150

598

1870

2780

23

1,32

175

631

1792

2780

27

1,08

200

658

1725

2780

32

0,72

250

694

1632

2780

39

0,52

300

720

1559

2780

49

0,44

350

742

1496

2780

57

0,36

400

760

1443

2780

66

171

1400
1300

Possible Rate (STB/D)

1200
1100
1000

HP

900

Suggested HP

800

Actual Value (St)

700
Suggested Stage

600
500

Stages

400

Efficiency Range

300
200
100
0
0

50

100

150

200

250

300

350

Stages or Horsepower

FIGURE D3

Possible Production Rate vs Stages and Horsepower for W-08

172

400

450

TABLE D5

Relation of Production Parameters With Each Other

Comments

Wellhead Pressure, Pwh

Intake Pressure, Pintake

Discharge Pressure,
Pdischarge
Pressure gain, Pgain

Pressure loss Ploss

Production Rate, q

Number of Stages

HP Required

A high wellhead pressure means a high pump


discharge pressure. More the pump increases
the pressure from intake to discharge value,
more the pressure will be in the wellhead
Assuming a constant discharge pressure ,
intake pressure increases with an increase in
production rate and decreases with an increase
in number of pump stages
Discharge pressure is a function of production
rate, and pressure in the wellhead. These
parameters are directly proportional with
discharge pressure
Pressure gained by pump (Pdischarge- Pintake)
increases with an increase in number of pump
stage however in this case pump requires more
horsepower
Pressure loss in the tubing is directly related to
production rate. High production rates results in
high-pressure losses.
An increase in production rate results in
increase in pressure loss due to friction and
related to that increase in discharge pressure
Also an increase in production rate decreases
the pump head (per stage) which causes a
decrease in intake pressure and thus a
decrease in pressure gain by pump
If number of pump stages will be increased
then intake pressure will decrease, that means
pump will gain more pressure but at the same
time pump will require more horsepower
High horsepower requirement means number
of pump stages will be more and pressure gain
will be high, i.e, pump will increase the intake
pressure to higher discharge pressure for lifting
the fluid

173

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